Simplex 520 Manual
Contents
1. Info Some parallel comments are portable When you want to add portable parallel comment there will be a guestion about carrying of portable parallel steps to all program If you say YES this portable step will add parallel to all compatible steps Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 15 SIMPLICITY SMART Warning Usage of recipe screen may be different between using projects Step List 3 Fill Water 4 Operator Call B5 Pump 36 Reel 7 MT Overflow 8 MT Drain step 3 Ratio O E Select Water COLD Edit Step Menu Other Operations Figure 19 Program Starting Screen You can also make some changes steps while program is running But unlike from program writing the changes here are valid only for the current process If program stopped or finished the changes will be canceled If you want to save changes press F2 Menu button than select Save To take the running program to pause press STOP button To resume to ETME AEREI NAE paused program press START button To LF1 Lood Fabric 1 19 03 2013 11 19 19 03 2013 13 52 LF 2 Lood Fabric 2 19 09 2013 11 22119 09 20L3 15 48 Zop Mil RE ESC or STOP button OW1 Overflowu arm EE while program is paused On the next OW 3 O flow was 24 19 03 2013 13 55 page device will asked for cancelling sl EE EE MT W 2 MT WASH R 2015 bj select YES to cancel program select NO to resume to program and press OK button after selection You can also press2. ENMOS SIMPLICITY SMART Simplex 5 Series USER MANUAL Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS SIMPLICITY SMART Contents ao AM XP NV e n d de aka A 2 2 FRONT PANEL APPEARANCE INTRODUCTION OF KEYPAD seecccccsecccceccecesscecceccecuseccecuceeensececsucececuuceecnsececauceceeauteeeaaness 3 3 MAIN SCREEN APPEARANCE cesto A e e ee e 4 A NENO IREE EE 5 MA ANN KI Pre EE e E e E a em atik ak K e pati 6 Elle UE E 6 Re e fer 6 DE eine 8 e ANAK NG gg e RA np PE YARAN AYAN LA A Y EE ANE 8 S Ge A d Ae REN 9 8 ADD EDIT PROGRAM EMAN ME E Ee 9 EN E RE 12 No A A EY Y ERE YE KA N et a RE NA M e n 13 E e PO ge e e o 13 9 SECTIONS OF RUNNING PROGRAM SCREEN emniyete sair saa asya niye olsana yaly iie inayet Eheeeg 16 A SER VICE rose alam ir DA nl ilama ll anem la damon G l all ope Madina lede inu a taam O a n E 17 OT IEN 17 A a pa KANE GR AE SEM SEM m PE ee 20 PARES ON ON Am A O MA e 20 12 2 Command EES 20 123 Machine e 0 RE E EEE 20 124 Manual e ge gz Si A canna pe e a ke n e e asa aaa 20 EE ge 22 E a IES eet EE 22 18 281 IO Input CONDO GE KAZAN A E dida MN 22 13 3 COO NY at kanta EY A 22 E A E EE EA T 23 13 5 AO Analog Output Calibration sos krass ajan z ka ian en a kad kk any konte ik da a aa ke bk ek al pake ki kk ea a kata bik kaa ld 24 E EE ENEE 24 1A OPERATOR MESSAGES A A AY Ye 25 I PA TORT ETN E 26 T V TEN nn 26 A e EA 27 16 2 Database ON PAT ANS rn ak 27
3. Figure 34 Counter Calibration At this screen I0 No signifies modified IO number This number is the same of the number at NO column of selected row from Calibration List screen lf a valid name is appointed to lO calibration number you will see it at IO Name parameter Using this calibration setting you may State that how much counter time equals to one litre water while the water transfer To save the changes select OK and press OK button To exit without save press ESC and selenct No to continue editting press ESC again 14 OPERATOR MESSAGES At this section operator messages which are warns to operator while program running or using at manual use could be add delete or edit To open operator messages screen select operator messages with Up Down arrow keys from Service section and than press OK button At this screen the line which contains the desired message to change could be select with Up Down arrow keys than press OK button Shortcut You can reach the line you want quickly by entering the line number with keybord Operator Message Load Fabric Unload Fabric 1 gt 3 4 gt 6 m 8 9 Figure 35 Operator Messages To edit existing message select related line and press OK button To delete character while message editing use BACKSPACE button To save the changes after editing press OK button To delete message select the message you want to delete than press OK button and the messag
4. 16 3 Restore From L d aa n enn tt ns ak ok n kal a of nd inna kanl dd 28 16 4 Delete DO MO E 29 YO SANON ee aos 29 APPENDIX A SYSTEM PARAMETERS mb alya k ak ane al a a EE 1 APPENDIX B ALARM DESCRIPTIONS 0i0eeetenosestososesosoosesosoessosouesosoosesosonessosouesosoosesononessouonesosoosesoronessononososnosesononeososonososoos 4 APPENDIX C ELECTRICAL CONNECTION SCHEME ir as ale alay a ki e ea e e ks ten a eka dis ke kat 6 APPENDIX D MECHANICAL DIMENSIONS asama labia amda a a geliim kat dalan madlp mb in tejo caja idiotas 7 Simplex 5 serisi Kullan m K lavuzu REV 0 1 SPECIFICATIONS Hardware Supply Voltage Processor ARM 11 CPU Core Operating Voltage 24 VDC Ram 64 MB Operating Voltage Range 18 36 VDC Flash 256 MB Power Consumption Screen 60 Watt Dimensions Zinch Colored TFT Ambient Temperature Resolution 800x480 Operating temperature 1050 C Programming Waiting temperature 0 60 C Number of programs 250 Dimensions LxWxH Number of steps 99 Front Panel 305 x 230 x 6 mm Paralel steps 4 Back Panel 282 x 202 x 65 mm Input and Outputs Weight 1 x Eth 10 100Mbit Modbus 2270 gr TCP IP 2 x RS485 Enmos PLC Enmos SPM Modbus RTU 2 x USB 2 0 1x Host front side 1x Device back side 1xRS232 Barkode Reader etc Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 3 SIMPLICITY SMART 2 FRONT PANEL APPEARANCE INTRODUCTION OF KEYPAD simplex ESC Key Use to cancel the chang
5. Bi Copy Backup To USB Bi Copy Backup From USB ES Create Backup Li Menu Figure 40 Database Operations Menu With this menu you can add or delete database or return to old database To create new database backup select Backup with Up Down arrow keys than press OK button At pop up screen entire name to database and select OK to create new database To cancel operation select cancel at screen or press ESC button m Backup Time Comment 1 2013 03 19T15 Create Backup Enter Your Comment DMS JET 300 2 Max Length 237 DORT Cancel Ey Create Backup Ly Menu Figure 41 Creating Backup 16 3 Restore From Backup With this option you can restore a previously backed up settings To do this select the desired database and press Menu F2 button Select Restore from Backup from pop up database menu with Up Down arrow keys than press OK button To approve your operation before installation select Yes at pop up screen and press OK button To cancel operation select cancel or press ESC button Backup Time Comment 1 2013 03 19115 51 08 DMS JET 300 Restore From Backup Do you want to restore 19 03 2013 15 51 08 backup file Big Create Backup Cy Menu X Exit Figure 42 Restore From Backup Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 29 SIMPLICITY SMART 16 4 Delete Backup This menu is using for delete existing database Select database you want to delete from database list and press Menu F2
6. MT W 5 MT WAS 19 03 2013 14 00 Ne LF 3 Lood Fa ae Gencel 19 03 2013 14 02 KH 1 Hot 30 10 19 03 2013 11 15 19 03 2013 14 02 KH 2 Hot 80 20 19 03 2013 11 15 19 03 2013 14 03 d Edit iy Menu XA Exit Figure 11 Program Editing Screen To add new program select any empty line at program menu and press Menu F2 Select Program edit on opened menu options screen and press OK LF 1 Name O Lood Fabric 1 Comment an 1 2 3 4 5 6 M 8 gt Shortcut If you want to add or edit and program its enough to press Edit F1 or OK after line selection Info Comment section is optinal could also empty To see the comments about program select program edit at program list menu At pop up window write name and comment for new program After giving name press OK Next page is Program Step Editor With using this editor program steps can be add At Program Step Editor operation steps can be add for new program Look at Add new step Program List Figure 12 Program Step Editor Simplex 5 serisi Kullanim Kilavuzu REV 0 Figure 1 12 8 1 Add New Step To add new step press Add step F1 at Program Step Editor and open Command selection window At pop up window equipments located left side commands about equipments are located at right side Add New Step Main Tank 1 Fill Water Lt E Chemical Tank cht Fill Water Y Dyest
7. At pop up screen select Delete Backup with Up Down arrow keys than press OK button You will see the approve screeen for delete operation To approve select YES to cancel Select NO and than press OK button You can also press ESC to cancel operation iad Backup Time Comment 12013 03 19115 51 08 DMS JET 300 2 Do you want to delete 19 Mar 2013 15 51 08 backup file E Create Backup Ly Menu X Exit Figure 43 Deleting Backup 16 5 Network Settings This section is for setting device s network For this select Network settings at system menu wiht Up Down arrow keys than press OK button You can set ip gateway subnet mask at pop up screen To enter the values use keyboard To confirm and pass to next press OK button To confirm operation and exit select OK to cancel changes select cancel and than press OK button You can also use ESC key to cancel operation 4 IP Addresslo j o J o o Sts Netmask 0 0 f 0 l0 Gateway 0 0 pn d Figure 44 Network Settings Screen Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS EK 1 SIMPLICITY SMART APPENDIX A SYSTEM PARAMETERS Ne parametre ad Fabrike we Max 0 English NN e o oovo0u aa a Pe KA EE eee kk e GE e SEH RER CECR rra Tele rara e emer mare Tele aan saco Heat Capacity A C min sar ame 2 ON T esen amma TT m EC EC A EE EC 13 BatchStartParameterfeel zl 14 _BatchStartPar
8. ESC for cancel the exiting MTW 3 MT WASH ZO 19 05 2013 13 58 MT W 4 MT WASH 26 19 03 2013 13 59 MT W 5 MT WASH 110 45 19 03 2013 11 27 19 03 2013 14 00 Bo Lood Fabric 3 19 03 2013 11 27 19 03 2013 14 02 Hot 30 10 1903 2013 11 15 1905 20151402 OON OU P WM ra pp pa To jump to any step while the program running select any step with Up Down arrow keys and than press OK button You will be notified with Alarm message when the program ends Figure 20 Finished Program Screen Simplex 5 serisi Kullan m K lavuzu REV 0 16 9 SECTIONS OF RUNNING PROGRAM SCREEN DS DE e Step List Li Pump 21 Reel a Fill MA ac TA da Operator Cal Pump 61 Reel Ti MT Overflow B MT Dram Figure 21 Running Program Screen Number of the program list Name of the Program Number of repeatedly running programs Sequence of the displayed program Information about version of device Time and Date Se a e a Running status of program o Red circle Stoped o Green circle Running 7 Total running time of program 8 Recipe number 9 Operator number 10 Steps of Running To be run program Jumping of steps done in this section 11 Instant values about commands of running program step 12 Set points of running command or selected in step list Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 17 SIMPLICITY SMART 10 SERVICE Service is the second unit of Main menu where can set the basic adjustme
9. Edit is using for adding new program to empty line making changes over existing program e Changing name of Program is using for changing the name of existing program e Program Copy is using for coping existing program to new empty line e Program Delete is using for deleting existing program Simplex 5 serisi Kullan m K lavuzu REV 0 10 Program Code No Additional to program no program code no allow to groupping the program KS Code Name Created Time Modified Time E 1 LF1 Lood Fabric 1 19 03 2013 11 19 19 03 2013 13 52 LF 2 Lood Fabric 2 19 03 2013 11 22 19 03 2013 13 48 gt Overflow wash 19 03 2013 T1 2Q 193 03 2013 13 53 OW2 O flow wash 10 19 03 2013 11 24119 03 2013 13 55 MT W 1 MT WASH 131 60 19 03 2013 11 25 19 03 2013 13 57 MT W 2 MT WASH 135 20 19 03 2013 11 25119 03 2013 13 57 MT W 3 MT WASH 133 60 19 03 2013 11 26 19 03 2013 13 58 MT W 4 MT WASH 135 90 19 03 2013 11 26 19 03 2013 13 59 MT W 5 MT WASH 110 45 19 03 2013 11 27 19 03 2013 14 00 No LF 3 Lood Fabric 3 19 03 2013 11 27 19 03 2013 14 02 Hot 30 10 19 03 2013 11 15 19 03 2013 14 02 ia H 2 Hot 80 20 19 03 2013 11 15 19 03 2013 14 03 Toreturnto Main Menu Press F3 button O ON OU powo or ESC key Empty Programs Saved Programs Edit Program Using for editing exist program or adding new program to empty line Renane Program Using for rename existing program Copy Program Using for copy ex
10. Kullan m K lavuzu REV 0 20 12 PARAMETERS Device Parameters are divided into 4 groups These 12 1 System Parameters Cihaz n varsay lan parametreleri burada belirlenir Dil se imi parola ayarlamalar Giri Ekran n n g r n m se enekleri ve kazan kapasiteleri bu b l mde ayarlan r Sistem parametrelerinin ayr nt lar EK B S STEM PARAMETRELER b l m nde bulunabilir 12 2 Command Parameters This section is for setting the tolerances volumes and operation times about machine and boiler which are using in commands 12 3 Machine Parameters It is the parameter which could only set when its necessery by owner of Project Using as PPL parameters Can also change from list of Parameter 12 4 Manual Parameters While Project is preparing this parameter can be set when it is necessary by owner of Project They are using at manual commands Operator user level can also made changes KC nm DES EEA Foa e Figure 28 Parameter Screen How to view the Parameter List At enterance screen Select Service at main menu with Up Down arrow keys than press OK button Enter the password to screen For the Factory Settings this password is 2004 Select group of parameter at Service Menu which you want to change with Up Down arrow keys than press OK button Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 21 SIMPLICITY SMART How to change value of parameters Language Choice rre Use U
11. canceled for each reel from the Canceling of Fabric breakout alarm inputs switch on the contol panel For this function the necessary arrangements must be set on device or SPM Project when the machine installation Parameters about Fabric Breakout Alarm are like below SP 33 Repeating time of Fabric breakout alarm SP 33 can be used for showing approved alarm on Alarm at screen again After the time sec at value of parameter approved active alarm warns again If the parameter sets to 0 alarm will never repeat SP 65 Time of Fabric breakout alarm If there is no detection of seam signal in time given value of SP 65 device gives Fabric Breakout alarm Simplex 5 serisi Kullan m K lavuzu REV 0 6 1 1 Graph of Temperature Temp Date Time 15 30 08 04 13 Program 1 FCPSMOO2 Batch No P 080413 1 Figure 6 Temperature Graph Screen 6 1 2 Manual Functions This section provides to control device manual To entire to this section press the button over device called Manual To select the operations at Manual functions screen use the arrow keys or entire the number of the manual command Command numbers are located at right upper of the Manual button which can seen on screen If you make a choice with arrow keys you have to press OK button to start operation Temperature To entire to graph of temperature press INFO button and select Graph of Graph resolution can be enl
12. from Program Step Editor To save porgram or the changes press YES on pop up window To cancel program or discard the changes press NO Running Program To start any program press Start button over device on Enterance screen Warning If Recipe Info Windows appear you have to write recipe and operator number than select Ok and press OK button Figure 17 Recipe Info a Code Name Created No Program Name LE Lood Fabric 1 19 03 2013 LF 2 Lood Fabric 2 OW1 Overflow wash OW 2 O flow wash 10 MT W 1 MT WASH 131 60 MT W 2 MT WASH 135 20 Lood Fabric 3 Hot 30 10 k k OO zl OU BUN Fi d 1 Single Program X Exit Figure 18 List Of Saved Programs List of saved programs can be shown at screen Select the program you want with Up Down arrow keys than press OK button Before the program running screen if the parameters of starting batch about running program prompted entire the necessary values and select ok than press OK button You can start the programs singular or serial To start program serial press Serial F2 button on program list on program running screen Select the programs that you want with Up Down arrow keys and press OK button Selected programs listing in order at right side To refresh or cancel list press F2 button again After the selection of program program starting screen will shown for the program which wants to be started To start the operation press START button over device
13. is any alarm on list a red LED blinks on ALARM key For Alarm types and more information look at to APPENDIX B ALARM 6 INFO MENU Cycle times and the Main Tank oR mg ees NA O7 gt pe Cycle Time temperature graph can be watched at Info ef Manua avian menu and from info menu can also be entered to the equipments or manual functions ES To enter to the Info menu press to INFO R110 Yo button on device The Info menu will be shown Figure 4 Info Menu 6 1 CYCLE TIMES To enter to the Cycle times screen Reel s Cycle Count Last Cycle Time sec Active Cycle Time sec press to the INFO button and select Cycle 42nd Reel 3rd Reel times 14th Reel 5th Reel 16th Reel which below to reels that has made There will be the list of Cycle times definitions of seam dedectors at reel definitions on SPM Project As the program running and the reel starts to run Active cycle times sec Starts to count Figure 5 Cycle Times screen With every signal from seam dedector active cycle times resets and count of cycle time increase by one Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 7 SIMPLICITY SMART Notice At the Manuel use contact to technic service to more info for counting of cycle times When Cycle Control batch parameter is open and the program is running if the value of Cycle Control batch parameter changes cycle times last cycle time ant active cyle time resets a
14. program This parameter is closed on factory settings To active this password SP 3 parameter must be set on system parameter menu with the desired password 2 Service Password This password limits authority to access service menu For the Factory Settings this password is 2004 To close the query of this password SP 4 parameter must be set 0 on system parameter menu To change password SP 4 parameter must be set on system parameter menu with the desired password 3 Administor Password This password has all auhority to acces all menus To change password SP 5 parameter must be set on system parameter menu with the desired password 4 Step Skipping Password This password limits authority to skip step while program is running For the Factory Settings this password is closed To active this password SP 19 parameter must be set on system parameter menu with the desired password 8 ADD EDIT PROGRAM To add new program make changes over existing program press Program F1 key on main screen or select Program on Main Menu Program list will be shown at screen To return to the Enterance Screen press ESC key or F3 key Use Up Down arrow keys to move one by one or use Left Right arrow keys to move page by page at program list Look at Error Reference source not found Shortcut You can reach the program you want by entering the program number with kevbord These operations can be made at Program Menu e Program
15. user inma Running program saves when power failed Enerji Kesildiginde calisan program kaydedilir When power returns program is resuming automaticly Ria lO komut ve PPL isimleri SPM projesinde p1 alan na yaz lan de eri ile g sterilir RE REREE n n RER ENER n n n n n n n EEN n ENER n n E ERR n ERR ELEC ELE nn 1 lO komut ve PPL isimleri SPM projesinde p2 alan na yaz lan de eri ile g sterilir EE 0 i 6 l ekran e a e ae NE a A nn a amd SE LAN a EN SE Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS EK 3 SIMPLICITY SMART RE core oue Pep o i O i Pump stop on Pause i BA f mwn AA A A 73 CT Fill Water Type e 0 i Liter SE n KM ooo e ep a i 0 i Prepare Ct Warning message i E nn A Min nn PPP i 0 i Liter EN nn KO Gr AECI AECI EE i O i Prepare Dt Warning message i E REENEN Simplex 5 serisi Kullan m K lavuzu REV 0 EK 4 APPENDIX B ALARM DESCRIPTIONS High Temperature Alarm Occurs when the value of PT100 exceed the maximum value at calibration of PT100 PT100 Sensor Error Occurs when the value of PT100 is NOT between 200 lt value lt 800 PPL Alarm If PPL conditions occurs and if the command of Give Alarm is active device gives this alarm It writes name of PPL Program Not In Db Occurs when the desired program is not registered at Focus Program Diffrent In Db Occurs when the running program is different from the regist
16. A TEN Z A TUYO GL A TUNA Z O JOTYNY 21 Te A DOT NY Pe e 9 o De DE SE DD n Simplex 5 serisi Kullanim Kilavuzu REV 0 ENMOS EK 7 SIMPLICITY SMART APPENDIX D MECHANICAL DIMENSIONS 5520 Panel Cut Out 6mm 220 mm a 202 mm 65 mm 320 mm 302 mm S520 Recommended Panel Cutout 305 x 205 mm 5520 PLC Cut Out 390 mm 115 mm 82 mm 380 mm 520 PLC Outline Dimentions 390 x 115 x 100 mm Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS SIMPLICITY SMART Cumhuriyet Mah Kartal Cad No 45 K 4 Kartal Istanbul Turkey T 90216 353 41 56 pbx F 90216 374 19 15 www enmos com info enmos com Support enmos com
17. ameterDetaP ln 15 _BatchStartParameterCycleControl Lnl MN Ooo on ee Yo A A Ee RER ER REES mesa O o o e eors o A A ko Prog End pump stops a a a a a a ra a a a a a a a la ra a a aaa ra a a a a ar a rr ar ar a ra ra a Prog End pump cont run One output for direction one output for start al a a a a a la a a a a a la a a a a a Two outputs for direction Fe Batch Start Parameter Vibration meri Z Reserved HS poe e 2 Recipe Window ON ii E Recipe number will not be prompted ana E O O E 1 Recipe number is entered manually Recipe query is made n mwn e ii E SE ENEE W gt BEE EE Program Editor Temperature Control Heating Type Gradient Time ECE CI E 0 e Time A AAN Gradian a AAA O AA AT o zs Pump On Delay Time on Internal External Function sec ui o f 300 Fabric Break Out Alarm repetetion time sec oi e 3600 Simplex 5 serisi Kullan m K lavuzu REV 0 EK 2 0 o Alarm active A A AO 1 Alarm passive 3 Anon n ma nema mpeg JL sl e sem deeri LE A e There is Seam detector pu di e There is not Seam detector al Interna no e TE EE s0 oo a mali counie Mode 12 374 Pump M es C a memon a EE EE a KN NE HE Running program does not saved when power failed pinar Running program saves when power failed Enerji Kesildi inde al an program kaydedilir When power returns program is resuming by the
18. arged or reduced with F2 key at graph of temperature screen Fill Cold Water L 17 25 o MT DRAIN MT FILL SALT 0 D a MT Heating MT COOLING E O Y a 30 O RT DRAIN gs 30 e Int Washing Te RT FILL WATER o RT Heating ge 30 Equipments RT gt MT Trans use L O Figure 7 Manual Functions Screen Warning If you use the shortcut keys manual operations starts automaticly Fill Hot Water 2 Fill Cold Water ge L Ps nasali 1 Fill Hot Water MT Fill Water Rocco SL MT Heating SE RT DRAIN MT DRAIN RT FILL WATER Equipments Figure 8 Manual Function Simplex 5 serisi Kullan m K lavuzu REV 0 iO y MT COOLING 8 e Int Washing 0 press OK O screen and To startto the manual function entire a valid value with keyboard if it is necessary on prepared Project then To start the operation confirm input and select OK on screen to cancel operation select cancel on press OK You can also press ESC to cancel operation To end the started manual operation press STOP key To escape from manual screen press ESC key ENMOS 9 SIMPLICITY SMART 7 ENCRYPTION Acces to menus and operations could authendicate with 4 seperate passwords These are 1 Program Writing Password This password limits authority to add new program make changes over existing program configure and add steps to the runnig
19. avuzu REV 0 22 13 CALIBRATION This window is using for calibrate Analog Input Analog Output and Counter How to reach Calibration window Select calibration from service menu with Up Down arrow keys and than press OK button Select the line you want to change with Up Down arrow keys and than press Edit Calibration F1 or OK button At selected line with pressing Menu F2 button you can reach Edit Calibration and also Delete Calibration Warning Inout and Outputs which are not calibrated can not be use Shortcut You can reach the line you want quickly by entering the line number with keybord MT PT100 MT Pressure 2 i 1st Noozle pos vann i 2nd Noozle pos RT PT100 3rd Noozle pos 13 1 Calibration Types Name nit State E 13 2 Al Analog Input Calibration On the Calibration List Screen select a 5th Noozle pos 1st Noozle pos CT PT100 CT Lev MT Lev calibration whose type column Al was O ON AU BUN numbered form 1 to 8 Press OK button po kA O Analogue input consists of two types calibrations PT100 and mA PT100 is temperature sensor calibration and mA is milli ampere 13 3 PT100 Calibration Make PT100 option selected on the calibration type screen and press OK button Device will show the PT100 Calibration screen Up Down arrow keys are using for increase and decrease the value Left Right arrow keys are using for pass to next value Figure 30 Ca
20. e completely delete with BACKSPACE button To delete completely all charaters must be deleted To finish deleting press OK button To cancel the changes press ESC button Simplex 5 serisi Kullanim Kilavuzu REV O Info Messages which have been modified updates automaticly at where they are already used and the last version displays 15 FACTORY SETTINGS At this screen device can be return to factory settings To open Factory screen select Factory with Up Down arrow keys from Service section and than press OK button Select the setting which you want return to factory setting with Up Down arrow keys to and than press OK button to check the box on the left side Press OK again to Uncheck the box Restore All Restore Operator Messages Restore System Parameteres Restore Command Parameters Restore Program Li ms Restore Machine Eq F le iii Restor Carat em x Restore Calibration OK Restore Command Restore Temperature Graph Data Restore User List Restoring Calibrations IDEADA ESSE Ni Load Xx Exit Figure 36 Factory Setting Screen After the selection to return to factory settings press Install F3 button and wait While installation bar at the bottom starts to fill You will informated with message when installation complete 16 SYSTEM SETTINGS At this section main settings of device could be set To open System screen select System with Up Down arrow keys from Service sect
21. ered program at focus While program running changing the values of commands causes this alarm Maximum mA Alarm Occurs when the value calibrated mA exceed the maximum value of mA Command is not Active If the any command of program which want to be run is not active device gives this warning This sistuation can be occur when a program whose command activeted at Som Project wants to be run after the command became inactive with changes at SPM Power Fail File Reading Error Occurs when there is a problem with reading the files which contains the information of running program during power failure If this error occurs too frequently there may be a problem with the device power fail circuit Batch can not work If there is a system entegrated to batch system and there is a errors like below on desired work order work order cannot be run Number of chemicals at work order is not equal to number of chemicals at batch Number of machine at work order is not equal to number of machine at batch Power Fail File Writing Error Occurs when there is a problem with writing the files which contains the information of running program during power Power Fail file could not delete Occurs when there is a problem with deleting the files which contains the information of running program during power after power returns Saved program is different than original program If there is a change before power fail at the program which is running during powe
22. es and to pass to the previous operation or screen Function Keys Use to operate function top of key OK Key Use to confirm the changes and to pass to BACKSPACE Key Use to delete the character on the the next operation or screen character entry area STOP Key Use to stop a running program H running program stops because INFO Key Use to shortcut to of anything the led will light red on the right bottom corner of button Info Menu USB Port MANUAL Key Use to START Key shortcut to Use to start a program H a program is Manual Use ALARM Key Use to shortcut to Alarm List If system gives a warning the led will running on device the led will light light red on the right upper corner of button green on the left bottom corner of button Dot key Use to switch upper lover Numbers and case and numbers onthe Letters text entry Places on the only number entries 0 number key Use to break space when long pressed Simplex 5 serisi Kullan m K lavuzu REV 0 3 MAIN SCREEN APPEARANCE PPL Warning Messages Number of the Date and Time Setting from system Active PPL s are listing on Sorfware version configuration the left upper corner IO Displays ThelO s can be watched from mimic Mimic Diagram diagram on the Setting on Project for the main screen i type of the machine Program List Shortcut Me
23. ion and than press OK button Set Date Time qu la Database Operations AS a y Network Settings a Software Upgrade ERE Copy Existing Software Hon PIO Configuration E EEL ga Ping Test ma E Program Figure 37 System Setting Screen Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 27 SIMPLICITY SMART 16 1 Set Time and Date At this section Date Time of device could be set For this settings select Set Time Date with Up Down arrow keys from System section and than press OK button 1 33 06 Date 19 Mar2013 Figure 38 Set Time and Date At pop up secreen entire Time with keyboard or Up Down arrow keys to Time section and than press OK button At date section do the same as time section than press OK button and select OK to save and exit to cancel select cancel You can also use ESC key to cancel changes and exit 16 2 Database Operations This section is using for taking backups of device To do this select database operations from system menu and press OK button You will see the list of databases If device had never backed up list will be shown empty m Backup Time Comment 1 2013 03 19T15 51 08 DMS JET 300 Create Backup Ly Menu Figure 39 Database Operations Press Menu F2 at this screen to open menu Simplex 5 serisi Kullan m K lavuzu REV 0 28 m Backup Time Comment 1 2013 03 19T15 51 08 DMS JET 300 Sis Create Backup ga Restore From Backup amp Delete Backup
24. isting program to empty line on list KS Delete Program Using for delete existing program completely Figure 9 Using Of Program List Menu Program Add or Edit Created Time Modified Time E ou Lood Fabric 1 19 03 2013 11 1919 03 2013 13 52 Program Edit is using for adding Lood Fabric 2 19 03 2013 11 22 19 03 2013 13 48 new program to empty line i making Overflow wash 19 07 2015 11 20 19 03 2013 13 53 G OW 3 O flow wash 10 Egit 7013 11 24 19 03 2013 13 55 changes over existing program You can MT W 1 MT WASH 131 60 JK e ere EE 2013 13 97 acces this options from program menu MTW 2 MT WASH 135 20 Rename 1013 11 25 19 03 2013 13 57 Look at Error Reference source not found MT W 3 MT WASH 133 60 Copy 013 11 25 1905 2012 13 38 O OU BUN MT W 5 MT WASH 110 45 2013 11 27 19 03 2013 14 00 OLE 3 Lood Fabric 3 19 03 2013 11 27 19 03 2013 14 02 YOU Opened list no program been added BH 1 Uert 3010 19 03 2013 11 15 19 03 2013 14 02 yet IPAH 2 Hot 8020 19 03 2013 11 15 19 03 2013 14 03 Figure 10 Menu Of Program List Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 11 SIMPLICITY SMART Created Time Modified Time 5 Lood Fabric 1 19 03 2013 11 1919 03 201535 1552 Lood Fa Edit Program 19 03 2013 13 48 OW1 Overflo 19 03 2015 13 53 OW 2 O flow 19 03 2013 13 55 MT W 1 MT WAS 19032013 13 37 MT W 2 MT WAS 19 03 2013 13 57 MT W 3 MT WAS 19 03 2013 13 58 MT W 4 MT WAS 19 03 2013 13 59
25. keys to move between row and cloums When the cell which want to be changed selected press OK to entire value and press again to OK to confirm k EO d OU BUN b OO OOO CO O O O fo oO O O O Oo OO Minimum Maximum Unit Read mA 6 72 Monitoring Screen Ly Menu Save amp Exit Figure 32 mA Calibration This calibration is made for converting the mili amper value entered at the mA column for valid analogue input using the type at the Type parameter Device has 10 mA calibrations At this screen IO No signifies the modified IO calibration number which is the same of the one that is at the NO column of the selected row from Calibration List at Shape 5 4 If a valid name is appointed to lO calibration number you will see it at IO Name parameter Read mA is the value which is read from analogue input by the device If we say x to entered value at mA column y to Value column and z to Type column Simplex 5 serisi Kullan m K lavuzu REV 0 24 We may say that this means that this value equals to x mA z typed y value The function of maximum parameter is that if the calculated Value from read mA arrives to value entered at Maximum parameter device will give warning To save and exit from mA calibration press Save amp Exit F3 button To exit without saving press ESC button and select press NO at pop up screen than press OK button To close p
26. libration Screen At this screen IO No signifies the lO calibration number which is modified This number is the same of the one that is on the NO column which was selected from Calibration List The value on the parallel of the IO No parameter is the 2C value measured by PT100 at this moment Line Resistance is an Q ohm typed value of the line between PT100 and PIO If this value is not entered right you may not measure right temperature value Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 23 SIMPLICITY SMART Name Unit State LI MT PT100 Passive pt100 Calibration lo Name MT PT100 lo No 1 Read Value 30 00 C Line RL mm Minimum Maximum 3 4 5 6 Fi 8 9 Pp Fo Y Figure 31 PT100 Calibration Entire value between 999 and 999 than press OK button Maximum value determines to at which temperature value the device will warn lf the temperature value given by PT100 is higher than this one or equals to it then device will give a High Temperature warning Entire value between O and 99999 than press OK button To save the changes press OK button and select OK To exit without save press ESC 13 4 mA Calibration Make mA option selected on the calibration type screen and press OK button Device will show the mA Calibration screen The selected row number and is calibrated analog input name located at Upper left corner of the screen Use arrow
27. me of file and press OK button After all procces of copying to Usb disc starts When copying finishes device gives Export Complete warning Figure 24 Calibrating From USB Info You can save all Export titles under one file name or by selecting by one one you can give different names to each Programs Calibrations Operator Messages SPM Project x Export File Name calibrations abc Exporting has been started me S y Export Em Import Exit Figure 25 Export From USB To copy to device Importing Select titles with Up Down arrow keys than press OK button After the selecting of titles press Import button At screen will be names of files in Usb disc in json format Select files that you want to import with Up Down arrow keys than press OK button When copying finishes device gives Import Complete warning Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 19 SIMPLICITY SMART O Programs x Calibrations 0 Operator Messag KEHIEN EON OSPM Project j USB Files Figure 27 Import From USB O Programs xx Calibrations x Operator Messag calibrations json SPM Project ing 3 json USB Files Figure 26 Info Only the selected files will import to device unselected files will NOT import to device Warning If the selected title s files are not in Usb device gives Import Failed warning and these titles stays selected Simplex 5 serisi
28. nd starts to count again When the reel has stoped active cycle time stops to count and resets And also cycle times last cycle time resets when the new program starts Parameters about Cycle Times and Seam Dedector are like below SP 46 Parameter of There is Seam Dedector or not For the running of Cycle time counting fuction SP 46 must set to 1 SP 47 Parameter of Seam dedector filter time Wiht SP 47 seam dedector filter parameter detection of seam can set with how many sec seam dedector outputs Alarm of Fabric Breakout When Cycle Control batch parameter is open and the program starts if there is no detection of seam signal in value of parameter x 2 2 sec device gives Fabric Breakout alarm When Cycle Control batch parameter is open and value of parameter set to 0 device never make control of Fabric Breakout and never give warning When Cycle Control batch parameter is open and value of parameter set to 1 and if there is no detection of seam signal in value of SP 65 device gives Fabric Breakout alarm When Cycle Control batch parameter is open and value of parameter set to 1 and if there is no detection of seam signal in value of SP 65 device gives Fabric Breakout alarm Approved fabric breakout alarm stay active on Alarm List until there is a signal from seam detector or getting out from program Fabric breakout alarm on Alarm List repeats warning after the time on SP 33 Fabric breakout alarm can be
29. nts about device How could reach to Service menu Press Menu F2 button at enterance screen Select the second line called service on list with Up Down arrow keys than press OK Next window asks you password entire the password and pres OK button By the factory settings password is 2004 Subtitles of service menu are like below e Parameters e Calibration e Warning messages to operator e Import Export e Factory e System Settings e Manuel lO 11 IMPORT EXPORT With Import Export menu programs calibrations operator messages SPM Project could backup to USB and transfer to other devices Ta de Calibration i KM EOS ts Warning Messages Moving and copying can made from e a import Export Menu gt Service Menu gt select wal Factory EB System Configurati Import Export Than plug your Usb disc to mn ystem Configurations device s Usb port Figure 22 Import Export Menu Import Export menu is looking like figure at kbimnereesserm HEED right side Figure23 7 Calibrations Operator Messages SPM Project B Export Er Import x Exit Figure 23 Import Export Menu Screen Simplex 5 serisi Kullan m K lavuzu REV 0 18 To copy to USB Disc Select titles with Up Down arrow keys than press OK button Operator Messages SPM Project After the selecting of titles press Export button Entire the na
30. nu Icon Use to shortcut to Program list Places on the botom center in every screen Use to list the commands about the screen Opens when pressing to F2 function key Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 5 SIMPLICITY SMART 4 MENU TREE STRUCTURE To open Main Menu press Menu F2 on the Enterance Screen On the next screen there are 4 main sections called Program Service Alarm and Manual Figure 1 Main Menu To close Main Menu press ESC key 120 mbar m Service A Alarm Program C Menu Figure 1 Main Menu S Program S Edit mm Service A Alarm Manual Function Parameters le Calibration Warning Messages FM Import Export we Factory System Configurations m Set Date Time em Manual IO Si Database Operations Network Settings Eli Software Upgrade Gi Copy Existing Software Figure 2 Menu Tree Simplex 5 serisi Kullan m K lavuzu REV 0 5 ALARM L ST To reach to the Alarm list press the Alarm button on the device PPL 59 Fabric Jammed 3 PPL 58 Fabric Jammed 2 On the Alarm list are listing the active PPL 57 Fabric Jammed 1 machine alarms warning messages about device or running program and operator messages Machine alarms and warning messages are staying on the list until the alarm conditions ends When the conditions ends alarms are automaticly Figure 3 Alarm List removes from list If there
31. op up and returnt to editting press ESC again 13 5 AO Analog Output Calibration On the calibration list screen select a calibration number 1 8 from AO typed and press OK button Calibration Type screen will be seen at screen Unit State a Maximum 100 E be Edit Calibration C Menu X Exit Figure 33 AO Calibration Screen At this screen IO No signifies modified IO number This number is the same of the number at NO column of selected row from Calibration List screen If a valid name is appointed to lO calibration number you will see it at IO Name parameter You will see the selected calibration type at Calibration Type parameter Up Down arrow keys are using for increase and decrease the value Left Right arrow keys are using for pass to next value Select AO calibration Type and Unit ve enter limit value that you want to give warning to maximum value section To save the changes select OK and press OK button To exit without save press ESC and selenct No to continue editting press ESC again 13 6 CNT Counter Calibration On the calibration screen select a calibration numbered from 1 to 2 whose type column is CNT and press OK button The Counter Calibration showed at screen Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS 25 SIMPLICITY SMART Unit State a OR DOZAJ IP ISIT SOGUT IP lo Name SU AL FOWMETRE lo No 1 ME BER 0 00 puise
32. p Down arrow keys to move Service Password one by one or use Left Right arrow keys Admin Password E Flow Control Multiplier 100 to move page by page at parameter list Ask Machine Stop Causes with Barcode min Heat Capacity C min Batch Start Parameter Kilo Lo Batch Start Parameter Ratio 5J Batch Start Parameter Dyestuff A Batch Start Parameter Pump w 1 2 g 4 m 6 n 8 9 Figure 29 System Parameters Screen Shortcut You can reach the parameter you want by entering the line number with keybord When any of parameter value want to be changed select line of the parameter than press OK button Thus at the Value column of the rightmost selected parameter value blue shaded becomes situation to change Set the new parameter value with keyboard or Up Down arrow keys than confirm wiht OK button To cancel change of the value at the selected line press ESC button Hint If state of being shaded degraded with arrow keys to entire new value old value have to be clean To clean use BACKSPACE button To move at value box use the Left Right arrow keys Exit from Parameter List To save and exit from parameter press Save amp Exit F3 button To exit without saving press ESC button and select press NO at pop up screen than press OK button System menu will apear at screen when you exit from this section Hint To continue editing from dialog page press ESC button Simplex 5 serisi Kullan m K l
33. r failure this alarm occurs after power returns Fabric Breakout If there is no detection of seam signal in value of SP 65 device gives Fabric Breakout alarm Program Corrupted Occurs if there is a corruptin on desired program to run Step could not started Occurs if there is a corruptin on desired step to run PIO not connected Occurs when device cannot comminicate with Pio or when on there are many comminication error situations Power Failed Occurs when power returns after power failed Check Level At the starting to dosage if there is less liquid than command s setted alarm value device give this warning and command cannot be started Valve Not Opened If the instant value temperature or level of running command is more than command s setted alarm tolerance value device give this error Vana Not Closed If the instant value temperature or level of running command is less than command s setted alarm tolerance value device give this error Time Out If the running time of command is more than calculated time device give this warning Check Setpoint If the running command is rinse command and the value of time setted to 0 this alarm occurs If the running command is dosage command and the value of rate setted to 0 this alarm occurs Simplex 5 serisi Kullan m K lavuzu REV 0 ENMOS EK 5 SIMPLICITY SMART Vibration While extraction command If the number of the vibrations are more than maximum
34. r parallel 2 DT gt RT Transfer 3 DT Mixer steps to one main step Parallel steps start at the same time with main step and MT amp Drain continue to run during the necessary time for completing The finish of the main program does not mean that the parallel steps will finish too Actually there is no difference between the command running time of main steps and parallel Figure 15 Parallel Step Screen steps Adding Parallel Step To add new paralel step select step which before added and want to be start with new step and press Menu F2 button At opened list select Add Parallel Step and press OK From the command choise window select the desired step and than press OK button gt gt Parallel added steps will shown right shifted under main step The main steps that have paralel steps will shown with A or difference between versions It can be Ai sign means paralel steps are invisible a sign means paralel steps are visible To make Parallel steps visible invisible use Right Left arrow keys when main step is selected Program List 1 Fill Water Lt 5 2 DT gt RT Transfer Confirm 2 This is a movable parallel step Would you like to move this parallel step to next compatible main steps Yes No Figure 16 Adding Parallel Step Simplex 5 serisi Kullan m K lavuzu REV 0 14 If all necessary steps added and writing of program finished press ESC key to escape
35. uff Tank Fill Dyestuff Reserved Tank O Temp Control Bo F Systems A Q MT gt CT Trans Figure 13 Adding Step To pass between equipments and command selection use Right Left arrow keys To move in sections use Up Down arrow keys Select comment from comment selection section than press OK button Selected comment is listed at Step section on the left side of the Program Step Editor Settings temp time etc of parameter about command can be made from right side First command value will be selected to configure If the is a number than it can be fill with keypad and saves with OK button if it is list than can be move with the Up Down arrow keys and can be press OK button To pass from configured command to next it is enought to press OK button To move between command values Up Down arrow keys can be used Right Left arrow keys does not provide to pass betweeen command values Info For more information about command look at Appendix A COMMAND TABLE Program List 1 Fill Water Lt E Add Step C Menu Er Add Parallel Figure 14 Program Editing Menu Simplex 5 serisi Kullanim Kilavuzu REV O ENMOS SIMPLICITY SMART 13 If the Menu F2 key is pressed while a command is selected in pop up window will be these options Add Step Add Step to Top Add Parallel Step Copy Step Delete Step Delete Parallel Step Program List 5 DT Dosage 8 2 Parallel Step Simplex enables to add fou
36. vibration number at command parameters this alarm occurs Vibration Occured While extraction command running if there is a signal from vibration switch this alarm occurs Level Approve When the dosage command started if level approve at command parameters actived this alarm occurs and command start to run after operator approve the alarm Cycle Not Completed If the time of command expired before the number of washing at washing command reach to number of setted washing number device give this warning Operator Call While Operator warning command is runnig this alarm occurs with setted message Simplex 5 serisi Kullan m K lavuzu REV 0 Wi NE LL ELECTRICAL CONNECTION SCHEME APPENDIX C uosa A TO Beg yue OLOZItPOIS L 9 Z Q 2 gt gt 2 gt gt gt gt A A un A Geute vu E LAM o iGeudey vw E o iGeudey yw E o z 3 eu eu SR 3 cu o ww EA z euen vu E E m 2 5 un 3 iGeukey yuu iBeudey vu m 001 10 gt m x x E aa DOLL EE JE 00bLd EE JE 00r Ld J 8 gt gt Gl tik kk in Wey g oiy Wey g oiy Wey VON 119 19PO A Ol Ieu Big 119 19PO lAJ Ol Bojeuy WOOD 19 HO woo a w aula pee Yaya Leem INWAWVSI918 TOULNOY LA Y Old 0cSS 2 1 TINA A TO I AIDIr4INI ISAIDIr4INI 09 IS TNH EA TU O 99 50 TINA LOTO 24 10 TIN 9 OU TUYO E TINA S Ol TUYO E S TINA OU Ted QZ L TONE OU TO GL
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