HE500TSW232 Manual - Platforma Internetowa ASTOR.
Contents
1. 31 2 2 etin esee ead 32 32 6 2 Button Selection esee entente intres EA a nennen 33 6 3 T Contrast Adjustment cnet RE tete DRE 33 6 4 33 6 5 POPS aora a W Da 34 6 5 1 HEB5OOTIU20X Configuration of the RS 485 Port 36 6 6 DIMENSIONS u a teed M 36 Page 5 of 70 14 2006 56 04 CHAPTER 7 500 10300 301 302 303 310 311 312 313 320 321 322 323 37 125107 37 7 2 HE500TIUSXX Touch Key Pad sse ener 37 7 3 HE500TIUSXX Contrast Adjustment L enne nne nnn nnne 37 7 4 HE500TIUSXX Rear 38 7 5 5 Serial Ports 38 7 6 HE500TIUSXX Dimensions 2 00 000000 a aqa nennt intrent 39 X SPEGIFIGATIONS uuu uu ee ERAT o e2. Jo 010 o CN5 MEMORY HESOOTIUAXX CURRENT 0 92A RNER IRELAND LTD ASSEMBLED IN IRELAND 24VDC PRINTER CNI 6 2 ale Figure 8 2 500 Rear View Page 41 of 70 8 HE500TIU4XX 14 2006 MANO356 04 8 4 500 Serial Ports Pin No Signal Function 1 FG Frame Ground 2 TXD RS 232 C Send Data 3 RXD RS 232 C Receive Data 4 RTS RS 232 C Request To Send 5 CTS RS 232 C Clear To Send 6 Not Connected 7 SG Signal Ground 8 Not Connected 9 45V Internal Use Only Do Not Use 10 OV Internal Use Only Do Not Use 11 Not Connected 12 SD RS 422 RS 485 Send Data 13 SD RS 422 RS 485 Send Data 14 RTS RS 422 Request To Send 15 Not Connected 16 Not Connected 17 RTS RS 422 Request To Send 18 CTS RS 422 Clear To Send 19 CTS RS 422 Clear To Send 20 Not Connected 21 Not Connected 22 Not Connected 23 Not Connected 24 RD RS 422 RS 485 Receive Data 25 RD RS 422 RS 485 Receive Data Figure 8 3 Automation Equipment Serial Port amp 2 AE Connections Rx PC 5 Qv 9 D Type 3 Female L Terminal Resistor for MJ2 Rx Terminal Resistor for CN1 Terminal Resistor for MJ1 Figur
3. 14 2006 56 04 APG User Manual for the 500 0050 HE500TIU1 XX 500 020 HENX2XXTXXX 500 0 500 04 500 05 500 06 And SmartStack Modules Operator Station Hardware Manual Fourth Edition 8 August 2005 0356 04 1 70 14 2006 56 04 PREFACE This manual explains how to use the Horner APG Operator Station Hardware Modules HE500TIU050 HE500TIU10X 500 011 HENX2XXTXXX HES500TIU3XX HE500TIU4XX 500 HE500TIU6XX and SmartStack Modules Copyright 2000 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 3899 All rights reserved part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG LLC Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG LLC Windows 95 Windows 98 Windows NT Windows 2000 and Windows are registered trademarks of Microsoft Corporation DeviceNet is a trademark of Open DeviceNet Vendors Association ODVA Profibus is a trademark of Siem
4. Voltage mm Input Voltage 24VDC 1096 Seal Rating Front Panel IP65 When Range Waterproof Sheet is used Rear Cover IP20 Inrush Current 25A 0 7mS Cooling Natural Convection Power 22W or less Approvals CE Requirement Permissable Less than 1mS Touch Panel Analogue Resistive Power Failure Method Membrane Voltage 500Vac 1min Touch Panel 1024W 1024H Tolerance Resolution between DC Terminal and Field Ground Insulation 500VDC 10 or Mechanical 1 million times or more Resistance more Lifetime Page 44 of 70 8 HE500TIU4XX 14 2006 56 04 5 Page 45 of 70 9 HE500TIU5XX 14 2006 MANO356 04 CHAPTER 9 HES500TIU5XX 9 1 Scope The HE500TIU5XX has a 800 x 600 pixel TFT technology display which supports 32768 colours The hardware description is covered under the following chapter Figure 9 1 Front View of HESOOTIU5XX 9 2 500 05 Touch Key Pad The Tiu5XX has a touch keypad that can be assigned to perform a variety of key macro operations from within the CBreeze configuration package 9 3 HE500TIU5XX Rear View _ HHHHHHHHH MEMORY gt HESOOTIUSXX Deuil ult Ser No 0120899A HUW AE CURRENT 1258
5. Race E REL ede Ede arp A Gee 12 1 3 Technical Specifications oit eei Ca Ae di P o e eed dett doe dana 14 1 4 Upgrade Revision Software amp Firmware sse eene nnne 15 1 4 1 tpe opes a de o 15 1 4 2 Software e me ee bet ve 15 1 4 3 Firmware Upgrade uy u Sau ua uhaq at pe reed de dede La ge n 15 CHAPTER 2 HEB5OOTIUO5O nee m aaa d ee e a fedt pee ean dete ea M e ced rdiet 16 21 PE 16 2 2 500 050 Button Selection Actions enne 16 2 3 500 050 Contrast 16 24 00 0050 e e cae 17 2 4 1 HE500TIU050 Configuration of the RS 485 Port 17 2 5 gt FIEBOQTIUO5O Dimensions nene mete ei eel Q ine ie EE 18 CHAPTER 3 500 0100 101 102 103 20 Del COPS I 20 3 2 HES500TIU10X Button Selection Actions aras 20 3 3 HEB5OOTIU10X Contrast Adjustment sse ener enne 20 3 4 HE500TIUX Rear View ined eti I cette dite estet i e ied 21 39 5 oi ata e e Pie qe ode dta 21 3 5 1 HEB5OOTIU10X Conf
6. CHAPTER 1 INTRODUCTION 1 1 Scope The Operator Station 500 0050 10 11 2 4 5 6 amp HENX2XXTXXX is an Operator Station OS that provides extensive monitoring and control in an extremely small package The Operator Station OS product line offers four distinct categories of products as described in Table 1 1 Table 1 1 Operator Station OS Product Line Model Description TIU050 Text Only HES500TIUO050 001 HES500T1U050 002 2 lines x 20 characters 2 lines x 20 characters with Real Time Clock TIU10x Text Semi Graphics HES500TIU100 01 HES500TIU100 02 HES500TIU100 03 HES500TIU100 04 HES500TIU100 05 HES500TIU100 06 HES500TIU100 07 HES500TIU100 09 8 Lines x 20 Characters plus 128 x 64 pixels 8 Lines x 20 Characters plus 128 x 64 pixels with Real Time Clock 8 Lines x 20 Characters plus 128 x 64 pixels with Current Loop 8 Lines x 20 Characters plus 128 x 64 pixels with Current Loop and Real Time Clock 8 Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork 8 Lines x 20 Characters plus 128 x 64 pixels with wide temperature display 8 Lines x 20 Characters plus 128 x 64 pixels with Bezel 8 Lines x 20 Characters plus 128 x 64 pixels with no metal and dill connectors HES500TIU101 01 HES500TIU101 02 8 Lines x 20 Characters plus 128 x 64 pixels with CSCAN Network 8 Lines x 20 Characters plus 128 x 64 pixels with CSCAN Network and Re
7. Figure 2 3 Power Connector Powered by 24 0 and Ground The configuration bank shown in Figure 2 5 sets the parameters of the RS 485 port as described in Table 2 1 Table 2 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 1200 termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Page 17 of 70 2 500 0050 14 June 2006 MANO356 04 Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a long bus and a significant amount of attenuation is anticipated Termination resistance of 1200 must be placed across each end of the RS 485 bus With switch 2 ON 1200 resistance is placed across the bus This is only used if the HE500TIU050 100 110 is the last device at either end of the bus 2 5 500 0050 Dimensions 5 95 151mm 3 272 832mm UP 0 04 1 mm CORNER Ln IS ACCEPTABLE 1 5 CUTOUT DETAILS TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 2 5 HE500TIU050 Cutout Page 18 of 70 2 500 0050 14 2006 56 04 5 Page 19 of 70
8. 500 6 Serial Ports Pin No Signal Function 1 FG Frame Ground 2 TXD RS 232 C Send Data 3 RXD RS 232 C Receive Data 4 RTS RS 232 C Request To Send 5 CTS RS 232 C Clear To Send 6 Not Connected 7 SG Signal Ground 8 Not Connected 9 45V Internal Use Only Do Not Use 10 OV Internal Use Only Do Not Use 11 Not Connected 12 SD RS 422 RS 485 Send Data 13 SD RS 422 RS 485 Send Data 14 RTS RS 422 Request To Send 15 Not Connected 16 Not Connected 17 RTS RS 422 Request To Send 18 CTS RS 422 Clear To Send 19 CTS RS 422 Clear To Send 20 Not Connected 21 Not Connected 22 Not Connected 23 Not Connected 24 RD RS 422 RS 485 Receive Data 25 RD RS 422 RS 485 Receive Data Figure 10 3 Automation Equipment Serial Port CN1 AE Connections Rx PC 5 9 D Type Female L Terminal Resistor for 2 Rx Terminal Resistor for CN1 Terminal Resistor for MJ1 Figure 10 4 Serial Ports MJ1 amp 2 Page 52 of 70 10 HESOOTIU6XX 14 June 2006 MANO356 04 Figure 10 4 TIU6XX Power Connector Powered by 24VDC and Ground 10 5 HE500TIU6XX Dimensions 0 0 0 5 4 12 32 313 mm 0 00 0 0 0 02 0 5 245 92 246 2mm 0 00 0 0 UP TO 0 04 Corner Radius Is Acceptable 1mm TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHER
9. 51 10 4 HE500TIUGXX Serial Ports rit fii ee a fecu 52 10 5 HE5OOTIUGXX DImensiOns eed aei Dei abel te n 53 10 6 54 CHAPTER 14 COMMUNICATIONS te latu eet e tte i eet Deeds 56 11 1 PC to Operator Station Communications 56 11 2 Automation Equipment AE Communications Connections 56 10 2 1 Recommended Automation Equipment Communication 56 11 3 RS 232 LE 56 11 4 422 485 FOUL WIC iioi tete eee tb eet 57 11 5 85 485 Two Witez suatu o bete eee t 58 11 6 LOOP M kus a 59 CHAPTER 12 GETTING STARTED 60 12 1 Self Test 10050 TIU1xx a 60 12 1 1 Band tec 60 12 1 2 BET E EE 60 12 1 3 Ma ES 60 12 1 4 Drei seta 60 12 1 5 Senal Eoop Dack T6Ssts nectit ipee 60 12 2 Self Test TIU4xx TIU5xx TIUGXX 2 61 12 3 Updating the Protocol 61 12 4 Updating the Operating enne nennen nnne nennen 62 CHAPTER9 NETWORKS nieder ice eere titi e Fe iae ec a d x bee HR ER Ma c 63 13 1 ruo AE E 63 13 2 Controller Ar
10. 56 04 Serial Port Rx Rx Tx Tx PC Port Figure 4 4 Automation Equipment Port Figure 4 5 PC Port Receive amp Receive amp Transmit LEDs Transmit LEDs The LED s flash when the HE500TIU100 110 is The LED s flash when the PC is communicating communicating with the HE500TIU100 110 OFF ON 4 3 2 1 SW1 Figure 4 7 Configuration Bank Figure 4 6 Power Connector Powered by 24VDC and Ground 4 5 1 00 0 Configuration of the RS 485 Port The configuration bank shown in Figure 4 8 sets the parameters of the RS 485 port as described in Table 4 1 Table 4 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 1200 termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a long bus and a significant amount of attenuation is anticipated Page 26 of 70 CH 4 HE500T1U110 111 112 113 14 June 2006 56 04 Termination resistance of 1200 must be placed across each end the RS 485 bus With switch 2 ON a 1200 resistance is placed across the bus This should only be used
11. Recipes x v v v v Y Standard Editable X Y v Y V v Fonts Standard Page 10 of 70 CH 1 INTRODUCTION 14 June 2006 MANO356 04 Scaling Range checking Standard Trending Standard Graphing Standard Editable Graphics Standard Animated Bitmaps Standard Alarm and Status pages Standard Numeric keys Standard No of System keys No of Function keys LED s 12 18 10 14 12 Touch Screen SmartStack option Standard Battery Back Ram Real Time Clock Standard Comprehen sive Maths Facilities lines Day amp Time Scheduling Background Task Standard 1024 1024 1024 1024 1024 1024 1024 1024 1024 Internal Registers R 240 240 1200 1200 1200 2400 2400 2400 2400 Operating Temperature C Storage Temperature CS 10 to 70 10 to 70 10 to 70 10 to 70 10 to 60 10 to 60 10 to 60 10 to 60 Page 11 of 70 CH 1 INTRODUCTION 14 June 2006 MANO356 04 Humidity Non Condensing Storage 90 to 90 to 90 10 to 90 10 to 90 10 to 85 10 85 10 to 85 10 to 85 to 85 Environ mental NEMAA IP65 Y2K Certified CE Approved Size Width X Heig
12. UP key selects the previous menu page sub menu page alarms and increments data DOWN key selects the next menu page sub menu page alarms and also decrements data ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms ALPHANUMERIC KEYPAD and PROGRAMMABLE KEYS can be used to enter data or can be used to preform some pre programmed action Q gt 4 3 HE500TIU11X Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CONTRAST BAND allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory setting are used Min 8A Max FE Page 24 of 70 CH 4 HE500T1U110 111 112 113 14 June 2006 56 04 4 4 HE5OOTIU11X Rear View CAN Port Pin 1 PROFIBUS Port Pin 1 INPUT POWER 9 35Vdc Figure 4 2 Rear View of HE500TIU110 111 112 4 5 500 0110 Ports HEB5OOTIU110 13 pin Terminal Block Pin 1 Pin 13 Figure 4 3 Automation Equipment Serial Port Page 25 of 70 CH 4 HE500T1U110 111 112 113 14 June 2006
13. Figure 9 4 TIU5XX Power Connector Powered by 24VDC and Ground 9 5 HE500TIU5XX Dimensions 0 02 0 5 11 38 289 mm 0 00 0 0 0 02 0 5 8 51 216 2mm 0 00 0 0 UP TO 0 04 Corner Radius Is Acceptable 1mm TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 9 5 HE500TIU5XX Cutout Details Page 48 of 70 9 500 05 14 June 2006 56 04 9 6 SPECIFICATIONS PARAMETER CONDITIONS PARAMETER UNITS Display Size 10 41 Serial Ports Asynchronous Type Display Type TFT Colour LCD RS232 Data Length 7 8 bits Display 800 600 85422 485 Resolution Stop Bits 1 2 bits Colour 32768 colours 16 Baud Rate 4800 9600 Colours in Blink 19200 38400 57600 Mode 76800 115200 bps Backlight 50 000 Hrs Operating 0 50 Ambient Lifetime Temperature Backup Memory 64Kbytes SRAM Clock RTC Battery Storage 10 60 C Backed Sanyo Temperature CR2450 CN1 Lithium Coin Backup Period 5 years ambient Humidity 85 RH non Condensing 25 C CF Card Compatible with Weight Approx 2 4Kg Interface Compact Flash Printer Interface Centronics Dimensions 303 8 231 72 0 Compatible half W H D mm pitch 20 pins Nominal Input 24VDC Panel Cut Out 289 0 0 5 216 2 0 5 Voltage mm Input Voltage 24VDC 10 Seal Rating Front Panel IP65 When Range Water
14. HOW UE puo er 9 24 0 MJ2 PRINTER E 6 Figure 9 2 HE500TIUSXX Rear View Page 46 of 70 9 HE500TIU5XX 14 2006 MANO356 04 9 4 HE500TIU5XX Serial Ports Pin No Signal Function 1 FG Frame Ground 2 TXD RS 232 C Send Data 3 RXD RS 232 C Receive Data 4 RTS RS 232 C Request To Send 5 CTS RS 232 C Clear To Send 6 Not Connected 7 SG Signal Ground 8 Not Connected 9 45V Internal Use Only Do Not Use 10 OV Internal Use Only Do Not Use 11 Not Connected 12 SD RS 422 RS 485 Send Data 13 SD RS 422 RS 485 Send Data 14 RTS RS 422 Request To Send 15 Not Connected 16 Not Connected 17 RTS RS 422 Request To Send 18 CTS RS 422 Clear To Send 19 CTS RS 422 Clear To Send 20 Not Connected 21 Not Connected 22 Not Connected 23 Not Connected 24 RD RS 422 RS 485 Receive Data 25 RD RS 422 RS 485 Receive Data Figure 9 3 Automation Equipment Serial Port 1 amp 2 AE Connections Rx PC 5 oy 9 Way D Type Female L Terminal Resistor for MJ2 Rx Terminal Resistor for CN1 Terminal Resistor for MJ1 Figure 9 3 Automation Equipment Serial Port Page 47 of 70 9 HE500TIU5XX 14 2006 MANO356 04
15. IP rating NEMA 4 12 IP65 EN 55 022 Radiated and Conducted Emissions EMC Conformance EN 61000 4 3 Radiated and Conducted RF Immunity ENV 50144 Cables beyond the maximum recommended length may create communication problems Both ends of an RS 485 network must be properly terminated at 1200 and grounded Page 14 of 70 CH 1 INTRODUCTION 14 June 2006 MANO356 04 1 4 Upgrade Revision Software amp Firmware 141 Scope To make use of any new features that are included in this new release on units that were purchased previous to this release both software and firmware require updating by the user Any new unit will be set up for the latest version released 1 4 2 Software Upgrade To update the software requires that the user install the new version of software from the installation CD You may install the new software over any previous version installed See section 1 4 Software Installation Instructions To update existing projects simple open the project from the newly installed version of the software Once the project is saved to disk the update is complete For backup reasons we recommend that you save the new version of your project in a different location or under a different file name 1 43 Firmware Upgrade The following steps assume that a project or configuration is loaded to the Operator Station and that the user is running the latest version of software a Upload the project configuration from the unit b If a c
16. a project that Horner Electric completed for the United States Post Office Horner Electric developed its own network because it needed a network that had a specific set of powerful peer to peer and host to node capabilities The CsCAN Network has a pass through feature whereby PC based programs access other nodes connected to a network by passing the programming command through the serial port to the network port For a more detailed description see below Horner Electric found that by developing its own network it satisfied several important needs Horner Electric continues CSCAN Network development to satisfy the requirements of today and the requirements of the future 13 3 1 CsCAN Network Features The CsCAN Network is based on CAN which has many desirable features such as ruggedness ease of configuration etc With Horner Electric Controllers data is passed at 125Kbps using a differential pair of wires plus a ground It is important to note that the data rate is not limited to 125Kbps The maximum data rate is 1Mbps limited by the speed of light The CAN implementation in the CsCAN controller allows up to 64 controllers to be networked with no additional hardware and up to 253 controllers with three CAN repeaters For the programmer little knowledge of networking procedures is needed However for troubleshooting and optimizing the following information is helpful Instead of using master slave or token passing the hardware self a
17. amp UP keys pressed together exits sub menus to the parent menu pages d UP key selects the previous menu page sub menu page alarms and increments data e DOWN key selects the next menu page sub menu page alarms and also decrements data f ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms 0 ALPHANUMERIC KEYPAD and FUNCTION KEYS can be used to enter data or can be used to preform some pre programmed action 2 3 500 0050 Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CONTRAST BAND allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory setting are used Min 8A Max FE Page 16 of 70 2 500 0050 14 June 2006 0356 04 2 4 500 0050 Ports 1 HE500TIU050 8 Terminal Block 8 Figure 2 2 Automation Equipment Serial Port 2 4 1 500 10050 Configuration of the RS 485 Port OFF 9000 Ji A 23 2 1 SW 1 Figure 2 4 Configuration Bank ON
18. limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory setting are used Min 8A Max FE 6 4 Rear View Figure 6 3 Rear View of HENX2XXTXXX Page 33 of 70 6 HENX2XXTXXX 14 2006 MANO356 04 6 5 Ports AE Connections OV pc gway D Type z Female 45V 9 INI 1 TX 485 4224 1 IN2 2 TX 485 422 2 OUTI 3 RX 485 422 3 OUT2 4 RX 485 422 4 EXT 0V 5 TX 85232 5 INI 6 OV GND 6 INI 7 8232 7 OUTI 8 Frame Gnd 8 OUT2 9 EXT 24V 10 Figure 6 5 Automated Equipment Figure 6 6 Pulse Port Serial Port CN1 1 5 6 9 Figure 6 7 PC Port 9 way D type Sub Female Figure 6 8 Power Connector Powered by 24V and Ground Page 34 of 70 6 HENX2XXTXXX 14 2006 MANO356 04 HENX2XXTXXX 5 pin Terminal Block Pin 1 Pin 5 gt gt SHIELD CN H Figure 6 9 CSCAN Network Port NET1 Tx Tx Serial Port PC Port Figure 6 10 Automation Figure 6 11 PC Port Receive amp Equipment Port Receive amp Transmit LEDs Transmit LEDs The LED s flash when the PC is The LED s flash w
19. mi ZZ Z ZZ 2 20002 20002 20002 20002 6606006 99900 66966 zl 12 BLK WHT RED BLK BLK BLU BLU 3 WHT WHT m RED RED 777 SHIELD SHIELD X 12 25VDC Figure 13 1 CAN Network Cabling 1 Wire the CAN network in a daisy chained fashion such that there are exactly two physical end points on the network 2 The two nodes at the physical end points need to have 121 ohm 196 terminating resistors connected across the L and CN terminals 3 Use data conductors and CN H that are 24 AWG shielded twisted pair for thin cable and 22 AWG shielded twisted pair for thick cable They must also have 120 ohm characteristic impedance In typical industrial environments use a Belden wire 230844 thin Use 4430824 thick for environments where noise is a concern 4 Use power conductors V and V that are 18 AWG twisted pair for thin cable and 15 AWG twisted pair for thick cable 5 Connect the V power conductor to a good earth ground at one place only on the network preferably physical endpoints 6 Fora section of cable between two nodes the cable shield is connected to the cable shield input at one end of the cable only 7 ACAN network without repeaters is limited to 64 nodes with 63 cable segments with a maximum cable length of 1500 ft 8 Upto four CAN network segments which adhere to the above ru
20. of 16 colours Press F1 to exit TOUCH SCREEN TEST Touch the screen at various points the X Y co ordinate shown must change with each position Press F1 to exit KEYBOARD TEST Press F1 to F7 and the System key the relevant key appears on the screen F1 to exit SERIAL LOOPBACK Tests MJ1 and CN1 the programming and PLC ports Connectors with the following shorts are required for these tests MJ1 Short pins 2 3 at the D Type end Short 2 3 RS232 12 24 and 13 25 RS485 12 3 Updating the Protocol When the software is installed the user decides where the main CBREEZE folder resides During installation the following folders are created 21 473 Protocols 91 423 DeviceNet Protocols ic Tiu xx ic Tiuixx c3 Tiu2xx Tiu3xx i Tiudix Tiu42x H SerialSlaves In the protocol directory 3 folders are created TIUOxx TIU1xx and TIU2xx The protocol files for the different terminal is loaded into these folders The protocol files for the HE500TIU050 are loaded into TiuOxx the protocol files for the HE500TIU10X are loaded into Tiu10x and the protocol files for the HE500TIU20X are loaded into Tiu20x The name of the protocol file is broken up into three section the protocol the main software revsion and the terminal type that protocol file is for Protocol Name Software Revision Terminal Type Example snp R6 1xx This is the protocol file for release 6 software for the GE FANUC PLC for the HE5
21. the DeviceNet network are described Table 8 1 Table 13 1 DeviceNet Features and Functionality Network Size Up to 64 Nodes Network Length Selectable end to end network distance varies with speed Baud Rate Distance 125 Kbps 500m 1 640 feet 250 Kbps 250m 820 feet 500 Kbps 100m 328 feet Data Packets 0 8 bytes Bus Topology Linear trunkline dropline power and signal on the same network cable Bus Addressing Peer to Peer with Multi Cast one to many Multi Master and Master Slave special case polled or change of state exception based System Removal and replacement of devices from the network under power Features Page 64 of 70 13 NETWORKS 14 2006 56 04 13 4 2 DeviceNet Protocol Some of the communication protocol features of DeviceNet consist of the following A DeviceNet product can behave as a Client a Server or both Master Slave operation Capable of Peer to Peer exchange capability exists in which any DeviceNet product can produce and consume messages Capable of supporting 64 node addresses Each node can support an unlimited number of 13 4 3 DeviceNet Operation The following restrictions are placed on operations when using an OS that is configured as a DeviceNet slave 1 Currently communication between the PC and the controller is only possible to the device physically connected to the PCs serial port Project downloads uploads m
22. there is a long bus and a significant amount of attenuation is anticipated Page 22 of 70 3 HE500T1U100 101 102 103 14 June 2006 MANO356 04 OFF Hogg 4321 SW1 ON 1 Figure 3 6 Power Connector Figure 3 7 Configuration Bank Powered by 24VDC and Ground Termination resistance of 1200 must be placed across each end of the RS 485 bus With switch 2 ON a 1200 resistance is placed across the bus This should only be used if the HE500T1U050 100 110 is the last device at either end of the bus 3 6 HE500TIU10X Dimensions 3 9479 1007 mmy ERE 3 272506 8300 mm UP TO 0 04 1mm CORNER RADIUS IS ACCEPTABLE HESOOTIU1 OX CUTOUT DETAILS TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 3 8 HE500TIU10X Cutout Page 23 of 70 CH 4 HE500T1U110 111 112 113 14 June 2006 56 04 CHAPTER 4 HE500TIU110 111 112 113 4 1 Scope The HE500TIU11X 128 x 64 pixel display which allows for some graphics and various fonts to be displayed The hardware description is detailed in this chapter Numeric Keypad Programmable Function Keys Figure 4 1 Front View of HE500TIU110 4 2 HE5OOTIU11X Button Selection Actions PAUSE key selects data for editing OR exits from data editing PAUSE amp DOWN keys pressed together enters sub menu pages PAUSE amp UP keys pressed together exits sub menus to the parent menu pages
23. up the unit with the UP and ENTER keys pressed at the same time The unit enters a self test mode The self test consists of the following four checks 12 1 1 Contrast Band This test allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory setting are used Min 8A Max FE 12 1 2 Display Test The display test continuously blinks all pixels on black to off Look for any pixels stuck on or off Exit this test by pressing and holding any key for approximately two seconds 12 1 3 Keyboard Test As each key is pressed an indication ae appears above that key In the case of units with a numeric keypad press the key and a message appears indicating the key press Check for keys indicating multiple presses or not reporting presses Exit this test by pressing and holding any key for approximately two seconds 12 1 4 RAM Test Test either segment 0000 or segment 1000 on the HE500TIU100 110 of the RAM The segment 1000 test performs a base 3 repeating test This test detects shorted address lines and damaged memory bits The segment 0000 test performs a Read Modify Write test on each byte of RAM detecting damaged memory bits Exit this test by selecting DONE
24. 00TIU10X df R4 2xx This is the protocol file for release 4 software for Allen Bradley PLC for the HE500TIU20X Page 61 of 70 12 GETTING STARTED 14 June 2006 MANO356 04 To Update Protocol File 1 2 3 4 on 7 1 2 3 4 5 Set required Automation Equipment in Communications Settings Select Update TIU Protocol from the File menu Select the folder of the terminal you have connected to the PC The correct file will appear for the terminal type selected and the Automation Equipment selected Select that file and click OK A status bar appears indicating download progress After the transfer the HE500TIU050 10X 11X 20X resets itself The correct PLC type is displayed on the HE500TIUO50 10X 11X 20X Next the project loaded runs 12 4 Updating the Operating System Select Update Operating System from the File menu Choose the updated file with the BIN extension Click OK A status bar appears indicating download progress During the download process HE500TIU050 10X 11X 20X displays the message SYSTEM SHUTDOWN Page 62 of 70 13 NETWORKS 14 2006 56 04 CHAPTER 13 NETWORKS 131 Scope This chapter gives a brief introduction into the networking hardware available on the Operator Station range The part numbers of the various options are available in the Introduction Chapter of this manual For information on programming the various net
25. 00TIU20X The slots on the HE500TIU20X are located on the back cover 2 Press the SmartStack Module into the locked position making sure to align the SmartStack Module fasteners with the SmartStack receptacles on the 500 20 14 2 2 Removing SmartStack Modules 1 Using a Flathead screwdriver pry up the end of the SmartStack Module opposite of tabs and swing the module out 2 Lift out the tabs of the module Feterer Smart Rack Tab 500 TIU20X Back Cover Figure 14 1 Installing a SmartStack Module in a TIU Page 69 of 70 14 SMARTSTACK 14 June 2006 MANO356 04 NOTES Page 70 of 70
26. 12 1 5 Serial Loop back Tests Tests the PC port and the Serial Port in each of it s three modes for serial loop back Pre made plugs are required to link the pins of a particular port This takes the following form Table 12 1 Loop back Test Plugs Port Tested Product Type of Connector Pins to Short PC J2 HE500TIU100 110 Pin male D link connector pin 2 to pin RS 232 J3 HE500TIU100 110 13 pin phoenix connection pin 6 to pin 8 RS 422 485 J3 500 0100 110 13 pin phoenix connection pin 2 to pin 4 and pin to pin 5 Current Loop 500 0100 110 13 pin phoenix connection pin 1 to 9 pin 10 to 11 and pin 12 to 7 PC HE500TIU050 Pin male D link connector pin 2 to pin 3 RS 232 500 0050 8 pin phoenix connection Pin 5 to pin 7 RS 422 485 500 0050 8 pin phoenix connection Pin 1 to pin 3 Pin 2 to pin 4 NOTE current loop in not installed on standard models as such a standard model will fail the current loop back test Current Loop is not an option on the HE500TIU050 20X 3XX After starting the test the OK counter begins to count up Exit this test by selecting DONE Page 60 of 70 12 GETTING STARTED 14 June 2006 0356 04 12 2 Self Test TIUAxx TIU5xx TIU6xx Power up the unit with function keys F1 and F6 pressed The unit enters a self test mode The self test consists of DISPLAY TEST Continuously flashes the screen in each
27. 3 HE500T1U100 101 102 103 14 June 2006 MANO356 04 CHAPTER 3 HE500T1U100 101 102 103 3 1 Scope The HE500TIU10X 128 x 64 pixel display which allows for some graphics and various fonts to be displayed The hardware description is detailed in this chapter PAUSE KEY ENTER Key UP Key DOWN Key Figure 3 1 Front View of HE500TIU100 3 2 HE500TIU10X Button Selection Actions a PAUSE key selects data for editing OR exits from data editing b PAUSE amp DOWN keys pressed together enters sub menu pages c PAUSE amp UP keys pressed together exits sub menus to the parent menu pages d UP key selects the previous menu page sub menu page alarms and increments data e DOWN key selects the next menu page sub menu page alarms and also decrements data f ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms 3 3 HE500TIU10X Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CONTRAST BAND allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory settings are
28. 8 HE500TIU20X Cutout Page 31 of 70 6 HENX2XXTXXX 14 2006 MANO356 04 CHAPTER 6 HENX2XXTXXX 6 1 Scope The HENX2XXTXXX can be either a 128 x 64 NX22X or a 240 x 128 NX25X pixel display which both allow for full graphic screen The hardware description is covered under the following chapter Figure 6 1 HENX22XTXXX Figure 6 2 HENX25XTXXX Page 32 of 70 6 HENX2XXTXXX 14 2006 MANO356 04 6 2 Button Selection Actions LEFT amp RIGHT keys select data for editing OR exits from data editing PAUSE amp DOWN keys pressed together enters sub menu pages PAUSE amp UP keys pressed together exits sub menus to the parent menu pages UP key selects the previous menu page sub menu page alarms and increments data DOWN key selects the next menu page sub menu page alarms and also decrements data ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms ALPHANUMERIC KEYPAD can be used to enter data PROGRAMMABLE KEYS can be used to preform some pre programmed action ESC key is used to return to main menu gt zc a 6 3 Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CONTRAST BAND allows the user to set the lower and upper limits of contrast Adjust the lower
29. AN Network and Real Time Clock HESOOTIU1 12 01 HESO0TIU1 12 02 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Profibus Network 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Profibus Network and Real Time Clock HESOOTIU1 13 01 HES00TIU1 13 02 8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet Network 8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet Network and Real Time Clock Page 8 of 70 CH 1 INTRODUCTION 14 June 2006 MANO356 04 TIU20X Text Full Graphics with Numeric Function Keypad 500 0200 16 Lines x 40 Characters plus 240 x 128 pixels plus Numeric keypad Function keypad Optional SmartStack I O 500 0201 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad Function keypad Optional SmartStack I O Can be used with CSCAN Network 500 0202 16 Lines x 40 Characters plus 240 x 128 pixels plus Numeric keypad Function keypad Optional SmartStack I O Can be used in a Profibus Network 500 0203 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad Function keypad Optional SmartStack I O Can be used with DeviceNet Network TIU2XX Text Full Graphics with Numeric Function Keypad HENX22XTXXX 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad Function keypad Optional Compact Flash Ethernet amp FOX peripherals O
30. ERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 7 5 HE500TIU3XX Cutout Details PARAMETER Conditions Min Typical Max Units Input Voltage Vi 21 6 24 26 4 VDC Typical Power Consumption Vi 24VDC 10 WATTS Inrush Input Current Vi 2 24VDC for 1mS 17 A Withstand Voltage DC Terminals to Earth 500 VAC for 1 Min Operating Temperature 0 50 Storage Temperature 10 60 C Relative Humidity non Condensing 5 85 Weight 0 8 Kg Dimensions WxHxD 182 5 x 138 8 x 57 3 mm Panel Cut out WxH 174 0 5 x 181 0 5 mm Page 39 of 70 7 14 2006 56 04 5 Page 40 of 70 8 HE500TIU4XX 14 2006 MANO356 04 CHAPTER 8 HES500TIU4XX 8 1 Scope The HE500TIU4XX has a 800 x 600 pixel TFT technology display which supports 32768 colours The hardware description is covered under the following chapter Figure 8 1 Front View of HEBOOTIUAXX 8 2 500 Touch Key Pad The Tiu4XX has a touch keypad that can be assigned to perform a variety of key macro operations from within the CBreeze configuration package 8 3 500 Rear View
31. Os Protective Ground Figure 13 2 Profibus Port Pinout Page 67 of 70 13 NETWORKS 14 June 2006 0356 04 2 UJ x A x A x 2 5 g g 9 Ao du 9 x x x x x lt 0 lt 9 lt 9 2 v 2 O O c c Figure 13 3 Profibus Network Cabling is necessary to terminate both ends of the network Both terminations must have power to them to insure proper operation of the network The following diagram illustrates the correct connection for the termination resistors VP 6 rm Line termination 390 Ohm A Line 3 220 Ohm B Line 8 390 Ohm GND 5 Figure 13 4 Profibus termination resistors Page 68 of 70 14 SMARTSTACK 14 June 2006 0356 04 CHAPTER 14 SMARTSTACK 141 Scope Horner has now added the SmartStack modules from the OCS Range to the HE500TIU20X range SmartStack system is a method of allowing l O expansion on an HMI A wide range of modules is available including Digital and Analogue 14 2 Installing and Removing a SmartStack Module The following section describes how to install and remove a SmartStack Module Caution To function properly and avoid possible damage do not install more than four Smart Stack Modules per 500 020 14 2 1 Installing SmartStack Modules 1 Hook the tabs Each SmartStack Module has two tabs that fit into slots located on the HE5
32. RTS NOT SUPPLIED BY HE THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Operator Station IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package Page 2 of 70 14 2006 56 04 ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner LLC cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilising the Operator Station to ap
33. WISE Figure 10 5 500 6 Cutout Details Page 53 of 70 10 500 6 14 2006 56 04 10 6 Specifications PARAMETER CONDITIONS PARAMETER UNITS Display Size 12 1 Serial Ports Asynchronous Type Display Type TFT Colour LCD RS232 Data Length 7 8 bits Display 800 600 85422 485 Resolution Stop Bits 1 2 bits Colour 32768 colours 16 Baud Rate 4800 9600 Colours in Blink 19200 38400 57600 Mode 76800 115200 bps Backlight 50 000 Hrs Operating 0 50 Ambient Lifetime Temperature Backup Memory 64Kbytes SRAM Clock RTC Battery Storage 10 60 C Backed Sanyo Temperature CR2450 CN1 Lithium Coin Backup Period 5 years ambient Humidity 85 RH non Condensing 25 C Compatible with Weight Approx 2 75Kg Interface Compact Flash Printer Interface Centronics Dimensions 326 4 259 6 72 0 Compatible half W H D mm pitch 20 pins Nominal Input 24VDC Panel Cut Out 313 0 5 246 2 0 5 Voltage mm Input Voltage 24VDC 10 Seal Rating Front Panel IP65 When Range Waterproof Sheet is used Rear Cover IP20 Inrush Current 30A 1 5 Cooling Natural Convection Power 30W or less Approvals CE Requirement Permissable Less than 1 5 Touch Panel Analogue Resistive Power Failure Method Membrane Voltage 500Vac 1min Touch Panel 1024W 1024H Tolerance Resolution bet
34. al Time Clock HES500TIU102 01 HES500TIU102 02 8 Lines x 20 Characters plus 128 x 64 pixels with Profibus Network 8 Lines x 20 Characters plus 128 x 64 pixels with Profibus Network and Real Time Clock HES500TIU103 01 HES500TIU103 02 8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet Network 8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet Network and Real Time Clock TIU11X Text Semi Graph ics with Numeric Keypad HES500TIU110 01 HES500TIU1 10 02 HES500TIU1 10 03 HES500TIU1 10 04 HES500TIU110 05 HES500TIU1 10 06 HES500TIU1 10 07 HES500TIU1 10 09 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Real Time Clock 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Current Loop 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Current Loop and Real Time Clock 8 Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork 8 Lines x 20 Characters plus 128 x 64 pixels with wide temperature display 8 Lines x 20 Characters plus 128 x 64 pixels with Bezel 8 Lines x 20 Characters plus 128 x 64 pixels with no metal and dill connectors HES500TIU111 01 HES500TIU111 02 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with CsCAN Network 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with CsC
35. e 8 4 Serial Port MJ1 amp 2 Page 42 of 70 8 HE500TIU4XX 14 2006 MANO356 04 Figure 8 4 TIU4XX Power Connector Powered 24VDC and Ground 8 5 500 Dimensions 0 02 0 5 8 68 220 5 0 00 0 0 0 02 0 5 6 52 165 5mm 0 00 0 0 UP TO 0 04 Corner Radius Is Acceptable 1mm TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 8 5 HE500TIU4XX Cutout Details Page 43 of 70 8 HEBOOTIUAXX 14 June 2006 MANO356 04 8 6 SPECIFICATIONS PARAMETER CONDITIONS PARAMETER UNITS Display Size 8 4 Serial Ports Asynchronous Type Display Type TFT Colour LCD RS232 Data Length 7 8 bits Display 800 600 85422 485 Resolution Stop Bits 1 2 bits Colour 32768 colours 16 Baud Rate 4800 9600 Colours in Blink 19200 38400 57600 Mode 76800 115200 bps Backlight 50 000 Hrs Operating 0 50 Ambient Lifetime Temperature Backup Memory 64Kbytes SRAM Clock RTC Battery Storage 10 60 C Backed Sanyo Temperature CR2450 CN1 Lithium Coin Backup Period 5 years ambient Humidity 85 RH non Condensing 25 C CF Card Compatible with Weight Approx 1 5 Kg Interface Compact Flash Printer Interface Centronics Dimensions 233 178 66 1 Compatible half W H D mm pitch 20 pins Nominal Input 24VDC Panel Cut Out 220 5 40 5 165 5 0 5
36. e PC port and stored in the unit s flash memory The operating system can also be downloaded through the PC port The OS range supports network options and Device with the HEBOOTIUXX1 range and Profibus with the HE500TIUXX range Y Yes X No O z Optional HES00 500 HES00 500 HENX 500 500 500 500 TIU TIU TIU TIU 22X 25X TIU TIU TIU TIU 050 10 20X TXXX TXXX 3 4XX 5XX 6XX Software v v v v Cbreeze Included Programmin v v v Y V v g Port Standard RS232 No of 1 Comms 1 1 1 1 1 1 1 1 1 Ports 2 RS232 485 Flash 64K 256K 256K 512K 2M 1M 1M 8M 8M 8M Memory Words Memory Upgrade X X X 1M X 4M 512K 8M 8M 8M Bytes Words Sram 32K 128K 128K 128K 16M 16M 2M 16M 16M 16M Bytes SDram SDram Dram Memory X X X 512 X 8M 512K 512K 512K 512K Upgrade Bytes Total Pages 300 300 300 300 300 300 300 300 300 300 Characters 2x20 8x20 8x20 16x40 8x20 16x40 30x52 75x128 75x128 75x128 Per Page Graphics Text 128 128 240 128 240 320 800 800 800 pixels Only 64 x 64 x 128 x 64 x 128 x 240 x 600 x 600 x 600 Data fields 8 8 8 24 8 24 24 24 24 24 Per Page No of Text 250 250 250 250 250 250 250 250 250 250 tables Text table No No No 256 256 256 256 256 256 256 Size Rows amp Columns Recipe 0 64 64 64 64 64 64 64 64 64
37. e automation equipment manufacturers own manuals for connection details Note Horner produces application notes explaining the connection to each of the different automated equipment manufactures These application notes are ongoing see your installation CD for any released documentation Figure 11 3 RS 422 485 Four Wire Page 57 of 70 11 COMMUNICATIONS 14 June 2006 0356 04 11 5 RS 485 Two Wire HE500TIU1 10 100 Section of 13 pin AE Terminal Block RS485 2 wire COM HE500TIU050 200 Terminal Block BE Tx Rx RS485 2 wire COM Figure 11 4 RS 485 Two Wire Page 58 of 70 11 COMMUNICATIONS 14 June 2006 0356 04 116 Current Loop The following diagram shows the connection to a device with an active 20mA current loop The current loop on the 500 0100 110 is passive Either the PLC must provide the 20mA source or an external current source must be supplied 20mA Loop Figure 11 5 Current Loop Note Current Loop is not a standard option on the HE500TIU100 110 Current loop must be ordered specifically or can be re fit into a standard unit Contact a Horner Electric dealer for more information Note Current Loop is not an option with the HE500T1U050 101 111 20X 3XX AXX 5XX 6XX Page 59 of 70 12 GETTING STARTED 14 June 2006 MANO356 04 CHAPTER 12 GETTING STARTED 12 1 Self Test TIUO50 TIU1xx TIU2xx Power
38. ea Network CAN Overview nennen nennen nnne 63 13 2 1 52 1 4508 063 6 Aoi 63 13 3 CSCAN Network Overview entente nnne nsns 63 13 3 1 CSCAN Network 63 13 3 2 CSCAN Network Operation n nn 63 13 4 DeviceNet Overview 64 13 4 1 DeviceNet 21 4424242 1 0 sain tentant nane 64 Page 6 of 70 14 2006 56 04 13 4 2 DeviceNet Protocol eL ique pie 65 13 4 3 DeviceNet 65 13 5 CAN Wiring Bless nte 66 13 6 C aada 67 13 6 1 67 iiie 69 14 1 69 14 2 Installing and Removing a SmartStack 69 14 2 1 Installing SmartStack Modules sse enne entente nennen 69 14 2 2 Removing SmartStack 69 Page 7 of 70 CH 1 INTRODUCTION 14 June 2006 MANO356 04
39. ens Cscape CsCAN and SmartStack are trademarks of Horner APG LLC For user manual updates contact Horner APG Technical Support Division at 317 916 4274 USA or 353 21 4321266 Europe or visit our web site at www horner apg com LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the Operator Station manufactured by HE is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THE Operator Station THIS WARRANTY SHALL NOT APPLY TO THE Operator Station OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PA
40. etting is stored and not lost after removing power Note TIU32X series feature a TFT display which do not require contrast adjustment Page 37 of 70 7 14 2006 56 04 7 4 HE500TIUS3XX Rear View J Figure 7 2 HE500TIU3XX Rear View 7 5 HE500TIU3XX Serial Ports Pin No Signal Function 1 FG Frame Ground 2 TXD RS 232 C Send Data 3 RXD RS 232 C Receive Data 4 RTS RS 232 C Request To Send 5 CTS RS 232 C Clear To Send 6 Not Connected 7 SG Signal Ground 8 Not Connected 9 45V Internal Use Only Do Not Use 10 OV Internal Use Only Do Not Use 11 Not Connected 12 SD RS 422 RS 485 Send Data 13 SD RS 422 RS 485 Send Data 14 RTS RS 422 Request To Send 15 Not Connected 16 Not Connected 17 RTS RS 422 Request To Send 18 CTS RS 422 Clear To Send 19 CTS RS 422 Clear To Send 20 Not Connected 21 Not Connected 22 Not Connected 23 Not Connected 24 RD RS 422 RS 485 Receive Data 25 RD RS 422 RS 485 Receive Data Figure 7 3 Automation Equipment Serial Port Page 38 of 70 7 14 2006 MANO356 04 Figure 7 4 Power Connector Powered by 24VDC and Ground 7 6 HE500TIU3XX Dimensions 7 7 SPECIFICATIONS j 0 6 85 174 mm gt 0 00 0 0 UP TO 0 04 Corner Radius Is Acceptable 1mm TOL
41. hen the communicating with the HENX2XXTXXX HENX2XXTXXX is communicating 3 2 4 4 3 2 1 Figure 6 12 Configuration Bank 1 Figure 6 13 Configuration Bank 2 Page 35 of 70 6 HENX2XXTXXX 14 2006 MANO356 04 6 5 1 HE500TIU20X Configuration of the RS 485 Port The configuration banks for both sets of switches shown in Figure 6 9 amp 6 10 set each of the parameters of both RS 485 ports as described in Table 6 1 Table 6 1 Configuration Bank for SW1 Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 1200 termination on the Receive pins OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 ON Shorts Rx with Tx OFF No Short NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Table 6 2 Configuration Bank for SW2 Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 1200 termination on the Receive Pins OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 ON Shorts Rx with Tx of Port 1 OFF No Short NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus Th
42. ht X Depth mm 180 X 120 X 60 121 X 105 X 38 172 X 105 X 38 281 X 192 X58 230 X 155 X70 230 X 155 70 182 5 138 8 57 3 233 178 X66 1 303 8 X231 72 326 4 259 6 72 Cut out Width X Height mm 151 X 89 100 X 85 153 X 85 242 X158 204 X 131 204 X 131 174 X 131 220 5 X 165 5 289 X 216 2 313 X 246 2 Screen dimensions mm 80 X17 70 X38 70 X 38 130 75 70 X38 130 75 115 86 169 127 209 158 248 188 Input Voltage Range 22 6 26 4 22 6 26 4 22 6 26 4 22 6 26 4 Weight grams 325 370 450 1855 550 700 800 1500 2400 2700 Network DeviceNet CsCan Profibus Data Xfer from Automated device via network System keys can be programmed to be function keys at specific times in the project See Function keys in CBREEZE Software Manual MAN0023 The HE500T1U100 110 is available with two non standard features 20mA current loop communication and a real time clock RTC Both can be ordered at the time of purchase The current loop can be re fit by the user later The RTC requires factor re fit The 500 0050 is only available with the real time clock option The HE500TIU20X provides for the display of both text and full graphics and has a Numeric Func
43. if the HE500T1U050 100 110 is the last device at either end of the bus 4 6 HE500TIU11X Dimensions 5 95 151mm sar 8305 mm UP 0 04 1 mm CORNER IS ACCEPTABLE Y HESOOTIU 1 1X CUTOUT DETAILS TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 4 8 HE500TIU11X Cutout Page 27 of 70 5 HE500T1U200 201 202 203 14 June 2006 0356 04 CHAPTER 5 HE500T1U200 201 202 203 5 1 Scope The HE500TIU20X is 240 x 128 pixel display which allows for full graphic screen The hardware description is cover under the following chapter Figure 5 1 Front View of HEBOOTIU20X 5 2 HE500TIU20X Button Selection Actions PAUSE key selects data for editing OR exits from data editing PAUSE amp DOWN keys pressed together enters sub menu pages PAUSE amp UP keys pressed together exits sub menus to the parent menu pages UP key selects the previous menu page sub menu page alarms and increments data DOWN key selects the next menu page sub menu page alarms and also decrements data ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms ALPHANUMERIC KEYPAD can be used to enter data PROGRAMMABLE KEYS can be used to preform some pre programmed action Page 28 of 70 5 HE500T1U200 201 202 203 14 2006 0356 04 5 3 500 020 Contrast Adjustment On menu page 1 after
44. iguration of the RS 485 Port 22 3 6 HE500TIU10X 23 CHAPTER 4 HE500TIU110 111 112 1139 nennen nennen nnne 24 5560 tdt pr akaqa a asqa fest A erate datas 24 4 2 HEBOOTIU11X Button Selection Actions a entente 24 4 3 HEBOOTIU11X Contrast Adjustment 24 4 4 HEBOOTIU11X Rear 25 4 5 HE5OO0TIUTTO POrtS fete Eee ro E eerte 25 4 5 1 500 011 Configuration of the RS 485 Port 26 4 6 HE500TIU11X 27 CHAPTER 5 HE500T1U200 201 202 203 esses ennemis nnns nnns nnns 28 SEE PER 28 5 2 HE500TIU20X Button Selection Actions 28 5 3 HE500TIU20X Contrast Adjustment sess n nana 29 5 4 HE500TIU20X Rear ener intet 29 5 5 EE500TIUPOX POMS rrr eim ence 29 6 5 1 HE500TIU20X Configuration of the RS 485 Portl 31 5 6 0 2 5
45. interpretation of the law concerning CE marking and its application to sub assemblies and components is open to interpretation Date 31 Mar 1999 Page 3 of 70 14 2006 56 04 REVISION THIS MANUAL This version MANO0356 05 of the Tiu Range hardware manual contains the following revisions additions or deletions Inserted Section 7 Tiu4xx Hardware Guide Inserted Section 8 Tiu5xx Hardware Guide Inserted Section 9 Tiu6xx Hardware Guide Modified Tiu3xx specific information in Section 7 Communications to include Tiu4xx Tiu5xx Tiu6xx Modified TIU4 5 6xx specific information in Chapters 7 8 9 to include Hardware Specifications and Serial Port Details Inserted Section 6 HENX2XXTXXX for NX Hardware Guide Modified Chapter Section numbers to allow inclusion of Chapter on NX Page 4 of 70 14 2006 56 04 5 2 LIMITED WARRANTY AND LIMITATION 2 ABOUT PROGRAMMING 6 0240400 3 DECLARATION OF CONFORMITY 3 REVISION TO THIS MANUAL iiri era EL rede 4 CHAPTER 1 INTRODUCTION aia eel dde rc tad ett 8 11 ITE 8 1 2
46. iod the controller s programmable network timer may expire which in turn results in a global data broadcast Finally as part of its power up initialisation sequence another controller can explicitly request a controller to broadcast its global data 13 4 DeviceNet Overview DeviceNet is an open network The specification and the protocol are open Vendors are not required to purchase hardware software or licensing rights to connect devices to a system 13 4 1 DeviceNet Features DeviceNet is a low cost communications link to connect industrial devices It allows the interchangeability of simple devices while making interconnectivity of more complex devices possible DeviceNet is based on CAN It is an application layer protocol ISO layer 7 and is defined in terms of an abstract object model which represents the available communication services and the external visible behaviour of a DeviceNet node The DeviceNet Model is application independent DeviceNet provides the communication services needed by various types of applications Many of today s lower level industrial control devices must retain their low cost low resource characteristics even when directly connected to a network DeviceNet takes this into consideration by defining a specific instance of the DeviceNet Model for communications typically seen in a Master Slave application This is referred to as the Predefined Master Slave Connection Set Some of the features and functionality of
47. is is useful if there is a long bus and a significant amount of attenuation is anticipated Termination resistance of 1200 must be placed across each end of the RS 485 bus With Switch 2 ON a 1200 resistance is placed across the bus This should only be used if the HENX2XXTXX is the last device at either end of the bus 6 6 Dimensions 0 02 5 17 0 00 0 02 0 5 i 8 06 204 mm gt 0 00 0 0 0 5 131mm 0 0 UP TO 0 04 Corner Radius Is Acceptable 1mm TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 6 14 HENX2XXT2XX Cutout Page 36 of 70 7 14 2006 MANO356 04 CHAPTER 7 HE500T1U300 301 302 303 310 311 312 313 320 321 322 323 7 1 Scope The HE500TIU3XX has a 320 x 240 pixel display which allows for full graphic screen The screen technology is indicated by the part number as follows HE500TIU30X 16 Grey scale screen HE500TIU31X 16 Colour STN screen HE500TIU32X 16 Colour TFT screen The hardware description is covered under the following chapter Figure 7 1 Front View of HEBOOTIUSXX 7 2 Touch Key Pad The Tiu3XX has a touch keypad that can be assigned to perform a variety of key macro operations from within the CBreeze configuration package 7 8 HE500TIU3XX Contrast Adjustment On menu page 1 after the start up screen hold the SYSTEM key and press the F1 or F2 key to adjust the contrast The contrast s
48. les may be connected together using three CAN repeaters In this manner a CAN network may be extended to 253 nodes with a total cable distance of 6000 ft Page 66 of 70 13 NETWORKS 14 2006 0356 04 13 6 Profibus Profibus utilises a Master Slave type of communication with the HE500TIUXX2 functioning as a slave device Decentralised Peripherals Slave Baud rates of up to 12 MBd can be obtained through Profibus Up to 32 devices 9master or slaves can be connected in one segment without using repeaters or up to 64 devices can be connected using repeaters Master devices are used to determine the data communication on the bus One master can service several slaves Several Masters can participate on the bus simultaneously but only one Master can write outputs to a slave The slave devices are peripheral devices Slaves do not have bus access rights and can only acknowledge received messages or send messages to the master when requested to do so Any master can read data from the slave devices All connected Slaves have the same priority For further information on the Profibus Network visit their website at www profibus com 13 6 1 Profibus Wiring The HE500TIUXX uses 9 pin D sub plug connector for its Profibus port The pin assignment of the plug connector and the wiring are show below Station 1 Station 2 Rxd TxD P3 4 O3 V 6O Oe DGndb5O Os RxD TxD N 8 O lt
49. onitoring and configuration cannot currently take place over a DeviceNet network The HE200CGM40x gateway card can not currently be used with DeviceNet communications Horner Electric is providing a special Gateway device that is based on the OCS hardware The Gateway device makes it possible to connect the PC serial port with the DeviceNet network DeviceNet network nodes are in a range from 0 to 63 The controller is able to observe network responses polled connections from any slave to the DeviceNet Master The first 16 words of these observed responses are made available for mapping on the Network Input Assignments page These correspond to the available nodes 0 to 63 and registers AQG1 to AQG16 Node 64 is used for a special case When data is sent to a controller from a DeviceNet Master via the polled connection this data is mapped to node 64 Relative addressing is limited to 64 to 64 Page 65 of 70 13 NETWORKS 14 2006 0356 04 135 CAN Wiring Rules z T z Au a m Z ZZ LEGES x ZI EX gt 0 0 O gt 20002 20002 20002 O O OOO OOOOO OOOOO OOOOO WM ANM 1210 1210 HSA HOA Ty 1 T T T T gt gt Dies oA 12 25VDC 4 TDO PSO ae ee eal oen i gt a B m a0
50. proof Sheet is used Rear Cover IP20 Inrush Current 30A 1 5 Cooling Natural Convection Power 30W or less Approvals CE Requirement Permissable Less than 1 5 Touch Panel Analogue Resistive Power Failure Method Membrane Voltage 500Vac 1min Touch Panel 1024W 1024H Tolerance Resolution between DC Terminal and Field Ground Insulation 500VDC 10 or Mechanical 1 million times or more Resistance more Lifetime Page 49 of 70 9 HE500TIU5XX 14 2006 56 04 5 Page 50 of 70 10 HESOOTIU6XX 14 June 2006 MANO356 04 CHAPTER 10 500 06 101 Scope The HE500TIU6XX has a 800 x 600 pixel TFT technology display which supports 32768 colours The hardware description is covered under the following chapter Figure 10 1 Front View of HE500TIU6XX 10 2 HE500TIU6XX Touch Key The Tiu6XX has a touch keypad that can be assigned to perform a variety of key macro operations from within the CBreeze configuration package 10 3 HE500TIU6XX Rear View 5 MEMORY gt 24NDC Le 6 Figure 10 2 HE500TIU6XX Rear View Page 51 of 70 10 HESOOTIU6XX 14 June 2006 MANO356 04 10 4
51. propriately design the end system to appropriately integrate the Operator Station and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply NOTE The programming examples shown in this manual are illustrative only Proper machine operation is the sole responsibility of the system integrator DECLARATION OF EMC CONFORMITY Manufacturer s Name Horner Ireland Ltd Manufacturer s Address Unit 1 Centrepoint Centre Park Road Cork Ireland Declares that the products Models HE500TIU050 HE500TIU100 HE5OOTIU101 HE500TIU102 HEB5OOTIU110 HE5OOTIU1 11 HE500TIU200 500 0201 and 500 0202 Conforms to the following standards EMC EN 55 022 Radiated and Conducted Emissions EN 50 082 1 RF EFT EFB ESD Immunity Supplementary Information The above conformity only relates to the products in a stand alone capacity The products are used as part of a system and are therefore classified as a component As a component the products are prohibited by EC regulations to carry a CE Mark for EMC conformity Static discharge tests only apply to normal operation of the keyboards via the front panel We would stress that the use of our products within your system while helping to ensure compliance of your system to the same directives do not necessarily guarantee that compliance will be achieved We would also like to point out that the
52. ptional SmartStack amp Fast I O Can be used with CSCAN Profibus and DeviceNet Networks HENX25XTXXX 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad Function keypad Optional Compact Flash Ethernet amp FOX peripherals Optional SmartStack amp Fast I O Can be used with CSCAN Profibus and DeviceNet Networks HENX26XTXXX 16 Lines x 40 Characters plus 240 x 128 pixels 16 ON OFF touch screen plus a Numeric keypad Function keypad Optional Compact Flash Ethernet amp FOX peripherals Optional SmartStack amp Fast I O Can be used with CsCAN Profibus DeviceNet Networks TIUSOX Text Full Graphics with Numeric Function Keypad 500 0300 30 Lines x 52 Characters plus 320 x 240 pixels 16 greyscale touch screen 500 0301 30 Lines x 52 Characters plus 320 x 240 pixels 16 greyscale touch screen with CSCAN Network 500 0302 30 Lines x 52 Characters plus 320 x 240 pixels 16 greyscale touch screen with Profibus Network 500 0303 30 Lines x 52 Characters plus 320 x 240 pixels 16 greyscale touch screen with DeviceNet Network TIU31X Text Full Graphics with Numeric Function Keypad 500 0310 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour STN touch screen HES5OOTIUS 1 1 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour STN touch screen with CSCAN Network 500 0312 30 Lines x 52 Characters pl
53. queue Eee sas 39 GHAPTER 8 HEBO0O TIU XX cu icc tu tet euo eer ER ein sateen cba ne zen p esae 41 RE 41 8 2 HE500TIUAXX Touch Key Pad 41 8 3 HE500TIUAXX Rear 41 8 4 HE500TIUAXX Serial Ports 42 8 5 00 Dimensions intere nensi nnns internen 43 86 SPECIFICATIONS treo eter a ee n RE 44 CHAPTER 9 HE5OOTIUBXX ceti 46 MEE ana a 46 9 2 Touch Key aaa aaa 46 9 3 5 View uu 46 9 4 HEB500TIUBXX Serial Ports ania mere tige 47 9 5 5 Dimensions aaa 48 9 6 SPECIFIGATIONS ave dee ae aee 49 CHAPTER 10 HE50O0TIUGXX US L pu atin tea 51 10 1 SCOPE ee cenar ue des 51 10 2 500 6 Touch Key Padi sisirin ieia ai aaa 51 10 3 HE500TIU6XX Rear 9
54. rbitrates based on the Network ID Controllers with lower Network ID numbers are given a higher priority than controllers with higher Network ID numbers 13 3 2 CsCAN Network Operation When a controller needs to send data over the network it first waits for the network to be idle currently a maximum of 900uS If two controllers start broadcasting information on the network at the same time the Page 63 of 70 13 NETWORKS 14 June 2006 MANO356 04 self arbitration causes the controller with the greater Network ID number to cease broadcasting without affecting the message in progress of the other controller In applications with a large number of networked controllers better results may be achieved by assigning lower Network IDs to controllers that have more critical network data than other controllers By assigning higher Network IDs to controllers that provide numerous network updates the controllers are prevented from monopolising the bus time Each controller is capable of broadcasting Global Digital Output bits and Global Analog Output bits AQG which are periodically broadcasted to the other controllers on the network The coil representations QG and AQG may be used CBREEZE like any other coil or internal register reference digital global outputs are broadcast to the network each time one of them has a state change In addition if a controller has not transmitted its global data for specific time per
55. re 5 6 Power Connector Powered by 24VDC and Ground Page 30 of 70 432 1 SW1 Figure 5 7 Configuration Bank 5 HE500T1U200 201 202 203 14 2006 0356 04 6 5 1 HE500TIU20X Configuration of the RS 485 Port The configuration bank shown in Figure 2 23 sets the parameters of the RS 485 port as described in Table 5 1 Table 5 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 1200 termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a long bus and a significant amount of attenuation is anticipated Termination resistance of 1200 must be placed across each end of the RS 485 bus With switch 2 ON 1200 resistance is placed across the bus This should only be used if the HE500TIUO50 10X 11X 20X is the last device at either end of the bus 5 6 500 020 Dimensions 0 02 0 5 9 72 247 mm gt 0 00 0 0 0 02 40 5 6 2 157mm 0 00 0 0 UP TO 0 04 Corner Radius Is Acceptable 17mm TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 5
56. the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CONTRAST BAND allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory setting are used Min 8A Max FE 5 4 HE500TIU20X Rear View PLC RX PORT TX SERIAL SMART SIACK PORT TX i RX Serial No Model No J4 J2 s Figure 5 2 Rear View of HE500TIU200 201 202 5 5 HE500TIU20X Ports Pin 1 HE500TIU20X 8 pin Terminal Block Pin 8 oe Tov RS422 485 RS232 Figure 5 3 Automated Equipment Serial Port Page 29 of 70 5 HE500T1U200 201 202 203 14 2006 56 04 Tx Tx Serial Port PC Port Figure 5 4 Automation Figure 5 5 PC Port Receive amp Equipment Port Receive amp Transmit LEDs Transmit LEDs The LED s flash when the PC is The LED s flash when the communicating with the HEB5OOTIU 100 110 is HES500TIU100 110 communicating 3888 IN Figu
57. tion Keypad It also allows the use of a wide range of SmartStack options 1 2 Equipment Needed 1 The current version of CBREEZE software install on a PC running Windows 957 Windows 987 or Windows 2 HE500TIU050 10X 11X 20X Interface Unit 3 to TIU Programming Cable HE693CBL232 or equivalent See Chapter on Communications Page 12 of 70 CH 1 INTRODUCTION 14 June 2006 MANO356 04 Page 13 of 70 CH 1 INTRODUCTION 14 June 2006 0356 04 1 3 Technical Specifications Table 1 2 Technical Specifications Parameter Conditions Min Typical Max Units Input voltage Vi Not Tiu3XX 10 24 32 VDC Input voltage Vi Tiu3XX 22 6 26 4 Typical power consumption 500 0050 Vi 24VDC 130 500 010 Vi 24VDC 130 500 011 Vi 24VDC 130 500 020 Vi 24VDC 350 22 Vi 24VDC HENX25X Vi 24VDC HENX26X Vi 24VDC V 24VDC 400 Inrush input current Vi 24VDC for 4ms 260 mA Operating temperature 500 0050 0 50 500 010 0 50 500 010 6 10 60 500 011 0 50 500 011 6 10 60 500 020 0 45 C HE500TIU20XB or higher 0 50 22 0 70 25 0 70 26 0 70 0 50 Storage Temperature 20 70 NX Storage Temperature 0 80 Relative Humidity non condensing 10 90 96 Cable Lengths RS 232 15 m RS 485 1 1500
58. us 320 x 240 pixels 16 colour STN touch screen with Profibus Network 500 0313 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour STN touch screen with DeviceNet Network 032 Text Full Graphics with Numeric Function Keypad 500 0320 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour TFT touch screen 500 0321 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour TFT touch screen with CSCAN Network 500 0322 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour TFT touch screen with Profibus Network 500 0323 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour TFT touch screen with DeviceNet Network The front panel of the OS has a bright and clear display LCD with adjustable back lit and easy to use push buttons On the back panel are communication ports for connection to automation equipment programmable logic controller drive weighing equipment or other equipment and a PC IBM or compatible computer Also located on the back panel or end of the back panel depending on the model the OS has clearly displayed features such as power input PC and PLC port Tx and Rx LEDs Also Page 9 of 70 CH 1 INTRODUCTION 14 June 2006 MANO356 04 depending on the model a network port is provided for connection to whichever OS network you have chosen The OS supports a variety of protocols Various protocols can be downloaded through th
59. used Min 8A Max FE Page 20 of 70 3 HE500T1U100 101 102 103 14 June 2006 MANO356 04 3 4 HE500TIUX Rear View CAN Port Pin 1 PROFIBUS Port Pin 1 RX J3 PLC Port INPUT POWER 9 35Vdc Figure 3 2 Rear View of HE500TIU100 101 102 3 5 500 0100 Ports HEB500TIU100 13 pin Terminal Block Pin 1 Figure 3 3 Automation Equipment Serial Port Page 21 of 70 3 HE500T1U100 101 102 103 14 June 2006 MANO356 04 Tx Tx Serial Port PC Port Figure 3 4 Automation Figure 3 5 PC Port Receive amp Equipment Port Receive amp Transmit LEDs Transmit LEDs The LED s flash when the PC is The LED s flash when the communicating with the HEB5OOTIU 100 110 is HEB5OOTIU100 110 communicating 3 5 1 HE500TIU10X Configuration of the RS 485 Port The configuration bank shown in Figure 3 8 sets the parameters of the RS 485 port as described in Table 3 1 Table 3 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 1200 termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if
60. ustomised character set is loaded to the unit then upload the character set also Choose Automation Device from main menu Configure Communication Settings d From File menu choose Update TIU Operating System See Updating Operating System for more details e From File menu choose Update TIU Protocol If you are updating from firmware version 2 00 or later then you just have to update to the latest protocol file However if you are updating from firmware version 1 24 or earlier you most update to a Upgrade 1xx protocol file first then update to the latest firmware revision See Note See updating protocol for further information f Choose Download Character Sets to TIU from File menu g Choose Download Project to TIU from File menu Note When updating the protocol file the screen may go blank after the protocol file is complete Continue with the procedure as described and the display will recover Page 15 of 70 2 500 0050 14 June 2006 0356 04 2 500 0050 21 5 The HE500TIU050 is a 2 line text only display terminal The hardware description is detailed in this chapter Alphanumeric Programmable Function Keys UP Key DOWN Key ENTER Key Figure 2 1 Front View of HE500TIU050 2 2 500 0050 Button Selection Actions a PAUSE key selects data for editing OR exits from data editing b PAUSE amp DOWN keys pressed together enters sub menu pages c PAUSE
61. ween DC Terminal and Field Ground Insulation 500VDC 10 or Mechanical 1 million times or more Resistance more Lifetime Page 54 of 70 10 HESOOTIU6XX 14 June 2006 56 04 5 55 0170 11 COMMUNICATIONS 14 June 2006 0356 04 11 11 1 PC to Operator Station Communications The serial pin connections for transmit Tx receive Rx and ground are displayed below Figure 11 1 Tiu PC Connection 11 2 Automation Equipment AE Communications Connections 10 2 1 Recommended Automation Equipment Communication Cables Horner Electric recommends the following cables for automation equipment communication Belden No 8105 9807 or 9832 General Purpose Belden No 8165 Heavy Noise Environment 11 3 RS 232 Connection 500 01 Section of 13 pin Terminal Block 500 0050 20 Section of 8 pin Terminal Block AE Figure 11 2 RS232 Connections Page 56 of 70 11 COMMUNICATIONS 14 June 2006 MANO356 04 114 RS 422 485 Four Wire HE500TIU1 10 100 Section of 13 pin Terminal Block Automated Equipment RS422 485 Connections See Note Below RS422 485 4 wire Automated Equipment RS422 485 Connections See Note Below RS422 485 4 wire Note The descriptions used by different manufacturers for RS 422 485 connections vary Please refer to th
62. work options see 0023 User Manual for the CBREEZE Software 13 2 Controller Area Network CAN Overview The controller area network or CAN bus is a serial communications bus that was originally developed in the late 1980 s by a German company Robert Bosch for use in the automotive industry CAN is an ISO International Standards Organisation defined serial communications bus for real time applications Established in 1947 the International Standards Organisation ISO is a multinational body dedicated to worldwide agreement on international standards Specifically CAN is documented in ISO 11898 for high speed applications and ISO 11519 for lower speed applications 13 2 1 CAN Features CAN based open automation technology successfully competes on the market of distributed automation systems because of the special features of the CAN protocol The special features are CAN s producer consumer oriented or peer to peer principle of data transmission and its multi master capability The general design of CAN originally specified a high bit rate high immunity to electrical interference and an ability to detect any errors produced CAN networks have the following general attributes Automatic error detection Easily configurable Cost effective to design and implement Capable of operating in harsh environments 13 3 CsCAN Network Overview The CsCAN Network was first developed in 1993 by Horner Electric It was developed for use in
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