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334188B, Husky 1050e Electric

1. alli iS i se gt 4 F n FN SR i fu o a 9 D H o o 1 S E L i 1 1 p s K J H mm pia 4X 0 9 in 22 86 mm CO gt d aa 10 32 in O 10 3 in 262 13 mm A 261 6 mm i P q 4X 0 48 in 5 0 in 6 62 in 9 75 in 12 19 mm 127 mm 168 3 mm 247 65 mm Figure 14 Aluminum Pumps with Compressor BLDC model shown 334 188B 55 Dimensions Table 7 Dimensions for Aluminum Pumps Gearbox and Motor Gearbox Motor and Compressor AC AC BLDC Gearbox Only 04A 04C and 05A and 06A 05B and 06B 04E and 04F po fm io om Te To 04A 04A 11 4 29 0 13 1 33 4 12 4 31 5 12 3 31 1 04C 04C 11 6 29 4 04D 04D 12 4 31 5 E HER KEN so ra ras a Pes a Pes a ras a free 04E 04E 04A 04A 27 1 68 8 24 8 63 0 27 1 68 8 17 0 43 2 24 8 63 0 04F 04F 04C 04C 17 0 43 2 30 4 77 1 04D 04D 29 9 75 9 04E 04E 04A 04A 1 HUN 0 28 8 73 2 31 1 79 0 21 0 53 5 28 8 73 2 04F 04F 04C 04C 21 0 a 5 34 4 87 4 04D 04D 33 9 86 1 el ee 56 334 188B Dimensions
2. SN RA 1 05 in i 26 67 mm 10 10 3 in 262 261 6 mm i cp mk 4X 0 45 in 5 0 in in 6 0in 11 43 mm 6 62 in 127 mm 168 3 mm 152 4 mm Figure 15 Polypropylene Models without Compressor BLDC model shown 334188B 57 Dimensions C BA D o o E 1 1 1 i K G J H F O O O O O N i 10 3 in 10 3 in 262 mm 261 6 mm ED OL 2 ORO 4X 0 48 in 5 0 in 6 62 in 9 75 in 12 19 mm 127mm 168 3 mm 247 65 mm Figure 16 Polypropylene Models with Compressor BLDC Model Shown 58 334188B Dimensions Table 1 Dimensions for Polypropylene Pumps Gearbox and Motor Gearbox Motor and Compressor AC BLDC 04B AC BLDC Gearbox Only 04A 04C and 05A and 06A 05B and 06B 04E and 04F 04D a CR CS fa De BEEN ME 13 3 33 7 14 1 35 7 04D 04D DE e Tas is ae ie Tas 15 as ee ted e e Flange A Center 42 4 Flange 04E 04E 04A 04A 27 1 68 8 24 8 63 0 ne 1 68 8 17 0 43 2 24 8 63 0 04F 04F 04C 04C
3. Td ti25862a Figure 9 Wiring to Motor 334188B 21 Electrical Connections BLDC Models Controller Wiring See Wiring Tips page 20 for additional information To avoid injury from fire explosion or electric shock all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Disconnect power before servicing Wait 5 minutes for capacitor discharge before opening on wire routing Branch circuit protection is not provided by the device Branch circuit protection must be provided in accordance with local codes and regulations This product can cause a DC current in the protective earthing conductor Where a residual current operated protective RCD or monitoring RCM device is used for protection in case of direct or indirect contact only an RCD or RCM of Type B is allowed on the supply side of this product Leakage Current may exceed 3 5mA AC The minimum size of the protective earthing conductor shall comply with the local safety regulations for high protective earthing conductor current equipment Use only copper wire with an insulation rating of 75 C or higher Torque terminals to 20 in lb 2 3 Nem Remove the Graco Motor Control access panel 2 Install wiring system with proper liquid tight connections for incoming supply power and for outgoi
4. For 460V Wiring The motor comes wired for 460V If this is the voltage you want the existing wiring can remain as itis Connect power wires L1 to U1 L2 to V1 and L3 to W1 as shown Figure 3 Connections for 460V Wiring For 230V Wiring Move the black wire U3 the red wire V3 and the blue wire W3 as shown Bridge W2 U2 and V2 Then connect power wires L1 to U1 L2 to V1 and L3 to W1 L1 YS 2 V3 3 W3 Figure 4 Connections for 230V Wiring Torque terminals to 20 in lb 2 3 Nem Close the motor electrical box Torque the screws to 20 in lb 2 3 Nem 334188B Wire Connections at the ATEX Motor Install the wiring at the motor as follows 1 Open the motor s electrical box 2 Install wiring system with proper connections to the motor electrical box 3 Connect the green ground wire to the ground screw 4 For 415V Wiring Bridge as shown then connect wire L1 to U1 L2 to V1 and L3 to W1 L1 L2 L3 Figure 5 Connections for a 415V Wiring 5 For 240V Wiring Connect wire L1 to U1 L2 to V1 and L3 to W1 Bridge as shown 7 OY Figure 6 Connections for a 240V Wiring 6 Torque terminals to 20 in lb 2 3 Nem 7 Close the motor electrical box Torque the screws to 20 in lb 2 3 Nem 334 188B Electrical Connections AC Models Wire Connections at the Explosionproof Motor Install the wiring at the motor as follows 1 2 Open the motor s electrical box Install wiring syst
5. Position errors skips momentary invalid positions have been detected Likely due to noise on the motor feedback cable The pump leak sensor has detected a leak and the Pump Leak Type is set to Deviation in G206 The pump continues to run The pump leak sensor has detected a leak and the Pump Leak Type is set to Alarm in G206 The pump has been stopped The maintenance pump cycles have exceeded the number set on menu G230 The maintenance pump cycles have exceeded the number set on menu G231 The maintenance pump cycles have exceeded the number set on menu G232 The internal motor temperature is above 100 C 212 F The internal IGBT module temperature has exceeded the limit of 100 C 212 F Reduce pump flow pressure Reduce pump flow pressure or duty cycle Event will clear after acknowledgment Check operating conditions to determine the source of the alarm Ensure the feedback cable is correctly installed and away from any external noise sources Ensure the feedback cable is correctly installed and away from any external noise sources Replace worn parts to stop leak drain leak sensor and replace Replace worn parts to stop leak drain leak sensor and replace Clear the Maintenance Counter menu G130 Clear the Maintenance Counter menu G131 Clear the Maintenance Counter menu G132 Reduce pump flow or duty cycle Reduce power output or decrease ambient temperature
6. 42 Diagnostic Information 43 Power Line Voltage Surges 44 Test Power Line with Multimeter 44 EVENIS fa car e acao Dia A AE in 45 Torque Instructions i nisi 48 NOTES issan EA ANTAS AS asas lados ta 49 Performance Charis a 50 DIMENSIONS saias sra sais Woo Shen aes 54 Technical Datai ss cv ss duces tev ss soa dra sas 64 Graco Standard Warranty eenen 68 334188B Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and remove power before disconnecting any cables and before servicing or installing equipment For cart mounted models unplug the power cord For all other units disconnect power at the main switch Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Wait five minutes for capacitor discha
7. 334 188B Troubleshooting the Graco Motor Control Event Event Level Description Code The internal motor temperature is Reduce pump flow or duty cycle T4E0 Alarm above 150 C 302 F and Max Power i Mode is disabled in G204 Enable Max Power Mode G204 Ensure that the motor ambient temperature is above minimum Ensure that the feedback cable The motor is operating out of its T6E0 Alarm temperature range or the temperature is porecty installed Ensure we TO1 TO2 wires from the Control sensor signal is lost board are correctly inserted into the Connector board Contact Graco technical assistance Bus voltage is below minimum V1CB Alarm aceptable limit Check the voltage source level V2CG Deviation IGBT Galerie voltage IS Delw Contact Graco technical assistance minimum acceptable limit Bus voltage is above maximum Increase pump deceleration time V4CB acceptable limit Check the voltage source level Bus voltage measurement circuit is Check the voltage sours Tevel V9CB Alarm reporting abnormally low values when JS gt s et AC power is detected Contact Graco technical assistance VOMX Loss of AC power has been detected Reconnect AC power The controller is not able to turn the Free the motor rotor then restart the ne motor locked rotor A Start command was received but Go the Run Screen and set a target peer the target flow rate is set to 0 l If a software upgrade has recently The software version o
8. 200 Ib 90 7 kg Aluminum Pump with Aluminum Center With AC Motor and Gearbox 106 Ib 48 kg With DC Motor and Gearbox 9 41 kg Polypropylene Pump with Aluminum Center With AC Motor and Gearbox 103 5 Ib 47 kg With DC Motor and Gearbox 87 5 Ib 40 kg Polypropylene Pump with Stainless Steel Center With AC Motor and Gearbox 135 Ib 61 kg With DC Motor and Gearbox 119 Ib 54 kg 334 188B 65 Technical Data Dus Meie Stainless Steel Pump with Aluminum Center With AC Motor and Gearbox 55 kg With DC Motor and Gearbox 48 kg Stainless Steel Pump with Stainless Steel Center With AC Motor and Gearbox 69 kg With DC Motor and Gearbox 62 kg Wetted Parts Wetted parts include material s chosen for seat ball and diaphragm options plus the pump s material of construction Aluminum Polypropylene or Stainless Steel Non wetted parts Aluminum aluminum coated carbon steel bronze Polypropylene stainless steel polypropylene coated carbon steel bronze Stainless Steel stainless steel aluminum coated carbon steel bronze Technical Specifications for the Graco Motor Control All installations and wiring must comply with NEC and local electrical codes DC Power Supply Class 2 Power Supply only Approvals UL508C Conformity CE Low Voltage 2006 95 EC EMC 2004 108 EC and RoHS 2011 65 EU Directives Ambient Temperature 40 F 104 F 40 C 40 C Environment Rating Type 4X IP 66 Overtemperature Sensi
9. Do 0 43 2 30 4 77 1 04D 04D 29 9 75 9 e En 04E 04E 04A 04A 31 1 79 0 28 8 73 2 31 1 79 0 21 0 53 5 28 8 73 2 04F 04F 04C 04C 21 0 as 5 34 4 87 4 04D 04D 33 9 86 1 __ _ 334 188B 59 Dimensions L 4X 1 05 in 5 h 26 67 mm i 10 3 in e mm 4X 0 45 in 6 62 in 6 0 in 11 43 mm 127 mm 168 3 mm 152 4 mm Figure 17 Stainless Steel Models without Compressor BLDC Model Shown 5 0 in 60 334 188B Dimensions D E 1 1 f K J l H EA false 4X 0 9 in 22 86 mm T C og Jo 10 3 in 10 3 in 262 mm 7 261 6 mm o Lg poa h H Po G CD p pes 4X 0 48 in 5 0 in 6 62 in 9 75 in 12 19 mm 127 mm 168 3 mm 247 65 mm Figure 18 Stainless Steel Models with Compressor BLDC Model shown 334 188B 67 Dimensions Table 2 Dimensions for Stainless Steel Pumps Gearbox and Motor Gearbox Motor and Compressor AC BLDC 04B AC BLDC Gear
10. G200 to 1 and set the batch flow rate in menu G247 3 Goto the Set Maintenance Interval menus menu G230 G231 G232 Use these menus to enable the maintenance counter and set the number of cycles in millions for each of three maintenance intervals 26 4 Goto Enable Max Power Mode menu G204 Use this menu to indicate whether the current limit is 12A or 16A and to enable or disable Max Power Mode see explanation in the reference table in Setup Mode page 33 5 Go to Set Leak Detection Type menu G206 Use this menu to indicate how the system should respond if a leak is detected 6 Follow the appropriate calibration procedure and set the pump K Factor menu G203 Use this procedure and menu to adjust the pump displacement per cycle to match the actual performance of your pump Flush the Pump Before First Use The pump was tested in water If water could contaminate the fluid you are pumping flush the pump thoroughly with a compatible solvent See Flushing and Storage page 41 Transfer Mode Vs Low Pulsation Mode When the air pressure is at least 10 psi higher than the desired outlet pressure the pump is in Transfer Mode and no pulsation damping is occurring To reduce outlet pulsation start by setting the air pressure equalto the desired outlet fluid pressure Continue to adjust the air pressure relative to the outlet fluid pressure Lower relative air pressures produce more pulsation damping Higher relativ
11. Models Table 2 Connector 3 and 4 Specifications Conector Pw Function Rins CS 3 Leak Sensor 1 Brown 5VDC Supply 5 VDC 20 mA Max and Spare 2 White Digital Input Spare Voltage Range 5 24 VDC Input Max Voltage 30 VDC Logic High gt 1 6 VDC Logic Low lt 0 5 VDC Internally Pulled Up to 5VDC seu Common 4 Black Digital Input Leak Voltage Range 5 24 VDC Signal Max Voltage 30 VDC Logic High gt 1 6 VDC Logic Low lt 0 5 VDC Internally Pulled Up to 5VDC PLE Convo A Grows femmer O 2 White Digital Input Voltage Range 12 24 VDC Start Stop Signal Max Voltage 30 VDC Logic High gt 6 0 VDC Logic Low lt 4 0 VDC Internally Pulled Up to 12 VDC eu mm SSS 4 Black Analog Input Flow Input Impedance 250 Ohms Signal Current Range 4 20 mA Max Voltage 12 5 VDC continuous 30 VDC momentary Max Current 50 mA Wire colors correspond to Graco cables Wiring Tips Use a grounded or shielded metal conduit for interference EMI sources If cables must cross power cabling cross at a 90 angle Use the shortest possible cables or wires for The Graco Motor Control used with BLDC motors incoming power has an integrated line filter so no external filter is Use the shortest possible cables or wires between RS PE the controller and the motor e Route low voltage cables away from high power cables or wires or other known electromagnetic 20 334 188B Electrical C
12. about Graco products visit www graco com For patent information see www graco com patents To place an order contact your Graco Distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original Instructions This manual contains English MM 334188 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2015 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision B September 2015
13. and the inlet submerged The air pressure was set 10 psi with high inlet head pressure Ost Bat higher han me ouet pressure 3 To prevent inlet cavitation erosion the Net How to Use the Charts Positive Suction Head Available NPSHa of your system should be above the Net Positive Suction 1 Choose a flow rate and outlet pressure that falls Head Required NPSHr line shown on the chart below the Power Limit Curve Conditions outside of the curve will decrease the life of the pump 2 Set the VFD frequency corresponding to the desired flow rate Flow rates will increase with AC Pump with 2hp VFD KEY A Power Limit Curve B Net Positive Suction Head Required The shaded area is recommended for continuous duty Frequency Hz Pump Speed Cycles per Minute 10 20 30 41 51 61 71 81 0 36 72 109 145 181 217 253 290 80 70 60 Outlet 50 Pressure NPSHr PSI 40 feet MPa WC bar 30 20 10 0 0 5 10 15 20 25 30 35 40 19 38 57 76 95 114 132 151 Fluid Flow gpm lpm 50 334 188B Performance Charts BLDC Motor KEY A Power Limit Curve B Net Positive Suction Head Required The shaded area is recommended for continuous duty Pump Speed in Cycles per Minute 0 36 72 109 145 181 217 253 290 80 80 5 5 0 55 70 70 4 8 0 48 60 60 4 1 0 41 50 50 Outlet 3 4 0 34 NPSH Pressure 40 40 feet psi 2 8 0 28 e MPa
14. batch volume Vpatch on the Run Mode screen Note that a large volume is more accurate at least 10 or more cycles See Set Flow Units menu G201 to change units 5 With a container ready to catch the dispensed material start the pump 6 The pump will run for the set batch volume 7 After the pump has stopped measure the volume Vactual that was actually captured during the dispense Be sure to measure in the same units as the batch setpoint 8 See Set the Pump K Factor menu G203 Write down the K factor currently displayed K Factoroia 9 Calculate the new K Factor using the following formula K Factornew K Factoroa X Vactual Vbatch 10 Set the G203 menu to K Factornew 28 Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol MPa bar PSI This equipment stays pressurized until pressure is relieved manually To help prevent serious injury from pressurized fluid such as splashing in the eyes or on skin follow the Pressure Relief Procedure when you stop pumping and before you clean check or service the equipment 1 Remove power from the system 2 Open the dispensing valve if used Open the fluid drain valve L to relieve fluid pressure Have a container ready to catch the drainage 4 Close the pump air valve 5 Units with a compressor Cycle the valve to bleed any remaining air Pump Shutdown MPa bar PSI At the end of the work
15. extreme speed of Dry 16 ft cycling Ambient air temperature range for operation and storage 32 F 104 F 0 C 40 C NOTE Exposure to extreme low temperatures may result in damage to plastic parts Fluid displacement per cycle 0 14 gallons 0 53 liters Maximum free flow delivery 39 gpm 148 Ipm Maximum pump speed 280 cpm Fluid Inlet and Outlet Size Aluminum and Stainless Steel 1 in npt f or 1 in bspt Polypropylene 1 in ANSI DIN Raised Face Flange Electric Motor AC Standard CE 04A 05A 06A Power 2 HP Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Gear Ratio 8 16 Voltage 3 phase 230V 3 Phase 460V AC ATEX 04C Power 2 HP Speed 3420 rpm 60 Hz Gear Ratio 11 86 Voltage 3 phase 240V 3 Phase 415V 64 334188B AC Explosionproof 04D Power Speed Gear Ratio Voltage BLDC 04B 05B 06B Power Speed Gear Ratio Voltage Noise Data Sound Power measured per ISO 9614 2 at 70 psi fluid pressure and 50 cpm at 30 psi fluid pressure and 280 cpm full flow Sound Pressure tested 3 28 ft 1 m from equipment at 70 psi fluid pressure and 50 cpm at 30 psi fluid pressure and 280 cpm full flow Compressor Graco VFD Graco Motor Control Cart Models Technical Data Dus Metric 2 Hp 3450 rpm 60 Hz 11 86 3 phase 230V 3 Phase 460V 2 2 Hp 3600 rpm 11 86 320 VDC 28 Ib 10 5 Ib 13 kg 3 kg 4 8 kg 24Y388 24Y 552 and 24Y588 184 5 Ib 83 7 kg 24Y559 and 24Y560 182 Ib 82 6 kg 24Y561 and 24Y562
16. go to screen P100 Change the value to 4 and press the Mode button Go to screen P121 Change the value to 8 and press the Mode button 334188B Electrical Connections BLDC Models Electrical Connections BLDC Models To avoid injury from fire explosion or electric shock all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Connect Cables The Graco Motor Control provides several connections for CAN cable and system specific I O Table 1 Connector Information devices Connect according to the following table to ensure that the cables in your system are connected to the correct connectors on the Graco Motor Control NOTE To maintain enclosure rating use approved Type 4 IP66 fittings and ensure either a cable or plug is attached to all M12 and M8 connectors Graco Motor Control Label Identifier Connector Type Connector Use M12 8 position Motor position and temperature feedback Connect only to Female Graco BLDC motor with Graco cabling 2 Spare M12 5 position Not currently used Female B Code 3 and 4 M8 4 position See Table 2 for pinout and power specifications must be Female supplied by a Class 2 power source Ea M12 5 position CAN Power and Communication Connect only to Graco Male A Code supplied cabling and modules Connect to a maximum 30 VDC Class 2 power source ti25593a 334188B 19 Electrical Connections BLDC
17. of Test Power Line with Multimeter 1 Set multimeter to DC voltage 2 Connect the multimeter probes to the supplied power line 44 unstable power Excessive or repeated over voltage events may permanently damage the hardware The MAX HOLD feature on a multimeter can be used to determine peak DC voltage on the line DC is the correct setting as opposed to AC because peak voltage is the critical parameter that affects the DC voltage level stored on the capacitive bus in power conversion equipment Readings should not regularly exceed approximately 400 Vdc to avoid tripping the 420 Vdc alarm level in the Graco Motor Control If the power quality is suspect it is recommended to power condition or isolate the device s that is causing the poor power quality Consult a qualified electrician if there are any concerns about the available power supply 3 Press Min Max successively to show the peak positive and the negative DC voltages 4 Confirm that readings do not exceed 400 Vdc Graco Motor Control alarm is issued at 420 Vdc 334 188B Events The LED displays event codes to inform the user of any electrical hardware or software problems After the user acknowledges the error if the condition is still present in the system Run Mode The display alternates between the event code and the regular display Setup Mode The event code does not display Four types of events can occur All four types are logg
18. of an entry When not editing press and hold for 2 seconds to return to Run Mode 334 186B 29 Graco Motor Control Operation BLDC Models Graco Motor Control Software Overview The Graco Motor Control has two possible control Table 3 for an explanation of each method Table 4 methods Flow Control and Batch Dispense See explains some key Graco Motor Control features Table 3 Control Methods ER El Flow Control Controls the pump flow by increasing or decreasing the speed of the motor Shows the current pump flow in user selectable units Maximum acceleration and deceleration are limited by user setting Batch Dispense Dispenses a user specified amount of material Shows the volume remaining to be dispensed in user selectable units Dispensing can be interrupted and resumed if the dispense amount is not changed Dispense flow rate is specified by the user Pump K Factor is calibrated by external means and specified in user settings Maximum acceleration and deceleration is limited by user setting Table 4 Graco Motor Control Key Features Leak Detection Receives a signal from the pump leak detector informing the controller of a hose rupture The controller either warns or stops the pump depending on a user setting An event code is displayed Cycle Counting The controller tracks pump cycles and informs the user of any scheduled maintenance intervals User selects the number of cycles for th
19. pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity VFD Ground the variable frequency drive VFD through a proper connection to the electrical system Refer to the VFD manual for grounding instructions Graco Motor Control Ground through a proper connection to a power source See Controller Wiring page 22 Check your system electrical continuity after the initial installation and then set up a regular schedule for checking continuity to be sure proper grounding is maintained The resistance should not exceed 1 ohm 13 Installation Air Line Models that Include a Compressor An air line is already connected from the compressor to the pump air inlet Using Your Own Compressor Install a grounded flexible air hose from the compressor to the 3 8 npt f pump air inlet Using Shop Air 1 74 Install an air filter regulator assembly H The fluid stall pressure will be the same as the setting of the air regulator The filter removes harmful dirt and moisture from the compressed air supply Locate a bleed type master air valve G close to the pump and use it to relieve trapped air Be sure the valve is easily accessible from the pump and located downstream from the regulator Trapped air can cause the pump to cycle unexpectedly which could result in serious injury from splashing Locate another master air valve J upstream from all air line accessories and
20. powered up Yellow on Communication with external GCA device is in progress Red solid Graco Motor Replace the Control Graco Motor hardware Control failure Red flashing Wait until fast software upload is complete Red flashing Bootloader Contact Graco slow error or error technical in software support upload NR G ti25798a Figure 12 Power Board A N The red LED is on the back of the board 334188B 43 Troubleshooting the Graco Motor Control Power Line Voltage Surges Power conversion equipment can be sensitive to voltage fluctuations from the incoming power supply The Graco Motor Control is considered to be power conversion equipment because energy is stored on a capacitive bus and then modulated to control a brush less motor The design of the Graco Motor Control takes this into account and therefore can withstand a wide range of conditions However it is still possible for supplied power to occasionally go outside of the tolerable range in industrial plants with high amperage reactive pulsed loads such as welding equipment If the tolerable range is exceeded an over voltage condition is flagged and the system shuts down in an alarm state for protection and to alert the user
21. required 10 334188B Installation Graco Motor Control Component Identification ti25600a Figure 2 KEY Conduit Holes Display Control Panel Mounting Tabs 00 WD gt Warning Label 334 188B 11 Installation Mount the Pump To avoid serious injury or death from toxic fluid or fumes Never move or lift a pump under pressure If dropped the fluid section may rupture Always follow the Pressure Relief Procedure page 28 before moving or lifting the pump 2 c gt 1 ti26953a Make sure the surface is flat and that the pump doesn t wobble 3 For BLDC models securely mount the Graco NOTICE Motor Control using the provided mounting tabs The pump is heavy To prevent damage from 4 dropping always use 2 people or a lift to move the f pump Do not use the manifolds to lift the pump Use at least one strap For ease of operation and service mount the pump so fluid inlet and fluid outlet ports are easily accessible 5 Cart Mounting Some models can be ordered mounted on a cart For all other models Cart 1 For all mountings be sure the pump is secured Mounting Kit 24Y543 is available with screws through the mounting feet D and through the mounting bracket on the gear box See Dimensions page 54 NOTICE To prevent pump damage use all eight fasteners Available Cart Mounted Systems System Configuration Number Pump Go
22. tool at www graco com to configure a pump wide variety of these models to meet your needs This section shows the basic structure of available models Fluid section options Center Motor Controller Gearbox Compressor Approval Cart Section Type Options VFD not included Yes part of Yes 240V motor CE VFD Kits 16K911 240V and 16K912 480V are available ua NO JATEXandCE No Aluminum or No Explosionproof Not Stainless NEMA Brush Graco Motor Control ESA one rome EMA E EE Cart Mounting Kit 24Y543 is available Key Points Pumps are available with an AC or Brushless The standard AC motor not ATEX or DC BLDC motor or with just a gearbox for Explosionproof and the BLDC motor are available applications where a motor already is available in models without a compressor with a 120V compressor or with a 240V compressor AC motors are controlled by a VFD either purchased separately from Graco PN 16K911 or The BLDC motor is available in models that 16K912 or supplied by the customer are cart mounted Cart Mounting Kit 24Y543 is available for other models BLDC motors are controlled by the Graco Motor Control that is supplied with the pump 8 334186B Installation General Information The Typical Installation shown is only a guide for selecting and installing system components Contact your Graco distributor for assistance in planning a system to suit your needs Always use Genu
23. use it to isolate them during cleaning and repair Install a grounded flexible air hose F between the accessories and the 3 8 npt f pump air inlet Fluid Supply Line 1 Connect a grounded flexible fluid hose K to the fluid inlet port The port on aluminum and stainless steel pumps is 1 in npt f or 1 in bspt On Polypropylene pumps the port is a 1 in raised face ANSI DIN flange If the inlet fluid pressure to the pump is more than 25 of the outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation Excessive inlet fluid pressure also will shorten diaphragm life Approximately 3 5 psi 0 02 0 03 MPa 0 21 0 34 bar inlet fluid pressure should be adequate for most materials For maximum suction lift wet and dry see Technical Data page 64 For best results always install the pump as close as possible to the material source Minimize suction requirements to maximize pump performance Fluid Outlet Line Connect a grounded flexible fluid hose N to the fluid outlet port The port on aluminum and stainless steel pumps is 1 in npt f or 1 in bspt On Polypropylene pumps the port is a 1 in raised face ANSI DIN flange Install a fluid drain valve L near the fluid outlet Install a shutoff valve M in the fluid outlet line 334 188B Installation Leak Sensor The optional leak sensor Kit 24Y661 is highly recommended to avoid operating the pump
24. with a ruptured diaphragm To install the leak sensor remove plug 123 Install the bushing and leak sensor NOTE The arrow on the leak sensor must point down See also Leak Sensor Wiring AC Models page 18 or Leak Sensor Wiring BLDC Models page 23 OM DSO 9 ti27106a 334188B 15 Electrical Connections AC Models Electrical Connections AC Models To avoid injury from fire explosion or electric shock all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Follow the instructions in the motor manufacturer s manual Wire size fuse size and other electrical devices must comply with all local codes and regulations The motor must be wired to the VFD Wire Connections at the Variable Frequency Drive VFD Follow the instructions in the VFD manufacturer s manual If you purchased an optional Graco VFD PN 16K911 or 16K912 detailed installation and connection information is provided in the manual that ships with the VFD NOTICE To avoid equipment damage do not plug the motor directly into a wall socket The motor must be wired to a VFD Wire Connections at the Standard Motor Install the wiring at the motor as follows 1 Open the motor s electrical box 2 Install wiring system with proper liquid tight connections in one of the ports at the side of the motor box 3 Connect the green ground wire to the ground screw 16
25. ESET TO FACTORY DEFAULT 36 Displays the BUS voltage in V User cannot edit Displays the RMS motor voltage in V User cannot edit Displays the RMS motor current in A User cannot edit Displays the motor power in W User cannot edit Displays the IGBT temperature in C User cannot edit Displays the motor temperature in C User cannot edit Displays the software configuration User cannot edit Information displayed includes software part number software version and serial number Displays the leak sensor input status User cannot edit e 0 No Leak Detected e 1 Leak Detected Displays the run stop input status User cannot edit e 0 Stop e 1 Run Displays the 4 20 mA analog input in mA User cannot edit Resets all settings to factory defaults This menu appears only if the password is set to 99999 on menu G210 When RESET appears on the display press and hold for 2 seconds to reset the system 334 188B Graco Motor Control Menu Quick Reference Displays the last 20 system event codes Displays the batch volume that has been dispensed G102 View Life Total Displays the total number of pump cycles for the life of the pump G130 G132 View Maintenance Counters 1 2 3 Displays the number of pump cycles since the last maintenance G200 Set Control Mode O Flow Control default 1 Batch Control G201 Set Flow Units O cp
26. G TIDS islandske hastened sadel ed BLDC Motor Wiring u u ssseeeeeevereererernnner Controller Wiring nerne Leak Sensor Wiring BLDC Models PEG WIRING iiscseccsvetecetceeg eee anri iania Compressor Wiring Cart Wiring essas ED diii aai do di indi do Siad da Operation bles benene dolo oi ata eo e dora e sera aa Tighten Fasteners seernes Initial Configuration AC with VFD Initial Configuration BLDC with Graco Motor Control 26 Flush the Pump Before First Use 26 Transfer Mode Vs Low Pulsation Mode annan atk ate ates reales 26 Start and Adjust the Pump 27 Flow Calibration Procedure 27 Batch Calibration Procedure 28 Pressure Relief Procedure 28 Pump Shutdown 28 Graco Motor Control Operation BLDC ModelS enteo ee 29 Display eran a on ngaa de para ant dna ate 29 Graco Motor Control Software OVERVIEW 2 tbat tection dene 30 Operation Modes neren nenne enn nee 33 Maintenance errar 40 Maintenance Schedule ccseceeeeeeees 40 Tighten Threaded Connections 40 Clean the Graco Motor Control 40 Upgrade Graco Motor Control SOMWAMNE ser re a acer 40 Flushing and Storage ccecessseeeeeeeeeeeees 41 Troubleshooting the Graco Motor Control
27. MENT HAZARD C Fluid from the equipment leaks or ruptured components can splash in the eyes or on skin riire and cause serious injury Follow the Pressure Relief Procedure when you stop spraying dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses tubes and couplings daily Replace worn or damaged parts immediately EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals MPa bar PSI Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Ca
28. Operation G GRACO Husky 1050e Electric Operated Diaphragm Pump OT 1 Inch pumps with electric drive for fluid transfer applications For professional use only Important Safety Instructions Read all warnings and instructions in this manual and in your Husky 1050e Repair Parts manual Save these instructions Maximum Working Pressure 70 psi 0 48 MPa 4 8 bar See pages 6 8 for model information including approvals ti26458a PROVEN QUALITY LEADING TECHNOLOGY Contents WINGS ss rense e NAAS PLAN a AE eA Related Manuals ceceeeeneeeeeeeaaeeeeeeaaaeeees Configuration Number Matrix OVERVIEW dolo arie a Eat EN tere ii Installati n arnee a a fonden de nr doadas General Information ceeeeeeeeee eee Tighten Fasteners ceceeeeeeeeeeeeeeeeeeeeeeeees Tips to Reduce Cavitation Mount the Pump 2 ceeeeeeeeeeeeeeeeeeeees Fluid Supply Line eseeeeeeeeeeeeeeee Fluid Outlet Line ee reen ennen Ecak Sensor neinn Eras sete Uia ata tegen nal ieee Electrical Connections AC Models Wire Connections at the Variable Frequency Drive VFD Wire Connections at the Standard Wire Connections at the ATEX Motor Wire Connections at the Explosionproof Electrical Connections BLDC Models Connect Cables serene serne snnne WININ
29. R or CW PTFE overmolded 40 to 180 F 4 to 82 C 40 to 150 F 4 to 66 C diaphragm PO PTFE check balls or 40 to 220 F 4 to 104 C 40 to 150 F 4 to 66 C two piece PTFE EPDM diaphragm PT 2 piece PTFE Santoprene diaphragm PS FKM Fluoroelastomer FK Ld Do overmolded diaphragm Polypropylene PP 32 to 150 F 0 to 66 C 32 to 150 F 0 to 66 C Santoprene check balls or 40 to 180 F 40 to 82 C 32 to 150 F 0 to 66 C TPE TP 20 to 150 F 29 to 66 C 32 to 150 F 0 to 66 C 334188B 67 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco compo
30. Reduce the number of fittings to reduce the friction length Increase the size of the suction piping d Increase the Net Positive Suction Head Available NPSHa See Performance Charts page 50 NOTE Be sure the inlet fluid pressure does not exceed 25 of the outlet working pressure 3 Reduce liquid velocity Slow the cyclic rate of the pump Pumped liquid viscosity is also very important but normally is controlled by factors that are process dependent and cannot be changed to reduce cavitation Viscous liquids are more difficult to pump and more prone to cavitation Graco recommends taking all of the above factors into account in system design To maintain pump efficiency supply only enough power to the pump to achieve the required flow Graco distributors can supply site specific suggestions to improve pump performance and reduce operating costs Installation G lt V a Ly ti24023a Figure 1 Typical Installation AC Pump Shown System Components Accessories Components Not Supplied A Power cord to VFD F Grounded flexible air supply hose B Fluid inlet port G Bleed type master air valve C Fluid outlet port H Air filter regulator assembly D Mounting feet J Master air valve for accessories E Air inlet port K Grounded flexible fluid supply hose L Fluid drain valve may be required for your pump installation M Fluid shutoff valve N Grounded flexible fluid outlet hose P Ground wire and clamp
31. Tips page 20 for additional information on wire routing NOTE Use only copper wire with an insulation rating of 75 C or higher 1 Remove the cover from the compressor s electrical box r ti26907a ti26908a Install wiring system with proper connections i e conduit fittings power cable cable grip to the compressor electrical box Connect line power 120VAC or 240 VAC depending on your compressor to L1 and L2 N Connect supply ground to Use minimum 12 AWG 4 mm wire when the system is configured for a 16A circuit and 14 AWG 2 5 mm when configured for a 12A circuit Torque terminals to 20 in lb 2 3 Nem When powering the Graco Motor Control or VFD on the same circuit as the compressor connect branch wiring to L1 L2 N and Ground then connect to the Graco Motor Control or VFD Use the same wire sizing as in Step 2 Reinstall the cover of the electrical box Torque screws to 20 in lb 2 3 Nem KEY A To power supply B To controller 24 334186B Cart Wiring To avoid injury from fire explosion or electric shock all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations See Wiring Tips page 20 for additional information on wire routing NOTE Use only copper wire with an insulation rating of 75 C or higher 334188B Cart Wiring 120V Cart Mounted Models A power cord is supplied that can be plugged into any grou
32. ard Control shuts down resets when 5V supply has shorted Disconnect Connector 3 cabling is connected to Connector 3 The Green LED on the Control board or the Power board is off dimly lit or blinking The Red LED on the Control board is dimly lit or blinking e Correct miswiring e Reduce current draw on Connector 3 Pin 1 Internal power supply Disconnect Connector 3 to validate has failed the 5V supply isn t shorted Contact Graco Technical Support 42 334 188B Troubleshooting the Graco Motor Control G200 menus are not displayed after An incorrect password Enter the correct password entering password has been entered Contact Graco Technical Support for instructions on resetting a password GFCI breaker trips when motor is run Leakage current Controller is not compatible with all exceeds breaker limit GFCI circuits Connect control to non GFCI circuit or an appropriate industrial GFCI circuit Diagnostic Information O ioe Egh Glo R Ri sano ltd Rom Boe gf seo ia E ag e non q Table 6 LED Status Signal y 183 8 Jd 2 omea a fe myo xa BE amp Module Status Description a Dali a DE LED Signal So do r cm To pa tae ei a ag No LEDs No system Apply system sal a re 2 power power T e lt a Green on System is
33. ault is 523 cc cycle Enable this setting to change the Over Current and Motor Temperature events from Alarms to Deviations which allows the pump to keep running in the error state See Events for an explanation of the different types of errors Performance will be reduced may not maintain flow setpoint The pump must be stopped to edit this field O Disabled 12A Default 1 Disabled 16A 2 Enabled 12A 3 Enabled 16A Set the desired system response to a leak detection O Disabled Default 1 Deviation system alerts the user but does not stop the pump 2 Alarm system alerts the user and stops the pump Set the time in seconds to maximum speed 280 cpm from stop Range is 1 300 seconds e Default is 20 seconds Set the time in seconds to stop from the maximum speed 280 cpm e Range is 1 300 seconds Default is 1 second Configure the external control inputs The pump must be stopped to edit this field 0 Disabled Default 1 Stop Only Manual Start 2 Start Stop Full Remote 3 Full Control Both Start Stop and Flow Set the setup lockout password Users who do not know the password will be able to change information in the G100s Maintenance and G300s Diagnostics but will be locked out from the G200s Setup and G400s Advanced Range is 1 99999 Enter O to disable the password Enter 99999 to reveal the Advanced menu menu G400 Default is 0 35 G
34. bar 30 30 2 1 0 21 20 20 1 4 0 14 10 10 0 7 0 07 0 0 0 5 10 15 20 25 30 35 40 19 38 57 76 95 114 132 151 Fluid Flow gpm ipm 334 188B 57 Performance Charts Low Pulsation Mode KEY Two typical running conditions are shown in the A ee en Bo eyes par AN curves The curves show the relationship between B 31 Hz 115 cycles per minute outlet pressure and outlet flow during Low Pulsation C 40 Hz 150 cycles per minute Mode above the transition line and Transfer Mode below the transition line Adjust the pump speed D 25 psi 1 7 bar air pressure and air pressure to achieve the desired result E 37 psi 2 5 bar air pressure F 50 psi 3 5 bar air pressure G Transition line Low Pulsation Mode is shaded Outlet Fluid Pressure PSI MPa bar 52 60 4 1 0 41 50 3 4 0 34 40 2 8 0 28 30 2 1 0 21 20 1 4 0 14 10 0 7 0 07 0 Frequency 0 5 10 15 20 25 19 38 57 76 95 Fluid Flow gpm lpm 334 188B Performance Charts How to Calculate Your System s Net Positive Suction Head Available NPSHa For a given flow rate there must be a minimum of your system must be greater than the NPSHr to fluid head pressure supplied to the pump to prevent prevent cavitation and therefore increase efficiency cavitation This minimum head is shown on the and the life of you pump To calculate the NPSHa
35. box Only 04A 04C and 05A and 06A 05B and 06B 04E and 04F oe ate pete pete 9 9 25 0 04C 04C ji 12 4 31 5 E m 28 1 28 11 28 14 28 11 28 Tx Tax fm foam fm Dc Tu ms ae mas vee mas wae was me us 04E 04E 04A 04A 27 1 68 8 24 8 63 0 27 1 68 8 17 0 43 2 24 8 63 0 04F 04F 04C 04C 17 0 43 2 30 4 77 1 04D 04D 29 9 75 9 04E 04E 04A 04A 1 HUN 0 28 8 73 2 31 1 79 0 21 0 53 5 28 8 73 2 04F 04F 04C 04C 21 0 a 5 34 4 87 4 04D 04D 33 9 86 1 el ee 62 334 188B Graco Motor Control Dimensions Dimensions 0 875 in 22 0 mm AA 9 02 in a 229 1 mm 8 20 in 5 65 in 208 3 mm 143 5 mm I 10 29 in 261 4 mm 8 00 in 203 2 mm 1 ti25761a Cart Dimensions 33 7 in 85 6 cm 38 4 in zl 334188B 97 5 cm 60 0 cm 63 Technical Data Technical Data us meme Husky 1050e Electric Double Diaphragm Pump Maximum fluid working pressure 0 48 MPa 4 8 bar Center section air charge range 20 to 80 psi 0 14 0 55 MPa 1 4 5 5 bar Maximum air consumption lt 0 2 scfh lt 0 006 cubic meters hour En ce Maximum suction lift reduced if balls don t seat well due to Wet 29 ft damaged balls or seats lightweight balls or
36. ctor 3 See Kits and Accessories in the Repair Parts manual for a list of the available kits 2 Go to Menu G206 in the Setup Screens see Setup Mode page 33 Set Leak Detection Type to indicate whether the system should warn that there s a leak but keep running Deviation or will stop the pump Alarm 334 188B Electrical Connections BLDC Models PLC Wiring BLDC motors can be controlled remotely using a a PLC NOTE For Stop Only or Start Stop control skip steps 3 5 and 6 See Discrete Input Control in Graco Motor Control Software Overview page 30 for more information regarding control function Wire colors correspond to Graco cabling 1 Connect the PLC Control cable to Graco Motor Control connector 4 2 Connect Pin 2 Signal white wire and Pin 1 Common brown wire to the Start Stop signal 3 Connect Pin 4 Signal black wire and Pin 3 Common blue wire to the Flow signal 4 20mA 4 Set menu G209 to the desired type of external control 5 Set the desired minimum and maximum flow rates in menus G240 and G241 6 Set the analog low and high inputs in menus G212 and G213 23 Compressor Wiring Compressor Wiring To avoid injury from fire explosion or electric shock all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Follow these instructions to wire Graco Compressor 24Y542 120V or 24Y541 240V See Wiring
37. e air pressures produce better pump efficiency NOTE Low pulsation mode may invalidate the system k factor See the Low Pulsation chart in Performance Charts page 50 334 188B Start and Adjust the Pump 1 10 Be sure the pump is properly grounded See Grounding page 13 Check fittings to be sure they are tight Use a compatible liquid thread sealant on male threads Tighten fluid inlet and fluid outlet fittings securely Place the fluid supply hose in fluid to be pumped NOTE If fluid inlet pressure to the pump is more than 25 of outlet working pressure the ball check valves will not close fast enough resulting in inefficient puMp operation NOTICE Excessive fluid inlet pressure can reduce diaphragm life Place the end of the fluid hose into an appropriate container Close the fluid drain valve Turn the air regulator knob to match the desired fluid stall pressure Open all bleed type master air valves If the fluid hose has a dispensing device hold it open Be sure all fluid shutoff valves are open VFD Set the desired frequency Graco Motor Control in Flow Mode Set flow rate Graco Motor Control in Batch Mode Set volume Press the start run button on the Graco Motor Control or on the VFD If you are flushing run the pump long enough to thoroughly clean the pump and hoses 334 188B Operation Flow Calibration Procedure NOTE This procedure applies to systems using the Graco M
38. e brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information
39. e maintenance interval i e hose replacement Batch Counter The controller tracks the dispensed pump volume The counter can be reset by the user 30 334 188B Graco Motor Control Operation BLDC Models PLC Control Input Hardware Digital Input Start Stop Sinking 4 12VDC internally pulled up logic 4 Logic Low asserted closed lt 4VDC 4 Logic High released open gt 6VDC 4 35VDC tolerant Analog Input Flow Signal 4 4 20 mA logic 4 250 ohm impedance 4 35VDC 2W tolerant Stop Only Manual Start Start Stop signal must be asserted pulled low to run the pump The user manually starts the system The stop button or Start Stop signal will stop the pump Start Stop Full Remote The falling edge of the Start Stop signal will start the pump The Start Stop signal must remain asserted pulled low to run the pump Pressing the local Stop button disables the system until the local Start button is pressed Full Control Both Start Stop and Flow The falling edge of the Start Stop signal will start the pump The Start Stop signal must remain asserted pulled low to run the pump Pressing the local Stop button disables the system until the local Start button is pressed Analog input is used for pump flow Input range can be configured in user settings see menus G212 G213 G240 and G241 Analog Control Mode 4 Flow Control Target Flow Rate 4 Batch D
40. ed and can be viewed on G100 e ALARM The system immediately stops the pump and displays an event code The event requires attention and will continue to flash alternately on the Run screen until the operator corrects the condition and clears the alarm Troubleshooting the Graco Motor Control DEVIATION The pump continues to run The event requires attention and will continue to flash alternately on the Run screen until the operator corrects the condition and clears the alarm ADVISORY The event flashes on the Run screen for one minute and is logged The pump continues to run and the event does not require operator attention RECORD The event is logged but does not display The pump continues to run and the event does not require operator attention Event Event Level Description Code Motor current has exceeded the A4CH hardware limit software limit A4CS Alarm Motor current has exceeded the Check operating conditions to determine the source of the alarm Event will clear after acknowledgment Check operating conditions to determine the source of the alarm Event will clear after acknowledgment CACC Alarm A communication problem has been Check the connection between the detected on the Control board Control and Power boards CACH Alarm A communication problem has been Check the connection between the detected on the Power board Control and Power boards The pumping process has been E interrupted T
41. em with proper connections to the motor electrical box Connect the green ground wire to the ground screw For 460V Wiring Connect wire L1 to T1 L2 to T2 and L3 to T3 and bridge the other wires as shown T1 T2 T3 T4 T7 T5 T8 T6 T9 Figure 7 Connections for 460V Wiring L1 L2 L3 wi For 230V Wiring Bridge the wires as shown Then connect L1 to T1 T7 L2 to T2 T8 and L3 to T3 T9 T1 T7 T2 T8 T3 T9 T4 T5 T6 Figure 8 Connections for 230V Wiring L1 L2 L3 all Option Connect thermostat wires P1 and P2 to external overload detection Thermostat is NC normally closed Close the motor electrical box Torque the screws to 20 in lb 2 3 Nem 17 Electrical Connections AC Models Leak Sensor Wiring AC Models Follow these instructions to wire the optional Leak Sensor Kit 24Y661 to the Graco VFD 1 18 Select and purchase a cable from the following table 17H389 9 8 ft 3 0 m 17H390 24 6 ft 7 5 m 17H391 52 5 ft 16 m See Leak Sensor page 15 to install the leak sensor Connect the selected cable to the installed leak sensor Turn off power to the VFD Open the access cover on the VFD 10 11 12 13 Wire one lead blue or black to terminal 1 on the rail Wire a second lead blue or black to terminal 4 on the rail Turn on power to the VFD Connect a jumper wire between terminals 4 and 13A Close the access cover On the VFD display
42. ent in A Displays the motor power in W G306 View Controller Temperature Displays the IGBT temperature in C G307 View Motor Temperature Displays the motor temperature in C G308 View Software Information Displays the software version and serial number G309 View Leak Sensor Input 0 No Leak Detected 1 Leak Detected G310 View Run Stop Input 0 Stop 1 Run Displays the 4 20 mA analog input in mA G400 Reset to Factory Defaults Resets all settings to factory defaults 39 Maintenance Maintenance To avoid injury from fire explosion or electric shock all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Maintenance Schedule Establish a preventive maintenance schedule based on the pump s service history Scheduled maintenance is especially important to prevent spills or leakage due to diaphragm failure Tighten Threaded Connections Before each use check all hoses for wear or damage and replace as necessary Check to be sure all threaded connections are tight and leak free Check mounting bolts Check fasteners Tighten or retorque as necessary Although pump use varies a general guideline is to retorque fasteners every two months See Torque Instructions page 48 Clean the Graco Motor Control Keep the heat sink fins clean at all times Clean them using compressed air 40 NOTE Do not use conductive cleaning solvents on
43. he pump is decelerating Event will clear after acknowledgment EBCO Deviation or batching and is commanded to stop The local Stop button was pressed on a system set for Remote Start Stop EBGO Alarm Control or Full Remote Control The local button overrides the external control All memory has been erased and ES00 Record the settings have been set to factory defaults The motor control limit has been reached and Max Power Mode is disabled in menu G204 The controller F1DP Alarm is at maximum line current maximum motor current or maximum output voltage and cannot maintain the flow setpoint 334188B Do not interrupt the process Press the Start button to clear Alarm and resume remote control Reduce pump flow pressure Enable Max Power Mode menu G204 45 Troubleshooting the Graco Motor Control Event Event Level Description Code o o T3E0 Deviation 46 The motor control limit has been reached and Max Power Mode is enabled in menu G204 The controller is at maximum line current maximum motor current or maximum output voltage but the motor will continue to run at a reduced performance The motor temperature is above 120 C 248 F and Max Power Mode is enabled in menu G204 The output current is being limited but the system will run at a reduced performance The motor speed has exceeded the maximum The position sensor has read an invalid position likely because it is not connected
44. ighest selectable volume setpoint SET MAXIMUM VOLUME Units are user selectable See Set Flow Units menu G201 SETPOINT Menu is visible only if Control Mode menu G200 is set to batch 1 e Range is 0 9999 cycles e Default is 9999 Example If you want the system to dispense no more than 50 gallons in each batch set the control mode to batch control menu G200 and set the flow units to gallons menu G201 Set this menu to 50 Users will not be able to enter a maximum setpoint higher than 50 gallons Set the flow rate to use while in batch control mode BATCH MODE TARGET Units are user selectable See Set Flow Units menu G201 FLOW Menu is visible only if Control Mode menu G200 is set to batch 1 This menu s not editable if external controls menu G209 are configured for full control 3 The system displays the setpoint as set by the analog input Range is 0 280 cycles per minute Default is 0 G300 Display the pump flow rate VIEW FLOW RATE User cannot edit Units are user selectable See Set Flow Units menu G201 334 188B 37 Graco Motor Control Operation BLDC Models G302 VIEW BUS VOLTAGE G303 VIEW MOTOR VOLTAGE G304 VIEW MOTOR CURRENT G305 VIEW MOTOR POWER G306 VIEW CONTROLLER TEMPERATURE G307 VIEW MOTOR TEMPERATURE G308 VIEW SOFTWARE VERSION amp SERIAL NUMBER VIEW LEAK SENSOR INPUT VIEW RUN STOP INPUT G311 VIEW 4 20 ANALOG READING G400 R
45. ine Graco Parts and Accessories Be sure all accessories are adequately sized and pressure rated to meet the system s requirements Reference letters in the text for example A refer to the callouts in the figures NOTE For outdoor applications be sure to provide adequate protection from the elements Tighten Fasteners Before mounting and using the pump for the first time check and retorque all external fasteners Follow Torque Instructions page 48 or see the torque tag on your pump After the first day of operation retorque the fasteners 334 188B Installation Tips to Reduce Cavitation Cavitation in a double diaphragm pump is the formation and collapse of bubbles in the pumped liquid Frequent or excessive cavitation can cause serious damage including pitting and early wear of fluid chambers balls and seats It may result in reduced efficiency of the pump Cavitation damage and reduced efficiency both result in increased operating costs Cavitation depends on the vapor pressure of the pumped liquid the system suction pressure and the velocity pressure It can be reduced by changing any of these factors 1 Reduce vapor pressure Decrease the temperature of the pumped liquid 2 Increase suction pressure a Lower the installed position of the pump relative to the liquid level in the supply b Reduce the friction length of the suction piping Remember that fittings add friction length to the piping
46. ispense Dispense Flow Rate Override Stop When operating in Start Stop Control or Full Control 9 can be used to override the external signal and stop the pump This override will cause the EBGO event to be set Press to acknowledge all events Then press to clear the EBGO event and re enable external control The controller will then look for a falling signal edge to signal a Start 334 188B 37 Graco Motor Control Operation BLDC Models Max Power Mode This mode allows the user to disable the over current and motor temperature faults The result is a reduction in pump performance that is dependent on the limiting factor The system alerts the user that the pump is running at reduced performance Current Power Scaling The Graco Motor Control limits power to the motor depending on the voltage and current available from line power 12 16A selectable in software factory set is 12A Motor Temperature Scaling The Graco Motor Control limits power to the motor when the motor winding temperature is too hot 4 Limit Start 120 C 4 Limit Stop Full Shutdown 150 C 32 334 188B Operation Modes The Graco Motor Control has two operation modes Run Mode and Setup Mode Run Mode When in Run Mode the Graco Motor Control displays the current operating point flow rate or volume remaining To adjust the setpoint press g Use and to scroll to the desired value Press to accept your ent
47. l 3 e Range is 0 280 cycles per minute e Default is 0 Example If you want the system to dispense at least 5 Ipm set the control mode to flow control menu G200 and the flow units to liters menu G201 Set this menu to 5 Users will not be able to enter a minimum setpoint lower than 5 lpm 334186B Graco Motor Control Operation BLDC Models Set the highest selectable flow setpoint SET MAXIMUM FLOW Units are user selectable See Set Flow Units menu G201 SETPOINT Menu is visible only if Control Mode menu G200 is set to flow 0 or if External Control menu G209 is set to full control 3 e Range is 0 280 cycles per minute Default is 280 Example If you want the system to dispense no more than 10 lpm set the control mode to flow control menu G200 and set the flow units to liters menu G201 Set this menu to 10 Users will not be able to enter a maximum setpoint higher than 10 Ipm Set the lowest selectable volume setpoint SET MINIMUM VOLUME Units are user selectable See Set Flow Units menu G201 SETPOINT Menu is visible only if Control Mode menu G200 is set to batch 1 e Range is 0 9999 cycles e Default is 0 Example If you want the system to dispense at least 15 gallons in each batch set the control mode to batch control menu G200 and set the flow units to gallons menu G201 Set this menu to 15 Users will not be able to enter a minimum setpoint lower than 15 gallons Set the h
48. ll your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Do not use chlorine bleach Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility 4 334188B MPa bar PSI Related Manuals THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces including hoses can create a rapid rise in pressure due to the thermal expansion Over pressurization can result in equipment rupture and serious injury Open a valve to relieve the fluid expansion during heating e Replace hoses proactively at regular intervals based on your operating conditions TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read Safety Data Sheet SDS to know the specific hazards of the fl
49. m default 1 gpm 2 Ipm G203 Set Pump K Factor Range 262 785 cc cycle Default 523 cc cycle G204 Enable Max Power 0 Disabled 12A Default 1 Disabled 16A 2 Enabled 12A 3 Enabled 16A G206 Set Leak Detection Type 0 Disabled Default 1 Deviation 2 Alarm G207 Set Maximum Acceleration Range 1 300 seconds Default 20 seconds G208 Set Maximum Deceleration Range 1 300 seconds Default 1 second G209 Configure External Control 0 Disabled Default 1 Stop Only Manual Start 2 Start Stop Full Remote 3 Full Control Both Start Stop and Flow G210 Set or Disable Password Range 1 99999 Default 0 G212 Set 4 20 Analog Low Input Range 4 0 20 0 mA Default 4 0 mA G213 Set 4 20 Analog High Input Range 4 0 20 0 mA Default 20 mA 334188B Graco Motor Control Operation BLDC Models G230 G232 Set Maintenance Counters 1 2 3 Range 0 1 99 9 million cycles Default O G240 Set Minimum Flow Setpoint Range 0 280 cpm Default O G241 Set Maximum Flow Setpoint Range 0 280 cpm Default 280 G245 Set Minimum Volume Setpoint Range 0 9999 cycles Default 0 G246 Set Maximum Volume Setpoint Range 0 9999 cycles Default 9999 G247 Batch Mode Target Flow Range 0 280 cpm Default 0 Displays the pump flow rate Displays the BUS voltage in V Displays the RMS motor voltage in V Displays the RMS motor curr
50. nded 110V 120V wall socket 240V Cart Mounted Models See Compressor Wiring page 24 Steps 1 3 and Step 5 to wire power to the unit Cart Purchased Separately If you are mounting a non cart model on a cart wire the motor and controller according to the directions in Electrical Connections AC Models page 16 or Electrical Connections BLDC Models page 19 If you have a compressor wire the compressor to the controller as shown in Figure 10 and according to Compressor Wiring page 24 25 Operation Operation Tighten Fasteners Before mounting and using the pump for the first time check and retorque all external fasteners Follow Torque Instructions page 48 or see the torque tag on your pump After the first day of operation retorque the fasteners Initial Configuration AC with VFD Configure the VFD according to the motor nameplate information NOTE If you are using a Graco VFD Part 16K911 or 16K912 with the Graco standard AC induction motor use the following settings Initial Configuration BLDC with Graco Motor Control For initial setup review at least the following menus to configure the system to suit your particular needs See the reference table in Setup Mode page 33 for detailed information about each menu option and about default settings See also Graco Motor Control Menu Quick Reference page 39 1 Set the desired flow units on menu G201 2 If Batch mode is desired set menu
51. nds of cycles or millions of cycles Displays the number of pump cycles since the last maintenance VIEW MAINTENANCE Hold for 2 ds t COUNTER 2 o or 2 seconds to reset the counter Displays in cycles thousands of cycles or millions of cycles Displays the number of pump cycles since the last maintenance VIEW MAINTENANCE Hold for 2 ds t t COUNTER 3 o or 2 seconds to reset the counter Displays in cycles thousands of cycles or millions of cycles G200 Set the pump control mode The pump must be stopped to edit this field 0 Flow Control default SET CONTROL MODE 1 Batch Control 34 334188B G201 G203 SET PUMP K FACTOR ENABLE MAX POWER MODE G206 SET LEAK DETECTION TYPE G207 SET MAXIMUM ACCELERATION G208 SET MAXIMUM DECELERATION G209 CONFIGURE EXTERNAL CONTROL SET or DISABLE PASSWORD 334188B Graco Motor Control Operation BLDC Models Set the display flow units which also sets the internal volume units 0 cycles per minute cpm default 1 gallons per minute gpm 2 liters per minute lpm Set the pump displacement per cycle Follow the Flow Calibration Procedure page 27 or the Batch Calibration Procedure page 28 to obtain the information needed for this menu Units are always cc cycle The menu is visible only if flow units menu G201 are set to gpm 1 or Ipm 2 not cpm 0 The pump must be stopped to edit this field Range is 262 785 cc cycle Def
52. nent parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must b
53. ng Specifications The drive is provided 0 3 3 VDC 1mA maximum with a means to accept and act upon a signal from a thermal sensor in the motor Motor overtemperature sensing is required to provide the motor overload protection Input Specifications Input Line Frequency Input Current per Phase Maximum Branch Circuit Protection Rating Short Circuit Current Rating 66 334186B Technical Data Dus Meto Output Specifications Output Line Phasing Three Phase Output Current Current limit set via the software is provided as 0 12A a secondary protection from motor overload Output Power 1 92 KW 2 6 hp Output Overload 200 for 0 2 seconds Output Line Voltage 0 264 VAC Fluid Temperature Range NOTICE Temperature limits are based on mechanical stress only Certain chemicals will further limit the fluid temperature range Stay within the temperature range of the most restricted wetted component Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage Fluid Temperature Range Aluminum or Stainless Steel Diaphragm Ball Seat Pumps Polypropylene Material Fahrenheit Fahrenheit Acetal AC 10 to 180 F 12 to 82 C 32 to 150 F 0 to 66 C Buna N BN 10 to 180 F 12 to 82 C 32 to 150 F 0 to 66 C Geolast GE 40 to 150 F 40 to 66 C 32 to 150 F 0 to 66 C Polychloroprene CO or Polychloroprene check balls C
54. ng motor power 22 ti25594a AN To ensure a proper water tight seal torque screws to 20 in lb 2 3 Nem Connect the Graco Motor Control to the motor Use minimum 14 AWG 2 5 mm wire a Connect M1 U of the Graco Motor Control to U1 of the motor b Connect M2 V of the Graco Motor Control to V1 of the motor c Connect M3 W of the Graco Motor Control to W1 of the motor d Connect the Protective Earth of the Graco Motor an to the Protective Earth of the motor 7 Connect M12 8 Pin cable to Connector 1 on the Graco Motor Control 334188B O ss aaas s O ane a O BBA O o ROO O lt C S gt o o o O o cs o oo o oo C oe oe D a CID TIA ti25797a 5 Connect 120 240 VAC single phase line power to L1 and L2 N Connect supply ground to Use minimum 12 AWG 4 mm wire when the system is configured for a 16A circuit and 14 AWG 2 5 mm when configured for a 12A circuit NOTE If your system has a compressor you may choose to connect power first to the compressor then split it out to the Graco Motor Control to share the same circuit 6 Reinstall the access panel Torque the screws to 20 in lb 2 3 Nem Leak Sensor Wiring BLDC Models NOTE Leak Sensor Electrical Ratings Voltage 36 VDC 30VAC e Current 0 28A 1 Connect leak sensor with optional extension cable to Graco Motor Control Conne
55. nigurat 12 334188B Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock Electric or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current Always ground the entire fluid system as described below Polypropylene pumps are not conductive and are not for use with flammable fluids Follow your local fire codes Before operating the pump ground the system as explained below Pump Loosen the grounding screw R Insert one end of a 12 gauge minimum ground wire behind the ground screw and tighten the screw securely Connect the clamp end of the grounding wire to a true earth ground A ground wire and clamp Part 238909 is available from Graco ti26460a Motor AC and BLDC motors have a ground screw in the electrical box Use it to ground the motor to the controller 334 188B Installation Air Line and Fluid hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check electrical resistance of hoses If total resistance to ground exceeds 29 megohms replace hose immediately Fluid supply container Follow local code Solvent pails used when flushing Follow local code Use only conductive metal pails placed on a grounded surface Do not place the
56. of Performance Curve labeled as NPSHr The units your system use the following equation are feet WC Water Column absolute The NPSHa NPSHa Ha Hz Hr Hyp Where Ha is the absolute pressure on the surface of the liquid in the supply tank Typically this is atmospheric pressure for a vented supply tank e g 34 feet at sea level Hz is the vertical distance in feet between the surface of the liquid in the supply tank and the centerline of the pump inlet Value should be positive if the level is higher than the pump and negative if the level is lower than the pump Always be sure to use the lowest level the liquid can reach in the tank Hf is the total of the friction losses in the suction piping Hvp is the absolute vapor pressure of the liquid at the pumping temperature 334 188B 53 Dimensions Dimensions iz K J H O fale ais O o o ES 4X 1 05 in o Tess mm o T 10 3 in 261 6 mm Lp E 4X 0 45 in 5 0 in 6 62 in 6 0in 11 43 mm 127 mm 168 3mm 152 4 mm Figure 13 Aluminum Pumps without Compressor BLDC model shown 334 188B 54 Dimensions F e
57. onnections BLDC Models BLDC Motor Wiring a Connect M1 U of the Graco Motor Control to U1 of the motor b Connect M2 V of the Graco Motor Control to V1 of the motor c Connect M3 W of the Graco Motor Control to W1 of the motor To avoid injury from fire explosion or electric shock all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations d Use an 8 mm socket to loosen the ground stud Connect the Protective Earth of the Graco Motor a to the Protective Earth See Wiring Tips page 20 for additional information of the motor on wire routing i i 4 Torque to the following specifications NOTE Use only copper wire with an insulation rating of 75 C or higher a Torque the M4 studs U1 V1 and W1 to 15 i in lb 1 7 Nem 1 Use a 1 4 in socket to remove the cover from the motor electrical box b Torque the M5 stud Protective Earth to 20 a i ere in lb 2 3 Nem 2 Install wiring system with proper liquid tight connections to the motor electrical box 5 Connect the M12 8 Pin cable to Connector 1 on 3 Connect the Graco Motor Control to the motor ihe motor Use minimum 14 AWG 2 5 mm wire Use a 7 6 Put the cover on the motor electrical box Torque mm socket to loosen the terminal studs the bolts to 20 in lb 2 3 Nem D E PRE o lie j Ie s
58. otor Control If you are using a VFD follow the instructions in that user manual 1 The system is in Flow Control Mode Menu G200 0 The pump is primed See Start and Adjust the Pump page 27 Set the desired flow rate from the Run Mode screen Go to the View or Reset Volume menu G101 Press and hold to clear the volume total With a container ready to catch the dispensed material start the pump Run the pump for the desired calibration time Note that a large volume is more accurate at least 10 or more cycles Stop the pump Record the volume Vpatch Shown on the G101 menu Measure the volume Vactual that was actually captured during the dispense Be sure to measure in the same units being displayed See Set Flow Units menu G201 to change units See Set the Pump K Factor menu 6203 Write down the K factor currently displayed K Factoroia Calculate the new K Factor using the following formula K Factornew K Factoroa X V actual i V batch Set the G203 menu to K Factornew 27 Operation Batch Calibration Procedure NOTE This procedure applies to systems using the Graco Motor Control If you are using a VFD follow the instructions in that user manual 1 The system is in Batch Control Mode Menu G200 1 2 The pump is primed See Start and Adjust the Pump page 27 3 Set the desired batch flow rate on the Batch Mode Target Flow menu G247 4 Set the desired
59. pin chatters and Event Feedback cable is Ensure the motor feedback cable in code is T6E0 K6EH or K9EH disconnected securely connected to both the motor and Connector 1 of the controller Remove any external EMI sources if receiving K9EH e Route feedback cable away from motor power cabling Motor does not run at full speed Input voltage is low Ensure the line voltage is at least Event Codes F1DP F2DP V1CB 108 216 VAC MCE e Reduce backpressure Change input voltage from 120 VAC to 240 VAC Motor is hot System is running e Reduce the pump back pressure outside of the flow rate or duty cycle acceptable range Tor Add external cooling to motor fan continuous operation If receiving T4E0 Max Power Mode can be enabled to automatically reduce pump performance to Event Codes F2DT T3E0 or T4E0 eliminate overheating G307 gt 100 C Membrane buttons do not work or Membrane switch is Ensure the ribbon cable is correctly membrane switch works intermittently disconnected inserted into the Control board PLC control is intermittent or does not Ribbon cable is Ensure the ribbon cable between the function or Event Codes K6EH K9EH disconnected Control board and the Connector L3X0 L4X0 are displayed board is correctly inserted The display is not illuminated or displays Display cable is Ensure the ribbon cable and clip intermittently disconnected are securely installed in the Control Bo
60. r part number failed been interrupted try adain WSCS Alarm reported by the Power board does not preo ay agam If not contact Graco technical match the expected values assistance An unexpected software error has Event will clear after acknowledgment 334188B 47 Torque Instructions Torque Instructions lf fluid cover or manifold fasteners have been 1 Start all fluid cover screws a few turns Then turn loosened it is important to torque them using the down each screw just until head contacts cover following pressao to Improve sealing 2 Turn each screw by 1 2 turn or less working in a NOTE Fluid cover and manifold fasteners have a crisscross pattern in the order shown to specified thread locking adhesive patch applied to the threads torque If this patch is excessively worn the fasteners may E i 3 Repeat for manifolds loosen during operation Replace screws with new ones or apply medium strength blue Loctite or Fluid cover and manifold fasteners 100 in lb equivalent to the threads 11 3 Nm NOTE Always completely torque fluid covers before torquing manifolds Fluid Cover Screws Inlet and Outlet Manifold Screws ti24026a 15 11 10 14 ti24025a 48 334 188B Notes Notes 334188B 49 Performance Charts Performance Charts Test Conditions The pump was tested in water with outlet pressure lower than 10 psi 0 7 bar
61. raco Motor Control Operation BLDC Models SET 4 20 ANALOG LOW INPUT SET 4 20 ANALOG HIGH INPUT SET MAINTENANCE INTERVAL 1 SET MAINTENANCE INTERVAL 2 SET MAINTENANCE INTERVAL 3 SET MINIMUM FLOW SETPOINT 36 Set the analog input level that corresponds to the minimum allowable control setpoint menus G240 or G245 This menu is visible only if external controls menu G209 are configured for full control 3 e Range is 4 0 20 0 mA e Default is 4 0 mA Set the analog input level that corresponds to the maximum allowable control setpoint menus G241 or 6246 This menu is visible only if external controls menu G209 are configured for full control 3 e Range is 4 0 20 0 mA e Default is 20 mA Set the desired maintenance interval in millions of cycles Range is 0 1 99 9 million cycles Enter O to disable the maintenance counter e Default is 0 Set the desired maintenance interval in millions of cycles Range is 0 1 99 9 million cycles Enter O to disable the maintenance counter e Default is 0 Set the desired maintenance interval in millions of cycles Range is 0 1 99 9 million cycles e Enter O to disable the maintenance counter e Default is 0 Set the lowest selectable flow setpoint Units are user selectable See Set Flow Units menu G201 e Menu is visible only if Control Mode menu G200 is set to flow 0 or if External Control menu G209 is set to full contro
62. rge before opening equipment For cart mounted models use only 3 wire extension cords For cart mounted models ensure ground prongs are intact on any power and extension cords For cart mounted models do not expose to rain Store indoors FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode Paint or solvent flowing through the equipment can cause static sparking To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Ground all equipment in the work area See Grounding instructions Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Use only grounded hoses Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable vapors To help prevent fire and explosion Clean plastic parts only in well ventilated area Do not clean with a dry cloth Do not operate electrostatic guns in equipment work area 334 188B Warnings PRESSURIZED EQUIP
63. ry If your system is using External Full Control menu G209 is set to 3 the setpoint is externally controlled The setpoint may be viewed but it cannot be adjusted Setup Mode Press for 2 seconds to enter Setup Mode If a password has been set enter it to proceed The Setup Mode screens timeout return to the Run Screen after 60 seconds without a button press Each menu in Setup times out after 30 seconds unless the user presses lt i The Setup Mode is organized into four broad categories e 100s Maintenance e 200s Setup 300s Diagnostics e 400s Advanced The reference table provides a description of each Setup Mode menu option 1 Use and to scroll to the desired setup menu code 2 Press to make an entry or selection for that code For example scroll to setup menu code G210 which is used to set a password Press lt l 334188B Graco Motor Control Operation BLDC Models Some Setup Mode menus require the user to enter a number 1 Use and to set each digit of the number 2 Press on the last digit to return to the setup menu code options Other Setup Menu options require the user to scroll through and select the number that corresponds to the desired selection The table shows the content that corresponds to each scrolled number in a menu Use and to scroll to the desired number Press on the selected number For example in menu G206 scroll to the number 2 and press 4 if you
64. shift and before you check adjust clean or repair the system follow the Pressure Relief Procedure page 28 334188B Graco Motor Control Operation BLDC Models Graco Motor Control Operation BLDC Models Display The Graco Motor Control provides the interface for Membrane keys are used to input numerical data users to enter selections and view information related enter the setup screens and select or input setup to setup and operation values NOTICE To prevent damage to the softkey buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails Membrane Action Key Manual Control Press to start the pump Remote Control PLC Press to clear alarm EBGO The remote signal will then start the pump again Manual Control Press to stop the pump If this button is pressed a second time while the pump is decelerating the pump will stop immediately Remote Control PLC The remote signal normally stops the pump Press to override the remote control and set the EBGO alarm Press to navigate the setup menu codes to adjust the digits in a numerical entry or to scroll to the desired setpoint Function varies by mode and current activity Run Mode Press to edit the setpoint Press again to accept the entry Also press to acknowledge an event code When not editing press and hold for 2 seconds to enter Setup Mode Setup Mode Press to enter a selection or to accept the current value
65. the module ti25595a Upgrade Graco Motor Control Software Use Software Upgrade Kit 17H104 and Programming Cable Kit 24Y788 to update the Graco Motor Control software The kits include instructions and all necessary parts 334 188B Flushing and Storage To avoid fire and explosion always ground equipment and waste container To avoid static sparking and injury from splashing always flush at the lowest possible pressure Flush before first use Flush before fluid can dry in the equipment at the end of the day before storing and before repairing equipment Flush at the lowest pressure possible Check connectors for leaks and tighten as necessary 334 188B Maintenance Flush with a fluid that is compatible with the fluid being dispensed and the equipment wetted parts Always flush the pump and relieve the pressure before storing it for any length of time NOTICE Flush the pump often enough to prevent the fluid you are pumping from drying or freezing in the pump and damaging it Store the pump at 32 F 0 C or higher Exposure to extreme low temperatures may result in damage to plastic parts 47 Troubleshooting the Graco Motor Control Troubleshooting the Graco Motor Control Problem Cause JSoution rl Motor does not spin chatters and Event Motor leads are wired Correctly wire motor according to code is F1DP F2DP or WMCO incorrectly wiring diagram Motor does not s
66. uids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer Related Manuals Manual Title Number 334189 334 188B Husky 1050E Electric Double Diaphragm Pump Repair Parts Configuration Number Matrix Configuration Number Matrix Check the identification plate ID for the Configuration Number of your pump Use the following matrix to define the components of your pump tiz6459a Sample Configuration Number 1050A E A04AA1SSBNBNPT E JA OA JM 1050 A Section Drive Center Section Gear Box Fluid Covers ss BN BN _ PI Model Material Material and Motor jand Manifolds O Rings Wetted Section Drive Type Center Section Motor and Gearbox ren Material Aluminum Electric Aluminum 04A Standard AC Induction Motor with Gearbox P Pol
67. want your system to issue an alarm and stop the pump if it detects a leak 33 Graco Motor Control Operation BLDC Models Table 5 Available Menus with Descriptions Run Mode Flow Control Displays pump flow Units are user selectable See Set Flow Units menu G201 Scroll to the desired number to reset the target e Range is 0 280 cpm Batch Dispense Displays the remaining batch volume Units are user selectable See Set Flow Units menu G201 Dispense volume can be edited only when the pump is stopped Volume will reset upon completion or when changed by the user Stopping and starting the pump does not reset the batch volume Scroll to the desired number to reset the target e Range is 0 9999 cycles Setup Mode G1 00 Displays the last 20 system event codes Use and to scroll though the VIEW EVENTS event codes G1 01 Displays the batch volume that has been dispensed ane BATCH Hold for 2 seconds to reset the counter Batch counter automatically resets at 99999 cycles liters or gallons e Units are user selectable See Set Flow Units menu G201 G1 02 Displays the total number of pump cycles for the life of the pump VIEW LIFE TOTAL User cannot reset Displays in cycles thousands of cycles or millions of cycles G1 30 Displays the number of pump cycles since the last maintenance VIEW MAINTENANCE e Hold for 2 ds t t i COUNTER 1 o or 2 seconds to reset the counter e Displays in cycles thousa
68. ypropylene o Stainless Steel Brushless DC Motor S Stainless Steel ac o Induction Motor ATEX E Explosionproof AC Induction Motor x ose NEMA Gearbox IEC Gearbox a Standard AC Induction Motor with Compressor 120V Brushless DC Motor with Compressor 120V 06A Standard AC Induction Motor with Compressor 240V 06B Brushless DC Motor with Compressor 240V 6 334186B Configuration Number Matrix Fluid Covers and Seat Material Ball Material Diaphragm Material Manifold Manifolds O Rings A Aluminum mp E aim Overmold seats do not use Pi omertange EN SAN O nro Eoroetastomer center flange Standard Fluoroelastomer end flange Fluoroelastomer Weighted St JF aeoe ES 2 PE npt Fluoroelastomer Overmold si eee a bsp 2 Piece ee cd il 2 Piece oe ee ee Steel ER 316 Stainless balle Steel TP PE mma Approvals Aluminum and stainless steel pumps with code 04C are certified to Il 2 G ck Ex d IIB T3 Gb Aluminum and stainless steel pumps x with code 04E or 04F are certified to Il 2 G ck IIB T3 Gb LJ uistep Motors coded 04D are certified to CR All Models except 04D 05A and 05B are certified to Class1 Zone 1 AEx d IIB T3 0 C lt Ta lt 40 C 334 188B 7 Overview Overview The Husky 1050e product line offers electric powered are too numerous to include The many manifold diaphragm pumps in a wide range of models Use the seat ball and diaphragm options are available on a selector

334188B, Husky 1050e Electric

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