USER MANUAL - ATG Stores
Contents
1. 23 4 3 Using the Generator Set 29 4 4 Stopping the Generator Set 32 5 MAINTENANCE 5 1 Importance of Maintenance 33 5 2 Maintanance Schedule 33 5 3 General Inspection naa 5 4 Air Filter Service 5 5 Sediment Cup Service 5 6 Changing Engine Oil 5 7 Spark Plug Service 5 8 Handling and Storage e eeseeeettenttnnnttnnns 6 TROUBLESHOOTING gee eet sesse sees ticas 42 7 SPECIFICATIONS AND DATA cssssssscsssscssscessscesseecssscceseecssceesneessneeesnsees 44 8 WIRING DIAGRAWMSS ese ese ee tte nnt netten ttes Geek ee eek AR 46 EE M 49 AAA 52 TI QUESTIONNAIRE Eers nao nennt 54 T2 NOTES 57 1 SAFETY PRECAUTIONS 1 1 Safety Labels A DANGER A This symbol warns of hazards which can result in severe or lethal personal injury This symbol refers to a hazardous or unsafe practice which has the potential to result in personal injury or product property damage CAUTION This symbol warns of immediate hazards which will result in2. x E E WI XLI IKE 847060 9 TONIQTA NIYN OV voc 4092 021 OV YOZ AOZT OV VOZ AOZT gt var awae Jg For HHD7250 X078 X08 IUNI vis OY 9 WARRANTY Canadian distribution of Hyundai portable generators are distributed in Canada by Midland International 26 Huddersfield Rd Unit 2 M9W 5Z6 Canada This product is warranted to be free of defects in material and work manship for two years from date of purchase This warranty guaran tees that any defective parts will be repaired or replaced at no cost including diagnosis and replacement parts Limited Warranty periods Recreational residential use 2 years limited 1st year parts and labor 2nd year parts only Commercial use 6 months limited parts and labor This limited warranty begins at the initial time of retail purchase and covers manufacturer s defects caused by a defect in components or workmanship during the two 2 Year period The warranty coverage is continual from the initial date of purchase and does not restart at anytime under any circumstances This limited warranty is valid for residential or recreational applications only and only when the gen erator receives all necessary preventative maintenance as described in the Hyundai Generators Operation Manual The repair or replacement of a genera
3. NOTES HYUNDAI NOTES
4. ENGINE SWITCH ENGINE BLOCK IGNITION COIL CONTROL BOX BLOCK GROUND TERMINAL SPARK PLUG Bi B OIL SENSOR s w Jer FUEL CUT SOLENOID 1207 204 lt 2 EEBE y 3 J Fal 55 E lt m w AC CIRCUIT BREAKER 23A 0 Y Er BROW RED T ORANGE AC CIRCUIT BREAKER 23A UI BL BLACK u TREEN Y YELLOW P PURPLE Hr DIODE STACK ASS MAIN WINDING HHD6250 MAIN WINDING2 ENGINE SWITCH CONTINUITY DC WINDING 2 n TE SE E FIELD WINDING GENERATOR BLOCK HYUNDAI WVADVIG LIMDSID OSGLAHH 1100 ONIDEVKO AS ONVALI AMELLVE WOON WELUVIS 1100 NOLLIN3I ona vias WSKES 110 Tiros W 100 TAN a ofofofofofo is ao 0 A aum a er 1 3118 r xig 20078 31943 ASSY ADVIS 20010 m T ONTONIA 20 ir HOLIAS ANENE GO OO wr 5 ma E Zn ANIONIA 30010 1 1 1
5. LABEL PLACEMENT HHD3500 6250 7250 AIR CLEANER ENTRETIEN DU FILTRE A AIR MAINTENANCE r wit ATTENTION ATTENTION sh filter once ing under gt the filter into en ATTENTION ATTENTION Before stopping the generator YOU MUST UNPLUG ALL DEVICES CONNECTED TO THE GENERATOR or switch off the circuit breaker to avoid damaging alternator d brancher tout appareil connect rat CHOKE INACTIF CLOSED 7250 only CHOKE CLOSED BATTERIE D ACIDE DE PLOMB 1 OE Ee CE MOTEUR RENCONTRE LES IMPORTANT IMPORTANT en Eure UNIS DO NOT RETURN THE NE RETOURNEZ PAS LE PRODUIT AU MAGASIN D ACHAT THIS ENGINE CONFORMS TO US y Eolica aia 5 PRODUCT TO THE STORE Libicant rea MOTEUR EST POUR Wwwihyundaipowerca THIS ENGINE ISCERTIFIEDTO OP RER SUR DU CARBURANT SANS OPERATE ON UNLEADED GASOLINE PLOMB HYUNDAI ATTENTION ATTENTION LABEL PLACEMENT HHD3500 6250 7250 HHD6250 7250 Z Lu Fuel gauge Fuel tank Battery for 7250 only Front panel Oil Dipstick Recoil starter handle Choke lever Air filter Fuel valve HHD6250 7250 Spark plug Exhaust cover HYUNDAI 3 PRE OPERATION INSPECTION Exhaust gas contains poisonous carbon monoxide Never run the generator in an enclosed area Be s
6. tial overloading will switch off the circuit breaker Marginal overloading may not switch off the circuit breaker but it will shorten the service life of the generator Be sure that all devices are in good working order before connecting them to the generator If a device begins to operate abnormally becomes sluggish or stops suddenly turn off the circuit breaker and the generator engine switch immediately Then disconnect the device and examine it for signs of malfunction 4 1 Mounting Instruction HHD3500 Fig 4 1 1 Attach the handle bar to the upper frame of the generator Tighten the bolts 14 and nuts 7 to the upper frame of the generator 2 Attach the two peg stands to the bottom of the frame of the genera tor Tighten the two bolts 6 and two nuts 7 to the lower frame of the generator 3 Place the two wheels 5 on the wheel axle 4 and then secure the wheels using the washer 8 and split pin 9 to the wheel axle 4 4 Attach the wheel axle 4 to the bottom of the generator frame Align the bolts 6 with the holes on the bottom of the generator and fasten tightly with the nuts 7 provided Refer to Fig 4 1 Fig 4 1 HYUNDAI Parts list for HHD3500 sao _ 2 wwe 2 mas wese s HHD6250 HHD7250 1 Attach the handle bars to the middle of the generator frame where specified in figure
7. USER MANUAL HHD3500 HHD6250 HHD7250 HOME POWER SERIES REVIEW MANUAL CAREFULLY TO AVOID PERSONAL INJURY Licensed by Hyundai Corporation Korea HYUNDAI PREFACE Thank you for purchasing a Hyundai Portable generator Please register your product in order for us to ensure your continuous satisfaction with our product This manual covers the safety operation and maintenance proce dures for the HHD3500 HHD6250 and HHD7250 models All information in this publication is based on the latest product information available at the time of approval for printing No part of this publication may be reproduced without written permission If a problem should arise please contact us by using the contact information at the end of this manual It is important that this manual be read and fully understood before operating the generator set Failure to do so may cause serious injuries or equipment damage HYUNDAI CONTENTS 1 SAFETY PRECAUTIONS 1 1 Safety AD EE EE 1 2 Operations Safety 1 3 AC Safety Guidelines 1 4 Maintenance Safety 1 5 Other Safety Hazards 2 IDENTIFICATION OF COMPONENTS 6 3 PRE OPERATION INSPECTION cscsssssscsssescssssnsssscssessscrscsscesscsscaneesseess 14 4 OPERATION 4 1 Mounting Instructions eese eere Gee Beek eek ee eek ea 18 4 2 Starting the Generator Set
8. HHD3500 Fuel tank Fuel gauge Choke lever Air filter Recoil starter handle Front panel Fuel valve Oil Dipstick Carburetor Spark plug HHD3500 Exhaust cover Voltage selector HHD3500 120V AC Receptacle 2 switch Engine switch TENSION C IRAQ 1454 PRINCIPAL 120V rr 127 4 LOW pas N p mus Low oil light Ground terminal 159 240y twistlock receptacle Master breaker switch HHD6250 Master breaker switch Engine switch 120V AC Receptacle 4 FRAUINDAIHADEESO 120V 240V ON MARCHE SIST A ET DO 2709 LOW OIL ALA YA OFF N N PEUD HUILE ARRET O C YELLOW COMPONENTS ATENTON auno sri LES Co MIE DUNES BESON DEU ATENTON FEDT SRA Low oil light 120 240V AC twistlock receptacle Ground terminal HHD7250 Master breaker switch E 07290 N y 20A E eun Eoueonexrs REQUIRE ATTENTION DURING START UP POSANTSPIAUNES DE L ATTENTION PENDANT 1 EMBRAYAGE Engine switch 120V AC Receptacle 2 Low Oil Light 120 240 AC twistlock receptacle Ground Terminal HYUNDAI
9. check loads for defects Do not exceed generator rating Disconnect battery reset breaker and have battery tested for shorts Clean battery posts Replace cable Check condition replace if defective Contact an authorized service facility HYUNDAI LLI 7 SPECIFICATIONS amp DATA HHD3500 gt 1 0 Max AC Output Power kW 5 Type 6 5 HP Single cylinder forced air cooling 4 stroke OHV 25 deg tilt was 7 LxWxH mm 615 x 455 x 470 HHD6250 Displacement cm a ENGINE GENERATOR wear 11 HP Single cylinder forced air cooling 4 stroke OHV 25 deg tilt Dario Ran 9 I GENERATOR ENGINE HHD7250 Max AC Output Power kW CN 13 HP Single cylinder forced air cooling 4 stroke OHV 25 deg tilt EE GENERATOR ENGINE HYUNDAI 1102 NOTLINOT DNT nas 105125 m N V ej t V I d 1 N a ej I I 00SEAH H 110 MOT YOOTE ANTONE LO HOLIAS ANTONI TONIONTA NIV 18 TONTONTA E n A N OW VOG 1001 vg VET WENEUE IUD 10078 011383 For HHD3500 30078 X08 7081100 lt cc y lt 9 lt co For HHD6250
10. generator 2 Select the receptacles to be used by using the AC Voltage Selector Refer to Fig 4 11 Fig 4 11 3 Start the generator 4 If the 120V option of the selector switch is chosen insert the plug of the device into the 120V 20A receptacle Refer to Fig 4 12 HYUNDAI Fig 4 12 If the 120V 240V option of the selector switch is chosen insert the plug of the device into the 120V 240V receptacle Refer to Fig 4 13 Fig 4 13 5 Turn the Master Breaker to ON and turn on the device Refer to Fig 4 14 Fig 4 14 For HHD6250 7250 1 Turn off the switches of the device before connecting to the generator 2 Start the generator 3 Insert the plug of the device into the receptacle based on the voltage requirement of the device Refer to Fig 4 15 nd Fig 4 15 4 Turn the Master Breaker switch to ON position and turn on the device Refer to Fig 4 14 HYUNDAI NOTE To stop the engine in an emergency turn the engine switch OFF In order to maintain generator s performance Always connect the generator to the ground terminal to prevent electrical shock Add the watt ratings of all the loads that the generator set will be powering at the same time Make sure that total wattage will not exceed the generator rating EXAMPLE A generator set rated 5000W can power two 1500W heaters a 900 W circular saw a 500W drill and a 100 W light at the same time 4500 W combine
11. 4 1 Tighten the bolts 14 and nuts 7 to the upper frame of the generator 2 Attach the two peg stands at the bottom of the frame of the genera tor Tighten the two bolts 6 and two nuts 7 to the lower frame of the generator 3 Place the two wheels 5 on the wheel axle 4 and then secure the washer 8 using the split pin 9 to the wheel axle 4 4 Attach the wheel axle 4 to the bottom of the generator frame Align the bolts 6 with the holes on the bottom of the generator and fasten tightly with the nuts 7 provided Refer to Fig 4 2 Lu Parts List for HHD6250 HHD7250 5 7 s we sn 2 10 n sa 2 2 tende muse 4 2 Starting the Generator Set GROUND TERMINAL For HHD3500 HHD6250 and HHD7250 To prevent electrical shock from faulty appliances the gen erator should be grounded Connect a length of heavy wire between the ground source and the terminal at the rear of the control box Before using generator a ground wire must be connected to the ground terminal Before using the ground terminal consult a qualified electrician Ground Terminal Symbol For HHD3500 HHD6250 HHD7250 Recoil Start 1 Before starting the engine do not connect the generator to the device 2 Rotate the fuel valve to ON position Vertical position Refer to Fig 4 3
12. out to ON position when starting a cold engine Circuit Breaker It protects circuits from being damaged due to overload or short circuit by stopping the flow of electricity between the genera tor and device Dipstick It seals off engine oil fill hole and is used for indicating the engine oil level Drain Plug A plug that can be removed to allow the fluid contents of the engine to be drained off Earth Ground Lug It connects generator to ground wire for grounding protection Fuel Cock A tap which can allow or restrict the flow of gasoline from the gas tank to the carburetor Fuel Valve It controls flow of fuel from fuel tank to carburetor Pilot light A small flame used to ignite gas at a burner Recoil Starter A pull cord is attached to the engine and you pull the T handle attached to the starter cord assembly to spin the flywheel and start the engine Reset Switch A switch which puts the configuration of a component back to its standard setting Sediment Cup A cup for storing sediments Selector Switch A switch that is used to select among alternatives Spark Plug A device screwed into the combustion chamber of a spark ignition engine The plug supplied the spark that ignites the air fuel mixture so the combustion can occur LLI HYUNDAI Please complete and mail the form below or register online by visiting our website HYUNDAI www Hyundaipower ca Personal Information First name L
13. 2 Lift the air filter cover to remove from the air filter unit 3 Remove the foam filter element Refer to Fig 5 0 Filter cover Filter element Knob Pad Fig 5 0 4 If the foam filter element is dirty clean it in warm soapy water rinse and allow it to dry thoroughly or clean in HYUNDAI nonflammable solvent and allow to dry 5 Drip the foam filter element in clean engine oil then squeeze out all excess oil The engine will smoke when started if too much oil is left in the filter 6 Wipe dirt from the air filter unit and cover using a moist rag Refer to Fig 5 1 c a 9 SR Fig 5 1 5 5 Sediment Cup Service 1 Rotate the fuel valve to OFF position 2 Remove sediment cup and O ring 3 Wash the cup with non flammable solvent 4 After fully dried remount the parts 5 Rotate the fuel valve to and check for leakage Fig 5 2 Fuel Valve 99 Sediment Cup AA WARNING After installing the sediment cup be sure to tighten the o ring securely Check for fuel leaks and remove any spilled fuel prior to starting 5 6 Changing Engine Oil 1 Place the generator is placed on a flat level surface 2 Start engine and run until it gets warm 3 Stop engine 4 Place oil pan or other container underneath the generator for holding oil 5 Keep oil filler cap to avoid oil spray 6 Use a wrench to remove the drain bolt and sealing washer 7 Slowly unsc
14. Valve Lever Fig 4 3 HYUNDAI 3 If the engine is cold For HHD3500 move the choke lever to the left side to close the choke For HHD6250 or HHD7250 pull the choke lever out to close the choke Refer to Fig 4 4 for HHD6250 HHD7250 and Fig 4 5 for HHD3500 Close Fig 4 4 Run Choke Closed Start Choke Open Choke Lever Fig 4 5 4 For HHD3500 press the engine switch to the ON position Refer to Fig 4 6b For HHD6250 press the engine switch to the ON position Refer to Fig 4 6a For HHD7250 press the engine swicth to RUN position Refer to Fig 4 6a RUN OFF Fig 4 6a ON OFF Fig 4 6b 5 Grasp the recoil starter handle and pull it until the engine starts Refer to Fig 4 7 CAUTION Do not allow the starter grip to snap back Return it slowly by hand 6 After the engine warms up push the choke lever back to the OPEN position NOTE Do not use the choke if the engine is warm or if the air temperature is high above 50 F For HHD7250 2 option Electric Start Batteries produce explosive gases Keep sparks flames and cigarettes away from the battery To prevent the possibility of creating a spark near the battery connect charging cables first to the battery then to the generator and disconnect cables at the generator first 1 Connect the positive terminal red of the cable with the positive terminal red of battery and co
15. When transporting the generator shut off the fuel valve and keep the generator level to prevent fuel spillage Fuel vapor or spilled fuel may ignite HYUNDAI Handling 1 Turn off the engine switch and the fuel valve when transporting the generator set 2 Do not touch the generator until the fuel choke is in the OPEN position because the engine is warm 3 Keep the generator at a level position in order to pre vent spillage Storage Before storing the generator set for an extended period 1 Ensure that the storage area is free of excessive humid ity and dust 2 Drain the fuel tank and the carburetor Draining the fuel tank 1 Turn the engine switch off 2 Remove the fuel tank cap and the debris screen under the cap 3 Empty the fuel tank using a siphon and an approved gasoline container Draining the carburetor 1 Turn the engine switch OFF 2 Turn the fuel valve ON 3 Position a suitable container under the carburetor drain screw to catch fuel loosen the screw 4 Allow fuel to drain completely into container 5 Retighten drain screw Refer to Fig 5 6 Fig 5 6 3 Store the battery in a dry place and recharge it once a month Do not store the battery in an excessively warm or cold place for HHD7250 only HYUNDAI 6 TROUBLESHOOTING The following table is a troubleshooting guide for diagnosing the generator set If these recommendations cannot solve the prob lem please contact our service cent
16. ast name Address City Postal code Province Product Information Model name Serial number Date of purchase Y M D Ouestionnaire Store name and number Purchase price Why our generator Price Fase of use Power rating Brand Portability Appearance Questionnaire How did you find out about us Primary usage Primary location of usage Gender Martial status Date of birth In Store Internet Print Radio TV Store flyer Word of mouth Recreational Emergency Tools Home Work Male Female Married Single Y M D HYUNDAI Questionnaire Number of people in household 1 2 3 other Primary residence Own Rent Education Partial Full University Secondary Secondary College Household income thousand Primary method of purchasing items In Store Online TV Mail order Midland International 26 Huddersfield Rd Please Mail to Unit 2 Online registration at Etobicoke Ontario www Hyundaipower ca 576 Canada NOTES HYUNDAI NOTES
17. d However to operate a second 900W saw it will be neces sary to disconnect one of the 1500 W heaters 4 4 Stopping the Generator Set For HHD3500 1 Turn off all the connected devices 2 Allow the generator set run for a few minutes to cool down 3 Stop the generator set by pressing the On Off switch to the OFF position until the generator set stops 4 Rotate the fuel valve back to the OFF position horizon tal position For HHD6250 HHD7250 1 Turn off all the connected devices 2 Allow the generator set run for a few minutes to cool down 3 Stop the generator set by pressing and holding the engine switch in the OFF position until the generator set stops 4 Rotate the fuel valve back to the OFF position horizon tal position 5 MAINTENANCE 5 1 Importance of Maintenance Proper maintenance is important because it will ensure safe eco nomical and trouble free operation It will also reduce air pollution Improper maintenance may cause the generator to malfunction and can lead to serious injuries or death 5 2 Maintenance Schedule 4h WARNING Shut off the engine before performing any maintenance When the engine is running make sure the area is well ven tilated The exhaust contains poisonous carbon monoxide gas NOTE Some of these maintenance techniques can be dangerous and should be performed by a qualified technician For HHD 3500 HHD6250 HHD7250 In order to maintain good performance and
18. d area with the engine stopped Do not smoke or allow open flames or sparks in the area where the generator is refueled or where gasoline is stored Do not overfill the tank Be careful not to spill fuel when refueling Wipe up any spilt gasoline and let the area dry before starting the engine CAUTION Gasoline substitutes such as gasohol etc are not recom mended they may be harmful to the fuel system compo nents NOTICE When the oil level is low the low oil light on the control panel will flash and the engine will automatically shut down Then take off the oil dipstick to check the oil level 4 Check the air filter 1 Loosen the knob and remove the air filter cover Re move the air filter element and observe for cleanliness Refer to Fig 3 2 Filter dover Filter element Knob O Fig 3 2 2 Clean the air filter element with soap and water or sol vent Squeeze dry and then soak in clean engine oil 3 Squeeze out all excess oil and reinstall Replace the element if it is damaged HYUNDAI 4 OPERATION CAUTION Do not connect the generator to a household electrical cir cuit This could cause an overload and seriously damage the generator Do not exceed the current limit specified for any one recep tacle Be sure that devices do not exceed the generator s running power for more than 30 minutes and that they never exceed the maximum power output of the generator Substan
19. er Many troubleshooting procedures present hazards which can result in severe personal injury or death Only trained and experienced service personnel with knowledge of fuels electricity and machinery hazards should perform service procedures Review Safety Precautions A hot generator can cause severe burns Always allow the generator set to cool before performing any maintenance service Problem Cause Engine cranks slowly Load is connected No fuel Engine not Fuel valve closed starting Fouled spark plug Not enough oil Choke stuck in closed Black position Exhaust Dirty air cleaner Rich fuel mixture No fuel Not enough oil Loose spark plug cable Engine has Faulty spark plug difficulty idling Dirty fuel filter Tripped AC circuit breaker Tripped DC circuit breaker No Battery charge DC Battery cable is bad output 7250 Battery is defective Only Receptacle is bad Engine oil is too heavy Generator set not level Corroded battery posts Recommended Action Replace with recommended oil Disconnect load while starting Refill the fuel tank Fully open fuel valve Remove clean or replace spark plug Add more oil Open choke Clean air cleaner Contact our service center Refill fuel tank Add more oil Reconnect or repair the cable Remove clean or replace spark plug Move generator to level surface Replace the filter Remove all loads reset breaker and
20. extending the service life of the generator period inspection and adjustments should be done based on the following maintenance schedule HYUNDAI Each Every Every quarter or 6 months year 50 Hr or or 100Hrs 300Hrs Each using time Maintenance 1 2 3 4 5 General Inspection Lubricants Inspection of oil level of gasoline engine Replacement Air Inspection Cleaner Cleaning Sediment Cleanin bowl 9 Spark Inspection amp cleaning Plug Replacement Valve Inspection amp adjustin Clearance B i 3 Combustion Inspection amp adjustin chamber dd Fuel tank gt Cleanin and strainer 9 Every two months if necessary please replace it NOTICE A Service more freguently when used in dusty environments These items must be performed by a trained and experi enced mechanic 5 3 General Inspection 1 Look for fuel leaks around the fuel tank fuel hose fuel valve and carburetor Close the fuel valve and repair leaks immediately 2 Look and listen for exhaust leaks while the engine is run ning Have all the leaks repaired before continuing opera tion 3 Check for dirt and debris and clean as necessary 4 Check the engine oil level and add oil as necessary 5 4 Air Filter Service A WARNING Do not use gasoline or low flash point solvents for cleaning They are flammable and explosive under certain conditions 1 Rotate the knob counterclockwise to release
21. have left our facility It is the customer s responsibility to take great care when handling a battery so no spillage of acid will occur and cause corrosion dam age caused by battery acid is not covered under this warranty Product Registration Product registration is required for product support and warranty coverage The owner s registration found in the user manual can be completed and mailed You can also register Online at www hyundaipower ca You should keep your receipt for proof of purchase Warranty Claim Procedure Warranty service must be performed by one of our authorized service dealers If you feel your generator is malfunctioning due to a defect or misuse simply contact our customer support center for technical advice a warranty claim or general information Do not return your generator to the place of purchase for repair MIDLAND INTERNATIONAL INC SHOULD BE CONTACTED TO PRO VIDE A CASE NUMBER BEFORE WARRANTY WORK CAN BEGIN To obtain warranty service Contact our customer support centre Toll free 1 877 528 3772 E mail support Hyundaipower ca Website Hyundaipower ca HYUNDAI 10 GLOSSARY Air Filter It removes dust from engine intake air Carburetor A device used to properly mix fuel and air in the correct proportions and delivering the mixture into the engine s combustion chamber Choke Lever It is used to provide proper starting mixture when the engine is cold The choke lever must be pulled
22. immedi ately using soap and clean water because repeated exposure to lubricant may cause skin irritation Do not clean the filter element with flammable liquids like gasoline because explosion may occur Turn off the generator set before performing any mainte nance Otherwise it can cause severe personal injury or death Allow the generator set to cool down before performing any maintenance Always wear safety glasses when cleaning the generator set with air Do not clean the generator set with a pressure washer because it can cause damage to the generator set Before working with batteries ventilate the area wear safety glasses do not smoke and always disconnect the negative cable first and reconnect it last Use rubber gloves when coming into contact with engine oil Always stop the generator set before removing the oil filler cap Only qualified maintenance personnel with knowledge of fuels electricity and machinery hazards should perform maintenance procedures 1 5 Other Safety Hazards avoid breathing in poisonous carbon monoxide from the exhaust gases adequate ventilation should be provided if the generator set is running in a partially enclosed space If the generator set is stored outdoors check all the elec trical components on the control panel before each use Moisture can damage the generator and can lead to an electric shock HYUNDAI 2 IDENTIFICATION OF COMPONENTS
23. ing will not be covered under this warranty Under this Warranty we do not have the obligation to bear any transportation fees of any product to from an authorized Warranty Center Unauthorized alteration installation or any cause other than defects in material or workmanship of the prod uct will not be covered under the warranty Exclusions Not Covered by this Limited Warranty 1 Normal engine alternator wear 2 Damage caused by lack of maintenance as described in the Hyun dai manuals or negligence by using improper or impure motor oil coolant or fuel 3 Damage caused by accidents improper installation or storage 4 Damage caused by water ingestion submersion or external water damage 5 Damage or non performance caused by operation of the generator set in a marine application 6 Damage caused by operation with improper fuel or at speeds loads conditions or modifications contrary to published specifica tions 7 Items not supplied by Hyundai including but not limited to start ing batteries battery cables external wiring fuel lines filters etc refer to exclusions 8 Repairs made during the warranty period without first obtaining a case number from Hyundai Batteries supplied with any generator product should be considered a bonus item and not covered by warranty Batteries can be damaged by shock shorting terminals heat acid spillage and a number of other factors that cannot be controlled after they
24. nnect the negative terminal black of the cable with the negative terminal black of battery Ensure the connection is secured by using the fasteners provided Refer to Fig 4 8 Postive Terminal Red Negative Terminal Black Fig 4 8 CAUTION Do not reverse the polarity of the terminals when charging a battery Serious damage to the generator and or battery may occur NOTE The D C terminals on the battery must not be used while the A C outlet is in use 2 Before starting the engine do not connect the genera tor to the device 3 Rotate the fuel valve to ON position Vertical position Refer to Fig 4 9 HYUNDAI A If the engine is cold pull the choke lever out to close the choke Refer to Fig 4 10 Fig 4 10 5 Turn the engine switch to the ON position and hold it until started but the start time cannot be more than 5 seconds otherwise the alternator might be damaged Refer to Fig 46 6 Push the choke lever to the OPEN position as engine warms up The choke is used to provide the proper mixture when the engine is cold It can be opened and closed by operat ing the choke lever manually move the lever to the closed position to enrich the mixture for the cold starting NOTE Do not use the choke if the engine is warm or if the air temperature is high above 50 F 4 3 Using the Generator Set For HHD3500 1 Turn off the switches of the device before connecting to the
25. on a level surface If the generator tilts fuel spillage may result Know how to stop the generator quickly and understand operation of all the controls Never permit anyone to oper ate the generator without proper instructions Keep children pets and rotating parts away from the gen erator during operation Do not operate the generator in rain or snow Do not allow any moisture to come in contact with the generator Do not touch the spark plug while the generator is operat ing and shortly after the generator has been shut down 1 3 AC Safety Guidlines Before connecting the generator to an electrical device or power cord Make sure that everything is in right working order Faulty devices or power cords can lead to an electrical shock Turn off the generator immediately if the device begins to operate abnormally Then disconnect the device and investigate the problem Make sure that the electrical rating of the device does not exceed that of the generator If the power level of the device is between the maximum output power and the running power of the generator the generator should not be used for more than 30 minutes The connections from the generator to the household pow er supply should be done by professional electrical techni cians Improper connections may lead to a fire hazard or damages to the generator set 1 4 Maintenance Safety After any maintenance is performed wash your body
26. rew and remove the oil filler cap 8 Allow oil to completely drain into oil pan or container 9 Use clean cloth to wipe around oil fill and drain plug to clean any dirt and debris 10 Reinstall sealing washer and drain plug bolt 11 Pour new engine oil into oil fill hole 12 Check oil level 13 Reinstall oil filler cap Refer to Fig 5 3 and Fig 3 0 CAUTION Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Wash your hands with soap and water as soon as possible after handling used oil HYUNDAI Oil Filler Cap Oil Drain Plug Fig 5 3 5 7 Spark Plug Service 1 Remove the spark plug cap 2 Clean any dirt and debris from around the spark plug base 3 Use a wrench to remove the spark plug Refer to Fig 5 4 Spark plug cap Spark wrench Pd Spark plug Fig 5 4 A Visually inspect the spark plug Discard it if the insula tor is cracked or chipped Clean the spark plug with a brush if it is to be reused 5 Measure the plug gap with a feeler gauge The gap should be 0 7 to 0 8 mm 0 028 to 0 031 inch Correct as necessary by carefully bending the side electrode Refer to Fig 5 5 D 7 O A mm 10 0280 031 ink Fig 5 5 6 Install the correctly gapped spark plug back into the original position CAUTION The spark plug must be securely tightened An improperly tightened plug can damage the generator 5 8 Handling amp Storage
27. severe or lethal personal injury 1 2 Operations Safety Always perform a pre operation check before starting the engine Properly clean and maintain the equipment Operate the generator according to instructions for safe and dependable service Before operating the generator read the user manual care fully Otherwise it may result in personal injuries or equip ment damage Never run the generator in an enclosed area to avoid harm from exhaust emissions of a poisonous carbon monoxide gas Be careful not to touch the exhaust system during operation because it can cause burns Pay attention to the warning labels because the engine exhaust system will become heated during operation and remain hot immediately after the engine is stopped HYUNDAI Gasoline is a highly flammable and explosive liquid Refuel in a well ventilated area with the engine stopped When refueling the generator keep it away from cigarette open flames smoke and or sparks Connections for standby power to a building s electrical system must be done by a qualified electrician and must comply with all applicable laws and electrical codes Im proper connections may cause serious injuries to electrical workers during power outage and when the utility power is restored the generator may explode or cause fires Place the generator at least 3ft away from buildings or other equipment during operation Run the generator
28. tor will take place within a reasonable period of time dur ing normal business hours All repair and replacement parts shall be warranted for 90 days after the initial date of installation or purchase Limitation of Remedies and Disclaimers Midland International Inc disclaims any responsibility for loss of time or use of the generator in a recreational vehicle or any vehicle in which the generator is installed transportation commercial loss or any other incidental or consequential damage Any implied warranties are limited to the duration of this written warranty THE FOREGOING LIMITED WARRANTY IS EXCLUSIVE OF AND IN LIEU OF ALL OTHER HYUNDAI WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OF ANY OTHER WARRANTY WHETHER EXPRESS OR IMPLIED Consumable parts such as oil or fuel filters fuel cut off valve brushes fuel injection nozzle valve lubricant or ignition plug are not cov ered under this warranty All expenses incurred in maintaining and replacing parts for generator shall fall on the purchaser This warranty coverage does not include parts affected by accident and or collision corrosion or rust normal wear incorrect fuel type or fuel contamina tion use in an application for which the product was not intended unauthorized service or any other misuse neglect incorporation or use of unsuitable attachments or parts Damage to voltage regula tors caused by failure to ground shorting or overload
29. ure to provide adequate ventilation Operate the generator on a level surface If the generator is tilted fuel spillage may result Keep away from rotating parts while the generator is running CAUTION The generator is air cooled and may be damaged if ventila tion is inadequate 1 Ensure the generator is on a level surface 2 Inspect engine oil CAUTION Engine oil is a major factor affecting engine performance and service life Non detergent or vegetable oils are not recom mended Take out the oil filler cap and clean the dipstick Check the oil level by reinserting the oil filler cap without rotat ing it Remove the oil filler cap and examine the oil level If the oil level is at or below the lower level refill the oil to the upper limit mark 15W40 Oil for all three models Reinsert the oil filler cap and tighten securely Refer to Fig 3 0 Fig 3 0 Dipstick d Upper level CAUTION Running the engine with insufficient oil can cause serious engine damage 3 Fuel level check Check the fuel level by reading the gauge or removing the fuel tank cap to visually check the level Refuel if level is too low Tighten the fuel tank cap securely after filling Refer to Fig 3 1 Fig 3 1 le High L ig ow Gasoline is highly flammable and explosive under certain conditions Refuel in a well ventilate
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