NetSure™ +12 VDC Bulk Output Power System
Contents
1. information Power System Frame Grounding Connection EREHE TET HOEREER T A REE Baam ion mm i pmr m etal CE 3 00 Be a ta DGS E GEO p BUG leer mo gcmnuamm ace OREO a Ai 1 For system frame grounding requirements refer to the current edition of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National 00000 Electrical Code NEC applicable local codes and your specific site Rear View Spec No 588706000 4 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System EMERSON Installation and User Manual UM588706000 Network Power 12 VDC Output Connections Important Safety Instructions A DANGER Adhere to the Important Safety Instructions presented at the front of this document A WARNING Observe proper polarity when making output connections General Note The system is intended to be negative pole grounded 12 VDC Field provide a properly sized DC power return wire to earth reference from the GND RETURN busbar to Earth Note The installation may consist of one 1 main module mounting2. 12V DC Bus Customer must order or supply GND Return Bus lugs and lug mounting hardware Ei ln 8 Maximum Lug Width 1 ESF O00 Fm tf II Torque 80 in lbs m 4 F Ae W ee ee cn a List 1 Shown other Lists Similar Spec No 588706000 5 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System s Installation and User Manual UM588706000 gehen External Alarm Reference Monitoring and Control Connections EXTERNAL ALARM REFERENCE MONITORING AND CONTROL CONNECTION POINTS LOCATIONS Refer to Figure 5 Figure 5 External Alarm Reference Monitoring and Control Connection Points Locations J1 6 Remote Sense J1 Screw Compression Terminal Block 5 not implemented Wire Size Capacity at this time 22 12 AWG J1 4 Recommended Torque J1 3 FPO Signal 0 34 Nm 3 in lbs 2 Imminent J1 1 Power Fail Alarm RJ 45 to RMS 10M Ethernet Port TSS ir or rat Tr Power Fail Inputs from Expansion Module Mounting Assemblies ee Rear Main Module Mounting Assembly CAN Bus S2 e Gorsnene pore pooeneme VOOR goo Ijo CAN Bus ong mmn man man ma m mn a BOQBRGRn BOGE af nee aE AondHMo onanoi 0S POOEnnpT T bod E DE CoMICC dais Power Fail Output to Main Module Mounting Assembly Rear Expansion Module Mounting Assembly REMOTE SENSE NOT IMPLEMENTED AT
3. 200 VAC 208 VAC 240 VAC 200 VAC 208 VAC 240 VAC 200 VAC 208 VAC 240 VAC 50 Hz 60 Hz Single Phase 50 Hz 60 Hz Single Phase 50 Hz 60 Hz Single Phase AC INPUT FRAME GROUND CONNECTION Wire Size Capacity D One M4 stud and hardware 16 to 4 AWG Torque 1 7 Nm 15 in lbs Torque 2 5 to 3 0 Nm 22 1 to 26 5 in lbs Spec No 588706000 1 1 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System MERSON Installation and User Manual UM588706000 E Connections to List 5 15 Module Mounting Assembly Spec No 588706000 List 5 15 Module Mounting Assembly provides AC input terminal blocks behind a rear access panel The rear access panel contains one 1 2 conduit fitting Refer to Figure 11 for wiring details Figure 11 AC Input Connections to a 588706000 List 5 15 Module Mounting Assembly AC Input Connections 588706000 List 5 15 Nominal 200 VAC 208 VAC 240 VAC 50 Hz 60 Hz 3 Phase 1 Feed per Module Mounting Assembly 1 Feed per 9 Module Positions CAUTION AC input sized for module mounting assembly population of rectifier and BBU modules as shown in Figure 11 DO NOT populate slots in any other arrangement than what is shown in Figure 11 Failure to follow this requirement could result in tripping of AC input protection devices Rectifier Module BBU Module Mounting Positions 1 2 3 4 45 6 8 9
4. SAFETY Informs the reader of general safety information reminders precautions or policies not related to a particular source of hazard or to fire safety ISO ANSI OSHA Spec No 588706000 oes Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B iii Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System Installation and User Manual UM588706000 Important Safety Instructions General Safety DANGER YOU MUST FOLLOW APPROVED SAFETY PROCEDURES Performing the following procedures may expose you to hazards These procedures should be performed by qualified technicians familiar with the hazards associated with this type of equipment These hazards may include shock energy and or burns To avoid these hazards a The tasks should be performed in the order indicated b Remove watches rings and other metal objects c Prior to contacting any uninsulated surface or termination use a voltmeter to verify that no voltage or the expected voltage is present Check for voltage with both AC and DC voltmeters prior to making contact d Wear eye protection e Use double insulated tools appropriately rated for the work to be performed Voltages AC Input Voltages DANGER This system operates from AC input voltage capable of producing fatal electrical shock AC input power must be completely disconnected from the branch circuits wiring used to provide power to the system befor
5. Expansion Module Mounting Assembly Cable P N 557463 CAN Bus XN i i Termination Resistor ag a an A Sot g EiS SHE al nmm pi amaa eim sneme aiaia naaa Sa AISCE Le BPBEBSEBE ASS Ampa AED PEDENPAT E o D Ticats a Alle 00000 OO eH Rear Expansion Module Mounting Assembly Termination Resistor Spec No 588706000 7 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System a Installation and User Manual UM588706000 ictworcPower AC Input and AC Input Equipment Grounding Connections to Module Mounting Assembly s A DANGER Adhere to the Important Safety Instructions presented at the front of this document Note A grounding conductor must be provided with each AC input feed Connections to List 1 11 Module Mounting Assembly Spec No 588706000 List 1 11 Module Mounting Assembly provides AC input terminal blocks behind a rear access panel The rear access panel contains three cord grips Refer to Figure 7 for wiring details Figure 7 AC Input Connections to a 588706000 List 1 11 Module Mounting Assembly AC Input Connections 588706000 List 1 11 Nominal 200 VAC 208 VAC 240 VAC 50 Hz 60 Hz Single Phase 3 Feeds per Module Mounting Assembly 1 Feed per 3 Module Positions Rectifier Module BBU Module Mounting Positions Front Main Module Mounting Assembly Shown Expansion Module Mounting Assem
6. Position 7 9 L1 Spec No 588706000 17 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System Installation and User Manual UM588706000 gehen Connections to List 22 32 Module Mounting Assembly Spec No 588706000 List 22 32 Module Mounting Assembly provides an AC input line cord and plug Refer to Figure 17 for wiring details CAUTION AC input sized for module mounting assembly population of rectifier and BBU modules as shown in Figure 17 DO NOT populate slots in any other arrangement than what is shown in Figure 17 Failure to follow this requirement could result in tripping of AC input protection devices Figure 17 AC Input Connections to a 588706000 List 22 32 Module Mounting Assembly AC Input Connections 588706000 List 22 32 Nominal 240 VAC 415 VAC or 277 VAC 480 VAC 4 Wire PE 50 Hz 60 Hz 1 Feed per Module Mounting Assembly 1 Feed per 9 Module Positions Rectifier Module BBU Module Mounting Positions 1 2 3 4 5 6 7 8 9 Maximum of four 4 rectifiers Rect Rect BBU Rect Rect BBU Rect Rect BBU allowed in the system If multiple List 22 32 shelves are connected to the same AC mains the fourth rectifier module should be placed in different positions in the subsequent shelves to balance the AC line currents Front Main Module Mounting Assembly Shown Expansion Module Mo
7. Yellow Alarm Red Power Green Protection Warning Yellow Alarm Red Operating Procedures SCC Controller Rectifier Module and BBU Module For operation instructions on these units refer to the following documents 5 The system is pre configured Refer to the master upstream supervisory and control unit also known as the Rack Management System such as the Avocent UMG for system operation e 6 Observe the status of the indicators located on the SCC controller rectifiers modules and BBU modules If the Spec No 588706000 Model No PSS12 2000 19BC PSS12 2000 19B 1 9 of 23 SCC Controller Instructions UM1M520HNA Rectifier Module Instructions UM1R123000 BBU Module Instructions UM1B123000 Document Code 11AD1209MU Revision B December 30 2014 K NetSure 12 VDC Bulk Output Power System Installation and User Manual UM588706000 eaten Use of the Rectifier Current Limit BBU Battery Backup Unit Module Refer to the BBU instructions UM1B123000 for maintenance In a system with both rectifiers and BBU s you can set a current information limit for the rectifiers in the system via the controller When the load exceeds this current limit the BBU s will provide power as BBU Storage Maintenance Charge needed When the BBU is not plugged into a rack there will be no external LEDs illuminated to conserve power If BBU s are stored they will Expected Number of Rectifiers
8. 12 VDC Bulk Output Power System Installation and User Manual UM588706000 amp EMERSON Network Power Connections to List 9 19 Module Mounting Assembly Spec No 588706000 List 9 19 Module Mounting Assembly provides an AC input line cord and plug Refer to Figure 15 for wiring details Figure 15 AC Input Connections to a 588706000 List 9 19 Module Mounting Assembly AC Input Connections 588706000 List 9 19 Nominal 208 VAC 240 VAC 50 Hz 60 Hz 3 Phase 1 Feed per Module Mounting Assembly 1 Feed per 9 Module Positions Rectifier Module BBU Module Mounting Positions Front Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Hubbell P N HBL460P9W or equivalent 60 AMP AC Feed 1 Positions 1 9 CAUTION He 208 VAC 240 VAC Factory AC input wiring line cord and plug T 50 Hz 60 Hz Three Phase are sized for a maximum output of 1325 A 15 9 kW L1 L2 Position 1 3 L2 L3 Position 4 7 L1 L3 Position 7 9 Spec No 588706000 Model No PSS12 2000 19BC PSS12 2000 19B 1 6 of 23 Document Code 11AD1209MU Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System EMERSON Installation and User Manual UM588706000 Network Power Connections to List 21 31 Module Mounting Assembly Spec No 588706000 List 21 31 Module Mounting Assembly provides an
9. 2014 NetSure 12 VDC Bulk Output Power System EMERSON Installation and User Manual UM588706000 Network Power Connections to List 4 14 Module Mounting Assembly Spec No 588706000 List 4 14 Module Mounting Assembly provides AC input terminal blocks behind a rear access panel The rear access panel contains three cord grips Refer to Figure 10 for wiring details CAUTION AC input sized for module mounting assembly population of rectifier and BBU modules as shown in Figure 10 DO NOT populate slots in any other arrangement than what is shown in Figure 10 Failure to follow this requirement could result in tripping of AC input protection devices Figure 10 AC Input Connections to a 588706000 List 4 14 Module Mounting Assembly AC Input Connections 588706000 List 4 14 Nominal 200 VAC 208 VAC 240 VAC 50 Hz 60 Hz Single Phase 3 Feeds per Module Mounting Assembly 1 Feed per 3 Module Positions Rectifier Module BBU Module Mounting Positions 1 2 3 4 5 6 7 8 9 Rect BBU BBU Rect BBU BBU Rect BBU BBU Front Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar back panel removed for clarity only raver prang Seve 7 0S eve S 0 e PEANN DIRS EEEn aia om E L2 L1 GND L2 L1 GND L2 L1 GND AC Feed 3 AC Feed 2 AC Feed 1 Positions 7 9 Positions 4 6 Positions 1 3
10. Battery Backup Unit Precautions for the BBU to ensure safe arrival have been taken including UN DOT packaging If the packaging material is damaged identify the unit and see if the device has damage If the unit is physically damaged contact Emerson Network Power see NetPerform Optimization Services on page 23 for contact information to inform them of the damage and the condition of the equipment Note The BBU should never be opened without Emerson Network Power approval and should not be destroyed Do not attempt to use or install this BBU if any of abnormal conditions such as deformation of shape or unusual smell BBU Storage Maintenance Charge When the BBU is not plugged into a rack there will be no external LEDs illuminated to conserve power If BBU s are stored they will periodically need a refreshing charge Refer to the BBU Instructions UM1B123000 for more information Securing the Module Mounting Assembly s to the Mounting Rails of an IT Rack Install the module mounting assembly s into a 19 mounting frame of an IT rack as follows List 1 8 11 18 21 22 31 32 Procedure Refer to Figure 1 1 Install P N 557147 adjustable mounting rail kit onto the frames of an IT rack Secure the mounting rails to the IT rack with the furnished cage nuts and screws at both the front and rear brackets Use only the top two and bottom two mounting holes on the front mounting bracket 2 Slide the module m
11. Rect BBU peU Rec BBU eeu Rect BBU BBU ETE ETTE 7 j i il e d HD d iii D Front Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar back panel removed for clarity only i Ee M AN m pam D en EO Se SE a OEE LLG Fe LJ nE E D p elhnkttT Sem E AC INPUT FRAME GROUND CONNECTION Wire Size Capacity One M4 stud and hardware L2 16 to 4 AWG Torque 1 7 Nm 15 in lbs L3 Torque 2 5 to 3 0 Nm 22 1 to 26 5 in Ibs AC Feed 1 Positions 1 9 200 VAC 208 VAC 240 VAC 50 Hz 60 Hz Three Phase L1 L2 Position 1 3 L2 L3 Position 4 7 L1 L3 Position 7 9 Spec No 588706000 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B 1 2 of 23 Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System EMERSON Installation and User Manual UM588706000 eee Connections to List 6 16 Module Mounting Assembly Spec No 588706000 List 6 16 Module Mounting Assembly provides AC input terminal blocks behind a rear access panel The rear access panel contains one 1 2 conduit fitting Refer to Figure 12 for wiring details Figure 12 AC Input Connections to a 588706000 List 6 16 Module Mounting Assembly AC Input Connections 588706000 List 6 16 Nominal 240 VAC 415 VAC or 277 VAC 480 VAC 4 Wire PE 50 Hz 60 Hz 1 Feed per Module Mountin
12. THIS TIME IMMINENT POWER FAIL ALARM Connect remote sense leads to J1 5 and J1 6 if desired Observe Contacts close between 1 1 and J1 2 when an imminent power fail correct polarity Refer to Figure 5 alarm occurs This alarm signals when the combination of rectifiers and batteries on the bus can no longer support the load Refer to Figure 5 and SCC Controller Instructions UM1M520HNA EPO SIGNAL for details Connect a normally open external EPO Emergency Power Off switch to 1 3 and J1 4 if desired Switch closure causes the SCC SCC CONTROLLER ETHERNET CONNECTION controller to send an SNMP trap wait two 2 seconds and then send a message to shut down the rectifiers and BBU s Refer to Connect the SCC controller s Ethernet port labeled RMS to an Figure 5 RMS Rack Management System Refer to Figure 5 Note The SCC controller supports a 10M Ethernet connection Spec No 588706000 6 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System Q Installation and User Manual UM588706000 EMPRON System Interconnections Note The installation may consist of one 1 main module mounting assembly and up to two 2 expansion module mounting assemblies or all main module mounting assemblies In installations with one main module mounting assembly and up to two expansion module mounting assemblies all module mounting assemblies are on on
13. and BBU s periodically need a refreshing charge Refer to the BBU T structions UM1B123000 for more information You can set the number of rectifiers and BBU s expected to be in the system via the controller If the controller does not find the specified number of rectifiers or BBU s the controller will send an Troubleshooti nga nd Re pair SNMP trap to notify the RMS Contact Information Support contact information is provided on the inside of the back cover of this document When a yellow or red LED is illuminated on a rectifier or BBU the SCC Controller Rectifier Module and BBU Module SNMP data from the controller can be used to identify the specific problem Detailed Status for Rectifiers and BBU s For troubleshooting and repair instructions on these units refer to their separate instruction document e SCC Controller Instructions UM1M520HNA Local Indicators e Rectifier Module Instructions UM1R123000 SCC Controller Rectifier Module and BBU Module e BBU Module Instructions UM1B123000 Refer to the separate instruction documents for descriptions of the local indicators located on these units i System Troubleshooting Information This system is designed for ease in troubleshooting and repair The Maintenance various indicators as described in the SCC Controller Rectifier Module and BBU Module Instructions are designed to isolate System Maintenance Procedures failure to a specific element Once the faulty
14. assembly and up to two 2 expansion module mounting assemblies or all main module mounting assemblies In installations with one main module mounting assembly and up to two expansion module mounting assemblies all module mounting assemblies are on one DC bus and are controlled by a single SCC controller A common CAN bus is shared across all module mounting assemblies and all rectifiers load share and all rectifiers are load managed via the SCC In installations with all main module mounting assemblies each module mounting assembly is on a separate DC bus and each module mounting assembly is controlled by contains a separate SCC controller A separate CAN bus exists per module mounting assembly rectifiers load share per module mounting assembly and rectifiers are load managed via an SCC per module mounting assembly DC output leads are connected to the output busbars located on the back of the module mounting assembly s as shown in Figure 4 These busbars provide clearance holes or slots for installation of customer provided two hole lugs Customer must order or supply lugs and lug mounting hardware Figure 4 12 VDC Output Connections 12V DC OUTPUT CONNECTIONS 82S List 1 2 3 9 11 12 13 19 RI L 11 mm 0 433 Clearance Holes ts fi on 25 4 mm 1 Centers gt lt eae List 4 5 6 7 8 14 15 16 17 18 21 22 31 32 ye 12V DC Bus 7 10 mm x 10 3 mm 0 281 x 0 406 Slots GND Return Bus on 25 4 mm 1 Centers
15. 240 VAC 50 Hz 60 Hz 3 Phase 3 Feeds per Module Mounting Assembly 1 Feed per 3 Module Positions Rectifier Module BBU Module Mounting Positions Front Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar back panel removed for clarity only F als aials Wea ESER SES So Oo Satie iT E m a ro oo E oloo D m E L3 L3 L3 AC Feed 3 AC Feed 2 AC Feed 1 Positions 7 9 Positions 4 6 Positions 1 3 200 VAC 208 VAC 240 VAC 200 VAC 208 VAC 240 VAC 200 VAC 208 VAC 240 VAC 50 Hz 60 Hz Three Phase 50 Hz 60 Hz Three Phase 50 Hz 60 Hz Three Phase L1 L2 Position 7 L1 L2 Position 4 L1 L2 Position 1 L2 L3 Position 8 L2 L3 Position 5 L2 L3 Position 2 L1 L3 Position 9 L1 L3 Position 6 L1 L3 Position 3 AC INPUT FRAME GROUND CONNECTION Wire Size Capacity ab One M4 stud and hardware 16 to 4 AWG Torque 1 7 Nm 15 in lbs Torque 2 5 to 3 0 Nm 22 1 to 26 5 in lbs edi No F S12 00041980 PSS12 2000 19B 9 of 23 pee Seca teal eid NetSure 12 VDC Bulk Output Power System MERSON Installation and User Manual UM588706000 E Connections to List 3 13 Module Mounting Assembly Spec No 588706000 List 3 13 Module Mounting Assembly provides AC input terminal blocks behind a rear access panel The rear
16. AC input line cord and plug Refer to Figure 16 for wiring details CAUTION AC input sized for module mounting assembly population of rectifier and BBU modules as shown in Figure 16 DO NOT populate slots in any other arrangement than what is shown in Figure 16 Failure to follow this requirement could result in tripping of AC input protection devices Figure 16 AC Input Connections to a 588706000 List 21 31 Module Mounting Assembly AC Input Connections 588706000 List 21 31 Nominal 200 VAC 208 VAC 240 VAC 50 Hz 60 Hz 3 Phase 1 Feed per Module Mounting Assembly 1 Feed per 9 Module Positions Rectifier Module BBU Module Mounting Positions Maximum of four 4 rectifiers 1 2 3 4 5 6 7 8 HY allowed in the system Rect Rect BBU Rect Rect BBU Rect Rect BBU If multiple List 21 31 shelves are connected to the same AC mains the fourth rectifier module should be placed in different positions in the subsequent shelves to balance the AC line currents Front Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar an adt or b JG 78 gee 50 ae Set ioe Wa a ee ar ee at Hubbell P N HBL460P9W or equivalent A amp 60 AMP AC Feed 1 Bi Positions 1 9 200 VAC 208 VAC 240 VAC 50 Hz 60 Hz Three Phase L2 L1 L2 Position 1 3 L2 L3 Position 4 7 L1 L3
17. NetSure 12 VDC Bulk Output Power System Installation and User Manual UM588706000 Document Code 11AD1209MU Revision B December 30 2014 Specification Number 588706000 Model Number PSS12 2000 19BC PSS12 2000 19B EM ERSON Network Power A NetSure 12 VDC Bulk Output Power System EMERSON Installation and User Manual UM588 06000 Network Power This page is intentionally blank Spec No 588706000 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System Installation and User Manual UM588706000 acta Table of Contents Admonishments Used in this DoCUMENL ccsssscccsssscccsssscccsssscccccsssccccssscccccsscccasscccnessccccccsssccacssscsecsssssnsssesoaees iii Important Safety Instructions sessseesseccssecsseccseccseccseccoseccseccseccsecossecsseccseccseccseccsseccseccssecssecsseccssecsseccseecsseesseeose iv cene alkio l fara E A E ee eee eee eee ee iv 50 a one nee SEENE A A ea ee ee nen eee A eee iv AL ORY a ssacercosscessancsenanassacean wc aeusnaausesecasaanesasancoensacaunsa san caaceesecauenersadamenanss lt esaaeaaear E E IV Hazardous Voltage srecen an E ea ee ee eee Vv Handling Equipment Containing Static Sensitive COMPONENLS sssccccccccccecccceeeessssseeececcccceeeeesseaeaeasssseeseeeeeees V SLATI VV AP IAIN es ssseucsccncevardecrevwronsnenticicawrssvanieasnnasacavasasdwalesatavesorac
18. P Anwar Network rowel Connections to List 8 18 Module Mounting Assembly Spec No 588706000 List 8 18 Module Mounting Assembly provides an AC input line cord and plug Refer to Figure 14 for wiring details CAUTION AC input sized for module mounting assembly population of rectifier and BBU modules as shown in Figure 14 DO NOT populate slots in any other arrangement than what is shown in Figure 14 Failure to follow this requirement could result in tripping of AC input protection devices Figure 14 AC Input Connections to a 588706000 List 8 18 Module Mounting Assembly AC Input Connections 588706000 List 8 18 Nominal 240 VAC 415 VAC or 277 VAC 480 VAC 4 Wire PE 50 Hz 60 Hz 1 Feed per Module Mounting Assembly 1 Feed per 9 Module Positions Rectifier Module BBU Module Mounting Positions 1 2 3 4 5 6 7 8 9 Rect BBU BBU Rect BBU BBU Rect BBU BBU Front Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Hubbell P N HBL520P7W or equivalent 20 AMP AC Feed 1 Positions 1 9 240 VAC 415 VAC or 277 VAC 480 VAC L1 4 Wire PE 50 Hz 60 Hz N L1 N Position 1 3 L2 N Position 4 6 GND L3 N Position 7 9 Spec No 588706000 D t Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B 15 of 23 Revision B Dec Revision B December 30 2014 NetSure
19. access panel contains three cord grips Refer to Figure 9 for wiring details Figure 9 AC Input Connections to a 588706000 List 3 13 Module Mounting Assembly AC Input Connections 588706000 List 3 13 Nominal 240 VAC 415 VAC or 277 VAC 480 VAC 4 Wire PE 50 Hz 60 Hz 1 Feed per Module Mounting Assembly 1 Feed per 3 Module Positions Rectifier Module BBU Module Mounting Positions Front Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar back panel removed for clarity only 5 n Er ale e ot eS La ha HEHEA Draw SS PHE JOQ oO 0 AC Feed 3 AC Feed 2 AC Feed 1 Positions 7 9 Positions 4 6 Positions 1 3 mi VAC 415 ee or mr VAC 415 VAC or os VAC 415 VAC or 277 VAC 480 VAC 277 VAC 480 VAC 277 VAC 480 VAC 4 Wire PE 50 Hz 60 Hz 4 Wire PE 50Hz 60HzZ 4 Wire PE 50 Hz 60 Hz L1 N Position 7 L1 N Position 4 L1 N Position 1 L2 N Position 8 L2 N Position 5 L2 N Position 2 L3 N Position 9 L3 N Position 6 L3 N Position 3 AC INPUT FRAME GROUND CONNECTION Wire Size Capacity One M4 stud and hardware 16 to 4 AWG Torque 1 7 Nm 15 in lbs Torque 2 5 to 3 0 Nm 22 1 to 26 5 in lbs Spec No 588706000 10 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30
20. avarevendimencsecusenteiunerabanacestadumivesatisat seat esavesasenati vi SYSCONT OVGRVIGW sites ccictecsestevesteniednnbeatd N EE E NT 1 Customer Documentation Package oss00000sseeeeeeeeeerososssssssseseeeerrressssssssssssseeerererosssssssssssseecrerresssssssssssseeeeerreeesssss 1 SEN DCS CID a E a E 1 instalation Acceptance Checklistesseanaiena a TEREE 2 Mstaling the SVSCCTINccrcrcccacomarnessnoasvencrescncaeswnessecsdeu eve nansnessacceusiecesenseaserenesanessounineisouanseneuvaceansvarsnensaesseseusdonssanerenenes 2 General Requirements sx cv5eccsavsesqsvsresuecenendcanenasdasabvessvervencsvesedecstnasanedbavedequndapeusdunantaonsonsdasdburseageneddenndtamndendmadaweleenss 2 Inspecting the Equipment and Storing for Delayed Installations cccccccccceccccceeeesssseeececccecceeeeeeaeaeaasssseeeeeeeeees 2 Securing the Module Mounting Assembly s to the Mounting Rails of an IT RACK sooooseeonoeeennnnssssssssssssseeeeeresssssss 3 Making Electrical CONMECHONS sirere NEA A NEESER NN NEEE RE ENN 4 Important Safety INStrUCTIONS ccccccccccsscssscceccesssseseeecececcccessssceeessssssseeeeeecccceesesseeeeaasssssesesececeeeeeseeeaeeaaassseeseeeeees 4 Wing Consideration ghee ee a cw pss presen oa va cs wee meat seve vice og ead TO 4 Power System Frame Grounding CONNECTION ccccccccccceccececeeesssssseseececcecceeeeeesaaeasssssesececececeeeeesssauaaaassseeeeeeeeees 4 Ne CIO UIE E ONEEC IONS ees pases A E Seco teas seet
21. bly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar back panel removed for clarity only EJS le Ihe LIS 5 a elininkit gt a ff le iil eam liste ie J mn E amp gt Poll OM LI TF TRIIAS TE SA A T E a 2 SS SS SS SS E E S L2 L1 GND L2 L1 GND L2 L1 GND AC Feed 3 AC Feed 2 AC Feed 1 Positions 7 9 Positions 4 6 Positions 1 3 200 VAC 208 VAC 240 VAC 200 VAC 208 VAC 240 VAC 200 VAC 208 VAC 240 VAC 50 Hz 60 Hz Single Phase 50 Hz 60 Hz Single Phase 50 Hz 60 Hz Single Phase AC INPUT FRAME GROUND CONNECTION Wire Size Capacity L One M4 stud and hardware 16 to 4 AWG Torque 1 7 Nm 15 in lbs Torque 2 5 to 3 0 Nm 22 1 to 26 5 in lbs Spec No 588706000 g of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System Q Installation and User Manual UM588706000 P Connections to List 2 12 Module Mounting Assembly Spec No 588706000 List 2 12 Module Mounting Assembly provides AC input terminal blocks behind a rear access panel The rear access panel contains three cord grips Refer to Figure 8 for wiring details Figure 8 AC Input Connections to a 588706000 List 2 12 Module Mounting Assembly AC Input Connections 588706000 List 2 12 Nominal 200 VAC 208 VAC
22. ccccccccccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeseeeeeesseeseeseeess 19 LOCWIRIC ONS yc cae slscex E I E E E EN EE carte oviea E eure eee save seve E E E 20 Maint SN ANIC S senessancecccessescncsancvssseneudsssscnncenscedessasasiadeuswesdasinauddessennadesendsocscsmcusaseseusenduansned sasudsvasadessennadenesseedasusnesanes 20 System Maintenance Procedures s sssssscecceccccccccsecccsessssseeeeeecccccessseuaeeassssseeeeececcecesessseeaceaassseeeseceeeeceeeesqeas 20 BBU Battery Backup Unit Module a cccssacccecarersssansentnonarcevanerateneadsvenlsacorauduseavesuvadnearensadieedoadaientvantaauavaiaeoteonedeateads 20 o oo E PSS12 2000 19B i e ede ay NetSure 12 VDC Bulk Output Power System Installation and User Manual UM588706000 Troubleshooting and Repair siccr caeseeesasssasacavcesrcuavcuesecosecutsccansensucescuseseutetocees aut cosssuranesexs Contact IN OPI Oseere isena AEAEE a SCC Controller Rectifier Module and BBU MOdule sscceccecccceeececceeeeeeesssseeeeeeeeees System Troubleshooting Information cccccccccccccccccesseeesssseeeececccccceeeeeessuaeaaasssseeeeeeeeees Replacement Information cccccccccsscccccsssssseeeeeecceeccccceeceeseeeeeaasssseeseeeeeceeeeeseeaeeeeeasssss Replacement ProCeCures cccccccccccccsssccccessssssseeececceececcceecsseseecaasssseeeeeeeeeceeeeeseseeeeeaassnss NetPertorm Optimization SEPVICES seisseen aE an ERANA SaO Spec No 588706000 fi
23. dhere to the Important Safety Instructions the rear of each module mounting assembly as shown in Figure 3 presented at the front of this document Provision is made for installing a lead with a one hole lug that has an M4 bolt clearance hole Wiring Considerations Note This product is intended to be installed in a data center facility All wiring should follow the current edition of the American and be connected to a MESH bonding network MESH BN or National Standards Institute ANSI approved National Fire to the common bonding network in a network Protection Association s NFPA National Electrical Code NEC telecommunication facility CO vault hut or other and applicable local codes For operation in countries where the environmentally controlled electronic equipment enclosure NEC is not recognized follow applicable codes Note This system is suitable for installation as part of the Common For wire size branch circuit protection crimp lug and general Bonding Network CBN or a data center building MESH wiring recommendations refer to System Application Guide bonding network MESH BN SAG588706000 Figure 3 Power System Frame Grounding Connection Refer to drawing 031110100 for lug crimping information Refer D e OONN CONEA to drawings 031110200 and 031110300 for additional lug M4 bolt Torque 1 7 Nm 15 in lbs
24. e DC bus and are controlled by a single SCC controller A common CAN bus is shared across all module mounting assemblies and all rectifiers load share and all rectifiers are load managed via the SCC In installations with all main module mounting assemblies each module mounting assembly is on a separate DC bus and each module mounting assembly is controlled by contains a separate SCC controller A separate CAN bus exists per module mounting assembly rectifiers load share per module mounting assembly and rectifiers are load managed via an SCC per module mounting assembly Note These connections are not to be made between multiple main module mounting assemblies containing SCC controllers Refer to Figure 6 for a system interconnection diagram As each module mounting assembly is interconnected remove the termination resistor from the main module mounting assembly and plug it into the appropriate connector on the last module mounting assembly as shown in Figure 6 Figure 6 System Interconnection Diagram HH meem br el LIE Hin COC eam A el I Oe IDS a a Fie EIEN TREE SEke SSS a AE Cable P N 557553 eee Power Fail 000 00 Cable P N 557553 Power Fail Cable P N 557463 CAN Bus Termination Rear Main Module Resistor Mounting Assembly DOU pomeingena OLE goose TEE yqoo gt ong a eE Ee E HOOOHOO Taijo parnou niitimimainmmnomnannamnann nnee BPBBSEBE BRRSSSoe p97 HAAA AED DCEO 000 00 Rear
25. e any AC electrical connections are made Follow local lockout tagout procedures to ensure upstream branch circuit breakers remain de energized during installation DO NOT apply AC input power to the system until all electrical connections have been completed and checked Spec No 588706000 Model No PSS12 2000 19BC PSS12 2000 19B Ss EMERSON Fanin DAI Network Powel DC Input Output Voltages Battery BBU Module liv DANGER This system produces DC Power and may have a battery source connected to it Although the DC voltage is not hazardously high the rectifiers and or battery can deliver large amounts of current Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an output terminal or battery terminal or exposed wire connected to an output terminal or battery terminal NEVER allowa metal object such as a tool to contact more than one termination or battery terminal at a time or to simultaneously contact a termination or battery terminal and a grounded object Even a momentary short circuit can cause sparking explosion and injury DANGER Follow local lockout tagout procedures to ensure DC branch circuit protection devices remain de energized during installation at loads as required WARNING The BBU module contains lithium ion battery cells Handling and storage precautions MUST be observed Lithium ion batteries are considered UN DOT Class 9 Misc Hazardous Materia
26. element has been identified refer to Replacement Information on page 20 and It is recommended to perform the maintenance procedures listed Replacement Procedures on page 20 in Table 2 every 6 months to ensure continual system operation Table2 Maintenance Procedures to be Performed at 6 Month Rep lacement In f ormation Intervals When a trouble symptom is localized to a faulty rectifier module BBU module or SCC controller that particular device should be PROCEDURE REFERENCED IN replaced in its entirety No attempt should be made to troubleshoot or repair individual components on any rectifier a module BBU module or controller Check ventilation openings for obstructions Refer to SAG588706000 System Application Guide for such as dust papers replacement part numbers manuals etc Inspect and tighten all Making Electrical installer s connections Connections section of this document Replacement Procedures DANGER Adhere to the Important Safety Instructions presented at the front of this document Spec No 588706000 20 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 K NetSure 12 VDC Bulk Output Power System Q Installation and User Manual UM588706000 percent Replacing an SCC Controller Rectifier Module or BBU Module Note BBU modules are expected to have a finite operational life SS OOO depending on discharge cycl
27. ems North America Inc is strictly prohibited Names of companies and products are trademarks or registered trademarks of the respective companies Any questions regarding usage of trademark names should be directed to the original manufacturer EmersonNetworkPower com Energy Systems North America EmersonNetworkPower eu EnergyS ystems EMEA Emerson Network Power Energy Systems North America Inc 2014 While every precaution has been taken to ensure accuracy and completeness herein Emerson Electric Co assumes no responsibility Business Critical Continuity Emerson Network Power the Emerson Netw ork Power logo Emerson and Consider it Solved are service marks and and disclaims all liability for damages resulting from use of this trademarks of Emerson Electric Co EnergyMaster eSure NetPerform NetReach NetSpan NetSure and NetXtend are trademarks of Emerson information or for any errors or omissions Specifications subject to Network Power Energy Systems North America Inc Any other product brand or company names or logos are the property of the respective owner change without notice EMERSON CONSIDER IT SOLVED Spec No 588706000 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B Revision B December 30 2014
28. er Post Shipment Email ESNACustomerSupportCenter Emerson com After an order has shipped contact our Customer Support Center Phone 1 956 661 6867 with related questions concerns or claims Account Management Email AccountManagement ESNA Emerson com Provides quotes and bid responses for custom configured l DC power systems and outside plant enclosures for customers and channel partners Phone 1 800 800 1280 option 2 Reps VARs amp Distributors Spare Parts Email DCpower Spares Emerson com Pricing and purchase orders for spare parts including but not limited to OSP Spares Emerson com breakers cables fuses rectifier fans misc breaker and fuse panels Phone 1 800 800 1280 option 5 enclosure fans doors and switches etc DC Power Depot Repair Email DCpower Repair Emerson com Creates and processes RMAs for depot repair and refurbishment Determines repair and refurbishment lead times and pricing based on warranties contractual agreements Provides repair shipping information Phone 1 800 800 1280 option 6 and status Technical Support DCpower T AC Emerson com OSP TAC Emerson com Answers technical product and system questions determines status of warranties and contractual agreements for repair Email Phone 1 800 800 5260 1 Contact Account Management for custom configurations 7 Contact DC Power Spare Parts for parts and accessories For More Information To learn more about service offerings from Emerson Net
29. es and duration The SCC For replacement instructions on these units refer to their separate controller provides a replacement alarm Replace the BBU instruction document modules when the SCC controller activates a replacement alarm e SCC Controller Instructions UM1M520HNA e Rectifier Module Instructions UM1R123000 e BBU Module Instructions UM1B123000 Spec No 588706000 21 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 A NetSure 12 VDC Bulk Output Power System EMERSON Installation and User Manual UM588 06000 Network Power This page is intentionally blank Spec No 588706000 22 f 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System EMERSON Installation and User Manual UM588706000 l Alatinsarl Dmrarar Network Power NetPerform Optimization Services At Emerson Network Power we understand the importance of reliable equipment it s critical to both your business and your bottom line That is why we offer a wide array of services to meet all of your network infrastructure needs Customer Service Pre Shipment Email CustomerService ESNA Emerson com Pricing and availability l l purchase orders expediting requests and order tracking Ask for your company s dedicated Customer Service Phone 1 800 800 1280 option 1 Associate Customer Support Cent
30. ese procedures are completed Initial Startup Preparation e Ensure that all blocks except the last one in the Installation Acceptance Checklist starting on page 2 have been checked Initially Starting the System Procedure 1 Apply AC input power to the system by closing ALL external AC disconnects or protective devices that supply AC power to the module mounting assembly s 2 Insert rectifier modules and SCC controller into the module mounting assembly s 3 Insert BBU modules into the module mounting assembly s 4 Recommended to insert blank covers into empty slots Component SCC Controller Rectifier and BBU Modules EMERSON Network Power system is operating normally only the green LED will be illuminated for the rectifier modules and the SCC The BBU LED s will be as follows if the ambient temperature is below 22 C The red LED can be illuminated for up to 30 minutes due to an initialization period and the yellow LED should be illuminated during this period The green LED will be slow blinking green after this period Then after RAC is lifted above 0 only the green LED will be ON Verify all rectifier modules BBU modules and the SCC controller are fully seated latched and the latch handle screws secured Verify there are no external alarms and the local indicators are normal See Table 1 Status and Alarm Indicators Indicator Normal State Status Green Warning
31. ete E R 5 External Alarm Reference Monitoring and Control CONNECTIONS cccccccccecccccceeeesssseeseeeccceceeeeeeesseeaasssseeeeeeeeees 6 External Alarm Reference Monitoring and Control Connection Points Locations cccccccccecececeeeeeeeeeeeeeeeees 6 Remote Sense not implemented at this time cc essssssssssseeeecceccccececseceeeessssseeeeececeeeeeesesseeeeasasseeeeeeeeeess 6 PPO S eee mc E ee E E ee are ee ne eee oe 6 Imminent Power Fail Alarm ccccecssssssssecccccccccceceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseseeeeeeeeeseeseeseeeeeseeeeeeeeeeees 6 SCC Controller Ethernet Connection ssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssnno 6 YNET CONNECCION S aasre E E E A 7 AC Input and AC Input Equipment Grounding Connections to Module Mounting Assembly s sssssssssssssssseseeees 8 Installing SCC Controller Rectifier Modules and BBU Modules cccsscccssscccssscccssscccssscccssscccsssccsssccssscssscees 19 Initially Starting Configuring and Checking System Operation cccsscccsssccsssscccsscccsssscccsssccesssccsssccssscsescess 19 mporn Save Oy MSU UCONN Serora n E AS 19 MS o epa O E TETE A E ETE 19 imitally Starting the SYSTEM sasrssssinsai a E A a 19 Operating Procedures soca ver owen an ieicenesadesueneeev an ceauedeaavuesueas yaveuee 19 SCC Controller Rectifier Module ANd BBU Module ccec
32. f this checklist enclosure Note Some of these procedures may have been performed at the e This system is suitable for installation as part of the factory for you Common Bonding Network CBN or a data center Installing the System building MESH bonding network MESH BN e The installer should be familiar with the installation OY Equipment Inspection Completed requirements and techniques to be used in mounting the OY Module Mounting Assembly s Mounted in an IT Rack ioe eal a SIE OO Tie MUNN Halsey Making Electrical Connections 3 e Rectifier module BBU module and module mounting assembly ventilating openings must not be blocked and Q System Frame Grounding Connection Made temperature of air entering these must not exceed rated Q 12 VDC Output Connections Made operating ambient temperature range found in QO External Alarm Reference Monitoring and Control AUDREN Connections Made e Clearance requirements are OQ SCC Controller Ethernet Connection Made a Recommended minimum space clearance for the front of each module mounting assembly is 80 mm OY Module Mounting Assemblies Interconnections Made as 3 inches required b Recommended minimum space clearance for the rear of each module mounting assembly is 80 mm 3 inches Q AC Input and AC Input Equipment Grounding Connections Made Installing the Modules c Module mounting assemblies may be stacked together with no space between them Q Rectifier Modules Instal
33. g Assembly 1 Feed per 9 Module Positions CAUTION AC input sized for module mounting assembly population of rectifier and BBU modules as shown in Figure 12 DO NOT populate slots in any other arrangement than what is shown in Figure 12 Failure to follow this requirement could result in tripping of AC input protection devices Rectifier Module BBU Module Mounting Positions 1 2 3 4 5 6 7 8 9 Rect BBU BBU Rect BBU BBU Rect BBU BBU Front Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar back panel removed for clarity only ME T T el HA oo elninhntw Salata dooomoo i a Ha g o Fe OCC OF g AC INPUT FRAME GROUND CONNECTION Wire Size Capacity One M4 stud and hardware 16 to 4 AWG Torque 1 7 Nm 15 in lbs Torque 2 5 to 3 0 Nm 22 1 to 26 5 in lbs AC Feed 1 Positions 1 9 240 VAC re VAC or 277 VAC 480 VAC 4 Wire PE 50 Hz 60 Hz L1 N Position 1 3 L2 N Position 4 6 L3 N Position 7 9 Spec No 588706000 13 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System MERSON Installation and User Manual UM588706000 Nlatiuninr DanATO Net WOI k P owel Connections to List 7 17 Module Mounting As
34. i Model No PSS12 2000 19BC PSS12 2000 19B I s EMERSON Network Power Document Code 11AD1209MU Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System Q Installation and User Manual UM588706000 See Admonishments Used in this Document DANGER Warns of a hazard the reader will be exposed to that will likely result in death or serious injury if not avoided ANSI OSHA WARNING Warns of a potential hazard the reader may be exposed to that could result in death or serious injury if not avoided This admonition is not used for situations that pose a risk only to equipment software data or service ANSI CAUTION Warns of a potential hazard the reader may be exposed to that could result in minor or moderate injury if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alerts the reader to an action that must be avoided in order to protect equipment software data or service ISO ALERT Alerts the reader to an action that must be performed in order to prevent equipment damage software corruption data loss or service interruption ISO FIRE SAFETY Informs the reader of fire safety information reminders precautions or policies or of the locations of fire fighting and fire safety equipment ISO Fire Safety
35. itional power on demand Each BBU module is equipped with a rectifier charger a lithium ion battery pack and a 12 VDC converter The BBU module is designed to provide 3 kW of 12 VDC power for a minimum of 90 seconds per module Refer to the BBU Instructions UM1B123000 for more information Document Code 11AD1209MU Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System Q EMERSON Installation and User Manual UM588706000 Network Power Installation Acce ptance Checklist e This product is intended for installation in data centers or network telecommunication facilities CO vault hut or Provided below is an Installation Acceptance Checklist This other environmentally controlled electronic equipment checklist helps ensure proper installation and initial operation of enclosure the system As the procedures presented in this document are completed check the appropriate box in this list If the procedure is not required for your installation site also check the box in this list to indicate that the procedure was read When installation is done ensure that each block in this list has been checked e This product is intended to be installed in a data center facility and be connected to a MESH bonding network MESH BN or to the common bonding network ina network telecommunication facility CO vault hut or other environmentally controlled electronic equipment Note The system is not powered up until the end o
36. led as required Inspecting the Equipment and Storing for Delayed LY BBU Modules Installed as required l q Installations Initiall i h nitially Starting the System Inspecting the Equipment Q System Started Configured and Checked General Installi ng the System Compare the contents of the shipment with the bill of lading General Requirements Report any missing items to the carrier and your local Emerson representative immediately e This product is intended only for installation in a restricted access location on or above a non combustible surface While the system is still on the truck inspect the equipment and shipping container s for any signs of damage or mishandling As the equipment is moved off the truck and unpacked visually e This product must be located in a controlled environment l examine the system for transit damage with access to crafts persons only Do not attempt to install the system if damage is apparent Spec No 588706000 2 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System Q Installation and User Manual UM588706000 If any damage is noted file a damage claim with the shipping agency within 24 hours and contact Emerson Network Power see NetPerform Optimization Services on page 23 for contact information to inform them of the damage claim and the condition of the equipment BBU
37. ls for shipping purposes Only properly trained personnel are allowed to ship or receive BBU modules The BBU module has no user serviceable parts The lithium ion battery pack is embedded inside the unit and is not serviceable Disposal of the BBU module should follow established customer waste recycling plans for electronics and battery disposal The BBU module must be handled carefully The BBU module is FRAGILE and contains lithium ion battery cells If the BBU module shows ANY sign of mechanical damage or abuse it must not be used or installed Damaged cells are hazardous and must be taken out of service immediately Document Code 11AD1209MU Revision B December 30 2014 4 NetSure 12 VDC Bulk Output Power System S Installation and User Manual UM588706000 EMERSON Network Power Handling Equipment Containing Hazardous Voltage Static Sensitive Components DANGER Hazard of electrical shock More than one A WARNING Installation or removal of equipment disconnect may be required to de energize the system containing static sensitive components requires careful before servicing handling Before handling any equipment containing static sensitive components read and follow the instructions contained on the Static Warning Page Spec No 588706000 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B v Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System S Installati
38. on and User Manual UM588706000 E Static Warning y Ata ATTENTION This equipment contains static sensitive Components The warnings listed below must be observed to prevent damage to these components Disregarding any of these warnings may result in personal injury or damage to the equipment 1 Strictly adhere to the procedures provided in this document 2 Before touching any equipment containing static sensitive components discharge all static electricity from yourself by wearing a wrist strap grounded through a one megohm resistor Some wrist straps such as Emerson Network Power Part Number 631810600 have a built in one megohm resistor no external resistor is necessary Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Donottouch traces or components on equipment containing static sensitive components Handle equipment containing static sensitive components only by the edges that do not have connector pads 4 After removing equipment containing static sensitive components place the equipment only on conductive or anti static material such as conductive foam conductive plastic or aluminum foil Do not use ordinary Styrofoam or ordinary plastic 5 Store and ship equipment containing static sensitive components only in static shielding containers 6 If necessary to repair equipment containing static sensitive components wear an appropriately grounded wrist strap work ona c
39. onductive surface use a grounded soldering iron and use grounded test equipment Spec No 588706000 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B vi Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System Q Installation and User Manual UM588706000 System Overview Customer Documentation Package This document UM588706000 provides Installation and User Instructions for the NetSure 12 VDC Bulk Output Power System Model PSS12 2000 19BC and PSS12 2000 19B Spec No 588706000 The complete Customer Documentation Package consists of NetSure 12 VDC Bulk Output Power System Installation and User Manual e NetSure 12 VDC Bulk Output Power System Installation and User Instructions UM588706000 e NetSure 12 VDC Bulk Output Power System System Application Guide SAG588706000 e NetSure SCC Controller Instructions UM1M520HNA e NetSure Rectifier Module Instructions UM1R123000 e NetSure BBU Battery Backup Unit Module Instructions UM1B123000 e Engineering Drawings System Description 12 VDC up to 2000 Amperes Bulk Output Power System The NetSure PSS12 2000 19BC Bulk Output Module Mounting Assembly is a complete integrated power system containing rectifiers BBU s Battery Backup Units intelligent control and monitoring The NetSure PSS12 2000 19B Bulk Output Module Mounting Assembly is a companion expansion assembly A system consis
40. ons and local remote alarm functions The controller also provides data acquisition system alarm management and advanced battery management The controller provides an Ethernet port for remote access It also comes with SNMP capability for remote system management Operation of the SCC controller requires a master upstream supervisory and control unit such as the Avocent UMG connected to the system s Ethernet port and utilizing an SNMP interface Refer to the SCC Controller Instructions UM1M520HNA for more information Note The rectifier and BBU modules will continue to operate if the SCC controller fails The rectifier and BBU modules will work if the system is powered up without an SCC controller however an SCC controller is required to get any monitoring status information from the system The application should be designed with an SCC controller Expansion Module Mounting Assembly N 1 Redundant Each expansion module mounting assembly houses up to nine 9 modules Modules can be a combination of rectifier modules and BBU Battery Backup Unit modules depending on the AC input configuration See SAG588706000 for restrictions Rectifier Modules The system may contain rectifier modules which provide load power Refer to the Rectifier Instructions UM1R123000 for more information BBU Battery Backup Unit Modules The system may contain BBU modules which provide power during AC utility failures and can provide add
41. ounting assembly into the front of the IT rack resting the bottom of the module mounting assembly on the mounting rails installed in the IT rack 3 Secure the front mounting flanges to the IT rack with the furnished cage nuts and screws Spec No 588706000 Model No PSS12 2000 19BC PSS12 2000 19B 3 of 23 EMERSON Network Power Mounting the Module Mounting Assembly List 1 8 11 18 21 22 31 32 Figure 1 Mounting Bracket P N 557147 Adjustable Mounting Rail Kit Front Mounting Bracket List 9 19 Procedure Refer to Figure 2 1 Install P N SXK2310013 1 rack mounting rail kit onto the frames of an Open Compute IT rack 2 Slide the module mounting assembly into the front of the IT rack resting the bottom of the module mounting assembly on the mounting rails installed in the IT rack 3 Secure the front mounting flanges to the IT rack with the furnished cage nuts and screws Figure 2 Mounting the Module Mounting Assembly List 9 19 P N SXK2310013 1 Open Compute Rack Mounting Rail Kit Document Code 11AD1209MU Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System MERSON Installation and User Manual UM588 06000 Network Power _ Ma king Flectrical Connections requirements For operation in countries where the NEC is not recognized follow applicable codes Important Safety Instructions A customer s frame grounding network lead can be attached to DANGER A
42. sembly Spec No 588706000 List 7 17 Module Mounting Assembly provides an AC input line cord and plug Refer to Figure 13 for wiring details A CAUTION AC input sized for module mounting assembly population of rectifier and BBU modules as shown in Figure 13 DO NOT populate slots in any other arrangement than what is shown in Figure 13 Failure to follow this requirement could result in tripping of AC input protection devices Figure 13 AC Input Connections to a 588706000 List 7 17 Module Mounting Assembly AC Input Connections 588706000 List 7 17 Nominal 200 VAC 208 VAC 240 VAC 50 Hz 60 Hz 3 Phase 1 Feed per Module Mounting Assembly 1 Feed per 9 Module Positions Rectifier Module BBU Module Mounting Positions 1 2 3 4 5 6 7 8 9 Rect BBU BBU Rect BBU BBU Rect BBU BBU Front Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar Hubbell P N HBL430P9W or equivalent AC Feed 1 Positions 1 9 200 VAC 208 VAC 240 VAC _ one 50 Hz 60 Hz Three Phase L1 L2 Position 1 3 L2 L3 Position 4 7 L1 L3 Position 7 9 L3 Spec No 588706000 14 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System EMERSON Installation and User Manual UM588706000 l Natwor le
43. ts of the following components Note The installation may consist of one 1 main module mounting assembly and up to two 2 expansion module mounting assemblies or all main module mounting assemblies In installations with one main module mounting assembly and up to two expansion module mounting assemblies all module mounting assemblies are on one DC bus and are controlled by a single SCC controller Acommon CAN bus is shared across all module mounting assemblies and all rectifiers load share and all rectifiers are load managed via the SCC In installations with all main module mounting assemblies each module mounting assembly is on a separate DC bus and each module mounting assembly is controlled by contains a separate SCC controller A separate CAN bus exists per module mounting assembly rectifiers load share per module mounting assembly and rectifiers are load managed via an SCC per module mounting assembly Spec No 588706000 Model No PSS12 2000 19BC PSS12 2000 19B 1 of 23 EMERSON NI aA t WIO rk Po wel INCLWOTK Fowel Main Module Mounting Assembly N 1 Redundant The main module mounting assembly houses up to nine 9 modules plus the SCC controller Modules can be a combination of rectifier modules and BBU Battery Backup Unit modules depending on the AC input configuration See SAG588706000 for restrictions SCC System Control Card Controller The controller provides power system control monitoring functi
44. unting Assembly Similar Rear Main Module Mounting Assembly Shown Expansion Module Mounting Assembly Similar gt air Hubbell O SQ P N HBL530P7W N or equivalent WC 30 AMP AC Feed 1 Positions 1 9 N 240 VAC 415 VAC or 277 VAC 480 VAC 4 Wire PE 50 Hz 60 Hz GND L1 N Position 1 3 L2 N Position 4 6 L3 N Position 7 9 L1 Spec No 588706000 18 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 NetSure 12 VDC Bulk Output Power System Installation and User Manual UM588706000 Installing SCC Controller Rectifier Modules and BBU Modules Note Install SCC controller rectifier modules and BBU modules as directed in the Initially Starting the System procedure starting on page 19 For SCC controller installation instructions refer to SCC Controller Instructions UM1M520HNA ve For rectifier module installation instructions refer to rectifier module Instructions UM1R123000 For BBU module installation instructions refer to BBU module g Instructions UM1B123000 Initially Starting Configuring and Table 1 Checking System Operation Important Safety Instructions CAUTION Performing various steps in the following procedures may cause a service interruption and or result in the extension of alarms Notify any appropriate personnel before starting these procedures Also notify personnel when th
45. work Power please contact your sales representative call 1 800 800 1280 option 7 email ES Services Emerson com or visit EmersonNetworkPower com EnergySystems Spec No 588706000 23 of 23 Document Code 11AD1209MU Model No PSS12 2000 19BC PSS12 2000 19B O Revision B December 30 2014 A NetSure 12 VDC Bulk Output Power System Mes ON Installation and User Manual UM588706000 Network Power _ The information contained in this document is subject to change without notice and may not be suitable for all applications While every precaution has been taken to ensure the accuracy and completeness of this document Emerson Network Power Energy Systems North America Inc assumes no responsibility and disclaims all liability for damages result ing from use of this information or for any errors or omissions Refer to other local practices or building codes as applicable for the correct methods tools and materials to be used in performing procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Emerson Network Power Energy Systems North America Inc This document is the property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Syst
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