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1. Channel 1 Spool A Flow Rate Flow SPOOL A SPOOL B LL Channel 2 Spool B Flow Rate Flow 3 7 C Crroror RON Section 3 1010GNFM 3B Dual Path Flow Dual Path Flow uses two measurement channels to achieve a single output via a virtual third channel The resultant data 1s the average of the two channels Benefits include highest available precision and enhanced immunity to distorted flow profile conditions Channel 1 fo Flow Gas Spool Chi Ch2 Output 2 average of Ch 1 amp Ch 2 Channel 2 Flow Selecting a Meter Type The following example explains how to select a dual path clamp on meter and initiate site programming for the sensing path Your Meter Type selection as well as other menu selec tions are remembered through power cycles NOTE If you have a single channel system once selected the menu goes directly to the Channel Path Setup menu by pressing the Right Arrow The site setup procedure for a single channel system is identical to setting up a measure ment channel on a dual path system As shown in the steps below selecting this mode only requires Right Arrow key presses This is because dual path is the default configuration for this instrument 1 Make sure that the keypad enable switch 1s 1n the Enable position Turn on power and press
2. Top menu screen for dual channel system Top menu screen for single channel system Controlotron Dual Path SITE 1 Controlotron Site 1 Select Meter Type Select Meter Type Meter Type gt Dual Path Flow Meter Type Single Channel Meter Facilities Meter Facilities SSS 3 4 22 HOW TO ENTER DATA The left hand column shows the menu cells described previously Another way to think about left hand column items is to consider them menu guestions Then you can see that the right hand column answers these guestions Right hand column answers can be Another series of menu cells may become left column items when selected An item from a scrollable option list A numeric entry An alphanumeric string e g a site name Selecting Items from an Option List This example shows how to use an option list to select the preferred flow units for your appli cation Do not worry about how to access this menu right now That will be explained later Examine the screen below Note that the menu name Flow Total Units appears in reverse video text on lower left of the screen Note also that a reverse video bar highlights the menu cell Flow Volume Units and the right hand column shows the current default Cubic Feet Controlotron Dual Path SITE 1 Choose desired Flow rate volume units Std Flow Comp No Flow Time Units HR Flow Display Range Autorange Flow Display Scale KCU FT HR Total Volume Units Cubic Feet T
3. 1 800 275 8479 Fax 1 631 231 3334 Web www controlotron com E mail info controlotron com
4. Vo1 2 Pgen1 2 Relay Setup gt Relay 1 Relay 2 3 4 Analog Input Setup lin N Diagnostic Data Path Select C f 1 2 1 and 2 Path Enable gt No Present in Custody Transfer meters continued 5 9 Section 5 ONTROLOTRON 1010GNFM 3B Dual Path Flow c DUAL PATH FLOW MENU continued Flow Diagnostic Data gt Flow Data Flow Vel F S Total Vs m s Signal mV Valc 96 Vtrb Alarm Status AnCal Application Data TN up uSec TN dn uSec DeltaT uSec Burst Sec Last Makeup Makeup Status Gas Data TEMP1 TEMP2 Reynolds Specific Gravity Base S G Temperature Pressure Volume Corr Viscosity cS Site Setup Data fx drive N burst length Vs Max m s Vs Min m s Samples Cycle HF Test Facilities Makeup Graph Tx UP Tx Dn Fixed ALC Tx Up Fixed ALC Tx Dn Fixed ALC Print Site Setup No Yes Date Site Created 5 10 Section 5 ONTROLOTRON 1010GNFM 3B Meter Facilities gt c THE METER FACILITIES MENU Preferred Units English Metric Datalogger Control Display Datalogger Output Datalogger Circular Memory Est Log Time Left Clear Datalogger Memory Control Data Memory Left Memory Map Defragment Analog Output Trim Trim lo 1 Trim lo 2 Trim Vo 1 Trim Vo 2 Trim Pgen 1 Trim Pgen
5. ATTENTION This eguipment contains components that are susceptible to electrostatic discharge ESD Please observe ESD control measures during the handling and connection process Field Manual 1010GNFM 3B April 2006 For use with Operating System Software Version 3 01 06 or later Prepared By Reviewed By FOR TECHNICAL ASSISTANCE FOR GENERAL INFORMATION Call 800 275 8480 Website www controlotron com 631 231 3600 E mail info controlotron com Fax 631 231 3334 Or sales controlotron com E mail TSG controlotron com Copyright 2006 Controlotron Corp All Rights Reserved Made in the USA Printed April 2006 Corroror RON Manual Changes NOTE For the latest updates and revisions to this field manual go to www controlotron com downloads htm and check the Product Manual listing 1010FMA 14 ONTROLOTRON MANUAL ADDENDUM SYSTEM 1010 EXPANDED I O OPTION For Systems Eguipped With 1010N 7 Modules Manual Addendum May 2002 FOR TECHNICAL ASSISTANCE FOR GENERAL INFORMATION Call 800 275 8480 Website www controlotron com 631 231 3600 E mail info controlotron com Fax 631 231 3334 or sales controlotron com E mail TSG controlotron com Copyright O 2002 Controlotron Corp All rights reserved Manual Addendum 5 NTROLOTRON 1010FMA 14 EXPANDED I O OPTION For Systems Equipped With 1010N 7 Modules INTRODUCTION The 1010N 2 I O Module and 1010N 7 Expanded I O Module b
6. All 1010 flowmeters with version 3 01 02 and later operating systems include a new Diagnostics Menu item that permits the entry of a flow registration correction parameter labeled HF This HF parameter is the input for a proprietary algorithm which automatically compensates for signal beam blowing in pipes utilizing either 1011 clamp on or insert transducers thereby extending the upper flow limit of all 1010 flowmeters This algorithm provides the most benefit for clamp on gas meters Using the HF Menu Item Two methods for adjusting this parameter are provided via the HF menu cell located within the Diagnostics Site Setup submenu The Manual method provides direct entry of this parameter and is primarily intended for the advanced user whereas the Automatic method allows the 1010 flowmeter to automatically measure the required correction and install the parameter Guidelines for using the HF menu item are described below e This menu is only accessible for the transducer channels not the virtual average flow channel of the flowmeter i e Diagnostics Path 1 or Path 2 but not Path 1 amp 2 e The 1010 flowmeter will inhibit the Automatic installation of the HF parameter if the flow rate is insufficient too low to accurately measure the required correction If the maximum flow rate for the application 1s relatively low then this correction should not be required e If the flow rate is very high and the
7. Fixed ALC Tx Up Fixed ALC Tx Dn Fixed ALC Test Facilities 1 Use the Up or Down Arrow to scroll the cursor to the test routine you want to use Press the Right Arrow to access the test option list Use the Up or Down Arrow to 2 move the asterisk to Yes 3 Press lt ENT gt to start the routine 4 Makeup Press Left Arrow to end the routine TEST FACILITIES COMMANDS Commands the meter to re acquire the receive signal Graph Enables an on screen marker display Tx Up Forces upstream transmission only Tx Dn Forces downstream transmission only Fixed ALC Select Yes to command amplifier to hold a constant gain TX Up Fixed ALC Fixed ALC while transmitting up only TX Dn Fixed ALC Fixed ALC while transmitting down only For technical service diagnostics 4 56 S etion C ntrovorron 1010GNFM 3B 4 10 7 DETECTION MODES System 1010 flowmeters Version 3 or higher are equipped with a Test Facilities Graph Screen The following paragraphs explain how the Test Facilities Graph Screen is used for trouble shooting System 1010 flowmeters The Test Facilities Graph Screen NOTE The following is intended for 1010 VF MT systems with Graphic Displays only For VFMT capable 1010X systems with or without digital displays or 1010 blind systems the digital receive signal can only be viewed as a text dump over the RS 232 output i e by pressin
8. Pressure Measured pressure Analog input or from gas parameters menu Volume Corr Flow rate total multiplier used to correct the measure volume to standard volume Viscosity cS Kinematic viscosity of gas Jf the analog input for temperature is enabled it will override the internal RTD temperature measure ment and TEMPI will reflect the analog input temperature instead For Dual Path operation only TEMPI is used for volume correction 4 10 5 THE SITE SETUP DATA MENU This menu provides data pertaining to transducer characteristics and operation Some menu items are for technical support interpretation only Controlotron Dual Path SITE1 Current transmit drive code fx drive N burst length Vs max m s Vs min m s Samples Cycle HF Site Setup Data 4 52 Centrovor RON Section 4 1010GNFM 3B SITE SETUP MENU ITEMS fx drive Current Transmit drive code selected during Initial Makeup The drive code controls the sonic transmit signal N burst length Transmit burst duration selected during Initial Makeup To change N count press lt Right Arrow gt At egual sign enter numeric value 1 to 9 only Vs max m s Maximum correctly calibrated Vs for current transducer spacing Vs min m s Minimum correctly calibrated Vs for current transducer spacing Samples Cycle Digital sampling rate HF Flow registration correction parameter Introduction to HF Menu Item
9. eee robe enitn tena aha enn nee kon AR 2 15 Removal of an Installed 1011GS Transducer using Low Pressure Retriever TOR ro YN IW UNOMNIS ONU AN 2 16 2 5 2 2 6 2 6 1 2 6 2 2 7 2 8 2 8 1 2 8 2 Section 3 3 3 1 3 2 3 3 3 4 3 4 1 3 4 2 9 4 3 Installation of a 1011GS Transducer using Low Pressure Retriever 2 17 Installation ad Servicing of High Pressure 1011GS Transducers For ANSI 900 and 1500H M 2 19 1011GS Transducer Components ANSI 900 and 1500 2 19 Figure 9 Transducer Componente sissies DY Y YA YDY YA 2 19 Reguired Tools for Installation of 1011GS Transducers into Gas Lines 2 20 Required Clearance Around Pipe reser aae deca FANON RWYDD Y FAR 2 20 Figure 10 Pipe Clearances ccccccccccccccccecceecceeccesceseceeeeeeeeeeeeeeeeeseeenseneees 2 20 Servicing the 1011GS Gas Transducers into using COSASCO High Pres sure Retriever Model RBSA sse 2 20 Removal of an Installed 1011GS Transducer using High Pressure Retriever FF ER SEF FEED NUN a LENS eines GRO REIS FFF HN AAN AIRE TT 2 21 Installation of a 1011GS Transducer using High Pressure Retriever 2 21 Service and Maintenance of 1011G Insert Transducers 2 22 Transducer Head Fouling 4 eeeeee esee eese eene eene NADD ADD DOD eee eee eene 2 22 General Maintenant a 2 22 Figure
10. 005 mA of nominal To calibrate a current output Iol or Io2 1 Set up the multimeter to read Amps then connect it to the supply and return terminals of the current output under test 2 Move the highlight to the port to be tested press the Right Arrow gt then press the Down Arrow to move the cursor to Trim amp 4mA 3 Press ENT This triggers a 4 00 mA pop up window The multimeter should now be reading 4 00 mA 4 If the multimeter reading does not match use the numeric keys to type in the multimeter reading 5 Press lt ENT gt to register setting This adjusts the meter s DAC digital to analog converter so that a 4mA output corresponds with 4mA on the multimeter 6 Re check the multimeter to make sure that it is now reading 4mA Voltage Output Trim Vol amp Vo2 Note Can be trimmed to within 0025 V of nominal To calibrate a voltage output Vol or Vo2 1 Set up the multimeter to read volts then connect it to the supply and return terminals of the voltage output under test 2 Move the highlight to the port to be tested press the lt Right Arrow gt then press the lt Down Arrow to move the cursor to Trim 2V 4 68 Centrovor RON Section 4 1010GNFM 3B 3 Press lt ENT gt This triggers a 2 00 Volts pop up window The multimeter should now be reading 2 00 Volts 4 If the multimeter reading does not match use the numeric keys to type in the multimeter reading 5 Press lt
11. If the displayed scaling is not suitable you can edit it by accessing the option list Note that this scaling applies to all flow rate data displayed on the flow display screen even if the units do not appear next to the data because there may not be room on the screen Therefore always keep this prefix in mind when you enter flow related data To select a different Flow Display Scale 1 Press the Right Arrow gt to access the Flow Display Scale option list 2 Move the cursor to the desired display scale 3 Press ENT to register selection 4 20 Centrovor RON Section 4 1010GNFM 3B 4 5 6 TOTAL VOLUME UNITS This menu cell allows you to select which units the meter uses for the flow total output If you select mass units the meter uses the computed gas specific gravity along with the indicated pressure and temperature to convert volumetric total to mass flow The default English Vol ume Units is Cubic Feet If this suits the application press the lt Down Arrow gt to bypass this menu cell To change the default setting 1 Press the lt Right Arrow gt to access the Total Volume Units option list 2 Use the lt Up or Down Arrow gt to move the cursor to the desired Total volume units 3 Press lt ENT gt to store selection 4 5 1 TOTALIZER SCALE After you select totalizer units the meter automatically computes a prefix to provide the best combination of capacity and resolution e g KCU FT HR The Tot
12. MENU to access the Meter Type screen Refer to the figure below Note that on the left hand column Meter Type is highlighted Press the Right Arrow This places a cursor gt next to Dual Path Flow Controlotron Dual Path Select Meter Type Meter Type gt Dual Path Flow Meter Facilities E 3 8 C Crrmoror RON Section 3 1010GNFM 3B 2 Press the lt Right Arrow gt again This selects Dual Path Flow menu Controlotron Dual Path Create Name Recall Enable amp Delete Site Channel Path Setup Gas Parameters Edit Install Meter Operation Adjust Flow Total Units Data Span Set Cal Stripchart Setup Datalogger Setup I O Data Control Diagnostic Data Dual Path Flow 3 Note that the first menu Channel Path Setup is highlighted Press the lt Right Arrow gt to access the Channel Path Setup menu Creating a New Site Setup See also paragraph 4 1 3 The Channel Path Setup section of this manual provides detailed instructions on how to use all the Channel Path Setup menu commands This section provides an example of how to use the Create Rename Site command to create a new site setup Always begin a new installa tion by issuing the Create Name Site command Although you do not need to enter a site name to create a new site setup you have to provide one to save the site setup or to identify the source of logged data In this example we will use SITE1 for
13. Pressing the lt 1 gt key will cause MinDamp to appear on the command line at the lower left hand corner of the screen The number listed to the right of the command code represents the exponent in the System 1010 exponential averaging routine where the larger the number the greater the digital averaging Pressing the lt gt key will increase the damping value Like wise pressing the lt gt key will decrease the damping value To exit this mode press the lt 0 gt key on the keypad Pressing the lt 2 gt key will bring up the MaxDamp command The function of this parameter is similar to the MinDamp command described above however the two parameters interact in the following manner The MinDamp value must not exceed the MaxDamp value therefore increasing the MinDamp value above the previous MaxDamp value will set both parameters to the same value In most cases it is preferred that both damping parameters be set to the same value however in cases where rapid response to changes in liquid sound velocity is required the two values may be set differently In this situation the meter will use the MaxDamp value when sound velocity is stable but then switch to a faster damping value limited by MinDamp when a significant change in sound velocity is perceived To exit this mode press the lt 0 gt key on the keypad Transit Time Adjustment Hot Key 3 Observe the short vertical marker at the beginning of the receive signal in t
14. Sites are stored Not Installed Response to an attempt to access a menu function that is not included Detection Fault Appears if the meter cannot complete an Initial Makeup It Press lt ENT gt means that the pipe and or gas conditions do not permit a re ceive signal that meets the flow detection standards The sys tem will not be able to operate Attempt to improve operating conditions by reinstalling the transducers at a different letter index or even at a different location on the pipe In addition switching from Reflect to Direct mount may solve the problem However operation may not be possible if there is poor gas or pipe wall sonic conductivity or extreme gas turbulence NOTICE If you receive a Detection Fault message it is strongly recommended that you contact Technical Service for further orientation Using the F4 Reset Seguence You may encounter an operating problem that blocks access to the Diagnostics Menu or the meter may operate erratically after exposure to a power transient or some other traumatic event These cases may reguire use of the F4 reset seguence to restore operation The F4 reset seguence operates on two levels The first F4 reset deletes all the data currently in Active Memory but leaves Datalogger data and all stored Site Setups intact This is the 4 62 Centrovor RON Section 4 1010GNFM 3B most desirable method since all you have to do to restore operation
15. The highlight moves to the 26 Correction field for point 1 Press the Right Arrow to enable numeric entry 4 35 Centrovor RON Section 4 1010GNFM 3B 7 Use the numeric keys to type the required correction for point 1 8 Press lt ENT gt The highlight returns to the Point field 9 Press the lt Right Arrow gt to enable numeric entry then type 2 for the second calibration point 10 Press lt ENT gt The cursor moves to the point 2 Indicated Rate field 11 Use the numeric keys to type a flow rate for point 2 The value entered here must be of a greater magnitude than the value entered for point 1 12 Press lt ENT gt The cursor moves to the Correction field 13 Press the lt Right Arrow gt to enable numeric entry 14 Use the numeric keys to type the required correction for point 2 Press lt ENT gt 15 Repeat this procedure for all required calibration points After entering the last Flow Calibration Point press the lt Right Arrow gt to exit MultiPoint calibration 4 7 THE STRIPCHART SETUP MENU This menu becomes available after picking a Meter Type and Path Use the Stripchart Setup menu to select a data category the type of scaling and the update interval for the on screen stripchart display You can also clear the stripchart screen THE STRIPCHART SETUP MENU STRUCTURE Stripchart Setup Select Data c fti Vio Vfo2 Vfab BSG Visc TEMP Vs Valc Vtrb Vsg Data Dis
16. csv extension which can be easily imported into MS EXCEL SITE Invokes a full site download for a single channel or multi path 1010 flowmeter SITE n Invokes a site download for channel n where n the Channel 1 2 3 4 etc DP n Commands the flowmeter to download the digitized receive signal data for Channel or Path n CLRTOT Clears the Totalizer for a single channel or multi path 1010 flowmeter CLRTOT n Clears the Totalizer for Channel n of a multi channel flowmeter Lf on Turns on the Line Feed at the end of any text string sent by the flowmeter Lf off Turns off the Line Feed at the end of any text string sent by the flowmeter Provides a list of available Terminal Mode meter commands A 7 Cntrovorron Appendix 1010GNFM 3B Transfer of Information from a 1010 1020 Flowmeter to the PC With HyperTerminal active 1 Point to Transfers and click 2 Select Capture Text 3 Select desired drive path or directory enter a file name and click the Start button 4 Use the following conventions for data file names For site data or Waveshape data filename txt For Datalogger data filename csu 5 On PC type the proper command for the data desired Logger Site or DP amp Enter 6 The data should begin streaming on the HyperTerminal screen 7 Wait for EOT End OF Transmission to be displayed 8 Close the file by pointin
17. late flow total data long enough to average out any differences due to flow fluctuation between the two meter locations Compare outputs of the two totalizers to determine percentage in crease or decrease that is necessary to produce the best average correlation between System 1010 and the reference standard 4 32 Centrovor RON Section 4 1010GNFM 3B Data Span Set Cal Menu Calibration Section Data Span Set Cal c Calibrate Flowrate c Intrinsic Kc XXXX Flow S Calib Table 1 gt Index Variable c f V Viscosity cS Viscosity cP S G Valc Vaer Temp1 Reynolds Pressure Aux Calib Table 1 gt gt New Point gt f Cal Index Value PosFlow Corr afi NegFlow Corr Accept Clear Accept Pt Clear Pt Table Active 1 c Clear Table 1 c Selecting the Kc Factor When the Kc menu cell is selected the meter imposes this 6 slope adjustment of its rate output Output data is zeroed and corrected for the Reynolds number flow profile compen sated however in addition a percent change in the rate output is imposed based on the data entered in this cell The number entered by the user is evaluated into a slope correction factor by dividing it by 100 and algebraically adding it to 1 The resulting factor is used as a multi plier on the rate register of the instrument Thus an entry of 396 will multiply the rate regis ter by 0 97 for example To calculate K
18. 2 Operate Trim 4mA Operate Trim 4mA Operate Trim 2V Operate Trim 2V Operate Trim 1KHz Operate Trim 1 KHz RTD Calibrate RTD 1 RTD 2 us oo du User Cal Factory Clock Set Date Time RS 232 Setup e e e c c e e e 5 Baud Rate Parity Data Bits Line Feed Network ID Rts Key Time Backlight On 30 sec 1 min 2 min 3 min 5 min 10 min System Info Version Reset Date Time Op System P N Checksum Code System Time 5 11 CNrmorornon Appendix 1010GNFM 3B APPENDIX A SITE SETUP CONSIDERATIONS FOR 1010 1020N BLIND SYSTEMS Controlotron offers an economical blind 1010 1020 NEMA system without a local keypad and graphic display screen This supplement describes the hardware and software reguirements for programming these models Site setup for a blind unit reguires a PC connected to the RS 232 serial port These models include a serial interface cable for this purpose The serial interface cable includes 9 pin and 25 pin connectors to accommodate both types of IBM compatible serial ports A PC communication program such as Terminal Windows 3 x or HyperTerminal Win dows 95 98 NT 2000 XPTM serves as the data entry interface These programs reproduce the menu screens that would appear on the system s graphic screen In fact the example screens in this manual are actual HyperTerminal screen captures
19. 2 067 2 469 3 068 3 548 4 026 6 065 7 11 938 13 124 15 000 16 876 0 1139 0 1339 0 140 0 1459 0 1549 0 2039 0 2169 0 2269 0 2379 0 2809 0 0 406 0 438 500 0 562 11 626 12 814 14 688 16 500 18 376 2 NON STAN DARD CARBON 11 376 12 500 14 16 126 17 938 11 064 12 126 15 688 17 438 0D 0 750 20 000 24 000 24 000 10 750 11 814 15 250 17 000 I D 10 192 19 375 23 375 22 126 Wall 0 279 0 312 0 312 0 937 The above sizes are produced by pipe mills but dimensions do not conform to any regular stan dard or schedule 10 126 1 312 11 188 1 406 12 814 1 593 14 438 1 781 16 064 1 968 17 750 2 125 These materials are generally available in Schedules 40 and 80 only Wall thickness identical with thickness of Standard Weight pipe Wall Thickness of Schedule 5S amp 10S does not permit threading in Wall Thickness identical with thickness of Extra Heavy pipe These do not conform to American Standard B36 10 accordance with the American Standard for Pipe Threads ASA No B2 1 PIPE WEIGHT FORMULA FOR STEEL PIPE Ibs per foot 10 68 D t t where D Outside Diameter and t Wall Thickness ONTROLOTRO N Controlotron Corporation 155 Plant Avenue Hauppauge New York 11788 3801 Tel 1 631 231 3600 Toll Free
20. 3 5 N NEGFLOW 4 18 NETFLOW 4 18 NetworkID 4 73 Assigning ID Number 4 73 RST Key Time 4 74 New Site Setup Creating 3 9 NOTOT 4 18 Numeric Entry 3 6 O Operation Adjust Menu 4 15 Menu Structure 4 16 Operation Adjust 5 8 Outputting Datalogger 4 66 Index 5 ONTROLOTRON Index 1010GNFM 3B P Pgen 4 25 Pgen Pulse Output Pgen Wiring 4 45 Pgen Wiring Diagrams 4 26 Parity 4 72 Part Numbers Gas Spool 2 1 Password Entry Option 4 4 Pgen Output Trim Pgen 1 amp Pgen 2 4 69 POSFLOW 4 18 Power Failure 1 1 Power Supply Wiring 2 24 Preliminary Setup Procedures 1 1 Pressure Temperature Index Array 4 11 Print Site Setup 5 11 PSIA 4 7 R Recall Site Command 4 3 Recall Site Setup 4 3 Relay Option List 4 46 Relay Setup 4 43 4 46 Assigning Relay Functions 4 46 Resultant Data 3 8 Reynolds Number 4 8 Compensation Factors 5 5 RS 232 Setup Menu 4 71 Baud Rate 4 72 Parity 4 72 RTD Calibrate Menu 4 69 Calibration By Data Entry 4 70 Entering Current RTD Temperature 4 70 RTS Key Time 4 74 Setting RTS Key Time 4 74 S Safety Considerations 1 1 Save and Recall Data Sites 4 3 Save Rename Site Command 4 5 Scrollable Option List 3 5 Selecting Channel 3 4 3 7 4 2 Data Options 4 40 Datalogger Data Items 4 40 Datalogger Event Items 4 41 Deselecting Selecting 4 41 Meter Type 3 8 Memory Mode 4 17 Path 4 14 Time Average 4 16 Zero Flow Adjust Menu 4 15 Serial Data Port see also RS 232 4
21. 30 729 37 631 44 6363 51 731 58 8988 66 121 cv dens grid 90 4 2408 10 4686 16 8138 23 2712 29 8337 36 4927 43 2375 50 0554 56 9319 63 8507 cv z grid 0 0 9825 0 9571 0 9318 0 9066 0 8817 0 8575 0 8341 0 8119 0 7913 0 7729 cv z grid 10 9842 0 9615 0 9389 0 9166 0 8947 0 8735 0 8531 0 8338 0 816 0 7999 cv z grid 20 9858 0 9654 0 9452 0 9254 0 9061 0 8874 0 8696 0 8528 0 8372 0 8232 cv z grid 30 9872 0 9689 0 9508 0 9332 0 9161 0 8996 0 8839 0 8692 0 8556 0 8434 cv z grid 40 9884 0 972 0 9558 0 9401 0 9249 0 9104 0 8966 0 8837 0 8718 0 861 cv z grid 50 9896 0 9747 0 9603 0 9463 0 9328 0 9199 0 9077 0 8964 0 886 0 8766 cv z grid 60 9906 0 9772 0 9643 0 9518 0 9398 0 9284 0 9176 0 9077 0 8986 0 8904 cv z grid 70 9915 0 9795 0 9679 0 9567 0 946 0 936 0 9265 0 9177 0 9098 0 9026 cv z grid 80 9923 0 9815 0 9711 0 9612 0 9517 0 9428 0 9344 0 9268 0 9198 0 9136 cv z grid 90 9931 0 9834 0 9741 0 9652 0 9568 0 9489 0 9416 0 9348 0 9288 0 9234 ah ab ab ab a gt UI UT oeoeooooooo 4 12 Section 4 Qoo RON 1010GNFM 3B 4 3 THE EDIT INSTALL METER MENU Use this menu after creating a new site setup in the Channel Path Setup menu The Edit Install Meter menu allows you to modify the spool and transducer parameters if necessary and then complete the install process After this step is successfully completed the meter will then be actively measuring the gas flow within the spool section A description of the Edit Ins
22. ANSI class then the transducers must be installed at the correct rotational position to guarantee proper beam alignment Refer to transducer alignment diagram for proper positioning of these transducers PROPER ALIGNMENT FOR LOW PRESSURE TRANSDUCER ALIGNMENT MARK PROPER ALIGNMENT FOR HIGH PRESSURE TRANSDUCER ALIGNMENT MARK FIGURE 8 TRANSDUCER ALIGNMENT Although each transducer in a pair is identical to one another it is always good practice to install the transducer with the A after the serial number into the UPSTREAM transducer port If transducers are to be removed for maintenance then record the associated transducer port or path into which each transducer set is installed prior to removal Re installing the transducers into the same port from which they were retrieved will minimize any possibility of calibration shift 2 15 Section 2 Conrorornon 1010GNFM 3B Remoual of an Installed 1011GS Transducer using Low Pressure Retriever NOTE This operation reguires a minimum of two people to safely support the re ceiver body while connecting the retriever rod to the transducer First record the transducer serial number and associated port location for each tran
23. Cg tC RP NRR 5 2 Data Dr a arc P Gemenaane 5 2 5 3 Flow CORTE NOG F EA ER DH MXN END 5 2 5 3 1 Low Flow ates aono didnt en iei inn Ge I OO O O YI RR FFA EU FR D RR PE ME 5 2 5 3 2 Flow Data Scatter And Damping e eeeeeee eese eene eene eene eene eee ee eese eee 5 3 vi C Crrmoror RON INDEX Table Of Contents 1010GNFM 3B System 1010 Damping and Slewing Controls eessssss 5 3 Time Average ccccccsessssssssccssccsncnsscnssanscnsccacaescesccesseesssecsecsseeseeceeseeeecesesscess 5 3 WERE e M 5 3 5 3 3 Notes On Fluid Conditions ciii tione eee Ol AG ABAD ACA SERA MIDI EN RaNIUNME 5 3 5 3 4 Erroneous Fluid Parameter Specification eese eee eee enne 5 3 5 3 5 a du n FFF Oe 4 IH WN TY absenin 5 3 5 3 6 dsl uoo Mari au i GY NG OO 5 4 5 4 Overview Of System 1010GN Memory Resources 5 5 4 Active Memory YN Y FER REF tara dig dE EN AERONA AP 5 4 Site Storage Memory cccccccccccccccescesececeeeeceseeeeceeceseeseeeeseseeessenseeteesteerteees 5 4 l atalogcer Memory x iooseeseeeciee ern secs rtr rH e ye Pea CYNT YN FF Fy o 5 4 5 5 Reterence Tables 2e _ Nt AO RIF DI cR Un In BRI DU Ra cU D PH A E EULEME 5 5 System 1010 Reynolds Compensation Factors eeeeeeeeeeenen 5 5 Terminology Chart eese nennen nnn EN HEN END EN ND ES 5 6 5 6 The Du
24. ENT gt to register setting This adjusts the meter s DAC digital to analog converter so that a 2 00 Volts output corresponds with 2 00 Volts on the multimeter 6 Re check the multimeter to make sure that it is now reading 2 00 Volts Pgen Output Trim Pgen 1 amp Pgen 2 Note Can be trimmed to within 1 25 Hz of nominal To calibrate a pulse rate output Pgen1 or Pgen2 1 Connect a frequency counter to the supply and return terminals of the pulse rate output under test 2 Move the highlight to the port to be tested press the lt Right Arrow gt then press the lt Down Arrow gt to move the cursor to Trim 1kHz 3 Press lt ENT gt This triggers a 1 kHz pop up window The frequency counter should now be reading 1 kHz 4 If the frequency counter reading does not match use the numeric keys to type in the fre guency counter reading 5 Press lt ENT gt to register setting This adjusts the meter s DAC digital to analog con verter so that a 1 kHz output corresponds with 1 kHz on the frequency counter 6 Re check the frequency counter to make sure that it is now reading 1 kHz 4 11 5 THE RTD CALIBRATE MENU optional The RTD Calibrate Menu appears on all 1010N models Use this menu to calibrate the 991T or 1011TN RTD Temperature Sensors to an external standard It is important to note that Con trolotron RTD temperature sensors are factory calibrated for high accuracy We recommend that before deciding to perform th
25. EVENTS System 1010 offers event based data logging that operates concurrently with time interval based data logging The event based function generates a Datalogger report upon the trigger ing of any of the alarms This is useful for recording transient alarms e g a gas interface or a short turbulence alert Note that an Alarm Event report will be generated immediately after the transition from a non alarm to an alarm event The reverse situation alarm state to non alarm state does not trigger the event based Datalogger Event based Datalogger messages conserve memory However if you use this feature to monitor a level such as Flow Alarm set the alarm threshold high enough to avoid repetitive trigger ing You must select Site ID Name and Time to time stamp the alarm events Note that on the Datalogger report a represents a reserved letter code space inactive alarm and a letter code represents an active alarm To select Datalogger Event items 1 Press the Right Arrow gt to access the Datalogger Events option list 2 Move the cursor to a desired item then press ENT to select it Note that a plus sign appears before the item To deselect Datalogger Events 1 Move the cursor to the item then press CLR Note that this removes the plus sign from the item 2 After selecting all desired items press the lt Left Arrow gt to leave the Datalogger Events option list 4 8 5 DISPLAY DATAL
26. HEX STUFFING NUT aN RETRIEVER CLAMPASSEMBLY STUFFING BOX RECIEVER BODY VALVE THREADED COLLAR CI TRANSDUCERADAPTER 1 2 NPT LOCKING NUT FIGURE 6 RETRIEVER ASSEMBLY 2 13 C Crrmoror RON Section 2 1010GNFM 3B When the 1011GS transducer is being removed or inserted into the pipe the gas seal is formed at the top of the receiver body by means of a sealing gland located at the threaded end of the reducer This sealing gland consists of a Stuffing Box 1 1 2 inch Hex Stuffing Nut and a 1 inch Hex Locking Nut refer to Figure 6 The 1 1 2 Hex Stuffing Nut forms the seal against the transducer Retrieval Rod through the compression of several Teflon chevron washers lo cated within the Stuffing Box The 1 Hex Locking Nut uses a split ferrule which does not seal against the rod but simply holds the rod in place against the gas pressure This assembly is permanently mated to a threaded service valve which includes a rotating collar and O ring seal for a gas tight connection to the acme threads of the transducer access fitting Once the retriever rod is secured to the transducer and receiver body sealed on the transducer access fitting then the COSASCO retriever can be used to remove or insert the transducer through the service valve Reguired Clearances Around Pipe Refer to the drawing and table below for the clearances reguired to install and retrieve the flow transducer from the gas line This clearance height includes the retriev
27. Installation Drawing 1010N 7 7 Sheet 3 of 3 Ultra Performance Flowmeters SIGNAL FUNCTION PG1 PRIMARY FREQUENCY OUTPUT OPEN COLLECTOR PG2 PRIMARY FREQUENCY OUTPUT TTL PG3 QUADRATURE FREQUENCY OUTPUT OPEN COLLECTOR PG4 QUADRATURE FREQUENCY OUTPUT TTL 4 25 NOTES Digitally Synthesized Pulse Waveform Section 4 C Crrmoror RON 1010GNFM 3B PGEN Wiring Diagram The unit must be wired as shown below before assigning PGEN output pulses 1010N 1 MAIN BOARD 5V DPGEN 2 02 2 1010N 7K 7K2 OR 7K3 0 CONNECTION BOARD TB2 12 DPGEN 2 22 TTL PGEN SIGNAL TTL LOGIC QUADRATURE PHASE TB2 4 GND VO2 GROUND TB2 11 DPGEN 1 22 5V DPGEN 2 94 2 MN SEE TABLE 4 OPEN COLLECTOR QUADRATURE PHASE TB2 4 GND OC PGEN SIGNAL GROUND VO2 EI TTL CMOS DPGEN 1 O1 1 a e NOTES PG F TB210 DPGEN 2 01 TTL PGEN SIGNAL TTL LOGIC REFERENCE PHASE 09 ata GND GROUND _ PG o 82 09 DPGEN 1 21 SEE TABLE OPEN COLLECTOR REFERENCE PHASE OC PGEN SIGNAL o 1822 GND GROUND VO1 1 TB2 9 amp TB2 11 are Open Collector Outputs that require external pull up resistors for operation See table on next page for External Supply Voltage and suggested resistor value and ratings Maximum current into the transistor is 100mA Maximum
28. Once the serial interface is estab lished the site setup procedure for blind and graphic display systems are identical You could choose to program a graphic display system using a PC and a communications program How ever note that for models with a local display screen the serial interface cable is an option NOTE You can use a DOS based communications program also Make sure that your PC is loading the ANSI SYS driver via your Config sys file Set the program s RS 232 parameters to match those of the flowmeter see HyperTerminal ex ample screen on next page NOTE Many newer Laptop PC s are not equipped with serial ports having USB ports only These PC s will require a USB RS 232 adaptor that can be purchased commercially Not all of these adaptors are suitable Controlotron has found the best performance is achieved with the adaptor from Radio Shack Partt 26 183 THE RS 232 INTERFACE CABLE The physical connection between the flow computer and your PC is accomplished using a serial interface cable part number 1015CPC N The schematic below shows the configuration of the cable The wire ends for the flow computer termination are tinned for easy insertion into TB1 on the flow computer Each wire is labeled to identify the correct terminal pin on TBI In addition both connectors have their CTS pin shorted to the RTS pin pins 4 5 on 25 pin connector and pins 7 8 on 9 pin connector This eliminates the need for hardware ha
29. Voltage is 36Vdc CAUTION Negative voltages with respect ground will permanently damage the transistors NO outputs TO END USER EOUIPMENT 5 36VDC 15 20mA NOMINAL CURRENT CONSUMPTION TO END USER EOUIPMENT TO END USER EOUIPMENT 5 36VDC 15 20mA NOMINAL CURRENT CONSUMPTION TO END USER EOUIPMENT TB2 10 amp TB2 12 are TTL CMOS compatible No pullup resistor is reguired CAUTION Application of any external voltage even via a resistor could permanently damage this circuit 1010N 7K 7K2 or 7K3 I O MODULES WITH ULTRA PRECISION FLOWMETERS OPEN COLLECTOR USER RESISTOR RECOMMENDATIONS USER SUPPLY VOLTAGE Vdc EXTERNAL R1 OR R2 Ohms CURRENT DRAW EXPECTED mA RECOMMENDED RESISTOR WATTAGE WATTS 5 270 18 5 1 2 9 510 17 6 1 2 12 680 1 2 18 1000 3 4 1500 16 1 1800 15 5 1 1 4 2400 15 4 26 1 1 4 Centrovor RON Section 4 1010GNFM 3B FOR POSITIVE FLOW PG3 and PG4 LAGS PG1 and PG2 by 90 a REFERENCE PG1 or PG2 QUADRATURE LAGS a FOR POSITIVE FLOW PG3 or PG4 FOR NEGATIVE FLOW PG3 and PG4 LEADS PG1 and PG2 by 90 x REFERENCE PG1 or PG2 E QUADRATURE LEADS 2 FOR NEGATIVE FLOW PG3 or PG4 To change the default PGEN settings From the Span Data menu presi From the PGEN P Unit Volume menu cell prede to activate the numeric entry Use the nume
30. Zero Crossover adjustment use or to move crossover marker 5 HiSet Signal envelope threshold level use or to move threshold 6 LoSet Signal envelope threshold level use or to move threshold lt 7 gt MaskSet Leading edge masking functions use or to alter number of samples masked lt 8 gt Hold Set Set this number higher if intermittant mis registration occurs lt 0 gt Exits the command line lt gt Toggle graph between receive waveform and envelope waveform lt F1 gt and lt gt Makeup Dumps the digitized waveform data over the RS232 port You must first leave the Graph Screen mode before invoking this command The Test Facility Makeup routine allows you to command the meter to re acquire the operat ing parameters established during the Initial Makeup routine invoked by the Install Com pleted command see Pick Install Xdcr 4 10 8 TROUBLESHOOTING TIPS The System 1010 has highly reliable circuitry and will provide trouble free operation within specified environments Even a well crafted precision instrument can fail if exposed to ex treme temperature or vibration conditions during service storage or transportation The Diagnostic menu shows how the system interprets a problem The test functions and alarm 4 61 Coentrovor RON Section 4 1010GNFM 3B indicators identify hidden problems automatically If a problem
31. Zero Flow Adjust Actual Zero Corrects zero offset ZeroClr 4 13 Clears zero offset correction C Crrmoror RON Section 4 1010GNFM 3B 4 3 1 BsLOQ KOES OF OM ESAE DP V S TT To select a path 1 Press the lt Right Arrow gt to access the Install Path option list 2 Use the lt Up or Down Arrow gt to move the cursor to desired Path 1 or 2 3 Press lt ENT gt to store your selection 4 3 2 00D MM CU i DES 1010 FR DS ROM te Spool ID Path Length Axial Off set and Fixed Time uSecs The Spool parameters shown in the menu screen represent the default values for the stan dard design of that particular size These parameters should not be altered unless spe cial instruction is provided with the delivered metering spool section 4 3 3 Bs LO MOM UTOR EROS V PR OO 8 4 TOM WE DJ Use the Install Complete menu cell to inform the flow computer that you have connected the transducer cables to the selected metering spool and are ready to start operation To start the Install Complete routine for an original installation 1 Press the Right Arrow to access the option list 2 Move the cursor down to Install CAUTION DO NOT PRESS ENT AT THIS TIME UNLESS THE TRANSDUCER CABLES ARE CONNECTED 3 Press ENT to complete the Install process Immediately after you press ENT the flow computer starts an internal process called an Initial Makeup The current Initial Makeup activity for e
32. a span be tween 10 CF M and 30 CF M spans the Vfab output from 0 CF M to 30 CF M Vs Spanned gas sonic velocity Vs is the sonic velocity in meters per second m s of the flowing gas The min and max Vs entries establish the Vs span Max Vs m s defines 10096 of span The Min Vs m s defines 0 of span Vsg spanned gas Vsg 1s the inferred operating specific gravity of the gas The min and max Vsg entries establish the Vsg span Max Vsg defines specific gravity 10096 of span and Min Vsg defines 026 span Maximum span values represent 10096 of span Current output of 20 mA Voltage output of 10 Vdc Pulse output of 5000 Hz Minimum span values represent 096 of span Current output of 4 mA Voltage output of 0 Vdc Pulse output of 0 Hz PGEN The PGEN P Unit Volume menu cell entry controls a digital output pulse function and is available in Custody Transfer units only designated by a C or U in their part number It allows the assigning of PGEN digital signal pulses per unit of volume For example 1000 output pulses per cubic foot of gas The default PGEN value is configured to provide a 5000 Hz output frequency at a flow velocity of 100 ft sec 30 meters sec NOTE The unit of volume is determined by the Volume Units initially selected from the Total Volume Units menu cell option list refer to paragraph 4 6 6 Custody Transfer System 1010GUDN Expanded 1010N 7 I O Module
33. code or n degrees Beam Mode D Direct C Chordal R Reflect Spool Type Blank Straight Pipe P Profiler Pipe Diameter F Flange Size in Inches DIN Size if preceded by M Pipe Material CS Carbon Steel SS Stainless Steel Flange Class 150 300 600 900 1500 unless DIN Flange Drawing and Specification Code Specification Code if Special r0 mmoou 2 1 4 PRE INSTALLATION CHECKLIST All 1013G Insert Gas Spools are assembled with the final transducers and mated to the selected flow meter electronic FDC prior to performing a dry calibration using nitrogen gas The FDC is pre programmed with the installation and calibration parameters specific to this gas spool therefore the installer should verify that the FDC serial number matches the FDC serial number indicated on the Meter Body nameplate Perform the following checklist before installing the 1013G Insert Gas Spool into the line Step 1 Verify that the line operating conditions flow velocity pressure temperature range and line MAOP are within the limits specified on the meter s nameplate Step 2 Verify that the flow meter electronics FDC is properly paired with the serial number listed on the spool nameplate Step 3 Confirm that sufficient clearances exist around the designated installation location to accommodate the servicing removal and installation of the ultrasonic transducers 2 2 Centrovor RON Section 2 1010GNFM 3B us
34. controls the amount of data the meter averages to obtain a zero level 44 THE OPERATION ADJUST MENU This menu becomes available after picking a meter type and measurement channel We recommend that you use it after the transducers are installed and operating to fine tune the meter s output characteristics Each application presents different data display and output requirements due to unique pipe and gas conditions Use the Operation Adjust menu to match meter operation to the applica tion requirement You can set damping controls for the primary flow rate output You can define a Deadband usually a very low flow rate below which the flow output will be forced to zero You can also select the meter response to a continuous Fault condition 4 15 C Crrmoror RON Section 4 1010GNFM 3B Use this menu cell to select either Controlotron Dual Path SITE1 Use this menu cell to SmartSlew or Time Determine Fault Memory Delay select meter response Average output to a fault condition damping Damping Contro Smart Slew Fault drops outputs to Deadband Control 0 000 zero Memory retains Memory Fault Set Memo Memory Delay sec 120 last valid reading for duration of Memory Delay Use this menu cell to enter a flow rate deadband threshold Flow rates below this Use this menu cell to enter level will be reported the duration in sec that you as zero flow want the meter to maintain its last reading for
35. display screen This com mand is effective only after a successful install You can set the report to scroll on the screen with or without line wrap Selecting line wrap forces a line feed after approximately 40 char acters In addition you have to enable datalogging and then select items in the Datalogger Setup menu Note that this command transmits the data from both channels To send Datalogger contents to the display screen 1 Press the lt Right Arrow gt to access the Display Datalogger option list 4 65 Centrovor RON Section 4 1010GNFM 3B 2 Use the lt Up or Down Arrows gt to scroll cursor to either Line Wrap or No Line Wrap 3 Press lt ENT gt to view Datalogger contents 4 Press lt MENU gt key to return to Datalogger Control Output Datalogger This menu cell allows you to send the Datalogger contents to an external device usually a computer or printer via the meter s RS 232 Serial I O port This command is effective only after a successful install In addition you have to enable datalogging and select data items in the Datalogger Setup menu Note This command sends the data collected by both channels of a dual channel system Therefore you should include Site ID current site setup name Date and Time in your report so that you can identify the source of each report The meter interfaces with most serial printers or personal computers Controlotron offers the model 996P portable serial printer
36. during a fault condition The hidden cell only appears if you select Memory Mode OPERATION ADJUST MENU STRUCTURE Operation Adjust gt 1i Damping Control gt Smart Slew x numeric selection Time Average xx x numeric entry Deadband Control c x xx numeric entry f Memory Fault Set c Memory Fault Memory Delay sec c xxx numeric entry hidden in Fault Mode Default 4 4 1 DAMPING CONTROL System 1010 provides two different data output filter types SmartSlew and Time Average SmartSlew provides the best combination of data smoothing and quick response to sudden rate changes It performs data scatter damping during steady flow periods while maintaining the ability to respond instantaneously to changing flow rates SmartSlew values range from 1 to 9 The default is 6 Pick a higher number to slow meter response to a rate change Time Average allows you to select a standard output delay You enter a value in seconds which sets the time it takes the meter to respond to a rate change The default is 10 seconds You can enter any amount of time up to 60 seconds maximum To edit the default SmartSlew setting 1 Press the lt Right Arrow gt three times to access the SmartSlew option list 2 Scroll the numeric list to the desired choice 3 Press lt ENT gt to register the new value To select Time Average Press the lt Right Arrow gt to access the Damping Control opti
37. estimated mini mum since data compression is employed for improved storage efficiency Clear Datalogger If you use the Datalogger in its default mode eventually you will use all the memory available for Datalogger storage When this occurs you will not be able to log more data until you free up the memory The Clear Datalogger command erases ALL stored Datalogger data There fore you should evaluate the currently stored data and print any valuable information before using this command Note Saved Sites also consume datalogger RAM To clear Datalogger Data Memory 1 Press the Right Arrow to access the Clear Datalogger option list 2 Press the Up or Down Arrows to move the cursor to Yes 3 Press ENT to clear the memory 4 11 3 THE MEMORY CONTROL MENU Memory Control is a reference menu that shows the amount of bytes of data memory left The data memory capacity depends on the number and complexity of the site setups stored in memory and the size of the current datalogger file Capacity is also affected by the RAM option with which your 1010 is equipped with either 900k expanded or 170k standard RAM Press the Right Arrow to view the amount of memory bytes available MEMORY CONTROL MENU Du cL T Data Memory Lett gt a OK characters available for Datalogger and site Memory Map d storage When the Datalogger is enabled for circular mode the meter alocates all of memory except for two conventional empty sites worth
38. for datalogger use Memory Map Selecting YES for this item enables a snapshot display of current memory usage In this display the asterisk indicates a used block a space indicates a free block while a dash character indicates unused filler Defragment gt 4 67 Centrovor RON Section 4 1010GNFM 3B Defragment Selecting YES for this item consolidates memory data blocks into contiguous storage collapsing the filler regions You may be able to use an additional block for site or datalogger storage as a result Use this command if you seem to be out of memory even though the Data Memory Left item indicates free capacity 4 11 4 THE ANALOG OUTPUT TRIM MENU Analog Output Trim allows you to fine tune the meter s analog voltage and current outputs using a multimeter connected to the output under test In addition you can use a freguency counter to fine tune the meter s pulse rate output NOTE The current voltage and Pgen trimming will be limited by the 12 bit resolu tion of the meter s D A Convertor DAC Press the lt Right Arrow gt to access the Analog Output Trim menu ANALOG OUTPUT TRIM MENU STRUCTURE Analog Output Trim lo1 102 gt o Te Trim 4mA c Indicated mA x xx c Vo1 Vo2 A Operate Trim Q 2V c Indicated V x xx c Pgen1 amp 2 c 9 re Trim 1kHz Indicated Hz xxxx Current Output Trim Io1 amp Io2 Note Can be trimmed to within
39. maximize Datalogger storage This disables back scrolling of data logger reports Use this menu cell to Controlotron Dual Path SITE1 pick a destination for Datalogger reports EAGAR EIET E GE eu Use this menu cell to select a logging Use this menu cell to Datalogger Data interval select items for Log Time Interval Datalogger Events Datalogger reports Display Datalogger Use this menu cell to select real time Datalogger triggers Use this menu cell to send Datalogger reports to selected a destination and pick a line wrap mode 4 8 1 DATALOGGER MODE The Datalogger Mode option list allows you to disable Datalogger transmit reports to an external target via RS 232 port or store selected data for later display The default setting is Off After enabling the Datalogger select a data format before generating a report 4 38 Section 4 Centrovor RON 1010GNFM 3B To select a Datalogger Mode 1 2 3 Press the lt Right Arrow gt to access the Datalogger Mode option list Press lt Up or Down Arrow gt to move the cursor to the desired mode Press lt ENT gt to store the selection THE DATALOGGER SETUP MENU STRUCTURE Datalogger Setup gt Datalogger Mode c Off Memory RS 232 Output Datalogger Data gt None Site Id Date Time Path Flow Flow Average Flow Raw Flow Total Path Vs Vs Path Valc Valc Vtrb S G Base S G Path Alarm
40. port into which the transducer is to be inserted see installation notes above Step 2 Locate the alignment screw on the transducer if applicable When angled head transducers are installed the alignment screw for the upstream transducer should be facing downstream along the axis of the pipe and the alignment screw for the downstream transducer should be facing upstream see Figure 3 below x FLOW u FIGURE 3 TRANSDUCER ALIGNMENT Step 3 Remove the protective plastic cap from the transducer head and carefully insert the transducer with the supplied flange gasket into the transducer port Rotate the transducer to the desired position see Step 2 above then secure with the supplied flange bolts and nuts using an appropriate tightening torque Step 4 Install Teflon tape around the NPT conduit adapter then connect the appropriate F connector transducer cable paying attention to the path or channel ff and upstream downstream orientation Install the cable gland over the NPT conduit adapter and hand tighten 2 6 Centrovor RON Section 2 1010GNFM 3B SPECIAL NOTE FOR LINES WITH CATHODIC PROTECTION All 1011G transducer electronics signal and return lines are electrically isolated from the metal body of the transducer to a minimum resistance of 10 Mega Ohms
41. practical application is to set the time average damping so that the meter maintains a smooth output when it is installed downstream from devices e g a positive displacement pump that may cause regular surges in the fluid flow SmartSlew is a digital signal processing method that generates a variable time constant based on the real time assessment of collected data When the flow data exhibits a steady trend SmartSlew extends the time constant resulting in very smooth data output How ever SmartSlew instantaneously reduces the time constant whenever the trend of flow changes even for a short duration This permits the flow output to guickly follow the slewing of actual flow SmartSlew M thus provides excellent data without sacrificing the fast response reguired for precise flow control Feel free to experiment with time average damping and slewing factors to discover which settings optimize the collected data With SmartSlew enabled you can create very smooth output graphs without losing the ability to respond to fast flow transients that may be undetectable with the fixed time average filter enabled 5 3 3 NOTES ON FLUID CONDITIONS Successful transit time flow measurement depends on sonic transmit signals traveling through the fluid and arriving at the receive transducer without excessive attenuation Receive sig nals can be scattered by fluids carrying dispersed particulate matter either of a solid non homogeneous or gaseo
42. presented as relay closures as either Mercury Wetted Form 1A or Dry Reed Form C relays e Analog inputs when provided are in the form of 4 20 mA non isolated inputs e_ The meter also has four non isolated totalizer command lines providing Totalizer Clear and Totalizer Hold NoTot functionality 1010N 7 Expanded I O Module Option The Expanded I O Module Option provides all of the above plus the following outputs e The four signals that drive the pulse generator outputs Pgen 1 and Pgen2 and voltage outputs Vol and Vo2 of the meter create four current outputs Aux Iol Aux Io2 Aux Io3 and Aux Io4 see diagram on next page e By spanning and assigning a system variable to 0 10 volt Vol and Vo2 or 0 5000 Hz pulse output Pgen1 and Pgen2 the module simultaneously outputs these signals to the Expanded I O Module Option Aux outputs For a 2 Channel meter the program ming assignments are as follows TYPICAL 2 CHANNEL METER EXPANDED I O OPTION CONNECTIONS CHANNEL SIGNAL METER MENU DISPLAY CH1 Pgen1 Vo1 Vo1 Pgen1 CH2 Pgen2 Vo1 Vo2 Pgen1 e Note that the four Aux Io outputs are externally powered 2 May 2002 Manual Addendum 5 NTROLOTRON 1010FMA 14 EXPANDED I O MODULE OPTION PROGRAMMING The diagram below illustrates the Expanded I O Module Option programming for a Single Channel meter with a 1010N 7 Expanded I O Module FLOW COMPUTER INTERNAL OUTPUT CONNECTIONS TERMINAL STRIP gt lo1
43. refer to Figure 8 above Grease the top portion of the transducer machine threads then install and tighten the transducer LOCKNUT Next thoroughly grease the acme threads on the access fitting and install the access fitting cap Install Teflon tape around the NPT conduit adapter then connect the appropriate F connector transducer cable paying attention to the path or channel and upstream downstream orientation Install the cable gland over the NPT conduit adapter and hand tighten 2 18 Centrovor RON Section 2 1010GNFM 3B 2 5 2 INSTALLATION AND SERVICING OF HIGH PRESSURE 1011GS TRANS DUCERS For ANSI 900 and 1500 1011GS Transducer Components ANSI 900 and 1500 The 1011GS low pressure insert transducer and mounting kit consists of the following components refer to diagram below O 2 Transducer Access Fitting 2 Welded Transducer Element with O Ring gas seals 2 Transducer Flange Gaskets Spiral wound Flextallic style LS 2 NPT Conduit Adapter 2 Connector Adapter 2 Hex Lock Plate 2 Access Fitting Cap E DI EI LI oO E LI Flange Bolts and Nuts suitable quantity for 1 1 2 flange of indicated pressure rating Q EExe CABLE GLAND ADAPTER F CONNECTOR ACCESS FITTING CAP LX HEXLOCK PLATE CONNECTOR ADAPTER Y 1 2 NPT CONDUITADAPTER 1011GS SERIES TRANSDUCER ACCESS FITTING A FIGURE 9 TRANSDUCER COMPONENTS 2 19 C Crrmoror RON Section 2 1010GNFM
44. specified gas composition and would be indicated in the documentation provided with each meter If a new table or an updated table is required fol low the AGA8 table generation and installation instructions below 4 9 C ONTROLOTRON Section 4 1010GNFM 3B NOTE Table values are installed into the meter using a facility providing direct ac cess to many system variables without error handling therefore care should be exercised during the formatting of this table prior to downloading to the meter When generating an AGAS lookup table follow these guidelines refer to Example 1 e_ The table values for pressure must be arranged in ascending order and consist of ex actly 10 points The units of entry must be PSIA e The table values for temperature must be arranged in ascending order and consist of exactly 10 points The units of entry must be degrees Kelvin e The table values for Density and Z factor must be entered for each combination of en tered temperature and pressure 100 points for each The units of entry for density must be Kg M AGAS Table Generation and Installation Instructions 1 Start by first creating the gas composition file within the SonicWare software application 2 Next customize the output units by selecting PSI absolute and degrees Kelvin 3 Now determine the application range for pressure and temperature with sufficient mar gin to insure that the measured temperature and pressure always falls with
45. the Totalizer Mode option list 2 Use the Up or Down Arrow to move the cursor to the required Totalizer mode 3 Press ENT to store selection 4 5 10 BATCH SAMPLE TOTAL The meter maintains a separate totalizer register for Batching or Sampling applications Un like the Flow Total registers you cannot access this register directly It 1s used for re lay control only If you assign the system relay to this function a momentary 200 mS relay pulse occurs whenever the BATCHTOT register accumulates a specified liquid quantity You enter the total flow volume required to activate the relay in the Batch Sample Total menu cell The numeric entry must reflect the selected flow total units The Totalizer Display Scal ing menu cell shows the applicable flow total units The sign of the Batch Sample Total deter mines positive or negative accumulation NOTE The Batch Sample total relay requires the same consideration for ex ceeding the maximum rate as the TOTCNT relay see Total Resolution To enter a Batch Sample Volume 1 Press the Right Arrow to activate numeric entry 2 Use the numeric keys to type the desired Batch Sample TOT accumulation 3 Press ENT to store data 4 22 Centrovor RON Section 4 1010GNFM 3B 4 6 THE DATA SPANISET CAL MENU This menu becomes available after picking a Meter Type and Path However some functions will only be active after the transducers are installed and operating properl
46. the site name 1 At the Dual Path Flow menu cell press the lt Right Arrow gt to access the Channel Path Setup menu Press the lt Right Arrow gt again and then move the highlight down to Create Name Site Controlotron Dual Path Right Arrow amp Enter Creates a new Site Recall Site Setup No Sites Channel Enable No Site Security Off Delete Site Setup No Sites Save Rename Site Channel Path Setup 2 Press the lt Right Arrow gt Note that the cursor changes to a block which appears after a guestion mark This indicates that you have accessed the first character position of an eight character max alphanumeric entry field 3 9 Conrrovor RON Section 3 1010GNFM 3B Controlotron Dual Path Right Arrow amp Enter Creates a new Site Recall Site Setup bi Sites Channel Enable Site Security Delete Site Setup Save Rename Site This block cursor is currently placed at the first character position Channel Path Setup 3 Press and hold the lt Up Arrow gt Note that the character position begins to scroll upward through the alphabet of capital letters Continue to scroll until the block cursor shows S Press the lt Right Arrow gt NOTE The character S remains at the first character position and the block cursor moves to the second character position Controlotron Dual Path Right Arrow amp Enter Creates a new Site Recall Site Setup No Sites Channel
47. to a maximum range of 100 4 28 Centrovor RON Section 4 1010GNFM 3B Min S G The Min S G menu cell stores the minimum range value for the specific gravity output The specific gravity can be displayed on the Stripchart and drive any analog output or alarm relay The Min S G menu cell restricts this parameter to a minimum range of 0 Max Base S G The Max Base S G menu cell stores the maximum range value for the Specific Gravity of a gas at base temperature The specific gravity S G will be displayed as the maximum on the Stripchart Min Base S G The Min Base S G menu cell stores the minimum range value for the Specific Gravity of a gas at base temperature The specific gravity will be displayed as the minimum on the Strip chart Max Viscosity cS The Max Viscosity cS menu cell stores the maximum range for the analog span The viscosity units are centistokes with no alternatives offered Min Viscosity cS The Min Viscosity cS menu cell stores the minimum range for the analog span The viscosity units are centistokes with no alternatives offered Max Temperature The Max Temperature menu cell stores the maximum temperature range for the analog span If metric preferences are selected prior to site creation the temperature units will be in Centigrade If English preferences are selected prior to site creation the temperature units will be in Fahrenheit Min Temperature The Min Temperature
48. variable that appears to correlate strongly with calibration shifts observed 2 A table of values is formed comprised of the values that this index could assume over the range of system operation Remember the tables created do not extrapolate beyond their end points they clip 3 Acalibration factor a number usually close to 1 00 is entered as a positive and a negative flowrate correction factor termed PosFlow Corr and NegFlow Corr for each of the desired index points The table may contain up to 32 pairs of these slope correction factors Note that the Kc factor unlike these slope correction factors is entered as a signed percent change in rate while these factors are simply rate multipliers As points are entered the point editor will provide list access to the already entered points plus access to the New Point menu cell used to add a new point The table may be created in its entirety and then activated by selecting Yes in the Table Active menu cell The entire table may be cleared by selecting Yes 1n the Clear Table menu cell Note that the flowmeter allows you to use Aux as an Index Variable input Effectively you may slope modulate the flowmeter s output based on the value of a 4 20 mA input signal Since the table of slope correction coefficients resides between the meter s internal flow register s and the flow register which actually provides reports to the user poorly formed or defective Calibration Table
49. 0 Transit Time Adjustment Hot Key 3 4 59 Zero Crossover Adjustment Hot Key 4 4 59 Time Base Control 4 58 Display Datalogger 4 41 4 65 Enable No line Wrap Mode Scroll 4 42 4 65 Display and Keypad Options 1010WX enclosures 1 6 Dual Channel Flow 3 7 Dual Path Menu Chart 5 8 Dual Path Flow 3 8 E Edit Install Menu 4 13 Menu Structure 4 13 Editing The Default SmartSlew 4 16 Editing The Viscosity cP Setting 4 8 Entering Alphanumeric Strings 3 6 Entering Numeric Data 3 4 Estimating Log Time Left 4 41 F Factory installed Flowmeter and Spools 2 25 Fault Messages 4 62 Fixed MW 4 8 Fixed Pressure 4 8 Fixed Temperature 4 8 Flow Conditions 5 2 Low Flow Rates 5 2 Flow Data Scatter Data Damping 5 3 Flow Data Menu 4 49 Flow Display 2 25 Flow Display Range 4 20 Autorange Default High Range 4 20 Flow Display Scale 4 20 Flow Profile Compensation 1 3 Flow Time Units 4 20 Selecting Time Units 4 20 Flow Volume Units 4 19 Selecting Volumetric or Mass 4 19 Flow Total Units 5 8 Flow Total Units Menu 4 18 Flowmeter Installation Steps 1 1 Four function Calculator 3 6 Function Keys 3 1 Index 3 ONTROLOTRON Index 1010GNFM 3B G Gas Data Menu 4 52 Menu Items 4 52 Parameters 4 7 Menu 4 6 Gas Spool 1013G type spool 2 1 Description 1013G Spool 2 1 Label 2 2 Part Numbering Code 2 2 Spool Markings 2 1 Installation Maintenance Procedures 2 3 Matching Spool to Flowmeter 2 1 Parameters 2 25 Getting Started 3 1 Gr
50. 0 Gas flow computer uses the Gas Parameters data to establish the specific gravity and the volume correction factors required for mass flow or standard volume computations The Gas Parameters menu allows you to edit the base temperature and base pressure settings that the computer uses when it applies the standard volume correction to the measured volu metric output The specific heat ratio item is required for the computation of the average gas specific gravity The Viscosity cP item is needed for proper flow profile compensation The fixed MW molecular weight item allows you to force the flow computer to use a specific molecular weight for well defined gases The fixed Temperature and Pressure items allow you to set these parameters when external pressure and temperature analog inputs are not available The meter is also capable of providing an AGA8 volume compensation for fixed gas compositions This is accomplished by creating an offline lookup table that contains the com pressibility and density values for a defined range of pressure and temperature Once com pleted the table must be downloaded to the 1010GN refer to paragraph 4 2 9 The list below shows the defaults and description for all the Gas Parameters menu items Each item in the gas parameters menu can be edited by the user Pressing the lt Right Arrow gt key on any of these menu items will enable numeric entry allowing you to override the default values Contro
51. 1010GNFM 3B ONTROLOTRON FIELD MANUAL SYSTEM 1010GN GDN UNIFLOW DEDICATED NEMA 4 IP65 GAS FLOWMETER 8 System 1010 UNIFLOW Clamp On Transit Time Flowmeter FOR TECHNICAL ASSISTANCE Call 800 275 8480 631 231 3600 Fax 631 231 3334 E mail TSG controlotron com SI E M E N S FOR GENERAL INFORMATION Siemens Energy amp Automation Inc Website www controlotron com Process Instrumentation Business Unit E mail info controlotron com 155 Plant Avenue Hauppauge NY 11788 3801 Or sales controlotron com Tel 631 231 3600 Fax 631 231 3334 Made in the USA Copyright 2006 Controlotron Corp All Rights Reserved CONTROLOTRON WARRANTY APPLIES TO SYSTEM 1010 CONTROLOTRON CORPORATION the Company warrants to the original purchaser of this eguipment that should this eguipment or any part thereof except the items indicated below under normal use and conditions be proven defective in material or workmanship within two 2 years from the date of original purchase such defect s will be repaired or replaced at the Company s option without charge for standard parts and repair labor High temperature transducers and system batteries are not warranted To obtain repair or replacement within the terms of this Warranty a Return Me
52. 11 Interconnection Diagram ccceecceesceeceeeeeeeeeesseeeeeeseneeeees 2 23 Power Supply Wirlng ein GY Cod Fn a YO Enna YNYS UD Vea ee RN AD FYNU YDD YND veo Od 2 24 Input Power Connector P10 Wiring 4 40 to ryan NAD d NAY L na DANO YAA 2 24 Preliminary Setup Procedure e eeeeee esee eese eee eee eee ertt ettet eerte 2 25 Graphic Display Settings ceci eee esee eee eene eene nennen nne e eee LADD AED BEDD HER 2 25 Installation of Spool Parameters eeeeeeee eese eee e eene e 2 25 Factory Installed Flowmeters and Spools sees 2 25 Installation of Stand Alone Flowmeters and Spools 2 25 Getting Started used reet ee e IPEA ERE EN EEEE EEEE EEEE anik SY CR VERE E NR YS 9 1 The Keypad Enable Switch eee ecce eee esee ee eee eene eene neenon eee e eene eee 9 1 The 1010 Keypad 3 1 Keypad Function Chart eeeeuuuu i i iL YL LL LL LL LL LL LL LL LL LL LL LL FFF FFF Finn 3 1 Introduction To The 1010 Menu Screens ssssesssesessssecccesssssseocsssesssosoceeseese 3 2 Explanation Of Callouts esssssseeseeeeeeee eene nnne nnns 3 2 How To Use The Installation Menu eere eese ee ee eee eee en unen neenon 3 3 Accessing And Leaving The Menu eee eeee esee e eese eerte eterne eterni nnus 3 3 How To Enter Data 5 trees
53. 11GC Para 2 5 1011GC A Angled head normal mount Stainless Steel Compression seal style 1011GCZN Normal head 45 degree mount NOTE 1011G natural gas transducers are represented for Flare Gas systems simply replace the G with F i e 1011FS 1011FF and 1011FC denote ANSI rating Of these three styles only the 1011GS is capable of being inserted or retrieved from a pressur ized gas line The 1011GF and 1011GC are not serviceable at line pressure therefore it is recommended that these transducer styles be used only where line shutdown or bypassing is permitted Refer to the transducer part number designation located on the spool nameplate or transducer body The first 6 characters in the part number should match one of the Style Codes listed in the table above Proceed to the appropriate manual paragraph indicated to the right of this code 2 3 SERVICING OF 1011GF Fixed Flange STYLE INSERT GAS TRANS DUCERS The 1011GF transducer represents one of the simplest styles available The gas seal is accomplished by what essentially amounts to a blind flange with an ultrasonic transducer rigidly welded through the center of the flange A pilot on the transducer flange mates with the mounting flange to insure proper axial alignment of the transducer WARNING This transducer is not serviceable under line pressure Line must be de pressurized and purged of any hazardous gas before removal of transducers Thi
54. 1GF S5 7 WARNING This transducer is not serviceable under line pressure Line must be de pressurized and purged of any hazardous gas before removal of transduc ers CAUTION The transducer head contains the active ultrasonic element which is lo cated behind a thin stainless steel membrane Although this transducer head is able to handle very high gas pressures it can be easily damaged if impacted against a sharp object It is therefore strongly recommended that the protective plastic cap always remain in place over the transducer head whenever the transducer is not installed in the gas line 1011GC transducers are available in the configurations represented in the table below and Figure 4 The part number of this transducer style allows for variation in transducer length head angle and ANSI rating as described in the following part number description Insert Gas Xdcr P N P N 1011GC AB CD Pressure Rating A ANSI Flange Rating 150 300 600 900 1500 Xdcr Head Type B N Orthogonal Beam An Angled Head in degrees Transducer Length C XYZ Length code Drawing and Specifications D Drawing Number Reference and Specification Code 2 7 Queso RON Section 2 1010GNFM 3B NOTE If a transducer must be replaced insure that the part number of the new transducer exactly matches the part number of the defective transducer Transducers should always be replaced in pairs 1010GCZN 1010GC ZA FIGURE 4 COMPRESSION SEAL TRANSD
55. 3B Reguired Tools for Installation of 1011GS Transducer into Gas Line You will need the following tools and compounds to properly service the 1011GS transducers when the line is pressurized One 1 1 8 Open End Wrench For transducer rotational adjustment O 1 16 Allen Key Wrench for conduit adapter set screw Teflon Tape for conduit adapter CC122 Lubricant for O Ring seals O COSASCO Retriever Model RBSA and Service Valve with instruction manual Required Clearances Around Pipe Refer to the drawing and table below for the clearances required to install and retrieve the flow transducer from the gas line This clearance height includes the retriever tool Make sure that the location you choose provides sufficient clearance from surrounding obstructions to allow for transducer element installation and service D 7 2 Required Clearance for Full Extraction A tA Transducer Flange Normal 30 Degree 45 Degree Withdrawn amp Class Entry Entry Entry d TF 90077 and 15002 82in 71in 58 in INI 2083 mm 1803 mm 1473 mm PA bw ZS Pipe FIGURE 10 PIPE CLEARANCES Servicing the 1011GS Gas Transducer using COSASCO High Pressure Retriever Model RBSA NOTE This section is provided as a manual addendum to the COSASCO Retriever Model RBSA Users Manual for use with Controlotron Model 1011GS Gas Transducers The Controlotron model 1011GS transducers are designed to be safely serviced u
56. 4 01 15 98 0 90 14 18 15 98 0 99 14 00 16 32 1 07 14 18 16 32 16 20 17 40 0 70 16 00 17 80 0 80 16 20 17 80 0 89 16 02 18 16 0 98 16 20 18 16 1 08 16 00 18 54 1 18 16 18 18 54 0 67 20 00 23 02 0 76 0 88 0 99 36 00 38 70 61 73 2 02 24 00 27 76 30 00 1 10 41 94 45 10 1 26 47 96 51 40 1 35 55 54 00 57 80 1 90 54 00 58 64 40 1 67 60 06 64 20 2 00 60 20 64 82 1076 00 1 95 72 10 76 88 2 39 72 10 1088 54 2 22 84 10 STAINLESS STEEL HASTELLOY C amp TITANIUM PIPE 12 750 14 000 16 000 18 000 20 000 22 000 12 438 13 688 15 670 17 670 19 634 21 624 0 156 10 156 0 165 10 165 10 188 10 188 12 390 13 624 15 624 17 624 19 564 21 564 0 180 0 188 0 188 0 188 0 218 0 218 3 548 0 2269 ard Extra Strong XS Double Extra Strong XXS Sched I D 15 500 17 500 19 500 21 500 27 376 29 376 31 376 33 376 35 376 0 250 0 250 0 250 0 250 0 312 0 312 0 312 0 312 0 312 Si 12 250 13 376 15 376 17 376 19 250 21 250 23 250 25 000 27 000 29 000 31 000 33 000 0 250 0 312 0 312 0 312 0 37590 0 3759 500 500 500 500 500 12 090 13 250 15 250 17 124 19 000 21 22 876 a N oo o 0 330 0 3759 0 3759 0 438 500 0 824 1 049 1 380 1 610
57. 4 62 Two Phase Liguids 5 4 Overflow Buffer 4 21 Turbulence 4 31 5 3 U Ultrasonic Transit Time 1 2 Units Flow Total 4 18 Units Flow Volume 4 19 V Valc 96 Value 5 2 Virtual Channel 3 8 Viscosity cP 4 8 Voltage Output Trim Vol amp Vo2 4 68 Calibration 4 65 Volumetric Flow Rate 4 25 Vfab Vfo Vs Vsg 4 25 Vs Sonic Velocity 4 25 Z Z Actual 4 9 Z Base 4 9 ZeroClr 4 15 Z factor 4 9 Zero Flow Adjust Menu 4 15 Index 8 ONTROLOTRON Nominal Diameter 3 4 Pipe Size Actual DUCTILE IRON PIPE Controlotron Corporation 155 Plant Avenue Hauppauge New York 11788 3801 Tel 1 631 231 3600 Toll Free 1 800 275 8479 Fax 1 631 231 3334 Web www controlotron com E mail info controlotron com Liner Cement O D CLASS 50 CLASS 51 CLASS 52 CLASS 53 CLASS 54 CLASS 55 CLASS 56 Wall 1 D Wall I D Wall I D Wall I D Wall I D Wall I D Wall L D Single Double CLASS A CLASS B CLASS C CLASS D CLASSE CLASS F CLASS G CLASS H O D Wall I D O D Wall I D O D Wall I D O D Wall I D O D Wall I D O D Wall I D O D Wall I D O D Wall I D 0 52 0 55 0 65 0 54 12 12 0 57 0 60 0 64 18 00 20 78 13 20 0 62 11 96 13 50 0 68 12 14 13 50 0 75 12 00 13 78 0 82 12 14 13 78 0 89 12 00 14 08 0 97 12 14 14 16 15 30 0 66 13 96 15 65 0 74 14 17 15 65 0 82 1
58. 6 17 18 Thoroughly grease the acme threads on the access fitting and install the hex locking plate and the access fitting cap Install the connector adapter assuring the keyed end is fully seated Use Teflon pipe tape on the NPT adapter threads then slip it over the connector adapter O ring thread into place and secure the connector adapter with the set screw Install Teflon tape around the NPT conduit adapter then connect the appropriate F connector transducer cable paying attention to the path or channel and upstream downstream orientation Install the cable gland over the 2 NPT conduit adapter and hand tighten 2 6 SERVICE AND MAINTENANCE OF 1011G INSERT TRANSDUCERS 2 6 1 TRANSDUCER HEAD FOULING The 1011G ultrasonic transducers will provide many years of service under normal operating conditions however a significant degradation in signal level as indicated by the meter s automatic level control ALC may indicate fouling of the transducer heads The degree and frequency of transducer fouling depends solely on the properties of the gas such as the presence of condensate In such cases it may be necessary to remove the transducers from the pipe to clean any buildup of tar or other heavy contamination from the transducer head After retrieving the transducer from the pipe use a clean towel dampened with kerosene or other solvent to remove any coating that may be present on the flat active surface as well as the sides
59. 66 Index 6 ONTROLOTRON Index 1010GNFM 3B Setup Procedure Gas Spool 2 3 Setting Analog Output Span 4 44 Setting Clock 4 71 Setting The Log Time Interval 4 41 Site Programming 4 52 Site Setup 1 1 Site Setup Reference Tables 5 5 SmartSlew 4 16 5 3 Software Version 3 3 Span Analog Output 4 25 4 42 Specific Gravity 1 3 Specific Heat Ratio 4 7 Specifications 1 4 Spool 1013G 2 1 Factory installed 2 25 Labels 2 2 Parameters 2 25 4 14 Serial Numbers 2 2 Standard Volume Compensation 1 3 StripChart Setup 5 9 StripChart Setup Menu 4 36 System Information 4 68 Checksum Code Op System P N Reset Date Time Version 4 74 System Performance 5 1 Accuracy Repeatability 5 1 T Terminology Chart For 1010 Series 5 6 Test Facilities 5 11 Test Facilities Commands 4 56 Makeup Graph Screen 4 61 Test Facilities Menu 4 56 The Flow Total Units Menu Structure 4 19 Theory of Operation 1 2 Time Average 4 16 Time Base 4 37 Total Resolution 4 21 Total Volume Units 4 21 To Change Default 4 21 Totalizer Controls 4 18 Totalizer Display Modes NEGFLOW NETFLOW POSFLOW 4 18 Totalizer Mode Selecting 4 22 Totalizer Scale Selecting A Different Scale 4 21 TOTCNT 4 21 Technical Assistance 5 1 Transducer Cable Connections 2 23 Transducer Edit Install Menu 4 13 Transit time 1 2 Transmit Receive Functions 1 2 Index 7 ONTROLOTRON Index 1010GNFM 3B Troubleshooting Tips 4 61 Flow Computer Messages 4 62 Using F4 Seguence
60. A LL YL YL nenne nnunuun 4 14 4 3 2 Editing The Spool Parameters eere eee ee ee eee eene eene nnno nnone nnno aue sun 4 14 4 3 3 How To Use Install Complete eeeeeee eee eene eene eene 4 14 4 3 4 The Zero Flow Adjust Menu eee ee eene eee nennen nennen e eene e eene eese esee ee eee e 4 15 4 4 The Operation Adjust Menu e eeee cesses eene enne nennen nennen eee eese eese eese 4 15 Operation Adjust Menu Structure cccccccccccescesecseeceeeeeeceseseeesseseeeneees 4 16 4 4 1 Damping Sind 4 16 4 4 2 Deadband Control 5 52 rotto terrere re tene to soos Poeno rosea Roca Pe PERF NiS 4 17 4 4 3 Memory Malt S60 rri aoa eerie err epe ndo cove cevcdeve UERENNE NIEVE YNA EN dd sects NN dnd NESS 4 17 Memory Delay sec eessesesseeeeeeeenen ene en ene nennen nnn FFF nnne enne enne 4 18 4 5 The Flow Total Units Menu eee eee eene eene nennen nennen e eene neon eese eene eese 4 18 Totalizer Controls Y HA CHC a aT aote n 4 18 The Flow Total Units Menu Structure eee 4 19 4 5 1 Flow Volume Units eere eee ee eene eerie tn nnn n nonne nahen aen nnr HAY sene eese sees eese esee 4 19 4 5 2 Std Vol Corris iu iiid TF GNU THL rdd ndd Yd Edn NON GNU DN YDUNT FF SYN Ydd 4 19 4 5 3 Flow Time Units teret erre eret eru Gn YNO NU o Usu ree supo e E LC dU EY Fu Ed UN re ERE FY 4 20 4 5 4 Flo
61. Adjustment Procedure e In the Site Setup Data Menu press the Down Arrow and scroll to the HF menu cell Press the lt Right Arrow gt and a pop up Manual prompt will appear e Press the Up or Down Arrow gt to select Automatic then press ENT e The current measured correction value is displayed see below e Press ENT again to install this correction value which will now appear next to the HF menu cell NOTE The value shown in the Automatic pop up prompt can not be changed and is for user information only Controlotron Dual Path 4SS10G Controlotron Dual Path 4SS10G fx drive 29 fx drive 29 N burst length N burst length 2 Vs max m s Vs max m s gt Automatic Vs min m s Vs min m s 0 026 Samples Cycle Samples Cycle HF gt 0 000 HF gt 0 026 Site Setup Data Site Setup Data e If you decide not to use the Automatic selection press any key other than lt ENT gt to abort the operation 4 55 Section 4 Controvorron 1010GNFM 3B 4 10 6 THE TEST FACILITIES MENU The Test Facilities menu provides commands for system analysis and recovery The most useful for the end user are Makeup and Graph Using these routines under the supervision of our technical support staff will help us to provide technical analysis and solutions To start a Test Routine Controlotron Dual Path SITE1 Right arrow invokes an InProcess Makeup Makeup Graph Tx Up Tx Dn
62. COVER FOR W UP ON ACCESS TD POWER CONNECTIONS WHEN Y EM PONER IS POWER CAUTION HIGH VILTAGE SWITCH POWER SINGLE CHANNEL lea Ay o INPUT POWER eO ELO Hy REMOVE VER FAR ACESS CONNECTOR J10 TW VA_WIRING TERMINALS f 9 o amp i b px le O o o ay UP CONNECTOR POWERIN J DOWN CONNECTOR keai 7 INPUT MODULE Analog Outputs 5 7 Digital Outputs g E Analog Inputs 2 gj p gt RS 232 1 0 q UPSTREAM TRANSDUCER J 9 CABLE DOWNSTREAM TRANSDUCER CABLE Channel 1 UP SC N x i 2 gt Channel 1 DN POS FLOW gt FIGURE 11 Interconnection Diagram 2 23 Section 2 Conrorornon 1010GNFM 3B 2 7 POWER SUPPLY WIRING WARNING Turn off main power before installing AC connections to the 1010GS flow meter Contact with exposed wiring may lead to fire electric shock or serious personal injury Open the 1010GN flowmeter top cover by releasing the cover latch see drawing 1010GN 7 Unscrew the two power supply access cover fasteners and remove access cover Locate power supply connector J10 Wire input power connector P10 for AC or DC power as shown below Insert wires into wire entry holes and secure by tightening wire clamp screws NOTE Power Supply connector wires should be stripped stranded or solid conduc tors AWG 12 18 P10 e O Olo AT a NU a 1 AC HOT NEU GND 2 DC GND 3 Ny Stripped Wi
63. E AnCal remains active only while you remain in this menu cell Vs m s This menu cell shows the current gas sonic velocity in m s If you move the cursor to this menu cell you will note that it switches from the usual arrow gt to a question mark This indi cates that you can increase the reading by pressing the key coarse adjustment or 1 key fine adjustment or reduce the reading by pressing the key coarse adjustment or 2 key fine adjustment Sonic velocity Vs adjustment is a diagnostic tool intended for our techni cians or experienced users only Improper use will affect the meter accuracy AnCal This menu cell allows you to enter an artificial flow rate in current rate units that will drive the meter s analog outputs totalizer output and the screen shown below You can use AnCal to check the analog outputs or as a reference source for calibrating external devices such as remote display screens or chart recorders and RTU s Note Std Vol Comp must be set to No to obtain the desired AnCal value To test the Totalizer function leave AnCal active for enough 4 50 Centrovor RON Section 4 1010GNFM 3B time for an accumulation to appear on the screen below Moving the cursor from the menu cell cancels the AnCal function To activate AnCal 1 Move the cursor to the AnCal menu cell Press the lt Right Arrow gt to enable numeric entry Note that an equal sign appears before the numbe
64. EQUENCY OUTPUT TTL 4 45 Coentrovor RON Section 4 1010GNFM 3B 4 9 2 RELAY SETUP Use this menu to assign a function to channel relays System 1010 supports 2 types of re lay outputs Alarm Relay and Pulse Relay Alarm Relay outputs operate in fail safe mode The relay s are energized under normal conditions an alarm condition causes the relay s to de energize until alarm clears The Pulse Relay output supports totalizer and batch relay functions The output pulse width approximately 200 ms maximum activation rate is 2 5 pulses per sec If totalizer pulses exceed this rate excess pulses are stored in an overflow register This allows the relay to catch up when flow decreases enough NOTE Using the lt Fn gt 1 Totalizer clear command also clears all channel totalizers plus the overflow register described in the last paragraph Assigning Relay 1 and 2 Functions System 1010GN depending on the model provides at least two alarm relays Please refer to the Hardware Installation Drawing for wiring details Relays respond to any of the alarm conditions data functions included on the Relay Option List Relay Option List Not Used Not active Power Off Power off alarm occurs when power fails Specife Gravity value relay trip point S G value relay trip point at reference temperature High Viscosity Kinematic viscosity centistokes exceeds high Setpoint Low Viscosity Kinematic viscosity
65. Enable No Create Name Site Sm Site Security Off Delete Site Setup No Sites Save Rename Site Channel Path Setup 4 Press and hold the lt Down Arrow gt Note that the capitalized alphabet list begins to scroll downward through the alphabet from S Stop scrolling at letter I Press the lt Right Ar row gt to move the block cursor to the third character position 5 Scroll back up to letter T Move the cursor to the fourth character position Scroll down to letter E Move the cursor to the fifth character position Type 1 on the numeric keypad to complete the site name Controlotron Dual Path Right Arrow amp Enter Creates a new Site Recall Site Setup No Sites Channel Enable No Site Security Off Delete Site Setup No Sites Save Rename Site Channel Path Setup E Queso RON Section 3 1010GNFM 3B 6 Press ENT to create the site setup named SITE1 Note that the name now appears in the Save Rename Site menu cell and on the upper right corner of the graphic screen Controlotron Dual Path SITE1 Use with Care Turn Security On or Off Recall Site Setup No Sites Channel Enable No Create Name Site SITE1 Site Security Off Delete Site Setup No Sites Save Rename Site SITE1 Channel Path Setup 3 11 After creating a Site Setup the assigned name appears in these places Centrovor RON Section 4 1010GNFM 3B 4 THE 1010GN INSTALLATION MENU CAUTI
66. FR RR YR RR EFO E FF EET RW NF E 4 37 4 7 2 Data Display sisziisss celsvsscavscedesdecainseisecdvasecdanaeicasansasoseeeeateseecesen tees cae susessesetavseedtedess 4 37 4 7 3 Time Base P M 4 37 4 1 4 Stripchart CLC AL 5 ono HN dte e PO eter ee IE ecdesia ERE 4 38 4 8 The Datalogger Setup Menu eee eene e eene enne nennen nne n nene eene eee eene eese eee 4 38 4 8 1 DPEIDISuSdntp e 4 38 The Datalogger Setup Menu Structure sese 4 39 4 8 2 Datalogger Data ooo e YDYN EE ENSE QUEE YI 4 40 Alarm Codes and Descriptions esee 4 40 4 8 3 L g Time bdiloci m m 4 41 4 8 4 Datalogger Evers 5 ue titr eet e tret eerte tuto toto tx o terre ros ee YE DES EN add TUR 4 41 Qoo RON Table Of Contents 1010GNFM 3B 4 8 5 Display DatalOogE6et eese eerte et ee eara aee EE EY Toe NF dyner ace 4 41 4 9 The VO Data Control Menu oed iis oaa tona Bn eas Race o se epa ARF AR oa Sese ORCA ans 4 42 The VO Data Control Menu Seb oce etra coser rte uaa ace or vxo dag 4 43 4 9 1 Analog Output Set p 5 deterret terio sa N AO O ORG 4 43 System 1010 Analog Outpulte i isi e on dae rta Ea a Re pau RAY YAR YA DAY NA 4 44 Analog Out Setup Data Categories y dr Cd NS 4 44 Assigning Io Output Functions aso uc dec auris aunties Ud TO TOO eun Uh 4 44 Assigning Vo Output Functions eseeeeeeeeee eene nennen nennen eene 4 45 Assigning Pgen
67. GN Gas flowmeter is electrical equipment that operates from either an ex ternal DC or AC power source Please observe all the electric safety codes etc that apply to your application We recommend that only experienced personnel with knowledge of local electrical codes and operating safety procedures of the facility perform the installation and wiring Since regulations vary by geographic location industry etc it is solely the user s responsibility to operate this equipment safely Controlotron cannot accept responsibility for any damage that may occur due to failure to observe any local safety rules If this equipment is used for a hazardous application high line pressure hostile liquid characteristics perilous atmosphere etc the end user must ensure that only properly trained personnel are involved in the installation and operation 12 FLOWMETER INSTALLATION STEPS The following are typical steps necessary to complete a stand alone installation procedure NOTE For flowmeters with factory installed parameters the flowmeter should be mated with the designated gas spool Refer to the Installation Outline drawings in Appendix B before beginning installation Install gas spool into pipe line see Section 2 Determine the spool parameters and gas data viscosity specific heat ratio base pressure and temperature etc Mount the flow computer at the selected location and attach transducer and I O cables Access the Instal
68. GNFM 3B Entering the Diagnostic Graph Screen Before you can view the Diagnostic Graph Screen the 1010 flow channel must first be properly installed and operating with any fault condition refer to the appropriate 1010 field manual To view the Graph Screen first enter the Test Facilities menu which is a submenu of the main Diagnostic Data menu e_ Pressing the lt Up Down Arrows gt scroll to the Graph menu item e Press the Right Arrow to enter the Graph menu and scroll to highlight the Yes item in the option list e Now press the ENT key to access the Graph Screen e To exit the Graph Screen and return to the main menu press the MENU key once Diagnostic Text Display The text to the upper left hand corner of the screen represents diagnostic items which can be individually turned on or off to reduce unnecessary clutter on the screen This text display can be modified by pressing the ENT key and scrolling up or down through the various param eters that appear in the Graph Display menu Pressing the ENT key will select the high lighted parameter a sign appears next to selected items and pressing CLR will dese lect the item Pressing the Left Arrow will return you to the graph screen with the selected parameters appearing at the top left corner of the screen The preceding figure 1s shown with all diagnostics items selected Time Base Control The digitized receive signal can be m
69. If phenolic flange isolators are used with this transducer it is recommended that the transducer body be connected to earth ground using the attached lug connector Connect transducers in accordance with the Interconnection Diagram Figure 11 Removal of 1011GF Transducers Step 1 First verify that gas line is completely depressurized and purged of any hazardous gases Step 2 Record the transducer serial number and associated port location for each transducer to be removed Step 3 Loosen the transducer cable gland and adapter then slide the adapter back onto coaxial cable Before removing the transducer cables be sure to note or mark the position of the cables port number and upstream downstream position Remove transducer grounding wire if present Step 4 Remove the transducer flange nuts and bolts then carefully withdraw the trans ducer from the port Install a protective plastic cap onto the transducer head Step 5 If necessary install a blind flange not supplied over the open transducer port 2 4 SERVICING OF 1011GC Compression Seal STYLE INSERT GAS TRANSDUCERS The gas seal of the 1011GC transducer is provided thought the use of a SwageLok style compression seal as shown in Figure 4 below This transducer is a one component system that does not rely on gaskets o rings or loose bolts to seal or secure the transducer inside the pipe No special tools are required to install or service this transducer Refer to drawing 101
70. Insert Gas Spools NOTE Due to widely varying welding reguirements and specifications this manual does not cover the details involving the welding of transducer access fitting onto customer pipes or the process of Hot Tapping where applicable For these operations it is the responsibility of the facility to insure that local codes and regulations are satisfied before proceeding In this case Controlotron will provide the customer with the necessary drawings instructions and templates where applicable to insure proper mounting kit orientation 2 11 DESCRIPTION AND INSTALLATION OF 1013G INSERT GAS SPOOL All Controlotron Insert Ultrasonic Gas Spools use the time of flight technique for flow measurement Depending on the spool size and required accuracy one or more ultrasonic beams may be employed The ultrasonic transducers are paired with a common serial number and either an A or B suffix to denote the two transducers of the pair Transducers are installed through access ports which can be either perpendicular or angled to the pipe axis depending on the model purchased Several transducer styles accommodating a range of application requirements are available for use in 1013G Insert Gas Spool These transducer configurations are briefly described in paragraph 2 2 The Flow Meter electronics or Flow Display Computer FDC is available in three different styles two of which are suitable for explosion proof environment and theref
71. Menu Prompt Line Reverse Video Highlighted Data Controlotron Dual Path 1 SITE 1 Spool ID in 7 900 Highlighted Bat Length mm 8 000 Menu Sell bala Menu Cell Axial Offset 7 980 mgit hana column Fixed Time uSecs 5 0 Install Complete Yes Zero Flow Adjust Actual Zero Menu Cell Data AN left hand column Edit Install Meter Menu Prompt Line Current Selected Menu TYPICAL INSTALLATION MENU SCREEN EXPLANATION OF THE CALLOUTS When you select a menu cell a highlighted text prompt appears on the top of the screen to explain the function of the cell Current Selected Meter Type Dual Path indicates Dual path meter operating mode selected Selected Path The 1 indicates that measurement Path 1 is currently selected Highlighted Menu Cell The menu cursor highlight bar shows where you are currently working by reversing the display colors for that cell white type on black Highlighted Data The right hand column shows the current value highlighted Pressing the Right Arrow provides access to an option list or numeric field where you can change the current value as required Menu Cell A menu cell is an individual location within a menu e g Gas Parameters that stores a parameter either a numeric entry or an option list selection Menu Cell Data The right hand column shows the current value stored by left hand column menu cell The Gas Parameters menu includes option list it
72. ND TAF a uM oU bos uc DRE MUR DEDI D DUE 4 29 Max Temperature 22522 YG yH GYN rre YY FR nyd NR Eva e e ho o eve eo Yee va eaae eo 4 29 Min Temperat re 5 eerte AE ga YR FR TES RAN RA EH RR EY Y oa Ya F R 4 29 4 6 2 Set Alarm Levels 22e essa ses nk itu d sb OO O H HE anior s sisa ianiai 4 29 High Blow xe eese i iere Pe eode 4 29 Eo au du GY YW Y GR FA WY AFAN ANDY 4 30 in a i C C NP RT RR 4 30 LOW O Ga EE _ Y N HN ON HN 4 30 High Base S a Y EEEN 4 30 Low Baseno Gea a a E T E E FF NF NND UN WN 4 30 High 19au 170 ay dw CG E GL Cn ETE EE ESEAS 4 30 Low VISCOSIty CS au im Orb dp Rd AU LEL RYW ALAR DNW NS 4 30 High Lemperabt te ee oorr er eee tetas YN Ese Pe pete yd 4 30 Low Temperature eau eene onere FA Dy tee NF seh oh ane ne EE ra edt 4 31 Interface Vs m sec and Interface SG essere 4 31 Turbulence 90 erra ter reteaa DY a E ad Pe eed 4 81 Makewup Latcl ne i O ON TEE ee eT nee 4 31 4 6 3 Calibrate Flow Rate And Calibration Tables eeeeeeeeeee 4 32 TAPAS 1G oot D E CENE 2 32 Ke C alibealtiob se ue a aieo 4 32 Calibration Tables 1 through 3 secs 2 33 MultiPoint Calibration for non Custody Transfer meters only 4 35 4 7 The Stripchart Setup Menu sessssssesseccsecsecccecceecceeoeeeceeceeececeececeeceeceeecseessees 4 36 The Stripehart Setup Menu Structure ss urea t ede Ra nter Re aida 4 36 4 7 1 Delect DE E S F
73. Note that this appears on the right hand column and that the reverse video highlight area moves to the next menu cell in seguence Std Vol Corr Controlotron Dual Path SITE 1 Flow Volume Units Cubic Feet Flow Time Units HR Flow Display Range Autorange Flow Display Scale KCU FT HR Total Volume Units Cubic Feet Totalizer Scale KCU FT Total Resolution 00000x00 Totalizer Mode NETFLOW Batch Sample Total 0 000 Multiple Select Option Lists Certain option lists allow you to make more than one selection For example the Datalogger Data option list allows you to select any or all of the available data items for your reports As previously described you can use the lt Up and Down Arrows gt to move the cursor through the list However if you press lt ENT gt to select an item a plus sign appears next to that item The cursor remains within the option list so that you can make other selections To deselect a previously selected item move the cursor next to that item and then press lt CLR gt You use the lt Left Arrow gt to leave a multiple select option list 9 5 Queso RON Section 3 1010GNFM 3B Controlotron Dual Path Path 2 Select Datalogger Data Datalogger Mode Site Id Datalogger Data Date Log Time Interval Time Datalogger Events Flow Display Datalogger Average Flow Raw Flow Total Vs Vtrb gt Alarms Datalogger Setup Entering Numeric Data
74. O Da 2 7 2 4 Servicing of 1011GC Compression Seal Style Insert Gas Transducers m 2 7 Figure 4 Compression Seal Transducers essere 2 8 2 4 1 1011GC Transducer Installation and Removal Refer to drawing 1011GC nl ar NF 2 8 Installation of 1011GC Transducers eeee LL LL I NN 2 8 Removal of 1011GC Transducers eeuuuu iii YL LLE EL LL LL LL eene 2 9 2 5 The 1011GS Field Serviceable Style Insert Gas Transducers 2 9 2 5 1 Installation and Servicing of Low Pressure 1011GS Transducer For ANSI 120 300 DELL ENA OO issia 2 10 1011G5 Transducers Components 1251 5 patet patur rea HERR Re ANAN DANA 2 10 Figure 5 Transducer Components eene 2 11 Required Tools for Installation of 1011GS Transducer into Gas Line 2 12 Description of 1011GS Low Pressure Retriever System 2 12 Figure 6 Retriever Assembly acest iscn en eb Ok Pad das YD EU YNO ARY 2 13 Required Clearance Around Pipe sseeeeeHH een 2 14 C srrovorron Table Of Contents 1010GNFM 3B Figure T Pipe Clearances iei robe de MER YS LAM ERE RA RS NO 2 14 Servicing the 1011GS Gas Transducers using COSASCO Low Pressure Re tiieyer Model 60 RE m RC TFD NR RNNU NN 2 15 Figure 8 Transducer Alignment
75. OGGER Use this menu cell to enable and format the on screen datalogger You can allow the report to scroll on the screen with or without line wrapping Selecting line wrap forces a line feed after 4 41 Coentrovor RON Section 4 1010GNFM 3B approximately 40 characters This command is effective only after you select data items and the Datalogger has accumulated some data To enable the on screen datalogger display 1 Press the lt Right Arrow gt to access the Display Datalogger option list 2 Move the cursor to the desired function 3 Press lt ENT gt to invoke the function To scroll the on screen datalogger display 1 Use the lt Down Arrow gt to display one line at a time 2 Use lt gt key to scroll down one screen 12 lines at a time 3 Use the lt gt key to jump to the last screen 12 lines In No Line Wrap mode Use Right Arrow Left Arrow ALT Right Arrow and ALT Left Arrow to affect lateral screen movement NOTE The Datalogger uses a compression scheme that precludes backward scroll ing Important point about Datalogger resources and dual channel systems When logging data on both measurement channels simultaneously please be aware that the Datalogger stores reports in a single common file It is important that you select Site Id to appear on each line of data so that you can always identify which channel generated the report 4 9 THE VO DATA CONTROL MENU This menu bec
76. ON The 1010GN flowmeter menu parameters may have been pre set at the factory The following section is provided for user reference should it be needed Highlighted paragraph headings within this section indicate those menu cells that should be used only if the site needs to be completely in stalled For example HN 3i 080 5 PE NA 272 V M s SI OM MUR a BOLO Use care particularly when changing Site Setup and Transducer Install menu cells Note also that the 1010GN may be shipped with a factory pre set Site Setup and that it is recallable Programming System 1010GN requires no special experience or training This field manual contains all the necessary information If you intend to connect this instrument to an exter nal device then please have the instruction manual for the device available for reference The following paragraphs present a generic menu reference that applies to all configurations of 1010 meters This section contains a general description of how to enter site setup data via the 1010GN Installation Menu It assumes that you have already selected a meter type as described in the Getting Started section For convenience it presents the Installation Menu in the same sequence as it appears on the menu screen Please note however that it is not necessary to program the meter sequentially Manual Conventions e When the text refers to a keypad key it will be enclosed in less than lt and greater than gt symbols
77. OT System function that disables the internal Totalizer Numeric Data Refers to a value entered into a menu cell An example would be the pipe outer diameter Numeric Entry Refers to a number you type into menu cell that stores numeric data Numeric Keys Use the numeric keys to type a numeric value where appropri ate OpSys ROM The read only memory that stores its basic operating instruc tions and permanent defaults Option List Lists of options presented at menu cells that allow you to select either a single item or multiple items depending on the func tion that the menu cell controls Parameter Refers to value either numeric or list selection stored in a menu cell POSFLOW Totalizer mode for positive flow total only Site Name A user entered name that meter associates with a stored Site Setup You retreive a particular Site by selecting its name from a site name list Site Setup A collection of parameters used by the meter to service a spe cific site or location 1010 allows you to store several indepen dent Site Setups Site Storage Memory Section of RAM allocated for permanent data storage This memory segment stores inactive site setups including a backup of active site The meter s Site Setup storage capacity depends on the dynamic memory allocation as dictated by each applica tion In addition the meter uses Site Storage Memory to store confi
78. Output Functions es i roh itae bera Cobra AF AA NW YO 4 45 Pulse Output Pgen Wnes GG Dn d Sepia up DP PEDEM UE 4 45 4 9 2 dy NF 4 46 Assigning Relay 1 and 2 Functions enano etn nne rona GARO 4 A6 Relay Option List iu oce ji eni d peak Devo ROBAR EPA ALAN a AERA Y US AU 4 46 4 9 3 Analog Input Setup eee iter oerte aao uvae enne O eee GY YF e Ves aera ado 4 47 Setting Up The Analog Current Iupiter PII Ea Se Eo dece OS 4 47 4 10 The Diagnostic Data Menu ccsssssssssssssssssssssssssccnscssccssccccccccccecceecceeceees 4 48 Diagnostic Data Menu Structure LAC RF Y YY 4 48 4 10 1 Main Diagnostics SCreen ccccssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssecseees 4 49 Main Diagnostic Menu Description II m 4 49 4 10 2 Flow Data Menu ee 4 49 Flow Date Menu Im o a nw oa Ce e a SA Re pda qua 4 50 AENEID LEITET 4 50 uc Me 4 50 4 10 3 The Application Info Menu ee eeeee ee eene een nonno nonno nho naeh haeo An Ann nno 4 51 Application Info Menu Weim ee roh rang eh petita YRRU DWG 4 51 4104 The Gus Data MIU as etnh ODd RR CONOR ROL ARAN FA SARA DON EE YNG lGRN NN said CM asas nA 4 52 Gase Date Men IUIS arn re rov xi ANY Y YNA TA PEN UH YMO EE eV PE NS YNG 4 52 4 10 5 The Site Setup Data Menu cerne eee eene eene en nnno nno nas snas shes shes h spese esee 4 52 Bite Setup Menu Items 2 2
79. PLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR USE ARE HEREBY EXCLUDED IN NO CASE SHALL THE COMPANY BE LIABLE FOR ANY CONSEQUENTIAL OR IN CIDENTAL DAMAGES FOR BREACH OF THIS OR ANY OTHER WARRANTY EXPRESS OR IMPLIED WHATSOEVER No person or representative is authorized to assume for the Company any liability other than expressed herein in connection with the sale of this equipment SOFTWARE PRODUCT LICENSE Controlotron Corporation owns the software contained in this equipment System 1010 Controlotron Cor poration hereby grants to Renter Buyer a non exclusive non transferable personal license to use this soft ware This license is meant to limit the use of Controlotron s software by Renter Buyer and only within Renter Buyer s wholly owned facility The licensed software cannot be used under any circumstances or arrangement by or on behalf of any third party in any facility Acknowledgment of these conditions is made by the first act of applying power to the equipment This license shall be terminated by any use of the software inconsistent with the above terms Atits sole discretion Controlotron Corporation may grant special licenses for limited use of this product by or for the benefit of third parties upon written application of Renter Buyer Such special licenses must be in writing and signed by an officer of Controlotron Corporation ONTROLOTRON FIELD MANUAL SYSTEM 1010GN GDN UNIFLOW DEDICATED NEMA A IP65 GAS FLOWMETER LA
80. T gt to store data Low Flow The Low Flow menu cell allows you to set the LO Alarm relay trip point and the position of the LO Alarm cursor on the Stripchart Display The entered value must fall within the volu metric flow Vfo analog span for the Low Alarm cursor to appear on the Graphic Screen To set the Low Flow alarm 1 Press the lt Right Arrow gt to activate numeric entry 2 Use the numeric keys to type the Low Flow alarm setpoint 3 Press lt ENT gt to store data The following Alarm Levels are set in the same way as the previously shown examples by entering numeric values and storing the data High S G This selection sets the High S G alarm function for the gas specific gravity Low S G This selection sets the Low S G alarm function for the gas specific gravity High Base S G The High Base S G menu cell sets the high Base S G alarm relay setpoint Low Base S G The Low Base S G menu cell sets the low Base S G alarm relay setpoint High Viscosity cS The High Viscosity cS menu cell sets the high gas viscosity alarm relay setpoint The viscos ity units are centistokes with no alternatives offered Low Viscosity cS The Low Viscosity cS menu cell sets the low gas viscosity alarm relay setpoint The viscosity units are centistokes with no alternatives offered High Temperature The High Temperature menu cell sets the high temperature alarm relay setpoint If metric preferences are selected pri
81. TRUCTURE Flow Total Units gt Flow Volume Units c f Cubic Feet Cubic Meters Pounds f Kilograms Tons Metric Tons Ft Sec Vel M Sec Vel Std Vol Corr cof No Yes Flow Time Units c MIN HR DAY SEC Flow uu Range c Autorange High Flow Display Scale c CU FT HR KCU FT HR MCU FT HR Total Volume Units c Same as Flow Volume Units except Velocity Totalizer Scale Ee CU FT KCU FT MCU FT Total Resolution gt f 0000000X f 00000X00 000000X0 Totalizer Mode gt f NEGFLOW NETFLOW POSFLOW Batch Sample Total c x xxx numeric entry 4 5 1 FLOW VOLUME UNITS The Flow Volume Units option list allows you to select the rate units the meter uses to report volumetric or mass flow If you select mass units the meter uses the computed gas specific gravity to convert volumetric flow to mass flow The default English Units is Cubic Feet To select a Volumetric or Mass Unit 1 Press the Right Arrow to access the Flow Volume Unit option list 2 Use the Up or Down Arrow to move the cursor to the required units 3 Press ENT to store selection 4 5 2 STD VOL CORR The Std Vol Corr menu cell Standard Volume Correction allows you to enable or disable the reporting of standard volume flow and total volume 4 19 Centrovor RON Section 4 1010GNFM 3B To enable or disable the Std Vol Corr 1 Press the lt Right Arrow gt to access the Std Vol Corr
82. Therefore you can time stamp any graduation by counting back in graduation intervals The default interval setting is one second To select a Time Base 1 Press the lt Right Arrow gt to access the Time Interval option list 2 Move the cursor to the desired interval 3 Press lt ENT gt to store your selection 4 74 STRIPCHART CLEAR Use this menu cell to clear the stripchart Selecting Yes erases all current stripchart data To erase the Stripchart plot 1 Press the lt Right Arrow gt to access the Stripchart Clear option list 2 Move the cursor to Yes 3 Press lt ENT gt to clear the current Stripchart plot 4 8 THE DATALOGGER SETUP MENU The menu becomes available after picking a Meter Type and Measurement Channel The integral Datalogger records data for eventual display on the Graphics Screen or for con nection to an RS 232 compatible external device printer computer network etc Use Data logger Setup to select data items and real time events for datalogger reports You can also set the logging interval operating mode and screen format The Datalogger Setup menu allows you to choose time interval based data categories or event based status alarms and to specify the interval between data reports You can view Datalogger reports on the graphics display screen or transmit them via the RS 232 Serial Port to external printers or computers Note that a single channel meter uses a compression algorithm to
83. U ALARU GA CR zx CN GANN FRO UUN 1 5 Section 2 2 Installation and Maintenance of 1013G Series Spools and 1011S Gas A Enno LORE E H FR _ E FFF RT REN FR Y RF FAI WYF 2 1 2 1 Tit roduction 2 2 n nce dendi inem dii Mahler Gai D uM ca tai t E 2 1 2 1 1 Description and Installation of 1013G Insert Gas Spool 2 1 2 1 2 1013G Spool Markings eeeeeee eere eene eene eene eerte ee teet teet ee tette teet eee teen tenen 2 1 2 1 3 1011GS Gas Spool Part Numbering Code eere eere eere eren 2 2 2 1 4 Pye Installation Checklist aeu tese inn ERE Pee Resa are vo EN GANU ANO SRI MM IUE Ed 2 2 2 1 5 Installation of Gas Spool 4 eee eese eee eene eene eene HAEDD OEDD NUDD Dn DOD Don 2 3 Figure 1 Gas Spool With l ransducers e crate throat beth GAR 2 3 2 2 General Description of the 1011G Transducers eesssssssseccosssssssessosesesee 2 3 2 3 Servicing of 1011GF Fixed Flange Style Imsert Gas Transducers 2 4 Figure 2 Flange Mount Transducers eese 2 5 2 8 1 The 1011GF Transducers Components eere eee eene eene eene eee esaet te 2 5 2 3 2 1011GF Transducer Installation and Removal Refer to drawing 1011GF 57 c M 2 5 Installation of 1011GF Transducers ee I I HN 2 6 Figure 3 Transducer Alignment oie CAWN HX UNE EL da DR OU 2 6 Removal of 10125 Frame EE i DN
84. UCERS 2 4 1 1011GC TRANSDUCER INSTALLATION AND REMOVAL Refer to Drawing 1011GC S5 7 Before installing the transducer set into the line take note of the transducer head type as described in the 1011GC part numbering system above If the transducer head 1s of the angled type the part number contains an A after the ANSI class then the transducers must be installed at the correct rotational position to guarantee proper beam alignment Although each transducer in a pair is identical to one another it is always good practice to install the transducer with the A after the serial number into the UPSTREAM transducer port If transducers are to be removed for maintenance then record the associated transducer port or path into which each transducer set is installed prior to removal Re installing the transducers into the same port from which they were retrieved will minimize any possibility of calibration shift Installation of 1011GC Transducers Step 1 First determine the correct transducer port into which the transducer is to be inserted see installation notes above Step 2 Locate the alignment screw on the transducer if applicable When angled head transducers are installed the alignment screw for the upstream transducer should be facing downstream along the axis of the pipe and the alignment screw for the downstream transducer should be facing upstream Step 3 Remove the protective plastic cap from the transducer head and ca
85. Up or Down Arrows gt to scroll through a single character ASCII list For example as shown below an lt Up Arrow gt at the first character position produces the letter upper case A The lt Right Arrow gt moves the cursor to the second position 9 6 ONTROLOTRON Section 3 C 1010GNFM 3B Controlotron Dual Path SITE 1 Right Arrow amp Enter Creates a new Site Recall Site Setup Channel Enable Site Security Delete Site Setup lt i Sites Save Rename Site Channel Path Setup Use the lt Right and Left Arrows gt to move through the character positions If you wish to use numbers in your string you can type them directly from the keypad After you finish selecting your string press lt ENT gt to register it 3 444 THE METER TYPE MENU This is the first list presented upon entering the Installation Menu Select the type of meter reguired for your application The meter automatically conditions Installation Menu choices to suit the selected meter type The following paragraphs introduce the available meter types for dual path systems NOTE On Single Channel systems you do not get a choice of meter types since this reguires two independent measurement paths However you can operate the single channel with any optionally supplied measurement technology Dual Channel Flow Only available as Special Order Dual Channel Flow provides two independent measurement channels that operate simulta neously
86. V 2 GROUPS A B C D SUITABLE FOR CL II DIV 2 GROUPS E F G a ENCL TYPE 4X IP66 RATING 250 VAC OR 36 VDC MAX 28 w _ CAUTION DISCONNECT FROM SUPPLY BEFORE OPENING KEEP COVER TIGHT WHILE CIRCUITS ARE ALIVE CONDUIT SEALS MUST BE INSTALLED WITHIN 18 OF THE ENCLOSURE FLOW COMPUTER MODEL Exia Associated Apparatus V M m SN MADE IN USA SYSTEM HARDWARE ENCLOSURE The System 1010WX Series flowmeters have two available case configurations Standard 1010WX Case The System 1010GNWX Series flowmeter housed in a cast aluminum enclosure suitable for gas groups up to and including hydrogen Class 1 Zone 1 AEx d ia IIB H2 T5 Alternate Light Weight 1010WX Case The System 1010GNWX Series flowmeter housed in a lightweight cast aluminum case suitable for gas groups up to and including propane Class 1 Zone 1 AEx d ia IIB T5 1 5 C C nrmoLornon Section 1 1010GNFM 3B ELECTRONIC MODULES All standard 1010GN 1010GDN and 1010GUDN flowmeter modules are available in the 1010WX series See the appropriate manual section for functionality of these modules DISPLAY AND KEYPAD OPTIONS The standard 1010WX flowmeters are not eguipped with a graphic display or local keypad The local display and keypad are options that can be combined with different case enclo sure configurations which include the standard case with a window the standard case without a window the lightweight case with a
87. When a menu cell reguires a numeric answer press the lt Right Arrow gt to access a number entry field An equal sign appears before current entry For example in the following Gas parameters menu screen the Base Pres PSIA menu cell shows 714 7 You can now use the number keys and the decimal point key to type a new value If applicable you can use lt gt keys to change the mathematical sign of the number Press lt ENT gt to store the numeric data NOTE All Numeric Data cells provide a four function calculator via the keypad s arith metic function keys Controlotron Dual Path SITE 1 Base Temp F 60 0 Spec Heat Ratio 1 30 Viscosity cP 0 010 Fixed MW g mole 0 0 Estimated Vs m s 450 Fixed Temp F 60 0 Fixed Pres PSIA 14 7 Z Base 1 000 Z Actual 1 000 AGA8 Comp Yes Entering Alphanumeric Strings An alphanumeric string refers to a series of ASCII characters either numbers letters or symbols that the meter uses to identify a specific site setup or user modified table The 1010GN keypad does not provide letter keys However when you access a menu cell that reguires an alphanumeric string answer the menu cell right hand column provides an eight character entry field Press the lt Right Arrow gt to access the alphanumeric entry field and to select the first charac ter position Note that the prompt changes to a guestion mark With the cursor at the first character position use the lt
88. You must use the proper cabling between the flow computer and the external device In addition you must configure the RS 232 Setup correctly You should turn off the Datalogger function before you transmit an extensive printout This will avoid contaminating the printout with new Datalogger data Datalogger reports are se guential ASCII text files NOTE The meter suspends flow measurement while it transmits serial data To send Datalogger contents to the RS 232 Serial Port 1 Check the flow computer to external device connections and your RS 232 Setup param eters see RS 232 Setup 2 Press lt Right Arrow gt to access the Output Datalogger option list 3 Press lt Up or Down Arrows gt to scroll the cursor to Yes 4 Press lt ENT gt to transmit Datalogger contents to external device via the serial port 5 Press the lt Left Arrow gt to stop printout Circular Memory In its default mode the Datalogger collects data until its memory becomes full At that time the flowmeter suspends data logging and cannot resume until the datalogger memory is cleared see Clear Datalogger command Multi Path systems include Circular Memory and Single Path systems do not Circular Memory allows the Datalogger to write over its oldest records when memory reaches full capacity If you enable Circular Memory you are assured of always collecting the most recent data But also remember that you will lose the oldest Datalogger reports Note furth
89. al Path Flow Menu Chart eeeeeeeee ee eee eee eee eene eee HNN DNDHHDDDDo 5 8 The Meter Menu iicet rte naa ron eae deno ana ah RRR 5 8 The Dual Path Ment sess sce o rt rt e c a aedi e o pr eres 5 8 The Meter Facilities Menu eese nennen 5 11 APPENDICES Appendix A Site Setup Considerations for 1010GN Blind Systems A 1 Appendix B Engineering Drawings 4 eere eene e eee eee eene nennen eene e tee eese eese esee n unu B 1 vil C C NmoLornon Section 1 1010GNFM 3B 1 INTRODUCTION Thank you for purchasing the System 1010GN GDN Gas flowmeter Intended for dedicated applications this versatile transit time flowmeter is easy to set up and operate The 1010 flowmeter represents the state of the art in computerized instrumentation We are confident that in a very short time you will appreciate its unrivaled performance and features This section presents an example of how to install the System 1010GN Gas flowmeter with a minimum of effort It explains how to make basic connections to and from the flow computer and how to use the Installation Menu to set up the system for transit time operation This manual covers System 1010 Single Channel Dual Channel Dual Path and Custody Transfer flowme ter types in NEMA 4 and NEMA 7 wall mount enclosures CAUTION Please review the safety considerations below before proceeding 11 IMPORTANT SAFETY CONSIDERATIONS The System 1010
90. alizer Scale menu cell shows the results If the displayed scaling is not suitable you can edit it by accessing the option list Note that this scaling applies to all flow total data displayed on the flow display screen even if the units do not appear next to the data because there may not be room on the screen Therefore always keep this prefix in mind when you enter totalizer related data To select a different Totalizer Scale 1 Press the lt Right Arrow gt to access the Totalizer Scale option list 2 Move the cursor to the desired display scale 3 Press lt ENT gt to register selection 4 5 8 TOTAL RESOLUTION The meter assigns multiplier prefixes for the flow total units you selected e g KCU FT It provides three resolution or capacity levels Therefore actual Totalizer display units de pends on the selected multiplier Check the total units by accessing the Totalizer Scale menu cell If you use the totalizer TOTCNT relay output take into account a The TOTCNT relay output pulses at a maximum rate of 5 pulses per second 5 Hz b The meter sends a totalizer output pulse for every advance of the rightmost visible total izer digit It is therefore possible for a high flow rate to persist long enough to exceed the relay output s 5 Hz rate If this occurs the meter will store excess pulses in an overflow buffer then route them back to the relay when the flow rate drops enough to allow the TOTCNT output to cat
91. an use the Right Arrow to move the cursor back to a number if you need to re type it Press the CLR key to remove the current setting To set the clock 1 Press the Right Arrow to enable numeric entry 2 Use the numeric keys to type the time HH MM 9 Press ENT to store the time This moves the cursor to RS 232 Setup 4 11 7 RS 232 SETUP Use the RS 232 Setup menu to set the operating parameters of the serial I O port Settings include baud rate parity data bits line feed network I D number and waiting period before a RTS time out Only activate the RS 232 output if you intend to transmit serial data This will avoid burdening the system with unnecessary data transferals while it is performing flow computations NOTE The RS 232 stop bit implementation is fixed If you are using a communication program such as Windows 3 xx Terminal or Windows 95 98 HyperTerminal M that includes a field for stop bits select 1 stop bit Controlotron Dual Path SITE 1 Match to connected Device Baud Rate 9600 Parity odd Data Bits 7 Line Feed Yes Network ID 0 RTS Key Time 0 2 Secs 4 71 Centrovor RON Section 4 1010GNFM 3B RS 232 SETUP MENU STRUCTURE RS 232 Setup cC Baud Rate gt Parity g Data Bits Line Feed c Network ID 5 gt xx numeric entry RTS Key Time c 0 2 Secs 0 4 Secs 0 6 Secs 0 8 Secs 1 0 Secs 2 0 Secs 3 0 Secs 4 0 Secs Baud Rate The Baud R
92. ange Isolation kits not supplied should be utilized when indicated by the facility 22 GENERAL DESCRIPTION OF THE 1011G TRANSDUCERS All 1011G ultrasonic gas transducers are rated for hazardous area use with an EEX ia IIC T5 rating and are hermetically sealed with electron beam welded emitting surfaces to prevent gas penetration into the impedance matching layers Rapid decompression of the gas line will not damage the transducer 1011G and 1011F Insert Transducer Configurations The 1011G and 1011F series of gas transducers are available in several different styles and mounting configurations This variety of configurations is provided to satisfy a wide range of installation as well as budgetary reguirements A general description of each transducer configuration is listed below along with their main features and operating limitations 2 3 Queso RON Section 2 1010GNFM 3B Transducer Style Code Transducer Transducer Description Operating Temp Operating Wetted Variations Range Pressure Range Materials 1011GS Para 2 3 1011GS A Angled head normal mount 40 to 250 deg F From atmospheric Stainless Steel Field Serviceable style with 1011GS N Normal head 45 degree 40 to 120 deg C pressure to limit of Viton O Rings O Ring gas seals mount flange rating 1011GF Para 2 4 1011GFFA Angled head Normal mount Stainless Steel Fixed Flange style with 1011GFFN Normal head 45 degree flange gasket seals mount 10
93. annel meters store logged data from BOTH channels in a common file so you must include Site Id for each line to identify the applicable measurement channel 5 4 CoNrmorornon Section 5 1010GNFM 3B 55 REFERENCE TABLES The following tables provide reference data that may be reguired during site setup SYSTEM 1010 REYNOLDS COMPENSATION FACTORS Reynolds Positive Comp Negative Comp 0 0 7808 0 7808 1277 0 7869 0 7869 1566 0 7930 0 7930 1694 0 7991 0 7991 1830 0 8052 0 8052 1930 0 8113 0 8113 1986 0 8174 0 8174 2044 0 8234 0 8234 2104 0 8295 0 8295 2166 0 8356 0 8356 2227 0 8417 0 8417 2287 0 8478 0 8478 2348 0 8539 0 8539 2410 0 8600 0 8600 2476 0 8661 0 8661 2558 0 8722 0 8722 2656 0 8783 0 8783 2759 0 8844 0 8844 2853 0 8905 0 8905 3077 0 8965 0 8965 3477 0 9026 0 9026 4006 0 9087 0 9087 4651 0 9148 0 9148 5678 0 9209 0 9209 7582 0 9270 0 9270 10000 0 9296 0 9296 13326 0 9331 0 9331 33832 0 9375 0 9375 97443 0 9420 0 9420 278428 0 9464 0 9464 779166 0 9508 0 9508 2184262 0 9553 0 9553 5 5 Controvor RON Section 5 1010GNFM 3B TERMINOLOGY CHART This chart provides explanations for uncommon terms used in this manual TERM EXPLANATION Active Memory Section of RAM allocated for active site parameters all current values The flow computer receives site specific operating in structio
94. aphic Display Screens 2 25 4 577 4 65 Settings 2 25 H HF Menu Item 4 53 Heat Ratio specific 4 7 How To Recall A Site Setup 4 3 I I O Data Control 5 9 I O Data Control Menu 4 42 Menu Structure 4 43 Inaccurate Viscosity Values 5 3 Initial Makeup 4 14 Input Power Connector P10 Wiring 2 24 Install Complete Command 4 14 Install Path Command 4 14 Installation Menu 3 3 Accessing 3 3 Interface SG 4 31 Interface Vs m s 4 31 Interconnection Diagram 1010GN 2 23 Intrinsic Calibration 4 32 K Kc Calibration 4 32 Kelvin 4 10 Keypad 3 1 Enable Disable Switch 3 1 Function Chart 3 1 L LAPTOT Command totalizer 4 18 Line Feed 4 73 RS 232 4 71 Log Time Interval 4 41 Index 4 Index ONTROLOTRON 1010GNFM 3B M Makeup Latch 4 31 Disable Enable 4 32 Managing Site Setups 4 3 Mass Flow Computation 1 3 Max Flow 4 28 Range Setting 4 28 Max Flow 2 4 28 Max S G 4 28 Max Vs m s 4 28 Measurement Channel 4 2 Disable Enable 4 3 Memory Control 5 4 5 11 Memory Control Menu 4 67 Memory Delay Sec 4 17 Specify 4 17 Memory Full Message 4 62 Memory Map 4 67 Memory Mode 4 17 Memory Resources 5 4 ROM RAM 5 4 Memory Fault Set 4 17 Menu Screens 3 2 Meter Facilities 3 4 Default Units 4 64 Meter Facilities Menu 4 64 5 11 Meter Type Menu 3 7 Dual Channel Flow 3 7 Dual Path Flow 3 8 Min Flow 4 28 Range Setting 4 28 Min Flow 2 4 28 Min Vs m s 4 28 Multiple Select Option Lists
95. ata 4 11 8 BACKLIGHT This menu cell allows you to specify how long you want to maintain the backlighting for the LCD Graphic Display Select On for continuous illumination Press the lt Right Arrow gt to access the option list and then scroll to desired time delay before turn off Press lt ENT gt to store your setting 4 11 9 SYSTEM INFO This menu provides general information about the flowmeter System Info Menu Structure Version This is the meter s operating system version number Controlotron s Technical Services Group may reguest this number during consultations Reset Date Time _ Shows the date and time of this meter s last lt F4 gt reset Op System P N Meter s operating system part number Checksum Operating System verifying code Controlotron s Technical Services Group may request this number during a consultation Code Software Compile Date Time Operating System identifier Controlotron s Technical Services Group may request this number during a consultation System Time Used to set system time and date Format xx xx xx Xx xx xx 4 74 C CoNrmorormnon Section 5 1010GNFM 3B 9 SYSTEM 1010 APPLICATION NOTES System 1010 is an extremely versatile transit time flowmeter that operates on fluids includ ing low or high pressure gases Please review to the following application guidelines to obtain the best service from this equipment System 1010 provides a simple menu driven interfa
96. ate menu cell sets the asynchronous serial transmission data transfer rate of the RS 232 port It provides a selection of standard baud rates up to 38 400 baud The selected baud rate must match the baud rate setting of the receiving external device The factory set baud rate 1s 9600 To change the Baud Rate 1 Press the Right Arrow to access the Baud Rate option list 2 Move the cursor to the required baud rate 3 Press ENT to store selection This moves the cursor to Parity Parity Parity is a simple method to check the accuracy of an asynchronous serial data transfer The parity setting tells the meter how to format the data words it sends to an external device Parity is usually an additional bit added to each data word For example if you select EVEN the total sum of all the bits in a single data word including the parity bit will always be an even number The Parity option list includes all the standard parity settings for asynchronous serial transmission The selected parity must match the parity setting of the receiving external de vice Some devices ignore parity entirely therefore the option list includes None The fac tory setting is None 4 72 Controvor RON Section 4 1010GNFM 3B To edit the Parity setting 1 Press the lt Right Arrow gt to access the Parity option list 2 Move the cursor to the reguired parity setting 9 Press ENT to store the data This moves the cursor to Da
97. ate Name Site appears automatically If this name is acceptable you can press lt ENT gt to save the Site Setup You may select up to eight characters If you decide to use numbers or a decimal point in the site name you can type these characters directly from the keypad 4 5 C ONTROLOTRON Section 4 1010GNFM 3B To Save or Rename a Site Setup 1 Press the lt Right Arrow gt to access the first character position 2 Use the lt Up Down Arrows gt to select a character then press the lt Right Arrow gt to high light to next character position 3 Use the lt Up Down Arrows gt to select the second character Repeat this process to select all the characters 8 max 4 Press lt ENT gt to save the site data present in Active Memory If Contolotron s Flowtalk software is used to save or restore sites you can avoid ceating illegal file names by not using spaces or decimal points in your site names Uae THE GAS PARAMETERS MENU This menu becomes available after picking a Meter Type and Path We recommend that you edit the Gas Parameters immediately after creating a new Site Setup however any item in the Gas Parameters menu can be altered at any time even during normal meter operation The default setting are probably suitable for most applications however if reliable data can be provided regarding the gas specific heat ratio gas viscosity or gas compressibility factor these settings should be modified The 101
98. ble this port and then span it to any desired scaling For example when using the analog input pressure the numeric variables might be spanned as follows 4mA 14 7 PSIA and 20mA 1000 PSIA The various flowmeter models allow you to associate the analog input to active system variables such as temperature pressure and oth ers see table below Keep in mind that the flow computer expects absolute pressure If the external device reports gauge pressure then be careful to span the pressure input so that 4mA represents 1 ATM 14 7 PSIA or 1 014 BARA and not 0 0 NOTE Refer to the appropriate Installation Drawing for the locations of these inputs and the wiring procedure I ODataControl gt Analog Inp Setup gt f Off Aux PSIA BARA Deg F Deg C 4mA numeric entry 20mA numeric entry lin2 lin3 lin4 See lin1 option list Note that the flowmeter recognizes the first analog input variable that is assigned to any given parameter and ignores any subsequent input with the same assignment For example if Iin1 and lin2 are both assigned to represent pressure PSIA the meter will only use the pressure input from Iin1 Setting up the Analog Current Input The first step is to enable the DC current input port From Analog Input setup 1 Press the Right Arrow once to access the desired input port Iin1 to Iin4 option list 2 Move the cursor to down to the desired port and then press Right Arr
99. by pressing the 4 key on the keypad which will invoke the ZCOSet command The crossover point can then be moved in either direction on the waveform using the lt gt or lt gt keys The change from the default value in receive cycles will appear in the number to the right of the command To exit this mode press the 0 key Envelope Threshold Adjustment Hot Key 5 amp 6 Pressing the lt gt key causes the graph to toggle between the default signal waveform screen and the signal envelope screen see example below This envelope screen can aid in the diag nosis of Tn errors caused by unusual receive waveform distortion Signal distortion is some times caused by poor transducer selection or poor pipe wall conditions which may result in an incorrectly measured fluid sound velocity To improve the automatic measurement of Tn the envelope threshold limit can be adjusted to exclude portions of the envelope which may be causing the Tn detection problem 0 73 1469 73 1691 1929 476 Envelope Signal 4 4 4 a 55 06 55 06 3 11 72 1 9 1 Envelope Threshold 124 1 3 Crossover Marker TN marker If it appears that the default placement of the Tn marker is incorrect or unstable it can be adjusted by pressing the lt 5 gt key on the keypad to invoke the EnvSet command while view ing the envelope screen A horizontal line representing the envelope threshold level will appear along with a number indicating the pe
100. c Kc L Actual Rate 4 x 100 Indicated Rate To enter the Kc Factor To enable numeric entry press Use the numeric keys to type the required Kc as calculated above Note that the Kc value can be negative or positive Enter the or sign first then type in the calibrated value To store the data press ENT Note that Kc now appears in the right hand column of the Calibrate Flow Rate menu cell with its new value Also note that this Kc value can be viewed on the site printout Calibration Tables 1 through 3 System 1010 instruments offer a unique methodology by which a particular flow response of an instrument may be linearized or optimized by tabulating the results of a series of calibra tion exercises or collected batch data points In essence the meter allows the user to select any of a wide variety of system variables flowrate pressure viscosity etc as a pointer into a table of calibration factors up to 32 As the system variable 1s updated the value of the table s 4 33 Centrovor RON Section 4 1010GNFM 3B output factors or positive and negative flow is re evaluated and used as a modifier for the current rate register Note that the flow register is still zeroed and Reynolds number compen sated normally and these slope corrections are in addition to these fundamentals Kc is still active when this facility is being used To install a Calibration Table proceed as follows 1 The user selects a system
101. cai ve epi FYD nd UG gay Clo cep AE UA T8 4 53 Introduction to HF Menu Item orson aeaa 4 53 Using the HF Menu Item uw aiu ete ene een ert GAS OF DD YY 4 53 Manual Adjustment Proced r ettet emeret nno 4 54 Automatic Adjustment Procedure uie esset t tabe etras 4 55 4100 The Fest Facilities MT Grece prete Ent roa RIA Hina Snc AARON NN Habe qud UA ANKE GRUG NAG 4 56 Test Eacilities COTES uic caetero en eit Os ente anA ns Sechs 4 56 1407 Detection Mode si iia rien S QUT Pn IR Eaa MN IUGERA TN EE 4 57 The Test Facilities Graph Screen i5 ose Kr ad A CARU A DAN ortho aeo 4 57 Entering The Diagnostic Graph Sereen cease rer eno YDW 4 b8 Diagnostic Text Display aai y O NR ire SY FD GOF OTS 4 58 Pme Base canal eu GG NR ON GU NOSI YSOL 4 58 Correlated PlIoU iir terat pep rU A GAA AMEN Cop YN idu 4 58 Command GE O Y ua EUER IDCM CMM I tI UM ME 4 59 Digital Damping Control Hot Key 1 and 2 eu rhetor kan 4 59 Transit Time Adjustment Hot Key 3 ssee FF NN 4 59 Zero Crossover Adjustment Hot Key 4 4 59 Envelope Threshold Adjustment Hot Key 5 eese 4 60 Signal Masking Function Hot Key 8 iU A OS UNO3 4 60 Description Of Graph Screen Text Display Parameters 4 61 Hot Key Sa Miia eh sooren neon aE e RTH REN cupa FRYD HN 4 61 MaKeup O DD 4 61 C strovorron Table Of Contents 1010GNFM 3B 4 10 8 Troubleshooting Vip 5er rn ertt tro eot ton
102. can toggle between Installation Menu mode to Data Display mode This is the same as using the lt MENU gt key on the 1010 keypad see manual The PC keyboard equivalent to the lt MENU gt key is lt CNTRL gt lt L gt Note that the 1010 RS 232 interface does not support graphics Therefore when you use HyperTerminal to view the data display screens you will see the same data in alphanumeric form only as shown below You can still use the lt Up Arrow gt and lt Down Arrow gt to switch between available display screens e 1010 connect HyperTerminal File Edit View Lal Transfer Help Controlotron FLOW GAL MIN 7 8 This is the current flow reading and flow units This would be a large graphic character on the1010 screen This is the name of the current active site setup The 1 indicates that measurement channel is currently active TOTAL KGRL Us 1 32 1481 This is the current measured liquid This is the flow sonic velocity Vs total display Connected 10 46 36 vr108 9600 7 0 1 A 6 C CNrmorornon Appendix 1010GNFM 3B Navigating Through the Installation Menu After accessing the Installation Menu you can begin to setup your flowmeter according to the instructions in this manual The chart below shows the PC keyboard equivalents to the 1010 keypad keys while you are in the menu 1010 Keyboard PC Keyboard Description Up Arrow Up Arrow Move up 1
103. cated pressure and temperature as obtained via the analog input or fixed P T entry These values are then used to compute either mass flow rate or standard volume corrected flow rate as indicated in the Flow Total Units menu The table must first be generated externally using a software package which computes the appropriate density and compressibility factors for the specified gas composition Note Con trolotron recommends using SonicWare Lomic Inc to generate this lookup table After the lookup table is generated and appropriately formatted it can then be downloaded to the 1010G via the serial data port At any time during operation a new table may be downloaded to the 1010G should a change in gas composition require the calculation of new Z factors and Den sity values The AGAS lookup table is essentially a 10 x 10 array or grid containing both Z factor and Density with a 10 point temperature and 10 point pressure index Based on the current tem perature and pressure measurement Z factor and Density are interpolated to provide accu rate volume correction The table should be configured to cover the full range of operating temperature and pressure however if the measured pressure or temperature fall outside the table limits the 1010G lookup algorithm will extrapolate the Z factor and Density values ac cordingly If a gas composition was provided to Controlotron with the purchase order then the meter may already be configured for the
104. ce for site programming During the in stallation procedure you provide the system with information regarding the physical instal lation e g ID and transducer parameters Based on your selections the flow computer opti mizes operation automatically However the system cannot protect itself from a critical data entry error Therefore satisfactory performance depends also on the accuracy of the informa tion that you provide For normal operation the flow computer only needs a receive signal of sufficient amplitude to activate 1ts automatic gain controlled detection circuits In almost all cases adverse applica tion conditions reduce system performance or cause apparent operational failures Finding the culprit application condition usually reveals an appropriate remedy 5 1 TO OBTAIN TECHNICAL ASSISTANCE The flow computer provides comprehensive diagnostics data Using this data our Engineers can analyze system in relation to the application in detail Proper analysis will provide solu tions to virtually any application problem Our Technical Service Group provides assistance upon request You can obtain toll free assistance from 8 30 am until 5 00 PM EST by calling 800 275 8480 In addition you can request help via e mail by contacting the Technical Service Group at TSG controlotron com NOTE Only install transducer pairs with matching serial numbers 5 2 OVERVIEW OF SYSTEM PERFORMANCE We base our system performance specification
105. ce is perceived begin rotating the retriever rod clockwise using a 1 3 8 open end wrench while continuing to insert the transducer Once the transducer threads are engaged the thrust coupling will start to pull away from the retriever handle nut During this time maintain a slight but constant load on the transducer using the retriever handle The transducer should bottom out in the access fitting after about 9 complete turns of the retriever rod following thread engagement Slowly loosen the Stuffing Nut to begin bleeding the gas until pressure within the receiver body is eliminated Remove the Retriever Coupling Nut and washers then back off the handle nut and lift the thrust coupling clear of the retriever rod Next remove the quick release pin and loosen the lever nut on the clamp assembly Swing open the clamp assembly and remove the retriever from the receiver body With one person supporting the receiver body in line with the installed transducer loosen the threaded collar and carefully back off the valve and receiver body away from the transducer Loosen the NPT locking nut and unscrew the retriever rod to remove the receiver body from the transducer After the retriever is removed the 1011GS150A 1011GS300A and 1011GS600A series transducers must be rotated into the correct position to obtain proper beam direction Using a 1 1 4 wrench rotate the transducer counterclockwise to properly align the transducers along the axis of the pipe
106. ce this parameter Pipe size number of chan nels pressure transients signal strength variation 96 Accepted The 96 accepted up down transmit burst sets Last Makeup Reason for last Makeup signal reacquisition Makeup Status Current stage of Makeup routine Measurement normal operation 4 51 Centrovor RON Section 4 1010GNFM 3B 4 10 4 THE GAS DATA MENU This menu shows the current Reynolds number used by the meter to implement flow profile compensation as well as operating pressure and temperature and computed gas properties Controlotron Dual Path SITE1 Current Reynolds number TEMP 1 0 00F Actively displays pressure TEMP 2 0 00 F and temperature from either Reynolds 784 analog input computation or Specific Gravity 1 718 OFF fixed gas parameters menu Base S G Temperature 102 20 Deg F Pressure 26 30 PSIA Volume Corr 1 65 Viscosity cS 4 756 OFF GAS DATA MENU ITEMS TEMP1 Measured temperature from Channel 1 RTD TEMP2 Measured temperature from Channel 2 RTD Reynolds 1010 corrects the current flow rate in accordance with this Reynolds number This num ber is determined from pipe ID current flow rate and gas kinematic viscosity Specific Gravity Actual specific gravity of gas computed as follows molecular weight of gas divided by molecular weight of air Base S G Specific Gravity measured at base temperature Temperature Measured temperature analog input or from RTD input
107. ceive waveform Damping Displays the minimum and maximum digital damping exponent along with the active damping exponent Tn usec Receive signal transit time in microseconds Delta T nsec Transit time delta difference in nanoseconds Signal Strength Displays Valc amplitude Vaer aeration factor and numeric ALC Signal to Noise Ratio Indicates the signal to noise ratio of the receive signal Increased damping will increase the S N ratio as the asynchronous noise re duces Envelope Signature Percentage change of the signal from Initial Makeup conditions HOT KEY SUMMARY lt gt Expands magnifies waveform to view more detail lt gt Contracts waveform to view more or the waveform lt Left Arrow gt Shifts receive window to the left waveform to the right lt Right Arrow gt Shifts receive window to the right waveform to the left lt CLR gt Brings waveform to the center of the screen lt ENTER gt Calls up Text Display menu items lt Left Arrow gt to return to graph lt MENU gt Exits the Graph Screen and returns to the main menu lt 1 gt MinDamp Minimum damping exponent control or to increase or decrease lt 2 gt MaxDamp Maximum damping exponent control or to increase or decrease lt 3 gt TnSet Transit time adjustment use or to move Tn marker 4 ZCOSet
108. centistokes falls below Low Setpoint Hi Temperature Hi temperature value relay trip point Low Temperature Low Temperature value relay trip point High Flow Flow rate exceeds high flow setpoint Low Flow Flow rate falls below low flow setpoint Flow Alarm Flow rate exceeds or falls below flow setpoints Fault Alarm System loses receive signal Tubulence Turbulence percentage exceeds alarm setpoint Interface Interface setpoint exceeded Reverse Flow Flow is in negative direction BatchTot Batch Sample total advances Pos Total Positive total volume advances by 1 digit Neg Total Negative total volume advances by 1 digit Fltwarn System fault warning Soft Fault Fault condition memory mode active To assign functions to Relay 1 1 Press the Right Arrow to access the Relay1 option list 2 Press the lt Up or Down Arrow gt to move the cursor to the desired Relay assignment 3 Press lt ENT gt to store selection 4 Repeat procedure for Relay 2 4 46 Centrovor RON Section 4 1010GNFM 3B 4 9 3 ANALOG INPUT SETUP The Analog Input Setup function assigns an active analog input to a measurement channel path The meter provides four DC current input ports for single channel or Dual Path units The DC current input ranges from a zero level of 4 mA to a full scale of 20 mA The Analog Input Setup menu cell allows you to ena
109. ch up However exceeding the 5 Hz rate for long periods could cause an excessive accumula tion of buffered pulses These will continue to trip the relay after the flow rate lessens or even stops If this occurs an external Totalizer driven by the output will be unable to indicate the current flow total Therefore you should select a resolution to ensure that even at the maximum expected flow rate the TOTCNT pulse will not be activated more that 5 times per second for any appreciable length of time Note that resetting the Totalizer also clears the overflow buffer 4 21 Coentrovor RON Section 4 1010GNFM 3B To change the default resolution 1 Press the lt Right Arrow gt to access the Total Resolution option list 2 Move the cursor to the reguired resolution 3 Press lt ENT gt to store selection 4 5 9 TOTALIZER MODE The Totalizer function operates in any of the modes listed below MODE FLOW DIRECTION NOTES POSFLOW positive flow Accumulates flow in positive direction only NEGFLOW negative flow Accumulates flow in reverse direction only NETFLOW positive or negative Adds to positive total subtracts from reverse total NETFLOW default is best for applications where there may be zero flow for long periods It minimizes false Totalizer register increments due to data scatter Press the Down Arrow gt to accept the default setting To select a Totalizer Mode 1 Press the Right Arrow to access
110. cilities This menu shows detailed information about this model s hardware and software 4 11 4 PREFERRED UNITS The selection you make in this menu cell becomes the default units for all menu items and data outputs You can choose either English or metric units The factory setting 1s English To specify metric default units for all meter functions 1 Press the Right Arrow to access the Preferred Units option list 2 Use the Up or Down Arrows to move the cursor to Metric 3 Press ENT to register your selection 4 64 Centrovor RON Section 4 1010GNFM 3B 4 11 2 THE DATALOGGER CONTROL MENU The Datalogger Setup menu in the Channel Setup menu provides the Datalogger controls for the meter s measurement channels It allows you to enable usage select data items alarm events a logging interval and a destination for your Datalogger reports While the Datalogger Setup menu is measurement channel specific this Datalogger Control menu provides global control functions This means that the settings made here apply to all measurement channels meter types operating modes etc This is possible because the meter stores logged data in a single file This is significant for dual channel systems since the logged data from both chan nels are combined Therefore select the Site ID item for each channel to be logged Datalogger Control allows you to select a Circular Memory mode that will over write the oldest Datal
111. collar with a strap wrench Tighten the hex stuffing nut hand tight but leave the hex locking nut loose Assemble the two halves of the retriever Clamp Assembly around the probe Stuffing Box as shown in Figure 6 Draw the clamp assembly together and secure with the Lever Nut Install the Quick Release Pin into the hole provided on the right half of the Clamp Assembly Install the retriever Thrust Coupling arm over the Retriever Coupling so that it properly nests within the fitting s projection then install the Flat Washer Lock Washer and Retriever Coupling Nut as shown in Figure 6 Tighten nut sufficiently to provide slight compression of the lock washer This nut allows the transducer to be pulled out with the retriever if the line pressure is too low Rotate the retriever handle nut until it rests lightly against the retriever Thrust Coupling Begin retrieving the transducer by turning the 1 3 8 Hex retriever coupling at the top of the retriever rod counterclockwise just a turn at a time while maintaining the retriever handle in close contact with the thrust coupling at all times Keep track of the number of turns as the transducer seal should break after about 6 complete turns after which the receiver body becomes pressurized If gas begins leaking past the Stuffing Nut then tighten this nut sufficiently to minimize leakage but still allow rotation 2 16 Centrovor RON Section 2 1010GNFM 3B 13 Continue turning the retri
112. disable or enable a measurement channel after there has been a successful transducer install The system does not require your presence for routine operation If a fault condition e g an empty pipe disrupts operation the system will recover automatically after the fault clears Use Channel Enable No to turn off a channel that is currently unused but active for ex ample if the transducers have been removed for servicing To disable a channel that is operating 1 Press the lt Right Arrow gt to access the Channel Enable option list 2 Use the lt Up or Down Arrow gt to move the cursor to No 3 Press lt ENT gt to disable the measurement channel To enable a channel 1 Press the lt Right Arrow gt to access the Channel Enable option list 2 Use the lt Up or Down Arrows gt to move the cursor to Yes 3 Press lt ENT gt to enable the measurement channel 4 3 Qoo RON Section 4 1010GNFM 3B 4 1 3 si MACRO O SD ANS Dip VS MEDII Od OE Use this command to create a new Site Setup This is the first action reguired for an original installation Create Name Site inserts system defaults in all the appropriate menu cells You can edit these defaults as necessary to suit your needs You do not have to provide a site name in order to create a new Site Setup You can create a site simply by pressing the lt Right Arrow gt to access the menu cell entry field and then press ing lt ENT gt This creates a namele
113. e Inde pendent volume mass units can be selected by the Totalizer After making your selections a view only menu cell shows the resultant scaling Another menu cell lets you adjust the output resolution by selecting a display range This system provides three totalizer display modes POSFLOW Positive forward flow total only NEGFLOYWN Negative reverse flow total only NETFLOW The net of the Positive and Negative flow default The flow computer stores positive and negative accumulations in separate independent regis ters It develops the NETFLOW output by summing the positive and negative totalizer regis ters You use the keypad s function and numeric keys to control the flow totalizer registers Use this menu cell to enable Standard Volume Compensation of volumetric flow rate and total volume Use this menu cell to select a Controlotron Dual Path SITE1 time base for the flow rate Choose desired Flow rate volume units units Flow Volume Units Cubic Feet Use these menu cells Std Vol Corr No to set the scaling for the Use this menu cell to select a P Flow Time Units HR flow rate and flow total range for the flow rate display Flow Display Range Autorange Flow Display Scale KCU FT HR outputs Total voume Units Kubie roer Use this menu cell to otalizer Scale Total Resolution 00000x00 A OD E M Totalizer Mode NETFLOW accumulates Tow Use this menu c
114. e N A when you select virtual channel 1 and 2 In addition selecting virtual Channel 3 in either the 1 2 Flow or 1 2 Flow modes will limit the list to flow data only and 2 In addition selecting virtual Channel 3 in either the 1 2 Flow or 1 2 Flow modes will limit the list to flow data only DIAGNOSTIC DATA MENU STRUCTURE Diagnostic Data c Path Select 1 2 1 and 2 Path Enable Yes No Flow Data Flow Flow Vel F S Total Vs m s Signal mV Valc Vtrb 96 Alarm Status Ancal Application Info TN uSec TL uSec DeltaT uSec p Burst Sec Last Makeup Makeup Status Gas Data TEMP 1 TEMP2 Reynolds Specific Gravity Base S G Temperature Pressure Volume Corr Viscosity cS Site Setup Data fx drive N burst length Vs max m s Vs min m s Samples Cycle HF Test Facilities Makeup Graph Tx Up Tx Dn Fixed ALC Tx Up Fixed ALC Tx Dn Fixed ALC Print Site Setup No Yes Date Site Created XX XX XX XX XX XX 4 48 Centrovor RON Section 4 1010GNFM 3B 4 10 1 MAIN DIAGNOSTICS SCREEN This is the main Diagnostics Data screen It provides menus that show Flow Application Gas Data and Site Setup information In addition the Test Facilities menu provides test control functions to optimize operation analyze application conditions and to recover system opera tion As shown below diagnostics provides five menus and two menu cells Controlot
115. e Disable Site Security ee eeee eere eee ee eee eee eee enne 4 4 4 1 5 How To Delete A Site Setup 4 eeeeee esee eee eee ee eee eene eee eene eee DD eese eet te 4 5 4 1 6 How To Save Rename A Site Setup eeeeeeee eese esee neenon eene eee eese eee 4 5 4 2 The Gas Parameters Menu eese e eene nennen nennen enn nL AED eese e eese ED END esee ee 4 6 Gas Parameters Menu Structure And Defaults seesesses 4 7 4 2 1 Base Temp and Base Pres PSIA eeeeeeeee eee eee neenon eene ee eene eese eee 4 7 4 2 2 Spec Heat cilm Ddod 4 7 4 2 3 VISCOSITY CP HL 4 8 4 2 4 IDE CUNEO EE 4 8 4 2 5 Estimated VS occa iei I n ENCOHISEEEIEEE ERES TEX TYNN THEE EETERERAS 4 8 4 2 6 Fixed Temp and Fixed Pres PSIA e eeeeeeeee eene eee eee eee eee ette ette 4 8 4 2 7 Zi PASC HN HN HN ceeasesisuss 4 9 4 2 8 Zi ACCU al ER 4 9 4 2 9 AGAS CODD iieri rerit cre este edt Y Peg ren eel eet EEE 4 9 AGAS Table Generation and Installation Instructions 4 10 4 3 The Edit Install Meter Menu ssessessesoseeseeeoeeoeseoseceeeceseeseesessesessesseesessssesssoss 4 13 Edit Install Meter Menu Structure sees 4 13 4 3 1 How To Select Install Path eee eee ee eene eene WA
116. e calibration check the current RTD reading in Diagnos tics Gas Data You may find that you do not even need to calibrate the sensor In any case make sure that the temperature reading stabilizes before proceeding further The RTD Cali brate menu allows you to perform an external calibration which can be accomplished either by data entry of the current RTD temperature or by a 32 F 09C Ice Bath procedure You can switch between the intrinsic and external calibration modes at any time NOTE If you perform an external temperature calibration you should mark and record the location of each connector and sensor cable Once you have re calibrated the temperature sensors changing the sensor connector orientation estab lished during the procedure may void the calibration To access the RTD Calibrate menu press the Right Arrow gt RTD CALIBRATION MENU STRUCTURE Single Channel 1010 RTD Calibrate Factory User Cal m Factory User Cal 4 69 Coentrovor RON Section 4 1010GNFM 3B RTD Calibration By Data Entry The RTD Calibrate menu allows you to adjust the intrinsic RTD reading to match an exter nal reference thermometer by directly entering its reading Only perform this procedure while the RTD under test is installed and currently measuring temperature To enter the current RTD temperature Move the highlight to the RTD you want to calibrate RTD1 or RTD2 To access the RTD option list press the lt Right Arrow
117. e g CMENU gt ENT Up Arrow etc Where a visual of the key is shown this means press this key e When the text refers to a menu or menu cell name it will be enclosed with square brack ets e g Gas Parameters Channel Enable etc e Each menu includes an image of its main screen and a diagram of its structure The rightmost column of the structure diagram lists the option list choices of the menu cell if applicable General Installation Menu Notes e Ifa power failure occurs while you are entering or editing data the entered data may not be retained in Active Memory e Although you can operate the meter immediately after completion of a site setup we rec ommend that you preserve your settings by saving them under a site name Site data can be saved at any time before invoking Recall Site Setup or Create Rename Site commands These commands overwrite all data present in Active Memory e We do not recommend that you attempt to operate the flowmeter at a new site by recalling and then editing an existing site setup Each site must have its own set of transducer install parameters even if the data from the recalled site setup is identical Always issue the Create Rename Site to begin a new site setup This will fill all the menu cells with de faults to eliminate the possibility of retaining unwanted parameters e The meter allows you to create your own personal site setup defaults After creating a site setup and edi
118. e highlight down to VT 100 and then left click to select it as shown below 1010 connect Properties Phone Number Settings Function arrow and ctrl keys act as e Q Windows keys Emulation Wm g Backscroll buffer lines 500 B O Been three times when connecting or disconnecting ASCII Setup OK Cancel 8 Next left click on the ASCII Setup button see screen above In the ASCII Sending dialog box make sure that both send line ends with line feeds and Echo Typed characters locally are UNCHECKED In the ASCII Receiving dialog box left click to place a check mark before the Append line feeds to incoming line ends dialog When your screen looks like the example below left click the OK button A 4 CNrmorornon Appendix 1010GNFM 3B ASCII Setup ASCII Sending DO Send ine ends with ine feeds O Echo typed characters locally Line delay milliseconds Character delay p milliseconds ASCII Receiving Append line feeds to incoming line ends O Force incoming data to 7 bit ASCII O Wrap lines that exceed terminal width 9 You are now ready to communicate with the 1010 flowmeter But first save your settings by moving the mouse cursor to File sliding the cursor to Save then clicking OK on the Save dialog box 10 The next time you want to use HyperTerminal Click on Start Drag to Programs Drag to Accessories Drag to HyperT
119. eated site setup XYZ Use this menu cell at any time to manually save the site data Note that attempting to leave the menu after entering editing any site data triggers a Save Site pop up window automatically Create Name Site 1 Site Security Off Delete Site Setup 1 Save Rename Site 1 eurer ORA eE 8 D Channel Path Setup Use this menu cell to free up site storage memory by deleting obsolete site setups Note that the cell retains the name of the most recently created site setup XYZ This option list expands as you save more sites 4 2 This cell shows that site setup XYZ is stored in memory and can be recalled This option list expands as you save more sites Use this menu cell to enable or disable Site Security Provide a password to enable Re enter the password to disable Centrovor RON Section 4 1010GNFM 3B 4 1 1 Es TO RECALL A SITE SETUP The Recall Site command allows you to reinstall the system at a former site For an original installation see Create Name Site for instructions on how to create a new Site Setup This menu cell provides a list of saved site names Scrolling to a site name and pressing lt ENT gt moves all the parameters associated with that name into Active Memory If there are no site setups present in site storage memory the menu cell reports No Sites in the right hand column Saving a site setup with a site name adds the name to this option list The fi
120. ee rese uu ean Inu anna uaa aaa nane ana ddn NON D 3 4 Selecting Items From An Option List eese 3 4 Multiple Select Option Fo RF _ NN 3 5 Entering Numeric Data YYYYY A HYLL Y ELLL ALLA RLH Y LLE LEL nennen nennen esr nna 3 6 Enter Alphanumeric Strings uu cede YR AAG I EPA RE a CIAR TM ara 3 6 The Meter Type Menu e eee eee eene nennen nnne e nne e eene sehe eese esee eese eee eee eene 9 7 Dual Channel Flower t o E E E ec SA AY CR GYT 3 7 ual Pa tal LOW ow Y I WE YDD ESAU GU FF 3 8 Selecting A Meter Dypa uos ct eter eo eh Eau ACB CO A sa y Cox AAG WU 3 9 Creating A New Site Setup sese 3 9 ii Qoo RON Table Of Contents 1010GNFM 3B Section 4 4 The 1010GN Installation Menu eeeee eee ee eee eene eene eene eee eere esee eene 4 1 Manual Conventions 2 rrr terrre ea raa Se Ya Ye OR NOD Ye E YO nY 4 1 General Installation Menu Notes eene 4 1 4 1 The Channel Path Setup Menu ee eeeee eese eee eee eee eene eee eese estesa DDDDnDDn 4 2 Channel Path Setup Menu Structure sese 4 2 4 1 1 How To Recall A Site Setup 4 eee esee esses eene eene e ee ADN NND DDOD ee tette 4 3 4 1 2 How To Enable And Disable A Sensing Path eere eere eene 4 3 4 1 3 How To Create Name A Site Setup e eeeeeeee eee eee eene eene eee eee eee et te 4 4 4 1 4 How To Enabl
121. elay sec xxx numeric entry Flow Total Units c f Flow Volume Units Std Vol Corr Flow Time Units Std Vol Comp Flow Display Range Flow Display Scale Total Volume Units Totalizer Scale Total Resolution Totalizer Mode Batch Sample Total Data Span Set Cal c Present in Custody Transfer meters Span Data gt 5 8 f Pgen Max Flow Max Flow2 Min Flow Min Flow2 Max Vs m s Min Vs m s Max SG Min SG continued Coentrovotron Section 5 1010GNFM 3B DUAL PATH FLOW MENU continued Dual Path Flow c Data Span Set Cal c Span Data gt Max Base S G Min Base S G Max Viscosity cS Min Viscosity cS Max Temperature Min Temperature Set Alarm Levels c High Flow Low Flow High S G Low S G High Base S G Low Base S G High Viscosity cS Low Viscosity cS High Temperature Low Temperature Interface Vs m s Interface SG Turbulence 96 Makeup Latch Calibrate Flow Rate c Intrinsic Kc Multipoint non Custody Transfer meters Calib Table 1 c Index Variable 1 CS None Flow Reynolds Pressure Aux Calib Table 1 New Point Table Active No Clear Table 1 No Yes Calib Table 2 Same as Calib Table 1 Calib Table 3 Same as Calib Table 1 Stripchart Setup Select Data Data Display Time Base Stripchart Clear Datalogger Setup f Datalogger Mode Datalogger Data f Log Time Interval Datalogger Events Display Datalogger I O Data Control Analog Out Setup c f lo1 lo2
122. ell to select Batch Sample Total 0 000 either volumetric or mass flow Use this menu cell to enter a volume accumulation for the total units Flow Total Units batching or sampling totalizer relay trigger screen Use this menu cell to set the resolution of the totalizer TOTALIZER CONTROLS the n in Fn channel number CLEAR also clears overflow Resetting the Totalizer registers clears all total data accu mulated during operation Note In Dual Beam mode the Totalizer operates only on the virtual system channel Ch 3 Therefore in this case the CLEAR trigger would be lt F3 gt lt 1 gt lt Fn gt lt 2 gt NOTOT Totalizer Freeze Invoking the NOTOT command disables the Totalizer Total ization will not resume until you repeat the Fn and Numeric 2 key seguence When you activate NOTOT an N precedes the TOTAL symbol i e NTOTAL on the LCD Screen LAPTOT Totalizer snapshot The LAPTOT command freezes the Totalizer screen display However the flow computer will continue to update its inter nal registers The flow computer will show the current total when you repeat the F1 Numeric 3 key seguence When you activate LAPTOT an L precedes the TOTAL symbol i e LTOTAL on the LCD Screen lt Fn gt lt 4 gt CLEAR Batch Tot Register Clears the Batch Sample totalizer register See Batch Sample Tot 4 18 Centrovor RON Section 4 1010GNFM 3B THE FLOW TOTAL UNITS MENU S
123. ems and numeric entries Current Selected Menu The highlighted bar at the bottom of the screen shows the name of the menu that you are accessing e g Gas Parameters 3 2 1010GNFM 3B C Crrmoror RON Section 3 1010GNFM 3B 3 4 HOW TO USE THE INSTALLATION MENU This section introduces the System 1010 Installation Menu It explains how to access and leave the Installation Menu and how to enter site data The Installation Menu consists of sub menus each providing individual menu locations menu cells that store site data For conve nience this manual refers to sub menus simply as menus e g the Gas Parameters Menu Shown below is the setup screen for of a dual path meter Single path systems are similiar to Dual Path menus Controlotron Dual Path SITE 1 Create Name Recall Enable amp Delete Site Channel Path Setup Gas Parameters Edit Install Meter Operation Adjust Flow Total Units Data Span Set Cal Stripchart Setup Datalogger Setup I O Data Control Diagnostic Data Channel Path Setup Please do not let the size the Installation menu intimidate you Almost all menu cells already contain default parameters To begin operation you only need to access the menu cells that control a required parameter such as the Edit Install Meter You will see that by accepting most defaults you can set up the meter in about five minutes 3 4 1 ACCESSING AND LEAVING THE MENU Upon first turn
124. ending on preferred units Total This is a real time updated flow total display in current total units e g KCU FT Vs m s Current gas sonic velocity Vs in m s The Vs value depends on the gas composition and its operating temperature and pressure This menu cell allows fine tuning when highlighted Press the key coarse adjustment or 1 key fine adjustment to increase or the key coarse adjustment or 2 key fine adjustment to decrease the reading CAUTION Incorrect usage can result in reduced accuracy Signal mV Xdcr signal strength in mV This is the amplitude of the transit time receive signals Very low pressure or attenuative gas could cause a low value Valc 96 Input Amplifier gain indication Larger 96 indicates a stronger gas signal Vtrb 96 This shows the current percent of turbulence detected by the meter Alarm Status This letter code field shows the status of the meter s built in alarms A dash indicates an inactive alarm Letter codes reflect the following alarm conditions R Flow Rate Alarm High or Low rate threshold exceeded F Fault Alarm T Turbulence Alarm M Memory Activated Fault Suppressed K Makeup Flag May be latched I Interface Alarm Flow Rate Simulator for calibrating external devices etc Highlight this item then press the Right Arrow to enable numeric entry Type desired simulated flow rate Be aware of the units prefix K M etc NOT
125. ent range or its linearity Intrinsic When selected the meter uses no slope adjustment at all Output data is still zeroed and corrected for Reynolds number but no slope adjustment is imposed on the meter s flow regis ter Some applications may require an output adjustment to match an official external reference The Calibrate Flowrate menu allows you to select a calibration mode The right hand col umn shows the active calibration mode You can select Intrinsic factory and Kc Slope Cor rection Calibration Selecting either of the external calibration modes will not eliminate the Intrinsic factory calibration You can use this menu cell to switch between Intrinsic and Kc at any time Ke Calibration For most applications the measured flow range produces a linear meter response Therefore the Kc slope correction calibration is the preferred method since it only requires a single correction factor for all the flow rates encountered NOTE Changing the calibration can cause profound changes in a flowmeter s operat ing characteristics Use only the most respected flow standard to obtain a cor rection factor The percentage you enter must provide an accurate and consis tent shift across the entire flow range anticipated for the application Kc Factor To obtain the Kc factor compare flow total data taken simultaneously from the 1010 and a reference meter whose accuracy meets the required standard Allow both meters to accumu
126. er that invoking Circular Memory deletes the current contents of the Data logger and pre allocates a substantial amount of memory for this function removing it from site storage memory NOTE To avoid potential data loss the flowmeter prevents you from altering the Cir cular Memory setting when a path is active To setup and enable Circular Memory The Datalogger Mode menu must have the Memory menu cell selected Datalogger items must be selected e g Site ID Date Time etc 4 66 Centrovor RON Section 4 1010GNFM 3B All active paths in the Channel Path Setup menu must be disabled To disable active Paths select the Channel Enable menu cell and then No In the Datalogger Control menu select Circular Memory Press lt Right Arrow gt to access the Circular Memory option list Move the cursor to Yes by pressing the lt Up Down Arrow gt To store selection press lt ENT gt Lastly re enable the paths that you disabled earlier to begin logging Est Log Time Left Est Log Time Left is a view only menu cell that shows an estimate of the amount of Data logger time remaining in hours and minutes This menu cell becomes active after you enable datalogging Selecting Circular Memory and or event based datalogging see Datalogger Setup blanks the field Est Log Time Left Estimate 1s based on the log interval and data selections made in the Datalogger Setup For Single Channel flowmeters this time is an
127. er tool Make sure that the location you choose provides sufficient clearance from surrounding obstruc tions to allow for transducer element installation and service Withdrawn Clearance Dimension Entry Angle Required Clearance for Full Extraction Transducer Flange Normal 30 Degree 45 Degree Class Entry Entry Entry 150 300 and 600 87 in 77 in 64 in 2200 mm 91959 mm 1630 mm PIPE FIGURE 7 PIPE CLEARANCES Centrovor RON Section 2 1010GNFM 3B Servicing the 1011GS Gas Transducer using COSASCO Low Pressure Retriever Model 60 The Controlotron model 1011GS transducers are designed to be safely serviced using the Cosasco model 60 series retriever and service valve up to a line pressure of 1500 psi 103 bar Please familiarize yourself with the Cosasco model 60 user manuals for this equipment before proceeding As transducer service is infrequently required proper maintenance of the tools and practice with their use will facilitate sensor retrieval should the need arise The Controlotron pressure seal is a redundant rotating shaft seal O rings with back up rings that is designed to release system pressure after opening approximately 6 9 turns Before installing the transducer set into the line take note of the transducer head type as described in the 1011GS part numbering system above If the transducer head is of the angled type the part number contains an A after the
128. ermed raw flow rates where there are significant deviations between System 1010GN and the reference meter Calculate correction factors either negative or positive percentages for up to ten points along the flow range For example entering 0 1 for point 1 produces a negative 0 196 change in the meter output whenever the system measures the raw flow rate specified for point 1 etc The valid range for each percent correction is from 5096 to 50 If you enter a value outside of this range the flow computer will set the calibration factor to the nearest limit Use these to match the output of the System 1010GN with the reference meter s response curve Selected calibration points must increase in magnitude from point 1 to point 10 or the last point that you wish to calibrate NOTE You must enter the raw flow rates in ascending order To perform a MultiPoint Calibration 1 Press the lt Right Arrow gt to access the Calibrate Flowrate option list 2 Move the cursor up to MultiPoint then press lt ENT gt 3 This selects the MultiPoint calibration screen which shows Point point 1 selected Indicated Rate shows current rate for point 1 96 Correction amount of correction applied either or percentage 4 Press the Down Arrow to move to the Indicated Rate field then press the Right Arrow to enable numeric entry 5 Use the numeric keys to type a flow rate for point 1 Press ENT 6
129. erminal and click Double click the icon you selected for the connection NOTE For easier access create a shortcut to the connect icon from your desktop Right click on the icon to open its dialog box Left click on Copy or Create a Short Cut and then move the mouse cursor to a blank area on your desktop Right click to open dialog box and then left click on Paste to place a shortcut to the connect icon on your desktop Accessing the Installation Menu Once the parameters are set HyperTerminal automatically initiates Command mode You will see a blank screen Press ENT a few times until you see For Help on the screen Type question mark and then press ENT to see a list of the available commands Use the MENU command type Menu and then press ENT to access the top level of the Installation Menu You will see a screen similar to the example below A 5 CoNrmorornon Appendix 1010GNFM 3B Controlotron Site 1 Select Meter Type Meter Type Single Channel Meter Facilities NOTE To facilitate connecting through modems the Menu command times out after three minutes of inactivity To maintain a longer connection type menu 1000 and press lt ENT gt The optional number is the amount in minutes that the con nection will be maintained Typing Menu 1000 essentially keeps the interface alive until you cancel it Data Display Mode After you complete the installation you
130. es With accurate signal arrival time available the flow meter can compute the raw flow velocity from the measured upstream and downstream transit times A 1 WN n W I M ll M y P 1 2 C nrrororron Section 1 1010GNFM 3B 1 3 2 FLOW PROFILE COMPENSATION Although gas has a very low absolute viscosity its Kinematic viscosity can be greater than water The 1010GN flowmeter continually computes the kinematic viscosity centistokes by divid ing the fixed viscosity entry from gas parameters menu by the computed gas density see paragraph 1 3 3 The Reynolds number is then computed as follows Rn 645 Pipe ID V where viscosity cS cP density Viscosity The meter then uses this computation of Reynolds number to compensate the raw flow velocity for conditions of laminar or turbulent flow profile as defined by an internal Reynolds compensa tion table The meter then converts the compensated flow velocity to volumetric flow rate Rate V Comp Rn Pipe area 1 8 8 STANDARD VOLUME COMPENSATION Due to the high compressibility of gas volumetric flow rate and total are commonly reported in standard volume or normal units This requires the 1010GN flowmeter to dynamically com pensate the actual measured volume to the volume anticipated at some specified reference pressure and temperature referred to as base press and base temp in the Gas Parameters menu To compute this v
131. es Slide the highlight down to HyperTerminal then release the left mouse but ton 3 Within the HyperTerminal window move the mouse pointer down to Hyperterm exe and then double click the left mouse button 4 This selects the Connection Description dialog box Enter a name for your connection e g 1010N You can optionally select an icon for this connection by clicking on one of the icons displayed in the scrolling frame at the bottom of the window Click OK 5 This selects the Phone Number dialog box Move the cursor to the arrow at the right of the Connect Using field Left click on the arrow to expand the field and then move the highlight down to Direct to Com 1 or 2 depending on the port connected to the interface cable Click OK to select the Com 1 or 2 Properties Dialog box Set up your RS 232 parameters as shown in the example below Left click on the DK button A 3 CoNrmorornon Appendix 1010GNFM 3B COM Properties Port Settings Bits per second 3600 Data bits 7 Parity Stop bits 1 Flow control None Restore Defaults DE Cancel Apply 6 You will now see a blank terminal screen Next left click File on the top menu bar Drag the highlight down to Properties and then left click 7 Left click the Settings tab Expand the Emulation box by left clicking the Down Arrow on the right hand side Drag th
132. ever rod until the transducer threads completely disengage then continue to rotate the retriever handle allowing line pressure to drive the probe out until fully retracted NOTE The retriever s lower 2 1 4 hex nut is provided on the threaded shaft in the event that the system pressure is not sufficient to drive out the transducer wrench supplied with retriever If this nut is used keep the handle nut just 2 threads above the thrust coupling as the transducer is retracted This will act as a backup in the event of sudden movement 14 Fully close the isolation ball valve NOTE If significant valve resistance is experienced then the transducer may not be retracted enough 15 Slowly loosen the Stuffing Nut and begin bleeding the gas until pressure within the receiver body is eliminated and the retriever rod moves freely Remove the Retriever Coupling Nut then back off the handle nut and lift the thrust coupling arm clear of the transducer Next remove the quick release pin and loosen the lever nut on the clamp assembly Swing open the clamp assembly and remove the retriever from the receiver body 16 Carefully loosen and disconnect the receiver body from the top of the service valve to remove the transducer from the line Use the strap wrench for this operation 17 Cover valve opening to keep contamination out Replace transducer as soon as possible or install P N 101561 Service Plug if replacement transducer is not available Ins
133. f 1011GS Transducer into Gas Line You will need the following tools and compounds to properly service the 1011GS transducers when the line is pressurized O One 1 1 8 Open End Wrench To attach retriever rod to transducer One 1 3 8 Open End Wrench For retriever rod rotation One 2 1 4 Open End Wrench For transducer locking nut One 1 1 4 Open End Wrench For final transducer rotational adjustment One Strap Wrench Teflon Tape for conduit adapter CC122 Lubricant for O Ring seals COSASCO Retriever Model 60 Ll EI EI EB 0 0 Controlotron Receiver Body with access valve and NPT locking nut Description of 1011GS Low Pressure Retriever System The Controlotron Low Pressure Retriever system shown in the Figure 6 below utilizes a concentric reducer receiver body section into which the transducer is withdrawn from the pipe for servicing under line pressure The 1011GS transducer design eliminates the cost associated with having a dedicated service valve for each transducer by providing a gas seal that is relatively close to the transducer head This configuration allows the service valve to be part of the retriever since it is reguired only when the transducer is being serviced Centrovor RON Section 2 1010GNFM 3B a Lis Nd A RETRIEVER COUPLING NUT SS A LOCK WASHER THRUST ja COUPLING ARM is Ga FLAT WASHER w A A RETRIEVER COUPLING No tie MRE Ae m IT 1 HEXLOCKING NUT SR X AT eN Ng Z 1 1 2
134. f any of our systems Regarding the arrival of the year 2000 since our real time clock uses a six digit code for month day year MM DD YY the first day of the year 2000 will be 01 01 00 Date The Date command sets the month day and year for the meter s internal clock calendar En ter the date using the MM DD YY format Replace MM with two digits to indicate the month Replace DD with two digits to indicate the day Replace YY with two digits to indicate the year Type the period separator between each set of digits For example you would enter 4 70 Qoo RON Section 4 1010GNFM 3B December 7 2001 by typing 12 07 01 You can use the Right Arrow to move the cursor back to a number if you need to re type it Press the CLR key to remove the current setting To set the Date 1 Press the Right Arrow to enable numeric entry 2 Use the numeric keys to type the date MM DD YY 3 Press lt ENT gt to store the date This moves the cursor to Time Time The Time command sets the hours and minutes for the meter s internal clock calendar Enter the time using the HH MM SS format Replace HH with 2 digits to indicate the hour use 24 hr clock format Replace MM with 2 digits to indicate the minutes Replace SS to indicate the seconds You also have to type the period separator between each set of digits For ex ample you would enter ten minutes after two o clock in the afternoon by typing 14 10 00 You c
135. flowmeter is reporting erroneous or unstable flow then the flowmeter may already be having trouble resolving the upstream and downstream signals In this event it may be necessary to first lower the flow rate to a moderate level before performing the Automatic HF adjustment Once this is done the flowmeter should be able to properly measure the highest flow rates without problems e The limits of the HF parameter are 0 7 and any attempt to manually install a larger value will cause the flowmeter to abort the installation of the parameter NOTE Pressing the Left Arrow at any stage prior to accepting the measured value will abort the installation and return to the previous setting 4 53 Section 4 C nrroromon 1010GNFM 3B To access this HF menu item proceed as follows e_ At the Meter Type Menu press the lt Right Arrow gt and then lt ENT gt to select the desired Path e g Dual Path Flow e In the Dual Path Flow Menu press the Down Arrow and scroll to the Diagnostic Data menu cell Press the Right Arrow to select it Controlotron Dual Path 4SS10G Controlotron Dual Path 4SS10G Access Path Channel Diagnostic Data Transducer Setup Data Channel Path Setup Path Select 1 Pipe Data Path Enable Yes Application Data Flow Rate Pick Install Xdcr Application Info Operation Adjust Liguid Data Flow Total Units Site Seup Data Data Span Set Cal Test Facilities Stripchart Setup Print Site Setup No Data
136. g the F1 key and then the period key Access to the digital damping parameters can be found in the Site Setup menu cell of the Diagnostic Data menu Refer to the appropriate System 1010 field manual for details When operating in the transit time mode the Test Facilities Graph Screen is an exceptional diagnostic tool for troubleshooting problem applications or simply determining receive signal quality The primary function of this screen is the display of the digitized receive signal wave form with similar appearance and function of a digital oscilloscope This screen also allows the user to override some of the 1010 default settings by permitting adjustment to the mea sured transit time the digital averaging and the zero crossover used in the measurement of the up down transit time difference The figure shown below is a representation of the 1010 diagnostic graph NOTE The Test Facilities Graphic Screen requires significant CPU overhead The 1010 meter should not be left in this mode during normal operation where the Datalogger is the primary output or during calibration work F 0 73 VS 1469 73 1691 1929 476 D 444 Tn 55 06 55 06 dT 3 11 S 72 191 SN 124 1 3 Digitized Receive Signal Crossover Marker TN marker Command Line appears here 4 57 Controvor RON Section 4 1010
137. g to Transfer drag to Capture Text and click Stop button Close the Terminal or HyperTerminal Program You may now close the Terminal program The file s you have downloaded are now saved in the location you selected You may now import the file you have saved into the appropriate program i e MS word for site data or MS Excel for Datalogger or Waveshape data for graphing or analy Sis The datalogger contains data that has its fields separated by commas By using the file extension csv comma separated values suggested earlier the data will import directly into MS Excel without any further modification For the waveshape data the fields are separated by spaces therefore it is best to save those files as txt then use the MS Excel Import Wizard to select Space Delimiters for importation of the data Site data is downloaded in plain text and can be imported directly into MS Word A 8 C CNrmorornon Appendix 1010GNFM 3B RESET PROCEDURE FOR BLIND SYSTEMS 1010N Blind systems allow you to perform a system reset via the RS 232 interface The following instructions reguire the flowmeter to be connected serially to a PC NOTE Custom RS 232 settings for baud rate parity and data bits may not be preserved Therefore be prepared to set your communications program back to the de fault 9600 Odd 7 settings To Clear Active Memory Using the RS 232 Interface 1 Turn off power if it is currently on Turn p
138. gt Move the highlight to User Cal or Factory Cal then press lt ENT gt This triggers the pop up window Calib deg F 32 0 To enable numeric entry press lt Right Arrow gt then type in the reading of the refer ence thermometer e g 72 0 Calib deg F 72 0 To recalibrate the RDT sensor press lt ENT gt To verify the calibrated reading go to Diagnostics Liquid Data to check the current RTD output Make sure that it coin cides with the reading of the reference thermometer Repeat for the other RTD if nec essary NOTE Factory Calibration provides an additional prompt after a new temperature is entered Are you Sure No Yes It is reeommended that you use User Cal to avoid alteration of preset factory calibration 4 11 6 THE CLOCK SET MENU The Clock Set menu allows you to set the time and date The meter uses its internal clock calendar to record the real time when certain data and diagnostic events occur In addition the clock calendar provides the Datalogger and Stripchart date and time stamps CLOCK SET MENU STRUCTURE Clock Set Date xx xx xx date entry Time xx xx time entry Notice All Controlotron flowmeters include a real time clock to provide a convenient date time stamp for display screens and datalogger reports The operating system does not rely on the date and time of day for any flowmeter operation Therefore the Turn Of The Century will have no effect on the proper functioning o
139. gt lo1 NOTE The 1010N 7 Expanded VO Module auxiliary output signals Aux Iol Aux Io4 generated from Pgenl Pgen2 Vol and Vo2 are mirrored output currents For example if Vol is a 5 Vdc signal then Aux Io3 will be 12 mA NOTE The method used to create auxiliary current loops makes it impractical to gen erate the 2 mA fault current produced by the primary 4 20 mA outputs of the meter 3 May 2002 C Crrmoror RON Table Of Contents 1010GNFM 3B TABLE OF CONTENTS Saelion d Sect Page 1 Dutrod up mi RH eOehRh ATH Y NI NN NR 1 1 11 Important Safety Considerations ceeeeeee eese eee eee eee eene eee eee ettet te 1 1 1 2 Flowmeter Installation Steps e eeeeee eese eee eee ee eene eene eee eee eae eaten 1 1 1 3 Theory Of Operation eere eene eene nenne nnne n enne eene eene eese eee a esee DD DD 1 2 1 3 1 Introducti i FFF Y YE ERYN NF ANN TY Y RY YRR FIYR 1 2 1 3 2 Flow Profile Compensation eee eee eee eene e eene e eene eee NND DD eee tette 1 3 1 3 8 Standard Volume Compensation eeeeeeee eee eee eene eene eee eee ester ee tette 1 3 1 3 4 Mass Flow Compensation And Molecular Weight eeee 1 3 1 4 SpecifiCcatlOnDS RF HY RR erae ee RR HC A elo abuses tue ee eeu recor secta eoa ao eee yao esee vasis 1 4 1 5 1010WX Gas Flowmeters nu eiU DE
140. gurable operating parameters such as pipe and liquid tables TOTCNT A totalizer pulse count function used for Batching or Sampling Transducer Transit time ultrasonic gas transducer Register Refers to a memory location used by the flow computer to store data such as the flow total etc The meter s tubulence percent output The sonic propagation velocity of a pipe The sonic velocity of a gas 5 7 1010GNFM 3B Controvor RON Section 5 1010GNFM 3B 5 6 THE NEMA DUAL PATH MENU CHART This section shows the 1010 Dual Path Menu Chart NOTE The Installation menu for single channel systems does not provide the Meter Type choices shown below THE METER MENU c Chan Path Setup THE DUAL PATH FLOW MENU Meter Type c Dual Path Flow Dual Path Flow Channel Path Setup c f Recall Site Setup Channel Enable Create Name Site Site Security Delete Site Setup Save Rename Site Gas Parameters c Base Temp F Base Pres PSIA Spec Heat Ratio Viscosity cP Fixed MW g mole Fixed Temp F Fixed Pres PSIA Z Base Z Actual AGA8 Comp Edit Install Meter gt fj Install Path Spool ID in Path Length Axial Offset Fixed Time uSecs Install Complete Zero Flow Adjust Operation Adjust c gt c c fj Damping Control c SmartSlew Time Average Deadband Control Memory Fault Set c Memory Fault Memory D
141. he Graph Screen above This line represents the position in time Tn where the 1010 flowmeter perceives the arrival of the ultrasonic signal There are actually two Tn markers one for the upstream arrival time and one for the downstream arrival time For proper liquid sound velocity mea surement these Tn markers should be positioned near the beginning edge of the receive wave form envelope as shown however in cases of poor signal conditions it is possible for this measurement to be off by several receive waveform cycles To adjust the Tn mark position press the lt 3 gt key on the keypad to bring up the TnSet command Pressing the lt gt or lt gt keys will cause the Tn marker to move later or earlier respectively As you adjust the Tn marker both Tn and Vs liquid sound velocity will change accordingly To exit this mode press the lt 0 gt key on the keypad Zero Crossover Adjustment Hot Key 4 Observe the small X mark located on the zero crossing line near the middle of the receive signal in the Graph Screen above This X indicates the central crossover which the 1010 is 4 59 Centrovor RON Section 4 1010GNFM 3B using to measure the transit time delta This crossover will generally be close to the peak of the receive signal with at least one well formed non aberrated receive cycle on each side of the crossover If it appears that the placement of this crossover is unsatisfactory then it can be adjusted
142. he up and down waveforms In a properly correlated receive signal the two images should be nearly superimposed on top of each other even during high flow conditions In the unlikely situation where the two images appear to be offset by one or more receive cycles then the flow readings should be considered guestionable 4 58 Centrovor RON Section 4 1010GNFM 3B Command Modes Although the 1010 signal processing algorithms are capable of accommodating a very wide range of signal conditions it may be desirable to override these default settings under ex tremely difficult operating conditions The following functions are available for this purpose Digital Damping Control Hot Key 1 and 2 The 1010 permits user modification of the digital averaging used by the signal processing routines In general the default damping values selected by System 1010 will provide optimal performance over a wide range of transit time applications However in extreme cases of unstable flow profile low signal levels or high aeration it may be necessary to override these default settings to permit uninterrupted and reliable flow measurement The 1010 Graph Screen includes the capability to access a set of command codes which enable a user to override a number of default setup parameters The most important parameter is the digital damping control which can be accessed by pressing number lt 1 gt or lt 2 gt on the keypad while in the graph screen mode
143. hese supplementary outputs are present and available The outputs in addition to being loop powered are iso lated from one another as well as the meter Expanded I O Module Option Identification To verify that your meter has the Expanded I O Module Option installed check the following The designation A1 should be part of the flowmeter part number For example 1010ENRE T1A1KGS 1 May 2002 Manual Addendum C ONTROLOTRON 1010FMA 14 1010N 2 I O Module The conventional 1010N 2 I O module provides the following e Two self powered isolated 4 20 mA current loops signals Io1 and Io2 that are assign able and spannable by the user to many flowmeter variables such as flow sonic veloc ity signal strength etc These self powered outputs also provide an industry standard fault indication by dropping to 2 mA if assigned to flow rate and under fault conditions Note that these outputs though isolated from the system are NOT isolated from each other e Two 0 10 Vdc outputs signals Vol and Vo2 that are also assignable and spannable by the user as above These are also self powered but are not isolated from the system e Two 0 5000 Hz Pgen signals Pgenl and Pgen2 also assignable and spannable by the user These are TTL level pulses The 1010N DN class of meters has a total of six analog outputs as indicated above In addition refer to Installation Drawings 1010N 2 7 and 1010N 7 7 e_ Alarms Status Totalizer pulses are generally
144. hort flow transients or for a fast response servo control loop application However you can use the damping and slewing controls to smooth the out put response if you want the system to ignore rapid flow fluctuations or data scatter Data Drift Drift is a defined as a long term cyclical flow deviation resulting from the variation of fluid temperature or fluid sonic velocity Drift may be more noticeable when combined with a poor signal to noise ratio System 1010 is carefully designed to minimize the effects of drift There are no drift prone analog phase locked loop devices in the primary detection circuits 5 8 FLOW CONDITIONS Very rarely are real world flow conditions uniform and predictable Therefore the 1010 oper ating system provides a considerable degree of control over the stability agility of the flow rate output System 1010 is significantly more agile in tracking pressure wave induced Vs transients and will recover from mis tracking more guickly and smoothly than any other competing transit time flowmeter 5 3 1 LOW FLOW RATES Our 1010 Systems provide a flow resolution and measurement range that surpasses any other type of flowmeter Therefore it operates superbly for low or high flow rate applications How ever with our clamp on systems using the highest resolution when measuring a low flow rate may cause natural data scatter to become a high percentage of the reading Since it 1s data scatter it will not contribute any er
145. iPoint Calibration 4 35 Channel Path Setup 3 8 4 2 Channel Path Setup Menu 4 2 Channel Path Setup Menu Structure 4 2 Character Entry Field 3 10 Circular Memory 4 66 CLEAR Command totalizer 4 18 Clearing Active Memory Only 4 63 Clearing All Dynamic Memory 4 63 Clearing Datalogger 4 67 Clock Set Menu 4 70 Setting Date 4 70 Setting Time 4 71 Compressibility factor 4 9 Conventions Field Manual 4 1 Create Name a Site Setup 3 9 4 4 New Site Setup 4 4 Current Output Trim Io1 amp Io2 4 68 D Damping Control 4 16 Data Output Filter Types 4 16 SmartSlew 4 16 Time Average 4 16 Datalogger Control 4 65 Data 4 40 Display 4 49 Events 4 49 Memory 5 4 Mode 4 38 Output 4 66 Setup 5 9 Datalogger Control Menu 4 65 Datalogger Setup Menu 4 38 Menu Structure 4 39 Data Bits 4 73 Setting The Data Word Length 4 73 Data Scatter 5 2 Data Span Set Cal 5 9 Data Span Set Cal Menu 4 23 Data Stability 5 2 Data Drift 5 2 Data Scatter 5 2 Deadband Control 4 17 Defragment Command 4 5 Defragmenting Memory 4 67 Density SG 1 3 Detection Modes 4 57 Diagnostic Data 5 9 Data Menu 4 48 Index 2 Index ONTROLOTRON 1010GNFM 3B Main Menu Description 4 49 Main Screen 4 49 Diagnostic Graph Screen 4 58 Hot Key Summary 4 61 Text Display 4 60 Correlated Plot Menu 4 58 Command Modes Digital Damping Control Hot Key 1 and 2 4 59 Envelope Threshold Adjustment Hot Key 5 4 60 Signal Masking Function Hot Key 6 4 6
146. in the table limits 4 Compute the temperature increment for 10 points Tincr Tmax Tmin 9 then round off Tincr to the next higher integer Now recomputed Tmax Tmin 9 Tincr 5 Repeat Step 4 to compute the pressure increment Pincr Pmin and Pmax 6 From the SonicWare menu select Perform Range Calculation and Varying T amp P then enter the temperature and pressure range and increments from Steps 4 and 5 Verify that there are exactly 10 temp points and 10 pres points indicated 7 Select Density and Z factor from the output data menu then click on Compute 8 From the SonicWare toolbar select Table then Copy All These tables can now be pasted into EXCEL see Example 1 Select General formatting to remove any commas from the data 9 The final text file must follow the syntax indicated in the example shown on the next page To accomplish this the data needs to be manipulated within EXCEL and then saved as a comma separated file then further modification will be necessary using a text editor to obtain the final text file format shown in Example 2 NOTE The data strings must conform to the syntax rules listed below 10 Save the final AGAS text file in an appropriate directory on your PC 11 Now that the file is properly formatted it can be downloaded to the 1010GN flowmeter using HyperTerminal or other communication software With the RS 232 baud rate set to 9600
147. ing the appropriate retriever tool Review paragraph 2 5 of this manual for transducer extraction clearances for 1010GN style transducers Step 4 Check the condition of any pressure taps or Thermowell Ports that may be provided with the spool Install block valves Thermowell or plugs as necessary 2 1 5 INSTALLATION OF GAS SPOOL Each gas spool is labeled with a flow direction arrow indicating the direction of positive POS FLOW Although the meter allows bi directional flow this arrow simply indicates the direction of positive flow so that the transducer cables can be installed without confusion Install the spools into the lines with careful attention to this flow direction arrow and also the rotational orientation as described below Generally the Gas Spools should be installed with the transducer ports above the horizontal plane to avoid the collection of liquid inside the wells Dual Beam gas meters may have transducers that are mounted in a Direct Mode configuration as shown below This spool should be installed such that the transducer ports are on the horizontal plane with the lifting eye always on top Vertical installations are not recommended as condensate can collect inside the transducer ports Lifting Eye KC e i f M fF O Horizontal Plane FIGURE 1 GAS SPOOL WITH TRANSDUCERS Always use flange bolts and nuts not supplied that are appropriate for the size and class of the meter flange Fl
148. ing the meter on you see a graphic of Controlotron s main facility This means that there is no active site setup currently stored in memory Note that this screen identifies the software version of the meter on the upper right hand corner of the display ver 3 00 00 Software Version x xx xx k rT ll LLITH i a eon A rae Make sure the keypad enable switch is in the correct position then press the lt MENU gt key to select the menu The first time you access the Installation Menu you can leave it only by saving a site or by turning the meter off After installing and activating a site use the lt MENU gt key to toggle between a graphic display screen and the last accessed menu location 3 3 Queso RON Section 3 1010GNFM 3B When you press the MENU key the cursor arrives at the first level of the Installation Menu Refer to the sample screens below The left screen is from a dual path model The right screen is from a single path model Note that two columns one on the left hand side and the other on right hand side divide the screen The first left hand item Meter Type is high lighted white type on black Meter Type allows you to choose a meter configuration from the highlighted right hand column list With single channel models the only option is Single Channel The next left hand selection is Meter Facilities Use the Meter Facilities menu to set global meter options and controls
149. ional eeeeee ee eee eee eene nen 2 69 RTD Calibration Menu Structure Single Channel 1010 2 69 RTD Calibration By Data Entry eese 2 70 4 11 6 The Clock Set Men e 2 70 Clock Set Menu Structure GG De Gn Cf NF NA 2 70 D AES Tu NC 2 70 Mino E 2 71 4 11 7 Ro 232 CLUD UY NAF 2 71 RS 232 Setup Menu Structure eeeuiu i Y EL LLY LL eee LL eee nennen nennen 2 72 Baud Rate cesi nies sesssstscessaveraesiucsiseanaseset wersaaseusavesbessxepreecasemersisiins 2 72 Party ce adu Y A CD OW YUA 2 72 tt ou NS MENOR UENIT m 2 73 Line Feed ci de caren ga nu Sec iva ees eee ba YD Y ed 2 73 Network NAD eM ma 2 73 RIS Key Dinie eu I Td ee Y Y YF TO NETUS 2 74 4 11 8 BACK AG ce eT B 2 74 4 11 9 VSCOM Mnf Y RR RR REF Ee ESEE SAUTE TESS 2 74 System Info Menu Structure essent nns 2 74 Section 5 5 System 1010 Application Notes eee eeee eee eene neenon eene eene esee eee eene 5 1 5 1 To Obtain Technical Assistance 1 eto tiro reta n tov a ln Draht ah aU pna tux soa eSK o neq AAA AONR 5 1 5 2 Overview Of System Performance e eeeeeeee eese ee eene eee eee ete eee ee teet 5 1 5 2 1 ACCUTACY e SEES i 5 1 5 2 2 Repeatability asyn YN Di UGC FUN GRAA Fn dd ESSEET EIEE E a Yn 5 2 5 2 3 Data Stability sea dy dene cete petens eo reto tote eA e ddad nM dn NY edo eese ea vane FN 5 2 IB
150. is reload a saved Site Setup If this fails then you have to resort to the second level of the F4 seguence which allows you to clear ALL Dynamic Memory Be aware that this erases all saved Site Setups includ ing flow calibrated sites Datalogger Data and user defined pipe and transducer tables This will reguire you to completely re install the system and repeat all desired default set tings custom pipe tables etc The chart below shows the seguence of the F4 routine Power On Off F4 Clr Active Ln NC No 1 Yes Clr Saved Data La No Yes Procedure to clear Active Memory only 1 Turn off power if it is currently on 2 Press the lt F4 gt key and keep it pressed while you turn on power The prompt Clr Active Memory _ No appears at the top of the screen 3 Press the lt Right Arrow gt to access the F4 Reset option list Press the lt Down Arrow gt to switch the option list to Clr Active Memory Yes Press lt ENT gt to clear all Active Site Data but not saved Site Setups 4 To restore operation press lt MENU gt to access the installation menu Create a new site setup or recall a stored site setup 5 Re select any Meter Facilities items e g RS 232 setup parameters Procedure to clear ALL Dynamic Memory 1 Turn off power if it is currently on 2 Press the F4 key and keep it pressed while you turn on power The prompt Clr Active Memory No appears at the top of the screen P
151. ist Analog Input Setup lin1 lin4 Off Aux PSIA BARA DEGF DEG C numeric entry numeric entry The Dual Path meter has four analog inputs Iin1 Iin2 Iin3 and I in4 two analog outputs Io1 1o2 two Pgen and four Relay functions Note Single Path meters have Io1 only For Multi Path and Arithmetic modes only 4 9 1 ANALOG OUTPUT SETUP System 1010 provides current voltage and pulse rate analog outputs Analog Output Setup allows you to assign data functions for these signals The computer s terminal strip contains the analog output terminals 4 43 C Crrmoror RON Section 4 1010GNFM 3B System 1010 Analog Outputs Io Isolated current 4 to 20 mA varies in proportion to an assigned data function Vo DC voltage 0 to 10 Vdc varies in proportion to an assigned data function Pgen TTL logic 0 to 5000 Hz varies in proportion to an assigned data function Analog Out Setup Data Categories for Dual Path flowmeter Spanned volumetric mass flow rate Additional spanned volumetric mass flow rate Spanned unsigned flow magnitude Spanned liguid sonic velocity Receive signal amplitude Relative degree of gas turbulence Spanned specific gravity Base S G Spanned SG referenced to user temperature Viscosity Gas viscosity in centistoke units T1 Current gas temperature Iin1 Iin2 Represents a re transmit of the analog input signals e g Pre
152. l keypad provides 32 numeric and function keys see table below Use these keys to enter review or edit the site data Certain keys control the graphics display KEYPAD FUNCTION CHART KEY USAGE MENU Press to activate the Installation Menu ENT Press ENT to store numeric data select from option lists etc LEFT RIGHT ARROWS Menu navigation keys move cursor in respective directions UP DOWN ARROWS Same as Left and Right Also scrolls option list and graphic display screen CLR Clear Key for erasing data or selecting list options NUMBERS 0 9 Use to type numeric data DECIMAL POINT Use for decimal points in numeric data MATH OPERATORS Allows 4 function math operations in numeric entry cells F KEYS 1 3 Totalizer control and special function keys FA KEY CAUTION SYSTEM RESET KEY during power up CTL amp ALT Used as shift keys for alternate key functions DATALOG Triggers immediate Datalogger report PLUS MINUS Changes the sign of numeric data NOTE The keypad does not have alphabetic keys Scrolling lists provide alpha nu meric characters as needed 3 1 Section 3 Queso RON 3 3 INTRODUCTION TO THE 1010 MENU SCREENS The figure below shows a typical 1010 menu screen for a dual path system in this case the Edit Install Meter Menu Current Selected Measurement Path Current Selected Site Name Identified i Meter Type
153. lation Menu and create a site paragraph 3 4 Enter gas parameters paragraph 4 2 Complete transducer Installation Menu operation paragraph 4 3 1 1 C C NrmoLornon Section 1 1010GNFM 3B 1 3 THEORY OF OPERATION 1 3 4 INTRODUCTION The System 1010GN Gas meter relies on the same Digitally Coded MultiPulse transit time technology used in our patented 1010 line of liquid flowmeters Two ultrasonic transducers per measuring path alternating as transmitter and receiver are used to interrogate the gas flowing within the metering section The resulting time of arrival for each direction of transmit up stream and downstream is then measured using a highly accurate and stable digital signal processing method Using this detection scheme the 1010GN Gas meter is capable of resolving the relative tran sit time difference dT to within 100 psec Considering typical gas flow transit time differ ences ranging from 400x10 to 150x10 psec the 1010GN meter is capable of providing an exceptional turn down ratio The 1010GN also incorporates a correlation technigue which enables the system to detect very high flow velocities gt 100fps with the same high degree of resolution The 1010 ultrasonic transducers are designed with sufficient beam divergence characteristics to insure that the receive transducer will always have sufficient signal to main tain operation under conditions of high beam blowing associated with high flow velociti
154. lations Rangeability 1000 1 Resolution 0 001 ft s 0 0003 m s typical Flow Meter Computer Transmitter Enclosure NEMA 4X IP65 NEMA 7 Power Supply 90 250VAC 60 60 Hz 9 36VDC for all models Power Consumption 15 Watts 1 4 C C NmoLornon Section 1 1010GNFM 3B 1 5 1010WX GAS FLOWMETERS The 1010WX flowmeter model numbers are listed below 1010WX Series Flowmeters 1010GNWX 1010GDNWX 1010GUDNWYX Custody Transfer 1010WX METER TYPES The 1010WX series flowmeters are available in Single and Dual Path versions The flowmeters may include a display providing flow rate diagnostics data and keypad interface to access on screen software setup menus Safety agency approved 1010WX series flowmeters have hazardous area certification as indicated in the label example below NOTE Graphic displays and local keypads are only available as options The standard 1010WX is not equipped with a graphic display or local keypad Refer to Appendix B in this field manual for hardware and software requirements for programming these models 1010WX FLOWMETER LABEL Blank unless flowmeter is rated suit able for hydrogen atmosphere See System Hardware description be low HAUPPAUGE NY 11788 CLASS 1 ZONE 1 AEx d ia IIB FH27 T5 APPROVED EXPLOSION PROOF WITH I S OUTPUTS FOR CL I GROUPS B C D CLII GROUPS E F G INSTALL PER CONTROLOTRON DRAWING 1010 443 SP ONTROLOTRON FM LEN CL I DI
155. logger Setup Date Site Created 04 09 0314 52 23 I O Data Control Diagnostic Data Dual Path Flow Diagnostic Data In the Diagnostic Data Menu highlight Path Select and select the desired transducer path Press ENT to select path Press the Down Arrow and scroll to the Site Setup Data menu cell Press the Right Arrow to select it Manual Adjustment Procedure Manual Adjustment Froceaure e In the Site Setup Data Menu press the lt Down Arrow gt and scroll to the HF menu cell Press the lt Right Arrow gt and a pop up Manual prompt will appear as shown below Note Press the lt Up Down Arrow gt to select Automatic if desired e Use the numerical keys to input the desired correction value Press lt ENT gt to input value Controlotron Dual Path 4SS10G Controlotron Dual Path 4SS10G fx drive 29 fx drive 29 N burst length N burst length Vs max m s Adjustment Vs max m s gt Manual Vs min m s gt Manual Vs min m s 0 120 Samples Cycle Samples Cycle HF gt 0 000 HF gt 0 000 4 54 Centrovor RON Section 4 1010GNFM 3B e_ The new correction value will appear next to the HF menu cell as shown below Controlotron Dual Path 4SS10G fx drive 29 N burst length 5 Vs max m s Vs min m s 1355 00 Samples Cycle 29 HF gt 0 120 Site Setup Data Automatic
156. lotron Dual Path SITE 1 Base Temp F 60 0 Spec Heat Ratio 1 30 Viscosity cP 0 010 Fixed MW g mole 0 0 Estimated Vs m s 450 Fixed Temp F 60 0 Fixed Pres PSIA 14 7 Z Base 1 000 Z Actual 1 000 AGA8 Comp Yes 4 6 Section 4 Cntrovorron 1010GNFM 3B NOTE The Fixed Temp F menu cell in the Gas Parameters menu will not be present for systems with integrated temperature RTD capability Gas Parameters Base Temp 60 F 15 5 C GAS PARAMETERS MENU STRUCTURE AND DEFAULTS Enter reference temperature in C or F Base Pres PSIA 14 7 psia 1 014 bara Enter reference pressure in PSIA or BARA Spec Heat Ratio 1 3 Enter gas specific heat ratio constant pressure to con stant volume Viscosity cP 0 010 centipoise Enter absolute gas viscosity in centipoise Fixed MW g mole 0 0 grams mole Enter fixed molecular weight to override automatic com putation Enter the nominal sound velocity of the gas if signifi cantly different from this default Enter fixed operating temperature if external input is not available Enter fixed operating pressure if external input is not available Enter the compressibility factor for the gas at base con ditions Enter fixed compressibility factor where pressure tem perature and gas compostition do not vary significantly If a valid AGAS table is installed see para 4 2 9 then select YES to activate the AGA8 compensation Std V
157. m 0 5000 Hz in relation to a selected data function Note For Custody Transfer flowmeters the Analog Pgen is replaced by the Digital Pgen op tion as indicated in Installation Drawing 1010N 7 7 sheet 3 of 3 To assign a function to the Pgen output 1 Press the lt Right Arrow gt to access the Pgen option list 2 Press the lt Up or Down Arrow gt to move the cursor to the desired data function 3 Press lt ENT gt To store selection PULSE OUTPUT Pgen Wiring 1010GN amp 1010GDN with 1010N 2 Modules Installation Drawing 1010N 2 7 Sheet 2 of 2 SIGNAL FUNCTION NOTES PGEN 1 FREQUENCY OUTPUT 1 0 5000 Hz 5 Volt Logic Square Waveform PGEN 1 REF GROUND PGEN 2 FREQUENCY OUTPUT 2 PGEN 2 REF GROUND 1010GN amp 1010GDN with Expanded 1010N 7 I O Modules Installation Drawing 1010N 7 7 Sheet 2 of 3 Standard High Performance and Enhanced Performance Flowmeters SIGNAL FUNCTION NOTES PG1 FREQUENCY OUTPUT 1 0 5000 Hz 5 Volt Logic Square Waveform PG2 REF GROUND PG3 FREQUENCY OUTPUT 2 PG4 REF GROUND Custody Transfer 1010GUDN Expanded 1010N 7 I O Module Installation Drawing 1010N 7 7 Sheet 3 of 3 TB2 Ultra Performance Flowmeters SIGNAL FUNCTION NOTES PG1 PRIMARY FREOUENCY OUTPUT OPEN COLLECTOR Digitally Synthesized PG2 PRIMARY FREQUENCY OUTPUT TTL Pulse Waveform PG3 QUADRATURE FREQUENCY OUTPUT OPEN COLLECTOR PG4 QUADRATURE FR
158. m refers to the meter and trans ducers combined Graphic Screen Refers to the integral display screen Initial Makeup An internal process performed during installation where the flow computer acquires its receive signal and enhances other param eters for optimal operation at a site In Process Makeup An internal process where the flow computer recovers its Initial Makeup parameters after a fault condition interrupts operation Installation Menu The meter s overall menu structure Allows you to define all as pects of the meter s operation LAPTOT Refers to a system function that freezes the Totalizer display while the Totalizer continues to update its registers Standard Volume Rate or volume anticipated at conditions indicated by the entered base pressure and temperature Local Display Refers to the 1010GN s integral display Menu Sub sections of the Installation Menu that are used to define spe cific functions e g RS 232 5 6 Section 5 TERM Menu Cell CoNrmorornon EXPLANATION A location within a Menu where you define either a single nu meric value or option list selection that supports the Sub Menu s function Certain view only menu cells show reference data appropriate to the current application NEGFLOW Totalizer mode for negative flow total only NETFLOW Totalizer mode that combines positive and negative flow totals NOT
159. menu cell or Flow Display screen Down Arrow Down Arrow Move down 1 menu cell or Flow Display screen Right Arrow Right Arrow Move right 1 menu cell or Flow Display screen Left Arrow Left Arrow Move left 1 menu cell or Flow Display screen Menu L Cntrl L Toggle between Menu and Flow Display lt Datalog gt D Cntrl D Generate Datalogger report lt CLR gt lt Backspace gt or lt DEL gt Deselect list selection lt ALT Up Arrow AU Cntrl U Logger Display Page Advance lt gt chg sign bar shift backslash Change numeric sign Can also type key lt ENT gt lt Carriage Return gt Enter Key Digits Digits Numerals zero through 9 Divide by upper case 8 Multiply by Plus Minus Equals Terminal Mode Menu Commands Decimal Point In addition to Menu the following commands followed by the lt ENT gt key can be used to control the flowmeter while in Terminal Mode Note that n refers to the flowmeter Channel number For a dual channel Arithmetic site Ch1 Ch2 or Chl Ch2 the virtual Channel is number 3 Logger Invokes the download of all data stored in the datalogger Note that the datalogger data is not erased from the flowmeter memory when it is downloaded It is recommended to capture this information into a file with a
160. menu cell stores the minimum temperature range for the analog span If metric preferences are selected prior to site creation the temperature units will be in Centi grade If English preferences are selected prior to site creation the temperature units will be in Fahrenheit 4 6 4 SET ALARM LEVELS The Set Alarm Levels menu allows you to select system alarm functions Alarms appear lo cally on the LCD digital display In addition you can use the Relay Setup menu to assign the these functions to system s relays You may select from high or low flow rate gas interface Vs and gas turbulence alarm functions The entry of all alarm setpoints is accomplished using the selected rate units In addition you can enable or disable a Makeup Alarm Latch to keep the makeup alarm active until you reset it manually by an lt Fn gt 6 simultaneous key press Press the lt Right Arrow gt to access the Set Alarm Levels menu High Flow The High Flow alarm menu cell allows you to set the HI Alarm relay trip point and the position of the HI Alarm cursor on the Stripchart Display The entered value must fall within the volumetric flow Vfo analog span for the Hi Alarm cursor to appear on the Graphic Screen 4 29 Coentrovor RON Section 4 1010GNFM 3B To set the High Flow alarm 1 Press the lt Right Arrow gt to activate numeric entry 2 Use the numeric keys to type the High Flow Alarm setpoint in the selected flow rate units 3 Press lt EN
161. nd Spools If a FDC and Gas Spool was shipped as a set from Controlotron all of the critical gas spool parameters should already be pre installed into the FDC In this case simply turn the meter ON and proceed to Section 3 Getting Started If these parameters were not pre installed then proceed as indicated below where the initial installation of the FDC and gas spool must be completed before the system can measure gas flow Installation of Stand Alone Flowmeters and Spools Refer to the appropriate Gas Spool Setup Data Sheet for the Gas Spool and FDC pair being installed For a summary of the minimum steps needed to get the meter operational with the transducers refer to Section 1 paragraph 1 2 Flowmeter Installation Steps For detailed explanations of these installation steps refer to Section 4 The 1010GN Installation Menu 2 25 C Crrmoror RON Section 3 1010GNFM 3B 3 GETTING STARTED 3 1 THE KEYPAD ENABLE SWITCH System 1010GN models with integral keypads provide a keypad enable disable switch to pre vent unauthorized access to the Installation Menu In addition a password entry option is available see paragraph 4 1 Channel Path Setup Menu The keypad enable disable switch is located inside the lockable enclosure right above the I O wiring terminal Please switch to the enable position before proceeding further If necessary see drawings 1010N 7 or 1010DN 7 for its location 3 2 THE 1010 KEYPAD The 1010GN integra
162. ndshaking Solder side shown Solder side shown 6 4 1 GND RX TX 1015CPC N SERIAL INTERFACE CABLE A 1 Cntrovorron Appendix 1010GNFM 3B Due to the different System 1010 1020 meter configurations there are 3 types of RS 232 commu nication cables employed You can determine which cable is required for the your model flowme ter from the table below Be sure you have the appropriate cable available for use Meter Type Cable Type Controlotron Part Number Notes Weatherproof Portable DB 9F Amphenol 1015CPC WP Except Energy 1010P 1020N DB 9F DB 9F 1015CPC P Use for Energy WP All NEMA4X DB 9F 3 Wire 1015CPC N NEMA 4X with Expanded DB 9F DB 9F 1015CPC P For 1010N with A1 I O Module option 1010N 7 module All 1010X DB 9F 3 Wire 1015CPC N For those who would prefer to make the cables themselves the required parts except for the RS 232 connector for the 1010WP meter types should be available at most computer or electronics stores You will find drawings of the terminations for these cables with the reference table below It provides the signal names PC termination and 1010 1020 meter termination for each type of flowmeter Also in most computer stores or online you will be able to find or you may already have a serial LapLink cable or Null Modem cable These cables can be used to communicate with the 1010P DP and 1020N systems If you purchased a 1010W model yo
163. nment mark scored into the side of the transducer body to indicate the orientation relative to the pipe axis Although each transducer in a pair is identical to one another it is always good practice to install the transducer with the A after the serial number into the UPSTREAM transducer port If transducers are to be removed for maintenance then record the associated transducer port or path into which each transducer set is installed prior to removal Re installing the transducers into the same port from which they were retrieved will minimize any possibility of calibration shift Removal of an installed 1011GS transducer using High Pressure Retriever First record the transducer serial number and associated port location for each transducer to be removed then follow the COSASCO User Manual section 4 0 Retrieval of Solid or Hollow Plug Assemblies with the following modifications Step 2 Set the socket adapter assembly in the third and fifth holes from the hex end Step 3 Remove the cable gland and transducer cable Remove the connector adapter by loosening the set screw in the hex NPT adapter Remove the NPT adapter Remove the access fitting cap and hex locking plate Step 4 Loosen the plug 1 2 turns If significant resistance is encountered plan on back pressuring the retriever during the removal operation See Section 6 Re seat the plug but do not tighten Step 15 b c d Retriever pressurization will begin after 6 9 turns
164. no ova Poner h osse saevo aka oaa aun a ea aaa Sean 4 61 Flow Computer Messages eeeee LL LLC LL LILI LLI nennen eene eene nennen 4 62 Using The F Reset Sequence sio rrr pice FOX PR RR HER ATA EFE Ra Ya Yee PR GANU 4 62 4 11 The Meter Facilities Menu and Graphic Display Screen 4 64 4 11 1 Preferred LG S cau Gn Rc ad EIQUE Dena GA SAGE cU MR UF 4 64 4 11 2 The Datalogger Control Menu e eeee eene eee eene neenon eene nete e eee ee eee 4 65 Datalogger Control Menu Structure uice ritenute Rata ren h ADN AL OA 4 65 Display Datalogg tk ee ee iere a o eee Eee eere eei desee eren oe duit 4 65 Output DRCOIGESOE aos _ O sur FFF FN CS Lit Y 4 66 Circular Memory esses ea eetner tenete tte ee nnne nasse annes 4 66 Est Log Time Noi m 4 67 Clear Datalogger erreren A E E 4 67 4 11 3 The Memory Control Menu ssessesssesseecsecsecccecceeccecceecccececececoeeccecceecceecssessees 4 67 Memory Control Menu sese eene nennen enne nennen nennen neni 4 67 4 11 4 The Analog Output Trim Menu eeeeee eee ee eene enne eene eene nete e eese eee 4 68 Analog Output Trim Menu BUruebute sie eror reb Y Pr Paten 4 68 Current Output Trim Iol amp Io2 eese 2 68 Voltage Output Trim Vol amp Vo2 esses 2 68 Pgen Output Trim Pgen 1 amp Peen 2 pipe baa eR Ra a kt e Fade AFR 2 69 4 11 5 The RTD Calibration Menu opt
165. ns from Active Memory Alphanumeric Field An 8 character data entry field that allows you to specify a Site Name or a Security code Arrow Keys Use the lt Up Down Left and Right gt Arrows to navigate through the Installation Menu in their respective directions The lt Up or Down gt Arrows allow you also to scroll through option list items Asterisk Refers to the marker used in the Installation Menu to indicate a current option list selection When you access an option list you can move the asterisk with the lt Up or Down gt Arrows to a new selection then press lt ENT gt to select the item CLR Clear Key Use the lt CLR gt key to erase a numeric value or clear a selection from a multiple select option list Cursor This refers to the highlighted text and the arrow cursor that you move via the arrow direction when navigating through menus or menu cells Data Entry Refers to data entered into a menu cell either numeric or option list selection Datalogger Memory Memory segment that stores data items logged during operation You can view the Datalogger contents either on screen or trans mit it to an external device via the RS 232 serial port The amount of Datalogger memory depends on how many sites reside in Site Storage memory ENT Enter Key Use the lt ENT gt key to store a current numeric value or option list item Flow Computer Refers to the meter itself syste
166. ns the active ultrasonic element which is located behind a thin stainless steel membrane Although this transducer head is able to handle very high gas pressures it can be easily damaged if impacted against a sharp object It is therefore strongly recommended that the protective plastic cap always remain in place over the transducer head whenever the transducer is not installed in the gas line 2 3 2 1011GF TRANSDUCER INSTALLATION AND REMOVAL Refer to drawing 1011GF S5 7 Before installing the transducer set into the line take note of the transducer head type as described in the 1011GF part numbering system para 2 1 3 If the transducer head is of the angled type the part number contains an A after the flange class then the transducers must be installed at the correct rotational position to guarantee proper beam alignment 2 5 C Crrmoror RON Section 2 1010GNFM 3B Although each transducer in a pair is identical to one another it is always good practice to install the transducer with the A after the serial number into the UPSTREAM transducer port If transducers are to be removed for maintenance then record the associated transducer port or path into which each transducer set is installed prior to removal Re installing the transducers into the same port from which they were retrieved will minimize any possibility of calibration shift Installation of 1011GF Transducers Step 1 First determine the correct transducer
167. nsic slope factor for volumetric flow Vfo Data Span Set Cal 4 6 1 SPAN DATA The Span Data menu allows you to set 096 and 10096 output limits for volumetric flow Vfo absolute flow Vfab sonic velocity Vs and specific gravity Vsg Each menu cell shows ap propriate rate units and time base If you change flow rate units after spanning the system the computer automatically updates the output data setup to reflect the change Span limits apply to both the analog outputs and the on screen stripchart The flow outputs operate as follows 4 24 Section 4 Vfo Spanned volumetric or mass flow Controvorron 1010GNFM 3B The minimum and maximum flow rate entries establish the Vfo span The Max Flow menu cell sets 100 of span The Min Flow menu cell sets 0 of span Use signed numbers for bi directional spanning Note that negative reverse flow always is lower than positive flow whatever its absolute magnitude For example for a flow measurement range of 30 CF M to 10 CF M the 4 mA span will be 30 CF M and the 20 mA span will be 10 CF M Vfab Spanned absolute volumetric flow rate Vfab is the absolute magnitude of the volumetric flow rate Vfo There are no menu cells provided to span this output Vfab shares the Vfo span entries The Vfab minimum span is always zero The maximum span for Vfab is the largest absolute value of either the min or the max flow rate Vfo entries For example
168. o flow in pipe recommended If an Actual Zero is mistakenly performed while the gas is flowing the correction can be removed by performing a ZeroClr operation ZeroClr clears the zero register used to remoue erroneous setting Actual Zero reguires you to stop flow to allow the meter to sense any offset The best possible zero setting can be obtained by closing a valve to stabilize the gas in the pipe before perform ing an Actual Zero The ZeroClr command instantly resets the zero offset registers to 0 000 Or no zero correction To use Actual Zero 1 Press the Right Arrow to access the Zero Flow Adjust option list 2 Press ENT A pop up window prompts you to set the current flow rate in selected rate units to equal zero 0 000 If a numeric flow offset 1s desired for test purposes e g checking output signals 1 Press the Right Arrow to enable numeric entry 2 Use the numeric keys to type any offset e g 12 cubic ft min and then press ENT or simply press ENT if the flow is known to be stopped In either case when you send the command the flow computer analyzes the current flow rate for up to sixty seconds integrating averaging the data for the best zero correlation During this time the menu prompt at the top of the display screen shows a timer that counts from zero to sixty You can allow zero averaging for the entire period or cancel the process at any time by pressing the ENT key This
169. od is suitable for any pressure and temperature as long as the gas composition does not vary significantly however a new table can be generated and installed to accommodate changes in gas composition As with the standard volume compensation a flow computer and gas chromato graph should be used where very high accuracy is required 1 3 C C NrmoLornon Section 1 1010GNFM 3B 14 SPECIFICATIONS Application Natural Gas Flare Gas Process Gas Fuel Gas Meter body sizes and material Diameter 2 to 24 50mm to 600 mm Larger size available as special order Pressure Rating ANSI Class 150 300 600 900 and 1500 Ib Material Carbon Steel or Stainless Steel Flanges Raised face standard Transducers No of Paths 1 2 3 or 4 path systems depending on body size and accuracy require ments Pressure range 0 to 3000 psig 210 bar Minimum operating pressure depends on body size Temperature Range 40 to 250 F 40 to 120 C Material 316 Stainless Steel or Titanium Hermetically sealed Performance Specifications for Diametral beam configuration Flow Range 0 to 2150 ft s 46 m s bidirectional Repeatability 0 1 Accuracy 0 5 Rangeability 100 1 Resolution 0 001 ft s 0 0003 m s typical Flare Gas Performance Specifications for Chordal beam configurations Flow Range O to 2300 ft s 80 m s bidirectional Repeatability 20 296 Accuracy 296 5 for hot tap instal
170. of the outer barrel After 6 turns proceed slowly 1 8th turn at a time stopping when the retriever begins to pressurize If the retriever has not pressurized after 9 turns back pressuring will be required See Section 6 Install P N 1015 61 Service Plug if replacement transducer is not available Installation of a 1011GS transducer using High Pressure Retriever First determine the correct transducer port into which the transducer is to be inserted Remove service Plug if installed using above transducer removal procedure Follow the COSASCO User Manual section 5 0 Installation of Solid or Hollow Plug Assemblies Under Pressure with the following modifications Step 5 1 b Lubricate the O rings and back up rings with CC122 grease Step 5 1 c The sensor sub assembly and the plug are assembled and secured with the set screw at the factory Disassembly in the field is not recommended Step 5 1 d 1011GS900N and 1011GS1500N series transducers require no orientation relative to the flow axis 2 21 C Crroror RON Section 2 1010GNFM 3B Step 5 11 The transducer will meet with a positive stop after 14 or 15 turns of the outer barrel Do not over tighten NOTE The 1011GS900A and 1011GS1500A series transducers must be rotated into the correct position to obtain proper beam direction Using a 1 1 8 wrench rotate the transducer counterclockwise to properly align the transducers along the axis of the pipe refer to Figure 8 Steps 5 1
171. of the transducer head Install transducers back into the pipe and compare prior to new ALC signal levels If contamination was found to be the problem with poor meter performance then a regular transducer cleaning schedule should be considered to avoid unanticipated meter down time 2 6 4 GENERAL MAINTENANCE O0 Transducer Repair The entire transducer element is hermetically sealed and cannot be easily repaired in the field In the unlikely event that the transducer fails or is physically damaged it should be returned to the factory for repair or replacement O COSASCO Model 60 retriever tool The retriever should be kept clean and free of dirt sand and foreign material that could hamper operation The threaded shaft should be kept lightly lubricated with a high quality waterproof grease O Refer to the COSASCO Model RBSA manual for any required maintenance of this retriever 2 22 B amp ctin 2 Cnroiornon 1010GNFM 3B TRANSDUCER CABLE CONNECTORS o GE OQ 1010GN g Ems ena IB e FLOWMETER ds le 9 e 7 S REMOVE
172. ogger data automatically when the Datalogger memory becomes full due to the data compression scheme employed Note that this is only available for dual channel systems The Est Log Time Left menu view only menu cell shows an estimate of the hours and min utes of logging time remaining This only applies to non circular datalogging Selecting Circu lar memory blanks this field For convenience sake the Display Datalogger command is es sentially a duplicate of the menu cell in Datalogger Setup It sends Datalogger data to the graphic screen with or without line wrapping For dual channel systems with logging enabled on both channels a screen dump from menu will show data from both channels The Output Datalogger command sends data to an external device via the RS 232 serial port Data trans mitted from this menu will be from both channels of a dual channel system The Clear Data logger command erases the entire Datalogger file For dual channel systems you are cau tioned not to use this command if your intention is to clear the logged data of only one chan nel Press the lt Right Arrow gt to access the Datalogger Control Menu DATALOGGER CONTROL MENU STRUCTURE Datalogger Control c Display Datalogger gt Off t Line Wrap No Line Wrap Output Datalogger c Circular Memory gt Est Log Time Left gt Clear Datalogger Display Datalogger This menu cell allows you to send the Datalogger contents to the
173. ol Comp from the Flow Total Units menu must also be selected Estimated Vs m s 450 m sec Fixed Temp F 60 F 15 5 C Fixed Pres PSIA 14 7 psia 1 014 bara Z Base 1 000 Z Actual 1 000 AGA8 Comp YES NO 4 2 1 BASE TEMP and BASE PRES PSIA The base temperature and base pressure represents the conditions to which the reported volumetric flow rate and volumetric total will be compensated to standard or normal condi tions as described in the equation below The required units for data entry are determined by the Preferred Units menu cell English or Metric selected in the Meter Facilities menu If Metric units are selected then the units for temperature and pressure will be degrees Celsius and BARA absolute respectively For English units temperature and pressure will be in degrees Fahrenheit and PSIA Pact T base Zbase Qbase Qact P i T ase where Q Volumetic flow rate P Pressure absolute T Temperature absolute act Lact Z Compressibility base Base conditions pressure and temperature act Actual flowing condition pressure and temperature 4 2 2 ld OA s i aY M yY N O The specific heat ratio refers to the ratio of the gas specific heat at constant pressure to spe cific heat at constant volume This ratio along with the measure gas temperature and sonic velocity allows the flow computer to compute dynamically the average specific gravity of the ga
174. olume correction the flowmeter requires the input of actual operating tempera ture and pressure With this information the flowmeter computes the standard flow rate as shown Note The flowmeter allows for a fixed entry of the gas compressibility factor or provides dynamic AGAS compensation via an internal lookup table for standard volume compensation If the gas composition varies significantly then an AGA8 volume compensating flow computer must be used where very high volume correction accuracy is reguired Pact Thase Zoase p Fa i Qu Phase l Tact i Zact where Q Volumetic flow rate P Pressure absolute T Temperature absolute Z Compressibility base Base conditions pressure and temperature act Actual flowing condition pressure and temperature 1 3 4 MASS FLOW COMPUTATION AND SPECIFIC GRAVITY The 1010GN flowmeter includes two different methods for computing the actual density of the gas being metered The first method takes advantage of the transit time measurement of the gas sound velocity VOS or Vs along with the measured temperature and the input of the gas specific heat ratio to determine the average specific gravity of the gas This method is suitable for lower pressure applications where the gas composition varies dramatically The second method requires the input of an AGA8 based volume compensation table which con tains both the Z factor and gas density for a specified range of pressure and temperature This meth
175. omes available after picking a Meter Type and Path Use this menu to assign functions for the meter s analog outputs and optional inputs The Analog Out Setup assigns functions to the meter s current voltage and pulse rate outputs Each menu cell presents an option list of the available data items In addition you can set up the alarm relays enable and span the analog input ports Use this menu to Controlotron Dual Path TEST1 assign data functions Assign Data to Analog Outputs to analog outputs Analog Out Setup Relay Setup Use this menu to enable Analog Input Setup and span optional Use this menu to analog inputs assign alarm functions to relay outputs I O Data Control 4 42 Centrovor RON Section 4 1010GNFM 3B THE VO DATA CONTROL MENU STRUCTURE Note For Dual Path flowmeters 1 Path 1 2 Path 2 and S represents the system or average channel These characters appear to the left of the option list parameter I O Data Control C Analog Output Setup lot lo2 Vfo Vfo2 Vfab lin1 lin2 Vs Valc Vtrb Vsg Base S G Viscosity T1 lin1 lin2 lin3 lin4 See lo option list See lo option list Relay Setup Off Power On S G Base S G High Viscosity Low Viscosity Hi Temperature Low Temperature High Flow Low Flow Flow Alarm Fault Alarm Turbulence Interface Reverse Flow BatchTot Pos Total Neg Total Fltwarn Soft Fault Relay 2 3 4 See Relay 1 l
176. on list Move the cursor down to Time Average Press lt ENT gt 1 2 3 Press the lt Right Arrow gt to enable Time Average entry 4 Use the numeric keys to type the new Time Average setting 5 Press lt ENT gt to register the new value 4 16 Centrovor RON Section 4 1010GNFM 3B 4 4 2 DEADBAND CONTROL Use Deadband Control to instruct the meter to report zero flow if the flow rate falls below a specified level usually a very low rate It will prevent the possibility of data scatter a natu ral result of digital computation from causing false totalizer accumulation during long non flowing periods Inspect the actual data scatter during zero flow conditions to find the proper deadband setting for your application To edit the default setting 0 000 1 Press the lt Right Arrow gt to enable numeric entry 2 Use the numeric keys to type in the desired rate using selected flow rate units 3 Press lt ENT gt to register the new value 4 4 3 MEMORY FAULT SET Certain situations e g excessive turbulence will interrupt data production Use Memory Fault Set to select the meter response to such an interruption The Fault setting default will zero the flow rate output and declare an alarm on a flow display screen Datalogger report and an assigned relay output However for some applications occasional temporary Fault conditions may be a normal part of the process and therefore would not reguire an alarm res
177. onnector 1010P 1020N 990P Connector Wiring Side View 1010WP WDP Connector Wiring Side View COMMUNICATING WITH SYSTEM 1010 1020 VIA THE RS 232 INTERFACE The following sections assume that you are familiar with the basics of using a Windows 3 x or Windows 95 98 NT 2000 XP based communications program All PC computers provide at least one serial port using either a 9 pin or 25 pin D type connector The port designation can be either COM 1 or COM 2 Usually when a computer includes two serial ports COM 1 will be the 9 pin connector and COM 2 will be the 25 pin connector However port designations can vary from manufacturer to manufacturer so you will have to positively identify the COM port you wish to use for the flowmeter interface Connect the cable between the flowmeter and your PC using either the 25 pin 9 pin or USB to RS 232 adapter connector depending upon the port s architec ture HOW TO USE THE Windows HyperTerminal M PROGRAM Windows provides a communication program called HyperTerminal which is ideal for inter facing your computer with the flowmeter The following typical example explains how to set up HyperTerminal NOTE Depending upon the Windows applications being used this setup proce dure may vary 1 From the Windows desktop left click on the START button 2 Holding down the left mouse button move the highlight up to Programs then across to Accessori
178. option list 2 Use the lt Up or Down Arrow gt to move the cursor to the reguired selection NO or YES 3 Press lt ENT gt to store selection 4 5 3 FLOW TIME UNITS The Flow Time Units option list allows you to select a flow display time base The system default is Minutes If this suits the application press the lt Down Arrow gt to bypass this menu cell To select a Time Unit 1 Press the lt Right Arrow gt to access the Time Unit option list 2 Use the lt Up or Down Arrow gt to move the cursor to the reguired time units 3 Press lt ENT gt to store the time units 4 5 4 FLOW DISPLAY RANGE The Flow Display Range option list offers a choice of Autorange default or High range The Autorange selection increases resolution automatically at low flow rates and reduces resolution at high flow rates as required to prevent data overflow If you select High range the meter controls its screen resolution to prevent data overflow at the highest possible flow To edit the Flow Display Range 1 Press the Right Arrow gt to access the Flow Display Range option list 2 Use the Up or Down Arrow to move the cursor to the required display range 3 Press ENT to store selection 4 5 5 FLOW DISPLAY SCALE After you select rate units the meter automatically computes a prefix to provide the best combination of capacity and resolution e g KCU FT HR The Flow Display Scale menu cell shows the results
179. or lower confirm that the meter is properly communicating with the terminal program 4 10 Cntrovorron Section 4 1010GNFM 3B Syntax for entry of the pressure and temperature index array is cv pres grid i pressure where i 0 to 9 cv temp grid j temp where j 0 to 9 Syntax for entry of the density and Z factor values 1s cv dens grid k density where k 0 to 99 cv z grid k zfactor where k 0 to 99 To simplify the creation of the AGAS table file the data can be arranged with comma separators indicating the next item in the array In this way the cv command does not have to be issued for each data point For example the string below loads all temperature points for the entire temperature array from point 0 to point 9 or 0 to 87 deg C cv temp 0 273 0 283 0 295 0 303 0 313 0 823 0 333 0 343 0 353 0 363 0 NOTE If the flowmeter is actively measuring flow the channel must be disabled by either using the meter keypad or HyperTeminal In HyperTeminal type MENU Select the Chan Path menu and then Channel Enable Select the No option 12 Select the desired default channel for download of the AGAS table In HyperTerminal type cv 0 for Single Channel systems or cv 2 for Dual Beam systems Press ENT 13 Select Send Text File from the HyperTerminal menu and proceed to transfer the AGA8 compensation file created in Step 10 14 Once the table is installed set the AGA8 Com
180. or to site creation the temperature units will be in Centigrade If English preferences are selected prior to site creation the temperature units will be in Fahren heit 4 30 Cestrovor RON Section 4 1010GNFM 3B Low Temperature The Low Temperature menu cell sets the low temperature alarm relay setpoint If metric preferences are selected prior to site creation the temperature units will be in Centigrade If English preferences are selected prior to site creation the temperature units will be in Fahren heit Interface Vs m sec and Interface SG The 1010 gas meter continuously measures the gas velocity of sound Vs and computes the gas specific gravity Therefore it can infer the type of gas is in the line at any given time The Interface Vs or Interface SG provides a facility which can cause a relay alarm to trigger in response to a change in gas composition When the gas SG eguals or exceeds the entered setpoint the meter will indicate an interface SG alarm condition Likewise if the measure gas sound velocity Vs exceeds the entered setpoint the meter will indicate an interface alarm condition To enter an Interface Vs or SG alarm setpoint 1 Press the Right Arrow to activate numeric entry 2 Use the numeric keys to type the Interface value meters sec for Vs or SG 3 Press ENT to store the data Turbulence The ability of System 1010 to operate with substantial gas non homogeneity possibly caused by wate
181. ore can be integrally mounted onto the metering spool body These systems have hazardous area certification EEx d ia IIC T5 The third type has a NEMA 4 rating with EEx nC ia IIC T5 certification that can be used for remote installations in division 2 areas 2 4 3 1013G SPOOL MARKINGS All Controlotron Gas Spools are supplied with a metallic nameplate attached directly to the surface of the meter body The nameplate displays information regarding the operating lim its of the spool as well as dimensional and other information required to insure the proper application and operation of the gas meter The information included in the spool nameplate s listed below CONTROLOTRON Manufacturer of this flowmeter SPOOL MODEL and SERIAL Code contains meter s material size and flange class FLOWMETER P N and SERIAL Indicates the specific flowmeter electronic configured for this spool TRANSDUCER P N Indicates part number of the transducers installed in this spool DOM Date of Manufacture MM DD YY METER SIZE CL Meter size with ANSI or DIN flange class rating I D Internal Diameter of spool WEIGHT Weight of spool indicated in either Lbs or Kg MAT BODY FLANGE Material of meter body and flanges BODY DESIGN CODE Design code to which meter body is fabricated 2 1 mm o 0 09 09 0 03 0 03 Queso RON Section 2 1010GNFM 3B FLANGE DESIGN CODE Design code to which meter flanges are fabricated Qmin Qmax Minimum and maxim
182. otalizer Scale KCU FT Total Resolution 00000x00 Totalizer Mode NETFLOW Batch Sample Total 0 000 Flow Total Units 3 4 C Crrmoror RON Section 3 1010GNFM 3B Pressing the lt Right Arrow gt again accesses the option list This expands the reverse video highlight to show the list contents Note that a cursor arrow points to the top item on the list Controlotron Dual Path SITE 1 Choose desired Flow rate volume units Flow Volume Units gt Cubic Feet Std Vol Corr No Flow Time Units Cubic Meters Flow Display Range Pounds Flow Display Scale Kilograms Total Volume Units Tons Totalizer Scale Metric Tons Total Resolution Ft Sec Vel Totalizer Mode M Sec Vel Batch Sample Total 0 000 The lt Up and Down Arrows gt scroll option lists in their respective directions Every press moves the cursor to the next item in seguence Due to the size of the display screen some option lists include more items than those shown on the initial display In which case you arrive at the last item on a list and the next lt Down Arrow gt press brings you back to the top of the list This is because the option lists are of the wrap around type To select an option list item move the cursor to the item and then press the lt ENT gt key This places your selection at the top of the list and moves you out of the option list to the next menu cell The option list item Pounds has been selected
183. oth provide current Iol Io2 voltage VO01 and Vo2 and pulse rate Pgen 1 and Pgen 2 analog outputs The Expanded I O Module Option allows users to drive as many as four additional 4 20 mA loop powered instru mentation outputs The following information is intended to be used with the I O Data Con trol and Span Data sections and Analog Output Trim Menu in the field manual The System 1010 flowmeter provides an Analog Output Setup menu see below that allows the user to assign data functions for these output signals refer to Analog Output Setup in the appropriate 1010 field manual In addition refer to Installation Drawings 1010N 2 7 and 1010N 7 7 in the field manual appendices for additional connection information and terminal block numerical designators NOTE All meters in the System 1010N and DN product family can accept the Expanded PO Module Option except 4 Channel meters Use this menu to Controlotron Dual Path SITE1 assign data functions 3J9 I G SHIP T PETER WE CST LESTIE to analog outputs Relay Setup Analog Input Setup VO Data Control EXPANDED PO MODULE OPTION The Expanded I O Module Option provides expanded Io analog outputs It is implemented through the use of a 1010N 7 Expanded I O Module occupying the same position as the 1010N 2 O Module This option allows users to drive up to four additional 4 20mA loop powered instrumentation outputs Note that the meter menu does not indicate that t
184. oved either to the left or right on the screen by pressing the Left or Right keypad arrows The direction of the arrow actually represents the di rection in which the receive window will move thereby causing the receive signal to shift in the opposite direction on the screen e g Pressing the Left Arrow moves the signal to the right The digitized receive signal can be expanded or contracted in the time domain by pressing the lt gt or lt gt keys on the keypad This allows you to see the entire contents of the receive win dow or zoom in to see greater detail Pressing the lt CLR gt key once will automatically center the receive signal on the screen When zooming in on the receive signal small vertical tick marks may appear These marks represent the time at which the receive signal is digitally sampled Correlated Plot During conditions of flow the actual transit time delta difference can be observed in the displayed receive signal waveform when the Correlated Plot menu parameter is not selected To observe this time difference simply depress the lt gt key to see greater signal detail until the individual up and down receive signals are clearly discernible To verify that the 1010 signal processing algorithms are properly correlating the up and down stream receive signals select the Correlated Plot option from the display menu list Return to the graph screen and observe the relative position of t
185. ow twice Scroll Down Arrow gt to select the desired input parameter then press ENT Select from a list of PSIA BARA Deg F Deg C AUX or Off The cursor moves to 4 mA Press the Right Arrow to enable numeric entry Type the numeric value corresponding to a 4 mA input signal Press ENT to store the data This moves the cursor to 20 mA Press the Right Arrow to enable numeric entry Type the numeric value corresponding to a 20 mA input signal on oon e o Press ENT to store the data 4 47 Centrovor RON Section 4 1010GNFM 3B 4 10 THE DIAGNOSTICS DATA MENU Some Diagnostic Data items require a successful transducer installation and meter initializa tion to become available These will report Chan Not Setup until you complete the installation procedure The Diagnostics Data menu provides real time application and setup data plus test routines for the selected channel To receive the best technical support please be pre pared to report any diagnostic data item upon request Note also that these menus contain information that may only be meaningful to our technical support staff The available diagnos tic data depends on the meter type and channel configuration All diagnostic items are avail able when you select channel 1 or 2 in Dual Channel Flow Ch 1 2 Flow or Ch 1 2 Flow modes In Dual Path Flow mode all diagnostic items are available for Path 1 or Path 2 Some items are not availabl
186. ower on As soon as you apply power immediately type the character three times The prompt Siem MU lage appears at the top of the screen 2 Press the lt Right Arrow gt and then the lt Down Arrow gt to switch the option list to eig di Ted deste Press lt ENT gt to clear all Active Site Data but not saved site setups 3 To restore operation press lt MENU gt to access the Installation Menu Create a new site setup or recall a stored site setup Re select any Meter Facilities items e g RS 232 setup param eters To Clear All Dynamic Memory Using the RS 232 Interface CAUTION Before proceeding further it is essential to understand that this function eliminates all data stored in RAM This means that all saved site setups including the site data of a flow calibrated site will be erased Also the entire Datalogger file plus any custom factory or user created pipe or trans ducer tables will be eliminated The impact of this is such that we strongly recommend that you consult our technical service department before con tinuing with this procedure If you choose to continue be aware that you will have to create a new site setup re enter all site specific parameters including pipe or transducer tables plus all desired Meter Facilities en tries 1 Turn off power if it is currently on 2 Turn the power on As soon as you apply power type the 2 character three times The prompt ORAVAN ESA appears at the top of the
187. p menu to Yes to enable AGA8 compensa tion Note that the Std Vol Comp menu must also be set to Yes if standard volume flow output 1s desired EXAMPLE 1 Density kg m m vs Pressure and Temperature 4 2408 10 4686 16 8138 23 2712 29 8337 36 4927 43 2375 50 0554 56 9319 63 8507 4 11 Cntrovorron Section 4 1010GNFM 3B EXAMPLE 1 continued Z factor vs Pressure and Temperature 283 E 0 9931 0 9834 0 9741 0 9652 0 9568 0 9489 0 9416 0 9348 0 9288 0 9234 EXAMPLE 2 cv temp grid 0 273 283 293 303 313 323 333 343 353 363 cv pres grid 0 100 250 400 550 700 850 1000 1150 1300 1450 cv dens grid 0 5 4641 13 7105 22 4055 31 5813 41 2659 51 4778 62 2197 73 4705 85 1762 97 2428 cv dens grid 10 2928 13 2438 21 5764 30 3107 39 462 49 0368 59 0296 69 4174 80 1557 91 1746 cv dens grid 20 1324 12 8109 20 8158 29 1586 37 8464 46 8787 56 2454 65 9241 75 8769 86 0497 cv dens grid 30 9819 12 4082 20 1146 28 107 36 3869 44 9499 53 7836 62 8666 72 1668 81 6406 cv dens grid 40 8402 12 0322 19 4653 27 1416 35 059 43 2106 51 5835 60 1575 68 9049 77 7902 cvdens grid 50 7067 11 6801 18 8618 26 251 33 8433 41 6306 49 5998 57 7324 66 0045 74 3861 cv dens grid 60 5806 11 3497 18 299 25 4258 32 7244 40 186 47 7979 55 5432 63 4009 71 3457 cv dens grid 70 4612 11 0388 17 7724 24 6582 31 6897 38 8579 46 1506 53 5524 61 045 68 6067 cv dens grid 80 3481 10 7456 17 2785 23 9418
188. pe around the NPT threads of the receiver body then screw the receiver body onto the isolation valve already installed on the transducer port Tighten 2 17 Section 2 Conrorornon 1010GNFM 3B 10 11 12 13 14 15 16 17 the hex stuffing nut hand tight but leave the hex locking nut loose DO NOT OPEN THE VALVE AT THIS TIME Assemble the two halves of the Cosasco model 60 retriever Clamp Assembly around the probe Stuffing Box as shown in Figure 6 Draw the clamp assembly together and secure with the Lever Nut Install the Quick Release Pin into the hole provided on the right half of the Clamp Assembly Install the retriever Thrust Coupling arm over the Retriever Coupling so that it properly nests within the fitting s projection then install the Flat Washer Lock Washer and Retriever Coupling Nut as shown in Figure 6 Tighten nut sufficiently to provide slight compression of the lock washer This nut allows the transducer to be pulled out with the retriever if the line pressure is too low Rotate the retriever handle nut until it rests against the retriever Thrust Coupling Slowly open the isolation ball valve and check for leaks in the receiver body threads and compression seal Tighten as necessary but do not tighten to the point that it is difficult to push the probe through the packing Begin inserting the transducer into the line by slowly rotating the retriever handle clockwise When increased resistan
189. play 5 m Data Rate Units Percent of Span Time Base c ft 1 Second 3 seconds 6 seconds 12 seconds 24 seconds 1 minute 3 minutes 6 minutes 12 minutes 24 minutes 1 2 hours Stripchart Clear c No 1 Yes 4 36 Qoo RON Section 4 1010GNFM 3B Use this menu cell to select a data Controlotron 2 Channel 1 FLOW1 item to display on Select Data Units or Percent Display the stripchart Select Data Vfo Data Display Data Rate Units Time Base 1 second Stripchart Clear Yes Use this menu cell to select whether the stripchart shows data as either a rate or a percentage of span Use this menu cell to select an update interval for the Use this menu cell stripchart to clear the current stripchart Stripchart Setup 4 7 1 SELECT DATA The Select Data option list allows you to select a data function for the on screen stripchart display The stripchart provides a data plot using the selected data units and time base All data items except Valc and Vtrb use the span settings from the Data Span Set Cal menu The following Data Items are available for the Stripchart Display e VIO eee spanned flow default e V O2 sten des spanned flow additional e Vfab spanned unsigned flow magnitude VS GY YY sonic velocity nn tM Specific Gravity of gas mwgas mwair e VISCucsoesnienisd iens Kinematic viscosity in centistoke units 9 Lenip c oco Tempera
190. plications emphasize repeatability rather than absolute accuracy System 1010 fea tures excellent repeatability specifications since its digital no moving parts design avoids the adverse effects of hysteresis and other wear mechanisms typical of mechanical devices 5 2 3 DATA STABILITY Two main factors influence the system s data stability Data Scatter and Drift Data Scatter Data scatter is defined as a rapid variation in flow readings within a span of about 0 1 to 5 seconds Minimal data scatter approximately 0 005 to 0 01 ft sec is a natural by product of the digital computation that extracts the extremely small difference in the up vs down sonic transit time However minimal data scatter will not influence the integrated flow total over periods as short as several minutes Naturally it will be a greater percentage of reading when the meter measures extremely low flow rates Poor fluid sonic conductivity could attenuate the sonic signal to a level that increases data scatter You should check the signal level Vale item on the Diagnostic Menu Usually this condition is indicated by a low Vale value less than 30 System 1010 does not exhibit inertia since it has no moving parts In addition it takes read ings ten times per second Therefore it can detect and track very brief flow fluctuations that are beyond the response capability of some conventional meters This performance level is required for detecting very fast and s
191. ponse The system offers a Memory operating mode to support such an application Memory Mode suspends the system s Fault response by preventing the flow outputs from dropping to zero for the interval specified in the Memory Delay menu cell During the Memory duration the meter will maintain the last valid flow reading measured before the onset of the fault condition The default Memory Delay is 60 seconds You may select any duration from 3 to 604 800 seconds one week To select Memory Mode 1 Press the lt Right Arrow gt to access the Memory Fault option list 2 Move the cursor down to Memory 9 Press lt ENT gt to make selection 4 This moves the highlight to Memory Delay sec Memory Delay sec Selecting Memory activates the suppressed Memory Delay menu cell Memory Delay sec allows you to specify the amount in seconds that the meter maintains its last valid flow read ing When the memory delay expires it triggers the fault alarm response described previ ously To specify the Memory delay 1 Press the lt Right Arrow gt to enable numeric entry 2 Use the number keys to type the delay amount in seconds 3 Press lt ENT gt to register the new value 4 17 Centrovor RON Section 4 1010GNFM 3B 45 THE FLOW TOTAL UNITS MENU The Flow Total Units menu is available after selecting a meter type and path Use the Flow Total Units menu to select mass and volumetric flow units and an associated time bas
192. r 2 Type the desired flow rate using current rate units e g 65 00 KCU FT HR Note that the Flow menu cell now reflects the artificial rate 3 Move the cursor away from the menu cell to turn AnCal off Controlotron Dual Path SITE1 Flow Rate Simulation Control Flow KCU FT HR Flow Vel F S Total KCU FT Vs m s Note that the Flow invoked the Alarm menu cell immediately Status indicates Signal mV 5 reflects the AnCal memory Valc entry Over time the Vtrb Total display will also Alarm Status increase AnCal KCU FT HR 2 140 Flow Data 4 10 3 THE APPLICATION INFO MENU When AnCal is This menu provides a live display of the basic timing data used by meter during operation Controlotron Dual Path SITE1 TN up uSec 586 483 TN dn uSec 605 721 DeltaT uSec 6 25 Burst Sec 82 Accepted 100 Last Makeup Re Start Makeup Status Measurement APPLICATION INFO MENU ITEMS TN up uSec The total elapsed time between the transmission and reception of a sonic pulse for the upstream transducer transmission TN dn uSec The total elapsed time between the transmission and reception of a sonic pulse for the downstream transducer transmission DeltaT uSec This is the instantaneous result of subtracting the down from the up tran sit times Note This will appear to be more active than dampened flow readings Burst Sec Number of transmissions per second under current operating conditions The following factors influen
193. r Facilities menu If Metric units are selected then the units for temperature and pressure will be degrees Celsius and BARA absolute respectively For English units temperature and pressure will be in degrees Fahrenheit and PSIA 4 2 7 V RE The Z Base menu cell allows entry for the compressibility factor at base conditions for a given gas composition If using the internal AGA8 compensation Z Base should be set appro priately for the gas composition 4 2 8 VAXEN The Z Actual menu cell allows for a fixed entry of the compressibility factor in cases where pressure temperature and gas composition do not vary significantly If standard volume com pensation is desired refer to paragraph 4 5 2 STD VOL COMP then enter the average com pressibility factor for the specific gas application 4 2 9 FC ROO is All 1010G gas flowmeters include a facility for performing internal volume compensation us ing an AGAS lookup table This volume correction method is suitable and accurate for applica tions where the gas composition does not vary significantly or where the gas is infreguently sampled not automatically sampled NOTE In cases where automatic sampling is performed a gas flow computer must be used in conjunction with the 1010G to provide the most accurate volume com pensated flow output The internal AGAS lookup table provides the meter with the actual gas density Kg M and compressibility factor Z Actual for the indi
194. r vapor mixing surpasses all other transit time systems Some applications may re quire an alarm indication if turbulence exceeds a particular level Therefore the meter de tects the turbulence level and provides this data as an output The turbulence percentage triggers the alarm relay whenever it meets or exceeds the threshold you set in this menu cell The turbulence percentage Vtrb appears in the Flow Data section of the Diagnostic Data Menu In addition the digital display screen shows the current turbulence percentage NOTE Severely non homogeneity may induce meter fault The 50 default usually allows enough leeway for continued operation For intermittent faults see memory interval in the Output Control menu To set the Turbulence Alarm 1 Press the lt Right Arrow gt to move the cursor to activate numeric entry 2 Use the numeric keys to type the Turbulence percentage setpoint 3 Press lt ENT gt to store data Makeup Latch A fault condition could interrupt system operation temporarily After recovery from the fault the meter executes an in process makeup to restore operating parameters During the In Process Makeup the meter sets a Makeup Alarm flag which it clears upon completion There fore unless you were monitoring the unit continuously you could miss the fact that an In Process Makeup occurred The Makeup Alarm Latch alerts you that the system implemented an In Process Makeup by holding the Makeup Alarm acti
195. ransducer Length C XYZ Length code Drawing and Specifications D Drawing Number Reference and Specification Code NOTE If a transducer must be replaced insure that the part number of the new transducer exactly matches the part number of the defective transducer Transducers should always be replaced in pairs NOTE If the transducer being serviced or installed is rated for ANSI class 9002 or 15002 then skip to paragraph 2 5 2 This paragraph describes the use of the Cosasco RBSA High Pressure Retriever 2 5 1 INSTALLATION AND SERVICING OF LOW PRESSURE 1011GS TRANS DUCER For ANSI 150 300 and 6007 1011GS Transducer Components The 1011GS low pressure insert transducer and mounting kit consists of the following com ponents refer to Figure 5 below O 2 Transducer Access Fitting 2 Welded Transducer Element with O Ring gas seals 2 Transducer Flange Gaskets Spiral wound Flextallic style LS 2 Transducer Locking Nut 1 3 4 machine thread 2 Access Fitting Cap not shown in Figure 5 LI LI I ET Ll Flange Bolts and Nuts suitable quantity for 1 1 2 flange of indicated pressure rating 2 10 Centrovor RON Section 2 1010GNFM 3B A2 NPT TRANSDUCER LOCKING NUT O RING SEALS TRANSDUCER TRANSDUCER ACCESS FITTING TRANSDUCER FLANGE GASKET FIGURE 5 TRANSDUCER COMPONENTS 2 11 C Crrmoror RON Section 2 1010GNFM 3B Reguired Tools for Installation o
196. ravity computation to resume 4 2 5 BORMAN YM IDAE The Estimated Vs menu cell allows the numerical entry for the nominal sound velocity of natural gas Consult Controlotron Technical Service Group for gases other than natural gas 4 2 6 ETXED TEMP and FIXED PRES PSIA The 1010GN flow computer can accept temperature and pressure input from an external di rect sensing instrument If you do not have external temperature or pressure available then the meter will automatically use the fixed value s as the assumed gas temperature and or pressure Keep in mind that for proper reporting of volume corrected flow mass flow or spe cific gravity the computer must have reliable temperature and pressure input However if the operating temperature and pressure is very constant then fixed values may be used where higher accuracy is not required NOTE For meters with on board RTD temperature capability the Fixed Temp pa rameter will not be present In this case a fixed value for temperature can be set by spanning the analog input 4mA setting to the desired temperature value Providing the analog input channel is not connected to any current source the valued returned will be the 4 mA temperature value See paragraph 4 9 3 for details regarding the use of analog inputs 4 8 4 ONTROLOTRON Section 4 1010GNFM 3B The reguired units for data entry are determined by the Preferred Units menu cell English or Metric selected in the Mete
197. rcentage level The High and Low thresholds can then be moved either up or down on the envelope using the lt gt or lt gt keys While viewing the Tn marker position adjust the thresholds so that they are well above the baseline noise level but below the first major peak To exit this mode press the lt 0 gt key Signal Masking Function Hot Key 7 Under conditions of extremely low signal amplitude a noise spike associated with 1010 s re ceive signal window may be present on the extreme left side of the graph display If this spike is large enough it may interfere with the signal detection routines To eliminate this noise from the signal processing routines press the lt 7 gt key to invoke the MaskSet command then press the lt gt key until the noise is no longer present in the receive waveform Press lt 0 gt to exit this command 4 60 Section 4 Controvorron 1010GNFM 3B DESCRIPTION OF GRAPH SCREEN TEXT DISPLAY PARAMETERS Screen Text Parameters Menu List item D Flow Measured flow rate in selected flow units Vs m s Sound Velocity in meters per second Display Metrics Represents the digital sample position of the receive window Correlated Plot Displays the receive waveform in its proper superposition or registra tion The true delta time will be displayed by NOT selecting Corre lated Plot Centroid Mark Indicates with a large vertical marker the peak energy of the re
198. rchandise Authorization number RMA must be obtained from Customer Service by calling 631 231 3600 prior to shipment This RMA number must appear prominently on the outside of all returned packages Returned merchandise must include packing slip with specification of defect s and be shipped freight prepaid directly to Contro lotron Corporation 155 Plant Avenue Hauppauge NY 11788 System 1010 material returned for Certification Validation Repair or Replacement may result in the loss of memorized pipe site data in equipment computer memory Controlotron can save and then restore this data for some NEMA type systems and all Portable systems if requested at the time of equipment return A fee may be imposed for this service This Warranty does not extend to costs incurred for removal or reinstallation of the equipment or to dam age to equipment accessories or components caused by such removal or reinstallation This Warranty does not apply to any equipment or part thereof which in the opinion of the Company has been damaged through alteration improper installation mishandling misuse neglect or accident THE EXTENT OF THE COMPANY S LIABILITY UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT PROVIDED ABOVE AND IN NO EVENT SHALL THE COMPANY S LIABILITY EXCEED THE PURCHASE PRICE PAID BY PURCHASER FOR THE PRODUCT This Warranty is in lieu of all other express warranties or liabilities ANY IMPLIED WARRANTIES IN CLUDING ANY IM
199. re il 7 Wire Connector Clamp Mounting Screws Screws Input Power Connector P10 Wiring Plug input power connector P10 into connector J10 and secure using two captive connec tor mounting screws as indicated above Pull wires through flowmeter case cable hole Replace access cover Place power ON OFF switch to the OFF position Connect the power cables to the appropriate power source 100 250 VAC 50 60 Hz or 9 36 VDC Place power ON OFF switch to the ON position and power up unit If unit is operational turn power off and install transducer cables 2 24 Centrovor RON Section 2 1010GNFM 3B 28 PRELIMINARY SETUP PROCEDURE e Pressurize spool if necessary to acheive operation then check connections for leaks e Place 1010GN flowmeter power switch to the ON position 2 8 1 GRAPHIC DISPLAY SETTINGS e Within 30 seconds of power up the flowmeter main display will become active Selected Measurement Path or 5 Sys Site Setup Name Meter Type Percent of Span Controlotron Channel 1 FT 1201 Bargraph FLOW CU FT HR 186 6 Display Vfo Volumetric Average Ufo Flow Output rM Nag it FT Uc Total 392 Tom o Sl T Instantaneous Volumetric Flow Rate Measured Sonic Velocity NOTE Typical display screen for factory installed units e Press the D to scroll between the available display screens and modes 2 8 2 INSTALLATION OF SPOOL PARAMETERS Factory Installed Flowmeters a
200. red at the time of the report Vs The average liguid sonic velocity since the last report Valc The signal strength measured at the time of the report Vrtb The turbulence percentage recorded at the time of the report S G The computed Specific Gravity at the time of the report Base S G The computed Specific Gravity at base temperature and pressure at the time of the report Alarms The letter codes of any alarms active at the time of the report see below Temperature The computed temperature at the time of the report Delta T uSecs The Up to Down transit time difference measured at the time of the report Analog Inputs Any data appearing on an auxiliary input at the time of the report temperature pressure The Time field expands to HH MM SS when you select a logging interval of more than once per minute If you select Alarms the Datalogger logs the state of each alarm function upon generating a report A dash represents an inactive alarm A letter code represents an active alarm Alarm Letter Codes and Descriptions Hs Flow above High setting or below Low setting Bus Three continuous seconds without new data update T ass Current turbulence percentage exceeds the alarm setpoint M Displaying last valid reading for a selected interval during a Fault condition Ks In Process Makeup occurred m Gas Vs exceeds Vs Interface setpoint ones Specific Gravity exceeds SG Interface
201. refully insert the transducer into the transducer port until it stops against the tapered 2 8 Section 2 Controvorron 1010GNFM 3B Step 4 compression seal Rotate the transducer to the desired position see Step 2 above then secure by tightening the Compression Nut to the torque setting indicated on drawing 1010GC S5 7 Install Teflon tape around the NPT conduit adapter then connect the appropriate F connector transducer cable paying attention to the path or channel ff and upstream downstream orientation Install the cable gland over the NPT conduit adapter and hand tighten NOTE All 1010GC gas transducers are supplied with pre swagged compression seals It is therefore only necessary to tighten the transducer Compression Nut to the torgue setting indicated on the 1011GC S5 7 drawing Removal of 1011GC Transducers Step 1 Step 2 Step 3 Step 4 Step 5 First verify that gas line is completely depressurized and purged of any hazardous gases Record the transducer serial number and associated port location for each transducer to be removed Loosen the transducer cable gland and adapter then slide the adapter back onto coaxial cable Before removing the transducer cables be sure to note or mark the position of the cables port number and upstream downstream position Remove transducer grounding wire is present Slowly loosen the transducer Compression Nut then carefully withdraw the tran
202. ress the Down Arrow Note that the prompt switches to Clr Saved Data Nol 3 Press the lt Right Arrow gt to access the F4 Reset option list Press the lt Down Arrow gt to switch the option list to Clr Saved Data Yes CAUTION Before proceeding further it is essential to understand that this function eliminates ALL data stored in RAM This means that all saved site setups including the site data of a flow calibrated site will be erased In addi tion the entire Datalogger file plus any custom factory or user created pipe or transducer tables will be eliminated The impact of this is such that we strongly recommend that you consult technical service before con tinuing with this procedure Be aware that you will have to create a new Site Setup re enter all site specific parameters including pipe or trans ducer tables plus all desired Meter Facilities entries 4 Press lt ENT gt to clear all Dynamic Memory 5 Create a Site Setup before attempting to access other menu items 4 63 Section 4 Co NmoLomon 1010GNFM 3B 6 To restore operation press lt MENU gt to access the installation menu Create a new site setup and complete the installation procedure 7 Re select desired Meter Facilities items e g RS 232 setup parameters 4 11 THE METER FACILITIES MENU AND GRAPHIC DISPLAY SCREEN Meter Facilities functions are available immediately after pressing lt MENU gt The Meter Fa cilities menu provides global control
203. ric keys to enter the desired number of PGEN pulses per unit volume NOTE Ensure that the number entered will provide sufficient resolution while re maining within the 20 Hz to 5000 Hz pulse frequency range Note that the PGEN output will stop sending pulses at flow rates corresponding to frequen cies less than 20 Hz In this case the PGEN value must be increased To store the data present 4 27 Coentrovor RON Section 4 1010GNFM 3B Max Flow The Max Flow menu cell stores the maximum range for the flow rate output Vfo It can be a positive or negative value Enter the data using the flow rate units you selected This entry also spans the unsigned flow variable Vfab as noted above To enter the Max Flow range setting 1 Press the lt Right Arrow gt to activate numeric entry 2 Use the numeric keys to type the maximum flow rate 10096 of range 3 Press ENT to store the data Min Flow The Min Flow menu cell stores the minimum range for the flow rate output Vfo It can bea positive or negative value to reflect bi directional flow However the minimum span for the unsigned flow Vfab 1s always zero Enter the data using the flow rate units you selected To set the Min Flow range 1 Press the Right Arrow to activate numeric entry 2 Use the numeric keys to type the minimum flow rate 096 of range 3 Press ENT to store data The following Span Data items are set in the same way as the previousl
204. rn it off 10 Press lt ENT gt to activate Site Security 4 1 5 Ein MALORUM OUEST OU If you attempt to save a Site Setup when the memory is full the screen will show Memory Full If you receive this message after issuing a Save Rename Site command then you will have to delete an unneeded Site Setup to clear memory space Note that Datalogger storage and Site Storage share a common memory pool Therefore a large amount of logged data could also trigger the Memory Full message See Meter Facilities Datalogger Control for instruc tions on how to clear Datalogger memory Using the Defragment Command may also allow additional sites to be stored see Meter Facility Memory Control Menu To delete a stored Site Setup 1 Press the lt Down Arrow gt to highlight Delete Site 2 Press the lt Right Arrow gt to access the Delete Site option list 3 Move the cursor to the site name of the site setup you want to delete 4 Press lt ENT gt to delete the obsolete site setup 4 1 6 HOW TO SAVE RENAME A SITE SETUP The Save Rename Site command copies data from Active Memory to the Site Storage Mem ory Saved Site Setups can be recalled for future use This menu cell allows you to save a Site Setup at any time during the programming process However you must recall and com plete the Site Setup in order to achieve operation When you access the Save Rename Site menu cell the name of the most recently created Site Setup see Cre
205. ron Dual Path SITE1 Real Time flow related data Path Select Path Enable Flow Data Application Info Gas Data Site Setup Data Test Facilities Print Site Setup No Date Site Created 07 17 01 13 47 36 Diagnostic Data MAIN DIAGNOSTIC MENU DESCRIPTION Flow Data This menu shows flow rate total and alarm data Application Info This menu shows current meter operating status Gas Data This menu shows current Reynolds ff measured temperature and pres sure as well as molecular weight and computed volume correction Site Setup Data This menu shows current transducer setup data and signal status Test Facilities This menu provides system test and recovery routines Print Site Setup This Menu cell allows you to send an ASCII dump of the current Site Data to a RS 232 port device e g a printer or laptop computer Date Site Created This menu cell shows the date and time when the current site was cre ated 4 10 2 FLOW DATA MENU This menu provides a live display of all primary output data Controlotron Dual Path SITE1 Current Flow Rate and Units Flow KCU FT HR Flow Vel F S Total KCU FT Vs m s Signal mV Valc Vtrb Alarm Status AnCal KCU FT HR Flow Data 4 49 Centrovor RON Section 4 1010GNFM 3B FLOW DATA MENU ITEMS Flow This is a real time updated flow rate display in current rate units e g KCU FT Flow Vel F S Linear flow velocity in f s and m s dep
206. ror to a totalizer reading accumulating for at least several minutes However if the flow rate is extremely low e g under 0 25 ft sec the minute zero drift retained by the system may cause an observable performance decline 5 2 Conrtrovotron Section 5 1010GNFM 3B 5 3 2 FLOW DATA SCATTER AND DAMPING The transit time flowmeter s ability to respond to the extremely fast flow fluctuations that characterize real flow may surprise you Most conventional flowmeters cannot detect these rapid flow fluctuations since they are subject to unavoidable mechanical inertia System 1010 s response speed is ideal for tracking fast flow transients However if this performance is un necessary System 1010 includes controls to smooth its response time to suit any application System 1010 Damping and Slewing Controls System 1010 can detect and display minute flow fluctuations that are always present though not usually detectable by typical flowmeters This rapid response accommodates applications that reguire the tracking of fast flow transients Time Average is a filter that controls the output damping the number of samples averaged together to produce the instrument s primary rate output It allows you to enter a value in seconds that the flow computer uses to integrate its response to flow changes Do not confuse this with the update speed of analog outputs This occurs every 0 25 seconds regardless of the time average that you select One
207. rst selection on the list is the currently active Site Setup The system will be ready for operation after you install the transducers and make the required hardware connections Note that the installed transducers must comply with the recalled site parameters To recall a Saved Site Setup Where a visual of the keys is shown this means press this key 1 Press the lt Right Arrow gt to access the list of saved site names 2 Use the lt Down Arrow gt to move the cursor to the Site Name 3 Press lt ENT gt This triggers a pop up window that asks if you intend to use the original transducer position recommended This means that you have to remount the transducers exactly as they were in the previous install 4 Press lt ENT gt to recall the stored site setup This enables the measurement channel for immediate operation If you cannot recreate the original transducer installation then press the lt Down Arrow gt to change the pop up list from Original to New Press lt ENT gt This disables the measurement channel until you repeat the Pick Install Spool routine 4 1 2 HOW TO ENABLE AND DISABLE A SENSING PATH The flow computer disables a sensing path until the completion of the required Site Setup entries and the transducer installation procedure The meter enables the measurement chan nel automatically after it receives all required site data and completes the Spool install rou tine The Site Enable menu cell allows you to
208. s Alarms Temperature Path Delta T Analog Inputs Log Time Interval c 5 Sec 10 Sec 15 Sec 30 Sec 1 Min 5 Min 15 Min 30 Min 1 Hr 2Hr 4 Hr 6 Hr 12 Hr 24 Hr Demand Datalogger Events c None Relay 4 Relay 3 Relay 2 Relay 1 Turbulence Fault Alarm Memory Makeup Interface Display Dataloggerc 4 39 Off No Line Wrap Line Wrap Coentrovor RON Section 4 1010GNFM 3B 4 8 4 DATALOGGER DATA You can set the Datalogger to record any or all of the data offered on the Datalogger Data option list However you should be aware that recording unneeded data wastes valuable sys tem RAM However we recommend that you always select Site ID name and Time to identify each line of data The Datalogger Data option list provides the following items None Default Datalogging is disabled Site ID You entered this site name when you created the site Date The report date according to the meter s real time clock Format MM DD YYYY Time The report time according to the meter s real time clock Format HH MM Flow The instantaneous flow measured at the time of the report Average Flow The average flow rate measured since the last report Flow Velocity Linear flow velocity in f s and m s depending on preferred units Raw Flow The uncompensated flow rate in in sec only zeroed no Reynolds number curve applied Total The total flow accumulation measu
209. s The default value of 1 3 is suitable for most gases but should be modified if this value is known for your specific application 4 7 C CoNrmorornon Section 4 1010GNFM 3B 4 2 3 MISSA CO The absolute gas viscosity along with the measured gas density and raw flow velocity is used by the flow computer to compute the instantaneous Reynolds number The Reynolds number is then used to derive the correction factor the required flow profile compensation The expected units for viscosity is centipoise The default value of 0 01 is suitable for most gases but should be modified if this value 1s known for your specific application The Rey nolds number is computed as indicated Rn 645 BENI where p density at flowing conditions g cc id spool inside dia in V Flow velocity ips cP absolute gas viscosity centipoise 4 2 4 BDC yD ge o The flow computer uses the measured gas temperature sonic velocity and specific heat ratio to compute the average specific gravity of the gas being measure This feature is useful for identification of the gas as well as for proper reporting of mass flow in cases where the gas composition varies In cases where the gas composition does not vary significantly a fixed value for molecular weight can be entered here A non zero value for Fixed MW grams mole will override the automatic computation of specific gravity Setting Fixed MW back to 0 0 will cause the auto matic specific g
210. s also on the graphic display screen The system will issue a fault alarm before aeration reaches a level that impairs flow measurement 5 3 6 TWO PHASE FLUIDS Two phase fluids e g gas and water cause sonic beam scattering Two phase fluids with large guantities of different components such as oil or water could prove to be too attenuative for transit time operation 5 4 OVERVIEW OF SYSTEM 1010GN MEMORY RESOURCES System 1010GN s memory resources include both Read Only Memory ROM and battery backed Random Access Memory RAM The ROM memory contains the system operating instructions the on line help text the default data and the pipe transducer and fluid tables The flowmeter uses 1 Megabyte of RAM standard to provide three discrete storage func tions Active Memory Site Storage Memory Datalogger Memory Upon creating a site the meter copies all ROM based defaults into the meter s operational database the Active Memory This provides two advantages First RAM based operation in creases performance In addition this action creates an immediate Site Setup based on the meter s defaults Therefore to make the meter operational you only have to enter reguired data e g pipe and transducer data and optionally edit other default settings to suit your application When you program the meter all your entries are retained in the Active Memory This allows you to use the meter immediately after finishing a Site Setup Howe
211. s may severely impact the performance of the instrument Take precautions before enabling these calibration tables Although we recognize that it is unlikely that all three tables would ever be employed in a real installation three tables are offered for maximum user flexibility Since the tables can be disabled without being destroyed 2 or 3 optimization strategies may be tested by this means in order to determine which approach is most effective 4 34 Centrovor RON Section 4 1010GNFM 3B MultiPoint Calibration for non Custody Transfer meters only MultiPoint calibration serves applications that reguire a non linear meter calibration You can enter correction factors for up to ten significant points over the entire measurement range This is accomplished by a Selecting up to 10 separate calibration points by entering a raw un calibrated flow rate b Entering a negative or positive correction for each calibration point that you select Like the Kc slope correction described in the previous section you locate critical flow rate points by comparing flow total data taken simultaneously from the 1010GN and a reference meter whose accuracy meets the reguired standard Again it is important to note that you must allow both meters to accumulate flow total data for long enough to average out any differences due to flow fluctuation between the meter locations Compare the two flow total readings to identify up to ten separate points t
212. s on acceptable fluid sonic conductivity and other pertinent application conditions Obviously the diversity that characterizes fluid flow makes it impractical for us to cover all possible application conditions that have the potential to reduce performance However performance within specifications depends primarily on the receive signal s signal to noise ratio and amplitude The information presented below may point to application con ditions that could reduce system performance below its normally high level 5 211 ACCURACY Be aware that although system accuracy is exceptional over a wide turndown ratio at ex tremely low flow rates a small zero offset becomes a high percentage of actual flow Obvi ously the ultimate accuracy will be obtained by performing an on site flow calibration A flow calibration can increase system accuracy to between 0 3096 to 0 596 depending on application conditions Two common data entry mistakes may reduce performance If you enter an incorrect fluid viscosity value you could compromise the intrinsic flow profile compensation curve In addi tion you could reduce accuracy by incorrectly identifying the transducers Measured sonic velocity Vs errors usually reveal this problem This can be resolved by simply returning to the appropriate menu cells entering the correct values then repeating the transducer instal lation 5 1 Controvor RON Section 5 1010GNFM 3B 5 2 2 REPEATABILITY Some ap
213. s transducer is available in the configurations represented in the table below and Figure 2 The part number of this transducer style allows for variation in transducer length head angle and flange rating as described in the following part number description Insert Gas Xdcr P N P N 1011GF AB CD Pressure Rating A ANSI Flange Rating 150 300 600 900 1500 Xdcr Head Type B N Orthogonal Beam An Angled Head in degrees Transducer Length C XYZ Length code Drawing and Specifications D Drawing Number Reference and Specification Code NOTE If a transducer must be replaced insure that the part number of the new transducer exactly matches the part number of the defective transducer Transducers should always be replaced in pairs 2 4 Centrovor RON Section 2 1010GNFM 3B Ground Screw 1010GFFN E 1010GF A gm Lr L um Emitting Surface f FIGURE 2 FLANGE MOUNT TRANSDUCERS 2 3 1 THE 1011GF TRANSDUCER COMPONENTS The 1011GF transducer pair consists of just three components O 2 Welded Transducer Element with integral F connector O 2 Transducer Flange Gaskets Spiral wound Flextallic style LS O Flange Bolts and Nuts suitable quantity for 1 1 2 flange of indicated pressure rating No special tools are required to install or service this transducer Refer to drawing 1011GF S5 7 CAUTION The transducer head contai
214. screen Press the Down Arrow gt Note that the prompt switches tog S aes Ne 3 Press the Right Arrow and then the Down Arrow to switch the option list to Clr Saved Data Yes 4 Press ENT to clear all Saved Site Data Datalogger Data user created Pipe Data and Trans ducer Data 5 To restore operation press lt MENU gt to access the Installation Menu Create a new site setup or recall a stored site setup Reselect any Meter Facilities items e g RS 232 setup param eters A 9 Appendix C nrnoiornon 1010GNFM 3B APPENDIX B ENGINEERING DRAWINGS Flow Computer Drawings 1010NS2 7 1010NS2 8 1010N 582 7 1010N 2 7 1010N 7 7 1010 304 1010 339 1010WX 7 1010WX 8 1010WXC5 8 1011FS S2 7 1011FS S2 8 1012GA45S 8 1012GA90S 8 991TWS2 8 Installation Drawing 1010 Series Flow Computer FM Approved Outline Dimensions 1010 Series Flow Computer FM Approved Installation Drawing Analog Input Module Installation Drawing I O Module Installation Wiring Expanded I O Module Connection Diagram Agency Approved For Class I II DIV 1 GRPS A B C D E F G 1010 System NEMA 4X Flow Computer Connection Diagram Agency Approved For Class I II DIV 1 GRPS A B C D E F G 1010 System NEMA 4X Flow Computer Installation Drawing 1010 Series Single Dual Channel Flow Computer Outline Dimensions 1010 Series Flow Computer Outline Dimensions 1010 Series Flow Computer Installation Drawing 1011FS Series Transducers O
215. sducer to be removed Remove the cable gland transducer cable access fitting cap and locking nut from the transducer Install the NPT locking nut supplied with the retriever kit over the transducer s conduit adapter threads then wrap 2 or 3 layers of Teflon tape around the adapter threads With a 1 1 4 open end wrench loosen the transducer 4 turn counterclockwise to insure that it turns freely once the retriever is in place On the retriever system check the condition of the receiver body s threaded collar Verify that the internal acme threads are clean and undamaged and that the large face sealing O ring 1s in place within the O ring groove NOTE This O Ring must be properly installed to guarantee a gas tight seal 6 Loosen the receiver body Stuffing Nut and Hex Locking Nut then push the retriever rod until the transducer adapter is extended out from the service valve With one person supporting the receiver body in line with the installed transducer carefully thread the transducer adapter NPT connection at end of retriever rod onto the transducer s NPT conduit adapter Tighten this connection then secure the locking nut against female NPT connection NOTE The retrieval Rod connection to the transducer must be tight otherwise it 10 11 12 may loosen during the retrieval process Push the receiver body toward the transducer access fitting and secure with the threaded collar then tighten the
216. sducer from the port Install a protective plastic cap onto the transducer head Install a protective dust cover over the transducer port to keep debris out 2 5 THE 1011GS Field Serviceable STYLE INSERT GAS TRANSDUCER The 1011GS style gas transducers are capable of being installed or removed from gas spool at operating line pressure with the use of a redundant rotating shaft O rings seal with backup rings to insure a gas tight installation Installation and removal of this transducer is accomplished by means of a COSASCO retriever model RBSA for high pressure service 900 and greater or model 60 for low pressure service 6007 or less 2 9 C Crrmoror RON Section 2 1010GNFM 3B CAUTION The transducer head contains the active ultrasonic element which is located behind a thin stainless steel membrane Although this transducer head is able to handle very high gas pressures it can be easily damaged if impacted against a sharp object It is therefore strongly recommended that the protective plastic cap always remain in place over the transducer head whenever the transducer is not installed in the gas line The 1011GS transducer part number allows for variation in transducer length head angle and ANSI rating as described in the following part number description Insert Gas Xdcr P N P N 1011GS AB CD Pressure Rating A ANSI Flange Rating 150 300 600 900 1500 Xdcr Head Type B N Orthogonal Beam An Angled Head in degrees T
217. seems unsolvable call our Technical Service Department or your local Controlotron Representative for expert help Flow Computer Messages Certain actions or conditions invoke messages that may appear as a pop up window in the right hand column of a given menu cell or the highlighted prompt line at the top of the dis play screen The following is a list of messages that you may encounter along with explana tions and in some cases a recommended action MESSAGE DESCRIPTION Memory Full Response to an attempt to save site data when data memory is full Delete an obsolete site or clear Datalogger memory to make room for the new site setup Memory Corrupted Memory read error occurred while accessing the active site data Chan Not Setup Response to an attempt to invoke an operation that reguires a channel to be enabled Enable the channel Channel Setup gt Channel Enable gt Yes Note that a channel cannot be enabled until its transducers are operating Clr Active Memory Response to pressing the F4 key Use the F4 function to re store operation if a severe event e g a violent power surge disrupts system operation Clr Saved Data Response to pressing the F4 key then selecting No for Clr Saved Data lt EOT gt Response to a reguest to output datalogger data to the printer or the Graphics screen when no datalogger data exists Set up the Datalogger No Sites Response to an attempt to recall or delete a site setup when no
218. setpoint NOTE The time interval based Datalogger records the state of all the alarms at the selected report time only Therefore if an alarm condition resets before the report time it would not appear on the report Use Datalogger Events to log transient alarms This mode generates a report upon the detection of an alarm event To select Datalogger Data items 1 Press the Right Arrow to access the Datalogger Data option list 2 Move the cursor to a desired data item then press ENT to select it Note that a plus sign appears before the item 4 A0 Centrovor RON Section 4 1010GNFM 3B To deselect Datalogger Data 1 Move the cursor to the data item then press lt CLR gt Note that this removes the plus sign from the item 2 After selecting deselecting all desired items press the lt Left Arrow gt to leave the Data logger Data option list 4 8 3 LOG TIME INTERVAL The Datalogger records a snapshot of conditions at each log time interval Datalogging uses a considerable amount of RAM so only select short log intervals if it is fully justified NOTE The meter maps the first Datalogger report time to an even division of its clock Subseguent reports will conform to the selected interval To set the Log Time Interval 1 Press the lt Right Arrow gt to access the Log Interval option list 2 Move the cursor to desired interval 3 Press lt ENT gt to store your selection 4 84 DATALOGGER
219. sing the COSASCO Model RBSA series retriever and service valve Please familiarize yourself with the COSASCO User manuals for this equipment before proceeding Pay careful attention to Sections 8 0 and 9 0 dealing with retriever tool and valve maintenance As transducer service is infrequently required proper maintenance of the tools and practice with their use will facilitate sensor retrieval should the need arise While the Controlotron system utilizes many of the components of the COSASCO stock access fitting plug and seal the arrangement is not exactly identical and care must be taken to thoroughly understand the differences 2 20 Centrovor RON Section 2 1010GNFM 3B The COSASCO main seal is accomplished with a tapered Teflon packing which will release system pressure into the valve and retriever after backing off the plug assembly one or two turns The Controlotron pressure seal is a redundant rotating shaft seal O rings with back up rings that is designed to release system pressure after opening approximately 6 9 turns Before installing the transducer set into the line take note of the transducer head type as described in the 1011GS part numbering system above para 2 1 3 If the transducer head is of the angled type the part number contains an A after the ANSI class then the transducers must be installed at the correct rotational position to guarantee proper beam alignment Angled head transducers have an alig
220. ss Site Setup However if you intend to use the meter s multi site storage facility you must enter a unigue site name for each site setup you want to retain in the site storage memory To create and name a new Site Setup 1 Press the lt Right Arrow gt to access the first character position 2 Use the lt Up or Down Arrow gt to select a character then press the lt Right Arrow gt to high light to next character position 3 Use the lt Up or Down Arrow gt to select the second character 4 Repeat this process to select all the characters 8 max you want to use to identify the new Site Setup 5 Press ENT to create the new Site Setup NOTE If you decide to use numbers or a decimal point in the site name you can type these characters directly from the keypad 4 1 4 HOW TO ENABLE DISABLE SITE SECURITY With Site Security enabled the meter will require a password before it allows any activity that could interrupt or affect system operation You can still access the Installation Menu However Site Security limits access to the viewing of parameters only In other words you will still be able to review site data but you will not be able to make any changes Activate Site Security with care Once activated the only way to deactivate it is via the Site Security Off command However the cursor will not move to the Site Security option list until you enter the correct password Therefore it is essential that you ne
221. ssure hn3 Fin4 and Temp inputs can be transmitted on the 4 20 mA output Dual Path meters have data categories listed above plus characters 1 Path 1 2 Path 2 and S System See paragraph 4 2 Gas Parameters Menu to set Base Temp F or C For Multi Path and Arithmetic operating modes only Assigning Io Output Functions The Io analog output is a self powered isolated 4 20mA DC signal that varies linearly in relation to a selected data function Some models feature auxiliary current outputs that are loop powered CAUTION Do not connect self powered Io outputs to a powered loop To assign a function for the current output 1 From the Analog Out Setup press the Right Arrow twice to access the Io option list 2 Press the Up or Down Arrow to move the cursor to the desired data function 3 Press ENT To store selection Assigning Vo Output Functions The Vo analog output is a 0 10V DC signal that varies linearly in relation to a selected func tion To assign a function to the voltage output 1 Press the Right Arrow to access the Vo option list 2 Press the Up or Down Arrow to move the cursor to the desired data function 3 Press ENT To store selection 4 44 S etion C ntrovorron 1010GNFM 3B Assigning Pgen Output Functions The Pgen analog output is an pulse rate signal whose configuration is detailed in Installation Drawing 1010N 2 7 It varies linearly fro
222. ta Bits Data Bits You can specify how many data bits the meter uses to format data words for serial trans missions The default setting is 7 Note that the 996P portable printer reguires a word length of 8 To set the Data Word Length 1 Press the lt Right Arrow gt to access the Data Bits option list 2 Use the lt Up or Down Arrow gt to move the asterisk to the reguired bit setting 3 Press lt ENT gt to store data This moves the cursor to Line Feed Line Feed Some serial devices printers terminals etc insert a line feed automatically after they re ceive a carriage return character When communicating with these device types you should set the Line Feed to OFF This instructs the flow computer to send a carriage return charac ter without adding a line feed to avoid creating an additional blank line after each carriage return Setting the Line Feed to ON tells the flow computer to insert a line feed character after each carriage return that it transmits This may be necessary to avoid the constant wrapping of transmitted data onto a single line The factory setting is NO line feed disabled Note that the 996P portable printer requires NO To enable or disable Line Feed 1 Press the Right Arrow to access the Line Feed option list 2 Use the Up or Down Arrow to move the asterisk to Yes Line Feed enabled or No Line Feeddisabled 3 Press ENT to store the data This moves the c
223. tall Meter menu is shown below Use this menu cell to select an Install Path This menu cell allows you to override the default value for the acoustic beam path setting relative to the axis of the pipe After the transducers are operating you can use this menu cell to manually set the zero flow correction Edit Install Spool Controlotron Dual Path Choose Path to Install Xdcrs Path 1 Spool ID in Path Length Axial Offset Fixed Time uSecs Install Complete Zero Flow Adjust 5 00 Yes Path Disabled 12 000 34 642 i ae 24 000 Edit Install Meter This menu cell allows you to select the combined transducer time delay for accurate sound velocity Indicates numerical beam path Shown on Dual Path meter setups only This menu cell allows you to override the default spool inside diameter This menu allows you to override the default value of the transducer sonic beam path length Use this menu cell to inform the meter when you are ready to complete installation computation EDIT INSTALL METER MENU STRUCTURE Spool ID in or mm 12 000 Spool inside diameter Path Length in or mm 34 642 Sonic beam path length Axial Offset 24 000 Acoustic beam path relative to pipe axis Fixed Time uSecs 5 00 Combined time delay in Transducer pair Install Complete No Yes Yes indicates installed New Makeup
224. tallation of a 1011GS Transducer using Low Pressure Retriever If a transducer is to be replaced then first remove the existing transducer following the steps outlined at the beginning of this section otherwise it is assumed that an isolation valve is already in place 1 First determine the correct transducer port into which the transducer or Service Plug is to be inserted by verifying the transducer part number and serial number 2 Install the NPT locking nut supplied with the retriever kit over the transducer s conduit adapter threads then wrap 2 or 3 layers of Teflon tape around the adapter threads 3 The receiver body of the retriever system should be unscrewed from the isolation valve as this valve is already installed on the transducer port If a valve is present on the receiver body then it must first be removed before proceeding 4 Loosen the receiver body Stuffing Nut and Hex Locking Nut then push in the retriever rod until the transducer adapter extends out from the receiver body 5 Carefully thread the transducer adapter NPT connection at end of retriever rod onto the transducer s NPT conduit adapter Tighten this connection then secure the locking nut against female NPT connection then withdraw the transducer fully into the receiver body NOTE The Retrieval Rod connection to the transducer must be tight otherwise it may loosen should transducer need to be removed 6 Wrap 2 to 3 layers of Teflon ta
225. that enables you to identify and activate the following functions and features of the hardware supported by this model refer to paragraph 5 6 for Meter Facilities Menu structure Select data entry and meter output in either English default or metric units Customize the default pipe and transducer tables to suit your reguirements Output display erase and select a memory management method for the Datalogger Determine the amount of memory available Verify Adjust the analog output voltage and current using a multimeter Verify Adjust the analog pulse output using a freguency counter Calibrate the RTD temperature sensors Set the system clock calendar Obtain detailed software hardware identification This menu allows you to specify default measurement units Controlotron Dual Path SITE 1 Select Default Units for all Menus Preferred Units This menu allows you to English view the number of data This menu allows you to work with and select a atalogger Control Memory Control Analog Output Trim amp d memory bytes This menu allows you to fine tune the analog datalogger RTD Calibrate outputs Clock Set 09 02 99 09 30 06 This menu allows This menu allows you to RS 232 Setup 9600 O you to set the calibrate the RTD Backlight On system Temperature Sensors System Info clock calendar This menu allows you to select RS 232 port parameters Meter Fa
226. ting default parameters as desired save the site using the name FASTSTRT The next time you issue the Create Name Site command your custom parameters will be come the systems defaults 4 1 Seotiond Costrovotron 1010GNFM 3B 4 1 THE CHANNEL PATH SETUP MENU The Channel Path Setup Menu is available after picking a meter type and a measurement technology Use this menu to manage site setups You can create recall delete and save en tire site setups You can apply Site Security which permits read only access to the Installa tion Menu unless you enter a password The Channel Enable menu cell allows you to disable and enable a measurement channel Be aware that site name option lists only show sites that are consistent with the currently selected meter type CHANNEL PATH SETUP MENU STRUCTURE Channel Path Setup C Recall Site Setup Site Name List Channel Enable gt Yes No C Create Name Site C Site Name Entry Edit C Site Security mal Off On Delete Site Setup rJ Site Name List C Save Rename Site gt Site Name Entry Edit This shows that the Meter Type is Dual Path operating with Path 1 active This shows that the site setup XYZ is the active site Controlotron Dual Path 1 XYZ Scroll saved Site Setup list and Enter Recall Site Setup XYZ Channel Enable Yes Use this menu cell to create and name a site setup Note that the cell retains the name of the most recently cr
227. ture 8 Vale sel signal amplitude Vtrb eu ena tete turbulence Vog nisse spanned specific gravity To select a data item for the stripchart 1 Press the lt Right Arrow gt to access the Select Data option list 2 Move the cursor to the desired item 3 Press lt ENT gt to store your selection 4 7 2 DATA DISPLAY The Data Display option list allows you to select a format for the stripchart plot It offers the choice of displaying data either in the current data rate units or as a percent of span defined in the Data Span Set Cal menu Data Rate Units is the default selection To select a format for the data display 1 Press the lt Right Arrow gt to access the Data Display option list 2 Use the lt Up or Down Arrow gt to move the cursor to the required scale unit 3 Press lt ENT gt to store your selection 4 7 3 TIME BASE The Time Base option list defines the stripchart x axis display interval The stripchart plots an average of the readings obtained during the elapsed time between reports The stripchart resolution is 1 data point per pixel of which there are approximately 100 on the short stripchart 4 37 Centrovor RON Section 4 1010GNFM 3B plot and approximately 200 on the full screen stripchart plot Five pixel reports occur be tween major stripchart divisions Note that the stripchart display identifies the real time when the flow computer records the most recent graduation
228. u may have received the special connector used for the RS 232 terminal in a packet included with your 1010W This will enable you to construct the appropriate cable for this meter type If you prefer to construct your own cable the following conventions apply in the table PC Refers to an IBM compatible DB 9 serial Com port 1010N Includes all models N DN MN E EXCEPT those with A1 option Termination is made to the 1010N 2 I O Data Module Flowmeter end of cable is unterminated wire 1010N With A1 Option Meters that carry A1 option have 1010N 7 module installed that houses a DB 9 connector for RS 232 communication 1010P 1020N Includes all models P DP Termination is made to the RS 232 port DB 9 connector A DB 9 Female connector is needed to mate with the meter connector 1010WP Includes all models WP WDP except energy meters Termination is made to the RS 232 port on the connector panel A special cable terminal is required and can be obtained from Controlotron Part 1015XWP 1010X Includes all models X DX Termination 1s made to the 1010X 8 I O module Terminal TB2 Flowmeter end of cable is unterminated wire A 2 C CNrmorLornon Appendix 1010GNFM 3B Signal PC DB 9 1010P 1020N 1010WP 1010N 1010X Name Terminal Terminal Terminal Terminal Terminal Ground Pin 5 Pin 5 Pin E TB1 pin 6 TB2 pin 16 Tx Pin 2 Pin 3 Pin C TB1 pin 1 TB2 pin 11 Rx Pin 3 Pin 2 TB1 pin 4 TB2 pin 14 E JOD j PC DB 9 C
229. um actual flow that can be measured within AGA9 accuracy guidelines Min OP minimum operating pressure required for accurate flow measurement MAOP maximum allowable operating pressure of spool e OP TEMP Operating temperature range of spool including transducers STORAGE TEMP Recommended storage temperature of spool A flow direction arrow also appears at the top of the spool This arrow simply indicates the direction of positive flow where both negative and positive flow reading would be observed in a bi directional flow application Additionally each transducer port includes a stainless steel tag designating its Path This insures that the transducer cables are routed to the appropriate transducer especially important for remotely installed FDC s Oy Ol ONTROLOTRON 1010 SPOOL HAUPPAUGE NY 11788 SPOOL MODEL VEERSE D WEIGHT S N MAT BODY FLANGE FLOWMETER P N BODY DESIGN CODE FLANGE DESIGN CODE SIN Qmin Qmax TRANSDUCER P N Min OP MAOP OP TEMP DOM STORAGE TEMP o MADE IN USA lo 2 1 3 1013GS GAS SPOOL PART NUMBERING CODE SPOOL PART NUMBERING SYSTEM P N 1013GSABCD EFGH I Number of Beams 1 One 2 Two 3 Three 4 Four Xdcr Type C Compression F Flange S Field Serviceable Transducer Type N Normal An Angled Head at letter
230. umeric entry Not in Custody Indicated Rate x xxx numeric entry Transfer Meters Correction X xxx numeric entry Calib Table 1 gt Index Variable 1 c Flow Vs Viscosity cS Viscosity cP S G Valc Vaer Temp1 Reynolds Pressure Aux Present in Custody Transfer flowmeters only continued 4 23 Centrovor RON Section 4 1010GNFM 3B THE DATA SPAN SET CAL MENU STRUCTURE continued Data Span Set Cal Calib Table 1 Calib Table 1 New Point c5 4t Cal Index Value PosFlow Corr NegFlow Corr Accept Clear Accept Pt Clear Pt TableActive1 No Clear Table 1 c A No Yes Calib Table 2 c Index Variable 2 Same List as Index Variable 1 Calib Table 2 New Point fr cal Index Value PosFlow Corr NegFlow Corr Accept Clear Accept Pt Clear Pt Table Active2 No Clear Table 2 A No Yes Calib Table 3 c Index Variable 3 Same List as Index Variable 1 Calib Table 3 c New Point Cal Index Value PosFlow Corr NegFlow Corr Accept Clear Accept Pt Clear Pt Table Active3 c Clear Table3 Controlotron Dual Path Use this menu to set the Use this menu to define low and high range for Define data Alarm thresholds setpoints for the alarm analog outputs relay outputs Span Data Use this menu cell to Set Alarm Levels Alarm Levels enter a calibration Calibrate Flowrate Intri
231. ursor to Network ID Network ID The Network ID menu cell stores an identification number to facilitate host computer polling when you use this system in a network environment The Network ID number can be any value other than O zero The default setting zero disables the network function Note that entering a non zero Network ID number suspends all routine Datalogger activity regardless of any selected options NOTE If you are using the flowmeter for a stand alone application you must keep the zero Network ID number To assign a Network ID number 1 Press Right Arrow to enable numeric entry 4 73 Centrovor RON Section 4 1010GNFM 3B 2 Use the numeric keys to type the Network ID number 9 Press lt ENT gt to store Network ID This moves the cursor to RTS Key Time RTS Key Time During a serial transmission session you can select how long the flow computer holds its reguest to send line high until it receives a clear to send signal If the RTS key time expires the 1010 will return its RTS line low and abort the transmission attempt Data entry units are seconds The default RTS key time is 0 2 seconds NOTE The RTS Key Time function is only provided when the meter s network ID number is non zero To set the RTS Key Time 1 Press lt Right Arrow gt to access the RTS Key Time option list 2 Use the lt Up or Down Arrow gt to move the asterisk to the reguired RTS time 3 Press lt ENT to store the d
232. us nature for liquid flow This is especially apparent if the dispersed material is of different sonic impedance than the base fluid 5 3 4 ERRONEOUS FLUID PARAMETER SPECIFICATION The viscosity of the fluid 1s an important factor It governs the degree of Reynolds Number compensation that the flow computer applies to the final rate output Therefore flow data errors could result if you enter an inaccurate viscosity value Controlotron s Technical Ser vice Dept can provide reliable viscosity data for most fluids 5 3 5 TURBULENCE Gases having large quantities of condensate or water vapor may cause sonic beam scattering In large quantities they can reduce the sonic signal strength and cause rapid variations in the receive signal amplitude This rapid amplitude variation is related to the Turbulence vari able where 10096 represents the maximum level of turbulence System 1010 can operate suc cessfully with a larger amount of turbulence than any other transit time flowmeter 5 3 Controvor RON Section 5 1010GNFM 3B Therefore it measures and reports the aeration level as the analog output Vtrb 96 This rep resents the relative degree of turbulence detected within the flow stream The flow computer reports the Vtrb level until it impedes operation and forces a Fault Alarm The Vtrb output accommodates applications reguiring an aeration indicator You can use the turbulence per centage as an alarm relay set point Vtrb appear
233. utline Drawing 1011FS Series Transducers Installation Outline Transducer Mount Installation Outline Transducer Mount Installation Outline Insert Temperature Sensor FM System B 1 ONTROLOTRON Index 1010GNFM 3B Index Symbols 1010GN Gas Meter 2 1 1013G Gas Spool 2 1 1010WX Gas Flowmeters 1 5 A Absolute Flow 4 25 Vfab Vfo Vs Vsg 4 25 Accuracy 5 1 Active Memory 4 1 5 4 Actual Zero 4 15 AGA8 Comp 4 9 Installation Instructions 4 10 Table Generation 4 10 Alarm Letter Codes And Descriptions 4 40 Alarm Levels setting 4 29 High Base S G High S G High Temperature High Viscosity cS Low Base S G Low Flow Low S G Low Viscosity 4 30 High Flow 4 29 Interface SG Interface Vs m s Makeup Latch Turbulence 96 4 31 Low Temperature 4 31 Alphanumeric Strings 3 4 3 6 Analog Input Setup 4 47 Setting Current Input 4 47 Analog Out Setup 4 43 Outputs 4 44 Setup Data Categories 4 44 Assigning Functions Io Vo 4 44 Pgen 4 45 Analog Output Trim Menu 4 68 Analog Output Span 4 44 AnCal 4 50 Application Info Menu 4 51 Menu Items 4 51 Application Notes System 1010 5 1 Axial Offset 4 14 B Backlight 4 74 Selecting 4 74 Base Pressure 4 7 Base Temperature 4 7 Batch Sample Total 4 22 Batch Sample Volume 4 22 Entering 4 22 C cP viscosity 4 7 Index 1 C CoNrnorornon Index 1010GNFM 3B Calibrating FlowRate and Calibration Tables 4 32 Intrinsic Calibration 4 32 Kc Calibration 4 32 Mult
234. ve until you reset it manually by the sn simultaneous keystrokes lt Fn gt 6 where n represents the measurement channel 4 31 C Crrmoror RON Section 4 1010GNFM 3B In addition if the Datalogger is active with Status Alarms selected generating a Datalogger report will reset the Makeup Alarm Latch This ensures that the Alarm does not appear on succeeding Datalogger reports A Makeup Alarm appearing on a subseguent report indicates that an In Process Makeup must have occurred since the last Datalogger report To Enable or Disable the Makeup Latch 1 Press the lt Right Arrow gt to access the Makeup Latch option list 2 Move the cursor to select either On or Off 3 Press lt ENT gt to turn Makeup Latch On or Off 4 6 3 CALIBRATE FLOWRATE AND CALIBRATION TABLES System 1010 equipment provides three ways to condition the calibration performance of its flowrate output Intrinsic factory set Kc and Calibration Tables 1 through 3 Access to these calibration options is found in the Calibrate Flowrate menu cell and the three Calib Table menu cells of the Data Span Set Cal menu refer to Data Span Set Cal menu on next page The intrinsic calibration of the 1010 is excellent as confirmed by numerous laboratory and field trials under diverse application conditions Controlotron can confidently say that in any given application the majority of conventional flowmeters can not match the system s mea surem
235. ver you are not limited to one set of site parameters System 1010 allows you to copy site data from Active Memory to Site Storage Memory Site Storage Memory provides a permanent storage area for several inactive Site Setups The multi site storage feature allows rapid reinstallation at many different locations All you have to do to reactivate an inactive Site Setup is to recall it back into to Active Memory However be aware that this action over writes ALL the data residing in the Active Memory area The Datalogger logs data collected at preset intervals during operation It uses the system RAM resources independently of Active Memory and Site Storage Memory Therefore data movement between Active Memory and Site Storage memory will not affect it directly How ever all stored data shares a common RAM pool The meter allocates the actual amount of bytes available for each storage function dynamically depending on the demands of each facil ity Therefore an unusually large Datalogger file may reduce the amount of site storage memory available On the other hand storing several inactive site setups may reduce the available logging capacity If you receive a Memory Full message when you try to save a Site Setup then you will have to delete an obsolete Site Setup or clear the Datalogger Memory to make room Another Datalogger memory consideration applies to dual channel systems when both measurement channels are actively logging data Dual ch
236. ver forget or mis place the password The only way to deactivate Site Security without know ing the password is to return the unit to Controlotron However the process the factory uses to remove site security will eliminate any existing Site Data as well The flowmeter will allow an lt F4 gt Reset Sequence when Security is active however it also contains a Menu Enable switch that allows you to inhibit this function see drawing 1010N 7 To activate Site Security 1 Press the lt Right Arrow gt to access Site Security option list 4 4 4 ONTROLOTRON Section 4 1010GNFM 3B 2 Press the Up or Down Arrows to scroll the option list to On then press ENT Enter Code appears at the top of the display screen 3 Use the numeric keys or the lt Up or Down Arrows gt to move the cursor to the first character position 4 Press the lt Right Arrow gt to move the cursor to the second character position O Repeat the selection process for the second character Continue this process until all the reguired characters 8 max appear in the field Press lt ENT gt to store code Confirm Code appears at the top of the display screen Re type the code exactly as described above This moves the cursor to the Site Security option list o 0o N o Use the lt Up or Down Arrows gt to scroll the option list to Site Security On Once you turn on Site Security you must enter the correct code to tu
237. w Display Range nier eee re teo aro sese esae raso aee NENN Pea sae Fd e Yea Ya Tae Hag vo 4 20 4 5 5 Flow Display Scale eot etii oes etus reta e iet ro eno a Yoda Eo OY ETHER un 4 20 4 5 6 Total Volume Units 3115 Tn Y Udo nnd e aerea rera eeu ase dona Fn aoa deo YNN NF 4 21 4 5 7 Totalize SeA e araara td 4 21 4 5 8 Total Resol tiOn 521 ione titor eene ove ree aaaea araa FN aat iaie 4 21 4 5 9 Totahzer nrc R NESES 4 22 4 5 10 Batch Sample Total eir eto cooper rope eoa o deno End UO ONE eva veu oua eua gu do 4 22 ii C strovorron Table Of Contents 1010GNFM 3B 4 6 The Data Span Set Cal Menu 4 ecce esee ee enne neenon neenon eene eee eee eee eee eee 4 23 The Data Span Set Cal Menu Structure uis vais WINE rtu rta e bat YNN WY BAN 4 23 4 6 1 Span Dataes iie 4 25 PROM Y YF ANF FFEFRYN HNNAN RENT 4 25 Pgen Wiring Diagram 25 5 eret eor FD FY Vere vives ey etes ru dest 4 26 Nun A Y oc ie CH A CR NF AF RA YN FER 4 28 Max Blow 2 OFER WD DANO FD DO DIOD Oo 4 28 Min Flow 25 cta it teh tete Y NN 4 28 Mans EOW 2 esie IO UN OO 4 28 Max VS T S R 4 28 MIN MS UIS denied GO I TF FC FT CN COED On R 4 28 ME a Dn Y es 4 28 MA E e cT 4 29 Max Bage Ou ay y Y Rd dy OD EE AU OY FO 4 29 Min Base S f eT MT ER RR A FE ENRNUES 4 29 Mas Viscosity CS uu RR RUG cux E Lau ODE apu MAR b RA a pud 4 29 Min V ISBN CS subs mtd d E
238. window and the lightweight case without a window CAUTION Consult local codes for permit needed to setup units using the graphic display and local keypad Setup must be done with cover opened KN PE E uu P N A o o o o o o Standard Case Enclosure with Window including the 1010WX eguipped with op tional graphic display and local keypad o S N 0 o 5 o o N Standard Case Enclosure without Window including the 1010WX equipped with op tional graphic display and local keypad Shown with cover opened 1 6 Centrovor RON Section 2 1010GNFM 3B 2 INSTALLATION AND MAINTENANCE OF 1013G SERIES SPOOLS AND 1011G GAS TRANSDUCERS 21 INTRODUCTION This section provides instructions for the safe installation and maintenance of Controlotron s 1013G Insert Gas Spools including the servicing of Controlotron s 1011GF 1011GC 1011GS 1011FF 1011FC and 1011FS series Insert Gas Transducers If the order does not include a full metering section spool but only transducers and pipe mounting kits for a hot tap or field installation then skip paragraphs 2 1 2 through 2 1 5 below which describes the installation of
239. xample BS 9Agalsy appears at the top of Display Screen During the Initial Makeup the flow computer reads your site data records the sonic characteristics gas signal and then adjusts internal param eters to optimize flow measurement Please remain patient This process could take up to several minutes to complete There is no relationship between the length of an Initial Makeup and the meter s subsequent performance An Initial Makeup for larger spool or more de manding application conditions simply takes a little longer After the system completes the Install process the highlighted cursor will move to the Zero Flow Adjust menu cell This indicates that the system has successfully completed the install procedure and is now measuring gas flow The Install Completed option list changes to Install Complete Yes New Makeup If you want to redo the Initial Makeup move the cursor to New Makeup then press lt ENT gt This resets the option list You can now repeat the install routine described previously Centrovor RON Section 4 1010GNFM 3B 4 3 4 THE ZERO FLOW ADJUST MENU The Zero Flow Adjust menu cell aids the meter in removing a zero offset due to any trans ducer asymmetry In addition setting the zero flow allows the meter to provide the best per formance under low flow conditions The Zero Flow Adjust menu cell becomes active after the meter completes the transducer install procedure Actual Zero reguires zer
240. y Use the Data Span Set Cal menu to set the range for analog outputs and setpoints for Alarm relay outputs Additionally the Calibrate Flow Rate menu allows you to apply external ad justments to the meter s intrinsic primary outputs THE DATA SPAN SET CAL MENU STRUCTURE Data Span Set Cal C Span Data PGEN P Units XXXX XXX numeric entry Max Flow Units X Xxx numeric entry Min Flow Units X Xxx numeric entry Max Flow2 Units X Xxx numeric entry Min Flow2 Units X Xxx numeric entry Max Vs m s X Xxx numeric entry Min Vs m s X Xxx numeric entry Max S G X Xxx numeric entry Min S G X Xxx numeric entry Max Base S G x xxx numeric entry Min Base S G X Xxx numeric entry Max Viscosity cS x xxx numeric entry Min Viscosity cS X Xxx numeric entry Max Temperature x xxx numeric entry Min Temperature X Xxx numeric entry Set Alarm Levels c High Flow x xxx numeric entry Low Flow X Xxx numeric entry High S G x xxx numeric entry Low S G X Xxx numeric entry High Base S G x xxx numeric entry Low Base S G X Xxx numeric entry High Viscosity cS x xxx numeric entry Low Viscosity cS X Xxx numeric entry High Temperature x xxx numeric entry Low Temperature X Xxx numeric entry Interface Vs m s X Xxx numeric entry Interface S G X Xxx numeric entry Turbulence 96 X Xxx numeric entry Makeup Latch OFF ON Calibrate Flowrate c Intrinsic Kc x xxx numeric entry Multipoint c Point ff X Xxx n
241. y shown examples by entering numeric values and storing the data The Max Flow2 and Min Flow2 outputs provide a second independently spanned output that can be used for improved I O resolution when high turndown ratio is required Max Flow2 The Max Flow2 menu cell stores the maximum range for the flow rate output Vfo It can be a positive or negative value Enter the data using the flow rate units you selected Min Flow2 The Min Flow2 menu cell stores the minimum range for the flow rate output Vfo It can be a positive or negative value Enter the data using the flow rate units you selected Max Vs m s The Max Vs m s menu cell stores the maximum range for the sonic velocity output The sonic velocity Vs appears on the Stripchart display and can drive any analog output or the alarm relay The Max Vs m s menu cell restricts this parameter to a maximum range of 1500 m sec to store the data Min Vs m s The Min Vs m s menu cell stores the minimum range value for the sonic velocity output The sonic velocity Vs can be displayed on the Stripchart and drive any analog output or the alarm relay The Min Vs m s menu cell restricts this parameter to a minimum range of 0 m sec Max S G The Max S G menu cell stores the maximum range value for the specific gravity output The specific gravity appears on the Stripchart display and can drive any analog output or alarm relay The Max S G menu cell restricts this parameter

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