Installation Guide
Contents
1. When a key is pressed the PWS will make a beep sound to signal that a command is pressed The default setting is a 200 ms beep and can be configured 10 Uploading Downloading a Recipe Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the PWS is ready to upload download a recipe Uploading a Recipe Select File Upload Recipes in ADP and the Save As dialog box will appear on the screen Enter the name of a recipe file RCP to save Click Save While the PWS is uploading the recipe Uploading recipes is displayed on the screen Downloading a Recipe Open an application file with the recipe to be downloaded in ADP Select File Download Recipes to display the Open dialog Enter the name of the recipe file RCP and click Open While the PWS is downloading the recipe Downloading recipes is displayed on the screen Uploading recipes Downloading recipes ll Link port COM1 Link port COM1 After the download is finished select F5 Run to run the application Remember to define the length and the number of recipes in the application Also remember to upload the for mat of recipes from the PWS before starting to edit a new set of recipe data in the PC For further in2. Installation Guide 1 Safety Precautions Both the installer the owner and the operator of this PWS must read and understand this installation manual General Only qualified personnel may install or operate the PWS The PWS must be installed according to the installation instructions The PWS is designed for stationary installation on a plane surface where the following conditions are ful filled e no high explosive risks e no strong magnetic fields e no direct sunlight e no large sudden temperature changes e for use in Pollution Degree 2 Environment e for use on the flat surface of a Type 1 enclosure Never allow fluids metal filings or wiring debris to enter any openings in the PWS This may cause fire or electrical shock The PWS fulfills the requirements of article 4 of EMC directive 2004 108 EC Storing the PWS where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The LCD display liquid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and get medical attention The supplier is not responsible for modified altered or reconstructed equipment Use only parts and accessories manufactured according to specifications of the supplier Peripheral equipment must be appropriate for the appl
3. Sianalgromd Ce Rae ST Vs ees oS 6 External and Cut out Dimensions 297 0 8 0 ro oO N o N D N N 2 285 0 nom TT 286 0 0 5 La oO Cut out dimension Ex N unit mm 10 Dip Switches Dip Switches Function SW 1 Reserved SW 2 Reserved SW 3 Operation Mode Runs user application ON Runs burn in test program SE ON The PWS uses parameters defined on the Configuration Screen for controller communica tions swe On w7 On swe On Wo sw 10 On oN For R85 swo OOOO Beijer BZ HITECH ELECT NIC a Beijer Electronics Group company Beijer Electronics AB Hitech Electronics Corp Box 426 7 8F No 108 Minchiuan Road SE 201 24 Malm Sweden Shin Tien Taipei Shien Taiwan R O C Tel 46 40 35 86 00 Tel 886 2 2218 3600 Fax 46 40 93 23 01 Fax 886 2 2218 9547 www beijerelectronics com www hitechsite com 01 23 2008 V 2 6A0018 05 Operating Guide 1 Introduction PWS6A00 comes with a 10 4 TFT Liquid Crystal Display and is water and dust resistant according to IP65 The PWS is CE marked and meets your need to be highly transient resistant while in operation Also its compact design makes connections with other machinery more flexible thus achieving the optimal per formance of your machines ADP
4. C Tel 46 40 35 86 00 Tel 886 2 2218 3600 Fax 46 40 93 23 01 Fax 886 2 2218 9547 www beijerelectronics com www hitechsite com 01 23 2008 V 3 6A0018 06
5. happens the user can simply follow the download procedure to re download the application or data After downloading again all items should pass the self test 9 Uploading an Application An application can also be uploaded from the PWS to the PC Thus a user can save an application as a V6F file in ADP for future use Warning To avoid an electric shock be sure to switch off the power before connecting the communica tion cable to the PWS Make sure that the PWS and the PC are connected according to section Downloading an Application Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the PWS is ready to upload the application Also make sure that communication parameters are correctly configured Select File Upload Application in ADP and the Save As dialog box will appear on the screen Enter a name of a firmware file AF6 to save Click Save Then the PWS will prompt for a password enter the password set in ADP from Application Work station Setup Once the correct password is entered the PWS starts to upload the application to the PC For information about setting a password please see section Setting a Password While the PWS is uploading the following is displayed Uploading firmware le Link port COM1 After uploading select File Reconstruct Source in ADP to display the
6. is used to design applications of the PWS it is reliable user friendly and compatible with many models The latest released ADP Version 6 1 and above can be used to design applications for the PWS 2 Self Test Once the PWS is turned on it will automatically execute a self test to check its hardware The result of a self test is displayed on the LCD See below for items to check in a self test Human Machine Interface ROM BIOS Version 1 0 C 2006 Hitech Beijer Electronics Display Type Color TFT LCD System RAM Size 16M Bytes Video RAM Size 1M Bytes Battery Backed RAM Size 512K Bytes BIOS Memory Size 128K Bytes Firmware Memory Size 512K Bytes User Memory Size 3456K Bytes Working RAM Test Passed Battery Status Passed BIOS ROM Checksum Passed Firmware Checksum Passed Application Checksum Passed RTC Function Test Passed Parameter Checksum Passed Communcation Port 1 Test Passed Communcation Port 2 Test Passed DIP Switches Setting 8 1 11011111 If any of tests does not pass the self test it will be noted with Failed next to the test item Additionally the message Error Press screen to continue will be displayed at the bottom of the screen If the power to the PWS or the PC was interrupted while downloading Firmware checksum or Application checksum will not pass the self test indicated by Failed in the self test results after power is restored If this
7. test will clear the application data of the PWS 6 Setting Communication Parameters There are two ways to configure working parameters to set parameters in the PWS or in ADP To set parameters in the PWS select F2 Confg in the system menu Note Remember to set the dip switch SW5 ON if parameters are set in the PWS To set parameters in ADP select Application Workstation Setup Then select the Connection tab to set com munication parameters Note Remember to set the dip switch SW5 OFF if parameters are set in ADP 7 Touch Screen Calibration To calibrate the touch screen the system menu command F4 Set is used Then perform the following steps 1 Touch the upper left and lower right corners of the screen 2 Follow the route on the screen 3 Touch the square on the center of the screen to complete the task Note Click F4 Set Key the data stored in RAM will be erased 12 Setting a Password Scenario 1 Requiring a password to start the PWS If the dip switch SW6 ON the user needs to enter a password to start the PWS For this purpose the designer can use the object Action Button in ADP to create a button which displays the password table on the PWS dis play A user with the right to access the table can register passwords and user levels in the table In the illustration below the TBL button is an action button used to display the password table When the button is selected the password table is displayed on t
8. OM1 Scenario 3 Password protecting a button in the PWS The ADP can create a button which is protected by a password for execution For example a Goto Screen but ton can be designed with a high level of security which means that a password with a high level of privilege is required in order to open the other screen As the button is selected and the current user has a lower privilege than has been set for the button the PWS will prompt the user for a password The user will need a password with at least the level of privilege that has been set for the button This function can restrict users to access to certain parts of the application Scenario 4 Requiring a password to copy or upload application When selecting F3 Copy in the system menu or File Upload Application in ADP the PWS will prompt for a password The user will need to enter the correct password to copy an application from one PWS to another Note that setting this password is different from the passwords set in Scenarios 1 3 To set this password select Application Workstation Setup in ADP Under the Password tab the project designer is able to set the pass word e a Beier HITECH Electronics Corp RO S a Beijer Electronics Group company ELECT NIC Beijer Electronics AB Hitech Electronics Corp Box 426 7 8F No 108 Minchiuan Road SE 201 24 Malm Sweden Shin Tien Taipei Shien Taiwan R O
9. Open dialog Open the uploaded appli cation file C64 or AAG The application screen will be displayed on the PC monitor Finally select File Save As to save the application as a V6F file Thus a source file can serve the purposes of maintenance and modification Note When using the PWS for the first time make sure to first run the application once or else the upload function will not work 3 System Menu Set the dip switch SW7 ON After the self test the system menu of the PWS is displayed on the screen Wait command Link port COM1 Link Confg Copy Set Run The functions of the commands are briefly explained below Semi Ra The PWS is connected F2 Confg Sets up the internal time clock and communication parameters in the PWS All the settings has to be made for the PWS to work properly Use A Y lt and gt to move to desired field and to set the value of the field F3 Copy Copies application data to another PWS Calibrates the touch screen and clears RAM data Runs the application 4 Keypad The eight keys on the PWS include one menu key and seven functional keys F1 F7 Press the menu key to slide out the innovative slide out menu For further details on the slide out menu please see the ADP User s Manual Ps lt q Menu m z e Functional Keys F1 F7 au th eh or ooo o
10. formation about creating editing recipes please see the corresponding chapter in the ADP User s Manual 11 Copying an Application To copy an application from one PWS to another select F3 Copy from the system menu Set the dip switch SW7 ON and connect the two PWSs with a download cable After the self test the system menu will be dis played on the screen Select F3 Copy in the system menu from the PWS with the application to be copied The PWS will prompt for a password enter the password set in ADP from Application Workstation Setup Once the correct password is entered the PWS will start to copy the application between the two PWSs The following appears on the screens during the copying Copying firmware Programming firmware Th Link port COM1 LS Link port COM1 Note If it is the first time to copy please remember to run the application 5 Bench and Function Tests Set the dip switches SW3 and SW4 OFF to be able to run the bench and function tests for the PWS Turn on the PWS and the following screen will be displayed Bench Test Function Test The bench test performs an overall hardware test and the function test lets the user select which item to be tested Note The bench
11. he screen for a user with the right to access the table Touch the password to highlight an area for entering a value In the illustration above the TBL button is an action button used to display the password table When the but ton is selected the password table is displayed on the screen for a user with the right to access the table Touch the password to highlight an area for entering a value How to configure an Action Button is described in the ADP User s Manual After registering passwords and user levels set the dip switch SW6 ON i e password required Restart the PWS and after the self test the user will be prompted to enter a password in order to run the PWS The PWS will determine the user level from the entered password For instance if the level of the password entered by the user is 2 then the PWS will set the user level to 2 User level 1 has the highest privilege and User level 9 has the lowest Note Only users of User Level 1 has the right of access to the password table Scenario 2 Re entering a password The object Action Button in ADP also allows the designer to create a button which asks the user to re enter a password For example by pressing the PSW button the password keypad will be displayed to prompt the user to enter a password After entering the password the PWS will update the user level according to the most recent password which has been entered Therefore this button can be applied to raise or dro
12. ication and location The figures in this manual serves an illustrative purpose Because of the many variables associated with any particular installation the supplier cannot assume responsibility for actual use based on the figures The supplier neither guarantees that the PWS is suitable for your particular application nor assumes re sponsibility for your product design installation or operation Power Source The PWS is equipped with a 24 V DC input Supply power other than 24 V DC 15 will severely dam age the PWS Thus check the power supply supporting the DC power regularly To avoid electric shock be sure the power cable is unplugged from the power input when connecting the cable to the PWS Installation Communication cables must be separated from the power cables for operational circuits Use shielded ca bles or it may cause unpredictable problems During Use Emergency stop and other safety functions may not be controlled from the PWS Do not use force or sharp objects when touching the keys display etc Service and Maintenance Only qualified personnel should carry out repairs Before carrying out any cleaning or maintenance operations disconnect the equipment from the electrical supply Clean the display and surrounding front cover with a soft cloth and mild detergent Replacing the battery incorrectly may result in explosion Only use batteries recommended by the su
13. nd then turn the screws tight 3 Plug in the connector to the power input of the PWS Note Power connector is already plugged in the power input of the PWS when the package is first opened Ma 7 Li Ave oad 9d Use Copper Conductors Only 60 75 C Wire Gauge 28 12 4 5 tb in 30 12 4 5 tb in 9 Communication Ports COM 1 isa 9 pin female connector used to connect a controller and the PWS via RS232 or RS485 COM 2 isa 25 pin female connector used to connect a controller and the PWS via RS232 RS422 or RS485 COM 3 isa 9 pin female connector used to connect a controller and the PWS via RS422 or RS485 Please make sure that the connection is in accordance with the setting of the dip switches For example RS485 with SW 10 ON and SW 11 ON For illustration on the connection between the PWS and a controller please consult the information on the con troller COM 1 COM 2 5 4 3 2 1 ood 190 08 0 08 ooo e o annn o CO O O O 25 24 23 22 21 20 191817 161514 9 8 7 6 PIN Function PIN Function N A RS232 TXD RS232 RXD RS232 RTS RS232 CTS 6 Rss o N A 7_ Signal ground 8 Rszszcts 9 Optional 5 V 100mA output 10 COM 3 1 12 OERO 13 3 57 14 15 i 16 P e pean O epa OSS opa ooo apa oo apao ooo a WAS RR O RSMAS SSCS WAS TS
14. p one s privileges while the PWS is in operation Password Keypad teea Leelle He Le LE How to configure an Action Button is described in the ADP User s Manual 8 Downloading an Application Connect the RS232 port on the PC to the COM1 port on the PWS using a WPC P8 42 cable The connection can also be made according to the illustration below PWS COM1 PC COM RS232 PWS COM2 PC COM RS232 9 pin female 25 pin male 9 pin female 2 RD 3 SD 5 SG See 1 CD L 4 DTR L 4 DTR 6 DSR 6 DSR __ 7 RTS sca 7 RTS L_ 8 CTS Vo 8 CTS PWS PC COM PWS PC COM Warning To avoid an electronic shock be sure to switch off the power before connecting the download cable to the PWS Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the PWS is ready to download the application Start ADP and open the application file to be downloaded Make sure that the communication parameters are correctly configured Also remember to compile the file before downloading it The file has to be compiled every time a change has been made in the file before downloading it Then select Application Download Firmware and then Application in ADP if it is a first time to download the application to the PWS otherwise select Application Download Application The following appears on the screen while the PWS is downloading Programming application le Link port C
15. pplier 7 Description of Parts Fixture mounting holes ee Function keys Power lamp et a wv 4o N Communication lamps x3 Network lamp Display Fe CF card slot UDUUDUUUUUOCUUUUDUUUUUUUUUUUUUUUUOUUUDUUUoUUOUO o Dip Switches 1 12 USB connector for Printer Memory Stick DC Power input USB connector for Transmission Enthernet UUUUUUUUUUUUUUU TUUUUUUUUUUUUUUUUoStC COM1 RS232 RS485 COM2 RS232 RS422 RS485 COM3 RS422 RS485 Dismantling and Scrapping The PWS or parts thereof shall be recycled according to local regulations The following components contain substances that might be hazardous to health and the environment lithium battery electrolytic capacitor and display Note Indicated loss of life severe personal injury or substantial property damage will result if proper precautions are not taken 2 Package Contents 8 x Installation Fasteners h l 1x PWS Ce E Soe 1 x Power Connector MNI E wired to the power supply E ASSES W Mounting Procedure 1 Cut out the control front panel to match the dimensions mm specified under the External and Cut out dimensions chapter 2 Mount the PWS into the cut out Insert the fixtures to the holes on the unit and fasten the sc
16. rews into the front panel Do not tighten the screws with too much or uneven force or it may cause deformation of the PWS Step 2 Step 3 3 The PWS must be installed within an angle of 0 to 135 as shown above 8 Product Specifications PWS6AOOT N PWS6AO00T P 24 V DC 15 less than 30W C e SY C Note When using the PWS for the first time remember to reset Real Time Clock RTC 4 Grounding Make sure that the PWS works properly To prevent it from radiating radio frequency noise the PWS must be connected to earth ground Without grounding the PWS may be severely affected by excess noise Make sure that the grounding is done properly from the power connector at the rear side of the PWS When power is connected make sure that the wire is grounded Use a cable of at least 2 mm AWG 14 to ground the PWS Ground resistance must be less than 100 Ohms class3 Note that the ground cable must not be connected to the same ground point as the power circuit 5 Power Supply and Wiring The PWS must use a power supply with 24 V DC and the power consumption is 30W Warning To avoid an electric shock be sure to switch off the power before connecting the communica tion download cable to the PWS Steps to wire 1 Unplug the power connector and unscrew the screws 2 Strip about 7 8mm of insulation Insert the wire all the way into the power connector a
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