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1. The safety instructions in this operation are intended to protect you as the user operator and the plant from damage Safety instructions must always appear BEFORE the handling instruction and at the start of each chapter You should be informed about the residual risks caused by misuse before starting the action concerned Proper operation Operating the temperature control unit in a potentially explosive area DEATH THROUGH EXPLOSION gt Do NOT install or operate the temperature control unit within an ATEX zone Errors and omissions excepted V1 1 0en 13 12 12 Chapter 1 4 WARNING NOTE 1 1 3 V1 1 0en 13 12 12 diagendule OPERATION MANUAL Improper use SERIOUS INJURY AND PROPERTY DAMAGE gt Store the operation manual where it is easy to access in close proximity to the temperature con trol unit Only adequately qualified operators may work with the temperature control unit Operators must be trained before handling the temperature control unit Check that the operators have read and understood the operation manual Define precise responsibilities of the operators Personal protective equipment must be provided to the operators Strictly heed the safety instructions of the operator in order to protect life and limb and limit property damage Y Y NY Y Y Y Modifications to the temperature control unit by third parties DAMAGE TO THE TEMPERATURE CONTROL UNIT gt Do not allow third parties to make technical m
2. 2 5 2 6 Overview Wrench size and torque values V1 1 0en 13 12 12 diagendule OPERATION MANUAL Recommended temperature control and cooling water hoses Use of unsuitable defective hoses and or hose connections INJURIES Thermal fluid gt Use appropriate hoses and or hose connections gt Check periodically for leaks and the quality of the hose and hose connections and take suitable measures replace as required gt Isolate and protect temperature control hoses against contact mechanical load Cooling water gt Reinforced hoses must be used to satisfy tougher safety requirements gt Close the cooling water supply to the temperature control unit even for short standstills e g overnight Hot or cold thermal fluid and surfaces BURNS TO LIMBS gt Avoid direct contact with thermal fluid and surfaces gt Wear your personnel protective equipment e g temperature resistant safety gloves safety gog gles safety footwear To connect applications use only temperature control hoses that are compatible with the thermal fluid used When selecting temperature hoses also pay attention to the temperature range in which the hoses are to be used Wrench sizes and torques Observe the wrench sizes ensuing for the pump connection on the temperature control unit The ta ble below lists the pump connections and the ensuing wrench sizes and torque values A leak test must then always be carried out and the connection re
3. 0 gt Also disconnect the temperature control unit from the current supply Carrying out maintenance work not described in this operation manual DAMAGE TO THE TEMPERATURE CONTROL UNIT gt For maintenance work not described in the operation manual contact Peter Huber Kaeltemaschinenbau GmbH diagend e OPERATION MANUAL gt Maintenance work not described in this operation manual is reserved for qualified specialists trained by Huber gt Carry out only the following maintenance activities on the temperature control unit Function check and visual inspection Cooling Description Maintenance interval Comment Person responsible Briorto switchins on Replace leaking hoses and A Visually inspect hoses 8 hose connections prior to User and or S the temperature xa and hose connections control unit switching on the operators temperature control unit See page 15 section Inspection in A Temperature control units A accordance with u accordance with with 3 to 30 kg fluorinated User S the F Gas Directive the F Gas Directive greenhouse gases natural refrigerant Prior to switching on Do not start up the A Inspect power supply the temperature temperature control unit Qualified electrician cable control unit or on if the power cable is BGV A3 relocation damaged ie P Clean air inlet grille with a A Clean air inlet grille As required damp cloth User A Thermal fluid As required User and or
4. V1 1 0en 13 12 12 Chapter 7 77 V1 1 0en 13 12 12 diagendule OPERATION MANUAL Decontamination repairs Sending un decontaminated temperature control units in for repair PHYSICAL INJURY AND PROPERTY DAMAGE CAUSED BY HAZARDOUS MATERIALS IN OR ON THE TEMPERATURE CONTROL UNIT gt Carry out appropriate decontamination gt The decontamination process depends on the type and quantity of the materials used gt Consult the relevant safety data sheet gt Apre prepared return slip is available for download at www huber online com You as the user are responsible for carrying out decontamination BEFORE third party personnel come into contact with the temperature control unit Decontamination must be carried out BEFORE the temperature control unit is returned for repair or inspection clearly stating in writing on the temperature control unit that decontamination has been carried out To simply the process we have prepared a form for you This is available for download at www huber online com Errors and omissions excepted Water Cooler diagend e Service maintenance OPERATION MANUAL Chapter 7 Water Cooler Errors and omissions excepted V1 1 0en 13 12 12 Chapter 8 V1 1 0en 13 12 12 diagendiie OPERATION MANUAL This chapter contains the following sections 8 1 Safety instructions and basic principles sssssssseseeeeeesssssssseseeeeeesssseees 52 8 2 SWItCI OFF AAEE EE PEE E E E 53 8 3 Packing vccw
5. conditions 2iiciicscicccieticcscececcticcecceascsstecncccetecescdesdosccdecc eccseeconccenss 24 Recommended temperature control and cooling water hoses Wrench sizes and torques u22222000000nnnnnnnnnsnnnnnnnnnsnnnsnssunnnnnnnnn Connecting an externally open application bath Connecting to the power supply ssseeeeeeeesssssssseeeeeeeeees Connection using socket with protective earth PE Connection via direct wiring see esse eee eee Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL 2 1 NOTE 2 2 A WARNING 2 3 INFORMATION Water Cooler Chapter 2 In plant transport Temperature control unit transported in a horizontal position DAMAGE TO THE COMPRESSOR gt Only transport the temperature control unit in an upright position Transport using the lugs if fitted on the top of the temperature control unit Do not transport the temperature control unit alone and without aids Protect the temperature control unit from transport damage Unpacking Starting up a damaged temperature control unit MORTAL DANGER FROM ELECTRIC SHOCK gt Do not operate a damaged temperature control unit gt Contact Customer Support The telephone number can be found on page 54 in section Telephone numbers and company address gt Check for damage to the packaging Damage can indicate property damage to the temperature control unit gt Check for any
6. Non compliance with the safety data sheet for the thermal fluid to be used INJURIES gt Risk of injury to the eyes skin respiratory tract gt The safety data sheet for the thermal fluid to be used must be read prior to use and its contents respected gt Observe the local regulations work instructions gt Wear your personnel protective equipment e g temperature resistant safety gloves safety gog gles safety footwear gt Risk of slipping on dirt on the floor and around the workplace Using acetone as an agent to clean the thermal fluid circuit DAMAGE CAUSED BY LEAKS IN THE INTERNAL THERMAL FLUID CIRCUIT gt Use only suitable cleaning agents To avoid boiling delays with future usage e g using a silicone oil at temperatures above approx 100 C the internal components of the temperature control unit must be dried out gt Drain the temperature control unit and the externally open application as described on page 38 in section Draining externally open applications After draining residual thermal fluid can remain in the pump chamber and the internal lines Leave the temperature control unit with open valves for a while gt Disconnect your externally open application from the gt Circulation flow lt 1 and the gt Circulation return lt 2 Connect the gt Circulation flow lt 1 with the gt Circulation return lt 2 to the temperature control using a bypass hose gt Fillthe system minimum fill le
7. Setting Display Description 0 l The auto start function is switched on 1 The auto start function is switched off gt Simultaneously press the gt Arrow keys lt A and for about 3 s The display changes from the temperature display to show the first menu item gt Press the gt Arrow key lt amp to display the menu point C40 gt Press the gt SET key lt and hold it down gt Press the gt SET key lt and the gt Arrow keys lt A and simultaneously the display toggles be tween 0 auto start function is switched on to auto start function is switched off After the desired setting is displayed release the gt SET key lt Simultaneously press the gt Arrow keys lt and amp for about 1 second Or wait after releasing the gt SET key lt for a few seconds The selected function is saved and the menu is exited The display returns to the temperature display Y Errors and omissions excepted V1 1 0en 13 12 12 Chapter 4 V1 1 0en 13 12 12 diagendile OPERATION MANUAL This chapter contains the following sections 4 1 Setup m de nn een E AEE A E 4 1 1 Turning on the temperature control unit 4 1 2 Setting the setpoint eessseeeeeneesenennnnennnn 4 2 Filling venting off gassing and draining 4 2 1 Externally open elei esa T sssseieirinseneniinernni esistia inan iS 4 2 1 1 Filling and venting externally open application 4 2 1 2 Draining externally open applic
8. Start Function L IL F U U P P pA r Service menu Only for Huber service personnel u L In this menu you can adjust the settings for the auto start function The temperature control unit is restored to the same state it was before the power failure For ex ample before the mains failure temperature control is off after power has been restored tem perature control is turned off Automatic power outage mechanism If temperature control is active during a power outage the process will automatically continue after the power outage 3 6 Function examples 3 6 1 Display of the Setpoint gt Press the gt SET key lt and hold it down The setpoint is displayed gt Let the gt SET key lt go The internal temperature is displayed again 3 6 2 Setting change the setpoint NOTE V1 1 0en 13 12 12 PROPERTY DAMAGE gt Press the gt SET key lt and hold it down The setpoint is displayed gt Set the desired setpoint using the gt Arrow keys lt up the temperature increases I down the temperature decreases gt Let the gt SET key lt go The new setpoint is set Errors and omissions excepted Changing the preset temperature gt Don t change the preset temperature Water Cooler diagendde OPERATION MANUAL Chapter 3 3 6 3 Setting the Auto Start function automatic mains failure Settings in the menu point C40 auto start Water Cooler
9. Temperature control unit is connected to the power supply line DEATH THROUGH ELECTRIC SHOCK CAUSED BY DAMAGE TO THE POWER SUPPLY LINE gt Do not position the temperature control unit on the power supply line Operating the temperature control unit fitted with castors without brakes activated CRUSHING OF LIMBS gt Activate brakes on the castors IMPORTANT PLACE THE WATER COOLER BELOW THE WATER BATH Connector kit for Water Cooler Tube holder K Motorized lid Metallic soundproof box Water Cooler Distilled water Start button 5 Level meter T Digital timer S 80090 o E Power cord en p Power button Water bath Power Output selector switch cord L Stop button Tube plier Motorized lid pG G timer Power cord Distilled water Water Cooler Connector kit for Water Cooler Transport upright Install upright stable and without tilt Use a non combustible sealed subsurface Keep the vicinity clean Prevent slip and trip hazards Lock existing wheels after installation Drip catcher below the temperature control unit for condensation thermal fluid Spilled leaked thermal fluid must be discarded immediately and correctly Observe the floor load bearing capacity for large units Observe the ambient conditions Errors and omissions excepted V1 1 0en 13 12 12 Chapter 2
10. application should be at around the same height level or above the temperature control unit During filling the thermal fluid must be around room temperature level Fill slowly carefully and evenly At the same time make sure that no thermal fluid overflows backup Personal protective equipment including safety goggles temperature and chemical resistant protective gloves must be worn After filling and setting all the requisite parameters the temperature control circuit must be vented This is required to ensure trouble free operation of the temperature control unit and hence your application With pressure sensitive applications such as glass reactors the maximum flow pressure of the temperature control unit for cross section reduction or sealing must be observed see data sheet from page 55 in section Annex and the data sheet for your glass apparatus Take the necessary precautions e g pressure limiter for temperature control units with pressure regulation and or use of an external bypass for temperature control units without pressure limiter Avoid bending the hoses Check hoses for potential material fatigue at regular intervals e g cracks For water cooled temperature control units please see page 55 in section Annex for the maxi mum cooling water temperature and the differential pressure required to ensure trouble free op eration Errors and omissions excepted Water Cooler diagend e OPERATION MANUAL
11. belts lashing straps rated for the weight concerned Additionally secure depending on model with plastic film cardboard and straps Disposal Uncontrolled or incorrect opening of the refrigerant circuit RISK OF INJURY AND ENVIRONMENTAL DAMAGE gt Work on the refrigerant circuit and disposal of the refrigerant must be carried out by approved refrigeration air conditioning system contractors gt Also observe page 15 section Temperature control units with 3 to 30 kg fluorinated greenhou se gases natural refrigerant Improper disposal ENVIRONMENTAL DAMAGE gt Spilled leaked thermal fluid must be discarded immediately and correctly gt To prevent damage to the environment have disused temperature control units discarded only by approved disposal companies e g refrigeration air conditioning system contractors gt Also observe page 15 section Temperature control units with 3 to 30 kg fluorinated greenhou se gases natural refrigerant Errors and omissions excepted Water Cooler diagend e OPERATION MANUAL 8 6 INFORMATION Water Cooler 8 6 1 8 6 2 8 6 3 8 6 4 8 7 Chapter 8 Telephone numbers and company address Contact Customer Support prior to returning your temperature control unit Have the serial number of your temperature control unit to hand The serial number can be found on the rating plate on the temperature control unit Telephone number Customer Support Belgium Europ
12. control unit with air cooling with water cooling Air outlet on top of unit free Top standing otherwise can be Can be located under a bench located under a bench Front min 20 min 10 Right min 20 min 10 Left min 20 min 10 Rear min 20 min 20 Clearance to the temperature control unit in cm for operation in a bath Air outlet on top of unit free Top standing otherwise can be Can be located under a bench located under a bench Front min 20 min 20 Right min 20 min 20 Left min 20 min 20 Rear min 20 min 20 Ambient temperature values are provided on the technical data sheet to ensure trouble free op eration compliance with the ambient conditions is mandatory Maximum relative humidity 80 to 32 C and to 40 C decreasing linearly to 50 Short distance to supply connections The temperature control unit must not be installed so as to hinder or prevent access to the isola tor to the power supply Magnitude of the power supply fluctuations see data sheet from page 55 in section Annex Transient surges as would normally occur in the power supply system Applicable degree of soiling 2 Surge category Il Observe page 18 of section Schematic illustration of the cooling variants Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL 2 4 4 WARNING Installation Installation Water Cooler Commissioning Chapter 2 Installation conditions
13. gt Wear your personnel protective equipment e g temperature resistant safety gloves safety gog gles safety footwear Y Risk of slipping on dirt on the floor and around the workplace Errors and omissions excepted V1 1 0en 13 12 12 diagendile Chapter 4 OPERATION MANUAL NOTE Overflowing thermal fluid inside the temperature control unit PROPERTY DAMAGE gt Shut down the temperature control unit immediately gt Isolate the temperature control unit from the power supply gt Have the temperature control unit inspected and cleaned only by personnel trained by Peter Huber Kaeltemaschinenbau GmbH Fill levels in the gt Sight glass lt 23 C1 To much thermal fluid B1 Heated thermal fluid gt 20 C Fill level at first fill Thermostat at upper working temperature A Thermal fluid level at room temperature 20 C B2 Cooled thermal fluid lt 20 C Thermostat at lower working temperature C2 Too little thermal fluid The figure showing Connecting filling externally open applications can be found on page 4 During the fill process ensure any necessary measures such as earthing the tanks funnels and other aids have been taken Fill to the lowest possible height gt Connect a suitable hose to the gt Overflow lt 12 gt Place the other end of the hose into a suitable container If the unit is over filled excess thermal fluid flows out here Hose and container mus
14. of injury to the eyes skin respiratory tract gt The safety data sheet for the thermal fluid to be used must be read prior to use and its contents respected gt Observe the local regulations work instructions gt Wear your personnel protective equipment e g temperature resistant safety gloves safety gog gles safety footwear gt Risk of slipping on dirt on the floor and around the workplace Non compliance with the compatibility between the thermal fluid and your temperature control unit PROPERTY DAMAGE gt Distilled water is recommended for use as thermal fluid Information on the topic of water qual ity can be found at www huber online com gt Observe the rating of your temperature control unit in accordance with DIN 12876 gt The selected thermal fluid must be resistant to the following materials Stainless steel 1 4301 1 4401 V2A copper nickel FKM and silver solder gt The maximum viscosity of the thermal fluid must not exceed 50 mm s at the lowest working temperature gt The maximum density of the thermal fluid must not exceed 1 kg dm Use of contaminated water PROPERTY DAMAGE gt Use only distilled water gt Information on water quality can be found at www huber online com Errors and omissions excepted V1 1 0en 13 12 12 Chapter 3 diagendiie OPERATION MANUAL 3 3 Testing planning INFORMATION V1 1 0en 13 12 12 Also observe page 12 in section Proper operation The focu
15. sss Auto Start ca aT Alarm cele celo C Schematic illustration of the cooling variants sss ee sees sees esse sese sees sees esse sees seene 18 Air COOMING correte enese sxsvnesGerbenstaenceees evbiinadesvecoevedeanaredessreanvonnestaveveess 18 Water aes TTT nase oandaceasssaiaueunk cbescadesttuast 19 Consequence of inadequate energy dissipation sees ee eee 20 Errors and omissions excepted Water Cooler dioagenoie OPERATION MANUAL 1 1 1 1 1 INFORMATION Explanation Safety instructions and procedure 1 1 2 A HAZARD Water Cooler Chapter 1 Safety Depiction of safety instructions Safety instructions are depicted by the following pictogram signal words combinations The signal word describes the classification of the residual risk if the operation manual is not observed Denotes an imminent hazardous situation that will result in death or serious injury Denotes a generally hazardous situation that can result in death or serious injury Denotes a hazardous situation that can result in injury Denotes a situation that can result in property material damage Denotes important notes and usable hints AK Erratic behaviour Possible hazard source EFFECT L Possible effects gt Prevention Prevention of errors gt Resolve Resolving problems gt Knowledge Knowledge transfer Severity of the residual risk gt Step1 gt Step 2 The procedure is explained gt Step3 here step by step gt Step4
16. to essential functions only Large temperature display LED indicators for pump cooling and heating Simple operation using only 3 keys Technical data according to DIN 12876 Operating temperature range 20 40 C Temperature adjustment digital Temperature indication digital Order No 3006 0054 99 Internal temperature sensor Pt100 Resolution of display 0 1 K Temperature stability at 10 C 0 2K Safety classification Class NFL Cooling power at 15 C 0 3 KW at 0 C 0 2 kw at 10 C 0 14 kw at 20 C 0 07 kw Refrigeration machine air cooled natural refrigerant Refrigerant R290 Refrigerant quantity 0 04 kg Circulation pump Pressure and suction pump max delivery 20 l min max delivery pressure 0 2 bar max delivery suction 17 min max delivery pressure suction 0 18 bar Pump connection G 1 4 female thread min filling capacity 1 41 Volume of expansion 2 6 Overall dimensions WxDxH 225x360x380 mm Net weight 23 kg Power supply requirement 230V 1 50 60Hz max current 2 8A Fuse 1 phase 4A min ambient temperature 5 C max ambient temperature 40 C from Serial No 170661 1 0 12 Technical details and dimensions are subject to change No liability is accepted for errors or omissions Accessories and periphery Hose coupling nom dia 8 12 sleeve nuts thread M16x1 cover expansion tank drain valve connection tubes standard equipment Output data valid for Room tempe
17. vvsccccscccescisscsccecesccesssessseceseseceosierssecesesedecceeavacaecesecessaeavarseceseces 31 Display and control instruments sss ecce 32 Display mann ae anne unse sin LED display status Les KEW Sara a a ai i E a at SEV KOY PER E E N E A HE22 1542 aT Ta n eTel KEY A A EE E E E E E TT Men Navigation sicccccccccisisciiescssccccserciecscacecstcverciesecacccacsnenctetecscccaccuascessecsecces Function EXAMPIES eccscesccccceccentesexisccocevenscevevecsecessecscesecususoosseessscecuessvassssocceeses Display Of the SETH OINT TT 33 Setting change the setpoint eee eee 33 Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL 3 1 3 11 3 1 2 3 2 NOTE NOTE Water Cooler Chapter 3 Function description of the temperature control unit General functions Chillers are temperature control units that ideally are used for carrying away of process heat and as economic alternative for cooling water drinking water Due to powerful refrigeration technology a very short cooling time can be achieved Other functions A pump is responsible for a good circulation of the thermal fluid Current temperature can be easily read via the LED display screen A new set point in entered via the easy to use keypad This temperature control unit can be equipped with a digital interface RS232 Information on the thermal fluids Non compliance with the safety data sheet for the thermal fluid to be used INJURIES gt Risk
18. 3 m long Risk of tipping due to unstable temperature control unit SERIOUS INJURY AND PROPERTY DAMAGE gt Avoid the risk of tipping due to unstable temperature control unit Non compliance with the safety data sheet for the thermal fluid to be used INJURIES gt Risk of injury to the eyes skin respiratory tract gt The safety data sheet for the thermal fluid to be used must be read prior to use and its contents respected gt Observe the local regulations work instructions gt Wear your personnel protective equipment e g temperature resistant safety gloves safety gog gles safety footwear gt Risk of slipping on dirt on the floor and around the workplace Hot or very cold thermal fluid SERIOUS BURNS FREEZING OF LIMBS gt Before starting the draining process you must make sure that the thermal fluid has been brought to room temperature 20 C gt If at this temperature the thermal fluid is too viscous to be drained Control the temperature of the thermal fluid for a few minutes until the viscosity will allow drainage Never control the tem perature of the thermal fluid when the gt Drain valve lt 4 is open Close gt Drain valve lt 4 by turning clockwise by 90 to the right up to the stop Caution risk of combustion when draining thermal fluid at temperatures over 20 C Wear your personal protective equipment when carrying out the drainage operation Drain only using suitable drain hose and c
19. AtiON scssccscscccceccscccscscsccedecsacscecscscsessececsessscdcsessscacsesscdcdessscesses 5 1 1 Temperature control 5 1 1 1 Starting the temperature control process 5 1 1 2 Ending the temperature control process sese eee eee Errors and omissions excepted Water Cooler dioagenoie OPERATION MANUAL Chapter 5 5 1 Automatic operation Hot or cold thermal fluid and surfaces BURNS TO LIMBS gt Avoid direct contact with thermal fluid and surfaces gt Wear your personnel protective equipment e g temperature resistant safety gloves safety gog gles safety footwear 5 1 1 Temperature control The control panel z Display and buttons Display LED display status r AT a O Cooling DI CI E o v NAN A N A Va lt A Arrow keys SET key Start stop key 5 1 1 1 Starting the temperature control process The temperature control process can be started after filling and complete venting gt Press the gt Start stop key lt when the temperature control unit is switched and in standby mode The temperature control process starts 5 1 1 2 Ending the temperature control process NOTE When the temperature control unit is switched off the thermal fluid temperature is higher lower than room temperature DAMAGE TO THE TEMPERATURE CONTROL UNIT AND THE GLASS APPARATUS APPLICATION gt Bring the thermal fluid up to room temperature using the te
20. Chapter 3 3 4 Display and control instruments The control panel S F Display and buttons Display LED display status 2 N Lan an Heating D Een LUG L L Tor QDS Arrow keys SET key Start stop key 3 4 1 Display The internal temperature is displayed This is the chiller supply temperature Using different key combinations the set point or a menu point or setting is displayed 3 4 2 LED display status These LEDs provide information about the current operating status 3 4 3 Arrow keys Depending on requirements these arrow keys are used to select or change a menu point or the setpoint up or down These gt Arrow keys lt are required to enter the menu 3 4 4 SET key The gt SET key lt is used to change the setpoint temperature Thus the current setpoint temperature can be displayed and changed Also using the gt SET key lt at various menu points the entries are dis played 3 4 5 Start Stop key This button starts or stops the temperature control Water Cooler Errors and omissions excepted V1 1 0en 13 12 12 Chapter 3 Overview of the menu items 3 5 Menu navigation The temperature control unit is equipped with a menu function diagendile OPERATION MANUAL Menu item Display Description ct _ ADR a Without function i LU c40 j Ll L Auto
21. In case of uncertainties about an existing protective earth PE have the connection inspected by an electrician Connection via direct wiring Connection adjustment to the power supply not carried out by an electrician MORTAL DANGER FROM ELECTRIC SHOCK gt Have the connection adjustment to the power supply carried out by an electrician Damaged power cable power cable connection MORTAL DANGER FROM ELECTRIC SHOCK gt Do not start up the temperature control unit gt Isolate the temperature control unit from the power supply gt Have the power supply cable power supply connection replaced and inspected by an electrician gt Do not use a power supply cable over 3 m long Incorrect power supply connection DAMAGE TO THE TEMPERATURE CONTROL UNIT Your existing building power supply voltage and frequency must match the temperature control unit values on the rating plate Errors and omissions excepted Water Cooler diagend e Commissioning OPERATION MANUAL Chapter 2 Water Cooler Errors and omissions excepted V1 1 0en 13 12 12 Chapter 3 V1 1 0en 13 12 12 diagendiie OPERATION MANUAL This chapter contains the following sections Function description of the temperature control unit 30 General functions Other functions Sisdascteveisncdiveacsassazsceceasesiagassasaevesateducasans EEEa E a eakad Information on the thermal flUids sscccccccccccssssscscccccccccccscscscccccccccsesesees 30 Testing planning
22. NG OF LIMBS gt gt Y Y Y Before starting the draining process you must make sure that the thermal fluid has been brought to room temperature 20 C If at this temperature the thermal fluid is too viscous to be drained Control the temperature of the thermal fluid for a few minutes until the viscosity will allow drainage Never control the tem perature of the thermal fluid when the gt Drain valve lt 4 is open Close gt Drain valves 4 by turning clockwise by 90 to the right up to the stop Wear your personal protective equipment when carrying out the drainage operation Drain only using suitable drain hose and container must be compatible with the thermal fluid and the temperature Temperature control units with gt Drain valve lt 4 VVVVV Y Y NY Y VVVV Y Remove the knurled screw at the gt Drain lt 8 Connect a suitable drain hose to the gt Drain lt 8 Place the other end of the hose in a suitable container Open the gt Drain valve lt 4 by turning anti clockwise by 90 to the left up to the stop The thermal fluid flows from the external application over the temperature control unit and the drain hose into the container Wait until the external application and the temperature control unit are empty Open the connection gt Circulation flow lt 1 Open the connection gt Circulation return lt 2 Leave the temperature control unit open for a while for to allow it to dry out and the resi
23. S EWEM LPAMS au ypew 3810 YMS 199909 T 6ZET IS JEAN pinjy eusaxUT Josuas J gt j4no pinj4 Josuas 4osuas I 9ZES TaY dasuapuod ue4 Jasuapuop ue4 ueg T EZ6T TOTW Jossa1dwoy 1osse dwoy Jossa dwoy I ELTZE EW J0jow dwnd 1030W I TO80S TW dossaidwog Aejay Aeja 4amod I 6955 EWJ Jossa dwo Aejas dn pes Aeja dn yas 1 TzEzE eww 34517 sse 9 WYbIS sse 6 J4BIS 4 NOLLWNIWNTII I 1885 TH ASAUP IONI4 q T Lz10 EWT J pw j AH a6e S H s0qWI GH 2845055314 UDNIMS a nssald I T8SE EWS aqny Mejl deg JayyoiuIW sqny Aey des uogo fu I KURE EWZTOA dosuapuod BummeIs Joypedey I bbTO END Joye adas pind ayejdwos wopjdweq I ESZSZ ewrd apIs UOPNS UORIJUUOI DIAIOS JAVA YIAYYHIS I Z910 KEM ZZTLS 19 10 2 U02 nyes dw JeqnH J3 0 Qu09 a nyersdwaL I OOE9E CC IY Aejdsip jaa pind Ae ds p jana pind T E9ST EZ uopun4 uoneubiseaq Ayquend Joqwnu ped quawidinby _66 7500 900 S U 9 9 dwWoo vg 4S SHEd 379 122 7 98 ovartemp C diagenc e repa Pigano ekin LET 12 37 NM k k ON MON POND Nae d A DOM A QN AON 26 D Minichiller EJ I 42 6 ps 225 2 Umw lzung Ausgang Umwalzung Eingang Entleerung berlauf E K hlwassereingang nur w K hlwasserausgang nur w Einf ll ffnung Schauglas bertemperaturschutz Netzanschluss Netzschalter Regler circullation flow circulation return drain overflow cooling w
24. Water Cooler Cat No BioAcc cool Version 1 1 diagend e DIAGENODE HEADQUARTERS Diagenode s a BELGIUM EUROPE Avenue de l h pital 1 Tour GIGA 3rd Floor 4000 Liege Belgium Tel 32 4 364 20 50 Fax 32 4 364 20 51 orders diagenode com info diagenode com Diagenode Inc USA NORTH AMERICA 400 Morris Avenue Suite 101 Denville NJ 07834 Tel 1 862 209 4680 Fax 1 862 209 4681 orders na diagenode com info na diagenode com For a complete listing of Diagenode s international distributors visit http www diagenode com pages distributors html For rest of the world please contact Diagenode sa diagendde OPERATION MANUAL Water Cooler This operation manual is a translation of the original operation manual V1 1 0en 13 12 12 Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL Figure 1 Connecting filling externally copen application 17 d a Toe Mar nn Sees alas 21 1 2126 23 12 1 diagens e B gt O minichiier 37 H 14 gt 13 1 Blue 2 Red 8 Drain 12 Overflow 13 Cooling water inlet only w 14 Cooling water outlet only w 17 Filling port 23 Sight glass 26 Overtemperature protection only H 37 Mains switch 45 Controller Al Connector kit for Water Cooler Water Cooler Errors and omissions exc
25. ater inlet only w cooling water outlet only w ng port sight glass overtemperature protection power supply mains switch controller 26 Er 124 80 6 NS i LJ 51 1 40 pa ne 5 3 H ul QI 2 GI SE z H H H i x x x x Pos komm vof Anweisung nderung SeSndert TR Tee TTP aon Allg Toleranzan 7 F em afte a aot pmo acol sooo DIN2768 fH amp m1 Anschluss Skizze zone zoos Tat zone foz 79 Oberfl chen 30 2 92 Format aoi eat eoz Taa feos sos nach DIN1302 x Werkstoff Ersatz f r_ x gez Zeichnungsnummer Zuschnitt 3005 0054 99 Ereotat durch x gepr x A3006 05 St ck 170661 Stanzen Pr 324733 IK Vorwendung f r Ident Ne Kanton Pr 0 Soliedge Minichiller Bioruptor Edition Diese Zeichnung darf ohne Genehmigung der Gesch ftsleitung weder kopiert noch Dritten zug nglich gemacht werden Peter Huber K ltemaschinenbau GmbH D 77656 Offenburg Eigersweier orders diagenode com orders na diagenode com www diagenode com IEEE
26. ations sese eee eee Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL 4 1 4 1 1 4 1 2 NOTE 4 2 4 2 1 4 2 1 1 Water Cooler Chapter 4 Setup mode Moving the temperature control unit during operation SERIOUS BURNS FREEZING OF THE HOUSING PARTS ESCAPING THERMAL FLUID gt Never move temperature control units that are in operation Turning on the temperature control unit gt Turn on the temperature control unit at the gt Mains switch lt 37 The circulation and temperature are switched off Setting the setpoint Changing the preset temperature PROPERTY DAMAGE gt Don t change the preset temperature gt Turn on the temperature control unit at the gt Mains switch lt 37 gt Press the gt SET key lt and hold it down The setpoint is displayed gt Set with the desired setpoint using the gt Arrow keys lt up the temperature increases down the temperature decreases gt Release the gt SET key lt The new setpoint is set Filling venting off gassing and draining Externally open application Filling and venting externally open application Non compliance with the safety data sheet for the thermal fluid to be used INJURIES gt Risk of injury to the eyes skin respiratory tract gt The safety data sheet for the thermal fluid to be used must be read prior to use and its contents respected gt Observe the local regulations work instructions
27. ce see page 18 section Schematic illustration of the cooling variants and page 22 section Ambient conditions Dirt dust must be removed from the condenser fins time to time only then can the circulator pro vide the maximum cooling performance Identify the position of the ventilation grille usually located on the front With some temperature control units the ventilation grilles on the side wall rear or on the underside table units of the temperature control unit Ventilation grille on the front rear or on a side wall Switch off the temperature control unit Do this by turning the gt Mains switch lt 37 to 0 Disconnect the temperature control unit from the current supply Remove the ventilation grille to create unhindered access to the condenser fins Clean the condenser fins using suitable cleaning appliances Make sure the condenser fins are not damaged or deformed as this will impair the air flow Re mount the ventilation grille after cleaning work Connect the temperature control unit to the power supply Switch on the temperature control unit Y Y N NY N Y Y Y Ventilation grille on the underside table top units Cleaning the underside of condenser units with the temperature control unit filled DAMAGE CAUSED BY THERMAL FLUID PENETRATING THE TEMPERATURE CONTROL UNIT gt Before cleaning the condenser fins on the underside of the temperature control unit drain the temperature control unit Switch o
28. due to drain Without screw caps with gt Drain valve lt 4 open Close the gt Drain valve lt 4 by turning clockwise by 90 to the right up to the stop Close the connection gt Circulation flow lt 1 Close the connection gt Circulation return lt 2 After drying out remove the drain hose and re fit the knurled screw to the gt Drain lt 8 The temperature control unit is now drained Temperature control units without gt Drain valve lt 4 gt gt VVVV VVVV Have a suitable container ready to catch the thermal fluid Open the knurled screw at the gt Drain lt 8 As soon as you have opened the knurled screw the thermal fluid will flow from the external application over the temperature control unit and into the container Wait until the external application and the temperature control unit are empty Open the connection gt Circulation flow lt 1 Open the connection gt Circulation return lt 2 Leave the temperature control unit open for a while for to allow it to dry out and the residue to drain without screw caps Close the connection gt Circulation flow lt 1 Close the connection gt Circulation return lt 2 Re fit the knurled screw to the gt Drain lt 8 The temperature control unit is now drained Errors and omissions excepted V1 1 0en 13 12 12 Chapter 5 V1 1 0en 13 12 12 diagend e OPERATION MANUAL This chapter contains the following sections 5 1 Automatic OPEL
29. e 32 4 364 20 50 USA North Ameriac 1 862 209 4680 Telephone number Sales Belgium Europe 32 4 364 20 50 USA North America 1 862 209 4680 Email adress Customer Support Belgium Europe custsupport diagenode com USA North America custsupport na diagenode com Email adress Technical Support Belgium Europe techsupport diagenode com USA North America techsupport na diagenode com Certificate of Compliance Please read page 49 section Decontamination repairs Errors and omissions excepted V1 1 0en 13 12 12 diagend e Chapter 9 OPERATION MANUAL Technical data sheet Replacement part list Connection diagram V1 1 0en 13 12 12 Errors and omissions excepted Water Cooler huber Water Cooler LR en woke J Chiller with air cooled refrigerating unit and circulation pump Evaporator cooler tank and housing of stainless steel Pressure suction pump made of industrial plastic material Digital Temperature adjustment and digital temperature display Level indicator with sight glass Special Case Acetone and Polyglycol The plastic pump is not resistant against acetone and polyglycols depending on the manufacturer It is recommended that water is mixed with either glysantine or ethylene glycol for freeze protection A more resistant plastic is available on request at an additional cost MPC Controller Modern and easy to use microprocessor controller with a large temperature display Limited
30. epted V1 1 0en 13 12 12 Figure 2 Thermal fluid change check and internal clean V1 1 0en 13 12 12 diagendde OPERATION MANUAL 2 1 mm g m R A Q Al 112 diagensle 80 minichiller Li H LJ 1 Circulation flow 2 Circulation return 8 Drain 12 Overflow A Temperature control hose Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL Water Cooler Errors and omissions excepted V1 1 0en 13 12 12 V1 1 0en 13 12 12 diagendde OPERATION MANUAL V1 1 0en 13 12 12 SALCCY EEEE EE E Depiction of safety instructions Proper Operation eee eee Reasonably foreseeable misuse User and operators Obligations and requirements sss sese eee 14 Obligati ns of the User arena leads sdosastanaeeahdssdacarensiaccndsadeeanse 14 Temperature control unit with natural refrigerants NRI eee 14 Temperature control units with 3 to 30 kg fluorinated greenhouse gases natural refrigerant Requirements for operators Obligations of the operators General information 2sss 0420080 0220005000550 nn nen nhaneennense nn eh eneneseneneeeren Description of the workstations Safety devices to DIN 128786 Additional safety devices Auto Start function Ee T c Tad CT Schematic illustration of the cooling variants esse sese eee esss
31. esvicctvvescnccvecesecvxssvcevevecescevvecvcewesesesccvcexvcesesesesnavessececesesesvecvexvcecestceses 53 8 4 SHIPPING APEE EE R E A E E E E 53 8 5 Disposal H 53 8 6 Telephone numbers and company ACCLeSS ccccssceeeeeseeeeeeeeeeeeeseceeeeeeeeeeeees 54 8 6 1 Telephone number Customer Support sese eee eee eee 54 8 6 2 Telephone number Sales 8 6 3 Email adress Customer SUuppOrT sese ee eee 54 8 6 4 Email adress Technical Support sese ee eee 54 8 7 Certificate of Compliance iccccccccescsccecsccacecocsseccsvecvecenssessseestevessunssvecccteucssess 54 Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL 8 1 h HAZARD 4 HAZARD 4 WARNING INFORMATION Water Cooler Chapter 8 Safety instructions and basic principles Connection adjustment to the power supply not carried out by an electrician and or connection to power socket without protective earth PE MORTAL DANGER FROM ELECTRIC SHOCK gt Have the connection adjustment to the power supply carried out by an electrician gt Connect the temperature control unit only to power sockets with protective earth PE Damaged power cable power cable connection MORTAL DANGER FROM ELECTRIC SHOCK gt Do not start up the temperature control unit gt Isolate the temperature control unit from the power supply gt Have the power supply cable power supply connection replaced and inspected by an electrician gt Do not use a power supply cable over
32. explosion threshold via an isolation relay to be installed locally by the user The temperature control unit is therefore shut down safely and at an early stage in case of malfunction b For the pre installed gas warning sensor you must hold ready an external power supply of 24 V DC The gas warning sensor alarm is output using a 4 20 mA signal For further technical details please see the data sheet for the gas warning sensor Upon request a separate evaluation unit is available as an accessory for controlling the isolation relay The evaluation unit provides a floating switch contact while also supplying the voltage and evaluating the gas warning sensor Dimensioning and installation by the user are required for both variants The technical details required for installation can be found on the data sheet of the gas warning sensor The gas warning system alarm can also be routed to a user s alarm control unit The user is responsible for this and for any further measures c The user is responsible for calibrating the gas warning sensor prior to initial start up and for maintaining the calibration and maintenance intervals in accordance with the manufacturer s operating instructions If no other information is available we recommend calibration and maintenance intervals of between 6 and 12 months Shorter intervals can also be specified to meet tougher safety requirements Upon request we would be happy to propose a specialist compan
33. ff the temperature control unit Do this by turning the gt Mains switch lt 37 to 0 Disconnect the temperature control unit from the current supply Drain the thermal fluid out of the temperature control unit Further information can be found on page 38 section Draining externally open applications Tilt the temperature control unit to remove the ventilation grille if fitted before the condenser fins Clean the condenser fins using suitable cleaning appliances Make sure the condenser fins are not damaged or deformed as this will impair the air flow Re mount the ventilation grille after cleaning work Connect the temperature control unit to the power supply Refill the temperature control unit with thermal fluid Further information can be found on page 36 section Filling and venting externally open application VVVVV V Y Y Y Errors and omissions excepted V1 1 0en 13 12 12 Chapter 7 7 3 7 3 1 7 3 1 1 7 3 2 NOTE INFORMATION V1 1 0en 13 12 12 diagendule OPERATION MANUAL Thermal fluid inspection replacement and circuit cleaning The figure Thermal fluid replacement inspection and internal cleaning can be found on page 5 Thermal fluid inspection Externally open application To replace the thermal fluid proceed as described on page 36 in section Externally open applicati on The draining and filling operations are described in this section Cleaning the thermal fluid circuit
34. g temperature Highest possible temperature of the temperature control unit Over temperature treshold 25 K below combustion point of the thermal fluid Setpoint Can only be set in defined range between maximum minimum setpoint Minimum working temperature Lowest possible temperature of the temperature control unit Additional safety devices Emergency strategy isolate the power supply Do this by turning the gt Mains switch lt 37 to the 0 position Auto Start function Following a power outage or when switching on the temperature control unit this function can be used to determine how the temperature control unit is supposed to respond Standard setting OFF OFF Once the temperature control unit is switched on the temperature control process is started only after manual input ON The temperature control unit is restored to the same status as it was before the power failure For example before the mains failure temperature is off according to this setting after the power is restored temperature control is off Automatic power outage mechanism If temperature control is active during a power outage the process will automatically continue after the power outage Further information can be found on page 34 in section Setting the Auto Start function automatic mains failure Alarm functions An alarm is a system state that signals unfavorable process conditions The temperatu
35. inspection operators A Changing the thermal Weekl See page 47 section User and or fluid y Thermal fluid inspection operators See page 47 section Cleaning the thermal S 9 User and or A fluid circuit Every 14 days Cleaning the thermal fluid operators circuit Inspect mechanical See page 48 section A seals collecting Monthly Inspect the mechanical User and or operators container seal See page 46 section As required after Clean condenser fins air User and or A Check condenser fins 3 months at the latest cooled temperature control operators unit Inspect temperature A control unit for Every 12 months or User and or damage and stability after relocation operators A Air cooling Errors and omissions excepted Water Cooler dioagenoie OPERATION MANUAL 7 2 2 NOTE INFORMATION NOTE Water Cooler Chapter 7 Clean condenser fins air cooled temperature control unit Manual cleaning RISK OF BEING CUT ON THE CONDENSER FINS gt Wear suitable cut resistant gloves for cleaning work gt Use cleaning appliances such as vacuum cleaner and hand brush brush Cleaning using pointed or sharp edged tools DAMAGE TO THE CONDENSER FINS gt Clean the condenser fins using suitable cleaning appliances Ensure an unhindered air supply dissipation of waste heat supply of fresh air to the temperature control unit for air cooled units maintain the wall clearan
36. kstation is located at the control panel in front of the temperature control unit The work station is determined by the customer s connected peripheries Accordingly it must be designed safe by the user The workstation design also depends on the applicable requirements of the Ger man occupational health and safety regulations BetrSichV and the risk analysis for the workstation Safety devices to DIN 12876 Adjustable over temperature protection applicable for temperature control units with heating function Low level protection The rating of your temperature control unit is stated on the data sheet in the appendix Rating ble tun control Technical requirements Code l Distilled Water Overheat protection NFL a Usually water other fluids only if non combustible even within the temperature range of an individual fault The overheat protection can for instance be realized using a suitable fill level sensor or a suitable tempera ture limiter S Optional at the choice of the manufacturer Temperature control units with heating marked by an H in the name are designated as class III FL Temperature control units without heating are designated as class NFL Errors and omissions excepted V1 1 0en 13 12 12 Chapter 1 Overview of the temperature thresholds 1 3 3 INFORMATION 1 3 3 1 1 3 3 2 V1 1 0en 13 12 12 diagendule OPERATION MANUAL Maximum workin
37. mperature control unit gt Do not close shut off valves in the thermal fluid circuit The temperature control process can be ended at any time Circulation is then switched off immedi ately gt Press the gt Start stop key lt during circulation or temperature control modes The temperature control process stops Water Cooler Errors and omissions excepted V1 1 0en 13 12 12 diagendule Chapter 6 OPERATION MANUAL This chapter contains the following sections 6 1 Interface at the temperature control unit optional ssssecccceesssssssees 42 6 1 1 Jack RS232 V1 1 0en 13 12 12 Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL 6 1 Interface at the temperature control unit optional Interfaces at the Minichiller top side Chapter 6 0 o 6 1 1 Jack RS232 Pin assignment Water Cooler A PC a SPS or a Process Control System PCS can be connected to this jack for remote control of the controller electronics Pin Signal Description Wiring RS232 2 RxD Receive Data 3 TxD Transmit Data 5 GND Signal GND Errors and omissions excepted V1 1 0en 13 12 12 Chapter 7 V1 1 0en 13 12 12 diagendile OPERATION MANUAL This chapter contains the following sections 7 1 7 2 7 2 1 7 2 2 73 7 3 1 7 3 1 1 Display error messages cccicicisssscseeccesccassscscsccesstccessscessesscedcconsasassesccoaccenccsssse
38. n check and Visual Inspection eee eee Clean condenser fins air cooled temperature control unit Thermal fluid inspection replacement and circuit cleaning css Thermal fluid inspection sisside engeren Externally open application Cleaning the thermal fluid circuit Cleaning the surfaces u5u 0004004400440000 nn nun nennen nen anne sense Inspect the mechanical seals Plug c nt cts E E E A T E E A Decontamination repairs ssssesssssssessseseessssessssossnsssesnssessusosesasseesssessssseesassee Safety instructions and basic principles sese sssssss sees sees essssssss senenn eenn 52 Switch Off csedccsscheiccasc asecssctincacdcdacesscesssccascdavcosseseuddededeccessesuscoucsdecdedsesescsesteedes 53 PACKING ccsecccsessctissciecewesvccccseccdecscesticececsdcecesnesssececsccecsvecsesccccscdedeveccecccccsecetesees 53 SHIPPING P E E E E E E E 53 BIE o oL T 53 Telephone numbers and company ACALESS cccscseceesecceceeeeeeeeeeeeeceeeeeeeeeeees 54 Telephone number Customer Support sese ee ee eee eee 54 Telephone number Sales eee Email adress Customer Support Email adress Technical Support Certificate of COMpliANCE 5 0 secssecisecesecesesssersssescesesescsetscetecesessesseasseseceseses Technical data sheet replacement parts list connection diagram Errors and omissions excepted V1 1 0en 13 12 12 dioagenoie OPERATION MANUAL Dear customer You have opted for a temperature control unit from Diagenode Y
39. odifications to the temperature control unit gt Every modification not agreed with the manufacturer invalidates every CE Declaration of Con formity for the temperature control unit gt Only specialists trained by the manufacturer may carry out modifications repairs or maintenance work The following must be observed without fail gt Only use the temperature control unit in a fault free condition gt Have start up and repairs carried out only by specialists gt Never omit bypass remove or deactivate safety devices The temperature control unit must not be used for any purposes other than temperature control in accordance with the operation manual The temperature control unit is manufactured for industrial use The temperature control unit main tains the temperature of certain applications including glass or metal reactors or other expedient items in laboratories and industry Flow through coolers and calibration baths must be used only in combination with Huber temperature control units Thermal fluids suitable for the overall system are used The chilling and heating capacity is provisioned at the pump connections or where pre sent in the tempering bath The technical specification of the temperature control unit is given in the data sheet from page 55 in section Annex The temperature control unit must be installed configured and operated according to the handling instructions in this operating manual Failure to com
40. off J 1 Check the Sensor a E1 flashing Inlet E1 indicates failure Thermoregulation is inactiv pa No release signal level Pump off compressor off heating off 1 l 7 Check level F 1 zur Sarm Reset only possible if level ok E2 flashing Inlet E1 indicates failure Thermoregulation is inactiv Pump off compressor off heating off Reset only possible if disconnected from the power supply col C memory E3 flashing Even though thermoregu Thermoregulation is inactiv amma lation is off inlet E1 is Pump off compressor off heating off 1 indicati f lati Failure is being reset if inlet E1 is open again in r m indicating circulation standby 5 EP flashing Loss of data in parameter Thermoregulation is inactiv Pump off compressor off heating off INFORMATION While the error message is displayed the display changes constantly between the error message Water Cooler and the actual value Errors and omissions excepted V1 1 0en 13 12 12 Chapter 7 7 2 h HAZARD NOTE 7 2 1 Monitoring interval V1 1 0en 13 12 12 Maintenance Cleaning maintenance while the temperature control unit is operating MORTAL DANGER FROM ELECTRIC SHOCK gt Stop an ongoing temperature control process gt Disconnect the temperature control unit from the power supply by turning the gt Mains switch lt 37 on the temperature control unit to
41. on Wrench sizes and torques gt Check the connections for leaks Errors and omissions excepted V1 1 0en 13 12 12 Chapter 2 2 8 INFORMATION 2 8 1 HAZARD 4 HAZARD NOTE INFORMATION 2 8 2 HAZARD A HAZARD NOTE V1 1 0en 13 12 12 diagendte OPERATION MANUAL Connecting to the power supply Local circumstances may dictate that you have to use an alternative power supply cable to the origi nal one supplied Do not use a power supply cable over 3 m long This will ensure that the tempera ture control unit easily can be isolated from the power supply at any time Have the power supply cable replaced by an electrician Connection using socket with protective earth PE Connecting to a power socket without protective earth PE MORTAL DANGER FROM ELECTRIC SHOCK gt Connect the temperature control unit only to power sockets with protective earth PE Damaged power cable power cable connection MORTAL DANGER FROM ELECTRIC SHOCK gt Do not start up the temperature control unit gt Isolate the temperature control unit from the power supply gt Have the power supply cable power supply connection replaced and inspected by an electrician Do not use a power supply cable over 3 m long Incorrect power supply connection DAMAGE TO THE TEMPERATURE CONTROL UNIT gt Your existing building power supply voltage and frequency must match the temperature control unit values on the rating plate
42. on page 36 in section Filling and venting exter nally open application An externally open application does not need to be vented gt Restart the temperature control unit in normal mode Cleaning the surfaces Exposed plug contacts DAMAGE CAUSED BY FLUID INGRESS gt Protect unused plug contacts with the protective caps supplied gt Clean surfaces damp A standard stainless steel cleaning agent is suitable for cleaning the stainless steel surfaces Carefully clean paint surfaces damp using the suds of a mild detergent Inspect the mechanical seal No visual inspection of the collecting container DAMAGE INSIDE THE TEMPERATURE CONTROL UNIT CAUSED BY OVERFLOW FROM THE COLLECT ING CONTAINER gt Inspect the collecting container on a monthly basis and drain as required Because mechanical seals are never completely tight drips can be expected to form on the me chanical seal when using thermal fluids that barely evaporate These drips are collected under con trol The collecting container must be regularly checked and drained as required see page 45 sec tion Function check and visual inspection Plug contacts Exposed plug contacts DAMAGE CAUSED BY FLUID INGRESS gt Protect unused plug contacts with the protective caps supplied gt Clean surfaces damp Protective caps are supplied for all plug contacts Make sure that any plug contacts not required are protective with the caps Errors and omissions excepted
43. ontainer must be compatible with the thermal fluid Y NY NY Y and the temperature All safety instructions are important and must be followed accordingly during working operations Errors and omissions excepted V1 1 0en 13 12 12 Chapter 8 8 2 8 3 8 4 NOTE NOTE NOTE 8 5 V1 1 0en 13 12 12 diagend e OPERATION MANUAL Switch off gt Turn gt Mains switch lt 37 to 0 gt Disconnect the temperature control unit from the power supply Packing Use the original packaging wherever possible Further information can be found on page 22 in sec tion Unpacking Shipping Temperature control unit transported in a horizontal position DAMAGE TO THE COMPRESSOR gt Only transport the temperature control unit in an upright position Temperature control unit transported incorrectly PROPERTY DAMAGE gt Do not transport by truck on the castors or feet gt Observe all specifications in this section to prevent damage to the temperature control unit Transport using the lugs if fitted on the top of the temperature control unit Do not transport the temperature control unit alone and without aids Always use the original packaging for transport Always transport the temperature control unit upright on a pallet Protect attachments from damage during transport During transport place the temperature control unit on squared timber to protect the cas tors feet Secure with tensioning
44. ou have made a good choice Thank you for your confidence in our products Read through this operation manual carefully prior to start up Strictly follow all notes and safety in structions Proceed with transport start up operation maintenance repairs storage and disposal in accor dance with this operation manual Subject to proper operation we offer a full warranty for your temperature control unit V1 1 0en 13 12 12 Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL Water Cooler Errors and omissions excepted V1 1 0en 13 12 12 Chapter 1 diagendile OPERATION MANUAL This chapter contains the following sections V1 1 0en 13 12 12 Safety wiseccescccsvecacsacscasadeacssscscssdesasedssesccessdsacdeddessciecsdessdesdsastestecvecdesdssseecseseesses Depiction of safety instructions Proper Operation eee eee eee Reasonably foreseeable misuse User and operators Obligations and requirements Oblig tions oftheiuser unse anal Temperature control unit with natural refrigerants NRI eee 14 Temperature control units with 3 to 30 kg fluorinated greenhouse gases natural refrigerant Requirements for operators Obligations of the operators General information 0s 8400s080 san ann nenne nennen nsnnense nennen eeeneense nennen Description of the Workstations cccssscecccccssssssseeeeeceesssseeeeeesessssaseeeeeeees 16 Safety devices to DIN 12876 Additional safety devices
45. ply with the operation manual is deemed improper use The temperature control unit conforms to state of the art technology and the recognized safety regulations Safety devices are built into your temperature control unit Reasonably foreseeable misuse Use with medical devices e g in Vitro diagnostic procedure or for direct foodstuff temperature control is NOT permissible The temperature control unit must NOT be used for any purposes other than temperature control in accordance with the operation manual The manufacturer accepts NO liability for damage caused by technical modifications to the tem perature control unit improper handling or use of the temperature control unit if the operation manual is not observed Errors and omissions excepted Water Cooler diagend e OPERATION MANUAL 1 2 1 2 1 1 2 1 1 4 WARNING Classifying the application field Water Cooler Chapter 1 User and operators Obligations and requirements Obligations of the user The operation manual is to be stored where it is easy to access in close proximity to the temperature control unit Only adequately qualified operators e g chemists CTA physicists etc are permitted to work with the temperature control unit Operators must be trained before handling the tempera ture control unit Check that the operators have read and understood the operation manual Define precise responsibilities of the operators Personal protective equipment m
46. rature 20 C in accordance with EN60034 1 the following voltage and frequency tolerances are valid Voltage 5 with a simultaneous frequency tolerance of 2 Example 5 voltage and 2 frequency gt not allowed 5 voltage and 2 frequency gt allowed Please respect space requirements See operating conditions at www huber online com Peter Huber K ltemaschinenbau GmbH Werner von Siemens Str 1 D 77656 Offenburg Tel 0781 9603 0 Fax 0781 57211 _www huber online com g9 113 JOquINU Wed q aT xepuy 1l T9902T uonipy Joydnioig 4 uon1p3 40 dnuo1g 4311 uagnH apfafo1d y Hqwig nequauryssewisyjey 73 T G ZS 900 JeqnH 9194 nn nN sbunuysiez uapsem Apewa pjbue nz ZH09 0S T AOEZ l 13 TIOZ TT 6Z dag ee dell ll ll 2 m ae Z1 199021 TIN US qe auyo Hep Bunuypisz asaiq uonIpy Joydnuoig 49 IYDIUILU Io0b I007 AyploJog nyersdueL wned lt lt NelgobjoJ ve BumsiaZieH neiqpny gt gt T a uonpeful SYeIPSUWLIEJUT SEX PIOUOJOS JuauNSN pe JaMog IALA PlOUOJOS apn pIouojos ajgesidde 1109 Pu ew nr 66SET phSsT EWTA NPLA PIOUOI0S Bnid Uld SJ9Y9OS 40 N O EW 49X09 UId Y07 N SIeW SLI 39490S UT 90ZE SOZE ZOLT 99ZT EWTAX asni 68ST 974 ZNGX Bnd au ypew asni YAM JOPBUUOD 39 ul YING I 86SS INaX Joye odeng Ja llyolumu 91100 I LO6ST EWZM dasuapuod dasuapuop T TSZO
47. re control unit can be programmed so that the plant operator is warned when defined limit values are exceeded The response of the temperature control unit to an alarm can be determined Possible responses are Switch off temperature control or control temperature to a safe setpoint 2nd setpoint Errors and omissions excepted Water Cooler diagend e Introduction OPERATION MANUAL Chapter 1 1 4 Schematic illustration of the cooling variants 1 4 1 Air cooling Diagram Air cooling Air inlet Fresh air supply from below Fresh air supply from below Fresh air supply or from the front or Water Cooler Errors and omissions excepted V1 1 0en 13 12 12 Introduction diagendlie Chapter 1 OPERATION MANUAL 1 4 2 Water cooling Diagram Water cooling Water connection V1 1 0en 13 12 12 Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL Chapter 1 1 4 3 Consequence of inadequate energy dissipation Water Cooler Room air cooling water Consequences of for instance contamination of the condenser fins inadequate clearance between temperature control unit to wall bath wall room air cooling water too warm cooling water differ ential pressure too low suction strainer contamination The refrigerant in the refrigerant circuit can no longer fully discharge the admitted energy to the room air cooling water Thus there is not
48. s MaintenanCe i c cccessecssencccsccencsecevecsess Function check and visual inspection Clean condenser fins air cooled temperature control unit 46 Thermal fluid inspection replacement and circuit cleaning ccccceeeeeeeeee 47 Thermal fluid inspection ccccccccccccessssssceeeceeessseseseeeeeeeseeseseeeeeeseesesaseeeeeeees Externally open application Cleaning the thermal fluid circuit Cleaning the surfaces 00000000000000000 Inspect the mechanical seal sss PIUS CONTACHS EEE EE E E E E E Decontamination repairs ssssesssssssesssesesesssesssseesssssessssessusoeeneseeessseesussesssssee Errors and omissions excepted Water Cooler diagend e OPERATION MANUAL 7 1 Display error messages Overview of the menu items Chapter 7 In case of malfunction alarms and warning messages are indicated through the display Display Cause Effect measurement Flashing display of temperature value nm l LIL Warning Over or un dertemperature Thermoregulation continues Limit value from set point Minichiller Plus 5K 2K Minichiller w Plus 5 K 2K Minichiller H Plus 5K D D C rt Pump is running and circulation is missing or pump is running and water pressure is missing F1 flashing Malefunction sensor F1 Thermoregulation is inactiv Broken or short circuit Pump off compressor off heating
49. s is on your application Remember that system performance depends on the temperature and viscosity of the thermal fluid and the flow speed Make sure that the electrical connection is adequately dimensioned The installation location of the temperature control unit should be selected so as to ensure adequate fresh air even with water cooled chillers The selected hose connections must withstand the thermal fluid working temperatures You must choose a thermal fluid that not only permits the minimum and maximum working temperatures but that is also suitable for the combustion point and or viscosity Furthermore the thermal fluid must be compatible with all materials in your system The hose lengths as short as possible the hose diameters clearance of the pump connections is the reference value and the viscosity of the thermal fluid this is temperature dependent determine the pressure drop and influence the tempering result Inadequate clearances for connections corrugated hoses and values can cause considerable flow resistances As a result it takes longer to control the temperature in your application Unsuitable thermal fluids can negatively impact temperature control causing negative temperature control results and damage Always use only the thermal fluids recommended by the manufacturer and only within the usable temperature and pressure range With a temperature control near to the boiling point of the thermal fluid the
50. sssss sese sees ss ssssse seene ee 18 All ee aT T ara A A ANE E EE E E EAE 18 Water Cooling einen anne 19 Consequence of inadequate energy dissipation sees ee eee 20 In plant transport T 22 Unpacking 2 0 anioi seene ieee iaaea herenean i karodba aeisi ai 22 Ambient CONAITIONS ccccccvcsesssccnscisccossesscdacdccsccedesdscdscc edvesdesdsessus edcessesssesssecesce 22 Installation CONGITIONS sive iicisscceccsescssccececcsccsecsenesscecssccseccesecececcsccecccesesecssdscesess 24 Recommended temperature control and cooling water hoses 25 Wrench sizes and torques uuuusssssssnnnnnnnnnnsnnnnnnnnnnnnnnnnsnnnnnnnnsssnssssunnnnnnnsssnsnnn 25 Connecting an externally open application bath scccccccssssssccsceeeeeeees 26 Connecting to the power supply cccccssssssseeeccccccssssseeececcceessseeeeeeeecenensees 27 Connection using socket with protective earth BEI eee 27 Connection via direct wiring sese eee eee eee 27 Function description of the temperature control UNit cscscccseccccccecssreeee 30 General FUNCOMS ces scwscves een een nee een 30 Other FUNCOMS au nn aan entnommen nieht 30 Information on the thermal fluids 0000000000000000000n nn ee 30 Testing planning isccccccciescscsceccecesecescsescsesecescsessdescsesecesedecseeasseaecededecsdaresereseseces 31 Display and control instruments sss eee 32 DIS UT LED display status AFFOW KEYS EAE E icbvenesa
51. suffi cient liquefied refrigerant available the condensation temperature and the energy consumption to rise Refrigerant circuit Consequences of inadequate refrigerant quantity rising condensation temperature Not all the cool ing capacity from the refrigerant circuit is available at the evaporator This means reduced energy transmission from the thermal fluid circuit Thermal fluid circuit Consequence of inadequate energy dissipation from the thermal fluid The thermal fluid can only dissipate the energy from your application to a limited extent Application Consequences of inadequate energy dissipation from the application The energy created exother mic in the application can no longer be fully dissipated Temperature control unit For optimal temperature control performance and maximum cooling power the unit should be used within the specified ambient temperature range The temperature control unit switches off when the upper range is reached maximum permissible ambient temperature Errors and omissions excepted V1 1 0en 13 12 12 Chapter 2 V1 1 0en 13 12 12 diagendiie OPERATION MANUAL This chapter contains the following sections 2 1 2 2 INn PIANE TANS POPE E EA E T E E E OA 22 UNPACKING scicsecccciscccecevecesccceciccecstecestucccescacevecssccsseeccecavecssseccceveecacecsstecccsveeteceea 22 Ambient CONAITIONS 565 s scssiccevcdecceescsevecscccasseedesecesssccesvecseseseseecsesvecsesececeseessee 22 Installation
52. t be suitable for use with the thermal fluid and tem perature gt Add suitable thermal fluid to the bath The thermal fluid flows over the return line into the tem perature control unit and over the flow line to the bath This forces the air inside the tempera ture control unit outside gt The volume expansion of the thermal fluid changes to suit the working temperature range in which you wish to operate At the lowest working temperature a Min mark in the bath top edge of the return flow approx 1 cm allowance must not be underrun and at the highest working temperature a Max mark in the tank must not be exceeded With table top models draw off any surplus thermal fluid prior to starting the temperature control process through the gt Drain lt 8 by additionally opening the gt Drain valve lt 4 by turning anti clockwise by 90 to the right up to the stop or by decanting bath fluid from the bath into a suitable container If the thermal fluid level is inadequate the pump will aspirate air instead of thermal fluid This dry running of the pump is detected by the sensors and the electronics and a safety cut out occurs You should therefore ensure an adequate level of thermal fluid V1 1 0en 13 12 12 Errors and omissions excepted Water Cooler diagend e OPERATION MANUAL Chapter 4 4 2 1 2 Draining externally open applications Water Cooler Hot or very cold thermal fluid SERIOUS BURNS FREEZI
53. tightened to 10 higher torque as re quired Pump connection Sleeve nut wrench size Connector wrench size Torque in Nm M16x1 19 AF 17 AF 55 M24x1 5 27 AF 27 AF 55 27 AF 17 AF 55 M30x1 5 36 AF 32 AF 70 36 AF 36 AF 70 M38x1 5 46 AF 46 AF 150 Errors and omissions excepted Water Cooler diagend e OPERATION MANUAL Chapter 2 2 7 Connecting an externally open application bath Connection example INFORMATION Water Cooler Blue mp B 2 Red C Connector kit for Water Cooler To enable your application to be operated correctly and eliminate air bubbles from the system you must ensure that the gt Blue lt connection 1 from the temperature control unit is attached to the connection point A of the application and the gt Red lt connection 2 is attached to the connection point B of the application Make sure that the connection points A and B of the application are higher than the connection gt Blue lt 1 and gt Red lt 2 of the temperature control unit gt Remove the screw plugs from the gt Circulation flow lt 1 and gt Circulation return lt 2 connec tions Install the connector kit For more information see the user manual Connector kit for Water Cooler gt Then connect your application to the temperature control unit using suitable thermal fluid hoses The corresponding wrench sizes can be found in the table on page 25 in secti
54. transport damage when unpacking the temperature control unit gt Always contact your forwarding agent regarding the settlement of claims Ambient conditions Unsuitable ambient conditions unsuitable installation SERIOUS INJURY CAUSED BY CRUSHING gt Observe the stipulations in section Ambient conditions and Installation conditions Make sure there is adequate fresh air available at the site for the circulation pump and the compres sors The warm exhaust air must be able to escape upwards unhindered Free standing model For the connection data see the data sheet from page 55 in section Annex Use of the temperature control unit is permitted only under normal ambient conditions in accor dance with DIN EN 61010 1 2001 Use only indoors Installation elevation up to 2000 meters above sea level Maintain wall and ceiling clearance for adequate air exchange dissipation of waste heat supply of fresh air for the temperature control unit and work area Ensure adequate floor clearance for air cooled temperature control unit Do not operate this temperature control unit in the box or inadequately dimensioned bath This inhibits the air exchange Errors and omissions excepted V1 1 0en 13 12 12 Chapter 2 V1 1 0en 13 12 12 diagendile OPERATION MANUAL R Clearance to the temperature control unit in cm Side of the temperature control unit Temperature control unit Temperature
55. trol unit Observe page 22 section Ambient conditions and page 24 section Installation conditions Class of the 4 z Max Max permissible application Application field Example or renere ation refrigerant quantity above field quantity ground level GL Publicly accessible area in a General public building 5 1 5 kg B Monitored Laboratories 8 g m room air 2 5 kg Access only for C authorized persons Production equipment 10 0 kg Temperature control units with more than 1 kg refrigerant must not be installed below ground level GL Temperature control units with up to 150 g natural refrigerant The temperature control unit has been constructed to the requirements of EU and EFTA coun tries Use the table as guidance for classifying the application field Respect the max refrigerant quan tity stated therein Errors and omissions excepted V1 1 0en 13 12 12 Chapter 1 diagendile OPERATION MANUAL Temperature control units with more than 150 g natural refrigerant The temperature control unit has been constructed to the requirements of EU and EFTA coun tries Use the table as guidance for classifying the application field Respect the max refrigerant quan tity or the permissible highest quantity above ground level GL stated therein Further notes on the pre installed gas sensor a The integrated gas warning sensor permits a safety cut out at 20 of the lower
56. ual of the refrig eration system specifying the type and quantity of used or recovered refrigerants which the user must retain for at least 5 years after they are produced and present to the competent authority on demand Responsibility of plant users to recover F gases using certified personnel Temperature control units with natural refrigerants NR are exempt from this Directive The refrigerant quantity is stated on the data sheet or rating plate of your temperature control unit Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL 1 2 2 1 2 3 1 3 1 3 1 1 3 2 Rating of laboratory thermostats and labo ratory baths Water Cooler Chapter 1 Requirements for operators Work on the temperature control unit is reserved for appropriately qualified specialists who have been assigned and trained by the user to do so Operators must be at least 18 years old Under 18 year olds may operate the temperature control unit only under the supervision of a qualified spe cialist The user is responsible vis a vis third parties in the work area Obligations of the operators Carefully read the operation manual before handling the temperature control unit Strictly observe the safety instructions Wear personnel protective equipment when handling the temperature con trol unit e g safety goggles protective gloves anti slip footwear General information Description of the workstations The wor
57. ust be provided to the operators Temperature control unit with natural refrigerants NR Over 8 g refrigerant per m room air DEATH OR SERIOUS INJURY DUE TO EXPLOSION gt Observe the rating plate amount of natural refrigerant contained and the room size maximum room concentration of natural refrigerant in case of leakage when installing the temperature control unit gt For temperature control units with more than 150 g natural refrigerant A gas warning sensor must be fitted and functioning gt The gas warning sensor must be calibrated and maintained at regular intervals between 6 and 12 months gt The temperature control unit is not approved for operation in ATEX areas Huber products with natural refrigerants work with numerous proven safe and highly sustainable technologies The relevant standards and regulations for temperature control units with natural re frigerants contain a number of stipulations the importance of complying with which is set out be low Also observe on page 12 the section Proper operation Huber temperature control units are constructed to be permanently sealed and are carefully checked for leak tightness Temperature control units with more than 150 g natural refrigerant are equipped with an additional gas warning sensor The fill quantity of your temperature control unit is stated on the data sheet from page 55 in sec tion Annex or on the rating plate on the rear of the temperature con
58. vel with the cleaning agent The description can be found on page 36 in section Filling and venting externally open application Y gt Vent the system as described on page 36 in section Filling and venting externally open applica tion gt Start the circulation The time required will depend on the degree of contamination gt Stop the circulation gt Open the gt Drain lt 8 and draw off the cleaning agent through the drain hose into a suitable con tainer e g original canister that is compatible with the cleaning agent gt Repeat the steps fill vent start stop circulation and drain until the drained cleaning agent remains clear gt Remove the bypass hose Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL INFORMATION 7 4 NOTE 7 5 NOTE 7 6 NOTE Water Cooler Chapter 7 Leave the gt Drain lt 8 open for a while to allow the cleaning agent to evaporate in the temperature control unit gt After drying out remove the drain hose and re fit the knurled screw to the gt Drain lt 8 gt Remove the collection vessel and dispose of the contents in a proper manner gt Clean your external open application gt Re connect your application gt Fill the temperature control unit with thermal fluid as described on page 36 in section Filling and venting externally open application gt Vent the temperature control unit as described
59. xesdua T E O E S E EA SED EA V anne E E E Start Stop KEV serar e aa eean E R Ea AE E ssdevadieveunens MOGNUNAVIBATION Sv icicccceieiiccisccsecsswscssecscucdecsescseccsecsecceseccsesecscsseccconccesssecsstecesnss Function EXAM PIES wisscseesscccsccescsciecescscseeessvececeussaderescsecceessetaseeesecesesuecsectesses Display Of the Setpoint asir ass aere ae Eaa i ea eE E e EE Setting change the setpoint eee eee Setting the Auto Start function automatic mains failure Errors and omissions excepted Water Cooler diagendde OPERATION MANUAL 4 1 4 1 1 4 1 2 4 2 4 2 1 4 2 1 1 4 2 1 2 5 1 5 1 1 5 1 1 1 5 1 1 2 Water Cooler Setup m de u ensure een Turning on the temperature control unit ee ee eee eee eee S tting 9 11T 9 siell TTT Filling venting off gassing and draining ccs eeeeeeeee eers Externally open application eee eee eee Filling and venting externally open application Draining externally open applications sese eee eee LISTE 2 Te T TT Temperature control aE S 5922 enia gan Starting the temperature control process Ending the temperature control process sese ee eee Interface at the temperature control unit optional sssseccccessesesssees 42 Jack RS232 rairaon oee reaa tana e line ses A cect vaatcanaas ches sig csetastbesneaasnedues 42 Display GrrOr MESSABES viicciccccccccccctcctivcccsncccccevectcccesccccdceccetecessucccdececedeccteavecce MAINTENANCE eare Eesha SSENT Functio
60. y to carry out the calibration and maintenance work 1 2 1 2 Temperature control units with 3 to 30 kg fluorinated greenhouse gases natural refrigerant V1 1 0en 13 12 12 F Gas Directive EC No 842 2006 of the European Parliament and of the Council of 17 May 2006 on specific fluorinated greenhouse gases This directive concerns all systems that contain fluorinated refrigerants The substances set out in Directive EC No 1005 2009 of the European Parliament and of the Council of 16 September 2009 that deplete the ozone layer are excepted CFC HCFC The Directive regulates the reduction of emissions the use the recovery and the destruction of spe cific fluorinated greenhouse gases as well as the identification and disposal of products and equip ment containing these gases Since 4 July 2007 users must check their stationary refrigeration sys tems for leaks on a regular basis and rectify any leaks within the shortest possible time Directive EC No 303 2008 contains stipulations on the training and certification of companies and personnel that are permitted to execute the specified activities Obligations of the user Annual inspection for instance for leaks from stationary refrigeration systems by certified per sonnel e g service technicians of Peter Huber Kaeltemaschinenbau GmbH for a fill quantity of fluorinated greenhouses from 3 kg to 30 kg Obligation to keep records maintenance and inspection in the operation man

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