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Altivar 61 - Schneider Electric

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1. 0000e cece eee cence 28 Measuring the DC bus voltage 0 0 cece eee eee 28 Installing the drive 0 2 0 ee eee 29 Installing the line reactor on ATV61HeeeY drives 00 e ee eee 29 Installing the line reactor on ATV61HeeeM3XD and ATV61ee N4D drives 29 Installing the transformer s on ATV61HeeeY drives 002 000 30 Recommendations 0 00 cee ee ees 30 Installing the DC choke or the transformer s 000 0c eee eee eee 31 Example of installing a transformer on an ATV61HC25Y drive 34 POWER ia fusion ana wt ae tA ad ee eee ee od ER a ee GET 37 Power TerminalS seus ss pras fob ia oe He DENG Seed 39 Access to the power terminals 0 0 00 e cece eee eee 39 Functions of power terminals 0 0 e eee eee 40 Accessing the power terminals on ATV61HeeeY drives 41 Characteristics and functions of power terminals 05 41 Maximum wire size and tightening torque 0 e eee eee 42 Control Terminals nesse as eea ace Mabaso een 2A oe a nn ce ee ee 43 Access to the control terminals 00 0 e eee ee eee 43 Operation on an IT system and corner grounded system 47 Disconnecting filters 0 00 2 eee eee 49 Principle and precautions 0 eee teens 52 Drive settings factory configuration 0 cece eee ee 53 Power switching via line contactor 0 0 eects 54 Statin
2. Altivar 61 Drive i Max iaiia ct Part Number is wit Careia Ea Plate Rating Current Rating kW hp kA kA kA A 90 125 ATV61HD90N4 100 35 10 250 110 150 ATV61HC11N4 100 35 10 300 315 132 200 ATV61HC13N4 100 35 10 350 160 250 ATV61HC16N4 100 50 18 400 220 350 ATV61HC22N4 100 50 18 500 250 400 ATV61HC25N4 100 50 18 550 600 280 450 ATV61HC28N4 100 50 30 700 315 500 ATV61HC31N4 100 50 30 800 400 600 ATV61HC40N4 100 50 30 900 500 700 ATV61HC50N4 100 50 30 2x600 2 x630 630 900 ATV61HC63N4 100 50 30 2x800 These power ratings are given for an ambient temperature of 45 C 113 F and at the factory set switching frequency of 2 5 kHz used in continuous operation The drives are provided with a DC choke as standard The DC choke can be omitted by adding the letter D to the catalog number For example ATV 61HD90N4 becomes ATV 61HD90N4D A customer supplied input line reactor must be used in place of the DC choke See the installation manual for more information 2009 Schneider Electric USA All Rights Reserved 15 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Three phase motor 500 V to 690 V 4 2009 Three phase motor 500 V to 690 V For drives with an input line voltage of 500 V to 690 V a Class J time delay or non time delay fuse is required Table 3 shows the fuse size required and available short circuit current rating associated with each drive Table 3 500 V to 690 V 50 60 Hz Th
3. 9 84 25 59 5 91 2 95 1 18 0 45 a D75M3X C11N4 163 360 1022 298 758 150 72 30 11 5 80 C13N4 D90M3X 14 17 40 23 11 73 29 84 5 91 2 83 1 18 0 45 176 C16N4 340 1190 285 920 150 75 30 115 MO 116 C11Y C20Y 13 39 46 62 11 22 36 22 5 91 2 95 1 18 0 45 255 C22N4 440 1190 350 920 150 75 30 11 5 163 17 32 46 62 13 78 36 22 5 91 2 95 1 18 0 45 358 C25N4 C31N4 595 1190 540 920 150 75 30 11 5 207 C25Y C40Y 23 43 46 62 21 26 36 22 5 91 2 95 1 18 0 45 455 22 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Dimensions and Weights With 0 or 1 option card 1 With 2 option cards 1 ATV61H C40N4 to C50N4 AILV61HU63N4 J I H R CO m d A x Ri o a ne RU E ae enn 1x8 14x9 E 4 E 377mm_ 392 mm le lt e ele 14 77 in 15 43 in iii i x gi rt a b G J J1 H K K1 K2 For Weight ATV61H mm mm mm mm mm mm mm mm mm mm screws kg in in in in in in in in in in Ib C40N4 oa 890 1390 417 75 380 1120 150 75 30 11 5 Mo 70
4. Disconnecting filters ATV61H D90N4 to C13N4 and ATV61H C11Y to C20Y l Normal e filter connected IT system filter disconnected ATV61H C16N4 to C22N4 Eis Normal IT system filter connected x filter disconnected sm 44 TES S L NAO dia o o 7 gt o O 5 N o lic b O Iy w o ale IIe O JO olo o lo H 2009 Schneider Electric USA All Rights Reserved 49 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 4 2009 Disconnecting filters ATV61H C25N4 to C31N4 and ATV61H C25Y to C40Y IT system Normal filter disconnected filter connected Fpl ea A oh 0 o JA oo oo flo offs oo o Fr ES o trono N N ATV61HC40N4 Norma IT system x filter disconnected filter connected ATV61HC50N4 IT system
5. 0 45 MO 176 330 950 285 920 15 11 5 80 C16N4D 12 99 37 4 11 22 36 22 0 59 045 M10 176 430 950 350 920 5 11 5 110 C22N4D 16 33 37 4 13 78 26 22 0 59 0 45 MO 242 585 950 540 920 15 11 5 140 C25N4D C31N4D 23 03 37 4 21 26 36 22 0 59 0 45 MO 309 24 2009 Schneider Electric USA All Rights Reserved 30072 452 65 4 2009 Altivar 61 Variable Speed Drive Controllers Simplified Manual Dimensions and Weights With 0 or 1 option card 1 With 2 option cards 1 ATV61H C40N4D to C50N4D ATV61H C63N4D SE k TT E ED ER q U a T 5x 6x r 4 E i th fil 377 mm 392 mm L G a G G ale G gl 14 84 in 15 43 in a a a b G H F For Weight ATV61H mm mm mm mm mm mm screws kg in in in in in in Ib C40N4D 215 880 1 150 417 5 1 120 415 11 5 M10 474 35 65 54 72 16 44 44 09 16 34 0 45 225 C50N4D 496 1 110 1 150 532 5 1 120 532 5 11 5 300 C63N4D 43 49 54 72 20 96 44 09 20 045 M10 661 1 For the addition of I O extension cards communication cards the multi pump card or the Controller Inside programmable card 2009 Schneider Electric
6. FRF Drive at fallback speed FST Fast stop NLP No line power no line supply on L1 L2 L3 NST Freewheel stop OBR Auto adapted deceleration PRA Power Removal function active drive locked RDY Drive ready RUN Drive running SOC Controlled output cut in progress TUN Auto tuning in progress USA Undervoltage alarm The first time the drive is powered on the user is automatically guided through the menus as far as 1 DRIVE MENU The parameters in the 1 1 SIMPLY START submenu must be configured before the motor is started up To optimize performance perform an auto tune see Table 10 on page 66 Only the 1 1 SIMPLY START menu is described in this document For more information about the content of the other menus consult the Programming Manual and the CD ROM supplied with the drive 2009 Schneider Electric USA All Rights Reserved 57 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Drive state codes 4 2009 Figure 11 First time drive power on menu Displayed for 3 seconds following power up ATV61HU22N4 2 2kW 3HP 380 480V Config n 1 3 seconds t English Switches to 5 LANGUAGE menu automatically Select the language and press ENT Chinese Switches to 2 ACCESS LEVEL menu consult the Programming i Manual on the CD ROM supplied with the drive Select the access level and p
7. Figure 7 Connecting a 500 V 50 Hz or 600 V 60 Hz supply transformer use X2A Parking position T X2B X2A 4 Used position Figure 8 Connecting a 690 V 50 Hz supply transformer use X2B Parking position T X2A X2B 4 Used position The ATV61HC50Y to ATV61HC80Y models include 2 transformers Set up this connection for each transformer A CAUTION DRIVE TRANSFORMER DAMAGE Ensure the transformer connection corresponds to the line voltage Failure to follow these instructions can result in injury or equipment damage 36 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Wiring Wiring Power Ground the drive to local and national code requirements A minimum wire size of 13 29 mm 6 AWG may be required to meet standards limiting leakage current A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Ground equipment using the provided ground connecting point as shown in the figure below The drive panel must be properly grounded before power is applied Failure to follow these instructions will result in death or serious injury e Ensure that the resistance of the ground is 1 O or less e f grounding several drives you must connect each one directly as shown in the figure above e Do not loop the ground cables or connect them in series 2009 Schneider Electric USA All Ri
8. 250 MCM 10 AWG 360 Ib in 360 Ib in 360 Ib in 212 Ib in 12 Ib in ATV 61HC25N4 4x 185mm __ 4x 185 mm 4x 185 mm 5 5 mm ATV 61HC31N4 41 Nem 41 Nem 41 Nem 1 4 Nem ATV 61HC25Y ATV 61HC31Y 3x 350 MOM __ 3x350 MCM 3x350MCM 10 AWG ATV 61HC40Y 360 Ib in 360 Ib in 360 Ib in 12 Ib in 4x 185mm __ 4x 185 mm 8 x 185 mm 5 5 mm 41 Nem 41 Nem 41 Nem 1 4Nem ATV 61HC40N4 4 x 500 MCM 4x500 MCM 4x500MCM __ 10 AWG 360 Ib in 360 Ib in 360 Ib in 12 Ib in 2x2x 185 mm 4 x 185 mm 8 x 185 mm __ 5 5 mm 41 Nem 41 Nem 41 Nem 1 4Nem ATV 61HC50N4 es 4x500 MCM 4x500MCM 4x500MCM 10 AWG 360 Ib in 360 Ib in 360 Ib in 12 Ib in be 2x4x185mm 6x 185mm 8x185mm 5 5 mm 41 Nem 41 Nem 41 Nem 1 4 Nem ATV 61HC63N4 o 3x 500 MCM 5x500MCM 5x500MCM 10 AWG 360 Ib in 360 Ib in 360 Ib in 12 Ib in M 4 x 185 mm 6x185mm 8x185mm 5 5 mm 1 4 ATV 61HC50Y 41 Nem 41 Nem 41 Nem Nem ATV 61HC63Y ATV 61HC80Y ua 3x 500 MCM 5x500MCM 5x500MCM 10 AWG 360 Ib in 360 Ib in 360 Ib in 12 Ib in 42 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Control Terminals Control Terminals Access to the control terminals 1 To access the control terminals open the cover on the front panel of the control section 2 To make it easier to wire the drive control section remove the control terminal card by loosening the s
9. serious injury 1 The word drive as it is used in this manual refers to the controller portion of the adjustable speed drive as per the NEC 2009 Schneider Electric USA All Rights Reserved 7 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Before you begin 3 2009 A WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop e Separate or redundant control paths must be provided for critical control functions e System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link e Each implementation of an Altivar 61 drive must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment damage 1 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Ad
10. x filter disconnected Normal filter connected pe a OO lo T ont o NO Oe i HO o ot o o o O o HAN E dk o Oo 50 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Disconnecting filters ATV61HC63N4 and ATV61H C50Y to C80Y Normal x IT system filter connected filter disconnected 2009 Schneider Electric USA All Rights Reserved 51 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Electromagnetic Compatibility Wiring 4 2009 Electromagnetic Compatibility Wiring Principle and precautions Important The high frequency equipotential ground connection between the drive motor and cable shielding does not eliminate the need to connect the ground PE conductors green yellow to the appropriate terminals on each unit To help accomplish this the user must follow the following points Grounds between the drive motor and cable shielding must have h
11. 61 Variable Speed Drive Controllers Simplified Manual 3 2009 Before you begin Before you begin Read and understand these instructions before performing any procedure on this drive A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Read and understand this manual before installing or operating the Altivar 61 drives Installation adjustment repair and maintenance must be performed by qualified personnel e The user is responsible for conforming to all applicable code requirements with respect to grounding the equipment e Many parts in this drive including printed circuit boards operate at the line voltage DO NOT TOUCH Use only electrically insulated tools e DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present e Before servicing the drive Disconnect all power including external control power that may be present before servicing the drive Place a DO NOT TURN ON label on the drive disconnect Lock disconnect in the open position WAIT 15 MINUTES for the DC bus capacitors to discharge Then follow the DC bus voltage measurement procedure on page 28 to verify that the DC voltage is less than 42 V The drive LEDs are not indicators of the absence of DC bus voltage e Install and close all covers before applying power or starting and stopping the drive Failure to follow these instructions will result in death or
12. USA All Rights Reserved 25 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Dimensions and Weights 4 2009 With 0 or 1 option card 1 With 2 option cards 1 ATV61H C11Y to C20Y ATV61H C25Y to C40Y with braking a a 670 26 37 x i Dne m se c t o _ _ ___ __ L i i ial l x 8x9 e RES 2 e k 1 a 377 mm 392 mm G 540 mm 21 26 in 14 77 in 15 43 in E 1025mm 27 5mm 403in 1 08in a b G H K K1 K2 For Weight ATV61H mm mm mm mm mm mm mm mm Screws kg in in in in in in in in Ib 340 1 190 285 920 150 75 30 11 5 110 C11Y c20Y 13 39 46 62 11 22 36 22 5 91 2 95 1 18 0 45 M10 242 595 1 190 540 920 150 75 30 11 5 190 C25Y C40Y 23 43 46 62 21 26 36 22 5 91 2 95 1 18 0 45 Mae 418 26 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Dimensions and Weights With 0 or 1 option card 1 With 2 option cards 1 ATV61H C50Y to C80Y e a
13. careta o teed eta si abas des E Pb ce eens Bae aud a wl ai eed slau a Ra ED 54 Test on a low power motor or without a motor using motors in parallel 55 2009 Schneider Electric USA All Rights Reserved 3 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 3 2009 Graphic Display Terminal 0 00 c cece tees 56 Drive sState codes isa suar ee Se bee Pee ete Spee 57 Integrated Display Terminal 0 eee ett 59 Access to Menus 24 2 cae eee ook ec ie dee Reed eee een ee 60 Macro configuration 2 ass pos Ria set tata vate ease ea Ge Ges 62 Parameters that can be changed while the drive is running or stopped 67 Drive does not start no detected fault code displayed 68 Conditions requiring a power reset 0 0 cee eee 68 Auto Reset Conditions customer configured 0 0 cece eee eee 71 Auto Reset Conditions 0 cece tenes 75 4 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 3 2009 Hazard Categories and Special Symbols Hazard Categories and Special Symbols The following symbols and special messages may appear in this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure A lightning bolt or ANSI man symbol in a Danger or Warning safety label on the equipme
14. catalog The braking resistor is connected on the braking unit 2009 Schneider Electric USA All Rights Reserved 41 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Maximum wire size and tightening torque 4 2009 Maximum wire size and tightening torque Table 6 Wire size and tightening torque R L1 1 R L1 2 L1 R L2 S S L2 1 U T1 V T2 RO SO Drive terminals 4 gt PC PAM PA PB aces L3 T S L2 2 W T3 7 TO T L3 1 T L3 2 ATV 61HD55M3X 2x 100mm 2 x 100 mm 2 x 100 mm 60mm 5 5 mm ATV 61HD75M3X 24 Nem 24 Nem 41 Nem 12 Nem 1 4Nem ATV 61HD9ON4 2 x 250 MCM __ 2x 250 MCM 2 x 250 MCM 250 MCM 10 AWG ATV 61HC11N4 212 Ib in 212 Ib in 360 Ib in 106 bin 12 Ib in 2x 100mm __ 2 x 100 mm 2 x 150 mm 60mm 5 5 mm ATV 61HD90M3X 24 Nem 24 Nem 41 Nem 12 Nem 1 4 Nem ATV 61HC13N4 2x250MCM 2x250 MCM 2 x 250 MCM 250 MCM 10 AWG 212 bin 212 Ib in 360 Ib in 106 Ib in 12lbin ATV61HC16N4 2x120mm __ 2x 120 mm 2 x 120 mm 120 mm 5 5 mm ATV 61HC11Y 24 Nem 24 Nem 41 Nem 24 Nem 1 4Nem ATV 61HC13Y ATV 61HC16Y 2x250MCM __ 2 x 250 MCM 2 x 250 MCM 250 MCM 10 AWG ATV 61HC20Y 212 Ib in 212 Ib in 360 Ib in 212 Ib in 12 b in 2x 150mm _ 2x 150 mm 2 x 150 mm 120 mm 5 5 mm 41 Nem 41 Nem 41 Nem 24 Nem 1 4Nem ATV 61HC22N4 2x 350 MOM __ 2 x 350 MCM 2 x 350 MCM
15. ing J1 J J1 E elas 1 4 m ams E S L ia q i E 14x o q o 377 mm 392 mm G G 14 77 in 15 43 in a kre For the addition of I O extension cards communication cards the multi pump card or the Controller Inside programmable card 2009 Schneider Electric USA All Rights Reserved 27 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 DC Bus Voltage Measurement Procedure 4 2009 DC Bus Voltage Measurement Procedure Measuring the DC bus voltage A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the instructions on page 7 before performing this procedure Failure to follow these instructions will result in death or serious injury The DC bus voltage can exceed 1 000 V Use a properly rated voltage sensing device when performing this procedure To measure the DC bus voltage 1 2 3 Disconnect the drive power supply Wait 15 minutes to allow the DC bus to discharge Measure the voltage of the DC bus between the PO and PC terminals to ensure that the voltage is less than 42 V If the DC bus capacitors do not discharge completely contact your local Schneider Electric representative Do not repair or operate the drive 28 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Installing th
16. mounted side by side observing the following mounting recommendations NOTE The enclosure size and ventilation must be considered since drives dissipate a lot of heat The dimensions on this page indicate the minimum free space required around the drives when adequate forced cooling is provided For more information about enclosure mounting refer to the installation manual on the CD ROM provided with the drive 2250 2 250 21000 i 2009 Schneider Electric USA All Rights Reserved Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Dimensions and Weights 4 2009 Dimensions and Weights With or without 1 option 2 option cards 1 Common front view ATV 61HC25N4 HC31N4 card 1 with braking unit VW3 A7 101 Front view a g 670 26 37 m x Le L _ v T a S i 1 i U q j j7 8x8 pRS E n E Hi m 377 mm 392 mm E G A 540 mm 21 26 in 14 77 in 15 43 in 102 5 mm 27 5 mm 4 03in 1 08 in a b G H K K1 K2 Weight For ATV61H mm mm mm mm mm mm mm mm screws kg in in in in in in in in Ib 60 D55M3X D9ON4 320 920 250 650 150 75 30 11 5 132 Do 12 60 36 22
17. on the drive nameplate or in document 30072 451 38 to achieve published short circuit current ratings e Do not connect the drive to a power feeder whose short circuit capacity exceeds the controller short circuit current rating listed on the controller nameplate or in document 30072 451 38 Failure to follow these instructions can result in death serious injury or equipment damage 38 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Power Terminals CAUTION IMPROPER USE OF A BRAKING RESISTOR Wire the thermal protection contact on the resistor so that the drive power supply is disconnected immediately in the event of a detected fault refer to the manual supplied with the resistor Failure to follow these instructions can result in equipment damage Power Terminals Access to the power terminals To access the power terminals unscrew the front panel and remove the cover Figure 9 Accessing power terminals Terminals for DC choke Fan power supply DC bus power supply Power section line supply Output to the motor Connections to ground Output to braking resistor up to ATV61HC16N4 rating only 2009 Schneider Electric USA All Rights Reserved 39 Altivar 61 Variable Speed Drive Controllers Simplified Manual 3007
18. the motor thermal small for the application current parameter Check the motor load Overload setting Wait for the motor to cool down before incorrect for the motor restarting full load rating Output phase loss see OPF I 72 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Auto Reset Conditions customer configured Table 13 Auto Reset Conditions customer configured continued Code Name Probable cause Remedy OFF 1 motor phase loss Loose connection Check the connections from the drive to causing loss of one the motor phase at controller output OPF 2 3 motor phase loss Motor not connected or Check the connections from the drive to motor power too low the motor Output contactor open If an output contactor is being used Instantaneous instability consult the Programming Manual on the in the motor current CD ROM supplied with the drive Test on a low power motor or without a motor In factory settings mode motor phase loss detection is active Output Phase Loss OPL Yes YES To check the drive in a test or maintenance environment without having to switch to a motor with the same rating as the drive particularly useful in the case of high power drives deactivate motor phase loss detection Output phase loss OPL No nO Check and optimize the parameters Rated motor volt U
19. to follow these instructions can result in injury or equipment damage 2009 Schneider Electric USA All Rights Reserved 47 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Operation on an IT system and corner grounded system 4 2009 A WARNING RISK OF ELECTRIC SHOCK ATV61HCeeeY drives must not be connected on a corner grounded system Failure to follow these instructions can result in death serious injury or equipment damage IT system Isolated or impedance grounded neutral Use a permanent insulation monitor compatible with non linear loads such as a Merlin Gerin type XM200 Altivar 61 drive controllers feature built in common mode RFI EMC filters When an ATV61HCeeY drive controller is operating on an isolated or resistance grounded electrical distribution system the filters must be isolated disconnected For any other drive controller referenced in this manual the filter should be isolated disconnected Corner Grounded System The ATV61HCeeY drive controllers must never be connected on a corner grounded electrical distribution system When any other drive controller referenced in this manual is connected to a corner grounded electricaldistribution system the filters must be isolated disconnected 48 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Disconnecting filters
20. to open it or handle it Handle with care Failure to follow these instructions can result in death or serious injury A WARNING DAMAGED DRIVE EQUIPMENT Do not operate or install any drive or drive accessory that appears damaged Failure to follow these instructions can result in death or serious injury 2009 Schneider Electric USA All Rights Reserved 17 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Unpacking and Handling 4 2009 Unpacking and Handling The packaging contains one or more items depending on the model e ATV61HeeeM3X and ATV61HeeeN4 comprises the drive and a DC choke e ATV61HeeM3XD and ATV61 HeeeN4D comprises the drive only e ATV61HeeeY comprises the drive and one or two transformers In Figure 1 the drive and the DC choke or transformer s are mounted on a pallet with screws A The DC choke or transformer s are supplied pre assembled for easy transport Figure 1 Unpacking and handling the drive DC choke or transformer s 18 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Unpacking and Handling The unit should be unpacked in the following order see Figure 1 on page 18 1 Disassemble the components of the DC choke or transformer s B for installation later and use a hoist to remove the choke or transformer
21. 072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Macro configuration The following table describes the codes adjustment range and factory settings Table 10 Codes adjustment range and factory settings 2 wire 2C 2 wire 2C 3 wire 3C 2 wire control AN Example of source wiring Maintained control 24 un tx LM forward Maintained closed to run Lix reverse and maintained opened to stop 3 wire control ATV 64 Example of source wiring Pulse control A forward or 24 i 2 ix reverse pulse is sufficient to EINE LM stop command starting a stop Li2 forward pulse is sufficient to Lix reverse command stopping To change the assignment of 2 3 wire control tCC press and hold the ENT key for 2 s The 2 wire type tCt function and the functions assigning the logic inputs and analog inputs will return to the factory settings The selected macro configuration will reset losing its custom settings A DANGER UNINTENDED EQUIPMENT OPERATION e Ensure that this parameter is configured before configuring the 1 6 COMMAND Ctl and 1 7 APPLICATION FUNCT FUn e Ensure that this assignment change is compatible with the wiring scheme used For more information consult the CD ROM with the drive Failure to follow these instructions will result in death or serious injury 2009 Schneider Electric USA All Rights Reserved 63 Altivar 61 Variable Spee
22. 1 Safety function as defined by IEC61508 Ensure that the motor is present during auto tuning If an output contactor is being used close it during auto tuning 70 2009 Schneider Electric USA All Rights Reserved 30072 452 65 4 2009 Altivar 61 Variable Speed Drive Controllers Simplified Manual Auto Reset Conditions customer configured Auto Reset Conditions customer configured A DANGER LOSS OF PERSONNEL AND EQUIPMENT PROTECTION FEATURES e Enabling the fault inhibition InH will disable the drive protection features e InH should not be enabled for typical applications of this equipment e InH should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the presence of adjustable speed drive protection features poses a greater risk than personnel injury or equipment damage Failure to follow these instructions will result in death or serious injury Table 13 lists the conditions that can be reset with the automatic restart function after the cause has been removed These conditions can also be reset by turning the drive off then on again or by means of a logic input or control bit consult the Programming Manual on the CD ROM supplied with the drive The following conditions can be inhibited and cleared remotely by means of a logic input or control bit APF CnF COF EPF1 EPF2 FCF2 LFF2 LFF3 LFF4 nFF ObF OHF OLC OLF OPF1 OPF2 OSF OtF1
23. 2 452 65 Functions of power terminals 4 2009 Functions of power terminals Terminals Function Drive 3x Ground connection terminals All ratings R L1 S L2 T L3 Power section line supply All ratings PO DC choke connection Aa ESRA ns PO 1 PO 2 DC choke connection ATV61H C40N4 C63N4 PA DC bus polarity and DC choke connection All ratings PC DC bus polarity All ratings PA Output to braking resistor ATV61H D55M3X D90M3X PB Output to braking resistor ATV61H D90N4 to C22N4 U T1 V T2 W T3 Outputs to the motor All ratings RO 0 70 te DO bus tr the CD ROM supplied wits he ATVETH D75M3X D9OM3X BU BU and polarities to be connected to the braking unit ATV61H C25N4 to C63N4 refer to the User s Manual X20 X92 X3 Braking unit control cable connection for the braking unit 1 ATV61H C40N4 to C63N4 drives have two input bridges The power section AC supply is connected on terminals R L1 1 R L1 2 S L2 1 S L2 2 and T L3 1 T L3 2 2 From the ATV61HC25N4 upwards there are no braking resistor connection terminals on the drive as the braking unit is optional please refer to the catalog The braking resistor is connected on the braking unit 40 2009 Schneider Electric USA All Rights Reserved Altivar 61 Variable Speed Drive Controllers Simplified Manual Accessing the power terminals on ATV61HeeY drives 30072 452 65 4 2009 Accessing the pow
24. 4 35 04 54 72 16 44 2 76 14 96 14 09 5 91 2 95 1 18 0 45 330 C50N4 726 ce3n4 1120 1390 532 5 70 495 1120 150 75 30 115 M10 435 44 09 54 72 20 96 2 76 1949 44 09 5 91 2 95 1 18 0 45 957 1 For the addition of I O extension cards communication cards the multi pump card or the Controller Inside programmable card 2009 Schneider Electric USA All Rights Reserved 23 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Dimensions and Weights 4 2009 With 0 or 1 option card 1 With 2 option cards 1 ATVOR Si ervey i ATV 1 eenn to can Nab with braking uni 4x s 4x e mS mo A m it ir r l r e E l STA G TIE 97 5 540 mm 21 17 in 22 5 Ee ane a 3 82 in 560 mm 26 87 in 0 88 in a b G H h For Weight ATV61H mm mm mm mm mm mm Screws kg in in n in in in Ib D55M3XD D90N4D ae 310 680 250 650 15 11 5 mio 132 12 20 26 77 9 84 25 59 0 59 0 45 74 D75M3XD C11N4D 163 350 782 298 758 12 11 5 80 C13N4D DIOM3XD 13 78 30 79 11 73 29 84 0 47
25. ACb Reverse This parameter can be used to reverse the rotation direction of the motor without reversing the wiring Parameters that can be changed while the drive is running or stopped Table 11 Parameters that can be changed while the drive is running or stopped Name Description Factory setting HE H Mot therm current Oto 1 1 0r1 2In Varies with the 1 according to drive rating rating Motor thermal overload current to be set to the rated current indicated on the nameplate Acceleration 0 1t09999s 3 0s Time to accelerate from 0 to the Rated motor freq FrS page 65 Ensure that this value is compatible with the inertia being driven Deceleration 0 1 to 999 9 s 3 0s Time to decelerate from the Rated motor freq FrS page 65 to 0 Ensure that this value is compatible with the inertia being driven L5P Low speed 0 Motor frequency at minimum reference can be set between 0 and High speed HSP High speed Motor frequency at maximum reference can be set between Low speed LSP and Max frequency tFr The factory setting changes to 60 Hz if Standard mot freq bFr 60 Hz 60 1 In corresponds to the rated controller current indicated in the installation manual and on the controller nameplate 2009 Schneider Electric USA All Rights Reserved 67 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Detected Faults and Tr
26. CONTACTOR SWITCHING e Avoid operating the contactor frequently to avoid premature aging of the filter capacitors e Do not have cycle times less than 60 seconds Failure to follow these instructions can result in equipment damage NOTE The factory setting for the programming parameter 2 wire type is set to Transition when input line power is applied n 5 may display as the drive state and the controller will not start This could indicate that a run command was present before the input line power was applied and a transition or change of state must be made to this command before the drive will start If it is desired that the drive starts when the input line power is applied without a transition of the run command make the following change to the program configuration Go to the menu 1 5 Inputs Outputs CFG and change parameter 2 wire type from Transition to Level When the change is made the drive can begin 54 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Test on a low power motor or without a motor using motors in parallel running immediately on application of the input line power if a run command is present For more information see page 58 Test on a low power motor or without a motor using motors in parallel Consult the Programming Manual on the CD ROM supplied with the drive 2009 Schneider El
27. Instruction Bulletin 30072 452 65 Retain for future use Altivar 61 Variable Speed Drive Controllers Simplified Manual 75 125 hp 55 90 kW 200 240 V 125 900 hp 90 630 kW 380 480 V 125 800 hp 110 800 kW 500 690 V For Use in the United States of America Schneider LF Electric Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 4 2009 2 2009 Schneider Electric All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 3 2009 TABLE OF CONTENTS Hazard Categories and Special Symbols 00 0c eee eee eee 6 Please Note Sirrini dice oka eet ba ek dio eee alee Oa eh ad oe 7 Before you begin asia beri eee kee lit lea iin i ae ed 8 Product Suppolts curas ssa de ee Be ee nee ede tee pater PE Bae AR 10 Output Interrupting Rating 0 eee ete ee 12 Input Withstand Current Rating without line reactor or choke 12 Drive Containment Rating with OCPD 0 0 0 e eee eee 13 Three phase motor 200 V to 240 VV Lees 14 Three phase motor 380 V to 480 V 6 es 15 Three phase motor 500 V to 690 V a 16 Handling and storage cee tte 17 Unpacking and Handling 0 eee tt eee 18 Before You Begin 0 eee eee ees 20 Mounting recommendations 0 0 0 cee eee eee 21 Dimensions and Weights 2 0 cece ete 22 DC Bus Voltage Measurement Procedure
28. OtF2 OtFL PHF PtF1 PtF2 PtFL SLF1 SLF2 SLF3 SPIF SSF tUF and ULF consult the Programming Manual on the CD ROM supplied with the drive Table 13 Auto Reset Conditions customer configured Code Name Probable cause Remedy APF Application fault Controller Inside card Check the card programming Refer to the card documentation EnF Com network Communication Check the environment electromagnetic interruption compatibility Check the wiring Check the time out Replace the option card Contact Schneider Electric Product Support O 2009 Schneider Electric USA All Rights Reserved 71 Altivar 61 Variable Speed Drive Controllers Simplified Manual Auto Reset Conditions customer configured 30072 452 65 4 2009 Table 13 Auto Reset Conditions customer configured continued Code Name Probable cause Remedy COF CAN com Interruption in Check the communication bus communication on the Check the time out CANopen bus Refer to the CANopen user s manual EFF External fit LI Bit An external device Correct the device and reset the drive depending on user E PF External fault com A communication Correct the communication network and network reset the drive FCF Out contact open The output contactor Check the contactor and its wiring remains open although Check the feedback circuit the closing condition
29. S menu Contact Schneider Electric Product Support SL F 1 Modbus com Interruption in Check the communication bus ER PowerSuite com communication on the Modbus bus Communication with PowerSuite software Check the time out Refer to the Modbus User s Manual Check the PowerSuite connecting cable Check the time out at Ea HMI com Communication with the graphic display terminal Check the terminal connection Check the time out SP hE PI Feedback PID feedback below the lower limit Check the PID function feedback Check the PID feedback supervision threshold and time delay consult the Programming Manual on the CD ROM supplied with the drive SSF E JF Torque current lim IGBT overheat Switch to torque limitation Drive overheated Check if there are any mechanical problems Consult the Programming Manual on the CD ROM supplied with the drive e Check the size of the load motor and controller Reduce the switching frequency Wait for the drive to cool before restarting ULF Proc Underload Flt Process underload Check and remove the cause of the underload Consult the Programming Manual on the CD ROM supplied with the drive 74 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Auto Reset Conditions A
30. Support time meas electronic time measurement component In FE internal CPU Internal microprocessor Turn off the drive to reset Contact Schneider event Electric Product Support DCF Overcurrent Motor parameters are not Check the motor parameters set correctly Check the size of the motor controller and load Excessive inertia or load Check the state of the mechanism Mechanical locking Pre Power Detected fault with the Contact Schneider Electric Product Support removal drive s Power Removal safety function SCF Motor Short circuit or grounding Check the cables connecting the drive to the short circuit at the drive output motor and the insulation of the motor Perform the diagnostic tests via the Significant ground leakage 1 10 DIAGNOSTICS menu SCF 2 Impedant current at the controller Reduce the switching frequency sh circuit output if several motors Connect chokes in series with the motor SEF 3 Ground are connected in parallel short circuit SOF _ Overspeed Instability Check the motor gain and stability parameters Overhauling load Add a braking resistor Check the size of the motor controller and load SPF _ Speed Encoder feedback signal Check the wiring between the encoder and the Feedback missing drive Loss Check the encoder E nF Auto tuning Special motor or motor Ensure that the motor and drive are compatible power not suitable for the drive Motor not connected to the drive
31. aling of drive status Installation of a load reactor or motor filter is recommended for all 575 V installations Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit such as relays contactors and solenoid valves e Use shielded cable for PWR input connections e See page 52 for factory configurations for logic inputs analog inputs relays and analog inputs 46 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Operation on an IT system and corner grounded system Power terminal connection diagram ATV61H C50N4 C63N4 C50Y C63Y and C80Y 1 Line reactor if used for ATV61H M3X and ATV61H N4 This line reactor is compulsory for ATV61He Y drives to be ordered separately if a special transformer is not used for example 12 pulse ATV61H C25N4 to C63N4 and ATV61H C25Y to C80Y For these drive ratings braking resistors are connected to the external braking unit Please refer to the braking unit User s Manual Drive supplied by the DC bus Consult the CD ROM supplied with the drive Operation on an IT system and corner grounded system A CAUTION RISK OF DAMAGE TO THE DRIVE Certain precautions have to be taken when using the drive on an IT system please refer to the Installation Manual on the CD ROM supplied with the drive for more information Failure
32. als section on page 44 for more information about the Power Removal Input Failure to follow these instructions will result in death or serious injury CAUTION INCOMPATIBLE LINE VOLTAGE Before turning on and configuring the drive ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate The drive may be damaged if the line voltage is not compatible Failure to follow these instructions can result in equipment damage NOTE The Power Removal function takes priority over any run command For use as an emergency stop this function requires the use of connection diagrams conforming to category 3 of standard EN 954 1 and safety integrity level 2 according to IEC EN 61508 Consult the ATV61 Installation Manual on the CD ROM supplied with the drive 20 2009 Schneider Electric USA All Rights Reserved 30072 452 65 4 2009 Altivar 61 Variable Speed Drive Controllers Simplified Manual Mounting recommendations Mounting recommendations ATV61HD55M3X to ATV61HD90M3X ATV61HD90N4 to ATV61HC63N4 ATV61HC611Y to ATV61HC80Y Figure 2 N 9 A WV 7 ATV61H x2 D55M3X D90M3X D90N4 C11N4 100 100 C13N4 C22N4 C11Y C20Y FOO 11100 C25N4 C31N4 C25Y C40Y 150 200 C40N4 C50N4 250 1300 C63N4 C50Y c80Y 250 400 All dimensions are in mm When forced cooling is provided These drives can be
33. ansformer s on ATV61HeeeY drives ATV61H CeeY to C80Y drives are supplied with one or two transformers to power the fan The transformer s must be installed on top of the drive and wired in accordance with the recommendations set out in this document Recommendations If the safety of personnel requires the prohibition of unwanted or unintended operation electronic locking is performed by the Altivar 61 s Power Removal function This function requires the use of connection diagrams conforming to category 3 of standard EN 954 1 and safety integrity level 2 according to IEC EN 61508 refer to the catalog or the CD ROM supplied with the drive The Power Removal function takes priority over any run command A CAUTION INCOMPATIBLE LINE VOLTAGE Before turning on and configuring the drive ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate The drive may be damaged if the line voltage is not compatible Failure to follow these instructions can result in injury or equipment damage 30 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Installing the DC choke or the transformer s Installing the DC choke or the transformer s Figure 3 Installing DC chokes on an ATV61HC22N4 drive Mountthe DC choke chassis 1 on the wall on top of the drive Ensure th
34. ar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Example of installing a transformer on an ATV61HC25Y drive Location of transformers ATV61HC11Y to C20Y mm ATV61HC25Y to C40Y 61HC25Y to C40 ml ATV61HC50Y to C80Y Emo 1 to 2 transformers can be connected as illustrated in the following examples Table 5 Drive and transformer combinations Drive Number of transformers ATV61HC11Y to C20Y 1 ATV61HC25Y to C40Y 1 ATV61HC50Y to C80Y 2 Figure 6 Examples of drive and transformer combinations Example 1 Example 2 ATV61H C11Y to C20Y ATV61H C25Y to C40Y Unused XO connectors are put into the parking position Grounding strips Transformer connectors Example 3 ATV61H C50Y to C80Y Unused X0 connectors are put into the parking position z ma e e eal I e 9 o q HOS rae Tolo RSE i E o Transformer connectors Grounding strips O 2009 Schneider Electric USA All Rights Reserved 35 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Example of installing a transformer on an ATV61HC25Y drive 4 2009 Each transformer is equipped with a 500 V 600 V connector and a 690 V connector See Figure 7 and Figure 8 The unused connector is put into the parking position
35. arted compliance with functional safety standard EN 954 1 and IEC EN 61508 NOTE AO temperature change Arrangement of the control terminals Logic input switch Factory Sink setting Int Source LI6 input switch Factory PTC L setting f LI Maximum wire size 2 5 mm 14 AWG RJ45 connector Max tightening torque 0 6 Nem 5 3 Ib in 0000000000 Note The ATV61 controller is supplied with links between the PWR and 24 terminals and the Al1 and COM terminals 2009 Schneider Electric USA All Rights Reserved 45 Altivar 61 Variable Speed Drive Controllers Simplified Manual Connection diagrams Connection diagrams 30072 452 65 4 2009 CAUTION CONTROLLER DAMAGE ATV71HCeeyY drive controller installations A 3 5 impedance input line reactor is required on all Failure to follow these instructions can result in equipment damage ATV61ee0e NOTE Line reactor if required for 3 phase supply ATV61HeeeM3X and ATV61HeeN4 This line reactor is compulsory for ATV61HeeeY drives to be ordered separately if a special transformer is not used for example 12 pulse Reference potentiometer Braking resistor if used Line reactor is required for 575 V installations Refer to the drive nameplate or document 30072 451 38 or to Tables 1 2 3 of this document for recommended fuses Rirelay contacts for remote sign
36. at the chassis is tightly secured to the drive to maintain the IP54 seal of the ventilation duct e Install the DC choke 2 on the chassis 1 using the nuts provided e Connect the choke between the PO and PA terminals on the drive see Figure 4 on page 33 e Connect the grounding strip between the DC choke chassis 1 and the drive 2009 Schneider Electric USA All Rights Reserved 31 Altivar 61 Variable Speed Drive Controllers Simplified Manual Installing the DC choke or the transformer s 30072 452 65 4 2009 e Mount the cover 3 on the chassis and secure it with the nuts provided Mount panels 5 and 6 using the screws provided Once the choke has been installed the degree of protection for the top of the drive is IP31 NOTE The number of DC chokes supplied with the drive varies according to the drive rating Between 1 and 4 chokes can be connected in parallel as illustrated in the following examples Table 4 Drive and choke combinations Drive Number of chokes in parallel Choke model ATV61HD55M3X D75M3X 1 DC CHOKE 5 ATV61HD90M3X 1 DC CHOKE 6 ATV61HD90N4 C11N4 1 DC CHOKE 1 ATV61HC13N4 1 DC CHOKE 2 ATV61HC16N4 1 DC CHOKE 4 ATV61HC22N4 2 DC CHOKE 1 ATV61HC25N4 2 DC CHOKE 3 ATV61HC31N4 2 DC CHOKE 4 ATV61HC40N4 3 DC CHOKE 3 ATV61HC50N4 4 DC CHOKE 2 ATV61HC63N4 4 DC CHOKE 7 32 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Va
37. ax 30 V power supply Power 30 W OV Logic input common and 0 V of ov external P24 power supply Li Programmable logic inputs 424V SW1 Switch State 0 State 1 Li2 max 30 V Source lt 5V SAVE LI3 Impedance 3 5 factory Ll4 kQ setting LI5 Reaction time 2ms 0 5 ms Sink Int or gt 16V lt 10V Sink Ext LI6 Depending on the position of the SW2 LI factory setting SW2 switch LI Programmable logic input or PTC Input for PTC probes Same characteristics as logic inputs LI1 to LI5 SW2 PTC Trip threshold 3 KQ reset threshold 1 8 KQ Short circuit detection threshold lt 50 Q NOTE AO temperature change 44 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Access to the control terminals Table 7 Characteristics and functions of the control terminals continued Terminals Function Electrical characteristics 24 Logic input power supply SW1 switch in Source or Sink Int position Internal 24 V power supply min 21 V max 27 V protected against short circuits and overloads 200 mA max SW1 switch in Sink Ext position Input for external 24 V power supply for the logic inputs PWR Power Removal input 24V max 30 V Impedance 1 5 kQ State 0 if lt 2 V state 1 if gt 17 V Reaction time 10 ms When PWR is not connected to 24 V the motor cannot be st
38. crew until the spring is fully extended 3 Remove the card by sliding it downwards NOTE For control wiring the maximum wire size is 2 5 mm 14 AWG The maximum tightening torque is 0 6 Nem 5 3 Ib in A DANGER UNINTENDED EQUIPMENT OPERATION The accidental grounding of logic inputs configured for Sink Logic can result in unintended activation of drive functions e Protect the signal conductors against damage that could result in unintentional conductor grounding e Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices Failure to follow these instructions will result in death or serious injury CAUTION IMPROPERLY SECURED TERMINAL CARD When replacing the control terminal card it is essential to fully tighten the captive screw Torque the captive screw to 1 1 to 1 7 Nem 9 7 to 15 Ib in Failure to follow these instructions can result in equipment damage 2009 Schneider Electric USA All Rights Reserved 43 Altivar 61 Variable Speed Drive Controllers Simplified Manual Access to the control terminals 30072 452 65 4 2009 Table 7 Characteristics and functions of the control terminals Terminals Function Electrical characteristics R1A 1 relay logic output one N C Minimum switching capacity 3 mA for 24 V R1B contact and one N O contact with Maximum switching capacity R1C common point R1A to R1C is on res
39. ct Schneider Electric Product Support 76 2009 Schneider Electric USA All Rights Reserved Altivar 61 Variable Speed Drive Controllers Simplified Manual Instruction Bulletin Schneider Electric USA 8001 Knightdale Blvd Knightdale NC 27545 USA 1 888 SquareD 1 888 778 2733 www Schneider Electric us Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material 30072 452 65 O 2009 Schneider Electric All Rights Reserved 3 2009
40. ctions on page 44 E 6 Select the language page 58 if the drive is equipped with a graphic display terminal E 7 Configure the menu SIMPLY START SIM page 61 2 wire or 3 wire control Macro configuration Motor parameters ce Optimize performance To optimize performance Refer to the auto tuning section on 66 Motor thermal current NOTE Ensure that the wiring of the drive is compatible with its configuration Acceleration and deceleration ramps Speed variation range E 8 Start 2009 Schneider Electric USA All Rights Reserved 11 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Short Circuit Marking System Applied to Schneider Electric AC Drives 4 2009 Short Circuit Marking System Applied to Schneider Electric AC Drives Altivar drives have a prospective short circuit rating that is based on three performance attributes that affect all drives The performance attributes are characterized by three rating parameters described below and listed in Tables 1 3 on pages 14 16 The overall maximum rating of the drive is the lowest of the three ratings Higher ratings can be attained for Altivar drives Contact Schneider Electric for tested combinations of overcurrent protective devices OCPD line reactors and enclosures or refer to the Altivar 61 and 71 Supplementary Short Circuit Protection Information bulletin shipped with the drive Output Interrupting Ra
41. d Drive Controllers Simplified Manual 30072 452 65 Macro configuration 4 2009 Table 10 Codes adjustment range and factory settings continued Name Description Adjustment range Factory setting Macro configuration Pumps Fans PnF Start Stop StS Start stop Gen Use GEn General use PID regul Pld PID regulation Network C nEt Communication bus Pumps Fans PnF Pumps fans To change the assignment of Macro configuration CFG press the ENT key for 2 s A DANGER UNINTENDED EQUIPMENT OPERATION Ensure that the selected macro configuration is compatible with the wiring scheme used Failure to follow these instructions will result in death or serious injury Customized macro Read only parameter visible only if at least one macro configuration parameter has been modified e Yes YES Standard mot freq 50 Hz IEC 50 50 Hz IEC 50 IEC e 60 Hz NEMA 60 NEMA This parameter modifies the presets of the following parameters Rated motor power nPr Rated motor volt UnS Rated mot current nCr Rated motor freq FrS Rated motor speed nSP and Max frequency tFr see below and Mot therm current ItH and High speed HSP see page 67 Input phase loss Varies with the drive rating Ignore nO A detected phase loss is ignored To be used when the drive is supplied via a single phase supply or by the DC bus Freewheel YES A de
42. e drive Installing the drive e Mount the drive on a wall or the back of the enclosure in accordance with the recommendations described in this document before installing the DC choke or transformer s e Mount the DC choke or the transformer s on the back of the enclosure or on the wall above the drive and connect it them up Installation and connection instructions are given on page 31 for the choke and page 34 for the transformer s e Make sure that the seal between the drive and the choke or transformer is properly seated Installing the line reactor on ATV61HeeeY drives The use of an AC line reactor which must be ordered separately is mandatory on these drives if a special transformer is not used for example 12 pulse CAUTION CONTROLLER DAMAGE A 3 5 impedance input line reactor is required on all ATV61HCeeY drive installations Failure to follow these instructions can result in equipment damage Installing the line reactor on ATV61HeeeM3XD and ATV61eeN4D drives ATV61H D55M3XD to D9OM3XD and ATV61H D90N4D to C63N4D drives are supplied without a DC choke A minimum 3 impedance input line reactor ordered separately must be used for connecting these drives to a three phase line supply 2009 Schneider Electric USA All Rights Reserved 29 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Installing the transformer s on ATV61HeeeY drives 4 2009 Installing the tr
43. ectric USA All Rights Reserved 55 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Display Terminals 4 2009 Display Terminals Graphic Display Terminal The graphic display terminal can be disconnected and connected remotely for example on the door of an enclosure using the cables and accessories available as options 1 Graphic display 2 Function keys F1 F2 F3 F4 7 ESC key Cancels a value a parameter or a menu to return to the previous selection 3 STOP RESET button 4 RUN button 6 Button for reversing the rotation direction of the motor 5 Navigation button Press ENT To save the current value To enter the selected menu or parameter Turn CW CCW To increase or decrease a value Togoto the next or previous line Toincrease or decrease the reference if control via the graphic display terminal is activated NOTE Buttons 3 4 5 and 6 can be used to control the drive directly if control via the graphic display terminal is activated 56 2009 Schneider Electric USA All Rights Reserved 30072 452 65 4 2009 Drive state codes Table 9 ACC Altivar 61 Variable Speed Drive Controllers Simplified Manual Drive state codes Drive state codes Acceleration CLI Current limiting CTL Controlled stop on input phase loss DCB DC injection braking in progress DEC Deceleration FLU Motor fluxing in progress
44. egul Network C Pumps Fans output AM Ref 1 channel Ref 1 channel Ref 1 channel Ref 2 channel Ref 1 channel PID reference Ref 1 channel integrated Modbus Al2 No Summing ref 2 PID feedback No Ref 1B channel AO1 Motor freq Motor freq Motor freq Motor freq R1 No drive fit No drive fit No drive fit No drive fit R2 No No No No LI 2 wire Forward Forward Forward Forward LI2 2 wire Fault reset Reverse Fault reset Fault reset LI3 2 wire No Jog PID integral reset Ref 2 switching Ref 1B switching LI4 2 wire No Fault reset 2 preset PID ref Forced local Fault reset LI5 2 wire No Torque limitation 4 preset PID ref No LI6 2 wire No No No No LI1 3 wire Stop Stop Stop Stop LI2 3 wire Forward Forward Forward Forward Forward LI3 3 wire Fault reset Reverse Fault reset Fault reset No LI4 3 wire No Jog PID integral reset Ref 2 switching Ref 1B switching LI5 3 wire No Fault reset 2 preset PID ref Forced local Fault reset LI6 3 wire No Torque limitation 4 preset PID ref No No The assignment of inputs LI1 to LI6 differs in 3 wire control 4 Factory settings NOTE All settings listed in the preceding table can be modified adjusted and reassigned Consult the ATV61 Programming Manual on the CD ROM supplied with the drive 62 2009 Schneider Electric USA All Rights Reserved 30
45. enclosure structure This rating applies to drives with a listed enclosure rating or to drives that have a listed enclosure rating with the addition of conduit box A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Only use the overcurrent protective device marked on the drive or in the manual Do not operate the drive on an input mains line with a prospective input short circuit current greater than the Drive Containment Rating e Ensure that the drive has a listed enclosure rating or uses the conduit kit to achieve an enclosure rating Failure to follow these instructions will result in death or serious injury Use of the drive with different prospective short circuit currents may be possible Contact Schneider Electric for tested combinations of OCPD line reactors drives and enclosures or refer to the Altivar 61 and 71 Supplementary Short Circuit Protection Information bulletin shipped with the drive 2009 Schneider Electric USA All Rights Reserved 13 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Three phase motor 200 V to 240 V 4 2009 Three phase motor 200 V to 240 V For drives with an input line voltage of 200 V to 240 V a Class J time delay or non time delay fuse is required Table 1 on page 14 shows the maximum available short circuit current value for each of the rating parameters Table 1 200 V to 240 V 50 60 Hz Three Phase Supply Voltage Altiva
46. er terminals on ATV61HeeeY drives To access the power terminals unscrew the front panel and remove the cover Figure 10 Accessing power terminals DC bus power supply Fan power supply Power section line supply Output to the motor Connections to ground Output to braking resistor up to ATV61HC20Y rating only Characteristics and functions of power terminals Terminals Function Drive 3x Ground connection terminals All ratings R L1 S L2 T L3 Power section line supply All ratings PA DC bus polarity and DC choke connection All ratings PC DC bus polarity All ratings PA Output to braking resistor 2 ATV61H C11Y to C20Y PB Output to braking resistor UT V T2 W T3 Outputs to the motor All ratings Separate fan supply when the drive is only powered by RO SO TO the DC bus ATV61H C11Y to C80Y BU BU and polarities to be connected to the braking unit ATV61H C25Y to C80Y i 7 7 refer to the User s Manual X20 X92 X3 Braking unit control cable connection for the braking unit 1 ATV61H C50Y to C80Y drives have two input bridges The power section AC supply is connected on terminals R L1 1 R L1 2 S L2 1 S L2 2 and T L3 1 T L3 2 2 From the ATV61HC25Y upwards there are no braking resistor connection terminals on the drive as the braking unit is optional please refer to the
47. et to 60 Hz Nom motor speed 0 to 60000 rpm Varies with the drive rating Rated motor speed given on the nameplate 0 to 9999 rpm and 10 00 to 60 00 krpm on the integrated display terminal If rather than the rated speed the nameplate indicates the synchronous speed and the slip in Hz or as a calculate the rated speed as follows eli 9 Nominal speed Synchronous speed x 100 slip as a o 50 slip in Hz Nominal speed Synchronous speed x gt p 50 Hz motors or Nominal speed Synchronous speed x amp 0 slipinhz 60 Hz motors Max frequency 10 to 1000 Hz The factory setting is 60 Hz or preset to 72 Hz if Standard mot freq bFr is set to 60 Hz The maximum value is limited by the following conditions It must not exceed 10 times the value of Rated motor freq FrS Values between 500 Hz and 1000 Hz are possible only in V F control and for powers limited to 37 kW 50 HP for ATV61Heee and 45 kW 60 HP for ATV61Weee In this case configure Motor control type Ctt before Max frequency tFr 2009 Schneider Electric USA All Rights Reserved 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Macro configuration 4 2009 Table 10 Codes adjustment range and factory settings continued Name Description Adjustment range Factory setting Auto tuning No nO A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e During auto tuni
48. ghts Reserved 37 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Power 4 2009 A WARNING IMPROPER WIRING PRACTICES e The ATV61 controller will be damaged if input line voltage is applied to the output terminals U T1 V T2 W T3 e Check the power connections before energizing the ATV61 drive e If replacing another drive verify that all wiring connections to the ATV61 controller comply with all wiring instructions in this manual Failure to follow these instructions can result in death serious injury or equipment damage Where local and national codes require upstream protection by means of a residual current device use a Type A device for single phase drives and a Type B device for three phase drives as defined in the IEC 60755 Choose a suitable model integrating e Harmonic Frequency HF current filtering e A time delay that helps prevent tripping caused by the load from stray capacitance on power up The time delay is not possible for 30 mA devices in this case choose devices with immunity against nuisance tripping If the installation includes several drives provide one residual current device per drive A WARNING INADEQUATE OVERCURRENT PROTECTION e Overcurrent protective devices must be properly coordinated e The Canadian Electrical Code and the National Electrical Code require branch circuit protection Use the over current protective device recommended
49. igh frequency equipotentiality When using shielded cable for the motor use a 4 conductor cable so that one wire will be the ground connection between the motor and the drive Size of the ground conductor must be selected in compliance with local and national codes The shield can then be grounded at both ends Metal ducting or conduit can be used for part or all of the shielding length provided there is no break in continuity When using shielded cable for the Dynamic Brake DB resistors use a 3 conductor cable so that one wire will be the ground connection between the DB resistor assembly and the drive Size of the ground conductor must be selected in compliance with local and national codes The shield can then be grounded at both ends Metal ducting or conduit can be used for part or all of the shielding length provided there is no break in continuity When using shielded cable for control signals if the cable is connecting equipment that is close together and the grounds are bonded together then both ends of the shield can be grounded If the cable is connected to equipment that may have a different ground potential then ground the shield at one end only to prevent large currents from flowing in the shield The shield on the ungrounded end may be tied to ground with a capacitor for example 10 nF 100 V or higher in order to provide a path for the higher frequency noise Keep the control circuits away from the power circuits For c
50. istive load cos q 1 5 A for 250 V a or 30 V V N O R1B to R1C is N C on inductive load cos q 0 4 and L R 7 ms ROA 7 relay lai 2 A for 250 V a or 30 V relay logic output Max response time 7 ms 0 5 ms R2C one N O contact Electrical service life 100 000 operations 10 10 V power supply for 10 V 10 5 V 0 5 V reference potentiometer 1 to 10 mA max 10 KQ AM Differential analog input Al e 10 to 10 V max safe voltage 24 V AM Reaction time 2 ms 0 5 ms 11 bit resolution 1 sign bit e Accuracy 0 6 for AO 60 C 140 F linearity 0 15 of max value COM Analog I O common ov Al2 Depending on the software Analog input 0 to 10 V configuration max safe voltage 24 V impedance 30 kQ Analog voltage or current input Analog input XY mA X and Y programmable from 0 to 20 mA impedance 250 Q Reaction time 2 ms 0 5 ms e 11 bit resolution accuracy 0 6 for AQ 60 C 140 F linearity 0 15 of max value COM Analog I O common ov AO1 Depending on the software Analog output 0 to 10 V c min load impedance 50 KQ configuration Analog output X Y mA X and Y can be programmed from Analog voltage or current output 0 to 20 mA max load impedance 500 Q or logic output 10 bit resolution reaction time 2 ms 0 5 ms e Accuracy 1 for AO 60 C 140 F linearity 0 2 of max value Logic output O or 10 V O to 20 mA P24 Input for external 24 V c control 24 V min 19 V m
51. justable Speed Drive Systems 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 3 2009 Product Support CAUTION RISK OF PERMANENT DAMAGE TO DRIVE e If no power is applied to the drive for a long period the performance of its electrolytic capacitors will be reduced e Apply power to the drive every two years using the following procedure Without a motor connected to the drive gradually increase the voltage using an adjustable AC source connected between drive terminals L1 and L2 25 of rated voltage for 30 minutes 50 of rated voltage for 30 minutes 75 of rated voltage for 30 minutes 100 of rated voltage for at least 5 hours e Check the drive operation before placing into service Failure to follow these instructions can result in equipment damage Product Support For more information call fax or write Schneider Electric AC Drives Product Support Group 8001 Knightdale Blvd Knightdale NC 27545 For support and assistance contact the Product Support Group The Product Support Group is staffed Monday through Friday from 8 00 am until 6 00 pm Eastern time to assist with product selection start up and diagnosis of product or application problems Emergency phone support is available 24 hours a day 365 days a year Toll free 1 888 SquareD 1 888 778 2733 E mail drive products support us schneide
52. nS and Rated mot current nCr and perform an Auto tuning tUn OSF Mains overvoltage Line voltage too high Check the line voltage e Disturbances in the line supply OEF PTC1 overheat Overheating of the PTC1 Check the motor load and motor size probes detected Check the motor ventilation e Wait for the motor to cool before Dt Fo PTC2 overheat Overheating of the PTC2 restarting probes detected Check the type and state of the PTC DE FL PTC LI6 overheat Overheating of PTC probes probes detected on input LI6 PEF PTC1 probe e PTC1 probes open or Check the PTC probes and the wiring short circuited between them and the motor controller PEF PTC2 probe PTC2 probes open or short circuited PEFL LIG PTC probe PTC probes on input LI6 open or short circuited SEF 4 IGBT short circuit Power component Perform a test via the 1 10 DIAGNOSTICS menu Contact Schneider Electric Product Support O 2009 Schneider Electric USA All Rights Reserved 73 Altivar 61 Variable Speed Drive Controllers Simplified Manual Auto Reset Conditions customer configured 30072 452 65 4 2009 Table 13 Auto Reset Conditions customer configured continued Code Name Probable cause Remedy SC FS Motor short circuit Short circuit at drive Checkthe cables connecting the controller output to the motor and the motor insulation Perform a test via the 1 10 DIAGNOSTIC
53. ng the motor operates at rated current Do not service the motor during auto tuning Failure to follow these instructions will result in death or serious injury A DANGER UNINTENDED EQUIPMENT OPERATION The following motor parameters must be correctly configured before starting auto tuning Rated motor volt UnS Rated motor freq FrS Rated mot current nCr Rated motor speed nSP and Rated motor power nPr e f one or more of these parameters is modified after auto tuning has been performed Auto tuning tUn will be set to No and the procedure must be repeated Failure to follow these instructions will result in death or serious injury No nO Auto tuning not performed Yes YES Auto tuning is performed as soon as possible then the parameter automatically changes to Done dOnE Done dOnE Use of the values given the last time auto tuning was performed Important Itis essential that all motor parameters Rated motor volt UnS Rated motor freq FrS Rated mot current nCr Rated motor speed nSP Rated motor power nPr are configured correctly before starting auto tuning If one or more of these parameters is modified after auto tuning has been performed Auto tuning tUn will return to No nO and the procedure must be repeated Auto tuning is performed only if no stop command has been activated If a freewheel stop or fast sto
54. ng power to the drive after the cause of the condition has been removed 68 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Conditions requiring a power reset Al2F EnF SOF SPF and tnF conditions can also be reset remotely by means of a logic input or control bit consult the Programming Manual on the CD ROM supplied with the drive EnF InFA InFb SOF SPF and tnF conditions can be inhibited and cleared remotely by means of a logic input or control bit consult the Programming Manual on the CD ROM supplied with the drive Table 12 Conditions requiring a power reset Code Name Probable cause Remedy A 12 F Al2 input Al2 signal out of range Check the wiring of analog input Al2 and the value of the signal 4b OF DBR overload Incorrect DB resistor Check the size of the resistor and wait for it to cool settings down Check parameters DB Resistor Power brP and DB Resistor value brU consult the CD ROM supplied with the drive bUF DB unit Short circuit output from Check the wiring of the braking unit and the sh Circuit braking unit resistor Check the braking resistor Cr F Precharge Charging relay control Turn the drive off and then back on again condition or charging Check the internal connections resistor damaged Contact Schneider Electric Product Support Crre Thyr
55. nt indicates an electrical hazard which as indicated below can or will result in personal injury if the instructions are not followed The exclamation point symbol in a safety message in a manual indicates potential personal injury hazards Obey all safety messages introduced by this symbol to avoid possible injury or death Symbol Name Lightning Bolt ANSI Man Exclamation Point PY A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury 2009 Schneider Electric USA All Rights Reserved 5 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Please Note 3 2009 CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in property damage Please Note Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar
56. ntact Schneider Electric Product Support 2009 Schneider Electric USA All Rights Reserved 69 Altivar 61 Variable Speed Drive Controllers Simplified Manual Conditions requiring a power reset 30072 452 65 4 2009 Table 12 Conditions requiring a power reset continued Code Name Probable cause Remedy In F 4 Internal MFG Internal data inconsistent Contact Schneider Electric Product Support to area have the drive recalibrated In FE Internal The option installed in the Check the catalog reference and compatibility of option controller is not recognized the option In F 7 Internal Initialization of the drive is Turn off the drive to reset hard init incomplete In FB Internal The control section power Check the control section power supply ctrl supply supply is incorrect In F 4 Internal The current measurements Replace the current sensors or the power card measure are incorrect Contact Schneider Electric Product Support In FA Internal The input stage is not Perform the diagnostic tests via the mains circuit operating correctly 1 10 DIAGNOSTICS menu Contact Schneider Electric Product Support In F h Internal The drive temperature Replace the temperature sensor th sensor sensor is not operating Contact Schneider Electric Product Support correctly In FC Internal Detected fault on the Contact Schneider Electric Product
57. ontrol and speed reference circuits use of shielded twisted cables with a pitch of between 25 and 50 mm 0 98 and 1 97 in is recommended Ensure maximum separation between the power supply cable line supply and the motor cable and also ensure maximum separation between the control cables and any power cables 52 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Setup Preliminary Recommendations The motor cables must be at least 0 5 m 20 in long e Do not use surge arresters or power factor correction capacitors on the variable speed drive output e f using an additional input filter refer to the Installation Guide for more information e For installation of the EMC plate provided with the drive and instructions for meeting EN55011 Class A directive refer to the Installation Guide Setup Preliminary Recommendations Drive settings factory configuration The Altivar 61 drive is factory set for the following operating conditions Table 8 Factory configurations Macro configuration Pumps fans Motor frequency 50 Hz Motor control type Energy saving variable torque applications Normal stop mode on deceleration ramp Stop mode Freewheel in the event of a detected fault Linear acceleration and 3s deceleration ramps Low speed 0 Hz High speed 50 Hz Motor thermal current Rated drive curren
58. oubleshooting 4 2009 Detected Faults and Troubleshooting Drive does not start no detected fault code displayed e If the display does not light up check the power supply to the drive e If the drive displays Freewheel nSt or Fast stop FSt The Fast Stop and Freewheel functions help prevent the drive from starting if the corresponding logic inputs are not powered up This is normalthese functions are active at zero so that the drive will stop if there is a wire break e Make sure that the run command input or inputs are activated according to the selected control mode 2 3 wire control tCC parameter described on page 63 2 wire type tCt parameter described on page 54 and in the ATV61 programming manual on the CD ROM supplied with the drive Conditions requiring a power reset A DANGER LOSS OF PERSONNEL AND EQUIPMENT PROTECTION FEATURES e Enabling fault inhibition InH will disable the drive protection features e InH should not be enabled for typical applications of this equipment e InH should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the presence of adjustable speed drive protection features poses a greater risk than personnel injury or equipment damage Failure to follow these instructions will result in death or serious injury Table 12 on page 69 lists the conditions requiring a power reset A power reset is accomplished by cycli
59. p function has been assigned to a logic input this input must be set to 1 active at 0 Auto tuning takes priority over any run or prefluxing commands which will take effect after the auto tuning sequence If auto tuning is unsuccessful the drive displays No nO and depending on the configuration of Autotune fault mgt tnL consult the CD ROM supplied with the drive may switch to Auto tuning tnF detected fault Auto tuning may last for 1 to 2 seconds Do not interrupt wait for the display to change to Done dOnE or No nO NOTE During auto tuning the motor operates at rated current 66 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Parameters that can be changed while the drive is running or stopped Table 10 Codes adjustment range and factory settings continued Name Description Adjustment range Factory setting Auto tuning status Not done tAb for information only cannot be modified Not done tAb The default stator resistance value is used to control the motor Pending PEnd Auto tuning has been requested but not yet performed In Progress PrOG Auto tuning in progress Failed FAIL Auto tuning unsuccessful Done dOnE The stator resistance measured by the auto tuning function is used to control the motor Output Ph rotation ABC AbC e ABC AbC Forward e ACB
60. parameters in other menus may change the 1 1 SIMPLY START SIM parameter settings e Read and understand the ATV61 Programming Manual before configuring parameter values Failure to follow these instructions will result in death or serious injury The 1 1 SIMPLY START SIM menu can be used to quickly configure key parameters to get the drive and motor running Modifying parameters in other menus may modify the parameter settings in the 1 1 SIMPLY START SIM menu As an example configuration of motor parameters in 1 4 MOTOR CONTROL drC will be reflected in the 1 1 SIMPLY START SIM parameters The 1 1 SIMPLY START SIM menu can be used for quick startup which is sufficient for many of applications NOTE The parameters of the 1 1 SIMPLY START SIM menu must be entered in the order in which they appear as the later ones are dependent on the first ones For example 2 3 wire control tCC must be configured before any other parameters 2009 Schneider Electric USA All Rights Reserved 61 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Macro configuration 4 2009 Macro configuration Selecting a macro configuration allows you to quickly configure the drive with settings that are suitable for a specific application Input Start Stop Gen Use PID r
61. r 61 Drive Motor Power Output Input Drive Max Indicated on Part Number Interrupting Withstand Containment Fuse Plate Rating Current Rating Size kW hp kA kA kA A 55 75 ATV61HD55M3X 100 35 10 350 75 100 ATV61HD75M3X 100 35 10 350 90 125 ATV61HD90M3X 100 35 18 450 1 These power ratings are given for an ambient temperature of 45 C 113 F and at the factory set switching frequency of 2 5 kHz used in continuous operation 2 The drives are provided with a DC choke as standard The DC choke can be omitted by adding the letter D to the catalog number For example ATV 61HD90N4 becomes ATV 61 HD90N4D A customer supplied input line reactor must be used in place of the DC choke See the installation manual for more information 14 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Three phase motor 380 V to 480 V Three phase motor 380 V to 480 V For drives with an input line voltage of 380 V to 480 V a Class J time delay or non time delay fuse is required Table 2 on page 15 shows the fuse size required and available short circuit current rating associated with each drive NOTE The ATV61HC31N4 and ATV61HC63N4 uses a Class T rather than a Class J The ATV61HC40N4 uses a semiconductor fuse rather then a Class J time delay or non time delay fuse Table 2 380 V to 480 V 50 60 Hz Three Phase Supply Voltage
62. r electric com Fax Line 919 217 6508 2009 Schneider Electric USA All Rights Reserved 9 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Product Support 3 2009 10 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Setting Up the Drive Setting Up the Drive E 1 Take delivery of the drive Ensure that the catalog number printed on the label is the same as that on the purchase order Remove the drive from its packaging and ensure that it has not been damaged in transit E 2 Check the line voltage Ensure that the line voltage is compatible with the voltage range of the drive E 3 Mount the drive page 21 Mount the drive according to the instructions in this document Install any internal and external options Install and connect the line reactor page 29 or the transformers Steps 1 4 page 30 d E 4 Wire the drive page 37 H Connectthe motor ensuring that its connections correspond to with the the voltage power off With power off connect the line supply Connect the control wiring Connect the speed reference 5 Energize drive with no inputs active Removing the control terminal card ensures no active inputs See page 43 for control terminal card removal procedure If you are using a separate power supply for the control section follow the instru
63. ree Phase Supply Voltage Altivar 61 Drive Max Motor Power ind essa Part Number ra diana im Ps on Plate Rating Current Rating kW h kW 500 V 575 V 690 V KA k KA A 90 125 110 ATV61HC11Y 100 22 28 160 110 150 132 ATV61HC13Y 100 28 28 200 132 160 ATV61HC16Y 100 28 35 250 160 200 200 ATV61HC20Y 100 35 35 300 315 200 250 250 ATV61HC25Y 100 35 35 400 250 350 315 ATV61HC31Y 100 35 35 500 315 450 400 ATV61HC40Y 100 35 42 630 400 550 500 ATV61HC50Y 100 35 42 2x400 500 700 630 ATV61HC63Y 100 42 42 2x500 630 800 800 ATV61HC80Y 100 42 42 2x630 These power ratings are given for an ambient temperature of 45 C 113 F and at the factory set switching frequency of 2 5 kHz used in continuous operation 2 The 500 V to 690 V drives must use a customer supplied input line reactor or special transformer for all installations See the installation manual for more information 16 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Receiving Handling and Storage Receiving Handling and Storage Handling and storage To help protect the drive prior to installation handle and store the device in its packaging Ensure that the ambient conditions are acceptable Refer to Dimensions and Weights on pages 22 27 A WARNING DAMAGED PACKAGING If the packaging appears damaged it can be dangerous
64. ress ENT Switches to 1 DRIVE MENU 1 1 SIMPLY START 1 2 MONITORING consultthe Programming Manual on 1 3 SETTINGS the CD ROM supplied with the drive 1 4 MOTOR CONTROL 1 5 INPUTS OUTPUTS CFG ESC y 58 O 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Integrated Display Terminal Figure 11 First time drive power on menu continued ROY Temi U UO REM Press ESC to return to MAIN MENU 1 DRIVE MENU 2 ACCESS LEVEL 3 OPEN SAVE AS Integrated Display Terminal The graphic display terminal described on page 56 is supplied as standard In addition to the removable graphic display an integrated display terminal with a 7 segment 4 digit display will be provided a E Exits a menu or parameter Returns to the previous D jp or cancels the displayed menu or parameter or value to return to the increases the displayed previous value in the memory value ia Enters a menu or Goes to the next menu or parameter or decreases the displayed value parameter or saves the displayed parameter or value e Pressing A or V does not store the choices e Press and hold down gt 2 s A or V to scroll through the data quickly e Press ENT to save and store the selection The display flashes once a value is stored 2009 Schneider Electric USA All Rights Reserved 59 Altivar 61 Va
65. riable Speed Drive Controllers Simplified Manual Access to Menus 30072 452 65 4 2009 A normal display has no detected fault present and no startup 43 O Display of the parameter selected in the SUP menu default selection motor frequency CL i CEL loss df b FLU FrF PSE Current limit Controlled stop on input phase DC injection braking in progress Motor fluxing in progress Drive at fallback speed Fast stop n L P No line power no line supply on L1 L2 L3 n 5 E Freewheel stop O h r Auto adapted deceleration Pr A Power Removal function active drive locked r d 4 Drive ready r Un Drive running 5 O E Controlled output cut in progress E Un Auto tuning in progress U5 A Undervoltage alarm The display flashes continuously to indicate the presence of a detected fault Access to Menus Power up Displays the drive state Menus L o O SIMPLY START Il Simplified menu for fast startup Consult the Programming Manual or the CD ROM supplied with the drive A dash appears after menu and submenu codes to differentiate them from parameter codes Example SIM menu ACC parameter 60 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 1 1 SIMPLY START SIM Menu 1 1 SIMPLY START SIM Menu A DANGER UNINTENDED EQUIPMENT OPERATION e Changes to
66. riable Speed Drive Controllers Simplified Manual 4 2009 Installing the DC choke or the transformer s Figure 4 DC chokes connected in parallel Example 1 Example 3 ATV61H DeM3X to D90M3X ATV61HC40N4 ATV61H D90N4 to C16N4 Grounding strips Example 2 Example 4 ATV61H C22N4 to C31N4 ATV61H C50N4 to C63N4 Grounding strips el PO PA 2009 Schneider Electric USA All Rights Reserved 33 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Example of installing a transformer on an ATV61HC25Y drive 4 2009 Example of installing a transformer on an ATV61HC25Y drive Figure 5 Installing a transformer on an ATV61HC25Y drive Mount the transformer chassis 1 on the wall on top of the drive Ensure that the chassis is tightly secured to the drive to maintain the IP54 seal of the ventilation duct Mount the transformer 2 on the chassis 1 using the nuts provided e Connect the transformer connector to the drive see Figure 7 and Figure 8 on page 36 e Connect the grounding strips between the transformer chassis 1 and the drive Mount the cover 3 on the chassis and secure it with the nuts 4 provided Mount panels 5 and 6 using the screws provided Once the transformer has been installed the degree of protection of the top of the drive is IP31 34 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altiv
67. s C 2 Remove the screws C from the choke or transformer support on the pallet A WARNING RISK OF CUTS e Take every precaution and use protective gloves to avoid this risk of cutting your hands e The screws that hold the choke or transformer support on the pallet are difficult to access Failure to follow these instructions can result in death or serious injury 3 Remove the screws holding the drive on the pallet and use a hoist to lift it off It has lifting lugs for this purpose D A WARNING RISK OF TOPPLING Do not stand the drive upright Keep the drive on the pallet until it is installed Failure to follow these instructions can result in death or serious injury 2009 Schneider Electric USA All Rights Reserved 19 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Before You Begin 4 2009 Before You Begin You must observe the following precautions A DANGER UNINTENDED EQUIPMENT OPERATION Before turning on and configuring the Altivar 61 drive ensure that the PWR POWER REMOVAL input is deactivated at state 0 in order to help prevent unintended operation e Before turning the controller on or upon exiting the configuration menus ensure that the inputs assigned to the run command are deactivated at state 0 since they can cause the motor to start immediately e Refer to the characteristics and functions table in the Control Termin
68. s have been met L CF input contactor The drive is not turned on Check the contactor and its wiring even though Check the time out Mains V time out LCt Check the line contactor controller has elapsed connection LFF g Al2 4 20mA loss Loss of the 4 to 20 mA Check the connection on the analog LFF J AI3 4 20mA loss reference on analog input inputs LFF 4 Al4 4 20mA loss Al2 AI3 or Al4 m FF No Flow Fault Zero fluid Check and correct the cause of the low flow Check the zero fluid detection parameters consult the Programming Manual on the CD ROM supplied with the drive ObF Overbraking Braking ramp too short Increase the deceleration time Overhauling load Install a braking resistor if necessary Activate the Dec ramp adapt brA function consult the Programming Manual on the CD ROM supplied with the drive if it is compatible with the application OHF Drive overheat Ambient temperature too Check the motor load the drive high ventilation and the ambient temperature Drive ventilation blocked Wait for the controller to cool down before Drive cooling fan restarting OLE Proc Overload Fit Process overload Check and remove the cause of the consult the programming overload manual on the CD ROM Check the parameters of the PROCESS UNDERLOAD OLd function consult the CD ROM supplied with the controller OLF Motor overload Motor power rating too Check the setting of
69. soft Improper DC bus charging charge condition thyristors EEF Control Control card Internal Check the environment electromagnetic Eeprom memory compatibility F 2 Power P d int Turn off reset return to factory settings KENE Em mea e Contact Schneider Electric Product Support FEF Out contact The output contactor Check the contactor and its wiring stuck remains closed although Check the feedback circuit the opening conditions have been met HdF IGBT Short circuit or grounding Check the cables connecting the drive to the desaturation at the drive output motor and the motor insulation Perform the diagnostic tests via the 1 10 DIAGNOSTICS menu ILF internal Communication condition Check the environment electromagnetic com link between option card and compatibility drive Check the connections Ensure that no more than 2 option cards max permitted have been installed on the drive Replace the option card Contact Schneider Electric Product Support Im F Rating error The power card is different Check the catalog number of the power card and from the card stored ensure that it is compatible with the drive In FE Incompatible The power card is Check the catalog number of the power card and PB incompatible with the ensure that it is compatible with the drive control card In F 3 Internal Communication condition Check the internal connections serial link between the internal cards Co
70. sult the Programming Manual on the CD ROM supplied with the drive CF 1 Invalid config Invalid configuration Check the configuration loaded previously The configuration loaded Load a compatible configuration in the controller via the bus or network is inconsistent HEF Cards pairing The CARDS PAIRING Consult the Programming Manual on the PPI function has been CD ROM supplied with the drive configured and a drive card has been changed PHF Input phase loss Controller incorrectly Check the power connection and the fuses supplied or a fuse blown Loss of one phase Use a 3 phase mains supply 3 phase ATV61 used on a single phase line supply Disable Input phase loss IPL No nO Unbalanced load Monitors only with the drive on load Pr EF Power Ident The Enter the correct parameter reserved for Power Identification Schneider Electric product support Prt parameter is Check that there are no card errors incorrect If the control card was changed deliberately Control card replaced by consult the Programming Manual on the a control card configured CD ROM supplied with the drive on a drive with a different rating USF Undervoltage Line supply too low Check the voltage and the voltage Transient voltage dip Damaged pre charge resistor parameter consult the Programming Manual on the CD ROM supplied with the drive Replace the pre charge resistor Conta
71. t Standstill injection braking current 0 7 x rated drive current for 0 5 s Automatic starts No automatic starts after a detected fault is cleared Switching frequency 2 5 kHz to 12 kHz depending on drive rating e Li forward 1 operating direction 2 wire control type is transition See Starting on page 54 e LIZ inactive not assigned e LIS switching of and speed reference If LI3 O the speed reference All is active If LI3 1 the speed reference Al2 is active e Ll4 fault reset e LI5 LIG inactive not assigned Logic inputs 2009 Schneider Electric USA All Rights Reserved 53 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Power switching via line contactor 4 2009 Table 8 Factory configurations continued e Alt 1St speed reference 0 to 10 V e Al2 ond speed reference 0 to 20 mA NOTE For 4 20 ma go to Menu 1 5 Input Output CFG then to Al2 configuration and change Al2 min value from 0 to 4 R1C to R1A contact opens and R1C to R1B contact Relay R1 closes in the event of a detected fault or when the drive is powered off Analog inputs Relay R2 R2A to R2C contact closes when the drive is running Analog output AO1 0 to 20 mA motor frequency For programming instructions refer to the ATV61 programming manual on the CD ROM included with the drive Power switching via line contactor Starting CAUTION EXCESSIVE LINE
72. tected phase loss with freewheel stop If one phase is lost the drive indicates mode Input phase loss IPL but if 2 or 3 phases are lost the drive continues to operate until it trips due to undervoltage This parameter is only accessible in this menu on ATV61H037M3 to HU75M3 drives used with a single phase supply Rated motor power According to Varies with the drive drive rating rating Rated motor power given on the nameplate in kW if Standard mot freq bFr 50 Hz IEC 50 in HP if Standard mot freq bFr 60 Hz NEMA 60 64 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Macro configuration Table 10 Codes adjustment range and factory settings continued Name Description Adjustment range Factory setting Rated motor volt According to Varies with the drive drive rating rating and Standard mot freq bFr Rated motor voltage given on the nameplate ATV61 eM3 100 to 240 V ATV61e N4 200 to 480 V ATV61 Y 400 to 690 V Rated mot current 025t0110r12 Varies with the drive Hz depending on rating and Standard rating P 9 mot freq bFr Rated motor current given on the nameplate Rated motor freq 10 to 500 or 1000 Hz depending on rating Rated motor frequency given on the nameplate The factory setting is 50 Hz or preset to 60 Hz if Standard mot freq bFr is s
73. ting The maximum prospective input short circuit current at which the drive is capable of interrupting a short circuit at its motor output terminals The output interrupting rating conforms to the existing short circuit requirements of UL508C 3rd edition with revisions effective February 15 2008 Input Withstand Current Rating without line reactor or choke The maximum prospective input short circuit current at the drive input terminals with which the drive was designed to operate The input withstand current rating is an important parameter in determining the maximum thermal and electrical operating limits for the drive Exceeding the maximum prospective input short circuit current rating may cause overheating with reduction of drive life expectancy or damage to the drive CAUTION DRIVE OVERHEATING Ensure the prospective input short circuit current does not exceed the input withstand current rating Failure to follow these instructions can result in equipment damage 12 2009 Schneider Electric USA All Rights Reserved 30072 452 65 Altivar 61 Variable Speed Drive Controllers Simplified Manual 4 2009 Drive Containment Rating with OCPD Drive Containment Rating with OCPD The maximum prospective input short circuit current at the drive input terminals with the marked OCPD present at which an internal component breakdown in the drive will not create a shock flame fire or expulsion hazard outside the marked
74. uto Reset Conditions A DANGER LOSS OF PERSONNEL AND EQUIPMENT PROTECTION e Enabling the fault inhibition parameter InH will disable the drive protection features e InH should not be enabled for typical applications of this equipment e InH should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the presence of adjustable speed drive protection features poses a greater risk than personnel injury or equipment damage Failure to follow these instructions will result in death or serious injury Table 14 on page 76 lists the conditions that can be reset as soon as the cause of the condition has been removed The USF condition can be inhibited and cleared remotely by means of a logic input or control bit Fault inhibit assign INH consult the CD ROM supplied with the drive 2009 Schneider Electric USA All Rights Reserved 75 Altivar 61 Variable Speed Drive Controllers Simplified Manual 30072 452 65 Auto Reset Conditions Table 14 Code CFF Name Incorrect config Auto Reset Conditions Probable cause Option card changed or removed The current configuration is inconsistent 4 2009 Remedy Check that there are no card errors If the option card was changed or removed deliberately consult the Programming Manual on the CD ROM supplied with the drive Return to factory settings or retrieve the backup configuration if it is valid con

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