Kinetix 6200 IAM and AM Power Modules
Contents
1. SS Kinetix 6200 IAM Power Module Top View Be 2094 BC01 MP5 M is shown Kinetix 6200 oo 4 IAM Power Module Front View os 2094 BC01 MP5 M is shown ve Ls 1 p gt I CTRL 2 y A 8 o K 2 0 Item Description Item Description 1 Control power CPD connector 6 Motor resistive brake BC connector 2 DC bus AC input power 7 Node address switch IPD connector 3 Contactor Enable CED connector 8 Power applied indicator 4 Motor cable shield clamp 9 Mounting screw 5 Motor power MP connector ATTENTION To avoid damage to equipment do not mount your Bulletin 2094 control module to the power module when the Power applied indicator is on Remove all input power from the IAM power module before mounting the control module Publication 2094 INO11A EN P July 2009 Kinetix 6200 IAM and AM Power Modules 13 AM Power Module Features and Indicators Kinetix 6200 AM Power Module Top View 2094 BMP5 M is shown Kinetix 62002. IMPORTANT The IAM power module must be positioned in the leftmost slot of the power rail Position your AM power modules shunt module and slot filler modules to the right of the IAM module The shunt module must be installed to the right of the last AM module Only slot filler modules may be installed to the right of the shunt module Do not mount the shunt module on power rails with a follower IAM module Common bus follower IAM modules disable the internal rail mounted and external shunt modules SHOCK HAZARD AMLO avoid personal injury due to electrical shock place a 2094 PRF slot filler module in all empty slots on the power rail Any power rail connector without a module installed will disable the Kinetix 6200 system however control power will still be present Publication 2094 IN011A EN P July 2009 Kinetix 6200 IAM and AM Power Modules 9 Mount the IAM AM Power Modules Follow these steps to mount the IAM AM shunt and slot filler modules TIP All modules mount to the power rail by using the same technique however only the IAM module is shown 1 Remove the protective boots from the power rail connectors IMPORTANT The IAM module must be positioned in the leftmost slot of the power rail Position your axis modules shunt module and slot filler modules to the right of the IAM module 2 Determine the next available slot and module for mounting 3 Remove the label
3. Publication 2094 IN011A EN P July 2009 Kinetix 6200 IAM and AM Power Modules 5 Set the Ground Jumper Follow these steps to set the ground jumper for ungrounded power 1 Remove the top and bottom front panel cover screws Refer to the figure on page 6 for an illustration of your actual hardware Pull the front panel cover straight out as shown and locate the ground jumper TIP Access to the jumper improves when the Bulletin 2094 control module is removed from the IAM power module To remove the control module from the IAM power module refer to the Kinetix 6200 Modular Multi axis Servo Drive User Manual publication 2094 UM002 Move the ground jumper Configuration IAM Power Module Grounded default Ungrounded 2094 BC01 MP5 M 460V 2094 BC01 M01 M 460V P16 and P17 P18 and P19 2094 BC02 M02 M 460V Replace the IAM power module front panel cover and two screws Apply 1 6 Nem 14 lbein torque Mount the IAM power module back on the power rail Refer to Mount the IAM AM Power Modules on page 9 for help mounting your IAM module Publication 2094 INO11A EN P July 2009 6 Kinetix 6200 IAM and AM Power Modules Setting the IAM Power Module Ground Jumper 460V P16 2094 BC01 MP5 M Removable Jumper 2094 BC01 M01 M or P17 2094 BC02 M02 M ibetind P1 3 IAM 460V Power Module Top Screw P18 a oo P19 Ground jumper
4. Description f Wire Size Length Torque Value Pin Signal mm AWG mm in Nem Ibein Motor power 2094 BC01 Mxx M MP 4 E cable depends 2094 BC02 M02 M MP 3 W on motor drive 05 06 2094 BMP5 M Motor power combination 10 0 38 Fa MP 2 yv 4 4 5 3 2094 BM01 M MP1 2094 BM02 M U 6 15 IAM or 10 16 AM BC 6 MBRK 2094 BC xx Mxx M BC 5 MBRK and BC 4 COM 0 22 0 25 2094 BMxx M Brake power B 3 PWR 0 75 18 1010 38 1972 2 460V BC 2 DBRK BC 1 DBRK Allen Bradley CompactLogix ControlLogix Kinetix Rockwell Automation Rockwell Software SoftLogix and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 2094 INO11A EN P July 2009 PN 47505 Copyright 2009 Rockwell Automation Inc All rights reserved Printed in the U S A
5. applied to back and side of module covering the pins that mate with the power rail 4 Inspect power module connector pins and power rail connectors and remove any foreign objects ATTENTION To avoid damage to the pins located on the back of each IAM AM shunt and slot filler module and to make sure that module pins mate properly with the power rail hang modules as shown in steps 5 8 The power rail must be mounted vertically on the panel before hanging modules on the power rail Do not mount modules if the power rail is horizontal Publication 2094 IN011A EN P July 2009 10 Kinetix 6200 IAM and AM Power Modules 5 Hang the mounting bracket from the slot on the power rail Mounting Bracket Slots for additional axis modules shunt module or slot filler modules Kinetix 6200 IAM AM Shunt or Slot filler Module IAM power module is shown Power Rail 6 Pivot module downward and align the guide pins on the power rail with the guide pin holes in the back of the module Pivot module downward and align with guide pins ae G ao Guide Pin H Holes cS TTT TFs Power rail side view in upright vertical position Kinetix 6200 Power Module Rear View Kinetix 6200 Power Module Side View IAM power module is shown IAM power module is shown TIP The IAM power module has
6. 10 6 13 2 0 5 0 6 4 4 5 3 0 5 0 6 Cat No Description Wire Size Pin Signal mm AWG IPD 1 DC DC bus IPD 2 DC 2094 BC01 Mxx M and IPD 3 10 2 5 2094 BC02 M02 M VAC input IPD 4 L3 8 14 power IPD 5 L2 IPD 6 L1 Control input CPD 1 CTRL 2 4 2 5 power CPD 2 CTRL 1 12 14 2094 BC xx Mxx M Contactor CED 1 CONTEN 4 25 Enable CED 2 CONTENs 12 14 4 4 5 3 1 Keep DC common bus connections leader IAM to follower IAM module as short as possible 2 The actual gauge of the contactor enable wiring depends on the system configuration Consult your machine builder the NEC and applicable local codes Publication 2094 INO11A EN P July 2009 ATTENTION To avoid personal injury and or equipment damage make sure installation complies with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices The National Electrical Code NEC and local codes outline provisions for safely installing electrical equipment To avoid personal injury and or equipment damage make sure motor power connectors are used for connection purposes only Do not use them to turn the unit on and off To avoid personal injury and or equipment damage make sure shielded power cables are grounded to prevent potentially high voltages on the shield IAM AM Module Power Wiring Requirements Terminals Recommended Strip Module Cat No
7. AM Power Module Front View 2094 BMP5 M is shown i aa Wee 1 zj Ey E H B q 2 4 ul MBRK lt MBRK Lo Eg PNA zE a 3 DBRK en DBRK 5 Item Description 1 Motor cable shield clamp Motor power MP connector Motor resistive brake BC connector Power applied indicator on A N Mounting screw To avoid damage to equipment do not mount your Bulletin 2094 control module to the power module when the Power applied indicator is on Remove all input power from the IAM power module before mounting the control module ATTENTION IAM AM Module Connectors Designator Description Connector Module CPD Control input power drive 2 position plug header IAM IPD VAC input power drive and DC bus 6 position plug header IAM CED Contactor enable 2 position plug header IAM MP Motor power 4 position plug header IAM AM BC Motor resistive brake 6 position plug header IAM AM Publication 2094 IN011A EN P July 2009 14 Kinetix 6200 IAM and AM Power Modules IAM Input Connector Pinouts Control Power Connector CPD Pin Description Signal 1 CTRL 2 Control power VAC input 2 CTRL 1 DC Bus and Input Power Connector IPD Pin Description Signal 1 An integral unregulated power supply consisting of AC line input DC 2 three phase bridge rectifier and filter capacitors DC 3 Chassis ground a 4 L3 5 Three phase input power L2 6 L1 Con
8. Parts List Drive Component Ships With e Wiring plug connector set for main VAC input power IPD control VAC input Integrated Axis Module power CPD contactor enable relay CED motor power MP and IAM motor resistive brake power BC e These installation instructions publication 2094 IN011 e Wiring plug connector set for motor power MP and motor resistive brake Axis Module AM power BC e These installation instructions publication 2094 INO11 TIP Connector kits for user I O safety and auxiliary feedback catalog number 2090 K6CK D44M and motor feedback catalog number 2090 K6CK D15M are not provided Replacement connector sets as described in the Parts List are available Refer to the Kinetix Motion Control Selection Guide publication GMC SG001 for more information on connector kits and replacement connector sets Publication 2094 INO11A EN P July 2009 4 Kinetix 6200 IAM and AM Power Modules Setting the Ground Jumper in Ungrounded Power Configurations Setting the ground jumper is necessary only when using an ungrounded or high impedance grounded power configuration Setting the jumper involves removing the IAM power module from the power rail opening the IAM module and moving the jumper If you have grounded power distribution you do not need to set the ground jumper Go to Install the AM AM Power Modules on page 7 Setting the ground jumper is best done when the I
9. AM power module is removed from the power rail and placed face up on a solid surface equipped as a grounded static safe workstation ATTENTION To avoid personal injury and or damage to equipment remove the IAM power module from the power rail before setting the ground jumper By setting the ground jumper for ungrounded power configurations you no longer maintain line to neutral voltage protection To remove the IAM power module from the power rail refer to the Kinetix 6200 Modular Multi axis Servo Drive User Manual publication 2094 UM002 ATTENTION This drive contains electrostatic discharge ESD sensitive parts and assemblies You are required to follow static control precautions when you install test service or repair this assembly If you do not follow ESD control procedures components can be damaged If you are not familiar with static control procedures refer to Guarding Against Electrostatic Damage publication 8000 4 5 2 or any other applicable ESD awareness handbook When using ungrounded input power in common bus configurations use this table to determine where to set the ground jumper Ground Jumper to Set Leader Drive Follower Drive Set the Jumper in This Drive Kinetix 6200 IAM module Kinetix 6200 IAM module Leader drive Kinetix 6200 IAM module Non Kinetix 6200 drive Leader drive Follower drive if no setting exists Non Kinetix 6200 drive Kinetix 6200 IAM module in the leader drive
10. Installation Instructions Kinetix 6200 IAM and AM Power Modules Catalog Numbers 2094 BC01 MP5 M 2094 BC01 M01 M 2094 BC02 M02 M 2094 BMP5 M 2094 BM01 M 2094 BM02 M Topic Page About the Kinetix 6200 IAM and AM Power Modules Important User Information Catalog Number Explanation Before You Begin Setting the Ground Jumper in Ungrounded Power Configurations Install the AM AM Power Modules Sl AJ wl wl N Connector Data 12 Power Wiring Requirements 15 About the Kinetix 6200 IAM and AM Power Modules The modular Kinetix 6200 drive consists of an integrated axis power module IAM and up to seven axis power modules AM each coupled with a control module The IAM and AM power modules provide power for up to eight servo motors or actuators Refer to the Kinetix 6200 Modular Multi axis Servo Drive User Manual publication 2094 UM002 for detailed information on wiring applying power troubleshooting and integration with ControlLogix CompactLogix or SoftLogix controller platforms Rockwell Allen Bradley Rockwell Software Automation 2 Kinetix 6200 IAM and AM Power Modules Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online a
11. Module Mounting Order Example Highest Power Utilization or Amp Rating lt gt Lowest Power Utilization or Amp Ratin Integrated Axis Module Axis Module Axis Module Axis Module Axis Module Axis Module Shunt Module Slot Filler Module 2094 BC01 MP5 M 2094 BMP5 M 2094 BMP5 M 2094 BMP5 M 2094 BMP5 M 2094 BMP5 M 2094 BSP2 2094 PRF 1 ea Enan eo eo eo CT G ea gt Sj E ep Ee 4 ee H a l f o 5 ad lo Hi C z e t i s H bs hb hs bs hs EA E A E A A E mma O A D O O 6 YG NR SS NN iG ye K YQ Kinetic 6000 Kinetix 6000 gt Aji f I i f i Dy f j amp e i e
12. information that is critical for successful application and understanding of the product ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures gt gt elie Publication 2094 IN011A EN P July 2009 Kinetix 6200 IAM and AM Power Modules 3 Catalog Number Explanation This publication applies to the following Kinetix 6200 modular drive components IAM AM Module Catalog Numbers Integrated Axis Modules 460V Cat No Kinetix 6200 IAM 6 kW converter 4 A inverter 2094 BC01 MP5 M Kinetix 6200 IAM 6 kW converter 9 A inverter 2094 BC01 M01 M Kinetix 6200 IAM 15 kW converter 15 A inverter 2094 BC02 M02 M Axis Modules 460V Kinetix 6200 AM 4A 2094 BMP5 M Kinetix 6200 AM 9 A 2094 BM01 M Kinetix 6200 AM 15 A 2094 BM02 M Before You Begin Remove all packing material wedges and braces from within and around the components After unpacking check the item nameplate catalog number against the purchase order
13. ome lodged in the circuitry which can result in damage to components You can use Bulletin 2094 mounting brackets to mount the power rail or Line Interface Module LIM over the AC line filter Refer to the 2094 Mounting Brackets Installation Instructions publication 2094 IN008 when using mounting brackets with your Kinetix 6200 drive system The Bulletin 2094 power rail comes in lengths to support one IAM module and up to seven additional AM modules or up to six additional AM modules and one shunt module The connector pins for each slot are covered by a protective boot The boot is designed to protect the pins from damage and make sure that no foreign objects lodge between the pins during installation Refer to the Kinetix 6000 Power Rail Installation Instructions publication 2094 IN003 when installing your power rail ATTENTION To avoid damage to the power rail during installation do not remove the protective boots until the module for each slot is ready for mounting Publication 2094 INO11A EN P July 2009 8 Kinetix 6200 IAM and AM Power Modules Determining Mounting Order Mount the IAM AM shunt and slot filler modules in the order left to right as shown Mount axis modules according to power utilization highest to lowest from left to right starting with the highest power utilization If power utilization is unknown position axis modules highest to lowest from left to right based on amp rating
14. set for grounded configuration default setting Front Panel Cover removed Ly Bottom Screw Ground jumper set for ungrounded configuration IMPORTANT Use the default jumper setting or remove the jumper entirely for grounded power configurations Move the jumper as shown above for ungrounded power Publication 2094 INO11A EN P July 2009 Kinetix 6200 IAM and AM Power Modules 7 Install the IAM AM Power Modules This procedure assumes you have prepared your panel mounted your Bulletin 2094 power rail and understand how to bond your system For installation instructions regarding equipment and accessories not included here refer to the instructions that came with those products To avoid hazard of electrical shock perform all mounting and wiring of the Bulletin 2094 power rail and drive modules prior to applying power Once power is applied connector terminals may have voltage present even when not h in use ATTENTION Plan the installation of your system so that you can perform all cutting drilling tapping and welding with the system removed from the enclosure Because the system is of the open type construction be careful to keep any metal debris from falling into it Metal debris or other foreign matter can bec
15. t http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT Identifies
16. tactor Enable Connector CED Pin Description Signal 1 Relay driven dry contact used in the safety string for a three phase CONT EN 2 power contactor CONT EN IAM and AM Motor Power and Brake Connector Pinouts Motor Power Connector MP Pin Description Signal 4 Chassis ground a 3 WwW 2 Three phase motor power V 1 U IMPORTANT To meet CE requirements combined motor power cable lengt h for all axes on the same DC bus must not exceed 240 m 787 ft with 460V systems Drive to motor power cables must not exceed 90 m 295 5 ft Publication 2094 IN011A EN P July 2009 Kinetix 6200 IAM and AM Power Modules 15 Motor Brake Resistive Brake Connector BC Pin Description Signal 6 MBRK Motor brake connections 5 MBRK 4 Motor brake common COM 3 24V brake input power from LIM module or customer supplied PWR 2 DBRK RBM module connections from RBM module and safety string 1 DBRK Power Wiring Requirements Wire should be copper with 75 C 167 F minimum rating Phasing of main AC power is arbitrary and earth ground connection is required for safe and proper operation The National Electrical Code and local electrical codes take precedence over IMPORTANT the values and methods provided IAM Module Power Wiring Requirements Terminals Recommended Module IAM 460V Strip Length mm in 10 0 38 10 0 38 Torque Value Nem Ibein 121 5
17. two power rail connectors and guide pins the AM module and all other modules have one Publication 2094 INO11A EN P July 2009 Kinetix 6200 IAM and AM Power Modules 11 7 Gently push the module against the power rail connectors and into the final mounting position Power Rail Kinetix 6200 IAM AM Shunt or Slot filler Module IAM power module is shown 8 Use 2 26 Nem 20 lbein torque to tighten the mounting screws i Z Bottom front view of IAM module Bottom front view of AM shunt or slot filler module AM module is shown Mounting Screws 9 Repeat steps 1 8 for each AM shunt or slot filler module in your Kinetix 6200 drive system Publication 2094 INO11A EN P July 2009 12 Kinetix 6200 IAM and AM Power Modules Connector Data Use these illustrations to identify the IAM and AM power module features and indicators IAM Power Module Features and Indicators
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