Prisma - NAMIKON 2001
Contents
1. Rectification Full wave positive negative none RF Full wave positive negative none RF Single Enhancement Digital filters Averaging Smoothing Contouring Digital filters Smoothing Focus Delay Range n a 0 to 10us 16 ns resolution interpolated to 3 8 ns Data Acquisition Architecture Digitizer Resolution 2 channels true 200 MHz sampling rate 12 bit ADC 16 Channels Full digital Delay amp Sum 12 bit ADC Amplitude Measurement 0 to 100 or 0 to 150 FSH 0 to 100 or 0 to 150 FSH Data Processing 16 bits sample 16 bits sample Data Recording Full raw data recording Full raw data recording File Size up to 3 GB up to 3 GB Digitizing Frequency 50 MHz 100 MHz 200 MHz 65 MHz Focal Laws n a 128 Focussing Type n a Constant Depth Constant Path Constant Offset Max A Scan Length 8192 samples 4096 samples Scan amp Views Supported Scans A Scan amp TOFD Sub Sampling 1 1 to 1 128 1 1 to 1 128 Reference Initial Pulse or Gate IFT supported Initial Pulse or Gate IFT supported Trigger Sync Encoder or Internal Encoder or Internal S Scan or L Scan Number of Scans up to 2 1 with up to 4 extracted A Scans Views A B C Scan concurrent A B C L S Scan plus End amp Top view Colour Maps up to 10 up to 10 Number of Layouts 12 up to 6 views per layout 17 Cursors Cursor Types2. data or time is lost The Inspection Plan shows the operator in 2D and 3D where probes are positioned on the test part simplifying the inspection set up and providing an inspection refer ence for reporting All adjustments to focal laws are in Stantaneous Multiple sectorial scans true top side and end view extractions together with C Scans are all sup ported UT Studio UT Studio is a PC based software which accompanies the Prisma and enables powerful post analysis capability Not only does it offer excellent report generation features but new views can be generated and comparative analysis can be conducted by opening multiple inspection data files re gating and producing fully illustrated reports Working in a familiar drag and drop environment the end user can create multiple views such a Top End and B Scan visual files by simply dragging Prisma data files onto templates for presentations Full recordability of data when using the Prisma is stan dard which means that screenshots and all data can be retained and analyzed at a later date using UT Studio IN using the full data gathering capability traceability can be achieved hence repeatability of the inspection and results can be confirmed Powerful measurement cursors and extractors can be added to identify indications size and annotate defects Reports are easily generated and can be exported into PDF format for review and circulation Free down
3. gt JIV and Award winning product design at your fingertips reddot design award www sonatest com winner 2013 As Simple as you want e 30 Second Configuration Single Hand Operation Interactive Help amp 3D views e Configuration amp Calibration Wizards Parameter Genius for additional guidance Minimize training Common User Interface il Mana PEGA GL FSH Gil Gl amp Length G1 Sy 40 6 dB 45 9 10 66 mm 7 54 mm 30 45 mimi aco 170926 i 9 1036 5 GL 45 9 10 66mm b 78 532 w 20 45mm Fel a canl F dB je Ti MT a Mim a ETT 1 0 zy J P a Pinag aaa ioa inaa iaaa beret aoaee bee ea da Ref Gain 3D View a5 3 Part Datur a Wedge Ref Set Ref Gain Auto FSH oq Ref Amplitude ado Acquisition Area Start Patn A miN A 3D Scan MWA LECEN WA Chang s the level of amplification on each channel Tor this scan 2201 fe UL LW Removal LW Romawa indicatar Yas i LW Removal Factor gih 3 LW Zone Start 5 50 ps 2 Scan HIA Scan Frama Index HA Activate the LW removal Teature Ihe result t ahii TOFL z HH os mA Aco 120026 IE 7 m ET JR 45 097 de 0 0 30 3 Blyjeen Ch Lao el tol 794 Ga 96 20 nm mm L 36 699mm oo Ji Hr i an As Capable as you need iz UT TOFD amp PA Inspection Modes Unique cursors for precision measurement Recordability screen
4. that TOFD inspection can be carried out on wall thickness as thin as 6mm 1 4 the Prisma offers the best digitizing frequency of its category going up to 200MHz Simply put this means that high frequency transducers can be used ensuring the most accurate flaw height sizing possible TOFD is a versatile technique with two UT channels the Prisma permits the inspection of thick component in a single pass This is enhanced by the high voltage square wave pulsers delivering up to 450V Prisma TOFD offers the complete hardware configuration to deliver the best performance but it would be incom plete without the on board software features such as hyperbolic cursors lateral wave straightening and lateral wave removal S True Top Side and End view extractions together with C Scans are all supported Prisma PA Ultrasonic Phased Array technology has become the established method for advanced NDT testing applica tions Phased Array Techniques allow the user to cover a wider volume of inspection such as being able to cover the complete span of a weld without the need to move or reposition the transducer This is possible due to phased array enabling beams to be electronically steered This technique results in comprehensive imaging of the re sults showing a quasi cross section of the inspected part With the Prisma PA you can switch easily and quickly between the UT and PA operating modes with a simple press of a button no
5. Cartesian Hyperbolic TOFD Cartesian Extraction Box Angular Measurements Path Length Depth Surface Distance DAC AWS DGS Path Length Depth Surface Distance DAC AWS Specifications ony Drisror Conventional UT Phased Array DAC amp TCG DAC points 16 16 DAC 1 with 3 sub DACs 1 with 3 sub DACs per focal Law TCG points 16 16 Gain Range 60 dB 40 dB Max Gain Slope 60 dB us 50 dB us A Scan Gates 4 gates per A Scan 4 gates per A Scan 3 extracted A Scans per S L Scan Gate Trigger Flank Peak Flank Peak S L Scan n a 1 Extraction Box Alarm LED 1 sync on all gates amp DACs 1 sync on all gates amp DACs Measurements Peak amp Flank FSH dB D BPL SD Peak amp Flank FSH dB D BPL SD A Scan and Echo to Echo and Echo to Echo Interface amp Reporting Help System Active parameter description and Optimization Tips ac rune Dynamic Help with Parameter Genius Wizards Configuration Velocity and Zero Wedge Delay Sensitivity TCG DAC DGS Element Activation Encoder Languages dynamic English German French Spanish Russian Chinese Report Generation PDF File includes scans setup measurements etc PNG screen capture Customer Logo PDF Reader Inputs amp Outputs Encoder Allows viewing any uploaded PDF file 1 or 2 axis encoding quadrature input Digital Inputs 2
6. input lines 5V TTL Digital Outputs 2 Output lines 5V TTL 20 mA for alarm or other external control Analogue Outputs 2 Analogue Output lines 0 2V Power Output Dimensions HxWxD 5V 350 mA current limited 205mm x 300mm x 90 mm Weight 3 5 kg with battery Display Size 8 4 inch diagonal Display Resolution 800 x 600 Display Colours 260k 65535 colours for scan palettes Display Type TFT LCD 450 Cd m2 with 2 reflectivity USB ports 3 USB Master ports Ethernet 100 Mbps Battery amp Power Supply Battery Type Intelligent Li ion Number of batteries 1 Operation On battery or on External power DC Power Pack Battery Replacement Yes no tools required Battery Recharge Recharge in unit with unit On or OFF External Battery Charger std as per EN16392 Battery Life Environmental IP Rating Typical 7 hours in UT mode 6 hours in PA mode Designed to meet IP66 Operating Temperature 10 C to 45 C 14 F to 113 F Storage Temperature 25 C to 60 C 13 F to 140 F Onsite Practicality prisma UT Standard Kit Dual UT Channels with e A Scan Recording e 2 Axis Encoding e Interface Triggering IFT A B and C Scan Displays USB Stick 8GB Couplant User Manual Quick User Guide 2 Point Neck Harness Lithium lon Battery Packs x2 External ba
7. loads of UT Studio Viewer are available for the technician s client to use S pecifi catio nN Specification are subject to change Pulsers Conventional UT Drisroa Phased Array Configuration 2 UT Channels 16 16 or 16 64 Test Mode Pulse Echo Transmit Receive and TOFD Pulse Echo Transmit Receive Transducer Socket LEMO 1 or BNC PEX Pulse Voltage 100 V to 450 V in steps of 10 V 25 V to 75 V in steps of 5 V Pulser Pulse width adjustable from Spike to 2000ns Pulse width adjustable Spike to 1000ns 2 5ns resolution 2 5ns resolution PRF 3 Hz to 1500 Hz 3 Hz to 5 kHz Pulse Shape Negative Square Wave with ActiveEdge Negative Square Wave with ActiveEdge Pulse Width Adjustable 30ns to 2000ns 2 5 ns resolution Adjustable 25ns to 1000ns 2 5 ns resolution Edge Time 15 ns in 50 Q load 200 V 12 ns in 50 Q load 50 V Output Impedance 9 QO lt 10 0 Synchronisation Encoder or free running time based Encoder or free running time based Focus Delay Range n a 0 to 10 us 2 5 ns resolution Damping Resistor Receivers Selectable 50 Q or 400 Q n a Gain Range 115 dB Analogue Gain 0 to 80 dB 0 1 dB steps Analogue Gain Max Input Voltage 25 Vp p 200 mVp p Input Impedance 1 KQ pitch and catch 200 Q Bandwidth 200 kHz to 22 MHz 3 dB 200 kHz to 14 MHz Analog Filters 4 3 Digital Filters 10 10
8. shots full data recording fully traceable e UT Studio Fast and dynamic reporting e Customized imaging layout over 25 to choose from 1 435 It is shown in the TOFD wiew STEP UP from conventional UT to phased array Formats available are Prisma UT Prisma UT TOFD Prisma UT PA Prisma UT PA TOFD Upgradeable anytime anywhere prisma series or true performance to meet all your inspection requirements foc IM 2455 man 2288 mm 2 21 MM nas The prisma is the latest product from Sonatest s technician focussed product development and research An advanced ultrasonic flaw detector offering the technician an extremely comprehensive tool for test and measurement which can be upgraded to include TOFD and Phased Array capability An upgrade can be carried out wherever you are there is no need to return the instrument eliminating any downtime Simple controls superior performance advanced features and a rugged enclosure deliver simplicity capability and reliability to the technician s finger tips With the best display size and resolution in it s category the prisma provides the end user with an intuitive and workflow driven interface excellent imaging capability uses the Full screen mode allowing 100 of the display to be used for Scan Imaging Numerous palettes are accessible for all scan types see things how you want to in amplitude or depth C Scans customise your palettes Take f
9. ttery charger Power Cord amp Power Supply adaptor Screen Protector Anti Glare Transport Case Airplane Carry on Size SONATEST LTD Dickens Road Old Wolverton Milton Keynes MK12 5QQ UK Tel 44 0 1908 316345 Fax 44 0 1908 321323 SONATEST INC 12775 Cogburn San Antonio TX 78249 USA Tel 1 210 697 0335 Fax 1 210 697 0767 R Cert No Q5036 Sonatest Ergonomic Design Technology Integration prisMa UT PA 16 16 Standard Kit Dual UT channel kit above plus 16 16 manual P Options UT option TOFD encoding for UT is standard IFT for UT is standard PA option 16 64 2 axis encoding amp recording for PA IFT for PA Encoder Y Splitter Distributed by gf NERE a Le git a yf ot ge 3 i a ZS sg
10. ull advantage of the advanced display modes which include smoothing contouring and averaging all available to enhance your signal quality The prisma is constructed to exacting standards using a rigid shock mounted internal chassis surrounded by an impact absorbing enclo sure and sealed to IP66 which ensures the unit is fully sealed against fine dust and jets of water Typical applications are broad but include Weld Inspection Corro sion Mapping Aerospace and Composite Testing Prisma UT The Prisma UT model is fully loaded carrying all the basic and advanced features of the Sonatest flaw detector range Prisma UT offers damping control to either optimize near surface resolution or energy transmission The ability to capture screens is standard com bined with automatic reporting capability which enables reports to be formatted with relative bespoke customer information such as lo gos etc The most popular flaw sizing techniques such as DAC AVG DGS TGC and AWS are all on board Thanks to the on board software enhancing the B and C Scan imaging capabilities the Prisma UT enables field technicians to conduct dedicated corrosion and com posite inspections together with comprehensive on site thickness profiling Prisma TOFD Ultrasonic Time of Flight Diffraction TOFD has gained in popularity over the last decade and via the Prisma TOFD Sonatest brings to the market a truly portable and pow erful TOFD unit Knowing
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