Home

EtherCAT I/O multifunctional

1. Pin no Function Description Additional function X2 right 0 In 8 Digital IN 24 V Counter CNTO UP 1 In 9 Digital IN 24 V Counter DOWN 2 In 10 Digital IN 24 V Counter CNT1 UP 3 In 11 Digital IN 24 V Counter CNT1 DOWN 4 In 12 Digital IN 24 V CNT2 A 5 In 13 Digital IN 24 V CNT2 B 6 In 14 Digital IN 24 V Encoder1 CNT3 A 7 In 15 Digital IN 24 V Encoder1 CNT3 B 8 BO Analog IN 10 V 9 BO Analog IN 10 V 10 1 Analog IN 10 V 11 B1 Analog IN 10 V 12 2 Analog IN 10 V 13 B2 Analog IN 10 V 14 B3 Analog IN 10 V 15 B3 Analog IN 10 V AGND Analog Ground AGND Analog Ground Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 37 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 4 3 7 Power supply gt 1 0 Supply The digital and analog I Os must be supplied from an external source An input voltage of 24 VDC 15 96 20 96 is permissible The I Os are equipped with a built in pole reversal protection The supply is made by L 24 VDC and L GND at 36 pin connector The power cord and the external power supply must be equipped with an external short circuit and overload protection with an activation current of max 12 A depending on the number of I Os digital and analog I Os have joint supply and operate at t
2. 0 I O 0 Digital 24 V Capture CNTO 1 I O 1 Digital 24 V Capture CNT1 2 2 Digital 24 V 2 3 Digital 24 V Capture CNT3 4 4 Digital 24 V 5 5 Digital 24 V 6 6 Digital 24 V 7 7 Digital 24 V 8 A04 Analog OUT 10 V 9 Analog OUT 10 V 10 A14 Analog OUT 10 V 11 A1 Analog OUT 10 V 12 A24 Analog OUT 20 mA 13 A2 Analog OUT 20 mA 14 Analog OUT 20 mA 15 Analog OUT 20 mA 24 V Supply L GND Supply Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Pin no Function Description Additional function X2 right 0 In 8 Digital IN 24 V Counter CNTO UP 1 In 9 Digital IN 24 V Counter DOWN 2 In 10 Digital IN 24 V Counter CNT1 UP 3 In 11 Digital IN 24 V Counter CNT1 DOWN 4 In 12 Digital IN 24 V CNT2 A 5 In 13 Digital IN 24 V CNT2 B 6 In 14 Digital IN 24 V Encoder1 CNT3 A 7 In 15 Digital IN 24 V Encoder1 CNT3 B 8 BO Analog IN 10 V 9 BO Analog IN 10 V 10 1 Analog IN 10 V 11 B1 Analog IN 10 V 12 2 Analog IN 10 V 13 B2 Analog IN 10 V 14 B3 Analog IN 10 V 15 B3 Analog IN 10 V AGND Analog Groun
3. 000000000000000000 E I 18 19 CNTO Dn 110 CNT1 Up 111 Dn 112 ENCOA 113 ENCOB 114 115 ENC1B 8 x Digital In BBBBBBBHBBBBBBHBH SE 000000000000000000 2VF100586DG00 VSD Function Description Additional function 0 Digital 24 V Capture CNTO 1 I O 1 Digital 24 V Capture CNT1 2 2 Digital 24 V Capture CNT2 3 1 0 3 Digital 24 V Capture CNT3 4 4 Digital 24 V 5 5 Digital 24 V 6 6 Digital 24 V 7 7 Digital 24 V 8 Not used 9 Not used 10 Not used 11 Not used 12 Not used 13 Not used 14 Not used 15 Not used 24 Supply L GND Supply Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Pin no Function X2 right Description Additional function 0 In 8 Digital IN 24 V Counter CNTO UP 1 In 9 Digital IN 24 V Counter DOWN 2 In 10 Digital IN 24 V Counter CNT1 UP 3 In 11 Digital IN 24 V Counter CNT1 DOWN 4 In 12 Digital IN 24 V CNT2 A 5 In 13 Digital IN 24 V CNT2 B 6 In 14 Digital IN 24 V Encoder1
4. Declaration FUNCTION SetModeChannelBI eError VAR INPUT eAnaChannel eAnalogChannels eAnaType eAnalogType eAnaFilter eAnalogFilter END VAR VAR IN OUT EXRIO StEXRIO END VAR Parameter Value Description Input parameters eAnaChannel Determines the channel number eAnalogChannelBO to eAnalogChannelB3 are possible eAnaType Determines the analog type eOff eVoltage and eCurrent are possible eAnaFilter Determines the input filter eFilterNone eFilter100Hz eFilter10Hz and eFilter1Hz pos sible In Output parameter EXRIO Data are written in dwConfigBI of the structure Output parameter SetModeChannelBI eErrorOK or eErrParamOutOfRange where parameter is invalid Description 58 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100201FE00 docx USER MANUAL 1 2 E I O XR SetModeChannelAO Declaration FUNCTION SetModeChannelAO eError VAR INPUT eAnaChannel eAnalogChannels eAnaType eAnalogType eAnaFilter eAnalogFilter END VAR VAR IN OUT EXRIO StEXRIO END VAR Parameter Value Description Input parameters eAnaChannel Determines the channel number eAnalogChannelAO to eAnalogChannelA3 are possible eAnaType Determines the analog type eOff eVoltage and eCurrent are possible eAnaFilter Determines the output filter eFilterNone eFilter100Hz eFilter10Hz and eFilter1Hz are pos sible In Out
5. XR 06 E I O XR 05 EJ OXR04 XR 03 E VOXR 02 E O XR 01 Tis 204803200 204803300 204803400 204803500 204803600 204803100 gt Content gt Completeness Copyright Berghof Automation GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission All rights reserved Damages will be payable in case of in fringement Disclaimer The content of this publication was checked for compliance with the hardware and software described How ever discrepancies may arise therefore no liability is assumed regarding complete compliance The infor mation in this document will be checked regularly and all necessary corrections will be included in subse quent editions Suggestions for improvements are always welcome Subject to technical changes Trademarks gt CANtrol and CANtrol dialog are registered trademarks of Berghof Automation GmbH gt Microsoft Windows and the Windows Logo are registered trademarks of Microsoft Corporation in the USA and other countries gt EtherCAT is a registered trademark and patented technology licensed from Beckhoff Automation GmbH Germany gt CiA9 and CANopen are registered community trademarks of CAN in Automation e V All rights reserved by the individual copyright holders General Information on this Manual This equipment manual contains produc
6. ssnnnnvvvnnnnnnnnnnnnvvnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnneer 62 Additional functions for converting esses eene eene nnne nennen nnn nnns nennen 63 Configuration of variables under Globale Variablen VAR CONFIG 65 Listing data types and structure of the library rrrxrnnnnvvvnnnnnnnnnnnnvvnnnnnnnnnnnnnvvnnnnnnnnnnnnnvnnnnnnnnnnnn 65 ANNEX 69 Environmental Protection 69 EMISSION soe ose rien EE UE GB Ea cedens 69 HP 69 Mainten nce Upkeoep E 69 Repalrs Service skansene esee uon antedicti 69 Warranty 2 295 diu eite dote ra Metus 69 Name plate eua ea eie 70 Nameplate descriptions example nennen nnne nnne nnns 70 Addresses and Bibliography Standards eese nnne 71 Addr6sS6s en eit e RET iR RH ERI RH EEE 71 Bibliography A Stahl dards iud tenet trait 72 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 1 General Information Documentation This equipment manual is intended for qualified personnel and contains information regarding mounting installat
7. diodes varistors or RC elements To find the best adapted elements we recommend that you contact the manufacturer or supplier of the corresponding actuators for the relevant information 14 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100186FE03 docx USER MANUAL 1 2 E I O XR 3 System description EtherCAT Modules CANtrol E I O is a system of I O modules for connecting the process signals to any EtherCAT network station CANtrol E I O consists of the CANtrol E I O bus coupler and a range of CANtrol E I O modules The CANtrol E I O bus coupler converts the physical transfer technology twisted pair to LVDS E bus and generates the system voltages required by the LVDS modules The standard 100 Base Tx lines used for office network communications connect to the one side the CANtrol E I O modules for the process signals connect to the other This is how the Ethernet EtherCAT protocol is retained right through to the last I O module At the end of the modular device the connection between the forward and return lines is automatically closed the effect being that another 100 Base Tx line can be plugged in to connect the next EtherCAT unit to the second bus coupler port If the bus coupler is the last station of the EtherCAT network i e if its RJ45 Out socket remains unplugged the connection between the forward and return lines is automatically closed
8. Association of German electricians or other corresponding national bodies are to be observed Safety oriented fail safe systems Particular measures are required in connection with the use of PLCs in safety oriented systems If a PLC is to be used in a safety oriented system the user ought to seek the full advice of the PLC manufacturer in addition to observing any standards or guidelines on safety installations which may be available As with any electronic control system the failure of particular compo nents may result in uncontrolled and or unpredictable operation All types of failure and the associated fuse systems are to be taken into ac count at system level The advice of the PLC manufacturer should be sought if necessary Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100181FE02 docx USER MANUAL 1 2 E I O XR 2 Introduction EtherCAT I O Modules 2 1 EtherCAT Ethernet Control Automation Technology EtherCAT is one of the most powerful Ethernet based fieldbus systems EtherCAT puts up the top speed mark and its flexible topology and simple configuration make it the perfect means of controlling extremely fast processes Because of its high performance the simple wiring and its open protocol support EtherCAT is often used as a fast motion control and I O bus driven by an industrial PC or in conjunction with control technology on a smalle
9. CNT3 A 7 In 15 Digital IN 24 V Encoder1 B 8 Not used 9 Not used 10 Not used 11 Not used 12 Not used 13 Not used 14 Not used 15 Not used Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx 29 USER MANUAL 1 2 E I O XR 4 3 3 Pin assignment XR03 ENC C DAIO 8 8 8 8 x Digital 4 x Analog In 10 V CAPO 0 1 CAP2 2 3 1 0 4 Vo 5 1 0 6 7 A0 9 WN XR03 18 CNTOUp 19 CNTODn 110 CNT1 Up 111 CNT1 Dn 112 ENCOA 113 ENCOB 114 ENC1A 115 ENC1B 9 9 9 9 gt 10 1 11 B1 12 2 13 B2 14 B3 15 AGND AGND 4 x Analog In U 4 10 V 8 x Digital In 2VF100587DG00 VSD Function Description Additional function 0 0 Digital 24 V Capture CNTO 1 1 Digital 24 V Capture CNT1 2 2 Digital 24 V Capture CNT2 3 1 0 3 Digital 24 V Capture CNT3 4 4 Digital 24 V 5 5 Digital 24 V 6 6 Digital 24 V 7 7 Digital 24 V 8 A04 Analog IN 10 V 9 AO Analog IN 10 V 10 1 Analog IN 10 V 11 A1 Analog IN 10 V 12 A24 Analog IN
10. be complied with to ensure that hardware interface factors and the ensuing noise voltages are limited to tolerable levels 2 4 2 Interference emission Interfering emission of electromagnetic fields HF compliant to EN 55011 limiting value class A Group 1 Li NOTICE If the controller is designed for use in residential areas high frequency emis sions must comply with limiting value class B as described in EN 55011 Fitting the controller into earthed metal cabinets and in stalling filters in the supply lines may produce a shielding compliant to the above standard 2 4 3 General notes on installation As component parts of machines facilities and systems electronic control systems must comply with valid rules and regulations depending on their field of application General requirements concerning the electrical equipment of machines and aiming at the safety of these machines are contained in Part 1 of European Standard EN 60204 same as VDE 0113 For safe installation of our control system please observe the information given below 2 4 4 Electrical immission safeguard Connect the control system to the protective earth conductor to eliminate electromagnetic interference Practice best cable routing Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 13 2VF100186FE03 docx E IO XR Module 2D1762002ZD00 docx USER MANUAL 1 2 XR 2 4 5 Cable routing and wiring Keep po
11. 10 V 13 A2 Analog IN 10 V 14 A34 Analog IN 10 V 15 A3 Analog IN 10 V 24 Supply GND Supply 30 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Pin no Function Description Additional function X2 right 0 In 8 Digital IN 24 V Counter CNTO UP 1 In 9 Digital IN 24 V Counter DOWN 2 In 10 Digital IN 24 V Counter CNT1 UP 3 In 11 Digital IN 24 V Counter CNT1 DOWN 4 In 12 Digital IN 24 V 2 A 5 In 13 Digital IN 24 V 2 B 6 In 14 Digital IN 24 V Encoder1 CNT3 A 7 In 15 Digital IN 24 V Encoder1 CNT3 B 8 BO Analog IN 10 V 9 BO Analog IN 10 V 10 1 Analog IN 10 V 11 B1 Analog IN 10 V 12 2 Analog IN 10 V 13 B2 Analog IN 10 V 14 B3 Analog IN 10 V 15 B3 Analog IN 10 V AGND Analog Ground AGND Analog Ground Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 31 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 32 4 3 4 Pin assignment XR04 DAIO 8 8 8 8 x Digital 4 x Analog In I 20 mA Supply CAPO 00 1 CAP2 2 1 0 3 1 0 4 5 1 0 6 Vo 7 A0 9 g
12. 3 1 Mechanical design The figure shows the basic layout of the CANtrol E I O modules The bus coupler and the I O modules differ in their connectors and indicators however Module structure Entriegelungshebel Unlock button Status LEDs Beschriftungsclip Signalzustands LEDs Status LEDs Label clip Signal state indicators LEDs N Griffkante lt gt Grip Schirmanschluss am Geh usetr ger Shield to housing mount connector Aufnahme f r Federzugsammelstecker Slot for spring assisted combi plug T o 2 2 Y m3 1 IN lt 5 FE Modulverriegelung und E Bus Konvektionsschlitze Module lock and E bus Ventilation slots Mi T g NE 1 lt 2 a Hutschienenbefestigung und Funktionserde Carrier rail mount and operative earth 2VF100534DG00 VSD The housing mount consists of an aluminium profile with an integral snap on device used to snap the module to a 35mm DIN rail The housing trough including the optical fibres for the status indicators the side face and the front is made of plastic and contains the module The optical fibres for the signal state indicators LEDs are located next to the spring assisted combi plug They slightly protrude from the housing and allow a clear diagnosis at a glance Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 15 2VF100187FE03 docx E IO XR Module HB en 2D1762002ZD00 docx
13. Product description 4 1 Overview of the analog digital E I O modules XRO1 XR06 The Type E I O XR multifunctional I O modules combine digital and analog inputs and outputs in one mo gt Brief description dule The digital inputs also have a counter function which is also suitable for encoders The EtherCAT con nection and affiliation to the E I O family round off the function The portfolio comprises six different hard ware configurations From the functional point of view the E I O XR modules correspond to the XR I O expansion cards from the DC1000 display controller family The E XR modules thus not only complete the EtherCAT I O system but also give DC1000 users the option to change with compatible I O level from the DC1000 system to the CANtrol EC family and the CODESYS V3 controller EC1000 The automation solution adopted by the E I O XR family manages with as few different I O modules as pos sible In this way users can optimise the effort and expenditure involved in construction production and storage Digital I O The digital signal mix comprises 8 inputs and 8 outputs The outputs can also be used as digital inputs Each input can count up to a frequency of 10 kHz They can count forwards and backwards as well as process 24 V encoder signals Analog I O Except in the purely digital modules there are always at least four power inputs 10 V Depending on the configuration of the module an additional 4
14. connections can function as inputs or outputs Here the range of analog I O functions includes 10 V as well as 20 mA with the very high resolution of up to 22 bit Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 21 2VF100204FE02 docx E IO XR Module HB 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR Performance features an overview The great flexibility of the E I O XRo1 module requires its own library to configure the functions Modules E XRo2 to E XRo6 have a fixed presetting Technical data Multifunctional digital and analog Digital input Digital Analog Analog output Analog in output input in output E I O XRO1 8 singly 8 usable 4 inputs 4 singly con configurable either as or 10 V figurable as with counter output in or output function or for either as 10 encoder V or 20 mA connection XR02 4 inputs with 8 usable counter func either as in or tion 4 inputs output for encoder connection XR03 4 inputs with 8 usable 8 inputs counter func either as or 10 V tion 4 inputs output for encoder connection XR04 4 inputs with 8 usable 4 inputs counter func either asin or 10 V tion 4 inputs output 4 inputs for encoder 20 mA connection E I O XR05 4 inputs with 8 usable 4 inputs 2 inputs 10 V counter func either as or 10 V 2 inputs 20 mA tion 4 inputs output for encoder co
15. sources 1 n nennen neni 14 3 SYSTEM DESCRIPTION ETHERCAT MODULES eene 15 3 1 Mechanical design 2 cieeecniccnin nicer eti cce ceu ke epa ecu a 15 C EMI eee Fet 16 3 122 Installation s P a be ER aa ne daa en 17 3 2 System power supply 2 dde 18 3 2 1 General ede neue iraque recede ve cive vedrai eee ved edu edel 18 3 2 2 BUS COUPl r em Dee Ee 18 3 23 VO Modules d riter e er eri oth b 18 3 35 Status LEDS Te 19 3 3 EllierCATEED s ite ERU EP e Pe oU MUNI Lap IAN 19 332 VO LED iie ee ERR e ci Het Leve De tu Do oett De ee a eet 19 3 3 3 Power zzi ace 19 4 PRODUCT DESCRIPTION annnnvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvevnnnne 21 4 1 Overview of the analog digital modules 01 XRO6 21 4 25 fTechnical data nu has danene den uenire LLL Ie 24 4 3 Module view and pin assignment vrnnnnnnnnnnnnnvvnnnnnnnnnnnnnvvnnnnnnnnnnnnnnvnnnnnnnnnnnnnnennnnnnnnnnnnnnvennnnnnnnnnn 26 4 3 1 Pin assignment XRO1 ENC C DAIO 8 8 4 4 isses eene 26 4 3 2 Pin assign
16. the measuring range during electrical interference test in compliance with IEC 61131 2 Typical example of external connections A i B t p 1 G i N i D 2VF100469DG01 cdr The module is damaged at input voltages of more than 14 V 46 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Current input mode gt applicable to all A channels Connections per output Current between and AGND connect shield to joint AGND Do no connect A pin Protective equipment Cuts off under overload Static characteristics Measuring range 20 mA 20 mA Technical direction of current into Load Typ 1100 Status display signal Green OK Red Overcurrent Measuring errors Greatest error at 25 C 1000 ppm 40 pA Temperature coefficient 20 0 8 A K Noise free resolution Digital resolution 22 bits Data format in the application 32 bits Real 24 bits payload program Maximum permitted continu 22 mA ous overload Digital value output during Values are correctly returned up to 40 mA The application of currents overload over 24 mA will lead in the long run however to destruction of the channel and should not occur in normal operation Input type Current
17. 0 Hz Filter 10 Hz Filter 1 Hz Analog Off Analog Type Voltage Analog Type Current Capture Pin Values 0 to 15 eCa eCa eCa eCa eCa eCa pturePinInO pturePinInl pturePinIn2 pturePinIn3 pturePinIn4 pturePinIn5 pturePinIn6 pturePinIn7 pturePinIn8 pturePinIn9 END pturePinIn10 pturePinInll pturePinIn12 pturePinIn13 pturePinInl4 pturePinIn15 0 Pu ads E RS Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100201FE00 docx USER MANUAL 1 2 E I O XR TYPE eCounterType eCountTypeUpDown Up Down Counter eCountTypeQuadratur 1 Quadrature encoder END TYPE TYPE eCounterUnit eCountUnitO 0 Value 0 IN8 INI eCountUnitl 1 Value 1 IN10 11 eCountUnit2 2 Value 2 IN12 IN13 eCountUnit3 3 Value 3 IN14 IN15 END TYPE TYPE eDirection eForward 0 1 END TYPE TYPE eError eErrOK 0 No Error eErrConfigurationNotAllowed 1 Configuration of the device is not allowed eErrParamOutOfRange 2 Parameters are out of range eErrNoMatch
18. 02 docx E IO XR Module HB 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR Operating ranges ofthe digital inputs IH min IH max 300 T7 U gt gt 25 0 7 U 24 VDC HIGH area U min 20 0 bem 0 _ 15 0 4 noise margin lt 1 V bp 10 0 4 UH min cross over area 5 0 4 lt noise margin lt 1 V OFF LOW area 0 0 mA 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 11 00 IL min IL max 2VF100464DG01 cdr Input voltage DC of external power supply Ue 24 V rated voltage Ue max 30 V upper limit Ue min 19 2 V lower limit Limit for 1 signal for the ON condition UH max 30 0 V upper voltage limit IH max 5 2 mA upper current limit UH min 11 0 V lower voltage limit IH min 1 5 mA lower current limit Limit for 0 signal of the OUT condition UL max 5 0 V upper voltage limit IL max 0 8 mA upper current limit UL min OV lower voltage limit IL min mA lower current limit 40 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Digital inputs with counter encoder functions The digital inputs I 8 I 15 can also be used as counter encoder in
19. 2800 Eningen www berghof com 63 2VF100201FE00 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 XR 64 ConvertRealToUInt Declaration Input parameters Output parameter Description Example of parameter setting Function ConvertRealToUInt UINT VAR_INPUT rValue REAL ModeType AnalogType END VAR Parameter Value Description rValue The floating point value to be con verted eModeType Parameter values for conversion into voltage or current permissible val ues eOff eVoltage or eCurrent ConvertRealToUInt Data for an analog output Converts a floating point number into UINT The result can be written direct into the hardware as an output value 1 0 ConvertRealToUlnt rOutChannel0O eVoltage Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100201FE00 docx USER MANUAL 1 2 E I O XR 5 6 Configuration of variables under Globale Variablen VAR CONFIG The In Out addresses specified in the function blocks as indirect addresses must be specified in the applica tion in VAR CONFIG including the function block path Example of Var Config if PLC PRG function blocks are retrieved VAR CONFIG PLC PRG PLC PRG PLC PRG PLC PRG PLC PRG PLC PRG PLC PRG PLC PRG U END VAR Input addresses DoConfigDevice DoConfigDevice DoConfigDevice DoConfigDevic
20. 3 No Match found eErrTimeOut 4 Timeout in function eErrFilterNotAllowed 5 Filtervalue not allowed eErrNotInit 6 Not initialized END Fl TYPE eStatus eStatusNotInit 0 Status not yet initialized eStatusIsInit 1 Status is now initialized END TYPE Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 67 2VF100201FE00 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 XR TYPE StEXRIO STRUCT Dwords that comprehend Byte Command and Dword value dwConfigAI DWORD dwConfigBI DWORD dwConfigCounter DWORD dwConfigAO DWORD States init or not init eStatus eStatus END STRUCT END 68 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100201FE00 docx USER MANUAL 1 2 E I O XR 6 Annex 6 1 Environmental Protection 6 1 1 Emission When used correctly our modules do not produce any harmful emissions 6 1 2 Disposal At the end of their service life modules may be returned to the manufacturer against payment of an all inclusive charge to cover costs The manufacturer will then arrange for the modules to be recycled 6 2 Maintenance Upkeep WARNING Do not insert apply detach or touch connections while in operation risk of destructi
21. 3 In 11 Digital IN 24 V Counter CNT1 DOWN 4 In 12 Digital IN 24 V CNT2 A 5 In 13 Digital IN 24 V CNT2 B 6 In 14 Digital IN 24 V Encoder1 CNT3 A 7 In 15 Digital IN 24 V Encoder1 CNT3 B 8 BO Analog IN 10 V 9 BO Analog IN 10 V 10 1 Analog IN 10 V 11 B1 Analog IN 10 V 12 2 Analog IN 10 V 13 B2 Analog IN 10 V 14 B3 Analog IN 10 V 15 B3 Analog IN 10 V AGND Analog Ground AGND Analog Ground Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 33 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 34 4 3 5 Pin assignment XR05 ENC C DAIO 8 8 4 4 8 x Digital I O 2 x Analog Out U 10 V 2 x Analog Out I 20 mA Supply CAPO 00 1 01 2 2 3 1 0 4 1 0 5 1 0 6 Vo 7 A0 9 1 10 1 11 2 12 2 13 14 15 Function 000000000000000000 HBBBBBBEBBBEBBBBHBBBS 000000000000000000 XR05 18 CNTOUp 19 CNTO Dn 110 CNT1 Up 111 CNT1 Dn 112 ENCOA 113 ENCOB 114 ENC1A 115 ENC1B 10 B1 gt 13 B2 14 15 B3 AGND AGND Description 8 x Digital In 11 B1 4 x Analog In 12 82 U 10 V 2VF100589DG00 VSD Additional function
22. 5 Berlin VDE Verlag GmbH 10625 Berlin gt IEC Standards or Internet search www iec ch Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 71 2VF100227FE00 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 6 5 2 Bibliography Standards Standard Label 61131 1 61131 1 Programmable controllers Part 1 General information IEC61131 2 EN61131 2 Programmable controllers Part 2 Equipment requirements and tests IEC61131 3 61131 3 Programmable controllers Part 3 Programming languages 61131 4 EN61131BI1 Programmable logic controllers Supplementary Sheet 1 User guidelines IEC61000 6 4 EN61000 6 4 German EMC Standard Emitted interference IEC61000 6 2 EN61000 6 2 German EMC Standard Noise immunity ISO DIS 11898 Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication DIN EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 UL 508 Industrial Control Equipment 17 th edition 1999 01 28 Notice Our Technical Support team will be glad to provide other literature references on request 72 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100227FE00 docx
23. A L 24 Supply L GND Supply Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Pin no Function X2 right Description Additional function 0 Digital IN 24 V Configurable as counter or encoder input 1 In 9 Digital IN 24 V Configurable as counter or encoder input 2 In 10 Digital IN 24 V Configurable as counter or encoder input 3 In 11 Digital IN 24 V Configurable as counter or encoder input 4 In 12 Digital IN 24 V Configurable as counter or encoder input 5 In 13 Digital IN 24 V Configurable as counter or encoder input 6 In 14 Digital IN 24 V Configurable as counter or encoder input 7 In 15 Digital IN 24 V Configurable as counter or encoder input 8 BO Analog IN 10 V 9 BO Analog IN 10 V 10 1 Analog IN 10 V 11 B1 Analog IN 10 V 12 2 Analog IN 10 V 13 B2 Analog IN 10 V 14 B3 Analog IN 10 V 15 B3 Analog IN 10 V AGND Analog Ground AGND Analog Ground Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100204FE02 docx E_IO_XR_Module_HB_en_2D1762002ZD00 docx 27 USER MANUAL 1 2 E I O XR 28 4 3 2 Pin assignment XR02 ENC C DIO 8 8 8 x Digital Supply CAPO 1 0 0 CAP1 1 01 CAP2 110 2 1 0 3 0 4 1 0 5 1 0 6 1 07 on
24. C 28 18 ENC UL Rated current 5 A CSA 10 A UL Do not connect the power supply lines through from one I O power sup ply port to the next To ensure that there is as little interference as possible install a central power supply point and establish a star topology of as short wires as possible be tween the central point and the I O Modules 3 2 2 Bus coupler The system power supply connects to the bus coupler through a 2 pole plug type terminal block Since the bus coupler supplies power to both the E bus and the logic circuits of the I O modules its power consumption depends on the number of I O modules connected Power to the I O module outputs is supplied separately Spring assisted connector and bus coupler unlock button 2VF100532DG00 cdr 3 2 3 Modules The I O supply connects to the I O module normally together with the I Os using plug type terminal blocks with different numbers of poles Power to the I O module logic circuits is supplied by the bus coupler Spring assisted connector with module unlock button 2VF100533DG00 cdr Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100187FE03 docx USER MANUAL 1 2 E I O XR 3 3 Status LEDs 3 3 1 EtherCAT LED An LED labeled EtherCAT indicates the state of the EtherCAT ASIC EtherCAT State LED flash code Explanation Init Red o
25. O U mode 2 measuring channels mode 1 measuring channel unless the user additionally monitors the voltage Al I active Measuring channels 1 5 active channels Scanning rate 1 ms 6 11 active channels Scanning rate 2 ms 12 active channels Scanning rate 3 ms Revertive readability of the A channels 44 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Analog input parameters Al Digital filtering Filtering only XRO1 Adjustable digital post filtering facilitates constant signal movements Low pass of the 274 order 1 Hz 6 dB at 1 Hz 10 Hz 100 Hz 200 Hz Digital filtering takes place every 1ms Scanning rate If the scanning rate is above 1 ms the digital filtering ensures constant value curves instead of delivering the same value repeatedly Wiring information for analog channels The high degree of measuring accuracy of the card makes specific demands on the connecting technique for the analog sensors Lay the analog cable separate from the power cable If necessary create a metallic shield in cable chan Earth the shield with a clamp at the point of entry in the switch cabinet gt Use an analog cable with a braided shield gt nels gt gt Make a short connection from shield to AGND gt Lines must be shorter then 30 m gt _ Do not plug in while in ope
26. R 10 1 6 Use as Prescribed This is a modular automation system based on the CANbus intended for industrial control applications with in the medium to high performance range The automation system is designed for use within Overvoltage Category I IEC 364 4 443 for the controlling and regulating of machinery and industrial processes in low voltage installations in which the rated supply voltage does not exceed 1 000 VAC 50 60 Hz or 1 500 VDC The automation system is further usable in a pollution degree 2 environment or similar The modules shall be supplied by a power source with safe separation protected by an UL 248 fuse rated max 100 V where V is the DC supply voltage with maximum value of 28 8 VDC such that the limited voltage limited current requirements of UL 508 are met Qualified project planning and design proper transport storage installation use and careful maintenance are essential to the flawless and safe operation of the automation system The automation system may only be used within the scope of the data and applications specified in the present documentation and associated user manuals The automation system is to be used only as follows as prescribed in technically flawless condition without arbitrary or unauthorized changes and exclusively by qualified users The regulations of the German professional and trade associations the German technical supervisory board the VDE
27. R MANUAL 1 2 E I O XR Current output AO I mode General characteristics Type of protective equipment Withstands any overload down to no load status output voltage limited to 14 18 V Insulation voltage between None channel and other power cir cuits Reference potential Differential connection Common mode range 5 V Calibration to maintain the 12 months accuracy class Permissible load types Load to AGND Greatest inductive load 0 1 mH Load impedance range 0 500 0 Typical example of external connections gt OF gt 2VF100472DG01 cdr Current output AO I mode Output response to On Off switching operations of power supply Without supply voltage High impedance output 200 at 0 V During booting routine High impedance analog output Brief current peaks up to 2 may occur when of the controller switching on and switching off If there are brief inter If there are interruptions 10 ms the AOs are briefly switched to high impe ruptions dance Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 53 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR Current output AO I mode Behaviour in STOP mode 20 mA Current output 0 mA Effect of defective connection to the output terminals Usage of the Al during The current that really flows can
28. USER MANUAL 1 2 E I O XR 16 3 1 1 Earth The CANtrol E I O modules shall be earthed Thereto the metal housing shall be attached to operative earth Since the operative earth connectors dissipate HF currents it is of utmost importance for the module s noise immunity HF interference is dissipated from the electronics board to the metal housing The metal housing therefore needs to be suitably connected to an operative earth connector You will normally have to ensure that gt the connection between module housing and DIN rail conducts well gt the connection between DIN rail and switching cabinet conducts well gt theswitching cabinet is safely connected to earth In special cases you may attach the earth wire straight to the module Attach cable shield here M3x5 Bolt connection Connect DIN rail with operative earth Aluminium profile NOTICE Earth wires should be short and have a large surface copper mesh Further details has site http en wikipedia org wiki Ground electricity Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100187FE03 docx USER MANUAL 1 2 E I O XR 3 1 2 Installation The CANtrol E I O modules are intended for mounting rail installation DIN EN 50022 35 x 7 5 mm gt Push up the module against the mounting rail from below allowing the metal spring to snap in between mounting rail and mounti
29. alues for the analog In channels BIo to BI3 In these are deter mined starting from the low value nibbles the respective type only Off and Voltage and filter dwConfigCounter DWORD Contains the command and the values for the counter units They contain the type forwards backwards or quadrature counter the counter unit 0 3 and the capture pin 0 15 dwConfigAO DWORD Contains the command and configuration values for the analog Out channels to AO3 In these de termined starting from the low value nibbles the respective type Off Voltage Current and filter eStatus eStatus As the condition for further processing of data the structure can be set at eStatusIsInit or eStatusNotInit Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 55 2VF100201FE00 docx E IO XR Module HB 2D1762002ZD00 docx USER MANUAL 1 2 XR 5 2 Functions for data transfer to the structure stEXRIO SetCountMode Declaration FUNCTION SetCountMode eError VAR INPUT eDirectionUPDown eDirection eCntType eCounterType eCapturePin eCounterCapture eBlockID eCounterUnit END VAR VAR IN OUT EXRIO stEXRIO END VAR Parameter Value Description Input parameters eDirectionUPDown Determines whether the first pin of a channel counts forwards or back wards eCntType Determines whether device is con figured as counter or quadrature en coder eCapturePin Deter
30. be indicated if the analog input is configu AO operation with XRO1 as The voltage between A and A can be displayed if the analog Module input is configured as Al U A must be connected with AGND for monitoring the sensor Readjustment is not required because it is readjusted internally With the XRO5 module the current and voltage outputs are configured in the factory in such a way that the output values are displayed for checking in each case at the associated current or voltage input 54 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 XR 5 BghExrlec library XR modules The functions and function blocks in the library s Configuration folder make the I O configuration of the card possible by storing in the RAM components Reconfiguration is therefore always necessary after loss of power Two functions in the Conversion folder make conversion from DWORD to REAL and from REAL to UINT possible 5 1 stEXRIO structure The stEXRIO structure contains the information for the I O configuration as DWORDs dwConfigAI DWORD Contains the command and configuration values for the analog In channels to AI3 In these are deter mined starting from the low value nibbles the respective type Off Voltage Current and filter dwConfigBI DWORD Contains the command and configuration v
31. d AGND Analog Ground Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 35 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 4 3 6 Pin assignment E I O XR06 ENC C DAIO 8 8 4 XR06 EJ 000000000000000000 CAPO 0 1 01 2 2 3 1 0 4 05 1 0 6 Vo 7 18 CNTOUp 19 CNTODn 110 CNT Up 111 Dn 112 113 114 115 8 x Digital 1 0 8 x Digital In 11 1 4 x Analog In 12 82 U 10 V Supply HBBBBBB HBBaBagBBBBBgH 2VF100590DG00 VSD Function Description Additional function 36 0 I O 0 Digital 24 V Capture CNTO 1 I O 1 Digital 24 V Capture CNT1 2 2 Digital 24 V Capture CNT2 3 1 0 Digital 24 V Capture CNT3 4 4 Digital 24 V 5 5 Digital 24 V 6 6 Digital 24 V 7 7 Digital 24 V 8 Not used 9 Not used 10 Not used 11 Not used 12 Not used 13 Not used 14 Not used 15 Not used 24 Supply L GND Supply Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR
32. e dwActConfigAI AT 1B2564 dwActConfigBI AT 1B2568 dwActConfigCounter AT 182572 dwActConfigAO AT 1B2576 CheckDeviceConfig dwActConfigAI AT 1B2564 CheckDeviceConfig dwActConfigBI AT 182568 CheckDeviceConfig dwActConfigCounter AT 1B2572 CheckDeviceConfig dwActConfigAO AT 1B2576 Output address may exist once only because the first address is overwritten by the second LC PRG DoConfigDevice SendCtrlDword dwCtrlDword AT QB2564 DWOR DWOR DWOR DWOR DWOR DWOR DWOR D D D D D D D DWORD DWORD 5 7 Listing data types and structure of the library TYPE eAnalogChannels Analog channels and BO B3 eAnalogC eAnalogC eAnalogC eAnalogC eAnalogC eAnalogC eAnalogC eAnalogC END TYP Fl hannelAO 0 hannelAl hannelA2 hannelA3 hannelBl hannelB2 1 2 3 1 4 5 6 7 hannelB3 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100201FE00 docx E IO XR Module HB 2D1762002ZD00 docx 65 USER MANUAL 1 2 XR 66 F P eAnalogFilter FilterNon eFilter100Hz eFilterl0Hz eFi lterlHz END TYPE TYPE eAnalogType eof eVo f 0 ltage 1 rrent 3 END TYPE eCounterCapture Filter 200 Hz Filter 10
33. e structure and hardware com parison indicates at least one diffe rence Otherwise the eErrOK variab le is assigned Description Reads the I O device configuration from the hardware and compares this with the content of the stEXRIO structure The FB delivers a result with eve ry call up either XDone TRUE or xError TRUE Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100201FE00 docx E IO XR Module HB 2D1762002ZD00 docx 61 USER MANUAL 1 2 XR 62 5 4 Start initialisation by using EXRO1 The analog channels and the counters of the multi I O EXRo1 components are freely programmable At the start of the SPS program with connected 1 a start initialisation must therefore be implemented In do ing so the structure must be charged with the required values see 5 1 stEXRIO structure one time only ter this the DoConfigDevice function block must be retrieved with the parameter of the stEXRIO structure The I O channels of the card are configured when the above xDone TRUE function block is returned During operation with an SPS program the CheckDeviceConfig function block must be retrieved cyclically since the card configuration checks for consistency with the content of the stEXRIO structure If the function block reports eError eErrNoMatch the target performance of the card is no longer consistent This can oc cur for example when the power supply to the EXRo1 is brie
34. er provides additional notes concerning the product EE I 1 3 Conformity Declaration The EtherCAT I O Modules comply with and make allowance for the following directives and standards gt EMP Directive 2004 108 EC gt DIN EN 61131 2 2009 1 Programmable controllers Part 2 Equipment requirements and tests gt DIN EN 61000 6 2 2011 06 Electromagnetic compatibility EMP Part 6 2 Generic standard immunity for industrial environments gt DIN EN 61000 6 4 2011 9 Electromagnetic compatibility EMP Part 6 4 Generic standard electrostatic discharge for industrial environments gt UL508 2013 10 Industrial Control Equipment 17 th edition 1999 01 28 8 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100181FE02 docx USER MANUAL 1 2 XR 1 4 Qualified Personnel Only qualified personnel may install operate and maintain the EtherCAT I O Modules Within the context of this documentation and the safety information it contains qualified personnel constitutes trained specialists who have the authority to mount install commission ground and identify equipment systems and power circuits in accordance with the standards of safety technology and who are familiar with the safety concepts of automation technology 1 5 Due Diligence The operator or the processor OEM must ensure that the EtherCAT I O Modules are only used for the purpose
35. fly cut off In this case the DoConfigDevice functional module must be retrieved once more and its xDone TRUE waited for The indirect addressing of the four input DWORDs and an output DWORD must be cancelled in VAR CONFIG see 5 6 Configuration of variables If several cards are to be configured an instance of the FBs and if necessary also one of the eEXRIO struc tures must be applied Individual I O mapping in VAR CONFIG must also be applied for each card The li brary has no limitations regarding the maximum number of configurable cards Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100201FE00 docx USER MANUAL 1 2 E I O XR 5 5 Additional functions for converting ConvertDWordToReal Declaration Function ConvertDWordToReal REAL VAR INPUT dwValue DWORD ModeType AnalogType END VAR Parameter Value Description Input parameters dwValue DWORD of the analog input eModeType Parameter values for conversion into voltage or current permissible val ues eOff eVoltage or eCurrent Output parameter ConvertDWordToReal Depending on the parameter eMode type mA or volt as REAL Description Reads an analog input as DWORD and returns this as floating point number e g for the display in a visualisation Example of parameter rAnalnO ConvertDWordToReal dwValue 1 AIO eModeType setting eCurrent Berghof Automation GmbH Harretstrasse 1 7
36. for which they are intended the EtherCAT I O Modules are only operated in impeccable full working order the user manual is always available in full and in a legible condition only specialists with sufficient qualification and authorisation mount install commission and maintain the controller module these specialists are regularly instructed in all relevant questions of occupational health and safety and environmental protection and that they also know the contents of the user manual and especially of the safety notes therein gt device markings identifications safety and warning notes attached to the EtherCAT I O Modules are not removed and are always kept in a legible state gt thenational and international regulations for controlling machines and systems which apply at the relevant usage site are observed gt therelevant information about the EtherCAT I O Modules and their application and operation is always available to the users vvvv V 1 5 1 Working on the controller module Before carrying out work on the EtherCAT I O Modules you must always gt first ensure that the controller and the system are in a secure state gt only then switch off the controller and the system and gt only now disconnect the EtherCAT I O Modules from the system Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 9 2VF100181FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O X
37. he same potential It is not possible to switch individual I O areas on or off selectively i NOTICE The I O cards possess a monitoring function for the supply voltage function monitoring represented by the data word LifeGuarding_CNT in the EtherCAT process data image The LifeGuarding CNT is a counter that in normal operation is in creased by 1 once per millisecond When the value limit after around 55 days of permanent operation is reached or after a power on reset the counter returns to 0 If the external supply voltage 24 VDC of the I O card is cut off during opera tion or if the 36 pole connector is removed the counter value is no longer in creased In this case the process data of the I O card is to be regarded as inva lid In order to guarantee the reliability of the control environment it is therefore recommended to monitor LifeGuarding CNT permanently in the SPS pro gram 4 3 8 8 8 0 5 digital inputs outputs Input Output supply The I Os are supplied together with the module electronics The supply must come directly unswitched from the power supply unit Feedback may cause the destruction of the module and or of the sen Sors Sensors limit switches and other equipment leading to a digital I O of the mod ule must be fed by the same power supply unit as the module itself If unobserved feedback effects can occur via the output transistors which can lead to destr
38. ial sector Immunity to interference EN 61000 6 2 industrial sector connection cable inputs outputs 30 m Protection class Insulation strength EN 61131 2 DC 500 V test voltage Protection type IP 20 Supply voltage current consumption Module electronics power supply connection voltage SELV DC 24 V 15 20 96 EN 61131 2 part of alternating voltage max 5 96 Module electronics supply Typ 125 mA E BUS load I Os power supply Separate feeding with 36 pin connector Current consumption Unwired approx 140 mA at 24 V fusing according to load of the I Os max 12 A Protection against supply Yes voltage pole reversal Potential isolation No Digital inputs outputs DIO Number of inputs 8 limiting frequency for counter encoder function 10 kHz per input Number of inputs outputs 8 Output current 0 5 A per output total max 2 0 A Short circuit protection Yes Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 XR 01 to XR06 Potential isolation No Analog inputs outputs Inputs 4 analog inputs 10 V Inputs outputs 4 analog inputs outputs 10 V or 20 mA according to the variant Resolution 22 bits inputs 16 bits outputs Berghof Automation GmbH Harretstrasse 1 72800 Eningen www be
39. ion commissioning and maintenance The information contained in this manual is subject to change without prior notice 1 1 About This Manual This equipment manual is an integral part of the product Make sure the equipment manual is always availa ble near the product s point of employment The manual contains information about the following topics Areas of application Safety Mechanical construction Electrical construction Connections Commissioning Care and maintenance Decommissioning Disposal vvvvvvvyvvv Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 7 2VF100181FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 1 2 Hazard Categories and Terminology The indications described below are used in connection with safety instructions you will need to observe for your own personal safety and the avoidance of damage to property The indications have the following meaning DANGER Immediate danger Failure to observe the information indicated by this warning will result in death serious injury or extensive property damage Potential danger Failure to observe the information indicated by this warning may result in death serious injury or extensive property damage Danger Failure to observe the information indicated by this warning may result in injury or property damage No hazard NOTICE Information indicated in this mann
40. king in each case at the associated current or voltage input Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 51 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR gt applicable to all A channels 52 Current output AO I mode Overview Signal range 20 mA to 20 mA Connections per output Static characteristics A and AGND A can be connected to AGND if the voltage is to be monitored Connect shield to AGND Output impedance in signal range Analog output errors gt 300 by readjustment Greatest error at 25 1000 ppm 40 Temperature coefficient Value of lowest value bit LSB 20 0 8 15 ppm 0 610 pA Digital resolution 16 bits Data format in the application program Dynamic characteristics 32 bits Real 24 bits payload Settling time if there is a rever sal over the full range 9596 Filter 6 dB at 200 Hz 50 ms Filter 6 dB at 100 Hz 50 ms Filter 6 dB at 10 Hz 100 ms Filter 6 dB at 1 Hz 1000 ms Overshoot 6 5 of the offset altitude Greatest temporary differential during electrical interference test in compliance with IEC 61131 2 11 5 96 of the measuring range Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USE
41. les The standard 100 Base Tx lines used for office network communications connect to the one side the CANtrol E I O Modules for the process signals connect to the other This is how the Ethernet EtherCAT protocol is retained right through to the last I O module At the end of the modular device the connection between the forward and return lines is automatically closed the effect being that another 100 Base Tx line can be plugged in to connect the next EtherCAT unit to the second bus coupler port 2VF100530DG00 cdr 12 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100186FE03 docx USER MANUAL 1 2 E I O XR 2 4 Electromagnetic compatibility 2 4 1 Definition Electromagnetic compatibility is the ability of a device to function satisfactorily in its electromagnetic environment without itself causing any electromagnetic interference that would be intolerable to other devices in this environment Of all known phenomena of electromagnetic noise only a certain range occurs at the location of a given device It is defined in the relevant product standards The design and immunity to interference of programmable logic controllers are internationally governed by Standard IEC 61131 2 which in Europe has been the basis for European Standard EN 61131 2 Refer to IEC 61131 4 User s Guideline for general installation instructions to
42. maturely even in the case of out puts which are not involved The maximal output current is 0 5 A The output stage is protected against overload which must be taken into ac count for high inrush currents from lamps for example Basic output circuit diagram positive switching OUT 0 1 4 internal internal GND 2VF100465DG00 cdr Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Digital output data Module data Type of outputs semiconductor non storing Protection circuit for inductive loads fast de excitation shall be provided externally 41 V terminal voltage typ around 24 V Status display Yes green LED per input Overload protection Yes under thermal overload Short circuit protection 2 9 Response threshold Yes electronic current limitation typ 7 A 1 Current is limited electronically Triggering the short circuit protection causes thermal overload and the thermal overload protection is tripped 2 Starting from cold maximally 10 000 permissible short circuits 3 Total duration of the short circuits max 500 hours Output delay At 0 after 1 typ 1 ms At 1 after 0 typ 1 ms Output capacity lt 20 nF Rated voltage DC 24 V Voltage drop lt 0 1 V with rated current Ra
43. measurement to AGND Reference potential AGND Dynamic characteristics refer also to dynamic characteristics of the analog inputs Greatest temporary differential 1 5 of the measuring range during electrical interference test in compliance with IEC 61131 2 Analog filtering Low pass of the 1 order time constant T 16 us 3 dB bei 10 kHz Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 47 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR Typical example of external connections At a A At a A B B 0 N N D D 2VF100470DG01 cdr The module is damaged at input current in excess of 24 mA 48 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Analog output parameters AO General characteristics Type of protective equipment Electronic switch Insulation voltage between channel None and other power circuits Status display signal Green OK Voltage output AO U mode Once red flashing short circuit 3 times red flashing wire break applicable to all A channels Overview Signal range 10 V to 10 V Connections per output A and connect A t
44. ment XR02 8 8 0 2 000000000 0 28 4 3 3 Pin assignment XRO3 ENC C DAIO 8 8 8 0 00002220200004000 0 000 30 4 3 4 Pin assignment XR04 ENC C DAIO 8 8 8 32 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 5 E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 4 3 5 4 3 6 4 3 7 4 3 8 4 3 9 5 1 5 2 5 2 1 5 3 5 4 5 5 5 6 5 7 6 1 6 1 1 6 1 2 6 2 6 3 6 3 1 6 4 6 5 6 5 1 6 5 2 Pin assignment XR05 ENC C DAIO 8 8 44 34 Pin assignment XRO6 ENC C DAIO 8 8 4 0022000 00 mene nnne 36 Power Supply ast bei Macatee tee acai a tis 38 8 8 0 5 digital inp ts OutpUts i t e eee ue etapa ba e 38 Analog inputs OUtpuls 5 We ee ee C o d 44 BGHEXRIEC LIBRARY XR eene nennt nnn rnnt 55 i riiegauturm 55 Functions for data transfer to the structure stEXRIO eee 56 Examples of parameter setting of above 59 Function blocks to Use eden dreies 60 Start initialisation by using EXRO1
45. mines the input e g eCapturePinIn15 for the transfer of the counter reading eBlockID Defines the counter unit to be con figured eCountUnitO eCountUnit3 In Output parameter EXRIO Data are written in dwConfigCounter of the structure Output parameter SetCountMode eErrorOK or eErrParamOutOfRange where parameter is invalid Description 56 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100201FE00 docx USER MANUAL 1 2 E I O XR SetModeChannelAl Declaration FUNCTION SetModeChannelAI eError VAR INPUT eAnaChannel eAnalogChannels eAnaType eAnalogType eAnaFilter eAnalogFilter END VAR VAR IN OUT EXRIO StEXRIO END VAR Parameter Value Description Input parameters eAnaChannel Determines the channel number eAnalogChannelAO to eAnalogChannelA3 are possible eAnaType Determines the analog type eOff eVoltage and eCurrent are possible eAnaFilter Determines the input filter eFilterNone eFilter100Hz eFilter10Hz and eFilter1Hz are pos sible In Output parameter EXRIO Data are written in dwConfigAl of the structure Output parameter SetModeChannelAI eErrorOK or eErrParamOutOfRange where parameter is invalid Description Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 57 2VF100201FE00 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 XR SetModeChannelBl
46. n Initializing no data exchange Pre Op Red green 1 1 Pre operational no data exchange Safe Op Red green 3 1 Safe operation inputs readable Op Green on Operational unrestricted data exchange 3 3 2 I O LED Every I O Module has an LED labeled IO It indicates the state of the Module s I Os Refer to the I O Module sections in this manual to know which states of a module are monitored and indicated State LED flash code Explanation OK Green Undervoltage Twice red Watchdog 3 times red ASIC Watchdog has actuated Module specific 6 times red Overload error Configuration 7 times red SM Register Buffer Blocked error 1 Flash codes 200 ms at a ratio of 1 1 for flashing and 500 ms for the break after the flash sequence 3 3 3 Power LED An LED labeled Power is located on every I O Module that has a power supply connector e g for digital outputs It indicates the state of the I O module s I O power supply I O power supply State LED flash code Explanation On Green on 24 V DC supply ok Off Off 24 V DC supply not ok Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 19 2VF100187FE03 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR Blank page 20 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100187FE03 docx USER MANUAL 1 2 E I O XR 4
47. nd 24 mA Interruption for 400 ms Cyclical reattempt Typical example of external connections OF gt gt 2VF100471DG01 cdr Voltage output AO U mode Output response to On Off switching operations of power supply Without supply voltage High impedance output A to AGND gt 300 A to AGND gt 300 kQ A to gt 300 During booting routine of the controller The analog output is not yet active during the booting routine of the controller Differences to zero value when switched on and off is around lt 2 If there are brief inter ruptions If there are interruptions of the supply voltage gt 10 ms the AOs are briefly switched to high impedance Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Voltage output AO U mode Behaviour in STOP mode Voltage output OV Usage of the Al during The current that really flows can be indicated if the analog input is configu AO operation with XRO1 red as The voltage between A and A can be displayed if the analog Module input is configured as AI U Readjustment is not required because it is read justed internally With the XRO5 module the current and voltage outputs are configured in the factory in such a way that the output values are displayed for chec
48. ng area as illustrated gt Push the module above against the mounting wall until it snaps in gt Tosnapona single module Rail mounting of module To interconnect two modules After snapping on the first module to the rail snap on the second module about 1cm away towards the right of the first module Push the second module along the rail towards the first module until you hear the locking device snap in To disconnect two modules Push down the unlock button see figure below of the module that you wish to disconnect from the module to the left of it Push both modules away from one another until they are about 1cm apart gt Totakedowna gt Push the module up and against the metal spring single module located on the underside of the rail guide gt the module away from the rail as shown in the illustration gt Pull the module down and out of the mounting rail Unlock button Uninstalling a module Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 17 2VF100187FE03 docx E_IO_XR_Module_HB_en_2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 18 3 2 System power supply 3 2 1 General General Spring assisted blocks of sockets allow fast and simple wiring A multiple socket connector densely packs the wires on a small footprint Use the unlock button to easily disconnect the wires where there is little space Tool 0 4 x 2 5 blade screwdriver Cores 0 20 1 0 mm IE
49. nnection E I O XR06 4 inputs with 8 usable 4 inputs counter func either as 10 V tion 4 inouts output for encoder connection Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Scope of supply gt Scopeof supply The scope of supply consists of and accessories gt module without connecting plug Accessories gt 1 0 36 two rowed plug order no 204800300 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 23 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 24 4 2 Technical data 01 to XR06 Module data Versions item no XRO1 DAIO 8 8 4 4 204 803 100 XR02 ENC C DIO 8 8 204 803 200 DAIO 8 8 8 204 803 300 XR04 ENC C DAIO 8 8 8 204 803 400 XR05 ENC C DAIO 8 8 4 4 204 803 500 XR06 ENC C DAIO 8 8 4 204 803 600 Termination technique 204800300 36 pin connector for supply and I O in common not scope of supply Dimensions WxHxD mm 122x 82 x25 Weight Approx 150 g Operating temperature range 0 to 50 non condensating convection cooling ensured protection class insulation test protection type Emitted interference EN 61000 6 4 industr
50. nnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnneeennnne 8 1 4 Qualified Personnel rrnnnnnnanvvnnnnnnnnnnnnnnvnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnneeennnne 9 1 5 DUS Diligence 4 4 sse 9 1 5 1 Working on the controller 9 1 6 Useas Prescribed cicius coccnie tei seco cce c ean teda ne lo cc ka Eudora ek euo cec rk vds 10 2 INTRODUCTION ETHERCAT nennen nennt nnn nnne nnne 11 2 1 EtherCAT Ethernet Control Automation Technology eene 11 2 2 CANtrol the automation platform rrrssnnnnnvvnnnnnnnnnnnnnvvnnnnnnnnnnnnnvvnnnnnnnnnnnnnnennnnnnnnnnnnnnvennnnnnnnnnn 11 2 3 E I O CANtrol EtherCAT l O System e rrrrnnnnvvnnnnnnnnnnnnnvvnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnn 12 2 4 Electromagnetic 13 2 431 siia arde PEEL ec ret kae ee ee ep Te ey 13 2 4 2 Interf rence emission aars 13 2 4 3 General notes on installation sei iiitide eaaet aen aaan 13 2 4 4 Electrical immission 13 2 4 5 Cable routing 14 2 4 6 Location of nnns nnns 14 2 4 7 Particular
51. o AGND Connect shield to AGND Static characteristics Output impedance in signal range 1 Q by readjustment Analog output errors Greatest error at 25 1000 ppm 20 mV Temperature coefficient 20 0 4 mV K Value of lowest value bit LSB 15 ppm 0 305 mV Digital resolution 16 bits Data format in the application pro 32 bits Real 24 bits payload gram Dynamic characteristics Settling time if there is a reversal over the full range 95 filter only usable with XRO1 Module Filter 6 dB at 200 Hz 50 ms Filter 6 dB at 100 Hz 50 ms Filter 6 dB at 10 Hz 100 ms Filter 6 dB at 1 Hz 1000 ms Overshoot 5 96 of the offset altitude Greatest temporary differential 11 5 96 of the measuring range during electrical interference test in compliance with IEC 61131 2 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 49 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 50 Voltage output AO U mode General characteristics Type of protective equipment Electronic switch Insulation voltage between None channel and other power circuits Reference potential AGND Calibration to maintain the accuracy class 12 months Permissible load types Without reference point earthed Greatest capacitive load 100 nF Load impedance range 25000 Overload protection Short circuit proof Current limitation at arou
52. on or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction The modules are maintenance free when used correctly Clean only with a dry non fluffing cloth Do not use detergents 6 3 Repairs Service Repair work may only be carried out by the manufacturer or its authorised ser vice engineers 6 3 1 Warranty Sold under statutory warranty conditions Warranty lapses in the event of unauthorised attempts to repair the equipment and or product or in the event of any other form of intervention Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 69 2VF100227FE00 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 6 4 Nameplate Nameplate descriptions example EC1000 MP400 00 1131 3 204900100 8 Version 0000 SELV 24V DC 12A max OC www berghof com 70 o o oe 0906 2VF100080DG02 cdr Barcode same as identification number Module type plain text name of module Identification no is the unique labeling of the module consists of two elements Part no the first nine digits The designation of this number suffices for ordering a module The delivery takes place in each current ha
53. put parameter EXRIO Data are written in dwConfigAO of the structure Output parameter SetModeChannelAO eErrorOK or eErrParamOutOfRange where parameter is invalid Description 5 2 1 Examples of parameter setting of above functions SetCountMode eForward eCountTypeQuadratur eCapturePinIno eCountUnito EXRIO SetModeChannelAI eAnalogChannelA1 eOff eFilterNone EXRIO SetModeChannelAO eAnalogChannelAo eCurrent eFilterNone EXRIO SetModeChannelBI eAnalogChannelBo eVoltage eFilter1Hz EXRIO Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 59 2VF100201FE00 docx E IO XR Module HB 2D1762002ZD00 docx USER MANUAL 1 2 XR 5 3 Function blocks to use DoConfigDevice Declaration Input parameter In Output parameter Output parameters Description 60 FUNCTION BLOCK DoConfigDevice VAR_INPUT END_VAR VAR_IN_OUT EXRIO END_VAR VAR_OUTPUT xDone xBusy xError eErr END VAR Parameter xExecute EXRIO xDone xBusy xError xExecute BOOL StEXRIO BOOL FALSE BOOL BOOL FALSE eError Value Description The variable is edge controlled If the function block is recalled with xExecute True the execution of the function block begins Execution is terminated with xExecute FALSE To write the configuration the data from this structure are used FALSE Following successful execution of
54. puts Each counting unit is connected by means of two 24 V inputs The digital status information of the inputs used as counters continues to be avail able to the CODESYS PLC program For each counter not only the pure counter value exists but also a capture value CAPTo CAPT3 and a cap ture event value CAPTo_EventCounter CAPT3 EventCounter With a separate input the current counter status in the capture value can be transferred and thus buffered The capture event value is increased by 1 decimal with every capturing event The number and order of the COUNTER Capture inputs can freely be confi gured by the XR01 module Counting units Number 4 counting units Usage Two counters are used as a quadrature decoder CNT2 and CNT3 and two as an upward or downward counter CNTO and CNT1 Capture input For each counting unit a digital in output is specifed which triggers captu ring Maximum signal frequency 10 kHz with a quadrature encoder this results in a 40 kHz counting fre quency At the maximum counting frequency the signal generator must be able to guarantee an edge steepness of at least 20 V us at the counting input Minimum pulse width 50 us Counter width 32 bits NOTICE Behaviour in the event of fault If the components are permanently disconnected from the supply voltage longer than 10 ms or if they are operated at low voltage signalised by status byte all counte
55. r capture and capture event values return to the value 0 If only communication to the controller EtherCAT is broken off disconnection of the data link or SPS Stop the counter and its values continue The current values are transferred to the controller once communication has resumed Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx 41 USER MANUAL 1 2 E I O XR gt 42 Digital outputs positive switched If overvoltage 32 V and or energetic recovery occur the module may be destroyed This is a fire hazard Outputs The outputs are positive switching 24 V outputs Output current max 500 mA per output The outputs have a common reference potential GND Power is supplied together with the supply for the module electronics refer to Terminal Assignment If there is no data connection to the EtherCAT or if the internal supply of the module is inadequate the out puts automatically switch to LOW Protected output In case of overload the current is lim ited typically 7 A After the overload has been eliminated the output is again available Fast de excitation by means of a 41 V terminal voltage in relation to L protects all outputs against induced peak voltages with inductive loads If thermal loads occur owing to ener getic recovery or fast de excitation the overload protection may react pre
56. r scale EtherCAT moves beyond the limits of conventional fieldbus systems Its interconnections be tween the controller at one end and both the I O modules and drives at the other are as fast as those of a backplane bus EtherCAT controllers thus nearly act like centralized control systems overcoming the issue of bus transfer times that conventional fieldbus systems are burdened with 2 2 CANtrol the automation platform The automation platform CANtrol EC and CANtrol Dialog has been specifically engineered with applications near to the machine in mind CANtrol provides flexible automation solutions including hardware and soft ware PLCs based around industrial PCs remote I Os PLCs with without display and decentralized drives EtherCAT PROFINET Bacnet PROFIBUS DP and CANopen are supported for networking CANtrol con trollers and industrial PCs used as EtherCAT masters feature a CoDeSys PLC Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 11 2VF100186FE03 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR 2 3 CANtrol EtherCAT l O System CANtrol E I O is a system of I O modules for connecting the process signals to an EtherCAT network CANtrol E I O consists of the E I O bus coupler and a range of I O modules The CANtrol E I O bus coupler converts the physical transfer technology twisted pair to LVDS E bus and generates the system voltages required by the LVDS modu
57. ration Voltage input Al U mode gt applicable to all Aand B channels Connections per output and connect shield to AGND Static characteristics Differential measuring range 10 10 V Input impedance in the signal 500 between und range Greatest error at 25 C 1000 ppm 20 mV Temperature coefficient 20 0 4 mV K Digital resolution 22 bits Data format in the application 32 bits Real 24 bits payload program Maximum permitted continuous voltage on A A is 14 V to AGND overload Digital value output during over If a voltage differential of 10 V is exceeded the accuracy of this chan load nel may be impaired measured values are limited If a voltage differential of 15 V is exceeded the card reports an error which must be remedied Input type Differential voltage measurement Status display signal Green OK Red Overvoltage Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 45 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR Voltage input Al U mode Even range 12 V lt lt 12 V 12 lt lt 12 V Common mode rejection 60 dB direct current 20 dB at 50 Hz Reference potential AGND Dynamic characteristics Analog filtering Low pass of the 15 order time constant T 513 us 3 dB bei 310 Hz Greatest temporary differential 1 5 96 of
58. rd and software version Serial no five digits behind the hyphen Version defines the design level of the module as supplied ex works Supply voltage Production date year calendar week of the production CE mark NOTICE The Version supply version panel specifies the design level of the module as supplied ex works When replacing a module users with the CNW CANtrol Node Wizard tool can read off the current software version of the newly supplied module and then reload their own software version for a particular project if necessary With the latter in mind before the download you should always keep a record of the existing software levels in your project documentation software version node IDs baud rate etc Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100227FE00 docx USER MANUAL 1 2 E I O XR 6 5 Addresses and Bibliography Standards 6 5 1 Addresses CAN in Automation international manufacturers and users organisation for CAN users in the field of auto gt mation CAN in Automation e V CiA Am Weichselgarten 26 D 91058 Erlangen Germany headquarters can cia de www can cia de EtherCAT Technology Group gt ETG ETG Headquarters Ostendstrafe 196 D 90482 Nuremberg Germany info ethercat org www ethercat org Beuth Verlag GmbH 10772 Berlin gt DIN EN or Standards VDE Verlag GmbH 1062
59. rghof com 25 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 XR 26 4 3 Module view and pin assignment 4 3 1 Pin assignment XR01 ENC C DAIO 8 8 4 4 8 x Digital 4 x Analog I O lor U variable Supply Function 8 x Digital In gt 4 counter configurable 4 x Analog In gt 10 V Description 2VF100585DG00 VSD Additional function 0 I O 0 Digital 24 V Configurable as capture input 1 1 Digital 24 V Configurable as capture input 2 2 Digital 24 V Configurable as capture input 3 Digital 24 V Configurable as capture input 4 4 Digital 24 V 5 5 Digital 24 V 6 6 Digital 24 V 7 7 Digital 24 V 8 0 Analog IN OUT Configurable as in output 10 V or 20m 9 Analog IN OUT Configurable as in output 10 V or 20m A 10 1 Analog IN OUT Configurable as in output 10 V or 20 mA 11 1 Analog IN OUT Configurable as in output 10 V or 20 mA 12 A24 Analog IN OUT Configurable as in output 10 V or 20 mA 13 A2 Analog IN OUT Configurable as in output 10 V 20 mA 14 A3 Analog IN OUT Configurable as in output 10 V or 20 mA 15 A3 Analog IN OUT Configurable as in output 10 V or 20 m
60. t 000000000000000000 Function XR04 18 CNTOUp 19 CNTODn 110 CNT1 Up 111 CNT Dn 112 ENCOA 113 ENCOB 114 115 ENC1B 10 1 gt 13 B2 14 15 B3 AGND AGND Ej HBBBBBBBBEBBBBHBBBS 000000000000000000 Description 11 B1 4 x Analog In 12 2 U 10 V 2VF100588DG00 VSD Additional function 0 0 Digital 24 V Capture CNTO 1 I O 1 Digital 24 V Capture CNT1 2 2 Digital 24 V Capture CNT2 3 3 Digital 24 V Capture CNT3 4 4 Digital 24 V 5 5 Digital 24 V 6 6 Digital 24 V 7 7 Digital 24 V 8 A04 Analog IN 20 mA 9 AO Analog IN 20 mA 10 1 Analog IN 20 mA 11 A1 Analog IN 20 mA 12 A24 Analog IN 20 mA 13 A2 Analog IN 20 mA 14 A34 Analog IN 20 mA 15 Analog IN 20 mA 24 V Supply GND Supply Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR Pin no Function Description Additional function X2 right 0 In 8 Digital IN 24 V Counter CNTO UP 1 In 9 Digital IN 24 V Counter DOWN 2 In 10 Digital IN 24 V Counter CNT1 UP
61. t specific information valid at the time of publication This equipment manual is only complete in conjunction with the product related hardware and software user manuals required for the individual application You can reach us at Berghof Automation GmbH Harretstr 1 72800 Eningen Germany T 49 7121 894 0 F 49 7121 894 100 e mail controls berghof com www berghof com Berghof Automation GmbH works in accordance with DIN EN ISO 9001 2000 USER MANUAL 1 2 E I O XR Update Version Date Subject 1 0 23 07 2013 First Version 1 1 30 08 2013 Update of chapter Product description 1 2 09 02 2015 New corporate name Berghof Automation GmbH UL certification Additions to the LED status displays Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 3 E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 E I O XR Blank page 4 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx USER MANUAL 1 2 XR Contents 1 GENERAL INFORMATION 2c racine cenare orania niemand aane cn auae ecu eame rcu 7 1 1 About This Manual 7 1 2 Hazard Categories and Terminology annee nennt annees 8 1 3 Conformity Declaration rnanvvnnnnnnnnnnnnnvvnnnnnnnnnnnnnnvnnnnnnnnnnnnnnn
62. ted current with 1 signal 0 5A Total current of all outputs max 2A Two outputs switched in parallel for logic link permissible for increased output permissible up to 1 A Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100204FE02 docx E IO XR Module HB en 2D1762002ZD00 docx 43 USER MANUAL 1 2 E I O XR 4 3 9 Analog inputs outputs Plugging the analog connections during operation may cause the de struction of the module Depending on the variant the module is equipped with 8 analog channels They are divided into 4 A channels and 4 B channels Functions of the A channels Voltage measurement AI U 10 V Voltage measurement AI I 20 mA Voltage transmitter AO U 10 V Current transmitter AO I 20 mA vvvv Functions of the B channels gt Voltage measurement AI U 10 V Analog input parameters Al General characteristics Method of transformation _ Delta sigma transformation according to multiplexer Operating modes Self scanning Common points between AGND reference the channels Calibration to maintain 12 months the accuracy class Terminal arrangement Shields on joint AGND pins Scanning of measured data Scanning time 10 us Scanning rate The scanning rate of each measuring channel depends on the number of configured measuring channels Assignment Mode Al U 1 measuring channel mode 1 measuring channel BI U mode 1 measuring channel A
63. the function block the output variable Done TRUE During execution the output variable xBusy TRUE FALSE In the event of an error the general error variable xError is set Possible error returns are eErrNotlnit which relates to the stEXRIO structure and eParamOutOfRange if impermissi ble I O parameters were transferred Otherwise the eErrOK variable is as signed Configures the analog I Os and the card counters in which the configuration values are written in the component RAM Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100201FE00 docx USER MANUAL 1 2 E I O XR CheckDeviceConfig Declaration FUNCTION BLOCK CheckDeviceConfig VAR INPUT xEnable BOOL END VAR VAR_IN_OUT EXRIO StEXRIO END VAR VAR OUTPUT xDone BOOL xBusy BOOL xError BOOL eError eError END VAR Parameter Value Description Input parameter xEnable Approval for execution of the function block In Output parameter EXRIO Structure content for the current comparison of the hardware configu ration Output parameters xDone After successful execution of the function block the output variable is xDone TRUE xBusy During execution the output variable xBusy TRUE is not used in the current implementation xError In the event of error the general error variable xError is set eError Possible error return is eErrNoMatch if th
64. uction of the I O channel and or sensors 38 Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com E IO XR Module HB en 2D1762002ZD00 docx 2VF100204FE02 docx USER MANUAL 1 2 E I O XR The digital inputs are positive switching type 1 inputs IEC61131 2 They are designed for nominal 24 Vin gt Digital inputs put voltages The inputs are transferred internally to the core of the CPU in cycles An open input is inter preted as static o LOW positive switched Pulse identification and interference suppression Inputs are read in cyclically The internal scanning time is fixed at 1 ms A new value can therefore be sam pled via the EtherCAT bus once per millisecond at the most Principal input circuit diagram positive switching Digital input data L IN internal GND 2VF100463DG00 cdr Module data Line lengths Connector cable lt 30 m In the switchgear cabinet Select conductor cross section making allowance for the voltage drop oth erwise no restrictions of practical relevance Field wiring Meet all the relevant local regulations and the requirements in compliance with EN 61131 2 Load nominal voltage L DC 24 V SELV Polarity reversal protec Yes tion Potential isolation No Status display Yes green LED per input on the plug in connector Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 39 2VF100204FE
65. wer circuits separate from control circuits gt DCvoltages 60 V 400 V gt ACvoltages 25 V 400 V Joint laying of control circuits is allowed for shielded data signals shielded analogue signals unshielded digital I O lines unshielded DC voltages 60 V unshielded AC voltages 25 V VUVVY Wire connection specifications Use AWG wire size 16 22 or equivalent 2 4 6 Location of installation Exclude any and all impediments due to temperature dirt impact vibration or electromagnetic interference Temperature Consider heat sources such as general heating of rooms sunlight heat accumulation in assembly rooms or control cabinets Contamination Use suitable casings to avoid possible negative influences due to humidity corrosive gas liquid or conducting dust Impact and vibration Consider possible influences caused by motors compressors transfer lines presses ramming machines and vehicles Electromagnetic interference Consider electromagnetic interference from various local sources motors switching devices switching thyristors radio controlled devices welding equipment arcing switched mode power supplies converters inverters 2 4 7 Particular sources of interference Inductive actuators Switching off inductances such as from relays contactors solenoids or switching magnets produces surge voltages It is necessary to reduce these extra voltages to a minimum Reducing elements may be diodes Z

EtherCAT I/O multifunctional

Contents

Download Pdf Manuals

Related Search

Related Contents