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1.                            34  Appendix B     Logical by pass option                                               38  INDEX S ss sus US E E S u 40    Mach2000     User Manual page 40   41    Stila Energy      Stila Energy      All rights reserved 2002   2009    STILA ENERGY   S p A   Via Ippodromo  61   20151 MILAN   ITALY  Telephone    39 02 RENE Fax    39 02 40917052       Mach2000   User Manual page 41   41    
2.                          OOOOCOQOOOOOOOOQO OOOOOOOOOOOOO  33 35 41 43 45 47 49 51 53          INTMA15          3 5 11 13 15 17 19 21 23 25  CO  QO  OOOOO  O  O Q  O  O  QO      O    O  QO                                                                                                       Mach2000   User Manual page 36   41    Stila Energy            Mach2000     User Manual page 37   41    Stila Energy      Appendix B    Logical bypass option       TECHNICAL DESCRIPTION  Rel   01 2006    STILA ENERGY S p A  Via Ippodromo  61   20151 MILANO   ITALY    Phone  39 02 40 91 83 10   Fax   39 02 40 91 70 52  e mail  top stilaenergy com    Mach2000     User Manual page 38   41    Stila Energy      B Logical bypass option    This option allows the Mach2000 to shift from any working modes  excluded  the stabilized voltage one  to the stabilized voltage mode     The shift occurs simply with the closing of a O Volt clean contact normally  open  When this contact reopens  the Mach2000 will go back into it   s initial  operating mode     Such an option is useful when  in some situations  like an emergency one  you  may want to move from a low voltage situation with reduced luminosity to a  temporary one with an output voltage close to the nominal one and therefore  maximum light output     This command can be generated automatically or manually by the user  For  instance it could come from       starting up of a UPS or a generator   anti theft system    manual override   BUS system    int
3.   I uz  HOS LNI  SIVONVYS 068 9SPETZL LO ZL SZ JLva   9 L 8Vv1S 022 AdNM LO LdAM ALIWNOLAY       TYANYN  HSI19N3  ONVITV1I CxyOMSSVd MAN f    70 cL AWIL                      G0 LOV3 c0 LdNd OLZ AdNS LO LdNS             CYOMSSVd       Mach2000     User Manual    Stila Energy      14  ALARMS    The system shows on the display and with the help of two red and yellow LEDs  on the front panel  some alarm conditions which can  in some cases  disable  and or automatically by pass  if present  the Mach2000     14 1  TEMPERATURE ALARM    This alarm is generated following a condition of prolonged overloading  when  one or more temperature sensors  located inside each transformer  one per  phase  detect a temperature higher than the preset value  120   C      After the abnormal condition is detected  the electronic controller activates the     automatic power by pass   if present   or it simply shuts down the appliance   to protect it from any damages     The alarm condition is indicated by a message on the display and by the  flashing of the red LED on the front panel     Once the cause of the overload has been eliminated you can restart the  Mach2000 by resetting the thermal breaker located inside the device by  turning the door locking switch to OFF     If the load conditions  in amps per phase  were returned within the rated  values of the appliance and the temperature alarm is nevertheless generated   the following controls are necessary     i  check if the technical room  where th
4.  Stila Energy      In this case it shows that a relay connected to the by pass resistance on phase  L3  F 3  did not switch properly     You should try to restart the Mach2000 by resetting the thermal breaker  located inside the device by turning the door locking switch to OFF     If the alarm continues  leave the appliance definitively in by  pass and  contact your nearest servicing center or directly contact the STILA  ENERGY S p A servicing center at  39 02 40 91 83 10     14 3  FUSE ALARM    This alarm is generated if a failure occurs to fuse F3  10 3 x 38  which protects  the primary section of the autotransformer  The electronic controller detects  the abnormal situation and triggers the  automatic by pass      This alarm situation is indicated by means of a red led on the front panel as  well as a corresponding message on the display     To reset the Mach2000 to a normal condition you will need to replace the fuse  with one of same type and caliber  To do this  turn the main switch on the  front door to OFF  open the device  replace the fuse and re arm the internal  magnetothermic switch  MT1  by taking it to ON  Close the door and turn the  main switch back to Normal Operation     If  after the fuse has been properly replaced  the  Fuse Alarm   condition remains  please check that the voltage input is present o n all  three phases  If that is the case please contact the nearest Service  Center or Stila Energy S p A  directly at  3902 4091 8310     14 4  INTERNAL SELF 
5.  To change one or more default parameters    the flashing parameter can be increased or decreased by using the a Y keys   once the desired value has been reached it must be confirmed by pressing  ENTER  pressing ENTER automatically brings up the next parameter and so on  until the last one is reached  WUPV      SUP T   011 SUP V   2 1 ON  W  U P T  I0 5 1 IWWuUu P V   2 2 0    Mach2000     User Manual page 11   41    Stila Energy      After the last parameter  WUPV  has been confirmed changed  by pressing  Enter  a new screen will appear where you can setup a cooling time  between 0  and 15 minutes     This feature is recommended when you use for example metal halide lamps  that require a certain time to cool down before you are able to turn them on  again    The duration of this time is set in the following screen        C L D   0 0   CIO OL LI I NG             ITIIIMIE  ISETIT I N  G         If you set CLD   0  the feature is turned off  When you set a time  its duration  is shown in seconds as in the screen below         COOL I NG J TIME   _  CIOMMIPILIEITI E  sjejc   11210  The requested countdown will begin before turning on the lights through the    usual Start Up phase     After confirming the cooling time by pressing Enter  the START UP screen  appears again    _       ISITART   UP             WARNING  Mach2000 does not run the start up phase when going  from test mode to the automatic program  but rather only when the  appliance is turned on or when it receives exter
6.  certain  models of Mach2000 on request     2   TEST    B     must be used esclusively to identify the lamps that are close to  burn out and carries out voltage variations in steps of 6 4 V  8 8 V on certain  models of Mach2000 on request      WARNING  The manual test  particularly    TEST B     causes a sudden  reduction in the voltage that is being supplied to the lamps  This  procedure  if repeated often  could influence the lamps behaviour  It is  therefore advised  that this test method be used only when Mach2000  is installed and afterwards when necessary to identify the lamps that  need to be replaced     During the scanning of the voltage thresholds  starting at nominal voltage  it is  possible to check  shown on display   the progressive reduction of energy  consumption in order to determine the best balance between the energy  Savings desired and the brilliancy values that are wanted        The described function is optional and must be requested when the order is  placed     4 3 PRELIMINARY OPERATIONS    The variation in the voltage feed  can cause the shut down of the lamps if they  have not had and adequate warm up period before the test    Before proceeding with the test it is advised that the lamps be allowed a few  minutes to warm up at the nominal voltage that is available on the network   220 230 V        Fluorescents   2 minutes    Sodium Vapour   5 minutes    Mercury Vapour     7 minutes    Metallic Iodide   10 minutes    In the case of ambient temperature
7.  frequency of the maintenance jobs varies according to machine model and  installation place    Temperature  dust  and vibrations have negative influence  making more  frequent overhauls necessary    The recommended intervals are from 6 to 12 months  short intervals for very  powerful machines and or for dusty  high temperature places  long intervals  for low power machines installed in places with good climatic conditions     Operations to be carried out        external inspection of the appliance       check the efficiency of handles  if present  and or locks  if present   and of the door locking selector switch       check correct operation of doors  if present         check condition of the electronic control unit and check the relevant  connectors       eliminate dust or particles accumulated inside       clean and  if necessary  replace the filters of the ventilation fans       check the operation of the ventilation fan       check and tighten all internal terminals       check general operation  and the efficiency of the set time and date  controls       check the condition of the power boards and the relevant connectors        check and measure the continuity of the protective circuit  earth  connection  between the masses of the container and the earthing  splitter of the electrical system on which the machine was installed       check the condition of the transformers and auto transformers    check the condition of the safety components       generally check the int
8.  is desired from the system  the  hysteresis can be reduced to the minimum allowable value of  2 points      Select the program in the desired setting and activate it by pressing     ESC       Since  in this phase of adjustment of the system  the maximum brilliancy value  was programd  Mach2000 will surely reach the V MAX voltage value     At this point the brilliancy value  in points  that has been reached at the  voltage value   V MAX previously defined can be read on the display     The brilliancy value in points that can be read on the display at this point  is  the minimum value that can be guaranteed even in the total absence of natural  light  Mach2000 will automatically provide for the reduction of voltage in  proportion to the increase of natural light that will arrive during daylight hours   Exit the automatic program by pressing the    ESC    key and repeat the  programming described on the previous page  memorizing the last parameter   LUM  obtained     BIR T   2 5 5   v M I N   2 0 0  VIM A  X    2 2 0   H     S T   1 0  After changing the    LUM    with the a Y  keys press    ENTER    to confirm     Press    ENTER    three more times to confirm the VMIN   VMAX and IST  parameters     TO ACTIVATE THE AUTOMATIC PROGRAM PRESS    ESC       9 2 STABILIZED BRILLIANCY PROGRAM      BANDS       The  BANDS  program allows for the programming from 2 to 12 different  lighting values  to be established in as many time bands  that can be modified  in width with a minimum reso
9.  that can be obtained     For this purpose test  A  must always be used with steps of 1 6 V  2 2 V      If the brilliancy values should be insufficient because of the condition of the  lamps  then it is advisable to perform another test  test    B     to identify the  lamps close to burn out and in the  uneconomic  phase of their lifetime and  replace them     N B   The lower the final test voltage is and the faster that value is reached   the more lamps will shut down  to be if desired  replaced  The lamps that shut  down do not have to be necessary replaced  the decision is left to the  discretion of the consumer who will choose the ideal balance between costs    and benefits received from the operation of lamps replacement     Mach2000     User Manual page 8   41    Stila Energy      4 4 1 RUNNING THE MANUAL TEST    TEST    A      after the    TEST A    selection press ENTER and the data relative to the test will  appear on the screen     IR 18 2 SI 181 T 18 3 _   11 111151 IPi9 19 919191 1 lU    088      The upper line of the display  shows the voltage for the single phases R S T   The lower line of the display shows  in succession   the following values     I   Three phase interlinked current  Amperes        P   Active triple phase power absorbed by the load  Watt        U   Mach2000 active tap  the system has 39 voltage levels   19  corresponds to the minimum voltage level and 20 to the maximum  level       NOTE  the measures of current and active power are only availab
10.  to by pass and call Stila  Energy   S p A  directly at  39 02 40 91 83 10     The operation of unblocking the appliance is never covered by the  warrantee and the relevant cost will be invoiced     Mach2000     User Manual page 24   41    Stila Energy      12 SELECTION OF THE LANGUAGE    There are four languages available  ITALIAN   ENGLISH   FRENCH   GERMAN   Depending on the final destination it is possible to ask for the Italian French  version or the English German version     With the  lt     keys go to the screen for the selection of the language     The 2 possible screen will be the following           J    ra r  IA NO                IFIRAINCIA IS                      IEIINGILISH          _       IDIE UT SCIH                 Press    ENTER    and the cursor will flash   Using the  lt     goto the desired language and press    ENTER    to confirm     The default language is  ITALIAN    when Italian Franch software is installed  The default language is  ENGLISH    when English German software is installed    13 VISUALIZATION OF ELECTRIC DATA    The Mach2000 appliances offer as a standard feature  the visualization  of input and output voltage     The other electric data that require special hardware  are available as  extra cost options and must be requested when ordering the appliance     Voltage is always shown  while the other information  linked current   active power and coso  can be called up only during the automatic  operating of Mach2000     The visualization o
11.  values  one per phase  or one brilliancy value  can be programmed for the operation of the plant    TIME BANDS  from a minimum of 2 up to 12 different voltage or brilliancy  values can be programmed in as many time bands that can  be modified  with a minimum resolution of 10 minutes     7 2 SELECTING THE PROGRAMS AND THE DIFFERENT SETTINGS    To change one or more parameters of the program desired  go to paragraph  7 3    To select and start the program with the default parameters or those  specifically changed and memorized  use the following procedure    from the main menu  with the  lt     keys go to the following screen         ISE rL EC T                   Press  ENTER  and the next screen will appear     VOL T  IST AB ILI Z ED               IBIRIILILIIIAINCIY           The default program that comes up is  STAB  VOLT   To move on to the other two programs press  lt  p and when the desired  program is flashing  press  ENTER  to select it     Once the choice has been made  the screen that allows the user to select the  operating method will automatically appear        CIOONNSS TI ANN T   TBAND         The default selection that comes up is  CONSTANT     Mach2000     User Manual page 15   41    Stila Energy      To move from one possibility to the other use the  lt  p keys until the desired  option is flashing and press  ENTER  to select  Once this is done  the initial  screen will appear again             Js lel cir                 IN ORDER TO ACTIVATE THE PROGRAM WITH T
12. 0 2 300 230  F R   010 1 10  0 ITl O 0 8   0 0  The voltage value relevant to phase R will be flashing  To change the voltage  use the A v keys until the desired voltage is reached and then press     ENTER     To proceed to next phase use the  lt     keyes  change the voltage    and press Enter  Repeat this operation for the last phase   Allowed V values  from 160 to 230 V with a minimum resolution of 1V     At this point the finishing time of the band will be flashing on the  bottom   right side of the display     T    0 1   230 213101 l215 0   _F   R    0101  10 0    IT O  0 18    0 0  PLEASE NOTE  the starting time for band 1 cannot be changed and  corresponds to 00 00  midnight      To confirm the time for the end of the band press    ENTER       To change the time  intervals of 10 minutes  use the a Y keyes and then  confirm the new setting by pressing    ENTER       NB  the minimum resolution for the times is 10 minutes  it is therefore not    possible to set the finishing time of the band atr 08 34 but  for example  at  08 30 or at 08 40        Band 2 and the subsequent bands  must be programmed with the same  settings as band 1  keeping in mind that the starting time of each band  corresponds automatically to the finishing time of the previous band  For  example  if the finishing time for band 1 is set at 08 00  this will be the  Starting time for band 2 and it will appear automatically  It will only be  necessary to program the finishing time     In the last time ban
13. DIAGNOSES    When powered up  the system runs a series of internal tests on the  functionality of certain components and on the correctness of the stored  parameters    In case of a fault  and if the automatic by pass is installed  the latter is  immediately activated or the system goes into safety shut down status and no  longer supplies power at output    Remember that  if the programmed parameters are not consistent with the  work fields  the program is not accepted     Mach2000     User Manual page 28   41    Stila Energy      15  AUTOMATIC BY PASS      1   electronic control panel with    gt  2  green indicator light  normal operation     gt  3  red indicator light   by pass      4   master switch  door locking                         gt          p                         DESCRIPTION OF CONTROLS   Master switch   it has three positions       central position  0   Mach2000 is on OFF condition       right hand position  N O   Normal Operation  powers up the Mach2000   activating all controls on the electronics panel as well as the automatic by   pass if necessary       left hand position  Byp  by pass    manual forcing of the by pass condition   status  electronics OFF and load ON   This condition  by pass  allows for  the replacement of the electronics in safe conditions     IMPORTANT   the by pass position maintains power on the input and  output terminals  and on the power contactors as well as on fuses F6     F7  F8  Any maintenance jobs  with load ON and Mach2000 in b
14. HE SELECTIONS MADE PRESS THE           W A T T   FOR         _            M E A S U R E M E IN T           During this time the CPU will update the data in its memory    7 3 ENTERING OR CHANGING WORKING PARAMETERS    In order to perform this task press the  lt     keys until the following screen  appears     _      M O D T Fliy                  Press    ENTER    and proceed as described in paragraph Par  7 2  to select the  program and the setting for which the parameters will be changed    The working parameters that can be changed and the way to program them is  described in the following paragraphs     NOTE  from this screen to activate the automatic program previously  selected simply press the  ESC  key    Mach2000     User Manual page 16   41    Stila Energy      8 PROGRAMS AT STABILIZED VOLTAGE  8 1 STABILIZED VOLTAGE PROGRAM   CONSTANT     To enter the working parameters in the  constant  setting follow the steps  described in paragraph 7 3    After pressing    ENTER        MODIFY PROGRAM    will disappear and the following  screen will appear     VOL T  IJSTABILI I Z ED               IBIRIILILIAINCIY           The default program that will be flashing is  STAB  VOLT   to select it simply  press    ENTER       Once the choice of program has been made  the screen to select the settings  appears automatically       CONS TI AN NTT   TBAND         The default setting that will be flashing is  CONSTANT  to select it simply press     ENTER       At this point the following 
15. IGURATION PARAMETERS    The factory settings for the default parameters are as follows   RUPT   5 seconds FACT   5 seconds STAB   1 5     If so desired  to change one or more parameters access the following screen  using the    lt  or  gt  keys       ICOONN FI I GU RA TI ION         Press  ENTER  to access the screen to change the parameters     RIUP T   10 FIA CT   06               ISITIAIB  11 1  15                RUPT    will be flashing  to keep this value press    ENTER     to change it use the  A VY keys until the desired value appears  range   2 10 seconds   48 10 V   per minute  66 13 V     To confirm the new value press    ENTER        Now the next parameter     FACT    will be flashing  to keep this value press     ENTER     to change it use the a Y keys until the desired value appears   range   5 30 seconds   19 3 V per minute  26 4 5 V      To confirm the new value press    ENTER        Mach2000     User Manual page 13   41    Stila Energy      Now the last parameter     STAB    will be flashing  to keep this value press     ENTER     to change it use the A Y keys until the desired value appears     the possible values to program are as follows    0 5  1 0  1 5  2 0    After selecting the desired value press    ENTER       WARNING  the most precise stabilization value   0 5   causes a sharp  increase in the number of commu tations of the power cards and must  be used only for lamps that require them  This option must be used  only in case  prior to the installatio
16. IN G         Press  ENTER  to go to the next screen        T I MmJE      12  1 014 1 3 3          DIA TIE       2 5   1 2   ojo     The hour will be flashing and can be changed by using a Y to get to the  desired value    Confirm the selection by pressing    ENTER     then automatically the minutes will  begin to flash and can be changed in the same way    All the information regarding the date can be programd sequentially following  the same procedure described above    Once the year has been entered and memorized the following screen will  appear           IS UMME R TIME                   IYIES     INO L            Using the  lt     keys go to the desired option and press    ENTER    to confirm     If  YES  is selected the clock will automatically switch to daylight savings time    NO  must be selected for countries where daylight savings time is not in use     At this point the program will return automatically to the menu    TIME  SETTING        11 PASSWORD    The password is in place to prevent unauthorized people from exiting from the  automatic program or changing data programs that have been entered into  Mach2000     The password is required each time ESC    is pressed to exit from the  automatic program     The default password is    00000     five zeros   but can be changed to any other  five digit number     NOTE  decide the new five digit number to insert  for example 83100   and write it down before proceeding to change the password     With the  lt  p keys go t
17. STILA ENERGY      Mach2000 SYSTEMS    MODEL  STANDARD       USER S MANUAL    Rel   01 2008    hy Stila Energy S p A        Stila Energy      STILA ENERGY   S p A   Via Ippodromo  61   20151 MILAN   ITALY  Telephone   39 02 40918310 Fax   39 02 40917052          Mach2000   User Manual page 2   41    Stila Energy      1 GENERAL DESCRIPTION OF Mach2000    The systems in the Mach2000 family are electronically controlled  electromechanical appliances designed to optimise the management and  powering of large fluorescent and gas discharge lighting installations  allowing  for the reduction of energy consumption and prolonging the durability of the  lamps     The operating principle is based on exploiting the characteristic brilliancy   current curve of gas discharge lamps  through the variation of the voltage feed  after an initial warm up period     The appliances are composed of the following fundamental parts       a single phase autotransformer  for each phase  with various taps at  different voltage values that in combination with one another generate 19  different voltage values    single phase transformer  for each phase  powered at variable voltage  on  the    primary    circuit  of the autotransformer     an    intelligent    power card  for each phase  dedicated to the switching of the  autotransformer s taps through a relay of adequate power     an electronic command section  controlled by microprocessor    a main switch with a manual power by pass function    a magnetot
18. ak ka a kaka 4  Main switch door jam Power by pass                                            4  Controller panel and keyboard functions                                       4  J i s LD r r eraarrX  r r_r r rleei  ni  5  Test MENU TUMCTON wa         ss uu daya u an salla da kan b  na h  k Wl   h   oiaoi 6  Operating goals and principles                                            rr    r    6  Manual Test    u l u uuu uuu llul EEA ENERE EAE 7  Preliminary operations         cccceccececeeeeeeeeseeeneeeeneaneeeaneneaesneateneatans 7  Selecting the Manual test                                                            8  Running the Manual test                                                             9  PUTCO FG WSSU E uuu erties ee _   gt  gt    o  roeeF    a  a  rrsrsRa  araxaa   10  Selecting and running the automatic test                                      10  e         oc   w ore ere_mrmroDnmbcccdm   10  Start UP FUNCTION        ccccceececeeeseeeeseeeeseeeteeeseeaeeteaesteeesteatanesemersnees 11  Programming the start up function                                               11  ColifligurGli  ll E E E E usquakpapuqapa 13  Programming the configuration parameters                                  13  AULOMACIC DI OO dl T   S u u  uu uu yeneseceeexvecdeercececwscevesseaxeteeveck payquy 15  Possible settings to run the programs                                           15  Selecting the programs and different settings                                15  Entering or changin
19. ar automatically and using the    key go to the  option    BANDS    and select it by pressing    ENTER        At this point  the screen below will appear  where all the parameters except for   BRILL  can be memorized    VMIN will be flashing  with the a Y change the voltage value and confirm it  by pressing    ENTER       The    IST    and    VMAX    parameters must be either changed or confirmed with  the same procedures previously described     VIM TIN   2 o0 0                     VIM A X   2 2 0   H T S T   1 0    After having pressed    ENTER    to memorize the desired value for    VMAX     the  following screen will appear     TBA ND   01      2 1 0 P_  _F   R   10 01  0 0   ITiO 0  0    0 8  The desired brilliancy value in points will be flashing     With the A Y keys change the value to reach the one desired and confirm  by pressing    ENTER        Now the finishing time for band 1 will be flashing  the starting time  cannot be  changed  is at 00 00    With the a Y keys change the time to the one desired and confirm by  pressing    ENTER       To program the subsequent bands use the same procedure described in  chapter 9 2  remember that the parameter entered is a brilliancy value and not  a voltage value     Mach2000     User Manual page 22   41    Stila Energy      10 CLOCK    Setting the clock is fundamental for the running of the time band programs  and is set following the same procedures   with the  lt     keys go to the following screen          T I M E  SE TI T
20. d that will be programmed  the finishing time must be  00 00 and press  ENTER  to finish programming   At this point the MODIFY PROGRAM screen will automatically appear     TO ACTIVATE THE PROGRAM SELECT PROGRAM AND RUNNING SETTINGS   see paragraph  7 2  AND PRESS    ESC       Mach2000     User Manual page 18   41    Stila Energy      9 STABILIZED BRILLIANCY PROGRAMS    This program can only be used with versions of Mach2000 equipped with  brilliancy sensors and relative electronic interfaces that are options that can be  ordered at an extra cost     There are two programs in this group        CONSTANT      Only one lighting value can be programd and maintained for  the entire period that the plant is running       BANDS     From 2 to 12 different lighting values can be programd is as  many time bands  they can be modified in width with a  minimum resolution of 10 minutes     The aim of these programs  which can be considered  advanced   is to take  advantage of any natural lighting  where present  to improve the energy  Savings and or make the most of the lighting plants by stabilizing a set lighting  value regardless of the condition of the lamps     This application is excellent both for internal plants  factories   shopping  centres  and for lighting plants in public areas  for the latter it is possible to  improve the energy savings with a reduction of upto 50  in the brilliancy flow   only  of course where atmospheric and visibility conditions make it possible    In cas
21. e Mach2000 is installed  has a  reasonably good air exchange and make sure that the room temperature  does not exceed 50  C    li  check if connectors J9 1 and J9 2  of the controller on the door of the  electrical cabinet of the Mach2000  are properly connected    If the connectors are _ correctly connected  put the appliance  definitively in by pass and contact your nearest servicing center or  directly contact STILA ENERGY S p A at  39 02 40 91 83 10     14 2  RELAY ALARM    Mach2000 has a real time electronic control system which controls the  Switching operations performed by the power boards    This control is carried out on each relay in order to signal a fault or the excess  of time out specified for every power switching operation    During switching operations  the system s electronics continuously controls the  three phases  so if a problem is detected  it activates the switching alarm    The alarm trips the automatic power by pass and is indicated by the flashing  red LED and by a message on the display indicating which phase failed to  switch as in the following sample         f   j ALARM                 R E L ajYy  IOP IE IN     IF    1    In this case it shows that a relay on phase 1  F 1  didn   t work properly         f   J ALARM            R ej L a Yy  I CiLl OlSIE D JF  2    In this case it shows that a relay on phase 2  F 2  didn t work properly     _        ALARM j                   IRIEILIAIYI  IB Y P  F   3       Mach2000     User Manual page 27   41   
22. ernal condition  focussing on any oxidation on  the power terminals           Both the power and  controller  electronic boards of Mach2000 are protected  against dust and other external agents by a special insulating paint   However  caution would suggest  exhausting  conductive dust from the  appliance s internal parts which may be particularly exposed  especially if  installed in places saturated with conductive dust  for example       Road and motorway tunnels   Car parks   Tube or railway stations   Roads and motorways with a high density of heavy traffic   Heavy industry  foundries  mechanical metal working  Chemical  industries                   Mach2000   User Manual page 31   41    Stila Energy      Appendices    Mach2000     User Manual page 32   41    Stila Energy            Mach2000     User Manual page 33   41    Stila Energy      Appendix A    Multi power up module  IN T MAxx            DESCRIPTION AND INSTALLATION  Rel   01 2006    STILA ENERGY S p A  Via Ippodromo  61   20151 MILANO   ITALY  Phone  39 02 40 91 83 10   Fax   39 02 40 91 70 52  e mail  top stilaenergy com    Mach2000     User Manual page 34   41    Stila Energy      A Multi power up modules INT MAxx     General Description    The main function of the multi power up module is to verify the  ON OFF   position of the switches protecting the illumination lines     When a switch is in OFF position and is then changed to ON  the INT MAxx  module notices the change of state and signals the event to Mac
23. es of drastic reductions in visibility  mist   fog   heavy rain   the  brilliancy sensor connected to Mach2000 would immediately increase the  voltage feed  in order to maintain stable lighting values that are considered   Safe  regardless of atmospheric conditions     For instructions relative to the most advantageous positioning of the brilliancy  sensors refer to the  INSTALLATION  amp  MAINTENANCE MANUAL      IMPORTANT  even for these programs  for proper operation  START    UP and CONFIGURATION parameters must be set following the  procedures described in the previous chapters     9 1 STABILIZED BRILLIANCY PROGRAM      CONSTANT       There are four operating parameters for the stabilized brilliancy programs      V MIN  minimum voltage   with a range of 160 230V  must be determined  by using the test and prevents accidental shut down of the lamps  caused  by voltage feeds that are too low  reached by Mach2000 to compensate for  an excess of natural light      VMAX  maximum voltage   with a range of 160 230V  defines the voltage  level that Mach2000 must never exceed  to guarantee an adequate balance  between lighting values  without any natural light  and minimum energy  savings  NOTE  suggested value 200 215 V  based on the type of lamps  being used and the performance of the lighting plant       HYST  hysteresis   with a range of 2 15 points  defines the value of the   variation in brilliancy  for example  10 points  within which Mach2000 does  not react  for example  l
24. f the screens with the electric data is sequential and  operated by using the a Y keys     Next page show the general diagram of Mach2000 programming     Mach2000     User Manual page 25   41                                                          page 26   41                                        Stila Energy      00 90 OL 0      Z NOX 00 00 V 00 81 Vd  GBL E A GBL ZA OBL LA d0G    N GNV an   N GONV8 AWIL   A a AD  4   00 01 OL 00 00 WOYS  A   dO      GNV8 INIL   00 90 OL 00 00 NOYS A  SAOVLIONA GAZINMEVLS LSNOO     OOZ EA G6L CA GOC LA   0ZZ XVNA   OL LSAH 02Z XVWA  L ONV INIL 00Z NIWA 0Z1 I8 OL 1SAH O0Z NINA ND     S6L   A O0Z CA S0c LA LNOA                 LNVLSNOD       ISOOH     sanva       AW    INVISNOD   4SOOHD NYJ INIL  lt  IAA  a d LNYLSNOO 494   2 gt   SONVE    LNVISNOO    JWL A              ADVLIOA     WWD0Nd    39VLTOA  CaZIaVLS    lt       O WV89O8d    AONVITH3Q  a d dazniavs    SAIVYDOUd  3SOOHO    SAV34SOs3d  AdIGON                           OISVHd332H1I VAM SVE  YAMOd 000Z49e       ANd 8b N 0000   d GLLI  ONOYM    8L N 0000 d SII  GL  l 0    S 0043 S  Z1 ne 0023                                                          ji 8L N 0000d SI LI 81   000084 SLLI                                                                                                                                                6879G6F   8ZL0  S Z1 OZZS 00Z  Gb  l 0    S 00   3GO2 Nd H31N3      69Z9SPE7Z10   A081   JOVLIOA NIN 3909 Wnd YILNI  SNIL13S INIL SNI1002 ous ji  Cl oao La         
25. g working parameters                                     16  Programs at stabilized voltage                                                     17  Stabilized voltage programs  Constant                                         17  Stabilized voltage programs  Bands                                              17  Stabilized brilliancy programs                                                      19  Stabilized brilliancy programs  Constant                                        19  Stabilized brilliancy programs  Bands                                            21  OCK 2 n nsnsi E zo  AO 23  PAWON uu u un in  ae usss un tuan saan e  23  Password  emergency procedures                               a    24  Selection of the language                                                            25  Visualization Of Electric Data                                        aa ka aa kk aka 25  PROGRAMMING CHART       ccecceeeeseeeeeeseeteeeaeseesteteaeaesneneataeeneatatas 26  PAVIA u oss ones enon toate ay eid eee 27  T  me  pratur   Fe  tesa k L u a u S u a   k kaka na aq rayan i   Lana 27  RY AL ipu yunus muna Eh 49 400e k  n   Kl ban lA WE BC 27  PUE AA eoe EEEE 28  PAULO MAIC BY   ASS uy uyu EE ENERE 29  Automatic By Pass and Alarm                                                      30  KOUUn   Mantenan ull ll        k   aa Wada A kak LL h   akan  31  APPENDICES                                                                          32  Appendix A     Multi power up module INT MAxx  
26. h2000     Mach2000 gradually takes the output voltage to the warm up value and  performs the start of the lamp warming cycle as per set program    The time required to reach the warm up voltage depends on the settings of  Mach2000 and on the time when the INT Maxx interface is activated     The INT MAxx modules can be used also for controlling the status of the  switches of any electrical panel and  therefore  for general signalling of line  faults     Three possible versions can be composed with each other   INT MAOS5  gt  for controlling 5 lines  therefore with 5 inputs   INT MA10  gt  for controlling 10 lines  therefore with 10 inputs   INT MA15  gt  for controlling 15 lines  therefore with 15 inputs     The can be used in parallel and in any possible combination  e g   if there are  20 switches  you can associate a 5 input and a 15 input module  or two  modules with 10 inputs or even four of 5 inputs     Whatever the model  the dimensions are 70X156X90 mm   9 DIN units   The power supply of INT MAxx is 230V    Neutral  and the switch inputs are  always 230V in the standard version  but a version with 24Vac potential inputs  can be obtained on request     Installation procedure  connect the cable commanding the coil of the  contactors of the illumination lines  whose status you wish to check  on the  control electrical panel  and the cables powering the interface  from the 230  Volt auxiliary circuits      Relays can be used in the absence of the power up contactors  In an
27. hem is  too low to maintain the electrical arc    The shut down flickering of the lamps that are close to burning out is evident   at least initially  only when there are decreases in the network voltage feed  that occur at certain times of day   Usually in the middle of the day    The phenomenon progressively deteriorates  until the lamps remain  permanently shut off  Based on this same principle  a sudden reduction in  voltage and current  created aritficially by Mach2000  will shut off the lamps  that would have burned out in the following weeks    A specific example can be made with HPS lamps  high pressure sodium    these lamps can tolerate  when they are new  a minimum voltage of less than  170 V    The test can be set so that  after an adequate warm up period for the lamps at  nominal voltage  it calls for a sudden decrease in voltage from 230 V  to 195 V   The lamps that go out at 195 V  because of the test have been operating for at  least 15 000 hours and it might be best to replace them  The lamps that have  reached this  uneconomic  phase of their lifespan  can burn out within the  following few months or weeks and their brilliancy levels are 35 40  lower  than a new lamp while consuming the same amount of energy  100   and  continuing to turn them on and off causes damage to the reactors and ignitors   Replacing these lamps allows for the restoration of higher average lighting  values  decreasing the number of maintenance calls and the realization of  greater ene
28. hermic switch that protects the power section    a line contactor to turn on the load    a line contactor for the activation of the automatic by pass     SEFEF F F    1 1 FRONT PANEL    On the front panel or on the inside panel in the case of appliances for outdoor  use  the following can be found      a serigraphed panel with the microprocessor control commands      a main switch door jam with three settings for power by pass function     The commands and signals for the micro controller are found on the front  serigraph   a keyboard for programming  key functions described in paragraph 2 2      a LCD display for the various messages on how the appliance is  functioning  the alarms and the electrical measurements     a green LED that indicates network power feed   a yellow LED that indicates an overload situation  not active    a red LED that indicates an alarm     EFF FF    Mach2000     User Manual page 3   41    Stila Energy      2 MAIN COMMANDS    2 1 MAIN SWITCH DOOR JAM POWER BY PASS    The main switch door jamb safeguard  prevents the opening of the appliance  when it is operational and allows for manual power by  pass   The main switch has three settings       NORMAL OPERATION  machine and is on    OFF  machine and load are off      BY PASS  restores the power feed by perfoming a total power by pass  load  is on      2 2 CONTROLLER PANEL AND KEYBOARD FUNCTIONS  DISPLAY 1 2 3 4               5 6 7 8    The front panel is divided into two sections    The part on the lef
29. le as options  and at an extra cost and require the installation of specific hardware at the  factory       WARNING  On the special version of the Mach2000 TEST  A  allows  the achievement of elevated voltage values  at taps 20 a boost of  approximate 12 V is obtained with respect to the input voltage   if the  supply voltage is 230 V more than 240 V will reach the load and this    could be damaging to the durability of the lamps   ALWAYS CHECK THE OUTPUT VOLTAGE ON THE DISPLAY AND UNDER    NO CIRCUMSTANCES EXCEED THE NOMINAL VALUE OF 230V     At this point it is possible to begin the operative phase of the test     The suggested procedure  calls for increasing  using the a key  the voltage  indicated on the display  until a value between 220 and 230 V  inclusive is  reached  wait approximately 30 second and proceed  only after this operation   to the actual test decreasing the voltage to the desired value     To reduce the voltage  use the Y key   To increase the voltage use the a key  never exceed 230V      TEST  B     If test  B  is chosen then it is necessary to wait until the system automatically  reaches nominal voltage  around 230 V   in the mean time the following will  appear on the display       IMANU AK LE J TIES T             R 2 2js8s    S 2 2 191 irlz2lslol      When all three phases will have reached nominal voltage  around 230 V   the  following screen will appear  identical to the one for test  A         IR 181 2   S 181 1 T 183  1111115   IP 9 9 91919 lul lo
30. ls i    At this point it is possible to begin the operative phase of the test  that already  starts from 230 V  using the Y key to decrease the voltage     Mach2000   User Manual page 9   41    Stila Energy      WARNING  at the beginning of the test never press the a key  because in test  B  the voltage steps are 6 4 V  8 8 V for some  models of Mach2000  and values of over 236 V can be reached   To replay the test  it is advised that the procedure be carried out  from the beginning  Mach2000 will automatically reach nominal  voltage of 230 V avoiding possible errors      ALWAYS CHECK THE OUTPUT VOLTAGE ON THE DISPLAY AND UNDER  NO CIRCUMSTANCES EXCEED THE NOMINAL VALUE OF 230V     ATTENTION  the use of the a and Y keys must be controlled and  not overindulged  Wait at least 2 second between one  commutation and another  To each press of a and or Y  corresponds a voltage variation to the load and a state variation  on Mach2000  Excessive solicitations are useless and could be  stress the lamps     4 5 AUTOMATIC TEST    The automatic test is different from the manual test in that there is the  possibility to establish and reach automatically the minimum desired voltage  for the test to run    The minimum voltage  V MIN  of the test can be set in the range 160 230 V     4 5 1 SELECTING AND RUNNING THE AUTOMATIC TEST    To select this test  repeat the procedures described in Chapter 3 2 2  with the  keys  lt   gt  move the cursor to    AUTO    and press ENTER to select the  auto
31. lution of 10 minutes     The most valid application is in public lighting of roads and motorways  where  Safety conditions must be respected without giving up on saving energy   Obviously the flow reduction  generated soley on time  does not take into  consideration weather conditions or particularly unfavourable visibility  conditions     The stabilized brilliancy program  BANDS  allows for energy savings that are  very consistent but at the same time respects the minimum security conditions  for traffic by reacting in real time to any possible unfavourable weather  conditions    The possibility of programming upto 12 different lighting values  takes full  advantage of the performance of the plant in relation to predictable differences  in traffic flow that can be in as many  12  time bands     WARNING  this program can be used only after all adjustments and  checks of the parameters described in chapter 9 1 have been done     Mach2000     User Manual page 21   41    Stila Energy      NOTE  the time bands in this program do not have any relationship to the time  bands for the stabilized voltage program  therefore  the times have to be  entered and memorized once again     At this point after having entered and checked all the parameters  proceed to  entering the different desired lighting values and the times     From the    PROGRAMS    menu  press    ENTER       With the    go to the program    BRILL    and select it by pressing    ENTER       The following screen will appe
32. matic test  the following screen will appear automatically  insert the  desired voltage value with the keys a Y and confirm the choice by pressing     ENTER           M TIN   VIOILITIA G E   11810  V    To start the automatic test it is necessary to press    ENTER    again     Mach2000 will automatically select the various voltage levels in steps of 1 6 V   2 2 V  at intervals of around 2 seconds until it reaches the indicated voltage  value and will then stop to wait for further instructions allowing the user in the  mean time to go on site and check the behaviour of the lamps     The Test will stop as soon as all three of the phases reach the programd value     NOTE  even though the test can be run with any starting voltage value  it is  best to start by setting the Mach2000 at the voltage value of 230 V   Suggested procedure  use the manual test    A    or  B   see previous chapters   to reach the voltage value of 230 V   check the display in the case of test  A    and only at this point start the automatic test  repeating the whole procedure  for setting the desired minimum voltage and starting the test     4 6 CYCLICAL TEST    This mode is not available to clients and is reserved exclusively for factory  testing     Mach2000     User Manual page 10   41    Stila Energy      5 START UP FUNCTION    The start up function  is essential to correctly turn on and warm up the lamps   IL is comprised of two distinct phases     1  Start up 2  Warm up    The Start up phase is the c
33. n of Mach2000  an elevated number    of burn outs due to the not stabilized voltage     The next screen  which appears automatically          E N T E R   P O W E  R                    IYIEEIS   INO                 NO    will be flashing  press    ENTER    to finish the configuration programming   The selection of    NO    is compulsory because the option to select yes is  protected by a special    password     The information is entered in the factory  and determines the alarm threshold for a power overload  to be sent by remote  control in case this option is on the appliance     Mach2000     User Manual page 14   41    Stila Energy      7 AUTOMATIC PROGRAMS  The automatic programs  a total of 6  can be divided into three main families     1     STABILIZED VOLTAGE  SUPVB   2     STABILIZED BRILLIANCY  LUMIN   3     VARIABLE LIGHTING GENERATOR FOR TUNNELS  TABC      Stabilized voltage  programs are the only ones that can be used by the   standard  version of the Mach2000    The  Stabilized brilliancy  programs can be used only if the version of  Mach2000 with brilliancy sensors and the relative digital interface is purchased   The programs for tunnels  TABC  are not dealt with in this manual because the  appliances that are used  MachROAD  are special  they have special hardware  and are built exclusively to order     7 1 POSSIBLE SETTINGS TO RUN THE PROGRAMS    There are two possibilities for running the programs at constant voltage or   brilliancy    CONSTANT  three voltage
34. nal consent to activate  the load     At this point using the    key access the next screen which is CONFIGURATION  in order to set the basic operating parameters for the automatic programs     Mach2000     User Manual page 12   41    Stila Energy      6 CONFIGURATION    The  configuration  parameters are the operating foundations for all the  automatic programs for Mach2000 and they always condition the management  of the appliance    There are three fundamental  parameters      1  RUPT  Ramp UP Time    voltage increase speed to desired value   2  FACT  FAlling Commutation Time    voltage decrease speed to  desired value   3  STAB  STABilisation      precision in voltage stabilization   The choice of values to program is closely connected to the type of lamps that  are to be managed and to the reactivity to be given to the Mach2000      gt  minimum RUPT and FACT times determine high reactivity and speed with  which the desired voltage values are reached  but higher stress for the  lamps      the best stabilization values   0 5   allow for optimal management and  protection for particularly delicate lamps  metallic iodide  but force  Mach2000 to perform an elevated number of operations  in the case of  very unstable power feeds  that could reduce the durability of some  components    WARNING  It is advised  at least at the beginning  to use the default   parameters set in the factory  then check the need to change one or   more of these parameters     6 1 PROGRAMMING THE CONF
35. o the following screen        Press  ENTER  to move on to the next screen       INEW  PIASSWoO OR D    _   110 1121314 516 7 8 9            Mach2000     User Manual page 23   41    Stila Energy      The cursor will position itself on the number  5  and that number will be  flashing  using the  lt      to move the    flash    to the desired number and then  press    ENTER    to confirm    Repeat the operation 5 times to enter the 5 numbers of the new password     After entering the 5th and last number and confirming it by pressing    ENTER      the following screen will appear        After 2 seconds the screen automatically returns to        WARNING  before memorizing the new password by pressing    ESC      check to make sure the new password has been written down  In case  it has not  and the number has been forgotten  DO NOT PRESS    ESC     because at this point it is still possible to enter a new password     Only at this point press    ESC    and confirm the new password that has been  carefully noted     11 1 PASSWORD  EMERGENCY PROCEDURES    The  active  password must be kept in a safe place by the Client    If for any reason the password is lost or forgotten it will be necessary to  activate the emergency procedure    The emergency procedure unblocks the access to the appliance and can be  performed only by technicians from Stila Energy   S p A    The password is in place to prevent the modification of the information  programmed  in case of any problems  set Mach2000
36. rgy savings  maximizing the management of lighting plants     There are three test methods  MANUAL AUTOMATIC CYCLICAL    It is advised that initially only the  manual  test method be used  then after  gaining some experience  proceed to using the  automatic  test which allows  the user to activate the test and then go on site and observe the behaviour of  the lamps     The shut down of the lamps  caused by the test  is not permanent and they  can be used normally until their planned replacement  even though the test  does not damage the lamps  to avoid unnecessary stress  it is advised that this  program is not used repeatedly and to wait at least six months between one  test and the next     Mach2000   User Manual page 6   41    Stila Energy      4 2 MANUAL TEST    There are two main goals for this test     1  To define the minimum operating voltage of the lamps connected to  Mach2000  especially in the case of very long feed lines and or different  types of lamps on the same line    2  To identify the lamps that are close to burn out in order to replace them  to improve the average lighting values and or increase the energy  Savings     The test allows for manual and sequential scanning  both in the decreasing and  increasing  of all the voltage levels available on Mach2000     The are two ways to carry out the manual test     1   TEST    A     must be used to define the minimum operating voltage of the  lamps  and carries out voltage variations in steps of 1 6 V  2 2 V for
37. rusion detector   Clock or timer    All these systems  no matter their type  either already have such a clean  contact or it is possible to easily connect one through a relay  With this solution  you can rely on high savings with the assurance to be able to return to the  maximum luminosity level in case of an extraordinary event     Apart from the physical connection of the contact you also need to make a  specific software setup  programming the Mach2000 in time bands or  Stabilized brilliancy  refer to   8 n and   89 n of this manual  and use the  Stabilized voltage    constant    program for the emergency situation  The logical  bypass allows the user to set the output voltage  per each phase  to any value  between 160 and 230V as for the other programs     With the contact normally open the Mach2000 will work according to the time  band luminosity program  In the event the contact closes  the program will  automatically shift to the preset constant voltage  for ex  230V  and maintain  this voltage fixed during the whole duration of the contact closure  When it  reopens  the Mach2000 will revert automatically to the initial working  condition     Mach2000     User Manual page 39   41    Stila Energy      INDEX    CHAPTER TOPIC                                  aa aa aa Page  General description of Mach2000                                                 3  TEED l trt u uuu muon nan  3  Main COmmandS    bllklllklkkkkkk kk kk kk kkk aka aa kak aa kk aa aka aa a kaka ak kaka 
38. s  select    MODIFY PROGRAM    and press    ENTER              MOD I F Y                 The following screen will appear automatically     VOL T  IST AB IL I Z ED               IBIRIILILIANNCIY            With the    key move to the option  BRILL   it will flash  and press    ENTER    to  select   The following screen will appear automatically        C O N S T A N T   T B A N D  _       With the    key go to  CONSTANT  and press    ENTER       The following screen  which will appear automatically  calls for the entering of  operating parameters for the program     BIR T   2 5 5   V M IIN   2 0 0     VIM A X   2 2 0   H Y SITI    1 0  The first parameter which will be flashing is    LUM    and must be increased with  the A key  to the maximum allowable value of 255 points  temporary  regulation   press    ENTER    to confirm   Automatically the parameter    VMIN    will be flashing  with the keys a Y enter  the value obtained in the preliminary check  point 2 of the PREMISS  and press     ENTER    to confirm   Now    V MAX    will be flashing and using the a Y keys enter the value  obtained in the preliminary check  point 4 of the PREMISS      Mach2000     User Manual page 20   41    Stila Energy      At this point    HYST    will be flashing  press    ENTER    to confirm the default  value    10 points  if during automatic operation there are many voltage  variations caused by Mach2000  the value can be increased to  12 15 points  if  instead maximum precision and reactivity
39. s below 5 C   it is advised that the times be  increased by at least 30      Mach2000   User Manual page 7   41    Stila Energy      4 4 SELECTING THE MANUAL TEST    WARNING  The test menu can be accessed  after turning on Mach2000  only  after the initial    check    and the beginning of the    start up    phase  description  in Chapter 5   To return to the automatic program from the test menu press   ESC      To exit from the    start up    phase hit    ESC    and key in the password  see  Chapter 3   at this point the first test menu screen will appear     _        TEST  MENU     _    Hit ENTER to see the next screen that allows the selection of the desired test  method     MAN   JA UTO 8 CY C LIC          By using the arrows  lt  or    go to    MAN     it will flash  and hit ENTER to  make the selection    The next screen  which appears automatically  offers the choice of test   TEST  A    or TEST B        It is advised for the first time that test  A  be used or to read the  instructions very carefully before proceeding with test  B             IMANU AL TES T           TIE S T  jaj       ITIESSIT   B     Once again using the arrows  lt  p go to the test desired and hit ENTER to  make the selection     NOTE  The voltage steps are 1 6 V for test    A    and 6 4 V for test    B     but in  some versions  on request  the values are 2 2 e 8 8 V respectively     IMPORTANT   the initial test is also necessary to establish  with reasonable accuracy  the  amount of energy savings
40. s the   ESC  key    The following screen will appear       IE N IT ER PASSWORD  _   1 101112 3 14 56 7 8 9           In this message  which asks that the PASSWORD be entered  the figure    0    is  flashing    The PASSWORD programd at the factory is    00000    to enter it hit    ENTER    five  times    The appliance will interrupt the automatic program and will remain  until new  commands are entered  in the    TEST    mode  showing the following on the  display             ITEfjs T  IME NULL           At this point  with the lamps on and Mach2000 on hold  the  User s Manual   can be read starting from the  TEST MENU      Mach2000     User Manual page 5   41    Stila Energy      4 TEST MENU FUNCTION    4 1 OPERTATING GOALS AND PRINCIPLES    The test function is very important  above all if Mach2000 is installed in a   previously existing plant    This function was created in order to check    1  The minimum voltage to keep the lamps on  avoiding annoying flickering  and or accidental shut down    2  The energy savings at the various voltage levels  with the goal of selecting  the best balance between brilliancy values and energy savings    3  The state of the lamps to eliminate the ones that are too old that  during  the test  are shut off  gas discharge lamps  Fluorescent lamps will flicker   making them easy to identify     The  principle  that is taken advantage of by the  test  is the same that causes  the gas discharge lamps to be shut down when the quantity of gas in t
41. screen will appear where the voltage value relevant  to phase R will be flashing     Vi   S T A B      v     230 V       v 2   2 3jojv    IV I3   2 310 V    To change the voltage use the a Y keys until the desired value is reached and press     ENTER     V2 will now be flashing  after setting the voltage press Enter again to set the  value for V3 and press Enter again to confirm the changes     The constant stabilized voltage program will keep the output voltage stable for  each phase with the precision selected in the  CONFIGURATION  menu for the  entire time that the Mach2000 is on and running     IMPORTANT  all the voltage stabilized programs allow for values  between 160 e 230 V  inclusive with a minimum resolution of 1 V     8 2 STABILIZED VOLTAGE PROGRAM     BANDS       To enter the working parameters in the  BANDS  setting follow the steps  described in paragraph 7 3   After pressing    ENTER        MODIFY PROGRAM    will disappear and the following  screen will appear     VO L T   IJSTAB IILI Z ED               IBIRIILILIIAINCIY           The default program that will be flashing is  STAB  VOLT    to select it simply  press    ENTER       Once the choice of program has been made  the screen to select the settings  appears automatically     Mach2000     User Manual page 17   41    Stila Energy         COONNSS TI ANTI   TBAND         Use the        keys to go to  TBAND  and press    ENTER      At this point the following screen will appear automatically     T  O 1 j 2 3
42. t consists of a display  2x16 characters  and three leds  that indicate the operating condition  Normal  Alarm   Overload       The part on the right consists of a keyboard with 8 keys for the  programming of the appliance     KEY FUNCTIONS    1   Key    F1        it is not active on standard models    2   Key    a      increases the values of the parameters to be programd    3   Key    v      decreases the values of the parameters to be programd    4   Key    F2        it is not active on standard models    5   Key    ESC      allows user to exit from the various programming menus    6   Key   lt       allows user to scroll back sequentially through the various  steps of the menu or the various parameters    7   Key     gt       allows user to scroll forward sequentially through the    various steps of the menu or the various parameters   8   Key    ENTER      allows user to enter into various steps of the menu or to  memorize the value of a parameter after having changed it     WARNING  Before using Mach2000 check that the appliance was    hooked up according to the format described in the     INSTALLATION MANUAL      Mach2000     User Manual page 4   41    Stila Energy      3 INITIAL START UP    The initial start up of the appliance must be done after reading this user s  manual    In case the appliance has already been turned on  we advise exiting from the  automatic program memorized on the appliance    Wait for the words  START UP PHASE  to appear on the screen and pres
43. umen output programd at 200 points with  hysteresis  10  the system does not react modifying the voltage for values  between 190 and 210 points inclusive   This parameter avoids continuous voltage fluctuations  compensating only  for significant variations in the lighting values and in this way improving on  the durability of the lamps and Mach2000  NOTE  suggested value  10  points      Mach2000     User Manual page 19   41    Stila Energy        BRI  brilliancy   with a range of 0 255 points  defines the best lighting  value to be stabilized notwithstanding the amount of natural light   This value  to be memorized  can be defined only experimentally  through  the following     FOREWORD  to enter the correct parameters  it is necessary to perform  the trials at night  amount of natural light   0    1  Check the    minimum voltage  needed by the lamps to stay on  using  MANUAL TEST  A   paragraph  3    2  Increase the voltage value obtained by 3 5V and take note   this figure  will be memorized later as the  minimum voltage       3  Remain in MANUAL TEST    A    and increase the voltage until the desired  brilliancy value is reached   4  Increase the voltage value obtained by 3 5V and take note  this figure  will be memorized later as the  maximum voltage         NOTE  For an accurate check of the lighting values  point 3  the use of  a digital luxmeter w ith lighting source selection is advised     At this point  it is possible to move on to programming  using the  lt  p key
44. y  pass   must be carried out by STILA ENERGY S p A  or by specifically trained  personnel only        The automatic by pass function enables load ON to be restored in case of  trouble on Mach2000     Mach2000     User Manual page 29   41    Stila Energy      15 1  AUTOMATIC BY PASS and ALARMS    The  system  reacts to all alarm conditions which may occur while the  Mach2000 is in operation  namely        Temperature alarm     Relay alarm     Fuse alarm    If an alarm is generated  the by pass is activated  A warning message appears  on the display of the red LED on the front panel flashes    The automatic by pass can be reset as follows  turn OFF   0   the master  switch  restore the closure of the thermal breaker inside the appliance and   finally  close the appliance and re position the switch to the  NORMAL  OPERATION  position     If the automatic by pass is tripped again  red LED flashing   turn the master  switch definitively on BY PASS and contact your nearest servicing center or  directly contact the STILA ENERGY S p A at  39 02 40 91 83 10     Mach2000     User Manual page 30   41    Stila Energy      16  ROUTINE MAINTENANCE    WARNING  IT HAS TO BE CARRIED OUT WITH THE DEVICE TURNED  OFF  THEREFORE MAIN SWITCH MUST BE ON ZERO  0  POSITION    The routine maintenance required by the Mach2000 systems consists of a few   simple operations to be periodically carried out by Technical Personnel  with  the necessary professional qualifications for electrical systems    The
45. y event  we advise you contact Stila Energy S p A  to agree on alternative  configurations     The INT MAxx modules are totally automatic  Their use does not entail any  modification or setting of the Mach2000 software     A 1 Standard connection of module INT MAxx  To connect the INT MAxx modules  consult the wiring lay  out below     e Take the single phase power supply received from the switch which  protects the auxiliary circuits and connect it to the fused terminals FN   neutral fuse  and FL1  Phase fuse   respectively the OV neutral on fuse  FN and the 230V phase on fuse FL1     Mach2000     User Manual page 35   41    Stila Energy      e Connect each coil of the contactors  230V phase side  located  downstream of the regulator  to each of the available inputs  F9   11 MA   F10  13 MA  etc     e At every closure of the line contactors  the INTMAXX module commands  Mach2000 to automatically return the power supply voltage to the value  set for lamp warm up  warming voltage  for the programmed time   When this initial stage is over  Mach2000 resumes the automatic work  program     e NB   All the inputs must be connected to a phase  L1  L2 or L3  at each  line contactor     You can request the INTMAxx module for use with contactors on a  24Vac power supply     INT Maxx WIRING LAY OUT  SUPPLY INPUTS          A14 A12 A10 A7 A5 A3 A1  A15 A13 A11 A9 A8 A6 A4 A2    1  PER RURU                      N L1 41IM43   M 3I MZ M9 MAAMA 251A RAMA MAMA MAMAMA       ST2000 C            
46. ycle for turning on the lamps and giving them the  initial current feed they need and is generally a critical procedure  the Warm  up phase is the cycle needed by the lamps for them to reach maximum  prilliancy efficiency    Only after running the two cycles can the operating voltage of the lamps be  reduced  according to the automatic program set by the client    The two phases each have two parameters to program  Voltage  in Volts  and  Time  in minutes      5 1 PROGRAMMING THE START UP FUNCTION  From the main menu  using the  lt     keys  go to the following screen           ISITIAR T   UP             Press ENTER to access the next screen and proceed to the programming of the  parameters    The screen will appear automatically and the first parameter will be flashing   SUPT  and then in sequence the others will flash once the preceeding one has  either been accepted or modified     SUP T  01 1 SUP V   21 1 0  wlujP T   o 5  W  U PI IV     2 2 0    The set program has default values for each parameter    Start up time  SUPT    1 minute   Start up voltage  SUPV    210 V   Warm up time  WUPT    5minutes   Warm up voltage  WUPV    220 V    To leave the default parameters unchanged  press  ESC  or press  ENTER    4  times  each time one of the parameters is flashing on the screen     The values that can be programd  minimum definition of 1 volt and 1 minute   for each parameter are the following    SUPT   1 3 minutes   SUPV   200 230 V   WUPT   1 99 minutes   WUPV   200 230 V  
    
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