B+V User Manual, SDS Side Door Elevators
Contents
1. le Tele Description Frame part no Latch Latch Lock Assembly Latch Pin Latch Lock Pin Latch Spring Latch Lock Spring Latch Pin Sec Ring Cotter Pin Hinge Pin Hinge Pin Sec Ring Link Block Grease Nipple Screw Nut Cotter Pin Link Block Bolt Assy Verification pin Assy Rope clamp Rivet Pin Washer Safety plate Screw Washer Locking plate Spring Cotter Pin Screw Screw Plunger Additional Block Rec spare parts Assembly Recommended Spare Parts one year operation SDS 250 6 P N 642620 Y BC 642621 611503 1 642624 611504 641005 611506 611007 611508 620609 643511 612512 2x 612515 613623 1 752338 752559 612514 642620 1 645801 1 642695 755854 641590 2 89126 612679 642620 4 645520 5 752522 642620 RSP SDS 350 2 P N 643520 Y BC 641505 643506 643507 641058 620609 643526 643528 612512 612515 613623 1 752338 752339 612514 643520 1 643801 1 641575 612679 643520 4 643520 5 752522 643520 RSP SDS 350 5 P N 643580 Y BC 643581 643502 4 643524 1 643522 641505 643506 643507 641058 620609 643526 643528 612512 612515 613623 1 752558 752339 612514 643580 1 643801 1 641575 612679 643580 4 643520 5 752522 643580 RSP og N gt N O lt gt Se lt lt Xa SDS type 65 100 150 250 0 up to 250 5 550 1 550 4 Two hand operation AN Am LA 47 2 f2. Position 1 when the door is opened or not completely closed Slam door to close the elevator Check that latch and latch lock has snapped into place Put verification pin back into Position 1 2 B V SDS Elevators for one hand operation 2 1 The SDS Elevator door is closed The Latch is attached on the elevator door and catches the nose of the elevator body The Latch Lock grips around a rivet pin to hold the Latch in Position The bore for the verification pin is unblocked by the Locking Plate The verification pin is inserted in Position 1 and verifies that the door is properly closed and locked by the Latch and Latch Lock Pushed by the elevator body Locking Plate Bore for verification pin is unblocked Note The verification pin has no locking function The pin only verifies that the door is properly closed and locked by the Latch and Latch Lock 7 lt LLI 2 2 Remove the verification pin from Position 1 and put it into Position 2 the latch lock inside against the spring force with the left hand 1 This opens the latch mechanism Pull with the other hand the door handle to open the door 2 29 Pulling the latch lock against the Opening of the latch mechanism spring force 2 3 The SDS Elevator door is opened and the Locking Plate blocks the bore for the verification pin This avoids the setting of the verification pin into
3. Position 1 when the door is opened or not completely closed Pushed back by Locking spring force Plate m gt for verification pin is blocked 2 4 Close the elevator door by slam the door against the elevator body Check that latch and latch lock snapped into place and put the verification pin back into Position 1 Note The verification pin can not be set into Position 1 when the door is opened or not Slam door to close the completely closed elevator Check that latch and latch lock has snapped into place Put verification pin back into Position 1 50 MAINTENANCE 4 amp INSPECTION a nz D4 m mM ez 2 5 MAINTENANCE amp INSPECTION General If cracks excessive wear etc is recognised contact Blohm Voss Repair GmbH or an authorised service company Weldings of the castings should be done only by Blohm Voss Repair GmbH or an authorised service company in according to Blohm Voss welding procedure A regular preventative maintenance program should be established for all elevators These written maintenance procedures should be given to the crew or maintenance personnel Daily lubrication Grease quality Grease point 1 Hinge Pin In order to achieve efficient greasing Grease point 2 Latch Pin even at different environmental Grease point 3 Springs temperatures we recommend the following grease types should be used Da
4. Tubing size Inch Style 1 050 1 515 1 660 1 900 2 5 8 2 7 8 9 1 2 4 1 2 Plain Upset Plain Upset Plain Upset Plain Upset Plain Upset Plain Upset Plain Upset Plain Upset Plain Upset Bore Code 121 122 123 124 125 126 127 128 129 130 1510 132 155 154 155 156 157 158 Top bore A Inches 1 5 32 1 15 52 1 15 52 1 19 32 1 3 4 1 29 32 2 2 3 16 2 15 32 228192 2 51 92 351192 3 19 32 2 2 7 32 4 3 32 4 11 32 4 19 32 4 27 32 Bottom Bore B Inches 15 32 1 15 52 1 15 52 1 19 32 1 3 4 1 29 32 2 2 3 16 2 15 52 2 2992 2 01192 521192 5 19 32 3 2 1 32 4 3 32 4 11 32 4 19 32 4 27 32 45 Y LLI Q LLI e BORE CODES 46 DRAWINGS amp E SPARE PARTS E 7 DRAWINGS AND SPARE PARTS SDS type 250 6 350 2 350 5 One hand operation DRAWINGS amp SPARE PARTS 48 Parts list for SDS type 250 6 350 2 350 5 One hand operation Index No RO INN IN IN IN IN IN le m I TI IN MIO All parts marked with are recommended Spare Parts one year operation Aty e 5 Je IN IN IN IN IN e IN Je
5. 06 lt 505 T OSE SAS 9 0SZ SAS S OSZ SAS EOSZ SAS Z OSZ SAS T OSZ SAS 0 0Sz SAS LIOST SAS JdAL YOLVA313 5902 5902 690 902 590 090 900 997 997 XVW NYOM VIO 3908 1 5004 0002 5000 55000 50002 5000 75002 9097 0091 MAN 3808 00 02 00 02 00 02 00 02 00 02 00 02 00 02 00 91 0091 VId 3408 IVNIWON G8 61 G8 61 G8 61 G8 61 G8 61 G8 61 G8 61 G8 SI G8 MAN HILVI 705179 7050179 705179 705179 705179 7001702 700179 709072 709079 Nd HOLY 906 498 21987 19 0190 092 95 0997 09971 XVN NYOM 3408 9006 005 5095 55055 06080 260722 5000 9097 0971 MAN 3808 00 06 00 SE 00 82 00 SC 00 Sc 00 22 00 22 00 91 00 91 VIO 3908 TYNINON G8 67 G8 T G8 LC G8 vC G8 vC G8 TC G8 TC G8 GI G8 GI MAN 39NIH 065179 0 9109 055179 015179 1579 01079 010179 050179 019079 Nd Nid 39NIH 085179 0945709 008109 041009 005179 000179 00079 000179 009079 Nd YOLVA313 G OST SAS 081 505 0GT SAS ZIOST SAS T OST SAS 00T SAS 00 505 001 515 99 505 JdAL YOLVA313 MAINTENANCE amp INSPECTION 36 Check Category Ongoing observation Observe during operation for inadequate performance Check List Category II Daily CHECK FOR THE FOLLOWING GENERAL ISSUES but not limited to DESCRIPTION CHECKED SIGNATURE 1 Complete front page of check list for the records OK 2 for correct size of elevator OK 5 Check state of l
6. 89126 641580 RSP SDS 150 7 P N 641620 Y BC 641621 641602 641605 641504 641505 641506 641507 620608 620609 641630 612508 611512 612515 621430 1 621430 792339 611514 641620 1 643801 1 641615 641620 RSP 1 51 og N gt Ow Oa gt Se lt lt Xa Parts list SDS type 65 100 150 250 0 up to 250 5 350 1 350 4 Two hand operation part 2 m ER S95 gt gt gt gt gt 5 525 9 JE se E 858 ES ES 58 55 B3 gt 3 55 42 48 S 2S 388 88 8 6 8 ear 85 ae ae Be ae ae ae Frame part no 642601 642501 642521 642541 642581 643501 643561 1 1 Latch 641572 641572 641572 641572 641572 2 643502 643502 2 1 Latch Lock Assembly 642603 642603 642603 642603 641573 A 643503 1 643503 1 3 1 Latch Pin 641504 641504 641504 641504 641504 643504 643504 4 1 Latch Lock Pin 641505 641505 641505 641505 641505 641505 641505 5 1 Latch Spring 641506 641506 641506 641506 641506 643506 643506 6 1 Latch Lock Spring 641507 641507 641507 641507 641507 643507 643507 7 1 Latch Pin Sec Ring 620608 620608 620608 620608 620608 725314 725314 8 1 Cotter Pin 620609 620609 620609 620609 620609 620609 620609 9 1 Hinge Pin 642610 642510 642510 642510 642590 643511 643511 10 1 Pin Sec Ring 11 2 Link Block 612512 612512 612512 612512 612512 612512 612512 12 1 Grease Nipple 2x 512515 2x 612515 2x 612515 2x 612515
7. Every employee operating servicing inspecting or otherwise involved with use of the elevators in other areas should complete regular courses of training to ensure proper use as well as safe operation correct maintenance and inspection WARNING If necessary a reasonable additional supervisor should be appointed during operation EC DECLARATION OF CONFORMITY We Blohm Voss Repair GmbH Oil Tool Division Hermann Blohm Strasse 2 20457 Hamburg Phone 49 0 40 3119 1139 Fax 49 0 40 3119 3305 declare that the products SDS 65 100 150 250 350 amp 500 which are the subject of this declaration are in conformity with the following standard s or normative documents 2006 42 EC Machinery Directive from 31 December 2009 DIN EN ISO 12100 Safety of machinery part 1 and 2 DIN EN ISO 14121 1 Safety of machinery Risk assessment Directive 94 9 EC Devices and protection systems for intended use In explosive areas DIN EN 15465 1 2002 04 Non electrical equipment for use in potentially explosive atmospheres ISO 15555 2002 API 8C Petroleum and natural gas industries Drilling and production equipment Hoisting equipment Place date and signature La CL btu 44 KL do TS Hamburg 15 February 2009 J Lutzh ft Managing Director TABLE OF CONTENTS GENERAL INFORMATION Warnings and Note Intended use of this manual Intellectual property Improper Unsafe Use Manufacturer amp Agents Worl
8. WARNING Pay SPECIAL ATTENTION TO THE VERIFICATION PIN FOR ANY SIGNS OF WEAR BEDING OR DAMAGE AT ANY TIME IN CASE THE PIN IS DAMAGED REPLACE IMMEDIATELLY BY A NEW ORIGINAL ONE WARNING USING THE ELEVATOR WITH DAMAGED OR WORN PARTS CAN CREATE SERIOUS INCIDENTS WARNING WHEN PICKING UP HORIZONTAL PIPES ALWAYS USE THE ELEVATOR WITH DOORS POINTING UPWARDS USING THE ELEVATOR WITH THE DOORS PONTING DOWNWARDS MAY CAUSE DROPPING THE PIPE WARNING Any MODIFICATION TO THE ELEVATOR CARRIED OUT WITHOUT THE APPROVAL OF BLOHM Voss WILL VOID ANY WARRANTY Operation MU make up Pick up a section of pipe Now make up the stand or joint When the pipe is made up pick up the load and open the spider slips Now lower the string Pick up the weight of the pipe string with the spider slips before opening the SDS Elevator 6 Open the SDS Elevator and pick up a new section of pipe Operation BO break out Pick up the string with the elevator The SDS Elevator is closed when the latch the latch lock is closed and the verification pin is properly installed Raise the spider slips Pull out the string Set the spider slips Release the string weight from the SDS Elevator Now BO the stand or joint When the pipe is BO pick up the stand and handle eu ds tor D m 24 General operation procedure pasion 1 The elevator is closed and the osition 1 PM pap ive Verification verification pin is in Position
9. 2x 612515 612515 612515 13 2 Screw 613623 1 613623 1 613623 1 613623 1 613623 1 613623 1 613623 1 14 2 Nut 752338 752558 752558 752558 752558 752558 752558 15 2 Cotter Pin 752339 752339 752339 752339 752339 792559 752339 16 2 Link Block Bolt Assy 612514 612514 612514 612514 612514 612514 612514 17 1 Verification pin Assy 642600 1 642500 1 642520 1 642540 1 642580 1 643500 1 643560 1 17 1 Rope clamp 643801 1 643801 1 643801 1 643801 1 643801 1 643801 1 643801 1 18 1 RivetPin 641575 641575 641575 641575 641577 641575 641575 19 2 Washer 735854 735854 735854 735854 735854 735854 735854 20 1 Safety plate 641590 2 642506 641512 641512 641590 2 641590 2 641590 2 21 2 Screw 89126 89126 89126 89126 89126 89126 89126 22 1 Washer 29 1 Locking plate 24 1 Spring 25 1 Cotter Pin 26 1 Screw 27 4 Screw 28 1 Plunger 29 1 Additional Block Rec spare parts Assembly 642600 RSP 642500 RSP 642520 RSP 642540 RSP 642580 RSP 643500 RSP 643560 RSP All parts marked with are recommended Spare Parts one year operation o E gt gt m u gt 52 SDS type 500 One hand operation 55 Parts list SDS type 500 One hand operation 3 xi Bas c a 2 amp 88 3 333 42 53 8 Ge Frame part no 645501 1 1 Latch 611503 2 1 Latch Lock Assembly 642624 3 1 Latch Pin 645505 4 1 Latch Lock Pin 611005 5 1 Latch Spring 611506 6 1 Latch Lock Spring 611007 7 1 Latch Pin Sec Ring 611508 8 1 C
10. A Ne i NAS VU 1 NS NG WA DRAWINGS amp SPARE PARTS 50 Parts list SDS type 65 100 150 250 0 up to 250 5 550 1 550 4 Two hand operation part 1 njojejsjej findex No 10 11 12 15 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 m e e IN IN Jb Description Frame part no Latch Latch Lock Assembly Latch Pin Latch Lock Pin Latch Spring Latch Lock Spring Latch Pin Sec Ring Cotter Pin Hinge Pin Hinge Pin Sec Ring Link Block Grease Nipple Screw Nut Cotter Pin Link Block Bolt Assy Verification pin Assy Rope clamp Rivet Pin Washer Safety plate Screw Washer Locking plate Spring Cotter Pin Screw Screw Plunger Additional Block Rec spare parts Assembly Recommended Spare Parts one year operation P N 640600 Y BC 640604 641505 640606 641507 612509 620609 640610 612509 611512 612515 621430 11 621430 7523539 611514 640600 1 643801 1 641575 640600 RSP SDS 100 1 P N 641020 Y BC 640604 641505 640606 641507 612509 620609 641030 612509 611512 612515 621430 11 621430 752559 611514 641020 1 645801 1 641575 641020 RSP SDS 100 2 P N 641000 Y BC 641504 641505 641506 641507 620608 620609 641010 641011 611512 621430 11 62
11. DAMAGE THE PIN AND THE DOOR WILL NOT CLOSE COMPLETELY LWAYS CLOSE THE DOOR FIRST AND THEREAFTER PLACE THE VERIFICATION PIN WARNING Pav sPECIAL ATTENTION TO THE VERIFICATION PIN FOR ANY SIGNS OF WEAR BENDING OR DAMAGE AT ANY TIME IN CASE THE PIN IS DAMAGED OR BENT REPLACE IMMEDIATELLY BY A NEW ORIGINAL ONE WARNING WHEN PICKING UP HORIZONTAL PIPES ALWAYS USE THE ELEVATOR WITH DOORS POINTING UPWARDS USING THE ELEVATOR WITH THE DOORS POINTING DOWNWARDS MAY CAUSE DROPPING THE PIPE WARNING STAY AWAY FROM THE ELEVATOR IN CASE IT IS PROVIDED WITH A ROTATION SYSTEM IT MAY ROTATE FORWARD AND BACKWARD WITHOUT WARNING WARNING Non APPROVED EXCHANGE OF ANY COMPONENT OR USE OF NON B V COMPONENTS WILL VOID ANY WARRANTY ESPECIALLY AS THIS MAY AFFECT THE CORRECT FUNCTIONING OF THE ELEVATOR AND SAFETY DEVICES CLOSING SIGNAL WARNING BEFORE WORKING ON THE ELEVATOR MAKE SURE NO HYDRAULIC PRESSURE IS APPLIED AND THAT CONNECTING LINES ARE UNCOUPLED WARNING It is dangerous to pick up or set down pipes standing up vertically or standing laying horizontally or at an angle This must be performed carefully and be supervised WARNING The company operating the elevator is responsible for evaluating safe and proper use of the elevator in a hazard analysis WARNING The operating company is obligated to issue working instructions for safe use and supervise observance of these working instructions WARNING
12. critical load inspection in the field by the crew with the supervisor If cracks excessive wear etc is recognized contact Blohm Voss Repair GmbH or an authorized service company Inspection of Hydraulic Pneumatic System Check for leakage every day Should internal or external leakage reach an unacceptable high level contact Blohm Voss Repair GmbH or an authorized service company 33 Lu lt Lu lt LLI 77 Critical Load Inspection Critical loads may occur For example impact loads such as Jarring pulling on Stuck pipe etc If critical loads occurred unexpectedly conduct the inspection immediately Dismantling Inspection Generally when the equipment returns to base warehouse etc Carry out the Tool inspection immediately Furthermore control it prior to its being sent on the next job e Tool should be dismantled and inspected in a suitably equipped facility for excessive wear cracks flaws or deformations Corrections should be made in accordance with recommendations which can be obtained from Blohm Voss Repair GmbH Weldings at the castings should be done only by Blohm Voss Repair GmbH or an authorized service company in according to Blohm Voss welding procedure e When need is shown in a field inspection dismantle the Tool and arrange an inspection in a suitably equipped facility e Springs should be carefull
13. unlock the bore and the verification pin can be inserted 13 Locking device for SDS 65 up to SDS 250 3 m N O 79 O PN Description 1 1 640011 Casing 2 1 640012 1 Locking bolt 1 640012 2 Locking bolt 3 1 775114 2 Dowel pin 4 1 650216 Spring 5 1 70064 Grease fitting 6 2 735854 Washer 7 2 645059 Washer 8 2 645158 Screw 9 2 612588 Screw 10 1 640013 Welding attachment 14 Locking device for SDS 350 z E cc 77 LLI e Pos Qty PN Description 1 1 640021 Casing 2 1 640012 3 Locking bolt 1 640012 4 Locking bolt 3 1 650216 Spring 4 1 622516 Dowel pin D 1 70064 Grease fitting 6 2 70752 Dowel pin 1 640013 Welding attachment 15 DESCRIPTION 16 x 2 L 2 COMMISSIONING Commissioning SDS Elevator Blohm Voss strongly recommends to accomplish the Elevator commissioning with the Blohm Voss Commissioning Read manual before first use Check crew is aware of all possible points of risk regarding handling the OK B V tool OK Ll Go through manual with crew Prior to use of the Blohm Voss Elevator following checks must be carried out Scope of supply OK CI Cross check all delivered parts Check and Lubrication OK CI Check for anv damage and repair if needed OK CI Check that elevator can be closed properly OK CI Check for correct seating of Hinge Pin and Latch Pin OK Apply grease to a
14. 1 Verification position Position 2 Storage position Open lose shown without pipe Remove the verification pin from Position 1 and put it into Position 2 Storage position Open the elevator and remove the pipe Put the pipe in and close the elevator 29 7 lt LLI 5 Remove the verification pin from Position 1 Position 2 and put it back in Position 1 If the latch is not properly locked the verification pin can not be placed properly Wrong using of bent 6 Check if verification pin is not bend Head is not directly on top of door wrong 7 Check if verification pin is resting in Pin is not sitting in both both holes and the head of the pin holes wrong Is resting on the top of the door m gt WARNING IF THE VERIFICATION PIN IS BEND ALL WORK MUST BE STOPPED AND THE PIN MUST BE mE REPLACED Head is directly on top of door correct Pin is sitting in both holes t 8 Check if the verification pin is loose in the holes by moving it up and down and by turning it 26 1 B V SDS Elevators for two hand operation with Locking Device 1 1 The SDS Elevator door is closed The Latch is attached on the elevator body and catches the nose of the elevator door The Latch Lock grips around a rivet pin to hold the Latch in Position The bore for the verification pin i
15. 1430 752559 611514 641000 1 645801 1 641575 641000 RSP SDS 100 3 P N 641040 Y BC 641504 641505 641506 641507 620608 620609 641010 641011 611512 621430 11 621430 752339 611514 641040 1 643801 1 641575 641040 RSP All parts marked with are recommended Spare Parts one year operation SDS 150 1 P N 641500 Y BC 641504 641505 641506 641507 620608 620609 641510 641511 611512 612515 621430 11 621430 152339 611514 641500 1 643801 1 641575 641500 RSP SDS 150 2 P N 641520 Y BC 641521 641572 641573 641504 641505 641506 641507 620608 620609 641510 641511 611512 612515 621430 11 621430 702339 611514 641520 1 643801 1 641575 641520 RSP SDS 150 3 P N 641540 Y BC 641541 641572 641573 641504 641505 641506 641507 620608 620609 641550 611512 612515 2x 70064 621430 11 621430 752559 611514 641540 1 645801 1 641575 755854 641550 1 645198 641540 RSP SDS 150 4 P N 641560 Y BC 641561 641572 641573 641504 641505 641506 641507 620608 620609 641570 620611 611512 612515 70064 621430 11 621430 752559 611514 641560 1 645801 1 641575 641560 RSP SDS 150 5 P N 641580 Y BC 641581 641572 641573 641504 641505 641506 641507 620608 620609 641590 611512 2 612515 621430 11 621430 752559 611514 641580 1 643801 1 641575 735854 641590 2
16. 43560 643580 645500 SDS 65 SDS 100 65 sh tons 100 sh tons 97 5 sh tons 150 sh tons Rated Minimum Capacity Tons size 65 1 66 100 2 318 100 4 100 6 5 4 150 4 150 6 5 4 150 9 5 8 150 127 150 16 3 4 150 24 250 6 1 2 250 9 5 8 250 13 3 8 250 18 5 8 250 247 250 50 550 6 5 4 550 10 3 4 350 18 5 8 350 24 500 10 3 4 SDS 350 350 sh tons 525 sh tons SDS 150 SDS 250 20 C to 80 C a 170 F 150 sh tons 250 sh tons 225 sh tons 375 sh tons Maximum B V link size Min size Max Inches 2 7 8 1 3 4 2 1 4 4 1 8 1 3 4 2 1 4 6 5 4 1 5 4 2 5 4 9 5 8 1 5 4 2 5 4 6 5 4 1 5 4 5 1 2 9 5 8 1 5 4 5 1 2 12 47 1 5 4 3 1 2 16 1 3 4 3 1 2 20 1 3 4 3 1 2 50 1 3 4 3 1 2 9 5 8 2 1 4 5 1 2 13 3 8 2 1 4 3 1 2 18 5 8 2 1 4 5 1 2 20 2 1 4 3 1 2 50 2 1 4 5 1 2 56 2 1 4 3 1 2 9 5 4 2 5 4 5 1 2 16 3 4 2 3 4 3 1 2 21 1 2 2014 2 3 112 50 2 5 4 5 1 2 16 3 1 2 4 3 4 SDS 500 500 sh tons 750 sh tons Max Weight Lbs kg 100 45 130 59 250 115 2151124 230 104 285 150 350 160 610 276 815 370 880 400 530 240 585 265 836 580 880 400 1410 640 17157 777 940 426 1510 685 13957 652 2575 1077 2161 980 Main Dimensions SDS Side Door elevator i IE Ta a lt Y Y lt gt Ele
17. 6 1 2 6 3 4 7 7 1 4 7 1 2 7 5 4 8 1 8 8 5 8 8 7 8 9 1 8 Bore Code 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 198 199 205 202 Top boreA Bottom Bore B Inches 5 13 16 4 5 8 4 7 8 5 1 8 5 1 4 5 1 2 5 5 4 6 6 3 16 6 7 16 6 11 16 6 15 16 7 35 16 11116 7 11 16 7 15 16 8 3 8 8 7 8 9 1 8 9 3 0 Inches 4 1 4 4 7 8 5 5 8 5 5 0 5 7 8 6 1 8 6 5 8 6 5 8 6 7 8 7 1 8 7 5 8 7 5 8 7 7 8 8 1 8 8 3 8 8 5 8 9 1 8 9 5 8 9 5 8 10 1 8 Casing bore chart Casing size Inch Bore Code 4 3 4 5 5 1 2 5 3 4 6 6 5 8 7 7 5 8 8 5 8 9 9 5 8 9 7 8 10 3 4 11 3 4 13 5 0 13 5 8 14 16 18 18 5 8 20 21 172 22 24 24 1 2 26 28 30 32 36 222 225 224 225 226 228 229 251 254 255 256 265 258 259 245 259 255 245 247 248 249 250 261 254 251 252 256 258 258 257 Top bore A Inches 4 27 52 5 5192 5 5 8 5 7 8 6 1 8 6 5 4 7 1 8 7 5 4 8 25 32 9 5 32 9 25 52 10 1 32 10 29 32 11 15 16 13 9 16 13 13 16 14 13 64 16 7 32 18 1 4 18 7 8 20 1 4 21 25 52 22 9192 24 5 16 24 13 16 26 11 32 28 23 64 30 3 8 52 25 64 36 7 16 Bottom Bore B Inches 4 27 32 5 9182 5 5 8 5 7 8 6 1 8 6 5 4 7 1 8 7 5 4 8 25 32 9 5 32 9 25 52 10 1 32 10 29 32 11 15 16 13 9 16 13 13 16 14 13 64 16 7 32 18 1 4 18 7 8 20 1 4 21 25 32 22 9 32 24 5 16 24 13 16 26 11 32 28 23 64 30 3 8 32 25 64 36 7 16 Tubing bore chart
18. Blohm Voss Pipe Handling Equipment SDS Side Door Elevators 65 100 150 250 350 amp 500 tons PN 642621 Technical Documentation Original Instructions Manual PN 642621 D Rev 003 January 2010 A Company of ThyssenKrupp Blohm Voss Repair Marine Systems ohm Voss GENERAL INFORMATION Warnings and Note WARNING A warning INDICATES A DEFINITE RISK OF EQUIPMENT DAMAGE OR DANGER TO PERSONNEL FAILURE TO OBSERVE AND FOLLOW PROPER PROCEDURES COULD RESULT IN SERIOUS OR FATAL INJURY TO PERSONNEL SIGNIFICANT PROPERTY LOSS OR SIGNIFICANT EQUIPMENT DAMAGE NOTE A note indicates that additional information is provided about the current topics WARNING THIS TECHNICAL DOCUMENTATION CONTAINS INSTRUCTIONS ON SAFETY INSTALLATION OPERATION AND MAINTENANCE FOR THE BLOHM Voss REPAIR GMBH TOOL IT MUST BE STUDIED BEFORE WORKING WITH THE TOOL Improper Unsafe Use The tool must only be used for the designated purpose When using the tool the rated load must never be exceeded Intended use of this manual This manual is intended for use by field service engineering installation operation and repair personnel Every effort has been made to ensure the accuracy of the information contained herein Blohm Voss Repair GmbH will not be held liable for errors in this material or for consequences arising from misuse of this material Anyone using service procedures or tools whether or n
19. HEIR OWN DETERMINE THE OVERALL CONDITION OF THE ELEVATOR AND ITS SUITABILITY FOR CONTINUED USE 40 Critical Areas NOILOAdSNI 8 JINVNALNIVW NEN IE _ N NON SS 0250 40397 NN fol RA MAINTENANCE amp INSPECTION 42 CODES us m O O U m o 6 BORE CODES Plain drill collars with lift plug Drill collar OD Inch 5 1 4 5 1 2 4 4 1 8 4 1 2 4 5 4 9 5 1 4 5 1 2 5 3 4 6 6 1 4 6 3 8 6 1 2 6 3 4 7 7 1 4 7 1 2 8 8 1 4 8 1 2 9 9 12 10 11 44 Bore Code 271 272 273 274 275 276 277 279 280 281 282 284 285 286 287 288 289 291 293 295 296 297 298 501 504 bore A Bottom Bore B Inches 5 15752 9 21 52 4 5 32 4 9 32 4 21 32 4 15 16 5 9 16 5 7 16 5 11 16 5 51 32 6 7 32 6 15 32 6 19 32 6 25 32 7 7 1 4 7 1 2 7 5 4 8 1 4 8 1 2 8 25 32 9 9 32 9 29 32 10 11 32 11 11 32 Inches 5 15 52 5 21 52 4 5 32 4 9 32 4 21 32 4 5 32 9 35 16 5 7 16 5 11 16 0 01 52 6 7 32 6 15 52 6 19 32 6 23 52 7 7 1 4 7 1 2 7 5 4 8 1 4 8 1 2 8 25 32 9 9 32 9 25192 10 11 32 11 11 32 Drill collars with ZIP groove Drill collar OD Inch 4 1 8 4 5 4 5 1 4 5 1 2 5 5 4 6 6 1 4 6 1 2 6 5 4 7 7 1 4 dadi 7 5 4 8 8 1 4 8 1 2 9 9 1 2 9 3 4 10 ZIP OD 5 11 18 4 1 4 4 3 4 9 5 1 8 5 3 8 5 5 8 5 7 8 6 6 1 4
20. ICATION WARNING FAILURE TO CONDUCT ROUTINE MAINTENANCE COULD RESULT IN EQUIPMENT DAMAGE OR INJURY TO PERSONNEL WARNING THE TOOL MUST ONLY BE SERVICED BY TRAINED AND BY AN Voss REPAIR GMBH AUTHORIZED PERSONNEL WARNING WEAR PERSONAL PROTECTION EQUIPMENT WHILE WORKING WITH THE EQUIPMENT WARNING IF ANY SAFETY ELEMENTS LIKE SAFETY ROPES SAFETY SHEETS PLATES OR WASHERS WERE DISASSEMBLED DUE TO MAINTENANCE WORK DO NOT RE USE THEM ALWAYS REPLACE THEM WITH NEW SAFETY ELEMENTS WARNING ALL WARNING PLATES SIGNS AND LABELS ATTACHED TO THE EQUIPMENT MUST BE OBSERVED WARNING ANY MODIFICATION TO THE TOOL CARRIED OUT WITHOUT THE APPROVAL OF BLOHM Voss REPAIR GMBH WILL VOID ANY WARRANTY WARNING UsiNG THE TOOL WITH DAMAGED OR WORN PARTS CAN CREATE SERIOUS INCIDENTS Warning Signs WARNING THE WARNING PLATES SIGNS AND LABELS MUST BE PRESENT ON THE TOOL DO NOT REMOVE THE LABELS IF THEY ARE MISSING REPLACING IS MANDATORY Safety issues WARNING Do NEVER UNLATCH OPEN THE ELEVATOR WHILE A PIPE IS SUSPENDED IN THE ELEVATOR THE PIPE WILL BE LOST WARNING WHILE USING THE ELEVATOR ALWAYS MAKE SURE THE DOOR IS COMPLETELY CLOSED WITH THE LATCH LATCH LOCK FULLY ENGAGED AND THE VERIFICATION PIN PROPERLY INSTALLED WARNING NEVER USE THE ELEVATOR WITHOUT VERIFICATION PIN THIS CAN CREATE SERIOUS INCIDENTS WARNING Do NOT CLOSE THE DOOR WITH THE VERIFICATION PIN IN PLACE THIS WILL
21. d wide CE Marking Limited Warranty General safety issues Warning Signs Safety issues EC DECLARATION OF CONFORMITY TABLE OF CONTENTS 1 DESCRIPTION Intended Use Design specification Main assembly Identification Technical Data Pipe Diameter and Size Main Dimensions SDS Side Door elevator Main components amp functioning Functioning Description verification pin Locking Device for B V SDS Elevators two handed operation Locking device for SDS 65 up to SDS 250 Locking device for SDS 350 2 COMMISSIONING Commissioning SDS Elevator Scope of supply Check and Lubrication Function Test 3 INSTALLATION Lifting and transport Installation of Elevator Installation Checklist SDS Elevator Functional test Check and Lubrication Procedure setting of Latch Lock Assembly 4 OPERATIONS Operational Safety issues Operation MU make up Operation BO break out General operation procedure 5 MAINTENANCE amp INSPECTION Aa C4 CI NO NO FO NO NO NONO N General Daily lubrication Daily Inspection Daily Test Locking of screws Latch and latch lock Grease quality Inspection categories acc to API RP 8B Frequency Periodic inspection Non periodic inspection Inspection Inspection of Hydraulic Pneumatic System Critical Load Inspection Dismantling Inspection Inspection check lists Wear data criteria Check Category Ongoing observation Check List Category II Daily Check List Categor
22. e 4 Verification Pin shown at SDS type Two hand operation Locking Device for B V SDS Elevators two handed operation Effective B V Side Door Elevators two handed operation which are modified in accordance with Safety Notice 2004 1 cc o UD LLI Elevator type PN w o locking device PN incl locking device PN of optional locking device SDS 65 640600 Y BC 640600 Y BC WS 640600 3 SDS 100 1 641020 Y BC 641020 Y BC WS 641020 3 SDS 100 2 641000 Y BC 641000 Y BC WS 641000 3 SDS 100 3 641040 Y BC 641040 Y BC WS 641040 3 SDS 150 1 641500 Y BC 641500 Y BC WS 641500 3 SDS 150 2 641520 Y BC 641520 Y BC WS 641520 3 SDS 150 3 641540 Y BC 641540 Y BC WS 641540 3 SDS 150 4 641560 Y BC 641560 Y BC WS 641560 3 SDS 150 5 641580 Y BC 641580 Y BC WS 641580 3 SDS 150 7 641620 Y BC 641620 Y BC WS 641620 3 SDS 250 0 642600 Y BC 642600 Y BC WS 642600 3 SDS 250 1 642500 Y BC 642500 Y BC WS 642500 3 SDS 250 2 642520 Y BC 642520 Y BC WS 642520 3 SDS 250 3 642540 Y BC 642540 Y BC WS 642540 3 SDS 250 5 642580 Y BC 642580 Y BC WS 642580 3 SDS 350 1 643500 Y BC 643500 Y BC WS 643500 3 SDS 350 4 643560 Y BC 643560 Y BC WS 643560 3 The locking device is an optional feature for the SDS elevators which are operated with two hands The locking device prevents the incorrect setting of the verification pin when the elevator door is opened or not completely closed Only when the elevator door is properly closed the device mechanism can
23. e is visibly coming out of the bores OK CI Ensure the Verification pin is not bent or worn and functions properly OK CI Check of all bolts nuts washers and lock wire are in place OK CI Check correct setting of latch lock assembiv as per procedure 20 Procedure setting of Latch Lock Assembly Locking Washer E lt lt 72 2 Use the screw to close the gap between screw and latch When the screw attach against the latch turn the screw approx 1 5 2 turns deeper Tighten the nut to fix the position Afterwards secure the nut with the locking washer 21 INSTALLATION 22 m gt 4 5 Operational Safety issues WARNING NEVER OPEN THE ELEVATOR WHEN THE PIPE LOAD IS STILL SUSPENDED BY THE ELEVATOR WARNING ALL WARNING PLATES SIGNS AND LABELS ATTACHED TO THE EQUIPMENT MUST BE OBSERVED WARNING Do NEVER UNLATCH OPEN THE ELEVATOR WHILE A PIPE IS SUSPENDED IN THE ELEVATOR THE PIPE WILL BE LOST WARNING WHILE USING THE ELEVATOR ALWAYS MAKE SURE THE DOOR IS COMPLETELY CLOSED WITH THE LATCH LATCH LOCK FULLY ENGAGED AND THE VERIFICATION PIN PROPERLY INSTALLED WARNING NEVER USE THE ELEVATOR WITHOUT VERIFICATION PIN THIS CAN CREATE SERIOUS INCIDENTS WARNING Do NOT CLOSE THE DOOR WITH THE VERIFICATION PIN IN PLACE THIS WILL DAMAGE THE PIN AND THE DOOR WILL NOT CLOSE COMPLETELY ALWAYS CLOSE THE DOOR FIRST AND THEREAFTER PLACE THE VERIFICATION PIN
24. icted to the top link ear it is here that the measurement is taken Hinge Pins Latch Pins and socket holes are not normally measured for wear in the field When it becomes apparent that the Hinge or Latch Pins show significant wear the elevator Should be dismantled for general maintenance check up Remanufacturing Remanufacturing and repair of critical areas or load bearing parts must be done only byB VoraB V authorized service company Also minor cracks or defects which may be removed by grinding without reducing safety or operation of the elevator must be done only by B V or aB V authorized service company Following the repair the parts should again be inspected by an appropriate method to insure that the defect has been completely removed If the elevator is defective beyond repair destroy it directly Square shoulder elevators Square shoulder elevators in heavy use will wear under the repeated loads of the tool joints or collars During drilling operation the square shoulders gradually become rounded and offer less supporting area This has to be checked regularly in order to prevent the bore to reduce by the gradual flow of metal This will result in the elevator not closing and locking around the pipe At the same time the worn surface of both tool joint and elevator may contact on a slight taper which could cause extreme opening forces within the elevator This can result in an extremely dangerous si
25. ily Inspection obtainable from Blohm Voss Repair Inspect visually GmbH Latch Opening Arrangement e Low Viscosity grease Including verification Pin AVIATICON Grease XRF Presence of all bolts nuts safety elements lock wire Alternatively use EP gear lubricating Check for wear and bending of grease for greasing non oil tight gear verification pin ad trains Temperature range Daily Test when temperature lt 0 C 32 F e 2 when temperature gt Function the elevator daily If any 0 C 32 F damage or malfunction were found take the elevator out of service for repair Locking of screws All Screws are normally secured by a mechanical bolt lock or with a safety wire All other screws are secured by metal adhesive Locktite Ensure the correct retention method is applied Latch and latch lock Ensure that the latch and latch lock mechanism are functioning properly Hinge pins latch lug surface and link contact surface should be lubricated Picture 5 Grease barrel 52 Inspection categories acc to API RP 8B Category This category involves observing the equipment during operation for indications of inadequate performance When in use equipment shall be visually inspected on a daily basis for cracks loose fits or connections elongation of part and other signs of wear corrosion or overloading Any parts found to show cracks excessive wear etc shall be removed from
26. ll greasing points until grease is visibly coming out of the bores OK CI Ensure the Verification pin is not bent or worn and functions properly OK CI Check if elevator is installed as outlined in manual OK CI Check of all bolts nuts washers and lock wire are in place Function Test OK CI Check elevator opens and closes easilv OK CI Check if Verification pin can be placed and removed correctly 18 INSTALLATION E 3 INSTALLATION Lifting and transport WARNING Lirr THE SDS ELEVATOR ON THE LIFTING EARS ONLY WARNING WEAR YOUR PERSONAL PROTECTION EQUIPMENT AT ALL TIMES Installation of Elevator Remove the link block bolts and allow the link block assembly to swing open Place the links in the now opened elevator ears and secure the link block by replacing the removed bolts and safety springs WARNING KEEP DISTANCE FROM THE ELEVATOR DURING OPERATION AND TRIALS Installation Checklist SDS Elevator Functional test OK _ Close elevator 4 gt rm gt OK Ll Open elevator OK CI Fit verification pin OK verification pin OK CI Check elevator opens and closes easilv OK CI Check if Verification pin can be placed and removed correctly Check and Lubrication OK CI Check for anv damage and repair if needed OK CI Check elevator can be closed properly OK CI Check for correct seating of Hinge Pin and Latch Pin OK Apply grease to all greasing points until greas
27. low Premier Sea amp Land Pte Ltd 1 Scotts Road 19 12 Shaw Centre Singapore 228208 Republic of Singapore Phone 65 6734 7177 Fax 65 6754 9115 enquiries premier ips com sg CE Marking The tool complies with the Machinery Directive 98 37 EC and 2006 42 EC For machines containing any hydraulic or pneumatic powered parts the Directive 94 9 EC Equipment and protective systems in potentially explosive atmospheres applies The marking is as follows CE Ex II 2G T5 hydraulic tools or Ex Il 2G T6 pneumatic tools Limited Warranty The warranty provided will be void if the tool is either 1 Repaired or serviced by a service facility which was not authorised by Blohm Voss Repair GmbH 2 Replacement parts not manufactured by Blohm Voss Repair GmbH are used 5 Modifications were made to the tool which were not approved by Blohm Voss Repair GmbH Woodhouse International LLC PO Box 23724 Dubai United Arab Emirates Phone 04 3472300 Fax 04 3474642 woodhouse emirates net ae Warning sign PN 671638 Warning sign PN 671642 Warning sign PN 611524 Warning sign PN 671640 A Warning sign PN 671641 General safety issues WARNING ONE SHOULD AVOID CREATING IGNITION SOURCES LIKE HEAT AS A RESULT OF THE USE OF THE TOOL WITH OTHER TOOLS OR EQUIPMENT WARNING Do NOT USE THE TOOL FOR ANY OTHER PURPOSE THAN GIVEN IN THIS DOCUMENT WITHIN ITS SPECIF
28. manufacturer s recommendations e Priorto inspection all foreign material such as dirt paint grease oil scale etc shall be removed from the concerned parts by a suitable method e g paint stripping steam cleaning grit blasting Frequency Periodic inspection The recommended schedule for Inspection Daily IH 6 Monthly 1 Year IV The recommended frequencies apply for equipment in use during the specified period The inspection frequencies are only recommendations The schedule of inspection heavily depends on the following factors e environment e load cycles e regulatory requirements e operating time e testing repairs e manufacture Non periodic inspection A complete on job shut down inspection equivalent to the periodical Category Ill or Category IV should be made before if anticipated and after critical jobs e g running heavy casing drill strings jarring pulling on stuck pipes and or operating at extreme low temperatures lt 20 lt 4 F Inspection A thorough inspection should be carried out periodically every 3 months or as Special circumstances may require Before starting an inspection disconnect any hydraulic pneumatic system and remove all foreign materials dirt paint grease Oil scale etc from surface by a suitable method After a field inspection it is advisable to record the extent of testing and testing results Conduct the periodic or
29. ot recommended by Blohm Voss Repair GmbH must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized Manufacturer amp Agents World wide Blohm Voss Repair GmbH Oil Tool Division Hermann Blohm Stra e 2 20457 Hamburg Germany Phone 49 40 3119 1826 1162 Fax 49 40 3119 8194 RO Sales blohmvoss oiltools com www blohmvoss oiltools com Blohm Voss Oil Tools LLC 7670 Woodway Suite 266 Houston Texas 77063 United States of America Phone 1 713 952 0266 Fax 1 713 952 2807 bvot tyssenkrupp com www blohmvoss oiltools com Intellectual property All rights retained No part of this document may be reproduced in any form print photocopy microfilm or any other procedure or be processed using an electronic system without written approval of Blohm Voss Repair GmbH All information contained in this manual is based upon the latest product information available at any time of printing Dependent on ongoing technical improvements ISO 9001 Blohm Voss Repair GmbH reserves the right to change the design and specifications without announcement The values specified in this manual represent the nominal values of a unit produced in series Slight deviations in the case of the individual devices are possible NOTE In the event of problems that cannot be solved with the aid of this manual please contact one of the addresses listed be
30. otter Pin 620609 9 1 Hinge Pin ii 645504 10 1 Hinge Pin Sec Ring 11 2 Link Block 615012 12 1 Grease Nipple 642625 70064 15 2 Screw 613623 11 14 2 752358 15 2 Cotter Pin i 752339 16 2 Link Block Bolt Assy si 615014 622515 17 1 Verification pin Assy 645500 1 17 1 Rope clamp Mi 643801 1 18 1 Rivet Pin i 641575 19 2 Washer 20 1 Safety plate 21 2 Screw 22 1 Washer 25 1 Locking plate 24 1 Spring ii 650216 25 1 Cotter Pin i 26 1 Screw T 775081 1 27 4 Screw 645158 28 1 Plunger 645500 4 29 1 Additional Block 645500 3 Rec spare parts Assembly 645500 RSP All parts marked with are recommended Spare Parts one year operation o E gt gt m u gt 54
31. s unblocked by the Locking Device The verification pin is inserted in Position 1 and verifies that the door is properly closed and locked by the Latch and Latch Lock Position 1 Position 2 Pushed in by the Locking Device elevator body E gt a Bore for verification pin is unblocked of elevator door The verification pin has Um no locking ann The pin only verifies that the door is properly closed and locked by the Latch and Latch Lock 1 2 Remove the verification pin from Position 1 and put it into Position 2 Pull the latch lock outside against the spring force with the left hand 1 This opens the latch mechanism Pull with the other hand the door handle to open the door 2 N lt cc LLI a 27 SNOILVYAdO 28 Pulling the latch lock against the Opening of the latch mechanism spring force 1 3 The SDS Elevator door is opened and the mechanism of the Locking Device blocks the bore for the verification pin This avoids the setting of the verification pin into Position 1 when the door is opened or not completely closed Pushed out by Bore for verification spring force pin is blocked 1 4 Close the elevator door by slam the door against the elevator body Check that latch and latch lock snapped into place and put the verification pin back into Position 1 Note The verification pin can not be set into
32. service for further examination The equipment shall be visually inspected by a person knowledgeable in that equipment and its function Category ll This is Category inspection plus further inspection for corrosion deformation loose or missing components deterioration proper lubrication visible external cracks and adjustment Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances Category III This is Category Il inspection plus further inspection which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances Prior to inspection all foreign material such as dirt paint grease oil scale etc shall be removed from the concerned parts by a suitable method e g paint stripping steam cleaning grit blasting Category IV This is Category inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary load carrying components Equipment shall be e disassembled in a suitable equipped facility to the extent necessary to permit full inspection of all primary load carrying components and other components that are critical to the equipment e inspected for excessive wear cracks flaws and deformation Procedure e Corrections shall be made in accordance with the
33. tuation Worn or damaged square shoulder surfaces of the elevator are easily corrected by properly machining these surfaces by an B V authorized service company Inspection Square shoulder elevators Inspect the collars for squareness uniformity and depth of wear Uneven wear or worn recesses of 1 16 inch or more requires refacing the surface Carefully inspect hinge pins and springs visually for excessive wear and obvious weakness To do so use a rule marked in sixteenth of an inch The straight edge of the rule Is used to check the squareness of the top bore and the rule is inserted into the worn pockets and ridges 49 O So 5 gt p gt Minimum ear dimensions Elevator type Partnumber Minimum dimension A mm SDS 65 640600 64 SDS 100 1 641020 79 SDS 100 2 641000 79 SDS 100 3 641040 79 SDS 150 1 641500 89 SDS 150 2 641520 89 SDS 150 3 641540 89 SDS 150 4 641560 89 SDS 150 5 641580 89 SDS 150 7 641620 89 SDS 250 0 642600 112 SDS 250 1 642500 112 SDS 250 2 642520 112 SDS 250 6 642620 112 SDS 250 3 642540 108 SDS 250 5 642580 108 SDS 350 1 643500 121 SDS 350 2 643520 121 SDS 350 4 643560 121 2 SDS 350 5 643580 121 m WARNING Minimum EAR DIMENSIONS ARE ONLY VALID WHEN THE ELEVATOR IS IN OTHERWISE GOOD CONDITION DOES NOT HAVE EXCESSIVE WEAR CRACKS OR OTHER DEFECTS OR PREVIOUS WELD REPAIR AND HAS NOT BEEN MISUSED THIS INSPECTION CRITERIA CAN NOT ON T
34. ubing and or drill collars Horizontal pipes or pipe laying down at an angle may be picked up or laid down only with the door pointing upwards when so permitted by the hazard analysis issued by the operating company Design specification Material and manufacturing standard in acc to API 8C Main assembly The Elevator consist of the following main parts 1 Body 2 Door 3 Latch 4 Safety Latch Lock 5 Verification pin Bod Verification Pin Safety Latch Lock Latch Identification The identification area clearly identifies the Elevator area manufacturer type material part number API license number serial number date of manufacture It is important to keep this information ready for the purpose of servicing and repair work z gt 77 e Picture 2 Identification area m 22 79 o Technical Data Elevator Type Temperature working range ambient Load Capacity API test load Temperatures below 20 C 4 F on request Pipe Diameter and Size Elevator type SDS 65 SDS 100 1 SDS 100 2 SDS 100 3 SDS 150 1 SDS 150 2 SDS 150 3 SDS 150 4 SDS 150 5 SDS 150 7 SDS 250 0 SDS 250 1 SDS 250 2 SDS 250 5 5 250 5 SDS 250 6 SDS 350 1 SDS 350 2 SDS 550 4 SDS 350 5 SDS 500 10 P N 640600 641020 641000 641040 641500 641520 641540 641560 641580 641620 642600 642500 642520 642540 642580 642620 643500 643520 6
35. ubrication OK 4 Check functioning of elevator as a whole OK Remarks CHECK FOR LOOSE ITEMS ESPECIALLY FOR but not limited to DESCRIPTION CHECKED SIGNATURE 1 Hinge pins bolts and retainers OK 2 Screws bolts nuts washers retainers springs and lock wire OK 5 Link blocks OK 4 Check completeness and condition of warning plates and labels OK 5 Check for presence of verification pin and wire and check if properly secured OK to elevator Remarks CHECK FOR CRACKS ELONGATION DAMAGE AND CORROSION ESPECIALLY FOR but not limited to DESCRIPTION CHECKED SIGNATURE 1 Elevator Body and Door OK n 2 Hinge pins bolts nuts OK 5 Latch and lug OK O 4 Closing arrangement OK T Verification pin OK lt 5 Check if verification pin is bent worn and or damaged OK Remarks SUPERVISOR DATE 37 Check List Category Ill every 6 months GENERAL DESCRIPTION CHECKED SIGNATURE 1 Carry out an Category II inspection OK 2 NDT MPI critical areas Some disassembly may be needed to do so OK 9 Check parts for wear according to allowable tolerances OK Remarks Check List Category IV every year GENERAL DESCRIPTION CHECKED SIGNATURE 1 Carry out an Category inspection OK 2 MPI critical areas and load bearing components Strip elevator to do OK SO Remarks 2 SZ uU 5 mz E 25 58 Measuring of wear To measure link ears It is necessary to use Calipers and a ruler Significant wear is restr
36. vator type A mm B mm C mm 505 65 250 242 530 SDS 100 1 265 272 560 SDS 100 2 265 383 650 SDS 100 3 265 445 760 SDS 150 1 280 390 702 SDS 150 2 280 461 782 SDS 150 3 280 541 882 SDS 150 4 290 636 992 SDS 150 5 270 800 1106 SDS 150 7 360 1050 1484 SDS 250 0 550 455 888 SDS 250 1 330 545 996 SDS 250 2 550 688 1146 505 250 5 550 742 1170 SDS 250 5 540 1052 1450 SDS 250 6 570 1250 1720 505 550 1 570 550 950 SDS 550 2 570 727 1135 SDS 350 4 370 815 1246 SDS 550 5 570 1105 1475 505 500 400 780 1229 11 m 74 79 o Main components amp functioning Functioning A Side Door elevator is constructed in 2 main parts a body and a door When the elevator s closed the latch grips around the lug which is part ofthe body The latch lock assures the latch is properly locked In order to validate the latch amp latch lock are fully engaged a verification pin must be fully installed Only then load should be transfered to the side door elevator Description verification pin 1 Verification pin 2 Distance plate 5 4 Steel wire cable clamp 5 Clamp WARNING MAKE SURE BEFORE OPERATION THE LATCH IS PROPERLY CLOSED AND THE VERIFICATION PIN IS IN THE CORRECT POSITION WARNING WHEN PICKING UP HORIZONTAL PIPES ALWAYS USE THE ELEVATOR WITH DOORS POINTING UPWARDS USING THE ELEVATOR WITH THE DOORS PONTING DOWNWARDS MAY CAUSE DROPPING THE PIPE 12 Picture 5 Verification pin Pictur
37. y III every 6 months Check List Category IV every year Measuring of wear Remanufacturing Square shoulder elevators Inspection Square shoulder elevators Minimum ear dimensions Critical Areas 6 BORE CODES Plain drill collars with lift plug Drill collars with ZIP groove Casing bore chart Tubing bore chart 7 DRAWINGS AND SPARE PARTS SDS type 250 6 550 2 550 5 One hand operation Parts list for SDS type 250 6 550 2 550 5 One hand operation 48 49 SDS type 65 100 150 250 0 up to 250 5 550 1 550 4 Two hand operation Parts list SDS type 65 100 150 250 0 up to 250 5 350 1 350 4 Two hand operation part 1 Parts list SDS type 65 100 150 250 0 up to 250 5 350 1 350 4 Two hand operation part 2 SDS type 500 One hand operation Parts list SDS type 500 One hand operation 50 DESCRIPTION TABLE OF CONTENTS COMMISSIONING lt gt lt l lt o MAINTENANCE amp INSPECTION OPERATION BORE CODES DRAWINGS MAINTENANCE amp INSPECTION TABLE OF CONTENTS DESCRIPTION COMMISSIONING INSTALLATION OPERATION BORE CODES DRAWINGS DESCRIPTION m N O 79 O 1 DESCRIPTION Intended Use The Blohm Voss SDS Side Door Elevator is designed to be installed into the links and pick up vertical pipes The SDS Side Door elevator is rated for its designated tonnage It is used for suspending tubular like casing t
38. y visually inspected for excessive wear and obvious weakness e mm ez m 54 Inspection check lists CHECK LIST FRONT PAGE TYPE OF EQUIPMENT SERIAL NUMBER PART NUMBER SUPERVISOR DATE OF INSPECTION INSPECTION CATEGORY PLACE OF INSPECTION Ss O 22 So 5 gt So Wear data criteria UJUJ UI Suoisuauulp IV 0 38 6950 595 955 695 7992 01606 01600 5900 900 66906 6900 XVW NYOM VIA 3480871 LOSE 750 GC 505 5055 5052 008 0506 05500 600 55000 5000 55000 XVW MAN VIO 3808 00 8 00 Sc 00 50 00 52 00 Sc 00 8 00 02 00 02 00 02 00 02 00 02 00 02 3409 IVNIWON G8 671 GC G8 vC 671 SC G8 vC G8 LE G8 61 G8 61 G8 61 G8 61 G8 61 G8 61 MAN HI1V1 505579 579 70679 704270 700270 70419 05179 700170 70909 70922702 70999 051 9 Nd HOLY 0L 0L 76901 904 7901 90010 7901 90 2790S 0090 22906 2290S 59 NYOM 3808 80 OL 71001 L00L 000 08000 900 000 79006 7900S 9005 79006 90 Sb XVW MAN 3408 00 0 000 00 0 00 0 00 0 00 OL 00 OL 00 06 00 06 00 06 00 06 00 St 3408 IVNIWON 08 69 022 01 G8 69 0cc 01 G8 69 0004 G8 69 G8 67 G8 67 G8 67 G8 67 G8 MAN VIO 39NIH 705579 9CSE79 015879 905679 016699 59279 069679 019679 015079 019079 019279 089199 Nd 39NIH 005599 089879 095879 044209 00509 009079 08909 0755009 0060099 00509 00909 00919 Nd YOLVA313 005 505 S OSE SGS 0 lt 505
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