GST Professional - Tooled
Contents
1. V2 Ge OBJ_DOKU 10647 003 fm Page 1 Tuesday October 20 2009 10 55 AM Robert Bosch GmbH Power Tools Division 70745 Leinfelden Echterdingen Germany GST Professional www bosch pt com 14 4V 18V 24V 2 609 932 701 2009 10 O 138 WEU 2 609 932 701 BOSCH de Originalbetriebsanleitung el TlowtToTuno odnylwv xononc en Original instructions tr Orijinal i letme talimat fr Notice originale es Manual original pt Manual original it Istruzioni originali nl Oorspronkelijke gebruiksaanwijzing da Original brugsanvisning sv Bruksanvisning i original no Original driftsinstruks fi Alkuper iset ohjeet PN O NJ Y OBJ BUCH 624 003 book Page 4 Tuesday October 20 2009 11 37 AM PN 4 P 3 li GST 14 4 V Professional el AN Y 2 ee QZ 2 609 932 701 20 10 09 Bosch Power Tools SH EN T Sa PN gt ao OBJ BUCH 624 003 book Page 5 Tuesday October 20 2009 11 37 AM 5 e e e 2 le O Len oO 3 Ee E O uy le Ke am Wy gt e Ti g N N Sei 5 N Safety Notes General Power Tool Safety Warnings Read all safety warnings and all instructions Failure to follow the warnings and instructions may res2. OBJ BUCH 624 003 book Page 17 Tuesday October 20 2009 11 37 AM 3 English 17 e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f w If operating a power tool in a damp loca tion is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock Personal safety a Stay alert watch what you are doing and use common sense when operating a pow er tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inat tention while operating power tools may re sult in serious personal injury b Use personal protective equipment Al ways wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protec tion used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before con necting to power source and or battery pack picking up or carrying the tool Car rying power tools with your finger on the switch or energising power tools that have the switch on invites accidents d Remove any adjusting key or wrench be fore turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Ke
3. an a gt Ge NY 4 Adjusting the Cutting Angle see figure D The base plate 5 can be swivelled by 45 to the left or right for mitre cuts Loosen the screw 16 and lightly slide the base plate 5 in the direction of the saw blade 12 Various cutting angles can be precisely ad justed with an angle measurer Afterwards push the base plate 5 toward the battery 3 to the stop Tighten the screw 16 again The splinter guard 14 can not be inserted for mi tre cuts Offsetting the Base Plate see figure D For sawing close to edges the base plate 5 can be offset to the rear Loosen screw 16 and push the base plate 5 toward the battery 3 to the stop Tighten the screw 16 again Sawing with the base plate 5 offset is possible only with a mitre angle of 0 In addition the parallel guide with circle cutter 19 accessory as well as the splinter guard 14 may not be used Sawdust Blower Device With the air jet of the sawdust blower device 6 the cutting line can be kept free of dust and chips Switching on the sawdust blower de vice For working with wood plastic and similar materials push switch 6 to position O IP F Switching off the sawdust blower de vice For working with metals and when cooling or lubricating agents are used push switch 6 to position e Bosch Power Tools 2 OBJ BUCH 624 003 book Page 23 Tuesday October 20 2009 11 3
4. Cutting wood Vibration emission value a m s 3 5 3 3 Uncertainty K m s 1 5 1 5 1 5 Cutting sheet metal Vibration emission value a m s 3 3 2 5 Uncertainty K m s 1 5 1 5 1 5 The vibration emission level given in this infor mation sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure The declared vibration emission level repre sents the main applications of the tool However 2 609 932 701 20 10 09 if the tool is used for different applications with different accessories or poorly maintained the vibration emission may differ This may signifi cantly increase the exposure level over the total working period An estimation of the level of exposure to vibra tion should also take into account the times when the tool is switched off or when it is run Bosch Power Tools e gt ning but not actually doing the job This may sig nificantly reduce the exposure level over the to tal working period Identify additional safety measures to protect the operator from the effects of vibration such as maintain the tool and the accessories keep the hands warm organisation of work patterns Declaration of Conformity We declare under our sole responsibility that the product described under Technical Data i
5. oil Check the guide roller 10 regularly If worn it must be replaced through an authorised Bosch after sales service agent If the machine should fail despite the care taken in manufacturing and testing procedures repair should be carried out by an after sales service centre for Bosch power tools In all correspondence and spare parts order please always include the 10 digit article number given on the type plate of the machine After sales Service and Customer As sistance Our after sales service responds to your ques tions concerning maintenance and repair of your product as well as spare parts Exploded views and information on spare parts can also be found under www bosch pt com Our customer service representatives can an swer your questions concerning possible appli cations and adjustment of products and acces an a sories Bosch Power Tools 8 SS 2 Great Britain Robert Bosch Ltd B S C P O Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel Service 44 0844 736 0109 Fax 44 0844 736 0146 E Mail boschservicecentre bosch com Ireland Origo Ltd Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel Service 353 01 4 66 67 00 Fax 353 01 4 66 68 88 Australia New Zealand and Pacific Islands Robert Bosch Australia Pty Ltd Power Tools Locked Bag 66 Clayton South VIC 3169
6. scratched the sliding shoe 15 can be attached onto the base plate 5 in order to prevent the sur face from being scratched To attach the sliding shoe 15 insert it at the front of the base plate 5 push the rear part up ward and allow it to latch Operation Operating Modes gt Before any work on the machine itself e g maintenance tool change etc as well as during transport and storage remove the battery from the power tool There is danger of injury when unintentionally actuating the On Off switch Orbital Action Settings The four orbital action settings allow for optimal adaptation of cutting speed cutting capacity and cutting pattern to the material being sawed The orbital action can be adjusted with the ad justing lever 7 even during operation Setting 0 No orbital action Setting Small orbital action Setting II Medium orbital action Setting III Large orbital action The optimal orbital action setting for the respec tive application can be determined through practical testing The following recommenda tions apply Select a lower orbital action setting or switch it off for a finer and cleaner cutting edge For thin materials such as sheet metal switch the orbital action off For hard materials such as steel work with low orbital action For soft materials and when sawing in the di rection of the grain work with maximum or bital action Bosch Power Tools
7. the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for mis alignment or binding of moving parts breakage of parts and any other condi tion that may affect the power tool s op eration If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f a Keep cutting tools sharp and clean Prop erly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these in structions taking into account the work ing conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care a Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with anoth er battery pack 2 609 932 701 20 10 09 B 2 OBJ BUCH 624 003 book Page 18 Tuesday October 20 2009 11 37 AM de b Use power tools only with specifically designated battery packs Use of any oth er battery packs may create a risk of injury and fire c When battery pack is not in use keep it away from other metal objects like pa per clips coins keys nails screws or other small metal objects that can make a connection from one termi
8. 7 AM sa English 23 Starting Operation Inserting the Battery gt Use only original Bosch O pack batteries with the voltage given on the type plate of your machine The use of other batteries can lead to injuries and danger of fire Insert the charged battery 3 into the handle until it can be felt to engage and faces flush against the handle Switching On and Off To start the machine firstly press on the safety switch 1 next to the symbol G to deactivate it Then press and hold the On Off switch 2 To switch off the machine release the On Off switch 2 Activate the safety switch 1 by press ing on it next to the symbol Controling the Stroke Rate Increasing or reducing the pressure on the On Off switch 2 enables stepless stroke rate control of the switched on machine Light pressure on the On Off switch 2 results in a low stroke rate Increasing the pressure also increases the stroke rate The required stroke rate is dependent on the material and the working conditions and can be determined by a practical trial Reducing the stroke rate is recommended when the saw blade engages in the material as well as when sawing plastic and aluminium After longer periods of work at low stroke rate the machine can heat up considerably Remove the saw blade from the machine and allow the machine to cool down by running it for approx 3 minutes at maximum stroke rate Working Advice gt When sawi
9. Customer Contact Center Inside Australia Phone 61 01300 307 044 Fax 61 01300 307 045 Inside New Zealand Phone 64 0800 543 353 Fax 64 0800 428 570 Outside AU and NZ Phone 61 03 9541 5555 www bosch com au Republic of South Africa Customer service Hotline 27 011 6 51 96 00 Gauteng BSC Service Centre 35 Roper Street New Centre Johannesburg Tel 27 011 4 93 93 75 Fax 27 011 4 93 O1 26 E Mail bsctools icon co za Bosch Power Tools gt OBJ BUCH 624 003 book Page 25 Tuesday October 20 2009 11 37 AM English 25 KZN BSC Service Centre Unit E Almar Centre 143 Crompton Street Pinetown Tel 27 031 7 01 21 20 Fax 27 031 7 O1 24 46 E Mail bsc dur za bosch com Western Cape BSC Service Centre Democracy Way Prosperity Park Milnerton Tel 27 021 5 51 25 77 Fax 27 021 5 51 32 23 E Mail bsc zsd co za Bosch Headquarters Midrand Gauteng Tel 27 011 6 51 96 00 Fax 27 011 6 51 98 80 E Mail rbsa hq pts za bosch com Disposal The machine accessories and packaging should be sorted for environmental friendly recycling Only for EC countries Do not dispose of power tools in to household waste According the European Guideline 2002 96 EC for Waste Electrical and Electronic Equipment and its implementation into national right power tools that are no longer usable must be collected separately and disposed of i
10. crew for parallel guide Parallel guide with circle cutter Centring tip of the parallel guide Accessories shown or described are not part of the standard delivery scope of the product A complete overview of accessories can be found in our acces sories program 2 609 932 701 20 10 09 an a Si OBJ BUCH 624 003 book Page 20 Tuesday October 20 2009 11 37 AM 20 English Technical Data Cordless Jigsaw GST 24 V Professional GST 14 4 V Professional GST 18 V Professional Article number O 601 598 4 3601 E98 3 0601 598 2 Rated voltage V 14 4 18 24 Stroke rate at no load ne min 0 2100 0 2100 0 2100 Stroke mm 26 26 26 Cutting capacity max in wood mm 65 68 70 in aluminium mm 10 11 12 in non alloy steel mm 6 7 7 Bevel cuts left right max 2 45 45 45 Weight according to EPTA Procedure 01 2003 kg 2 9 3 2 3 6 Please observe the article number on the type plate of your machine The trade names of the individual machines may vary Noise Vibration Information GST 14 4 V GST 18 V GST 24 V Measured sound values determined according to EN 60745 Typically the A weighted noise levels of the prod uct are Sound pressure level dB A 82 82 82 Sound power level dB A 93 93 93 Uncertainty K dB 3 3 3 Wear hearing protection Vibration total values triax vector sum deter mined according to EN 60745
11. ed saw blade Press the SDS clamping lever 8 sideward to the stop The saw blade 12 is released and ejected Dust Chip Extraction gt Dusts from materials such as lead containing coatings some wood types minerals and metal can be harmful to one s health Touch ing or breathing in the dusts can cause aller gic reactions and or lead to respiratory infec tions of the user or bystanders Certain dusts such as oak or beech dust are considered as carcinogenic especially in connection with wood treatment additives chromate wood preservative Materials containing asbestos may only be worked by specialists Provide for good ventilation of the work ing place Itis recommended to wear a P2 filter class respirator Observe the relevant regulations in your country for the materials to be worked Splinter Guard see figure C The splinter guard 14 accessory can prevent fraying of the surface while sawing wood The splinter guard can only be used for certain saw blade types and only for cutting angles of 0 When sawing with the splinter guard the base plate 5 must not be moved back for cuts that are close to the edge Press the splinter guard 14 from the bottom into the base plate 5 When using the sliding shoe 15 the splinter guard 14 is not inserted into the base plate 5 but into the sliding shoe 2 609 932 701 20 10 09 Sliding Shoe When working surfaces that are easily
12. ep proper footing and balance at all times This enables better control of the power tool in unex pected situations f Dress properly Do not wear loose cloth ing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connec tion of dust extraction and collection fa cilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 2 609 932 701 20 10 09 an AY 4 EN T d Sol 4 18 English 4 5 Power tool use and care a Do not force the power tool Use the cor rect power tool for your application The correct power tool will do the job better and safer at the rate for which it was de signed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjust ments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfa miliar with the power tool or these in structions to operate
13. eplaced Observe the notes for disposal Replacing Inserting the Saw Blade gt When mounting the saw blade wear protec tive gloves Danger of injury when touching the saw blade Selecting a Saw Blade An overview of recommended saw blades can be found at the end of these instructions Use only T shank saw blades The saw blade should not be longer than required for the intended cut Use a thin saw blade for narrow curve cuts Inserting the Saw Blade see figure A Insert the saw blade 12 teeth in cutting direc tion into the stroke rod until it latches 9 While inserting the saw blade pay attention that the back of the saw blade is positioned in the groove of the guide roller 10 Note If the grooves of the saw blade holder are not in the position shown in the figure then the saw blade 12 cannot be inserted into the stroke rod 9 Briefly press the SDS clamping lever 8 to ward the side and release it again gt Check the tight seating of the saw blade A loose saw blade can fall out and lead to inju ries 2 609 932 701 20 10 09 an AY sa 4 EN T d NY b gt OBJ BUCH 624 003 book Page 22 Tuesday October 20 2009 11 37 AM 22 English Ejecting the Saw Blade see figure B gt When ejecting the saw blade hold the ma chine in such a manner that no persons or animals can be injured by the eject
14. n an environmentally correct manner Battery packs batteries Ni Cd Nickel cadmium Warning These battery packs contain cadmium a highly toxic heavy metal Ni MH Nickel metal hydride 2 609 932 701 20 10 09 an a 4 gt gt OBJ BUCH 624 003 book Page 26 Tuesday October 20 2009 11 37 AM 26 English Do not dispose of battery packs batteries into household waste fire or water Battery packs batteries should be collected recycled or disposed of in an environmental friendly man ner Only for EC countries Defective or dead out battery packs batteries must be recycled according the guideline 91 157 EEC Batteries no longer suitable for use can be directly returned at Great Britain Robert Bosch Ltd B S C P O Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel Service 44 0844 736 0109 Fax 44 0844 736 0146 E Mail boschservicecentre bosch com Subject to change without notice an ad 2 609 932 701 20 10 09 Bosch Power Tools
15. n place down the machine securely Bosch Power Tools an a 4 EN T a Sol 4 gt gt Use only sharp flawless saw blades Bent or unsharp saw blades can break or cause kick back gt Do not brake the saw blade to a stop by ap plying side pressure after switching off The saw blade can be damaged break or cause kickback gt Use appropriate detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance Contact with electric lines can lead to fire and electric shock Damaging a gas line can lead to explosion Penetrating a water line causes property damage or may cause an electric shock gt Secure the workpiece A workpiece clamped with clamping devices or in a vice is held more secure than by hand gt Keep your workplace clean Blends of mate rials are particularly dangerous Dust from light alloys can burn or explode gt Always wait until the machine has come to a complete stop before placing it down The tool insert can jam and lead to loss of control over the power tool gt Do not open the battery Danger of short circuiting Protect the battery against heat e g against continuous intense sunlight fire water and moisture Danger of explosion gt Use only original Bosch batteries with the voltage listed on the nameplate of your pow er tool When usi
16. nal to anoth er Shorting the battery terminals togeth er may cause burns or a fire d Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additional ly seek medical help Liquid ejected from the battery may cause irritation or burns 6 Service a Have your power tool serviced by a qual ified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Machine specific Safety Warnings gt Hold power tool by insulated gripping sur faces when performing an operation where the cutting accessory may contact hidden wiring Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock gt Keep hands away from the sawing range Do not reach under the workpiece Contact with the saw blade can lead to injuries gt Apply the machine to the workpiece only when switched on Otherwise there is dan ger of kickback when the cutting tool jams in the workpiece gt Pay attention that the base plate 5 rests se curely on the material while sawing A jammed saw blade can break or lead to kick back gt When the cut is completed switch off the machine and then pull the saw blade out of the cut only after it has come to a standstill In this manner you can avoid kickback and ca
17. ng other batteries e g imi tations reconditioned batteries or other brands there is danger of injury as well as property damage through exploding batteries Functional Description Read all safety warnings and all in structions Failure to follow the warnings and instructions may re sult in electric shock fire and or se rious injury Bosch Power Tools gt OBJ BUCH 624 003 book Page 19 Tuesday October 20 2009 11 37 AM e English 19 While reading the operating instructions unfold the graphics page for the machine and leave it open Intended Use The machine is intended for making separating cuts and cut outs in wood plastic metal ce ramic plates and rubber while resting firmly on the workpiece It is suitable for straight and curved cuts with mitre angles to 45 The saw blade recommendations are to be observed Product Features The numbering of the product features refers to the illustration of the machine on the graphics page O OO i OO gt EN FE H k kA bk kb H bh bh H O OO NO OI gt WM PC 20 Lock off button for On Off switch On Off switch Battery Battery unlocking button Base plate Switch for sawdust blowing device Adjusting lever for orbital action SDS clamping lever for saw blade release Stroke rod Guide roller Contact protector Saw blade Handle insulated gripping surface Splinter guard Sliding shoe Screw Lead for the parallel guide Locking s
18. ng small or thin workpieces al ways use a firm support Contact Protector The contact protector 11 attached to the casing prevents accidental touching of the saw blade during the working procedure and may not be gt removed 2 609 932 701 20 10 09 e E NY b gt OBJ BUCH 624 003 book Page 24 Tuesday October 20 2009 11 37 AM 24 English Plunge Cutting see figures E F gt Plunge cuts may only be applied to soft ma terials such as wood gypsum plaster boards etc Use only short saw blades for plunge cutting Plunge cutting is possible only with the mitre an gle set at 0 Place the machine with the front edge of the base plate 5 on to the workpiece without the saw blade 12 touching the workpiece and switch on For machines with stroke rate con trol select the maximum stroke rate Firmly hold the machine against the workpiece and by tilting the machine slowly plunge the saw blade into the workpiece When the base plate 5 fully lays on the work piece continue sawing along the desired cutting line Parallel Guide with Circle Cutter Accessory For cuts using the parallel guide with circle cut ter 19 accessory the thickness of the material must not exceed a maximum of 30 mm Parallel Cuts see figure G Loosen the locking screw 18 and slide the scale of the parallel guide through the lead 17 in the base plate Set the de
19. s in conformity with the following standards or standardization documents EN 60745 accord ing to the provisions of the directives 2004 108 EC 98 37 EC until 28 Dec 2009 2006 42 EC from 29 Dec 2009 Technical file at Robert Bosch GmbH PT ESC D 70745 Leinfelden Echterdingen Dr Egbert Schneider Senior Vice President Engineering pee WZ 4 Mb pee Robert Bosch GmbH Power Tools Division D 70745 Leinfelden Echterdingen 05 10 2009 Dr Eckerhard Str tgen Head of Product Certification Assembly gt Before any work on the machine itself e g maintenance tool change etc as well as during transport and storage remove the battery from the power tool There is danger of injury when unintentionally actuating the On Off switch Battery Charging A battery that is new or has not been used for a longer period does not develop its full capacity until after approx 5 charging discharging cy cles To remove the battery 3 press the unlocking but tons 4 and pull out the battery downwards Do not exert any force Bosch Power Tools OBJ BUCH 624 003 book Page 21 Tuesday October 20 2009 11 37 AM English 21 The battery is equipped with a NTC temperature control which allows charging only within a tem perature range of between O C and 45 C A long battery service life is achieved in this man ner A significantly reduced working period after charging indicates that the battery is used and must be r
20. sired cutting width as the scale value on the inside edge of the base plate Tighten the lock ing screw 18 Circular Cuts see figure H Set the locking screw 18 to the other side of the parallel guide Slide the scale of the parallel guide through the lead 17 in the base plate Drill a hole in the work piece centred in the section to be sawn Insert the centring tip 20 through the inside opening of the parallel guide and into the drilled hole Set the radius as the scale value on the inside edge of the base plate Tighten the locking screw 18 Coolant Lubricant When sawing metal coolant lubricant should be applied alongside cutting line because of the material heating up 2 609 932 701 20 10 09 Maintenance and Service Maintenance and Cleaning gt Before any work on the machine itself e g maintenance tool change etc as well as during transport and storage remove the battery from the power tool There is danger of injury when unintentionally actuating the On Off switch gt For safe and proper working always keep the machine and ventilation slots clean Clean the saw blade holder regularly For this remove the saw blade from the machine and lightly tap out the machine on a level surface Heavy contamination of the machine can lead to malfunctions Therefore do not saw materials that produce a lot of dust from below or over head Lubricate the guide roller 10 occasionally witha drop of
21. ult in elec tric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 Work area safety a Keep work area clean and well lit Clut tered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distrac tions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radia tors ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges and moving parts Damaged or entangled cords increase the risk of electric shock Bosch Power Tools
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