Stomacher® User Instructions
Contents
1. Only these or equivalent UL approved fuses should be used Issue 3 5 30 Stomacher 3500 Thermo User Instructions 8 3 2 EU and UK Products Model Cat No Dimensions Weight Supply Voltage Supply Frequency Plug Top Fuse Mains Inlet Fuses Motor Transformer Fuse Heater Transformer Fuse PCB Fuse Insulation Installation Pollution Duty Cycle Rated Load Disposable Bag Size Minimum Recommended Capacity Maximum Recommended Capacity Maximum Recommended Sample Temperature Recommended Operating Ambient Temperature Range Recommended Operating Relative Humidity Range Adjustable Timer Settings No Load Paddle Speeds nominal 20 C Paddle Clearance Stomacher 3500 Thermo 3500 002 EU and 3500 002 UK 480mm wide x 480mm deep x 520mm high unpacked 40kg unpacked 100 120V 50 60Hz F5A UK cord set only T3 15A 250V 5x20mm breaking capacity 35A 250V T250MA 250V 5x20mm breaking capacity 35A 250V TIOA 250V 5x20mm breaking capacity 100A 250V 6 3A 250V HRC ceramic 5x20mm breaking capacity 100A 250V Class 1 Earthed Over Voltage Category I Pollution Degree 2 Continuous 420W of which heater is 300W 380mm x 508mm 1000ml 3500ml 2073016 10 35 C 10 89 O seconds 59 seconds or Continuous 125rom 5 LOW 150rom 5 NORM 175rom 5 HIGH 0 20mm Only these or equivalent UL approved fuses should be used Issue 3 5 31 Stomacher User In2. 9 2 Replacing Primary Fuses The primary fuses can only be removed with the aid of a tool typically a screwdriver since they are not considered operative replaceable 1n the event of a fuse failure we recommend the equipment and mains electrical supply is checked by a competent qualified electrician WARNING When replacing fuses ensure they are replaced with fuses of the same rating and specification refer to the appropriate model specification section of this manual Please contact Seward Technical Service if in doubt 9 3 Servicing and Spare Parts Suitably qualified persons should only carry out internal servicing and maintenance A Maintenance Manual is available giving full details of servicing and repair procedures wiring diagrams parts identification and general assembly drawings We recommend as a matter of routine that the instrument is inspected and serviced at least every six months or sooner if extensively used CAUTION This equipment should not be used if damaged in any way If in doubt please contact your local Seward Ltd authorised service centre Issue 3 5 32 Stomacher User Instructions 10 WARRANTY AND SERVICE POLICY All Seward Stomachers are protected by a 36 month warranty covering faulty workmanship and materials In the event of a fault developing within this period please contact Seward Customer Service who will organise the collection return of the instrument for warranty repair and or replacement at
3. F2 5A 250V 5x20mm breaking capacity 100A 250V Insulation Class 1 Earthed Installation Over Voltage Category Pollution Pollution Degree 2 Duty Cycle Continuous Rated Load 140W Disposable Bag Size 177mm x 304mm Minimum Recommended 80m Capacity Maximum Recommended 400ml Capacity Maximum Recommended Sample 60 C Temperature Recommended Operating 10 35 C Ambient Temperature Range Recommended Operating 10 89 Relative Humidity Range Adjustable Timer Settings O seconds 99 minutes 59 seconds 57 No Load Paddle Speeds 200rpm 5 nominal 20 C 230rom 5 260rom 5 Paddle Clearance 0 lIOmm Only these or equivalent UL approved fuses should be used Issue 3 5 20 Stomacher 3500 and 3500 Biowasher User Instructions 7 Stomacher 3500 and 3500 Biowasher TOUCH PANELS REAR COVER CLOSING MECHANISM MAINS SWITCH DOUBLE FUSED APPLIANCE INLET BAG PROTECTOR CARRY HANDLES CORD SET General Layout Issue 3 5 21 Stomacher 3500 and 3500 Biowasher User Instructions 7 1 Application There are no set rules in the application of the Stomacher instrument and the following is intended as a guide only and not to restrict laboratory technique 7 1 1 Bag Selection and Filling For best results it is recommended that only Genuine Seward Stomacher Bags be used Deep frozen foods should not harm the bags but hard particles such as bone grit fruit stones and seeds may cause punctur
4. Model Stomacher 80 Biomaster Cat No 0080 000 AJ Dimensions 290mm wide x 325mm deep x 190mm high unpacked Weight 15kg unpacked Supply Voltage 100 120V Supply Frequency 50 60Hz Mains Inlet Fuses T2 0A 250V 5x20mm breaking capacity 100A 250V Transformer Fuse T250mA 250V 5x20mm breaking capacity 35A 250V PCB Fuse F2 5A 250V 5x20mm breaking capacity 100A 250V Insulation Class 1 Earthed Installation Over Voltage Category I Pollution Pollution Degree 2 Duty Cycle Continuous Rated Load 55W Disposable Bag Size 152mm x 101mm Minimum Recommended 5ml Capacity Maximum Recommended 80ml Capacity Maximum Recommended Sample 60 C Temperature Recommended Operating 10 35 C Ambient Temperature Range Recommended Operating 10 89 Relative Humidity Range Fixed Timer Settings 30 seconds 5 60 seconds 5 120 seconds 5 Continuous No Load Paddle Speeds 230rom 5 LOW nominal 20 C 265rom 5 NORM 300rem 5 HIGH Paddle Clearance 0 lIOmm Only these or equivalent UL approved fuses should be used Issue 3 5 10 Stomacher 80 Biomaster User Instructions 5 3 2 EU Products Model Stomacher 80 Biomaster Cat No 0080 000 EU Dimensions 290mm wide x 325mm deep x 190mm high unpacked Weight 15kg unpacked Supply Voltage 220 250V Supply Frequency 50 60Hz Plug Top Fuse F5A UK cord set only Mains Inlet Fuses T800MA 250V 5x20mm breaking capacity 35A 250V Transformer Fuse T
5. CYCLES R P M CONTROLS CONTINUOUS ON OFF ROCKER CYCLE SWITCH Issue 3 5 22 Stomacher 3500 and 3500 Biowasher User Instructions 7 2 1 Instructions For Use 1 Open the door by raising the handle fully upward and back This gives access to the paddle compartment 2 Place the Stomacher Bag s into the paddle compartment leaving 50 to 60mm protruding above the bag clamp and close the door thus clamping the bag s 3 When switching on the POWER switch illuminates and the Stomacher pre selects the NORM speed setting shown by the indicator in the touch pad illuminating The timer is initially set at zero 4 If required either the LOW or HIGH speed can be selected by pressing the appropriate key Note the audible signal and indicator illumination 5 The stomaching process is initiated by the selection of a timed or continuous cycle Again note the audible signal and indicator illumination 6 The stomaching process continues in normal circumstances until either A The timed cycle has finished B The STOP key has been pressed C The door has been opened D The power has been switched off WARNING Opening the door during the operating cycle causes the instrument to stop However this must not be considered as the normal method for stopping the instrument If events B C or D occur the timer automatically resets to zero 7 After processing simply open the door and remove the Stomacher Bag s The instrument
6. Stomacher Bags Retain the shipping carton in case of a need to return the instrument or for long term storage We have tried to provide the correct power cord for your market area although if you find that the plug is not compatible with the socket outlet available it will be necessary to obtain a suitable alternative cord set CAUTION Seward Stomachers are designed to operate in ambient temperatures above 10 C Therefore if the instrument has been stored or transported at temperatures below 10 C it should be left in an ambient greater than 10 C for at least two hours prior to use CAUTION Before connecting the instrument to a power supply check that the voltage and frequency details shown on the instrument are compatible with your mains electrical supply The instrument must only be connected to a protectively earthed mains electrical supply In the event of uncertainty a competent qualified electrician should be consulted CAUTION Ensure that the instrument is not positioned directly against a wall or other equipment such that the ventilation slots are obstructed or restricted we recommend that a minimum of 75mm 3 clear space around the unit is maintained CAUTION If this equipment is used in a manner not specified by Seward protection provided by the equipment may be impaired Connect the Seward Stomacher to the mains electrical socket using the power cord supplied Ensure that the door is properly closed
7. i e soeed time 4 AUTO key Toggles the instrument between MANUAL and AUTO operating modes 5 PROG key Toggles through stored programme selection P1 P2 P3 and no programme 6 START key Starts the instrument when in manual mode and initially in AUTO 7 STOP key Stops the instrument in either operational mode 8 Liquid Crystal Display Displays selected function values and status icons Issue 3 5 Stomacher 400 Circulator User Instructions 6 2 2 Display Icon Functions STOMACHER 400 1 est RPM 9989 aS 2 3 1 ENUNCIATOR icon Continuously indicates whether the speed or time parameter has been selected 2 STALL CONDITION icon Displayed only when a motor stall condition has occurred 3 DOOR OPEN icon Displayed only when the door is open 4 AUTO icon Displayed only when AUTO mode is selected there is no icon display for MANUAL mode 5 P1 P2 and P3 icons Displayed individually when a stored programme is selected Issue 3 5 Stomacher 400 Circulator User Instructions 6 2 3 Manual Operation Please note that pressing any control function key is acknowledged by a short tone 0 1 seconds duration emitted from the instruments internal sounder 1 Ensure the POWER rocker switch is in the on 1 position The green lamp in the switch should be illuminated indicating that power is present and the instrument should also emit a short tone The displa
8. temperature as previously described in 8 2 1 and switch the heater on Select the desired speed xa oo gt 2 If a timed cycle is required set the TIMER CONTROLLER as previously described 7A Actuating the cycle switch to the TIMED position initiates the stomaching process which will continue until either e The timed cycle has timed out e The CYCLE switch has been set to the STOP position e The door has been opened e The power has been switched off 7B Setting the cycle switch to the CONTINUOUS position initiates the stomaching process which will continue until either e The CYCLE switch has been set to the STOP position e The door has been opened e The power has been switched off WARNING Opening the door during the operating cycle causes the instrument to stop However this must not be considered as the normal method for stopping the instrument 8 After processing simply open the door and remove the Stomacher Bag s The instrument is immediately ready for processing the next sample NOTE A motor electrical current limiting device is incorporated into the control circuit Upon initial start up a short time may elapse before the motor builds up torque and runs normally This condition is more likely to prevail under the following circumstances i Upon initial start up following a period of transportation or storage ii The instrument has been stored or located in a cold environment less than 10 C a
9. 250MA 250V 5x20mm breaking capacity 35A 250V PCB Fuse F2 5A 250V 5x20mm breaking capacity 100A 250V Insulation Class 1 Earthed Installation Over Voltage Category Pollution Pollution Degree 2 Duty Cycle Continuous Rated Load 55W Disposable Bag Size 152mm x 101mm Minimum Recommended 5ml Capacity Maximum Recommended 80ml Capacity Maximum Recommended Sample 60 C Temperature Recommended Operating 10 35 C Ambient Temperature Range Recommended Operating 10 89 Relative Humidity Range Fixed Timer Settings 30 seconds 5 60 seconds 5 120 seconds 5 Continuous No Load Paddle Speeds 230rpm 45 LOW nominal 20 C 265rom 5 NORM 300rpm 5 HIGH Paddle Clearance 0 lIOmm Only these or equivalent UL approved fuses should be used Issue 3 5 1 Stomacher 400 Circulator User Instructions 5 Stomacher 400 Biomaster TOUCH PANEL CLOSING MECHANISM MAINS SWITCH DOUBLE FUSED APPLIANCE INLET DOOR BODY CARRY HANDLES General Layout Issue 3 5 12 Stomacher 400 Circulator User Instructions 6 1 Application There are no set rules in the application of the Seward Stomacher instrument and the following is intended as a guide only and is not to restrict laboratory technique 6 1 1 Bag Selection and Filling For best results it is recommended that only genuine Seward Stomacher Bags be used Deep frozen foods should not harm the bags but hard partic
10. F switch the temperature controller will automatically adjust the heater when the HEATER switch is in the on position The LED adjacent to the switch will illuminate to indicate when the heater is switched on CYCLE TIME CONTROLLER allows the desired cycle run time setting to be selected between 0 and 99 minutes 59 seconds The upper display indicates the cycle run time remaining and counts down The lower display indicates the set cycle run time The cycle run time can be adjusted by pressing the appropriate green button on the controller to increment each digit in turn Once set this data is stored until reset even if the Stomacher is switched off The CYCLE switch enables the operator to select either of the following TIMED The Stomacher runs at the selected speed for the duration of the selected time STOP The Stomacher will not run but is still powered up This switch does not control the heater CONTINUOUS The Stomacher runs at the selected speed continuously SPEED selector switch enables LOW MEDIUM or HIGH speed to be selected by turning the switch to the appropriate position 27 Stomacher 3500 Thermo User Instructions 8 2 1 Instructions For Use Without Heater Function 1 Open the door by raising the handle fully upward and back This gives access to the paddle compartment 2 Place the Stomacher Bag s into the paddle compartment leaving 50 to 60mm protruding above the bag clamp and close the door thu
11. Seward s discretion The warranty is void if the instrument has been damaged as a result of unauthorised service modification or subject to neglect misuse and accident improper installation or operation 11 COMPLIANCE Seward Stomachers are designed and manufactured to conform to the following standards e IEC 1010 1 1990 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use e UL3101 1 1993 Electrical Equipment for Laboratory Use General Requirements e This equipment complies with the essential requirements of the European Council Directive 89 336 EEC relating to EMC and carries the CE mark 12 STORAGE AND TRANSPORT Recommended storage and transport conditions are Ambient Temperature Range 20 to 50 C Relative Humidity Range 10 90 Seward Stomachers should ideally be stored in a clean environment and for long periods of storage it should be re packed in the original packaging Seward Stomachers should be transported in the original packaging Seward Limited Dominion House Easting Close Worthing West Sussex BN14 8HQ United Kingdom Telephone 44 0 1903 823077 Facsimile 44 0 1903 219233 E mail info seward co uk Issue 3 5 33
12. al reliability This manual provides the user with all the information to install operate and maintain the Seward Stomacher Please read the manual carefully before using this equipment CAUTION This equipment should not be used if damaged in any way If in doubt please contact your local Seward authorised service centre Should any other questions arise please do not hesitate to contact the Seward Customer Service Department on Telephone 44 0 1903 236411 Facsimile 44 0 1903 219233 E mail info seward co uk 2 DESCRIPTION The Seward Stomacher is a unique homogenising instrument in which the sample is blended within a special disposable bag The instrument acts on the bag in an action similar to the action of a stomach hence the name Stomacher The instrument is comprised essentially of an electric motor driven worm gear unit with twin output shafts coupled to flexible crank mechanisms which in turn operate two reciprocating paddles The paddles act on the flexible plastic bag to create the blending forces termed the stomaching action An important feature of the system is that the working parts do not come into direct contact with the sample being processed The main body of the instrument is aluminium alloy finished with durable hygienic paint the door and linkage assemblies are stainless steel All the control functions and displays are ergonomically grouped and conveniently situated In broad terms the main
13. ator illumination 6 The stomaching process continues in normal circumstances until either A The timed cycle has finished B The stop control pad has been touched C The door has been opened D The power has been switched off WARNING Opening the door during the operating cycle causes the instrument to stop However this must not be considered as the normal method for stopping the instrument If events B C or D occur the timer automatically resets to zero 7 After processing simply open the door and remove the bag s The instrument is immediately ready for processing the next sample NOTE A motor electrical current limiting device is incorporated into the control circuit Upon initial start up a short time may elapse before the motor builds up torque and runs normally This condition is more likely to prevail under the following circumstances i Upon initial start up following a period of transportation or storage ii The instrument has been stored in a cold environment less than 10 C allowing the rubber connectors to become stiff For condition i run the instrument for 5 10 minutes preferably with a number of stop start cycles For condition ii allow the instrument to stand in a warm environment as detailed in Section 5 3 followed by a short period of running with stop start cycles Issue 3 5 9 Stomacher 80 Biomaster User Instructions 5 3 Specifications 5 3 1 American and Japanese Product
14. difference between each of the different Stomacher models is the sample capacity the Stomacher 3500 Biowasher has the same bag capacity as the 3500 and 3500 Thermo although the bag compartment is larger to allow for uncompressible samples The Stomacher 3500 Thermo is also equipped with a heated door panel to allow sample heating to be carried out during the stomaching process Protection from the moving parts inside the sample compartment is provided by an automatic cutout switch which is activated when the door is opened switching off the paddle operation and also the heater blanket in the case of the Stomacher 3500 Thermo Issue 3 3 3 Stomacher User Instructions 3 MARKINGS AND MEANINGS Markings applied to the Seward Stomacher have the following meanings UN Attention Consult User Instructions _ Alternating Current O Power Off Power On Protective Earth L Conductive Earth Issue 3 5 Stomacher User Instructions 4 OPERATION ALL MODELS 4 1 Preparing For Use Upon receipt of your Seward Stomacher inspect the shipping carton for any signs of damage Carefully unpack and inspect the instrument reporting any obvious damage or missing parts to the supplier dealer carrier as appropriate The carton should contain the following items 1 One Seward Stomacher 2 One Power cord set two on 0080 000 EU and 0400 001 EU 3 One User Instructions Manual 4 One sample sachet of 50 Seward
15. e Either the P1 P2 or P3 icon should now be present on the display Load the Stomacher Bag s as previously described Pressing the START key will initiate the stomaching process as previously described After processing simply open the door and remove the Stomacher Bag s The instrument is ready for processing the next sample In Auto mode l aago yN Press and release the PROG key to select the desired programme Either the P1 P2 or P3 icon should now be present on the display Press the AUTO key displaying the AUTO icon Load the Stomacher Bag s as previously described Closing the door will initiate the stomaching process as previously described When the processing is completed simply open the door remove the processed sample and place the next sample into the instrument Close the door and processing will commence automatically 6 2 7 Stall Condition The drive controller has a factory set electrical current limiting device to protect the motor in the event of a stall condition occurring In the event of a stall condition the STALL icon will be displayed on the control panel and the instrument will stop This condition may simply occur due to overloading the paddles in which case the sample size should be reduced See 6 2 2 for LCD icons Issue 3 5 18 Stomacher 400 Circulator User Instructions 6 3 Specifications 6 3 1 US Designated Product Model Cat No Dimensions Weight Supply Voltage S
16. her 80 Biomaster TOUCH PANEL CLOSING MECHANISM MAINS SWITCH BAG CLAMP DOUBLE FUSED APPLIANCE INLET BODY CORD SET General Layout Issue 3 5 Stomacher 80 Biomaster User Instructions 5 1 Application There are no set rules in the application of the Stomacher instrument and the following is intended as a guide only and not to restrict laboratory technique 5 1 1 Bag Selection and Filling For best results it is recommended that only genuine Seward Stomacher Bags be used Deep frozen foods should not harm the bags but hard particles such as bone grit fruit stones and seeds may cause puncturing Where a marginal condition exists or any hazardous material is being blended it is recommended that two bags are used one inside the other If required several bags may be processed simultaneously providing the total volume does not exceed 80 ml When doing so it is recommended that they be layered vertically so that the load is fairly evenly distributed over the paddle faces For volumes greater than 80ml an alternative Stomacher model should be used 5 1 2 Speed Selection The NORM normal speed is suitable for the vast majority of applications and the instrument will always set automatically to that position upon powering up If an alternative speed setting is desired this may be selected either prior to or during operation of the instrument When depressed a short signal will be heard and the corres
17. ing Where a marginal condition exists or any hazardous material is being blended it is recommended that two bags are used one inside the other If required several bags may be processed simultaneously providing the total volume does not exceed 3500 ml When doing so it is recommended that they be layered vertically so that the load is fairly evenly distributed over the paddle faces For volumes less than 400ml an alternative Stomacher model should be used 7 1 2 Speed Selection The NORM normal speed is suitable for the vast majority of applications and the instrument will always set automatically to that position upon powering up If an alternative speed setting is desired this may be selected either prior to or during operation of the instrument When depressed a short signal will be heard and the corresponding small indicator lamp at the top corner of the touch pad will illuminate The LOW speed may be more suitable for delicate work e g cell separation to reduce or avoid cell damage Use of the HIGH speed can provide better agitation when blending predominantly liquid substances possibly reducing the processing time In the event of the power being interrupted the speed setting will always revert to NORM normal 7 2 Control Key Functions The touch control panel located on the top of the Stomacher has the following functions SET TIME SECS seward X STOMACHER 3500 STOP 30 60 120 LAB SYSTEMS TIMED OUT
18. is can be tested by manually rotating the gearbox output shaft If the instrument is run briefly the alternate tapping noise of each paddle touching the door should just be audible Take up any backlash in the adjusting screw and turn the screw back one to one and a quarter turns This is the minimum clearance setting For a greater paddle clearance each additional backward turn of the adjusting screw increases the clearance by 1 5mm up to a maximum of 10mm When adjusiment is complete always re tighten the socket cap screws replace the hexagon headed blanking plug where fitted and replace the rear cover The Stomacher 3500 3500 Biowasher and 3500 Thermo are fitted with a neoprene rubber protective lining to the stomaching chamber to prevent any possibility of the bags being trapped behind the paddles especially when using relatively small sample volumes Do not attempt to run the instrument without the protective lining in place 4 3 After Processing Due to the infinite variety of samples that may be processed in a Stomacher it is not possible to provide definitive procedures for every application or give any undertaking implied or otherwise as to the validity of any method used Seward Limited maintain a library of reference papers covering practical experience with the Stomacher system over many years and these details are available to users upon request Issue 3 5 6 Stomacher 80 Biomaster User Instructions 5 Stomac
19. is immediately ready for processing the next sample NOTE A motor electrical current limiting device instrument is incorporated into the control circuit Upon initial start up a short time may elapse before the motor builds up torque and runs normally This condition is more likely to prevail under the following circumstances i Upon initial start up following a period of transportation or storage ii The instrument has been stored or located in a cold environment less than10 C allowing the rubber connectors to become stiff For condition i run the instrument for 5 10 minutes preferably with a number of stop start cycles For condition ii allow the instrument to stand in a warm environment as detailed in Section 7 3 followed by a short period of running with stop start cycles Issue 3 5 23 Stomacher 3500 and 3500 Biowasher User Instructions 7 3 Specifications 7 3 1 American and Japanese Products Model Stomacher 3500 and 3500 Biowasher Cat No 3500 3500 000 AM 3500 000 JA 3500 Biowasher 3500 001 AM Dimensions 480mm wide x 480mm deep x 445mm high unpacked Weight 36kg unpacked Supply Voltage 100 120V Supply Frequency 50 60Hz Mains Inlet Fuses T2 0A 250V 5x20mm breaking capacity 100A 250V Transformer Fuse T250mA 250V 5x20mm breaking capacity 35A 250V PCB Fuse F2 5A 250V 5x20mm breaking capacity 100A 250V Insulation Class 1 Earthed Installation Over Voltage Category I Pollution Polluti
20. les such as bone grit fruit stones and seeds may cause puncturing Where marginal conditions exist or hazardous material is being blended it is recommended that two bags are utilised one inside the other For the vast majority of foods however e g meats cooked and raw vegetables fruit and cheeses the use of a single bag has proved to be entirely satisfactory If required several bags may be processed simultaneously providing the total volume does not exceed 400ml When doing so it is recommended that the bags be layered vertically so that the load is fairly evenly distributed over the paddle faces For capacities less than 80ml and greater than 400ml alternative Stomacher models should be used 6 1 2 Speed Selection There are three pre set speed settings 200 230 and 260rpm The 230 setting is considered suitable for the vast majority of applications The 200 setting may be more suitable for delicate work The 260 setting can provide better agitation when blending predominately liquid substances possibly enabling the processing time to be reduced Issue 3 5 13 Stomacher 400 Circulator User Instructions 6 2 Operation 6 2 1 Control Key Functions STOMACHER 400 Ge AVY ASF Toggles the display enunciator icon between SPEED and TIME displays 2 PLUS key Increases the value of the enunciated parameter i e speed time 3 MINUS key Decreases the value of the enunciated parameter
21. llowing the rubber connectors to become stiff For condition i run the instrument for 5 10 minutes preferably with a number of stop start cycles For condition ii allow the instrument to stand in a warm environment as detailed in Section 8 3 followed by a short period of running with stop start cycles Issue 3 5 29 Stomacher 3500 Thermo User Instructions 8 3 Specifications 8 3 1 American Product Model Cat No Dimensions Weight Supply Voltage Supply Frequency Mains Inlet Fuses Transformer Fuse PCB Fuse Insulation Installation Pollution Duty Cycle Rated Load Disposable Bag Size Minimum Recommended Capacity Maximum Recommended Capacity Maximum Recommended Sample Temperature Recommended Operating Ambient Temperature Range Recommended Operating Relative Humidity Range Adjustable Timer Settings No Load Paddle Speeds nominal 20 C Paddle Clearance Stomacher 3500 Thermo 3500 002 AM 480mm wide x 480mm deep x 520mm high unpacked 40kg unpacked 100 120V 50 60Hz T6 3A 250V 5x20mm breaking capacity 63A 250V T250mA 250V 5x20mm breaking capacity 35A 250V TIOA 250V 5x20mm breaking capacity 100A 250V Class 1 Earthed Over Voltage Category I Pollution Degree 2 Continuous 420W of which heater is 300W 380mm x 508mm 1000ml 3500ml 2050 10 35 C 10 89 O seconds 59 seconds or Continuous 125rom 5 LOW 150rom 45 NORM 175rom 5 HIGH 0 20mm
22. nese Products EU and UK Products STOMACHER 3500 THERMO 8 1 Application Bag Selection and Filling Speed Selection 8 2 Control Key Functions Instructions For Use Without Heater Function Instructions For Use With Heater Function 8 3 Specifications American Product EU and UK Products MAINTENANCE 9 1 Cleaning Replacing Primary Fuses Servicing and Spare Parts WARRANTY AND SERVICE POLICY COMPLIANCE STORAGE AND TRANSPORT 21 22 22 22 22 23 24 24 25 26 26 26 26 27 28 28 30 30 31 32 32 32 32 33 33 33 2 Stomacher User Instructions 1 INTRODUCTION This manual contains operating instructions for the Stomacher 80 Biowasher 400 Circulator 3500 3500 Biowasher and 3500 Thermo models Sections 5 6 7 and 8 respectively contain model specific instructions All other instructions are common The Seward Stomacher was originally developed in conjunction with Unilever s Research Centre at Colworth House Bedfordshire as a solution to many of the problems previously experienced in microbiological sample preparation Subsequently it was decided to market the instrument in response to the interest expressed in the Stomaching technique to meet the ever increasing demands for sample preparation in a fast consistent and efficient way Since then Seward have continually developed the Stomacher to maintain its position as the market leader ensuring exacting performance high quality and exception
23. ns and the instrument will always set automatically to that position upon powering up If an alternative speed setting is desired this may be selected either prior to or during operation of the instrument When depressed a short signal will be heard and the corresponding small indicator lamp at the top corner of the touch pad will illuminate The LOW speed may be more suitable for delicate work e g cell separation to reduce or avoid cell damage Use of the HIGH speed can provide better agitation when blending predominantly liquid substances possibly reducing the processing time In the event of the power being interrupted the speed setting will always revert to NORM normal Issue 3 5 26 Stomacher 3500 Thermo User Instructions 8 2 Control Key Functions The control panel located on the top of the Stomacher has the following functions E 2 Issue 3 5 POWER switch powers up the Stomacher and is illuminated when on TEMPERATURE CONTROLLER allows the desired temperature setting to be selected between 20 and 50 C The upper green display indicates the actual temperature and the lower orange display indicates the set or target temperature The set temperature can be adjusted by Press the X STAR and A ARROW UP keys to increase the set temperature Press the and W ARROW DOWN keys to decrease the set temperature Once set this data is stored until reset and retained when the Stomacher is switched off HEATER ON OF
24. on Degree 2 Duty Cycle Continuous Rated Load 120W Disposable Bag Size 380mm x 508mm Minimum Recommended 1000m Capacity Maximum Recommended 3500m Capacity Maximum Recommended Sample 60 C Temperature Recommended Operating 10 35 C Ambient Temperature Range Recommended Operating 10 89 Relative Humidity Range Fixed Timer Settings 30 seconds 5 60 seconds 5 120 seconds 5 Continuous No Load Paddle Speeds 125rom 45 LOW nominal 20 C 150rom 5 NORM 175rom 5 HIGH Paddle Clearance 0 20mm Only these or equivalent UL approved fuses should be used Issue 3 5 24 Stomacher 3500 and 3500 Biowasher User Instructions 7 3 2 EU and UK Product Model Sttomacher 3500 and 3500 Biowasher Cat No 3500 3500 000 EU and 3500 000 UK 3500 Biowasher 3500 001 EU and 3500 001 UK Dimensions 480mm wide x 480mm deep x 445mm high unpacked Weight 36kg unpacked Supply Voltage 220 250V Supply Frequency 50 60Hz Plug Top Fuse F5A UK cord set only Mains Inlet Fuses T1 0A 250V 5x20mm breaking capacity 35A 250V Transformer Fuse T250mA 250V 5x20mm breaking capacity 35A 250V PCB Fuse F2 5A 250V 5x20mm breaking capacity 100A 250V Insulation Class 1 Earthed Installation Over Voltage Category II Pollution Pollution Degree 2 Duty Cycle Continuous Rated Load 120W Disposable Bag Size 380mm x 508mm Minimum Recommended 1000ml Capacity Maximum Recommended 3500m Capacity Maximum Recommended Sample 60 C Tempera
25. play counts down from the selected time and displays the remaining processing time The stomaching process continues in normal circumstances until either e The timed cycle has finished e The STOP key is pressed e The door has been opened e The power has been switched off In all instances the time resets to the selected value 8 After processing simply open the door and remove the Stomacher Bag s The instrument is ready for processing the next sample WARNING Opening the door during the operating cycle causes the instrument to stop This however must not be considered the normal method for stopping the instrument Issue 3 5 16 Stomacher 400 Circulator User Instructions 6 2 4 Automatic Operation If a number of samples are to be processed under the same conditions i e soeed time values then you may prefer to select the AUTO mode When in AUTO the stomaching process is initiated by the opening and closing of the door between sample loadings 1 Select speed time values as previously described in 6 2 3 2 Press the AUTO key displaying the AUTO Icon 3 Load the charged Stomacher Bag s as previously described in 6 2 3 4 Closing the door will initiate the stomaching process The instrument will run at the selected speed and duration Please note that the time display counts down from the selected time and displays the remaining processing time The stomaching process continues in normal circumstances until ei
26. ponding small indicator lamp at the top corner of the touch pad will illuminate The LOW speed may be more suitable for delicate work e g cell separation to reduce or avoid cell damage Use of the HIGH speed can provide better agitation when blending predominantly liquid substances possibly reducing the processing time In the event of the power being interrupted the speed setting will always revert to NORM 5 2 Control Key Functions The touch control panel located on top of the Stomacher has the following functions seward STOMACHER 80 BIOMASTER LAB SYSTEMS TIMED OUT CYCLES R P M CONTROLS CONTINUOUS ON OFF ROCKER CYCLE SWITCH Issue 3 5 8 Stomacher 80 Biomaster User Instructions 5 2 1 Instructions For Use 1 Open the door by raising the handle fully upward and back This gives access to the paddle compartment 2 Place the bag s into the paddle compartment leaving 50 to 60mm protruding above the bag clamp and close the door thus clamping the bag s 3 When switching on the POWER switch illuminates and the Stomacher preselects the NORM speed setting the indicator in the touch pad shows this by illuminating The timer is set at zero 4 If required either the LOW or HIGH speed can be selected by pressing the appropriate key Note the audible signal and indicator illumination 5 The stomaching process is initiated by the selection of a timed or continuous cycle Again note the audible signal and indic
27. s clamping the bag s 3 When switching on the POWER switch illuminates 4 Select desired speed 5 Ifa timed cycle is required set the TIMER CONTROLLER as previously described 6A Setting the CYCLE switch to the TIMED position initiates the stomaching process which will continue until either e The timed cycle has timed out e The CYCLE switch has been set to the STOP position e The door has been opened e The power has been switched off 6B Setting the CYCLE switch to the CONTINUOUS position initiates the stomaching process which will continue until either e The CYCLE switch has been set to the STOP position e The door has been opened e The power has been switched WARNING Opening the door during the operating cycle causes the instrument to stop However this must not be considered as the normal method for stopping the instrument 7 After processing simply open the door and remove the Stomacher Bag s The instrument is immediately ready for processing the next sample Issue 3 5 28 Stomacher 3500 Thermo User Instructions 8 2 2 Instructions For Use With Heater Function 1 Open the door by raising the handle fully upward and back This gives access to the paddle compartment 2 Place the Stomacher Bag s into the paddle compartment leaving 50 to 60mm protruding above the bag clamp and close the door thus clamping the bag s When switching on the POWER switch illuminates Set the desired processing
28. seward y the real Stomacher Stomacher User Instructions Stomacher User Instructions CONTENTS 1 INTRODUCTION 2 DESCRIPTION 3 MARKINGS AND MEANINGS 4 OPERATION ALL MODELS 4 1 Preparing For Use 4 2 Processing 4 2 1 Paddle Adjustment 4 3 After Processing 5 STOMACHER 80 BIOMASTER 5 1 Application 5 1 1 Bag Selection and Filling 5 1 2 Speed Selection 5 2 Control Key Functions 5 2 1 Instructions For Use 5 3 Specifications 5 3 1 UL Designated and Japanese Products 5 3 2 EU and UK Products 6 STOMACHER 400 CIRCULATOR 6 1 Application 6 1 1 Bag Selection and Filling 6 1 2 Speed Selection 6 2 Operation 6 2 1 Control Key Functions 6 2 2 Display Icon Functions 6 2 3 Manual Operation 6 2 4 Automatic Operation 6 2 5 Storing Processing Programmes 6 2 6 Using Stored Processing Programmes 6 2 7 Stall Condition 6 3 Specifications 6 3 1 UL Designated and Japanese Products 6 3 2 EU and UK Products Stomacher is a registered Trademark and may not be used without the express permission of Seward Ltd RAaAa aa bh WwW Ww ON at et RO O O 12 13 13 13 14 14 15 16 17 17 18 18 19 19 20 7 1 1 7 1 2 7 2 73 73 2 8 1 1 8 1 2 8 2 1 8 22 8 3 1 8 3 2 9 2 9 3 10 11 12 STOMACHER 3500 AND 3500 BIOWASHER 7 1 Application Bag Selection and Filling Speed Selection 7 2 Control Key Functions Instructions For Use 7 3 Specifications American and Japa
29. structions 9 MAINTENANCE 9 1 Cleaning The instrument should be kept externally clean by wiping over periodically with a cloth damped with mild liquid detergent Do not use any solvent based cleaning agents as they will damage the paint finish First switch the instrument off and disconnect from the mains electrical supply before wiping down all the surfaces including the control panel CAUTION Ensure the equipment is switched off and unplugged from the mains electrical supply before cleaning near any electrical components To facilitate cleaning the processing chamber the door hinge lugs are open slotted to enable the door to be lifted from the lower pivot pins To do this open the door in the normal way by lifting the lid fully upward and back then pull the door sharply upwards In the Stomacher 3500 and 3500 Biowasher the black neoprene sheet should be removed first by unscrewing the knurled thumbscrews Note that the door must not be removed on the Stomacher 3500 Thermo except by a qualified technician as the procedure is more involved due to the electrical connections to the heater blanket however the neoprene sheet can be removed to assist cleaning A small handled brush may be helpful for cleaning It is recommended this procedure be carried out immediately in the event of any spillage Refitting of the door is the reversal of the above procedure ensure the door hinge lugs are fully engaged on both sides before commencing use
30. ther e The timed cycled has finished e The STOP key is pressed e The door has been opened e The power has been switched off In all instances the time resets to the selected value 5 When the processing is completed simply open the door remove the processed sample and place the next sample into the instrument Close the door and processing will commence automatically 6 2 5 Storing Processing Programmes It is possible to store up to three combinations of speed time values as programmes within the instrument s memory This enables the most frequently used or specific processing parameters to be recalled easily and efficiently To store or change a programme 1 Pressing and releasing the PROG key toggles through the three programme selections denoted by the P1 P2 and P3 icons and returns to manual no PROG con Please note these initially display memory stored default values Press and release the PROG key at the desired programme number 2 Adjust the speed time values as described previously in 6 2 3 3 Simultaneously press and hold down the AUTO key and PROG Key for at least 2 seconds This is acknowledged by a longer tone 0 5 seconds duration The displayed speed time values are stored in the memory Issue 3 5 17 Stomacher 400 Circulator User Instructions 6 2 6 Using Stored Processing Programmes In Manual mode l 2 3 4 Press and release the PROG key to select the desired programm
31. ture Recommended Operating 10 35 C Ambient Temperature Range Recommended Operating 10 89 Relative Humidity Range Fixed Timer Settings 30 seconds 5 60 seconds 5 120 seconds 5 Continuous No Load Paddle Speeds 125rom 45 LOW nominal 20 C 150rom 5 NORM 175rom 5 HIGH Paddle Clearance 0 20mm Only these or equivalent UL approved fuses should be used Issue 3 5 25 Stomacher 3500 Thermo User Instructions 8 STOMACHER 3500 THERMO 8 1 Application There are no set rules in the application of the Stomacher instrument and the following is intended as a guide only and not to restrict laboratory technique 8 1 1 Bag Selection and Filling For best results it is recommended that only Genuine Seward Stomacher Bags be used Deep frozen foods should not harm the bags but hard particles such as bone grit fruit stones and seeds may cause puncturing Where a marginal condition exists or any hazardous material is being blended it is recommended that two bags are used one inside the other If required several bags may be processed simultaneously providing the total volume does not exceed 3500 ml When doing so it is recommended that they be layered vertically so that the load is fairly evenly distributed over the paddle faces For volumes less than 400ml an alternative Stomacher model should be used 8 1 2 Speed Selection The NORM normal speed is suitable for the vast majority of applicatio
32. upply Frequency Mains Inlet Fuses Transformer Fuse PCB Fuse Insulation Installation Pollution Duty Cycle Rated Load Disposable Bag Size Minimum Recommended Capacity Maximum Recommended Capacity Maximum Recommended Sample Temperature Recommended Operating Ambient Temperature Range Recommended Operating Relative Humidity Range Adjustable Timer Settings No Load Paddle Speeds nominal 20 C Paddle Clearance Stomacher 400 Circulator 0400 001 AJ 330mm wide x 355mm deep x 300mm high unpacked 23kg unpacked 100 120V 50 60Hz T2 0A 250V 5x20mm breaking capacity 100A 250V T250mA 250V 5x20mm breaking capacity 35A 250V F2 5A 250V 5x20mm breaking capacity 100A 250V Class 1 Earthed Over Voltage Category I Pollution Degree 2 Continuous 140W 177mm x 304mm 80ml 400ml 60 C 10 35 C 10 89 O seconds 99 minutes 59 seconds 5 200rem 5 230rom 5 260rom 5 0 lOmm Only these or equivalent UL approved fuses should be used Issue 3 5 Stomacher 400 Circulator User Instructions 6 3 2 EU Product Model Stomacher 400 Circulator Cat No 0400 001 EU Dimensions 330mm wide x 355mm deep x 300mm high unpacked Weight 23kg unpacked Supply Voltage 220 250V Supply Frequency 50 60Hz Plug Top Fuse F5A UK cord set only Mains Inlet Fuses T1 0A 250V 5x20mm breaking capacity 35A 250V Transformer Fuse T250MA 250V 5x20mm breaking capacity 35A 250V PCB Fuse
33. with the slotted lower hinge lugs located fully into the pivot points Operate the power switch which should illuminate indicating that the instrument is now ready for use Issue 3 5 5 Stomacher User Instructions 4 2 Processing The Stomacher 80 Biomaster and 400 Circulator are factory set with minimal paddle clearance between the inner face of the door and the fully extended paddles On the Stomacher 3500 3500 Biowasher and 3500 Thermo the clearance is set to 10mm Although suited to a wide range of applications these settings are by no means suitable for all sample processing and adjustment may be necessary for your application Provision for this adjustment is provided inside the instrument Since this requires the removal of the rear cover a competent qualified technician should carry out this work 4 2 1 Paddle Adjustment Switch off and disconnect the instrument from the mains electrical supply Turn the instrument over suitably supporting it to prevent damage Remove the rear cover and slacken the socket cap screws holding the motor carriage to the main body via the slotted holes Do not slacken any of the screws within the carriage assembly or the motor alignment will be lost Remove the large hexagon headed blanking plug if fitted from the rear chassis to access the adjusting screw Turn the adjusting screw until each paddle just touches the inside face of the door when they are at their maximum forward stroke position th
34. y should now indicate the instrument status 2 Ensure the AUTO icon is not displayed If AUTO is shown press the AUTO key to revert to MANUAL mode Similarly if programmes P1 P2 or P3 are selected press PROG repeatedly until no programme is selected 3 Open the door by raising the lid fully upward and back This gives access to the paddle compartment The DOOR OPEN icon will now be displayed 4 Place the Stomacher Bag s into the paddle compartment leaving 50 to 60mm protruding above the bag clamp and close the door thus clamping the bag s The DOOR OPEN icon will now be off 5 The ENUNCIATOR icon indicates that the time parameter has been selected display defaults to 30 seconds The time parameter can now be adjusted by pressing the or key as required The setting is variable between 0 seconds and 99 minutes 59 seconds in increments of 1 second Pressing and releasing the or key increments the time by 1 second holding down the or key accelerates the rate of change 6 Pressing the SPEED TIME key toggles the ENUNCIATOR icon to indicate that the speed parameter has been selected display defaults to 230rom The speed setting can now be adjusted by pressing the or key as required The settings available are 200rem low 230rom normal and 260rem high 7 Pressing the START key will initiate the stomaching process The instrument will run at the selected speed and duration Please note that the time dis
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