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1. ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor DRY AIR FILTER M Air cooled systems 20 REV 1 09 05 2 OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter i FUEL Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a diffe rential switch circuit
2. pl M372801235 5 M6075020 COPIGLIA PIN SPLIT Rel o gt Y Em eure I 2 E gt LLI gt lt gt 2 H a C lt o 510 2 21 gt ST CN N trio JEJE 8 6 o l2iz 4 10 11 12 14 15 KD TCM 15 5D 6 22 40 6 930160000 M330100000 M930300000 M330200000 M330400000 07 1 TCM 5D 22 SCHEMA ELETTRICO ELECTRICAL DIAGRAM ELECTRIQUE SCHEMA ELEKTRISCHES SCHEMA ELECTRISCH GEDEELTE ESQUEMA EL CTRICO Cod Descr Descr te 107509900 SCATOLA CASE BOTTOM HALF MEER COPERCHIO PER SCATOLA TCM TCM COVER ween cus mom fonw o _ C 142480 STARTERAGHAYE Sp NE NE NN wee meo OP CS 10 02 00 KD MOSA GRUPPI ELETTROGENI MOTOSALDATRICI WWW MOSA IT MOSA div della BCS S p A Stabilimento di Viale Europa 59 20090 Cusago MI Italia Tel 39 0290352 1 Fax 39 0290390466 ISO 9001 2008 Cert 0192
3. o 5 m o 5 CD Schema elettrico Electric diagram 107956 v0 OL LC 4 REV 0 12 12 dl a 3uHWooNvia LING exiwoez gt 9 NMOUY INOYUVIN uoneuiuoueq euoizeuiuoue Bed eq PALIO MOVIZIOHIN d3Y OSSOY M YO 109 IHO 102 GE 6000 SX GS AVR 230M vers 30104 ONISNIS V9L AO C Vc AO C YN 3 KE o CD Schema elettrico Electric diagram 12 SPARE PARTS LIST 1 0 03 00 The manufacturer guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement spare parts is required always ask for genuine parts only gt The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it is recom mended to indicate 1 serial number 2 model of welder and or generating set 4 n position im 3 n table quantity 5 TAVOLA RICAMBI SPARE PARTS PIECES DE RECHANGE ERSATZTEILE mae 13 18 17 16 20 21 22 2 21 22 23 ABBREVIATIONS AND SYMBOLS EV When ordering specif
4. ISO 9001 2008 Issued on 2012 03 06 Validity date 2015 03 05 Registration Number T 3722 KNet 0 Michael Drechsel President of President of CISQ IQNet Partners AENOR Spain AFNOR Certification France AIB Vingotte International Belgium ANCE Mexico APCER Portugal CCC Cyprus CISQ Italy CQC China China CQS Czech Republic Cro Cert Croatia DQS Holding GmbH Germany DS Denmark ELOT Greece Brazil FONDONORMA Venezuela ICONTEC Colombia IMNC Mexico INNORPI Tunisia Inspecta Certification Finland IRAM Argentina JQA Japan KFQ Korea MSZT Hungary Nemko AS Norway NSAI Ireland PCBC Poland Quality Austria Austria RR Russia SII Israel SIQ Slovenia SIRIM QAS International Malaysia SQS Switzerland SRAC Romania TEST St Petersburg Russia TSE Turkey YUQS Serbia IQNet is represented in the USA by AFNOR Certification CISQ 005 Holding GmbH and NSAI Inc The list of IQNet partners is valid at the time of issue of this certificate Updated information is available under www iqnet certification com Gianrenzo Prati 1 150 9001 2008 Cert 0192 UNI EN ISO 9001 2008 MOSA has certified its quality system according to UNI EN ISO 9001 2008 to ensure a constant highquality of its products This certification covers thedesign production and servicing of engine dri venwelders and generating sets The certifying institute ICIM which is a member ofthe International Certification Network IQNet awarded the
5. Single phase power PRP 5 KVA 5 kW 115 V 43 5 50 Hz 50 Hz Power factor cos 0 9 0 8 ALTERNATOR self excited self regulated brushless self excited self regulated with brush Type Single phase synchronous Three phase synchronous Insulating class H H ENGINE Mark Model YANMAR L 100 N Type Cooling system Diesel 4 Stroke Air Cylinders Displacement 1 435 Net power Stand by 6 5 kW 8 8 HP Net power PRP 5 7 kW 7 7 HP Speed 3000 rpm Fuel consumption 1 21 h Engine oil capacity 1 61 Starter Electric GENERAL SPECIFICATIONS Fuel tank capacity 23 Running time 75 of PRP 19h Protection IP 23 Dimensions max Lxwxh 1020x645x930 Weight dry 206 Kg 206 Kg Measured acoustic power LpA pression 92 dB A 67 dB A Q 7 HOM 91 dB A 66 dB A 7 m Guaranteed acoustic power LpA pression 93 dB A 68 dB A 7 E 92 dB A 67 dB A 7 m Dimensions and weight are inclusive of all parts OUTPUT Declared power according to ISO 8528 1 temperature 25 C 30 relative humidity altitude 100 m above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the Its admitted overload of 10 each hour every 1
6. GE 6000 230Mx2 from REV 1 09 06 Del 26 06 01 03 06 from REV 2 01 09 Del 44 08 25 2 08 from REV 1 09 06 Del 26 06 01 03 06 up to REV 1 09 06 Del 44 08 25 2 08 up to REV 0 10 04 Del 26 06 01 03 06 up to REV 0 10 04 Del 26 06 01 03 06 GE 6000 230M 110M from REV 1 09 06 Del 26 06 01 03 06 GE 6500 400T 230M from REV 1 09 06 Del 26 06 01 03 06 GE 6000 AVR 230 2 from REV 3 12 12 Del 137 12 03 12 12 GE 6000 AVR 230Mx2 from REV 3 12 12 Del 137 12 03 12 12 GE 6000 AVR 230Mx2 from REV 3 12 12 Del 137 12 03 12 12 21 10 04 356401 Cio Ricambi GB Spare parts PPi ces de rechange D Ersatzteile Tabla de recambios ND GE 6000 SX GS GE 6500 SX GS HP 43 REV 2 12 12 21 10 04 356401 CD Ricambi CD Ersatzteile Spare parts Tabla de recambios CF de rechange QD Pos Cod Descr 1 1302040 SPIA ROSSA 12V 1 1302500 SPIA ROSSA 12V 2 155307107 DISGIUNTORE TERMICO 15A 250V 3 352007109 PROTEZIONE TERMICA 5A 4 M107302460 STARTER A CHIAVE 5 105511810 CONTAORE 230V 50Hz IP65 6 232027130 CAPPUCCIO PROTEZIONE LD 7 M220237105 Vedi Cod 256007105 8 256707325 INT MAGNETOTERMICO 2P 25A B 9 M232027036 GUIDA 10 M103011310 VOLTMETRO FONDO SCALA 300V 11 105111520 PRESA 220V MONCF 2P T 12 M356407020 FRONTALE 13 M307017240 PRESA 220V 16A 14 M35640C030 GR CAVI EAS 14 M35649C030 GR CAVI EAS 15 102042740 CAPPUCCIO 16 M102013290 COMMUTATORE 16 107
7. 230V monofase Presa 110V monofase Contaore Voltmetro G1 Trasmettitore livello carburante L1 Pressostato M1 Spia riserva carburante N1 Spia carica batteria O1 Spia pressostato R1 Motorino avviamento 51 Batteria U1 Regolatore tensione batteria V1 Unit controllo elettrovalvola Z1 Elettrovalvola Z2 Interruttore magnetotermico B3 Connettore E A S N3 Rel P4 Protezione termica Y5 Commutatore Serie Parallelo H6 Elettropompa carburante 12V c c 16 Selettore Start Local Remote ZZ gt Stromlaufplan Referenzliste Generator Klemmleiste Fl Schalter GFI Sicherung Steckdose 400V 3 phasig Steckdose 230V 1 phasig Steckdose 110V 1 phasig Stundenzahler Voltmeter G1 Fullstandssensor Kraftstoff L1 Oldruckschalter M1 Warnleuchte Kraftstoff N1 Warnleuchte Batterieladung O1 Warnleuchte ldruck R1 Anlasser 51 Batterie U1 Laderegler Batterie V1 Steuereinheit Magnetventil Z1 Magnetventil 22 Thermomagnetschalter Si Automat B3 Steckdose EAS Fernstart NS Relais P4 Thermosicherung Y5 Anzeige Wassertemperatur Hp Kraftstoffpumpe 12V 16 Umschalter Fernstart Electrical system legende Alternator Wire connection unit GFI Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Hour counter Voltmeter G1 Fuel level transmitter 11 Oil pressure switch M1 Fuel warning light N1 Battery charge warning
8. marking is clearly readable and unerasable and it can be either part of the data plate ALTIT 10O m 25 Furthermore on each model it is shown the noise level value the symbol used is the following we MMAB The indication is shown in a clear readable and indeleble way on a sticker 10 10 02 M1 4 GB Dichiarazione conformit D gt Konformitatserklarung M B Declaration of conformity E gt Declaraci n de conformidad 1 4 1 CF D claration de conformit Declara o de conformidade REV 1 01 13 V le Europa 59 lt Sede legale Via Tel 39 02 903521 ICIM 20123 Milano Italia Fax 39 02 90390466 ISO 9001 2008 Cert 0192 BCS S p A Stabilimento di Cusago 20090 Mi Italia 2 m DICHIARAZIONE DI CONFORMITA D claration de Conformit Declaration of Conformity Konformitatserklarung Conformiteitsverklaring Declaraci n de Conformidad BCS S p A dichiara sotto la propria responsabilit che la macchina BCS S p A d clare sous sa propre responsabilit que la machine BCS S p A declares under its own responsibility that the machine BCS S p A erkl rt die Aggregate BCS S p A verklaard onder haar eigen verantwoordelijkheid dat de machine BCS S p A declara bajo su responsabilidad que la m quina GRUPPO ELETTROGENO DI SALDATURA WELDING GENERATOR GRUPPO ELETTROGENO POWER GENERATOR Marchio Brand M
9. rear plate with a multiple connector The 6 assures the following fonctions starting starting key Q1 stop starting key Q1 indication of oil low pressure warning light O1 To stop the set turn the key to the position OFF N B the position of the selector LOCAL START REMOTE START 16 on the generating sets must be on the position REMOTE START PUSH AND 6 Ql SCREW TIGHT t AND SCREW TIGHT 29 11 99 M38GB CD USE OF THE PROTECTION ENGINE PROTECTION ES EV The devices ES or EV ensure the protection of the engine in case of low oil pressure or engine high temperature The system consist of electronic card of control and check and of an engine stop device solenoid ElettroStop electrovalve ElettroValvola The device enter in operation when the engine starts and in case of low oil pressure and high temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil pressure In case of low oil pressure check the level and if it is correct call the Service Station In case of high temperature make sure that there are no leaves and or pieces of material obstructing the air ducts gt N B if the unit is used as a generator in hot climates and with loads near to the maximum the protection device can be triggered off please reduce the load of the engine Once the cause of the problem is removed to res
10. too high Motor cold or in prolonged operation with little or no load Segments and or cylinders worn out Air filter clogged Insufficient fuel distribution impurities or water in feed circuit Injectors dirty or defective Oil level insufficient Air filter clogged Oil pump defective Alarm malfunction Overload Insufficient ventilation Insufficient coolant liquid Only for water cooled motors Water radiator or oil clogged where it is as sembled Water circulating pump defective Only for water cooled motors Injectors defective Injection pump requires calibration Alarm malfunction Unblock Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair Replace Recharge or replace Check the battery charge circuit on motor and automatic panel Tighten and clean Replace if corroded Repair or replace Refill tank un aerate the circuit Ask for intervention of Service Department Clean or replace Take the air out filling the filter with gasoil Replace Check and repair Clean or replace Ask for intervention of Service Department Eliminate excess oil Ask for intervention of Service Department Clean or replace Check the load connected and diminish Ask for intervention of Service Department Eliminate excess oil Insert load only with motor sufficiently hot Ask for intervention of Service Department Clean or replace Check the feed circuit clea
11. 1 211242 356501050 SERBATOIO CARBURANTE TUBO SCARICO TUBO SCARICO SILENZIATORE SCARICO TUBO GOMMA NERA CARENATURA MOLLA A GAS TIRANTE CHIUSURA COMPL A LEVA GUARNIZIONE MANIGLIA CORNICE FISS PROFILATO GOMMA BASAMENTO Descr PROTECTIO BRACKET EXHAUST MUFFLER BATTERY BRACKET BASE BATTERY battery 12v 45Ah FUEL FILTER STRIP SEALING L MT 1 INTAKE CHAMBER BULKHEAD INTAKE CHAMBER BULKHEAD GASKET U alett vert ROLL BAR COVER FOR ELECTRICAL BOX FUEL LEVEL FLOAT FUEL TANK CAP FIXING TANK BAND FUEL TANK EXHAUST PIPE EXHAUST PIPE EXHAUST MUFFLER PIPE BLACK RUBBER COVER HOUSING GAS SPRING TIE ROD FOR COVER LATCH GASKET KNOB RUBBER HOLDER BASAMENTO fino a REV 1 09 06 Del 44 08 25 2 08 da REV 2 01 09 Del 44 08 25 2 08 QM QM da REV 2 01 09 Del 44 08 25 2 08 GE 6000 AVR 230Mx2 da REV 4 12 12 Del 137 12 03 12 12 Note Up to REV 10 04 Del 74 05 15 7 05 From REV 09 06 Del 74 05 15 7 05 QM Up to REV 1 09 06 Del 44 08 25 2 08 From REV 2 01 09 Del 44 08 25 2 08 QM Up to REV 2 01 09 Del 44 08 25 2 08 Up to REV 1 09 06 Del 44 08 25 2 08 From REV 2 01 09 Del 44 08 25 2 08 QM QM From REV 2 01 09 Del 44 08 25 2 08 GE 6000 AVR 230Mx2 from REV 4 12 12 Del 137 12 03 12 12 21 10 04 356401 V 10 01 6 REV 0 10 01 ce co q CN co STANDING KNOB LEFT MANIGLIA SX STAZIONAMENTO
12. 2 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting a I P D Individual Protection Device Acoustic Noise Level Lwa Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level Lwa of 95 dB A Lp a 1 meter 95 dB A 8 dB A 87 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a4 meters 95 dB A 20 dB A 75 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol when with acoustic noise values indicates that the device respects noise emission limits according to 2000 14 CE directive 21 10 04 35640GB CD SYMBOLS AND SAFETY PRECAUTIONS SYMBOLS IN THIS MANUAL The symbols used in this manual are designed to call your attention to important aspects of the operation of the machi
13. 509902 COMMUTATORE TRIPOLARE 17 M256127325 INTERRUT MAGNETOTERMICO 2P 20A 19 256417315 COMMUTATORE DI LINEA 20 M356417020 FRONTALE 21 M105111530 PRESA 32A 110V 2 P T 22 M307047250 PRESA CEE 110V 16A 2 P T 23 734507325 INTER MAGNETOTERMICO 16A 1P N 24 M256557325 INTERRUT MAGNETOTERM 10A 25 M105111540 Vedi Cod 219937105 26 M734517032 PIASTRINA RIDUZIONE 27 M305907270 PRESA 16 400V 3P N T 28 259107241 PRESA SCHUKO 16 230V 2P T 29 M306467107 DISGIUNT TERMICO 20 250V 30 M356317330 CONTAORE 110V 50Hz 31 105111550 VOLTMETRO FS 500V Pos Cod Descr 1 M1302040 RED WARNING LIGHT 12V 1 1302500 RED WARNING LIGHT 12V 2 155307107 THERMAL SWITCH 15A 250V 3 M352007109 THERMOPROTECTION 4 107302460 STARTER KEY 5 M105511810 HOURMETER 230V 50Hz IP65 6 232027130 7 220237105 See Part n 256007105 8 256707325 CIRCUIT BREAKER 2 P 25AMP 9 M232027036 FIXING GUIDE 10 M103011310 VOLTMETER 300V 11 M105111520 EEC SOCKET SINGLE PH 220V 2P T 12 M356407020 FRONT PANEL 13 M307017240 SOCKET 16 220V 2P T 14 M35640C030 EAS CABLES SET 14 M35649C030 EAS CABLES SET 15 M102042740 16 M102013290 COMMUTATOR 16 107509902 COMMUTATOR THREE P 17 M256127325 CIRCUIT BREAKER 2P 20A 19 256417315 COMMUTATOR SWITCH 25A 2P 20 M356417020 FRONT PANEL 21 M105111530 EEC SOCKET 32A 110V 2 P N 22 M307047250 EEC SOCKET 110V 16A 2 P N 23 M734507325 CIRCUIT BREAKER 16A 1P N 24 256557325 CIRCU
14. B INSTALLATION AND ADVICE BEFORE USE 2 5 0 06 00 A The installation and the general advice concerning the operations are finalized to the correct use of the ma chine in the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you are barefoot or with wet Do not smoke avoid flames sparks or electric tools when fueling clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning sur Slowly unscrew the cooling liquid tap if the liquid must be topped up faces during work operations BOARD The vapor and the heated cooling liquid under pressure can burn face eyes skin Static electricity can demage Do not fill tank completely the parts on the circuit Wipe up spilled fuel before starting engine EE 9 909 An electric shock can kill CHECKIN Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours or whatever event which may cause serious injuries or death predispose the first aid in accordance a FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not i
15. DVICE BEFORE USE M 2 6 INSTALLATION AND ADVICE M 2 7 INSTALLATION M 2 7 1 DIMENSIONS M3 UNPACKING M 4 1 TRANSPORT AND DISPLACEMENTS M 6 9 ASSEMBLY CTM 2 M 20 SET UP FOR OPERATION M 21 STARTING AND STOPPING THE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M 37 USE AS A GENERATOR M 38 5 REMOTE CONTROL M 39 4 ENGINE PROTECTION ES EV M 40 2 TROUBLE SHOOTING M 43 MAINTENANCE M 45 STORAGE M 46 CUST OFF M 53 DIMENSIONS M 60 ELECTRICAL SYSTEM LEGEND M 61 ELECTRICAL SYSTEM R 1 SPARE PARTS TABLES SPARE PARTS 21 10 04 35640GB CD M Copyright 1 01 REV 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine We advise you to pay attention to the pages concerning the security see page M1 1 All rights are reserved to said Company Itis a property logo of MOSA division of B C S S p A All other possible logos contained in the documen tation are registered by the respective owners E gt gt The reproduction and total or partial use in any form and or with any means of the documen tation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and th
16. GE 6000 SX GS GE 6000 SX GS AVR GE 6500 SX GS 1212 396409003 GB CD M DESCRIPTION OF THE MACHINE GE 6000 SX GS 0 GE 6500 SX GS REVA 11 11 The generating set GE 6000 6500 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator Is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise CANOPY FRONT PANEL ENGINE ALTERNATOR ROLL BAR VIBRATION BATTERY lt DAMPER 21 10 04 356401 CD Quality system Net THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI Operative Units Via Valbrina 17 19 1 42045 Luzzara RE Viale Europa 59 1 20090 Cusago MI for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard
17. IT BREAKER 3POLES 10 AMP 25 M105111540 See part no 219937105 26 734517032 REDUCTION FOR SOCKET 32A 16A 27 M305907270 SOCKET 16A 400V 3P N T 28 M259107241 SOCKET SCHUKO 16 230V 2P T 29 M306467107 THERMOPROTECTION 20AMP 250 V 30 M356317330 110V 50HZ 31 M105111550 VOLTMETER GE 6000 SX GS GE 6500 SX GS Note Fino a REV 1 09 06 Del 287 11 01 08 Da REV 2 02 08 Del 287 11 01 08 GE 6000 GE 6000 230 Version Fino a REV 2 02 08 Del 39 11 29 3 11 Da REV 3 11 11 Del 39 11 29 3 11 Fino a REV 2 02 08 Del 39 11 29 3 11 Da REV 3 11 11 Del 39 11 29 3 11 GE 6000 230 110V Version GE 6000 230 110V Version GE 6000 230 110V Version GE 6000 230 110V Version GE 6000 230 110V Version GE 6500 Schuko Version GE 6000 230 110V Version GE 6000 230 110V Version Note Up to REV 1 09 06 Del 287 11 01 08 From REV 2 02 08 Del 287 11 01 08 GE 6000 230V From REV 3 11 11 Del 39 11 29 3 11 From REV 3 11 11 Del 39 11 29 3 11 GE 6000 230 110V GE 6000 230 110V GE 6000 230 110V GE 6000 230 110V GE 6000 230 110V GE 6500 Schuko GE 6000 230 110V GE 6000 230 110V 21 10 04 356401 44 REV 4 12 12 GE 6000 SX GS YN 9 O Ne 2 E CF Pi ces de rechange GB Spare parts Ricambi 10799 vO OL VZ gE CNEA eb TEA Nu 0 a LH CS 2 Cio Ricambi D Ersatzteile GE 6000 SX GS HP GB Spa
18. OSA Modello Model Matricola Serial number conforme con qua est en conformit a conforms with the C mit den Vorschriften dk meins in overeenkomst is 161 fnhoud van gemeenschapsrichtlijnemen A modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 2006 42 CE 2006 95 CE 2004 108 CE Nome e indirizzo della persona autorizzata a costituire il fascicolo tecnico Nom et adresse de la personne autoris e composer le Dossier Technique Person authorized to compile the technical file and address Name und Adresse der zur Ausf llung der technischen Akten erm chtigten Person Persoon bevoegd om het technische document en bedrijf gegevens in te vullen Nombre y direcci n de la persona autorizada a componer el expediente t cnico ing Benso Marelli Consigliere Delegato COO V le Europa 59 20090 Cusago MI Italy Cusago Ind Benso Marelli Consigliere Delegato COO MM 083 0 04 06 10 M1 4 1 QD GE 6000 SX GS M GB Technical data GE 6500 SX GS 1 5 5 12 12 Technical data GE 6000 SX GS GE 6000 SX GS AVR GE 6500 SX GS A C GENERATOR Three phase power Stand by 6 5 5 2 kW 400 V 9 4 A Three phase power 5 7 4 6 kW 400 V 8 2A Single phase power Stand by 5 7 5 1 kW 230 V 24 8 Single phase power PRP 5 4 5 kW 230 V 21 7A 4 230 V1 17 4 A Single phase power Stand by 5 7 6 kW 115 V 149 6
19. OSSOM Y AJA 31 1 09 06 GE 6000 SX GS 230Mx2 vers HOLOM 2 VOLINOEZ VZE AOEZ o 5 Schemas electr CD Schema elettrico Electric diagram 107966 v0 OL LC co V 0Z0 S Lv9S 90022062 N992eJode lt BMA ueuBiseq eBeg i SU SIQ Bed e LNG 319 ZXINOLL NO z xnv gt gt SUHWOONVIS 3oefoug uoneuiuouegq woy beg eq A389 OI9IH9 EN MES 453 INMOYA ANOUUVIN am8 n1a 9002 20 EC XOVIS OH3N Q3H OSSOM GE 6000 SX GS 230M110M vers 30709 AIM 0109 9 per E SCH VON39317 NOILISOd A0 Z NOILISOd AOLL VOL AOLL YN A o CD Schema elettrico Electric diagram 10799 v0 OL LC QUE y Jeuiseq GUIDEN 910 2069811 SUE Bed DIN ING INO Z LOOv xnv gt paloJd uoneulmouag ubed Bed eq 100 159 UoneoyJipo E SI d 21 REV 1 09 06 GE 6500 SX GS 400T230M vers V9L AO0T VOL NOEC Z
20. YANMAR L100AE DEG MOTORE YANMAR L100AE DEG TUBO SCARICO OLIO RONDELLA DI BLOCCAGGIO ANTIVIBRANTE SUPPORTO ALTERNATORE SCHEDA EV ES DISTANZ ISOLANTE PER SCHEDE PARATIA ALTERNATORE RELE AVV ELETTRICO REGOLATORE DI TENSIONE STAFFA FISSAGGIO MOLLA A GAS CONVOGLIATORE ARIA ALTERNATORE ALTERNATORE ALTERNATORE STAFFA SUPP ALTERNATORE PARATIA ALTERNATORE Descr LOCKING WASHER FAN FIXING FAN SPACER ALTERNATOR ALTERNATOR TIE ROD YANMAR ENGINE L100N YANMAR ENGINE L100AE DEG YANMAR ENGINE L100AE DEG OIL EXHAUST PIPE STOP WASHER VIBRATION DAMPER ALTERNATOR SUPPORT PCB EV ES SPACER ALTERNATOR WALL RELAY ELECTRIC START VOLTAGE REGULATOR SPRING BRACKET SHROUD FOR FAN ALTERNATOR ALTERNATOR ALTERNATOR ALTERNATOR SUPPORT ALTERNATOR WALL GE 6000 SX GS HP GE 6500 SX GS 42 1 REV 3 12 12 Note fino a REV 10 04 Del 26 06 01 03 06 GE 6000 230Mx2 da REV 1 09 06 Del 26 06 01 03 06 da REV 2 01 09 Del 44 08 25 2 08 da REV 1 09 06 Del 26 06 01 03 06 fino a REV 1 09 06 Del 44 08 25 2 08 fino a REV 0 10 04 Del 26 06 01 03 06 fino a REV 0 10 04 Del 26 06 01 03 06 GE 6000 230M 110M da REV 1 09 06 Del 26 06 01 03 06 GE 6500 400T 230M da REV 1 09 06 Del 26 06 01 03 06 GE 6000 AVR 230Mx2 da REV 3 12 12 Del 137 12 03 12 12 GE 6000 AVR 230Mx2 da REV 3 12 12 Del 137 12 03 12 12 GE 6000 AVR 230Mx2 da REV 3 12 12 Del 137 12 03 12 12 Note up to REV 0 10 04 Del 26 06 01 03 06
21. able to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and infla mable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE BCS is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization M 46 0 06 07 In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place A 9 OI 04 06 07 M45GB Legenda schema elettrico Alternatore Supporto connessione cavi Interruttore differenziale Fusibile Presa 400V trifase Presa
22. breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT di stribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations re quiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 90 30 16 07 03 M20 R A GB CD GE 6000 6500 SX GS M GB ENGINE STARTING STOPPING THE ENGINE GE 6000 6500 DES GS L 21 CF GE 7000 SX GA REV 1 09 06 STOPPING THE ENGINE Check daily gt Before stopping the engine it is compulsory to effect the following operations stop to draw three single phase current from the auxiliary sockets Do not alter the primary conditions of regulation and do not touch the sealed parts STARTING THE ENGINE Insert the electric protection device D lever towards above see page M3 Make sure that the unit is not supplying any power E Disconnect the electrical protection device D lever sar Introduce the key Q1 turn it clock downward wise completely leaving it as soon as the engine starts OFF ASS sum Stop the engine turning the key Q1 it dp counter clockwise OFF position then take it out Let the engine run f
23. ckalllevels engine oil fuel level battery electrolyte if necessary top it up 3 Control of electrical connections and cleaning of control panel X X Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 MA3GB In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain com pression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to re charge the battery and to prevent any possible bloking of the injectio
24. e When reset connect the loads again In case the protection should act furtherly check the connections the wires or others and if necessary call the Assistance Service Avold to hold the central Ir pole of the PRESS TO thermoprotection RESET pressed for a long time Otherwise in case of trouble it will not click damaging the generating set GROUND FAULT INTERRUPTER Turn on the GFI safety switch D by pushing it upwards The GFI is a safety device which protects the circuit in the event of a malfunction In this case the switch disconnects the three and single phase circuit when in any part of the electric connections a current leakage of more than 30 mA occurs 06 04 05 37285 GB CD ACCESSORY USE REMOTE CONTROL 38 5 TCM 15 6 REV 1 07 11 When the 15 6 is used it is not possible to connect the E A S automatic intervention unit USE OF THE REMOTE CONTROL TCM 15 The coupling of the TCM 15 with the generating set permits to work far from the set itself The remote control is connected to the front plate with a multiple connector The TCM 15 assures the following fonctions starting starting key Q1 stop starting key Q1 choke control L6 USE OF THE REMOTE CONTROL TCM 6 The coupling of the TCM 6 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate and or
25. e rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal 10 10 02 M1 01 GB INFORMATION Dear Customer We wish to thank you for having bought a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and over haul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention t In case you do not profit on these Services and some arts are replaced please ask and be sure that are used exclusively original parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ws The use of non original spare parts will cancel immediately any guarantee and Technical Service obligation NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to ne
26. er to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB CD SYMBOLS AND SAFETY PRECAUTIONS SYMBOLS STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE lf the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure gt gt peste AY ACCES FORBIDDEN to non authorizad peaple M 2 1 REV 2 06 10 PROHIBITIONS
27. erimento Refer to Quality Manual for of application to reference MARE Il presente certificato soggetto al rispetto os nee sistemi di gestione per la qualita delle aziende The use and the validity of this certificate shall sa rugs hu pil e Data emissione Emissione corrente First issue Current issue 30 05 1994 06 03 2012 Data di scadenza Expiring date 05 03 2015 D ICIM S p A Piazza Don Enrico 75 20099 Sesto San Giov ACCREDIA The advantages for MOSA clients are Constant quality of products and services at thehigh level which the client expects Continuous efforts to improve the products andtheir performance at competitive conditions Competent support in the solution of problems Information and training in the correct applicatio nand use of the products to assure the security ofthe operator and protect the environment Regular inspections by ICIM to confirm that the requirements of the company s quality systemand ISO 9001 are being respected All these advantages are guaranteed by the CER TIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB CD M GE 6000 6500 SX GS 1 REV 3 11 11 Index M 01 QUALITY SYSTEM M 1 01 COPYRIGHT M 1 1 NOTES M 1 4 CE MARK M 1 4 1 DECLARATION OF CONFORMITY M 1 5 TECHNICAL DATA 2 SYMBOLS AND SAFETY PRECAUTIONS M 2 1 SYMBOLS M 2 5 INSTALLATION AND A
28. et the protection itis enough to report the ignition key Q1 on OFF position and start the engine again M ENGINE PROTECTION 39 4 ES EV E High temperature 1 L M gt IN E um Low oil pressure THE ENGINE PROTECTIONS DO NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHANGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL REV 1 04 03 07 05 01 M39GB Diesel engine 40 2 REV 3 07 06 Start up switch 16 where it is assembled 1 Check position CD Troubleshooting The motor does not start up The motor does not accelerate Inconstant speed Too little power provided by High temperature incorrect position Emergency button L5 pressed Preheating where it is assembled Engine control unit or starting key faulty Battery low Battery cable terminals loose or corroded Start up motor defective No fuel or air in feed circuit Malfunction on feed circuit defective pump injector blocked etc Air filter or fuel filter clogged Air in the gasoil filter Motor stopping device defective Malfunction on electrical power circuit on ge nerator control panel Air filter or fuel filter clogged Malfunction on feed circuit defective pump injector blocked etc Oil level too high Motor speed regulator defective Air filter clogged Overload Injectors defective Injection pump requires calibration Oil level
29. forbidden to unqualified personel are the control switchboard front the exhaust of the endothermic engine At the beginning of every work check the electric parameters and or the controls placed on the front Make sure that the ground connection 12 is efficent keep to installation local rules and or to national laws in order to integrate or ensure the working of varius electric protection devices referring to the several distribution system TT TN IT operation unnecessary for machine with isometer See page M 20 21 Check the voltmeter N shows the voltage three or single phase has to be drawn Nominal Indicative voltage no load voltage 230V 400V Connect up the machine using proper plugs and cables in good condition to the AC socket 15 to draw single or three phase power or by cables with adeguate section to the terminal board placed inside the derivation box Q3 Using several sockets at tha same time the maximum power possible is that indicated on the data plate The max continuous power of the generating set or the load current must not be exceeded CT 230 SX GE 6000 6500 SX GS GE 7000 SX GA THERMOPROTECTION If you overload the genset the thermoprotection will automatically switch off If the thermoprotection is released disconnect all the connected loads OPEN CLOSED Li In CIRCUIT BREAKER Reset the thermoprotection pressing the central pol
30. gligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession M 1 1 REV 0 10 02 INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of gene ration for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves the manufacturer from the risks which could happen or anyway from t
31. harm for persons Use only with safety clothing ng It is compulsory to use the personal Man protection means given in equip ment Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections Itis a mustto use protection means suitable for the different welding works e with only safety material It is prohibited to use water to quench fires on the electric machines with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable 229 It is advisable to use protections suitable for the different welding works Use only with safety protections ws Itis advisable to use protections suitable for the different daily checking works Use only with safety protections it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or of maintenance 26 11 99 M2 1G
32. hat which was agreed when selling the machine The manufacturer excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working itis advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine faste nings holes electric or mechanical devices others if not duly authorized in writing the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine Notice this manual does not engage the manufacturer who keeps the faculty apart the essential characte ristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB NEUTRO D M CE MARK 1 4 REV 5 03 11 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE
33. hine must be operated while working inside at tention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete e Use suitable tools and clothes MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as main tenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the mainte nance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by manufacturer The replacement of tires for machines equipped with trolleys must be considered as repair since it is not de livered as standard equipment any lifting system The periodic maintenance should be performed accor ding to the schedule shown in the engine manual An optional
34. hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED Every engine and alternator manufacturer has 0800099 A A T e Do not modify the components if not authorized HOT surface can hurt you maintenance intervals and specific checks for each model it is necessary to consult the specific engine or alternator USER AND MAINTENANCE manual VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 596 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged au
35. il water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button Starting push button Operating mode selector Power on warning light Display Wire connection unit Selector Setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 PTO HI Engine control unit EP2 E A S connector Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser EP1 Ammeter Frequency meter Frequency rpm regulator Voltmeter regulator Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump Engine control unit 7 48V A C socket Welding scale switch Preheating indicator switch Start Local Remote selector AUTOIDLE switch A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit 5 CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Water in fuel Starter key Derivation bo
36. ions you could damage the structure of the machine Weight max per person 35 kg Total max weight 140 kg 15 01 01 MAGB D M ASSEMBLY 6 9 REV 0 06 00 N ATTENTION The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements Note Lift the machine and assemble the parts as shown in the drawing AO ORI 29 10 01 M6GB CD Set up for operation Engine diesel BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators
37. ith it s pack aging and conforms to local rules and regulations When receiving the goods make sure that the product has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Technical Service as iE For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate 000 30 03 00 M3GB CD M TRANSPORT AND DISPLACEMENTS COVERED UNITS 4 1 REV 2 09 11 Transportation must always take place with the engine off electrical cables and starting battery disconnected and fuel tank empty Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTM accessory If you did not keep to the instruct
38. light O1 Oil pressure warning light R1 Starter motor 51 Battery U1 Battery charge voltage regulator V1 Solenoid valve control PCBT Z1 Solenoid valve Z2 Thermal magnetic circuit breaker E A S connector N3 Relay P4 Circuit breaker Y5 Commutator switch series parallel H6 Fuel electro pump 12V c c 6 Start Local Remote selector gt Leyenda esquema el ctrico Alternador Soporte conexi n cables Interruptor diferencial Fusible Toma 400V trifasica Toma 230V monofasica Toma 110V monofasica Cuentahoras Volt metro G1 Captador nivel carburante L1 Presostato M1 Piloto reserva carburante N1 Piloto carga bater a O1 Piloto presostato R1 Motor arranque 51 Bater a U1 Regulador tensi n bater a V1 Unidad control electrov lvula Z1 Electrov lvula Z2 Interruptor magnetot rmico B3 Conector E A S N3 Rel P4 Protecci n t rmica Y5 Contactor Serie Paralelo H6 Electrobomba carburante 12 V c c 16 Selector Start Local Remote gt gt GE 6000 6500 SX GS M GE 7000 SX GA 60 REV 0 10 04 Legende des schemas electriques Z gt Alternateur Connexion c bles Interrupteur diff rentiel Fusible Prise 400V triphas Prise 230V monophas Prise 110V monophas Compte heures Voltm tre Niveau carburant Pressostat huile Voyant r serve carburant Voyant cha
39. n and refill once again Ask for intervention of Service Department Reset level Check for leaks Replace filter Ask for intervention of Service Department Check the sensor and electrical circuit Check the load connected and diminish Check the cooling vent and relative transmis sion belts Restore level Check for leaks or breakage in the entire cooling circuit pipes couplings etc Clean cooling fins on radiator Ask for intervention of Service Department Ask for intervention of Service Department Check the sensor and electrical circuit 28 01 03 401 1500G GE 40 2 1 REVA 03 11 CD Troubleshooting GENERATOR Diesel engine Absence of output voltage No load voltage too low or too high Corrected no load voltage too low with load Unstable tension Voltage switch in position 0 Voltage switch faulty Protection tripped due to overload Differential protection device tripped Differential switch differential relay Protection devices defective Alternator not sparked Alternator defective Incorrect motor running speed Voltage regulating device where it is assembled defective or requires calibration Alternator defective Incorrect motor running speed due to overload Load with cos less than 0 8 Alternator defective Contacts malfunctioning Irregular rotation of motor Alternator defective Check position Check connections and working of the switch repair or replace Check
40. n system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place 45 REV 0 06 07 In case of necessity for first aid and of fire prevention see page 2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place AO 04 06 07 M45GB CD CUST OFF CED Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off invol ve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts li
41. nduce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the lungs hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved gt FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated Carbonate anhydride or carbon dioxyde powder foam nebulized water Not to be used Avoid the use of water jets Other indications Cover eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire Particular protection Wear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric contacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low CAUTION DANGEROUS J THE MACHINE MUST NOT BE USED IN AREAS WITH PLOSIVE ATMOSPHERE 10 06 00 M2 51 MD M INSTALLATION AND ADVICE 2 6 REV 1 06 07 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the h
42. ne as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety i N B The information contained in the manual can changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine M 2 REV 0 11 99 SAFETY PRECAUTIONS N DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things N CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing material damage to things N IMPORTANT A ATTENTION NOTE These headings ref
43. official approval to MOSA after an examination of its operations at the head office andplant in Cusago MI Italy This certification is not a point of arrival but a pledgeon the part of the entire company to maintain a levelof quality of both its products and services whichwill continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony with the MOSA Manual of Quality M 01 REV 4 03 12 ICIM www icim it CERTIFICATO n 0192 6 CERTIFICATE No SI CERTIFICA CHE IL SISTEMA DI GESTIONE PER LA QUALITA DI WE HEREBY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERATIVE UNITS Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI Unit Operative Via Valbrina 17 19 42045 Luzzara RE Viale Europa 59 20090 Cusago MI Italia E CONFORME ALLA NORMA IS IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2008 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIVITIES EA 18 Progettazione produzione ed assistenza di trattori macchine per agricoltura e manutenzione del verde motosaldatrici e gruppi elettrogeni Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets Riferirsi al Manu Portes preset applicabilit dei requisiti della norma di rif
44. or some minutes before drawing the load gt NB for safety reason the key must be kept by qualified personel If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at least 4 minutes RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual 21 10 04 35640GB CD CONTROLS LEGENDE Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for E A S Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42V Pre heater spark plug thermal switch Supply thermal switch o
45. ot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature GASOLINE ENGINES Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES t Use in open space air swept or vent exhaust gases far from the work area t Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE t At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE N ATTENTION For a safer use from the operator DO NOT fit the machine in locations with high risk amp AS of flood POSITION Please do not use the machine in weather Place the machine on a level surface at a distance of at sti 49 conditions which are beyond IP protection least 1 5 m from buildings or other plants shown both in the data plate and on page named technical data in this same manual Maximum leaning of the machine in case of dislevel O 21 10 04 356401 864 SUPER SILENGGD 0 14 n 2 fori Dm 701 128 970 1095 1410 21 10 04 356401 UNPACKING 3 REV 1 02 04 t Be sure that the lifting devices are correctly mounted adequate for the weight of the machine w
46. re parts CE Tabla de recambios GE 6500 SX GS 44 1 Cp Pi ces de rechange WD REV4 12 12 Pos Cod Descr Note 1 M372801082 TRAVERSA PROTEZIONE SIL SCAR 2 M259109154 STAFFA FISSAGGIO BATTERIA 3 M372801050 BASAMENTO 4 M209509150 BATTERIA 45 AH fino a REV 10 04 Del 74 05 15 7 05 4 M372859150 BATTERIA 12V 45Ah da REV 09 06 Del 74 05 15 7 05 5 M256602228 FILTRO GASOLIO 6 105112270 GUARNIZIONE L MT 1 QM 7 M356721046 PARATIA fino a REV 1 09 06 Del 44 08 25 2 08 7 MHP0211046 PARATIA da REV 2 01 09 Del 44 08 25 2 08 8 M6096010 PROFILATO GOMMA U alett vert fino a REV 2 01 09 Del 44 08 25 2 08 9 356721100 ROLL BAR 10 M372808121 11 372809875 12 M372802026 13 M372802139 COPERTURA SCATOLA ELETTRICA INDICATORE RISERVA CARBURANTE TAPPO SERBATOIO CARBURANTE FASCIA FISSAGGIO SERBATOIO Pos CE e auk NO VI VID BON N E Y M372822020 M356722070 212070 356722050 M6095060 M357028005 M372808115 M307018024 M107300180 M309509005 343339601 211242 356501050 Cod M372801082 M259109154 M372801050 M209509150 M372859150 256602228 105112270 356721046 211046 M6096010 M356721100 M372808121 M372809875 M372802026 M372802139 M372822020 M356722070 212070 356722050 M6095060 M357028005 M372808115 M307018024 M107300180 M309509005 M34333960
47. rge batterie Voyant pressostat Moteur de d marrage Batterie R gulateur tension batterie Unite de contr le lectrosoupape Electrosoupape Interrupteur magn tothermique Connecteur E A S Relais Protection thermique Commutateur S rie Parall le Electropompe carburant Selecteur Start Local Remote 21 10 04 356401 10799 v0 OL LC 3 jeufiseQ ated 118 17247 18 e1ojeuasi Bed o JeuJueA Ac d XOvig OH3N Y 309014 uoneunuoueq Geo euoteuuoueg Bed eq MOTI3A OTIVIO 31IHWOONVIS M N33Y99 3083A 9 ILIHW NIFHO OONVIS AJQH3A REV 2 11 11 HO IOC A3 VIN3931 2 c LO co co LLI CH GE 7000 5 o o 6 o Lu oo e E o N IOVOSE v0 OL Vc V 020 S Op9ce 6002212 Neoejode Bmg 1 ueuBiseq eBeg uu sig ejeq euojeuBesi Bed 2 ELLIHM OONVIA M X xn LW exWoez xnv gt 9 UJOJ4 suolzeuiwoueg Bed ed NMOMS 3NOHMVIN UA anana 9002 Z0 c euepeq y MOVIZIOHIN 8 Q3H
48. the load connected and diminish Check on the entire installation cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground Replace Carry out external spark test as indicated in alternator manual Ask for intervention of Service Department Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Regulate speed to its nominal no load value Adjust regulator device as indicated in alternator manual or replace For generators with double voltage control AVR and COMPOUND act on the excitation circuit as shown in the alternator manual Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Check the load connected and diminish Reduce or rephase load Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Check electrical connections and tighten Ask for intervention of Service Department Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department 12 06 03 M40GB_1500G_GE MAINTENANCE M 43 REV 0 06 10 e Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the mac
49. tomatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 MA3GB CD M MAINTENANCE 43 1 REV 0 09 05 N ATTENTION e Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode e Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY EVERY MONTH AND OR AFTER EVERY YEAR WEEK INTERVENTION ON LOAD TEST orAUTOMATIC TEST cycle to NO LOAD WITH LOAD keep the generating set constantly operative 2 Che
50. x Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 11 PTO HI M 30 REV 2 07 08 Battery voltmeter Remote control socket Button indicating light 20 1 1 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 PTO HI Water temperature indicator 10 05 01 M30 GB 31 REV 1 09 06 GE 6000 SX GS GE 6500 SX GS GE 6000 230V 110V Vers GE 6500 400V 230V Vers Bedienelemente CE Mandos QD 59 Q1 59B M D Z2 GE 6000 230V Vers 0 gt x 5 9 gt N gt D LLI O Commandes Controls CD Comandi IOV9SE 70 01 12 G1 26 21 CD USE AS A GENERATOR a cS It is strictly forbidden to connect the group to the public mains a o to another source of electric power REV 0 06 99 Sockets are not self locked tension is avaible immediately after starting also with no plug The areas access of which is
51. y the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR request only 14 12 986Q16M31 22 03 00 R1GB Ci Ricambi GB Spare parts PPi ces de rechange D Ersatzteile CE Tabla de recambios ND GE 6000 SX GS GE 6500 SX GS HP 42 REV 3 12 12 22 10 01 356361 Cio Ricambi GB Spare parts CF Pieces de rechange Pos Cod 1 M356403038 2 M105111290 3 M356323039 4 M256703100 4 M356403100 5 M356403036 6 M356402200 6 MHP0152200 6 M372802200 7 M372802212 8 M372802038 9 M356321035 10 M356403101 11 M209719850 12 M282009807 13 M356408218 14 306479199 15 M256022275 16 M356401105 17 M356746010 18 M356413100 19 M356453100 20 M356503100 21 M356503101 22 M356508218 Pos Cod 1 M356403038 2 M105111290 3 M356323039 4 M256703100 4 M356403100 5 M356403036 6 M356402200 6 MHP0152200 6 M372802200 7 M372802212 8 M372802038 9 M356321035 10 M356403101 11 M209719850 12 M282009807 13 M356408218 14 306479199 15 M256022275 16 M356401105 17 M356746010 18 M356413100 19 M356453100 20 M356503100 21 M356503101 22 M356508218 Ersatzteile CE Tabla de recambios ND Descr RONDELLA DI SICUREZZA VENTOLA CON FASCETTA DISTANZIALE FISS VENTOLA ALTERNATORE ALTERNATORE TIRANTE MOTORE YANMAR L100N MOTORE

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