Home

CS Series PLC-based Process Control

1. Pa Sia Ss Sa SS dl e Sa dl Se i ee ee a ES i eS Se ee a Oe eae Se a eS eo eS EEN 5 A A aon ee A he ozs AS PE CU A a ee AA A PE A E wee ay I coe ee TA I oe ore le Ep o ss a il ae ec SS a i es SY EEN ls E i a ios o is ee ta bo We eg Ee a Me OS ee ee gt re ge ae ee ee LL y O Al CA A A A A E IA ce Se O A A y E PESE AA A a tele te O PO A ee oe A A ed bot eee SOU ts al ee A O eee Sa Ville me al a ae NT o AS Oe pi Bae oa Sire Sitar age ae ge ee et em oe o tg E ep A A A A late ate ged Pe en ele ge et AO en ae Se AS ARES IA ee a A A eI a set re ell Sadler ES en a
2. ca to a ia a a a e a a a a aaa a o a o o at a io io e AAA AA ie Dead hice Pe Rhee AA AT in gk Tins as gS a MP AT AR etd Te neces ie et nis be AT ATA ee EE CAT AA A SS RS SS SS iS SA SS A ASAS SAS SS SS IS ES Se OS I I I L I I I I I 46 Read and Understand this Catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE
3. Internal current consump Confirm that the total current consumption of all the Units including the CPU Unit mounted to a single CPU Rack or Expansion Rack does tion not exceed the maximum power supplied by the Power Supply Unit Name Isolated type Thermocouple Input Unit Current consumption power CS1W PTS01 V1 0 15 A 0 75 W 0 15 A 3 9 W 0 12 A 0 6 W 0 08 A 2 08 W CS1W PTS51 0 25 A 1 25 W Unused al lt pa a JBE U U 0 0 al al 0 18 A 0 9 W 0 06 A 1 56 W Isolated type Resistance Thermometer Input Unit Pt100 JPt100 CS1W PTS0O2 0 15 A 0 75 W 0 15 A 3 9 W Isolated type Resistance Thermometer Input Unit Ni508 4 Q CS1W PTSO0O3 0 15 A 0 75 W 0 15 A 3 9 W Isolated type Resistance Thermometer Input Unit CS1W PTS12 0 12 A 0 6 W 0 07 A 1 82 W Pt100 JPt100 Ni508 4 Q Isolated type Resistance Thermometer Input Unit Pt100 JPt100 CS1W PTS52 0 25 A 1 25 W CS1W PTS56 0 18 A 0 9 W 0 06 A 1 56 W Isolated type Analog Output Units CS1W AD041 V1 0 12 A 0 6 W 0 09 A 2 34 W Analog Output Units CS1W DA041 0 13 A 0 65 W 0 18 A 4 68 W CS1W DAO8V CS1W DA08C 0 25 A 6 5 W Analog I O Unit CS1W MAD44 0 2 A 1 0 W 0 2 A 5 2 W Reference Maximum current and total power supplied Power Supply Unit Maximum current supplied power Maximum total power 30 W C200HW PA204 4 6 A 23 W 0 6 A 15 6 W C200HW PA204R None C200HW PD024 OW C2o0
4. Tenn ER i I alla KA m sey wi ms 2000 i Sa wi E T a F me ttm in E 2 uh oo a hn m w A md ma nal i i 000 thn i Ab New Program Setting Window Utility Software Face Plate Auto Builder for NS Engineering steps can be drastically reduced by combining a Loop Controller with an NS series Programmable Terminal PT O Automatically Generate Control and Tuning Windows The software generates NS touch panel screen data from tag information created on the CX Process Tool tag names tag comments scaling l O allocations etc OThere is no need for troublesome communications address settings on NS series PT Created screens are easily transferred to the PT using a Memory Card or network connection the PT or ladder programming OThe generated data can be edited on NS screen creation software Editing of created data OCreating other screens as the CX Designer NS screen creation software as required Some screens cannot be edited CX Process Tool function block programming software Loop Controller programming eCSV tag file output Face Plate Auto Builder for NS required 11 System Configuration OMRON Mounting Position System Configuration Mounting Position Loop Control Boards Units CS1W LCB01 05 GTC The CS1W LCB01 05 GTC Loop Control Board is an Inner Board for CS series CPU Units Only one Loop Control Board can be moun
5. XW2Z 200S CV V or XW2Z 500S CV V gt RS 232C port of CPU Unit see note 1 or Serial Communications Board Unit CS1W CN118 Note Serial Communications Board s RS 232C ports RS 232C Cable XW2Z 200S CV V 2 m XW2Z 500S CV V 5 m Computer 9 pin RS 232C CPU Unit s built in RS 232C port Note 1 Ifthe system is a Duplex CPU System connect to the active CPU Unit 2 We recommend the following configuration if the CX Programmer is always connected and you want to avoid switching to the other CPU Unit when an error occurs Active CPU Unit Standby CPU Unit Terminator ON 5 V must be supplied to the ES ES E NT AL001 at computer side a EE i CJ1W CIF11 or RS 422A 485 NT ALOO1 RS 422A Adapter NT AL001 RS 232C RS 422A 485 CX Programmer Standards Cable engr Can be used CS1W CN226 CE for both peripheral bus and host link CS1W CN626 Use when CS1W CN118 connectingto the peripheral port with a CXW2Z 200S CV V or XW2Z 500S CV V RS 232C Cable Can be used a 200S for both peripheral bus and host Wee 5005 link and is equipped with an anti static connector Can be used XW2Z IXW2Z 2008 V V for host link only Cannot XW2Z oo V be used for peripheral bus 41 OMRON Ordering Information Specifications Standards Applicable Connection configuration Cable computers length USB Ser
6. 2 Performs PID control on the cumulative value cumulative deviation between the accumu lated value PV and accumulated value Remote Set Point Batch Flowrate Capture Functions to open the valve at a fixed opening until a fixed batch accumulated value is See note 2 reached Fuzzy Logic Outputs up to two analog outputs based on fuzzy logic performed on up to 8 analog inputs See note 2 Indication and Setting Manual setter with PV indication and SP setting functions See note 1 Indication and Operation Manual setter with PV indication and MV setting functions See note 1 Ratio Setting See note 1 Ratio and bias setter with PV indication and ratio setting function Indicator See note 1 PV indicator with PV alarm Note 1 High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the LCBO5D 2 Cannot be used with the CS1W LCBO5 GTC External Controller Blocks External Controller ES100X Controller Termi Performs monitoring and setting for an ES100X Controller connected directly to the RS Block nal See note 232C port on the Loop Control Unit Note LCBO5D not supported 17 OMRON Operation Blocks Function Blocks Unit Ver 3 5 Operation Blocks BlockName Jn SOS Alarm Signal re strictions Hold 4 Point Warning Indicator Provides the alarm contact outputs for the high high high low and low low limits of
7. A 26 V DC Total 40 W max CS1D PDO25 Used for both Duplex CPU Systems and Single CPU Systems Note Loop Control Board Unit Ver 1 5 or later is required when using the Loop Control Board Do not use a unit version earlier than Unit Ver 1 5 E Expansion Units Specifications TO Model Standards I O Control Unit For distances exceeding 12 m 50 m max l equipped with two terminating resistors CS1W IC102 U C N L CE I O Interface Unit For distances exceeding 12 m 50 m max a Bee Backplane 9 slots CS1D Bl092 supports online replacement Core for both Duplex CPU ystems and Single CPU Systems 35 OMRON Ordering Information Loop Control Boards and Loop Control Units Loop Control Boards and Loop Control Units Po Specifications Standards Loop Control Boards nr es _______ of function blocks 50 blocks max SSCS mee N CE No of function blocks 500 blocks max SSE esiwicens Loop Control Unit No of control loops 32 loops max eran UC1 N CE No of operations 249 max Note Use a CS1D CPU6LIP CSID Process control CPU Unit for Duplex CPU System when duplex operation is required Use the CS1W LCBO Loop Control Board when using a CS1D CPU Unit for a Single CPU System Process Analog I O Units Specifications Model Standards Isolated type Thermocouple Input Unit 4 inputs B E J K L N R S T U WRe5 26 CS1W PTS11 UC1 N CE high resolution type PL Il 1 00 mV Is
8. Al 4 point AO 4 point Inputs and outputs 4 analog signals each from the CS1W MAD44 Terminal MAD44 See note Al 16 point Terminal Inputs 16 analog signals from CS1W AD161 AD161 See note Al 8 point Terminal Inputs 8 analog signals from the CS1W AD081 V1 or CJ1W ADO81 V1 ADO81 See note AO 8 point Terminal Outputs 8 analog signals from the CS1W DA08V C or CJ1W DAO8V C DAO8V C See note Al 4 point Terminal Inputs 4 analog signals from the CS1W AD041 V1 or CJ1W ADO041 V1 ADO41 See note AO 4 point Terminal Outputs 4 analog signals from the CS1W DA041 or CJ1W DA041 DA041 See note Al 4 point Terminal DRT1 Inputs four analog signals from a DRT1 AD04 DeviceNet Slave Analog Input Unit ADO04 See note Input Unit AO 2 point Terminal Outputs two analog signals from a DRT1 DAO2 DeviceNet Slave Analog Output Unit DRT1 DAO2 See note Note High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the LCBO5D Node Terminal Blocks Type Block Name a LL Send to Computer DO to Computer Sends 128 contacts to the send to computer area When CX Process Monitor is used the con tact signals to be monitored are connected to this function block AO to Computer Sends 16 analog values to the send to computer area When CX Process Monitor is used the analog signals to be monitored are connected to this function block 1 Block
9. Basic PLC Components coco 35 CS1D Duplex Systems 2 02 36 Loop Control Boards and Loop Control Units 37 Process Analog I O UnitS o 0oooo o 37 Standard Analog I O Units 38 Connector Terminal Block Conversion Unit and Connecting Cable for CS1W AD161 38 SYSMAC SPU Units Storage and Processing Units 38 Basie VO URNS st siwsesta testes teeta vada 39 CPU Bus Units Network Units 40 Support Software siii 41 NS series Programmable Terminals 46 NS RUNUME 65h ce i ow ii de 46 UNI SOM WAN Cha Sino en ea oe a oer RRS wee dl a 47 MIGGIG Wares sirio 47 International Standards e The standards are abbreviated as follows U UL U1 UL Class Division 2 Products for Hazardous Locations C CSA UC cULus UC1 cULus Class Division 2 Products for Hazardous Locations CU cUL N NK L Lloyd and CE EC Directives e Contact your OMRON representative for further details and applica ble conditions for these standards E EC Directives The EC Directives applicable to PLCs include the EMC Directives and the Low Voltage Directive OMRON complies with these directives as described below EMC Directives Applicable Standards EMI EN61000 6 4 EMS EN61131 2 and EN61000 6 2 See note PLCs are electrical devices that are incorporated in machines and manufacturing installations OMRON PLCs conform to the relate
10. RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products Take all necessary steps to determine the suitability of the product for the systems machines and equipment with which it will be used Know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programmin
11. for hardware connection methods and cables to connect the computer and PLC 27 OMRON Utility Software RSView 32 related Software Example of Automatically Created Windows To Tuning Window Alarm setting Parameter settings U Tag No Tuning E Tag comment le Switch status Status display 1 MAN Status display 2 EL L HE BH AUTO MAN CAS a STE PV error MV error a4 Py 8 93 PV numerical value display sp 0000 09 o Function BP CENA Oe Block Face Alarm status E SP numerical value display input Plate indicators E OX I oe Unit display Realtime trend I PV bar display CAS button display display Mia a i T SP bar display Alarm set a tt a value display la Up Down buttons to change SP Tuning Window I I I F i i i Write read setting data ANA IE AE l I H a AEE i E auro AUTO button display eae 0 MAN button display eae A MY 0000 89 MV numerical value aae Up Down eal dl ble display input h st buttons to change 1 1 each step MV Basic PID Block Screen Setting confirmation graph horizontal axis shows steps Segment program details setting window RSView 32 related Software WSYSMAC OPC Server The SYSMAC OPC Server is an application that runs on Windows 2000 NT or XP as a local remote server for OPC Data Access 2 0 It is required to connect to RSView32 Basic Specifications Atos Note FinsGateway version 3 is in
12. 0 10 V 1 V 1 16 000 0to10V Oto 1 V and 5 V 1 8 000 0 to 5 V 1 4 000 Conversion period 40 ms 4 pts Power Transducer CS1W PTRO1 8 inputs 1 mA Standard accuracy 0 2 Anti overshooting at motor startup Input Unit Oto 1 mA Temp coefficient 0 015 C Process value alarms H L Resolution 1 4 096 Output scaling 32 000 Conversion cycle 200 ms 8 pts Analog Input Unit CS1W PTRO2 8 inputs 100 mV Standard accuracy 0 2 Process value alarms H L 100 mV 0 to 100 mV Temp coefficient 0 015 C Output scaling 32 000 CS1W PDCO1 4 inputs 10 to 10 V Oto Standard accuracy 0 1 Process value alarms HH H L LL 10 V 5 to 5 V 0 to 5 Temp coefficient 0 015 C Output scaling 32 000 V 1 to 5 V 10 V DC Resolution 1 4 096 Square root Isolated type 2 Wire CS1W PTWO1 4 inputs Standard accuracy 0 2 Built in power supply for 2 wire transmitter Transmitter Input Unit Temp coefficient 0 015 C Output scaling 32 000 Resolution 1 4 096 Process value alarms HH H L LL Conversion period 100 ms 4 pts Rate of change calculation and alarm Square root Input error detection Resolution 1 4 096 Conversion period 200 ms 8 pts Note Varies depending on usage conditions Refer to the Analog I O Units User s Manual W368 for details 24 OMRON Process and Analog I O Units Overview of Analog I O Units Overview of Analog I O Units Number I O signal ranges Overall accuracy of I
13. 1 Isolated type Thermocouple Input Unit PTSO1 V1 02 03 PDCO1 CS1W PTS02 03 Isolated type Temperature resistance Thermometer Input Unit CS1W PTWO1 See note PDCO1 Isolated type Analog Input Unit or CS1W PTWO1 2 lead Transmitter Input Unit PI 4 point Terminal Inputs 4 instantaneous values and accumulated values each from CS1W PPS01 Isolated type PPS01 See note Pulse Input Unit AO 4 point Terminal Outputs 4 analog signals from CS1W PMVO1 Isolated type Control Output Unit PMV01 See note Al 8 point Terminal Inputs 8 analog signals from CS1W PTRO1 Power Transducer Input Unit or CS1W PTRO2 PTRO1 02 See note Analog Input Unit 100 mV AO 4 point Terminal Outputs 4 analog signals from CS1W PMVO2 Isolated type Control Output Unit PMVO2 See note Al 4 point Terminal Inputs 4 analog signals from CS1W PTS51 or CJ1W PTS51 isolated type thermocouple Input PTS51 See note Unit Al 4 point Terminal Inputs 4 analog signals from CS1W PTS52 or CJ1W PTS52 isolated type thermocouple input PTS52 See note Unit 20 OMRON Node Terminal Blocks Function Blocks Unit Ver 3 5 Block Name Function Analog I O Al 8 point Terminal Inputs 8 analog signals from CS1W PTS55 isolated type thermocouple Input Unit Al 8 point Terminal Inputs 8 analog signals from CS1W PTS56 isolated type thermocouple Input Unit Al 8 point Terminal Inputs 8 analog signals from CS1W PDC55 Direct current Input Unit
14. 5 V DC SU Power Adapter is used Note Increased by 150 mA when NT AL001 E upply Unit Link Adapter is used Dimensions 34 5 x 130 x 100 5 mm W x H x D Weight 100g max 220 g max Standard accessories C200H BATO9 Battery mounted at time of ship ment Note 1 The functions described here are for the Loop Control Board Ver 2 5 2 A Loop Control Board Unit Ver 1 5 or later is required for use Do not use a Loop Control Board with a unit version earlier than 1 5 3 During duplex initialization 2 1 s max 13 OMRON Loop Control Boards and Units Function Specifications Function Specifications SS Specification OOOO Model numbers CS1W LCBO1 CS1W LCB05 GTC CS1W LC001 LCBO5D Built into the CS1D CPU6L_ P Operation method Function block method Operation cycle Settable cycles Settable cycles 0 01 0 02 0 05 0 1 0 2 0 5 1 or 2 s default 1 s See note 1 0 1 0 2 0 5 1 or 2 s default 1 s Can be set for each function block Can be set for each function block Control 50 blocks max 500 blocks max 32 blocks max blocks See note 2 Operation 249 blocks max blocks See note 3 External con 32 blocks max LCBO5D not included troller blocks Sequence 200 tables max tables 32 conditions and 32 actions per ta ble max expandable to 64 condi tions and 64 actions per table 6 400 rules total max 20 blocks max 200 blocks max 2 000 commands total 4 000 commands total 100 c
15. 7 mA CS1W IDP01 nit Output Units Relay Output Units 250 V AC 2 A max 24 VDC 2 A max 120 V DC CS1W 0C201 UC1 N L CE 0 1 A max independent contacts 8 outputs 250 V AC or 24 V DC 2 Amax 120 V DC 0 1 A max 16 outputs CS1W 0C211 Transistor Output 12 to 24 V DC 0 5 A 16sinking outputs CS1W 0D211 UC1 N L CE Units 24 V me 0 5A 16sourcing outputs load short circuit protection with CS1W OD212 U C N L CE alarm 12 to 24 V DC 0 5 A 32sinking outputs CS1W 0D231 UC1 N L CE V v 0 5 A 32 sourcing outputs load short circuit protection with CS1W OD232 U C N L CE alarm 12 to 24 V DC 0 3 A 64 sinking outputs CS1W 0D261 UC1 N L CE a V i 0 3 A 64 sourcing outputs load short circuit protection with CS1W OD262 alarm 1210 24 WDC 07 A 96 sinkngoupus CSTWOD T NLC Trac Output Units UG N L CE ree ene VAC OSA mar Bas ESO ai inp Transistor Input Units DC Input Units 4 V DC 16 inputs 7 mA CS1W ID211 UCA N L CE 24 V DC 32 inputs 6 mA CS1W ID231 1 2 7 i Output Units 24 V DC 6 mA 32 inputs 24 V DC 0 3 A 32 sourcing outputs CS1W MD262 U C N L CE load short circuit protection with alarm 24 V DC approx 5 A 48 inputs 12 to 24 V DC 0 1 A 48 outputs CS1W MD291 U C N L CE sinking inputs outputs 24 V DC approx 5 A 48 inputs 12 to 24 V DC 0 1 A 48 outputs CS1W MD292 sourcing inputs outputs TTL I O Unit 5 V DC 32 inputs 32 outputs CS1W MD561 UC N L CE Note C200
16. A08V U eed N L CE 8 outputs 4 to 20 mA Resolution 1 4 000 CS1W DAO8C Analog I O Unit 4 inputs 1 to 5 V 0 to 5 V Oto 10 V 10 to 10 V 4 to 20 mA ee U C N L CE Resolution 1 4 000 4 outputs 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V Resolution 1 4 000 Note Resolution 1 4 000 is also possible Connector Terminal Block Conversion Unit and Connecting Cable for CS1W AD161 eins O Medel Standards _ Name Connector Terminal Block 34 terminal dimensions 128 x 40 x 39 mm XW2D O Conversion Unit Connector Terminal Block Length 2 m XW2Z 200C pza Conversion Unit Connecting Cable SYSMAC SPU Units Storage and Processing Units 0 Specifications Model Standards A SPU Unit One Ethernet port one PC card slot CS1W SPU01 V2 UC1 CE Two Ethernet ports one PC card slot CS1W SPU02 V2 SPU Basic Software SPU Unit Setting Software WS02 SPTC1 V2 See note 1 Memory DE 128 MB compact flash card MCE 512 MB compact flash card ees EF583 See note 2 Ethernet Cross Cables 2 m cable made by corega KK prere cosso 3 m cable made by corega KK CG OSNA amma Note 1 Required for data collection settings 2 Required to install the Memory Card in the SPU Unit 37 OMRON Ordering Information Basic I O Units Basic I O Units Classification Name Specifications Model Standards i 2 AC Input Unis pen te O WRC Sis fos CSIWINTO JUCI N L CE a Input 24 V DC 16 inputs
17. Flash memory 128 MB HMC EF183 Memory Card Adapter for computer PCMCIA slot HMC AP001 N L CE 2 x RS 232C ports PA A S macro function CS1W SCB21 V1 Communications Boards 1x a 232C port 1 x RS 422 485 port protocol macro function CS1W SCB41 V1 Programming An English Keyboard Sheet CS1W KS001 E is required CQMH1 PRO01 E U C CE Consoles Note Connects to peripheral port on CPU Unit only Cannot connect to RS 232C port C200H PRO27 E U C N CE Programming For C200H PRO27 and CQM1 PRO01 E E Console Key Sheet Programming Connects the C200H PRO27 E Programming Console Length 2 0 m Sn Console Connecting SPU Back plane Connects the C200H PRO27 E Programming Console Length 6 0 m a 34 OMRON Ordering Information CS1D Duplex Systems CS1D Duplex Systems E For Duplex CPU Systems Oo Name k Specifications nn ce CS1D CPU Units I O Program Data memory capacity For Duplex CPU Systems bits capacity 5 120 128K words CS1D CPU65H ono N L CE ok steps 448K words CS1D CPU67H D CPU67H CS1D Process control CPU CPU Unit CS1D CPU65H Cals D CPU65P UC1 N CE Units For Duplex CPU Loop Control Board CS1D LCBO5D 500 function blocks max Systems CPU Unit CS1D CPU67H Sa D CPU67P Loop Control Board CS1D LCBO5D 500 function blocks max Duplex Unit Unit for Duplex CPU Systems al DPLO1 UC1 N L CE For Duplex CPU Systems Unit for Duplex CPU Systems Can be
18. H C200HW Basic I O Units can also be mounted 38 OMRON Ordering Information CPU Bus Units Network Units CPU Bus Units Network Units Controller Link Units SYSMAC LINK Units Serial Communications Unit Ethernet Unit FL net Unit DeviceNet Unit CompoNet Master Unit Specifications Model Standards Wired Unit shielded twisted pair cable See note 1 CS1W CLK23 UC1 N L CE Optical ring for H PCF cable See note 2 supports duplex communications CS1W CLK13 Optical ring for Gl cable See note 3 supports duplex communications UC CE 100Base TX 10Base T CS1W ETN21 UC1 N L CE FINS communications TCP IP and UDP IP format socket service FTP server mail transmission 100Base TX 10Base T supports duplex communications CS1D ETN21D FINS communications TCP IP UDP IP socket service FTP server mail send receive FL net OPCN 2 100Base TX CS1W FLN22 UC1 CE Functions as remote I O master and or slave CS1W DRM21 V1 UC1 N L CE Word Slaves 2 048 max 1 024 inputs and 1 024 outputs CS1W CRM21 U U1 L CE Bit Slaves 512 max 256 inputs and 256 outputs N Note 1 Use the following special cable for shielded twisted pair cable e ESVCO 5 x 2C 13262 Bando Electric Wire Japanese Company e ESNCO 5 x 2C 99 087B Nihon Electric Wire amp Cable Corporation Japanese Company e ESPC 1P x 0 5 mm Nagaoka Electronic Wire Co Ltd Japanese Company e Li2Y FCY2 x 0 56qmm Kromberg 4 Sc
19. HW PA20R SAW 1 34 238 w BW 35W 28W ow 0 to 55 C Jr Im ee ee lo nm Analog Input Units Ambient operating temper ature Ambient operating humidi ty Isolation 10 to 90 no condensation Between I O and between inputs and the Backplane There is no isolation however between inputs for Power Supply Transducer Input Units Current Input Units 100 mV Analog Input Units Analog Output Units and I O Units Insulation resistance 20 MQ min at 500 V DC between isolated sections Dielectric strength 1 000 V AC between isolated sections Note Process Analog I O Units can be used even if a Loop Control Board or Loop Control Unit is not used 26 OMRON Touch Panel Software Utility Software Utility Software Touch Panel Software E Face Plate Auto Builder for NS Simply specify the CSV tag file created using the CX Process Tool to automatically create a project constructed with a Face Plate for Loop control CPU Units for use with OMRON s NS series Programmable Terminals Function Overview e Create windows for monitoring and tuning PID and other function blocks for up to 100 loops NS System version 4 or higher e NS project files for monitoring multiple Loop control CPU Units from a single NS series PT can be generated from CX Process projects for up to 32 multiple nodes e When a Segment Program 2 or 3 function block is used for program operation the Detailed Settin
20. J1W CIF11 or RS 422A 485 RS 422A4 485 NT AL001 NS AL002 RS 232C RS 422A RS 422A Adapter Converter for NS series PTs Note The Converter is not required when connecting to a PT s RS 422A 485 port Connecting Cables between an NS series PT and the peripheral port of CPU Unit 2m XW2Z XW2Z 200T 2 e e 5007 2 43 OMRON Ordering Information Accessories and Maintenance Parts Names Specifications Model Standards Memory Cards Flash Memory 128 MB HMC EF183 PS E ay Memory Card Adapter Adapts to a computer s PCMCIA card slot HMC AP001 pS ecifications Model Standards Battery Set Battery for CS series maintenance CS1W BAT01 Note 1 A battery is included with the CPU Unit as standard equipment 2 The battery life is 5 years at an ambient temperature of 25xC although the lifetime can be as short as 1 1 years under adverse temperature and power conditions Use a replacement battery that was manufactured within the last two years I O Terminal Cover Cover for 10 pin Terminal Blocks C200H COV11 Terminal Block Cover Short circuit protection for 10 pin Terminal Blocks W cad o name of 10 covers for 8 I O points ere COV02 nidad nac adn circuit protection for 19 pin Terminal Blocks package of 10 covers for 12 I O points incita COVO3 Protective cover for unused Power Supply Unit connector in CS1D Backplane C500 COV01 Protective cover for unused CS series Unit connector in Backplane CV500 COVO1 For unused I O
21. Memory PLC clock Routing Tables and Data Link Tables Note If the complete CX One package is installed approximately 2 8 GB of Hard disk space will be required 40 Ordering Information OMRON Support Software E Connecting Cables for CX One Components e g CX Programmer Applicable Connection configuration computers Connecting IBM PC AT Cables between or compatible computer D Sub 9 pin computer and peripheral port Connecting Cables between IBM PC AT Programming Device or computer and RS 232C compatible t computer D Sub 9 pin Specifications IBM PC AT or compatible computer gt CS1W CN226 626 gt Peripheral port of CPU Unit See note Peripheral port RS 232C KE SFS Pcl Dd hel eal Prt is i CS1W CN226 626 Peripheral Port Computer Connecting Cable 9 pin RS 232C If the system is a Duplex CPU System connect to the active CPU Unit Note The following configuration can be used when using an RS 232C 0 1 m cable to connect to an IBM PC AT or compatible computer IBM PC AT or compatible computer gt XW2Z 200S CV V or XW2Z 500S CV V Peripheral port of CPU Unit See note Peripheral port XW2Z 200S CV V or XW2Z 500S CV V RS 232C Cable If the system is a Duplex CPU System connect to the active CPU Unit IBM PC AT or compatible computer gt
22. O V 5V Analog Input Unit CS1W ADO41 V1 4 inputs 1to5V 0to5V Voltage input 0 2 of F S current input 0 4 of F S Oto 10 V 10 to 10 V 23 2 C 4 to 20 mA Voltage input 0 4 of F S current input 0 6 of F S 0 to 850 Resolution 1 8 000 See note 1 Conversion speed 250 us point max See note 1 n oo with a resolution of 1 4 000 and conversion speed CS1W AD081 V1 8 inputs 1to5V 0to5V 0 2 of F S current input 0 4 of F S Oto 10 V 10 to 10 V 23 2 C 4 to 20 mA p 0 4 of F S current input 0 6 of F S Resolution 1 8 000 See note 1 Conversion speed 250 us point max See note 1 a aoe with a resolution of 1 4 000 and conversion speed CS1W AD161 16 inputs 1to5V 0to5V i 0 2 of F S current input 0 2 of F S See note 2 Oto 10 V 10 to 10 V 23 2 C 4 to 20 mA i p 0 4 of F S current input 0 4 of F S Resolution 1 8 000 See note 1 Conversion speed 250 us point max See note 1 G R i with a resolution of 1 4 000 and conversion speed Analog Output Unit CS1W DA041 4 outputs 1to5V 0to5V 0 3 of F S current output 0 5 of F S Oto10V 10to10V 23 2 C 0 5 of F S current output 0 8 of F S Resolution 1 4 000 Conversion speed 1 ms point max CS1W DA08V 8 outputs 5V 0 3 of F S 23 2 C 0 5 of F S 0 to 55 C Resolution 1 4 000 Conversion speed 1 ms point max CS1W DA08C 8 outputs 0 5 of F S 23 2 C 0 8 of F S 0 to 55 C Resol
23. OB V2 NS10 V2 tO nen 640 x 480 dots Black Black NS12 TSOOB V2 NS12 V2 12 1 inch 800 x 600 dots j Bee NSI2 TSOTBV2 15 inch NS15 TX01S V2 NS15 V2 1 024 MET 768 MET Ed Emergency sto NSH5 V2 See note 5 7 inch gency stop NSH5 SQR10B V2 UC CE 320 x 240 dots ae Red Hand held TFT Black Stop button Gray NSH5 SQG10B V2 5 7 inch Cable See note2 Screen transfer cable for DOS V CX Designer PT Length 2 m XW2Z S002 O USB Host Cable For a printer Length 5 m NS US52 i 9 USB Host Cable For a printer Length 2 m NS US22 IQ USB Serial Conversion Cable Length 0 5 m CS1W CIF31 4 USB relay cable Length 1 m NS USBEXT 1M RS 422A cable loose wires D Sub 9 pin Length 10 m NSH5 422CW 10M NSH5 Cables RS 232C cable loose wires D Sub 9 pin Length 3m NSH5 232CW 3M RS 232C cable loose wires D Sub 9 pin Length 10 m NSH5 232CW 10M RS 422A cable loose wires Length 10 m NSH5 422UL 10M UL compliant NSH5 Cable RS 232C cable loose wires relay cable Length 3 m NSH5 232UL 3M RS 232C cable loose wires relay cable Length 10 m NSH5 232UL 10M PT connection 9 pins Length 2 m XW2Z 200T PT to PLC PLC connection 9 pins Length 5 m XW2Z 500T Connecting Cable PT connection 9 pins Length 2 m XW2Z 200T 2 PLC peripheral port Length 5 m XW2Z 500T 2 Note 1 As of July 2008 the image memory has been increased to 60 MB 2 Use an OMRON USB Host Cable to connect an NS series PT to a printer Use a s
24. OMRON Programmable Controllers CS Series PLC based Process Control Fully Integrated Sequence and Process Control for the Ideal Control System for Every Application m E y aks ii g a 5 i Be as j EFEECECCECEE pa sE ADO alain ds LA TA a Te is e SHAA SSE SESS Down sizing Easy Engineering High Reliability realrzing OMRON s PLC based Process Control Smart Proc General purpose PLCs provide everything from simple loop control to advanced process control to A Breakthrough The accelerating wave of globalization calls for rebuilding systems to cope with changes in demand And now OMRON has taken its wealth of technical know how in factory automation and process control technology A E IDOL T a eDCS functionality in a PLC process control system O Analog Units with signal S j zZ j n conversion functions O A scaleable system configuration O Function block programming Sequence programming using either step ladders or sequence tables A direct link to HMI products da sCSCESS High O Duplex operation supported R e j a b j J e Complete maintenance functions ess Control meet customer needs The open nature of the PLCs is joined by integrating hardware software and networking to meet your needs Increasing amounts of information standardization and open standards form the basis for achiev
25. Send Terminal to Sends a specified 1 block to the send to computer area When CX Process Monitor is used the Computer 1 block to be monitored are connected to this function block 4 Block Send Terminal to Sends a specified 4 block to the send to computer area When CX Process Monitor is used the Computer 4 block to be monitored are connected to this function block Send to All Nodes DO Terminal to All Nodes Sends 32 contacts to nodes on the Controller Link Data Link AO Terminal to All Nodes Sends 2 analog values to nodes on the Controller Link Data Link DO Terminal Settings from Receives 32 contacts sent from the computer Can also be downloaded to the send to all Computer nodes area AO Terminal Settings from Receives 2 analog values sent from the computer Can also be downloaded to the send to all Computer nodes area Receive from All DI Terminal from All Nodes Receives 32 contacts sent from nodes on the Controller Link Data Link Nodes Al Terminal from All Nodes Receives 2 analog values sent from nodes on the Controller Link Data Link CPU Unit Terminal Blocks O ERE oe er mer CPU Unit Terminals DI Terminal from CPU Unit Inputs max 128 points from any leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read DO Terminal to CPU Unit Outputs max 128 points from any leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read and write Al Terminal f
26. al val See note 1 ues converted to industrial units from up to 8 analog inputs Functions Square Root See note 1 Performs square root extraction with low end cutout on single analog signals Absolute Value Outputs the absolute value of single analog signals See note 1 Non linear Gain Dead Performs non linear 3 gain values operation on single analog signals Analog signals can also Band See note 1 set as a dead band with different gap Low end Cutout Sets output to zero close to the zero point of single analog signals See note 1 Segment Linearizer Converts single analog signals to 15 segments before the signals is output See note 1 Temperature And Pressure Performs temperature and pressure correction Correction See note 1 Time Function First order Lag Performs first order lag operation on single analog signals See note 1 Rate of change Limit Performs rate of change restriction on single analog signals See note 1 Performs moving average operation on single analog signals See note 1 Lead Delay See note 1 Performs lead delay operation on single analog signals See note 1 Performs dead time and first order lag operations on single analog signals Dead Time Compensation Used for Smith s dead time compensation PID control Accumulator for Instanta Accumulates analog signals and outputs 8 digit accumulated value signals U D o al 3 D J D O c 0 lt v Cc 9 5
27. andard accuracy 0 2 or 0 2 C Variable range setting whichever is larger Output scaling 32 000 Temperature coefficient 0 015 C Process value alarms HH H L LL Resolution 1 4 096 Rate of change calculation and alarm Conversion period 100 ms 4 pts Input disconnection detection 23 OMRON Overview of Process Analog l O Units Number of I O type Main specifications I O See note Process and Analog I O Units Isolated type Analog Input Unit variable range Conversion cycle 100 ms 4 pts Rate of change calculation and alarm 4 to 20 mA Input error detection 0 to 20 mA Isolated type Pulse In CS1W PPS0O1 4 inputs Max counting speed Built in sensor power supply put Unit 20 k pulses s voltage Contact bounce filter input or no voltage Unit pulse conversion semiconductor input Accumulated value output 20 pulses s Instantaneous value output and 4 instanta contact input neous value alarms Isolated type CS1W PMVO1 4 outputs Standard accuracy Output disconnection alarm Analog Output Unit 0 1 4 to 20 mA Control output answer input Standard accuracy Output rate of change limit 0 2 1 to 5 V Output high low limits Temperature coefficient 0 015 C 4 000 outputs Conversion period 100 ms 4 pts CS1W PMV02 4 outputs Oto 10 V Standard accuracy 0 1 Output rate of change limit 10 V Oto5 V Temp coefficient 0 015 C Output high low limits 5 V Oto1V 1V Resolution full scale Output scaling 32 00
28. are Ethernet SYSMAC CS1 PLC with advanced Loop Control Board Materials tanks Personal computer HMI Software Ethernet SYSMAC CS1 Duplex CS1D Process control CPU Unit Drying equipment a _ 2 A Revolutionary Solution to Process Control Advanced Controller Functions in a PLC For easier loop control for advanced PLC based analog control The New SYSMAC CS1 based Solution Existing System Problems PLC based Process Control Excessive installation space Consolidate the rener aor RN of is required many controllers When using more than one controller for multi loop control the control panel is just too big And specification changes required altering the control panel making changes difficult Programming is as simple as combining the function blocks required by the application To increase the number of controlled loops just add them to the program HMI windows can also be created easily using a wide range of utility software Programming communications EdSsy LiIGiiceriiG Advanced saareen RETE are built with the controllers IS into the CS1 PLCs No programming is extremely difficult required for communications Communications must be programmed to input data to the PLC And communications time can restrict control performance The more controllers that are used the more difficult maintenance becomes The Loop Control Boards and Units were designed for the CS1 PLCs and require no co
29. bank 0 All data HMI function used to allocate function block ITEM data for Control Send Receive All Blocks Can be allocated in any Operation and External Controller blocks in the specified bank of the part of I O memory CIO WR HR or DM Areas EM Area in the CPU Unit Default Bank 0 or EM Area bank 0 Default No data allocated Setting switches Rotary switch on front panel Unit number 0 to F Indicators 3 LEDs RUN ready and communications port send receive 5 LEDs RUN operation communications port send communications port receive CPU Unit er ror and Unit error Front panel connec RS 232C port x 1 The CS1D LCBO5D cannot be used to connect to the ES100X Controller tions Data backup By super capacitor All function block data including sequence tables By battery All function block data including step and step ladder instructions ladder instructions and error log data Battery capacitor life 24 hours at 25 C life shortened by use at higher temperatures 5 years at 25 C life shortened by use at higher temperatures Data storage in flash Function block data RAM data backup and recovery can be per Function block data RAM data backup and re memory formed whenever necessary covery can be performed whenever necessary Error log data Effect on CPU Unit cy 0 8 ms max 25 ms max 0 2 ms cle time See note 3 Current consumption 220 mA at 5 V DC Increased by 150 mA when NT ALOO1 E Link 360 mA max at
30. cation software to create data and monitor program and monitor data SYSMAC CS CJ series Motion Control Units with MECHATROLINK II interface MCH71 CX Motion Ver 2 L Application software to create data for SYSMAC CS CJ series C200HX HG HE and CVM1 CV series Motion Control Units and to create and monitor motion control programs CX Drive Ver 2 L Application software to set and control data for Inverters and Servos CX Process Tool Ver 5 L Application software to create and debug function block programs for SYSMAC CS CJ series Loop Controllers Loop Control Units Boards Process Control CPU Units and Loop Control CPU Units Faceplate Auto Builder for NS Ver 3 L Application software that automatically outputs screen data as project files for NS series PTs from tag information in function block programs created with the CX Process Tool Ox Designer Ver CX Configurator FOT Ver 1 Network Configurator Ver 3 L Application software for set up and monitor tag datalink for CJ2 Built in EtherNet IP CPU Units and EtherNet IP Units CX Server Ver 4 L Middleware necessary for CX One applications to communicate with OMRON components such as PLCs Display Devices and Temperature Control Units PLC Tools Installed automatically A group of components used with CX One applications such as the CX Programmer and CX Integrator Includes the following I O tables PLC memory PLC Setup Data Tracing Time Chart Monitoring PLC Error Logs File
31. ches trol Target Motor Manipulator Manipulates and monitors motor operation Reversible Motor Manipu Manipulates and monitors reversible motor operation lator Motor Opening Manipulator Inputs a target opening and manipulates an electric positional proportional motor Switch Meter Manipulates and monitors multiple up to 8 devices such as ON OFF valves motors or pumps See note 2 Note 1 High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the LCBO5D Cannot be used with the CS1W LCBO5 GTC LCBO5D not supported Supported by the CS1W LC001 only Supported by the CS1W LCB01 05 only Function Blocks Unit Ver 3 5 aa 19 OMRON Function Blocks Unit Ver 3 5 Sequence Control Blocks Sequence Control Blocks Bock Name Jn SOS Sequence Control Step Ladder Program Performs logic sequence and step progression control See note Sequence Table Performs logic sequence and step progression control based on conditions and actions listed See note in tabular form Note High speed control of function blocks is supported the operation cycle can be set to 0 01 s 0 02 s or 0 05 s except when using the CS1D LCBO5D Field Terminal Blocks Type Block Name ection LOL Li O Contact I O DI 8 point Terminal Inputs 8 contacts from 8 point Input Unit See note DI 16 point Terminal Inputs 16 contacts from 16 poi
32. cluded with this product so there is no need to purchase it separately E Faceplate Components for Loop Controllers Function block control and monitoring is enabled by simply pasting faceplate objects corresponding to Loop Controller function blocks into RSView32 SYSMAC OPC Server is required to use this function Basic Specifications Po ttem Specifications Loop Controller Faceplate Objects CX Process 2 Control Model number WS02 LCFC1 EV2 Applicable PLC products CS series Loop Control Boards CS series Loop Control Units unit version 2 0 or later CS1D Process control CPU Units CJ series Loop control CPU Units 28 OMRON RSView 32 related Software Utility Software O IA Specifications IBM PC AT or compatible SYSMAC OPC Server version 2 6 or later and RSView32 version 7 0 or later System requirements Hard disk storage Recommended 10 Mbytes min Basic functions Applicable face plates 2 position ON OFF See note 3 position ON OFF See note Basic PID See note Advanced PID See note Blended PID See note Batch Flowrate Capture See note Indication and Setting See note Indication and Operation See note Ratio Setting See note Indicator See note ES100X Controller Terminal See note High Low Alarm Segment Program 2 Timer Counter ON OFF Valve Manipulator Motor Manipu lator Reversible Motor Manipulator Motor Opening Manipulator User Link Table tags Number of loops in con
33. d EMC standards so that the devices and machines into which they are built can more easily conform to EMC standards The actual PLCs have been checked for conformity to EMC standards Whether these standards are satisfied for the actual system however must be checked by the customer EMC related performance will vary depending on the configuration wiring and other conditions of the equipment or control panel in which the PLC is installed The customer must therefore perform final checks to confirm that the overall machine or device conforms to EMC standards Note The applicable EMI standard depends on the product 32 Low Voltage Directive Applicable Standard EN61131 2 Devices that operate at voltages from 50 to 1 000 VAC or 75 to 150 VDC must satisfy the appropriate safety requirements With PLCs this applies to Power Supply Units and I O Units that operate in these volt age ranges These Units have been designed to conform to EN61131 2 which is the applicable standard for PLCs OMRON Ordering Information Selection Guide Selection Guide E Process Control CS1D Process control CPU Units CS1D CPU6LIP See note Yes CPU Unit with built in Loop Control Board Duplex CPU Units power supplies and networks are possible Is a Duplex CPU system required Note Cannot be used with CS1D S independent CPU Unit system No Use a CS1W LCB01 05 for the CS1D S Loop Control Board LCB CS1W LCBO1 Provide
34. der program blocks 14 OMRON Software Specifications CX Process Tool and Monitor CX Process Tool and Monitor Software Specifications O S Applicable Units CJ series Loop control CPU Units CS series Loop Control Units Boards CS1D Process control CPU Units Compatible OS Microsoft Windows XP Service Pack 3 or higher computers Vista or 7 CPU See note2 Processor recommended by Microsoft Memory recommended by Microsoft Hard disk storage Minimum 350 Mbytes free space Including approximately 280 Mbytes used for communications middleware and other purposes Monitor Minimum XGA Recommended SXGA 65 536 colors or more Communica Connection with When FinsGateway Serial Unit driver is used tions method CPU Unit or Serial Communications protocol with PLC Host Link or Peripheral Bus See note 3 Communications e Connect the computer to the peripheral port or built in RS 232C port of fik CPU Unit or to the RS 232C Board Unit port of the Serial Communications Board Unit e Connecting cable For connecting to peripheral port of CPU Unit CS1W CNLILIL 2 m or 6 m For connecting to RS 232C port of CPU Unit XW2Z 1 1 2 m or 5 m When CX Server is used Communications protocol with PLC Host Link or Peripheral Bus Connecting cable e For connecting to peripheral port of CPU Unit CS1W CNLILILI 2 m or 6 m For connecting to RS 232C port of CPU Unit XW2Z LILILI L 2 m or 5 m Connection via Whe
35. ftware in CX One CX Programmer Ver 9 Application software to create and debug programs for SYSMAC CS CJ CP NSJ series C series and CVM1 C series CPU Units Data can be created and monitored for high speed type Position Control Units and Position Control Units with EtherCAT interface CX Integrator Ver 2 L Application software to build and set up FA networks such as Controller Link DeviceNet CompoNet CompoWay and Ethernet networks The Routing Table Component and Data Link Component can be started from here DeviceNet Configuration functionality is also included Switch Box Utility Ver 1 L Utility software that helps you to debug PLCs It helps you to monitor the I O status and to monitor change present values within the PLC you specify CX Protocol Ver 1 L Application software to create protocols communications sequences between SYSMAC CS CJ CP NSJ series or C200HX HG HE Serial Communications Boards Units and general purpose external devices CX Simulator Ver 1 1 Application software to simulate SYSMAC CS CJ CP NSJ series CPU Unit operation on the computer to debug PLC programs without a CPU Unit CX Position Ver 2 L Application software to create and monitor data for SYSMAC CS CJ series Position Control Units except for High speed type CX Motion NCF Ver 1 L Application software to create and monitor data for SYSMAC CS CJ series Position Control Units with MECHATROLINK II interface NCLI71 CX Motion MCH Ver 2 L Appli
36. g O ust mocreehs individual function blocks validating ladder y diagrams and sequence tables and monitoring Alarm history screen ITEMs e System monitor screen e Tuning PID constants and other parameters e Operation log screen fine tuning and autotuning e Initialization of Loop Control Unit memory RAM e External backup specifications Note 1 The CX Process Tool functions that can be used depend on the version For details refer to the operation manuals Cat No W372 E1 LI and W373 E1 L 2 CX One Operating System Precaution 1 System requirements and hard disk space may vary with the system environment 2 Except for Windows XP 64 bit version 3 Peripheral Bus cannot be used when FinsGateway V3 is used 16 OMRON System Common Blocks Function Blocks Unit Ver 3 5 System Common Blocks Type BlockName O F umetin System System Common Makes settings common to all function blocks and outputs signals for the system Function Blocks Unit Ver 3 5 Control Blocks TN 7 OOS Controller 2 position ON OFF 2 position type ON OFF controller See note 1 3 position ON OFF 3 position type ON OFF controller for heating cooling ON OFF control See note 1 Basic PID See note 1 Performs basic PID control LL basic PID control Advanced PID Performs PID with two degrees of freedom control for enabling A FD conte a GE compensation See note 1 MV tracking etc Blended PID See note
37. g Windows Time Interval vs Output Value Setting Window Wait Interval Setting Window used for the parameter settings are also automatically generated Basic Specifications tte Specifications Face Plate Auto Builder for NS Included in CX One Package Model number CXONE ALLILID V Applicable PLC products CJ series Loop control CPU Units CS series Loop Control Boards unit version 1 0 or later CS series Loop Control Units unit version 2 0 or later CS1D Process control CPU Units Applicable PTs NS series NS12 NS10 and NS8 PT version 2 0 or later CX Designer System requirements IBM PC AT or compatible Operating system OS Microsoft Windows XP Service Pack 3 or higher Vista or 7 See note 1 2 Japanese or English system Basic functions Number of generated loops 100 max control windows and tuning windows Applicable face plates 2 position ON OFF 3 position ON OFF Basic PID Advanced PID Indication and Operation Indicator Segment Program 2 includes the parameter setting windows Segment Program 3 includes the parameter setting windows Number of loops in control windows 6 loops per window for NS12 4 loops per window for NS10 NS8 Realtime trend in tuning window 1 second cycle Note 1 CX One Operating System Precaution 1 System requirements and hard disk space may vary with the system environment 2 Except for Windows XP 64 bit version 2 Refer to the hardware manual for your PLC
38. g of a programmable product or any consequence thereof Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons Consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability Note Do not use this document to operate the Unit Authorized Distributor
39. he I O memory of the CPU Unit Note 1 Node Terminal Blocks CPU Unit Terminal Blocks and SCADA Interface Blocks are supported by the CS1W LCO001 only 2 The CS1L1 LCBL 1 1 supports User Link Tables and an HMI instead 22 Process and Analog I O Units OMRON Overview Process and Analog I O Units Overview A wide range of 25 I O Units including 16 Isolated type Units covers almost all typical applications Also featuring high speed 10 ms and Features e Dramatic reductions in installation cost space and set up steps are attained by eliminating the need for external setters and converters high resolution 1 64 000 types this line up meets a diverse array of i e Process value alarms and rate of change calculations can be exe potential uses from data logging to high speed measurement control cuted from temperature and analog inputs e Rate of change limits and high low output limits calculated for analog output e Peak bottom hold and top valley hold functions can be used for pro cess values CS1W PLILJ1L only e Zero point and span can be adjusted for any specified range and adjustment days and times can be automatically saved The adjust ment deadline and adjustment deadline expiration notice can also be set and notification given CS1W PLILJ1L only e Changes exceeding a set threshold can be counted and analog input values can be integrated CS1W PLILJ1LI only e Reduced wiring wi
40. hubert Komtec Department German Company e 1 x 2 x AWG 20PE Tr CUSN PVC Draka Cables Industrial Spanish Company e 9207 Belden US Company 2 When using wire to optical H PCF cable use a H PCF cable for both Controller Link and SYSMAC LINK or a H PCF optical fiber cable with connector 3 When using wire to optical Gl cable use a Gl optical cable for Controller Link 39 OMRON Ordering Information Support Software Support Software E Support Software Product name Specifications Standards No of licenses DVD FA Integrated Tool Pack The CX One is a comprehensive software package that integrates age CX One Ver 4 Support Software for OMRON PLC s and components CXONE ALO1D V4 CX One runs on the following OS CXONE ALO3D V4 Windows XP Service Pack 3 or higher Vista or 7 Note Except for Windows XP 64 bit version CXONE AL10D V4 CX One version 4 1 includes CX Process Tool Ver 5 L1 and FacePlate i Auto Builder for NS Ver 3 L CXONE AL30D V4 For details refer to the CX One Introduction Guide Cat No R134 CXONE AL50D V4 Note The CX One is also available on CD CXONE AL 1 1C V4 Site licenses are available for users who will run CX One on multiple computers Ask your OMRON sales representative for details Support Software in CX One Ver 4 The following tables lists the Support Software that can be installed from CX One Support So
41. ial Conversion IBMPC AT IBM PC AT or compatible computer lt gt CS1W CIF31 The USB Can be used for CS1W Cable PC driver CD or gt CS1W CN226 626 lt Peripheral port of CPU Unit Serial both peripheral CIF31 ROM included compatible See note Conversion bus and host link computer ES Cable F ma 13 USB port USB Serial Conversion Cable Cacao El connects to 5 y DT the serial A ab i TA connecting Conforms to USB 1 1 an Serial Connecting Cable i cable which Specifications Computer Such as CS1W CN226 626 Peripheral port or connects to USB port xwy27 2008 CV 500S CV RS 232C port the PLC s caMicire S porpre ort or RS Note Ifthe system is a Duplex CPU System connect B DE port to the active CPU Unit IBM PC AT or compatible computer lt gt CS1W CIF31 Can be used for gt XW2Z 200S CV 500S CV gt CS1W CN118 lt gt both peripheral Peripheral port of CPU Unit bus and host link IBM PC AT or compatible computer lt gt CS1W CIF31 Can be used for lt gt XW2Z 2005 V 5005 V gt CS1W CN118 gt host link only Peripheral port of CPU Unit Cannotbe used for peripheral bus IBM PC AT or compatible computer gt CS1W CIF31 Can be used for gt XW2Z 2005 CV 5005 CV gt CS1W CN118 RS both peripheral 232C port of CPU Unit or Serial Communications bus and host link Board Unit IBM PC AT or compatible computer lt gt CS1W CIF31 Can be used for gt XW2Z 200S V 500S V lt gt RS 232C port of CPU host link only U
42. ied range Centigrade Selected Process value alarms H L Total accuracy 0 3 of PV or 1 C Input disconnection detection whichever is larger 1 digit max Conversion period 250 ms Unit Centigrade Selected Total accuracy 0 3 of PV or 0 8 C whichever larger 1 digit max Conversion period 250 ms Unit Standard accuracy 0 3 of F S Resolution 1 16 000 Conversion period 250 ms 8 inputs Standard accuracy 0 1 Temp coefficient 0 015 C Resolution 1 4 096 Conversion cycle 150 ms 4 pts Resolution 1 64 000 Conversion period 20 ms 4 pts Pt100 JIS IEC e os Process value alarms H L Input disconnection detection CS1W PTS52 saca e CS1W PTS56 8 inane CS1W PDC55 all inputs 4 to 20 mA 0 to 10 V 0Oto5V 1to5V CS1W PTS01 V1 4 inputs B E J K N R S T Variable range 80 mV DC CS1W PTS02 4 inputs Pt100 JIS IEC JPt100 CS1W PTSO3 4 inputs Ni508 4 Q Input Unit Ni508 4 Q Process value alarms H L Input disconnection alarm Variable range setting Scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection detection Variable range setting Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection alarm Standard accuracy 0 1 or 0 1 C whichever is larger Temperature coefficient 0 015 C Resolution 1 4 096 Conversion period 100 ms 4 pts St
43. ing hardware and networking capabilities for process control A wide range of software that can be easily used by design development and maintenance personnel makes operating and maintaining the system far easier Touch Panels ONS series PT CS1 Duplex Operation Monitoring and Data Logging User Application 106 a al Y Pl Y ia Y Application Software OPLC Reporter 32 OCompolet Communications Middleware OFinsGateway 2003 PLC e CS1D Process control CPU Unit for Duplex CPU Systems O Process Analog I O Units FA Fa EE EE Ethernet or Controller Link PLC E CS CJ series O Loop Control Boards Units O CJ series Loop control CPU Units OProcess Analog I O Units DeviceNet For details on the CJ Series refer to the Loop control CPU Units Catalog R128 E1 01 Windows is a registered trademark of the Microsoft Corporation DeviceNet DeviceNet Safety CompoNet and EtherNet IP are registered trademarks of the ODVA Other company names and product names are the trademarks or registered trademarks of the respective companies Going Beyond the Traditional Limits of PLCs with PLC based Process Control Reducing the Total Cost of Ownership from Initial Costs through Running Costs PLC based Process Control Meets Customer Needs Existing System Problems PLC based Process Control Systems are large meaning high initial costs The over spec nature of a distributed cont
44. jo Cc puma Run Time Accumulator Accumulates the operating time and outputs the pulse signal per specified time Time Sequence Data Sta Records time sequence data from analog signals and calculates statistics such as averages tistics See note 1 and standard deviations Ramp Program Segment Program Ramp program setter for combining ramps for time and hold values Segment program setter setting the output values with respect to time Segment program setting with wait function for setting the output values with respect to time O 3 gt lt OD pe CD 0 OD OD Q Q ale CD OD 212 U TU a a OJO Q Q xi ojo 313 Ph See note 5 Signal Selection Rank Selector Selects the rank of up to 8 analog signals Switching nn See note 1 Input Selector Selects the specified analog signals specified by the contact signal from up to 8 analog signals See note 1 nn e 5 jo Cc r 0 D D O O x Selects and outputs one of three analog input signals ne See note 1 OMRON Operation Blocks Bock Name O O Fma OSS Signal Selection 3 output Selector Outputs one analog input signal in one of three switched directions Switching See note 1 Constant Selector Selects 8 preset constants by the contact signal See note 1 Constant Generator Outputs 8 independent constants See note 1 Ramped Switch Switches two analog inputs or con
45. lse Width Con Changes the ON OFF duration ratio in a constant cycle duration so that it is proportional to the verter See note 1 analog signal Sequence Opera Contact Distributor Connect contact signals between function blocks in a 1 1 connection tion Constant Comparator Compares up to eight sets of analog signals and constants and outputs the comparison results See note 1 as contacts Variable Comparator Compares up to eight pairs of analog signals and outputs the comparison results as contacts See note 1 Timer See note 1 2 stage output type addition timer for forecast values and reached values Can also output the present value ON OFF Timer Timer for performing ON OFF operation at preset ON and OFF times See note 1 Clock Pulse See note 1 Manipulates and monitors ON OFF valves with open close limit switches Counter See note 1 2 stage output type addition timer for forecast values and arrival values Can also output the current value Internal Switch Temporary storage contact for accepting relays in the Step Ladder Program block See note 1 Note One internal switch is already allocated as temporary storage in CX Process Tool Level Check See note 1 Checks an analog input for 8 levels and outputs a contact corresponding to the level The level number is also output as an analog value Contact Type Con ON OFF Valve Manipulator Manipulates and monitors ON OFF valves with open close limit swit
46. mmunications programming High speed flexible data links can be created with the PLC to increase control performance Gradient Temperature Control for Planar Temperature Control Across Multiple Points Note CS1W LCBO5 GTC only Example Planar Temperature Control of Multi stage Furnaces Wafer and Glass Surface Temperatures and Other Applications Gradient temperature control equalizes the temperatures at multiple points providing Gradient temperature high quality heat processing reducing control energy loss until temperatures stabilize Interference at other and saving labor in adjustments due to CODO Pos interference between heaters suppressed Temperature Average differences temperature controlled controlled For details refer to the SYSMAC CS CJ Series Controllers for Gradient Temperature Control Catalog R141 Compact CJ series Loop control CPU Units ideal for equipment built in controller applications have been added to the series further expanding the selection to suit the application Processing facility CJ1G CPUALIP CJ series Loop control CPU Unit CJ1W TCLILI CJ series Temperature Control Unit Machinery built in devices Easy High speed and highly reliable duplex For details on the CJ Series refer to the Loop control CPU Units Catalog R128 The Smart Products that Configure OMRON P Loop Control Boards LCBs and Loop Control Units LCUs Example Ca
47. n FinsGateway Controller Link driver or CX Server is used Controller Link Install the software in a computer with a Controller Link Support Board to communicate with a PLC with a Controller Link Unit mounted Connection via When FinsGateway ETN_UNIT driver or CX Server is used Ethernet Install the software in a computer with an Ethernet Board to communicate with a PLC with an Ethernet Unit mounted 15 OMRON Software Specifications CX Process Tool and Monitor Specifications CX Process Tool CX Process Monitor Plus Offline functions ITEM data settings for function blocks Construction of user screens e Software connections for analog signals e Displaying and printing text strings annotation pasted on function block diagrams and ladder diagrams e Instructions for step ladder blocks and commands for sequence table blocks e Tag settings for CX Process Monitor e Engineering unit display setting e Segment Program parameter setting Online functions e Transfer of function block data Downloading User screens Uploading for Loop Control Boards Units e Overview screen e Starting stopping all function blocks LCU LCB e Control screen e Monitoring system operation Monitoring and e Tuning screen controlling the System Common block including e Trend screen LCB LCU load rates e Graphic screen e Validating LCB LCU operation Checking function Operating guide message screen block connections including starting and startin
48. nals using a single Unit 33 OMRON Ordering Information Basic PLC Components Basic PLC Components SRR Po ggg tay a CPU Units I O bits Program Data memory capacity capacity e ee N L CE B0 BOK stes 64K words OM SOK words EW 32K words xT bank ESTO OPUS 960 10K steps 64K words DM 32K words EM 32K words x1 bank CS1G CPU42H_ 2 slots Does not connect to or Rack CS1W BC023 CN ESTAS Power Supply Units 100 to 240 V AC wide range ES UC1 N L CE g Output capacity 4 6 A 5 VDC with maintenance forecast function L 100 to 120 V AC or 200 to 240 V AC Output capacity 4 6 A 5 V DC 0 625 A 26 V DC C200HW PA204 U C N L CE Total 30 W max 100 to 120 V AC or 200 to 240 V AC with 0 8 A 24 V DC service power supply C200HW PA204S Output capacity 4 6 A 5 V DC 0 625 A 26 V DC Total 30 W max 100 to 120 V AC or 200 to 240 V AC with RUN output C200HW PA204R U C Output capacity 4 6 A 5 V DC 0 625 A 26 V DC Total 30 W max 100 to 120 V AC or 200 to 240 V AC with RUN output Output capacity 9 A 5 VDC C200HW PA209R U C N L CE 1 3 A 26 V DC Total 45 W max 24 V DC Output capacity 4 6 A 5 V DC 0 625 A 26 V DC Total 30 W max C200HW PD024 UC1 N L CE 24 V DC Output capacity 5 3 A 5 V DC 1 3 A 26 V DC Total 40 W max C200HW PD025 UC1 N L CE 100 V DC Output capacity 6 A 5 V DC 1 0 A 26 V DC Total 30 W max C200HW PD106R Memory Cards
49. ng unit for display There is no longer any need for a Engineering Unit Mode Switching Function program to convert from normalized data 0 to 100 to engineering data a Output retrace time for PV error 115 00 High high alarm setting 100 00 High alarm setting 0 00 Low alarm setting il 15 00 Low low alarm setting Alarm stop switch 0 00 Local Set Point setting r ITEM Setting Window Evan Esisler to Use Up to 100 Steps for Program Operation Seg ment Prog ram 3 Set the set point time width and PID bank PID set for up to 100 steps in the Loop Controller e a e to automatically switch these parameters at the specified times Setting up to 100 steps makes program control ideal for controlling complex batch processing And uploading and The maximum number of steps has been downloading program data makes it easy to save and update parameter settings increased from 30 to 100 to support a wider range of temperature control applications Set point SP tM o_o E TO T1 T2 T3 T4 T5 T6 T97 T98 T99 T100 Time Even Easier to Use Segment Program Edit Window The display format of the Segment Program Setting Window has been changed to the table format making it easier to understand intuitively and thus saving time Hite i 1 i a uE E jp io dl aga ia f ii if i FE i il Mi ATRAE i yh fo T HATHI yy Tritt TE DELEN DEN DEER DARREN ai 3
50. nit or Serial Communications Board Unit Cannot be used for peripheral bus Note Either of the serial communications modes listed in the following table can be used to connect CX One Support Software e g the CX Programmer to a CS1 series PLC Serial communications mode Peripheral bus This mode can provide high speed communications so this mode is normally used to connect when using CX One component software such as the CX Programmer e Supports 1 1 connections only e The Programming Device s baud rate can be detected automatically and matched Host Link SYSWAY This is a general host computer communications protocol which supports 1 1 and 1 N connections e Host link operates at a slower speed than peripheral bus e Host link supports 1 N connections as well as long distance connections when RS 422A RS 485 is used for a connection through a modem or optical adapter 42 OMRON Ordering Information E Programming Consoles Specifications Cable model Connection configuration Standards Separate item Programming Console Can be connected to Not required ia With the COM1H PROOI CQM1H PRO01 E U C N CE o the CPU Units Cable included om peripheral port only bee 5 see note Cannot be iR hunde aT Peripheral port connected to the RS eee le 232C port CS1W KS001 E i A CS1W KS001 E ke
51. nits to the SYSMAC CS1D system A duplex system can greatly reduce risk in chemical plants ship boiler systems semiconductor utilities or anywhere reliability is demanded q a Steam me PID1 With Function Blocks Isolated type Ao4 Terminal Isolated type Ai4 Terminal EAT O Jy AAA AAA co dd 7 EE ey ske PME A Mve SS a kee ee pre I O tables Process I O Units D a A Be ten Hale and pr ee FE der LT Di el e rr toe Parameter settings O Replace Units without Stopping the System Problem corrected iT aa rocess Control The required number of engineering steps is reduced by software that enables analog control programming by combining function blocks and easy connection to HMI devices CX One Integrated Package Tool The CX One is an integrated software package that includes the CX Programmer PLC Support Software and CX Process Loop Controller Support Software as well as the CX Designer PT Support Software The CX One provides inter software information and settings inheritance for complete system level support Even o a advanced parameters from CPU Unit to CPU Bus Unit pz parameters through FA network startup can be easily set i RENEE E CX e without relying on user manuals JT AS Network Support Software de mme a CX Integrator CX Process Tool Programming Program graphically by pasting f
52. nt Input Unit See note DI 32 point Terminal Inputs 32 contacts from 32 point Input Unit See note DI 64 point Terminal Inputs 64 contacts from 64 point Input Unit See note DO 5 point Terminal Outputs 5 contacts from 5 point Output Unit See note DO 8 point Terminal Outputs 8 contacts from 8 point Output Unit See note DO12 point Terminal Outputs 12 contacts from 12 point Output Unit See note DO16 point Terminal Outputs 16 contacts from 16 point Output Unit See note DO32 point Terminal Outputs 32 contacts from 32 point Output Unit See note DO64 point Terminal Outputs 64 contacts from 64 point Output Unit See note DI 16 point DO 16 point Inputs and outputs 16 contacts each from 16 point Input 16 point Output Units Terminal See note DI 96 point Terminal Inputs 96 contacts from 96 contact Input Units See note DO 96 point Terminal Outputs 96 contacts from 96 contact Output Units See note DI 48 point DO 48 point Inputs and outputs 48 contacts each from 48 point Input 48 point Output Units Terminal See note Analog I O Al 8 point Terminal Inputs 8 analog signals from the C200H ADOO3 ADOO3 See note AO 8 point Terminal Inputs 8 analog signals from the C200H DA003 DA004 DA003 4 See note Al 2 point AO 2 point Ter Inputs and outputs 2 analog signals each from the C200H MADO1 minal MADO1 See note Al 4 point Terminal Inputs 4 analog signals from one of CS1W PTS01 V
53. olated type Resistance Thermometer Input Unit 4 inputs Pt100 Q JIS IEC JPt100 Q Pt50 Q Ni508 4 Q CS1W PTS12 high resolution type Isolated type DC Input Unit high resolution type 4 inputs 4 to 20 mA O to 20 mA 0 to 10 V 10 V O to 5 V 5 CS1W PDC11 V 1to5V Oto 1 25 V 1 25 V Isolated type Thermocouple Input Unit CS1W PTS51 UC1 CE economical type Isolated type Resistance Thermometer Input Unit economical type isolated ype Analog Input Uni economical ype Isolated type Resistance Thermometer Input Unit Ni508 4 Q O to 10 V 10 V solated ype Analog Output Un 4 outputs O to 10 V 10 V 0 to 5 V 5 V Oto 1 V 1 V Analog Input Unit 100 mV 8 inputs O to 100 mV 100 mV 36 OMRON Ordering Information Standard Analog I O Units Standard Analog I O Units Specifications Model Standards Analog Input Units 4 inputs 1 to 5 V O to 5 V O to 10 V 10 to 10 V 4 to 20 mA CS1W AD041 V1 UC1 N L CE Resolution 1 8 000 See note 8 inputs 1 to 5 V O to 5 V O to 10 V 10 to 10 V 4 to 20 mA CS1W AD081 V1 Resolution 1 8 000 See note 16 inputs 1 to 5 V 0 to 5 V O to 10 V 10 to 10 V 4 to 20 mA CS1W AD161 UC1 CE Resolution 1 8 000 See note Analog Output Units 4 outputs 1 to 5 V 0 to 5 V O to 10 V 10 to 10 V 4 to 20 mA CS1W DA041 parece N L CE Resolution 1 4 000 8 outputs 1 to 5 V O to 5 V 0 to 10 V 10 to 10 V Resolution 1 4 000 CS1W D
54. ommands max per block 100 commands max per block Separable into a 100 steps max Separable into a 100 steps max I O blocks Field termi 80 blocks max nal blocks User link ta 2 400 data items max None bles All data HMI functions Send Receive All Blocks Allocated 1 EM Area bank 1 block each max CPUterminal None 16 blocks max blocks Node termi None 100 blocks max nal blocks System common blocks 1 block max Method for creating and transfer Created and transferred using CX Process Tool included in CX One Package ring function blocks PID control method PID with 2 degrees of freedom with auto tuning methods Control combinations Any of the following function blocks can be combined Basic PID control cascade control feed forward control sample PI control Smith dead time compensation control PID control with differential gap override control program control time proportional control etc Alarms PID block internal alarms 4 PV alarms upper upper limit upper limit lower limit lower lower limit and 1 deviation alarm per PID block Alarm blocks High low alarm blocks deviation alarm blocks Note 1 Operation cycles of 0 01 0 02 and 0 05 s cannot be set for the LCBO5D 2 Control blocks such as those for PID control 3 Operation blocks for process control such as those for alarms square roots time date calculations and pulse train computations Number Analog operation Step lad
55. re such as touch panels and SCADA software Avoid Problems and Minimize Risks with a Duplex System Increase the reliability of the facilities and devices with a Duplex PLC based Process Control System If an error occurs in the active CPU Unit the standby CPU Unit takes over in an instant using the hot standby method so that system operation continues essentially unaffected Other duplex variations are also possible For example instead of duplexing the CPU Unit Power Supply Unit and Controller Link Unit a system can be constructed with a Single CPU Unit and only a duplex Power Supply Unit or only a duplex Controller Link Unit A duplex system means rapid recovery for errors Replace Units with power supplied or even while the system is running including CPU Units Duplex CPU system Power Supply Units Communications Units Basic I O Units and Special I O Units Duplex PLC the basis of a continuous operation system mares ha L i i mi xo sr gt i san rn E feet p f aye FP e A Se i E e E ES a TIC T Duplex Power Supply Units to handle power supply problems Duplex Communications Units e g Controller Link Units or Ethernet Units to increase network reliability Loop Control Boards PLC based Process Control Application Examples Application Example in a Food Plant Application Example in a Chemical Plant Personal computer HMI Softw
56. replaced online CS1D DPL02D UC1 CE CPU Backplane 5 slots CS1D BC052 UC1 N L CE For Duplex CPU Systems CS1D Power Supply Unit Used 100 to 120 V AC or 200 to 240 V AC supports output during operation Output ca D PA207R for both Duplex CPU Systems pacity 7 A 5 V DC 1 3 A 26 V DC Total 35 W max Used for both Duplex CPU and Single CPU Systems Systems and Single CPU Systems 24 V DC Output c pay 4 3 A 5 V DC 0 56 A 26 V DC Total 28 W max Used usal D PD024 for both Duplex CPU Systems and Single CPU Systems 24 V DC Output capacity 5 3 A 5 V DC 1 3 A 26 V DC Total 40 W max Used aa PD025 UC1 N L CE for both Duplex CPU Systems and Single CPU Systems E For Single CPU Systems See note Mame Specifications Model Standards for Single CPU Systems bits capacity 5 120 60K steps 128K words sss words CS1D CPU65S a 360 oK cers S K words CS1D CPU42S_ CPU Backplane 8 slots eee D BC082S for Single CPU Systems CS1D Power Supply Unit 100 to 120 V AC or 200 to 240 V AC supports output during operation Output ca CS1D PA207R Cos for both Duplex CPU pacity 7 A 5 V DC 1 3 A 26 V DC Total 35 W max Used for both Duplex CPU ystems and Single CPU Systems and Single CPU Systems Systems 24 V DC Output capacity 4 3 A 5 V DC 0 56 A 26 V DC Total 28 W max CS1D PD024 Used for both Duplex CPU Systems and Single CPU Systems 24 V DC Output E 5 3 A 5 V DC 1 3
57. rol system DCS increased costs PLCs however could not provide the required process control capabilities and signal conversion with isolators and other devices was required for I O It was just not possible to achieve the ideal system for a specific application Existing DCS other devices Running costs are high because maintenance and modifications require specialists The manufacturer must be relied upon for everything from system construction to maintenance Even simple changes to parameters cannot be performed in house And it s nearly impossible to use general purpose devices and software such as HMI devices or Windows based software when modifying the system Reliant L ER AA a A E A a a eee Sisi Cut costs Save space Reduce labor PLCs provide the some of the functions and performance of DCS while also providing the advanced features of PLCs Open specs easy maintenance and cost performance A wide range of Isolated type Analog Units helps to save space and greatly reduces system costs Loop Control ere sk Process Analog I O Units Engineering is simple when you can program with function blocks Paste function blocks in a window just like you were creating a flow sheet and then connect the blocks with the mouse to graphically program a wide range of process control And with a PLC it s easy to incorporate general purpose HMI devices and softwa
58. rom CPU Unit Inputs max 8 words from any leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read AO Terminal to CPU Unit Outputs max 8 words from any leading address in CPU Unit I O memory one of CIO WR HR DM and EM area types read and write 21 OMRON Function Blocks Unit Ver 3 5 SCADA Interface Block ntertace DIOCKS SCADA Interface Blocks Type Block Name Fa Expanded CPU Unit Expanded DI Terminal Inputs any contact data in CPU Unit I O Memory and writes max 64 points on another func Terminals from CPU Unit tion block Expanded DO Terminal Inputs the contact data of another function block and writes max 64 points on any I O Memory from CPU Unit in the CPU Unit Expanded Al Terminal from Inputs any analog data in CPU Unit I O Memory and writes max 64 words on another function CPU Unit block Expanded AO Terminal Inputs the analog data of another function block and writes max 64 words on any CPU Unit from CPU Unit I O Memory Send Receive All Blocks Reads ITEM data specified for Send Receive All Blocks for up to 32 Control Blocks 249 Op Receive All Blocks eration Blocks and 32 External Controller Blocks starting from a specified address in the I O memory of the CPU Unit Send All Blocks Writes ITEM data specified for Send Receive All Blocks for up to 32 Control Blocks 249 Op eration Blocks and 32 External Controller Blocks starting to a specified address in t
59. s advanced controller functions in a PLC Less than 20 loops Function blocks can be set with a control cycle as fast as 10 ms enabling precision control of high speed temperature increases and similar applications How many control loops are required Less than 20 loops 20 to 199 loops 200 loops or more Loop Control Board LCB CS1W LCBO5 GTC Enables the same control functions as DCS in a PLC When mounted in a CS1D CPULILIS duplex power supplies and networks are also possible 20 to 199 loops More than 200 loops Construct a system with the PLC connected to the network Use Controller Link to enable high volume data links between PLCs Large scale systems can be configured with up to 62 CS1 nodes LCBs E Analog Input Isolated type Thermocouple Input Unit high resolution type CS1W PTS11 thermocouple input Yes CS1W PTS12 resistance thermometer input High speed high definition Temperature Input Units Suitable for high speed temperature control in machinery such as semiconductor devices and industrial furnaces Resolution 64 000 Conversion cycle 20 ms 4 points 10 ms 2 points Temperature input Temperature input Pulse signals Analog signals Is high precision required Isolated type Thermocouple Input Unit economical type CS1W PTS51 55 thermocouple input CS1W PTS52 56 resistance thermometer input Connect temperature sensors directly to the Unit A low cost solu
60. scade Control Heating Cooling Packed with complete DCS functionality the LCBs LCUs are programmed with function blocks designed specifically for process control By combining function blocks a wide array of control methods from basic PID control to cascade and feed forward control can be easily configured The LCB LCU is used in combination with I O Units to perform I O operations Analog Analog Loop Control Input Unit Output Unit Unit Board E Temperature amp Split conversion Temperature Heat exchange Cooling water Drain Process Analog I O Units These Analog I O Units provide the functionality of isolators power supplies signal converters and other devices The built in functions such as measurement value alarms rate of change calculations and square roots have enabled major savings in cost and space compared with previous systems High resolution Models and 8 point Input Models are also available By combining the Units logging monitoring systems can be constructed or the Units can be used together with LCBs LCUs to construct complete process control systems Parameters can be easily displayed and set in an easy to understand form without special tools Existing DCS s PLCs etc Power supply Signal converter Other functions 5554 SYSMAC CS1D series Duplex PLCs Process control system redundancy is easily achieved by mounting Process control CPU U
61. seven Expansion L i Racks can be I O Unit Power connected Supply Unit CS series Expansion Rack 7 Power Supply Unit I O Unit PLC based Process Control Configuration Example The process control system is configured using Loop Control Boards Units Process Analog I O Units and Analog I O Units to control the functions of the peripheral instruments Personal computer used for programming L and monitoring z 4 to 20 mA 4 to 20 mA Pulse signal 9 amp Qk n Sensor Flow Rate Sensor Rate Sensor Capacitive Flow Compensating conductor 4 to 20 mA x Thermocouple 4to20 mA Process 12 OMRON Loop Control Boards and Units General Specifications Loop Control Boards and Units General Specifications NA Standard Inner Board Special Inner Board Duplex Inner Board Applicable CPU Units CS1G H CPULILIJH CS1G H CPULILIJH Built into the CS1D CS series CPU Units CS1D CPULILIS CS1D CPULILIS See note 2 See note 2 Inner Board slot in CPU Unit CPU Rack only Number of Boards 1 Board max per CPU Unit 3 Units max per CPU Unit Units I O memory User Link Tables ITEM data for function blocks can be allocated in CPU Terminal Blocks ITEM data for function any part of I O memory CIO WR HR or DM Areas or EM Area bank blocks can be allocated in any part of I O memory 0 in the CPU Unit CIO WR HR or DM Areas or EM Area
62. single an See note 4 alog signals This function block provides the same function as the Indicator block model 034 High Low Alarm Provides the alarm contact outputs for the high and low limits of single analog signals See note 1 Deviation Alarm Provides the alarm contact outputs for the deviation of two analog signals See note 1 Rate of change Operation Provides the alarm contact outputs for the high and low limits of rate of change operation when and Alarm See note 1 the analog signal rate of change is output High Low Limit Limits the high and low limits of single analog signals See note 1 Deviation Limit Calculates the deviation between two analog signals and limits the deviation within that range See note 1 Holds the maximum minimum or instantaneous value of single analog signals See note 1 Arithmetic Addition or Subtraction Performs addition subtraction with gain and bias on up to 4 analog signals See note 1 Multiplication See note 1 Division See note 1 Performs multiplication with gain and bias on up to 2 analog signals Performs division with gain and bias on up to 2 analog signals gt 5 O O e O 3 D E o o Range Conversion Easily converts up to 8 analog signals simply by inputting the 0 and 100 input values and See note 1 0 and 100 output values Arithmetic Operation Performs various math operation trigonometric logarithmic etc on floating point decim
63. slot spaces In the CS1D BCLIL1 S or CS1D Bl Backplanes CS1W SP001 For unused power supply slot spaces Same shape as PA207R CS1D SP001 For unused power For unused power supply slot spaces same shape as PD024 slot spaces same shape as PDO24 CS1D SP002 D SP002 terminator My with the CS1W 1IC102 Two Terminators are included with the CS1W IC102 I O Control Unit RS 422A The RS 422A Converter converts RS 232C to RS 422A RS 485 format CJ1W CIF11 UC1 N L CE RS 232C RS 422A Link One RS 232C port NT ALOO1 Adapter One RS 422 terminal block DIN Track Mounting Accessories Terminator MY into a Terminator to the last CS1D Long distance Expansion Rack in each series for use a TERO1 soe jaa is TO Model Standards DIN Track A 1 set package of 2 brackets C200H DINO1 Mounting Bracket 7 7 Track length 50cm Height 7 3 mm PFP 50N Track length 1 m Height 7 3 mm PFP 100N Track length 1 m Height 16 mm PFP pera Note Order in lots of 10 End Plate 44 OMRON Ordering Information NS Runtime m NS series Programmable Terminals NSS MOOV 5 7 inch NS5 MQ10B V2 Bak NS5 MQ11B V2 NS5 SQ10 V2 NS5 SQ108 V2 NS5 V2 See note1 320 x 240 dots TET color CO moy nsss NS5 5Q11B V2 NS5 TO10 V2 High luminance NS5 TQ11 V2 NS5TOTTB V2 A Black NS8 TVO0B V2 one 8 4 inch sae aie Black UCA CE TFT Moy NS8 TVO1 V2Z INL Blak NS8 TVO1B V2 Black NS10 TVO
64. stants with a ramp Bank Selector Stores a maximum of eight sets of PID parameters SP P I D MH ML in advance and switch See note 3 es them to basic PID advanced PID or blended PID parameters in response to the analog input zone or input bit Split Converter Takes an operating amount input from a basic PID or advanced PID block and converts the V See note 3 characteristics or parallel characteristics into two analog outputs e g heating and cooling op erating amounts ITEM Settings Constant ITEM Setting Writes the constant to the specified ITEM at the rising edge of the send command contact See note 1 Variable ITEM Setting Writes the analog signal to the specified ITEM at the rising edge of the send command contact See note 1 Batch Data Collector Stores each of max 8 analog inputs to buffer by a certain timing within sequential processing See note 1 Pulse Train Opera Accumulated Value Input Adds up to four accumulated value signals tion Adder Accumulated Value Analog Multiplies analog signals by the accumulated value signals Multiplier Accumulator for Accumu Converts 4 digit accumulated value signals to 8 digits lated Value Input Contact input Accumulated Counts low speed contact pulses and outputs 8 digit accumulated signals Value Output Accumulated Value Input Converts 4 digit accumulated value signals to low speed contact pulses before they are output Contact Output Others Analog Pu
65. tandard USB cable to connect the NS series PT to a PictBridge compatible printer NS Runtime Model number NS Runtime NS Runtime Installer manual PDF hardware i f license o NS NSRCLI NSRCL1 key See note N RENERE NSRCL3 75 10 licenses Ac NSRCL10 Note A hardware key USB dongle is required to run NS Runtime 45 OMRON I I I r I I I I I rn ees pea a A fe ek oe A A A EN A EA A AP ET AA A O A eI cae A A ae A ea a Pee ge de RT lo EA ac Pete eS Te oly oy te lees ke AAN ee ge hag ate We Pe tae top ies ere We En iver got iy og ts ati ASS yay ip AA os edie Cm i rl A A AA AS EEN AP ee ue E En A A A IS ea ee E CE ee E AA ee A El tl ee ea al a a o e ge eg fi a a o eee e eet rd at ee eta Ge a on peli ae ey ee fe al A A A PA AE MS A AAN AR RA A AA AAA A PA A A AAA AA A A
66. ted to a CS1L CPULILIH or CS1D CPULILIS CPU Unit CS1 H CPU Unit CPU Rack The Loop Control Board is mounted in the Inner Board slot CS1D CPU6L P The LCBO5D Duplex Loop Control Board is mounted in the Inner Board slot of the CS1D CPU6LIH and cannot be removed CS1D Process control CPU Unit CPU Rack DUPLEX 4 One Loop Control Board is mounted in each of the Inner Board slots and cannot be removed CS1W LC001 The CS1W LC001 Loop Control Unit is a CS series CPU Bus Unit Up to three Loop Control Units can be mounted to the CPU Rack of a CS series or CS1D CPU Unit CPU Unit CPU Rack Up to three Loop Control Units can be mounted in any position on the CPU Rack Process Analog I O Units Process Analog I O Units are classified as CS series Special I O Units and are mounted to the CPU Rack or a CS series Expansion Rack The number of Units that can be mounted to a single Rack CPU Rack or Expansion Rack depends on the maximum supply current of the Power Supply Unit and the current consumption of other Units mounted to the Rack Process Analog I O Units can be mounted in any position on the Racks CPU Rack CPU Power Unit Supply Unit I O Unit CS series Expansion Rack 1 SS I O Unit Power Supply Unit CS series Expansion Rack 2 aio a I Up to
67. th MIL connectors CS1W AD161 only XW2D 34G6 Connector Terminal Block Conversion Unit can be used Overview of Process Analog I O Units Number of I O type Main specifications I O See note Isolated type CS1W PTS11 4 inputs N R S Standard accuracy 0 05 of F S Output scaling 32 000 Thermocouple Input Unit high resolution 26 PLII Temperature coefficient 0 01 C Process value alarms HH H L LL Resolution 1 64 000 Rate of change calculation and alarm CS1W PTS12 4 inputs Pt100 Q JIS IEC JPt100 Q Pt50 Q CS1W PDC11 Conversion period 20 ms 4 pts Input disconnection alarm 10 ms 2 pts Top bottom valley hold CS1W PTS51 4 oe R S K J T L B CS1W PTS55 a pape CS1W PTS11 CS1W PTS12 CS1W AD161 Zero span adjustment for any specified range Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection alarm Top bottom valley hold Zero span adjustment for any specified range Standard accuracy 0 05 of F S or 0 1 C whichever is larger Temperature coefficient 0 009 C Resolution 1 64 000 Conversion period 20 ms 4 pts 10 ms 2 pts Standard accuracy 0 05 of F S Temperature coefficient 0 008 C Output scaling 32 000 Process value alarms HH H L LL Rate of change calculation and alarm Input disconnection alarm Top bottom valley hold 10 ms 2 pts Zero span adjustment for any specif
68. tion for reading sensor data No Isolated type Pulse Input Unit CS1W PPS0O1 Pulse Input Inputs up to 4 inputs from a Capacitive Flow Rate Sensor oval flow rate sensor Isolated between channels Isolated type 2 Wire Transmitter Input Unit CS1W PTWO1 Inputs up to 4 points from the transmitter without requiring an external DC power supply Analog Input Is power supply from the Unit required Yes Isolated type DC Input Units CS1W PDC11 High speed high resolution Analog Input Unit that No reads up to 4 analog input signals using a single Unit CS1W PDC55 A low cost solution for reading up to 8 analog input signals using a single Unit Non isolated between inputs isolated between input and PLC signals Analog Input Unit CS1W AD Reads up to 16 analog signals with a single Unit Note Models with power supply transducer inputs 1 mA 0 to 1 mA for 0 to 100 mV are also available Refer to Process and Analog I O Units on page 23 for details E Analog Output Is isolation between channels required Isolated type Analog Output Unit Isolated between channels CS1W PMV01 4 to 20 mA 1 to 5 V CS1W PMV02 0 to 10 V 10V 0to5V 5V 0to1V 1 V Outputs up to 4 analog signals from a single Unit Is isolation between channels required Non isolated between outputs isolated between outputs and PLC signals Analog Output Unit CS1W DA Outputs up to 8 analog sig
69. trol windows 8 loops per window Realtime trend in tuning window 1 second cycle The control log from the faceplate can be recorded in the RSView32 activity log Note Includes the Tuning Parameter Screen Enabled when using the sample project included with the product 29 OMRON Dimensions CPU Units Dimensions CPU Units E CS1D Process control CPU Units Unit mm CS1D CPU65P CS1D CPU67P Inner Boards E Loop Control Boards Unit mm CS1W LCBO CS1W LCBO5 GTC me D OmMROon we p ara N Aa RERS AN NEL AN VA ne a canes T NAS CPU Bus Units E Loop Control Unit Unit mm CS1W LC001 30 Dimensions Special I O Units E Analog I O Units Unit mm Process Analog I O Units Standard Analog I O Units CS1W PTS11 CS1W PTS12 CS1W PDC11 CS1W PTS51 CS1W PTS52 CS1W AD041 V1 CS1W AD081 V1 CS1W DA041 CS1W DA08V CS1W DA08C CS1W PTS55 CS1W PTS56 CS1W PTS0O1 V1 CS1W PTSO2 CS1W PTSO3 CS1W PTWO1 CS1W PDCO1 CS1W PDC55 CS1W PPSO1 CS1W PMVO1 CS1W PMVO2 CS1W PTRO1 CS1W PTRO2 Analog Input Units CS1W AD161 Sune I allL ue TE ICH 1 I I i I T E r do le XT OMRON Special I O Units 1005 118 03 gt 31 Ordering Information OMRON International Standards Ordering Information Selection GUIE 4362 cence tenet wteesatee ewe een 34
70. unction blocks for PID control square root calculations or other functions in a window and then connect them with the mouse Multiple function blocks can be grouped together to define a single user defined function block Function blocks can also be used in sequence tables and step ladders for sequence control programming EURO SAVE ATOM LLLP Block connection diagrams Operation and Debugging Engineering is simplified by a host of debugging functions that help in setting up the program O TEM lists for individual function blocks can be monitored or settings can be changed O Parameters can be easily monitored or changed on tuning windows up to 4 windows can be started simultaneously O Tuning data can be saved in CSV format 6 individual function blocks can be added or deleted during operation Connection tag and comment data can be downloaded to or uploaded from a Memory Card in a Loop Control Board see note or CPU Unit Note Except for CS1D Process control CPU Units Tool tuning Operation check Connection map 10 Progressively Easier Handling New Functions for the LCB01 05 Unit Ver 3 5 with CX Process Tool Ver 5 2 Even Easier to Use Display Values in Engineering Units E View w Ascot Rewarding Erre 00 LOROG vas Pen With a simple setting analog data in the PLC can easily be converted to any engineeri
71. ution 1 4 000 Conversion speed 1 ms point max CS1W MAD44 nput Voltage input 0 2 of F S current input 0 4 of F S to5V 0to5V 23 2 C to 10 V 10 to 10 V Voltage in 0 4 of F S current input 0 6 of F S to 55 put Output 0 3 of F S 23 2 C Output 0 5 of F S 0 to 55 C 10 V 10 to 10 V I O resolution 1 4 000 Conversion speed 1 ms point max Note 1 The resolution and conversion speed can be switched with a DM setting If it isn t necessary to change the setting the Unit can be used with the earlier model s mode resolution of 1 4 000 and conversion speed of 1 ms just like the conventional model 2 Use the OMRON XW2D 34G6 Connector Terminal Block Conversion Unit and XW2Z 200C Connecting Cable to wire inputs 25 OMRON Process and Analog I O Units Common Specifications for Process and Analog I O Units Common Specifications for Process and Analog I O Units Specifications Unit classification CS series Special I O Unit Dimensions 35 x 130 x 126 mm W x H x D nals External connection termi CS1W PTS55 56 PDC55 24 point detachable terminal block lever type M3 screws with tightening torque of 0 5 N m CS1W AD161 MIL connectors 34 pin x 2 Other models 21 point detachable terminal block M3 screws with tightening torque of 0 5 N m Unit number switch 00 to 95 Self diagnostic function Results shown by LED indicators CS series CPU Rack or CS series Expansion Rack
72. y Sheet d e Programming Console hee is i ls CS1W CN224 2 m C200H PRO27 E sold separately CS1W CN624 6 m E CS1W CN224 2 m Note Ifthe system is CoMreNee et a Duplex CPU E Peripheral port System tf connect to the active CPU CS1W KS001 E Unit Programming Console C200H PRO27 Key Sheet Programming Console Programming Console Key For the following Programming Consoles CQM1H PROO1 C200H PRO27 and CQM1 PROO1 CS1W KS001 E Sheet Programming AT For CQM1 PROO1 connection Cable length 0 05 m E Console O tl eng e For C200H PRO27 connection Cable length 2 m CS1W CN224 For C200H PRO27 connection Cable length 6 m CS1W CN624 Connection configuration Cable length Connecting Cables for Connecting Cables between an NS series PT and the RS 232C port of CPU Unit 2m XW2Z 200T NS series PTs see note 1 or Serial Communications Board Unit Serial Communications Board s y NS series PT RS 232C ports Sy a RS 232C a ld RS 232C Cable El era Jl XW2Z 200T 2 m XW2Z 500T 5 m CPU Unit s built in RS 232C port Note 1 If the system is a Duplex CPU System connect to the active CPU Unit 2 We recommend the following configuration if the PT is always connected to a Duplex CPU System for monitoring Active CPU Unit Standby CPU Unit e Fr NS series PT s 0 XW2Z 500T Go C

CS Series PLC-based Process Control

Contents

Download Pdf Manuals

Related Search

Related Contents