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1. function required degree of protection required production methods unusual conditions and government regulations In some applications more than one processor may be required as when backup redundancy is needed Only the user can be aware of all the conditions and factors present during setup operation and maintenance of the machine therefore only the user can determine the automation equipment and the related safeties and interlocks which can be properly used When selecting automation and control equipment and related software for a particular application the user should refer to the applicable local and national standards and regulations The National Safety Council s Accident Prevention Manual nationally recognized in the United States of America also provides much useful information In some applications such as packaging machinery additional operator protection such as point of operation guarding must be provided This is necessary if the operator s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur Software products alone cannot protect an operator from injury For this reason the software cannot be substituted for or take the place of point of operation protection Lexium Motion Controller and Magelis HMI Connectivity 8000DB0704 Safety Information Start up and Test 10 2009 Ensure that the appropriate safeties and mechanical electrical in2. instructions will result in death or serious injury Lexium Motion Controller and Magelis HMI Connectivity 8000DB0704 Safety Information 10 2009 A WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop Separate or redundant control paths must be provided for critical control functions System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link Each implementation of an Altivar 31C drive must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment damage 1 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems User Comments We welcome your comments about this bulletin You can reach us by e mail at oem solutions schneider electric com 6 2009 Schne
3. manufacturer s instructions and the machinery used with the electrical equipment Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to prevent unauthorized changes in operating characteristics If there are no documents recommended this subsection can be removed Title of Documentation Reference Number Lexium Controller Ethernet Modbus TCP IP User s Manual LMC Ethernet EN Lexium Controller Modbus User s Manual LMC Modbus EN You can download these technical publications and other technical information from our website at www us schneider electric com A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Apply appropriate personal protective equipment PPE and follow safe electrical work practices See NFPA 70E This equipment must be installed and serviced only by qualified electrical personnel Turn off all power supplying this equipment before working on or inside equipment Disconnect the power at the processor and at the power Source Always use a properly rated voltage sensing device to confirm power is off Replace all devices doors and covers before turning on power to this equipment Confirm that a proper ground connection exists before applying power to the unit Use only the specified voltage when operating this equipment and any associated products Failure to follow these
4. 08 02 a Click the Resources tab on the bottom left side of the CJ library 8M PLCopen V1822 lib 1 1 07 09 02 C navigaton pane CJ ibrary Standard LIB 8 11 06 13 39 00 global ve In the navigation pane double click PLC Configuration CJ library SysLibFilesubst ib 11 12 06 15 04 44 glc b ibrary SYSLIBTIME lib 11 12 08 15 04 46 glob Right click Lexium Controller VO1 a library TE FlyingShear VOOO100b0 lib 6 2 07 1 Select Append Subelement gt Ethernet VAR Boos Save the configuration Expand the Ethernet VAR directory Expand the Ethernet Parameters FIX directory Navigation CAMs pane j CNC program list al i Library Manager o 9209795 2 Access the LMC using Motion Pro software and configure the lj PLC Configuration communication settings Q Sampling Trace fP Target Settings a Inthe navigation pane on the left side of the Motion Pro software Mors irons y screen double click Modbus TimeOut AT QW12 b Enter the number 6 which equates to 60 ms Ensure that loScan Activation is set to 0 d Double click Master IP Address 1 to set the first octate of the Magelis download Ethernet IP address e Repeat Step 2 d to set the remaining 3 octates of the IP address f While still connected to the LMC via Motion Pro software save the configuration This IP address is the Magelis download Ethernet IP address 8 2009 Schneider Electric All Rights Reserved 8000DB0704 10 2009 Magelis HMI Mod
5. 8000DB0704 10 2009 Product Data Bulletin Raleigh NC USA Lexium Motion Controller and Magelis HMI Connectivity Using Modbus Motion Controller and Magelis TCP IP Protocol Retain for future use Overview This bulletin contains a tutorial on connecting a Lexium motion controller to a Magelis HMI using Modbus TCP IP protocol Presumption This document is written for individuals familiar with Vijeo Designer software and Ethernet networks If you are not familiar with this software or network operation please consult your system administrator before attempting to connect a Lexium motion controller to a Magelis HMI Requirements The following hardware and software are required Hardware e Lexium Motion Controller LMC e Magelis HMI with Modbus TCP Support e Ethernet CAT5 Cable e Ethernet Switch e 24 Vdc Power Software e Vijeo Designer software e Motion Pro software Version 2 3 7 5 or higher e Internet Browser to access the LMC Web Server 2009 Schneider Electric All Rights Reserved Sebrieider Lexium Motion Controller and Magelis HMI Connectivity 8000DB0704 Safety Information Safety Information Notice 10 2009 Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to cal
6. bus TCP IP Driver Configuration Figure 4 Vijeo Designer pplication Scripts E Init Decrement TaD E alarm Alarms Popup Windows g Languages Language EY Data Files t Ressource Library D1 Recipes 1 TankSetti f Modbus TCPIPO1 ET 98 Modbus Equipment01 E Vijeo Manager Z2 Project Variables Figure 5 Property Inspector Property Inspector Equipment Name ModbusEquipment01 Equipment ScanRate Medium e m X Expand button 2009 Schneider Electric All Rights Reserved Lexium Motion Controller and Magelis HMI Connectivity Configuration This procedure establishes a Modbus TCP IP connection for the Magelis HMI Using Vijeo Designer software follow the steps below Refer to Figures 4 and 5 1 In the navigation pane on the left side of the screen right click IO Manager Select New Driver gt Insert Select the manufacturer Schneider Electric Industries SAS Select the driver ModbusTCP IP Click OK Expand IO Manager gt Modbus TCPIPO1 Select ModbusEquipmento1 In the Property Inspector window click the Expand button O o ND T PWD In the Equipment Configuration window a Set the IP Address to the LMC address in this example 192 168 10 4 b Set the Unit ID to 0 Modbus server 0 Check the IEC61131 Syntax box d Ensure that the other parameters are set to their default value
7. e In the navigation pane select the Variables tab Right click Target1 Highlight New Variable then set the Data Type to Boolean Rename the Boolean variable LMC ENABLE Set the MC ENABLE variable s Device Address to MWO X1 Click OK Save and download the configuration NOaPwON gt Two LMC Memory Word data areas are available Refer to Table 1 Table 1 LMC Memory Word Data Areas Data Area Description Comments MWO 99 Web Service Data Area Fixed field Data is viewable from the li LMC Data Area Shared Monitoring section of the LMC Web page MW100 16 383 LMC Data Area Data is not accessible from the Web service An AT declaration links a variable directly to a definite address Below are some examples xCounterHeat7 AT QX0 0 BOOL wLightcabinetimpulse AT IW2 WORD xDownload AT MX2 2 BOOL 2009 Schneider Electric All Rights Reserved 8000DB0704 10 2009 Figure 7 Sample LMC Code Linking the Variables Lexium Motion Controller and Magelis HMI Connectivity Variable Addressing 0001 PROGRAM LMCschool_PRG O002 VAR LMC ENABLE AT MX0 1 BOOL LMC VEL AT 95NW1 WORD LMC ACT VEL AT 95hIvv2 WORD Indexer pwr MC Power Indexer abs MC MoveAbsolute Indexer rdvel MC ReadActualVelocity END VAR 2009 Schneider Electric All Rights Reserved Indexer rdwel MC Read ctual velocity REAL TO WORD U LMC ACT VEL 11 Lexium Motion Controller and Mage
8. ider Electric All Rights Reserved 8000DB0704 10 2009 Hardware Setup 2009 Schneider Electric All Rights Reserved Lexium Motion Controller and Magelis HMI Connectivity Hardware Setup Figure 1 Hardware Description LMC20 LMC20A Shielded female RJ45 Ethernet Connector Ethernet Interface MAC address label Figure 2 LMC Shielded Ethernet Connector Pinout Pin Signal TD TD RD not connected not connected RD not connected CO N aj a RR wl nN not connected The Ethernet port supports 10 Mbps or 100 Mbps full or half duplex Lexium Motion Controller and Magelis HMI Connectivity 8000DB0704 Configuration 10 2009 Configuration Ethernet VAR Configuration Communication between the Modbus TCP port of an LMC and the Ethernet port of a Magelis HMI requires the following e An Ethernet connection between the LMC and the Magelis HMI e A hub ora 10 100 Ethernet switch or crossover cable Vijeo Designer software e Motion Pro software Lexium Motion This procedure establishes an Ethernet connection for the LMC Controller Ethernet Master IP Using Motion Pro software follow the steps below For information on Configuration accessing the Web server for the Lexium controller refer to the Lexium Controller Ethernet Modbus TCP IP manual Figure 3 Motion Pro Software 1 Configure the LMC for Ethernet communication H E library SM DriveBasic V1822 lb 11 1 07
9. l attention to information that clarifies or simplifies a procedure A lightning bolt or ANSI man symbol in a Danger or Warning safety label on the equipment indicates an electrical hazard which as indicated below can or will result in personal injury if the instructions are not followed The exclamation point symbol in a safety message in a bulletin indicates potential personal injury hazards Obey all safety messages introduced by this symbol to avoid possible injury or death Symbol Name h Lightning Bolt EVEN 3 ANSI Man Exclamation Point A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury CAUTION indicates a potentially hazardous situation which if not ACAUTION avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in property damage 2009 Schneider Electric All Rights Reserved 8000DB0704 10 2009 Qualified Personnel Before You Begin 2009 Schneider Electric All Rights Reserved Lexium Motion Controller and Magelis HMI Connectivity Safety Information For the protection of personnel and equipmen
10. lis HMI Connectivity 8000DB0704 Product Data Bulletin Schneider Electric USA 8001 Knightdale Blvd Knightdale NC 27545 USA oem solutions us schneider electric com www schneider electric us 12 10 2009 Lexium Magelis and Vijeo are registered trademarks of Schneider Electric Other trademarks used herein are the property of their respective owners Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material 2009 Schneider Electric All Rights Reserved
11. nts Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the USA for instance If high potential voltage testing is necessary follow recommendations in the equipment documentation to prevent accidental equipment damage Before energizing equipment e Remove tools meters and debris from equipment e Close the equipment enclosure door Remove ground from incoming power lines e Perform all start up tests recommended by the manufacturer 2009 Schneider Electric All Rights Reserved 8000DB0704 10 2009 Operation and Adjustments Related Documents Product Related Information 2009 Schneider Electric All Rights Reserved Lexium Motion Controller and Magelis HMI Connectivity Safety Information The following precautions are from the NEMA Standards Publication ICS 7 1 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and rating of components there are hazards that can be encountered if such equipment is improperly operated e It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment
12. s See Figure 6 Figure 6 Equipment Configuration Window Equipment Configuration Equipment Address IP Address 192 389 10 4 Unit 1D o lz Communication Optimization Preferred Frame Lenath Maximum Possible vl 1EC61131 Syntax Addressing Mode O based Default v Variables Double Word word order High word first Vv ASCII Display byte order Low byte first v 10 Click OK to close the Equipment Configuration window 11 Save the configuration Lexium Motion Controller and Magelis HMI Connectivity 8000DB0704 Variable Addressing Variable Addressing Creating an IEC Integer Variable Creating an IEC Double Word Variable Creating an IEC Boolean Variable LMC MW Memory Word Address AT Declaration 10 10 2009 When following the procedures below you can rename Target1 Using Vijeo Designer software In the navigation pane select the Variables tab Right click Target1 Highlight New Variable then set the Data Type to Integer Rename the Integer variable as ACT VEL Set the ACT VEL variable s Device Address Modbus IEC to MW1 aR wWON gt Using Vijeo Designer software In the navigation pane select the Variables tab Right click Target1 Highlight New Variable then set the Data Type to Integer Rename the Integer variable as ACT_POSI actual position Click OK Save and download the configuration OVO cB QUNM T Using Vijeo Designer softwar
13. t a qualified person must perform the procedures detailed in this bulletin A qualified person is one who has skills and knowledge related to the construction and operation of this electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved Refer to the most current release of NFPA 70E Standard for Electrical Safety in the Workplace for safety training requirements In addition the person must be Able to read interpret and follow the instructions and precautions in this data bulletin and the other documentation referenced e Able to use the required tools listed in this data bulletin in a safe and correct manner Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guards on a machine can result in serious injury to the operator of that machine A WARNING UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY Do not use this software and related automation equipment on equipment which does not have point of operation protection Do not reach into machinery during operation Failure to follow these instructions can result in death serious injury or equipment damage This automation equipment and related software is used to control a variety of industrial processes The type or model of automation equipment suitable for each application will vary depending on factors such as the control
14. terlocks related to point of operation protection have been installed and are operational before placing the equipment into service All interlocks and safeties related to point of operation protection must be coordinated with the related automation equipment and software programming NOTE Coordination of safeties and mechanical electrical interlocks for point of operation protection is outside the scope of the Function Block Library System User Guide or other implementation referenced in this documentation Before using electrical control and automation equipment for regular operation after installation the system should be given a start up test by qualified personnel to verify correct operation of the equipment It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing A CAUTION EQUIPMENT OPERATION HAZARD Verify that all installation and set up procedures have been completed Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices Remove tools meters and debris from equipment Failure to follow these instructions can result in injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future references Software testing must be done in both simulated and real environme
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