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1. 1 Running Bodymaker Low Speed SPM This is the speed in strokes per minute that the bodymaker will run when in low speed 2 Running Bodymaker High Speed SPM This is the speed in strokes per minute that the bodymaker will run when in high speed Trimmer Parameters This section is used to set the trimmer speed references in the M4500 This section contains the following selections HSMWI7 unnamed Set Up Ol x File Edit View Window Help Bodymaker Setup Parameters f Trimmer Speed References Maximum Speed full scale calibration CPM 375 E Idle Speed Bodymaker Stopped CPM 250 m High Speed Offset Trimmer Infeed Covered CPM 2 3 System Message All Faults Normal ONLINE 10 10 2003 902AM y 1 Trimmer Maximum Speed CPM The Trimmer Maximum Speed parameter is used to scale the 0 10VDC analog output such that when the bodymaker is running at the speed entered in Trimmer Maximum Speed the analog output will be at 10 volts This is typically set to the running high speed of the Bodymaker or slightly higher SYSTEMS Electronics Group 58 HSL WI3 User s Manual 2 3 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE Trimmer Idle Speed CPM This parameter determines the speed the trimmer will run at when the bodymaker is stopped de clutched Note When the bodymaker is running the trimmer speed reference is proportional as set by the Trim
2. Offline editing on the currently loaded set up data file This allows the user the ability to make any necessary changes to the set up parameters while not online with the processor If offline editing is not enabled the user is only able to view the set up parameters and shift data When the program is first invoked the default setting is offline editing disabled The user will need to specifically select Enable Offline Editing from the edit menu or press function key F2 to enable disable this feature 4 3 2 SETUP COMM PORT This function allows the user to specify the serial communications port and baud rate to talk to the M4500 The programming port of the M4500 is set to 9600 baud Setting x Comm Port r Port Speed l Comi 9600 C Com2 19200 C Com3 C Com 4 Cancel Once selected a dialog box requesting the user to select a Comm Port and Baud Rate will be displayed The default setting is COM1 at 9600 baud The option to select the 19200 baud rate is to allow the user to communicate with the processor via the 4516 serial communications board In most cases the user will only need to specify the communications port and leave the baud rate at 9600 If communication problems occur make sure there is a secure connection from the PC to the PLC Then check the Comm port In most cases the user will only need to select a new Comm port If communication problems persist there may be anoth
3. Note Offline changes can only be made by enabling Offline Editing accessed from the Edit menu Getting Help The entire contents of the user s manual is contained within the help file Pressing Ctrl H will display the help file window Pressing the F1 key will display the contents file Hot spots allow jumps to other topics to display additional information as desired Selecting About HSMWI7 from the Help menu will display a dialog box listing information about the current revision of the setup program and how to obtain technical support HSL WI3 User s Manual SYSTEMS Electronics Group 40 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE 4 2 THE FILE MENU The File menu allows the user to perform the following functions e Create a New set up Data File e Open an existing Data File e Save any changes made to the current Data File to disk e Upload save Data from the Processor e Download a SYSdev sdv program to the processor e Download restore Data from the current set up Data File to the processor e Print a Report of the current set up parameters e Exit the set up program amp HSMWiI unnamed Main Display File Edit View Window Help Open Ctri O Save Ctrl S Save As Export Shift Data Ctrl x lt Upload save Data Machine Position Good Cans Short Cans Download Pr
4. HSMWI7 unnamed Main Display Fie Edit View Window Help New Ctrl N Open Ctrl O Save Ctrl S Save As Export Shift Data Ctrl x lt Upload save Data Machine Position Good Cans Short Cans Download Program r Download Data Set up Parameters Timing Channels Shift Data Print Report Ctrl P Exit High Speed O Alarm Reset System Message All Faults Normal ONLINE 10 10 2003 9 00AM y Set up Parameters This option downloads the Set up data to the M4500 This includes bodymaker and trimmer set up parameters SYSTEMS Electronics Group 46 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE Timing Channels This option downloads the Machine Timing channel set points as well as the PLS configuration and scale factor to the M4500 PLS Shift Data This option downloads the Shift Data to the M4500 This includes the total good cans and total short cans for both the current and last shifts All This option allows the user to completely download All of the set up parameters timing channel set points and shift data to the M4500 Note Only the values contained within the current data file are used If the validity of the current data file is questionable review the data in an Offline mode prior to download 4 2 5 PRINT REPORT The Set up program allows t
5. Low and Air Strip High timing signal is provided to activate the air strip when the press is running in low and high speed respectively The air strip is enabled when the cupfeed is opened 1 6 BRAKE WEAR COMPENSATION The HSL WI3 incorporates a brake wear compensation or automatic BDC timing feature that stops the press at BDC regardless of the actual braking response of the clutch brake The stopping sensation is accomplished by automatically adjusting the BDC timing signal based on the previous stop Any overrun is detected and a new BDC timing signal is computed such that the machine will stop at the desired location on the next stop Two BDC signals are provided one for low speed and one for high speed Both incorporate the break wear compensation feature The appropriate BDC timing signal low or high is adjusted based on the speed of the machine when the BDC stop was initiated In addition to the brake wear compensation the HSL WI3 also calculates the actual brake response in degrees This is the number of degrees from where the clutch was de activated BDC timing location to where the crankshaft actually ended up stopping This can then be displayed by the operator or maintenance personnel to determine the condition of the brake SYSTEMS Electronics Group SECTION 1 GENERAL DESCRIPTION HSL WI3 User s Manual A Brake Response Too Long alarm is also generated when the actual brake response exceeds a user
6. BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual 4 5 4 THE SHIFT DATA WINDOW The Shift Data window is used to view the shift data collected by the M4500 This window is selected from the Window menu Current Shift Total Good Cans D Total Short Cans D Last Shift Total Good Cans 0 Total Short Cans 0 End of Shift Transfer Data System Message All Faults Normal ONLINE 10 10 2003 9 02AM y Current Shift Data This data is the totals so far into the shift This data is transferred to the Last shift at the end of either an 8 or 12 hour shift or alternatively could be done at label changes such that the data collected would be for label runs rather than complete shifts This data can be reset by the user from this section Note The Transfer Data command button is only active while Online 1 Total Good Cans This is the total number of good cans produced so far into the current shift This is essentially a can counter 2 Total Short Can Faults This is the total number of short can faults that have occurred so far into the current shift SYSTEMS Electronics Group 64 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE Last Shift Data The Last Shift data is for the previous 8 or 12 hour shift however the shift collection is set up This allows data collection and diagnostics to take place automatically over a two shift pe
7. Cupfeed Timing CH04 230 300 4 Air Strip Low Timing CHOS 150 200 3j Air Strip High Timing CHO6 120 E 190 4 PLC Timing CHoz 0 20 4 p PLS Channel 5 4 Recall Channel Clear Channel RPM 0 Position 168 Offset 0 Scale 360 System Message All Faults Normal ONLINE 10 10 2003 9 02AM y In addition the following parameters are displayed at the bottom of this window RPM This is the current speed in Revolutions per Minute of the main crank resolver Position This is the current Position in degrees of the main crank resolver Offset This is the current resolver offset set in degrees SYSTEMS Electronics Group HSL WI3 User s Manual 60 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE Scale This is the scale factor of the resolver or the number of divisions in one revolution Note The General Timing Signal Locations section provides a complete description of each timing channel signal Zeroing the Machine setting the resolver offset To set machine zero perform the following 1 Connect an RS 232 SYSdev cable from the COM port on the computer to the PROG port on the M4500 2 From the Window menu select Machine Timing 3 From the View menu select Online Data The set up program will attempt to communicate with the processor and place the system into an Online mode of ope
8. I O The package is not a dedicated black box but is instead implemented using the high performance SYSTEMS M4500 PLC PLS module which allows easy customization by either SEA or the end user The M4500 module is programmed using the DOS based SYSdev programming package which allows the module to be programmed in any combination of Ladder or High level subset of C as well as perform on line monitoring and trouble shooting The M4500 module incorporates a built in PLS which interfaces directly with the machine mounted resolver and provides all machine timing eliminating the need for an external PLS 1 3 CLUTCH BRAKE CONTROL The clutch brake solenoids are activated by the HSL WI3 through the electro mechanical two hand control circuitry provided externally by the user The throughput of the HSL WB is 0 5 milliseconds The fast throughput along with the fact that the PLS is fully integrated into the HSL WI3 allows extremely fast and repeatable de clutching and braking response to be achieved Normally the clutch is controlled via inputs on the HSL WI3 that are controlled from outputs on the host PLC However detection of any of the alarms short can fault die sensor failure etc results in an immediate de clutch of the solenoids HSL WI3 User s Manual SYSTEMS Electronics Group SECTION 1 GENERAL DESCRIPTION 1 3 1 CONTROL OF CLUTCH VIA HOST PLC Six discrete DC inputs to the HSL WI3 from the host PLC are used to cont
9. P4500 D4591 Installation 26 2 9 1 M4500 Module Installation 26 2 9 2 P4500 Power Supply Installation 27 2 9 3 D4591 Keypad Display Installation 27 2 9 4 Download HSLWI3 Program and Set up Data to M4500 28 HSL WI3 User s Manual SYSTEMS Electronics Group HSL WI3 User s Manual 3 Using the Keypad Display 31 3 2 3 3 3 4 3 5 Default Screen Brake Response Key Last Shift Key Set up Key 3 4 1 Set Bodymaker Parameters 3 4 2 Set Trimmer Parameters 3 4 3 Set Machine Timing Set Points etc 3 4 4 Zero Machine Set Resolver Offset Set Keypad Display Set Up Passcode 4 HSMWI7 Windows Based Set up Program Reference 4 1 4 2 4 3 4 4 4 5 General Description The File Menu 4 2 1 The Set Up Data File 4 2 2 Upload save Data 4 2 3 Download Program 4 2 4 Download restore Data 4 2 5 Print Report The Edit Menu 4 3 1 Enable Offline Editing 4 3 2 Setup Comm Port 4 3 3 Set up Passcode The View Menu 4 4 1 Target Board Interface 4 4 2 View Online Data 4 4 3 View Offline Data The Window Menu 4 5 1 The Main Display Window 4 5 2 The Setup Parameters Window 4 5 3 The Machine Timing Window 4 5 4 The Shift Data Window 45 5 Thel O States Window CONTENTS SYSTEMS Electronics Group Xe CONTENTS 5 HSLWI3 DOS Based Set up Program Reference 67 5 1 Set Bodymaker Trimmer Set up Parameters 68 5 1 1 Enable Disable Brake Wear Compensation 68 5 1 2 Maximum Allowed B M Stoppin
10. a function of cans present at the infeed of the trimmer A high infeed sensor can be added to the trimmer infeed such that the trimmer will run at the bodymaker running speed plus the Trimmer High Speed Offset value This allows the trimmer to speed up when the infeed to the trimmer backs up and slow down once the trimmer runs the cans out SYSTEMS Electronics Group 70 SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE 5 2 SET MACHINE TIMING The Set Machine Timing selection is used to invoke the PLS programming command menus these are the same menus used in SYSdev to program the PLS section of the HSL WI3 When selected the PLS programming main development menu will be invoked using the default WI7TMG channel set point file fe HSLWI3 EXE Ei x Systems PLS Program Development PLSdev M4500 Version 4 2 Program Name WI7TMG Main Development Menu Online Channel Setpoint Programming Offline Channel Setpoint Programming Edit PLS Configuration Download Channels to PLS Upload Channels from PLS Print Channels File Utilities Return to SYSdev Shell Enter selection From this menu the user can zero the machine set the resolver offset and adjust the timing signal set points The following sections describe how to perform these functions section 6 provides a complete description of each timing signal Note Prior to selecting the Machine Timing selection make sure the RS 232 cable is co
11. alarm is generated If the actual brake response number of degrees from when the brake is activated to the position where the press ends up at rest when a BDC stop is performed is longer than this number the alarm is generated If the actual brake response is less the alarm is not generated Set this parameter to the value where the brake response is considered too long and service to the brake should be performed typically 270 to 300 degrees Bodymaker Running Speeds Set the Bodymaker running Low Speed and High Speed to the speeds that the bodymaker will actually run at when the respective speed is selected Note This is not a speed reference that will make the bodymaker run at the speeds entered but is instead simply parameters used by the HSL WI3 to know when to switch between the BDC Low and BDC High timing as well as the Air Strip Low and High timing etc See section 3 4 HSL WI3 Keypad Display or section 4 Windows based set up program or section 5 DOS based set up program for details on setting the above set up parameters HSL WI3 User s Manual SYSTEMS Electronics Group v 2 SECTION 2 INSTALLATION HSL WI3 User s Manual 2 8 3 SET TRIMMER SPEED REFERENCES Set the Trimmer Maximum Speed Trimmer Idle Speed and Trimmer High Speed Offset as desired These three parameters are used to actually control the speed of the trimmer via the 0 10VDC trimmer speed reference output of t
12. alarm will be generated At this time also verify that the Sensor Check timing CH03 is also set correctly This timing signal should go on for 20 degrees then back off just prior to the punch emerging from the die set typically 110 to 130 degrees This signal is used to verify that the short can sensor has not failed on and therefore the short can sensor must be off the entire time CHO03 is on otherwise the Die Sensor Fail alarm is generated See section 3 4 HSL WI3 Keypad Display or section 4 Windows Based set up program or section 5 DOS Based set up program for details on setting CH02 and CHO03 2 8 6 VERIFY MACHINE OPERATION Once steps 2 8 2 thru 2 8 5 are complete run the machine in normal production both at low and high speeds where practical and verify the following Verify Air Strip Timing With the machine running with the cupfeed open verify that the cans are stripped with out any problems and that no blow outs are occurring verify at both low and high speed if a problem is occurring adjust the respective Air Strip timing CH05 Low Speed CH06 High Speed until the problem is corrected See section 3 4 HSL WI3 Keypad Display or section 4 Windows based set up program or section 5 DOS based set up program for details on adjusting CH05 and CH06 Verify Short Can Timing With the machine running with the cupfeed open verify that no false short can faults are occurr
13. and must not be the only interrupt to the clutch solenoids e Accurate short can detection to a resolution of 1 4 can length e Highly repeatable air strip control to reduce can stripping and blow out problems e Reliable timed cupfeed control to insure proper cup loading and protection from misloads e Brake Wear compensation Auto BDC timing programming algorithm to stop press at BDC regardless of brake response Brake response determination allows displaying of actual brake response in degrees Brake response alarm to indicate when brake stopping response in degrees has exceeded user preset limit e Trimmer speed reference 0 10volt analog output provides reference to trimmer proportional to speed of bodymaker user scalable e Alarm detection short can detection die sensor fail alarm timing signal fail detection clutch output failure detection no ram motion alarm resolver failure detection and brake response too long alarm SYSTEMS Electronics Group SECTION 1 GENERAL DESCRIPTION HSL WI3 User s Manual e Data Acquisition Total number of good cans produced and total number of short can faults for both current shift and last shift e Built in 2 Line X 40 character sealed display with 24 key membrane keypad allows local viewing of collected data good can count short can count brake response by operator and set up of all user variables passcode protected or key switch enabled by authorized person
14. specified maximum allowed brake response This can be used to indicate that service to the brake should be performed 1 7 ALARM DETECTION The package detects the following alarms Short Can Detection The Short Can Check timing signal CHO02 along with the machine mounted short can sensor is used to verify the entire length of the can The short can sensor must see can the entire time the Short Can Check timing signal CH02 is on If the can is short tear off or any void is detected the short can alarm is generated The clutch is immediately de activated as well as the cupfeed and rotary trip solenoids The resolution of the short can check is 0 5 milliseconds At a machine speed of 250CPM this translates to approximately 1 4 resolution in can length Die Sensor Failure This alarm occurs when the short can sensor fails on The Sensor Check timing signal CH03 is used to verify that the short can sensor does indeed turn off when a can is not present Timing Signal Fail The timing signal fail occurs when any of the timing signals generated in the PLS section fail to change state periodically while the machine is running Clutch Output Fail No 1 No 2 These alarms occur when the respective clutch output no 1 or no 2 fails either on or off This indicates either a failure in the outputs of the S4568 board that drives the clutch or a short circuit or open circuit in the clutch outpu
15. the cover Tighten the three captive screws on the lower front of the cover and the two captive screws on each side of the M4500 chassis Connect the display ribbon cable to the connector on the back of the M4500 the connector will mate with the connector on the M4500 only one way Mount the M4500 chassis to the HSL WI3 back panel using four 8 32 screws SYSTEMS Electronics Group 26 SECTION 2 INSTALLATION 7 With power to the P4500 off install the P4500 power supply cable to the 5 C 12 C 12 connector on the M4500 the connector will mate with the connector on the M4500 only one way 8 Install the respective field wiring arms on all the I O boards of the M4500 I O slotsO and 1 resolver connector and INO IN1 connector Make sure all field wiring connectors are fully mated to the M4500 2 9 2 P4500 POWER SUPPLY INSTALLATION To install the P4500 perform the following steps 1 Mount the P4500 to the HSL WI3 in the mounting holes next to the M4500 left side using two 8 32 screws 2 With power to the P4500 off install the P4500 power supply cable to the 5 C 12 C 12 connector on the M4500 the connector will mate with the connector on the M4500 only one way 2 9 3 D4591 KEYPAD DISPLAY INSTALLATION To install the D4591 perform the following steps 1 With the gasket installed on the mounting studs of the D4591 install the D4591 in the cut out of existing control cabinet Secure the displ
16. 1 GENERAL DESCRIPTION Title Bar At the top of the window is the Title Bar The title bar is used to display the name of the working Set up Data file as well as the name of the active Window The title bar is dark if the window is active and grayed if another window is active The color depends on the settings of the Display Properties of the Control Panel Status Bar At the bottom of the window is the Status Bar The status bar is used to display system messages online or offline mode as well as the current time and date as set by the operating system The system messages panel displays general information about operation of the system The Online Offline mode panel displays the status of the current set up program mode of operation The mode of operation can be changed by simply double clicking the online offline mode panel Hot Keys Hot keys are activated by holding down the ALT key and simultaneously pressing the underlined letter of the desired function Almost every function can be activated by either pressing a series of hot keys or using the TAB key to move between fields Online Offline Modes The set up program allows the user to make changes while Online with the processor The Offline mode is used to preset parameters prior to download All functions are available to the user while Online however specific Online functions are disabled in the Offline edit mode
17. DIFY EXISTING PLC PROGRAM Modify the existing control system PLC program to interface with the HSL WI3 by incorporating the following into the existing PLC ladder logic 1 2 3 4 5 6 The HSL WI3 now controls the clutch BDC stop cupfeed air strip and short can detection Defeat the existing short can detection in the PLC Add the Short Can Alarm input from the HSL WI3 and the No HSL Alarm interlock Note These two alarms must immediately disable the clutch logic in the PLC The Short Can Alarm is true logic on when alarm detected while the No HSL Alarm is inverted logic off when alarm is detected Add the Clutch On No 1 and Clutch On No 2 outputs into the PLC logic In general these can be derived from the logic that use to drive the clutch solenoids by removing the BDC timing signal from the original logic Add the Continuous Single and Inch Bar Mode outputs to the existing PLC logic The respective output should be on when the corresponding mode is selected Add the Not Immediate Stop output to the PLC logic This should be on when no E stop or immediate stop condition is present and turn off as soon as either condition occurs In general the clutch control as interfaced with the above six interlocks should be implemented as defined in section 1 3 Add the Cupfeed On output into the PLC program In continuous an
18. HSL WI3 Standun Bodymaker High Speed Front End User s Manual HSM WI7 BASED Systems Engineering Associates Inc 14989 West 69th Avenue Arvada Colorado 80007 U S A Telephone 303 421 0484 Fax 303 421 8108 www sea seg com 02 2004 HSL WI3 Standun Bodymaker High Speed Front End User s Manual HSM WI7 BASED Copyright 2001 Systems Engineering Associates Inc All Rights Reserved Revised 19 February 2004 WARNING To ensure the equipment described by this User Manual as well as the equipment connected to and used with it operates satisfactorily and safely all applicable local and national codes that apply to installing and operating the equipment must be followed This includes the National Electric Code in the USA and other applicable legislation regulations and codes in practice elsewhere Since codes can vary geographically and can change with time it is the user s responsibility to determine which standards and codes apply and to comply with them FAILURE TO COMPLY WITH APPLICABLE CODES AND STANDARDS CAN RESULT IN DAMAGE TO EQUIPMENT AND OR SERIOUS INJURY TO PERSONNEL Persons supervising and performing installation or maintenance must be suitably qualified and competent in these duties and should carefully study this User Manual and any other manuals referred to by it prior to installation and or operation of the equipment The contents of the User Manual are believed to be correct at the time of pr
19. M y HSL WI3 User s Manual SYSTEMS Electronics Group 65 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE This Page Intentionally Left Blank HSL WI3 User s Manual SYSTEMS Electronics Group 66 HSL WI3 User s Manual SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE The DOS based HSLWI3 set up program is menu driven program allowing the user to easily view data or alter set up variables using a laptop or personal computer In addition to setting the set up variables it can be used to download the application program to the module as well as download and up load the set up data and save it to disk The set up variables are used to configure and tune the HSL WI3 to match the configuration and performance of the specific bodymaker see section 2 8 The main menu of the HSLWI3 set up program incorporates the following menu selections le HSLWI3 EXE lol x Systems HSM WI Set up Menu Version 1 0 Main Menu Set Bodymaker Trimmer Set up Parameters Set Machine Timing Shift data Brake Response Download Program to Module Download Set up data to Module Upload Save Set up data from Module AC CNR Enter Selection ESC to exit NOTE Before selecting one of the nine selections listed above connect an RS 232 cable from COM1 on the computer to the PROG PORT on the HSM WI Note The HSLWI3 program is an on line communications program used to interface with the M4500 m
20. S based set up program SYSTEMS Electronics Group Sie M SECTION 2 INSTALLATION 2 8 5 VERIFY LOCATION OF SHORT CAN TIMING CH02 By inching the machine verify that the Short Can timing CH02 of the HSL WI3 first turns on when the short can sensor is over the nose of the punch on the forward portion of the stroke see figure 2 This would be where the sensor would first see the can as it emerges from the die set Verify that the Short Can timing turns off right before the sensor would quit seeing the lip of the can as the ram continues it s forward motion Adjust either or both of the turn on or turn off locations of CH02 until the above is achieved Depending on the location of the short can sensor CH02 is typically set on at 155 degrees and then back off at 175 degrees SHORT CAN ALARM NI ULL LENGTH CAN AS SHOWN SENSOR DETECTING SENSOR DETEC ING AN EMERGING __ CAN AS IT IS ae ae ne STRIPPED FROM FROM TOOL PACK at N x JNU N Y j SHORT CAN rf SENSOR SHORT CAN CHECK TIMING CH02 gt SENSOR CHECK IMING lt CHO3 gt 30 180 270 Figure 2 Short Can Check Timing Sequence HSL WI3 User s Manual SYSTEMS Electronics Group 93 SECTION 2 INSTALLATION Note The short can sensor must see can the entire time the Short Can timing CH02 is on in order to pass the short can check Otherwise the Short Can
21. SL WI3 User s Manual 3 1 DEFAULT SCREEN The default screen displayed when no other commands are active contains the following data MACHINE SPEED SPM xxxx POSITION xxx GOOD CANS xxxxxxx SHORT CANS xxxxxx Where e The Machine Speed is the Current Speed of the Bodymaker e The Position is the Current Angular Position of the Bodymaker Crankshaft e The Good Cans Field is the Total Number of Good Cans Produced so Far Into the Current Shift e The Short Cans Field is the Total Number of Short Can Faults the Machine has had so Far into the Current Shift This display effectively replaces a speed meter a position display and two can counters This screen is always returned to when no commands are active 3 2 BRAKE RESPONSE KEY This key displays the brake response of both low speed and high speed stops The response is the number of degrees it takes the press to stop from when the clutch is de activated for a BDC stop to the position that the machine comes to rest This can be used to determine the general condition of the brake and whether servicing of the brake is required To exit back to the default screen simply press the ESC key SYSTEMS Electronics Group 30 SECTION 3 USING THE KEYPAD DISPLAY 3 3 LAST SHIFT KEY The Last shift data menu displays the Total Good Can count and the Total Short Can fault count This data is the totals for the last previous shif
22. Set up Parameters This option uploads the Set up data from the M4500 This includes bodymaker and trimmer set up parameters Timing Channels This option uploads the Machine Timing channel set points as well as the PLS configuration and scale factor Shift Data This option uploads the Shift Data from the M4500 This includes the total good cans and total short cans for both the current and last shifts All This option allows the user to completely upload All of the set up parameters timing channel set points and shift data from the M4500 SYSTEMS Electronics Group 44 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE 4 2 3 DOWNLOAD PROGRAM The Set up program allows the user to Download any SYSdev program file to the M4500 amp HSMWiI unnamed Main Display Ol x Fie Edit View Window Help New Ctrl N Open Ctrl 0l Save Ctrl S Save As Export Shift Data Ctrl x lt Upload save Data gt Machine Position Good Cans Short Cans O p Pint Report y Ctrl P Exit High Speed o igh Spee Alarm Reset System Message All Faults Normal ONLINE 11041 0 2003 8 58AM y Note To Download a SYSdev program to the processor the program must be Online If Online mode cannot be achieved program download will not be executed If the program is currently Offline the user will be pr
23. T field If the transition was off to on the state character will be a solid block If the transition was on to off the state character will be blank Entering or Adjusting Set point To set or adjust a timing channel perform the following 1 Select the channel to be adjusted by pressing the SELECT CHANNEL key entering the channel number 00 to 17 and pressing lt ENTER gt In addition the NEXT and PREV keys can be used to advance to the next channel or retard to the previous channel 2 Press CLEAR CHANNEL to clear the existing set point out Note Entering a new set point does not automatically clear the old set point out If the two set points are not in the same place the channel will simply have two set points in it if the old one is not cleared out first Therefore always clear the channel before entering a new set point A set point may however be extended by programming another set point onto an existing set point using either the existing on or off set point as the starting position for the new set point This will result in one larger set point 3 Press ENTER SET POINT to enter the new set point The display will then prompt ON SETPOINT Enter the position in degrees where the set point should go on and press lt ENTER gt The display will now prompt OFF SETPOINT Enter the position in degrees where the set point sh
24. al channel number SETPOINT xxx Channel on or off set point where xxx is the set point position State of channel set point blank off solid block character on channel name selected channel name CH00 BDC HIGH TIMING CH01 BDC LOW TIMING etc RPM yyyy Current machine speed where yyyy is in CPM POS zzz Current resolver position where zzz is in degrees OFFSET wwww _ Resolver offset where wwww is the offset in degrees SCALE 360 Resolver SCALE FACTOR 360 degrees per revolution In addition to displaying the timing set point menu the following keys are also enabled ENTER SET POINT CLEAR CHANNEL SELECT CHANNEL and SEARCH CHANNEL HSL WI3 User s Manual SYSTEMS Electronics Group 35 SECTION 3 USING THE KEYPAD DISPLAY HSL WI3 User s Manual The ENTER SET POINT key is used to enter a new set point both on and off set points in the selected channel The CLEAR CHANNEL key is used to clear all set points from the selected channel The SELECT CHANNEL key is used to select a new channel for programming The SEARCH CHANNEL is used to view both the on and off set points in the selected channel Searching Channel To view the set points in a channel simply press the SEARCH CHANNEL key The next off to on or on to off position is shown in the SETPOIN
25. ay to the enclosure using 7ea 8 32 nuts and external lock washers 2 Connect the display ribbon cable to the connector on the lower back of the display HSL WI3 User s Manual SYSTEMS Electronics Group lt 37 SECTION 2 INSTALLATION 2 9 4 DOWNLOAD HSLWI3 PROGRAM AND SET UP DATA TO M4500 Once the M4500 P4500 D4591 are installed perform the following to download the application program as well as the previously saved set up data and timing channel set points 1 Power up the M4500 and the PC used to interface with the HSL WD 2 Connect an RS 232 cable from the computer COM port to the PROG port on the M4500 3 Initiate the respective setup program HSMWI7 for Windows systems HSLWI3 exe for DOS systems 4 Download the HSLWI3 application program to the M4500 See section 4 2 3 for Windows based systems see section 5 4 for DOS 5 Download the PLS timing set points to the M4500 See section 4 2 4 for Windows based systems section 5 2 for DOS 6 Download the previously saved set up data to the M4500 See section 4 2 4 for Windows based systems section 5 5 for DOS 7 The M4500 is now ready to run loaded with HSLWI3 application program timing set points and set up data Note Double check the machine zero position and re zero the resolver if necessary prior to running the machine HSL WI3 User s Manual SYSTEMS Electronics Group 28 SECTION 3 USING THE KEYPAD DISPLAY The keypad of the HSL WI3
26. bled setting the maximum allowed stopping response and setting the bodymaker running low and high speeds Brake Wear Compensation If the brake wear compensation is to be used enable it by setting the Brake Wear Compensation Enable to Y Set the Desired BDC Stop Position Low and High as well if the compensation is enabled The Desired BDC Stop positions are the location you want the ram to be at when it comes to rest after a BDC stop Both the Low and High desired stopping positions are generally set to 000 degrees Enabling the brake wear compensation allows the HSL WI3 to automatically adjust the BDC timing channels CH00 High and CH01 Low as necessary such that the press will stop at the desired stopping position regardless of the actual brake response HSL WI3 User s Manual SYSTEMS Electronics Group 20 SECTION 2 INSTALLATION If the brake wear compensation is not to be used disable it by setting the Brake Wear Compensation Enable to N Disabling the brake wear compensation requires the BDC High timing CH00 and the BDC Low timing CH01 signals to be set manually such that the press stops at BDC Note If the brake response then changes the press will not stop at the desired position if the brake wear compensation is disabled Maximum Allowed Stopping Response This parameter defines what the maximum allowed brake response is before the Brake Response Too Long
27. contains 24 keys consisting of data display commands set up commands and a numeric keypad The display of the HSL WI3 is a 2 line by 40 character back lit LCD display which displays the selected data and set up menus The keypad display can be used by the operator to view data or can be used to adjust the timing and all set up parameters SYSTEMS BS ELECTRONICS GROUP INC z MACHINE SPEED SPM 0000 POSITION 000 GOOD CANS 0 SHORT CANS O cer ENTER E SET Nt CLEAR Ur SET ENTER UP SONT CHAN 1 2 S BRAKE 4 SELECT eek E ESC RESPNSE ppey CHAN 4 6 NEXT P LAST PLS SEARCH SHIFT CONFIG CHAN 7 8 9 0 The display keypad allows the following to be viewed or adjusted 1 Set the Bodymaker Set Up Parameters 2 Set the Trimmer Set Up Parameters 3 Set Machine Timing 4 Set Machine Zero 5 View the Actual Brake Response in degrees 6 View the Current Shift Data 7 View the Last Shift Data The definitions of the keypad commands and menus are described in the following sections Note For virtually all the menus the NEXT and PREV keys can be used to advance to the next item of the menu or retard to the previous item on the menu HSL WI3 User s Manual SYSTEMS Electronics Group 29 SECTION 3 USING THE KEYPAD DISPLAY H
28. d single modes this signal should be the summation of the cupfeed auto mode and all line control stand by conditions when on the cupfeed will be timed opened by the HSL WI3 when the machine is running and feed cups in the normal production mode In inch mode the cupfeed will be opened when this output is on Add the Rotary Enable output to the PLC program This must be on to enable the rotary cam in normal production SYSTEMS Electronics Group 18 HSL WI3 User s Manual SECTION 2 INSTALLATION 7 Add the Alarm Reset output This signal should be on as long as the system reset push button is depressed 2 8 HSL WI3 SET UP The HSL WB is shipped from the factory with the PLC program HSLWI3 loaded in the PLC section of the HSL WI3 module and the PLS channel set point file WI7TMG loaded in the PLS section In most cases the following user variables and timing channels may have to be altered to tune the HSL WI3 to the actual bodymaker it is controlling Once the HSL WI is installed and the control system is powered back up perform the following to set up and tune the HSL WI3 The set up is performed using the Display Keypad of the HSL WI3 or a PC running the HSLWI3 set up program See section 3 for a description of the Keypad commands and menu displays of the HSL WI3 Display Keypad See section 4 for a description of the menus variables and how to use the Windows based set up pr
29. d timing signal CH04 The cupfeed is opened when the Cupfeed On input is turned on and the leading edge of CH04 occurs The cupfeed is closed when the Cupfeed On input is turned off and the trailing edge of CH04 occurs Note It takes two strokes once the cupfeed is opened for the first can to travel through the rotary cupfeed and punched Once the cupfeed is closed it requires two strokes to punch the last two cups which are in process of traveling through the rotary cupfeed Inch Mode 1 When the Inch Mode input is on the cupfeed is controlled directly by the Cupfeed On input When the Cupfeed On input is on the cupfeed is open When the Cupfeed On input is off the cupfeed is closed SYSTEMS Electronics Group HSL WI3 User s Manual SECTION 1 GENERAL DESCRIPTION 1 4 2 CONTROL OF ROTARY TRIP SOLENOID A discrete DC input to the HSL WI3 from the host PLC is used to control the cupfeed solenoid Rotary Enable The rotary trip solenoid is controlled directly by the Rotary Enable input When the input is on the rotary cam is engaged When the input is off the rotary cam is disengaged In addition the rotary cam is automatically disengaged when a short can is detected 1 5 AIR STRIP CONTROL The HSL WI3 provides a repeatability of 0 5 milliseconds for the air strip thus reducing can stripping and blow out problems Both an Air Strip
30. d to activate the cupfeed on when enabled and back off when disabled The leading edge of this signal is used to activate the solenoid on while the trailing edge is used to activate it off The on set point is generally set such that when the cupfeed is opened the cup will drop onto the high part of the rotary cam The off set point is generally set such that the cupfeed will close such that the cup is caught with out causing damage to the cup that is retained This signal is generally set on at 230 to 250 and off at 280 to 320 CHO5 Air Strip Low Timing This signal is used to activate the air strip solenoid when the machine is running in low speed The air strip is on for the entire window that CHOS is on while the machine is running with the cupfeed open This signal is generally set on about 140 degrees and then set off at about 200 CHO6 Air Strip High Timing Same as the Air Strip Low timing CH05 except used when the machine is running in high speed This is generally set on about 120 degrees and then off at about 190 CH07 PLC Timing This is a general purpose timing signal provided as an output which can be input to the host PLC and used for whatever purpose desired by the host PLC This channel is not used by the HSL WI3 CH10 Motion Timing This is a pulse train set on for 30 degrees and then set off for 30 degrees through out the ent
31. de activate the clutch for a BDC stop at high speed Note The leading edge is used to de activate the clutch thus the width of the signal is not critical generally set 20 degrees wide When the brake wear compensation is enabled this signal is adjusted automatically by the HSL WI3 If the brake wear compensation is disabled this signal must be set manually In this case it should be set such that the press stops at back dead center for a BDC stop at high speed CH01 BDC Low Timing Same as the BDC High timing CHO00 except used when the machine is running in low speed CH02 Short Can Timing This signal is used to verify the length of the can and verify that the can is good The short can sensor must see can the entire time this signal is on to prevent a short can alarm This signal is generally set in the range of on at 150 to 160 and off at 170 to 175 CH03 Sensor Check Timing This signal is used to verify that the short can sensor does not fail on The short can sensor must be off the entire time this signal is on in order to prevent a die sensor fail alarm This signal is generally programmed to be on just prior to the punch emerging from the die set on the forward stroke typical on at 110 and off at 130 HSL WI3 User s Manual SYSTEMS Electronics Group 79 SECTION 6 GENERAL TIMING SIGNAL LOCATIONS CH04 Cupfeed Timing This signal is use
32. e the break wear compensation feature The appropriate BDC timing signal low or high is adjusted based on the speed of the machine when the BDC stop was initiated Desired BDC Stop Position Low Speed This is the desired stopping location in degrees for a BDC stop at low speed when the brake wear compensation is enabled This is typical set to 000 degrees Back Dead Center Desired BDC Stop Position High Speed This is the desired stopping location in degrees for a BDC stop in high speed when the brake wear compensation is enabled This is typical set to 000 degrees Back Dead Center Maximum Allowed Stopping Response degrees This defines what the maximum allowed brake response is before the Brake Response Too Long alarm is generated If the actual brake response number of degrees from when the brake is activated to the position where the press ends up at rest when a BDC stop is performed is longer than this number the alarm is generated If the actual brake response is less the alarm is not generated Set this parameter to the value where the brake response is considered too long and service to the brake should be performed typically 270 to 300 degrees SYSTEMS Electronics Group 57 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual Bodymaker Running Speeds This section is used to set the bodymaker running speeds in the M4500 This section contains the following selections
33. e the set up variables from the HSL WI3 module to the hard drive current directory selected This should be performed anytime any of the set up variables have been changed Note When the set up variables are changed they are changed directly in the module not on the file in the computer By uploading saving the set up variables to disk they can be downloaded to the module in the event the module must be replaced The set up data consists of the bodymaker and trimmer set up parameters Timing channel set points are not stored as part of the set up data these are stored in the WI7TMG file To upload the set up data perform the following 1 Connect the RS 232 cable from the COM port on the computer to the PROG port on the HSL WD 2 Select 6 Upload Save Set up data from Module A prompt will be displayed asking to continue or abort To continue press any key except the lt ESC gt key To abort press the lt ESC gt key 3 Once data upload is initiated the current address being uploaded will be displayed Note Program execution is not ceased therefore data upload can be performed while the machine is running 4 Once upload is complete press any key to return to the main menu SYSTEMS Electronics Group 78 SECTION 6 GENERAL TIMING SIGNAL LOCATIONS The following is a general description of the timing signals and the locations they should be set at CH00 BDC High Timing This signal is used to
34. efault screen by pressing lt ESC gt again HSL WI3 User s Manual SYSTEMS Electronics Group 37 SECTION 3 USING THE KEYPAD DISPLAY HSL WI3 User s Manual 3 5 SET KEYPAD DISPLAY SET UP PASSCODE The Set Passcode input to the HSL WI3 is used to actually set or view the passcode of the set up menu Normally this input should be off When the passcode is to be set jumper this input to 24VDC and press the Set Up key The ENTER PASSCODE prompt will be displayed and the current 5 digit passcode will be displayed with the prompt This allows the passcode to be viewed if necessary If the passcode is to be changed enter any number between 0 and 64999 and press lt ENTER gt Note If passcode protection is not to be used set the passcode to 0 Then when the passcode is prompted for after the Set up key is pressed simply press lt ENTER gt to proceed to the set up menu If the passcode protection is used set the passcode to a number between 1 and 64999 Then when the Set up key is pressed the actual valid passcode number will have to be entered in order to gain access to the set up menu Once the passcode is set turn the Set Passcode input back off The set up menu will be passcode protected with the number you have entered as the passcode SYSTEMS Electronics Group 38 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE The Windows based set up progra
35. el the operation If the operation is canceled and communication with the processor cannot be established the system will be placed in an Offline mode however the Target Board Interface window will still be displayed SYSTEMS Electronics Group 52 HSL WI3 User s Manual SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE 4 4 2 VIEW ONLINE DATA This function allows the user to place the set up program in an Online mode with the processor This is accessed by the View menu by selecting Online Data or by simply pressing the F3 function key Note The program can be toggled between Offline and Online by simply double clicking on the Online or Offline panel displayed in the status bar at the bottom of the window Once invoked the set up program will attempt to open the Comm port and communicate with the M4500 If the set up program is unsuccessful a warning message will be displayed prompting the user to either Retry or Cancel the operation If the operation is canceled and communication with the processor cannot be established the system will be placed in an Offline edit mode Note Anytime while the set up program is Online with the processor and communication is interrupted a warning message will be displayed prompting the user to either Retry or Cancel the operation 4 4 3 VIEW OFFLINE DATA This function allows
36. er program causing a conflict with the port Check the port configuration from the Settings folder SYSTEMS Electronics Group 49 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual 4 3 3 EDIT SET UP PASSCODE The edit Set up Passcode is an Online function only This allows the user the ability to directly change the value of the Set up Passcode The passcode is not included as part of the setup data file Once selected an input box is displayed allowing the user to view the current Passcode setting and to change the value if necessary If the passcode is set to zero passcode entry is disabled The operator can press the Set up key on the Keypad Display and simply press the lt ENTER gt key to gain access to the set up parameters without having to enter a zero If the value of the passcode is a value between 1 and 65 000 Passcode Entry is enabled This requires the operator to enter in the Correct passcode to gain access to the set up parameters Note Passcode entry is only in effect when the Set up Enable selector switch is in the Disable position If an invalid value is entered the passcode value will not be reset and a message box notifying the user of the error is displayed SYSTEMS Electronics Group 50 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE 4 4 THE VIEW MENU The View menu allows the user to
37. g Response 69 5 1 3 Set Bodymaker Running Speeds 69 5 1 4 Set Trimmer Speed References 70 5 2 Set Machine Timing 71 5 2 1 Zeroing the Machine 72 5 2 2 Adjusting the Timing Channel Set points 73 5 3 Shift Data Brake Response 74 5 4 Download Program to Module 76 5 5 Download Set up data to Module 77 5 6 Upload Save Set up data from Module 78 6 General Timing Signal Locations 79 7 Recommended Spare Parts 81 HSL WI3 User s Manual SYSTEMS Electronics Group iii HSL WI3 User s Manual CONTENTS LIST OF FIGURES Figure 1 HSL WI3 Recommended Panel Door Cut out 12 Figure 2 Short Can Check Timing Sequence 23 Keypad Display Legend 29 APPENDICES Drawings Appendix A SYSTEMS Electronics Group iv HSL WI3 User s Manual SECTION 1 GENERAL DESCRIPTION This section describes the features of the HSL WI3 Standun Bodymaker High Speed Logic module This includes the functional description alarms detected interlocks between the module and the existing control system etc 1 1 FEATURES e Performs the high speed control functions of Standun Bodymaker to speeds in excess of 500 CPM This includes clutch control cupfeed control air strip control as well as die protection short can detection e Rapid response control of clutch brake system for emergency stops die protection as well as precise BDC stops The clutch solenoid outputs of the HSL WI3 are not intended as safety contacts for the bodymaker clutch
38. g the display the user is able to view all active alarm and status messages Ifno alarm or status messages are active a default message is displayed Machine Speed This display is only active while Online and displays the current speed of the machine in Strokes Per Minute Position This display is only active while Online and displays the current angular position of the Bodymaker crankshaft Good Cans This display is the Current Shift total number of good cans so far into the current shift SYSTEMS Electronics Group HSL WI3 User s Manual 55 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE Short Cans This display is the Current Shift total number of short can faults that the machine has had so far into the current shift Brake Response This is the brake response of both the low and high speed stops The response is the number of degrees it takes the press to stop from when the clutch is de activated for a BDC stop to the position that the machine comes to rest 4 5 2 THE SETUP PARAMETERS WINDOW The Set up Parameters window is used to view and adjust any of the set up parameters This window is selected from the Window menu amp HSMWI7 unnamed Set Up Ol x File Edit View Window Help Bodymaker Setup Parameters Trimmer Parameters Brake Wear Compensation Brake Wear Compensation Enable I BDC Stop Position Low Speed o BDC Stop Position H
39. he Last shift data when the end of shift input transfers from a 0 to a 1 This data cannot be reset either from this menu or by the operator only at the end of shift transition HSL WI3 User s Manual SYSTEMS Electronics Group 74 HSL WI3 User s Manual SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE Lo Speed Brake Response degrees This is the number of degrees from the when the clutch was de activated at the BDC Lo timing to where the bodymaker crankshaft came to rest when a BDC stop was performed at Low speed This can be used to determine the general condition of the brake and whether servicing of the brake is required Hi Speed Brake Response degrees This is the number of degrees from the when the clutch was de activated at the BDC hi timing to where the bodymaker crankshaft came to rest when a BDC stop was performed at high speed This can be used to determine the general condition of the brake and whether servicing of the brake is required Note The brake response of the brake for both high and low speeds is updated after each BDC stop SYSTEMS Electronics Group 75 SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual 5 4 DOWNLOAD PROGRAM TO MODULE This selection is used to download the HSLWI3 application program to the HSL WI3 module This should only be performed when replacing the module or when the program has been changed To download the
40. he NEXT and PREV keys can be used to advance to the next parameter or the previous parameter respectively To change the currently displayed parameter simply enter the new value on the numeric keypad and press lt ENTER gt The value will be entered and the next parameter will automatically be displayed When the last parameter is entered the primary set up menu is again displayed Pressing lt ESC gt at anytime will also exit you back to the primary set up menu HSL WI3 User s Manual SYSTEMS Electronics Group 332 SECTION 3 USING THE KEYPAD DISPLAY 3 4 1 SET BODYMAKER PARAMETERS This menu is activated when the 1 key SET BODYMAKER PARAMETERS is pressed while the primary set up menu is active The following four set up parameters may then be adjusted or viewed Brake Wear Comp Enble 0 No 1 Yes This prompt is used to enable or disable the brake wear compensation If the compensation is to be disabled enter 0 and press lt ENTER gt If the compensation is to be enabled enter 1 and press lt ENTER gt Desired BDC Stop POS Low Speed This is the desired stopping location in degrees for a BDC stop in low speed when the brake wear compensation is enabled This is typical set to 000 degrees Back Dead Center This prompt is only displayed when the brake wear compensation is enabled Desired BDC Stop POS High Speed This is the desired stopping location in degrees for a BDC stop in high speed w
41. he 8 pin resolver input connector on the M4500 1 2 3 4 5 6 7 8 HSL WI3 User s Manual Incoming Power 115VAC 230VAC to FUI neutral to 900 and ground to GND 24VDC to 501 and common to 500 Interlocks from existing control system to HSL WI3 terminals I10 through I17 Interlocks to existing control system from HSL WI3 terminals O15 O16 and O17 Clutch Cupfeed Rotary Trip and Air Strip solenoids Short Can Sensor 109 using three conductor shielded cable The shield of the sensor cable should be tied to earth ground at a terminal inside the existing control cabinet and left floating at the sensor Set Up Enable passcode by pass key switch 1f desired Resolver cable from resolver or existing PLS to RO S4 connector on M4500 using a three pair two conductor shielded cable The shield of the resolver cable should be tied to the SHLD terminal of the resolver input connector Make sure the resolver cable shield is left floating at the resolver Trimmer Speed reference 0 10V analog output to trimmer drive if used It may be necessary to use an analog isolation amplifier not provided to isolate the drive from the M4500 to prevent damage to the module SYSTEMS Electronics Group 13 SECTION 2 INSTALLATION HSL WI3 User s Manual 2 5 MOUNTING THE RSV34 MS1 RESOLVER IF REQUIRED The HSL WI3 is designed to interface to a resolver not encoder for machine timing If t
42. he HSL WI3 module Trimmer Maximum Speed The Trimmer Maximum Speed parameter is used to scale the 0 10VDC analog output such that when the bodymaker is running at the speed entered in Trimmer Maximum Speed the analog output will be at 10 volts Trimmer Idle Minimum Speed This parameter determines the speed the trimmer will run at when the bodymaker is stopped de clutched Note When the bodymaker is running the trimmer speed reference is proportional as set by the Trimmer Maximum Speed scaling to the speed of the bodymaker This parameter is used to provide the speed reference when the bodymaker speed is zero Trimmer High Speed Offset This parameter is used to modulate the speed of the trimmer as a function of cans present at the infeed of the trimmer A high infeed sensor can be added to the trimmer infeed such that the trimmer will run at the bodymaker running speed plus the Trimmer High Speed Offset value This allows the trimmer to speed up when the infeed to the trimmer backs up and slow down once the trimmer runs the cans out See section 3 4 HSL WI3 Keypad Display or section 4 Windows based set up program or section 5 DOS based set up program for details on setting the above set up parameters 2 8 4 SET MACHINE ZERO Inch the bodymaker to back dead center BDC and set the HSL WI3 resolver offset per section 3 4 HSL WI3 keypad or section 4 Windows based set up program or section 5 DO
43. he machine is not already equipped with a resolver then the existing encoder will have to be removed and an RSV34 MS resolver will have to be mounted in it s place If this is the case refer to the RSV34 MSI data sheet for details on mounting the resolver Use the RSV RSCBLE cable to connect the resolver to the HSL WI3 Route the resolver cable in a separate conduit away from all other high voltage and control wiring Wire the cable directly to the 8 pin resolver connector on the HSL WI3 see section 2 4 2 6 HSL WI3 SOFTWARE INSTALLATION The HSL WI3 set up software is used to e Download the Program to the M4500 e Tune Set Up the User Adjustable Variables e Download and Upload Save the User Set Up Variables to Disk e View Shift Data Follow the steps below to install either the Windows or DOS based setup programs and PLC application program on a PC used to support the HSL WI3 control system SYSTEMS Electronics Group 14 HSL WI3 User s Manual SECTION 2 INSTALLATION 2 6 1 WINDOWS BASED SET UP PROGRAM INSTALLATION The HSMWT setup program is compatible with Windows 95 98 ME 2000 XP operating systems To install the set up software perform the following steps 1 Insert the HSL WI3 CD into the drive 2 From the Windows desktop Click Start and then select run 3 From the Run dialog box Click the Browse button 4 Select the drive with HSL WI3 CD Select the setup exe file and Clic
44. he user to generate a Report printout of all the set up parameters timing channel set points and shift data This function is accessed from the File menu At the top of each page the report displays the name of the set up file being printed At the bottom of each page is the date and time the document was printed as well as the page number To printout a report of the settings contained in the set up Data File perform the following 1 From the File menu select Print Report or press Ctrl P This displays the Print Setup dialog box allowing the user to select a printer as well as the paper size and orientation Once the user selects OK the report is generated and sent to the specified printer device This function makes use of the windows print manager which allows the user to continue with their work while the document is being printed HSL WI3 User s Manual SYSTEMS Electronics Group 47 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE 4 3 THE EDIT MENU The Edit menu allows the user to perform the following functions e Enable Disable Offline Editing e Set up the Comm Port e Set the Set up Passcode E HSMWiI unnamed Main Display HSL WI3 User s Manual SYSTEMS Electronics Group 48 HSL WI3 User s Manual SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE 4 3 1 ENABLE OFFLINE EDITING This function allows the user to perform
45. hen the brake wear compensation is enabled This is typical set to 000 degrees Back Dead Center This prompt is only displayed when the brake wear compensation is enabled Maximum Allowed Stopping Response This defines what the maximum allowed brake response is before the Brake Response Too Long alarm is generated If the actual brake response number of degrees from when the brake is activated to the position where the press ends up at rest when a BDC stop is performed is longer than this number the alarm is generated If the actual brake response is less the alarm is not generated Set this parameter to the value where the brake response is considered too long and service to the brake should be performed typically 270 to 300 degrees Running Bodymaker Low Speed SPM This is the speed in strokes per minute the bodymaker will run when in low speed Running Bodymaker High Speed SPM This is the speed in strokes per minute the bodymaker will run when in high speed HSL WI3 User s Manual SYSTEMS Electronics Group 33 SECTION 3 USING THE KEYPAD DISPLAY HSL WI3 User s Manual 3 4 2 SET TRIMMER PARAMETERS This menu is activated when the 2 key SET TRIMMER PARAMETERS is pressed while the primary set up menu is active The following trimmer set up parameters may then be adjusted or viewed Trimmer Maximum Speed CPM The Trimmer Maximum Speed parameter is used to scale the 0 10VDC analog output s
46. ibration 375 Idle Speed W I stopped 250 High Speed Offset Trimmer Infeed Covered 020 The following selections set the corresponding parameters 5 1 1 ENABLE DISABLE BRAKE WEAR COMPENSATION Brake Wear Compensation Enable 0 No 1 Yes This prompt is used to enable or disable the brake wear compensation If the compensation is to be disabled enter 0 and press lt ENTER gt If the compensation is to be enabled enter 1 and press lt ENTER gt Desired BDC Stop Position Low Speed This is the desired stopping location in degrees for a BDC stop in low speed when the brake wear compensation is enabled This is typical set to 000 degrees Back Dead Center 68 SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE Desired BDC Stop Position High Speed This is the desired stopping location in degrees for a BDC stop in high speed when the brake wear compensation is enabled This is typical set to 000 degrees Back Dead Center 5 1 2 MAXIMUM ALLOWED B M STOPPING RESPONSE Maximum Allowed Stopping Response degrees This defines what the maximum allowed brake response is before the Brake Response Too Long alarm is generated If the actual brake response number of degrees from when the brake is activated to the position where the press ends up at rest when a BDC stop is performed is longer than this number the alarm is generated If the actual brake response is
47. igh Speed 0 Maximum Allowed Stopping Response deg 300 Bodymaker Running Speeds Low Speed SPM 250 High Speed SPM 350 System Message All Faults Normal ONLINE 10 10 2003 9 02AM y This window utilizes a TAB control to divide the set up parameters into three categories similar to that of the Keypad Display HSL WI3 User s Manual SYSTEMS Electronics Group 56 HSL WI3 User s Manual SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE Brake Wear Compensation This section is used to set the brake wear compensation parameters in the M4500 This section contains the following selections 1 2 3 4 Brake Wear Compensation Enable This prompt is used to enable or disable the brake wear compensation If the compensation is to be disabled deselect the check box If the compensation is to be enabled select the check box The HSL WI3 incorporates a brake wear compensation or automatic BDC timing feature which stops the press at Back Dead Center regardless of the actual braking response of the clutch brake The stopping compensation is accomplished by automatically adjusting the BDC timing signal based on the previous stop Any overrun is detected and a new BDC timing signal is computed such that the machine will stop at the desired location on the next stop Two BDC signals are provided one for low speed and one for high speed Both incorporat
48. ing short can alarm occurs when full length can is made If false short can alarms are occurring narrow the short can timing one degree at a time until the false short can alarms quit occurring HSL WI3 User s Manual SYSTEMS Electronics Group 24 SECTION 2 INSTALLATION Verify that the short can detection is working correctly by generating a short can and verifying that the short can alarm is generated for this can This can be done by stopping the press removing one of the die rings then punching a cup in single stroke mode with the die ring removed The short can alarm should be generated when the first cup is punched Verify BDC Stops If the brake wear compensation is enabled verify that the press does stop at the desired location in both the high and the low speeds Note When the HSL WT3 is first installed it will take a few successive stops for the algorithm to program the BDC timing channels to the correct position The compensation is enabled after the press has been running at a fixed speed in continuous The BDC timing channels will not be modified when single strokes are made or if press is started in continuous and then immediately stopped again Wait about 5 seconds after the press is started before performing the BDC stop to verify the stop position If the brake wear compensation is disabled manually adjust both the BDC High timing CH00 and the BDC Low timing CH01 such that the press stops at back dead ce
49. inting however no responsibility is assumed for inaccuracies In the interests of a commitment to a policy of continuous development and improvement the manufacturer reserves the right to change the specification of the product or it s performance or the contents of the User Manual without notice Copyright 2001 Systems Engineering Associates Inc All Rights Reserved CONTENTS 1 General Description 1 1 1 Features 1 1 2 Functional Description 2 1 3 Clutch Brake Control 3 1 3 1 Control of Clutch via Host PLC 4 1 4 Cupfeed Rotary Feed Trip Solenoid Control 6 1 4 1 Control of Cupfeed Solenoid via Host PLC 6 1 4 2 Control of Rotary Trip Solenoid 7 1 5 Air Strip Control 7 1 6 Brake Wear Compensation 7 1 7 Alarm Detection 8 1 8 Data Collection 9 2 Installation 11 2 1 What s Included 11 2 2 Power Required 11 2 3 Mounting the HSL WI3 12 2 4 Wiring the HSL WI3 13 2 5 Mounting the RSV34 MS1 Resolver if required 14 2 6 HSL WIS Software Installation 14 2 6 1 Windows Based Setup Program Installation 15 2 6 0 DOS Based Setup Program Installation 16 2 6 3 SYSdev Program Development Software Installation 17 2 6 4 Application Program 17 2 7 Modify Existing PLC Program 18 2 8 HSL WIS3 Set Up 19 2 8 4 Default Set Up Variables 19 2 8 2 Set Bodymaker Set Up Parameters 20 2 8 3 Set Trimmer Speed References 22 2 8 4 Set Machine Zero 22 2 8 5 Verify Location of Short Can Timing CHO2 1 23 2 8 6 Verify Machine Operation 24 2 9 M4500
50. ire channel HSL WI3 User s Manual SYSTEMS Electronics Group 80 HSL WI3 User s Manual SECTION 7 RECOMMENDED SPARE PARTS The Following are recommended spares for the HSL WI3 These parts are available through Systems Engineering Assoc Inc Quantity Part Number lea M4500 lea P4500 lea S4568 lea D4591 81 Description PLC PLS Processor Chassis 4 Slot Power Supply 8 Input 8 Output 10 30VDC I O Board Keypad Display SYSTEMS Electronics Group
51. k Open and then Ok 5 This will initiate the installation process Follow the instructions that appear on the screen to complete the installation process The HSMWI7 setup program can be executed from the Systems folder located in Programs SYSTEMS Electronics Group 15 SECTION 2 INSTALLATION 2 6 2 DOS BASED SET UP PROGRAM INSTALLATION To install the DOS based set up software perform the following steps 1 Create one directory off the root directory of the PC for each bodymaker These will be used to store the HSLWI3 EXE setup programs and HSLWI3 set up data for each bodymaker Create these directories by typing the following at the DOS prompt MD HSLWI1 lt ENTER gt MD HSLWI2 lt ENTER gt MD HSLWI3 lt ENTER gt etc 2 Install the PROGRAMS disk into the drive For each HSLWI directory created switch to that directory and install the HSL WI3 set up programs by typing the following at the DOS prompt bodymaker 1 is shown CD HSLWI1 lt ENTER gt A INSTALL lt ENTER gt 3 Add each bodymaker s HSL WI3 set up program to your computer s menu software by creating a selection for each bodymaker called SET UP W I 1 for bodymaker 1 SET UP W 1 2 for bodymaker 2 etc The DOS commands executed for these selections should be bodymaker 1 shown For the SET UP W I 1 selection CD MHSLWII HSLWI3 HSLWI3 CD 4 To execute the respective bodymaker s set up p
52. ld and press lt ENTER gt The HSL WI3 will calculate the actual offset value required to make this the 000 position and will display this number in the offset field The position will now read 0 SYSTEMS Electronics Group 92 SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE 6 Exit back to the PLS Main Development menu by pressing lt ESC gt Exit back to the HSMWI7 set up main menu by pressing lt ESC gt again 5 2 2 ADJUSTING THE TIMING CHANNEL SET POINTS To set or alter any of the timing signal set points perform the following 1 Select the 2 Set Machine Timing selection from the HSL WI3 set up program main menu 2 Select 1 Online Channel Setpoint Programming from the Main Development menu 3 Set all channels per section 6 Set points are entered for a particular channel simply by typing in the set point in the form XXX Y Y Y lt ENTER gt in the first set point of the given channel Note Up to 50 set points may be entered for any channel However for the bodymaker only one set point is used per channel and this should be entered in the number 1 set point The XXX is the location the set point will turn on while Y Y Y is the location where the set point will turn off Use the PgUp PgDn F1 Next Chan or F2 Prev Chan keys to select the desired channel for programming 4 Once all channels are programmed press lt ESC gt to exit back to the PLS Main Development Menu Press
53. lected item and the selected window is displayed with the name changed in the title bar of the main window Note Read only variables are displayed in blue with a gray background Any variables that can be altered by the user are displayed in black with a white background In most cases a parameter that can be changed by the user will have associated with it increment and decrement controls The user can either click on the desired parameter to adjust and enter in a new value or use the increment or decrement controls to change the value by 1 unit SYSTEMS Electronics Group 54 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE 4 5 1 THE MAIN DISPLAY WINDOW The Main Display window is used to display the general state of the control system This window is selected from the Window amp HSMWI7 unnamed Main Display File Edi View Window Help Messages Machine Speed Machine Position Good Cans Short Cans 168 Brake Response Low Speed o High Speed 0 Alarm Reset System Message All Faults Normal ONLINE 10 10 2003 8 57 AM y The following is a list of the functions of the Main Display window Messages The Messages display is continuously updated It displays alarm and status messages specific to the M4500 as well as the current Online or Offline status of the set up program By simply scrollin
54. less the alarm is not generated Set this parameter to the value where the brake response is considered too long and service to the brake should be performed typically 270 to 300 degrees 5 1 3 SET BODYMAKER RUNNING SPEEDS Running Bodymaker Low Speed SPM This is the speed in strokes per minute that the bodymaker will run when in low speed Running Bodymaker High Speed SPM This is the speed in strokes per minute that the bodymaker will run when in high speed HSL WI3 User s Manual SYSTEMS Electronics Group 69 SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual 5 1 4 SET TRIMMER SPEED REFERENCES Trimmer Maximum Speed CPM The Trimmer Maximum Speed parameter is used to scale the 0 10VDC analog output such that when the bodymaker is running at the speed entered in Trimmer Maximum Speed the analog output will be at 10 volts This is typically set to the running high speed of the Bodymaker or slightly higher Trimmer Idle Speed CPM This parameter determines the speed the trimmer will run at when the bodymaker is stopped de clutched Note When the bodymaker is running the trimmer speed reference is proportional as set by the Trimmer Maximum Speed scaling to the speed of the bodymaker This parameter is used to provide the speed reference when the bodymaker speed is zero Trimmer High Speed Offset This parameter is used to modulate the speed of the trimmer as
55. lt ESC gt again to exit back to the HSMWI7 set up main menu The new channels will be saved both in the module and in the WI7TMG file on the hard drive HSL WI3 User s Manual SYSTEMS Electronics Group 73 SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE 5 3 SHIFT DATA BRAKE RESPONSE This selection is used to view the Current Shift data Last Shift data and the Low and High Speed Brake Responses When selected the Shift Data Brake Response menu is invoked The following data is displayed in the Shift Data Brake Response menu le HSLWI3 EXE gl x Systems HSM WI Set up Menu Version 1 0 Shift Data Brake Response Press ESC to return to main menu Current Shift Total 6 Total Short Cans Last Shift Total Good Cans Total Short Cans Brake Response Low Speed High Speed Current Shift Total Good Cans This is the total number of good cans produced so far into the current shift This is essentially a can counter Current Shift Total Short Can Faults This is the total number of short can faults that have occurred so far into the current shift Last Shift The Last Shift data is identical to the current shift data except it is for the previous 8 or 12 hour shift or previous label run how ever the shift collection is set up This allows data collection and diagnostics to take place automatically over a two shift period Note The current shift data is transferred to t
56. m is menu driven allowing the user to easily view data alter set up variables or set machine timing resolver offset timing signal locations etc using a PC running the Windows 95 98 ME 2000 XP NT operating system The set up variables are used to configure and tune the M4500 to match the configuration and performance of the specific bodymaker see HSL WI3 Set up section 2 8 Note The set up program is an on line communications program used to interface with the M4500 module The data displayed and set in the windows is communicated directly to the module while in the Online edit mode Therefore prior to going online with the processor make sure an RS 232 cable is connected from the COM port on the computer to the PROG port on the M4500 The variables displayed while in the Online edit mode are read directly from the processor Data is saved to a Set up Data file sdt whenever changes are made to a parameter or if the data is uploaded from the processor amp HSMWI7 unnamed Main Display File Edi View Window Help Messages Machine Speed Machine Position Good Cans Short Cans 0 168 Brake Response Low Speed 0 High Speed 0 Alarm Reset System Message All Faults Normal n ONLINE 10 10 2003 8 57 AM Zz HSL WI3 User s Manual SYSTEMS Electronics Group 39 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE 4
57. mer Maximum Speed scaling to the speed of the bodymaker This parameter is used to provide the speed reference when the bodymaker speed is Zero Trimmer High Speed Offset This parameter is used to modulate the speed of the trimmer as a function of cans present at the infeed of the trimmer A high infeed sensor can be added to the trimmer infeed such that the trimmer will run at the bodymaker running speed plus the Trimmer High Speed Offset value This allows the trimmer to speed up when the infeed to the trimmer backs up and slow down once the trimmer runs the cans out SYSTEMS Electronics Group 59 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE 4 5 3 THE MACHINE TIMING WINDOW The Machine Timing window is used to invoke the PLS programming command menus From this window the user can view or adjust the following parameters e Adjust Timing Channel setpoints e Set the Main Crank resolver offset e Clear or Recall a PLS timing channel e View the current PLS configuration e Reset the PLS configuration to default settings amp HSMWI7 unnamed Machine Timing File Edit View Window Help Timing Channels PLs Configuration M Timing Channels Resolver Offset zi l N z OFF a o BDC High Timing coo 150 31170 34 she Set Offset BDC Low Timing cHo1 180 4 200 71 Short Can Check Timing CHO2 155 E 175 3j Sensor Check Timing CHO3 110 130 a
58. n step 3 simply press the lt ESC gt key to abort the download once the ident revision and checksum have been displayed SYSTEMS Electronics Group 76 HSL WI3 User s Manual SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE 5 5 DOWNLOAD SET UP DATA TO MODULE This selection is used to download the previously uploaded saved set up variables to the HSL WI3 module This should only be performed when replacing the module Note The set up data consists of the bodymaker and trimmer set up parameters Timing channel set points are not stored as part of the set up data these are stored in the WI7TMG file To download the set up data perform the following 1 Connect the RS 232 cable from the COM port on the computer to the PROG port on the HSL WI3 2 Select 5 Download Set up data to Module A prompt will be displayed asking to continue or abort To continue press any key except the lt ESC gt key To abort press the lt ESC gt key 3 Once data download is initiated the current address being downloaded will be displayed Note Program execution is not ceased therefore data download can be performed while the machine is running 4 Once download is complete press any key to return to the main menu SYSTEMS Electronics Group 29 SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual 5 6 UPLOAD SAVE SET UP DATA FROM MODULE This selection is used to sav
59. nel e Interfaces directly with the machine mounted resolver short can sensor and all clutch cupfeed and air strip solenoids e Based on the high performance M4500 PLC PLS module that allows easy trouble shooting and user customization using SYSdev DOS based programming package e Built in PLS provides all machine timing eliminating need for an additional PLS 1 2 FUNCTIONAL DESCRIPTION The HSL WI3 bodymaker high speed logic module is an electronic upgrade for the Standun bodymaker that performs the high speed control functions of the bodymaker including rapid response clutch brake control accurate short can detection reliable cupfeed and precise air strip control In addition the package provides a brake wear compensation feature which automatically adjusts the BDC timing signal to stop the press at BDC regardless of brake stopping time Alarm detection is provided including e Short Can Detection e Die Sensor Failure Detection e Timing Signal Failure e Clutch Output Failure Detection e No Ram Motion Alarm e Resolver Failure Detection e Brake Response Too Long Alarm SYSTEMS Electronics Group SECTION 1 GENERAL DESCRIPTION Data collection includes both for the current shift and previous last shift e Total Good Can Count e Short Can Faults Count The package interfaces directly to e The Machine Mounted Resolver e Short Can Sensor e Clutch Brake e Cupfeed and Air Strip Solenoids e Host PLC via Discrete DC
60. nnected from the COM port on the computer to the PROG PORT on the HSL WI3 HSL WI3 User s Manual SYSTEMS Electronics Group 71 SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual 5 2 1 ZEROING THE MACHINE To set the machine zero resolver offset perform the following 1 Select the 2 Set Machine Timing selection from the HSL WI3 set up program main menu 2 Select 1 Online Channel Setpoint Programming from the Main Development menu e HSLWI3 EXE n xj CHANNEL 00 DESCRIPTION BDC HIGH TIMING PROG MODE ONLINE CHANNEL SET POINTS ON OFF ON OFF ON OFF ON OFF ON OFF 0150 0170 n file 31 41 1 2 ale De 6 HE 8 97 0 EUER SE EA ET pe e Ios O ANA OU 1 SCALE FACTOR 360 MESSAGE Position 093 Speed RPM 0000 OFFSET 000 3 Select F9 POS RPM and observe the POS field Verify that as the machine is rotated forward either inching or barred that the position increases linearly from 0 through 359 If not swap the Sland S3 leads of the resolver at the HSL WI3 resolver connector Then verify that the position then indeed does increase with forward movement Press lt ESC gt to exit the POS RPM update 4 Position the machine at back dead center 5 Auto zero the resolver by selecting F10 Set Offset Enter 0 in the offset fie
61. noids must be used for all clutch cupfeed and air strip solenoids These provide a much more consistent and repeatable response time than 115VAC solenoids Assuming 24VDC solenoids were used in the existing system the 24VDC current required by the HSL WB is no more than the existing systems 24VDC current requirement therefore the existing 24VDC power supply should be adequate SYSTEMS Electronics Group 1 SECTION 2 INSTALLATION 2 3 MOUNTING THE HSL WI3 The HSL WI3 module should be mounted in the existing cabinet Perform the following steps to mount the HSL WI3 1 Refer to the Recommended Cut Out in figure 1 Create a cut out in the door of the existing control cabinet and mount the D4591 display and connect the ribbon cable from the M4500 to the display Note The D4591 must be located within 6 feet of the M4500 to avoid EMI pick up on the display ribbon cable 4 475 d 4 475 3 500 1 875 20 218 0 475 1 775 Jl 4 450 Figure 1 D4591 Recommended Panel Door Cut out HSL WI3 User s Manual SYSTEMS Electronics Group 12 SECTION 2 INSTALLATION 2 4 WIRING THE HSL WI3 Referring to the electrical control schematic at the back of this manual wire the HSL WB as follows Note Keep all 24VDC wiring resolver cable and trimmer speed reference wiring away from high voltage wiring Wire the machine mounted resolver directly to t
62. nter at both respective speeds See section 3 4 HSL WI3 Keypad Display or section 4 Windows based set up program or section 5 DOS based set up program for details on adjusting CH00 and CHO1 The Machine Is Now Set Up and Ready To Run HSL WI3 User s Manual SYSTEMS Electronics Group 25 SECTION 2 INSTALLATION HSL WI3 User s Manual 2 9 M4500 P4500 D4591 INSTALLATION The following is provided as a reference only These steps are performed by the factory prior to shipping the HSL WI3 These steps need only be performed in the event either the M4500 module P4500 power supply or D4591 display need to be replaced Refer to the M4500 User s Manual for general details on installing the M4500 P4500 and D4591 2 9 1 M4500 MODULE INSTALLATION To install the M4500 module perform the following 1 2 3 4 5 6 Remove the cover from the M4500 chassis retained with three captive screws on the lower front of the cover and two captive screws on each side of the M4500 chassis Install the S4568 SLOTO0 0 furthest left slot Set the slot address dip switches SW1 to the following positions S4568 SWI switchl OFF SWI switch2 OFF Install the S4568 SLOTO 1 slot next to 4568 Set the slot address dip switches SW1 to the following positions S4568 SWI switchl ON SWI switch2 OFF Install the on the M4500 making sure all the board connectors protrude through the slots in
63. odule The data displayed in the menus and set in the menus is communicated directly to the module Therefore prior to selecting any of the above selections make sure an RS 232 cable is connected from the COM port on the computer running HSLWI3 to the PROG port on the HSL WI3 The following sections are a complete description of the HSLWI3 selections and menus SYSTEMS Electronics Group 67 SECTION 5 HSLWI3 DOS BASED SET UP PROGRAM REFERENCE 5 1 SET BODYMAKER TRIMMER SET UP PARAMETERS This selection is used to set the various set up parameters in the HSL WI3 When selected the Bodymaker Trimmer Set up Parameters menu is invoked The Bodymaker Trimmer Set up Parameters menu contains the following selections HSL WI3 User s Manual SYSTEMS Electronics Group c HSLWI3 EXE Systems HSM WI Set up Menu Version 1 0 Bodymaker Trimmer Set up Parameters Enable Disable Brake Wear Compensation Maximum Allowed Bodymaker Stopping Response Set Bodymaker Running Speeds Set Trimmer Speed References Enter Selection ESC to exit Fon Brake Wear a Enable SERGE e EN mE M Desired BDC Stop Position Low Speed 000 Desired BDC Stop Position High Speed 000 Maximum Allowed Stopping Response degrees 300 Bodymaker PN Speeds Loa Speed ESPAI tota roo eae OU Hrgh Speed SPM ES os cae pees 280 Trimmer Speed References Maximum Speed Full Scale Cal
64. ogram 7 Download Data gt es 2 3 Print Report Ctrl P Exit High Speed 0 Alarm Reset System Message All Faults Normal ONLINE 10 10 2003 8 58AM 7 HSL WI3 User s Manual SYSTEMS Electronics Group 4 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual 4 2 1 THE SET UP DATA FILE The set up Data File sdt is a binary access file designed for fast file I O operation When the set up program is first invoked the default set up parameters are loaded into memory If changes are made to any of the set up parameters either online or offline as well as shift data the user will be flagged to Save Changes upon exit of the program Note Any windows based Set up program can open a set up Data File however the data tables will not be properly aligned The user will be alerted to the problem if a set up data file has been created by either a different set up program or a different revision of the software The set up Data File is similar to that of a word processing file When the program first starts a default file is loaded and the user is able to make any changes as desired The set up program is unaware of the settings and parameters that exist within the M4500 Therefore to normalize the set up program with the processor the user should define or open an existing file then upload All variables from the processor This allows the u
65. ogram See section 5 for a description of the menus variables and how to use the DOS based set up program 2 8 1 DEFAULT SET UP VARIABLES As shipped the user variables for the HSL WI3 are set to the following defaults Brake Wear Compensation Enabled DN Desired BDC Stop Position Low Speed 000 Desired BDC Stop Position High Speed 000 Maximum Allowed Stopping Response degrees 300 Bodymaker Running Speeds Low Speed SPM 250 High Speed SPM 350 Trimmer Speed Reference Maximum Speed 375 Idle Speed W I stopped 250 High Speed Offset 20 SYSTEMS Electronics Group 19 SECTION 2 INSTALLATION The WI7TMG timing channel file as shipped contains the following default timing set points CHAN ON OFF DESCRIPTION CHOO 150 170 BDC high Timing CHO01 180 200 BDC low Timing CH02 155 175 Short Can Check Timing CH03 110 130 Sensor Check Timing CH04 230 300 Cupfeed Timing CH05 150 200 Air Strip low Timing CH06 120 190 Air Strip high Timing CHO07 180 000 PLC Clock Timing CH10 000 030 Motion on for 30 off for 30 thru out CH11 spare CH12 spare CH13 spare CH14 spare CH15 spare CH16 spare CH17 spare 2 8 2 SET BODYMAKER SET UP PARAMETERS The Bodymaker set up parameters include enabling or disabling the brake wear compensation setting the desired low and high speed stopping points if the brake wear compensation is ena
66. ollowed by pressing the lt ENTER gt key If the passcode entered is correct the primary set up menu is then displayed and any of the parameters accessed by this menu may be changed If the passcode entered is incorrect the message INCORRECT PASSCODE will be displayed At this time the passcode may be entered again or the lt ESC gt key can be pressed to return back to the main menu When the passcode is entered the digits entered are not displayed Instead characters are displayed as each digit is entered This prevents unauthorized personnel from observing the passcode as it is entered In addition the ENTER PASSCODE prompt is only displayed for a maximum of 60 seconds The correct passcode must be entered within this 60 second period otherwise the set up mode is aborted and the main menu is re displayed Refer to section 3 5 Set Keypad Display Set up passcode for details on setting the passcode as desired For user s that would prefer to use a keyed switch to prevent unauthorized access instead of a passcode the Set Up Enable input can be used When this input is on the passcode prompt is bypassed and access to the primary set up menu is provided immediately If the Set Up Enable input is off then the normal passcode prompt is displayed A keyed switch can then be wired to the Set Up Enable input such that when the switch is in the enable position the input is on T
67. omatically be added to the file name If this is a New file the user will be prompted to enter a file name Save As To save the data file to a new name select Save As from the File menu This displays a dialog box allowing the user to select a folder and enter in a new name for the file The user will be notified if the file exists and the extension sdt will automatically be added to the file name Export Shift Data This function allows the user to export the shift data to a Tab Delimited text file This allows the user to easily use the shift data to produce production reports SYSTEMS Electronics Group 43 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual 4 2 2 UPLOAD SAVE DATA The Set up program allows the user to upload set up parameters timing channel set points and shift data from the M4500 into a set up Data File This function is accessed from the File menu and the user is given the choice of the following options amp HSMWI7 unnamed Main Display Ox File Edit View Window Help New Ctrl N Open Ctrl O Save Ctrl S Save As Export Shift Data Ctrl lt Set up Parameters Timing Channels Download Data gt Shift Data Print Report Ctrl P Exit High Speed 0 Alarm Reset System Message All Faults Normal ONLINE 10 10 2003 8 58AM y
68. ompted to first go Online Once selected and the set up program Online with the processor a dialog box will be displayed allowing the user to select the SYSdev file to download Note Only the files with the sdv file extension will be displayed It is important to keep in mind that only a valid M4500 PLC SYSdev file can be downloaded through the set up program Care should be taken when selecting a program to download HSL WI3 User s Manual SYSTEMS Electronics Group 45 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual Once selected a message box is displayed informing the user of the current program revision and checksum of the program loaded in the processor as well as that of the selected program The user must confirm their selection by clicking the Yes command button After the user confirms their choice program download is initiated and the current program download address is displayed When program download is complete the user is prompted to acknowledge Control is passed back to the main program and the set up program remains in an Online edit mode 4 2 4 DOWNLOAD RESTORE DATA The set up program allows the user to download Set up parameters timing channel set points and shift data to the M4500 from the set up Data File This function is accessed from the File menu and the user is given the choice of the following options amp
69. ould go off and press lt ENTER gt The channel will now be programmed with a set point that goes on at the on position entered and off at the off position entered SYSTEMS Electronics Group 36 SECTION 3 USING THE KEYPAD DISPLAY 4 Return to the primary set up menu by pressing lt ESC gt Return to the default screen by pressing lt ESC gt again 3 4 4 ZERO MACHINE SET RESOLVER OFFSET This selection is used to auto zero the resolver To set the machine zero resolver offset perform the following 1 Select 3 SET MACHINE TIMING and observe the POS field Verify that as the machine is rotated forward either inched or barred that the position increases linearly from 0 through 359 If not swap the S1 and S3 leads of the resolver at the HSL WI3 resolver connector Then verify that the position then indeed does increase with forward movement Press lt ESC gt to exit back to the primary set up menu 2 Position the machine at machine zero back dead center 3 Auto zero the resolver by selecting 4 ZERO MACHINE from the primary set up menu Enter 0 to zero the resolver The timing set up menu will be displayed now showing the POS at zero 4 The HSL WI3 will calculate the actual offset value required to make this the 000 position and will display this number in the offset field 5 Return to the primary set up menu by pressing lt ESC gt Return to the d
70. perform the following functions e View the Target Board Interface e View Online Data e View Offline Data E HSMWiI unnamed Main Display Target Board Interface HSL WI3 User s Manual SYSTEMS Electronics Group 51 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual 4 4 1 TARGET BOARD INTERFACE This function allows the user to view fault codes S3000 network communication error codes and review the current Ident and Revision of the application program This is accessed by the View menu by selecting Target Board Interface Target Board Interface S x Fault Codes Status Program Ident Revision Set Network Address Set Time amp Date m Internal Fault Code Current Fault Code 00H No Internal Fault has Ocurred Last Fault Code 00H No Internal Fault has Ocurred Corrective Action None ini Communications Network Error Codes Current Comm Error Code 00H No Network Comm Error Last Comm Error Code 00H No Network Comm Error Once invoked the set up program will prompt the user to select a program to compare with the one existing in the processor Whether a program is selected or the user cancels the setup program will attempt to communicate with the M4500 If unsuccessful a warning message will be displayed prompting the user to either Retry or Canc
71. program perform the following Note Program download cannot be performed while the bodymaker is running All outputs on the HSL WD are turned off and no program execution is performed The bodymaker should therefore be stopped before the download takes place 1 2 3 4 5 Connect the RS 232 cable from the COM port on the computer to the PROG port on the HSL WI3 Select 4 Download Program to Module from the Main Menu The current program ident revision and checksum for both the program on disk and already loaded in the module will be displayed A prompt will be displayed asking to continue or abort To continue press any key except the lt ESC gt key To abort press the lt ESC gt key If a prompt stating that the HSLWI3 file could not be opened is displayed then the HSLWI3 application program is not installed in the current directory Once program download is initiated HSL WI3 program execution will cease the current address being downloaded will be displayed and the RUN LED on the module will flash continuously Once the download is complete the RUN LED on the module will illuminate solid and program execution in the HSL WI3 will resume Press any key to return to the HSMWI7 main menu This selection can also be used to verify the program ident revision and checksum without downloading the program Perform steps 1 thru 3 above but instead of initiating the download i
72. ration 4 Observe the Position field at the bottom of the window Verify that as the machine is rotated forward that the position increases linearly from 0 through 359 degrees If not swap the S1 and S3 leads at the resolver connector on the M4500 Then verify that the position does indeed increase with forward movement 5 Position the machine at machine zero inch the bodymaker to back dead center BDC 6 Auto zero the resolver by entering 0 in the Resolver Offset field and clicking the Set Offset command button A message box will appear prompting the user to confirm their choice Select Yes to set the resolver offset 7 The M4500 will calculate the actual offset value required to make this the 0 position The new offset value will be displayed in the Offset field and the position will then read zero HSL WI3 User s Manual SYSTEMS Electronics Group 61 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE Adjusting the Timing Channel Setpoints To set any of the timing signal setpoints perform the following Note Any changes made to the timing channel setpoints will be saved as part of the setup data file 1 Connect an RS 232 SYSdev cable from the COM port on the computer to the PROG port on the M4510 2 From the Window menu select Machine Timing 3 From the View menu select Online Data The set up program will attempt to communicate
73. riod 4 5 5 THE I O STATES WINDOW The I O States window is provided to display states of the inputs and outputs The control boards the states of the timing channels as well as states of the M4500 are shown This includes the interrupt inputs INO and IN1 the analog I O and the resolver These values are displayed as read by the M4500 processor E HSMWI 7 unnamed 1 0 Status Fle Edi View Window Help M4500 Timing Slot 0 Slot 1 INO off CHOO ON 6100 0 0 off 8101 0 0 ON IN1 off CHOI off 8100 1 1 off 8101 1 1 ON CH02 ON 8100 2 2 off B101 2 2 ON Analog Input 0 160 cupa oif B100 3 3 off 8101 3 3 ON Analog Input1 197 pup off 8100 4 4 of 8101 4 4 ON CHOS ON 6100 5 5 off B101 5 5 ON Med a 1 CHOS ON 1006 amp off BI0LE amp ON CHO off 8100 7 7 off 8101 7 7 ON CH10 off 8110 0 10 off 8111 0 10 off Resolver POS 168 CH11 off 8110 1 11 off 8111 1 11 off Resolver RPM 0 cH12 off B1102 12 off B111 2 12 off Resolver Period 5000 CH13 off B110 3 13 off 8111 3 13 off Scale Factor 360 CH14 off B110 4 14 off 8111 4 14 off Offset 0 CH15 off 8110 5 15 off B111 5 15 off CH1 amp off B110 6 16 off B111 5 16 off CH17 off 8110 7 17 off 8111 7 17 ON System Message All Faults Normal ONLINE 10 10 2003 9 03A
74. rogram simply select the corresponding SET UP W T selection from the menu software s menu HSL WI3 User s Manual SYSTEMS Electronics Group 16 SECTION 2 INSTALLATION 2 6 3 SYSdev PROGRAM DEVELOPMENT SOFTWARE INSTALLATION The SYSdev Program Development software is used to perform on line trouble shooting and program modifications to the HSL WI3 If SYSdev was purchased with the HSL WI3 package and is not already installed on the your computer install SYSdev onto the hard drive of your computer following the steps in the SYSdev Program Development manual 2 6 4 APPLICATION PROGRAM INSTALLATION The application program is a SYSdev based program loaded into the M4500 module and performs the HSL WI3 logic The program is written in a combination of Ladder logic and High level If the user desires to make program changes or perform on line monitoring of the program execution the files which constitute the HSLWI3 program will have to be loaded onto the hard drive of the PC used to support the system The SYSdev Program Development Software will also have to be loaded on the PC To install this program perform the following 1 Install the PROGRAMS disk into the drive 2 For each of the HSLWI3 directories created in section 2 6 2 copy all the files from the disk to each of these subdirectories HSL WI3 User s Manual SYSTEMS Electronics Group 17 SECTION 2 INSTALLATION HSL WI3 User s Manual 2 7 MO
75. rol the clutch Clutch On No 1 Clutch On No 2 Continuous Mode Single Mode Inch Bar Mode and Not Immediate Stop The HSL WI3 is essential a high speed gate which implements the BDC stop sequenced stops closing the cupfeed single inch and bar clutch control all based the states of the six inputs listed above The following description of operation defines the requirements of the host PLC logic to activate the clutch through the HSL WI3 Continuous Mode 1 To activate the clutch in continuous mode turn both the Clutch On No 1 and Clutch On No 2 inputs on simultaneously while the Continuous Mode and Not Immediate Stop inputs are on The Single and Inch Bar inputs must be off 2 To perform a BDC stop turn both the Clutch On No 1 and Clutch On No 2 inputs off while leaving the Not Immediate Stop input on 3 To perform an immediate emergency stop turn both the Clutch On No 1 and Clutch On No 2 as well as the Not Immediate Stop inputs off simultaneously The Not Immediate Stop input is used to indicate to the HSL WI3 that the clutch should be disengaged immediately not waiting for the BDC timing signal Single Mode 1 To single stroke the press with the Single Mode and Not Immediate Stop inputs on turn the Clutch On No 1 and Clutch On No 2 inputs on
76. rolling the bodymaker clutch mechanism Good design practice dictates the use of safety interlocks on any device that starts or stops automatically that can cause personnel injury to operating or maintenance personnel The HSL WI3 must be used only in conjunction with industry approved safety interlock contacts implemented in accordance with ANSI B11 1 safety requirements otherwise serious personnel injury may result HSL WI3 User s Manual SYSTEMS Electronics Group SECTION 1 GENERAL DESCRIPTION HSL WI3 User s Manual 1 4 CUPFEED ROTARY FEED TRIP SOLENOID CONTROL The HSL WI3 package provides control for both the cupfeed and rotary trip solenoids Both are enabled by the host PLC via individual inputs to the HSL WI3 The cupfeed is timed on and off with the cupfeed timing signal of the HSL WI3 PLS section to provide accurate cup loading The rotary trip solenoid is activated on and off by the host PLC but is immediately de activated automatically by the HSL WB at the detection of a short can 1 4 1 CONTROL OF CUPFEED SOLENOID VIA HOST PLC A discrete DC input to the HSL WI3 from the host PLC is used to control the cupfeed solenoid Cupfeed On The following logic to activate the cupfeed through the HSL WI3 Cont Single Mode 1 In single and continuous modes the cupfeed is gated on with the leading edge of the cupfeed timing signal CH04 and gated off with the trailing edge of the cupfee
77. ser to either create a backup of the data or maintain an existing file The user can even open a data file for another bodymaker save the file to a new name make the necessary changes and simply download the new parameters to another processor The following functions can be accessed any time from any set up or display windows New To create a New data file select New from the File menu or press Ctrl N This creates a completely new file loaded with the default variables and the word unnamed is displayed in the title bar If any changes were made to the existing file the user is prompted to save changes to the existing file Open To Open and existing data file select Open from the File menu or press Ctrl O This displays a dialog box allowing the user to select an existing data file to open The name of the file will be displayed in the title bar If any changes were made to the existing file the user will be prompted to save any changes before terminating the program SYSTEMS Electronics Group 42 HSL WI3 User s Manual SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE Save To Save data file to disk select Save from the File menu or press Ctrl S This displays a dialog box allowing the user to select a folder and enter a name for the file The user will be notified if the file already exists and the extension sdt will aut
78. simultaneously for 5 to 50 milliseconds The press will make one stroke Both the Continuous and Inch Bar mode inputs must be off HSL WI3 User s Manual SYSTEMS Electronics Group SECTION 1 GENERAL DESCRIPTION Inch Mode 1 To inch the press with the Inch Bar mode and Not Immediate Stop inputs on simultaneously turn on and off both the Clutch On No 1 and Clutch On No 2 inputs The clutch is activated as long as both inputs are on Both the Continuous and Single mode inputs must be off Bar Mode 1 With both the Inch Bar Mode and Not Immediate Stop inputs on the clutch can be activated by simultaneously turning both the Clutch On No 1 and Clutch On No 2 inputs on The clutch is activated as long as both inputs are on Both the Continuous and Single mode inputs must be off Note In all the above modes the Clutch On No 1 and Clutch On No 2 inputs must be turned on simultaneously within 0 5 seconds in order for the clutch to activate Refer to the schematic at the back of this manual for typical HSL WI3 clutch connections IMPORTANT SAFETY WARNING The HSL WI3 is intended as a high speed logic gate to provide consistent and accurate clutch control It is not designed as a redundant dual processor clutch brake safety module The HSL WI3 must not be the only means of cont
79. t This data is transferred from the current shift to the Last shift data when the end of shift input transfers from a 0 to a 1 This can be at the end of either an 8 or 12 hour shift This data is only reset at the end of shift transition Note The Current shift Good Cans and Short Cans is displayed as part of the default screen The Last shift data is defined as follows Good Cans This is the total number of good cans produced for the previous shift This is essentially a can counter Short Cans This is the total number of short can faults the machine had the previous shift 3 4 SET UP KEY This selection is used to invoke the primary set up menu This consists of the following four selections 1 SET BODYMAKER PARAMETERS 2 SET TRIMMER PARAMETERS 3 SET MACHINE TIMING SET POINTS ETC 4 ZERO MACHINE SET RESOLVER OFFSET When selected each of the above selections brings up a sub menu with the corresponding set up parameters The following sections describe these sub menus and the definitions of the corresponding variables To select the respective set up sub menu simply press the corresponding numeric key 1 thru 4 HSL WI3 User s Manual SYSTEMS Electronics Group 31 SECTION 3 USING THE KEYPAD DISPLAY Note The primary set up menu is passcode protected When the set up key is first depressed an ENTER PASSCODE prompt is displayed A 5 digit passcode must be entered f
80. t wiring No Ram Motion Detected This alarm occurs when the clutch is activated and no ram motion is detected after a time delay This could indicate either the clutch did not activate or that a failure in the resolver coupling has occurred SYSTEMS Electronics Group SECTION 1 GENERAL DESCRIPTION Resolver Fault Motion Detected at Stop This alarm occurs when motion is detected after the clutch has been disengaged for a time delay This indicates either a broken wire in the resolver cable or a failure in the resolver windings Brake Response Too Long The Brake Response Too Long alarm is generated when the actual brake response exceeds a user specified maximum allowed brake response This can be used to indicate that service to the brake should be performed The Short Can Alarm is available to the host PLC as a discrete output The balance of the alarms is summed together into the Not HSL Alarm discrete output If any one these alarms occur the Not HSL Alarm is turned off If all alarms are cleared the Not HSL Alarm is on These two outputs should be interlocked to the existing control system to disable the clutch logic The respective alarm message is displayed on the HSL WI3 Keypad Display when the corresponding alarm is active 1 8 DATA COLLECTION The following data is collected for both the current shift and the previous last shift 1 Total Number of Good Cans Produced 2 Total N
81. the user to place the set up program in an Offline mode This is accessed by the View menu by selecting Offline Data or by simply pressing the F4 function key This allows the user to perform Offline editing All values displayed in Offline edit mode reflect the actual values contained in the currently loaded set up data file Note The program can be toggled between Online and Offline by simply double clicking on the Online or Offline panel displayed in the status bar at the bottom of the window Once invoked the set up program will close the Comm port and cease communication with the M4500 SYSTEMS Electronics Group 53 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE HSL WI3 User s Manual 4 5 THE WINDOW MENU The Window menu allows the user to select one of 5 different Display Set up windows to modify set up parameters view shift data or receive feedback about the current status of the control system E HSMWI unnamed Main Display 8l x File Edi View window Help Messages LC 2 Set up Parameters 3 Machine Timing 4 Shift Data 51 0 States r a l Baa Good zzi Short Brake Response Low Speed o High Speed 0 Alarm Reset ONLINE 10 10 2003 3 01AM y System Message All Faults Normal Once a window menu item is selected a check mark is placed next to the se
82. uch that when the bodymaker is running at the speed entered in Trimmer Maximum Speed the analog output will be at 10 volts This is typically set to the running high speed of the Bodymaker or slightly higher Trimmer Minimum Speed CPM This parameter determines the speed the trimmer will run at when the bodymaker is stopped de clutched Note When the bodymaker is running the trimmer speed reference is proportional as set by the Trimmer Maximum Speed scaling to the speed of the bodymaker This parameter is used to provide the speed reference when the bodymaker speed is zero Trimmer High Speed Offset This parameter is used to modulate the speed of the trimmer as a function of cans present at the infeed of the trimmer A high infeed sensor can be added to the trimmer infeed such that the trimmer will run at the bodymaker running speed plus the Trimmer High Speed Offset value This allows the trimmer to speed up when the infeed to the trimmer backs up and slow down once the trimmer runs the cans out SYSTEMS Electronics Group 34 SECTION 3 USING THE KEYPAD DISPLAY 3 4 3 SET MACHINE TIMING SET POINTS ETC This selection brings up the timing set point menu which displays the following fields CHuu SETPOINT xxx channel name RPM yyyy POS zzz OFFSET wwww SCALE 360 Each field is defined as follows Field Definition Chuu Currently selected channel CH00 thru CH17 where uu is the oct
83. umber of Short Can Faults This data can be viewed locally on the Keypad Display This information is updated current shift transferred to Last shift based on the change of state of the End of Shift input HSL WI3 User s Manual SYSTEMS Electronics Group SECTION 1 GENERAL DESCRIPTION This Page Intentionally Left Blank HSL WI3 User s Manual SYSTEMS Electronics Group 10 HSL WI3 User s Manual SECTION 2 INSTALLATION The HSL WI3 module is provided for door mounting on the existing user s control cabinet door or console 2 1 WHAT S INCLUDED Verify that the following items are included when unpacking the HSL WI3 back panel mounting lea HSL WI3 back panel for mounting in existing control cabinet includes the following lea M4500 PLC PLS Module with required I O boards lea P4500 Power Supply lea D4591 Display with ribbon cable for mounting in the existing control cabinet door lea HSL WI3 User s Manual lea HSM WI7 Keypad Quick Reference lea M4500 User s Manual lea HSL WI3 Program Disk The following items are optional items and can be purchased separately as required or desired lea RSV34 MSI Resolver lea RSV RSCBLE XX Resolver Cable 2 2 POWER REQUIRED The HSL WI3 is powered from 115 230V AC 50 60HZ and 24VDC The 115 230VAC is used to power the P4500 power supply while the 24VDC is used to power the 24VDC I O sensors clutch solenoids etc Note 24VDC sole
84. with the processor and place the system into an Online mode of operation 4 Set all channels per section 6 General Timing Signal Locations Setpoints for a particular channel are either entered in the field or adjusted by using the increment decrement controls Note Only one set point is used per channel 5 Ifa channel needs to be Recalled or Cleared enter the desired channel number into the PLS Channel field Click the Recall Channel command button to recall the setpoints Click the Clear Channel command button the completely clear all setpoints for the selected channel Note If a channel has been cleared or the On and Off setpoints have the same setting the set point will be displayed as eese seo sk oe HSL WI3 User s Manual SYSTEMS Electronics Group 62 SECTION 4 HSMWI7 WINDOWS BASED SET UP PROGRAM REFERENCE Resetting the PLS Configuration As an aid to the user the current PLS configuration is displayed in the PLS Configuration tab of this window The PLS configuration should only be reset if a new module has been installed To reset the PLS configuration click the Reset PLS Config command button This function only resets the PLS configuration to the default settings E HSMWiI 7 unnamed Machine Timing a E ES ESI unt ESI ES sr ERIGI HSL WI3 User s Manual SYSTEMS Electronics Group 535 SECTION 4 HSMWI7 WINDOWS

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