6806956R3 iFork User Manual
Contents
1. 12 FK0060 eps 6806956 R3 A TO SHUT OFF After 2 minutes of no action 6806956 R3 FK0061 eps On the indicator Countdown After 20 seconds off screen Screen Shows will appear Press any key to cancel auto shut off and return to weighing mode After 2 hours of no weighing the iForks will turn off NOTE To turn on refer to Weighing a Load Basic Page 9 Indicator screen will be blank 13 ATTERIES iForks Indication FUNCTIONALITY BLUE LED S 2 DURING POWERING ON ee FULL BATTERY LOW BATTERY ee The display will show when there Is a low battery on the iforks Arrows for fork will blink F1 Fork 1 F2 Fork 2 Low Battery Low Battery Indicator F1 amp F2 Fork 1 amp Fork2 Indicator The blue LED on the related fork will start blinking 2 times every 10 seconds FKO062 eps NOTE The battery packs will switch off automatically after 10 minutes of low battery 14 6806956 R3 Changing iFork Battery Packs ATTERIES B perform the following J To change batteries on iForks o 3 go Q g Qo 2 gt x 28 Q cc 1 B Remove battery packs FKO064 eps 0 x O Q 2 o 2 E O u O i e o gt o CC o O op Q C e O L Y D gt O D EE 2 B Remove top housing2. When lt appears When v appears When the following appears 1 Weight shown is in 44 Ib 2 kg steps only for weight that ranges 0 441 Ib 0 200 kg Weight shown is e2 Weight shown is in 1 1 Ib 5 kg steps only for in kilograms The weight shown is weight that ranges 441 1102 Ib 200 500 kg within the zero range The weighing system including load is stable gt 0 lt Weight shown is e3 Weight shown is in 2 2 Ib 1 kg steps only for in pounds NET he display is showing weight that ranges 1102 4850 Ib 500 2200 kg the net weight F1 Fork 1 relay setpoint 1 is activated Amount displayed is the number of F2 Fork 2 relay setpoint 2 is activated pieces on the scale When mm appears the weight shown is negative NOTE Smaller loads are weighed with higher accuracy EX Low battery indicator Example If an original load with e2 range selected is removed and a smaller load qualified for e1 range the e2 range will remain selected until the forks are zeroed Short Key Press 3 Second Key Press Entry Mode gees Code Entry A 5 digit code Zero Setting Manually EEO useful for a weighing system zeros the display connected to peripheral equipment for later processing Enter accept value M A Automatic Tare Allows the tare weights to be reset to zero automatically Added and subtracted weights can be determined Manual Tare An entered tare Decrease the value weight at any mome
3. Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 020 2433 5460 5490 Fax 020 2433 0881 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road oparton Kempton Park south Africa Tel 27 11 975 9240 FAX 27 11 394 1147 cm CITM Cascade RAVAS 2010 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 FAX 905 629 7785 Sunstream Industries Pte Ltd No 3 Tuas Link 1 2263 singapore Tel 65 6863 3488 FAX 65 6863 1368 Cascade do Brasil LTDA Rua Joao Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 i RAVAS Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 FAX 86 592 651 2571 Cascade Australia 1445 Ipswich Road Hocklea QLD 4107 Australia Tel 1 800 227 223 FAX 617 3373 7333 09 2010 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon 405 310 Korea Tel 82 32 821 2051 FAX 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 FAX 64 9 273 9137 Part Number 6806956 R3
4. of battery pack C Remove batteries we FKO065 eps 15 6806956 R3 16 3 ATTERIES Changing iFork Battery Packs Continued Install battery packs in iForks A Install four batteries in each battery pack B Replace the top housing of the battery pack C install capscrews finger tight D Install battery packs into the iForks Charge battery packs if equipped with rechargeable batteries NOTE Rechargeable batteries are NIMH with a charge capacity of 10 000 mAH A Lift up locking clips of charger module B Position the battery packs into charger C Click batteries into charger eee FKO0066 eps D Push locking clips down E Plug the charger adapters into the main voltage Red LED on charger will light F Charge for 8 hours Red LED will stay on after batteries are fully charged 8 Hours FK0067 eps 6806956 R3 ATTERIES Changing Display Batteries if equipped Low battery indicator will flash FKO068 eps The display is equipped with four AA batteries Remove capscrews from display Open display and remove old lid using M5 allen wrench batteries ERR E FK0069 eps FK0070 eps 3 Install new batteries Install display lid and tight
5. 6806956 R3 P ERIODIC MAINTENANCE 2000 Hour Continued Inspect forks NOTE Use fork calipers on fork up to and including 4 in 100 mm thick Fork calipers indicates a 1096 wear factor would be when calipers are applied to the blade cross section A B Remove fork shoe from forks For reassembly tighten to a torque of 80 ft Ibs 108 Nm Measure the fork shank thickness with the caliper outer teeth approximately 2 in 50 mm above top of blade Hold this setting for step C Position the caliper inner teeth on the fork arm blade approximately 2 in 50 mm out from the face of the shank e f the inside teeth of the caliper hit the fork it has less than 10 wear and requires no replacement e f the inside teeth of the caliper pass over the fork freely the fork must be taken out of service The fork has 10 wear and 20 reduction in capacity 2 in 50 mm E Remove 6806956 Fork Shoe R3 Fork Arm Blade Cross Section CAPER cc 100 Fo y Fork Arm Blade Cross Section pm 90 s A Repair or Replace FKO088 eps 25 Do you have questions you need answered right now Call your nearest Cascade RAVAS Service Department Visit us online at www cascorp com Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 FAX 888 329 8207 Cascade India Material Handling Private Limited No 9 Global
6. Backlight Off 25 50 75 100 Com Port 1 Menu Bluetooth Board Com Port 1 can not be de activated FK0077 eps Enter Com Port 1 menu Com Port 2 Menu Printer Board gt When value is accepted indicator will return to User FK0078 eps Settings Mode Menu Enter Com Port Accept Movedown Move up 2 menu Value through list through list Options C20ff De activate Com Port 2 6806956 R3 C2 on Activate Com Port 2 19 ISPLAY OPTIONS User Settings Submenus Continued Alibi Memory This option is only active for forks that require NTEP or OIML certification The memory 1 Mb capacity stores every weight date time and an Alibi reference number This data can be used for dispute Once memory is full Use Entry Mode to the oldest data will be overwritten first look up alibi number information Enter alibi number based on printout or PC data Date Setting Day Date Setting Month For flashing digit while in entry mode pressing buttons A 53 on wv Decrease Increase ee UN Nas Date Setting Year the Value the Value TET lt Shift to the next digit on the left ACCEPTOR VANE FK0079 eps Time Setting Hour Time Setting Minute 20 Continue to next page 6806956 R3 ISPLAY OPTIONS User Settings Submenus Continued Alibi Memory Continued Gross shows for Gross weight will show n 5 seconds Press enter zero key to
7. F 10 C minimum 105 F 40 C maximum Til Center load on forks and pallet load must be flat FK0044 eps FK0046 eps FK0045 eps 6806956 R3 SING iFORKS Weighing a Load Basic To weigh a load IMPORTANT e ffront face or bottom of iForks touches the load or pallet it will not weigh correctly Press the on off key e Unstable weight readings indicate debris Wait 5 seconds between fork and fork shoe Press the blue button on each battery pack Display will zero If necessary zero manually FK0047 eps Weigh load Before next weighing check zero point Position load on forks raise forks FK0048 eps 6806956 R3 SING iFORKS Weighing a Load Net Tare Gross Weight Net A Tare B Gross C NET Ihe weight of the load to weigh TARE The weight of an unladen load that is not included pallet bin etc GROSS The weight of the load and unladen load weights combined Net Weighing Automatic Tare To weigh a load but disregard part of the load with an unknown weight example pallet NOTE Display must be in basic weighing mode prior to performing the following steps press on off button for 3 seconds Weight of pallet Arrow will appear next NET and display will set to zero f 1 Lift pallet FK0050 eps Gross Weight Pallet Load Weight Net value will show 4 Load weight only NET a
8. US MANUAL e 7 Manual Number 6806956 R3 Cascade _ C ONTENTS Page OVERVIEW 1 WARNINGS amp SAFETY MEASURES 2 INSTALLATION 3 USING DISPLAY 5 Functions 5 Other Features 6 USING iFORKS 7 Dos and Don ts 7 Weighing Load Basic 8 Weighing a Load Net Tare Gross Weight 9 Weighing a Load Add to the Total amp Reset 11 Piece Counting 12 AUTO SHUT OFF 13 BATTERIES 14 iForks Indication 14 Changing iFork Battery Packs 15 Changing Display Batteries 17 DISPLAY OPTIONS 18 User Settings 18 User Settings Submenus 19 PRINTER OPTION 22 PERIODIC MAINTENANCE 24 i 6806956 R3 VERVIEW O This manual describes the installation and use of the iForks Read this manual carefully The installer must be informed of the contents of this manual Follow the contents of the manual precisely Always do things in the correct order This manual should be kept on a safe and dry place In case of damage or loss the user may request a new copy of the manual from Cascade RAVAS gt Read through Review parts Install iForks user manual system on truck i Install batteries Use system Recharge or change batteries FK0034 eps Perform 2000 Hour Maintenance 6806956 R3 1 ARNINGS amp SAFETY MEASURES When using the iFork please observe carefully the instructions and guidelines contained in this manual Always perform each ste
9. en NOTE Check the position and polarity of capscrews batteries FK0072 eps FK0071 eps 6806956 R3 17 ISPLAY OPTIONS mq User Settings Enter user settings 2 Choose a menu option Multiple screens User Settings Will flash Menu Mode Continue to desired gt 3 submenu see next page FK0073 eps N Hold for 10 seconds Select menu Scroll through option menu options Auto Shut Off Time Display Light Intensity Deactivate Activate Com Port 1 Bluetooth board Deactivate Activate Com Port 2 Printer board Alibi Memor 4 Exit menu y Exit amp Save Changes are being saved Hold for 3 seconds Weigh Mode OR Exit without Saving FK0074 eps Weigh Mode Press CLR button 18 6806956 R3 ISPLAY OPTIONS User Settings Submenus Auto Shut Off Menu Display NOTE Auto shut iff can be set to 0 only when the Selected digit display is hardwired to the truck power minutes flashes 3 gt When value is accepted indicator will return to User FK0075 eps e Settings Mode Enter auto Accept Move over Menu shut off menu Value V Hn digit left Decrease Increase digit value digit value Backlight Intensity Menu 3 When value is accepted indicator will return to User FK0076 eps N Settings Mode s Menu Enter backlight Accept Move down Move up intensity menu Value through list through list Intensity options 0
10. ght can be recorded twice while adding until the display returns to weighing mode FK0057 eps During the next 3 seconds the following flashes N Number of items 1 y Subtotal Hold for 3 seconds weighed If one of the buttons is pressed during flashing TOTAL Total is reset A For printer option total is printed and total is reset CLR NOTE If no button is pressed during the flashing the subtotal stays in memory and the system returns to the weighing mode after 60 seconds FKO058 eps 6806956 R3 11 _ J SING irons Piece Counting Piece Counting To determine an unknown weight by sampling a number of pieces The number of pieces taken from or placed on the iForks determines the accuracy of the sampling The standard sampling amount is 10 pieces 95 pieces maximum NOTE Piece counting is not NTEP approved lt lt m NET e1 e2 e3 F1 F2 gt 0 lt gt T lt Press Piece Change digit Press Enter Button Weight Button if necessary NOTE Press the power button for 3 seconds to return to basic weighing mode The piece total will be lost KD Add or take away counted pieces FK0059 eps Selected digit flashes e 1 Hold weight button for Change Move over Press enter button three seconds blinking digit digit left to accept value NOTE Press the power button for 3 seconds to return to basic weighing mode The piece total will be lost
11. move onto next information menu Net shows for 5 seconds Net C shows for Net weight is measured 5 seconds Net C Weight is calculated Press enter zero key to move onto next information menu NET e1 e2 e3 F1 gt 0 lt i gt T lt Siu Tare shows for 5 seconds Ptare shows for 5 seconds Tare Weight is measured Ptare Weight is keyed in Press enter zero key to move onto next information menu Code shows for 5 seconds Code will show Arrow Search CLR Return FK0080 eps If no code was used for another to the normal 0 will show weighing weighing mode 6806956 R3 21 P RINTER OPTION 22 NOTE For troubleshooting refer to iForks service manual Print Weight B G 250 0 kg T 25 0 kg N 275 0 kg r 1 10 15 09 17 45 Press total button ol to print 3 Printer will print out load weight NOTE This will add the weight to the total weight FKO081 eps Tot B G 2000 0 kg Tot T 50 0 kg Tot N 1950 0 kg Tot Nr 5 10 15 09 17 55 FKO082 eps Hold Total button Press to print Printer will print for 3 seconds out load weight 6806956 R3 RINTER OPTION Change Time amp Date Printout Change current settings shown in entry mode guide To accept current settings press the enter button Time Setting Hour Hold for 6 seconds Time Setting Minute Entry Mode Guide Date Setting Day For flashing digit while in entr
12. nt of the digit flashing Q t Weighed load is added to total weight If printer is installed a TOTAL Check subtotal and print total printout is made Increase the value of the digit flashing Sampling a piece weight Determined an unknown piece weight by sampling a certain number of pieces Standard sampling amount is 10 pieces Enter a piece weight The last used piece weight or an entered value Shift to the next digit on the left On Off Toggle Units Clear entry FK0040 eps 6806956 R3 5 SING DISPLAY Other Features Display Menus Weigh Mode Options Net Tare Gross Auto Manual Tare Add weight Subtotal weight Total weight Piece weight Toggle units Manual zero On off User Settings Auto shut off time Light intensity Deactivate Activate Com Port 1 Deactivate Activate Com Port 2 Alibi Memory FK0041 eps Select Weight Type Wait 5 seconds to switch units FK0042 eps 1 Hold for 3 seconds 6 6806956 R3 SING iFORKS Dos amp Don ts PRIOR TO WEIGHING Verify iForks are free of obstacles prior to zeroing Position to vertical Zero before each weighing if display does not automatically zero rel a For legal trade NTEP 5 3 Horizontal OIML x5 Horizontal Level load to eene Horizontal FK0043 eps WEIGHING Wait for display to zero M Wait 3 5 minutes before using forks NTEP Temperature Range 15
13. ntact Cascade RAVAS IMPORTANT Tampering or removing iForks NTEP Security wire or label will void NTEP Certification 2 6806956 R3 NSTALLATION FKO035 eps IMPORTANT Truck mast must be vertical Install iForks 1 A Remove standard forks B Unlock iForks C Install iForks IMPORTANT If installing on fork positioner contact cascade Lock iForks 2 FK0036 eps Forks Install battery packs into the A Lift up battery holder locking clip B Position battery pack 3 C Click into the battery holders D Secure the locking clips down FK0037 eps 6806956 R3 u NSTALLATION Locate and mount the display Find a suitable location for readout and easy 1 v access to display NOTE If required install batteries into display Cabin Roof Hefer to Batteries Section Changing Display Batteries page 17 OR Side Rail Dashboard Display FK0038 eps Install display bracket and support if required A Install bracket to display B Install bracket display to the support FK0039 eps S5 4 6806956 R3 LJ SING DISPLAY Functions Left of Display Middle of Display Right of Display
14. p in sequence If any of the instructions are not clear contact Cascade RAVAS READ CAREFULLY All safety regulations that apply on the truck remain valid and unchanged No weighing operations are allowed if any persons or objects are in the vicinity around under or close to the load Cascade RAVAS is not responsible for any physical harm done to the operator because of the presence of the indicator in the cabin Any modifications done to the system must be approved in writing from the supplier prior to any work being completed Itis the sole responsibility of the purchaser to train their own employees in the proper use and maintenance of this equipment Do not operate this unit unless you have been fully trained of its capabilities Check the accuracy of the scale on a regular basis to prevent faulty readings Only trained and authorized personnel are allowed to service the scale Always follow the operating maintenance and repair instructions of this truck and ask the supplier when in doubt Cascade RAVAS is not responsible for errors that occur due to incorrect weighings or inaccurate scales CAUTION Do not Pressure Wash Min 15 F 10 C Max 105 F 40 C C CX Y N N 4 Nig A s Should you have any further questions after reading this manual then you can co
15. rrow Press the goes away tare button FKO051 eps 6806956 R3 SING iFORKS Weighing a Load Net Tare Gross Weight Net Weighing Manual Tare To weigh a load but disregard part of the load with a known weight example pallet NOTE Display must be in basic weighing mode prior to performing the following steps press power button for 3 seconds Gross weight 2 Hold Tare button for 3 seconds Unladen load Example Pallet 39 weight 25kg f 1 Lift pallet and load FK0052 eps NET arrow NET weight will show will show NOTE Pressing the Tare button again will show the gross weight FK0054 eps When no load is on the pallet tare weight entered No load the value is zero Pallet only FKO055 eps FKO056 eps Enter in TARE weight weight must be known For flashing digit while in entry mode pressing buttons m v Decrease Increase the value the value c 5 D C9 lt e ohift to the next a ES digit on the left ccept the value FKO053 eps When no load and pallet on forks tare weight entered No pallet and load the value will be negative Forks only Lg 6806956 R3 SING iFORKS Weighing a Load Add to the Total amp Reset To add a series of load weights and total Display will return to weighing mode Display will show Added NOTE For each load to be weighed and added repeat No wei
16. y mode pressing buttons Decrease Increase ine ps Iire Date Setting Month the value the value lt Shift to the next digit on the left Accept the value FK0083 eps Date Setting Year 6806956 R3 23 P 24 100 Hour Every time the lift truck is serviced or every 100 hours of truck operation whichever comes first complete the following maintenance procedures e Check for debris between fork and fork shoe e Check for pinched wires at bottom of batteries e ighten fork shoe capscrews after initial 100 hours of service Tighten to a torque of 83 ft lbs 112 Nm 2000 Hour After 2000 hours of truck operation forks in use shall be inspected at intervals of not more than 12 months for single shift operations or whenever any defect or permanent deformation is detected Severe applications will require more frequent inspection Inspect fork hooks and carriage bar clearance NOTE Use go no go Wear Gauge Part No 209560 Class Il or 209561 Class III A Inspect the fork lower hooks and carriage bar If the gauge fits between the carriage bar and lower hook repair or replacement is needed B Inspect the upper carriage bar If the gauge arrow touches the carriage bar repair or replacement is needed C Inspect the fork upper hooks If the gauge arrow touches the hook repair or replacement is needed ERIODIC MAINTENANCE FORK LOWER HOOKS CARRIAGE FP0832 eps
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