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1. displays with the first 12 letters of the pump name if any displayed DATA TRANSFER SET UNITS OF MEASURE 3 1 Pump Settings 1 Select PUMP SETTINGS and press ENTER PUMPS menu PROGRAM FORMULAS displays FOI PADS CA FO2 2 Select a pump and press ENTER The 0 Ps menu displays only the E formula number and pump number display no names appear on this 05 menu F8 Formula Pump e 3 Select any of the following in seconds Pump 1 A amount 1 PADS Pump 1 B amount or AMOUNT Pump 1 C amount and press ENTER An input screen displays for that setting zi Bach ake EDIT NAME 4 Aw Set the value with the UP or DOWN ARROW CLEAR FORMULA 5 Press ENTER to save each setting and return to the FO P Formula Pump menu to input another amount or delay for that pump FO1 PUMPS 6 5 When all needed values are displayed on the P menu press EXIT P2 DETERGENT to return to the previous menu and select another pump to program Da BETA 5 SOUR CONDIT 7 6 When all needed pumps programmed press EXIT to return to P6 ENZYME LIFT NAME menu to set the default weight change the count pump or edit the formula name 1 P1 PI DELAY 000 SEC AMOUNT 40 0 OZ AMOUNT 00 0 OZ AMOUNT 00 0 OZ gt TOTEST 201 P1 DELAY 201 P1A AMOUNT FO1 P1B AMOUNT 1
2. STANDARD RELAY EVENT GROUP OCCURRENCE 27 28 2 3 2 Set Relay Operation Mode Relay Mode dedicates control of pumps to the washer supply signals Pumps run for the duration of supply signal time after being qualified by the signal filter time To select Relay Mode follow the steps in Set Standard Operation Mode on page 27 except select RELAY in Step 2 2 3 3 Set Event Operation Mode Set Relay Operation Mode OPERATION MODE STANDARD RELAY 1 EVENT GROUP OCCURRENCE Event Mode uses programmed formulas for automatic operation with washers that offer no supply trigger connections fixed cycle washers Product dispensing is paced by machine events rather than fixed time as in Standard Mode Event mode requires four signal connections to the MI see A Supply Trigger Wiring on page 10 An Event occurs when a trigger signal is detected on Triggers 2 or 3 the hot and cold fill valves Up to 16 Events can be programmed most washers have 5 and up to 3 pumps with A B and or amounts may be added to an Event When deciding which pumps to include in an event it is important to read and understand the Event Mode Rules on page 4 and the Formula Rules on page 7 Pumps can be included in multiple events however if a pump is included in an event but is not in the currently selected formula the pump will not run If a trigger for a pump to run occur
3. 5 Group IDterloCcK se ane he Beet LR e eed 5 Occurrence Mode of Operation 5 Features and Options 05504 1293 as 5 Auto Formula Select AFS acte Ede 6 Count PUMP HOGS ROSS eA 6 Cycle Time Standard Group Occurrence Modes 6 Flush Operation for Flush compatible 6 Norn Fiush ODeralol 3 a Ba ee le Sale ORE CR 7 s vui ea Se a Soh aces Me do ee Mere dls Ge ak a ee ee 7 Formula RU les 72553 wake Eu 7 Trigger Spacing and Pump 7 Trigger Signal Filter Time 7 s 25 ded eo RO RE RE ec REA eee ea 8 Acronyms and Abbreviations 8 2 Installation Machine Interface Installation 9 Sidnal Wire Installation 5 54 19x ug oe ce c ee er dts 10 Supply Trigger Wiring iu etica e ES cres dca e 336 e 10 Trigger Signal Wiring Notes 10
4. RG AUS Re RU M 39 WV TICE x anes 39 Read aa ose ie dr s 40 WIE SCUD EHE Rode me 40 Update FIFWATFG suu ex Caium doa 41 ojo rm 41 Set UNIS Of Measure Ee alle 41 Frequently Asked 5 41 How is a Flush System Configured 41 How is Non Flush System Configured 41 Eclipse Pumpstands with Flush up to 6 42 Orion 2 Pumpstands up to 6 pumps with Flush and an Orion 2 board 42 Orion Pumpstands up to 8 Pumps with Flush and an 8 Pump board 42 What if Auto Formula Select Doesn t 42 Formula Worksheet ion de bebe de aae scd x wee 43 6 Installer Menus Transfer Setup Files with USB Flash Drive Formula Editor Setup File Transfer 45 Key FUNCIONS em Ed aue x Re Oe RNC Ede P SE ache 45 Installer Password and Access to Data Transfer Menu 45 Read Setup transfer a setup file from USB flash drive to a controller 46 Calibrate PUMDS ded
5. TOTAL ECLIPSE CHEMICAL MANAGEMENT SYSTEM REFERENCE MANUAL Installation Programming and Operation Online and downloadable Product Manuals Quick Start Guides are available 5 at www hydrosystemsco com Click the NOVA logo gt Instruction Manuals gt By Usage Don t bother digging around to locate that missing manual find the latest version online Copyright 2010 Hydro Systems Company Inc P N 20 08490 00 Rev B This page intentionally left blank P N 20 08490 00 Rev B Table of Contents 1 TOTAL ECLIPSE System Overview Formula a hal en ec ae Pv Pet 1 Features uos urba Coop rise eU wi ade a deed o ae ee alae 2 Principle 222 ce e ox e o ROC Fact Do C c i ei 2 System Diagram REA EE BOR RC 3 Modes of Operation 3 OVEIVICW 2 ate ee eee ch 3 Standard Mode of Operation 4 Relay Mode of Operations saws eek ior a E dro Cane ra E es 4 Event Mode of 4 Event RUICS vus dede dic eae E MC e ee 4 Group Mode of Operation
6. II S IOH LNOO YAON ANVdWOO 1p3 9 HSN14 NON JOVSYSLNI pepeeu pue eoepoeju 195 2 amp 506 MAU 5 seuoune7 001 0832 1xeu eui Buunq 437 10618 29 xog Umoq 1seJjuo SAWMOA 8 5 5901 TIV 1 9 10 oureu Kueduioo weru spromssed 10U 8204 JSN uo DUIS JO SOUIMIOAC 88 1H3SNI 41 1310H 40135 GSN 1 5 eji IUM d 1dr13WAZN3 9d Sd 17 HOV318 AINON 1 103 19 195 91 3715 qvo 104 ynejeq z 29 spromssed se nur0j 29 5801129 TTY 101451 1
7. 51 VIVA 904 51 S04 NANI 03 STAMOL 04 SNIVLHNO 204 Wie 7 SYVMLAOS SONILLAS 109 LAS 15 6021145 391 13S SAV LAS AWIL TWNOIS 310AO LAS AOVAYALNI LAS 3INVN ANVdWOO 3IAVN 3NIHOVIN 3INVN AGOW NOI VH3dO QHOMSSvd HOW QHOMSSYd LSNI 0135 WALSAS dnjeg uiejs S Jeu 2 901 LNNOWY 1HOI3M QAYOT MIIA QVO1 MIIA 89835 H3TIVISNI e AYNSVAW SLINN LAS H3JSNVUL Sv InWHOd 11 5 WALSAS TVILINI 89935 H3TIVISNI H3TIVLISNI 1 5 1 H3OVNVIA HSfY14 YASN 91941 3ZIS QvO1 4018 NIVIN uen 0 QHOMSSVd pJoMsseg Je e1su 1ndu syinejop 40198J suoneJisn i Je ejsu UMOUS 3 LON snuo u PAIT doy 2941 NUD STAMOL 03 S IOH LNOO VAON TOTAL ECLIPSE Installer Menus eou
8. AMOUNT A A A A 000 SEC 00 0 OZ 00 0 OZ 00 0 OZ 2 9 EXIT 2 9 EXIT 2 9 EXIT 9 EXIT 36 P N 20 08490 00 Rev B 3 1 1 Test the Pump Amount Test Pump Amounts 201 1 P1 DELAY 000 For each programmed Pump Amount the installer can verify that the correct amount is pumped AMOUNT 40 0 OZ 1 AMOUNT 00 0 OZ 1 v Select the Amount to test using UP or DOWN ARROW AMOUNT 00 0 02 2 Press the RIGHT ARROW to view the AMOUNT TEST screen mae gt 3 Press ENTER to begin the test Moving bars indicate that the pump is AMOUNT TEST running The pump shuts off automatically when the programmed P1A AMOUNT 40 0 OZ amount has been pumped a To pause the test before the programmed amount dispenses 2 5 5 5 EXIT 9 Press ENTER again AMOUNT TEST screen continues to display b To abort the test before the programmed amount dispenses AMOUNT TEST 5 Press Exit the test stops and display returns to PUMP SETTINGS P1A AMOUNT 40 0 OZ 71 4 Ifthe test is allowed to run to completion the display automatically returns to the PUMP SETTINGS screen when the programmed amount is pumped 9 5 5 5 EXIT If the pump is not calibrated or an Amount of 0 00 is specified no product will dispense during the test If Flush Mode is activ
9. Connect a USB flash drive to the Total Eclipse USB port and press ENTER to start the Report file save While the report save 15 in progress the controller s yellow LED blinks light on the USB flash drive may also blink When the report save 15 complete the yellow LED stops blinking and the control ler display returns to the MAIN menu P N 20 08490 00 Rev B About Auto Formula Select AFS Operation AFS allows an installer chosen trigger to select any programmed formula with a timed signal from the washer The washer controller shift supply signal must be programmed for a total of 2 seconds multiplied by the desired formula number For example Formula 1 is selected with a 2 second signal Formula 2 is selected with a 4 second signal Formula 3 is selected with a 6 second signal etc When AFS begins the Home Screen displays SEL FOL j Every two seconds the next formula number displays until the signal time has been reached At that point the selected formula displays e g in the example to the right the washer signal is set for 6 seconds so F03 TOWELS is selected to run and displays the Home Screen There is no signal filter qualifying time for the AFS trigger In the menus at the right washer signal 5 was chosen as the AFS signal and is set for 6 seconds Access to Installer Menu See Password Access to Installer Menus on page 21 P N 20 08490 00 Rev B AF
10. e Each of the 6 LEDs on the MI lights up when the corresponding valid signal is received TOTAL ECLIPSE Controller Mounting The TOTAL ECLIPSE controller may be mounted either horizontally such as on top of the washer or vertically such as on the front of the washer Mount the unit using the self adhesive strips provided For added security you may use nuts and allen bolts or other fasteners provided as is appropriate to the mounting surface see Figure 4 on page 11 1 Position the controller for easy access to the keypad and display screen 2 Mark a mounting location that is on or close to the washer Surface must be clean and dry 10 P N 20 08490 00 Rev B 3 Join the four velcro style strips firmly together to form two pair 4 Peel backing from one strip of each pair and place adhesive side down in each recess on the mounting bracket Press firmly for good adhesion 5 Peel backing from opposite strips and press mounting bracket onto smooth clean surface use alcohol wipe if needed at marked location 6 With cables connected slide controller front down onto mounting bracket controller back guiding cables into slots and pressing down firmly until front and back snap into place 1 Attach Velcro style Strips and Mount Install Wall Board Screws or Masonry Nuts amp Allen Bolts 3 WithJ1 andJ2cables connected slide a Controller front onto mounting bracket until it snap
11. 3 5 Press EXIT to return to the previous screen then select a calibration method time or volume and proceed with calibration P N 20 08490 00 Rev B View Calibration Settings PUMP CALIBRATION VI EW CALI BRATI ON CALI BRATE TIME CALI BRATE VOLUME CALIB 2 Pl PRE WASH 02 1 P2 DETERGENT 11 3 P3 LIQUID BLEACH 04 2 P4 BLEACH ALTERN 02 5 P5 SOUR CONDITIO 05 0 P6 ENZYME LIFT 0 0 23 24 Equipment Needed You will need Both calibration methods require a graduated measuring container to collect and measure the product Be sure to place container at output to catch product before turning on pump When using the timed method the container must be able to hold the amount of product this pump can deliver in 20 seconds An animated progress bar indicates that prime is running NOTE In a flush system the progress bar appears for two seconds as a solid black bar indicating pre flush then adds white moving bars when prime begins To obtain the most accurate measurement do not run the output tube through a flush manifold when measuring the product Timed Calibration Calibrate by Time 1 From the CRLIBPRTE PUMPS menu select CALIBRATE TIME and press CALIBRATE TIME ENTER The CALISARTE TIME menu displays a list of pumps SHEER LIQUID BLEACH 2 Move selection box to a pump and press ENTER The CRLIB in EYE input screen di
12. NS which will display the new formula by name if input or number d DEM 4 Optional Press ENTER to reach the load size setting Main Menu Q To reach the Main Menu from the Home Screen press any key except the EXIT key Emergency Pump Stop stops all pumps and formulas UN MAIN MENU EMERGENCY PUMP STOP Load Size Menu displays default load weight for formula LOAD SIZE 075 LB Input actual weight at start of each load USER PRIME PUMPS Press ENTER to launch selected menu INSTALLER MENU Print Manager Reports Enter and date range Selection Box Move box to select a menu item Installer Programs and Settings Input Installer password C Return to Home Screen Press EXIT 9 or wait 15 seconds without pressing a key Figure 8 Operator Main Menu 20 08490 00 Operator Menu Tree All Menus Home Screen Formula Select NOVA CONTROLS SELECT FORMULA Guide to Keypad amp Menus F01 PAD 02 CURTAINS F02 CURTAINS O 12HX5678 Select eS _ 2 ___ 206 TABLE LINEN 7 Screen BOX UP DOWN ENTER Key ENTER also Arrows Move Launches Starts Stops 5 Selection Box Menu Action tas 620 0185 02 020 980 9 Main Menu Emergency Pump Stop MAIN MENU EMERGENCY STOP EMERGENCY PUMP STOP LOAD SIZE 275 LB STOP ALL PUMPS EDIT VALUE U
13. Service Pumps INSTALLER MENU INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE e INSTALLER SERVICE SERVICE PUMPS VIEW LOAD COUNT VIEW LOAD WEIGHT VIEW AMOUNT PUMPED CLEAR DATA LOG 5 PRIME PUMP PUMP CALIBRATION NAME PUMPS ENTER PRODUCT COSTS DATE TUBE CHANGED e Prime Pumps SET PRIME PUMP 1 PRE WASH P2 DETERGENT P3 LIQUID BLEACH P4 BLEACH ALTERNATI VE P5 SOUR CONDITI ONER P6 ENZYME LIFT 1 PRE WASH m 5 START STOP EXIT You must calibrate all pumps you will use in a formula using the method best suited for the pump installed Programmed formulas will not run if pumps are not calibrated In Relay Mode you must calibrate pumps in order to establish pump output Choosing a Calibration Method gt Use timed calibration when working with large displacement pumps such as our large laundry pumps double diaphragm air pumps or when calibrating pumps for a flush installation gt Use the volume method only for medium pumps 12 or 18 oz min or 355 or 532 ml min View Calibration Settings 1 From SERVICE PUMPS move selection box to PUMP CALIBRATION and press ENTER The PUMP CRLIBPRTIOn menu displays 2 Select CRLIBRRTIORn and press ENTER to see the current setting for each pump The CRL 8 i mt list displays
14. From the CATA TRAASFER menu select WAITE SETUP and press TU n READ SETUP ENTER The 5 1 input screen displays 2 wv Name the setup file by changing the active digit with the UP or Vel MAL LM DOWN ARROW 3 4 Connect a USB flash drive to the USB port on the controller location SETUP NAME illustrated in Figure 5 USB Flash Drive Connection page 13 PITAL 4 Press the ENTER key to load the controller s setup file into the USB ISSA URS dh flash drive If the filename already exists on the USB flash drive a WRANING screen offers the choice to overwrite the existing file or cre 9 ate a new file with a different name To input a new name return to WARNING the SETUP input screen press EXIT EE TATE tom NG FILE If there are no Setup Files on the flash drive or if no USB flash drive is connected the ERROR message UNABLE TS OPER FILE appears 9 ENTER 9 20 08490 00 4 4 Update Firmware Update Firmware DO NOT attempt to update firmware unless directed to do so by Technical Support UPDATE FIRMWARE personnel Cycle power to the controller if you reach the second FIRMWARE STOP DO NOT i PROCEED WITHOUT screen and cannot proces with the AR CAUTION Installing updated firmware in the controller causes all settings and 2 ENTER 5 EXIT formulas to be cleared to
15. LHOd3H oL 195 1411 3INAZN3 9d ILIGNOO YNOS Sd vd 4 VIAWYOSs AWVN 138 Old ald 1 HSVM dHd id 103 enuo 1H9I3M 135 SONILLAS 103 enuo 106 L SQNOO3S 06 SQNOO3S 09 SQNOO3S 0 SQNOO3S SQNOO3S 0 SANOOAS dari 8359191 jeu amp is 4 195 62 440 00 O 7 0 A SALNNIIW 00 v 41949 HUI 195 82 1x3 6 210 76210 QHOMSSVd puomssed 1 1Ip3 QHOMSSVd LSNI PJOMSSEd 5 1 904 81 904 704 STAMOL 204 SNIVLHNO 204 SV 104 1 101 JUNOD 221 1 51509 1 3INVN 0 0 0 0 0 Nd SdINNd 329IAH3S eoueuejureyy 1W OM 20 81 AVS 5 5 JO SPUN 19S 76 907 ALIALLOV 41 38 SLIM 47135
16. the Flush Non Flush Selection Jumper must be in the non flush position to enable non flush operation See Figure 13 to locate that jumper P N 20 08490 00 Rev B 41 Eclipse Pumpstands with Flush up to 6 pumps This is the factory default P I This selection enables the flush control functions of our Eclipse Pumpstauus Flush Time is set to a non zero number If no flow is sensed or water flow falls below 65 GPM an optional flow switch on the flush manifold causes all pumps to shut down This provides a safety interlock in the event of low water flow or other water flush system failures A flush jumper is present at the flush connector on the Pumpstand Remove this jumper to connect the Flush Manifold Interface Cable Pumps will not run without either the flush jumper or a functioning Flush Manifold connected Orion 2 Pumpstands up to 6 pumps with Flush and an Orion 2 P I board This selection enables the flush control functions of the LM 100 LL 6000 or LL 8000 6 pump Orion systems that use an Orion II P I board Flush Time must be set to a non zero number If no flow is sensed or water flow falls below 65 GPM an optional flow switch on the flush manifold causes all pumps to shut down This provides a safety interlock in the event of low water flow or other water flush system failures A flush jumper is present at the flush connector on the Pumpstand Remove this jumper to connect the Flush Manifold Interface Cable Pumps will not r
17. 58 Index P N 20 08490 00 Rev B TOTAL ECLIPSE Chemical Management System uses technological advances to create an innovative system that adapts to the electronic and language needs of global clients The easy to read seven line screen displays plain text formula names customized by language and customer Formulas and controller setups can be programmed at the controller or with Formula Editor computer software and uploaded via USB flash drive 16 GB or smaller to each controller Reports on product usage costs per formula system settings and diagnostics are easily downloaded to the USB flash 1 TOTAL ECLIPSE System Overview drive and viewed or imported into various financial software The TOTAL ECLIPSE Controller is an integral part of the TOTAL ECLIPSE Chemical Management System which also includes these components Machine Interface Accepts washer signals and converts them to safe low voltage inputs Pump Module Provides product transfer to the wash machine The TOTAL ECLIPSE Controller is compatible with any Nova Controls modular pumpstand Flush Manifold optional Available for water flush chemical transfer applications Designed for maximum versatility in OPL or large laundry wash machines selectable operating logic allows operation with trigger signals from fully programmable washers or with manually triggered signals or cycle time extenders from non programmable fixed time washers
18. Formula Editor Edit Took Help Corfrolke Pump Settings Pump 1 Pump 2 Pump 3 Read gt reports from the Controller and view them on a computer Figure 1 P N 20 08490 00 Rev B Account CONTROLS Meda STANDARD MODE Prime DISABLE PRIME M Formula Editor untitled SUP Srp Summary Control Set up Pump Setup Standard For mulas Configure Flush ECLIPSE APS Trigger 0 Flush Time 0 Eier Tima 0 iru IMPERIAL 0 per gal 5 0 per gal per gai Pump amp gal 0 per gai Pump 0 gal per gal Pump B 0 per gal Load a previously created Setup File to a Controller via a USB flash drive A Setup File includes formulas and settings that were created using Formula Editor software on a computer or were read from another Total Eclipse controller Formula Editor Set Up File Summary Tab Saved to USB Flash Drive Formula Editor software reduces installation time and cost allowing an off site technician to create a set of efficient and cost effective settings and formulas on a personal computer An installer can load these Setup Files via a USB flash drive to multiple TOTAL ECLIPSE controllers either at the distribution center or during installation With the easy to use Formula Editor up to 20 industry specific formulas can be quickly created and managed as part of a cohesive chemical prog
19. TOTAL ECLIPSE Controller Mounting 10 Set Operating Language Date amp Time on Start Up 11 Select Operating 11 Change Language After First Power Up 11 Set Date TIME wine E P RUE d si ac GC io 12 Change the DATE amp TIME After Initial Power Up 12 3 Description of Controls OVEIVIGW Era bcc erbe utin d wire Rs ee wc e i Bc leo Ret d A 13 Menu Navigatio Wo oe fal 13 Keys and Menu Symbols o ep nez Eu EEG LA durae d RE Ee 14 P N 20 08490 00 Rev B iii 4 Operator Menus gt Ea A ee eae A ees 15 Formula QUICK SClCCE x ed dea e io gt 15 MAII MCN SOG adt Rude uem airo qd a dae eor don 15 Operator Menu Tree All Menus 16 Operator Main Menu 17 Emergency Pump Ce ee doce E ac wee ea E ice 17 Change Load Size Weight 22 eR 17 User Prime Pumps if enabled 17 User M
20. 0 0 26 04 01 01 08 5 RUSTREMOVER 00 10769 01 01 08 6 DETERGENT 0 0 45 99 01 01 08 8 TOTAL ECLIPSE P N 95 08489 00A REV 697 Copyright 2008 Nova Controls file W1 Personal Janet Total Eclipse TE Reports JK1_S HTM1 1 20 2008 5 18 02 PM Figure 16 Controller Settings Report Sample 50 00 O9 we Or P N 20 08490 00 Rev B Diagnostic Report Diagnostic Report Acount NOVA CONTROLS Report From 2009 01 01 Machine To 2009 01 30 STAIN m BLEACH RUST USER PRIME TREATMENT SOFTENER BLEACH ALTERNAT REMOVER DETERGENT P7 amoun 2 400000000 remover PETERGENT P7 Amount A d HE gt Amount A A Paps ES T P7 F Amount 7 i 1 7 7 1 7 0 SOFTENER SENS E E DETERGENT Amount A d J d Amount C 1 1 j 1 1 1 file W1 Personal Janet Total Eclipse TE Reports JK1_D HTM 1 of 4 11 20 2008 5 18 30 PM Figure 17 Controller Diagnostic Report Sample P N 20 08490 00 Rev B Activity Log Report Account Machine Time Stamp Formula T2 T4 T5 T6 P2 P3 P4 P5 P6 P7 P8 Flush 2009 07 01 09 46 02 0 1000000000000 0 2009 07 01 09 46 02 1 1000000000000 0 2009 07 01 09 46 04 FOI 1 1000001000000 0 2009 07 01 09 46 04 FOI 1 1000011000000 0 2009 07 01 09 46 05 0 000
21. 1 Restore Power 2 Reset or replace circuit breaker 3 Substitute components one at a time Reconnect Flush Jumper non flush or troubleshoot flush system flow switch Replace J1 Cable Substitute components one at a time Reconnect loose motor wire connection Calibrate Pumps Replace J1 Cable Substitute components one at a time Calibrate pump s Reprogram pump delay times as described in Section 3 Program Formulas on page 5 36 Repair washer reprogram washer reconnect signal wire s Reset Controller turn power off then On 5 Replace J2 Cable substitute components one at a time 6 Test run pump amounts with Up Arrow key in Program Formulas menu in Program Mode 1 Troubleshoot per above 2 Reprogram washer supply signals and or dispenser Controller formulas to insure that all Count Pump amounts run P N 20 08490 00 Rev B Load Count or Pump Run Errors Some load count or pump run errors can be avoided by 1 ensuring that each wash formula has a load count pump set to be the last pump run within that formula and that 2 the washer has completed the cycle and all pump amounts have been dispensed We suggest that you use the diagnostic capabilities of the Pump Run Counts as a basis on which to reconstruct a history of machine or operator problems that may explain poor results excessive costs or both The dispenser formula cycle
22. 1f input by the installer and the information included in the date range Between 2 3 month s report data can be held in the controllers memory depending upon machine usage Once the memory is full recent data will overwrite the oldest data It is recommended that Reports are run every 30 60 days to avoid loss of information Reports appear on the USB flash drive as 1 2 NAME D htm Diagnostic Report NAME F htm Formula Report NAME P htm Productivity Summary Report NAME S htm Settings Report nii From the INSTALLERA select SATA TRANSFER and press ENTER The SATA TARASFER menu displays Select WRITE 5 and press ENTER to reach SATE FROM screen The first digit of the year is selected as the active digit 3 v Change the active digit by pressing the UP or DOWN ARROW Move to the next digit by pressing the RIGHT ARROW 4 Setthe FAM date for report information The default is the last F AGM date 5 6 Press ENTER to reach the GATE screen Set the end date for report information in the same manner as F POM date The default is the current date After setting report dates press ENTER to reach the REPORT NAME screen Input a unique name with which to save this report to your USB flash drive The default 15 the last report name used Connect USB flash drive to the controller and press ENTER If
23. 20 08490 00 Rev B 5 Auto Formula Select AFS AFS is only available when operating in Standard Mode AFS allows the installer to choose a trigger signal number that will select and run any programmed formula with a timed signal The AFS signal does not need to be qualified by a Filter Time when it is selecting a formula After a formula has begun the AFS Trigger signal may also be used as a pump trigger which must then be qualified by the Filter Time before the pump will run The AFS trigger cannot utilize a trigger signal that starts or ends a formula cycle first pump triggered starts the formula cycle and the count pump ends the formula cycle The AFS trigger signal must occur before a wash cycle begins or after a wash cycle has ended not while a formula is running The washer supply signal must be programmed for a total of 2 seconds multiplied by the desired formula for example Formula 1 2 second signal Formula 2 4 second signal Formula 3 6 second signal When AFS begins the controller displays SELECTING Every two seconds the next formula number displays until the signal time has been reached at which point the originally selected formula again displays e g if the washer supply signal is set for 20 seconds FIG WHITE SHEETS is selected to run and displays on Home Screen Count Pump In all Modes of Operation except Event Mode a count pump is used to determine when the wash cycle has compl
24. 24VDC With DC signals polarity must be observed Common is negative The signals should be positive voltages CAUTION v Always verify all voltage sources with a meter A Supply Trigger Wiring 1 Identify the washer supply signals Check with technical service or with the washer manufacturer if you are not sure of the connections 2 Identify the Mode of Operation to be used Use appropriate terminal connectors to connect the signal wires to the Machine Interface wires based upon the table below Connect by Operating Mode to Trigger Supply Signal Signal Common Standard US or Group or Event Occurrence Relay US EU Asia US EU Asia US EU Asia rence be connected Brown wire White Brown Pump 2 Group 1 asner 01 because any Cold Signals signal on any trigger is an Red wire White Red Pump 3 Group 2 Waster mole occurrence Cold Signals Connect one Washer Drain trigger to the Wh P 4 G 2 Signal OR to Blue wire water valves if the drain valve White Blue Pump 6 Group 4 Not used solenoid is not accessible Trigger Signal Wiring Notes e Ifone or more pump signals are not used they do not need to be connected e If you are triggering more than one pump from a single signal connect all of the Machine Interface pump signal wires for those pumps to that signal e Wire nut unused wires If washer has a single common wire nut all commons together
25. Eclipse Flush P I Flush Time 30 Seconds Filter Time 2 Seconds Cycle Time 90 Minutes AFS Trigger 5 Pump Settings Pump 1 P02 P03 P04 P05 P06 P07 08 file Cl Program Files Nova Controls Formula Editor xyz setup html 1 of 3 11 20 2008 4 30 02 P Figure 19 Chemical Name STAIN TREATMENT SOFTENER LIQUID BLEACH BLEACH ALTERNAT RUST REMOVER DETERGENT Page 1 P N 20 08490 00 Rev B Cost Per Volume 25 63 per gallon 8 77 per gallon 13 88 per gallon 6 88 per gallon 28 45 per gallon 12 15 per gallon 0 0 per gallon 0 0 per gallon Formula Editor Summary Report Sample XyZ setup sup Summary Report Formula Settings Formula Name F01 PADS Default Load Weight 200 Ibs Count Pump default Amount A Amount B Pump Delay ony oz 1 02 4 5 Formula Name 202 CURTAINS Default Load Weight 240 165 Count Pump default Amount A Amount B 07 OZ P04 0 4 5 0 6 6 Pump Delay Formula Name 03 TOWELS Default Load Weight 150 165 Count Pump default Amount A Amount B 02 02 P06 0 3 4 Pump Delay Formula Name F04 BED LINEN Default Load Weight 230 Ibs Count Pump default Amount A Amount B Pump Delay 62 02 01 1 1 P02 2 2 P03 3 3 4 4 4 Amount 2 Amount 07 Amount oz 4 Amount C oz 2 3 4 5 file Cl Program Files Nova Controls Formula Edit
26. INITIAL SYSTEM SETUP and press OPERATION MODE ENTER The SYSTEM SETUP menu displays EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME 2 Move the selection box to SET CYCLE TIME and press ENTER The SET PUMP INTERFACE CYCLE TIME LIMIT input screen appears SEIL CYCLE UME Y Q 3 v Change the active digit by pressing the UP or DOWN ARROW SA 4 Move to the next digit by pressing the RIGHT ARROW A 00 MIN 5 When the desired time appears press ENTER to save and return to the 00 SYSTEM SETUP menu OK 9 EXIT P N 20 08490 00 Rev B 2 9 Signal Filter Time The Signal Filter Time is the amount of time a trigger signal needs to be ON Set Signal Filter Time continuously before the controller will accept the signal as valid When the SYSTEM SETUP Filter Time setting 15 reached the signal is considered qualified a true Mats z signal The default Filter Time is two seconds Use a higher time setting if EE E washers present problems 1 unreliable signals falsely triggering pumps Ter Only one Filter Time be selected and the selected time is used for all trigger signals except the AFS trigger TRIGGER FILTER 1 2 SECOND 1 From the INSTALLER MENU select AM 595 SETUP and press 10 See TEC ENTER The SYSTEM SETUP menu displays 20 SECONDS 30 SECONDS 2 Move the selectio
27. Range Report Data Range MAIN MENU Input Manager Password FROM Start Date End Date Set SAVE AS File REPORT NAME EMERGENCY PUMP STOPA MGR PASSWORD LOAD SIZE 220 LB USER PRIME PUMPS REPORT DATE REPORT DATE ROM 0123 2009 06 01 2009 07 31 2 WASH23 Y Y Y USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENUS INSERT USB DRIVE EXT EXIT EXIT exit Display returns to Main Menu after data transfer is complete Figure 9 TOTAL ECLIPSE Operator Menus 16 P N 20 08490 00 Rev B Operator Main Menu If the controller is idle no key presses or cycle activity for 15 seconds the display reverts to the Home Screen If the controller is Power Save Note T9 idle for 15 minutes the Power Saver feature shuts off the display backlight Any key press returns the controller to normal operation From Home Screen press any ARROW except EXIT 920 to reach the MAIN MENU In the MAIN MENU the operator can Activate the emergency pump stop Input load size if different from default Prime pumps or manually flush if enabled Print Manager Reports password protected and access the password protected INSTALLER MENU which includes programming setup and maintenance menus Emergency Pump Stop Stops all pumps and cancels the formula currently running l From the HOME SCREEN press ENTER twice to re
28. Standard Mode 15 the only mode that features Auto Formula Select via the AFS Trigger When using an 8 pump P I this mode links pumps and 7 to each other and links pumps 5 and 8 to each other See Also Formula on page 7 for dispensing rules and exceptions Relay Mode of Operation Relay Mode is designed for use with programmable wash machines and allows the washer s trigger signals to directly control the amount of chemicals pumped Pumps run for the duration of the trigger signal after being qualified by the Signal Filter Time Trigger runs pump 1 trigger 2 runs pump 2 etc Relay Mode does not use the formula settings other than Default or actual Load Weight for reports It does not use Cycle Time If Flush is enabled in Relay Mode any pumps attempting to run simultaneously will automatically be run in a queue with a 2 second pre flush between each pump run and the post flush after all queued pumps have run To use Relay Mode 1 Go to Installer Menu gt Initial System Setup gt Operation Mode and select Relay Mode 2 Go to Installer Menu gt Installer Service gt Service Pumps gt Pump Calibration to calibrate pumps 3 Go to Installer Menu gt Program Formulas gt F01 gt Set Default Weight and set a Load Size for F01 Formula 1 No other programming is needed Event Mode of Operation The Event Mode option allows automatic operation of washers that offer no supply trigger connections such as fixed cycle washers Produc
29. a duplicate report name exists on your flash drive a warning appears and asks if you want to overwrite the existing report If you do NOT want to replace the existing report press EXIT and input a different name 8 The yellow LED on the controller blinks to indicate data transfer as does the light on the USB flash drive When data transfer is complete CATA TRANSFER displays 9 9 Press EXIT to return to the INSTALLER MENU P N 20 08490 00 Rev B Write Reports to USB INSTALLER MENU INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS SET UNITS OF MEASURE DATA TRANSFER READ SETUP WRITE SETUP UPDATE FIRMWARE WRITE ACTIVITY LOG REPORT DATE FROM A 2009 06 01 e EPORT DATE TO A 2009 06 30 v OK EXIT INSERT USB DRIVE OK 9 EXIT WARNING NAME EXISTS OVERWRITE EXISTING FILE 9 EXIT 39 4 2 Read Setup Five settings plus language date and time NOT INCLUDED in data transfer and are unique to each controller They are Installer Password Manager Password Pump Calibration Machine Name and Company Name for these settings in this chapter Transfer Setup Files settings and formulas from a USB flash drive intoa TOTAL Read Setup File into a Controller ECLIPSE controller If more than six setup files are contained on
30. active digit indicated by double arrow cursor A pressing the UP or DOWN ARROW 4 0 To move to the next digit press the RIGHT ARROW To backspace press the LEFT ARROW 4 5 When the full name appears maximum 15 characters press ENTER to save the name and return to the SYSTEM SETUP menu 2 5 Edit Machine Name Optional Input a unique name or number for each wash machine The machine name will appear on Summary Reports Input the machine name in the same manner as 2 4 Edit Account Name Optional above except select MACHINE NAME Step 2 2 6 Edit Company Name Optional Input the chemical company s name to replace ANOVA CSATASLS in the Home Screen Input the Company Name in the same manner as 2 4 Edit Account Name Optional above except select COMPANY NAME in Step 2 About Setting the Pump Interface Edit Account Name SYSTEM SETUP EDIT INST PASSWORD EDIT MGR PASSWORD OPERATION MODE EDIT MACHINE NAME EDIT COMPANY NAME ACCOUNT NAME A ABCDEFG OK EXIT Edit Machine Name MACHINE NAME A ABCDEFG v OK EXIT ABCDEFG OK EXIT The TOTAL ECLIPSE controller only controls flush with dedicated flush compatible Nova Controls pump interface 1 hardware In flush mode only one pump may run at a time When multip
31. begins upon the first pump trigger and ends when the count pump dispenses it s last programmed amount or when the dispenser operation is interrupted Additional If an Installer Password is input while a formula is running the formula is aborted the load is Data Logging recorded as an incomplete load and the formula must be restarted upon exiting the Installer Factors Menus S Synchronization of the dispenser controller to washer cycles is critical Ensure that the load count pump assignment is correct for all wash formulas to assist in maintaining this synchronization The Cycle Timer begins upon the first pump trigger in a load This timer will reset the controller in the event that no count pump is run Load Counts Low If load counts seem low confirm the number of times the count pump ran vs other pumps in the formula to see if the washer trigger signal is inconsistent or if the machine operator may be short cycling the washer Load Counts High Confirm the number of times that the count pump ran by checking the washer trigger signal for the count pump Ordering Information Controller and Accessories Machine Interface Module with J2 Cable 7 5 ft 2 3 meter Grey 03 0877 1 02 P N 20 08490 00 Rev B 57 Specifications TOTAL ECLIPSE Controller Specifications Size 5 2 W x 4 50 H x 2 5 D 13 2 cm W 11 4 cm H x 6 4 D Weight 0 65 0 30 kg Power Requirements Power Rating SELV Power source i
32. drive it is easy to transfer that file in the language used for input to any TOTAL ECLIPSE controller using the controller s DATA TRANS FER function Create Setup Files using the computer based Formula Editor software or by downloading them from another TOTAL ECLIPSE controller Settings that can ONLY be changed via the controller s keypad Installer and Manager Password Machine and Company Name Pump Calibration are marked with a small icon next to those instruc tions in Chapter 5 Use the keypad to input the Installer Password for access to the controller s Installer Menus Language Date amp Time must also be set via the keypad see Set Operating Language Date amp Time on Start Up on page 11 CAUTION Previously programmed formulas and settings that are stored in the controller will be erased and Ww overwritten when a setup file is transferred from a USB flash drive to the controller Be certain that you want this to occur There is NO undo button Key Functions AUTOMATIC KEY REPEAT Press and HOLD any key ENTER a menu ENTER key 2 EXIT to the previous menu without saving changes EXIT key 5 EDIT INPUT number 0 9 letter A Z hyphen underscore space DOWN ARROW keys gt MOVE INPUT CURSOR backward or forward RIGHT LEFT ARROW keys 4 or MOVE Selection Box UP DOWN ARROW keys or EXIT INSTALLER MENUS Repeatedly press EXIT key 5 5 5 Installer Pas
33. factory defaults Save the controller s Setup File to a USB flash drive before updating firmware 4 5 Write Activity Log The Activity Log is a more detailed diagnostic report than the Summary Diagnostic Report The Activity Log gives added details about a particular wash cycle and or wash operation that will aid troubleshooting problems The log contains details about the last 40 50 wash cycles depending upon the complexity of the cycles with time stamped activity of trig ger signals pump dispense signals and the flush signal No date range can be selected for this report All activity is printed from the Write Activity Log oldest to the most recent If the Activity Log buffer is filled the most recent DATA TRANSFER ivi ivi WRITE REPORTS activity overwrites the oldest activity RAE UPDATE FIRMWARE Activity Log data be cleared using the Installer Service menu Paw described in Menu 7 5 Clear Data Log on page 26 Q 1 From the SATA TRANSFER menu select RCTIVITS 100 and press REPORT NAME ENTER The REPORT NAME input screen displays ET NE 23 v 2 Name the Activity Log by changing the active digit with the UP or INSERT USB drive DOWN ARROW exit 3 Connect a USB flash drive to the USB port on the controller location illustrated in Figure 5 USB Flash Drive Connection on page 13 4 Press the ENTER key to load the Activity Log file into the USB
34. input screen appears 3 Set the AFS Trigger number and press ENTER to save and return to 0 22 the SYSTEM SETUP menu 2 11 Set User Prime User Prime allows the machine operator to prime pumps without needing a Set User Prime password The default setting is 015881 Select EAABLE to allow the operator to SYSTEM SETUP determine the length of time prime will run an automatic shut off occurs after 10 EDIT COMPANY A a rimuiren SET PUMP INTERFACE minutes of keyboard Select LIMMTES to allow only 30 seconds of total ET CYCLE TI in rime per pump per wash cycle P per pump p SET 5 TRIGGER 1 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press E ENTER The SYSTEM SETUP menu displays Q USER PRIME 2 Move the selection box to USER PRIME ENABLE and press ENTER The USEP PRIME een Cu Sereen appears LIMITED 30 SEC 3 Select a a setting Press ENTER to save and return to SYSTEM SETUP P N 20 08490 00 Rev B 33 2 12 Set LCD Contrast The contrast on the controller s display screen can be adjusted to adapt to the location and the viewing needs of the user The default setting is 50 the range is 30 99 The two double arrow cursors indicate that both digits increase or decrease at the same time 1 From the INSTALLERA MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SET
35. more items in a direction i e there are no more items in a direction i e you reach the top or bottom of the list you reach the top or bottom of the list Arrows to Right of Menu Scroll for More Items Home Screen Pump Icon Home Screen Pump Icon Trigger Signals Home Screen Trigger Signal Icon Home Screen Trigger Signal Icon Pump 7 gg Moving black bars Moving black bars Running flush disabled Dispensing or priming flush disabled Calibrating or priming flush disabled Flushing Steady black Flushing only flush enabled Steady black Pre flush before pumping Pump amp Moving white bars Dispensing or Priming Moving white bars Calibrating or Priming Flush Running flush enabled flush enabled Operator Menus allow the Operator to Installer Menus allow the Installer to View Current Formula Information Perform Initial System Setup Select the Formula to Run Program and Name Formulas a View or Change Load Weight One Cycle Calibrate and Name Pumps Q Stop Pumps in an Emergency Set Mode of Operation Prime Pumps if enabled Configure Flush Manually Flush Perform Periodic Service and Record Product Costs Write Manager Reports Transfer Data password protected Write Reports from Controller to USB flash drive Transfer Formulas amp Settings between Control
36. select pump and press ENTER again The check DIES ENT LIQUID BLEACH 5 SOUR CONDIT ENZYME LIFT mark is removed 4 Select up to 2 more pumps to include in this group in the same manner as in step 3 If you attempt to select more than three pumps ERROR per event an ERROA screen displays 3 PUMPS MAXI MUM 5 5 When all needed pumps display a check mark press EXIT to return to the SET GROUPS menu to program another group 9 5 EXIT 6 9 9 5 When groups programmed press EXIT four times to return to the SYSTEM SETUP menu P N 20 08490 00 Rev B 29 2 3 5 The Occurrence Mode option 15 best suited for washers in which trigger signals do not have a specific function An Occurrence is a qualified signal received on any of the designated inputs Each new qualified signal signifies a new Occurrence within the current wash cycle simultaneous triggers triggers that occur within 2 seconds of each other are considered one 1 Occurrence Up to 16 Occurrences can be programmed with up to 3 pumps each with up to 3 amounts dispensing per Occurrence Each pump can only be used once per Occurrence but the same pump can be used in multiple Occurrences All pumped amounts and delays are based upon the currently selected formula If there is no pump assigned to an Occurrence nothing is pumped and the Occurrenc
37. set to 00 OFF or between 30 99 minutes The default 1s 00 OFF For loads such as a soak load that typically last longer than 99 minutes it is recommended that the Cycle Time be set to OFF Important Note If Cycle Time is set to OFF the count pump must run in order to end the wash cycle Flush Operation for a Flush compatible P I ONLY Flush prevents incompatible chemicals from combining When a flush compatible Pump Interface P I is selected during Initial Set up flush can be enabled by setting Flush Time to 1 99 seconds If the Flush Time 15 set to zero 0 flush is disabled even when using a flush compatible P I P N 20 08490 00 Rev B When Flush is enabled e Only one pump is allowed to run at a time If there is a request for multiple pumps to run at the same time a flush enabled system causes each pump to run sequentially See also Trigger Spacing and Pump Queue on page 7 A fixed two second pre flush occurs before the pump dispenses Flush occurs continuously for the entire time the pump is dispensing e Flush continues for the amount of time set in Flush Time after the pump concludes dispensing Non Flush Operation Allows from three to six pumps to run simultaneously depending upon the Mode of Operation selected Formula A formula specifies which pump runs and in what order pumps run when a trigger signal is received In Modes of Operations that use formulas Standard Event
38. the connected DATA TRANSFER USB flash drive they can be viewed by pressing the UP or DOWN ARROW WRITE REPORTS l Connect a USB flash drive with the setup file s to the USB port on ee ARE the controller location illustrated in Figure 5 USB Flash Drive Connection on page 13 2 From the INSTALLERA MENU select DATA TRANSFER and press SETUP FILE FILE NAME 1 ENTER The SATA TRANSFER menu displays 3 Select RERO SETUP and press ENTER The SETUP FILE menu displays a list of files on the USB drive If screen 15 blank the controller can not find files Make sure that a FAT32 formatted 2GB or smaller USB flash drive is connected and contains at least one setup file WARNING 4 Select the setup file to send to the controller and press ENTER THIS WILL OVERWRITE warning screen confirms that controller settings will be overwritten 5 Press ENTER again to load the new setup into the controller or 9 OK 5 EXIT press EXIT to cancel 4 3 Write Setup Five settings are NOT INCLUDED in data transfer nor are they overwritten by the data transfer They are Installer Password Manager Password Pump Calibration Machine Name and Company Name Write settings and formulas a setup file from the controller to a USB flash drive Write Setup File from a Connect a USB flash drive to the Type A USB port on the controller Controller to a USB Flash Drive l
39. the same trigger signal Trigger 3 Pumps 5 and 8 are also triggered by the same trigger signal Trigger 5 If Amounts A B and C are programmed for both pumps on the first instance of Trigger 3 pump 3 Amount A will dispense and then pump 7 Amount A will dispense On the second instance of Trigger 3 pump 3 Amount will dispense and then pump 7 Amount and so on Acronyms and Abbreviations The following is an alphabetized list of Acronyms and Abbreviations with definitions that are found in the TOTAL ECLIPSE controller and or in this Installation and Operating manual 1 1 Wi MeNeWete O Units Mesurement OZ B GAL 8 20 08490 00 2 Installation The TOTAL ECLIPSE controller is intended to be installed by a qualified technician only in WARNING accordance with all applicable electrical and plumbing codes DISCONNECT POWER to the wash machine and dispenser during installation and or any time the dispenser cabinet is opened This manual describes only the installation and programming of the TOTAL ECLIPSE Controller which is a portion of the TOTAL ECLIPSE Chemical Management System Please refer to the Note reference manual included with your pumpstand or upgrade kit for additional instructions T9 Electrical wiring connections for supply triggers are to be done inside the supply junction bo
40. to repair or replace F O B SELLER S facility in Cincinnati Ohio any Products found to be other than as warranted Limitation of Liability SELLER S WARRANTY OBLIGATIONS AND BUYERS REMEDIES ARE SOLELY AND EXCLUSIVELY AS STATED HEREIN SELLER SHALL HAVE NO OTHER LIABILITY DIRECT OR INDIRECT OF ANY KIND INCLUDING LIABILITY FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER CLAIMS FOR DAMAGE OR LOSS RESULTING FROM ANY CAUSE WHATSO EVER WHETHER BASED ON NEGLIGENCE STRICT LIABILITY BREACH OF CONTRACT OR BREACH OF WARRANTY 58 20 08490 00 Numerics 8 Pump P I Board 8 31 flush connection operation 42 A Account Name 31 Acronyms amp Abbreviations LNG Total Eclipse Controller Language File 46 PROPERTIES Formula Editor Language File 46 SUP Setup File of Settings and Formulas 46 AFS Auto Formula Select 2 CALIB Calibration 23 El Event 1 28 FO1 Formula 1 35 FAT32 USB flash drive format 40 G1l Group 1 29 GPM Gallons per Minute 2 ID Identifying Number 34 INSTL Installer 21 LCD Controller Display Screen 34 MAX Maximum 30 MGR Manager 18 MI Machine Interface 2 Ol Occurrence 1 30 1 Interface 31 1 1 25 1 Amount 35 TRIG Trigger Signal 29 VOL Volume 24 Active Pump Symbol 15 Amount Pumped view totals 26 Animated Progress Bars 14 Arrows on Keypad 13 Auto Formula Select AFS 6 19 set trigger 33 troubleshooting 42 Auto Key Repeat 13 B Button
41. 001 1000000 0 2009 07 01 09 46 19 0 0 1 0 0 0 0 0 0 0 2009 07 01 09 46 27 FOI 0 0 07 0 0 00 0 0 0 0 O 2009 07 01 09 46 36 F01 001 00000000000 0 2009 07 01 09 46 38 F01 0 O 100 0 0010 0 0 00 0 2009 07 01 09 46 41 FOI 0 0 0 0 0 0 0010 0 0 0 0 0 2009 07 01 09 46 50 F01 0 0 0 0 0 000 0 00 0 0 2009 07 01 09 46 58 F01 0 0 0 1 0 0 0000 0 0 0 0 2009 07 01 09 47 00 FOL 0 0 O 1 0000010000 0 2009 07 01 09 47 01 FOL 0 0 0 0 0 07 0 001000000 2009 07 01 09 47 05 FOL 0 0 0 0 0 00 0 0 00 0 0 2009 07 01 09 47 13 FOL 00001 100000000 0 2009 07 01 09 47 15 0 O 0 O 1 100001 100 0 2009 07 01 09 47 16 0 0 0 00 0 000 0 1 100 0 2009 07 01 09 47 20 FOL 0 0 0 0 0 0 00 0 00 1 00 0 2009 07 01 09 47 28 FOL 0 0 0 0 0 07 0 0 0 00 0 0 0 TOTAL ECLIPSE P N 95 091 14 00 REV 938 Copyright 2008 Nova Controls Figure 18 Activity Log 52 20 08490 00 PC Based Formula Editor Summary Report Formula Editor s Summary Report provides complete details of settings and formulas within a Setup File To view this report in an HTML browser window click CTRL P You can then save and or print the report Two pages of a sample report follow xyz co setup sup Summary Report NOVACONTROLS LEADING THE WAY NAME xyz co setup sup Date Wed Nov 12 10 44 39 PST 2008 Controller Settings Account NOVA CONTROLS Mode Standard Units of Measure SAE Imperial User Prime Limited Configure Flush
42. 00425 vv JeuoneuJo1u 1910H 4 SO2IAI9S 618 SjueJnejseH 3713 dNLAS GSN peo 1291905 dnyas 153101 4 ZO 0000 LNNOW 000 935000 104 44 oas 06 GALINA LSVYLNOD 6091 1x3 A LO ANIHOVIN 147 3INAZN3 9d Sd HOV3 8 Ov318 AINON 1N39U3l13Q 00 H3Sn 135 Jes LLZ 29 ASdI104 Xo 904 S03 703 STAMOL 204 204 0 103 1H9IJM 1uBIeM 0 0 0 0 0 914 SY JAYS 195 ZO 0000 8399181 SAV 12995 4 15 99 dn4jes 1x3 e 80 20 6002 6 LYASNI 1LHOd3H HSVM dVO IH v A 80 10 6002
43. 8 oz 250 ml of product has been collected in the container The TOTAL ECLIPSE controller then e calculates the time that was required to dispense that volume and D MOE automatically calibrates that pump No data input is needed STOP PUMP AT 8 OZ To confirm the calibration amount go to the CALIBRATION screen wanNINGEPLACE for all pumps 5 Select another pump to calibrate press EXIT 9 to return to the previous menu P N 20 08490 00 Rev B 1 1 3 Name Pumps Optional Add a name to the pump number P PRE WASH Installer created names are not translated if the controller language is changed 1 From the PUMPS menu move selection box to NAME PUMPS and press ENTER The SELECT PUMP menu displays Press UP DOWN ARROWS to select the pump to name or rename Press ENTER NAME PUMP input screen displays the pump number and any previously input name with the first letter of the name selected for entry 2 Press the UP DOWN ARROWS to move through letters numbers hyphen underscore and space maximum is 15 characters To move to the next digit press the RIGHT ARROW To backspace press the LEFT ARROW 4 Press ENTER to save the pump name and return to the SELECT PUMP Name Pumps SERVICE PUMPS PRIME PUMP PUMP CALIBRATION ENTER PRODUCT COSTS DATE TUBE CHANGED Q SELECT PUMP P1
44. DOWN ARROW to view all pumps Press EXIT 9 to return to the INSTALLER SERUIC menu 1 5 Clear Data Log The 2 amp 0 DATA LOG re sets all counters including the LORO COURT LOAD WEIS and AMOUNT PUMPED counters to zero 0 Settings amp formulas are not affected by this function l From the INSTALLER MENU menu select INSTALLER and press ENTER 2 Move selection box to CLEAR SATA LOG and press ENTER 2 A8 SATA LOG screen appears CAUTION logged data for load weight total loads run and pump amounts will be reset to zero 3 Press OK to clear all data logged and reset counters to zero Reset Data Logs to Zero INSTALLER SERVICE SERVICE PUMP VIEW LOAD COUNT VIEW LOAD WEIGHT VIEW AMOUNT PUMPED ZERO DATA LOG WARNING ALL LOGS LOADS amp VOLUMES WILL BE CLEARED 9 5 EXIT Past information for Manager Reports Summary Reports and the Activity Log is no longer available when the Data Log is cleared If the Data Log is not cleared older data is overwritten by more recent data in the buffer memory It is recommended that required reports are run at least every 30 60 days to avoid loss of information 26 P N 20 08490 00 Rev B 2 Initial System Setup poem 2 1 Edit Installer Password The Installer Password may be changed from factory default 01234 to any five number password IMPORTANT Be sure to no
45. ENT 05 EVENT 06 1 PUMP SELECT PRE WASH vA P2 DETERGENT P3 LIQUID BLEACH 5 SOUR CONDIT 6 ENZYME LIFT e 5 If an attempt is made to select more than 3 pumps this ERROR message appears ERROR 3 PUMPS MAXIMUM 9 5 EXIT Trigger Signal Inputs pre defined groups see table Between 0 3 pumps 1 and or 2 may be assigned to each group A pump may be used 3 and or 4 in more than one group The trigger signals determine which group of pumps dispense their programmed 6 formula amounts and in which order P N 20 08490 00 Rev B All pumped amounts and delays are based upon the currently selected formula If a trigger for a pump to run occurs and the pump 15 already running the trigger is ignored If a pump is included in a group but is not in currently selected formula the pump will not run when triggered This could result in not running some or all of the pumps called for by a trigger signal It is imperative that the installer allow plenty of time between triggers to insure that a pump or group of pumps will run for each of its triggers 1 From the 5 menu select intial 5 5 SETUP and press ENTER Set Group Operation Mode OPERATION MODE 2 Select OPERATION MODE and press ENTER The OPERATION MODE STANDARD RELAY menu displays EUER 3 Sele
46. Group and Occurrence a pump may be set to dispense multiple times with up to three different amounts identified as Amounts A B and C and a delay A pump will only dispense when at least one amount not zero is set for that pump formula may also establish a default load weight a name that is added to the formula number and in some Operation Modes the Count Pump number Formula Rules If only the A amount is programmed for a pump in a formula the first request results in Amount A dispensing Additional requests within the same wash cycle are ignored If only A and B amounts are programmed for a pump in a formula the first request results in the dispensing of Amount A The second request results in the dispensing of Amount B Additional requests after the second request are ignored If all three amounts A B and C are programmed for a pump in a formula the first request results in the dispensing of Amount A The second request results in the dispensing of Amount B and the third request results in the dispensing of Amount C Subsequent requests after the third result in the dispensing of Amount C The dispensing sequence is reset when the wash cycle ends Trigger Spacing and Pump Queue Pumps can be triggered to run in several different ways depending on the Mode of Operation Ifa trigger for a pump to run occurs and the pump is already running the trigger is ignored In Occurrence Event or Group mode this could result in not
47. Interface on page 32 and set a Flush Time of greater that zero The default Pump Interface setting is ECLIPSE with FLUSH TIME set to 00 OFF If either setting is incorrectly set the controller is not set for flush operation and 01588060 displays USER MANUAL FLUSH allows the operator to activate the flush manifold solenoid valve and clear the line An animated progress bar displays while flush is running If Flush is enabled and the user fails to stop Flush it will stop after 10 minutes of keyboard inactivity 1 From the MAIN MENU move the selection box to USER MANUAL FLUSH and press ENTER The screen displays MANUAL FLUSH MANUAL FLUSH 2 Press ENTER to start flush A steadily on black bar indicates that flush is occurring If flush and prime occur simultaneously the black bar SSS displays with white animation Press ENTER again to stop flush 9 START STOP EXIT 3 5 When flush is complete press EXIT to return to the MAIN MENU Manager Report with Manager Password Between 2 3 months of report data can be held in the controllers memory depending upon machine usage Once the memory is full new data will overwrite the oldest data It is recommended that Manager Reports are run every 30 60 days Enter the Manager Password default 0123 to save the Productivity Report to MGR PASSWORD USB flash drive Report will contain data for the date through and i
48. KEY To backspace press E ME the LEFT ARROW KEY 4 SET USER PRIME SET LCD CONTRAST 3 When the correct date and time display press the ENTER KEY to save the CLEAR SETTINGS setting and launch the TOTAL ECLIPSE Home Screen See Home Screen on page 15 for more information 8 4 exit this menu without saving changes and move to the Home Screen A press the EXIT KEY 5 The display automatically exits the GATE TIM menu and displays the Home Screen if keys are pressed for 15 YYYY MM DD HH MM seconds EXIT Change the DATE amp TIME After Initial Power Up Access the GATE TIME menu via the Installer Menu gt Initial System Setup gt Set Date amp Time Menu OR 1 Shut off power to the TOTAL ECLIPSE by unplugging the 11 cable or shutting off pumpstand power switch Settings and data are retained 2 Restore power and set as described in Set Date and Time at top of page P N 20 08490 00 Rev B Overview The TOTAL ECLIPSE Controller s backlit screen displays seven lines of text with onscreen prompts in language selected by the installer A green LED indicates power is on The six button keypad is used by the machine operator for formula selection and modification during normal operation and by the installer during installation service and data transfer The USB port accepts a Type A USB flash dr
49. P DOWN LEFT RIGHT ENTER EXIT Arrows Input Arrows Move Saves Only Value 0 9 2 Cursor amp Exits USER PRIME PUMPS AND FORMULAS USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENUS sroP 9 gt Steady On SYMBOLS Pumping Flushing Pumping 8 Flush Off Flushing Main Menu Input Actual Load Weight MAIN MENU LOAD WEIGHT EMERGENCY PUMP STOP gt Pump Icon G Trigger Signal Icon USER PRIME PUMPS SCREEN USER MANUAL FLUSH MANAGER REPORTS SINGLE LOAD INSTALLER MENUS EXIT Installer Menu Access MAIN MENU EMERGENCY PUMP STOP LOAD SIZE 180 LB USER PRIME PUMPS USER MANUAL FLUSH Main Menu User Prime Pump Select Pump to Prime if enabled Start Stop Prime Pump SET PRIME PUMP P1 PRE WASH A MAIN MENU PRIME EMERGENCY PUMP STOP LOAD SIZE 220 LB P2 DETERGENT P3 LIQUID BLEACH USER PRIME PUMPS LIQUID BLEACH USER MANUAL FLUSH __ BLEACH ALTERNATIVE WNSTALLEHMENUS 31 MANAGER REPORTS P5 SOUR CONDITI INSTALLER MENUS INSTALLER MENUS P6 ENZYME LIFT v 2 START STOP 5 EXIT to INSTL PASSWORD Main Menu User Manual Flush Start Stop Flush if flush enabled A 01234 MANUAL FLUSH EMERGENCY PUMP STOP LOAD SIZE 220 LB USER PRIME PUMPS EXIT USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENUS 2 START STOP EXIT Main Menu Manager Reports Report Data
50. PRE WASH P3 LIQUID BLEACH P4 BLEACH ALTERNAT P5 SOUR CONDITION P6 NAME PUMP P2 STAIN REMOVER OK 5 menu Select another pump to or press EXIT 5 to return to the previous menu 1 1 4 Enter Product Costs Optional Enter the cost per gallon or liter for the chemical dispensed by that pump to calculate costs on reports Any currency may be used the currency type is not input into the controller The available characters are 0000 00 1 From PUMPS menu move selection box to ENTER PRODUCT COSTS and press ENTER The PASSUCT COST menu displays Select a chemical pump and press ENTER The COST GAL CLJ input screen displays Input the product cost for chemical dispensed Press the UP or DOWN ARROW to edit the first digit Press the RIGHT ARROW to move to the next digit Continue editing each digit until the correct cost displays Press ENTER to save the cost and return to the COST menu to select another pump or press EXIT to discard changes 1 1 5 Date Tube Changed Optional Enter the date pump tubing is changed for reports and maintenance 1 From the SERVICE PUMPS menu move selection box to SATE TUBE CHANGES and press ENTER The TUBE CHANGE GATE menu displays 2 Press the UP or DOWN ARROW to select the pump Press ENTER The P 7U8E CHANGE input screen displays today s date wit
51. Report Acount NOVA CONTROLS Report From 2009 01 01 Machine To 2009 01 30 RED Count Pump COST 23 22 DEFAULT WEIGHT 0 STAIN m pas BLEACH p RUST mm PUMPS TREATMENT SOFTENER BLEACH ALTERNAT REMOVER DETERGENT DELAY 0 OZ E T T T T T as 0 0 E 104 00 00 00 00 0 0 CURTAINS COST 9 80 DEFAULT WEIGHT 240 STAIN M BLEACH pm RUST mm JEJ PUMPS TREATMENT SOFTENER BLEACH ALTERNAT REMOVER DETERGENT DELAY 0 OZ E T T T T as 0 0 00 00 00 58 00 s6 00 0 0 PADS COST 24 09 DEFAULT WEIGHT 200 STAIN m BLEACH RUST mm ES PUMPS TREATMENT BLEACH ALTERNAT REMOVER DELAY 0 file W1 Personal Janet Total Eclipse TE Reports JK1_F HTM 1 of 7 11 20 2008 5 11 52 PM Figure 15 Controller Formula Report Sample Page 1 of multiple pages P N 20 08490 00 Rev B Settings Report Settings Report Acount NOVA CONTROLS Machine OPERATION MODE STANDARD UNITS MEASURE SAE IMPERIAL LB OZ TRIGGER FILTER 2 SECONDS PUMP INTERFACE ECLIPSE FLUSH PI FLUSHTIME lI0SEC CYCUETIMELIMIT 90MIN SS USER PRIME AFSTRIGGER 5 Report From 2009 01 01 To 2009 01 30 CALIB IN OZ MIN COST GAL TUBE CHANGE DATE n STAIN TREATMENT 84 2 2 SOFTENER 0 0 01 01 08 01 01 08 3 LIQUID BLEACH 0 0 52 54 01 01 08 4 BLEACH ALTERNAT
52. Rod edo 46 Prime PulnpS 2 200 hn ke ees Soe eke tit eee duae ares RE 46 Additional Data Transfer Information 46 Language ec ea anew 46 7 Reports TOTAL ECLIPSE Controller Reports 47 Sample Controller 5 47 PC Based Formula Editor Summary Report 53 P N 20 08490 00 Rev B 8 Troubleshooting amp Specifications Troubleshooting Basics 55 Confirm Correct Pump Calibration and Formula Programming in Controller 55 Confirm J1 and J2 Cable 55 PUMP ROM ONGC isk bs ud cR QR iad Qa Edi cg es ars dU rh 55 Flush Manifold 55 Troubleshooting 2222252 222 ds 56 Load Count or Pump Run Errors 57 Ordering Information Controller and Accessories 57 x A 58 Linked Warranty ss ioter Bea de Mart ae 58 Limitation of US
53. S set as Signal 5 NOVA CONTROLS SELECTING FO1 2123456 5 After 4 seconds NOVA CONTROLS SELECTING FO2 2123456 5 _ After 6 seconds NOVA CONTROLS SELECTING 2123456 5 Formula Selected NOVA CONTROLS TOWELS 2123456 20 This page intentionally left blank P N 20 08490 00 Rev B 5 Installer Menus Programming amp Service Using Controller Keypad Installer Programming Overview Initial system setup and formula programming can occur using the Controller keypad Installer Menus or by transfer ring Setup Files via a USB flash drive see Chapter 6 on page 45 This chapter describes setup programming and service using the keypad Settings that can ONLY be changed via the controller s keypad are marked with a small icon in this chapter Language Date amp Time Installer and Manager Password Machine and Company Name Pump Calibration An Installer Password is needed to access Installer Menus which are divided into six sub menus Each sub menu contains additional menus See Figure 10 on page 22 for a graphic of Top Level Installer Menus CAUTION if an Installer Password is input while a formula is running the formula is aborted the load is recorded as an incomplete load and the formula must be restarted upon exiting the Installer Menus Note When using Installer Menus the screen automatically returns to th
54. UP menu displays 2 Move the selection box to SET LCG CONTRAST and press ENTER The LCS CONTAAST screen appears set to 50 mid range 3 2 Press and hold the UP ARROW to increase contrast darken text Press and hold the DOWN ARROW to decrease contrast lighten text Adjust Display Contrast SYSTEM SETUP SET PUMP INTERFACE A SET CYCLE TIME SIGNAL FILTER TIME SET AFS TRIGGER SET USER PRIME SET LCD CONTRAST v LCD CONTRAST AA 50 5 EXIT 4 When you are satisfied with the display setting press ENTER to save and return to SYSTEM SETUP 2 13 Set Date amp Time Change the date and time to be current for the installation 1 to set to Daylight Savings Time For instructions on changing the date or time see Set Date and Time on page 12 This setting 15 retained if the power cycles off 2 14 Clear Settings to Factory Defaults Clear all controller settings passwords mode of operation formulas trigger assignments flush etc and restore the controller to the factory default settings Date and Time settings are not affected by this function e After CLEAR SETTINGS has been performed it cannot be undone 1 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays 2 Move the selection box to CLEAR SETTINGS and press ENTER The CLEAR SETTINGS screen appears with a WARNING 3 To clear all set
55. able operator prime 33 operator 17 troubleshooting 56 Principle of Operation 2 Product Levels 2 Programming controller settings 21 formulas 35 standard or Relay Mode minimum requirements 21 Pump calibration menus 23 capacity 58 icon on Home Screen 14 name 25 prime menu 23 run order 55 service menu 23 set amounts and delay 36 symbol for not calibrated 15 troubleshooting 56 Pump Interface identification 31 R Read Setup 40 Recovery from Update Error 41 Relay Mode 4 set 28 simple setup 4 Reports 47 download to USB flash drive 39 for Manager 18 sample Diagnostic Report 51 sample Formula Report 49 sample Productivity Report 48 sample Settings Report 50 save all to USB flash drive 39 Reports Formula Editor sample Summary Report 53 S save Button 13 Screen adjust contrast 34 light shuts off 17 Send Setup File from USB Flash Drive to Controller 46 Set Look under Name of Setting 21 Settings that Must Be Set with Keypad 21 45 P N 20 08490 00 Rev B Setup File transfer from controller 40 transfer to controller 40 46 upload 46 signal Filter Time 7 not used with AFS 7 set 33 Software ID 34 Standard Mode 4 quick start programming 21 set 27 supply Trigger Wiring 10 System Components 1 System Diagram 3 Time Set 12 Trigger Signal Filter Time 7 Trigger Signals icon on Home Screen 15 wiring connections 10 Troubleshooting Basics 55 Guide 56 Tube Change Date input 25 U Units of Measure set 41 Update F
56. ach EMERGENCY STOP 2 At the EMERGENCY STOP menu press ENTER to stop all pumps formulas or press EXIT to return to the MAIN menu Change Load Size Weight NOVA CONTROLS FO1 PADS 71234656 ESE MAIN MENU EMERGENCY PUMP STOP LOAD SIZE 075 LBS USER PRIME PUMPS USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENU EMERGENCY STOP STOP ALL PUMPS AND FORMULAS 9 EXIT gt STOP For accurate data reporting the operator should input the actual weight of each load which overrides the default weight for that formula for a single load 1 From MAIN MENU move selection box to LOAD 512 and press ENTER The LSAS WEIGHT input screen displays the default weight for that formula 2 Change the active digit indicated by double arrow cursor by pressing the UP or DOWN ARROWS 3 9 To move to the next digit press the RIGHT ARROW Set all digits LOAD WEIGHT A 175 LBS KG v SINGLE LOAD 9 OK 5 EXIT 2 When the correct load weight displays press ENTER to save To exit without saving changes press EXIT 9 User Prime Pumps if enabled USER PRIME allows the operator to fill the intake tube after product pail or tube change An animated progress bar indicates that prime 1s running In a non flush system the display 15 black bars on a white background In a flush enabled sys tem the display is white bars on a black backg
57. amp Menu Guide 16 Buttons 14 Cable runs maximum length 9 Calibrate Pumps 23 24 55 Change Operating Language 11 46 Clear Data Log 26 Company Name 31 P N 20 08490 00 Rev B Index Controller Installation 10 diagram 11 Controller Keypad 13 14 Controller Specifications 58 Cost of Chemical input 25 Count Pump overview 6 set 37 Counts too low or too high 57 Cycle Time 6 set 32 D Data Log reset to zero 26 logging errors 56 recording 2 transfer 46 transfer menus 39 Date Set 12 Default Load Weight 17 37 Display Backlight Shuts Off 17 Download Data 47 E Eclipse P I Board 31 flush enabled 42 Electrical Warning 9 Emergency Pump Stop 17 Enter Product Costs 25 Error in Pump symbol for 15 Errors on Reports 57 Event Mode 4 set 28 Factory Defaults 34 Filter Time 7 set 33 Firmware Update 41 Flush System 8 pump P I connections 42 calibration 23 configuration 41 enable 32 manual flush operation 18 operation overview 6 troubleshooting operation 55 Flush Time set 32 Index 1 Formula about formulas 35 clear settings 38 overview 7 programming notes 36 Quick Select Button 15 rules 7 set name 38 set pump amounts amp delay 36 transfer from USB stick 46 worksheet 43 Formula Editor about 1 language files 46 load Setup File to controller 40 46 G Green LED Power On 13 Group Interlock 5 set 29 Group Mode 5 set 28 H Home Screen 15 unexpectedly appears 17 Hot Keys 15 In
58. ant to delete the formula set tings Continue pressing EXIT to return to the INSTALLER MENU Edit Add Formula Name FO1 PUMP SETTINGS SET DEFAULT WEIGHT SET COUNT PUMP CLEAR FORMULA 1 PADS M 9 OK 9 EXIT Clear Formula Settings CLEAR FO1 WARNING FORMULA WILL RETURN TO FACTORY DEFAULT 9 OK 9 EXIT P N 20 08490 00 Rev B 4 Data Transfer This set of menus allows the installer to transfer data 1 formulas settings usage reports to and from the TOTAL ECLIPSE controller via a USB flash drive In this setting the word WRITE means to send data often called download from the controller to the USB flash drive The word READ means to send data often called upload from the USB drive to the Controller Sending data can take from 2 to 20 seconds or more Figure 12 Read Create Formulas and Settings on a computer then transfer the Setup File via a USB flash drive to a TOTAL ECLIPSE Controller Write Save Reports Setup Files formulas amp settings from the controller to a USB flash drive Read and Write Data Transfer 4 1 Write Reports Transfer wash machine data called Summary Reports from the controller to a computer via a USB flash drive Reports are in HTML format and can be viewed printed or imported into spreadsheet programs e g Microsoft Excel Each report includes the Account and Machine names
59. anual Flush 18 Manager Report with Manager Password 18 About Auto Formula Select AFS Operation 19 Access to Installer Menu 19 5 Installer Menus Programming amp Service Using Controller Keypad Installer Programming Overview 21 KEY eec 21 Password Access to Installer Menus 21 Minimum Programming Required for Standard and Relay Operating Modes 21 Installer Menu Tree Top Level Menus 22 Staller SEVICE gt 5 LL UTIMUR 23 Service PullpS s xa iore px au oe d ad oor ae en ME oe d Ee ALS 23 Prime Pump 2 4 xS REESE aos 23 Calibrate PUMPS a ara ex Rana 23 Name Pumps 25 Enter Product Costs 25 Date Tube Changed 25 View Load COUN dein exea ee eee Ret os dca dina curte xU ed eA 26 View Total Welgnt aO a ar cod D aod Cn he eee wwe 26 View Amount Pumped i
60. ash drive and restore power The LANGUAGE menu appears Select the operating lan guage Formulas and setup information operating mode calibration etc are retained after a language change Custom formula and pump names are not translated when a language is changed P N 20 08490 00 Rev B 11 12 Set Date and Time When the controller is powered up the GATE amp TIME menu displays information that was set at the factory Change this to the current date and time at the installation as this controls the data contained in reports Once set the date and time real time clock are retained if the power is cycled off or during a power failure The display is in ISO 8601 standard format as defined below YYYY MM DD HH MM Year Month Day Hour Minute The clock is a 24 hour clock AM PM setting To adjust the date and or time Set Date amp Time 1 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press s INSTALLER MENU ENTER The SYSTEM SETUP menu displays INSTALLER SERVICE D 2 Move the selection box to GATE TIME and press ENTER The SATE PROGRAM FORMULAS DATA TRANSFER TIME set screen appears The first letter of the year is selected as the SET UNITS OF MEASURE active digit indicated by the double arrow cursor w e Ch th tive digit b ing the UP or DOWN ARROW KEYS 2 Change the active digit by pressing the UP 2 y move to the next digit press the RIGHT ARROW
61. ay 1 Check flush connector 2 Check J1 Cable connections 1 Check motor wire connections 2 Check J1 Cable connections Confirm Pump Calibration Is there a delay time on a pump Confirm supply signal is at Machine Interface observe LED and or measure with meter If Pump Interlock is on is this the first signal set for this pump 5 Check J2 Cable check components 6 Check pump amounts Check that the Count Pump runs Count Pump highest pump in a formula with a non zero amount programmed 2 Check formula programming 1 No power at source 2 or defective circuit breaker 3 Defective PCB J1 Cable or Controller 1 No contact closure at flush connector 2 Calibration not performed 3 Damaged J1 Cable 4 Defective PI PCB J1 Cable or Controller 1 Loose motor wire connection 2 Calibration not performed 3 Damaged J1 Cable 4 Defective PI PCB J1 Cable or Controller 1 Pump s not calibrated 2 Delay time preventing pump from running or placing pump in queue 3 Washer not sending signal or signal wire loose 4 Pump Interlock only allows dispenser to recognize first signal for each pump in a load 5 Damaged or defective Machine Interface J2 Cable or Controller 6 Zero amount programmed 1 Count Pump not running at all 2 All Count Pump Amounts programmed are not all signaled to run
62. ct and press ENTER The SAOUP MOGE menu displays OCCURRENCE Group Interlock If Group Interlock is set to ON 1 each pump group runs only once washer GROUP MODE load regardless of how many times the washer turns on supply signals and 2 the wash cycle ends either five minutes after the count pump has run or when the programmed Cycle Time is reached whichever occurs first Set Cycle Time 2 8 Set Cycle Time on page 32 to the desired Group Interlock Time See Group Interlock on page 5 for more information Set Group Interlock On Off 1 Select SET INTEALOCH and press ENTER The GAGUP INTERLOCH menu appears ON 2 Select to enable or OFF to disable In TERLOCH and press ENTER Set the Cycle Time to the desired Group Interlock Time 9 OK 5 3 5 Press EXIT to return to the GP GUP MOE menu Set Groups Add Pumps to a Group Add Pumps to a Group mannan Y Tort GROUPS 1 From MODE menu select SET GROUPS and press ENTER The GASUPS menu appears GROUP 2 TRIG 3 4 GROUP 3 TRIG 5 2 Select a Group to program and press ENTER Gs PUMP SELECT screen appears previously included pumps display check mark 3 Select a pump to include in this group and press ENTER A check mark PUMP SELECT appears to the right of each included pump To remove a pump P1 PRE WASH from an event
63. d the Summary Reports as illus trated on pages 46 49 All information contained in these reports is secure access is controlled via a password From the Main Menu the Manager Password only allows access to the Productivity Report From the Installer Menu s Data Transfer function the Installer Password allows access to all four Summary Reports Reports are saved to a USB flash drive and may then be downloaded into a computer with a USB port Reports are in HTML format They can be viewed and printed or imported into spreadsheet programs such as Microsoft Excel For additional data transfer instructions see Section 4 1 Write Reports on page 39 Summary Reports have the same header and footer The header contains four editable fields e Account Name e Machine Name e FROM Date report includes information beginning on Midnight of this date TO Date report includes information through 11 59 pm on this date Each footer contains the Total Eclipse firmware part number and revision Sample Controller Reports The following pages contain a sample of each time of report saved with the following file names CUSTOM NAME D htm Diagnostic Report Tally of Pump Triggers and User Primes CUSTOM NAME F htm Formula Report Formula Pump Amounts Delay and Count Pump in red CUSTOM NAME P htm Productivity Report Total Load Counts Weights and Product Costs CUSTOM NAME S htm Settings Report Overview of Contro
64. e Flush will occur during the test as it does during priming Test Amounts do not appear on reports except pump activity is logged on the Activity Log SET DEFAULT LOAD WEIGHT 3 2 Set Default Weight FOI Set the default load weight for this formula When a load runs either the default BUNS load weight or operator entered actual load weight for a specific load is recorded TEN PUMP in the data log for Reports CLEAR FORMULA 1 Select SET GEFAULT LORO WEIGHT and press ENTER The LORO 2 input screen displays 01 LOAD SIZE e 2 v Change active digit by pressing the UP or DOWN ARROW TEES Move to the next digit by pressing the RIGHT ARROW v 3 When the desired load size appears press ENTER to save and return to FO 2 S EXIT 3 3 Set Count Pump Optional Standard Group and Occurrence Modes Only The count pump records one complete wash cycle It is used to count a load and reset the formula The factory set default count pump is the formula s last highest pump number s last closest to C programmed amount Use this setting to override the default count pump in a formula or to change the count pump if the default was previously overridden The Installer must insure that at least one amount 15 programmed for the count SET COUNT PUMP pump AND that the last pump to run is the count pump All programmed count FOL pump amounts must b
65. e Home Screen after 5 minutes of inactivity Key Functions AUTOMATIC KEY REPEAT Press and HOLD any key ENTER a menu ENTER key EXIT to the previous menu without saving changes EXIT key 5 EDIT INPUT a number 0 9 letter A Z hyphen underscore _ or space DOWN ARROW keys MOVE INPUT CURSOR backward or forward RIGHT LEFT ARROW keys 4 or P MOVE Selection Box UP DOWN ARROW keys or EXIT INSTALLER MENUS Repeatedly press EXIT key 5 5 5 Password Access to Installer Menus Input Installer Password The factory default installer password 1s 01234 For added security change the password MN upon installation See 2 Edit Installer Password page 27 LOAD SIZE 075 LBS USER PRIME PUMPS 1 From MAI MENU move selection box to INSTALLERA MENU last item after USER MANUAL FLUSH 5 MANAGER 5 and press ENTER The PASS w GAS menu displays INSTALLER MENU 2 v Change the active digit indicated by double arrow cursor by pressing the UP or DOWN ARROWS INSTL PASSWORD 3 y To move to the next digit press the RIGHT ARROW To backspace press the T LEFT ARROW 4 4 When the correct password displays press ENTER to launch OK EXIT INSTALLERA MENU Minimum Programming Required for Standard and Relay Operating Modes NOTE These settings will produce a fu
66. e acts as a space holder Each time a particular pump is run within the formula and Occurrences it will sequentially step through programmed A B and or C amounts until it reaches the highest level If the pump is to run in two Occurrences the B amount must be set and will run in the second Occurrence If the pump is to run in three or more Occurrences the C amount must be set and will run in the third Occurrence and all subsequent Occurrences within that wash cycle If a trigger for a pump to run occurs and the pump 15 already running the trigger is ignored This could result in not running some or all of the pumps called for by a trigger signal If a pump is included in an Occurrence but is not in the currently selected formula the pump will not run when triggered See also Occurrence Mode of Operation on page 5 for additional rules about this mode It is imperative that the installer allow plenty of time between triggers to insure that a pump or group of pumps will run for each of its triggers 1 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays Set Occurrence Operation Mode 2 Move selection box to MOCE and press ENTER OCCURRENCES All Operation Modes display OCCURRENCE 02 3 Select OCCURRENCE and press ENTER The menu displays Occurrence 01 16 4 Select one Occurre
67. e requested to run or the cycle will be recorded as incom PUMP SETTINGS plete load If two or three amounts have been assigned to the count pump it must be requested to run at least two or three times respectively E OE 1 Select SET COUNT PUMP and press ENTER The COURT PUMP selection screen displays all pumps with at least one amount set Q FO1 COUNT PUMP 2 Move the selection box to select the count pump number and amount 35 press ENTER to save and return to NAME screen P2 DETERGENT P3 LIQUID BLEACH P4 BLEACH ALT P N 20 08490 00 Rev B 37 38 3 4 Edit Name Optional Add a name to the formula number The name is limited to 15 characters 1 Select NAME and press ENTER The NAME input screen displays 2 Change the active digit by pressing the UP or DOWN ARROW 3 9 Move to the next digit by pressing the RIGHT ARROW When the desired name appears press ENTER to save and return to the rut menu 5 5 Press EXIT to return to FORMULAS and select another formula If all needed formulas are programmed press EXIT again to return to the INSTALLER MENU 3 5 Clear Formula Use this menu only if you want to delete this formula s settings l Select CLEAR FORMULA and press ENTER The CLEAR FO menu displays a WARNING 2 9 Press ENTER to delete all formula information and return to 0 menu Press EXIT if you DO NOT w
68. es aa sar eI RU eu REL ead _ 32 Signal Fit r TIME acra e ee eur aa Mp a Ae er 33 P N 20 08490 00 Rev B Set Auto Formula Select AFS Trigger Standard Mode ONLY 33 User e ale 33 LCD 22 tee ees 34 gt 34 Clear Settings to Factory 5 34 View Software 42 e444 SOON OER ES OSES EONS ORCA AS 34 About Programming Formulas 35 Formula RUIeS Lid ded aya dva aici 35 Program FORMUIAS x ia o ee dedit ee a hae eae ek 36 Program FORMUIAS ao EXE HER EU PH e AC ec Ceres tae eee 36 PUMP Pc 36 Test the PUMP AMOUNT iy ace iur e cg ch Dea RA as 37 Set Default Weight ec ce rok Lax ee 37 Set Count Pump Optional Standard Group and Occurrence Modes Only 37 Edit Name Optional 4 5 x aea eek rede ete 38 Clear rs a sce Re ca tic Dc eoa ed 38 Data ansir oe BU X EEG ENS RENE IS cuba sas 39
69. eted The system records a complete wash cycle after all programmed amounts for the count pump have been dispensed In Event Mode a sequence that begins with Trigger 1 ON and ends with Trigger 1 OFF indicates a complete wash cycle and counts as one load In Relay Mode the count pump 1s fixed as Pump 1 In Standard Occurrence and Group Modes the default count pump is the highest pump for which an amount is programmed In these three modes the default count pump may be overridden by the installer who may select a count pump other than the default The count pump can correctly register a load only if the following three conditions are met e At least one amount is programmed for the count pump The count pump must be the last pump to run e The count pump 15 requested to run for all programmed amounts Standard Group or Occurrence modes If two or three amounts have been assigned to the count pump it must be requested to run at least two or three times respectively Cycle Time Standard Group or Occurrence Modes ONLY Cycle Time acts as a backup shut off to insure that the cycle ends and product is not wasted in the event of a formula run error At the Cycle Time limit the wash cycle stops even if the count pump has not yet run In Group Mode the setting for Cycle Time is also used as the Group Interlock time Cycle Time should be set to at least 5 minutes longer than longest estimated time that any wash cycle will run Cycle Time can be
70. eualure N BOIS P N 20 08490 00 Rev B Top Level Figure 10 22 059 1 Installer Service The INSTALLERA SEALICE menu is used during routine maintenance visits or to prime or calibrate pumps during initial setup Use after initial setup and programming A pump name only appears with the pump number if a name was input or was part of a USB Setup File transfer 1 1 Service Pumps 1 From the 5 MENU select INSTALLER SERU ICE and press ENTER 2 the INSTALLER SEALICE menu select SERVICE PUMPS and press ENTER 1 1 1 Prime Pump Prime the intake tube after product container or tube change An animated progress bar indicates that prime 15 running NOTE In a flush system the progress bar appears for two seconds as a solid black bar indicating pre flush then adds white moving bars when prime begins l s From the SERVICE PUMPS menu select PRIME PUMP and press ENTER The SET PARIME PUMP menu displays a list of available pumps with names if previously input or uploaded by the installer 4 w Press the UP or DOWN ARROWS to select a pump to prime 2 Press ENTER to access the PRIME screen for the chosen pump Press ENTER to start prime see above note re animated progress bar Press ENTER again to stop prime X xe 9 Press EXIT once to select another pump to prime or twice to return to the PUMPS menu 1 1 2 Calibrate Pumps
71. flash drive 5 Set Units of Measure Units of Measure can be set at installation or can be changed while the controller is powered up Previously input formula amounts are automatically converted to the new Unit of Measure Product cost per volume is reset to zero however as the cost will change based Set Units of Measure upon the volume measurement used Product cost must be re input 7 1 4 Enter UNITS MEASURE Product Costs Optional on page 25 whenever the Unit of Measure is changed ENDE Select SRE IMPERIAL 18 02 or METAIC and press ENTER 2 ENTER 9 EXIT Frequently Asked Questions This section provides answers to some of the most frequently asked questions during calls to our Technical Service Depart ment These are included in order to provide answers when it is most important during installation or report evaluation How is a Flush System Configured The TOTAL ECLIPSE system offer flush manifold control when used with all Orion II Eclipse or 8 Pump P I pump stands or upgrade kits When programming for flush installations confirm that the Configure setting is appropriate for the Pump Interface being used and that the Flush Time 15 set to a non zero number Use the illustrations in sec tion 2 7 Set Pump Interface on page 32 to select the correct PI configuration How is a Non Flush System Configured Use this selection for non flush operation On an 8 Pump P I
72. flush and a programmable post flush time See also Flush Operation for a Flush compatible P I ONLY on page 6 for more information To enable flush operation on an 8 Pump you must remove the jumper See the manual for your 8 Pump dispenser for a complete explanation of jumper removal 1 AG Change the active digit indicated by the double arrow cursor enable uch by pressing the UP or DOWN ARROW eee FLUSH TIME 2 gt To move to the next digit press the RIGHT ARROW To backspace press a the LEFT ARROW 4 0 3 When the correct flush time appears press the ENTER key to save the OK 5 EXT setting and return to the SYSTEM SETUP menu 2 8 Set Cycle Time Set Cycle Time for Standard Group or Occurrence Operation Mode unless the installation has loads that last longer than 99 minutes For these extra long loads Cycle Time can be set to zero OFF and will no longer end a wash cycle causing complete reliance on the Count Pump to end the wash cycle Cycle Time should be set to five minutes longer than the longest wash cycle The range 15 00 30 99 minutes The fac tory default is 00 If Group Mode is selected the Cycle Time is used as the Group Interlock time For more information about Cycle Time see Cycle Time Standard Group or Occurrence Modes ONLY on page Set Cycle Time Limit SYSTEM SETUP l From the INSTALLERA MENU select
73. g below l From the INSTALLER MENU menu select INSTALLER and press ENTER 2 Move the selection box to LOAD WEIGHT and press ENTER The TOTAL WEIGHT menu displays total weight washed by formula 3 Press the UP DOWN ARROW to view all formulas 4 Press EXIT to return to the INSTALLERA SERVICE menu 1 4 View Amount Pumped in gallons or litres View amount of product dispensed for all pumps since the last clear of the data log see 1 5 Clear Data Log below l From the INSTALLER MENU menu select INSTALLER and press ENTER 2 Move selection box to AMOUNT PUMPED and press ENTER The PUMPED GAL the amount of product dispensed by each pump View Load Weight View Amount Pumped INSTALLER MENU INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE INSTALLER SERVICE SERVICE PUMPS VIEW LOAD WEIGHT VIEW AMOUNT PUMPED CLEAR DATA LOG TOTAL LOAD COUNT PADS 0 FO2 CURTAINS 123 FO3 TOWELS 075 F04 BED LINEN 002 F05 BLANKETS 0 FO6 TABLE LINEN 255 TOTAL WEIGHT PADS 0 FO2 CURTAINS 123 FO3 TOWELS 075 F04 BED LINEN 002 FO5 BLANKETS 0 FO6 TABLE LINEN 255 PUMPED GAL PRE WASH 0 1 P2 DETERGENT 23 3 P3 LIQUID BLEACH 7 5 P4 BLEACH ALT 12 0 SOUR CONDIT 0 5 P6 ENZYMELIFT 01 5 j menu displays 3 aw Press the UP or
74. ges and exit menu START STOP Save Changes Select an item with screen prompt OK Start or Stop Prime or Flush Start or Stop an Action FORMULA SELECT Jump to select formula from list of formulas Press to Exit to Previous Menu EXIT Menu without Return to Previous Menu changes not saved changes not saved saving changes Press and HOLD to return to Home Screen Press and HOLD to return to Home changes not saved Screen changes not saved UP DOWN gt Move Selection Box to menu item Move Selection Box to menu item ARROWS e Change Load Weight change numbers e Edit numbers 0 9 2 Enter Password change numbers hyphen underscore _ or space RIGHT amp LEFT ARROWS Move Cursor to next or previous digit Move Cursor to next or previous digit Selection Shows Formula to select Shows menu to launch or setting selected Box Shows menu item to launch Shows pump or formula to edit Arrow Above amp Below a Digit Cursor Indicates cursor position and editable digit Indicates cursor position and editable digit f more than six menus exist within one f more than six menus exist within one screen these arrows appear screen these arrows appear Move Selection Box up or down to see Move Selection Box up or down to see additional items Arrow disappears when additional items Arrow disappears when there are no
75. h the first number selected 9 Press ENTER to save the current date and return to the TUBE CHANG ORTE menu to select another pump OR GO TO STEP 5 to change the date Press EXIT 5 to discard changes and return to the previous menu To enter a date other than today s date press the UP or DOWN Input Product Cost PRODUCT COST P1 PRE WASH P3 LIQUID BL P4 BLEACH ALT P5 SOUR COND P6 2 COSTS GAL A 0000 00 5 Record Date of Tube TUBE CHANGE DATE 1 PRE WASH P3 LIQUID BL P4 BLEACH ALT SOUR COND P2 TUBE CHANGE A 2009 06 23 9 5 EXIT ARROW to edit the first digit Press the RIGHT LEFT ARROW to move the cursor Continue until the correct date displays P N 20 08490 00 Rev B 25 1 2 View Load Count View the number of loads run for each wash formula since the last clear of the data log see 1 5 Clear Data Log below 1 From the ifSTALLER MENU menu select INSTALLER SERVICE and press ENTER 2 Move the selection box to VIEW LORO COUNT and press ENTER The TOTAL LORO COUNT menu displays loads run by formula 3 vw Press the UP or DOWN ARROW to view all formulas 4 Press EXIT to return to the INSTALLERA SERVICE menu 1 3 View Total Weight View the total weight washed by formula since the last clear of the data log see 1 5 Clear Data Lo
76. ird request results the dispensing of Amount C Each additional request after the third request results in the dispensing of Amount C again The dispensing sequence is reset when the wash cycle ends either because the count pump s highest amount has run or the Cycle Time has been reached whichever 15 first It is imperative that the installer allow plenty of time between triggers to insure that a pump or group of pumps will run for each of its triggers P N 20 08490 00 Rev B 35 Programming Notes Only program the pump amounts that will actually be triggered by the washer supply signals Program A B and C amounts for different product amounts within a wash formula or use as a pump lockout by not programming any B or C amounts On 8 Pump 1 5 pumps 7 and 8 run as alternates to pumps 3 and 5 and share the same trigger signals 3 and 5 See S Pump Interface page 8 for additional operating information When using flush all pumps queue up to run one at a time automatically 3 Program Formulas 1 2 9 From the INSTALLER MENU select PAGGARM FORMULAS and press ENTER The FORMULAS menu displays list of formulas by Set Pump Amounts amp Delays number with formula name if previously input or file transferred Select a formula and press ENTER The NAME programming menu INSTALLER MENU INSTALLER SERVI CE INITIAL SYSTEM SETUP PR RAM FORM
77. irmware 41 Upload Formulas and Settings 46 USB Flash Drive maximum size format 13 USB Port Types amp Functions 13 User Prime 17 18 set 33 V View Load Count Total Weight Amount Pumped 26 Warranty 58 Washer Supply Signals wiring connections 10 Write Reports 39 Write Setup 40 Index 3 Systems Company www hydrosystemsco com n company 3798 Round Bottom Road Cincinnati OH 45244 USA Phone 513 271 8800 Fax 513 271 0160 P N 20 08490 00 Rev B
78. itial System Setup 27 Installer Menus installer service 23 password access to 16 21 top level menu tree 22 Installer Password 21 45 edit 27 Inventory of spare parts for troubleshooting 55 J J1 amp J2 Cable Connections 9 J1 cable maximum length 9 K Key Functions 13 14 21 Keypad amp Menu Guide 16 L Language Selection 11 46 LCD Contrast set 34 Load Count by Operation Mode 6 view totals 26 Load Files and Reports 39 Index 2 Load Size Weight change for single load 17 set default 37 view totals 26 M Machine Interface Installation 9 Machine Name 31 Main Menu 15 17 Manager Password edit 27 input for report 18 Manual Flush enable 32 operation 18 Menu Symbols 14 15 Menus installer menu tree diagram 22 navigation 13 operator menu tree diagram 16 Modes of Operation An Overview 3 Event Mode 4 end of load count 4 set 28 trigger signal connections 4 Group Mode 5 set 28 group interlock 29 Occurrence Mode 5 set 30 Relay Mode 4 setup 28 simple setup 4 Standard Mode 4 set 27 N Name Account 31 Company 31 Formula 38 Machine 31 Pump 25 Naming Conventions 58 Non Flush Operation 7 Non Flush PI 41 O Occurrence Mode 5 set 30 Operating Language select or change 11 Operator Menus guide amp menu tree 16 Operator Override load weight size 17 Ordering Information 57 P N 20 08490 00 Rev B Orion II P I Board 31 flush operation 42 P P I Boards 31 Password 21 change 27 Prime Pumps en
79. ive 16 GB or smaller It 1s used to read and write formulas and settings called Setup Files between the flash drive and the controller It 15 also used to write Summary Reports from the controller to the USB flash drive In addition it may also be used to install future firmware updates Menu Navigation Yellow LED Writing to USB Flash Drive Menu Title PRE URS5H GETERGENT 2 P3 LIQUID BLEACH BLEACH ALTERNATIVE Green LED Power On P5 SOUR SCONDITIONER P5 SOFTENER FORMULA SELECT gt 99 EXIT Menu without saving or FORMULA SELECT from Home Screen ENTER LAUNCH Menu or SAVE CHANGES AUTO KEY REPEAT Press and hold any button to to repeat key presses 3 Description of Controls USB Flash Drive Connection Figure 5 USB Flash Drive Connection 9200 Down Arrow Moves Selection Changes digit value 9 Right Left Arrow During input moves the cursor to the next digit 92 Enter Save Key Launches selected menu Saves new input amp exits Figure 6 TOTAL ECLIPSE Display and Keypad Note Press the ENTER W key to save a new setting and return to a previous menu A Press the EXIT 5 key to cancel changes without saving and return to a previous menu P N 20 08490 00 Rev B Keys Menu Symbols Button Symbol Operator Menus Installer Menus ENTER a Menu Select Menu Item Save Chan
80. le pumps are triggered they are placed in a queue to run sequentially The following illustration can assist in identification of pumpstand P I Boards any of which can be used with or with out flush Eclipse Orion II P For Orion Pumpstands up to 6 pumps For Eclipse Pumpstands 8 For Orion Pumpstands up to 8 pumps Figure 11 Pump Interface Board Examples P N 20 08490 00 Rev B 31 32 2 7 Set Pump Interface Set Pump Interface 1 From the INSTALLERA MENU select SYSTEM SETUP and press SYSTEM SETUP ENTER The SYSTEM SETUP menu displays EDIT MGR PASSWORD A EDIT ACCOUNT 2 Move selection box down past menus showing to SET PUMP EB EE RCL MAME INTERFACE EDIT COMPANY NAME 3 Press ENTER The PUMP INTERFACE menu displays 4 Select P I and press ENTER If you have selected a flush P I the al FLUSH TIME input screen appears If you will be using a flush H manifold you must set a Flush Time to enable flush operation A 2 is i 2 7 1 Set Flush Time Enable Flush Operation If you are using a flush manifold enable flush operating by setting the Flush Time to 1 99 seconds At the factory default setting of zero 00 flush is disabled even when using a flush compatible P I A flush enabled system has a fixed two second pre
81. ler and USB flash drive 14 P N 20 08490 00 Rev B 4 Operator Menus Home Screen The Home Screen appears after the controller language date and time have been set see Set Operating Lan guage Date amp Time on Start Up on page 11 for more information or whenever the controller 15 active Company be changed during Initial System Setup UN NOVA CONTROL Current Formula or Next Formula to Run F03 TOWELS Only Formula number appears if no name is input Pumps ACTIVE Pump Currently running READY Pump Calibrated has amount s programmed ERROR Pump Amount s programmed not calibrated No Active Qualified Receiving UNAVAILABLE Pump Pump number is not in formula Signal Signal Signal C unqualified Hot Keys Formula Quick Select 9 Main Menu a 7 Home Screen Formula Quick Select Formula Quick Select To prevent data logging errors the operator must select a formula before washer oper S ation starts and all programmed pumps must be triggered during cycle 21254456 1 5 From the Home Screen press the EXIT FORMULA SELECT key 3 _ _ _ 2 Press the UP DOWN ARROW to move selection box to the correct formula gt All formulas appear but only formulas with programmed pumps are selectable SELECT FORMULA 3 Press the ENTER key to select the formula and return to the Home Screen
82. ller Settings CUSTOM NAME L htm Activity Log Report Detailed Diagnostic Report Definitions of Productivity Report Fields Total Loads Load counts since last Clear Data Log One load counts every time the count pump runs for the full amount programmed Incomplete Loads Loads in which not all programmed pumps ran before the count pump Total Weight Total of operator entered and default weights Chemical Cost Product cost per unit as set by the installer If Unit of Measure was changed after costs were entered the cost will show as zero unless it was re entered for the new Unit of Measure Chemical Cost Real time costs while each pump runs based on product cost per unit gallon or liter that 100 Weight was set by installer P N 20 08490 00 Rev B 47 Productivity Report Productivity Report TWABLELNEN 0 00 10 e 000 000 000 7 Does not include User Prime costs Chemical Chemical Cost OY Oy gt 1 O OIl 2 OY Oo Ol ol 2 ojl TOTAL ECLIPSE P N 95 08489 00A REV 697 Copyright 2008 Nova Controls file Wl Personal Janet Total Eclipse TE Reports JK1_P HTM 1 of 2 11 20 2008 5 02 01 Figure 14 Controller Productivity Report Sample 48 P N 20 08490 00 Rev B Formula
83. mpstand to inject specific product s Typically there should be at least three supply signals from the laundry machine for complete automatic control of each product The MI which is installed outside the laundry machine control wiring area automatically adjusts for supply signal voltages ranging from 24 240VAC or 22 24VDC The Pumpstand operates on 115VAC 60 Hz 220VAC 60Hz or 230VAC 50 Hz It also supplies low voltage power to the Controller and provides an interface for the optional Flush Manifold The Optional Flush Manifold provides an alternative means of chemical transfer to the laundry machine In flush configuration the TOTAL ECLIPSE system is a complete integrated water flush chemical dispensing system 2 P N 20 08490 00 Rev B System Diagram Pumpstand Off Site Computer Programs System Settings Edits Formulas Analyzes Reports a nooi t J1 Cable Machine Interface USB Travel Drive TOTAL ECLIPSE Controller J2 Cable Supply Signals Figure 2 TOTAL ECLIPSE Chemical Management System pumpstand may vary Modes of Operation Overview Each operating mode has a different combination of rules for creating and editing settings These rules affect subsequent dispensing When selecting a Mode of Operation consider both the type and capabilities of the laundry machine and the variety of linen to be washed Use the following table to compare modes Read
84. mula Select Doesn t Work Auto formula select uses a programmable timed washer signal to pre select the desired dispenser formula for hands free operation and dedication of the dispensing system to microprocessor controlled washers Ideally use of an unused trigger input to the Machine Interface is advisable In cases where this 15 not feasible you may use a pump trigger sig nal input if the following guidelines are met e The washer must always be run full cycle so that the programmed count pump runs to count the load and reset the dispenser to an idle condition The auto formula select signal may not be the trigger signal that starts or ends a formula cycle first pump triggered starts the formula cycle and the count pump ends the formula cycle Failure to follow these guidelines will result in erratic auto selection of formulas For more information see Section 2 10 Set Auto Formula Select AFS Trigger Standard Mode ONLY on page 33 42 P N 20 08490 00 Rev B Formula Worksheet Reproduce this sheet and keep on file for future use when preparing wash formulas prior to programming Pump Product QTY A B C DLY QTY A B C DLY QTY A B C DLY QTY A B C DLY P N 20 08490 00 Rev B 43 44 20 08490 00 6 Installer Menus Transfer Setup Files with USB Flash Drive Formula Editor Setup File Transfer When a Setup File includes initial settings and formulas is saved onto a 16 GB or smaller USB flash
85. n box to SIGHAL FILTER TIME and press ENTER The 60 SECONDS 90 SECONDS FILTER screen appears 3 Select the filter time and press ENTER to save and return to the SYSTEM SETUP menu 2 10 Set Auto Formula Select AFS Trigger Standard Mode ONLY AFS allows a trigger signal from the washer to automatically select and run a programmed formula with a timed signal Filter Time is not used The AFS default setting 1s 0 Off AFS cannot utilize a trigger signal that starts or ends a formula cycle first pump triggered starts the formula cycle and the count pump ends the formula cycle A more detailed explanation of AFS can be found in Auto Formula Select AFS on page 6 To set an AFS trigger enable Auto Formula Select the installer must program the washer supply signal for a total of 2 seconds multiplied by the desired formula number For example Formula 1 2 second signal 1 x 2 seconds 2 Set Signal as AFS Trigger Formula 2 4 second signal 2 x 2 seconds 4 SYSTEM SETUP EDIT MACHINE NAME A Formula 3 6 second signal 3 x 2 seconds 6 etc EDIT COMPANY NAME To select a trigger number to use as the AFS trigger 220 a SIGNAL FILTER TIME 1 From the INSTALLERA MENU select INITIAL SYSTEM SETUP and press SET AFS TRIGGER ENTER SYSTEM SETUP menu displays 2 Move selection box to SET AFS TRIGGER and press ENTER The id dS AFS TRIGGER
86. n gallons or 26 Clear Data OG out Aktien ee de 26 Initial System Setup 22522245 A EXTEROS ee ae ee Re aS 27 Edit Installer 2 us a ena sete rax P aae pees 27 Edit Manager PaSSwoOl Qs cs dies ica so ene ee ha tee a 27 Set Operation cits thee Eas ee 27 Set Standard Operation 27 Set Relay Operation Mode Greek a Ra EO eR aca 28 Set Event Operation 28 Set Group Operation 28 Set Occurrence Operation 30 Edit Account Name 31 Edit Machine Name 31 Edit Company Name 31 About Setting the Pump 31 PUMP aae aU 32 Set Flush Time Enable Flush 32 Sel Gycle TIME uua OR e A T ci
87. nal Flush Manifold water flow is sensed whenever the Controller calls for water flush If no flow is sensed or water flow falls below 65 GPM an optional flow switch on the flush manifold causes all pumps to shut down This provides a safety interlock in the event of low water flow or other water flush system failures Refer to the Flush Manifold Installation amp Operation Manual for more information regarding the Flush Manifold option A flush jumper is present at the flush connector on the Pumpstand For flush operation remove this jumper connect the Flush Manifold Interface Cable its place Retain the flush jumper for possible future use Pumps will not run without either the flush jumper or a functioning Flush Manifold connected On an 8 Pump the Flush Non Flush Selection Jumper must be in the Flush position for flush operation See Figure 13 8 Pump PI Board Flush Non Flush Connections on page 5 42 P N 20 08490 00 Rev B 55 Troubleshooting Guide The most important first step in troubleshooting the dispensing system is to confirm the failure or symptom that was reported SYMPTOM OBSERVATION CHECK CAUSE CURE Dead no display No pumps run on Prime or on signal Some not all pumps do not run on Prime or on signal One or more pumps do not run on signal but all pumps Prime OK Not counting loads 56 1 No power to unit 2 No power to PI PCB 3 Power OK no Controller displ
88. nce The PUMP SELECT menu appears previously included pumps display check mark O1 PUMP SELECT 5 Select a pump to include in this Occurrence and press ENTER A DETERGENT check mark appears to the right of each included pump E3 LIQUID BLEACH To remove a pump from an occurrence select the pump and SAE THI press ENTER again The check mark is removed e 9 Select up to 2 more pumps to include in this Occurrence in the If an attempt is made to same manner as in step 3 If you attempt to select more than three select more than 3 pumps this ERROR message appears pumps per Occurrence an screen displays ERROR 7 9 When all needed pumps are included press EXIT to return to the 5 menu and program another Occurrence 3 PUMPS MAXIMUM 8 5 5 5 When all needed occurrences are programmed press EXIT e three times to return to the SYSTEM SETUP menu 20 08490 00 2 4 Edit Account Name Optional Input the client or account name that will appear on Summary Reports The following characters are available under score space hyphen letters A Z and numbers 0 9 1 From the INSTALLER MENU select INITIAL SYSTEM SETUP press ENTER The SYSTEM SETUP menu displays 2 Move the selection box to E8 T ACCOUNT NAME and press ENTER The ACCOUNT NAME input screen appears 3 Change the
89. nclud A ing the 70 date os l From the MAIN MENU move the selection box to REPORTS and press ENTER to launch the PRSSwWwORO input screen The active __ _ digit indicated by the double arrow cursor be changed Q 2 v Change the active digit indicated by the double arrow cursor by pressing the UP or DOWN ARROW 3 To move to the next digit press the RIGHT ARROW To backspace press the LEFT ARROW 4 ok EXIT 4 After entering password press ENTER to reach the REPORT GATE FROM screen Set beginning date for report information in same REPORT DATE manner as password input The default is the last Faam date 5 After entering the date press ENTER to reach REPORT GATE screen Set the ending date for report information in the same manner as 5 password input The default is the current date 2 2009 06 01 2009 06 30 Press ENTER to reach the NAME menu The last report input REPORT NAME appears Edit the name in the same manner as date If a duplicate report A name already exists on your USB flash drive a warning appears and v2 EE asks if you want to overwrite the existing report If you do NOT want to INSERT USB DRIVE replace the existing report press EXIT and input a different name OK 5 EXIT 7
90. nctioning controller but will not give accurate reports or enable features Standard Mode U S default 1 System Setup gt Set 1 2 Installer Service Service Pumps gt Calibrate Pumps 3 Program Formulas gt Select a Formula gt Pump Settings gt Select a Pump gt Set Pump Amounts Delay 4 Outside US Units of Measure gt Metric Relay Mode U K Asia Americas a Initial System Setup Operation Mode gt Relay Mode 4 Units of Measure gt SAE or Metric P N 20 08490 00 Rev B 21 aiqeo 1edoud pue ayepdn Jno LON OG i9NINHVM 1x3 iNvHOOHd 3 vddn qd33908d LON iiidOLS 1x3 951 LYASNI A onsouDeiq ojepar 1x3 1x3 AHOLOV OL 38 VINWHOS 103 19 4 Je9 2 3INVN MAN v 04 3INVN 1x3 iSLINVsAAG AYOLOVA Q3HV3 IO TIY i9NINHVM SONILLAS 1x3 QQ INWAAAA 90 41 86 70 6006 8 9 195
91. nd chemical costs by formula Formula Report formula setups on with pump amounts and delays Settings Report controller settings except cormuta Report formulas and Diagnostic Report amounts pumped number of User Primes 1 Auto Formula Select AFS When used with a fully programmable microprocessor controlled washer washer uses a timed signal to automatically select the chemical formula Pets k Diagnostic T Tota poses 1 Two Calibration Methods Calibrate pumps by time or volume to accommodate different sizes of pumps and installation configurations 1 Flush Interlock Optional flush manifold with flow switch shuts off pumps if water flow falls below 0 65 gallons per minute GPM 1 Security Formula programming data reporting are password protected A real time clock is set with a date and time stamp upon startup Principle of Operation See Figure 2 TOTAL ECLIPSE Chemical Management System pumpstand may on page 3 The Machine Interface MI receives supply signals from the laundry machine at pre determined times in the wash formula The MI sends these signals to the Controller The controller functions are governed by the Operation Mode selected the features enabled and by the formula rules In most modes the laundry operator can change the formula or load size according to the load type The controller activates the dispenser Pu
92. on flush systems can start up to three pumps simultaneously P N 20 08490 00 Rev B Group Mode of Operation In the Group Mode option the six trigger signals are placed into four pre defined groups see the following table Between 0 3 pumps may be assigned to each group A pump may be used in more than one group The trigger signals determine which group of pumps dispense their programmed formula amounts and in which order All pumped amounts and delays are based upon the currently selected formula Trigger Signal Input s Group Interlock If a pump group is set to run more than once per wash cycle Group Interlock must be OFF and all pumps within the group must fully run to allow repeat activation of the group when it receives the trigger signal When Group Interlock is ON A pump group can only run once per wash cycle regardless of the number of triggers received and there is a 5 minute lockout period after the count pump runs During lockout trigger signals are ignored When Group Interlock is ON the wash cycle ends either five 5 minutes after the count pump has run or when the programmed Cycle Time 15 reached whichever occurs first When Group Interlock is OFF A pump group can run more than once per load When Group Interlock is OFF the cycle ends immediately after the count pump has run or when the programmed Cycle Time 15 reached whichever occurs first Non Flush systems can run up to 6 pumps simultane
93. or xyz setup html 2 of 3 11 20 2008 4 30 02 PM Page 2 53 54 This page intentionally left blank P N 20 08490 00 Rev B 8 Troubleshooting amp Specifications Troubleshooting Basics Confirm Correct Pump Calibration and Formula Programming in Controller When troubleshooting for no product on signal always confirm pump calibration and formula amounts are correctly programmed in the Controller We advise that you keep an inventory of the following new or known good spare parts to use for substitution purposes when troubleshooting or you can borrow components from an adjacent dispensing system Controller Pump Interface PCB Wiring Harness Plate Assy J1 Cable Machine Interface with J2 Cable Confirm J1 and J2 Cable Integrity Always ensure that all telco connectors J1 and J2 Cables are clean and corrosion free Examine cables for cuts or kinks which can indicate broken wires When in doubt replace defective cables Pump Run Order Only one pump may run at a time in flush mode Multiple pumps that are triggered simultaneously will queue up Based on this rule all pumps triggered will run as long as the load count pump trigger 1s last Sufficient time must be allowed between triggers to enable all triggered pumps to run Failure to allow sufficient time between triggers could result in triggers for pumps being ignored Flush Manifold Operation When using the TOTAL ECLIPSE Controller with the optio
94. ously if two groups are triggered simultaneously and each group has three pumps assigned Occurrence Mode of Operation Occurrence Mode is best suited for washers in which trigger signals do not have a specific function Any qualified trigger 1 6 will start an Occurrence Each new qualified signal on any trigger signifies a new Occurrence within the current wash cycle triggers occurring with two seconds of each other are considered one Occurrence The first trigger starts Occurrence 1 the second trigger starts Occurrence 2 and so forth Up to 16 occurrences can be programmed with up to 3 pumps dispensing per occurrence All pumped amounts and delays are based upon the currently selected formula If there is no pump assigned to an occurrence nothing is pumped and the occurrence acts as a space holder Occurrence Mode differs from Event Mode in the following ways 1 The wash cycle begins when the first pump runs 2 A qualified signal from any trigger signal initiates an Occurrence 3 There is no specific wash cycle indication A wash cycle ends after the Count Pump runs or when the programmed Cycle Time is reached whichever occurs first Important Note The last pump to run in Occurrence Mode should always be the Count Pump Features and Options The following features and options which may be set during the Initial System Setup affect the pump dispensing sequence in conjunction with the chosen mode of operation P N
95. page 21 4 Press ENTER to save the new Manager Password and return to the SYSTEM SETUP menu 2 3 Set Operation Mode Change Manager Password SYSTEM SETUP EDITINST PASSWORD A EDIT MGR PASSWORD OPERATI ON MODE EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME PASSWORD 0123 v OK 9 EXIT Each Operation Mode has a different combination of rules that govern the dispensing sequence It is important to understand these rules See Modes of Operation on page 3 and also Features and Options on page 5 2 3 1 Set Standard Operation Mode Standard Mode 15 the default mode and the preferred mode for most North American installations which each washer trigger signal notifies the corresponding pump to dispense the set amount s of product for that pump based on the selected formula Standard Mode 15 the only mode that features AFS explained in Auto Formula Select 8 page 6 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays 2 Move selection box to OPERATION MOGE and press ENTER All Operation Modes display 3 Select 5 Press ENTER to return to the SYSTEM SETUP menu P N 20 08490 00 Rev B Set Standard Operation Mode SYSTEM SETUP EDIT INST PASSWORD EDIT MGR PASSWORD EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME
96. ram Features 1 Maximum Formula Power Up to 20 different formulas let you tailor your chemical requirements to each wash classification Program the controller via the keypad or upload previously programmed formulas and settings from a USB flash drive 1 Eight Pump Capability including Flush Up to eight pumps each with three product amounts A and C and a delay may be connected The maximum product amount is 99 99 oz 2999 ml 1 Compatibility Use with components from earlier Nova Controls laundry systems or adapt to future updates by adding modular components and loading updated software at the customer s site 1 Easiest Operation User friendly large screen display offers seven lines of text and customized formula and pump names Setting formula and production information are retained even when controller 15 powered off 1 Language Options Select either English or Spanish text for the controller and for Formula Editor operating and programming menus are in the installer selected language 1 Pump and Formula Names Add names to the pre numbered pumps and formulas to help the operator choose the correct formula Formula and pump names can be in a different language than the controller s primary menu language offering the ability to tailor formula names to the operator s primary language LI Data Reporting Reports include Productivity Report total logged load Vm 0 counts weights a
97. reate or edit formulas for Standard Group Event and Occurrence Modes See 2 3 Set Operation Mode on page 27 for an explanation of each mode of operation Important Note About using Relay Mode of operation the installer should set a default weight for Formula 1 to enable accurate Relay Mode reports No other formula parameters need to be set 9 The operator can override the default load weight with the actual weight of a load The TOTAL ECLIPSE controller allows up to 20 formulas to be created using up to 8 pumps Each formula is given a unique number F82 etc etc as a default For ease of formula selection a name can be added to the formula number as described in 3 4 Edit Name Optional on page 38 Formula names do not appear unless they are input by the installer or uploaded from a setup file on a USB flash drive Formula names appear in the language in which they were created Each formula can include up to eight pumps each pump may be programmed for up to three product amounts A B and C within a formula pump can be included in more than one formula A delay time may be programmed for any pump Each pump is also given a unique number etc as a default For ease of programming a chemical name may be added to the pump number as described in 1 3 Name Pumps Optional on page 25 Pump names do not appear unless they are input by the installer or uploaded from a setup file on a USB fla
98. round If User Prime is set to EAABLE the operator must stop prime If the operator fails to stop Prime it will stop after 10 minutes of keyboard inactivity If User Prime 15 set to LIMITED 30 SEC each pump can be primed for a total 30 seconds and the same pump cannot be primed again until a complete formula has run 1 From the MAIR MENU move the selection box to USER PRIME PUMPS and press ENTER The SET PRIME PUMP menu displays a list of available pumps with names if previously input or uploaded by the installer If User Prime is not enabled in the Installer Menu 0588 20 displays as the default setting Press the UP or DOWN ARROW to choose a pump to prime Press ENTER to reach the PAIME menu for the chosen pump Press ENTER to start prime Press ENTER again to stop prime SV ge P N 20 08490 00 Rev B MAIN MENU EMERGENCY PUMP STOP LOAD SIZE 075 LBS USER MANUAL FLUSH MANAGER REPORTS INSTALLER MENU 1 PRE WASH P2 DETERGENT P3 LIQUID BLEACH P4 BLEACH ALTERNATIVE P5 SOUR CONDITI ONER P6 ENZYME LIFT 5 SOUR CONDITIONER START STOP 9 EXIT 5 Press EXIT one time to select another pump to prime or twice to return to the MAIN MENU c 0 User Manual Flush if enabled To enable USER MANUAL FLUSH the installer must select a flush pumpstand see 2 7 5 Pump
99. running some or all of the pumps called for by a trigger signal Important Note It is imperative that the installer allow plenty of time between triggers to insure that a pump or PAN group of pumps will run for each of its triggers In a Pump Interface P I with Flush enabled different pumps that attempt to run simultaneously are placed in a pump queue and then run in sequence A pump is added to the queue whenever there 15 a valid trigger for it as long as it is not currently running and is not already in the queue The queue allows for up to seven 7 pumps other than the currently running pump to be queued up waiting to run in sequence Trigger Signal Filter Time Signal filter time 15 the amount of time that a trigger must remain continuously ON before being recognized as a qualified trigger and starting a pump The factory default time is two seconds Longer times 10 20 30 60 or 90 seconds may be set if washers present problems 1 unreliable signals falsely triggering pumps The Auto Formula Select AFS signal does not use a signal filter time P N 20 08490 00 Rev B 7 8 Pump Interface Regardless of the selected Mode of Operation or the Flush setting pumps 3 and 7 and pumps 5 and 8 cannot run simultaneously on an 8 Pump Interface They can be requested to run at the same time but they will run sequentially based on the Mode of Operation pump order or delays set In Standard Mode pumps 3 and 7 are triggered by
100. s and formulas a Setup File from a USB flash drive into a TOTAL ECLIPSE controller If more than six setup files are on the connected USB flash drive they can be viewed by pressing the UP or DOWN ARROWS l Connect a USB flash drive with a Setup File to Type A USB port on Read Setup File the controller see Figure 5 USB Flash Drive Connection on ee age 13 DATA TRANSFER Pas WRITE REPORTS 2 From the INSTALLER MENU select BATA 5 and press ENTER WRITE SETUP The SATA TRANSFER menu displays ONIE UE NAE 3 Select SETUP and press ENTER The SETUP FILE menu displays 2 a list of files on USB drive SETUP FILE 4 Select the setup file to send to the controller and press ENTER PILE NANE warning screen confirms that controller settings will be overwritten FILE NAME 3 5 Press ENTER again to load the new setup file into the controller or press EXIT to cancel D WARNING If the screen displays ERROR UNABLE OPER FILE j i THIS WILL OVERWRITE there may be no readable sup file on the USB flash drive EXISTING SETTINGS AND FORMULAS 6 To confirm transfer of the new data press EXIT to go back to the OK 9 EXIT INSTALLER MENU and select the PROGRAM FORMULAS menu View formula settings to confirm Calibrate Pumps You must calibrate all pumps you will use in a formula Programmed formulas will not run if pumps are not calibra
101. s and the pump is already running the trigger is ignored This could result in not running some or all of the pumps called for by a trigger signal It is imperative that the installer allow plenty of time between triggers to insure that a pump or group of pumps will run for each of its triggers 1 From the INSTALLER MENU select INTIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays 2 Move selection box to MOCE and press ENTER All Operation Modes display 3 Select EVENT and press ENTER The MOCE menu displays Event 01 16 4 Select an Event from the EVENT MOCE menu The EL st j PUMP SELECT screen appears previously included pumps display a check mark 5 Select a pump to include in this event and press ENTER A check mark appears to the right of each included pump To remove a pump from an event select the pump and press ENTER again 6 Select up to 2 additional pumps for this event as in step 3 If you select more than three pumps per event an EPP OP screen displays 7 When all needed pumps are included press EXIT to return to the EVENT MODE menu and set another event 8 OOGO When all needed events are set press EXIT three times to return to the SYSTEM SETUP menu 2 3 4 Set Group Operation Mode Group Mode places the six trigger signals into four Set Event Operation Mode EVENT MODE EVENT 02 EVENT 03 EVENT 04 EV
102. s into place Figure 4 TOTAL ECLIPSE Controller Mechanical Installation Set Operating Language Date amp Time on Start Up After all electrical plumbing and mechanical installation is complete apply power to the TOTAL ECLIPSE Controller At the first power up the LANGUAGE menu follows the splash screen to allow menu language selection Select one of the operating menu languages that are pre installed in each controller English or Spanish Additional TOTAL ECLIPSE Controller operating menu language files may be available from the Hydro Systems website www hydrosystemsco com for download to a USB flash drive Installing a new language from a USB flash drive replaces the Spanish menu language in the controller English remains permanently installed Select Operating Language Select Language l v Move the selection box using the UP or DOWN ARROW KEYS LANGUAGE until it frames your chosen language Optional To replace the SPANISH non English language with a different language connect a USB flash drive containing the downloaded languages to USB port A the lower USB port on the controller s right side Available languages appear for selection 2 Press the ENTER KEY to select the operating language and launch the GATE TIME menu Change Language After First Power Up 1 Shut off power to TOTAL ECLIPSE by unplugging the J1 cable or shutting off pumpstand power switch Settings and data are retained 2 Connect a USB fl
103. s pumpstand Pump Capacity 99 99 oz 2999 ml 8 pump with 3 amount settings per pump maximum Data Input Field 15 characters maximum p letters A Z numbers 0 9 hyphen underscore and space Environmental IP Rating Installation Category Temperature 10 to 49 C 50 to 120 F maximum Humidity 95 relative humidity maximum Indoor Installation Approved for indoor use only Must not be installed outdoors Altitude Install at or below 6 500 ft 2000 M maximum All specifications subject to change without notice Limited Warranty SELLER warrants solely to BUYER the Products will be free from defects in material and workmanship under normal use and service for a period of one year from the date of completion of manufacture This limited warranty does not apply to a hoses b and products that have a normal life shorter than one year or c failure in perfor mance or damage caused by chemicals abrasive materials corrosion lightning improper voltage supply physical abuse mishandling or misapplication In the event the Products are altered or repaired by BUYER without SELLER S prior written approval all warranties will be void NO OTHER WARRANTY ORAL EXPRESS OR IMPLIED INCLUDING ANY WARRANTY OF MER CHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE IS MADE FOR THESE PRODUCTS AND ALL OTHER WARRANTIES ARE HEREBY EXPRESSLY EXCLUDED SELLER S sole obligation under this warranty will be at SELLER S option
104. sh drive Pump names appear in the language in which they were created Each pump within a formula must be calibrated before running the formula see 1 2 Calibrate Pumps on page 23 A load is counted each time the load count pump runs except in Event Mode as described in Event Mode of Operation on page 4 The highest numbered pump with an amount programmed is automatically designated as the load count pump for each programmed formula unless it 15 overridden by the installer and a different load count pump is selected Formula Rules n Modes of Operations that use formulas Standard Event Group and Occurrence a pump may be set to dispense multiple times with up to three different amounts identified as Amounts A B and C A pump will not dispense unless at least one amount not zero is set for that pump in the formula e Ifonly the A amount is programmed for a pump in a formula the first request results in Amount A dispensing Additional requests within the same wash cycle are ignored fonly A and B amounts are programmed for a pump in a formula the first request results in the dispensing of Amount A The second request results in the dispensing of Amount B Additional requests after the second request are ignored e fall three amounts A B and C are programmed for a pump in a formula the first request results in the dispensing of Amount A The second request results in the dispensing of Amount B and the th
105. splays the pump and any previous calibration Place a P6 ENZYME LIFT collection container at the pump output 2 3 Press ENTER to start timed calibration if flush enabled there is a two CALIBRATE TIME second delay for pre flush Pump must run the entire 20 seconds is 0 timed countdown displays Pump automatically stops when counter WARNING PLACE CONTAINER AT OUTPUT reaches zero and screen changes to GISPEASES VOLUME 9 START STOP 9 EXIT 4 At DISPENSED VOLUME input screen enter the amount collected in the DISPENSED VOLUME container during the 20 second calibration and press OK ENTER ENTER AMOUNT PUMPED A 5 Select another pump to calibrate or press EXIT 5 to return to the previous menu To confirm calibration amounts go to the CALIBRATION screen ok EXIT for all pumps Volume Calibration 1 Select CALIBRATE LVOLUmEJ from the CALIBRATE PUMPS menu and press ENTER The CALIBRATE menu displays list of possible pumps 2 Move selection box to pump choice and press ENTER The CALIBRATE Calibrate by Volume LUGLJ input screen appears Place a collection container at the pump CALIBRATE VOL output P1 PRE WASH 3 Press the ENTER key to start calibration 1f flush enabled there is a two P3 LIQUID BLEACH P4 BLEACH ALTERNATIVE second delay for pre flush 5 SOUR CONDITIONER P6 ENZYME LIFT 4 Press the ENTER STOP key when
106. sword and Access to Data Transfer Menu Input Installer Password The factory default installer password is 01234 For added security change the NET Mir Am eps LOAD SIZE 075 LBS password upon installation See 2 1 Edit Installer Password on page 27 WEISE PET WIE PhS USER MANUAL FLUSH l From the MAI MENU move selection box to INSTALLER MENU last MANAGER REPORTS item after MANAGER REPORTS and press ENTER ifiSTL PASS 2 4 0 0 menu displays P A INSTL PASSWORD 2 Change the active digit indicated by double arrow cursor by pressing the UP or DOWN ARROWS AUS 4 3 To move to the next digit press the RIGHT ARROW backspace press the LEFT ARROW 4 OK EXIT 4 When the correct password displays press ENTER to launch INSTALLERA MENU INSTALLER MENU INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS SET UNITS OF MEASURE P N 20 08490 00 Rev B 45 Read Setup transfer setup file from USB flash drive a controller Five settings and the controller menu language date and time are NOT INCLUDED in a Setup File file extension sup nor are they overwritten by the data transfer Installer Password Manager Password Pump Calibration Machine Name and Company Name must be set individually using each controller s keypad Look for the in the previous chapter to find instructions for editing these settings Load setting
107. t dispensing is paced by machine events rather than fixed time as in Standard Mode Four trigger signals are used The typical connections are e Trigger 1 Power ON signal Washer Door Switch Wash Cycle Indication Trigger 2 3 Hot Cold Fill Triggers Pumps e Trigger 4 Drain Concludes an Event and allows another Event to occur Triggers 5 and 6 are not used in this mode Trigger 1 ON indicates the beginning of a wash cycle and Trigger 1 OFF indicates the end of a wash cycle Trigger 1 might be connected to the washer s Power ON signal or to a washer door switch An Event occurs when a trigger signal is detected on Triggers 2 or 3 A subsequent ON and OFF of Trigger 4 allows the next Event to occur If Trigger is OFF any pumps waiting in the queue are ignored and the cycle 15 reset Event Mode Rules Up to 16 Events can be programmed and up to 3 pumps with A B and or C amounts may be added to an Event A pump can only be used once per Event but the same pump can be used in multiple Events If a pump is used in more than one Event the A amount dispenses in the first Event in which the pump is used the B amount dispenses in the second Event in which the pump is used and the C amount dispenses in the third and all subsequent Events in which that pump is used If there is no C amount there will be a maxi mum of two 2 pump runs per wash cycle for that pump No Count Pump is used in Event Mode nor is Cycle Time used N
108. te your new Installer Password If the password is lost you will not be able to access Installer Menus and the T9 controller must be returned to Nova Controls to reset password l From the INSTALLERA MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays with 1057 PASSWGAS selected 2 Press ENTER to select EGIT INST PASSWGAS PASS WSAS input screen appears Initial System Setup Change Installer Password SYSTEM SETUP EDIT MGR PASSWORD OPERATION MODE EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY Q INSTL PASSWORD 01234 OK 9 EXIT 3 v Input a new password in the same manner as in Password Access to Installer Menus on page 21 4 Press the ENTER key to save the new Installer Password and return to the 595 SETUP menu 2 2 Edit Manager Password EB The Manager Password allows a Productivity Report to be printed from the Operator Menu while adding the security of password input The Manager Password may be changed from the factory default 0123 to any four numbers 1 From the INSTALLER MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu displays 2 Move the selection box to EGIT 5 and press ENTER The PASSWORD input screen appears 3 2 Input a new password in the same manner as in Password Access to Installer Menus on
109. ted In Relay Mode you must calibrate pumps in order to establish pump output See Calibrate Pumps on page 23 Prime Pumps Prime the intake tube after product container or tube change An animated progress bar indicates that prime 15 running See Prime Pump on page 23 Additional Data Transfer Information Transfer Setup Files between TOTAL ECLIPSE controllers or create and save Controller usage reports in HTML format from a controller to a computer via a USB flash drive See Data Transfer on page 39 for details Language Files Two types of language files can be downloaded from the Nova Products section of the Hydro Systems website A Formula Editor language file changes the menu screens in Formula Editor software file extension properties Download these language files to the computer on which the Formula Editor is installed and save them in Program Files Nova Controls Formula Editor Languages folder Start Formula Editor and click Tools Customiz Languages To change the TOTAL ECLIPSE controller s menu language you must download a TOTAL ECLIPSE controller language file file extension LNG to a USB flash drive Power off the TOTAL ECLIPSE controller connect the USB flash drive and restore power to the controller Select the new language when the LANGUAGE menu appears 46 P N 20 08490 00 Rev B Reports TOTAL ECLIPSE Controller Reports The TOTAL ECLIPSE controller generates four types of reports collectively calle
110. the following section for a detailed explanation of each Operating Mode and the accompanying feature Table 2 1 Operating Modes Overview Operating 8 Pump Non Flush A a _ Simultaneous Pump Starts Even No No UptoSpumps to 3 pumps Ves Selectable Yes Group Up to 6 pumps if two EN Interlock time simultaneously triggered AFS is intended for use with fully programmable microprocessor controller laundry machines 2 8 Pump control is allowed but pumps 3 and 7 are linked to each other as are pumps 5 and 8 linked to each other 3 Default Load Weight is used in Summary Report calculations Pump Amounts and Delays are ignored 4 Event Mod is designed to work with fixed cycle washers 5 Occurrence Mode is best suited for laundry machines in which trigger signals do not have specific functions P N 20 08490 00 Rev B 3 Standard Mode of Operation default Preferred for most North American installations Standard Mode allows the operator to quickly select a formula from a list of formulas A formula can include up to 8 pumps each with three possible programmable amounts A B and or C amount Each washer trigger signal notifies the corresponding pump to dispense the set amount s of product for that pump 1 Trigger starts pump 1 trigger 2 starts pump 2 etc All pump amounts and delays are based on the currently selected formula Non flush systems can start up to six 6 pumps simultaneously
111. tings and formulas press ENTER at this first warning screen You will have one last chance to be certain that you really want to clear settings when the screen displays YOU SURE 4 Press ENTER at this screen to delete all previously saved settings restore factory defaults and returns to SYSTEM SETUP or press EXIT 9 to return to the previous menu 2 15 View Software ID Reset to Factory Defaults SYSTEM SETUP SIGNAL FILTER TIME A SET AFS TRIGGER SET USER PRIME SET LCD CONTRAST SET DATE amp TIME CLEAR SETTINGS v CLEAR SETTINGS WARNING ALL SETUPS WILL BE CLEARED TO FACTORY DEFAULTS 9 5 EXIT e CLEAR SETTINGS ARE YOU SURE For diagnostic or troubleshooting purposes Nova Controls personnel may ask for the software ID information 1 From the INSTALLERA MENU select INITIAL SYSTEM SETUP and press ENTER The SYSTEM SETUP menu 2 Move the selection box to v TWAPRE 10 and press ENTER The SOFTWARE 10 information screen appears 3 Press any key to return to the SYSTEM SETUP menu 34 View Software ID SYSTEM SETUP SET AFS TRIGGER A SET USER PRIME SET LCD CONTRAST SET DATE amp TIME CLEAR SETTINGS SOFTWARE ID TOTAL ECLIPSE P N 95 08489 00 REV 695 P N 20 08490 00 Rev B About Programming Formulas Program Formulas contains menus to c
112. un without either the flush jumper or a functioning Flush Manifold connected Orion Pumpstands up to 8 Pumps with Flush and an 8 Pump P I board This selection enables the flush control functions of our LM 100 Orion series using an 8 Pump capable pump interface boards These are typically used in LL 6000 units LL 8000 units and 8 Pump upgrade kits In addition to setting the Controller flush system configurations confirm that all safety interlocks are set correctly on the PI board 1 solenoid connected pressure or flow switch connected and contacts closed with flow flush non flush jumper set to flush J U U U Ul E r TB2 Flush Manifold Connector FLUSH 8 NON FLUSH Flush Non Flush Flow Switch Input Selection Jumper Jumper Wire For Non Flush SELECTED 1 9 Flush Valve Output 24 VAC Figure 13 8 Pump P I Board Flush Non Flush Connections In flush configurations multiple pumps triggered to run at the same time will run one at a time in queue It is imperative that the installer allow plenty of time between triggers to insure that a pump or group of pumps will run for each of its triggers Failure to allow sufficient time between triggers could result in triggers for pumps being ignored What if Auto For
113. x See A Supply Trigger Wiring on page 10 for connection information Machine Interface Installation WARNING Keep Machine Interface and communication cable away from high voltage wires and relays NEVER parallel the cable with high voltage lines 1 Route MI signal wires through 1 2 inch knock out on washer within the wiring area Use lock nut on MI 1 2 inch nipple to secure MI to washer 2 Connect cable marked J2 into Machine Interface Bundle excess J2 cable outside washer and connect other end to the connector labeled J2 on the rear of the Controller 3 Connect cable marked J1 from the pump module to the connector labeled J1 on the Controller 4 For additional cable strain relief secure J1 and J2 cables to controller tie down posts with tie wraps The maximum distance for the J1 cable from the pump module to the controller is 75 feet Standard lengths available are 15 and 30 feet A coupler is available to join two cables together for longer distances Cable runs longer than 75 feet require the use of break out boxes and hard wiring Contact Nova Controls for details TOTAL ECLIPSE Controller Rear MACHINE INTERFACE Front Rear E Signal J2 Wires 2 J1 Cable J2 Cable e Connection B Figure 3 TOTAL ECLIPSE Controller Electrical Installation P N 20 08490 00 Rev B 9 Signal Wire Installation The Machine Interface will work with any signal voltage between 24 240VAC or 22

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