user`s manual 1. table of contents
Contents
1. COLD SOFT WATER COLD SOFT WATER INLET INTO SOAP INLET INTO SOAP Sa Sr HOPPERS KIRE spl spi COLD HARD I2 COLD SOFT 1252 2 4 COLD SOFT ABCDE A H C DE 13 amp WATER Bar 13 HOT WATER COLD SOFT WATER COLD SOFT WATER 4 INLET INTO SOAP INLET INTO SOAP E cb HOPPERS ze HOPPERS TER spl i LIT spl 11 seit COLD HARD t 1 1 2 3 4 5 HEHE 12 COLD SOFT 1 2 3 415 1 2 3 415 2 COLD SOFT y ABS DE ABER E er ERA HOT WATER cae aoe E HOT WATER Fig 4 4 A 1 Cold hard water 2 Cold soft water 3 Hot water 513369 16 INSTALLATION AND MAINTENANCE MANUAL 513289 D PUB DATE 1 DEC 2011 DOC WATER DRAIN CONNECTION Washing machine is equipped with one drain valve the second drain valve for recycle drain can be added per order which must be connected to the waste sump Position of drain valves see on fig 3 3 pos 7 8 The waste sump must be located lower than the drain pipes because the water discharges from the machines by gravity Do not reduce the diameter of the machine drain pipes To connect the machine drainage to a waste sump you can use the flexible hose part of delivery Secure the flexible hose with a clamp Seal the connecting point of the2. N Failure message Failure Action Fault occurrence E1 No Drain Co Drain failure Cooldown Full Stop tumble Draining sequence Cooldown E2 No Drain Drain failure Full Stop tumble Draining sequence E3 Tilt Fault dd balance Belore Full stop tumble Start spin E4 Imbalance od Plaga Skip continue After 10 x tilt E5 Tilt High Sp Sun Ba nen Full stop safety time 2500 or 750 RPM E6 Door Coil Door switch failure Full stop safety time Whole cycle E7 Door Switch en SU Full stop safety time Whole cycle E8 Door Start an ia an Don t start At start up E9 Door Unload c Een d Don t start End cycle E10 Bimetal Spring Bimetal Spring Continue 2 min 30 sec after start cycle ER Full stop request for v E11 No Fill Fill failure Continue While filling E12 Overfill Overfill failure Full stop tumble While filling E13 Heating Heating failure Full stop tumble While heating mE Full stop request for E14 Time Heating time failure Continue While heating E15 Too Hot Too Hot Full stop tumble While heating E21 Overflow Overflow failure Full stop tumble Wash step E22 Flush fault Flush failure Full stop tumble Flush step E24 Level Sens Defective level sensor Continue Don t start Before start up E25 Temp Sensor ans temperature Continue Don t start Before start up Undefined frequency E26 Mitsub code inverter error code Full stop tumble Whole cycle E27 Comm fault an
3. USER S MANUAL 513289 D_PUB_DATE_1_DEC_2011 DOC 513289 D PUB DATE 1 DEC 2011 DOC USER S MANUAL Real Time Clock No End cycle E85 RTC Low Batt Battery or battery low For Info only MB power y Real Time Clock is not End cycle E86 NoRTC Comm available For Info only MB only Communication fault Before Start MB16 MB180 E100 Weigh No Comm weighing system Full Stop Tumble Whole Cycle MB16 MB66 MB amp FS23 55 only Weight machine is too Before Start E101 Weigh Low bw Don t Start MB amp FS23 55 only Weight machine is too E Before Start E102 Weigh High high Don t Start MB amp FS23 55 only Weight is not balanced Before Start E103 Weigh Balance over 4 load calls Dorit Start MB amp FS23 55 only Weight on individual load Whole Cycle E104 Weigh Overload cell exceeds max Pull stop Tumble MB16 66 amp FS23 55 only No functional air pressure Before Start E105 Weigh Airbags System Don t Start MB70 180 only E300 Specific Mitsubishi E353 MITS ERR inverter Alan Full stop safety time Whole cycle Er KEBERR KEB Inverter Full stop safety time Whole cycle Eae MEMORY ERR Memory Error Full stop safety time Any time Wrong DAQ Memor E550 a VERSION 2 1 For Info only Installation new softw DAQ WRITE Problem writing DAQ Traceability function whole E551 ERR Memory For Info only cycle y DAQ FULL
4. Power supply system capacity kVA steam heating 34 steam heating 41 electrical heating 72kW 100 electrical heating 96kW 125 INPUT POWER Electrical heating 72 kW kw 91 Electrical heating 96 kW kW 115 Steam or without heating kW 19 22 5 Rated heating input power electrical heating only 72kW 96kW SUPPLY PROTECTION DEVICE Use slow type Protection devices circuit breakers curve D Residual current device RCD mA 100 class B Steam or without electrical heating 200 240V 3AC A 100 100 380 480V 3AC A 63 75 El heating 72 kW 380 480V 3AC A 160 El heating 96 kW 380 480V 3AC A 200 WASHING FUNCTIONS Washing RPM 33 36 Distribution RPM 60 55 Low extraction RPM 550 High extraction RPM 720 695 Tab 3 2 513289 D PUB DATE 1 DEC 2011 DOC INSTALLATION AND MAINTENANCE MANUAL DRY LOAD CAPACITY loading ratio 1 10 kg lb 140 308 180 396 loading ratio 1 11 kg lb 127 280 163 360 WASHING FUNCTIONS G factor Low extraction 220 217 High extraction 350 CONNECTION Water inlet connection inch BSP 3 x 1 5 1 34 BSP 3 x 1 5 1 1 Water pressure range MPa bar PSI 0 3 0 6 3 6 43 87 Maximal water temperature C F 90 194 Drain diameter mm inch 1 x 126 5 standard to the drain 1 x 126 5 according to the request to the recycling tank Drain flow rate dm min 600 gal min 158
5. 4 b o EE gt J k J R Y J 4 1 lt aM e Q ii 6 P Q N 41 Q 6 NI Y q b T D ws NN VIT A pn E E Bu 1 DRA SG VV Y EEE EEE EEE EEE EEE RSS 93 Ses wu SEG uw Tun i 225288 3222 29459 RECYCLING 7 MAIN DRAIN 88828 929999 DRAIN 7 VALVE NUN Y VALVE Z 2 ESOS 859 8 PLES wes mcm Wen cae LA 4 4 A Y i lA i x E E 70kg 160lb N g RS 90kg 200lb EE mi 110kg 245lb 325mm 250 70kg 160lb 1320mm 150 585858 140kg 310lb 333mm 90kg 2001b 1575mm 70kg 160lb 180kg 400lb 350mm 110kg 245Ib 1620mm 90kg 200lb 99999 140kg 310lb 1695mm 110kg 245lb 350mm 3550505 70kg 160lb 722 5mm 180kg 400lb 1895mm L 140k9 3101b 362mm 90kg 200Ib 850mm 110kg 245lb 872 5mm 70kg 160Ib 1022 5mm 180kg 400Ib 305mm 2047 90kg 200lb 1150mm 140k9 310lb 917 180K0 4001b 1020mm 110kg 2451b 1172 5mm 140k9 310lb 1223mm 180kg 400Ib 1280mm 70kg 160lb 1995mm 90kg 200lb 2250mm 110kg 245lb 2295mm 140kg 310lb 2390mm 180kg 4001b 2550mm Fig 4 3 C Basement plan 4 4 CONNECTIONS CONNECTION OF WATER SUPPLIES 513343C The washer is equipped with 1 5 BSP British Standard Pipe Thread hot and cold water inlet valves indicated by a sticker next to the inlet For connection
6. Drain connection applicable for wash bath sample inch 1 x applicable for wash bath sample Steam connection inch G1 Steam pressure MPa bar PSI 0 6 0 8 6 8 87 116 Press air connection mm inch internal 210 0 4 Air pressure MPa bar PSI 0 6 6 87 Powder dispenser cups 5 10 Liquid soap signals internal Number of liquid soap supply system connection points 1 Venting connection of outer drum mm inch outer 8115 4 7 CONSUMPTION 2 Steam Average kg hour Ib hour 135 298 176 388 ANCHORING Anchoring bolt 4 pcs M20x350 GENERAL DATA Ambient temperature C F 5 to 35 41 to 95 Relative humidity 30 to 90 without condensation Height above sea level m ft up 1000 3280 Storage temperature C F 1 to 55 34 to 131 Emission emitted heat kW 7 Max static loading of the floor by weight of the machine and filler 48 75 64 Static load on floor intermittent vibrations kN 37 74 52 78 Dynamic force amplitudes during extraction kN 1 53 1 98 Frequency of dynamic load Hz 12 11 6 SOUNDS LEVELS 3 extraction seq db 80 Tab 3 2 continuation 1 maximum dimensions including protruding parts 2 depend on related wash parameters 3 ISO 3744 8 INSTALLATION AND MAINTENANCE MANUAL 513289_D_PUB_DATE_1_DEC_2011 DOC 1805 1805 1855 2075 70kg 160Ib 90 9 20016 110kg 245I
7. 184 900 237 1100 291 Door opening mm inch 765 x 340 30 11 x 13 38 WEIGHT Net kg lb 2600 5732 2810 6195 2990 6592 Gross kg Ib 2760 6085 2970 6548 3150 6945 ELECTRICAL DATA Power supply deviations 3x380 480V 50 60Hz 3x200 240V 50 60Hz 6 do 10 of the voltage supply 1 Hz Motor output kw 11 15 Power supply system capacity kVA steam heating 20 steam heating 28 electrical heating 54kW 70 el heating 72kW 93 electrical heating 72kW 88 el heating 96kW 120 INPUT POWER Electrical heating 54 kW kw 60 Electrical heating 72 kW kW 78 85 Electrical heating 96 kW kw 109 Steam or without heating kW 11 5 15 5 Rated heating input power electrical heating only 54kW 72kW 72kW 96kW SUPPLY PROTECTION DEVICE Use slow type Protection devices circuit breakers curve D Residual current device RCD mA 100 class B Steam or without electrical heating 200 240V 3AC A 63 75 380 480V A 32 50 El heating 54 kW 380 480V 3AC A 100 El heating 72 kW 380 480V 3AC A 160 El heating 96 kW 380 480V 3AC A 160 WASHING FUNCTIONS Washing RPM 36 35 Distribution RPM 60 Low extraction RPM 550 High extraction RPM 800 754 Tab 3 1 513289 D PUB DATE 1 DEC 2011 DOC INSTALLATION AND MAINTENANCE MANUAL DRY LOAD CAPACITY loading ratio 1 10 kg lb 70 154 90 198 110 242 loading
8. The washer extractor is out of tension if the main plug is taken out or when the main supply is disconnected When the main switch is turned off the inlet terminals of the machine main switch are still under current My CAUTION Extreme hot conditions can arise in the surroundings of this air Watch out for vapor that escapes from the washer extractor venting CAUTION Do not cover the washer extractor venting It serves as a vapor outlet to prevent pressure building in the washer extractor PRI551000047A gt gt gt WARNING ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE AFTER SERVICING REPLACE AND SECURE ALL PANELS IN THE ORIGINAL WAY TAKE THESE MEASURES FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK INJURY FIRE AND OR PROPERTY DAMAGE N WARNING SAFETY LABELS APPEAR AT CRUCIAL LOCATIONS ON THE MACHINE FAILURE TO MAINTAIN LEGIBLE SAFETY LABELS COULD RESULT IN INJURY TO THE OPERATOR OR SERVICE TECHNICIAN 2 1 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF PEOPLE Some important information for the usage of the machine are not or only partly mentioned in this User s manual Missing information is possible to find in Installation and maintenance manual according to the following references 1 Manipulation transportation storage 2 Putting the machine into service 3 Technical specification 4 Putting the machine out of service 5 Description of the safe work system when ma
9. chamber washing drum valid for machines with capacity 90 kg 200 lbs 3 chamber washing drum valid for machines with capacity 110 kg 245 lbs 2 chamber washing drum valid for machines with capacity 110 kg 245 lbs chamber washing drum valid for machines with capacity 140 kg 310 Ibs 2 chamber washing drum valid for machines with capacity 140 kg 310 lbs 3 chamber washing drum I valid for machines with capacity 180 kg 400 Ibs 2 chamber washing drum J valid for machines with capacity 180 kg 400 Ibs chamber washing drum LOADING THE LINEN DIRTY SIDE Sort out the linen and weigh it according to following table CAPACITY RATE 1 10 MACHINE A B D E F G H J kg 2x35 3 23 3 2x45 3x30 2x55 3 36 6 2x70 3x46 2x90 3x60 Ib 2x77 3x51 2x99 3x66 2x121 3x80 2x154 3x101 2x198 3x132 KAPACITA POM R 1 11 MACHINE A B D E F G H kg 2x31 8 3x21 2 409 3x27 2 2x50 3x33 3 2x63 6 2x41 8 2x81 8 3x54 5 Ib 2x70 3x46 2x90 3x60 2x110 3x73 2x140 3x91 8 2x180 3x120 Tab 4 1 7 Fig 4 1 A Machine I J The following instructions are applicable for all machines I J 1 Open an a
10. 271234 ww Wer 8845 gt 5999 295 oor 11352 14009 31016 425 232228 228 z 5 S N 5 Ej 180 40015 lt 425 5 28555 29255 85588 228 SOS ee ERSTES ooo 6 33888 ww iy 225050 QOTO Coney 7okg 160lb 410 9922 90kg 200b 440 89 59 70kg 160lb 1000 110kg 245lb 410 90 9 20016 1125 140kg 310lb 492 110kg 245lbz1100 180 9 40016 492 140kg 310lb 1203 180kg 400lb 1260 70kg 160lb 470 70kg 1601b 560 90kg 200lb 470 90kg 200lb 560 110kg 245lb 470 110kg 245lb 560 5 6 140kg 3101b 570 140kg 310lb 560 180kg 4001b 420 620 26 513340D 70kg 160lb 350 90kg 200lb 350 110kg 245lb 350 140kg 310lb 450 180kg 400lb 500 15 Button of door unlocking 16 Button of drum positioning 17 Button of door locking 18 Main switch 19 20 21 22 23 24 25 26 27 28 180kg 400lb Door of unloading clean size Signal of loading Centralstop Button of door locking Button of activation of loading side Button of door unlocking Button of drum positioning Soap hoppers Soft cold water inlet into soap hoppers Liquid detergent inlet Fig 3 3 Placement of components on the machine dimensions are given in mm INSTALLATION AND MAINTENANCE MANUAL 4 INSTALLATION 4 1 HANDLING TRANSPORT AND STORAGE TRANSPORT AND STORAGE Z WARNING FORKS OF HIGH LIFTING TRUCK MUST HAVE SUFFICIENT LENGTH SEE FIG 4 1 A For handli
11. DAQ Traceability Traceability function whole E552 ERR Memory is Full For Info only ade STORE DAQ Traceability Traceability function whole E553 DAQ gt PC Memory is almost Full For Info only cycle E SOFTW ERR Error Full stop safety time Any time 13 INSTALLATION AND MAINTENANCE MANUAL 1 CONTENTS Te CONTENT Sucina cd 1 2 IMPORTANT SAFETY INSTRUCTIONS 2 2 1 SYMBOLES ON THE MACHINE sicrie an ats atan 4 2 2 IMPORTANT INFORMATION BEFORE 5 4 3 TECHNICAL SPECIFICATION occitano ie i 5 3 1 WASHERS 70 kg 160 Ib 90 kg 200 Ib 110 kg 2456 ee eee tree nner etter e 5 3 2 WASHERS 140 kg 310 Ib 180 kg 4001 7 3 3 DIMENSIONS AND COMPONENTS OF THE 9 4 INSTALLATION scott te ea eese dde annii kann 10 4 1 HANDLING TRANSPORT AND 5 10 4 2 SPACE REQUIREMENTS ierit eere dei iare tea ee de be de d i d etn 12 4 3 MAGHINE POSITIONING n 2 1 tetti te ihi Ret ie eee ie eg de aA Aai ir en end 12 4 4 CONNECTIONS 5 i Atenas eie teet ia het e ette reds te det ec eite rd AMEN nets 15 4 5 PUTTING THE MACHINE IN 22 5 Phu fi eic 24 5 INTRODUCTION it i htt ara pic eet Hed edes 24 9 23 DAY ML 24 5 3 ONCE A MONTH OR AFTER 200 OPERATION 24 5 4 EVERY 3 MONTHS OR A
12. USER S MANUAL 9 4 6 END OF WASH CYCLE N WHEN THE POWER SUPPLY HAS BEEN CUT THE DOOR WILL BE AUTOMATICALLY BLOCKED AGAINST OPENING AFTER COOLING DOWN THE WASHING BATH THE DOOR CAN BE OPENED ACCORDING TO THE INSTALLATION AND MAINTENANCE MANUAL At the end of the wash cycle when the remaining program time reaches 0 PROGRAM END is displayed When UNLOAD appears on the display the machine clean side is activated and you can unload the linen 4 7 UNLOADING THE LINEN CLEAN SIDE 1 On the machine clean side the following symbols will light up button for automatic turn of the washing drum button for opening the outer door Following symbols will not light up button for closing the outer door signal light for loading Perform procedure for positioning the washing drum and opening the door according to the chapters 4 1 points 3 to 6 2 Unload a particular chamber of the washing drum Perform procedure for closing the door according to the chapters 4 1 points 8 to 11 After unloading push the button for the loading side activation 67 Doing this you activate the door on loading side The signal light for loading is ON 4 8 HOW TO OPEN DOOR WHEN FAILURE OCCURS See Installation and maintenance manual 10 USER S MANUAL 513289 D PUB DATE 1 DEC 2011 DOC 5 FIRST SERVICE AT TECHNICAL PROBLEM
13. appliance Use copper conductors only This appliance must be connected to a supply circuit to which no lighting units or general purpose receptacles are connected Any changes concerning the installation which are not described in this Installation Manual must be approved by the supplier or manufacturer Otherwise the supplier and manufacturer are not responsible for potential injuries to operators or for any damages Interventions in the appliance execution or functions are not allowed and the manufacturer refuses any responsibility in such cases The washer extractor must be installed on level If not the washer may become unbalanced during extraction and although fitted with an unbalance safety the washer may become seriously damaged what may result in bodily injuries Never put the washer in operation when the transporting braces are not removed The washer should always be tested before use It is possible that there are residues of products used during the production process in the new washer These residues could cause stains on your laundry Therefore you must first run at least 1 hot wash with old rags before using for your normal laundry Keep the appliance top and surface and the area around clean and clear of combustible or flammable products Do not store flammable materials around the appliances Define the dangerous areas in the laundry room and obstruct an admission to them during appliances operating Do not w
14. dimensions see fig 3 3 Use the water inlet hoses that accompany the washer as they are properly adapted to the water valves and appliance Machines with a dosing vessel have a separate supply of cold water into the soap hopper valid for machines 70 kg 16016 90 kg 200 Ib 110kg 24510 140 kg 310 Ib Machines 180 kg 400 Ib have a separate supply of cold water into the soap hopper G 1 NEVER use a rigid connection to the water supply The 1 inlet hoses have on both side BSP thread To connect them to a NPT installation an adapter is available For best operation of the washer it is necessary to keep the water pressure within the limits stated in the chapter 3 TECHNICAL SPECIFICATIONS Water pressure that is below minimum requirements can lengthen the wash cycle or and not allow proper function of the washer It is also necessary to connect ALL available water inlets to a water supply If a hard water supply is not present connect it with soft cold water If no hot water supply is present contact your dealer for the proper required action 513289 D PUB DATE 1 DEC 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 15 TO INSTALL Flush the water system in order to remove any particles that may be in the water system Install on the washer the filter device normally delivered with the washer Connect to this the inlet water hose with appropriated seal washer where necessary When connecting inlet hoses be sure hose con
15. fault Full stop safety time Whole cycle E28 THT time E OL THT Time out E OL Full stop safety time At spin sequence E29 OV3time E OP OV3 Time out E OP Full stop safety time At spin sequence Initialization fault Pe tied E31 Load Parr aller Dont start At initialization E32 Verify Parr 2 fault Don t start At loading parameters Stall prevention E33 Stall prev funchonacive Continue At spin sequence E35 Wrong Softw Wrong software version Don t start New software version Drain failure at the E37 Drain Sp Spray Sequence Full stop tumble Spray Sequence Warning at the End E38 No Recycle The Tank witirecycle Front soap dispenser Wash step water is empty Mach only The Soap Supplies are E39 Out of Soap running Out of Soap For Info only Wash step Fill failure due toan RAI Stop Request for E40 No Fill Rec empty water recycle T Mach Wash step Tank op soap dispenser Mach only E41 Service Due Service Due Warning End cycle pen door reset E42 Connection a Network For Info only Data Transfer Networking onnection E43 Voltage Par Range Make correct selection Configuration menu E44 Model type iid Make correct selection Configuration menu No Speed Sensor No Speed pulses At spin sequence E45 Signal when drum turns Continue 4 Warning FS120 only At spin sequence E46 Brake Closed Brake Stays Closed Full stop safety time FS120 only 51
16. ratio 1 11 kg Ib 63 139 83 183 100 220 G factor Low extraction 170 186 High extraction 360 350 CONNECTION Water inlet connection inch BSP3x1 5 1x 34 Water pressure range MPa bar PSI 0 3 0 6 3 6 43 87 Maximal water temperature C F 90 194 Drain diameter mm inch 1 x 126 5 standard to the drain 1 x 126 5 according to the request to the recycling tank Drain flow rate dm min 600 gal min 158 Drain connection applicable for wash bath sample inch 1 x applicable for wash bath sample Steam connection inch G 1 Steam pressure MPa bar PSI 0 6 0 8 6 8 87 116 Press air connection mm inch Air pressure MPa bar PSI internal 210 0 4 0 6 6 87 Powder dispenser cups Liquid soap signals Number of liquid soap supply system connection points 5 internal 1 Venting connection of outer drum mm inch outer 0115 4 12 CONSUMPTION 2 Steam Average kg hour Ib hour ANCHORING 68 150 82 181 102 225 Anchoring bolt 4 pcs M20x350 GENERAL DATA Ambient temperature C F 5 to 35 41 to 95 Relative humidity 3096 to 9096 without condensation Height above sea level m ft up 1000 3280 Storage temperature C F 1 to 55 34 to 131 Emission emitted heat kW 7 Max static loading of the floor by weight of the machine and filler 31 57 35 67 39 47 Static load on floor during extra
17. 3289 D PUB DATE 1 DEC 2011 DOC USER S MANUAL 11 Friction blocks brake Any time E47 Brake Wear Out are Nearout Full stop safety time FS120 only Brake Stays Open At spin sequence E48 Brake Open Continue Warning FS120 only E49 UnBalance Switch Air suspension without Wash action At Wash compressed air P y FS120 only Missing wire bridge No Second At spin sequence E50 Acceleration Ramp inverter wrong inverter Continue FS120 only parameters Missing wire bridge E51 ps tion R inverter wrong inverter Continue Polo aay a cceleration Ramp parameters y E52 Board Memory Sie CRC Dont start At Power Up PCB EEPROM Data i E53 Board Data out of range failure Don t Start At Power Up Door Lock Switch stays At locking sequence E57 Lock System T when the outer Don t Start MB70 90 110 140 180 only oor is open Deceleration end of E58 Free Run spin while brake is Full stop safety time 4 7 closed only Run Status inverter 1 At spin sequence E59 Run Free Run while brake Closed Full stop safety time FS120 only No detection motor 60 reset Drive speed signal at wash Full stop safety time Wash Sequence Motor doesn t stop E61 Continue spin spinning anymore Full stop safety time Whole cycle E62 Extended speed Motor spins too fast Full stop safety time Who
18. Eri e 33 513289 D PUB DATE 1 DEC 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 2 IMPORTANT SAFETY INSTRUCTIONS WARNING SAVE THESE INSTRUCTIONS FOR LATER USE Failure to comply with the instructions may lead to incorrect use of the appliance and may result in risk of fire bodily injuries or death and or damage to the laundry and or the appliance WARNING Read the IMPORTANT SAFETY INSTRUCTIONS in this manual carefully before Operating the appliance Improper use of the appliance may cause risk of fire electrical shock or serious body injuries or death as well as serious damage to the appliance This English version is the original version of this manual Without this version the instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use Safety instructions included in manuals for personnel operating the appliance must be printed and posted on a visible place near the machine in the laundry room The washer extractor is designed for fabrics wash
19. FTER 500 OPERATION 24 5 5 EVERY 6 MONTHS OR AFTER 1000 OPERATION seen 25 5 6 SAFETY VIBRATION SWITCH u sense ida rhe d ee aa teu dd anna nern eh cuba 25 9 7 TIGHTENING MOMENT S etae ete nett ad tie 26 5 9 LUBRIGATION te nee e ed t t p dete tad d s d cmd 26 5 9 DRIVING MEGEIANISM rcu esa len 27 9 10 WATER AND STEAM EIETERS deer eite riori esa estere ha 28 5 11 SEALING OF MAIN BEARINGS DRIP 28 JP flc EEUU 28 5 13 REPLACEMENT WASHER 5 29 5 14 EARTH LEAKAGE TRIPS OF THE 29 5 15 MAGNETIC SENSORS ARRESTING OF OUTER DOOR SECURITY SWITCH sees 29 5 16 SECURITY SAFETY EQUIPMENT FOR THE OUTER 30 5 17 SENSOR FOR SETTING THE AUTOMATIC POSITION OF THE INNER 30 6 TROUBLE SHOOTING AIDS seen 31 6 1 DOOR BLOCKING s 222 2 e et cett carotid te e b ele Narnia anne 31 6 2 ERROR INDICATION SHOWN ON 0 31 7 LIST OF RECOMMENDED SPARE 32 8 PUTTING THE MACHINE OUT OF nnmnnn 33 8 1 DISCONNECTING THE 2 33 8 2 MACHINE DISPOSAL b Me ce RE TR Re Re
20. IREMENTS REQUIRED MACHINE WORKING CONDITIONS See chapter 3 TECHNICAL SPECIFICATION The washer must not be installed or stored in an area where it will be exposed to water and or weather Avoid damp conditions where water or moisture could run down the walls and covers of the washer or cover the floor around the washer Do not install the washer above an open gutter Close any nearby gutters so that waste water steam cannot collect near inside the washer SIZE OF A LAUNDRY ROOM IGNORING THE REQUIREMENT FOR SPACES BETWEEN MACHINES AND WALLS CAN MAKE SERVICE AND MAINTENANCE WORK DIFFICULT Total space requirements for the system installation are usually determinate by a detailed plan of the building The machine dimensions are stated in the chapter 3 Technical specification Leave min 0 8 m 31 49 free space between the machine left side and the wall where the machine stands for the maintenance access Also between the machine right side and the wall or another machine leave free space minimally 0 8 m 31 49 see fig 4 3 B The waste piping or outlet channel must be dimensioned to the discharged water quantity and a number of washing machines 4 3 MACHINE POSITIONING CARRYING CAPACITY OF THE FLOOR ZN WARNING IT IS RECOMMENDED TO CONSULT STATIC REQUIREMENTS WITH A STATIC ENGINEER TO MEET THE REQUIREMENTS OF PERMISSIBLE LOADING VIBRATIONS AND NOISE LEVEL IN THE BUILDING FASTENING THE MACHINE Z WARNING THE MACHINE MUS
21. JUIRES N WARNING BEFORE EVERY STEAM VALVE IT IS NECESSARY TO INSERT THE FILTER WITH PERMEABILITY UP TO 300 MICROMETERS POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAUSE ITS LEAKAGE N WARNING IF THE STEAM SUPPLY IS EXECUTED FROM ABOVE MOREOVER THERE MUST BE AUTOMATIC DRAINAGE PLACED BEFORE THE STEAM VALVE For dimensions of steam connection information see fig 3 3 and technical information table Use an inlet steam pressure hoses only adapted to the steam valve with appropriate seal that is suitable for the applied working pressure Take care that by the installation and connection of the steam supply the necessary measure are taken that accidental contact is prevented this for all persons Due to the high temperature direct injury will appear To enable a possible dismantling of the steam valve equipped the attaching point with a connector Install the steam piping up to the machine steam valve with fall in direction of flow This piping should be drained in its deepest spot VENTING WARNING VAPOURS ESCAPE FROM THE MACHINE THROUGH THE AIR VENT OPENING FIGURE 3 3 POSITION 9 DO NOT COVER The vent air opening is part of the back flow prevention water system It also takes care that the tub can not be pressurized by water intake and vapor of the hot water It allows also proper measuring of the water level For the safety of everyone make sure that unauthorized persons cannot reach t
22. NECTION AND IN SPECIAL PROTECTING EARTH MUST BE PERFORMED BY QUALIFIED PERSONNEL WITH A PROPER AUTHORIZATION ACCORDING THE INSTALLATION MANUAL IN COMPLIANCE WITH LOCAL STANDARDS The washer must not be installed or stored in an area where it will be exposed to water and or weather Avoid damp conditions where water or moisture could run down the walls and covers of the washer or cover the floor around the washer Do not install the washer above an open gutter Close any nearby gutters so that waste water steam cannot collect near inside the washer Any changes in the machine installations must be approved by manufacturer Otherwise the manufacturer is not responsible for possible injuries or damages Interference and changes in the machine construction are not allowed and the manufacturer refuses any responsibilities in such cases Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation MACHINE INFORMATION This manual contains information for the barrier or non barrier spring mounted machine with load of dry linen 70kg 160lb 90 kg 200 Ib 110kg 24516 140 kg 310 Ib 180 kg 400 Ib Verify the machine model according to your order and the data plate located on the cover of the machine near the filling door and find corresponding information in the manual The machine is controlled by an electronic control Find the programming instructions in the programming manu
23. NH 12 R23 2 min W Step3 E 2 3 gt MIN3 L Spin Spin min Rinse 2 Rinse 2 2 5 6 1 NH A 12 R 3 2 min W tep 4 S gt SEP Spin Spin jen L LER Rinse 3 C D 230 1 6 1 NL A 12 R 3 3 min W Step5 Rinse 7 2 _ Spin Spin 6 min H Slowdown E gt E a 1 min x Tumble 2 2 2 A 12 R 3 30 sec W Note If you want to drain the water to the recycling tank select the drain valve DV2 in the drain step Z WARNING FOR TEMPERATURE HIGHER THEN 60 C IS NOT POSSIBLE SET DRAINING TO RECYCLING TANK DV2 Z WARNING USER S MANUAL IN CASE OF USING RECYCLING TANKS THE FUNCTION TEMPERATURE BALANCE MUST BE ABORTED IN THE INSTALLATION MENU 513289 D_PUB_DATE_1_DEC_2011 DOC 4 4 ADD DETERGENTS Fill the soap dispenser at the side of the washer extractor depending of the chosen program Dispenser A 1 st Wash 25227 Dispenser B 2 nd Wash EA B C DEC B 1009 Dispenser D Last Rinse Add the detergents before the start of the wash cycle The machine 1 J has two bodies of soap hopper see fig 4 1 A Always fill both hoppers with soap For washing machines connected to liquid soap supply system Check if the liquid soap supply system is in operation and if there is sufficient quantity of liquid soap Standard wash programs versus custom made wash programs This explanation is only valid for standard wa
24. T ALWAYS BE FIXED TIGHTLY TO THE FLOOR AND MUST FIT RELIABLY TO THE FLOOR IN ALL FOUR SPOTS INTENDED FOR FIXING THE MACHINE The machine is to be located on a levelled concrete floor to comply with static and dynamic stress of the machine Check the position of the machine base frame by a water level The manufacturer is not responsible for consequences caused by a wrong installation Find a location for the anchoring bolts for the fixation of the machine on the floor see fig 4 3 A 12 INSTALLATION AND MAINTENANCE MANUAL 513289 D_PUB_DATE_1_DEC_2011 DOC 025 mm GVEA RM 20 AT MAU a VENERE mln Ec Fig 4 3 A N WARNING THE NUTS OF THE ANCHORING BOLTS HAVE TO BE TIGHTENED BY MEANS OF A TORQUE SEE FIG 4 3 A DO NOT TIGSHTEN NUTS OF ANCHORING BOLTS BEFORE THE CONCRETE BASE AROUND THE BOLTS IS COMPLETELY HARDENED 513289 D PUB DATE 1 DEC 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 13 m Jm 9 10 150 mm min 300 mm B B min10mm 50mm 513342 Fig 4 3 B Installation plan Retain minimal distance 10 mm between the parting wall and side covering of the machine Increased basement is not necessary for the machine 180 kg 400 Ib 14 INSTALLATION AND MAINTENANCE MANUAL 513289_D_PUB_DATE_1_DEC_2011 DOC M 20x300 100x200 100 5520025 C C 2126 2126 d b 4 D x
25. USER S MANUAL 1 TABLE OF CONTENTS 1 TABLE OF CONTENTOS usa rn 1 2 WARNINGS AND LABE Sisi iii 2 2 1 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF 3 3 SYMBOLS ON THE MACHINE DEPENDING ON THE MACHINE MODEL 4 4 OPERATING INSTRUCTIONS aa ann 6 4 1 BEFORE WASHING ree Eth e med a 6 4 2 PROGRAM 20 ive te ad dae a aded ned eade dett un dede at cea dd dadas 7 4 3 WASH PROGRAMS OVERVIEW 8 4 4 ADD DETERGENTS ses tans ERR OE 9 4 5 START THE WASHER 9 4 6 END OF WASH GY GLE so inire tede ete taut 10 4 7 UNLOADING THE LINEN CLEAN 777 10 4 8 HOW TO OPEN DOOR WHEN FAILURE 5 10 5 FIRST SERVICE AT TECHNICAL 22 0 11 513289 D PUB DATE 1 DEC 2011 DOC USER S MANUAL 2 WARNINGS AND LABELS TO MINIMIZE THE RISK OF FIRE INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES TO PEOPLE OR PROPERTY DAMAGE PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS This English version is original language version Without this original version these instructions are incomplete Before installation operation and maintenance of the machine read carefully the complet
26. al Additional heating can be provided by electrical heating elements or by steam from an external steam supply Water inlets can use warm cold soft and cold hard water A machine can be equipped with a recycled discharging extend the quantity of dosing pumps and the soap hopper The machine has 5 hoppers 10 hoppers valid for 180 kg 400 Ib filled from the side part of the washing machine fig 3 3 pos 26 4 INSTALLATION AND MAINTENANCE MANUAL 513289_D_PUB_DATE_1_DEC_2011 DOC 3 TECHNICAL SPECIFICATION 3 1 WASHERS 70 kg 160 Ib 90 kg 200 Ib 110 kg 245 Ib DRY LOAD CAPACITY loading ratio 1 10 kg Ib 70 154 90 198 110 242 loading ratio 1 11 kg lb 63 139 83 183 100 220 MACHINE DIMENSIONS 1 Width mm inch 2025 79 72 2275 89 56 2325 91 53 Depth mm inch 1615 63 58 1615 63 58 1615 63 58 Height mm inch 1805 71 06 1805 71 06 1855 73 03 PACKING DIMENSIONS Width mm inch 2100 82 67 2355 92 71 2400 94 48 Depth mm inch 1740 68 50 1740 68 50 1740 68 50 Height mm inch 1985 78 14 1985 78 14 2080 81 88 Transportation volume m ft 7 3 258 8 1 286 8 7 307 INNER DRUM DIMENSIONS Type dividing Y Pullman dividing Y Pullman dividing Y Pullman Number of chambers 2 3 2 3 2 3 Diameter mm inch 1000 39 36 1000 mm 39 36 1100 mm 43 30 Depth mm inch 900 35 43 1150 mm 45 27 1200 mm 47 24 Drum volume dm gal 700
27. aptation of conductor ends of supplying cable Main switch Turnbuckle Sag of inlet cable RON 20 90 kg 200 Ib 140 kg 310 Ib 180 kg 400 Ib 9 50 9 V 400 electrical 72 kW 110 kg 245 Ib na 3AC 230V 9 V 8 59 Protection conductor The stripped length of conductors 2 steam electrical 54 kW 9 i SAC230V steam 3AC 400V secical 86 KW 4 2 3AC 400 electrical 72 kW electrical 96 kW SAG 230V steam sac aov te J 3 230V steam 95 Tab 4 4 B n a o o a e 3 3 3 5 N N 508919 531379 Fig 4 4 D Connection of main power inlet INSTALLATION AND MAINTENANCE MANUAL 513289_D_PUB_DATE_1_DEC_2011 DOC
28. ash articles that have been previously cleaned in wash in soaked in or spotted with gasoline dry cleaning solvents or other flammable or explosive substances as they give off vapors that could ignite or explode Do not add gasoline dry cleaning solvents or other flammable or explosive substances to the wash water These substances give off vapors that could ignite or explode Under certain conditions hydrogen gas may be created in the hot water system that has not been used for two or more weeks HYDROGEN GAS IS EXPLOSIVE If the hot water system has not been used for such period open all hot water taps and let the water run out for few minutes This will release any accumulated gas As this gas is flammable do not smoke or use open flames during this time 2 INSTALLATION AND MAINTENANCE MANUAL 513289_D_PUB_DATE_1_DEC_2011 DOC TEMPERATURE IN WASHING MACHINE TUB The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath There are a lot of things that have influence on the temperature measurement Therefore the temperature control of the washing bath is not very precise Always strictly comply with the instructions that are written on the laundry chemicals laundry aids dry cleaning solvents and disinfectants packaging to avoid personal injury Keep these agents out of the reach of children preferably in a locked cabinet Do not tamper the washer extractor controls and do n
29. b 140kg 310lb 513289 D PUB DATE 1 DEC 2011 DOC 3 3 DIMENSIONS AND COMPONENTS OF THE MACHINE 1615 1615 1615 1805 1905 70kg 160lb 9069 2001 11069 24516 1409 3101 180kg 4001b 11 12 13 E 17 1 16 8 85522 2 55929 18 8 352898 9 740 1 70kg 160lb 1001 70 16015 625 90 9 20016 1251 90kg 200lb 625 110kg 245lb 1301 110kg 245 b 625 140kg 310lb 1394 140 9 31016 636 180kg 400lb 1500 180kg 400Ib 636 70kg 160lb 2025 90kg 200lb 2275 110kg 245 b 2325 140kg 310lb 2435 180kg 4001b 2585 20 21 22 23 25 1 24 22888 1 LO co CO TT Ros 22505 RRE NARA 70kg 160lb 1950 90kg 200lb 2200 110kg 245lb 2250 140kg 3101b 2360 180kg 400lb 2510 1 Hard cold water inlet 2 Soft cold water inlet 3 Hot water inlet 4 Steam inlet 5 Supply of pressure air 6 Power supply 7 Main drainage valve 8 Recycling drainage valve 9 Venting of the machine 10 Door of loading dirty side 11 Programmer 12 Change over switch 13 Signal of machine running operating air pressure 14 Centralstop ooo 70 9 16010 120 99955 90kg 200b 120 110kg 245lb 120 3 3 D e 5 140 3105 130 88553 180kg 4001b 130 55999 ses XXOOO ppromo 9 28
30. ction kN 27 12 29 54 31 66 Dynamic force amplitudes during extraction kN 1 06 1 24 1 41 Frequency of dynamic load Hz 13 4 13 4 12 6 SOUNDS LEVELS 3 Laeg extraction seq db 76 85 Tab 3 1 continuation 1 maximum dimensions including protruding parts 2 depend on related wash parameters 3 ISO 3744 6 INSTALLATION AND MAINTENANCE MANUAL 513289 D PUB DATE 1 DEC 2011 DOC 3 2 WASHERS 140 kg 310 Ib 180 kg 400 Ib DRY LOAD CAPACITY loading ratio 1 10 kg lb 140 308 180 396 loading ratio 1 11 kg lb 127 280 163 360 MACHINE DIMENSIONS 1 Width mm inch 2435 95 86 2585 101 77 Depth mm inch 1805 71 06 1905 75 Height mm inch 2075 81 69 2165 85 23 PACKING DIMENSIONS Width mm inch 2485 97 83 2665 104 92 Depth mm inch 1940 76 37 2040 80 31 Height mm inch 2250 88 58 2265 89 17 Transportation volume m ft 10 8 381 12 3 434 INNER DRUM DIMENSIONS Type dividing Y Pullman dividing Y Number of chambers 213 3 Diameter mm inch 1200 47 24 1300 51 18 Depth mm inch 1250 49 21 1400 55 11 Drum volume dm gal 1400 369 8 1800 475 5 Door opening mm inch 765 x 440 30 11 x 17 32 WEIGHT Net kg lb 3550 7826 4990 11001 Gross kg Ib 3760 8289 5310 11707 ELECTRICAL DATA 3x380 480V 50 60Hz 3x200 240V 50 60Hz Power supply deviations 6 do 10 of the voltage supply 1 Hz Motor output kW 18 5 22
31. drain pipe and flexible hose with silicon cement In same way connect the flexible hose to waste sump throat fig 4 3 C PRESSURE AIR CONNECTION The distribution of the compressed air of the machine terminates on the air board see fig 3 3 pos 5 at the connecting plastic coupling Connect the pressure air supply from the laundry distribution system to this pipe After dismantling the plastic coupling the compressed air can be connected to the inside thread G1 4 Operator must install the manual stop valve into the supply piping The machine needs compressed air with pressure min 6 bar to control the valves Pressure 6 bar should be set on the inlet valve with regulator and manometer The pressure switch is set for 4 bar Set the reduction valve of air springs to 5 bar applicable for 70 kg 160 Ib 90 kg 200 Ib 110 kg 245 Ib 140 kg 310 Ib Set the reduction valve of air springs to 3 5 bar applicable for 180 kg 400 Ib VERSION WITH WEIGHING SYSTEM In the case of a machine with a weighting system the second pressure switch is set for 4 5 bar valid for machines 70 kg 160lb 90 kg 200 Ib 110kg 245lb 140 kg 310 Ib For machines 180 kg 400 Ib the second pressure switch is set for 3 bar STEAM CONNECTION N WARNING INSTALL A STEAM SUPPLY DISCONNECTING DEVICE IN THE VINICITY OF EACH WASHER DISCONNECT THE STEAM SUPPLY ALWAYS BEFORE ANY SERVICE OR INTERVENTION GIVING SUFFICIENT TIME TO COOL DOWN THE PARTS TO AVOID IN
32. e instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use The washer extractor is designed for fabrics washing only other objects can damage the machine and can cause damage or injuries The manufacturer is not responsible for the damage to the fabrics that are washed by an inappropriate washing method Always follow instructions and or warnings that are stated on the fabrics washing products or cleaning products mentioned by the manufacturer If the machine is used for special applications follow the instructions and warning to avoid person injury Keep the washer extractor surface and surrounding clean and free of flammable materials Do not put fabrics treated with flammable products in the washer extractor Such fabrics must first be washed by hand and air dried Store laundry aids dry cleaning solvents and disinfectants out of the reach of children preferably in a locked cabinet Do not tamper the washer extractor controls and follow the safety instructions and the warnings Do not remove warning signs placed on the machine Follow instruct
33. echnical specifications for the rating of the nominal current and other specifications of the supply protection device In this table there is specified that the protection must be the slow type for circuit breakers this means curve D Although not recommended if for some reason you can not use a slow type select the protection device with 1 step higher nominal current rating to avoid disconnecting during start up SUPPLY CABLE The supply cable is not delivered with the machine Specifications Conductors with copper cores Stranded conductors are strongly recommended flexible wiring to avoid conductor breaking because of vibration THE CROSS SECTION DEPENDS ON THE USED SUPPLY PROTECTION DEVICE SEE TABLE 4 4 A FOR THE MINIMAL CROSS SECTION short as possible directly from the supply protection device to the machine without branching off No plug or extension cords The machine is intended to be permanently connected to the electrical network Connection Insert the cable through the hole in the on the rear panel insure a strain relief turnbuckle is used so that the supply cable can not move Strip the conductor ends according fig 4 4 C The protective conductor must be longer so that when the cable is pulled out accidentally this conductor is disconnected the last one With stranded conductors use wire end tubes with an insulated sleeve 6 for L1 U L2 V conductor
34. erating day Only qualified service personnel can execute service on the washer extractor Follow all valid and basic safety rules and laws It is obvious that it is impossible to mention each possible risk in this manual It is up to the user to proceed as careful as possible The manufacturer reserves the right to change the manuals without previous notice If a problem should arise contact your dealer for assistance N WARNING IF THE INSTALLED APPLIANCE OPERATE WITH COIN TOKEN OR SIMILAR OPERATION FOR USE IN SELF SERVICE SITUATIONS THEN THE OWNER INSTALLER MUST PROVIDE A REMOTE LOCATED EMERGENCY STOP DEVICE THIS DEVICE MUST BE PLACED IN SUCH A WAY THAT IT IS EASY AND SAFELY ACCESSIBLE FOR THE USERS THE EMERGENCY STOP DEVICE TAKES CARE THAT AT LEAST THE CONTROL CIRCUIT OF THE APPLIANCE IS INTERRUPTED WARNING NOT TOUCH THE DOORGLASS UNTIL CYCLE HAS BEEN COMPLETED DO NOT OPEN DOOR UNTIL CYLINDER REMAINS STOPPED AND WATER HAS BEEN DRAINED FROM CYLINDER DO NOT PUT ARTICLES SOILED WITH EXPLOSIF SOLVENTS AND OR DANGEROUS CHEMICAL PRODUCTS IN THE MACHINE THIS MACHINE SHOULD NOT BE USED BY CHILDREN DO NOT LET CHILDREN PLAY IN ON OR AROUND THE MACHINE BEFORE TURNING THE MACHINE ON MAKE SURE THAT THERE ARE NO PEOPLE OR ANIMALS PRESENT IN OR AROUND THE MACHINE USER S MANUAL 513289 D PUB DATE 1 DEC 2011 DOC WARNING Always disconnect the washer from the electrical supply before attempting any service
35. g 4 4 B Machine connection to electrical network with an earth leakage trip RESIDUAL CURRENT DEVICE RCD In some countries an RCD is known as an earth leakage trip or Ground Fault Circuit Interrupter GFCI or an Appliance Leakage Current Interrupter ALCI or earth ground leakage current breaker Specifications Tripping current 100mA if locally not available allowed use a 30mA trip current preferably selective type with small time delay set Install max 2 machines on each RCD for 30mA only 1 machine Type B There are components inside the machine which make use of DC voltages and therefor a type B RCD is necessary For information only Type B is better preformance than type A and type A is better than type AC 18 INSTALLATION AND MAINTENANCE MANUAL 513289 D PUB DATE 1 DEC 2011 DOC When locally allowed there must always be installed an RCD In some power network earthing systems IT TN C an RCD might not be allowed see also IEC 60364 The machine control circuits are mostly supplied by a separating transformer Therefore the RCD may not detect faults in the control circuits but the fuse s of the separating transformer will SUPPLY PROTECTION DEVICE A supply protection device basically protects the machine and wiring against overloads and short circuits As supply protection device you can use either glow wire fuses or automatic circuit breakers See the table T
36. he backside of the machine Notwithstanding the fact that it is not advised and if measures were taken you can connect the machine venting pipe to the laundry central duct for exhausting the vapor out of the building For placing of connection points see fig 3 3 The piping material must withstand a temperature of 80 C 176 F and generated machine vibrations The central duct for multiple venting must be dimensioned for the total cross section of venting pipes of all machines Take care that this installation can not create any injury at anyway 513289 D PUB DATE 1 DEC 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 17 ELECTRICAL CONNECTION The machine has been designed for connecting to the power network according the specification of your order Before connection check the voltage values and the frequency stated in the machine label if they correspond to your power network The data plate is located on the cover of the machine near the filling door An individual branch circuit needs to be used for each machine The way of the connection is described in fig 4 4 B For electrical protection there must be installed a residual current device RCD and a circuit breaker in the electrical installation of the building laundry switchboard For correct selection see below IMPORTANT If the machine is not equipped with a main switch then supply disconnecting devices need to be provided in the installation for all electrical supplies connected to
37. ing only other objects can damage the washer and can cause damage or injuries The manufacturer is not responsible for the damage to the fabrics that are washed by an inappropriate washing method Always follow the instructions and or warnings that are stated on the fabrics washing products or cleaning products mentioned by the manufacturer The washer must be set up in accordance with the instructions All drain inlet electrical connections ventilation groundings and other connections must be done in according to the installation manual in compliance with the local standards done by qualified technicians with proper authorization The valid standards for connecting to the local power network TT TN IT must be followed In the standard execution the appliance may not be suitable for connecting to an IT supply system Contact your commercial distributor for assistance All appliances are produced according the EMC directive Electro Magnetic Compatibility They can be used in restricted surroundings only comply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s Do not change the parameters of the frequency inverter This can cause serious injury fire washer damage etc During transportation and storage never use excessive forces on the packing because components can be damaged protruding the contour line of the
38. intenance is performed adjustment and when eliminating defects 6 Procedures on searching for defects cleaning maintenance 7 Heat risks 8 Description of qualities for ventilation 9 Loss of stability 10 Electric risks 11 Minimal water level 12 Sight holes 13 Water supply 513289 D PUB DATE 1 DEC 2011 DOC USER S MANUAL 3 3 SYMBOLS ON THE MACHINE operenowe ON THE MACHINE MODEL Caution dangerous electrical tension gt The machine is switched over to programming electrical devices regime N Caution other danger read and follow written instructions ZN Caution Increased temperature Transfer of heat in general Do not close or cover M Do not put your hands on the marked area Machine in operation Press to unblock the door Press to unblock the door Button of door locking SEE LIEB Signal of machine running operating air pressure The machine hot air outlet a Ge 12 Button of activation of loading side In case of emergency press the emergency button to stop the machine x Signal of loading C Button of drum positioning The holes to be drilled not punched ay Warm water inlet wcuo 1 red color of the label 100 800 kPa 15 116 psi cog S Steam Soft cold water inlet 5 NETTEN light blue color of the label Ense opo T Hard cold water inlet i dark blue of the label gt 40 100 800 kPa 15 116 psi Fig 3 A Symbols on the
39. ion carefully and remove the feet Keep the feet for possible handling later on 1 1 pee SIDE Puy ni dH 2 T ZZ 2 7 f d A SIDE OF INLET VALVES SIDE OF PULLEY Fig 4 1 D Lifting feet 513372 HANDLING WITH HUNG MACHINE In case of need and under certain conditions it is possible to handle the machine in hanging position All activities can be done only by a worker who knows all information about the machine Use four point suspension with recommended length of arm 1700 1800 mm 67 71 for handling the machine in hanging position Four point suspension must have minimum load capacity 10000 kg 22046 Ib Do not use any loops danger of the box damage and electric distributor damage If the machine is handled in hanging position it must be hung on all four lifting eyes fig 4 1 E pos 1 The machines are equipped with lifting eyes or holes 30 mm 1 18 located on the front of the machine according the machine model During the handling with machine in suspension transport braces must be attached to the machine 513289 D_PUB_DATE_1_DEC_2011 DOC INSTALLATION AND MAINTENANCE MANUAL 11 7 513363 Fig 4 1 E Hanging eyes for the hook suspension 4 2 SPACE REQU
40. ions on signs and labels to avoid personal injuries Do not use some means on the soap dispenser lid to hold it open by filling or when the machine operates The discharge or splashing of hazardous liquid can cause serious scalding and burning The use of hypochlorite will cause corrosion which may cause component failure under certain circumstances The warranty of the machine cannot be accepted in case corrosion was caused by chlorine and chlorine compounds impact Do not operate the washer extractor when parts are broken or missing or when covers are open The machine must not be operated until the fixed guards are put correctly in place The washer extractor is not designed for work which may create an explosive atmosphere inside the machine and will not be used for this purpose In case of steam escaping anywhere in the machine shut off the main steam supply valve and call for maintenance Under certain conditions hydrogen gas may be created in the hot water system that has not been used for two or more weeks Hydrogen gas is explosive If the hot water system has not been used for such period open all hot water taps and let the water run out for few minutes This will release any accumulated gas As this gas is flammable do not smoke or use open flames during this time n case of danger turn off the main switch or other emergency disconnection devices Turn off the main water supply at the end of each op
41. ir supply 2 Turn on the main switch or possibly release the centralstop buttons On the loading side the following symbols will light up operation pilot light and instruction Select Process occurs on the programmer display button for automatic turn of the washing drum button for opening the outer door 6 USER S MANUAL 513289 D PUB DATE 1 DEC 2011 DOC The following symbol will not light up button for closing the outer door The pilot lights of loading are on at the unloading side 3 Push the button for automatic turn of the washing drum The washing drum is turned into the correct position and it is braked 4 Push the button for opening the outer door By this hook closure of the outer door is opened 5 Open the outer door the gas spring will lift the door up to the upper extreme position 6 Opening the door of the washing drum fig 4 1 B tilt the safety element pos 2 turn the segment lever pos 1 to its extreme position outwards This lever is moving approximately 90 outwards release the safety element pos 2 the torsion spring will put it back to its original position now it is possible to open the washing drum door manually 7 Fill the washing drum chamber with appropriate quantity of linen according to table 4 1 8 Closing the washing drum door fig 4 1 B close the washing drum door manually tilt the safety element pos 2 turn the segment lever pos 1 inwards to its extreme positio
42. le cycle Reset Motor Drive f Bu Motor Drive ESO E61 EOS nd Reset Motor Drive Wash Sequence No detection motor E68 No Sign Spin speed signal at spin Full stop tumble Spin Sequence Unbalance input should y E69 RS Unbalance not be high on R EC tumble machines E70 RS7 Select electediinicase of Don t Start Start Cycle E71 RS10 Select i selected in case of Don t Start Start Cycle E72 KEBST LOW io bridge terminals Don t Start Start cycle No KEB parameters E73 KEBST HIGH oxide in inverter Full stop safety time Start cycle Inverter not switched off E74 CFlStuck at end of cycle For Info only End of cycle Undefined frequency E75 code Full stop tumble Whole cycle At standby door lock is E78 _ Lock Active locked nevertheless door Don t Start At Standby is open After pressing Start door lock is locked E79 Lock Start nevertheless door l Don t Start At Start Cycle open On Hold Signal Failure E80 Time Out Input16 Soap Dispensing Full stop tumble Whole cycle System Heating Failure Full stop tumble Wash Step E81 No Reheat MB only Refill failure Full stop request for Wash Step E82 Refill Continue MB only No successful wash Info that the wash cycle Abnormal Cycle Termination E83 Fail cycle termination has to be repeated MB only Communication failure End cycle E84 Store PC with PC For Info only MB only
43. machine USER S MANUAL 513289 D PUB DATE 1 DEC 2011 DOC GRAPHITRONIC MICROPROCESSOR START advancing program STOP interrupting program YES SELECTION gt SELECTION gt INCREASING SEQUENCE TIME 4 DECREASING SEQUENCE TIME ty INFO overview available wash programs and wash sequence functions SERVIS shows actual water temperature and level number of fulfilled cycles and actual states ACTIVATES THE TIME DELAY FUNCTION delay time will be started by pressing start OPENING THE INLET VALVES AN ACTIVATE HEATING OPEN DRAIN VALVE SPEED ADJUST Pm ENTER SELECTION OR CONFIRMATION 507352C Fig 3 B Symbols on the programmer keyboard 513289 D PUB DATE 1 DEC 2011 DOC USER S MANUAL 4 OPERATING INSTRUCTIONS 4 1 BEFORE WASHING Sort the linen according to temperature and instructions determined by fabric manufacturer Check if there aren t any strange objects between the linen like nails screws needles etc to prevent the washer extractor or linen damage Turn sleeves of shirts blouses etc inside out To get a better washing result mix the bigger and smaller pieces of linen and put them into the washer separately APPLICATED SYMBOLS valid for machines with capacity 70 kg 160 lbs 2 chamber washing drum valid for machines with capacity 70 kg 160 lbs chamber washing drum valid for machines with capacity 90 kg 200 lbs 2
44. mote located emergency stop device This device must be placed in such a way that it is easy and safely accessible for the users The emergency stop device takes care that at least the control circuit of the appliance is interrupted 2 1 SYMBOLS ON THE MACHINE AN Warning read and keep written instructions Ja a Direction of the drum rotation during prewash wash Dangerous electric current electric appliance 4 Direction of the drum rotation during spin 513361 moving round a slight amount Press the emergency button in danger 2 2 IMPORTANT INFORMATION BEFORE INSTALLATION FOR TRANSPORTATION AND STORAGE IN CASE OF TRANSPORTATION AND STORAGE WATCH COMPONENTS PROTRUDING FROM THE CONTOUR LINE OF MACHINE DOOR LOCKS ETC TO AVOID INJURIES Never push pull or exert pressure on components protruding from the machine contour line controls door locks etc Make sure that these components are secured so as to avoid damages during machine manipulation and installation In case of the machine transportation by the customer follow the manufacturer s instructions for transportation handling and storage of the product In case of transportation of machine by the customer the manufacturer is not responsible for possible damage of machine in the course of transportation In case of storage the machine in a free area it must be protected against mechanical damage and weather condition factors FOR INSTALLATION ALL CON
45. mount in the tub depending on programmed water level stated for individual machine model in Programming manual Please be aware that boiler capacity depends on boiler temperature linen program set up and washing program used WATER CONSUMPTION The water consumption depends on the programmed values in the controller These default values can be found in the programming manual For a wash the low water level is used The high water level is used for rinsing The programmed units correspond to an average amount of water You can calculate the total water consumption in one washing program by counting up the amount of water by each washing step Be aware that the values received from this calculation is only an estimation of the real water consumption The deviation depends on many circumstances In the wash cycle for example there will be taken a mix of warm water and cold water The mix of the water depends on the temperature of both The total amount of water consumed depends also on the loading type of linen and the drum rotation COLD HARD COLD SOFT HOT WATER COLD SOFT HOT WATER
46. n release the safety element pos 2 the torsion spring will put it back to safety position Always care for the precise clamping the safety element pos 2 by the stop pos 3 Then the washing drum door is closed correctly 9 Segment lever at the same time prevents the situation when the outer door drum is closed without shifting this lever back to closing position Fig 4 1 B 2 N WARNING ALWAYS CARE FOR THE CORRECT CLOSING OF THE WASHING DRUM DOOR AND ESPECIALLY FOR THE PRECISE CLAMPING OF THE SAFETY ELEMENT BEHIND THE SAFETY SHEET Z WARNING THE MACHINE MUST NOT BE PUT IN OPERATION UNLESS THE LOCK OF THE WASHING DRUM DOOR AND SAFETY ELEMENT ARE NOT IN A GOOD CONDITION NON PERFORMANCE OF THE SAFETY MEASURES CAN CAUSE THE MOST SERIOUS DAMAGES 10 Close the outer door by pulling downwards the gas spring will push the door to an extreme position inwards 11 Push the button for closing the outer door By this hook closure of the the outer door is locked A WARNING ALWAYS CARE FOR THE CORRECT LOADING ALL CHAMBERS OF THE WASHING DRUM QUANTITY OF LINEN MUST NOT EXCEED THE MACHINE CAPACITY OVERLOADING CAN CAUSE POOR WASHING RESULT SMALL QUANTITY OF LINEN CAN CAUSE WRONG FUNCTION OF THE MACHINE 4 2 PROGRAM SELECTION Choose one of the available wash programs best corresponding to the quality of linen and allowed wash temperature in the wash load Selection of the program determines temperature and time for washing and
47. nections are not cross threaded on the connection devices Tighten the hoses securely DO NOT over tighten as this will damage threads on the device s The water hardness can have an influence on the wash results The soap supplier can help you with making the right decisions concerning hard water soft water washing programs type of soap and other related items to give the best wash results HOT WATER IMPORTANT TEMPERATURE IN WASHING TUB The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath There are a lot of things that have influence on the temperature measurement Therefore the temperature control of the washing bath is not very precise In principle the manufacturer strives that the real temperature inside the washer is never higher than the programmed temperature so that textile linen will not be damaged because of too high temperature If for certain applications a very precise washing bath temperature is necessary appropriate measures must be taken see Programming manual The manufacturer will refuse any responsibility for all consequences because of inaccurate temperatures inside the washing machine tub The hot water supply needs to be large enough to provide the required hot water for the installed washers For good wash results we advise a hot water supply that is set between 140 160 F 70 80 C To determinate the boiler capacity you can use the data of the water a
48. ng the machine in packing use the fork lift truck or four alternatively two manual pallet trucks The machine pallet is designed for handling in both mutually vertical directions see fig 4 1 B and 4 1 C f possible leave the machine in the transporting package or at least let it set on the transporting wooden skid until the time of final installation on the foundation according the chapter 4 3 of this manual Dimension see tab 3 1 3 2 Machine width or depth according to direction of handling 513341 2x MANUAL PALLET TRUCK Fig 4 1 B Handling in direction of loading Fig 4 1 C Handling in direction of the pulley and unloading side and inlet valves side HANDLING DURING INSTALLATION All activities can be done only by a worker who knows all information about the machine Machine is delivered to the customer in a wooden packing or wooden crate and protected with polyethylene film The machine is attached to the skid by means of four bolts To remove the machine to its final position follow these precautions All passages and spaces the machine has to be transported through at installation should be reasonably dimensioned to meet the height and width of the machine including the package Never push pull or press the components protruding from the contour line of machine front part of the machine filling door control elements belt cover water inlet and ou
49. ot bypass the safety instructions and the warnings Do not use some means on the soap dispenser lid to hold it open by filling or when the machine operates The discharge or splashing of hazardous liquid can cause serious scalding and burning Do not operate the appliance when parts are broken or missing or when covers are open The appliance must not be operated until the fixed guards are put correctly in place The appliance must not be stored installed or exposed to the weather extreme low or high temperature and humidity levels Do not hose down the washer NEVER allow the appliance to get wet Check the functioning of the door lock mechanism on regular base NEVER bypass the doorlock mechanism Disconnect the power and close all water and steam supply before cleaning servicing and at the end of each operating day Out of the venting on the upper part of the washer can escape warm vapor or and hot air Do not cover the vent but protect it sufficiently It serves air gap and as a vapor outlet to prevent pressure building in the washer Do not repair or replace any part of the appliance or attempt any servicing unless specifically recommended in the service manual or published user repair instructions that you understand and have the skills to carry out Only qualified service personnel may open the appliance to carry out servicing Information contained in this manual is intended for use by a qualified service technician familiar
50. rinsing Note To change factory settings and or washing programs and for other settings options see Programming manual 513289 D PUB DATE 1 DEC 2011 DOC USER S MANUAL 4 3 WASH PROGRAMS OVERVIEW Wash program 1 Hot wash 90 C Wash program 2 Warm wash 60 C Wash program 3 Coloured wash 40 C Wash program 4 Bright coloured wash 30 C Wash program 5 Woollens 15 C Wash program 6 Hot wash 90 C ECONOMY level Wash program 7 Warm wash 60 C ECONOMY level Wash program 8 Coloured wash 40 C ECONOMY level Wash program 9 Bright coloured wash 30 C ECONOMY level Wash program 10 Hot wash 90 C SUPER ECONOMY level Wash program 11 Warm wash 60 C SUPER ECONOMY level Wash program 12 Coloured wash 40 C SUPER ECONOMY level Wash program 13 Bright coloured wash 30 C SUPER ECONOMY level Wash program 14 Extraction low speed Wash program 15 Extraction high speed LAYOUT OF WASH PROGRAM FOR MACHINE WITH RECYCLING TANKS AND FOR SET WITH RECYCLING PROCESS WASH PROGRAM 20 HOT WASH 90 C Sequence Supply Inlet Temp Level Wash action Time RPM Top Front Top Front Top Front Step 1 Prewash Wash A A 30 2 3 4 35 C NL A 12 R 3 6 min W Spin Spin 1 min L Step 2 Wash Wash B B 30 345 2 90 C NL 12 R 3 10 min W Drain Drain lt _ 30 Rinse 1 Rinse 1 _ 3 2 5 6 1
51. s Make sure there can not be accidental contact since the supply cable stays under voltage even when the main switch is off Crimp a ring terminal eyelet to the protection conductor for good fixation to the PE terminal Connect the supply cable conductors to the terminals main switch 1 marked with L1 U L2 V L3 W N and the terminal copper screw marked with PE see fig 4 4 D Provide a sag in the cable in front of the cable strain relief This will avoid ingress of condensed water into the machine see fig 4 4 D Power supply protection device Min phase conductor Min Protection conductor nominal current US section in mm AWG section in mm AWG Automatic circuit breakers Fuses A A 16 15 10 10 1 5 AWG 15 1 5 AWG 15 20 20 16 15 2 5 AWG 13 2 5 AWG 13 25 20 20 4 AWG 11 4 AWG 11 40 40 32 30 6 AWG 9 6 AWG 9 63 50 50 10 AWG 7 10 AWG 7 80 63 16 16 100 80 25 16 125 100 35 25 160 125 50 35 200 160 70 50 250 200 95 70 300 250 120 95 Tab 4 4 A Manufacturer s recommended minimal conductor section 513289_D_PUB_DATE_1_DEC_2011 DOC INSTALLATION AND MAINTENANCE MANUAL 19 70 kg 160 Ib SUPPLY MAX CURRENT MACHINE VOLTAGE HEATING TYPE steam 400V electrical 54 kw 99 electrical 72 kW SAG 230V seam a Phase conductor Phase conductor Phase conductor Moulding tube DARON Fig 4 4 C Ad
52. sh programs For custom made programs it is possible that other dispensers have been selected See Programming manual Remark It is advisable to use only detergents with reduced foaming which can easily be found in retail shops The dosage of soap to use is generally mentioned on the packing An overdose of detergent can lead to poor wash results and suds overflow which can damage the machine When contaminated laundry is washed the effectiveness of germicide process depends on the type of laundry degree of dirtiness type of soap and structure of washing cycle Take care that the lid of the soap dispenser is closed when the machine starts 4 5 START THE WASHER EXTRACTOR GRAPHITRONIC MICROPROCESSOR After selecting the desired wash program number by pressing the START button the wash cycle will be started If there is no washing program available for the selected program number INVALID will be displayed Program Number HOT WASH Step 3 3 5 Minutes 9 Wash Spin Wash Cycle Progression Remaining Time Sequence Step Bar Wash Cycle ATTENTION The program can only be started when the key switch is in Run Mode Door State N WARNING IF NOT READY DOOR IS DISPLAYED IT IS NOT POSSIBLE TO START WASHING CYCLE CHECK WHETHER THE DRUM DOOR IS CLOSED THE PRESSURE OF COMPRESSED AIR SUPPLY IS IN PRESCRIBED RANGE CHECK ON THE MACHINE PRESSURE METER 513289 D PUB DATE 1 DEC 2011 DOC
53. st be below 30 VDC before you can access the inverter for inspection 513289_D_PUB_DATE_1_DEC_2011 DOC INSTALLATION AND MAINTENANCE MANUAL 3 N WARNING Do not allow children to play on in or around the appliance at any time Close supervision of children is necessary when the appliance is used near children Never permit children to operate the appliance A WARNING Do not open door until cylinder remains stopped and water has been drained completely If the door safety lock does not work do not use washer until the door lock mechanism is repaired N CAUTION Follow all valid basic safety rules and laws The instructions in this manual cannot account for every possible dangerous situation They must be generally understood Caution and care are factors which can not included in the design of the appliance and all persons who install operate or maintain the appliance must be qualified and familiar with the operating instructions It is up to the user to take proper care when operating the appliance CAUTION Do not remove warning signs placed on the appliance Observe signs and labels to avoid personal injuries Safety labels appear at crucial locations on the appliance Failure to maintain legible safety labels could result in injury to the operator or service technician CAUTION If the installed appliance operate with coin token or similar operation for use in self service situations then the owner installer must provide a re
54. the machine in accordance with EN 60204 1 standard point 5 3 Make sure the supply voltage is always within the limits specified in the 3 Technical specification table in all circumstances When you have long distances in the electrical installation it may be necessary to use bigger cables to reduce the voltage drop When the machine is connected near a large capacity power supply transformer 500kVA or more wiring length shorter than 10 m or there is a power capacitor switch over a power supply improving reactor must be installed If you do not install this the inverter may get damaged Contact your sales office for more info N WARNING GROUNDING IN EVENT OF MALFUNCTION OR BREAKDOWN OR LEAKAGE CURRENT THE GROUNDING WILL REDUCE THE RISK OF ELECTRICAL SHOCK AND SERVE AS A PROTECTING DEVICE BY PROVIDING A PATH OF LEAST RESISTANCE OF ELECTRICAL CURRENT THEREFORE IT IS VERY IMPORTANT AND THE RESPONSIBILITY OF THE INSTALLER TO ASSURE THE WASHER IS ADEQUATELY GROUNDED AT THE POINT OF INSTALLATION TAKING INTO CONSIDERATIONS THE NATIONAL AND LOCAL CONDITIONS AND REQUIREMENTS L L Residual current device RCD F Laundry electrical switchboard Supply protection device Washing machine Phase conductors Protective conductor Main switch inlet terminal switchboard a NOOR WD 508 918 Fi
55. thout previous notice Z WARNING CAUTION This appliance must be connected to a grounded metal permanent wiring system and additionally an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the appliance Z WARNING CAUTION In order to minimize the risk of fire electrical shock and injury THIS WASHER MUST BE PROPERLY GROUNDED Never plug in or direct wire an appliance unless it is properly grounded in accordance with all local and national codes If more appliances in the same location mutual grounding must be applied where possible N WARNING CAUTION The washer extractor is intended to be permanently connected it MUST be secured mounted to a NON COMBUSTIBLE adequate floor structure A concrete foundation is required Metal reinforced wood floors are NOT allowed due to the risk of fire and excessive vibrations NEVER install the washer on an upper floor or over a basement without a load support designed by a structural engineer A WARNING Although the appliance may be in the off position there is still electrical power to the switch supply terminals A WARNING When power supply has been switched off wait for at least 10 minutes before starting inspection or servicing the washer Before starting inspection of frequency inverter check for residual voltage across main circuit terminals and This voltage mu
56. tlet pipes etc MAKE SURE THAT THESE COMPONENTS ARE SECURED SO AS TO AVOID THEIR DAMAGE DURING HANDLING AND INSTALLATION OF THE MACHINE 10 INSTALLATION AND MAINTENANCE MANUAL 513289_D_PUB_DATE_1_DEC_2011 DOC Make sure that the filling door are secured to avoid its opening during the handling Lift the machine up by the fork lift truck or by pallet trucks using a transport skid to which the machine has been attached UNPACKING After unpacking check if the machine has not been damaged and if all the accessories are included according to your order Verify the machine model according to your order and the data plate located on the cover of the machine near the filling door and find corresponding information in the manual Manual and accessories are placed inside the drum which is possible to open according to chapter 6 1 Before the machine is installed on the place remove the packing remove the frontal and side covers and remove four screws which fix the machine to the pallet According to fig 4 1 D use the lifting feet 4pcs 1 and fix them using the bolts M12 2 to the machine frame Feet and bolts are being the part of delivery For fixing the feet it is possible to use the following combination of positions loading side dirty unloading side clean side of pulley side of inlet valves Lift the machine up carefully using the pallet trucks and remove the wooden skids Now install the machine on its final posit
57. with proper and safe procedures to be followed when repairing an electrical appliance All tests and repairs should be performed by a qualified service technician equipped with proper tools and measuring devices All component replacements should be made by a qualified service technician using only factory approved replacement parts Improper assembly or adjustment may occur if service or repair is attempted by persons other then qualified service technicians or if parts other then approved replacement parts are used Improper assembly or adjustment can create hazardous conditions There can be a risk of injury or electrical shock while performing services or repairs Injury or electrical shock can be serious or even fatal Consequently extreme caution should be taken while performing voltage checks on individual components or a product PLEASE NOTE Except as necessary to perform a particular in servicing a product the electrical power supply should ALWAYS be disconnected when servicing a product All industrial OPL On Premise Laundry washers are designed for use in Laundry with professionally trained attendants Before the appliance is removed from service or discarded remove the door Water or Steam Leaks Must Be Repaired Immediately Closed supply immediately If any problems or failures should arise immediately contact your dealer serviceman or manufacturer The manufacturer reserves the right to change the manuals wi
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