10100117-C BK Tec Note Installing Fiber Optic Cables
Contents
1. Digital Printers JT a TALET ENI da Si a da if lil ITN Installing Fiber Optic Cables Technical Note 10100117 Rev C 10100117 C O Matan Digital Printers Ltd Page 1 of 15 Barak Safety Procedures Before reading this Technical Note please refer to the section on Safety Procedures in the Barak User s Manual About this Technical Note This Technical Note describes the installation of FIBER OPTIC CABLES on the printer The procedure must only be carried out by a qualified Matan Service Engineer About the Fiber Optic Cables The FIBER OPTIC CABLES are more durable than the existing HIGH SPEED DATA CABLES HSDC Therefore the output will not be affected by the data pending phenomenon The Fiber Optic Kit Parts List Part Description Quantity _ 10100117 Optical Cable Installation Technical 1 Note 11100665 Optic Converter PCB for BCC sub 11100666 Optic Converter PCB for PCI sub 88800537 HS Control Cable 10100117 C O Matan Digital Printers Ltd Page 2 of 15 Figure 1 Fiber Optic Cable Figure 2 HS Control Cable 88800541 88800537 Figure 3 Fiber Optic Converter Figure 4 Fiber Optic Converter Card PCI 11100666 Card BCC 11100665 Please note that the FOCCs that connect to the BCC or the PCI is the same card The only difference is with the metal bracket attached to them Figure 5 PCI Optic Converter P S Cable 88800539 Always make sure that the2. figure shows the assembled new PCI bracket with the holes used for connecting the fiber optic cable to the PCI Figure 9 New PCI bracket with two holes for the Fiber Optic Cable 10 At the top of the CARRIAGE where the old HSDC cables were located remove the white plastic tie wrap Figure 10 White plastic tie wrap Page 5 Figure 10 Removing the white plastic tie wraps 10100117 C Matan Digital Printers Ltd Page 5 of 15 Barak 11 Attach the two FIBER OPTIC CONVERTER CARDS to the frame of the CARRIAGE each with a screw as shown below The first figure is a view from the rear of the printer and the second is from the front Figure 11 page 6 and Figure 12 page 6 Fiber Optic Cable yellow Fiber Optic Cable white 5 Retaining Screw Me Figure 11 Rear View of the Fiber Optic Converter Card Converter Card Figure 12 Front View of the Fiber Optic Converter Card 12 Connect the FIBER OPTIC CABLES to the CONVERTER CARDS in a cross connect configuration 2 Important Note Mm The wires in the fiber cables should be connected in a crossed way meaning that if you choose to plug into the BCC the yellow wire to the right side and the white wire to the left side so at the PCI side plug it in crossed white yellow wires Figure 11 page 6 10100117 C Matan Digital Printers Ltd Page 6 of 15 PA 13 Connect the grey cables to the FIBER OPTIc CONVERTER CARDS and lead all the cab
3. LZ BCC pic Version 1 0 LD Machire PLC Version 3 1 BOC FPGA Version 2 1 el Flug ID 1eF425141 Figure 19 The Help About Barak window 5 The above figure shows the configuration after updating the PCI FPGA from 12 1 to 14 1 6 Restart the Barak FE and send atest file 10100117 C O Matan Digital Printers Ltd Page 13 of 15 Barak Appendix A Damage Report Form not for Print Head Details of faulty part Position in Company The Printer s Serial Number is displayed on the label located at the rear of the printer near the left end of the rollers as shown below 10100117 C Matan Digital Printers Ltd Page 14 of 15 Document History Rev ECO Sep by A Yoooooss a 18 02 11 Ronen Shall 15 02 11 New document CF Taylor F Taylor 29 03 11 Ronen Shalil 29 03 11 New Parts List F Taylor 12 04 11 Workaround PCI FPGA Head Office Matan Digital Printers Ltd 14 Amal Street Park Afek Rosh Ha ayin 48092 Israel Tel 972 3 9002720 Fax 972 3 9002721 Email support matanprinters com U S Office Matan USA Inc 90 Earhart Drive Suite 4 Williamsville NY 14221 Tel 1 716 631 3770 Fax 1 716 631 3576 Email for customer support support matanprinters com Europe Office Matan EU C Rosalia de Castro 21 08025 Barcelona Spain Tel 34 902 932825 Fax 34 902 932826 Email for customer support support eu matanprinters com 10100117 C Matan Digital Printers Ltd
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5. efore the cables installation 2 Using the CD load firmware version 14 1 to the Barak PC place it in the following directory C Program Files Matan Barak FE Drivers PCI and BCC 3 Go to Tools gt BCC PCI Firmware update The following window appears F Firmware Update Heads Syste bef Bock OAight Black Peovvare Devine Type PLDC Major version Minor Version 0 Sat Insteled Version Figure 18 The Firmware Update dialog box 4 Using the SELECT button choose the new file version 14 1 for both PCIs FPGA and update them If you receive an error message PCI Install PCI_UC_10 0 2 Try to install PCI FPGA14 01 you will get a fault message 3 Wait 2 3 minutes but do not exit the burning window Install PCI UC_01 0 Install PCI FPGA14 01 BCC To load the BCC FPGA carry out the following steps 1 Load FPGA UP Ver BCC uc 12 12 10100117 C Matan Digital Printers Ltd Page 12 of 15 Barak 2 Try to load BCC FPGA with BCC_fpga_03 01 version You will get an immediate message of Time Out Wait 1 minute Close Barak FE SW Open Barak FE SW Load FPGA UP BCC_uc_01 0 Load BCC_fpga_03 01 7 ee 3 About Barak Barak Front End Wer 3 4 0 2 Jan 24 2011 11 56 54 Model Barak 5 32 Heads HS Copyright 00 2009 Matan Digtal Printers Lhd L F PZI pac Version 1 0 Lo Conwoler Version 80 1 19200 PCIFPGA version 14 1 14 1 Block PLC version I
6. ends of the Fiber Optic Cables are covered with plastic protectors 10100117 C O Matan Digital Printers Ltd Page 3 of 15 Barak Unprotected cable end i 8 Protected cable end Figure 6 Fiber Optic Cable Protectors Installing the Fiber Optic Cables 1 Power down the printer If the PC feeds from an external source make sure it is also powered down Remove the top cover from the CARRIAGE Remove the transparent covers from the ELECTRICAL PANEL PDU located at the rear left side of the printer 4 Remove the grey covers to reach to the HSDC in the internal tunnels 5 Remove the old HSDCs Make sure that they are not damaged 6 Carefully store the old HSDCs in case something goes wrong and you need to return to the original configuration i Mm Please note that the fiber optic cables and PCBs are extremely sensitive EL 7 In the FLEXIBLE CABLE CARRIER IGUS make sure that the two channels you used for the HSDCs white cables are completely empty with no other cables inside You will need these channels for one of the FIBER OPTIC CABLES and a low speed grey communication cable 8 Remove the 2 PCI cards from the PC and disassemble their brackets 10100117 C Matan Digital Printers Ltd Page 4 of 15 Figure 7 Disassembling the PCI Figure 8 The disassembled PCI Bracket Bracket 9 Attach the two new PCI brackets to the PCIs and carefully insert the PCIs into the PC The following
7. les along the channel of the IGUS at the same location of the old cables as shown below Grey cables Fiber optic cables Figure 13 The grey and fiber optic cables in the IGUS 14 Make sure not to damage the fiber cable connectors and make sure they always have the plastic cup protector on their ends 10100117 C Matan Digital Printers Ltd Page 7 of 15 Barak 15 When you reach the area of the curve of the IGUS wrap together the INK TUBE and the FIBER OPTIC CABLE using tape as shown below Ink Tube Fiber Optic Cable l Tape Cable and Ink Tube wrapped together 16 Carefully slide the wrapped tube and cable underneath the IGUS chain through the area marked in red as shown below To avoid damage to the FIBER OPTIC CABLE only pull the Ink TUBE This area is critical and can cause damage to the fiber optic cables Slide the fiber optic 1 cable underneath Is the IGUS chain 17 Connect the cables fiber and grey to the FIBER OPTIC CONVERTER CARDS securing them with the M3 Ellen screws and springs and washers to the PCls Figure 14 page 9 10100117 C Matan Digital Printers Ltd Page 8 of 15 Barak Securing screws Step 18 5VDC feeds the FOCC from the main electric panel J3 use the long cable Figure 7 with 2 Molex connectors Figure 14 Cable Configuration 18 Connect the long power cable from the PDU connector Molex number J3 insert the Molex red pin
8. s to 5VDC and the black pins to 5VDC Connect the other end of the cable to the FIBER OPTIC CONVERTER CARDS connected to the PCls Figure 14 and page 9Figure 15 page 9 Figure 15 The J3 Connecter 19 The J3 connector at the main electric panel supplies SVDC to the cards in Figure 14 page 9 in case the wires are not black red as in Figure 14 page 9 verify with a volt meter which is and which is Then connect the Molex pins accordingly as shown in Figure 14 page 9 20 Connect the short power cable Figure 5 page 3 from the 5VDC terminal block on the CARRIAGE to the two FIBER OPTIC CONVERTER CARDS Figure 16 and Figure 17 page 10 page 10 10100117 C Matan Digital Printers Ltd Page 9 of 15 Figure 17 5VDC feeding the cards in the left and right BCC 10100117 C O Matan Digital Printers Ltd Page 10 of 15 Cables Diagram gt S YAN Il T B 5VDC _ BCCs area PC area FOCC at PClis PDU electric panel Molex J3 Key The path of Fiber and grey cables from BCCs Carriage to the PCls PC The path of Power cable 5VDC from PDU J3 to FOCC at the PCIs The path of Power cable 5VDC from the carriage Terminal block to the FOCC at the BCCs 10100117 C Matan Digital Printers Ltd Page 11 of 15 Barak Loading the PCI FPGA with a new firmware version 1 Perform INIT check in the HELP ABOUT window that you have the firmware that were present b
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