Assembly and Operating Instructions - Becker
Contents
1. Caution A If a radio control system is used the person operating the door must have full view of the door and its sur roundings while the door is moving This person must not be situated in a dangerous position In the setting mode and in the case of a fault the radio receiver PCB must be removed from slot J1 Programming the handheld transmitter coding The coding of the radio handheld transmitter is factory set The radio receiver must be set to this coding To program the handheld transmitter coding in the radio receiver proceed as follows Press the Program Channel 1 button on the radio receiver The respective red control LED starts to flash You now have 15 seconds to program the handheld transmitter code e To do this press the push button of the handheld transmitter for approx 2 s The steady light of the control LED on the receiver confirms the coding of the handheld transmitter Now release the push button of the handheld transmitter You can use max 60 1 channel handheld transmitters with the 1 channel receiver RS Note All handheld transmitters can be combined with all receivers Example You have an application with 4 doors each of which is controlled via one 55 door control unit with 1 chan nel radio receiver If you use a 4 channel hand held transmitter and assign one of the 4 receivers to each push button only one hand held transmitter is required to indepen2. LED for closing movement ZU LED for operating status Betr LED for error St6r1 St r2 LED for safety edge SKS LED for special function Sonder Power output 24 V DC 200 mA D Functions only when a safety edge is used 2 Optional function when the plug in Module Card is used Information in brackets corresponds to the printed text on the PCB x x KK KK XK x lt N Installing the control unit Install the control unit so that the control elements are easily accessible The housing cover with the triple push buttons must be removed for installation The control unit is mounted on the wall by screwing the 4 screws of 4 mm in diameter max screw head diameter 8 mm through the 4 mounting holes which also accommodate the housing cover screws in accordance with the dimensional draw ing on the underside of the housing If required you can install further screwed cable glands for encoder and indicator cables Attention V When widening the pre punched housing holes for subsequent installation of further cables make sure that no components on the control boards nor the housing are damaged in the process Only use sealing screw connections that ensure the degree of protection of the housing When you reassemble the housing cover make sure that the seal and the lining groove are clean and that the cover is properly positioned Tighten the housing cover screws carefully This is necessary to maintain
3. devices Attention V If the safety edge is not working properly or if you do not have a Becker pre limit switch gauge or similar implement height 30 40 mm you need to program the VES pre limit switch manually see section Setting the door limit positions using a manual VES pre limit switch setting Now move the door close to the lower limit position Press the Prog button to go to step 2 Step 2 Betr LED flashes 2x For exact adjustment of the limit position the control unit will move the door in inching mode i e each time the UP DOWN buttons are pressed the control unit will only move the door for approx 50 ms This allows for exact adjustment of the desired limit position If you achieved the desired lower limit position in step 1 you can go straight to step 3 by pressing the Prog button The lower limit position is indicated by the lit St r 2 LED Step 3 Betr LED flashes 3x Move the door close to the required upper limit position and go to step 4 by pressing the Prog button Step 4 Betr LED flashes 4x For exact adjustment the control unit will now move the door in inching mode again Once you have reached the desired upper limit position go straight to the next step by pressing the Prog button The upper limit position is indicated by the lit St r 1 LED Step 5 Betr LED flashes 5x Now place the VES gauge or a similar implement height 30 40 mm on the ground underneath the door in the mid
4. must not be exceeded Installing the mains connection The operating voltage of the S55 door control unit is 3 x 400 230 V AC 50 60 Hz L1 L2 L3 N PE For connection to the main power supply install an approx 1 2 m long cable with a CEE 16A 6h plug and a 16A 6h CEE socket with direct access to the control unit to ensure that the plug is readily accessible Alternatively connect the control unit via a non detachable installation cable refer to the complete connecting diagram V Attention For fixed installation a main switch must be connected directly to the power line in reach of the control unit or directly to the S55 control unit Protect the mains lead for the control unit with a 3 phase AC auto matic cut out with 3 x 10 A Connecting the drive to the control unit Connecting cables in a variety of lengths are available for connecting the Becker door drives to the S55 control unit The con necting cable has a screwed cable gland on both sides The connection is via the 4 phase plug M motor and the 8 phase plug E limit switch The green yellow protective conductor must be connected to the protector terminal PE Controls UP button Pressing the UP button opens the door in automatic mode if the AE Professional Card is used When the upper limit position is reached or if a safety function responds the door stops automatically If the UP button is pressed while the door is closing the door stops instantly and afte
5. 1 6 set to ON automatic closing will be indicated by the warning time Z3 3 s via relay 1 before closing starts Plugging the time module onto the system plug X1 of the AE Professional Card allows you to variably adjust the closing time between 2 240s For a description of the time module please see Time module technical data Light barrier A light barrier can LS be connected to terminals 9 and 10 For installation the jumper between terminals 9 and 10 must be removed This control input contains two functions Ifthe light barrier responds during downward movement St6r2 LED flashes the door is brought to an immediate halt After an internal time of 0 5 s has elapsed time ZO the S55 opens the door again Depending on the setting of DIP switch 1 3 the control unit will move the door away from the obstacle or to the upper limit position Ifthe beam of light is interrupted and then released again while the door is open or being opened the closing time Z4 is reduced to 3 s if the DIP switch 1 8 is set to ON If the DIP switch 1 8 is set to OFF the automatic closing time Z4 starts again Safety edge The following safety edge systems can be connected to the 55 door control unit Pneumatic safety edge DW Electric safety edge EL e Optoelectronic safety edge FRABA OSE The required sensor is integrated into the control unit self monitoring sensor as per EN 12453 The pneumatic safety edge or the electric saf
6. ED UB does not light up No reaction when pressing buttons LED UB lights up RS Note Check the EMERGENCY STOP button circuit terminals 1 2 EMERGENCY STOP e Check the safety circuit of the drive crank chain drive temperature e Check terminals 3 6 STOP 9 10 LS and 14 15 SCHLAFFSEIL SLACK ROPE If these terminals are not assigned they must be bridged e Make sure that you are using the correct control card for the drive MLS Basic Card MLS Professional Card for drives with mechanical limit switching ELS Professional Card for drives with electronic limit switching BES and AE Professional Card for drives with absolute value en coders Always heed the display of errors and faults from the LEDs on the PCB of the S55 master control unit and the AE Professional Card BECKER t Assembly and Operating Instructions Complete connecting diagram S3F safety switch emergency operation S4F thermoswitch 12 3 400 V 3 230 V external radio H RADI red 24 V e 0 4A UE O blue 0V ransformer green amp black switching contact v SKS red MODULE EL electric safety edge or DW pneumatic safety edge Contactor R 1K2 8K2 OSE FRABA optical safety device S Transmitter E Receiver Limit switch int triple push button E PEPE A Connection Terminal 11 brown Termi
7. ES EE EEEE En t 7 Setting the door limit POSITIONS ssoi a e a a a aa O a a sawed aierditene 8 Connection and function of external control sensors and safety devices cececec cece cece eee ee eee eee cette eeeeeeseeeeeeeeeeeseeeeeees 11 Gonnectioncand function Ofthe Switch OUTPUTS areis e ects adcintine a e EEE E EE beaten sable 13 Subsequent installation and function of the radio SYStEM 6ccceceeeeeeeee cnet eee eee ee eee ee ee eeeeeedeeeeeeeaeeeeeeeaeeeaeeeeeeseeeeeeees 14 Setin TM DIP SSWitCINGS steer ce cece R E r step nactnttsteagemas tues E E E E oteees 15 LED CISPIAYS iiss ss cece si estsectid aha dca reas utes tioned cation cigs paar a Sheree eohdbeeclay dice eta oe e a e eden ete emia O EE 16 OVERVIEW OT CONTION TIMES weiss scdcacedeionsctessedethawenen ced a E N E EO E e E NN i ENN E NE a E eels 17 What to dO Iia asse nne a E E a Aa a ar a e eA E E E O EE 17 Complete connecting diagram ssnsiisnineiitireesc nininini niiin iia iaiaaeaia aabaki anen niies aia inei nne 18 Technicaldata isrener aa E i EE E E E E E E E raK 19 General Please observe these Assembly and Operating Instructions when installing and setting the equipment Note These Assembly and Operating Instructions apply to the S55 door control unit with AE Professional Card for the control of drives with an absolute value encoder Warranty Structural modifications and incorrect installation which are not in accordance with these and our other instructions ca
8. S55 with e AE Professional Card Module Card for Door Control Unit Important information for e Fitters e Electricians Users Please pass on with the device The user must keep these instructions safe BECKER Assembly and Operating Instructions Table of contents General sso besa E tain anced ey ee ae ee cate aa dices eg ae nascar dace TO agen Maeda wena ede EE e eae ae daltn SERA 2 Wara Mysie e nae a ssa ancganneetapautanctvaleay ETa SAE ETD ETE deb R ET E EA EEEE EENDERS NA 2 SaleM IMTPOMMALIOMNE merean EA aE E E E r e E aaa a aa 3 Basic Safety PreCautlonS isci eann a a a S E Sa AEE Ea E A E EE a aaa DEE aE 3 Intended USC irea e O A A E E eae nd Rae E E 4 ADDeViatlONSUSOG aniier ises a a a A E ea A a uy a a a an ET EE RE E A aa E Ra NE 4 DEVICE OVErVIEW s cnzisdsicies danniegs daiiantananssduandinGadsantaneamcuadavesmecanGe A E E EE DE EEE RE AARNE ETE AEA EN E R 4 FunctomOverviEW joo tae cast sam arcemeteasontiencabcua e AA e PE Ea E Ea a EE Ea AEE OEEO 5 Installing the control UME assii i a E E E a a a e a a O EE E EAE 5 Removing and installing a COntrOl Card isecciciss cc sateceakeeaetncdgienbore int vaxanbosal a a E a AET aa aa E EiS 6 Electrical CONMEGUON raees nana aa a Ea a EO T aus AE EEAO A E EEA E AEAEE ETENE EE 6 CO MUOIS iee neea E E EE a a e Are AA EER E E a ink E E EE 7 Checking the direction of movement s ssssssssrssresrssrtrrtrrrttttttttttttt ttt eee ener eee SEEEEEEEEEESEEEEEEEEEEESEESEES E
9. acle five times through automatic closing Flashes x 6 The device connected to system socket X1 is defective continuous flashing slow 0 5 Hz lit Light barrier activated Safety edge activated not lit Safety edge not activated not lit DIP switch released control times not modified Flashes x 1 DIP switch disabled control times not modified Sonder Flashes x 2 DIP switch released control times modified DIP switch disabled control times modified Duration Overview of control times Description Stopping time for the counter command UP given via the UP button or light barrier Clearance time when moving away from an obstacle Stopping time for the counter command UP given by the safety edge Warning time Time for automatic closing when the time module is plugged in adjustable from 2 to 240 s Time for reversing to relieve the safety edge The time that the outdoor light stays on Not assigned Waiting time for safety edge signal in the lower limit position when testing the safety edge Not assigned Inching mode when setting the limit positions What to do if Caution Fault elimination must only be carried out by a qualified electrician Possible cause and rectification Check supply voltage terminals L3 L2 L1 N MAINS No reaction when pressing buttons Check the microfuse F1 400 mA T L
10. ammed the opening height is too small Open the door further and repeat step 5 Deleting the programmed door limit positions Every time the control unit switches to the setting mode for door limit positions the programmed door limit positions and any programmed partial opening position St X are deleted V Attention Every time the drive and or the AE Professional Card is replaced the door limit positions must be pro grammed again before the control unit is commissioned Failure to do so may cause the limit positions to be overrun Connection and function of external control sensors and safety devices L Note Before connecting external control sensors you should first check the direction of door movement and set the limit positions of the door drive Power output for external control sensors On the terminals and on the plug in card Module Card a direct current voltage is available for external control sensors U 24 V DC lax 200 mA This power output is fused with a microfuse with 200 mA T EMERGENCY STOP button An EMERGENCY STOP button can be connected to terminals 1 and 2 To subsequently retrofit an external EMERGENCY STOP button it is necessary to remove the jumper between the terminals 1 and 2 EMERGENCY STOP The drive is switched off by pressing the EMERGENCY STOP button The door is brought to a sustained halt and the UB LED goes out Door movement is only possible again after releasing the EMERGENCY STOP
11. be set to ON when the door limit posi tions are set To set the door s limit positions if the Module Card is in place the partial opening St X function must be deactivated To switch to the setting mode for setting the door s limit positions press the Prog programming button on the AE Professional Card until approx 3 s the Betr LED on the AE Professional Card begins to flash display code flashes x 1 The door s limit positions are set in 6 programming steps You can go to the next step by pressing the Prog programming button If an error should occur in one of the steps e g if you happen to save an undesired limit position you can always leave the setting mode by switching the power off The control unit will then delete all the programmed limit positions When power is switched back on the St r 2 LED indicates that no limit positions have been programmed You may now start step 1 again by pressing the Prog programming button for approx 3 s Setting the door limit positions using the VES gauge recommended method Step 1 Betr LED flashes 1x Move the lower edge of the door to hand height Now check if the SKS LED is off Activate the door s safety edge and check whether the SKS LED lights up If this is not the case the safety edge is not working properly First check the connection and the setting of the safety edge as described in the section Connection and function of external control sensors and safety
12. button External triple push button An external triple push button can be connected at terminals 3 4 5 and 6 STOP 1 This is identical in function to the triple push button on the front of the control unit The jumper between terminals 3 and 6 must be removed in order to connect an external triple push button Wicket door switch Spring break safety device A wicket door switch and or a spring break safety device can also be connected to terminals 3 and 6 in series to the STOP button of the external triple push button if required The jumper between terminals 3 and 6 must be removed in order to con nect a wicket door switch and or a spring break safety device Induction loop An induction loop for automatic door opening can also be connected to terminals 5 and 6 in parallel with the UP button of the external triple push button if required If possible the induction loop should be set so that it gives a CONTINUOUS UP COM MAND Slack rope switch A slack rope switch can be connected to terminals 14 and 15 SCHLAFFSEIL For installation the jump er between terminals 14 and 15 must be removed This input is debounced via an internal timing element of approx 0 1 s depending on the bouncing behaviour of the switch If the slack rope switch is activated longer than this pe riod the door is stopped in any position During activation every additional door movement is stopped Caution A The slack rope switch input is not monito
13. d by the SKS LED shining continuously The safety edge can be deactivated by switching the DIP switch DIP2 If an optical OSE safety edge is connected the DIP switches DIP2 1 and DIP2 2 must be set to ON If an electric or pneumatic safety edge is connected DIP2 1 must be set to OFF Proceed with programming steps 1 to 4 as described in the previous section Step 5 The control unit moves the door in dead man mode Move the lower edge of the door to approx 20 mm above the ground Pressing the Prog button saves the set position as the internal VES pre limit switch for the functional switch off of the safety edge and takes you to step 6 Proceed with step 6 as described in the previous section BECKER a Assembly and Operating Instructions Attention V If this setting method is used to set the internal VES pre limit switch malfunctions may occur when the door is used later since the dynamic of the door system and the signal propagation delay of the control unit cannot be taken into account when the path of the safety edge is set The malfunctions may be that the door no longer closes or that the safety edge switches off above 50 mm in which case it would no longer be possible to ensure safe operation according to the standard EN 12445 Safety in use of power operated doors test methods After returning to normal mode it is essential to check the setting of the internal pre limit switch see note in previous section If the se
14. dently control all 4 doors If you require more than 60 transmitter codes please contact us We offer special solutions for such cases Deleting all the programmed transmitter codes To delete the handheld transmitter codes in the radio receiver proceed as follows Press and hold the Program Channel 1 pushbutton of the radio receiver The red control LED starts to flash slowly After approx 5 s the red control LED starts to flash quickly Continue depressing the pushbutton until the red control LED goes out When the control LED goes out all codes of the 1 channel radio receiver are deleted You can now release the push button AE Professional Card Switch Position Setting the DIP switches Illustration Function DIP 4 Testing the safety edge when the door touches the ground The lower switch KPEE off point of the door will be automatically corrected when the door touches 12345675 the ground Pneumatic safety edge ae No testing of the safety edge and no correction of the lower switch off WGQGRRER point Electric or OSE safety edge Switches off in the lower limit position via the switching impulse of the tel td safety edge Switches off in the lower limit position if the limit position i
15. dle of the clearance of the door opening When the DOWN button is pressed the control unit moves the door in automatic mode impulse mode to the 35 mm high VES gauge The control unit saves this point as an internal pre limit switch VES and then moves away from the VES gauge If the door hits another obstacle press the DOWN button again Pressing the Prog button takes you to the last step confirms that you have stopped at 35 mm and saves this position as a pre limit switch Step 6 Betr LED flashes 6x The control unit is now in dead man mode Move the door down wards until the control unit stops the door automatically in the lower limit position If the DIP switch DIP 1 1 is set to ON the control unit will save the switch off point for the safety edge when the door touches the ground Make sure that the ground under the door leaf is clean and that no objects are causing an obstruction The lower limit position is indicated by the St r 2 LED lighting up Pressing the Prog programming button again confirms to the control unit that the lower door leaf is resting evenly on the ground The programmed limit positions are saved and the control unit returns to normal mode Check that the programmed door limit positions and the safety edge work according to the standards setting the internal VES pre limit switch Caution A To test the setting height of the internal VES pre limit switch place the VES gauge or a similar implement hei
16. efore operating the door in dead man mode Using the UP and DOWN buttons check whether the direction of movement of the door corresponds to the buttons pressed Observe the LED direction indicators AUF UP and ZU DOWN on the motherboard of the S55 If the direction of movement does not correspond to the button commands proceed as follows Disconnect the S55 control unit from the mains Change over two phases at the mains connection terminals e g the cables at terminals L1 and L3 refer to the section Complete connecting diagram Check the direction of movement again BECKER g Assembly and Operating Instructions Setting the door limit positions The S55 door control unit with AE Professional Card only operates together with AE drives from Becker Antriebe GmbH AE drives are equipped with an absolute value encoder with which the control unit recognises the door s limit positions The absolute value encoder cannot be configured in the drive The door s limit positions are set by the S55 control unit with the AE Professional Card Attention V Before the door s limit positions are programmed the safety edge of the door must be connected to the 55 door control unit See section Connection and function of external control sensors If the lower switch off point of the door is to be corrected using the safety edge signal when the door touches the ground automatic length adjustment the DIP switch DIP 1 1 must
17. ety edge is connected to terminals 7 and 8 SKS and monitored via a terminat ing resistor This resistor must be connected in the pneumatic safety edge contact or at the end of the electric safety edge as shown in the 55 connecting diagram Check the terminating resistance of factory assembled electric safety edges Safety edges with a 1 2 kQ or 8 2 kQ terminating resistance may be used Connect the OSE optoelectronic safety edge made by FRABA to terminals 11 13 and 12 OSE directly without a terminating resistor 11 brown wire 13 green wire 12 white wire To adapt the control unit to the respective safety edge set DIP switches 1 1 2 1 and 2 2 according to the following table Type of safety edge DIP 1 1 DIP 2 1 DIP 2 2 Pneumatic safety edge 1 2 kOhm ON ON ON Pneumatic safety edge 8 2 kOhm ON ON ORF Electric safety edge 1 2 kOhm OFF ON ON Electric safety edge 8 2 kOhm OFF ON ORE Optoelectronic safety edge FRABA OSE OFF OFF OFF Caution A If the optoelectronic safety edge FRABA OSE is used the DIP switch 2 1 must be set to OFF Otherwise the self monitoring function of the evaluator in the control unit will be bypassed When using a pneumatic safety edge the DIP switch 1 1 must always be set to the ON position as other wise it is not possible to properly monitor the function of the pneumatic safety edge On delivery some safety devices may be bridged Before initial use always check that no non
18. ght 50 mm on the ground underneath the door in the middle of the clearance of the door opening If the door hits the 50 mm high VES gauge or another implement it must stop immediately and then move away from the simulated obstacle open If this is not the case check the connection and the settings of the safety edge again and reprogram the door s limit positions Pay special attention to step 5 To check the functional switch off of the safety edge by the internal VES pre limit switch observe the standard EN 12445 Safety in use of power operated doors test methods Overview of the setting steps Betr LED Control mode Action Check that the safety edge works properly Move close to the lower limit position Flashes x 2 Inching mode Exact setting of the lower limit position Flashes x 3 Dead man mode Move close to the upper limit position Flashes x 4 Inching mode Exact setting of the upper limit position Setting for the internal VES pre limit switch by closing to the 35 mm high VES gauge Moving towards the lower limit position until the control unit stops automatically Flashes x 1 Dead man mode Flashes x 5 Automatic mode Flashes x 6 Dead man mode shining Normal operation continuously Setting the door limit positions using a manual VES pre limit switch setting To set the internal pre limit switch VES manually the safety edge must be disconnected or deactivated This is indicate
19. ing Relay 1 switches on permanently 3 s warning time Z3 prior to leaving the limit positions Relay 2 switches on permanently 3 s warning time Z3 prior to the beginning of each door movement and switches off after a 120 s time delay time Z6 at the end of each door movement Warning light flashes outdoor light control pulse with advance warning Relay 1 switches on 3 s warning time Z3 prior to leaving a limit position with a flashing frequency of 1 Hz Relay 2 switches on for 1 s 3 s warning time Z3 prior to the beginning of each door movement passing contact pulse for controlling a time relay ae BECKER 13 Assembly and Operating Instructions Subsequent installation and function of the radio system If retrofitting a radio remote control system you first need to install a receiver PCB on the PCB of the master control unit To do this it is necessary to disconnect the entire door control unit from the main power supply Plug the radio receiver PCB into slot J1 on the top right of the basic S55 PCB as shown in the adjacent diagram Make sure that the PCB is properly aligned Function 1 channel radio remote control The 1 channel radio remote control has the same function as the single push button The push button commands are executed one after the other in the sequence UP STOP DOWN STOP If there is a fault the push button commands are executed one after the other in the sequence UP STOP UP
20. ly be carried out by a qualified electrician e Only use the control unit in accordance with its intended use e Never decommission or bypass safety devices e Donot operate the system if the safety devices are damaged e Fault elimination must only be performed by an authorised technician In the event of asystem malfunction the system must be shut down immediately and the malfunction rectified as quickly as possible The system must only be commissioned by an authorised technician e Observe the generally applicable legal regulations safety accident prevention as well as these safety in structions particularly the regulation of the employers liability insurance associations BGR 232 formerly ZH 1 494 EN 12453 Safety in use of power operated doors Requirements as well as the relevant applicable VDE standards e The operator must ensure that the system is only operated in perfect condition and that the safety devices are checked regularly for functional efficiency by an expert before commissioning and as required but at least once a year at least once every six months if a non self testing light barrier is used Proof of the necessary checks must be provided in the form of a test report This test report must be filed in the log book e The control unit is designed to have a service life of 100 000 operating cycles Drives with a PVC connecting cable may only be used indoors When installing the connecting cable outdoors it m
21. n result in serious injuries e g crushing of limbs Therefore structural modifications may only be carried out with our prior ap proval and strictly in accordance with our instructions particularly the information contained in these Assembly and Operating Instructions Any further processing of the products which does not comply with their intended use is not permitted The end product manufacturer and fitter have to ensure that all the current statutory official and in particular EMC regula tions are adhered to during utilisation of our products especially with regard to end product manufacture installation and customer advice Safety Information The following safety instructions and warnings are intended to avert hazards and to prevent damage to property and personal injuries Please keep these instructions in a safe place gautan Denotes a potentially hazardous situation If this is not avoided injuries may result Attention Denotes a potentially hazardous situation If this is not avoided the product or something in its vicinity may be damaged rR Note Denotes user tips and other useful information Basic safety precautions Caution A Please read this manual carefully before beginning work on the system and follow all instructions and safety notes contained therein e Voltage of 400 V when the control unit is opened Danger to life due to electric shock e Work on the electrical equipment must on
22. nal 12 white Terminal 13 green or SLACK ROPE 3 phase slot OSE CONTROL BOARD SLACK ROPE Terminals 14 15 or 2 phase slot SCHLAFFSEIL Pull in safety device or trap switch 3 x 400 V 230 V AC Wicket door spring break emergency external stop DW F push button Junction box ext triple R gi FRABA OSE STOP STOP gt lt SKS IMP White 12 Brown 11 Green 13 EMERGENCY RESISTANCE 1K2 or 8K2 SLACK ROPE Technical data Mains connection 3N 230 400 V 50 60 Hz Nominal motor rating max 2 kW Control voltage 24 V DC non stabilized Control power max 125 mA Housing dimensions 182 x 180 x 90 mm wx hx d Weight approx 1 5 kg without connecting cable Degree of protection IP54 Ambient temparature range Mena tG On site fuse protection 3x10A BECKER 1a Becker Antriebe GmbH 35764 Sinn Germany www becker antriebe com 4023 6305090 08 09 BECKER
23. permissible bridging exists If the safety edge responds during downward movement SKS LED lights up the door is stopped instantly by the 55 control unit After an internal time of 0 3 s has elapsed time Z2 the S55 opens the door again Depending on the setting of DIP switch 1 3 the control unit will move the door away from the obstacle or to the upper limit position If the DIP switch 1 1 is set to ON the lower switch off point of the door will be automatically corrected when the door touches the ground automatic length adjustment Connection and function of the switch outputs Switch outputs The door control unit S55 can be expanded with the plug in Module Card The relay on this plug in card has a switching capacity of 250 V 2 A AE Professional Card The relay function can be assigned to Relay 1 or Relay 2 using the the switch on the Module Card Using the DIP switches 1 5 1 6 and 1 7 on the AE Professional Card the function Relay 1 or Relay 2 can be set according to the following table The 55 door control unit with AE Professional Card can be equipped with a 1 channel radio remote control system If this was ordered together with the control unit the control unit is supplied with the radio receiver pre installed For further information please read the section Function Function of the switch outputs DIP 1 5 DIP 1 6 DIP 1 7 Door state Relay 1 switches on in the upper door limi
24. r a delay of 0 5 s time ZO it moves to the upper limit position STOP button The door is stopped by pressing the STOP button DOWN button Pressing the DOWN button closes the door if the AE Professional Card is used with a safety edge in automatic mode If no safety edge is connected only dead man mode touch mode is possible If the closing safety edge or the light barrier re sponds the door stops safety edge stopping time Z2 0 3 s light barrier stopping time ZO 0 5 s and depending on the setting DIP switch 1 3 moves to the upper limit position or away from the obstacle clearance time Z1 2 s Checking the direction of movement rR Note When checking the direction of movement you can secure the housing cover with 2 screws to the side of the housing This way all the controls and displays are accessible The direction of drive rotation depends on how the three mains phases are connected to the control unit and has to be checked first Proceed as follows Move the door into a semi opened position manually e g with the crank handle Insert the CEE plug into the CEE socket or turn on the main switch Check to see if the control unit is in dead man mode by checking to see if the St r 2 LED is lit up AE Professional Card If this is not the case press and hold the Prog programming button until approx 3 s the Betr LED changes its flashing rhythm flashes 1x You are now in Setting mode Step 1 and are ther
25. red to such an extent that errors can be ruled out If a combined slack rope trap switch is used this must be connected to the terminals 1 and 2 EMERGENCY STOP Pull in safety device A safety switch can be connected to terminals 1 and 2 EMERGENCY STOP as a pull in safety device For installation the jumper between terminals 1 and 2 must be removed If a light barrier is used it must comply with safety category 3 in accordance with EN 954 External single push button An external single push button can be connected to terminals 16 and 17 IMP The push button commands are executed one after the other in the sequence UP STOP DOWN STOP If there is a fault the push button commands are executed one after the other in the sequence UP STOP UP Partial opening only with Module Card A switch for activating the function Partial opening also called 1 2 door height can be connected to the terminals StX on the Module Card If the partial opening function is activated the programmed partial opening position serves as the upper end position BECKER 1 Assembly and Operating Instructions Automatic closing only with Module Card A switch for activating the Automatic closing function can be connected to the terminals WZL on the module card If the automatic closing is activated the door is automatically closed on expiry of the closing time time Z4 60 s If the ad vance warning function is activated DIP switch
26. s programmed Opens after a safety stop in the upper limit position DIP 1 3 DIP 1 TA Fi E F DP ON Moving away from the obstacle after a safety stop with clearance time OF CuTEAHE HE 23456 12 Zi 2s DIP 1 DIP 2 ON DP fon Relieving reversing the safety edge in the lower limit position with revers ial FUSEEEY EB Jing time Z5 100 ms DIP 1 4 DIP 1 DIP2 OFF EREE i No relieving reversing in the lower limit position DIP 1 bip2 Relay 1 warning light advance ON ON ATT T warning only during automatic Relay 2 outdoor light 12345678 12 closing DIP 1 DIP 2 ON DIP ON Relay 1 stop light s DIP ONO EeP a door in upper limit position Rely 2 outetoer iiei 1 5 1 6 DIP 1 DIP2 2 i m ON DIP ON Relay 1 warning light R ORRON Pel aa always with advance warning Relay 2 outdoor light DIP 1 DIP2 ON DP ON Relay 1 door state Relay 2 door state OFF OFF TEERPER au door in upper limit position door in lower limit position ON a se a Relay 1 warning light flashes flash Relay 2 outdoor light ae FUNERARE HH ling frequency 1 Hz control pulse 1 s OFF Ss o gt Relay 1 warning light Relay 2 outdoor light EEPERER RE continuous steady light stays on for 120 s time Z6 DIP 1 DIP 2 ON EEE iu Shortening of the closing time Z4 to 3 s by enabling the light barrier DIP 1 8 DIP 1 DIP2 s X F ON DP ON By releasing the light barrier the automatic closing time time Z4 starts aus uUaRRRa EE again z DIP 1 DIP 2 ON EEEN i Au Elec
27. t position Relay 2 switches on in the lower door limit position When the door is moving both relays are switched off Stop light outdoor light stay on Relay 1 switches on in the upper door limit position stop light red green via change over contacts Relay 2 switches on and stays on at the beginning of each door movement and switches off 120 s time Z6 after each door movement Stop light outdoor light control pulse Relay 1 switches on in the upper door limit position stop light red green via change over contacts Relay 2 switches on for 1 second at the beginning of each door movement passing contact pulse for controlling a time relay Warning light outdoor light stay on Relay 1 switches on and stays on when leaving the limit positions Relay 2 switches on and stays on at the beginning of each door movement and ON switches off 120 s time Z6 after each door movement If automatic closing is activated both relays switch on when the advance warning time starts 3 s time Z3 Warning light flashes outdoor light control pulse Relay 1 switches on flashing with a flashing frequency of 1 Hz when leaving a limit position Relay 2 switches on for 1 second at the beginning of each door movement ON passing contact pulse for controlling a time relay If automatic closing is activated both relays switch on when the advance warning time starts 3 s time Z3 Warning light outdoor light stay on with advance warn
28. the next programming step is however not possible not lit No limit positions programmed St r 2 LED lit dead man mode lit Flashes x 1 Stop button pressed wicket door switch spring break safety device triggered Plug in card defect no redundant safety Setting mode Upper limit position Fault on the absolute value encoder in the drive Flashes x 2 The door drive is blocked the direction of drive rotation does not correspond to the programmed direction of rotation Flashes x 3 There was no switching impulse from the safety edge in the lower limit position Flashes x 4 Communication error to the absolute value encoder in the drive Flashes x 5 Programmed limit positions overrun Flashes x 6 The switch off point for the safety edge when the door touches the ground was not saved The lower switch off point of the door is not corrected continuous flashing slow 0 5 Hz lit Error in the processor system line voltage reset No limit positions programmed setting mode Lower limit position Flashes x 1 HK LK hand crank light chain thermo safety switch triggered in the drive Flashes x 2 Safety edge activated just before the DOWN movement or the internal safety edge evaluator is defective Flashes x 3 Slack rope pull in safety device activated Flashes x 4 Error in the monitoring unit line voltage reset Flashes x 5 The door hit an obst
29. the protection degree IP 54 optional IP 65 for the housing BECKER 5 Assembly and Operating Instructions Removing and installing a control card To control the drives with electric limit switching of type AE single turn absolute value encoder please only use the AE Professional Card 0 Before replacing a control card turn off the power to the entire door control unit and onl open the cover of the control housing Attention V Please observe the instructions for handling components that are susceptible to electrical discharges The AE Professional Card may only be operated in conjunction with a safety edge On delivery some safety devices may be bridged When retrofitting the AE Professional Card you must make sure that no incorrect bridges are in place AE Professional Card SEE O000000000 EEEE Carefully pull out the control board in slot J3 J4 and replace it with the new control E board back into the J3 J4 slot to the right of the 55 motherboard as shown in the margin 5 Make sure that the PCB is properly aligned a 00 Electrical connection Caution A The control unit may only be connected by a qualified electrician Observe the relevant VDE standards The equipment must always be securely disconnected from the mains during all installation work When connecting refer to the technical data of the S55 The indicated maximum values
30. tric or pneumatic safety edge is connected DIP 2 1 DIP 1 DIP 2 OFF Sugugi di Optoelectronic safety edge FRABA OSE is connected DIP 1 DIP 2 ON TEL if Terminating resistance of the safety edge 1 2 kOhm DIP 2 2 p DIP 1 DIP2 OFF GUUUEUUE i Terminating resistance of the safety edge 8 2 kOhm BECKER 15 Assembly and Operating Instructions Grundsteuerung S55 LED UB AUF AB Illustration UB S e EA LED displays Display Meaning lit Active power supply not lit No power supply lit Door moves in UP direction lit Door moves in DOWN direction AE Professional Card Display lit Meaning Normal operation Flashes x 1 Setting mode step 1 Moves towards the lower limit position dead man mode Flashes x 2 Flashes x 3 Setting mode step 2 Setting mode step 3 Moves towards the lower limit position inching mode Moves towards the upper limit position dead man mode Flashes x 4 Setting mode step 4 Moves towards the upper limit position inching mode Flashes x 5 Setting mode step 5 Moves towards the VES gauge 35 mm automatic mode Flashes x 6 Setting mode step 6 Moves towards the lower limit position dead man mode Flashes x 7 Setting mode partial opening Moving towards partial opening position dead man mode continuous flashing fast 5 Hz Programming button is being pressed Switching to the setting mode or to
31. tting for the internal pre limit switch is outside the prescribed area lt 50 mm or if malfunctions occur in the normal mode we recommend repeating the setting of the door s limit positions using the VES gauge or a similar implement height 30 40 mm since the dynamic of the door system and the signal propagation delay of the control unit can be taken into account with this method for setting the path of the safety edge This way the internal pre limit switch can be set as accurately as possible to the height of the implement used 30 40 mm Programming the partial opening St X This function is only possible if the Module Card is plugged in To program the partial opening the door s limit positions must be programmed the Betr LED must be lit Proceed as follows to program the partial opening Step 1 Activate the function partial opening St X by bridging the terminals St X on the Module Card Step 2 Move the door to the lower limit position Step 3 Press the Prog programming button on the AE Professional Card until approx 3 s the Betr LED starts to flash display code flashes x 7 The control unit moves the door in dead man mode Step 4 Move the door to the desired partial opening position Step 5 To save the position press the Prog programming button again The control unit saves this position and returns to normal mode This is indicated by the Betr LED shining continuously If the position cannot be progr
32. ust be placed in a protective tube BECKER 3 Assembly and Operating Instructions Intended use The control unit must be used as intended with AE drives from Becker Antriebe GmbH Other applications uses and modifications are not permitted in order to protect the safety of the users and others since these actions can impair the system s safety and carry the risk of personal injuries and property damage Becker Antriebe does not accept liability for damages or injury arising from such actions Always observe the information in these instructions when operating or repairing the system Becker Antriebe does not accept liability for damages or injury resulting from improper actions Abbreviations used k IMP Impulse button LS Light barrier MLS Mechanical Limit Switch ELS Electronical Limit Switch AE Absolute Value Encoder SKS Closing edge safety device VES Pre limit switch AUTO WZL Automatic closing Device o
33. verview Motherboard poma k DAAT Q00OCCOOOOO g A 7 E sw t t OOOOO0O0000 Bo AUF zu Q ococorninmno o O to OO O0 00 OO 00 o0 OO n oello olo OO bs T Be 2 N L1 La L2 Li N oo a HE Beep eee EG QOQA QOA APA O D O BQO Es ee ee oo HS S AE Professional Card Module Card St ri VES San Sonder Betr USA St r2 Prog ON DIP _ 200mA ieee oars e f ayep yay slays Xt SE gE 12345678 co gq 6 gq 8 z E KA MLS Professional Card REL1 24V StX WZL C NO NC qe ase JE Toll ioh iol tober lovey ue i i oe oannimt R i0000 i i AYLI osre YY Function overview Function AE Professional Card Setting mode X Automatic mode in up direction X Automatic mode in down direction Pull in safety device Slack rope switch with debouncing SCHLAFFSEIL Switch input up stop down stop IMP Automatic closing WZL Partial opening St X Pneumatic safety edge SKS Electric safety edge SKS Safety edge switchover 1 2 kOhm 8 2 kOhm Optoelectronic safety edge FRABA OSE OSE Light barrier LS Outdoor light Stop light door position display Warning lights LED for power supply UB LED for opening movement AUF
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