4012 10” Tilting Arbor Tablesaw
Contents
1. 25mm _ Black 95 ebl KM 96 2 5mm Black ebl n 14AWGX3 5mm 430 zs E 1 51 7 L N PE 1 Electrical Connections 220V 3PH 50HZ 60HZ Black bi 95 e 96 1 A z5mm Black 95 amp p i x LC 3PH PE Electrical Connections 380V 3PH 50HZ BOHZ 2 5mm Black 25mm Black f LILZL3N I B Change the Connections From 220V 3PH to 380V 3PH This model can be rewired from 220V 3PH to 380V 3PH operation this procedure takes moderate electrical skill and the rewiring job must be inspected by a qualified electrician before the saw is connected to the power source 380V 3 phase prewired for 220V 3 phase 6 Adjustment A NOTICE Before operation the machine should be carefully adjusted for best performance Please make adjustment as following 6 1 Blade Raising and Tilting Machine To raise or lower the blade loosen lock knob A As Fig and turn the raising handwheel B When desired height is obtained retighten lock knob The blade should be raised 1 8 to 1 4 above the top surface of the material being cut With hollow ground blades the blade should be raised to the maximum to provide chip clearance To tilt the saw blade loosen lock knob C and turn tilting handwheel D When desired angle is obtained retighten lock knob See Fig 21 Fig 21 62. 3 Electrical grounding Make certain that the machine frame is electrically grounded and that a ground lead is included in the incoming electrical service In cases where a cord and plug are used make certain that the grounding plug connects to a suitable ground Follow the grounding procedure indicated in the National Electrical Code 4 Eye safety Wear an approved safety shield goggles or glasses to protect eyes Common eyeglasses are only impact resistant they are not safety glasses 5 Personal protection Before operating the machine remove tie rings watch and other jewelry and roll up sleeves above the elbows Remove all loose outer clothing and confine long hair Protective type footwear should be used Where the noise exceeds the level of exposure allowed in Section 1910 95 of the OSHA Regulations use hearing protective devices Do not wear gloves 6 Guards Keep the machine guards in place for every operation for which they can be used If any guards are removed for maintenance DO NOT OPERATE the machine until the guards are reinstalled 7 Work area Keep the floor around the machine clean and free of scrap material saw dust oil and other liquids to minimize the danger of tripping or slipping Be sure the table is free of all scrap foreign material and tools before starting to use the machine Make certain the work area is well lighted and that a proper exhaust system is used to minimize dust Use anti skid floor strips on
3. 4012 10 Tilting Arbor Tablesaw Owners Manual shown with optional 50 rails Oliver Machinery M 4012 06 2012 Seattle WA Copyright 2003 info olivermachinery net www olivermachinery net Warranty Oliver makes every effort possible to assure that its equipment meets the highest possible standards of quality and durability All products sold by Oliver are warranted to the original customer to be free from defects for a period of 2 two years on all parts excluding electronics and motors which are warranted for 1 year Oliver s obligation under this warranty shall be exclusively limited to repairing or replacing at Oliver s option products which are determined by Oliver to be defective upon delivery F O B return freight paid by customer to Oliver and on inspection by Oliver This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents unauthorized repairs alterations lack of maintenance acts of nature or items that would normally be consumed or require replacement due to normal wear In no event shall Oliver be liable for death personal or property injury or damages arising from the use of its products Warning Read this manual thoroughly before operating the machine Oliver Machinery disclaims any liability for machines that have been altered or abused Oliver Machinery reserves the right to effect at any time without prior notice those alterations to parts fittings and
4. Never perform any operations free hand which means using your hands to support or guide the work piece Always use either the fence or the miter gauge to position and guide the work piece 5 NEVER Never stand or have any part of your body in line with the path of the saw blade 6 NEVER REACH BEHIND Never reach behind or over the cutting tool with either hand for any reason 7 MOVE THE RIP FENCE Move the rip fence out of the way when crosscutting 8 DIRECTION OF FEED Feed work into the blade against the direction of rotation 9 NEVER Never use the fence as a cut off gauge when you are cross cutting 10 NEVER Never attempt to free a stalled saw blade without first turning the saw OFF 11 PROVIDE ADEQUATE SUPPORT To the rear and sides of the table saw for wide or long work pieces 12 AVOID KICKBACKS Avoid kickbacks work thrown back towards you by keeping the blade sharp by keeping the rip fence parallel to the saw blade by keeping the splitter and anti kickback fingers and guard in place and operating by not releasing work before it is pushed all the way past the saw blade and by not ripping work that is twisted or warped or does not have a straight edge to guide along the fence 13 AVOID AWKWARD OPERATIONS Avoid awkward operations and hand positions where a sudden slip could cause your hand to move into the spinning blade 14 BLADE REQUIREMENTS Only correctly sharpened saw blades manufact
5. 400V 3PH 220V 3PH 3 Prewired Cem a The input power supply of the machine is 3 N PE AC400V The steady state AC power supply is 0 9 1 1 times of the rated value Frequency 0 99 1 01 times of rated frequency 50 Hz continuous working 0 98 1 02 times of rated frequency 50Hz short period working Harmonics The sum of 2nd 5th distorted harmonic must not exceed 1096 of RMS of voltage An additional 296 of RMS of line voltage is allowed to for the sum of 6th 30th harmonic Unbalanced voltage Neither Negative nor zero sequence components is allowed to exceed 2 of the positive sequence component Electrical protection End user should provide protection device against overvoltage due to lightning and short circuited protection device at the power supply Ingress Protection at the inlet of incoming power cable The incoming method of incoming cable should ensure P54 protection class when finishing installation on the spot 3 5 Noise 3 5 1 Reference standards The measurements of noise emission were conducted according to the EN ISO 11202 for the determination of sound pressure level at the operation positions When the measured sound pressure levels at the operation positions exceed 85dB A the measurements of sound power levels were conducted according to EN ISO 3746 3 5 2 Operating conditions The operating conditions for noise measurement comply with Annex A of ISO 7960 1995 3 5 3 Testing re
6. Otherwise filing a freight claim can be difficult 5 3 Safety measure before use amp installation It is important to maintain free area of 0 8 m around the machine which is required for the working place If any long material is machined it is necessary to have a sufficient room in front of the machine as well behind it in the places of material input and output 5 4 installation Before beginning assembly take note of the following precautions and suggestions The machine is bolted to the pallet Before attempting any of the assembly procedures remove all of the loose parts and hardware from the inside of the machine and unbolt the machine from the pallet FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting both the weight of the machine and the operator The floor should also be a level surface If the unit wobbles or rocks once in place be sure to eliminate by using shims WORKING CLEARANCES into consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely OUTLET PLACEMENT Outlets should be located close enough to the machine so that the power cord or extension cord is not in an area where it would cause a tripping hazard Be sure to observe all electrical codes if installing new circuits and or outlets A WARNING DO NOT assemble the machin
7. 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 152 153 154 155 157 158 159 164 165 166 167 Trunnion Assembly Parts List DERIPTION HAND WHEEL LOCK HAND WHEEL HANDLE HAND WHEEL SET SCREW M5 8x12 ANGLE POINTER 1 SET SCREW M5 8x6 ANGLE POINTER 2 CAP SCREW M6 1x12 LOCK WASHER 6MM FLAT WASHER 6MM HEX NUT M6 1 ANGLE POINTER BRACKET CAP SCREW M5 8x25 PLATE CAP SCREW 8 1 25 25 LOCK WASHER 8MM PIN LOCK SHAFT KEY 5x5x36 ANGLE SHAFT LOCK COLLAR SET SCREW M6 1x8 LOCK WASHER 18MM COPPER WASHER 18MM WORM SET SCREW M6 1x10 FRONT TRUNNION CAP SCREW M10 1 5x30 FLAT WASHER 10MM LOCK WASHER 10MM HEX NUT M10 1 5 BELT SPZ 625 MOTOR PULLEY SET SCREW M5 8x12 KEY 5x5x30 MOTOR ORIENTATION PIN ROLL PIN 4x28 HEX BOLT M12 1 75x100 FLAT WASHER 12MM LOCK WASHER 12MM HEX NUT M12 1 75 MOTOR FRAME SUPPORT SET SCREW 8 1 25 12 SET SCREW M8 1 25x30 HEX NUT M8 1 25 HIGH SHAFT LOCK NUT M18 1 5 HEX BOLT M8 1 25x20 HEX NUT M8 1 25 HEX BOLT M8 1 25x35 FLANGE CASTING SLEEVE SET SCREW M8 1 25x8 COMPRESSION SPRING BALL ADJUST BOLT CAP SCREW 8 1 25 30 FLAT WASHER 8MM LOCK WASHER 8MM QTY REF 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 213 214 215 216 217 21
8. 2 Adjusting Ripfence 1 The rip fence must be perfectly aligned with the table T slot to verify this align the edge of the rip fence with the table T slot and lower the locking lever A Fig 22 to lock in into place Check to see if the edge of the rip fence and the table T slot are parallel If they are not parallel unlock the rip fence and turn it upside down Adjust the set screws A as Fig 23 in or out verify your adjustment repeat if necessary 2 The lock lever pressure can be adjusted by loosening the front lock nuts B as Fig 22 and adjusting the set screws C the same amount make sure the fence remains parallel with the table T slot Retighten lock nuts 3 To set the fence perpendicular to the table place a square on the table and against the side of the fence loosen the top lock nuts D and adjust the setscrews E until the fence is perpendicular Retighten lock nuts 4 The pointer window F as Fig 22 position can be adjusted if needed loosen pan head screws G reposition the pointer window and retighten pan head screws 6 3 Aligning Table I slot Parallel With Blade 1 The table T slot must be aligned parallel with the blade Using a combination square A as Fig 24 measure the distance from the back edge of the blade to the table T slot Pivot blade forward 180 and remeasure the distance using the exact same point on the blade The difference between both measurements must be less than 0 2mm 2 If an adj
9. accessory equipment which they may deem necessary for any reason whatsoever For More Information Oliver Machinery is always adding new Industrial Woodworking products to the line For complete up to date product information check with your local Oliver Machinery distributor or visit www olivermachinery net WARNING Read this manual completely and observe all warning labels on the machine Oliver Machinery has made every attempt to provide a safe reliable easy to use piece of machinery Safety however is ultimately the responsibility of the individual machine operator As with any piece of machinery the operator must exercise caution patience and common sense to safely run the machine Before operating this product become familiar with the safety rules in the following sections Always keep guards in place and in proper operating condition Use blade guard for every applicable operation including all through cuts If guard is removed for special non through cuts such as dado and rabbet cuts replace before further use of the saw Keep hands out of line with the saw blade Use a push stick Do not perform any operation freehand Never reach around or over the saw blade 1 If you are not properly trained in the use of a tablesaw do not use until the proper training has been obtained 2 Read understand and follow the safety instructions found in this manual Know the limitations and hazards associated with this machine
10. machine is properly earthed 2 All wirings in the cabinets should be protected against direct contact to at least IP2X when finishing electrical installation 3 All exposed conductive parts should be connected to the protective bonding circuit 4 Close and lock the door of cabinets A NOTICE 1 Enough space around the machine and the cabinets should be kept in order to maintain conveniently 2 The machine should be installed in a workshop with good illumination and ventilation 3 Over voltage protection device should be provided by end user on spot Check that the voltage and frequency required by the machine shown on the machine s name plate correspond to the electric power supply voltage and frequency The circuit breaker shall be installed for supplying electric power to this machine in order to protect people against electrical shock due to indirect shock Wiring Finish electrical connection according to the electrical drawings The wirings on the spot should refer to the requirements of Clause 13 Wring practices of EN 60204 1 2006 Checking After finishing wiring on the spot check the following items at least Check the wirings of machine Check the direction of motors and change wiring if necessary Check the components for defects such as loosening or damage Check the functions of safety devices ELECTRICAL CONNECTIONS Electrical Connections 220V 1PH 3HP
11. 0 1 25x25 LOCK WASHER 10MM FLAT WASHER 10MM ANGLE SCALE STRAIN RELIEF CABINET PLATE PHLP HD SCR M6 1x12 FLAT WASHER 6MM LOCK WASHER 6MM MOTOR COVER KNOB M6 1 CLEANOUT DOOR DOOR LATCH KNOB M8 1 25 FLAT WASHER 8MM LOCK WASHER 8MM HEX NOT M8 1 25 DUST HOOD PHLP HD SCR M8 8x8 TABLE EXTENSION WING CAP SCREW M8 1x30 LOCK WASHER 8MM FLAT WASHER 8MM STD TABLE INSERT SET SCREW M5 8x12 PHLP HD SCR M5 8x12 PHLP HD SCR M5 8x20 DADO TABLE INSERT UTCHEON NAME OF PLATE RIVET optional SHIPING BRACE QTY REF 42 43 44 45 48 49 50 51 52 53 54 55 55 1 55 2 55 3 55 4 55 5 56 63 64 65 65V2 66 68 69 70 71 12 DERIPTION HEX BOLT M10 1 5x20 FLAT WASHER 10MM LOCK WASHER 10MM HEX NOT M10 1 5 DUST CLIP UPPER BRUSH LOWER BRUSH PHLP HD SCR M4 7x12 FLAT WASHER 4MM LOCK WASHER 4MM HOOK INT TOOTH WASHER 6MM LIMIT PLATE HEX NOT M5 8 PHLP HD SCR M5 8x20 MAG SWITCH ASSEMBLY MS 15 CONTACTOR CHINT NC1 18 OL RELAY CHINT NR2 25 12 18 SWITCH BOX FRONT BACK MAG SWITCH COVER SCREW ON OF SWITCH CHINT NP2 SWITCH BRACKET STRAIN RELIEF MOTOR CORD 14AWGx3C POWER CORD V1 01 09 POWER CORD W PLUG V2 12 09 BLACK TRIM TAPE HEX BOLT M6 1x12 BUTTON HD CAP SCR M5 8x16 LOCK WASHER 5MM FLAT WASHER 5MM PUSH STICK QTY Trunnion Assembly Breakdown 606 806 l 202 N w viz 7 ooz REF 101 102 102 1 103 104 105 106 107 108 109 110 111 112
12. 42 345 346 348 349 350 351 352 353 354 355 DERIPTION HEX BOLT M4 7X8 GUARD SUPPORT PHLP HD SCR M6 1X30 SPACER SPACER PHLP HD SCR M5 8X20 FLAT WASHER 5MM PAWL SPLITTER RIVING KNIFE RIVET RIVING KNIFE HOOK PLATE HEX BOLT M5 8X8 PHLP HD SCR M6 1X35 QTY Miter Gauge Breakdown Miter Gauge Parts List REF DESCRIPTION QTY REF DESCRIPTION QTY 401A MITER GAUGE 1 420 MITER GAUGE FENCE 1 401 MITER BAR 1 421 SQUARE NUT 2 402 GIB 2 422 FLAT WASHER 4 403 SET SCREW M4 7 6 4 423 ELASTIC WASHER 3 404 CAP SCREW 4 7 14 2 424 LOCK LEVER 2 405 MITER RING 1 415 FLAT WASHER 4MM 1 406 FLAT HD SCR M5 8 8 1 416 LOCK WASHER 4MM 1 407 MITER BODY PIVOT PIN 1 417 PHLP HD SCR M4 7 8 1 408 MITER GUAGE BODY 1 418 MITER KNOB 1 409 MITER STOP PIN KNOB 1 419 FENDER WASHER 10MM 1 410 MITER STOP PIN BLOCK 1 425 TIGHTEN SUPPORT 1 411 COMPRESSION SPRING 1 426 LOCK LEVER 1 412 MITER STOP PIN 1 427 TIGHTEN PIN 1 413 CAP SCREW M4 7 14 2 428 TIGHTEN CLIP 1 414 POINTER MITER GUAGE 1 429 LOCK NUT 1 REF 502 503 504 505 506 507 508 509 510 511 501 DESCRIPTION FANCE FACE CAP SCREW 1 16 GLIDE PAD FENCE SCALE WINDOW SET SCREW 12 1 75 15 PHLP HD SCR M5 8 10 LOCK WASHER 5MM INDICATOR FENCE BODY SET SCREW Fence Breakdown Fence Parts List QTY 18 504 REFZ 512 513 514 515 516 517 518 519 520 521 519 516 DESCRIPTION HEX BOLT M6 1 40 LOCK NUT M6 1 HEX BOLT M10 1 5 45 LO
13. 8 219 220 221 222 223 224 225 226 230 231 232 233 234 163 DERIPTION HEX NUT M8 1 25 HIGH SHAFT KEY 6x6x50 GEARED BEARING HOUSING HEX BOLT M10 1 5x45 LOCK WASHER 10MM FLAT WASHER 10MM ARBOR NUT ARBOR FLANGE BLADE 10 40T BLADE ARBOR KEY 5x5x30 BALL BEARING 6005 2Z COLLAR BLADE ARBOR ARBOR PULLEY COLLAR BLADE ARBOR FLANGE RING PHLP HD SCR M5 8x12 LOCK WASHER 5MM FLAT WASHER 5MM LOCK NUT M16 1 5 LEFT BRACKET RIGHT BRACKET CAP SCREW 8 1 25 30 FLAT WASHER 8MM LOCK WASHER 8MM HEX NUT M8 1 25 BULL GEAR SPLITTER ADJUST BLOCK FLAT WASHER 6MM LOCK WASHER 6MM CAP SCREW M6 1x25 SET SCREW M6 1x12 SPLITTER TIGHTEN CLIP LOCK WASHER 6MM HEX BOLT M6 1x20 ORIENTATION BAR ROLL PIN 5x25 LOCK WASHER 5MM CAP SCREW M5 8x25 GEAR CAP SCREW M10 1 5x40 FLAT WASHER 10MM LOCK NUT M10 1 5 GEAR SLEEVE PLATE GEAR SET SCREW M6 1x20 HEX NUT M6 1 FENDER WASHER 10MM FLAT WASHER 8MM LOCK WASHER 8MM CAP SCREW 8 1 25 20 SPACER POSITION PIN SET LOCK WASHER 4MM SET SCREW M4 7x12 TRUNNION REAR TRUNNION QTY REF 315 319 321 322 323 324 326 327 328 331 332 335 336 337 338 Blade Guard Breakdown Blade Guard Parts List QTY DERIPTION ROLL PIN 4X20 TORSION SPRING LOCK NUT M6 1 SUPPORTING ARM PHLP HD SCR M6 1X25 FLAT WASHER 6MM TOP GUARD PHLP HD SCR M4 7X6 FRONT GUARD SIDE GUARD GUARD CLAMP LOCK NUT M5 8 PHLP HD SCR M4 7X10 ROLL PIN 6X32 FLAT HEAD RIVETED NUT REF 339 340 341 3
14. CK NUT M10 1 25 CAM FOOT MAGNET CAM FENCE LOCK KNOB SET SCREW M12 1 75 30 SPECIAL LOCKING NUT M12 1 75 QTY REF 601 602 603 604 605 606 607 30 Rail amp Extension Table Breakdown NUN wo 610 ee 30 Rail 8 Extension Table Parts List DESCRIPTION FENCE INSERT GUIDE TUBE SCALE FRONT RAIL CAP SCREW M6 1 16 LOCK WASHER 6MM FLAT WASHER 6MM QTY REF 2 608 1 609 1 610 1 611 3 612 3 613 3 614 DESCRIPTION HEX BOLT 5 16 18 1 1 2 LOCK WASHER 8MM FLAT WASHER 8MM REAR RAIL HEX BOLT M8 1 25 40 HEX NUT M8 1 25 TABLE BOARD 601 REF 602 603 604 605 606 607 608 609 50 Rail amp Extension Table Breakdown 61 50 Rail amp Extension Table Parts List DESCRIPTION FENCE INSERT GUIDE TUBE SCALE FRONT RAIL CAP SCREW M6 1 16 LOCK WASHER 6MM FLAT WASHER 6MM HEX BOLT 5 16 18 1 1 2 LOCK WASHER 8MM QTY 18 REF 611 612 613 614 615 616 617 DESCRIPTION FLAT WASHER 8MM REAR RAIL HEX BOLT M8 1 25 40 HEX NUT M8 1 25 TABLE BOARD LEG FOOT HEX BOLT M8 1 25x60 CAP SCREW M8 1 25 20 QTY 24 12 20
15. SAW MAKES UNSATISFACTORY CUTS 1 Dull blade 1 Replace blade 2 Blade mounted backwards 2 Turn blade around 3 Gum or pitch on blade 3 Remove blade and clean with terpentine and steel wool 4 Incorrect blade for work being done 4 Change the blade 5 Gum or pitch on table causing erratic feed 5 Clean the table with turpentine and steel wool BLADE DOES NOT COME UP TO SPEED 1 Extension cord too light or too long 1 Replace with adequate size extension cord 2 Low house current 2 Contact your electric company 3 Motor not wired for correct voltage 3 Refer to motor and or nameplate MACHINE VIBRATES EXCESSIVELY 1 Table not mounted securely to cabinet stand Tighten all mounting hardware Stand is on uneven floor Damaged saw blade Bad V belt s V belts not tensioned properly Bent pulley Reposition on flat level surface Replace blade Replace V belt s Adjust V belt tension Replace pulley Improper motor mounting Check and adjust motor mounting CON O OI R ND Loose hardware Tighten all nuts bolts and set screws BLADE DOES NOT RAISE OR TILT FREELY 1 Sawdust or dirt in raising or tilting mechanisms 1 Brush or blow out loose dust or dirt 10 Parts List Table Saw Body Breakdown REF 10 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 39 40 41 Table Saw Body Parts List DERIPTION CABINET CAP SCREW M1
16. ancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles Familiarize yourself with the following safety notices used in this manual CAUTION This means that if precautions are not heeded it may result in minor or moderate injury and or possible machine damage WARNING This means that if precautions are not heeded it could result in serious injury or possibly even death 3 Machine Description 3 1 Technical parameters length width height 62 x41 x40 82 x41 x40 foot print length width Product Dimensions magnetic with thermal overload protection type TEFC capacitor start induction 3HP 220V 1PH 12 8 horsepower voltage phase amps 3HP 220V 3PH 7 43A speed cycle 3450 RPM 60HZ power transfer Triple V belt Drive maximum blade diameter riving knife spreader thickness 0 1 2 5 required blade body thickness 0 071 0 094 1 8 2 4mm required blade kerf thickness maximum width of Dado maximum depth of cut at 90 blade information maximu
17. aution demanded as far as safety precautions are concerned will considerably lessen the possibility of personal injury However if normal safety precautions are overlooked or completely ignored personal injury to the operator can develop lt is good practice to make trial cuts using scrap material when setting up you saw for operation 7 4 Grosscutting Crosscutting requires the use of the miter gauge to position and guide the work Place the work against the miter gauge and advance both the miter gauge and work toward the saw blade as shown in Fig 30 The miter gauge may be used in either table slot however most operators prefer the left groove for average work When bevel cutting blade tilted use the table groove that does not cause interference of your hand or miter gauge with the saw blade guard Start the cut slowly and hold the work firmly against the miter gauge and the table One of the rules in running a saw is that you never hang onto or touch a free piece of work Hold the supported piece not the free piece that is cut off The feed in crosscutting continues until the work is cut in two then the miter gauge and work are pulled back to the starting point Before pulling the work back it is good practice to give the work a little sideways shift to move the work slightly away from the saw blade Never pick up any short length of free work from the table while the saw is running A smart operator never touches a cut off piec
18. bor and motor pulleys 3 While continuing to raise the motor install a new matching set of V belts onto the pulleys lower the motor to tension the V belts then tighten the hex nuts 4 Close the motor access cover 9 Trouble Shouting Guide PROBLEM SOLUTION SAW WILL NOT START 1 Saw not plugged in Plug in saw 2 Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker 3 Cord damaged Have cord replaced by a certified electrician OVERLOAD KICKS OUT FREQUENTLY Extension cord too light or too long Replace with adequate size cord Feeding stock too fast Feed stock more slowly Blade in poor condition dull warped gummed Clean or replace blade 4 Check and adjust the rip fence See rip fence Blade binding due to misaligned rip fence instructions Blade binding due to warped wood 5 Select another piece of wood Low house current 6 Contact your electrical company DOES NOT MAKE ACCURATE 45 AND 90 RIP CUTS 1 Positive stop s not adjusted properly 1 Check blade with square and adjust positive stop 2 Tilt angle pointer not set properly 2 Check blade with square and adjust pointer to zero MATERIAL PINCHES BLADE WHEN RIPPING 1 Rip fence not aligned with blade 1 Check and adjust rip fence 2 Warped wood 2 Select another piece of wood MATERIAL BINDS ON SPLITTER 1 Splitter not aligned correctly with blade kerf 1 Check and align splitter with blade kerf
19. e maintenance other than minor lubrication and cleaning The following sections detail what will need to be done in order to assure continued operation of your saw LUBRICATION The table saw has sealed lubricated bearings in the motor housing and the arbor assembly they will not require any additional lubrication Use a wire brush to clean off the worm gears and trunnions and apply a white lithium grease to keep them lubricated CLEANING Cleaning the Model is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it After cleaning treat all unpainted cast iron and steel with a non staining lubricant Occasionally it will become necessary to clean the internal parts with more than a vacuum To do this remove the table top and clean the internal parts with resin pitch dissolver or mineral spirits and a stiff wire brush or steel wool Make sure the internal workings are dry before using the saw again so that wood dust will not accumulate If any essential lubrication is removed during cleaning re lubricate those areas CHANGING BELTS WARNING MAKE SURE THE POWER CORD IS DISCONNECTED FROM THE POWER SOURCE 1 Lower the blade completely then open the motor access cover 2 Loosen the hex nuts that secure the motor see Fig 32 and raise the motor fully to remove tension on the V belts Roll the V belts off of the ar
20. e unless it is at least a foot long Never use the fence as a cut off gauge when crosscutting Never use the miter gauge in combination with the rip fence Fig 30 7 5 Ripping Ripping is the operation of making a lengthwise cut through a board as shown in Fig 31 and the rip fence is used to position and guide the work One edge of the work rides against the rip fence while the flat side of the board rest on the table Since the work is pushed along the fence it must have a straight edge and make solid contact with the table The saw guard must be used The guard has anti kickback fingers and a splitter to prevent the saw kerf from closing Start the motor and advance the work holding it down and against the fence Never stand in the line of the saw cut when ripping Hold the work with both hands and push it along the fence and into the saw blade as shown in Fig The work can then be fed through the saw blade with one or two hands When this is done the work will either stay on the table tilt up slightly and be caught by the rear end of the guard or slide off the table to the floor Alternately the feed can continue to the end of the table after which the work is lifted and brought back along the outside edge of the fence The waste stock remains on the table and is not touched with the hands until the saw is stopped unless it is a large piece allowing safe removal Fig 31 8 Maintenance This table saw requires very littl
21. e until you are certain that the machine is not plugged in and the power switch is in the OFF position DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire User Manual 5 4 1Remove the shipping brace pull the switch out of the saw cabinet and remove the shipping brace as Fig 5 Fig 5 shipping brace location 5 4 2 motor cover install Install the door by inserting the door pins into the hinge sockets on the cabinet as Fig 6 Fig 6 motor cover install 5 4 3 handwheel handle install Install the handle into the Blade Tilt amp Height hand wheel as Fig 7 Fig 7 hand wheel handle install 5 4 4 Extension wings install Fig 8 A remove the screws from the ends of the main table B inspect the extension wings and main table mating surfaces for burrs or foreign materials that may inhibit assembly C the mating edges of the wings and the table must be clean smooth and flat use a wire brush or file if necessary to clean up the edges this step will ensure that the wings mount properly to the main table D Attach the wings to the main table with the screws removed in step A E Place the straightedge across the extension wings and main table to make sure that the table surface is flat If the outside end of extension wings tilts down Or up use a strip of masking tape to shim the extension wing up Or down Fig 8 Extensi
22. e warranty and guarantee is null and void Misuse Do not use this Oliver tablesaw for other than its intended use If used for other purposes Oliver disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use Drugs alcohol and medication Do not operate this machine while under the influence of drugs alcohol or any medication This machine is deigned for cutting wood products only Do not use to cut any kind of metal or substance other then wood Never start the saw while a work piece is in contact with the blade Raise or lower the blade only when the machine has turned off and the lade has come to complete stop Miter Gauge and Rip Fence Never use the miter gauge and rip fence at the same time Damaged Saw Blade Never use a damaged saw blade or one that has been dropped Check the saw blade for cracks or missing teeth Do not use a cracked or dull blade or one with missing teeth Make sure the blade is securely locked on the arbor Make sure the blade is running in the proper direction Refer to the arrow on the blade The teeth should be pointing down when viewing from the front of the saw Alignment Check the alignment of the splitter to the blade Also check the alignment of the fence to the miter slot Health hazards Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause c
23. itter or Riving Knife with Blade The blade guard splitter and or riving knife must be aligned with the blade If not properly aligned the splitter riving knife will force the workpiece sideways during the cut increasing risk of kickback Place a straightedge against the blade and the splitter or riving knife and check for parallelism If an adjustment is needed the mounting position can be adjusted into alignment with the blade using the adjustment set screws A see Fig 28 1 Disconect saw from power source 2 Remove the table insert 3 Loosen the upper and lower cap screws B then adjust the 4 set bscrews in or out until the alignement is perfectly parallel 4 Reinstall the table insert Fig 28 7 Operations A Start button B Stop button Fig 29 7 2 Safety Precautions Before Operations The operation of power tools involves a certain amount of hazard for the operator Before attempting regular work we recommend you get the feel of operations using scrap lumber to check settings Read entire instructions before you start to cut workpiece Always pay attention to safety precautions to avoid personal injury 7 3 Operation Plain sawing includes ripping and crosscutting plus a few other standard operations of a fundamental nature The following methods feature safety As with all power tools there is a certain amount of hazard involved with the operation and use of the tool Using the tool with the respect and c
24. kpieces and when necessary to push the workpiece against the fence a push block can be easily made by the operator as Fig 2 5 Installation of the machine 5 1 Transportation of machines 5 1 1 Transportation and store The measures of anti rust and shockproof should be taken during packing The machine endures transportation and store in 25 55 C ambient temperature Be care of not making machine exposed to rain or damaging the packing during transportation and store A WARNING While transporting or handling the machine be careful and let the activity be done by qualified personnel especially trained for this kind of activity While the machine is being loaded or unloaded make sure that no person or subject gets pressed by the machine Select proper transportation according to the weight of the machine Make sure the lifting capacity of transportation device is competent for the weight of the machine device 5 1 2 Transportation before unpacking As standard the machine is packed in a robust wooden box Fig 4 shows the tool can be used to transport the packing box Fig 4 5 2 Unpacking your machine was carefully packaged for safe transportation remove the packaging materials from around your machine and inspect it if you discover the machine is damaged please immediately call Customer Service for advice save the containers and all packing materials for possible inspection by the carrier or its agent
25. m depth of cut at 45 2 3 16 cutting capacities maximum rip to left of blade maximum rip to right of blade standard floor to table height main table length width thickness 20 27 1 1 2 distance front of table to center of blade 17 1 4 distance front of table to blade of Table informations maximum cut fence size length width height 48 x4 1 8 x2 1 2 miter gauge information miter gauge slot type T slot miter gauge slot type 3 2 Feature Identification Fig 7 19 14 1 Fig 1 CON OOF ND 3 4 Za Left Extension Wing Miter Gauge Blade Guard Main table Right Extension Wing Fence Rear Rail Extension Table Front Rail Tube Blade Tilt Hand wheel Dust Port Table Tilt Scale Blade Height Hand wheel Motor cover On Off Switch Leg not shown 3 3 Intended Use The table saw and fence system are intended to be used exclusively for the following materials Laminated and unlaminated board materials e g chipboard coreboard MDF board Solid wood Gypsum plasterboard Cardboard Veneer with a suitable clamping device Dimensionally stable plastics thermoset plastics thermoplastics Sawing these materials does not normally involve any risks in respect of dust chips and thermal degradation products Tools The chosen saw blade must be suitable both for the specific work cycle and for the specific material Only circular blades which are solid ch
26. of a comparable material have flat sides within 0 1 mm per 100 mm and shall have a thickness less than the width of cut kerf and at least 0 2mm greater than the saw blade plate As Fig 18 e riving knife thickness b saw blade blade B kerf width of saw blade cut 2 The distance of the riving knife from the gear rim must be between 3mm and 8mm measured radially through the of the saw spindle As Fig 19 Fig 19 3 the highest point of the riving knife must be set beneath the topmost teeth Check that saw blade clamping system is tight before operating the machine 5 4 9 Connecting the extraction system ZA NOTICE Dust collector device should be prepared by customer The dust extraction equipment is to be switched on before commencing machining The outlet diameter of is 100mm Fig 20 Air current speed is 20m s for vacuum suction dust emission index When air current speed of dust collector device in accordance with EN 12779 2004 is not lower than 20m s ensure machine can be normal exhausted User must wear dustproof mask 1 Required air flow 1500 m3 h 2 Ensure pressure drop of each dust collector outlet carrying air current speed 1100Pa 3 Wind speed of dust collector tube m s dry chips 20m s water content is equal to18 wet chips 28m s Dust outlet diameter 100mm 5 4 10 Electrical installation A WARNING wiring snoua only be done by professional electricians Always make sure the
27. on wings install 5 4 5 install the rail amp fence A install the rear rail front rail tube extension table as breakdown Before tightening the fasteners check to make sure the top edge of rear rail is flush with the lowest edge of both T bolts so the miter gauge will slide smoothly when installed later as Fig 9 Fig 9 check the location of rear rail B Place the fence on the rails on the right hand side of blade as Fig 10 Note make sure the cam foot contacts the cam on the fence lock handle before you place the fence on the rail otherwise the fence will not lock into the rail tube Fig 10 fence installed on rails C checking fence parallelism see Fig 11 Slide the fence along the rail if it drags across the table then adjust the foot at the rear of the fence to raise the fence off of the table just enough _ so that the gap between the fence and the table is even from front to back Slide the fence up against the right hand edge of the miter slot and lock it in place examine how the fence line up with the miter slot Miter Slot Fence is Parallel to Miter Slot which is Parallel to Blade Fig 11 checking fence parallelism Note It s permissible for the back of the fence to pivot outward not more than 1 64 from being parallel to the blade This creates a slightly larger opening between the fence and the blade at the rear of the blade to reduce the risk of workpiece binding o
28. or nut onto the blade D put on a pair of heavy leather gloves and use the included arbor wrenches to tighten the arbor nut turn clockwise to as shown Fig 14 Fig 14 Install the blade 5 4 8 install the blade guard and riving Knife A reinstall the insert slide the knurled knob out see Fig 15 and rotate it forward so it engages the upper bracket N a Locking Pin Knurled E Knob Block Fig 15 Knurled knob used B slide the blade guard spreader all the way down into the block then rotate the knurled knob so it disengages the bracket and the locking pin engages the hole in the center of the spreader C give the spreader an upward tug to verify that it is locked the blade guard when properly installed should look like Fig 16 and should pivot freely so it touches the table surface in the down position it should also swing up high enough to accommodate the workpiece Button Head Screw Fig 16 Blade guard installed D place a straightedge against the blade and the spreader When properly aligned the spreader riving knife will be in the alignment zone shown in Fig 17 and will be parallel with the blade Alignment Spreader or Hiving Knife Fig 17 alignment zone After changing a saw blade always check that the Riving knife or Blade Guard is correctly set 1 riving knives shall be manufactured from steel with an ultimate tensile strength of 580 N mm 2 or
29. r burning as it is fed through the cut Many woodworkers intentionally set up their fence in this manner Keep this in mind before adjusting your fence D Install the fence scale see Fig 12 10 24 Pointer g Window Fig 12 Aligning rail tape with scale pointer Slide the fence up against the saw blade and lock it in place place the front rail tape scale on the fence tube make sure it is parallel with the tube and the 0 end is directly under the red line on the pointer window as shown lightly mark the 0 location on the tube with a pencil then remove the fence peel the tape and carefully align the 0 mark on the scale with the pencil mark you made If you make a mistake loosen the screws on the point window slide the fence against the blade adjust the pointer window so the red line on the window is over the 0 mark on the tape then secure the screws 5 4 6 Install the switch install the magnetic switch onto the bottom left hand side of the front rail using two M6 1x 12 hex bolts 6mm lock washers and 6mmflat washers as shown in Fig 13 Fig 13 switch install 5 4 7 Install the blade A Remove blade guard assembly amp table insert B raise the arbor all the way up and set the blade angle at 0 C remove the arbor nut and arbor flange from the arbor slide on the included 10 saw blade making sure the teeth face the front of the saw then install the arbor flange and arb
30. re the floor is clean and not slippery due to wax and sawdust build up 6 AVOID DANGEROUS ENVIRONMENT Don t use machines in damp or wet locations or expose them to rain Keep work area well lit and provide adequate surrounding work space 7 KEEPCHILDREN AWAY All visitors should be kept a safe distance from work area 8 MAKE WORKSHOP CHILD PROOF With padlocks master switches or by removing starter keys 9 USE PROPER SPEED A machine will do a better and safer job when operated at the proper speed 10 USE RIGHT MACHINE Don t force the machine or the attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties or jewelry rings watch because they could get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair Roll up long sleeves above the elbows 12 DON T OVER REACH Keep proper footing and balance at all times 13 MAINTAIN MACHINE WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 14 DISCONNECT MACHINES Before servicing when changing accessories or ADJUSTING KEYS AND attachments 15 AVOID ACCIDENTAL STARTING Make sure the switch is in the OFF position before plugging in 16 USE RECOMMENDED ACCESSORIES Consult the manual for recommended accessories Follow the instructions that accompany the acce
31. rome vanadium CV or tungsten carbide tipped TCT and have a diameter of 10 inches arbor size 5 8 inch and a maximum width of 25 32 inch are allowed Saw blades made of high alloy high speed steel HSS are not suggested for use Saw blades and their fixing devices shall conform to EN 847 1 2005 Site of installation use The machine is not suitable for use outdoors or in rooms that are subject to moisture or the risk of explosions The intended use of the machine involves connection to a suitable dust collection system Intended use also involves compliance with the specified operating maintenance and safety information contained in this instruction booklet The table saw may only be used set up and maintained by persons who are familiar with the machine and aware of the dangers The pertinent accident prevention regulations as well as any other generally recognised technical safety and industrial machine rules must be observed Repair work must be carried out by our own customer service or by an organization that we have authorized Only original spare parts are allowed to be used for this we will assume no warranty for any damage that is caused by using non original spare parts A WARNING The machine is prohibited to be used in a potentially explosive atmosphere 3 4 Requirements of electrical power List of the motor using 8 pre wired voltage Nominal current A 12 8A 220V 1PH
32. ssories The use of improper accessories may cause hazards 17 NEVER STAND ON MACHINE Serious injury could occur if the machine tips over Do not store materials such that it is necessary to stand on the machine to reach them 18 CHECK DAMAGED PARTS Before further use of the machine a guard or other parts that are damaged should be carefully checked to ensure that they will operate properly and perform their intended function Check for alignment of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other parts that are damaged should be properly repaired or replaced 19 NEVER LEAVE MACHINE RUNNING UNATTENDED Turn power OFF Don t leave any machine running until it comes to a complete stop 20 LIGHTING SHALL BE PROVIDED A dequate general or localised lighting shall be provided 4 2 Specific Safety Instructions for Sliding Table Saw 1 ALWAYS USE A GUARD Always use a guard splitter and anti kickback fingers on all thru sawing operations Thru sawing operations are those when the blade cuts completely through the work piece as in ripping or crosscutting 2 ALWAYS HOLD THE WORK Always hold the work firmly against the miter gauge or fence 3 ALWAYS USE A PUSHSTICK OR PUSH BLOCKS Push blocks or push sticks shall be used when cutting small workpieces and in circumstances where it is necessary to push the workpiece against the fence 4 NEVER
33. sults NOLOAD LOAD 101 3 104 1 Position A Position B 89 1 Position C Associated uncertainty Note Background noise of surrounding is 65 0dB A The figures quoted are emission levels and are not necessarily safe working levels Whilst there is a correlation between the emission and exposure levels this cannot be used reliably to determine whether or not further precautions are required Factors that influence the actual level of exposure of the workforce include the characteristics of the work room the other sources of noise etc i e the number of machines and other adjacent processes Also the permissible exposure level can vary from country to country This information however will enable the user of the machine to make a better evaluation of the hazard and risk measurement 4 Safety Regulations 4 1 General Safety Instructions 1 KNOW YOUR MACHINE Read and understand the owners manual and labels affixed to the machine Learn its application and limitations as well as its specific potential hazards 2 GROUND THE MACHINE In the event of the electrical short grounding reduces the risk of electrical short 3 KEEP GUARDS IN PLACE Keep in good working order properly adjusted and aligned 4 REMOVE WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from machine before turning it on 5 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents Make su
34. the floor area where the operator normally stands and mark off machine work area Provide adequate work space around the machine 8 Material condition Do not attempt to saw boards with loose knots or with nails or other foreign material Do not attempt to saw twisted warped bowed stock 9 Operator position Maintain a balanced stance and keep your body under control at all times 10 Before starting Before turning on machine remove all extra equipment such as keys wrenches scraps and cleaning rags away from the machine 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Careless acts Give the work you are doing your undivided attention Looking around carrying on a conversation and horseplay are careless acts that can result in serious in Disconnect all power sources Before performing any service maintenance adjustments or when changing blades A machine under repair should be RED TAGGED to show it should not be used until the maintenance is complete Job completion If the operator leaves the machine area for any reason the tablesaw should be turned off and the blade should come to a complete stop before their departure The key should be placed in the off position removed and given to a supervisor to prevent any unauthori ed use of the tablesaw Replacement parts Use only genuine Oliver Machinery factory authorized replacement parts and accessories otherwise th
35. ured in accordance with the requirements of EN 847 1 2005 shall be used 15 SPEED No saw blade shall be used where the maximum marked speed is lower than the maximum rotational speed of the saw spindle 16 CHIP AND DUST The machine shall be connected to an external chip and dust extraction system The dust extraction equipment is to be switched on before commencing machining 17 CHECK Period check the brake function to make sure the stop time of the saw blade is less than 10s If more than 10s maintenance the brake according to chapter 8 4 3 Residual risks 1 Take precautions to reduce the hazard of inhalation of harmful dusts e g wearing a dust mask 2 Wear ear protection to prevent hearing loss 3 Always wear safety glasses also use a face or dust mask if cutting operation is dusty 4 Against the hazard of cutting when handling saw blades into the machine or doing maintenance 5 Not to try removing chips whilst the saw blade s is are running and the saw unit s is are not in the rest position 6 Not to try using the machine unless all of the guards and other safety devices necessary for machining are in good working order 4 3 Safety equipment A push block Fig 2 and A push stick Fig 3 must be used Fig 2 Fig 3 A WARNING If the workpieces is less then 120mm you must use the push stick to prevent your hands from getting too close to the saw blade Push block must be used to cut narrow wor
36. ustment is necessary loosen the screws B as Fig 25 which fix to the table make the needed adjustment until both measurements are equal or less than 0 2mm and retighten the screws Fig 25 Adjust Trunnions to Align Blade and Miter Slot 6 4 Adjusting 45 and 90 Degree Positive Stops The blade tilting mechanism of your saw is equipped with a positive stop at 45 and 90 degrees To check and adjust these positive stops proceed as follows 1 Raise the saw blade to its maximum height 2 Set the blade at 90 degrees to the table by turning the blade tilting hand wheel counterclockwise as far as it will go 3 Place a square on the table and check to see if the blade is at a perfect 90 degree angle to the table 4 If the blade is not at 90 degrees loosen lock nut A As Fig 26 and turn stop ring B in or out The stop ring B should stop against the front trunnion bracket when the blade is at 90 degrees to the table Recheck and adjust further if necessary Retighten lock nut A Fig 26 Adjust 90 degrees 5 If the 45 degree postive stop is not set properly turn the same hand wheel clockwise as far as it will go and follow the same procedure using lock nut C As Fig 27 and stop ring D The stop bolt D should stop against the front trunnion bracket when the blade is at 45 degrees to the table Recheck and adjust further if necessary Retighten lock nut C Fig 27 Adjust 45 degrees 6 5 Aligning Blade Guard Spl
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