Ferm Plunge Router FBF-8E
Contents
1. 14 using the bolts and spring washers provided Tighten securely with the 4mm Allen key provided Loosen thumbscrews 4 and slide the guide assembly into the holes 5 Adjust the guide to required distance Tighten thumbscrews ATTACHING THE GUIDE BUSH The bushis used as a aid for cutting patterns Ensure the diameter of the cutter is suitable to use with the bush Referring to the illustration below mount the bush on the underside of the router base 3 with the flange facing downwards Line up the holes in the bush with those on the base and secure with the screws bolts provided Securely tighten the screws bolts Ferm Ferm Ferm MOUNTING THE DUST EXTRACTION ADAPTOR AN The adaptor connects to a dust extraction system not supplied Always use dust extraction and a sui table dust mask This machine can produce very fine dust which can be hazardous to your health Referring to the illustration below without a cutter fit ted mount the adaptor 16 onthe router base as shown Secure using the screws I 7 attached to the captive bolts in the adaptor Tighten the screws securely ADJUSTING THE CUTTING DEPTH The cutting depth can be adjusted in two ways Adjustment using the scale Loosen the thumbscrew 9 and insert the insert the indicator rod 10 Release the plunge clamp lever 12 Press the machine down onto the workpiece until the cutter just2. use two hands to control it Do not over reach Keep a proper footing and balance at all times Disconnect tools from power supply When not in use before servicing and when changing accessories suchas blades bits and cutters AN Always switch off and unplug the router from the power supply before making adjustments or chan ging cutters Remove adjusting keys and wrenches Ensure that they are removed from the tool before swit chingon Avoid unintentional starting Do not carry plugged in tools with your finger on the switch Check that the switch is off before plugging in to socket Extension cables Use only three core earthed extension cables suitable for the power input of the tool minimum cable size 5mm2 Plug into an earthed socket only When using a cable reel unwind it fully Do not use long extension cables Outdoors use If the tool is suitable to be used outdoors only use an extension cable intended for outdoor use and marked accordingly Usea RCD residual current device to pro vide protection against electrical shock Do not use in rain or damp conditions Connecta dust extraction device Whenever there are facilities for fitting a dust or fume extraction system make sure itis connected and used Use recommended accessories The use of any other accessory or attachment other than recommended in the instructions or catalogue may pre senta risk of personal injury Use extension cables suita ble for
3. the power input of the machine minimum cable size 5mm When usinga cable reel unwind the cable fully BEFORE USING THE ROUTER AN Ensure the router switch is OFF and it is unplugged from the mains before changing parts or acces sories adjusting or inspecting this machine CHANGING FITTING CUTTERS Make sure that the shank size of the cutter you are using is the same size and compatible with the collet in the machine Make sure the cutter speed is the same or less than that of the machine see technical specifications The cutter diameter must not exceed the maximum diameter capacity of the machine see technical spe cifications Before replacing a cutter make sure the machine has come to a complete stop and is switched off and unplugged Wait for the cutter to cool TO REPLACE A CUTTER Refer to illustration below press the spindle lock 7 and turn the collet nut 6 until it engages the lock keep the spindle lock pressed Loosenthe collet nut using the spanner provided Push the cutter into the collet making sure that the shank is fully home Tighten firmly with the spanner and release the spindle lock ASSEMBLING THE ACCESSORIES AN Ensure the router is switched OFF and is unplugged from the mains before changing parts or acces sories adjusting or inspecting this machine MOUNTING THE PARALLEL GUIDE Referring to the illustration below Attach the guide rods 18 to the guide
4. 0845 05 SWITCH 408452 06 ROTOR 408243 08 STATOR 408244 09 10 11 CARBON BRUSHSET HOLDER 408245 17 22 SANDING PAD COMPLETE 408453 28 FAN 408252 DUST BAG 408249 10 Ferm PERSONAL SAFETY Use Personal Protection Safety Equipment Protect eyes with safety glasses or goggles note the use of safety protective eyewear without the CE mark can lead to serious injury if the lens breaks A suitable dust mask should be worn if cutting drilling or sanding is dusty in particular chipboard or MDF Approved safety footwear and headgear should worn as appropriate for example on building works or when heavy weights are involved Wear suitable gloves and apron to protect against sparks debris Wear earplugs or ear defenders Dress properly Do not wear loose clothing or jewellery It can get caught in moving parts Non skid footwear is recommended when working out doors Wear protective hair covering to contain long hair Stay alert Watch what you are doing Use common sense Do not operate tools when tired or after taking alcohol or pre scription non prescription drugs OPERATIONAL SAFETY Warning Always make sure the machine is switched off and unplugged when its not being used you are changing cutters or moving the work piece See safe work order summary section for details Be aware this is a powerful machine and requires two hands to operate it Concentrate Routine and repetition can lead to mistakes Remember that a slight lack
5. UK Subjectto change USER S MANUAL Document Ref FBF 8E 17118 PMRI2 Issue I Mar 02 Copyright These instructions are the sole property of Ferm Omega Tools and may not be reproduced Ferm Plunge Router FBF 8E Ferm a Screwfix nr 17118 Ferm B V P O Box 134 8280 AC Genemuiden NL www ferm com 0302 13 Caringin AY FERM FBF 8E PLUNGE ROUTER USERS MANUAL TECHNICAL SPECIFICATIONS Voltage 230 V Frequency 50 Hz Power input 850 W Noload speed min 9000 28000 Max cutter diameter 30 mm Cutting depth 35 mm Collet 8 mm Weight 3 2kg Lpa sound pressure 83 dB A Lwa sound power 96 dB A Vibration value lt 3 3 m s PACKAGE CONTENTS The package contains Router Parallel guide unassembled Guide bush 2 Screws 2 Nuts 8mm collet 6mm collet Collet Cutter dust extractor adaptor Spanner Instruction Manual Guarantee card Check the machine loose parts and accessories for transport damage PRODUCT INFORMATION 12 13 On off switch Handle Router base Locking bolt for parallel guide Opening for parallel guide Collet nut Spindle lock Revolver depth stop Locking bolt depth stop 10 Depth stop Clamping lever 12 Scale cutting depth 13 Adjusting wheel electronic speed control SAFETY INSTRUCTIONS OONDUBRWN The following symbols are used throughout this manual AN Denotes risk of personal inju
6. chine in a safe rest position so that the cutter is retracted and it is not touching any thing i e the workpiece power lead or bench Check the machine switch is OFF Plug into a suitable mains supply and switch on at the plug Be aware that this machine has a powerful motor and needs two hands to operate it safely Refer to the illustration below To switch the router ON push the slide switch 1 downwards To switch the router OFF push the slide switch upwards To select router speed rotate wheel 13 to desired speed A slow to G fast Select slow speed for cutting plastics DURING USE Place the base gently but firmly onto the work piece Letthe cutter come to full speed before plunging cut ting the work piece this is a powerful machine and will kick if the cutter is pressed too hard or jammed Always use two hands to control the machine Keepthe base in firm contact with the work piece Do not force the router Move gently and steadily along the line of cut Check material for foreign bodies Forexample check for nails screws clamps etc Check for services Make sure that there no electri cal wires water or gas pipes in the material being cut Clamp material properly Do not use hand or foot to support the work piece Rout away from yourself Useconstant gentle pressure If the cutter seizes switch off unplug and open the cut with a suitable tool before pu
7. cket and risk of electric shock ENVIRONMENT Recycle the packaging according to the identification marks on it At the end of the product or its accessories life please recycle where facilities exist phone the Helpline for current advice on recycling Helpline For any queries relating to operational or safety matters contact Ferm Customer Helplineon 0115966 1199 Monday Friday 8am 6pm Saturday 9am pm Ferm GUARANTEE The guarantee conditions can be found on the separately enclosed guarantee card CE DECLARATIONOFCONFoRMITY UK We declare under our sole responsibility that this productis in conformity with the following standards or standardized documents EN50144 2 17 EN50144 1 EN5501 4 1 EN61000 3 2 EN61000 3 3 EN555501 4 2 in accordance with the regulations 98 3 7 EEC 73 23 EEC 89 336 EEC from 01 12 2001 GENEMUIDEN NL li es W Kamphof iia Quality department
8. e You smell or see smoke caused by scorched insula tion in the machine The motorruns hot over 700C Themotor has been overloaded cut more slowly The motor is defective take to your local dealer for repair The router does not work when switched on Damaged plug fuse replace as required Defective switch take to local dealer for repair The router does not cut cleanly or wanders off line The cutter is blunt or bent replace with suitable res harpened or new one The router makes a lot of noise and does not run smoothly Thecarbon brushes need replacing Take to your local dealer for inspection or repair There are no user serviceable repairable parts inside this unit Qualified service engineers must carry out repair and servicing MAINTAIN TOOLS WITH CARE Keep the tool clean for better and safer performance Store the cutters properly in accordance with the maker s instructions Follow instructions for changing accessories Inspect tool and extension cables periodically and if damaged have them repaired by a qualified person or authorised service body Keep handles free from oil or grease Keep the ventilation slots clean to prevent the motor overhe ating Check for damaged parts Do not usea tool with damaged parts before further use a damaged tool must be carefully checked by a qualified person to determine that it will operate properly Check for alignment of moving parts binding or brea
9. kage of parts mounting and other conditions that may affect its operation A damaged part or guard should be properly repaired by an authorised service centre unless indica ted otherwise in the instruction manual Have defective switches replaced by an authorised service centre Do not use a tool if the switch does not turn on and off Ferm Have your tool repaired by an expert This appliance is manufactured in accordance with rele vant safety standards Only experts must carry out repai ring of electrical appliances otherwise considerable dan ger for the user may result Storing tools When not in use tools should be stored in the dry out of reach of children LUBRICATION The machine requires no user lubrication ELECTRICALINFORMATION This product is complete with a pre wired mains plug it is double insulated in accordance with EN 50144 no earth wire is required If the plug needs replacing follow these instructions Wire correctly The wires in the mains lead are coloured in the following way BLUE Neutral BROWN Live Green amp Yellow Earth Fuse 13 Amp Blue Brown Neutral Live Secure wires Secure wires carefully and firmly to the correct termi nals Secure the mains cable in the plug cord grip firmly Fit a 3 amp fuse Ifa 3amp BS 1363 plug is used a BS 1362 ASTA approved 3 amp fuse must be fitted Recycle Dispose of old plug and cable Prevent inadvertent connection to so
10. lling the cutter out never switch the router on with the blade jammed Do not put the machine down with the motor still running Do not put the machine down on a dusty surface dust will get into the air vents and damage the motor Regularly inspect the cutter switch off and unplug first during use for signs of damage or wear and replace when required Switch the machine off before removing the plug from the mains socket Be careful Do not point the router at yourself or other people Keep your hands away from the cutter SAFE WORK ORDER A SUMMARY Check the machine is switched OFF Setcut depth check plunge action Setthe guide if used Clamp the workpiece and check for obstacles Check the power lead is well away from the work piece Check the cutter is secure and free to revolve Switch ON in safe rest position and run idle to check the machine is functioning correctly Perform the work Release plunge mechanism to retract the cutter Switch OFF and let the cutter stop Put the machine in a safe rest position and unplug from mains MAINTENCE CARE AND REPAIR AN Switch off and unplug the machine before carrying out any cleaning adjusting or changing blades CLEANING Do not use water or flammable liquids to clean the rou ter FAULTS Switch OFF immediately at the mains plug and remove the plug when Theplugor cable is damaged Theswitch onthe machine is defectiv
11. of concentration can result in serious injuries ina split second Keep work area clean Cluttered areas and benches invite injuries Consider the work environment Do not expose power tools to rain or use them in damp or wet locations Keep work area well lit Do not use power tools in the presence of flammable liquids vap ours or gases Guard against electric shock This unit contains dangerous voltages Use a RCD resi dual current device to provide protection against elec trical shock Prevent body contact with grounded sur faces e g pipes radiator ranges or refrigerators Keep children and pets away Do not let children or pets come into contact with the tool extension cable or work area Do not force the tool It will work better and safer at the rate for which it was intended Ferm Use the right tool Do not force small tools or attachments to do the job ofa heavy duty tool Do not use tools for purposes for which they were not intended for example do not usea circular saw for cutting trees or logs Do not abuse the cable Never carry the tool by the cable or pull it to disconnect it from the power socket Keep the cable away from heat oil and sharp edges Do not touch the metal plug pins when connecting or removing the plug Secure work Use clamps or a vice to hold work It is safer than using your hand and it frees both hands to operate the tool Be aware that this router is a powerful machine you must
12. ry loss of life or damage to the tool in case of non observance of the instructions in this manual AN Denotes risk of electric shock Carefully read this manual before using the machine Make sure that you know how the machine functions and how to operate it Maintain the machine in accordance with the instructions to make sure it functions properly Keep this manual and the enclosed documentation with the machine Ferm products are manufactured to high quality stan dards they are safe and fit for purpose at time of sale but all tools can be dangerous if the correct precautions are not taken Always follow these instructions do not carry out the operation until you are sure you can do so in saf ety Remember to consider the work environment for safe operation as well as safety for tool use Warning When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before attempting to operate this product Save these instructions for future reference Ferm EXPLODED VIEW 312000 wate 2 5 E s P ir a ef i me ESN J 3 a cad 5 3 gare tt 7 a at a ree T peur Aa fe 312008 sja Ferm tiec jammy i PN end 2 J CA 3 C e eg SPARE PARTS LIST REFNR DESCRIPTION FERM NR 0 02 RUBBER FOOT COMPLETE 408450 03 ENCLOSURE COMPLETE 4
13. touches Tighten the plunge clamp lever Set the required depth using the scale 12 and the indicator rod 10 Tighten the thumbscrew Adjustment using the revolving depth stop This depth stop enables you to set up to three cutting depths you can also use it with the indicator rod described in item Revolve the depth stop to the required position Loosen one of the three locking bolts and adjust as required Tighten locking bolt i Ferm USING THE ROUTER AN This router is intended for use on wood wood deri ved products and plastics only AN Ensure the machine is switched OFF and unplugged from mains before changing parts or accessories adjusting or inspecting this machine BEFORE OPERATING Check the voltage on the router corresponds with your power supply voltage and that the plug and lead arein good condition Check you have the correct type of cutter for the machine that it suitable for the spindle speed of the router and that itis mounted correctly Do not use parts other than supplied with the machine to make the cutter fit properly Check you have a cutter suitable for the material being cutand that it is in good condition Check that the hand knobs 2 are fitted and secure do not use the machine without them Runidle for 30 seconds if there is any abnormal vib ration or other fault switch off inspect and rectify before continuing OPERATION AN Put the ma
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