am5k combined depth/tension measurement device
Contents
1. 4 4 4 4 ope sn anan AMSK User Manual RevR Jun 2010 Page 32 of 50 BenchMark Prone Wirelineg 281 96220 fM 1093 5 Simonton deus 77478 342 4848 Products 53 5 075 101392485 CHAIN SASH 35 SST 6 54 5 157 101393742 BEARING BALL 35MM ID MOD 6 55 AMSKP088 101392479 BEARING LINEAR 30MMID X 40 0 8 56 204 101392480 BEARING BALL 20MM FAFNIR 204 4 58 5 134 101393747 BEARING BALL 40MM ID MOD 1 59 5 229 101392483 CLAMP TOGGLE PUSH PULL SST 2 60 5 055 101393748 KEY 1 8 X 1 8 X 0 625L SST 2 61 5 144 101393749 WASHER 1 4 LOCK SS HIGH COLLAR 4 62 ACMU2P31__ 101392487 WASHER 1 4 FLAT SS 8 63 AMS1P058 101392488 WASHER 3 8 LOCK 55 3 64 C276P513 101393750 WASHER 3 8 FLAT SST 2 65 C276P036 101392496 WASHER 1 4 LOCK SS 4 66 AMSKPO11 101392497 WASHER 20MM FLAT SST 12 67 C276P039 101393751 WASHER 5 16 FLAT SST 2 68 51 066 101392499 WASHER 1 2 LOCK 55 2 69 51 047 101392500 WASHER 5 16 LOCK SS 4 70 C276P037 101392511 WASHER 1 2 FLAT SST 2 71 C276P046 101393753 WASHER 6 LOCK SS 4 72 C276P035 101392502 WASHER 10 LOCK SS 7 73 51 052 1013925222. AMSK User Manual RevR Jun 2010 Page 35 of 50 96229 1093 85 Simonon deus Iu Wireline Phone 281 942 4048 Products 7 3 LOAD PIN 5 067 TENSION SPECIFICATIONS Power Requirements 12 vdc excitation Interface Proprietary circuit board which buffers the load pin signals and provides a 3mv v output Temperature stability lt 015 full scale deg on zero lt 02 full scale deg F on output Accuracy Within 150 16 or 3 of actual whichever is greater Maximum load tested 16 000 Ibs 7 258 kg theoretical 20 000 Ibs 9 072 kg Take Adequate Precautions when Installing the Load Pin to Avoid the Risk of Mechanical Damage WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED AMSK User Manual RevR Jun 2010 Page 36 of 50 96229 1093 BOX85 Simonon eres Iu Wireline Phone 281 Products 3424548 5 067 101392411 ASSY LOAD AXLE 3MV V REF 4 45 AM5KP068 101392468 10 107218 1P BENDIX QWL COURSE THD 10 1 46 5 067 101392469 DUST CAP CW49N16C CANNON CWL COURSE THREAD 1 EA 93 276 040 01392540 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 1EA 94 58 066 101392541 0 2 136 BUNA L P HSG 1 9810 X 2 1900 X 0 103W 1 EA 95 AM5KP118 101392542 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1
3. Also ensure that the grease hole in the tension wheel is installed on the opposite side as the load pin amplifier AMSK User Manual RevR Jun 2010 Page 10 of 50 96220 fM 1093 85 Simonon Phone Wirelineg 2813424848 Products bercnmarknieinecom 3 6 SYSTEM OPERATION 3 6 1 Determine cable size to be used 490 to 190 Since the wireline cable actually bends over the tension wheel the bend radius of the wireline cable will affect the tension measurement 3 6 2 Enter tension calibrate factor These corrections are automatically made in the WSDP Hoistman s panel by selecting the proper cable size from the menu If a different panel is used enter the tension factor at this time SDDP Calibrate Values VALUES CABLE SIZE 3250 15 32 through 472 3480 7 16 4171 3 8 4656 5 16 4808 9 32 6187 7 32 Comprobe Calibrate Values VALUES CABLE SIZE 10000 15 32 through 472 10700 7 16 12800 3 8 14300 5 16 14800 9 32 19000 7 32 SDDP A or SDDP B Load Cell Angle Standard Shallow Groove Tension Wheel 472 cable with Severe Load Deep Groove Tension Wheel 131 484 cable with Severe Load Deep Groove Tension Wheel 128 490 cable with Severe Load Deep Groove Tension Wheel 125 Note As the groove in the tension wheels wears deeper the angle will decrease causing the output signal to decrease To compensate for this the Load Cell Angle will need to be increased 3 6 3 Install line in measuring
4. SCREW 10 24 X 5 8 SOC HD SST 4 74 C276P331 101393754 SCREW 6 32 1 2 PHIL PAN SST 4 75 AMSKP117 101392505 SCREW 1 4 20 X 5 8 BTN HD SST 4 76 AMSKP038 101392506 SCREW 5 16 18 X 7 8 FH SOC SS 8 77 5 039 101392512 SCREW 10 24 X 7 8 FH SOC SST 2 78 5 040 101392513 SCREW 10 24 X 3 8 SOC HD SST 5 79 5 042 101392514 SCREW 1 2 13 X 3 4 SOC HD SST 2 80 AMS1P048 101393767 SCREW 1 4 20 X 3 4 SOC HD SST 4 OPTION W COVER 80 C276P031 101393767 SCREW 1 4 20 X 1 1 4 SOC HD SS 8 82 5 037 101392520 SCREW 5 16 18 X 4 1 2 SOC HD 2 83 AMSKPO28 101393756 SCREW 5 16 18 X 1 2 SHCS SST 2 84 AMS1P052 101392522 SCREW 10 24 X 5 8 SOC HD SST 8 OPTION 84 AMS1P053 101392531 SCREW 10 24 X 2 SHCS SST 8 OPTION W HD ENCDR 85 5 043 101392523 SCREW 3 8 16 X 1 2 BUTTON HD 3 86 51 006 101392531 RING RETNG INT UR187S 4 87 5 101392532 RING RETNG EXT 0 500 SHAFT SST 1 89 018 101392534 RING RETNG EXT 1 188 SHAFT SST 14 90 5 68 101393762 RING RETNG INT 2 875 LT DUTY 12 91 C276P041 101393763 O RING 2 017 BUNA 1 BACKUP HSG 92 5 072 101392539 O RING 2 046 BUNA COVER 1 93 C276P040 101392540 O RING 2 235 BUNA N L P LID 1 94 58 066 101392541 O RING 2 136 BUNA HSG 1 95 AMSKP118 101392542 O RING 2 023 BUNA L P CONN 1 96 5 020 101392543 O RING 2 030 BUNA END
5. 20 mVN Load Pin Assembly model numbers AMSKA067 AMSKAOT2 AMSKAOST AMSKASTS 5 Manutacturer BenchMark Wireline Products G 3620 FM 1093 Box 50 Fulshear Texas TK 77441 Usa 7 equipment or protective system and acceptable varaion ia speed inthe schedule o cerato and h documents are ered to B declares that this equipment or protective system has been found to comply with me Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to n the Directive 94 9 EC of 23 March 1994 y examination and test results are recorded in confidential Report 3183344DAL 001 dated T December 03 2009 The investigation was begun on 07 21 09 and concluded on 11 30 08 A type sample was made available and tested al the Intertek Dallas TX location 9 Compliance with the Essential Health and Safely Requirements has been assured by compliance with standards EN 60079 0 2006 and EN 60079 15 2005 except in respect of those requirements referred to at item 16 of the Schedule 10 If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate 11 This Type examination certificate relates only to the de
6. Page 6 of 50 AMSK User Manual RevR Jun 2010 1008 O BOX 85t Simenon deus Heu Phone Wireline 2813424848 Products 3 2 CABLE INSTALLATION To install cable first open the wheels by shifting the red release handles Next remove the push pin and hinge the head open Lifting up on the wireline cable makes it easier to remove the push pin The cable can now be inserted or removed Close the red release handles to tighten the wheels against the wireline Swing the head closed and reinsert the pin AMSK User Manual RevR Jun 2010 Page 7 of 50 96220 1093 Q BOX85 Simonon ees Ju Wireline Phone 2813424848 Products bercnmarknieinecom 3 3 CABLE REMOVAL UNDER LOAD 3 4 1 If under load the load will need to be removed from the device prior to removing the retaining pin C clamp or a nylon ratchet strap can be used to remove the load 3 4 2 Install a C Clamp across the top and bottom frames as shown in the drawing below The ratchet strap can be installed in a similar way ra cw 3 3 3 Tighten the C Clamp until the load is removed from the retaining pin Remove the retaining pin then loosen and remove the C Clamp 5 User Manual RevR Jun 2010 Page 8 of 50 96229 1093 BOX85 Senin deus 577476 Wireli
7. 204 4 58 5 134 101393747 BEARING BALL 40MM ID MOD 1 59 5 229 101392483 CLAMP TOGGLE PUSH PULL SST 1 101 5 130 101393769 NOZZLE GREASE FLUSH 1 1 Heads manufactured before Nov 2002 required the shaft to be replaced when the measuring wheels were replaced All later model heads SN 5K0229 and after come with keyed shafts that allow the wheel to be replaced without the shaft The P N for wheel and shaft assembly is 5 25 wheel and shaft without magnets Encoder Wheel 1 and 5 60 wheel and shaft with magnets Encoder Wheel 2 If these P Ns are ordered they will automatically be supplied with the new keyed shafts From that point forward the 5 001 101393725 wheels can be used NOTE 2 Heads manufactured before Feb 2004 did not have greaseable bearings We have Since created a greaseable version for all 7 wheels All later model heads SN 5K0412 and after come with the greaseable bearings The top 4 wheels on both old and new heads are interchangeable with the new greaseable wheels The bottom three plastic wheels in the old measuring heads are different then the wheels in new Measuring heads The diameter of the wheel shaft is 20mm for the old measuring head and 35mm for the new measuring head The P N for this wheel assembly with the 20mm shaft is AM5KA139 101414395 The P N for the 20mm shaft only is 5 12 1014
8. 4 8 mm to 12 55 mm gt Optional guide wheels available for wirelines upto 650 diameter gt Lightweight design with integral tension makes for easier high angle rigup Device opens up to provide easy cable installation and removal by removing a single pin gt Includes both horizontal and vertical guide rollers to minimize measuring wheel loading Rollers are oversized to increase reliability and reduce maintenance gt Guide rollers are made from composite material to reduce weight and cable wear gt Rear or Center spooling arm mount to minimize head jerking gt Tension Load Axle and amplifier can be configured for different outputs gt Digital Magnetic Mark Detector gt Accepts single or dual encoders gt Supports fully independent backup depth measuring system using a magnetic pickup gt Backup depth system reduces drag on measuring wheel by eliminating mechanical drive cable gt Encoder Mark Detector and Tension amplifier certified for Zone area use gt Anodized aluminum frame All steel parts are plated or SST gt Allbearings are SST AMSK User Manual RevR Jun 2010 Page 3 of 50 96229 1093 O 85 Simonon ees 577476 Wireline Phone 281 342 4018 Productsbeschmatuirelnacom 2 0 SYSTEM DESCRIPTION DEPTH MEASUREMENT The AM5K Measuring Head uses dual spring loaded measuring wheels to measure the amount of wireline moving to and from the borehole The measuring wheels a
9. MODEL EEx nA AMSKASOT A 8 04 DEVICE ASSY S WHEEL 2 X 1200PPR MS16 20mVIV EEx nA GEN II DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 0 1 5 DIFF EEx nA amskasio A sos AMSKASIT A 804 DEVICE ASSY S WHEEL 512760PPR 0 1 EEx nA GEN I 5 521 A 8 04 DEVICE ASSY 5 WHEEL BASE MODEL EEx nA GEN Conditions of Certificatio None Special Conditions of Certification None This certificate may only be used in its entirety and without change Epsilon Compliance UK Drury Lane Drury Buckley CH SOU UK Telephone sd4 244 541551 sao AMSK User Manual RevR Jun 2010 36220 FM 1093 BOX850 Simonton Texas 77476 281 342 6415 Wireline Phone 281 3424848 Products MEASURING HEAD ATEX Conformity Certificate Sheet 2 AMSK User Manual ATEX Certificate Schedule Epsilon Certificate Number Epsilon Ex OLATEXL 144 Equipment Deseription ssurerneni Device consist of the following eenified par metic Mack Detector EX and Load Axle 2MV V EX s using the listed sensors The 2 EX 5 Wheel Cable Men Optical Encoder 1200 Pulsc Rev Ex Ms The device is designed to measure various cable parem Drawings Number Title AMSKATIO2 Shs DEVICE ASSY 5 Wheel Zonc 3 AMSKM620 LABEL 5 Wheel 2MV EX 5 27 DEVICE ASSY 5 WHL 29 DEVICE ASSY 5 WHL AMSKAS2L DEVICE ASSY 5
10. Service and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements any particular industry or circumstance Directives ATEX Directive BU 49 EC Standards EN 50021 1999 Coding CEE normes Epsllon Report Number ETS AJ TIC Yesue Date 22 May 2002 Behalf of Epsilon Certification Service SL D Henin Certification Manager This certificate may only be used in its entirety and without change lo Teche Serves Led cunha agin reo Fir merament q prem Die ott bre Sate Son Pv Cog di arre AMSK User Manual RevR Jun 2010 Page 49 of 50 36220 FM 1093 li BOX850 monton Teas 77476 Phone 281 342 6415 Wireline pie 2813424848 Products berchmerkwirtina com ATEX Certificate Schedule Epsilon Certificate Number Epsilon Ex C2ATEXI MS Equipment Descript The magnetic mark detector is a device which makes use of the Hall effect for the purpose of generating a direct current voltage in the presence of a magnetic field in this ense a SVDC electrical pulse This unit operates between 9 30 volts DC with differential signals via a plug and socket arrangement Drawings Number Rev Dale Title 98900007 F April OF Mark Detector AMSKM615 April 02 Cover Magnetic Mark Detector EX Con
11. coupling from the measuring wheel shaft INSTALLING THE DEEP GROOVED TENSION WHEEL 3 5 1 A deep grooved High Tension wheel is available for use when line tension greater than 12 000 Ibs is commonly encountered This wheel is grooved to better support the wireline at high tensions The groove also reduces the radius of the wheel which lowers the bend angle of the wireline This wheel is only for use with 15 32 or larger cables and cannot be used with smaller cable sizes The normal shallow grooved wheel can be used at high loads for short pull durations but should not be used when loads exceed 12 000 Ibs for an extended period of time AMSK User Manual RevR Jun 2010 Page 9 of 50 96229 1093 0 BOX850 Simenon does 77476 Wireline pie 2613423843 Products berchmerkwitinascom DEEP GROOVED HIGH TENSION WHEEL STANDARD SHALLOW GROOVED TENSION WHEEL 3 5 2 To install the deep grooved tension wheel replace the standard shallow grooved tension wheel with the deep grooved tension wheel The load pin does not need to be changed To account for the decreased bend angle of the cable the Load Cell Angle value will need to be changed when using this wheel refer to page 11 The SDDP calibrate value should remain at 3250 Ensure that the slot in the bushing of the tension wheel is aligned with the roll pin on the side of the frame The roll pin is only installed on one side of the frame and it needs to be inserted in the slot
12. occasioned by ti sa of this Certificate Only the Client rs authorized to permit copying or disiribution of his Certificate hen im its h erret Any of he tert mame or one of ls marks for the sale o advertisement of the tested materia praetor service p mus first be approved in arining by rte The observations and ie inspection resus referenced in th Certificate relevant only to the sample tstedimpectd This Cerificate itself does nat imply that the material product or service ie ar as ever bee tete certification program p h p h p h p h Intortek D 1809 40 Street Suite 400 Plano TX 75074 USA 872 202 8800 Fax 872 202 8801 S intsrtek com Sheet 3 of 3 AMSK User Manual RevR Jun 2010 Page 48 of 50 36220 FM 1093 BOX850 EP Phone Wireline 2813424848 Products berchmerkwietina com 8 5 MARK DETECTOR ATEX Conformity Certificates gt ATEX Conformity Certificate Epsilon Certificate Number Epsilon Ex Q2ATEXII43 This certificate is issued for the electrical equipments Magnete Mark Detector EX Manufactured and submited by Measurement Systems Inc 5315 Reading Road Rosenberg Texas 77471 USA O The equipment shall be designed and constructed in accordance with the peeification set out in the schedule herein and documents referred tn therein e This Certificate is issued subject to the conditions of Epsilon Certification
13. p SCHEDULE 9 TYPE EXAMINATION CERTIFICATE NUMBER ETLOSATEX41116 y Number Issue Date Description C276A032 B 0801 Shaft Load Pin WiSleeve j AMS7M010 F 08 1700 Load Pin E 1 Converter PCB Housing AM5KM062 0205 Lid Load Pin Housing 1 AMTKADI Low Voltage Load Cell Amp Kerr Measurement MTKAO13 121801 AMSKM464 0129058 Label Load Pin OSATEX41116 Ex n p Assy Load Pin 2mVIV Dia CWL18 10 Pin EX AMBKA067 D Bill of Material 081909 Bil of Material Assy Load Pin 2mVIV Dia CWL18 10P HT EX AM5KA072 B oasis 0 Bill of Material 08 19 09 Bil of Material AM5KA072D 5 Assy Load Pin 2mVIV Dia CWL18 10PIN y KAGE el B 080900 G9ATEX41116 Bill of Material 081909 Bil of Material AMSKA087D Assy Load Pin 2mv V 1 Lia KP 16 BPIN B ommo Bill of Material 08 19 09 Bil of Material AM5KA313D y On the hasis of the referenced test raporti the samples of the product hastae been found to comply wih the relevan harmonized standarts ltd an certificate af the time the tts were carried y This Certificate ts for the exclusive use of Iterteles lint and is provided pursuant to the agreement heveon and its h Kasuy kl dus bt cadre f remet tb y ather hos o the Client accordance withthe agreement for any las expense damage
14. piece coupling item 36 to the wheel shaft and tighten it using a hex wrench Next install the center plastic piece of the coupling onto the wheel shaft coupling Place the other metal coupling on the encoder shaft and set the encoder on the mount Snug up the encoder coupling then remove the encoder and tighten the coupling Reinstall the encoder with o rings item 98 and tighten it to the encoder mount item 6 Next tighten the plug AMSK User Manual RevR Jun 2010 Page 16 of 50 96229 1093 0 BOX850 Simenon 77476 351 349 4048 Products 4 5 5 ENCODER MOUNT REMOVAL Follow these steps to remove the encoder mounts 1 Using a pair of vice grips grab the end of the pin and pull on it see photo 2 Use a screw driver to capture the end of the spring see photo 3 The end cap and the pin can now be removed see Photo AMSK User Manual RevR Jun 2010 Page 17 of 50 96229 1093 0 BOX850 Simenon does 77476 Wireline Phone 813454848 Products berchmerkwietina com 4 Use a hook to pull the spring out far enough to remove the screwdriver Careful not to bend the spring Remove the floating encoder assembly Repeat for the other side 5 6 7 Remove anti rotation screw if equipped 8 Remove snap ring and pull out sliding shaft 9 Remove the wheel assembly 10 Re assemble in reverse order AMSK User Manua
15. should be replaced if they are worn more than 010 NOTE If the tension wheels or quide wheels mentioned above are worn more than 010 then the tension reading will be less than the actual line tension The amount of error is relative to the amount of wear Grease all the wheels and bearings that are fitted with a flush mount grease fitting see following diagram Use a water proof marine grade grease An inverted grease nozzle p n AM5KP130 is supplied with each head This nozzle will fit any standard grease gun AMSK User Manual RevR Jun 2010 Page 13 of 50 36220 FM 1093 f BOX850 monton Teas 77476 Wireline Prone 281 342 8418 Fax 2813424848 Products benchmarkwireline com GREASE HERE AMSK User Manual RevR Jun 2010 Page 14 of 50 96220 fM 1093 BOX85 Simonon Phone Wirelineg 2813424848 Products bercnmarknieinecom 4 5 ASSEMBLY DISASSEMBLY PROCEDURES WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED 4 54 MEASURING WHEEL SHAFT AND BEARING REMOVAL Either measuring wheel can be removed from the measuring head First shift the red release handle to move the wheel away from the frame Next remove the encoder with its adapter On the later model heads the wheels are keyed onto the shaft and can be removed simply by removing the screw holding the wheel to the shaft On earlier model heads the wheels are pressed on to the shaft The lower snap ring between the wheel and the
16. standards ltd on ths crat tme the tests were carried This Certificate is for the exclusive se of Interes end is provided pursuant to the agreement herneen and its h lily reid he err ae i of the nn titty io mn eter ths oth accardance with he fr ony o expense cr dare accord by thease of ths Cerificate Only the Cnt thorized 1o permit cops of ths ad her aniy in ts eme Any of the name or one of ts marks for the sale or advertisement of he et terat orvervice Sust first be approved la writing by rik observations and tex inspection results referenced in s Certificare are oniy to the pe sample Tis Corte by e do nat ply ahat the pct orserecelt h p h Intertek 180910 Street Suite 400 Plano TX 75074 USA Tol 972 202 8800 Fax 972 202 8801 com Sheet 3 of 3 sewer ATA Con ETUR T AMSK User Manual RevR Jun 2010 Page 45 of 50 36220 FM 1093 li P O BOX850 Simonton Teas 77476 Phone 281 342 6415 Wireline pie 2813424848 Products berchmerkwirina com 8 4 LOAD PIN ATEX Conformity Certificates y h h Intertek i TYPE EXAMINATION CERTIFICATE 2 Equipment or Protective System Intended for use in Potentially Explosive Atmospheres K Typa Feamination Corin Numer FTL QGATEXANAA6 4 Equipment or Protective System
17. to calibrate the computer system GENERAL SPECIFICATIONS WEIGHT 58 Ibs 26 3 kg LENGTH 26 5 673 HEIGHT 10 8 274mm WIDTH 15 3 389 mm MAXIMUM TENSION 20 000 Ibs 9072 kg MEASURING WHEEL SIZE 24 000 609 60 CABLE SIZES 190 to 494 4 8 mm to 12 55mm CABLE BEND OVER TENSION WHEEL 2 5 7 5 degrees depends on cable Minimal or no affects on magnetic marks AMSK User Manual RevR Jun 2010 Page 4 of 50 96229 1093 Ks O BOX850 Smonton Teas 77476 2813424848 Products benchmarkwireine com 3 0 OPERATION 31 SPOOLING ARM INSTALLATION OVERHEAD SPOOLING ARM Take Adequate Precautions to Install the Measuring Head to Avoid the Risk of Mechanical Damage Install the measuring head on to the spooling arm by using the top adapter mount assembly to mount to an overhead spooling arm The mount is designed to mount with a standard U joint yoke MOJNTING PLATE DETAIL MOUNTING YOKE AMSK User Manual RevR Jun 2010 Page 5 of 50 36220 1093 850 BenchMark Wireline Phone Make sure that the head can freely sit on the wireline If the mounting arrangement will not let the head travel up and down freely and if the cable puts a upward or downward force on the measuring head this force will cause an offset to the tension measurement which will result in an incorrect tension reading LOAD PIN
18. 0 WHEELS 5 550 This kit includes guide wheels and tension wheel that are grooved to fit wirelines from 500 up to 550 diameter The kit includes 6 steel guide wheels It replaces the two steel guide wheels and four plastic guide wheels on the standard head A new tension wheel is also included The tension K factor is different with this wheel P N DESCRIPTION QTY 5 091 ASSY WHEEL TENSN FIXD 35 6 5 095 ASSY WHEEL TENS 0 550 LOAD AXL 1 6 5 650 WHEELS 5 650 This kit includes guide wheels and tension wheel that are grooved to fit wirelines from 550 up to 650 diameter The kit includes 6 steel guide wheels It replaces the two steel guide wheels and four plastic guide wheels on the standard head A new tension wheel is also included The tension factor is different with this wheel P N DESCRIPTION QTY AM5KA092 ASSY WHEEL TENSN FIXD 35MM BRG 6 AM5KA096 ASSY WHEEL TENS 0 650 LOAD AXL 1 AMSK User Manual RevR Jun 2010 Page 27 of 50 96229 1093 O BOX85 Simonton ees Iu Wireline Phone 281 342 4018 Products 7 0 DRAWINGS AND PARTS LISTS 7 1 MEASURE HEAD ASSEMBLY SIDE VIEW EF 30 v D EF N i a L eg 9 209 i 4 Fai EF fe 38 REF AMSK User Manual Rev
19. 14399 AMSK User Manual RevR Jun 2010 Page 23 of 50 36220 FM 1093 BenchMark ses Wireline 207 2513424348 Products Getchmarkwieline com 6 0 OPTIONS AND ACCESSORI ES 6 1 SHIPPING CASE AM5KM197 This case is designed to help easily transport the measuring head CUSTOM FOAM LINED FOR AMSK RETRACTABLE HANDLE ROLLER WHEELS OUTSIDE DIMENSIONS 31 5L X 22 88W X 18 88 AMSK User Manual RevR Jun 2010 Page 24 of 50 36220 FM 1093 P O BOX850 EP Phone Wireline 2813424848 Products Getchmarkwieline com 6 2 5 090 DRIP PAN KIT This drip pan will mount to the bottom of the AM5K measuring head It is designed to capture fluids and debris that drip or fall from the measuring head A hose is provided as a means to drain the pan into an external container P N DESCRIPTION QTY AM5KM090 PAN DRIP ALUMINUM AM5K 1 AM5KM092 PIN CLEVIS 13 16 X 2 3 4 SST 2 AM5KP205 PIN HAIR 0 125 X 5 8 7 8 SST 4 AM5KP209 TEE 3 4 MALE PUSH ON NYLON 1 AMSKP208 CLAMP HOSE 0 56 1 06 SST 5 AMSKP207 751D X 1 000D CLEAR 12 AMSK User Manual RevR Jun 2010 Page 25 of 50 96229 1093 O BOX85 Simonon Wireline 281 342 6415 Products 6 3 5 239 ADJUSTABLE GUIDE ROLLER KIT This kit is designed to force smaller sizes of wireline to run straight across the measuring wheels Lar
20. 16 1 AMSK User Manual RevR Jun 2010 Page 37 of 50 962209 1093 85 Simonon deus Iu Wireline Phone 281 342 4048 Products bercnmarknieinecom 7 4 ENCODER 5 068 1 5 161 101392416 ENCODER H25D SS 1200 ABC 4469 EEx nA 6 5 073 101393736 COUPLING MOD ENCDR 0 250 0 375 BORE EA 44 1 071 101216841 DUST CAP MS25043 16DA HES EA Specifications 1200 Pulses per revolution 5 15 vdc power Differential Quadrature output A A not B B not Pin Out B Gnd Case gt AMSK User Manual RevR Jun 2010 Page 38 of 50 BenchMark Wireline Phone 281 342 4018 Products 96220 fM 1093 5 Simonton ees Ju 7 5 BACKUP ODOMETER CABLE AND WIRING FEF PEF rye ce 8 14 5 58 101392417 ASSY ENCODER BACKUP MAGNETIC 1 EA 49 5 027 02 10 6 RECEPTACLE 53112 1 EA 50 5 034 101392474 DUST KPT8110C CANNON SHELL SIZE 10 1 EA 51 276 041 101393763 O RING 2 017 2 EA 74 51 040 101392504 SCREW 6 32 X 3 8 PAN HD SST 4 EA 5 024 20 BACKUP O
21. 96229 1093 0 BOX850 Simenon does 77476 Wireline 207 2813423843 Products 5 COMBINED DEPTH TENSION MEASUREMENT DEVICE ZONE 2 HALLIBURTON ENERGY SERVICES CONFIGURATIONS 5 512 one encoder CH SAP 101321352 5 507 dual encoders OH Zone 2 SAP 101281049 5 529 dual encoders CH Zone2 SAP 101286954 CONTENTS 1 0 GENERAL 2 0 SYSTEM DESCRIPTION 3 0 OPERATION 4 0 MAINTENANCE AND REPAIR 5 0 RECOMMENDED SPARE PARTS 6 0 OPTIONS AND ACCESSORIES 7 0 DRAWINGS AND PARTS LISTS 6 1 Measure Head Assembly 6 2 Magnetic Mark Detector 6 3 LoadPin 6 4 Encoder 6 5 Backup Odometer 8 0 CERTIFICATION DOCUMENTS AMSK User Manual RevR Jun 2010 Page 1 of 50 96229 1093 O BOX85 Simonon ees Ju Wireline Phone 281 3424843 Productsbeschmatuirelnacom Manual Re Revision R Jun 2010 Page 12 Added contact information for customer support Pages 24 27 Added Options and Accessories section Pages 43 48 Added new ATEX Zone 2 Certificates Updated parts lists and numbers Revision Q Oct 2007 Page 1 38 Added reference and certificates for AM5KA529 CH Zone 2 Revision P Sep 2007 Page 13 Added information for checking tension wheels Revision Jun 2007 Page 4 Added tension measurement description Page 11 Updated load cell factors Page 16 Added encoder coupling installation drawing Pages 20 22 Added photos to c
22. CAP 4 97 61 014 101392544 O RING 2 152 BUNA ADPTR 2 98 AMSKPO71 101392545 O RING 2 141 BUNA N H25 ENCDR 2 99 5 119 101392546 O RING 2 026 BUNA MMD CONN 1 100 276 042 101393764 O RING 2 016 BUNA 1 BACKUP CONN 101 5 130 101393769 NOZZLE GREASE FITTNG FLUSH 1 SHOWN AMSK User Manual RevR Jun 2010 Page 33 of 50 962209 1093 O BOX85I Simonton ees Ju Wireline Phone 2813424843 Productsberchmartwirelnacom 7 2 MAGNETIC MARK DETECTOR SPECIFICATION 1 General 2 This specification describes the latest magnetic mark detector It replaces the original AMS100 detector p n AMS1A003 The performance characteristics emulate the original unit Mechanical The mark detector will work in both the original housing p n AMS1M022 and the versions using p n AMSKM029 The pc board is potted to prevent damage from shock vibration or humidity Power Input power is 9 30vdc at 100ma max Outputs Digital line driver out for strong amp strong and also weak amp weak where a weak mark is 4 gauss or less and a strong mark is greater than 4 1 gauss measured 0 10 inch from cable surface The signals are a 5vdc digital pulse A digitized 0 5vdc representation of the analog signal is provided Performance Operating temperature 40 to 120 f compensated and stable Storage temperature 60 to 180 f Magnetic ma
23. DOMETER CABLE 101343792 S ot t4 F 1 AMS7P062 CABLE 24 2P STNDED TC PE PVC AL MY SHLD 20 FT W DW CMUL2919 2 5 057 CONN KPTO6F10 6P STR PLUG 1 EA 3 5 058 CONN KPTO8F10 6S RT ANGLE PLUG 1 EA 4 5 059 DUST KPT8010C CANNON 2 EA 5 5 034 BUSHING 9779 513 4 AMPHENOL 2 EA AMSK User Manual RevR Jun 2010 Page 39 of 50 36220 FM 1093 f P O BOX850 monton Teas 77476 Phone 281 342 6415 Wireline 2813424848 Products benchmarkwireline com 8 0 CERTIFICATION DOCUMENTATION 8 1 MEASURING HEAD ATEX Conformity Certificate psilo ATEX Conformity Variation Certificate Epsilon Certificate Number Epsilon 02ATEX1144 1 This certificate ts issued for the following equipment 5 Wheel Cable Measurement Device Inline Tension Device Manufactured and submitted by Kerr Measurement Systems Inc 5415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule hercin and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Compliance and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particnlar industry or circumstance Directives ATEX Directive 949 BC Standards 1999 Coding 6 Pr
24. HINGS 2 AM5KA332 101392402 ASSY LOWER FRAME W BUSHINGS 1 AND WEAR BLOCKS 3 5 052 1 101392403 ASSY MOUNT FLTNG ENCDR WHL W OPTION 4 5 052 2 101392721 ASSY MOUNT FLTNG ENCDR WHL W 0 5 5 053 101392404 ASSY BLOCK PIVOT HORIZ VERT 6 5 057 101392405 ADAPTER ENCODER H37C H25D OPTION 6 5 058 101393722 COVER ENCODER ADAPTER OPTION T 5 020 101392408 FLOATING ENCODER MOUNT 8 5 057 101392409 ASSY MOUNT SPOOLNG ROLLR FRNT 9 5 026 101392410 MOUNT SPOOLING ROLLER REAR 10 AMSKA067 101392411 ASSY LOAD AXLE 2 EEx nA REPLACES 5 013 T 5 040 101393723 ASSY MOUNT CENTER YOKE 5 WHEEL OPTION 12 5 066 101392415 ASSY MAG MARK DETECTOR EEx REPLACES 51 039 13 5 068 101392416 ENCODER HD2 5D 0 SS 1200 EEx nA REPLACES AM5KP161 14 5 058 101392417 ASSY BACKUP MAGNETIC EEx REPLACES 5 055 15 5 024 101392418 SHAFT PIVOT VERTICAL 20MM SST 16 5 011 101392419 SHAFT TENSION ROLLER 30MM SST 17 5 059 101392423 ASSY SHAFT ENCODER SLIDE 30MM 18 5 023 101392424 SHAFT PIVOT HORIZONTAL 1 2 SST 19 5 013 101392425 SHAFT SPOOLING ROLLER 20MM 20 5 023 101392503 BOLT SHOULDER 3 4 X 3 SST 21 AMSKP002 101392427 SPRING EXT 4 OAL 47 64 DIA SST 22 5 001 101393725 WHEEL MEASURING 2FT 5 SPOKE 23 5 141 101393727 ANCHOR SPRING 1 2 FLOATING 24 AMSK
25. LIFIER AMSK User Manual RevR Jun 2010 Page 22 of 50 BenchMarkz 0 EM 1093 BOX85 nton eres 77478 Wireline Phone 281 342 4048 Products 5 0 RECOMMENDED SPARE PARTS It is recommended that the following list of parts be kept on hand for remote locations ITEM P N SAP P N DESCRIPTION QTY REF 10 5 067 101392411 ASSY LOAD AXLE 2MV V EEx nA 1 REPLACES 5 013 12 5 066 101392415 ASSY MAG MARK DETECTOR EEx Na 1 REPLACES AMS1A039 13 5 068 101392416 ENCODER HD2 5D 0 SS 1200 EEx nA X REPLACES 5 161 14 5 058 101392417 ASSY BACKUP MAGNETIC EEx Na 1 REPLACES 5 055 22 5 001 101393725 WHEEL MEASURING 2FT 5 SPOKE SEE NOTE 1 BELOW 31 5 137 101393735 ASSY WHEEL GUIDE PLAS 35MM BRG 4 SEE NOTE 2 BELOW 33 5 063 101392449 ASSY WHEEL TENSN SHALLOW GROOVE 1 33 5 073 101393736 ASSY WHEEL TENSN DEEP GROOVE 1 OPTION HI TENSION 34 5 164 101393737 55 WHEEL 5 FIXD 35MM BRG 2 35 5 065 101392451 ASSY ROLLER SPOOLNG 2 75 PLAS 4 36 5 073 101392452 COUPLING MOD ENCDR 0 250 0 375 2 51 51 009 101392486 RETAINING PIN HANDLE 1 54 5 157 101393742 BEARING BALL 35MM ID MOD 6 55 5 88 101392479 BEARING LINEAR 30MMID X 40MMOD 8 56 204 101392480 BEARING BALL 20MM FAFNIR
26. M034__ 101392436 PLATE WEAR 1 16 X 1 5 X 3 5 25 5 049 101392437 BLOCK WEAR 1 50 X 1 50 X 0 56 STL LARGE LINES 25 5 074 101393728 BLOCK WEAR UPPER TOOL STL CH SMALL LINES ONLY 26 AM3KM134 101393729 BLOCK WEAR 0 75 X 2 50 TOOLSTL 27 AMSKM159 101393730 BLOCK GUIDE TENSION WHEEL PLAS 28 5 084 101393731 SCREW ANTI ROTATION TENS WHEEL 29 5 010 101393733 SHAFT WHEEL CANTILEVERED 5 WHL 30 5 060 101393734 SHAFT WHEEL CANTLVRD 5 WHL 31 5 137 101393735 ASSY WHEEL GUIDE PLAS 35MM BRG 33 5 063 101392449 ASSY WHEEL 5 SHALLOW GRV OPTION 33 5 073 101393736 ASSY WHEEL TENSN DEEP GRV OPTION HI TENSION 34 5 164 101393737 ASSY WHEEL TENSN FIXD 35MM BRG 35 5 065 101392451 ASSY ROLLER SPOOLNG 2 75 PLAS 36 5 073 101392452 COUPLING MOD ENCDR 0 250 0 375 OPTION 37 AMSKP124 101393738 PIN COILED SPRING 1 4 X 1 1 8 ENCODER SLIDE 38 5 125 101393739 PIN COILED SPRING 3 16 X 1 2 TENSION WHEEL PIN 42 5 138 101393741 YOKE PIVOT CENTER MOUNT SST 43 5 040 101392459 PUSHROD TOGGLE CLAMP PLASTIC 51 AMS1P009 101392486 RETAINING PIN T HANDLE 52 AMS1P072 101392476 PLUG 3 8 NPT SS e 4 4 4 Joel el I
27. R Jun 2010 Page 28 of 50 BenchMark Wireline Products 36220 FM 1093 BOX850 Simonton Texas 77476 Phone 281 342 8415 2813424848 benchmarkwirelina com TOP VIEW Co REF EF gp EF EF JREF d EFAS EF tft 1 REF REF 1 EF 1 eS EF Pn H lt sa H 5 gt REF i SJREF gt y TD IE POE EF AMSK User Manual Rev R Jun 2010 Page 29 of 50 EF EF 36220 FM 1093 BOX850 Simonton Teas 77476 Wireline Prone 281 942 6419 281 3424848 Products FRONT VIEW e OPTIONAL e D ENCODER THIS SIDE AMSK User Manual RevR Jun 2010 Page 30 of 50 36220 FM 1093 BOX850 Simonton Teas 77476 Wireline Prone 2813428415 281 3424848 Products bercnmarknieinecom REAR VIEW AMSK User Manual RevR Jun 2010 Page 31 of 50 96229 1093 O BOK85 Simonon ees Ju Wireline Phone 2813424843 Products bercnmarknieinecom PARTS LIST ITEM P N SAP P N DESCRIPTION QTY REF 1 AM5KA131 101392401 ASSY FRAME BACKBONE UPPER 1 W BUS
28. Smonton Teas 77476 Phone 281 342 6415 Wireline pie 2813424848 Products berchmerkwitina com Intertek SCHEDULE EXAMINATION CERTIFICATE NUMBER ETLOSATEX41116 D n 13 Description of Equipment or Protective System The 2 0 mVN Load Pin Assembly is a device to translate force or weight into an electrical signal n mV The internal strain gauges change their electrical resistance in proportion lo the strain y placed on them The resulting small signal is amplified and output as voltage This unit is constructed from high strength alloys and is powered from a suitable DC power supply 15V amp h 15V an B or 10 pin military style circular connector y Connector Pin Description G CAL Calibration Z E SIG SIG OUT Amplifier oip S E SIG SIG OUT amplifier olp D c 15 15V Power rail D GND Power supply OV h 15 15 Power rail Each 2 0 Load Pin Assembly has a load pin high strength alloy housing containing n 350 Ohm bridge and a military style twist lock connector y 14 Report NUMBER Intertek Report 3183344DAL 001 dated 03 December 2009 15 Conditions for use Special Conditions for safe use y h There are no special conditions for safe use H b Conditions for use Routine Tests There are no routine tests 16 Essential Health and Safety Requirements EHSR s The relevant EHSR s that have not be
29. WHI Special Conditions of Certification Nene Nate Conifiente re issued in June 2006 to include addtional drawings in dhe schedule list These drawings have no affect on the original certification of the equipment Steet 2of 2 RevR Jun 2010 Page 42 of 50 36220 FM 1093 BOX850 Smonton Teas 77476 Wireline 207 2613423843 Products 8415 8 3 ENCODER ATEX Conformity Certificates 10 n 12 Intertok Ryan Pais 1809 10 Street Suite 400 Hazardous Locations Team Leader Intertek TYPE EXAMINATION CERTIFICATE Equipment or Protective System Intended for use in Potentially Explosive Atmospheres Fvamination Certificate Numher 4146 Equipment or Protective System 2 0 mVIV Load Pin Assembly model numbers AMSKA067 5 2 5 087 5 13 Manufacturer BenchMark Wireline Products Address 36220 FM 1093 850 Fulshear Texas TX 77441 USA This equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to Intertek declares that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment protective systems intended for use in potentially explosive atmospheres given in Annex II to Ue Dir
30. bearing must first be removed Pull the wheel and shaft from the mount Reassemble in the opposite order The bearing should also be replaced at this time 4 5 2 ELECTRONIC LOAD PIN REMOVAL The electronic load pin is held in place by one retaining ring on the outer end of its shaft Remove the retaining ring by using a small screw driver to lift one end of the ring out of the groove then walk the ring off of the pin The load pin can then be removed from the mounting frame 4 5 3 BACKUP DEPTH MAGNETIC PICKUP REMOVAL AND INSTALLATION The backup depth magnetic pickup is mounted to the encoder adapter It is held in place by four screws Remove the screws and the pickup can then be removed The pickup must be properly oriented to work correctly The slot should be oriented to the top The top side is the encoder side Ensure that an o ring is inserted between the plastic housing and the mount An additional o ring is used between the connector and the housing to keep moisture out If the backup display is counting backward i e counting negative when going down hole simply rotate the pickup 180 degrees to change the direction AMSK User Manual RevR Jun 2010 Page 15 of 50 96229 1093 BOX85 Simonon ees Iu Wireline Phone 2813424843 Products 4 5 4 ENCODER COUPLING INSTALLATION To install the encoder coupling first remove the plug in the encoder adapter Install one of the metal parts of the three
31. ditions of Certification None Special Conditions of Certifieation None pain Seve iwa Dre nc fake Cheer ve pat Sh al eh Sheet af 2 AMSK User Manual RevR Jun 2010 Page 50 of 50
32. e device with a cleaning solvent such as Varsol or an equivalent type Rinse the device with water dry and wipe down with an oily rag Do not pressure wash 44 MONTHLY MAINTENANCE Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown Clean or replace as necessary Install dust caps on the connectors if the cables are removed Manually rotate each wheel by hand to verify its condition Inspect the depth measuring wheels for signs of abnormal wear diameter changes or shaft bearing play that can affect measurement accuracy The wheel should be replaced if it is grooved more than 005 The wheel should be 7 639 7 640 194 mm in diameter with a 24 circumference 609 6 mm Inspect the tension wheel for signs of abnormal wear diameter changes or shaft and bearing play that could affect tension measurement accuracy The shallow groove tension wheel item 33 in section 6 1 of this manual should be 5 in diameter at the bottom of the groove It should be replaced if it is worn more than 010 The deep grooved tension wheel item 33 in section 6 1 of this manual should be 4 375 in diameter at the bottom of groove It should be replaced if it is worn more than 010 Inspect the two grooved guide wheels on either side of the tension wheel items 34 in section 6 1 of this manual They should be 4 101 6 mm in diameter bottom of groove They
33. ective 94 9 EC of 23 March 1994 The examination and test results are recorded in confidential Report 3183344DAL 001 dated December 03 2009 The investigation was begun on 07 21 09 and concluded on 11 30 09 A type sample was made available and tested at the Intertek Dallas TX location Compliance with the Essential Health and Safety Requirements has been assured by compliance with standards EN 60079 0 2006 and EN 60079 15 2005 except in respect of those requirements referred to at item 16 of the Schedule If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate This Type examination certificate relates only to the design examination and tests of the specified equipment or protective system in accordance lo the directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system These are not covered by this certificate The marking of the equipment or protective system shall include the following 59113 nA nL IIC TG Thi coriicato may be reproduced in its entirety and without any change schedule included and subject to Intertek Testing Services Inc Testing and Evaluaton Terms and Sheet 1 of 3 AMSK User Manual RevR Jun 2010 Page 43 of 50 36220 FM 1093 li BOX850
34. en addressed by the standards listed in this certificate have been identified and assessed Intertek Report 3183344DAL 001 dated 03 December 2009 17 DRAWINGS Intertek p 1809 10 Street Suite 400 Plano TX 75074 USA Tel 872 202 8800 Fax 972 202 8801 N vw intetek com Sheet 2 of 3 AMSK User Manual RevR Jun 2010 Page 44 of 50 36220 FM 1093 li BOX850 Smonton Teas 77476 5415 2613423843 Products benchmarkwir h Intertek h D SCHEDULE TYPE EXAMINATION CERTIFICATE NUMBER ETLOSATEXA1416 h D Number issue Date Description C278A032 B 0801 Shaft Load Pin WiSleeve AMS7M010 0817000 Load Pin E 1 Converter PCB Housing 62 0205 Lid Load Pin Housing WRADIS Low Voltage Load Cell Amp Kerr Measurement ANITKAOt B AMSKM464 072909 Label Load Pin O9ATEX41116 Ex nA s Assy Load Pin 2mVIV Dia CWL18 10 Pin EX D Bill of Material A 08 19 08 Bil of Material AMSKAO67D Assy Load Pin 2mVIV Dia CWL18 10 HT EX h AM5KA072 B osooso fay Load Pin Bill of Material 08 19 08 Bill of Material AMSKAOT2D Assy Load Pin 2mVIV Dia CWL18 10PIN EX D 7 B 080900 O9ATEX41116 Bill of Material 08 19 08 Bil of Material AMSKA087D Load Pin 2 Dia KP 15 SPIN EX AM5KA313 B OO Asay iona Pin Bill of Material A 08 19 08 Bil of Material AMSKA313D D nnonized
35. ge wirelines 7 16 or larger are stiff enough so they will run straight but smaller lines such as 7 32 can walk up down the measuring wheel if they are not under much tension This can occur when running into the well with pressure through grease tubes This will cause a depth error less depth measured then actual because any vertical movement of the wireline will not turn the measuring wheel as far as it should This roller is mounted on an adjustable cam shaft The shaft can be turned to raise or lower the roller to press the wireline against the bottom of the groove in the upper guide roller This assures that the wireline will run straight across the measuring wheels AMSK User Manual RevR Jun 2010 Page 26 of 50 36220 EM 1093 0 BOK85 Simonton Phone Wireline 2813424848 Products 5 239 ADJUSTABLE GUIDE WHEEL PARTS LIST P N DESCRIPTION ITEM AMSKM231 SHAFT KEYED 3 4 ADJ RLR SST 1 1 5 232 BOLT MOD SHOUL 5 16 X 1 SST 2 1 AMSKA144 ASSY WHEEL GUIDE 4 266 SST 3 1 5 234 SPRING COMP 7 8 OAL 0 42 OD 4 1 5 235 3 16 SQUARE SST 5 2 5 146 BUSHING INDEXED KEYED 30MM 6 1 AMSKM147 BUSHING 30MM KEYED 3 4 SHAFT 7 1 5 148 COLLAR LATCH ADJ ROL SST 8 1 AMSKP236 BEARING BRZ 314 ID X 378 OD 9 1 AMSKP181 SCREW 3 8 16 X 3 4 BUTTON HD 10 2 AMS1P058 WASHER 3 8 LOCK SS 11 2 276 513 WASHER 3 8 FLAT SST 12 2 6 4 55
36. head refer to section 3 2 3 6 4 Make sure line is lying slack and head is free to move Press the Ten Zero Cal button and tension value should read 0 3 6 5 Press the Ten Cal button and tension should read the value indicated in paragraph 3 6 2 3 6 7 Atthis point the system is ready to log Watch for visual indications of problems such as excessive vibration wheel or roller slippage or lockups that signify bearing or shaft failures or cable tracking problems AMSK User Manual RevR Jun 2010 Page 11 of 50 36220 FM 1093 BenchMark es Wireline Fe 2813424848 Products bercnmarkaieiinesom 4 0 MAINTENANCE AND REPAIR 4 1 OBTAINING TECHNICAL ASSISTANCE Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information in the form of user manuals and instructional videos are also available on our website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for repair and maintenance Please notify us by Phone email or fax before sending any equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A 4 2 PRE JOB CHECK Each time the system is used perform the following steps Verify that the AM5K is properly and securely attached to the spooling arm Several different mounting kits are available for different ty
37. l RevR Jun 2010 Page 18 of 50 36220 FM 1093 BenchMark iste Wireline pac 2813423843 Products 4 5 6 INSTALLING THE LOAD AXLE WHEEL 1 Insert the tension wheel into the frame Make sure the slotted hole in the tension wheel bushing is on the same side as the roll pin hole in the frame and the grease hole is on the opposite side 2 Use a bolt in place of the load pin to hold it in place Install an allen wrench or other long tool to align the hole in the bearing with the slotted hole in the frame AMSK User Manual RevR Jun 2010 Page 19 of 50 96229 1093 0 BOX850 Simenon does 77476 Wireline pac 2613423843 Products 3 Insert a 3 16 x 1 2 long roll into the hole Do not use a longer roll pin as it will put the wheel into a bind INSERT ROLL PIN HERE AMSK User Manual RevR Jun 2010 Page 20 of 50 36220 FM 1093 BenchMark iste Wireline pa 2613423843 Productsbeschmaturelnacom 4 Drive the roll pin flush Make sure that the wheel can freely slide up and down 5 Remove the bolt and install the load pin AMSK User Manual RevR Jun 2010 Page 21 of 50 96229 1093 O BOX850 monton Teas 77476 Wireline Phone 2425445 AFTER ASSEMBLY IS COMPLETE THE HEAD SHOULD BE CONFIGURED AS SHOWN BELOW INSERT PUNCH TO REMOVE ROLL PIN N ENSURE GREASE HOLE IS ON SIDE OPPOSITE OF LOAD PIN AMP
38. larify installation of tension wheel Revision N Sep 2006 Changed references of flat tension wheel to shallow groove tension wheel Revision M Aug 2006 Pages 10 11 Added information on the shallow and deep grooved tension wheels Pages 19 21 Added information on installing tension wheel Revision L Pages 6 7 Updated spooling arm mounting information Page 9 Added ratchet strap for removing cable while under load Page 17 Added removal procedure for encoder mount and front wheel Page 22 Swapped SAP numbers between items 33 and 36 Page 29 Updated encoder drawing AMSK User Manual RevR Jun 2010 Page 2 of 50 36220 1093 BOK85 Simonon Prone Wireline pie 2813424848 Products bercnmarknieinecom 1 0 GENERAL The 5 Wireline Measuring Device is a compact and lightweight device for measuring both wireline depth and tension The device is designed to be mounted to the spooling arm of a wireline unit It is unique to other measuring devices in that it measures both depth and tension on wireline cables from 190 to 494 This device will work on both open and cased hole wireline units which allows standardization on a measuring head for all types of operations FEATURES AND BENEFITS Straight line measurement cable sizes can be changed without affecting depth measurement gt Dual Tangential Measuring Wheels made from specially hardened steel gt Accepts cable sizes from 190 to 494 diameter
39. ne Phone 281342 4048 Products bercnmarknieinecom 3 4 3 5 CHANGING CONFIGURATION BETWEEN OPEN HOLE AND CASED HOLE A measuring head configured for open hole will typically contain a magnetic mark detector and 27 encoder Cased hole operations rarely require a magnetic mark detector and typically use only one encoder If the head is configured for open hole no changes are required to run it on a cased hole unit You may elect to remove the magnetic mark detector if you have no plans to use the head on an open hole unit any time in the near future The cased hole head can be configured with a different wear plate The cased hole wear plate is thicker and stepped on one end to the keep the line from riding near the top of the wheels This can occur when going in the hole with a small cable 7 32 with a very light load The open hole wear plate is flat Both plates are made from hardened tool steel The wear plate is mounted on the upper frame above the measure wheels Part number for the open hole wear plate is AMSKM034 Part number for the cased hole wear plate is AMSKM074 3 4 1 To remove the magnetic mark detector refer to item 12 of drawing 6 2 Remove the four screws holding the detector in place then remove the detector To install a magnetic mark detector reverse this procedure 3 4 2 To remove an encoder remove the four screws securing the encoder adapter to the head Remove the encoder and adapter Remove the
40. oject Number Report Number ETS0412 Ersa pazen On Behalf of Epsilon Compliance Am SLDUenin Certification Manager This certificate may only be used in its entirety and without change Epsion Compliance UK Dro Lane Drury Buckley SOU UX Tx ado aet sa ia AMSK User Manual RevR Jun 2010 Page 40 of 50 36220 1093 f BOX850 Smonton Teas 77476 Phone 281 342 6415 Wireline fax 2813424848 Products benchmarkwireline com 8 2 MEASURING HEAD ATEX Conformity Certificate Sheet 1 Epsilon ATEX Variation Conformity Certificate Schedule Epsilon Certificate Number Epsilon 04ATEX1144 1 Variation 1 Description The 5 wheel measuring device range is extended to include the following versions S12 780PPR 0 1 5V 2XI200PPR MS16 0 1 5V DIFF 3XI200PPR MS1620mV V An inline tension device of the following types is included in the scope of he certificate O LSVDIFF Drawings Number Rev Date Tie AMKA A 403 DEVICE ASY INLINE TENSION 0 1 5V DIFF EEXAA AMTKAT0 403 DEVICE ASSY INLINE TENISION 20 mV V EEx nA amp 107 B 4 3 DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 2 0mVIV EEx nA 10 8 403 DEVICE ASSY S WHEEL 2 X 1200PPR MS16 0 1 SV DIFF EEx n AMSKATI7 A 403 DEVICE ASSY 5 WHEEL 512 80PPR 0 1 5V EEx nA AMBKAiZI A 403 DEVICE ASSY 5 WHEEL BASE
41. pes of spooling arms Verify that the depth measuring wheels are clean and that no groove has been worn into the measuring wheel surface Check the measuring and guide wheels for looseness play out of roundness worn or rough sounding bearings or other mechanical conditions that could affect measurement accuracy Ensure that the wheel bearings inner race is not spinning on the shaft and that the shaft is not spinning in the bushings Verify that all fasteners are tight and that the ball lock pushpin is secure Verify that the encoder electronic load pin and backup counter cable are installed and properly routed Verify that the depth system is working by turning the wheel and observing the hoistman s panel and backup display unit to indicate cable movement The hoistman s panel and backup display should measure 2 for each rotation of the wheel If more than one encoder is installed check both encoders by turning each wheel and verifying that the hoistman s panel will read 2 for each rotation of either wheel AMSK User Manual RevR Jun 2010 Page 12 of 50 96220 fM 1093 5 Simonon Phone Wirelineg 2813424848 Products 43 MAINTENANCE At the completion of each job thoroughly clean and the device as soon as possible This avoids problems caused from borehole residues transferred from the wireline onto the measuring device Borehole residues should be washed from th
42. re coupled to one or two optical encoders that transmit electrical signals via a cable to the hoistman s panel and or logging computer An independently powered magnetic encoder is used for back up depth indication The hardened measuring wheels are 2 0000 ft 609600 m in circumference Springs are used to hold the measuring wheels in contact with the wireline The springs are sized to provide the appropriate friction between the wheels and wireline The frame members are anodized 6061 T6 aluminum Under ideal conditions without magnetic marks the measuring heads have an accuracy of 3 m in 3000 m 10 ft in 10 000 ft With magnetic marks and accurate line stretch calculations an accuracy of 3 m in 3000 m 1 ft in 10 000 ft can be achieved The Hoistman s panel is required to fully utilize the mark detection and stretch correction algorithms TENSION MEASUREMENT The uses an electronic load axle to measure line tension Three wheels are used to create a force on the load axle To generate this force the wheel mounted on the load axle is offset from the other two slightly This offset creates a slight bend in the cable As wireline tension increases the small offset creates a corresponding bending force on the strain gauged load axle An electronic signal is transmitted via cable to the hoistman s panel and or logging computer representing wireline tension A calibrate resistor is included in the load pin to send out a signal
43. rk detection at cable line speeds of 1 to 1000 feet per minute Auto cal feature removes offset of the electronics and any constant magnetic field less than 1 gauss every 100ms If in a greater field it will auto calibrate every 11 seconds Detection of apparent zero gauss at high low crossing is within 0 1 inch and repeatable so as any error is not accumulative Will survive a gauss level exposure of 60 gauss AMSK User Manual RevR Jun 2010 Page 34 of 50 BenchMark Wireline Phone 281 Products bercnmarknieinecom 96220 fM 1093 5 Simonton ees 77478 342 4848 mT HITE o 24 52 LG 7 5 066 101392415 55 1 5 029 101392756 ENCLSR MAGNETIC MARK DETECTOR 1 EA 2 5 035 101392757 COVER MAGNETIC MARK DETECTOR 1 EA 5 ACMU1P21 101392470 CONN MS3102E 20 27P 14 PIN RECEPT T EA 6 5 119 101392546 O RING 2 026 BUNA CONN 1 1 4 1 EA X1 3 8 X 1 16 7 ACMU1P22 101392471 DUST CAP MS25D43 20DA 1 EA 8 5 72 101392539 O RING 2 046 BUNA COVER 1 4 23910 X 4 3790D X 0 070 10 5 035 101392456 PCB POTTED 5 OR 5100 1 23 276 035 101392502 WASHER 10 LOCK SS 5 EA 24 AMS8P029 101392758 SCREW 10 24 X 1 2 SOC HD SST 5 EA 26 AMS1P040 101392504 SCREW 6 32 X 3 8 PAN HD SST 4 EA
44. s and is powered from a suitable DC power supply 15V amp 15V via an 8 or 10 pin military style circular connector Connector Pin Description u CAL Calibration 2 SIG SIG OUT Amplifier N 96 SIG_QUT ampifier alp 3 187 15V Power rail D GND Power supply OV d B 15V 15V Power rail d Each 2 0 mVN Load Pin Assembly has a Y inch load pin high strength alloy housing containing h q 350 Ohm bridge and a military style twist lock connector y 1 14 Report NUMBER Intertek Report 3183344DAL 001 dated 03 December 2009 45 Conditions for use Special Conditions for safe use There are no special inditions for safe use 1 b Conditions for use Routine Tests There no routine tosts 16 Essential Health and Safety Requirements EHSR s The relevant EHSR s that have not bean addressed by the standards listed in this certificate D 2 have been identified and assessed in Intertek Report 3183344DAL 001 dated 03 December 2009 17 DRAWINGS Intertek 1809 10 Street Suite 400 Plano TX 78074 USA 2 972 202 8800 Fax 972 202 8801 S Sheet 2 of 3 AMSK User Manual RevR Jun 2010 Page 47 of 50 36220 FM 1093 li BOX850 Simonton Teas 77476 Phone 281 342 6415 Wireline pac 2813424848 Products berchmerkwitina com h Intertek h
45. sign examination and tests of ine specified equipment or protective system in accordance to the directive 94 Further y requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system These are covered by this certificate h 12 The marking of the equipment or protective system shall include the following 9113 G Ex nA nL LM Intertek Ryan Parks 1 10 toot Suito 400 Locatlons Team Lender 0 Plano Tx 73074 USA Date 2008203 Tel 872 2024800 Fax 872 202 0001 http sian Intertek com h This may be reproduced in ts entirety and without any change schedule included and is subject to intenek Testing Services NA Inc Testing and Evaluator Terms and Condions Sheet 1 of 3 AMSK User Manual RevR Jun 2010 Page 46 of 50 36220 FM 1093 li P O BOX850 monton Teas 77476 Phone 281 342 6415 Wireline pi 2813424848 Products Getchmarkwieline com Intertek SCHEDULE h TYPE EXAMINATION CERTIFICATE NUMBER ETL09ATEX41116 D 13 Description of Equipment or Protective System p f The 20 mVIV Load Pin Assembly is a device to translate force or weight into an electrical signal h Q mV The internal stain gauges charge reir electrical resistance in proportion to the s placed on them The resulting small signal is amplified and output as a voltage This unitis constructed from high strength alloy
Download Pdf Manuals
Related Search