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1100GT User Manual - Crossfire Motorcycles

1. 1100GT User Manual 87 E CROSSFIRE MOTORCYCLES Clutch skiding Ss is not smooth sd Clean oil routine 1 Hoof of clutch worn out 2 Spring on clutch is weak 3 Out wheel worn out 4 Belt worn out amp loose Gear change Gear box or Gear 1 Operating gear damaged not smooth or change system 2 Shift rod twisted 3 Shift drum worn out 4 Shift pulling stick unsuitable 1 Blocked in muzzle Clean 2 Blocked in muzzle channel Clean Clutch skiding Transmission system got stuck Starting problem Throttle body works not properly G Leakage on connecting part of Tighten or starting part 4 Starting pin not work properly change Adjust Clean or tighten Idle and low speed 1 Reducer valve blocked or loose not stable 1100GT User Manual 2 Valve channel Blocked 8 Air inlet channel blocked 4 Air inlet bypass Blocked Starting pin not closed completely 6 Idle screw not suitable 7 Height of floater not correct 88 Clean Clean Clean Adjust Adjust Adjust E CROSSFIRE MOTORCYCLES Cooling System 1 Fault on heat sensor switch on fan coolant 2 Cold weather Cover the radiator temperature 1s 3 problem on constant temperature Change lower meter Spark weak Ignition System Fault on starter 2 problem on spark plug 3 Magneto problem 4 Voltage of battery is weak 5 Ignition loop problem 6 Starting loop problem CII Malfunction in tran
2. Break in the clutches and belt by operating at slower speeds during the break in period as recommended Avoid aggressive acceleration and high speed operation during the break in period 1100GT User Manual 32 E CROSSFIRE MOTORCYCLE OPERATION Pre Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident Always inspect the vehicle before each use to make sure it s in safe operating condition Ensure proper operation 72 Ensure proper levels 51 52 53 54 Seat Belts Check length of belt for damage check latches for proper operation 1100GT User Manual 33 CROSSFIRE MOTORCYCLES OPERATION Safe Operation Practices 1 Complete the New Operator Driving Procedures outlined on pages 37 38 2 Do not ride at night or when visibility is poor rain fog dusk Your vehicle doesn t have lights that are designed for driving in these conditions 3 Never tow objects or carry loads with this vehicle 4 Engine exhaust fumes are poisonous Never start the engine or let 1t run in an enclosed area Never allow a child to handle gasoline 5 Never install accessories not approved by our company for use on this vehicle 6 Never operate the vehicle on pavement or on any public street road or highway including dirt and gravel roads 7 Drive in a manner appropriate for your skills and operating conditions Never operate at excessive speeds DO NOT
3. Vacant EPS 30 A 14 Wiper Winch Dumping Sump Switch 15A Ignition coil 20A 15 Spare heater 20A Fuel injector 15A 1 2 3 4 5 6 7 8 1100GT User Manual 78 E CROSSFIRE MOTORCYCLE MAINTENANCE Battery 1 When the machine is not used for a month or longer removes the battery and stores it in a cool dark place Completely recharge the battery before reinstallation 2 Always make sure the connections are correct when putting the battery back in the machine WARNING Do not use an improper fuse because an improper fuse can cause damage to the electrical system which could lead to a fire Always use a fuse of the specified rating Never use a material in place of the proper fuse CAUTION To prevent accidental short circuiting turn off the main switch when checking or replacing a fuse Fuse box 1100GT User Manual 79 CROSSFIRE MOTORCYCLES MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your vehicle clean will not only improve its appearance but it can also extend the life of various components Before washing the vehicle must pay attention prevents the water to enter inside CTV system from the CVT side cover NOTICE Water in the CVT system could cause the drive belt to become wet and slip in the clutches Always avoid spraying water directly toward the CVT inlet and outlet ducts when washing the vehicle from the rear High water pressure may damage components We recommend washi
4. Engine Oil Oil Check Maintain the oil level within the safe range on the dipstick Do not overfill 1 Position the vehicle on a level surface 2 Remove the dipstick Wipe it dry with a clean cloth 3 Reinstall the dipstick completely 4 Remove the dipstick and check the oil level Tip A rising oil level between checks in cool weather driving can indicate contaminants such as gas or moisture collecting in the crankcase If the oil level is over the full safe mark change the oil immediately 5 Add the recommended oil as needed 6 Reinstall the dipstick 1100GT User Manual 52 Dipstick MAINTENANCE E CROSSFIRE MOTORCYCLES MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page49 Always change the oil filter whenever changing oil The engine drain plug is located on the bottom of the crankcase 1 Position the vehicle on a level surface Set the parking brake 2 Start the engine Allow it to idle for two to three minutes Stop the engine 3 Clean the area around the drain plug CAUTION Hot oil can cause burns to skin Do not allow hot oil Drain Plug to contact skin 4 Place a dram pan under the engine crankcase 5 Remove the drain plug Allow the oil to drain completely NOTE The sealing surfaces on drain plug and crankcase should be clean and free of burrs or scratches 6 Using a cap style oil filt
5. Allow a passenger to ride only in the passenger seat 8 Make sure the passenger 1s wearing appropriate riding gear including an approved helmet and eye protection See page 5 9 Make sure the passenger secures the seat belt 10 Tell your passenger to always keep hands and feet inside the vehicle at all times 12 Drive slowly Vehicle handling may change with a passenger on board Always travel at a speed appropriate for your skills your passenger s skills and operating conditions Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger 13 Always follow all operating guidelines as outlined on safety labels and in this manual Driving on Slippery Surfaces When driving on slippery surfaces such as wet trails loose gravel sand or ice be alert for the possibility of skidding and sliding Skidding or sliding can cause loss of control or overturn especially if tires regain traction unexpectedly When operating on slippery surfaces such as ice or loose gravel slow down and use extra caution to help prevent skidding or sliding Always use extra caution when operating on sand or on rough slippery or loose terrain Do not operate on excessively rough slippery or loose terrain 1100GT User Manual 40 CROSSFIRE MOTORCYCLE OPERATION Follow these precautions when driving in slippery conditions 1 Slow down before entering slippery areas 2 Be alert watch the path ahead and avoid quick tur
6. MAINTENANCE Vehicle Immersion NOTICE If your vehicle becomes immersed major engine damage can result if the machine is not thoroughly inspected Take the vehicle to your dealer before starting the engine If it s impossible to take your vehicle to a dealer before starting it follow the steps outlined below 1 Move the vehicle to dry land 2 Check the air box If water is present dry the air box and replace the filter with a new filter Thor oughly dry the air filter See page66 3 Remove the spark plugs 4 Turn the engine over several times 5 Dry the spark plugs and reinstall them or install new plugs 6 Attempt to start the engine If necessary repeat the drying procedure 7 Take the vehicle to your dealer for service as soon as possible whether you succeed in starting it or not 8 If water has been ingested into the transmission follow the procedure on page 65 for drying 1100GT User Manual 76 CROSSFIRE MOTORCYCLE MAINTENANCE Battery This machine is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or add distilled water in the battery If the battery seems to have discharged consult your dealer CAUTION Do not try to remove the sealing caps of the battery cells You may damage the battery Failure to handle batteries or battery electrolyte carefully You could be poisoned and severely burned by the sulfuric acid in battery electrolyte Batteries produce explosive
7. attempt to do power slides donuts jumps or other driving stunts Keep both hands on the steering wheel at all times 8 Never consume alcohol or drugs before or while operating this vehicle 9 Always use the size and type of tires specified for your vehicle Always maintain proper tire pressure 10 Never operate a damaged vehicle After any overturn or accident have a qualified service dealer inspect the entire machine for possible damage 11 Never operate the vehicle on a frozen body of water 12 Do not touch hot exhaust system components Always keep combustible materials away from the exhaust system 13 Always remove the ignition key when the vehicle 1s not in use to prevent unauthorized use 1100GT User Manual 34 E CROSSFIRE MOTORCYCLES OPERATION Starting the Engine 1 Sit in the driver s seat and fasten the seat belt 2 Place the transmission in neutral Set the parking brake 3 Apply the brakes 4 Do not press the throttle pedal while starting the engine 5 Turn the ignition key to the ST position Engage the starter for a maximum of five seconds Release the key when the engine starts NOTICE Operating the vehicle immediately after starting could cause engine damage Allow the engine to warm up for several minutes before operating the vehicle 6 If the engine does not start within five seconds return the ignition switch to the ON position and wait five seconds Repeat steps 5 and 6 until
8. gases So you should avoid contact with skin eyes or clothing Always shield eyes when working near batteries Keep out of reach of children Battery 1 Negative battery terminal If contract with you body take the follow measures 2 Positive battery terminal EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention Keep batteries away from sparks flames cigarettes or other sources of ignition Ventilate when charging or using in a closed 1100GT User Manual 77 E CROSSFIRE MOTORCYCLE MAINTENANCE Battery CAUTION A special battery charger constant voltage ampere or constant voltage 1s required for recharging a sealed type battery using a conventional battery charger may shorten the battery life Fuse replacement 1 The fuses are under the garnish cover of the engine cover 2 If a fuse 1s blown turn off the main switch and the switch of the circuit in question then install a new fuse of the specified amperage Turn on the main switch If the fuse immediately blows again consult your dealer Specified fuses Battery fuse 30A 9 Light fuse 15A Electronic clock ECU 10A 10 MP3 small light 10A Fuel pump 20A 11 2WD 4WD Brake 15A Fan fuse 30A 12 Turn light Horn Fuse 10A Power output fuse 30A 13 Meter ECU 10A
9. o 34 Starting the PCMCIA A dd ah aY AG 35 Stop pino he CNOUNG eiu a ad a Sac aa do 36 Brakin oo cc A ads Y nate dn ai EE So 36 Parking the Velo nas sara A ia 36 New operator driving Procedures is 37 Driving with a passengers a EEEE KEETE PESEE SEEEN sentando saindo 39 Driving on Slippery SUrtace daros ams 40 Divino Uphil esses Aa 42 Driving on a sidehill seas espera A YN YA OY ANAN ANY MAW dd 8 43 Driving downloads 43 Divino bronehwaten cei O dd quiere cross a 44 Driving over obstacles assado dd O RF 45 lUi ai Sa I E HF a a aa 46 Parkine on Am INICIE iiu ia Ud A AAA RA A ONN SGAN AYN ARAD UG 47 MAINTENANCE rad A E A AAA OS ES 48 Periodic maintenance chart suermescsaecscereciteeca desse aaida calada aaad da ES 48 Enoune oil sas an a dw panda des aa aaa GN A ra nad 51 Transmission mam searcaSe GG Can Me da 55 Spark PIMOS cassada o a a nd 56 CNET System ee we O ide 1 Fiter System A da a EA ada au dadas 66 Cooling A caos 68 Throttle system ur aa 69 EFE SST ei oW AAA AAA Y AN AD 71 ls TH AAA PI TN IFI RR 72 Steering Wheel inspection uc A o 74 Shock spring adjustment es 74 VAMOS rm OoNS AAA Un Ha RAEN HN RY TI RR AF eine YR 75 DANA A A AA 77 Clearing and SOFA A An 80 Malfunction analysis and elimination ooooooocccccccrrrcccccccccccccccccccocccccncccccnnoos 82 SPECIFICATIONS 20d A ts 99 Circuit DISG Y Ami A 00 INTRODUCTION WARNING Failure to follow the warnings and safety precaution
10. power supply Note The voltage of the socket is 12V DC Please make sure the voltage matches your electro set s 1100GT User Manual 28 E CROSSFIRE MOTORCYCLE FEATURES AND CONTROLS Gear Selector R Reverse Gear Selector N Neutral L Low gear H High gear The gear selector is located on the right of the steering wheel To changegears stop the vehicle and with the engine idling move the lever to the desired gear Do not attempt to shift gears with engine speed above idle or while the vehicle is moving y y Tip Maintaining shift linkage adjustment 1s important to assure proper transmission function See your dealer 1f you experience any shifting problems NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result Always shift when the vehicle is stationary and the engine is at idle Parking Brake 1 Apply the brakes 2 When the vehicle 1s fully stopped pull the parking brake lever rearward as far as possible to set the parking brake 3 Stop the engine 4 To release the parking brake apply the brakes and push the lever toward the passenger seat and forward 1100GT User Manual 29 CROSSFIRE MOTORCYCLE FEATURES AND CONTROLS Tip Always set the parking brake whenever the vehicle is left unattended Operating the vehicle while the parking brake 1s engaged could cause an accident resulting in A serious injury or death It could also result i
11. 1100GT User Manual CROSSFIRE MOTORCYCLES READ THIS MANUAL CAREFULLY It contains important safety information WINNT INTO This UTV should not be ridden by anyone under 16 years of age INTRODUCTION Congratulations on your purchase of the 1100UTV With the purchase of this UTV you can now appreciate the high degree of craftsmanship This manual will provide you with a good basic understanding of the features and operation of this UTV This manual includes important safety information It provides information about special techniques and skills necessary to ride your UTV It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your UTV please consult you dealer AN IMPORTANT SAFETY MESSAGE e READ THIS MANUAL FOR THE UTV RIDER CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV MAKE SURE YOU UNDERSTAND ALL INSTRUCT IONS e PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE GO KART e NEVER OPERATE A UTV WITHOUT PROPER TRAINING OR INSTRUCTION FREE TRAINING IS AVAILABLE TO ANYONE WHO BUYS A NEW UTV e THIS UTV AND ANY OTHER UTV OVER 90cc SHOULD NOT BE RIDDEN BY ANYONE UNDER 16 YEARS OF AGE INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BECOME
12. 400 Check terminals cleans E Toe adjustment Inspect periodically adjust when parts are replaced MATT EU Monthly 100 160 Cael for proper operation see dealer for adjustments I Main gearcaseoil 25 Monthly 250 400 Inspect level change yearly I Perform these procedures more often for vehicles subjected to severe use II Have an authorized dealer perform these services Remark 1 If the Odometer indication is large please repeat this maintenance 2 If operate this vehicle at special wet or dusty area you had better shorten the maintenance interval 1100GT User Manual 50 CROSSFIRE MOTORCYCLES MAINTENANCE 3 If you vehicle often operate on rough terrain you must maintenance to maintain your vehicle s performance 4 Change every two years have a qualified dealer perform these operations Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 49 Oil may need to be changed more frequently if the recommended oil 1s not used Oil Recommendations soe eee Sa ane NOTICE Mixing brands or using a non recommended SAE 20W40 oil may cause serious engine damage Always use the recommended oil Never substitute or Ro SAE 10W30 SAE 5W30 o do o 10 20 30 40 API Service SE SF SG type or higher Engine oil classification of the UTV mix oil brands 1100GT User Manual 51 CROSSFIRE MOTORCYCLE
13. A ALERT A WARNING Failure to follow WARNING instructions could result in severe injury or death to the machine operator a bystander or a person inspecting or repairing the machine CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the machine NOTE A NOTE provides key information to make procedures easier or clearer IMPORTANT NOTICE This UTV is designed and manufactured for OFF ROAD use only It is illegal and unsafe to operate this UTV on any public street road or highway This UTV complies with all applicable OFF ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture Please check your local riding laws and regulations before operating this UTV TABLE OF CONTENTS Tnmtroduc Hon a AR AS AAA 1 SALE TV E sad 3 Features and Control iii 21 Component LOCATIONS asas rasa cansa A GA Ta Re To penca 21 Indicator and warning Mo A ea 23 SUTURA 24 S CAS PA E cosa a E as T ne A Ca da a a a a 25 Seal BellS an cd a wa Ged tet a OC A GU Gn 25 seat Belt InspecHon i i Y as ete ons Cae GA hie ea aes 26 EueL CAD aa oz TORIO SWITCH saias opined eters E Continue a a aa UONG 28 Gear oscila San Usui aed buat Sue oia cas vate Cane ER RAA HR YRR 29 Brake Pedal ca eneu ade dese AR 30 Throttle Pedal ais o cti 30 OPERATION cod aia 31 Vehicle break in Period eii adw dd 31 Ere ride InSspeeLLoli ueu teats capas Y tigers aY Cd o ba UO 33 Sale OPERACION Practices ue
14. E CROSSFIRE MOTORCYCLES Chase AN TS CAN Tal fie EN Oe mm oe IN NN O xs a o o 1100GT User Manual 102 E CROSSFIRE MOTORCYCLES A ENT 0 ET O ON CT AN Bene 0 Medio 0 Bal volage vam qa findcstorteht 0 1100GT User Manual 103 E CROSSFIRE MOTORCYCLES High gear indicator light Low gear indicator light Reverse gear indicator light Coolant temperature warning light 4WD Lock drive indicator light Battery is Electronic clocWECU a Fan fuse Power output fuse Spare heater Ignition coil Fuel injector Light fuse 1 MP3 small ighi Tum light Hom Fuse Wiper Winch Dumping Sump Switch Meter 10 1100GT User Manual 104 CROSSFIRE MOTORCYCLES MODEL 1100UE 1100UEL Vacant EPS 2WD 4WD Brake 1100GT User Manual 105 E CROSSFIRE MOTORCYCLES
15. OSSFIRE MOTORCYCLE Safety Warnings Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terram could result in an accident or overturn Unfamiliar terrain may contain hidden rocks bumps or holes that could cause loss of control or overturn Travel slowly and use extra caution when operating on unfamiliar terrain Always be alert to changing terrain conditions Operating on Sand or Slippery Terrain Operating on sand or on excessively rough slippery or loose terrain could cause loss of traction loss of control accident or overturn Always use extra caution when operating on sand or on rough slippery or loose terrain Do not operate on excessively rough slippery or loose terrain 1100GT User Manual 13 SAFETY E CROSSFIRE MOTORCYCLE SAFETY Safety Warnings Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an obstacle or person Always follow proper operating procedures as outlined in this manual Before shifting into reverse gear always check for obstacles or people behind the vehicle When it s safe to proceed back slowly Operating Over Obstacles Improperly operating over obstacles could cause loss of control or overturn Before operating in a new area check for obstacles Never attempt to operate over large obstacles such as rocks or fallen trees Always follow the proper procedures outlined in this manual when ope
16. Removal Pull up on the front of the seat and slide 1t toward the front of the vehicle Install the seat by sliding the tabs into the rear of the seat base Push down firmly on the front of the seat until the pins are fully seated into the grommets 1 Lift the seat latch lever 1 located under the right front edge of the driver s seat 2 While holding the lever upward slide the seat forward or rearward to the desired position then release the lever 3 Slide the seat forward and rearward to ensure the latch is engaged Before operating the vehicle always make sure both seats are securely installed Seat Belts This vehicle is equipped with three point lap seat belts for the operator and passenger Always make sure the seat belts are secured for both the operator and passenger before riding To wear the seat belt properly follow this procedure 1 Take up the seat belts which are located on the edges of seat and across your shoulders just like wear a coat The buckle is in front of your abdomen Make sure the belt is not twisted 1100GT User Manual 25 E CROSSFIRE MOTORCYCLES FEATURES AND CONTROLS Tip The position of the shoulder strap can be adjusted to the height of the operator 2 Push the latch plate into the buckle until 1t clicks 3 Press the red release latch on the buckle to release the seat belt Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle 1 Pu
17. Repair or Change Mesh clearance of redirector is too small Adjust IV Malfunction in brake system Brake is not Brake Brake pipeline leaks oil Repair hard enough system Brake disk and brake hoof contacts badly or dirt Repair or clean the dust on surface 3 Brake drum and brake hoof wear badly Change 4 Brake main pump is damaged or leaks oil Repair or change Brake branch pump is damaged or leaks oil Repair or Change Brake liquid is short Add 1100GT User Manual 92 CROSSFIRE MOTORCYCLES Brake pipeline has air Eliminate air 8 Arrester is too hot Repair or Change Brake is Brake leaning system suspen sion Some brake drums and hoof pads have oil stain Individual brake branch pump leaks oil or is blocked 3 The air pressure in right and left tyre is not even 4 Front wheel adjustment is wrong Vehicle frame is distorted and left and right wheelbase is different Some brake pipelines is not smooth DIndividual brake drum and brake hoop contacts badly 8 Suspension parts loose Q Vehicle is leaning O Thread abrasion of left and right wheel is different Brake clip Brake system l Brake main pump could not return correctly block 1100GT User Manual 2 Brake hoop return spring is too soft 3 Parking brake adjustment is wrong 4 Parking brake drag line could not return Brake branch clip block 6 Abrasion of brake drum and brake hoop is too big and clearance is too great Brake
18. TENANCE Brakes Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle When applied the brake pedal should feel firm Any sponginess would indicate a possible fluid leak or low brake fluid level which must be corrected before riding See page73 for brake fluid information If you discover any irregularities in brake system operation including excessive pedal travel contact your dealer for proper diagnosis and repairs A Operating the vehicle with a spongy brake pedal can result in loss of braking which could cause an accident resulting in severe injury or death Never operate the vehicle with a spongy feeling brake pedal Brake Inspection 1 Check the brake system for fluid leaks 2 Check the brake pedal for excessive travel or a spongy feel 3 Check the friction pads for wear damage and looseness 4 Inspect the brake pad wear surface for excessive wear 5 Change pads when worn to 3 64 1 mm 3 64 1mm 1100GT User Manual 72 E CROSSFIRE MOTORCYCLES MAINTENANCE Brakes Brake Fluid Inspect the level of the brake fluid before each operation If the fluid level is low add DOT 3 or DOT 4 brake fluid A After opening a bottle of brake fluid always discard any unused portion Never store or use a partial bottle Brake fluid is hygroscopic meaning it rapidly absorbs moisture from the air The moisture causes the boiling temperature of the brake fluid to drop which can l
19. al 56 E CROSSFIRE MOTORCYCLE MAINTENANCE CVT System CVT main technical parameter and specification NO main technical parameters 26 E 5 Adjustment scope on speed 3 28 0 84 6 Dimension axbxh mm 473x245x221 Net weight kg 211 Tightening torque o Thread No e name se aw Assembly position fastening agent Plate bolt 1 GB T5789 1986 leve M6x16 11 1 Torque cam GB T 5783 2000 Plate bolt 10 9 level M6x45 1141 Driving wheel cover 3 21102 T02 0000 Cosita nut Maxis 401 oo disk driving wheel GB T6184 2000 Lockingnut M5 61 Swimgblockshaft Driving chain 21001 T02 0000 M12x1 25 12010 Engine crankshaft connection bolt 21004 To2 0000 Drivendriving chain M12x1 25 20 10 Gearbox input shaft connection bolt Left spin 1100GT User Manual 7 E CROSSFIRE MOTORCYCLES MAINTENANCE CVT System Usage and maintenance When assemble CVT and gearbox 1f the CVT driving plate is not accord with the center of driven plate will serious effect the operating life of belt and performance of vehicle So after pulley assembly you should use exclusive check tool to check whether the CVT driving plate is accord with the center of driven plate The distance between driving plate and driven plate is 39 8 0 15 checked by exclusive check tool for CVT assembly refer to picture3 1 1 4 Exclusive check tool for CVT assembly Nam Picture 3 1 1 1100GT User Ma
20. al Put gear on neutral Engine has no 1 Mechanic 1 Valve gap no suitable Adjust idle speed or problem 2 Valve base is not suitable Repair or Change inexen 3 Problem on air pipe Change 4 Broken on bush of swing arms Change IAC valve blocked in inlet exhaust pipe Adjust or Change 6 Adjust screw of idle sets wrong Adjust I Dirt on plug Clean or Change 2 Gap of plug not correct Change or Adjust 3 Ignition loop problem Change 4 ECU problem Change 2 Electric parts problem 1100GT User Manual 83 E CROSSFIRE MOTORCYCLES Magneto problem Engine middle Mechanical and high problem rotate speed is uneven Exhaust blue Mechanical fault smoke 1 Fuel supply system fault 1100GT User Manual OAEOQEOOWH o The force of Valve spring is weak Cam axle worn out Plug is dirty Gap of plug is too small Air circulation is not right Ignition loop problem Air filter is dirty Block in fuel pipe cause fuel supply problem Fuel pipe problem Underpressure in hight pressure fuel pump too many lube Piston ring worn out Valve pipe worn out Cylinder wall scratched Valve rod worn out Seal of valve rod broken Blocked in muzzle of throttle body 2 Air filter is dirty 3 Leakage on air intake pipe 84 Change Change Clean or Change Adjust or change Adjust or change Change Clean or change Clean Change Adjust or change Drain the extra lube C
21. any dealer You must show the related proof Upon verification the servicing dealer will be authorized to perform the warranty repair Notice If your vehicle is registered outside of the country where it was purchased and you have not followed the procedure set out above your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was purchased will continue to be covered by the basic warranty For questions please call Crossfire Motorcycles Phone 02 9822 88 99 1100GT User Manual 98 CROSSFIRE MOTORCYCLE SPECIFICATIONS Overall length 3630 mm 142 9 in Wheelbase 2630mm 103 5in Minimum turning radius 5000mm 196 9 in Maximum sped Mass of whole equipments Not include 711kg 800 kg driver Bore x stroke 72x66 5 mm 2 83x2 62 in 1100GT User Manual 99 CROSSFIRE MOTORCYCLES Type y i 70 90 110 130 F LEI i i i i i SAE 20W40 i Recommended engine oil classification h i SAEIONSO CHEWWD bb bod 20 10 0 10 20 30 40 50 C API Service SE SF SG type or higher CIT AU Final gears 1100GT User Manual 100 E CROSSFIRE MOTORCYCLES CT 0 meme 0 o Dum o CE Esse 0 Sp 0 Spark plug gap 0 9 1 1 mm 0 035 0 043 in Clutch type wet hoof centrifugal type 1100GT User Manual 101
22. artment of Transportation DOT label Eye Protection Do not depend on eyeglasses or sunglasses for eye protection Whenever riding a vehicle always wear shatterproof goggles or use a shatterproof helmet face shield Gloves Wear gloves for comfort and for protection from sun cold weather and other elements Boots Wear sturdy footwear Do not ride a vehicle with bare feet Clothing Wear long sleeves and long pants to protect arms and legs 1100GT User Manual 5 E CROSSFIRE MOTORCYCLE SAFETY Safety Warnings 4 WARNING Failure to operate this vehicle properly can result in a collision loss of control accident or overturn which may result in serious injury or death Be sure to read all of the following warnings about driving hazards and how to avoid them These warnings are provided for your safety Operating Without Instruction Operating this vehicle without proper instruction increases the risk of an accident The operator must understand how to operate the vehicle properly in different situations and on different types of terrain Age Restrictions Operation is prohibited for anyone age 16 and under Never operate with a passenger age 12 and under Make sure any passenger is tall enough to comfortably and safely reach the hand holds and place both feet on the floor 1100GT User Manual 6 E CROSSFIRE MOTORCYCLE SAFETY Safety Warnings Rider Height Some riders may be too tall to ride safely in this veh
23. ccur at a high speed The CVT system has been precision balanced Any modification will cause the system to be out of balance creating vibration and additional loads on components The CVT syst em rotates at high speeds creating large amounts of force on clutch components Extensive enginee ring and testing has been conducted to ensure the safety of this product However as the owner you have the following responsibilities to make sure this system remains safe e This CVT system 1s intended for use on our company products only Do not install 1t in any other product e Always make sure the CVT housing 1s securely in place during operation 1100GT User Manual 64 E CROSSFIRE MOTORCYCLES MAINTENANCE CVT Drying There may be some instances when water is accidently ingested into the CVT system Use the following instructions to dry 1t out before operating 1 Remove the CVT cover Allow the water to drain Reinstall the CVT cover 2 Shift the transmission to neutral Set the parking brake 3 Start the engine Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches Do not hold the throttle wide open for more than 10 seconds 4 Allow the engine RPM to settle to idle speed 5 Test for belt slippage If the belt slips repeat the process 6 Take the vehicle to your dealer for service as soon as possible NOTICE Exposure to salt water will cause corrosion to metal components If your vehicle is operat
24. cedures carefully NOTICE Excessive heat build up during the first three hours of operation will damage close fitted engine parts and drive components Do not operate at full throttle or high speeds during the first three hours of use Mixing brands or using a non recommended oil may cause serious engine damage Always use the recommended oil Never substitute or mix oil brands 1100GT User Manual Bi CROSSFIRE MOTORCYCLES OPERATION Vehicle Break in Period Engine and Drivetrain Break in 1 Fill the fuel tank with gasoline Always exercise extreme caution whenever handling gasoline Never allow a child to handle gasoline 2 Check the oil level See page 52 Add the recommended oil as needed to maintain the oil level in the safe operating range Complete the New Operator Driving Procedures outlined on pages 37 38 Avoid aggressive use of the brakes See Brake System Break in below Vary throttle positions Do not operate at sustained idle Nn BO Perform regular checks on fluid levels controls and areas outlined on the daily pre ride inspection checklist See page33 7 Change the engine oil at 10 hours or one month Brake System Break in Apply only moderate braking force for the first 50 stops Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors CVT Break in Clutches Belt A proper break in of the clutches and drive belt will ensure a longer life and better performance
25. e than 15000 Kilometers the abrasion and verticality of belt need to be checked if it is serious abrasion or the loose edge verticality of belt is more than 15mm Ah WARNING The driving driven parts have been checked by dynamic balance combine gain weight with remove weight so it is forbidden to disassemble Any disassemble will due to dynamic balance is unqualified and the balance will be invalid when high speed what is more which will seriously decline the operating life of CVT components and relative engine and gearbox If indeed need to disassemble the parts need to professional dynamic balance check after assembly 1100GT User Manual 61 E CROSSFIRE MAINTENANCE CVT System CVT Maintenance and Check List Please maintenance and check the CVT as below chart maintenance Period As anyone is firstly expired Ttem Time h RE I Distance Driving driven part 100 Mon ne __ Check clean N the abrasion parts Countermark position Countermark position q Fan shaped array 1100GT User Manual 62 E CROSSFIRE MOTORCYCLES MAINTENANCE CVT System Appearance installation dimension map 19 254 0 04 1100GT User Manual 63 E CROSSFIRE MAINTENANCE CVT System Ah WARNING Failure to comply with the instructions in this warning can result in severe injury or death Do not modify any component of the CVT system Doing so may reduce its strength so that a failure may o
26. ead to early brake fade and the possibility of accident or severe injury Change the brake fluid every two years and any time the fluid becomes contaminated the fluid level is below the minimum or if the type and brand of the fluid in the reservoir are unknown Access the brake fluid reservoir through the left front wheel well Display mirror 1 Position the vehicle on a level surface Maximum 2 Place the transmission in neutral Set the parking brake 3 View the brake fluid level in the display mirror the level should be between the minimum and the maximum Level below the minimum you must add the brake fluid 4 Apply the brake forcefully for a few seconds and Maximum H Minimum 1 4H Minimum Check for fluid leakage around the fittings 1100GT User Manual 73 E CROSSFIRE MOTORCYCLE MAINTENANCE Steering Wheel Inspection 1 Position the vehicle on level ground 2 Lightly turn the steering wheel left and right 3 There should be 0 8 1 0 20 25 mm of freeplay 4 If there 1s excessive freeplay or strange noises or the steering feels rough or catchy have the steering system inspected by an authorized dealer Shock Spring Adjustment The front and rear shock absorber springs are adjustable to increase or decrease spring tension Rotate the adjuster either clockwise or counterclockwise to make adjustments Always apply the same adjustment setting to all four wheels WARNING Uneven adjustment may cause p
27. ed in salt water areas rinse 1t off frequently with fresh water 1100GT User Manual 65 E CROSSFIRE MOTORCYCLE Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 49 1 Loose the air filter fixed card and remove the tail cover 5 2 Remove the filter element of the air filter 4 Air Filter from the primary cover 4 Wash the filter element in warm soapy water then rinse and let dry If the filter element is damaged install a new filter MAINTENANCE 1 JOINT AIR CLEANER 2 CIRCLIP 3 PRIMARY COVER 5 TAIL COVER 1100GT User Manual 66 4 FILTER ELEMENT E CROSSFIRE MOTORCYCLES MAINTENANCE Filter Systems Air Filter 5 Clean away any oil or sediments in the air box 6 Reinstall the filter element and tail cover Secure the fixed card NOTICE Never operate the vehicle with the filter element removed Dirt will enter the engine causing rapid wear and severe damage to the engine 7 Reinstall rear decorative board 1100GT User Manual 67 E CROSSFIRE MOTORCYCLE MAINTENANCE Cooling system 1 Place the vehicle on a level surface 2 Check the coolant level in the coolant reservoir when the engine 1s cold as the coolant level will vary with engine temperature 3 If the coolant is at or below the minimum level mark remove the reservoir cap add coolant to the maximum level mark install the reservoir cap Co
28. er wrench turn the oil filter cartridge to remove it 7 Using a clean dry cloth clean the filter sealing surface on the crankcase 8 Lubricate the o ring on the new filter with a film of fresh engine oil Check to make sure the o ring is in good condition 1100GT User Manual a E CROSSFIRE MOTORCYCLE MAINTENANCE Engine Oil Oil and Filter Change 9 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specific torque with a torque wrench Oil filter cartridge tightening torque 20N m 20m kgf 14ft Ibf 10 Reinstall the sealing washer on the drain plug 11 Reinstall the drain plug Add the recommended engine oil 12 Place the transmission in PARK Apply the brakes 13 Start the engine Allow it to idle for one to two minutes 14 Stop the engine Inspect for leaks 15 Re check the oil level on the dipstick and add oil as necessary to bring the level to the upper mark on the dipstick 16 Dispose of used filter and oil properly 1100GT User Manual 54 CROSSFIRE MOTORCYCLE Transmission Gearcase Oil Check The fill plug is located on the rear of the gearcase Access the fill plug through the right rear wheel well Maintain the oil level at the bottom of the fill plug hole 1 Position the vehicle on a level surface 2 Remove the fill plug 3 Check the oil level 4 Add the recommended oil as needed 5 Reinstall the fill plug Oil Change The dram plug 1s located on the bo
29. f your vehicle requires warranty service you must take 1t to a company Servicing Dealer When requesting warranty service you must present your related proof form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY Company suggests that you use your original selling dealer however you may use any Company Servicing Dealer to perform warranty service Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the appropriate person at company This warranty gives you specific legal rights and you may also have other rights which vary from state to state If any of the above terms are void because of state or federal law all other warranty terms will remain in effect EMISSION Reach Euro Il emission standard 1100GT User Manual 97 CROSSFIRE MOTORCYCLE WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES In the Country where your vehicle was purchased Warranty or Service Bulletin repairs must be done by an authorized Company dealer If you move or are traveling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Company dealer who sells the same line as your vehicle Outside the Country where your vehicle was purchased If you are traveling temporarily outside the country where your vehicle was purchased you should take your vehicle to an authorized Comp
30. hange Change Change Change Change Clean or change Clean or change Tighten or change Drain the extra lube E CROSSFIRE MOTORCYCLES 2 Electrical parts problem Engine power is not enough 3 Mechanical problem Engine 1 Fuel system fault overheats 1100GT User Manual 4 Too many lube 5 Problem or blocked in Injector GLow pressure in hight pressure fuel pump 1 Dirt on plug 2 Gap of plug not correct 9 Ignition loop problem 4 ECU problem 5 Magneto problem 1 Gap of Valve is not correct 2 The force of valve spring is weak 3 Air circulation is not right 4 Cylinder worn out 5 Piston Ring worn out 6 Valve base not correct Swing arm or cam shaft worn out 1 Octane number is lower 2 Fuel pass blocked 3 Fuel pump problem 85 Clean or Change Adjust or Change Clean or Change Change or Adjust Change Change Change Change operation method Check remove or change Adjust Change Change Change or repair Change Use the right fuel Clean the fuel pass Change E CROSSFIRE MOTORCYCLES Ooo O e O I O problem 2 Spark is weak or no spark Check from plug to magneto 3 Air pass problem DLeakage on engine Repair 2 Air filter is dirty Clean or change filter 3 Cylinder piston ring worn out Repair or change 4 Leakages on connecting face Repair or change Block in exhaust pipe Dredge 6 Leakage on Air inlet pipe Repair or change 4 Eng
31. he maintenance chart See page 49 50 Give special attention to engine oil transmission oil and all grease fittings If your vehicle 1s operated in water deeper than the floor level take 1t to your dealer for service before starting the engine If it s impossible to bring the vehicle to your dealer before starting the engine perform the service outlined on page 76 and take the vehicle to your dealer as soon as possible 1100GT User Manual 44 E CROSSFIRE MOTORCYCLES OPERATION Driving Over Obstacles Follow these precautions when driving over obstacles 1 Always check for obstacles before driving in a new area 2 Look ahead and watch the terrain Always be alert for hazards such as logs rocks and low hanging branches 3 Drive slowly and use extra caution when driving on unfamiliar terram Obstacles are not always clearly visible 4 Do not drive over large obstacles such as rocks and fallen trees If it s unavoidable use extreme caution and drive slowly 5 Always have a passenger dismount and move away from the vehicle before driving over an obsta cle that could cause an overturn 1100GT User Manual 45 CROSSFIRE MOTORCYCLE OPERATION Driving in Reverse Follow these precautions when driving in reverse 1 Always check for obstacles or people behind the vehicle 2 Apply the throttle lightly Never apply the throttle suddenly 3 Back slowly 4 Apply the brakes lightly for stopping 5 Avoid making
32. hrottle Pedal Adjust the freeplay 1f necessary 1100GT User Manual 69 E CROSSFIRE MOTORCYCLE MAINTENANCE Throttle System Throttle Freeplay Inspection 1 Place the transmission in neutral Set the parking brake 2 Start the engine Allow 1t to warm up thoroughly 3 Measure the distance the throttle pedal moves before the engine begins to pick up speed Freeplay should be 1 16 to 1 8 inches 1 5 3 mm 1100GT User Manual 70 E CROSSFIRE MOTORCYCLE EFI system The throttle body control inhalation engine cylinder s air Volume thus achieves controls engine s rotational speed and the load the throttle body have two channel constit utions namely main channel and by pass channel The accelerator pedal controls main channel s damper opening through the accelerator back guy reduces expenses to enter engine cylinder s gas flow amount the damper opening transmits from the damper position transducer to engine control unit ECU Flows through the by pass canal the gas flow amount by the unit motor control meets the system requirements the idling regime goal rotational speed NOTE The idle speed limit screw does not allow the adjustment the engine idle speed depend on the EFI system adjustment completely does not hand adjust the idle speed limit screw 1100GT User Manual 71 MAINTENANCE Idling solenoid Manifold Pressure Sensor Throttle Valve Opening Sensor E CROSSFIRE MOTORCYCLE MAIN
33. hrottle and brakes and driving in reverse Learn how the vehicle handles when making both left and right turns at a slow speed 17 Increase speed only after mastering all maneuvers at a slow speed 18 After you become skilled at making turns and begin to operate at faster speeds follow these precautions e Avoid sharp turns Make turns gradually e Never turn while applying heavy throttle e Never turn the steering wheel abruptly e Operate at speeds appropriate for your skills the conditions and the terrain e Do not attempt to do power slides donuts jumps or other driving stunts 1100GT User Manual 38 E CROSSFIRE MOTORCYCLE OPERATION Driving with a Passenger 1 Complete the New Operator Driving Procedures outlined on Pages 37 38 2 Perform the pre ride inspection See page oe 4s Ha i 3 Do not carry a EN passenger until you MEX have at least four hours of driving experience with this vehicle 4 Never operate with a passenger age 12 and under Make sure the passenger is tall enough to comfortably and safely sit in the passenger seat with the seat belt secured put both feet on the floor and grasp the hand holds 5 Make sure the passenger has at least 2 inches 5 cm of clearance between his helmet and the top of the cab frame 6 Never carry more than one passenger in this vehicle 1100GT User Manual 39 CROSSFIRE MOTORCYCLES OPERATION 7 Never allow a passenger to ride on the back of the vehicle
34. icle Do not operate or ride in this vehicle if the clearance between the top of your helmet and the overhead cab frame is less than 2 inches 5 cm Failure to Inspect Before Operating Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident Always inspect the vehicle before each use to make sure it s in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the owner s manual Accessories Installing non approved accessories may seriously affect vehicle handling and stability which could result in loss of control or an accident Never install accessories not approved by our company for use on this vehicle 1100GT User Manual 7 E CROSSFIRE MOTORCYCLES SAFETY Safety Warnings Protective Apparel Riding 1n this vehicle without wearing an approved helmet and protective eyewear increases the risk of serious injury in the event of an accident Operator and passenger must always wear an approved helmet that fits properly and eye protection goggles or face shield Seat Belts Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an accident or sudden stop Riders must wear seat belts at all times Seat belts reduce the severity of injury in the event of a sudden stop or accident Always make sure the seat belts are secured for both the operator and
35. important in ensuring trouble free operation WARRANTY COVERAGE LIMITATIONS OF WARRANTIES AND REMEDIES The limited warranty excludes any failures that are not caused by a defect in material or workmanship This warranty does not cover accidental damage normal wear and tear abuse or improper handling This warranty also does not cover any vehicle that has been altered structurally modified neglected improperly maintained used for racing or used for purposes other than for which it was manufactured or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts In addition this warranty does not cover physical damage to paint or finish stress cracks tearing or puncturing of upholstery material corrosion or defects in parts components or the vehicle due to fire explosions or any other cause beyond company control 1100GT User Manual 96 CROSSFIRE MOTORCYCLE WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD COMPANY FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you 1f inconsistent with controlling state law HOW TO OBTAIN WARRANTY SERVICE I
36. ine cooling 1 Block in water channel or radiator Clear system 2 Air in Cooling system or coolant is Release air refill not enough coolant 3 Water pump problem Change 4 Unsuitable coolant Change 5 Constant temperature unit problem Change 6 Fault on motor of fan or switch of Change heat sensor 5 Miscellaneous 1 Carbon accumulated on top of Clear piston 2 Too many or less lube Drain or Refill 3 Unsuitable lube used Change D Gap on valve is too big 1100GT User Manual 86 E CROSSFIRE MOTORCYCLES 3 Swing arm or cam shaft worn out Change Noise from piston 1 Piston worn out 2 Cylinder worn out 3 Carbon gathered in firebox 4 Piston pin or pin hole worn out 5 Piston ring or ring notch worn out Noise from chain 1 Chain elongated Change chain amp sprocket of circulation 2 Chain worn out Change chain amp sprocket 3 Adjustor of chain problem Repair amp Change 2 Spline of clutch damaged Change clutch Noise from Bearing noise Change Crankshaft 2 Needle bearing damaged Change 3 Gap too big Change 2 Roller or main wheel damage Change Noise from 1 Gear damaged transmission 2 Input and output shaft damaged system 3 Bearing worn out 4 Bush worn out Gasoline 1 Fuel system Octane number is too low Change with gasoline engine lacks happens whose Octane number power and malfunction accords with regulation accelerating 2 Oil routine is blocked and oil supply
37. ious injury or death After any overturn or accident have a qualified service dealer inspect the entire vehicle for possible damage including but not limited to brakes throttle and steering systems Operating on Frozen Bodies of Water Operating on frozen bodies of water can result in the vehicle and or riders falling through the ice Never operate this vehicle on a frozen body of water 1100GT User Manual 16 E CROSSFIRE MOTORCYCLES SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and is explosive under certain conditions Always exercise extreme caution whenever handling gasoline e Never allow a child to refuel or handle gasoline e Always stop the engine when refueling e Always refuel outdoors or in a well ventilated area e Do not smoke or allow open flames or sparks in or near the refueling area or where gasoline is stored e Never refuel while a person is in the vehicle e Do not over fill the tank Do not fill the tank neck e If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing e Turn the fuel valve off whenever the vehicle is stored or parked Exposure to Exhaust Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time Never start the engine or let it run in an enclosed area Operate this vehicle only outdoors or in well ventilated areas 1100GT User Manual 17 E CROSSFIRE MOTORCYCLES SAFETY Safe
38. ke 4 Stop the engine 5 Remove the ignition key to prevent unauthorized use 1100GT User Manual 36 CROSSFIRE MOTORCYCLE OPERATION New Operator Driving Procedures 1 Read and understand the owner s manual and all warning and instruction labels before operating this vehicle 2 Review the section of this owner s manual about starting the engine stopping the engine braking and parking pages 35 36 3 Perform the pre ride inspection page 33 4 Wear appropriate riding gear including an approved helmet and eye protection goggles or face shield 5 Select a level open area to practice driving 6 Sit in the driver s seat and fasten the seat belt 7 Do not operate or ride in this vehicle if the clearance between the top of your helmet and the overhead cab frame is less than 2 inches 5 cm 8 Do not carry a passenger until you have at least four hours of driving experience with this vehicle See page39 1100GT User Manual 37 CROSSFIRE MOTORCYCLE OPERATION 9 Set the parking brake 10 Place the transmission in neutral 11 Start the engine 12 Apply the brakes and shift into gear 13 Release the parking brake 14 Check your surroundings Make sure the area 1s clear of people and obstacles 15 Keeping both hands on the steering wheel slowly release the brakes and press the throttle with your right foot to begin driving 16 Drive slowly at first Practice starting stopping turning using the t
39. l 20 E CROSSFIRE MOTORCYCLE FEATURES AND CONTROLS Component Locations Passenger Hand Hold Shifter A Ta 4 Am e AA Bo wa AA E yo WZ 1100GT User Manual 21 E CROSSFIRE FEATURES AND CONTROLS Component Locations Headrest Head tehte E Fe Ceiling mar P N N N N 17 LLWYN SD J nm PF AK ALi FA AER Front Bumper 1100GT User Manual 22 E CROSSFIRE MOTORCYCLES FEATURES AND CONTROLS Indicator and warning lights Rider Information Speedometer Canter i Speedometer Needle Rider Information Center 9 87 6 2 Tachometer 3 Temperature warming light 4 Low battery and Over 1 AWD indicator 8 Fuel Voltage 5 Fuel indicator 6 turning indicator 7 Engine malfunction warming light warming light 9 Water temperature warming light 10 High beams indicator 11 Gear indicator 12 Oil pressure low warming light 13 Parking indicator light 1100GT User Manual 23 E CROSSFIRE Switch UD 4 hu NO Meter adjust button Driver model turn switch Turning switch Light switch Low beams High beams turn Horn switch Warning indicator light switch Wiper switch optional 9 Spot light optional 10 Cigarette lighter 11 winch switch optional 12 Auxiliary DC jack 12V 120W 10A 1100GT User Manual 24 FEATURES AND CONTROLS Go do ME E CROSSFIRE FEATURES AND CONTROLS Seat Seat
40. l attention to the oil level A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase Change oil immediately if the oil level begins to rise Monitor the oil level and if it continues to rise discontinue use and determine the cause or see your dealer 1100GT User Manual 48 CROSSFIRE MOTORCYCLE MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first Maintenance Interval Item whichever comes first Renda Miles Re O Tires _ Daily Ei Pas as ESET Check each day before driving the vehicle Make Brake system ia adjustments as needed See the Pre Ride Checklist J emes om Engine E IM Perform a break in oil a a at one month change break in Engine oil change Perform a break in oil Perform a break in oil change at one month at one month Air filter main element ee Weekly Inspect replace as needed Inspect replace as Inspect replace as needed f Brake pad wear NN Monthly 100 160 Inspect periodically Ilespeed Cheeks adjust as needed 1100GT User Manual 49 CROSSFIRE MOTORCYCLES MAINTENANCE Periodic Maintenance Chart CIS E Item whichever comes first Remarks Hours Calendar Miles Km Senior on ow mw ae a tae O O o T Front wheel bearings 100H 12M Inspect replace as needed sinima som om 00600 myned say 2s Moniy 350
41. lly those that increase speed or power This vehicle may become less stable at speeds higher than those for which it is designed Loss of control may occur at higher speeds Do not install on a vehicle any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury The warranty on your vehicle 1s terminated 1f any equipment has been added to the vehicle or if any modifications have been made to the vehicle that increases its speed or power The addition of certain accessories may change the handling characteristics of the vehicle Use only our company approved accessories and familiarizes yourself with their function and effect on the vehicle 1100GT User Manual 3 E CROSSFIRE MOTORCYCLES SAFETY Safe Riding Gear Always wear appropriate clothing when riding this vehicle Wear protective clothing for comfort and to reduce the chance of injury Eye Protection Helmet Long Sleeves GE E Al gt A EFE LX N 1100GT User Manual 4 CROSSFIRE MOTORCYCLES SAFETY Safe Riding Gear Helmet Wearing a helmet can prevent a severe head injury Whenever riding this vehicle always wear a helmet that meets or exceeds established safety standards Approved helmets in the USA and Canada bear a U S Dep
42. loss of control or overturn Always follow proper procedures for driving down a hill as described in the owner s manual e Always drive down a hill with the transmission in forward gear Never drive down a hill with the transmission in neutral e Never operate the vehicle on hills steeper than 15 degrees e Always check the terrain carefully before driving down a hill e Never travel down a hill at high speed e Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight downhill 1100GT User Manual 11 E CROSSFIRE MOTORCYCLES SAFETY Safety Warnings Improper Hill Climbing Improper hill climbing could cause loss of control or overturn Use extreme caution when operating on hills Always follow proper procedures for hill climbing as described in the owner s manual Stalling While Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn Maintain a steady speed when climbing a hill If you lose all forward speed Apply the brakes gradually until the vehicle is fully stopped Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed Crossing Hillsides Driving on a sidehill is not recommended Improper procedure could cause loss of control or overturn Avoid crossing the side of any hill unless absolutely necessary 1100GT User Manual 12 E CR
43. n or if it feels as if it may overturn immediately turn downhill 3 Avoid obstacles and changes in terrain that may lower or raise one side of the vehicle or cause the vehicle to slide 4 If the vehicle begins to slide downhill immediately turn downhill to stop the slide Driving Downhill Whenever driving down a hill follow these precautions 1 Avoid steep hills 15 maximum 2 Slow down Never travel down a hill at high speed 3 Always check the terrain carefully before driving down a hill 4 Always drive down a hill with the transmission in forward gear Never coast or drive down a hill with the transmission in neutral 5 Avoid driving down a hill at an angle which would cause the vehicle to lean sharply to one side Always drive straight downhill 6 Apply the brakes lightly to keep speed slow 1100GT User Manual 43 CROSSFIRE MOTORCYCLE OPERATION Driving Through Water Y our vehicle can drive through shallow water Make sure the water 1s no deeper than the floor of the vehicle Follow these precautions when driving through water 1 Check water depth Never drive through water that 1s deeper than the floor level 2 After driving through water test the brakes Apply them lightly several times while driving slowly The friction will help dry out the pads NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operation in water Perform the services outlined in t
44. n driveline or engine damage Always be sure to disengage the parking brake before operating the vehicle Brake Pedal Depress the brake pedal to slow or stop the vehicle Apply the brakes while starting the engine Throttle Pedal Push the pedal down to increase engine speed Spring pressure returns the pedal to the rest position when released Always check that the throttle pedal returns normally before starting the engine Make sure there s adequate throttle pedal freeplay See page 60 for throttle pedal adjustment procedures If the throttle cable should stick in an open position when the operator releases the throttle pedal the engine will stop and power to the rear wheels will cease Brake Pedal Throttle Pedal 1100GT User Manual 30 CROSSFIRE MOTORCYC OPERATION 4 WARNING Failure to operate the vehicle properly can result in a collision loss of control accident or overturn which may result in serious injury or death Read and understand all safety warnings outlined in the safety section of this owner s manual Vehicle Break in Period The break in period for your new vehicle is defined as the first ten hours of operation or the time it takes to use the first two full tanks of gasoline No single action on your part is as important as a proper break in period Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components Perform the following pro
45. ng the vehicle by hand or with a garden hose using mild soap Certain products including insect repellents and chemicals will damage plastic surfaces Do not allow these types of products to contact the vehicle The best and safest way to clean your vehicle is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body first and the lower parts last 2 Rinse with clean water frequently 3 Dry surfaces with a chamois to prevent water spots 1100GT User Manual 80 E CROSSFIRE MOTORCYCLES MAINTENANCE Cleaning and Storage Storage Long term storage 60 days or more of your machine will require some preventive procedures to guard against deterioration After thoroughly cleaning the machine prepare for storage as follows Drain the fuel system 2 Remove the spark plug pour about one tablespoon of SAE 10W30 or 20W40 motor oil in the spark plug hole and reinstall the spark plug Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil 3 Block up the frame to raise all wheels off the ground 4 Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering 5 If storing m a humid or salt air atmosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover 6 Remove the battery and charge it Store it in a dry place and recharge it once a mo
46. ns which can cause skids 3 Correct a skid by turning the steering wheel in the direction of the skid Never apply the brakes during a skid rata m v os ALAS UU MU de EEES Y O Y DO A D 4 D y SA A SM UU TRA yl Tum in direction of skid Ta ay S IE 1100GT User Manual 41 E CROSSFIRE MOTORCYCLES OPERATION Driving Uphill Whenever traveling uphill follow these precautions 1 Always check the terrain carefully before ascending a hill 2 Avoid steep hills 15 maximum Drive straight uphill Eh Ww Never climb hills with excessively slippery or loose surfaces 5 Drive at a steady rate of speed Never press the throttle suddenly 6 Avoid unnecessary changes in speed or direction 7 Never go over the crest of a hill at a high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill 8 If the vehicle stalls while climbing a hill apply the brakes Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying the brakes lightly to control speed 1100GT User Manual 42 CROSSFIRE MOTORCYCLE OPERATION Driving on a Sidehill Sidehilling Driving on a sidehill is not recommended Driving on a sidehill improperly cause loss of control or overturn If crossing a hill is unavoidable follow these precautions 1 Drive slowly and use extreme caution 2 If the vehicle begins to overtur
47. nth Do not store the battery in an excessively warm or cold place less than 0 C 30 F or more than 30 C 90 F 1100GT User Manual 81 E CROSSFIRE MOTORCYCLE Malfunction analvsis and elimination I Engine malfunction Malfunction Malfunction Reason Solving method phenomenon system Start 1 pressure in difficultly or cylinder is too could not start low 1 Cylinder wear out 2 Piston wear out 3 Leakage on Washer of cylinder 4 Wearing on Pipe of air valve or seat of valve is not suitable plug is loose 6 Starting motor is too slow Air circulation is not right Gap of valve is not suitable change change change Repair or change Tighten Check electric system Adjust Adjust 2 No ignition generated from plug 1100GT User Manual Dirt on spark plug Wet on plug or smudge Ignition coil problem circuit Magneto problem ECU problem D 4 Touch loop got open or short 82 Clean or change Clean dry or Change Change Change Change Change E CROSSFIRE MOTORCYCLES Start No fuel in 1 Vent hole on tank jammed Clean or change difficultly or Throttle body 2 Problem or blocked in Injector Clean or change could not ean 3 Hight pressure fuel pump do not work Clean or change 4 Low pressure in hight pressure fuel pump Clean or change G blocked in hight pressure fuel pump strainer Clean or change 4 Miscellaneous Gear is not in neutr
48. nual 58 E CROSSFIRE MAINTENANCE CVT System Usage and maintenance If there is space between CVT and check tool use the gasket to adjust between input shaft of gearbox and CVT The thickness of every gasket is 0 5mm refer to picture 3 1 1 2 Adjust gasket Picture 3 1 1 2 1100GT User Manual 59 E CROSSFIRE MAINTENANCE CVT System Usage and maintenance Belt Assembly After the belt assembly is finished the belt tension should be appropriate Too loose or too tight will obvious effect the operating life of belt So the verticality of loose edge should be checked after the belt assembly is finished the drooping height is 10 15mm refer to picture 3 1 2 check position this Picture 3 1 2 1100GT User Manual 60 JE CROSSFIRE MAINTENANCE CVT System Usage and maintenance Running in Running in or not of CVT is very important will affect the operating life of belt a lot t 1000 km is stipulated as running in mileages during in the running in mileages the rpm of engine should not more than 2 3 of max rpm and throttle should not more than 60 of full opening Cleaning CVT is high speed rotating member any filth item are forbidden into it which will reduce to lock or shorten the operating life of parts Especial for the belt any filth item will rapid decline the operating life of belt So before CVT assembly or change please clean it firstly Belt The belt should be changed when vehicle run mor
49. olant Reservoir NOTE The coolant should be between the minimum and re I maximum level marks i Maximum Don t removing the radiator cap when the engine and _L Minimum radiator are still hot or you could be burned by hot fluid and steam blown out under pressure Wait for the engine ie to cool before removing the radiator cap Always use a thick rag over the cap Allow any remaining pressure to escape before completely removing the cap 1100GT User Manual 68 E CROSSFIRE MOTORCYCLES MAINTENANCE Throttle System 4h WARNING Failure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury or death 1f the throttle pedal sticks during operation Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal Immediately contact your dealer for service if throttle problems arise Always check the pedal for free movement and return before starting the engine and occasionally during operation Throttle Freeplay If the throttle pedal has excessive play or misadjustment it will cause a delay in throttle response especially at low engine speed The throttle may also not open fully If the throttle pedal has no freeplay the throttle may be hard to control and the idle speed may be erratic Check the throttle pedal freeplay at the intervals outlined in the Periodic Maintenance Chart beginning on page 49 Brake Pedal T
50. oor handling of the vehicle which could rd result 1n an accident Always adjust both the left and right spring preloads equally or have your dealer perform the adjustments Highest Stiffest Setting Lowest Softest Setting 1100GT User Manual 74 E CROSSFIRE MOTORCYCLE MAINTENANCE Tires Operating your vehicle with worn tires will increase the possibility of skidding loss of control and an accident which could result in serious injury or death Always replace tires when the tread depth mea sures 1 8 3 mm or less Improper tire inflation or the use of non standard size or type of tires may adversely affect vehicle handling which could result in vehicle damage or personal injury Always maintain proper tire pressure When replacing tires always use original equipment size and type Tire Tread Depth Always replace tires i when tread depth is 1 8 3 mm worn to 1 8 3 mm or less o Wheel Hub Tightening YH ront wheel bearing tightness and spindle nut A 2 AN retention are critical component operations All service must be performed by your authorized dealer Wheel Removal 1 Position the vehicle on a level surface 2 Place the transmission in neutral Set the parking brake Stop the engine 3 Loosen the wheel nuts slightly 4 Elevate the side of the vehicle by placing a suitable stand under the frame 5 Remove the wheel nuts Remove the wheel 1100GT User Manual 75 E CROSSFIRE MOTORCYCLE
51. passenger before riding Using Alcohol or Drugs Riding 1n this vehicle after consuming alcohol or drugs could adversely affect operator judgment reaction time balance and perception Never consume alcohol or drugs before or while operating or riding in this vehicle 1100GT User Manual 8 E CROSSFIRE SAFETY Safety Warnings Carrying a Passenger Never carry a passenger until you have operated this vehicle for at least four hours Carrying Multiple Passengers Carry more than limitative passengers of the labels of the 1100UE 1100 UEL can affect the operator s ability to steer and operate the controls which increases the risk of loss of control and accident or overturn Never carry more than limitative passengers in this vehicle Operating on Pavement Operating this vehicle on paved surfaces including sidewalks paths Parking lots and driveways may seriously affect handling and control of the vehicle and may cause the vehicle to go out of control This vehicle s tires are designed for off road use only not for use on pavement Avoid operating the vehicle on pavement If you must operate on a paved surface travel slowly and do not make sudden turns or stops Operating on Public Roads Operating this vehicle on public streets roads or highways could result in a collision with another vehicle Never operate this vehicle on any public street road or highway including dirt and gravel roads In many areas it s unlawful to operate vehicle
52. pipeline has been concaved 93 Clean or Change Repair or Change Egualize the air pressure Adjust as the stipulation Repair or Adjust Repair or adjust Repair Check repair and fasten Verify repair and adjust Change Repair main pump Change Adjust Lubricate or Change Repair or Change Change Change CROSSFIRE MOTORCYCLES V Malfunction in lamplight circuit and meter system Front Lighting DBulb has been damaged headlight does system 2 Adjuster has been damaged adjusting not illuminate voltage is too high to burn bulb 3 Fuse has been burned 4 Headlight relay has been damaged Lead or grounding happens malfunction 6 Combination switch has been damaged Storage cell has been damaged incur bulb is burned Change bulb Change adjuster Check Change Change Repair circuit Repair Change Change Only one front Lighting Bulb has been damaged Change headlight does system 2 Lead or grounding happens malfunction Repair circuit not illuminate Steering light Steering relay has been damaged does not 2 Individual steering bulb has burned illuminate 3 Grounding is bad 4 Fuse burn out Switch damaged Starter does not Starter has been damaged rotate when 2 Starting relay has been damaged starting 3 Grounding of starter is bad Ignition switch has been damaged 1100GT User Manual 94 Repair or Change Change Repair Change E CROSSFIRE MOTORCYCLES All electric Circ
53. rating over obstacles Skidding or Sliding Skidding or sliding can cause loss of control or overturn if tires regain traction unexpectedly Always follow proper procedures for operating on slippery surfaces as described in the owner s manual When operating on slippery surfaces such as ice or loose gravel reduce speed and use extra caution to reduce the chance of skidding or sliding Do not operate on excessively slippery surfaces 1100GT User Manual 14 CROSSFIRE MOTORCYCLE SAFETY Safety Warnings Operating Through Water Operating through deep or fast flowing water can cause loss of traction loss of control overturn or accident Never operate in fast flowing water or in water that exceeds the floor level Always follow proper procedures for operating in water as described in the owner s manual Wet brakes may have reduced stopping ability After leaving water test the brakes Apply them lightly several times while driving slowly The friction will help dry out the pads Overloading the Vehicle Overloading the vehicle or carrying towing loads may cause changes in stability and handling which could cause loss of control or an accident e Never tow objects or carry loads with this vehicle e Never exceed the maximum weight capacity for this vehicle 1100GT User Manual 15 E CROSSFIRE MOTORCYCLES SAFETY Safety Warnings Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident with ser
54. ring force is short abnormally or tion 2 Tyre is not balance and wheel hub is distorted Change greatly running 3 Front wheel location is wrong Check or adjust system 4 Vehicle is over load Check load suspension S Tyre has not change its position Change GWheel hub bearing has been damaged or Adjust or Change adjustment is wrong Wheel assembly jump axial radial is too Change great 8 Air pressure in tyre is too hig or too low Adjust air pressure in tyre Front wheel Steering Tyre and wheel is not balance Balance wheel or shakes organization Change tyre swing or running system 2 Wheel hub bearing has been damaged or Change or adjust jump adjustment is wrong 3 Left and right swing arm ball head has been Change abraded or loosened 2 Drag pole tie in has been abraded or Change loosened Front wheel location is wrong Check adjust 1100GT User Manual 91 CROSSFIRE MOTORCYCLES 6 Wheel axial radial jump is too big Change tyre or wheel hub Tyre has tympanic bag Change tyre 8 Free travel of redirector is too big Change or adjust 9 Fixed bolts on each part of steering Fasten organization has been loosened Steering is Steering Air pressure in tyre is short Charge the tyre to heavy organization applicable air pressure running system 2 Ball head of left and right swing arm and Change drag pole is blocked 3 Front wheel location is wrong Check and adjust 4 Steering pole pipe is blocked
55. s contained in this manual can result in severe injury or death Your vehicle 1s not a toy and can be hazardous to operate This vehicle handles differently than cars trucks or other off road vehicles A collision or rollover can occur quickly even during routine maneuvers like turning or driving on hills or over obstacles 1f you fail to take proper precautions e Read this owner s manual Understand all safety warnings precautions and operating procedures before driving the vehicle Keep this manual with the vehicle e Never operate this vehicle without proper instruction e Always follow the age guidelines for your vehicle Operation is prohibited for anyone age 16 and under Never operate with a passenger age 12 and under 1100GT User Manual 1 E CROSSFIRE MOTORCYCLE INTRODUCTION Identification number records Record the vehicle identification number and engine number in the spaces provided for assistance when ordering spare parts from your dealer or for reference in case the vehicle is stolen ENGINE NUMBER VIN NUMBER NOTE The vehicle identification number is used to identify your machine 1100GT User Manual 2 E CROSSFIRE MOTORCYCLE SAFETY Equipment Modifications Y our vehicle 1s designed to provide safe operation when used as directed Modifications to your vehicle may negatively impact vehicle stability Failure of critical machine components may result from operation with any modifications especia
56. s of this type on public streets roads and highways 1100GT User Manual 9 CROSSFIRE MOTORCYCLES SAFETY Safety Warnings Operating at Excessive Speeds Operating this vehicle at excessive speeds increases the operator s risk of losing control Always operate at a speed that s appropriate for the terrain the visibility and operating conditions your skills and your passenger s skills Turning Improperly Turning improperly could cause loss of traction loss of control accident or overturn Never turn abruptly or at sharp angles Never turn at high speeds Practice turning at slow speeds before attempting to turn at faster speeds Physical Control of the Vehicle Removing hands from the steering wheel or hand holds or removing feet from the floor while riding increases the risk of loss of control and accident or overturn The operator should always keep both hands on the steering wheel during operation A passenger should always be seated in the passenger seat with both feet on the floor and with both hands securely grasping the hand holds Always keep hands and feet inside the vehicle at all times 1100GT User Manual 10 E CROSSFIRE MOTORCYCLES SAFETY Safety Warnings Jumps and Stunts Exhibition driving increases the risk of an accident or overturn DO NOT do power slides donuts jumps or other driving stunts Avoid exhibition driving Driving Downhill Improperly Driving down a hill improperly could cause
57. sh the latch plate into the buckle until 1t clicks The latch plate must slide smoothly into the buckle A click indicates that 1t s securely latched 2 Push the red release latch in the middle of the buckle to make sure it releases freely 3 Inspect the full length for any damage including cuts wear fraying or stiffness If any damage is found or if the seat belt does not operate properly have the seat belt system checked and or replaced by an authorized dealer 4 To clean dirt or debris from the seat belts sponge the straps with mild soap and water Do not use bleach dye or household detergents 1100GT User Manual 26 E CROSSFIRE MOTORCYCLE FEATURES AND CONTROLS Fuel Tank Cap A Never allow a child to refuel or handle gasoline The fuel tank filler cap is located on the right hand side of the vehicle behind the passenger seat When refueling always use unleaded gasoline 1100GT User Manual 27 E CROSSFIRE MOTORCYCLES FEATURES AND CONTROLS Ignition Switch 1 Turn the key switch to ST position The engine can be started only at this position and the key can not be removed 2 Turn the key switch to ON position the engine will turn off When turn the key switch to OFF position the electric was cut off and the key can be removed Ignition Switch Cigarette Lighter Cigarette Lighter The cigarette lighter installed on the vehicle The socket also can be used for phone charging and external
58. sharp 1100GT User Manual 46 CROSSFIRE MOTORCYCLES OPERATION Parking on an Incline A rolling vehicle can result in serious injury Avoid parking on an incline If parking on an incline is unavoidable follow these precautions 1 Place the transmission in neutral 2 Set the parking brake 3 Stop the engine 4 Always block the rear wheels on the downhill side 1100GT User Manual 47 CROSSFIRE MOTORCYCLES MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest most reliable condition Inspection adjustment and lubrication of important components are explained in the periodic maintenance chart Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts use genuine parts available from your dealer Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately ten 10 miles per hour Vehicles subjected to severe use must be inspected and serviced more frequently Severe Use Definition e Frequent immersion in mud water or sand e Racing or race style high RPM use e Prolonged low speed operation e Extended idle e Short trip cold weather operation Pay specia
59. smission system Vehicle speed Transmission Shift belt slips Change does not system 2 Speed adjusting plate abrasion is too Change increase by much engine speed 3 Speeding adjusting plate slipping is Repair or Change blocked 4 Spring force of adjuster is short Repair or Change Out of gear Gear Box or Gear 1 Speed changing drum groove Change shifting system worn out 1100GT User Manual 89 CROSSFIRE MOTORCYCLES 2 Right and Left gear changing rods bended 9 High and Low driven gear groove wear to taper Speed changing principal and countershaft worn out Sector gear tooth worn out The force of spring of sector gear is weak or broken HI Malfunction in running system suspension and steering organization Running is Running leaning system 1100GT User Manual Air pressure in left and right wheel is different Load of left and right wheel is different 3 Spring force of left and right absorbing spring 4 Front wheel location is wrong One side wheel is locked or brake could not release GFront and rear suspension parts have been loosened bent or damaged 90 Change Change Repair or Change Repair or Change Change Adjust air pressure in tyre Adjust load Adjust or Change Check or adjust Repair arrester Screw or Change suspension parts E CROSSFIRE MOTORCYCLES Tyre is Steering Left and right absorber has been damaged Adjust or Change abraded organiza sp
60. than one passenger e On hills steeper than 15 degrees e On paved surfaces pavement may seriously affect handling and control e With non approved accessories they may seriously affect stability e At speeds that are too fast for the operator s skills the conditions and or the terrain ALWAYS require operator and passenger to e Wear seat belts grab hand holds passenger and plant feet firmly on the floor e Keep hands and feet inside vehicle e Avoid quick turns of the steering wheel and driving stunts such as jumps donuts or power slides e Reduce speed and use extra caution when carrying a passenger e Watch for branches or other hazards that could enter vehicle 1100GT User Manual 19 SAFETY E CROSSFIRE MOTORCYCLE SAFETY Safety Labels and Locations Warning Label WARNING Operation of this vehicle by children age 16 and under increases the risk of severe injury or death NEVER permit children age 16 and under to operate or ride in this vehicle WARNING VEHICLE OVERTURN could cause severe injury or death The cab frame is not designed or intended to provide rollover protection TIRE PRESSURE IN PSI KPa Front 12 0 5 83 3 5 Rear 12 0 5 83 3 5 MAXIMUM WEIGHT CAPACITY 990 Ibs 450 Kg INCLUDES WEIGHT OF OPERATOR PASSENGER AND ACCESSORIES LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS IF OWNER S MANUAL IS MISSING CONTACT YOUR DEALER FOR A REPLACEMENT 1100GT User Manua
61. the engine starts Tip If a warm engine has cooled to a point where it does not readily start intermittent use of the choke pulled half way out may be necessary If the engine is over choked when warm depress the throttle lever fully while cranking to aid in starting Release the throttle lever immediately after the engine starts If the engine does not start and all conditions are favorable change the spark plug and try again 7 Vary the engine RPM slightly with the throttle to aid in warm up until the engine idles smoothly 8 Release the parking brake before driving 1100GT User Manual 35 E CROSSFIRE MOTORCYCLE OPERATION Stopping the Engine 1 Release the throttle pedal completely and brake to a complete stop 2 Place the transmission in neutral 3 Set the parking brake 4 Stop the engine Braking 1 Release the throttle pedal completely When the throttle pedal is released completely and engine speed slows to near idle the vehicle has no engine braking 2 Press on the brake pedal evenly and firmly Practice starting and stopping using the brakes until you re familiar with the controls Parking the Vehicle 1 Stop the vehicle on a level surface When parking inside a garage or other structure be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks including any appliance with pilot lights 2 Place the transmission in neutral 3 Set the parking bra
62. ttom of the gearcase 1 Remove the fill plug 2 Place a drain pan under the drain plug 3 Remove the dram plug Allow the oil to drain completely 4 Clean the drain plug 5 Reinstall the drain plug with a new o ring 6 Add SAE 80W 90 GL 5 of the recommended oil to the fill hole Maintain the oil level at the bottom of the fill plug hole Do not overfill 7 Reinstall the fill plug 8 Check for leaks 9 Discard used oil properly 1100GT User Manual 55 MAINTENANCE Fill Plug Drain Plug Fill Plug Rear Gearcase Front Gearcase Drain plug E CROSSFIRE MOTORCYCLE MAINTENANCE Spark Plugs Spark Plug Gap Torque Plug Tightening Torque 14 3 ft Ibs 20 1 5 Nm NOTICE Using non recommended spark plugs can result in serious engine damage Always use our company recommended spark plugs Spark plug condition is indicative of engine operation The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds Immediately check the spark plug for correct color A hot exhaust system and engine can cause burns Wear protective gloves when removing a spark plug for inspection Specified spark plug K6RTG Spark Plug Removal and Replacement 1 Remove the spark plug cap 2 Using the spark plug wrench provided in the tool kit remove the plug by rotating 1t counterclockwise 3 Reverse the procedure for spark plug installation 1100GT User Manu
63. ty Warnings Hot Exhaust Systems Exhaust system components are very hot during and after use of the vehicle Hot components can cause burns and fire Do not touches hot exhaust system components Always keep combustible materials away from the exhaust system Use caution when traveling through tall grass especially dry grass Always inspect the underside of the vehicle and areas near the exhaust system after driving through tall grass weeds brush and other tall ground cover Promptly remove any grass or debris clinging to the vehicle Unauthorized Use of the Vehicle Leaving the keys in the ignition can lead to unauthorized use of the vehicle which could result in an accident or overturn Always remove the ignition key when the vehicle is not in use Safety Labels and Locations Warning labels have been placed on the vehicle for your protection Read and follow the instructions on each label carefully If any of the labels shown in this manual differ from the labels on your vehicle always read and follow the instructions of the labels on the vehicle If an informational or graphic label becomes illegible or comes off contact your dealer to purchase a replacement 1100GT User Manual 18 E CROSSFIRE MOTORCYCLES Safety Labels and Locations Warning Label WARNING Improper vehicle use can result in SEVERE INJURY or DEATH NEVER allow vehicle to be operated e Without all occupants first viewing and understanding safety warning labels e With more
64. uit Total fuse has been burned Check and Change apparatuses do system gnition switch has been damaged Change not work 3 General wire or grounding wire has been cut off Repair circuit Electric bottle contacts badly or happens Repair oxygenation Some kind of Lamplight DSwitch has been damaged Change lamplight is circuit 2 Bulb has been burned Change bad or complete 3 Circuit has been cut off linking parts contact Repair circuit lamplights are badly damaged not 4 Fuse has been burned Change including Grounding wire contacts badly Repair headlight Meter works Meter and Fuse has been burned Change badly wire 2 Route has been cut off tie in contacts badly Repair route 3 Instrument has been damaged Change 4 Sensor has been damaged Change 1100GT User Manual 95 CROSSFIRE MOTORCYCLES WARRANTY LIMITED WARRANTY Company gives a SIX MONTH LIMITED WARRANTY on all components of your vehicle against defects in material or workmanship This warranty 1s transferable to another consumer during the warranty period through a company dealer REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to company within ten days Upon receipt of this registration Company will record the registration for warranty NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH COMPANY Initial dealer preparation and set up of your vehicle is very

1100GT User Manual - Crossfire Motorcycles

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