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California Analytical Instruments 600 CLD from

1. 25 7 9 2 3 F3 Deviations 25 7 9 2 4 F4 Calibration via Valves 25 7 9 2 5 F5 Calibration via Probe 25 7 5 3 F3 Range Limits 25 7 5 3 1 F1 Change Upper Range Limits 25 1 5 3 2 F2 Change Auto Range Limits 26 7 5 4 F4 Change Alarms 26 7 5 0 FS Password 27 19 521 F1 Enter Password 27 7 5 5 2 F2 Change Password 27 1 0 0 0 F3 Reset Passwords 28 7 5 6 F6 Linearization 28 1 5 7 F7 System Settings 29 1252131 F1 Clock Setup 29 30 Tel F2 TCP IP Address
2. 16 7 1 4 Arrow Keys to Cycle Ranges and Auto Range 17 7 2 F2 Purge Analyzer 18 1 3 F3 Diagnostics 18 1 4 F4 Calibrations 19 7 4 1 F1 Automatic Calibration 19 20 7 4 2 F2 Manual Calibration 20 21 7 4 3 F3 Display DeviationS 21 22 7 4 4 F4 Check Calibration Values 22 7 4 5 F5 Reset Calibration Values 22 7 4 6 F6 Range Select 22 7 5 F5 Setup 23 7 5 1 F1 Span Gas Concentrations 24 7 5 2 F2 Calibration Settings 24 1O 2N F1 Times 24 7 9 2 2 F2 Measuring Deviations
3. 5 6 3 4 OutputConnections 6 3 9 Required GaSeS 7 3 6 Gas Handling Equipment 7 3 7 Gas Connections 5 3 8 Sampling Requirements 7 3 8 1 Filtration 7 3 8 2 Condensation 7 3 8 3 Presence of Corrosive GaSe S 7 3 8 4 Gas Temperature 7 3 8 5 Flow Rate 7 8 3 8 6 Sample Gas Outlet 8 BASIC OPERATION 2222 22222222 20e2e enn m m m m eee e ee e e e m e m m m 9 4 1 Display 9 4 2 Menu Tre
4. 46 10 3 Flow System 46 10 4 ElectroniCS 46 10 5 Main Electronics Board 47 10 6 Relay Board 47 REACTION CHAMBER 22 20 22 48 11 1 Reaction Chamber Disassembly 48 11 2 Reaction Chamber Assembly 48 TROUBLESHOOTING 22 2 20 2 ennn nn nnnn nnn nenn en nnnenn eens 49 12 1 Ozone Air O2 Supply 49 12 2 Sample Supply 49 12 3 NO NOx Converter 49 APPENDIX 1 922 2 nn anne nnn n nnn n nnn nn nnn snes nnn nnnnnn nn nnnennnnne 50 13 1 AK Protocol 51 62 13 2 13 3 13 4 13 5 O LISTS saan enemies stern tenement ree 63 Flow Diagrams s aa aa nanan mene neem
5. TABLE A n n nnn nnn nnn nnn nnn nnn nnn nnn eden 3 6 User Digital Outputs TABLE B TABLE C 2 222m nnn nn nnn nnn nnn nn nnn nnn nn nnn nnn nnn cn nn nnn nn nnas 3 7 Cal Analog Output 4 0 Changes To Existing Functions 4 1 Saved or Outside Limits nnn nnn nnn nnn nnn 4 2 Calibration DeviationS 4 3 Flow Zero Of Span GaS n nnn n nnn nn nnn nn nnn nnn cscs nn cn ns 4 4 Reset Calibration Values TABLE a a California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 1 of 24 SECTION 13 ADDENDUM 13 5 Starting With SERIAL NUMBER UO6081 1 0 INTRODUCTION The Model 600 CLD Series Instruments starting with Serial Number U06081 have several new Hardware and Software features The Hardware includes the use of anew memory system isolation of the analog output signals and 15 relays that are used to buffer the many new digital output signals that are now available SEE TABLE D
6. 10 4 3 Keyboard 11 4 4 Operation with Cursor Keys 11 4 5 Operation with Function Keys 11 4 6 Read and Change Parameters 11 OPERATING STRUCTURE 12 5 1 Main Menu 12 13 MENU STRUCTURE scrinia 13 6 1 User Functions Level 1 13 6 2 Advanced User Functions Level 2 13 6 3 Maintenance User Functions Level 3 13 6 4 system User Functions Level 4 13 MAIN MENU 2 22 2222 ee nen en enn nnn n nn nnnnnnnnnenene 15 7 1 F1 Measurements 15 7 1 1 F1 NO or NOx Measurement 16 7 1 2 F2 NO NO2 Measurement 15 16 7 1 3 F3 Diagnostics
7. Second Diagnostics Screen California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 15 of 81 Section 7 MAIN MENU 7 1 4 Range Select With the arrow keys the ranges 1 to 4 can be selected and locked in which will disable the auto range capability Continue pressing the arrow keys will recycle the analyzer back to auto range The range and or auto range is displayed on the measurement screen If the limits are exceeded while not in the auto range mode a warning Over Range appears on the screen HI ie HO Te JO HO2 z if m fe 7 4 Lis L 1 Lah Fis Ip dc DLJI Analyzer Set to Range 3 Operators Manual California Analytical Model 600 CLD C_ETL_US CE Page 16 of 81 Rev12 Section 7 MAIN MENU 7 2 F2 Purge Analyzer 7 J Duma Ti 7 Ken a at il t s 7 ey ma Purge Screen F2 from the Main Menu activates the Purge analyzer function if equipped 7 3 F3 Diagnostics F3 from the Main Menu activates the Diagnostics function As described in Section 7 1 3 F3 brings up the two diagnostics screens The Diagnostics screens may be brought up from EITHER the Main Menu or the Measurements screen A 3 z a ie PN E E A e Man i Cemperaturess pressures Main User Menu Level 4 California Analytical Model 600 CLD C_ETL_US CE Operators Manual Page 17 of 81 Rev12 Section 7 MAIN MENU 7 4 F4 Calibrations F4 fro
8. The D A CALIBRATION screen will then be used to complete the calibration procedure This screen provides a section that is used to record the zero signal corrections zero offset and a second area to record the 100 signal corrections Gain for each of the four output signals that may be defined to develop a voltage or current signal Since this is a Digital to Analog conversion the calibration will require the completion of a simple trial and error procedure The operator will observe the results of a zero or span Gain signal generated by the analyzer to the remote recording device and select a correction factor The operator will save this value and then observe the results on the attached remote recording device The process of selection and saving for zero and span will be repeated until a satisfactory calibration is achieved For 0 1VDC 0 5VDC 0 10VDC and a 0 20 mA outputs the Offset and Gain values are independent and do not interact With the 4 20 mA output the Offset zero and Gain span values interact and may require a few more trials The following is a table of typical values that can be used for start points for offsets and gains for different output types OUTPUT OFFSET GAIN 0 20 ma 0 000 0 927 4 20 ma 1 820 0 740 0 1 V 1 300 0 820 0 5 V 1 100 0 820 0 10 V 1 050 0 820 California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 10 of 24 SECTIO
9. ASTF Error status Command Response _ASTF_KO _ASTF_s f1_f2 f3_ 15 Errors 1 Sample Pressure Failure gt 2 _ AirPressure Failure 4 _ Conwerter Temp Failure 6 Diode Temp Failure e Peltier Gas Temp Failure o Reaction Chamber Temp Failure AKEN Device identification Command Response _AKEN_KO _AKEN_s_devicename _AKEN_K 1 _AKEN_s_model _AKEN_K2 _AKEN_s _serialno _AKEN_K3 _AKEN s airpressure _AKEN_K4 _AKEN_s_samplepressure ARMU Rawvalue Command Response _ARMU_KO _ARMU s z z ATEM Temperatures Command Response _ATEM_KO _ATEM s zz y y_ ATEM KOx ATEM s zz California Analytical Model 600 CLD C_ETL_US CE March 2006 APPENDIX Description Current error number is responsed Description Device identification is responsed Device model Device serial number Suggested input air pressure Suggested input sample pressure Description Raw value before linearization and offset span correction is responsed Description All Temperatures in degrees celsius are responsed Temperature of x in degrees celsius is responsed Operators Manual Page 51 of 85 SECTION 13 APPENDIX Description of x 6 PeltierTemp _ _ ADRU Pressures Command Response Description _ADRU_KO _ADRU_s Z z y y_ All pressures are responsed _ADRU_KO x _ADRU _s z z Pressure of x is responsed Description of x Sample Pressure Air Pressure Sample EPC Coil Voltage 4 Air Ozone EPC Coil Voltage ADUF Flows
10. This displays the analyzer s information including the factory recommended air and sample pressure settings Wersian 600 CLD 2Zindobeoo4s Analyzer Information Version California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 33 of 81 Section 7 MAIN MENU Wersion NMAIN NUSER Device info Air Pressure Failure F Software Version 7 6 F7 Remote Manual Control The analyzer can be remote controlled by either a master computer or via contact closures The TCP IP and serial communication fully corresponds to the specifications of the AK protocol To change remote manual control press F6 in the main menu This toggles between remote and manual control iT a x 4 it iu J f A Ot ee uh rou Vt ai ui cue Ti Ha t tT mM m a pom fo Tero edi vi F i E Main Menu User Level 4 7 7 F8 Standby rrai ak z9 d et 370 aft dy it gror Hepe A T e DUE A ODAT M T u S op teva ocr wi sact oO 7 2 it mt ee 4 f AJ Z ad agit _ _ tu a i Standby mode mue JSn 29 12 20 10 2003 Main Menu User Level 4 In Standby mode pump is turned off and the solenoids are closed The CAI logo is displayed California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 34 of 81 Section 8 ANALYZER COMPONENTS 8 Analyzer Components 8 1 Rear Panel The following
11. 31 7 5 7 3 F3 Output Signal Assignments 31 7 5 9 4 F4 Output Ranges 31 1 9 1 5 F5 Protocol On Off 32 10 11 12 13 7 5 7 6 F6 Set Langauge 32 7 5 0 7 F7 Automatic Setup 32 7 5 8 F8 Measure Settings 33 7 5 8 1 F1 Set Purge Time Before Measure 33 7 5 8 2 F2 Set Converter Efficieny 33 7 5 8 3 F3 Set Time Constant 34 7 5 8 4 F4 Set Purge Time Before Calibration 34 7 5 10 F10 Display Software Version 34 35 7 6 F7 Remote Manual Operation 35 T T F8 Standby 35 ANALYZER COMPONENTS 2 2 222 2222 nnnnn nn neennnnnnennn 36 8 1 Rear Panel Connections 36 8 1 1 Main Analog Connection
12. DISPLAY SB XS Back Jit LCD AMBIENT HUMIDITY 115V 60Hz Option 230V 50 Hz 10 500 W Note 5 to 1 5 I min flow rate options available upon request only SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE California Analytical Model 600 CLD C_ETL_US CE Operators Manual Revi2 Page 4 of 81 Section 3 BASIC OPERATION 3 Installation 3 1 General The instrument is designed for industrial applications These installation instructions are for a typical site Any questions regarding specific installation situations should be directed to Technical Service of California Analytical Instruments Inc 3 2 Site and Mounting NOTE The following precautions must be carefully observed 1 Selecta site free from direct sunlight radiation from a high temperature surface or abrupt temperature variations This analyzer is not suitable for installation outdoors Select a site where the air is clean Avoid exposing the instrument to corrosive or combustible gases 4 The instrument must not be subject to severe vibration If severe vibration is present use isolation mounts 5 The instrument is designed for rack mounting Optional rack mount slides are available 6 Do not install near equipment emitting electromagnetic interference EMI NOTE A rear supporting brace or equivalent is required if the optional rack mount slides were not purchased The power on off switch is accessible from the rear of the instru
13. Offset and Gain Zero Span applied correction Offset Bain pantan 8 80 a he ange r Le Range a 8 Range b OO bo HO 3 Thu May 03 12 40 03 2007 F This screen can be used to provide an additional means to display calibration deviations The OFFSET is the value stored during zero calibration The GAIN is the value stored during span gas calibration using the operator defined calibration gas An increasing or decreasing change to the OFFSET or GAIN when used in conjunction with Deviations will provide insight to both short and long term changes to system performance 3 4 Calibrate the Digital Outputs F5 F7 F8 D A Calibration F5 F7 F3 Output Assignment output wee es bite Overview California Analytical Model 600 CLD C_ETL_US CE March 2006 ens gi 3 b z JE E 800 959 0959 Operators Manual Page 74 of 85 SECTION 13 APPENDIX The 600 CLD Series is designed to provide three analog outputs that can be configured as 0 10v 4 20 ma or 0 20 ma With this version the outputs can also be configured to include an additional 1 0 volt and 5 0 volt output and a calibration capability The instrument can be configured to provide either voltage or current signals This screen is used to select the scaling of the current ma or voltage 1 5 10 range that is required by a remote recording device The outputs can be calibrated to exactly match the results obtained on a PLC Recorder D
14. oer TAOS Wavy N39 wavy Wo WV IW 2o SONA a i e a ae 13S Se LW Ss 2 13M8 ONS leer ON S g_oas ON_S WIS V wos _ oas WS MO1d0_S Se MONO S _ MOTOTS 3LOWJYTS A JLOWIN S _ orias orias 3LOW3YTS FONWYOLNW S 6 las BONVEOLNYS 39NYYOLNY S 3_ias p ZAS yIONVY_S gias e3 NYY S las ZIONVE_S SVD NVdS SYS NYAS SVD FIJNYS Ko ba SVD oy3z Gill i ee 4 plas L3ONve S ows SS ee oe EERE A EEE EAA ON S PESEE Gat PSONVES y LI NYH S E z 3 5 gas emas WAVIN Ar KMAN zias zias n ma ee are rigs pis naveo ar AN Na _ way bo Wi IO svo NvdS pSaONVY SvO JIdAVS Ol TANVdNOVE Ol SINW eae ee ee Ne Ono el das el das ON79 FR m das m Zb7daS BATWA MALYAANOO ees BAWATHRLUSANOD LIMO i 2 Nvs n aas 9 __________ ga ATYA MOTHA A an SAWAMOISAO NYdS O ie oo oaas eree 0 dS BATVA AUC LIM JAWA ANG LIM OIZ E woonyo CS ee ee nS mn se ad page ae RES SOMERS EERE SS a PEES 7 Z i S Hi J sonvuoinv o g dgs gaas goas soas I NYYOLNY O Ana poe SESS Oe es eee a ane oe 24 vaonvelo 2o n das yloas 70GS pIONVY_O SH S3ONVAO das a edas Tods ToasS I NYH O BH ONN gass Qf ________________ as zoas zoas ZJ NYA O em PaONVe oO Pags amp das bods oas LSONVYO E Operators Manual Page 67 of 85 nav Lo ee ical Model 600 CLD C_ETL_US CE uo DT lt Ol HOSSHI0N
15. recording time User Digital Outputs F5 F9 e Modifications Saved Not good F4 F2 F1 or F2 To flow Zero or Span Gas Re Set Calibration Values F4 F5 California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 68 of 85 SECTION 13 APPENDIX 2 0 OPERATION OF MEASUREMENT KEYS Note The amp gt Keys continue to be used to view a complete list of menu items 2 1 Over range 888888 In the Sampling mode only any value that exceeds the software range by more than10 will be displayed as 888888 Note If the ranges have not been modified then the original factory physical ranges and the software ranges are the same 2 2 Zero Select the required range then press F5 Note For instruments with an internal Zero Solenoid select Calibration by Valves F5 F2 F4 Manual Zero 4 SENO B Use FS to Toagle ferro gas Us Diagnostics Cal Via To LT Ho Zero Gas will be enabled and the observed results can be use to evaluate instrument performance Press F3 to toggle to the Diagnostic screen for additional information Press F1 to save the value and complete a ZERO calibration for this channel and range Press MAIN F1 to return to the MEASUREMENT screen to select other channels and ranges and repeat the process or press F2 to return to the Manual Measuring screen 2 3 Span Select the required range then press F6 California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 P
16. All key analyzer parameters are stored in a secure memory location and retained when power is removed In the event of an unexpected power failure it may be desirable to change some parameters until an operator can resume control This screen may be used to establish several desirable special instrument start up parameters that define how the analyzer recovers from loss of AC power When enabled this screen will define the following Wait The time delay in minutes before proceeding If Zero is selected the instrument will wait until all temperature warnings are cleared Calibrations The number of attempts to complete a successful calibration as required in the operator defined Deviation Tables If calibration is not successful the instrument will continue reporting results using the last completed calibration The analyzer will utilize the last completed calibration by selecting zero for Calibrations Starting Range When all defined actions are completed the analyzer will return to the Measurement Screen and at the range specified Access Level The user level at Start Up Remote Manual Put the analyzer in either Remote or Manual at Start Up NO NOx Mode Put the analyzer in NO or NOx or NO2 mode at Start Up California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 7 of 24 SECTION 13 ADDENDUM 3 2 Alarms On Off Main F5 F7 All key analyzer parameters are stored in a secure m
17. Command Response Description _ADUF_KO _ADRU_s zz y y_ All flows are responsed _ADUF_KO x _ADRU_s Z z Flow of x is responsed Description of x Sample Flow AGRD Polynom coefficients Command Response Description _ AGRD_KO Mn _AGRD_ s Mn _a0 a1 a2 a3_a4 Polynom coefficients of range Mn are responsed AANG Deviation from zero point after autocalibration Command Response Description _AANG_KO _AANG_ s M1_z z da dr_ Deviation from zero point after M2 z z da_dr_ M3 z z da_dr_ autocalibration M4 z z da dr_ AAEG Deviation from end point after autocalibration Command Response Description _AAEG_KO _AANG_ s M1_z z da_dr_ Deviation from end point after M2 z z da_dr_ M3 z z da_dr_ autocalibration M4 z z da dr_ California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 52 of 85 SECTION 13 APPENDIX California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 53 of 85 SECTION 13 APPENDIX AFDA Purge and Autocalibration times Command Response Description _AFDA_KO SATK _AFDA s zy xw ZZ Autocalibration times z Purge time y Calibration time x Total Calibration time w Verify time Z y x w in seconds _AFDAKO_SSPL AFDA s z z Purge time will be responded APAR Request Autocalibration tolerance values Command Response Description _APAR_KO_SATK _APAR s z z _y y_x x w w Autocalibration tolerance value z z Range 1 y y Range 2 AKAL Deviations from calibration Command Respon
18. Control Range 1 Control Range 2 Signal Digital Input Digital Input Digital Input Digital Input Digital Input Digital Input Digital Input Digital Input Digital Output Digital Output Digital Output Digital Output Digital Output Digital Output Function Control Range 3 Control Range 4 Auto Cal Calibrate Zero Span Pump Zero Gas Flow Span Gas Flow Sample Gas Flow Local Remote Read Cal Mode Reserved Reserved Auxiliary Connector Standard 28 Pin Connector Signal Analog Input Analog Input Analog Input Analog Input Analog Input Digital Output Digital Output Digital Output Digital Output Digital Output Digital Output Digital Input Digital Input Digital Input Function Ground External Analog 1 External Analog 2 Spare Analog Spare Analog Ground Alarm General Alarm Ch 1 Conc Alarm Ch 2 Conc Alarm Reserved Reserved Reserved Reserved Reserved Pin Signal Digital Output Digital Output Digital Output Digital Output Digital Output Digital Output Digital Output Digital Output Digital Input Digital Input Digital Input DI DO DI DO DI DO Function Ground Alarm Calibrate Alarm 1 Reserved Reserved Reserved Read Wet Mode Read Overflow Read NO Mode Set Wet Mode Set Overflow Mode Set NO Mode Spare Spare Spare NOTE Analog outputs 0 10 VDC Maximum and Digital outputs are 0 5 VDC Maximum Analog inputs are 0 10 VDC M aximum 8 1 3 Digital Outputs RS 232 St
19. F3 Range Limits There are 4 different ranges The user can define the upper range limits in ppm Wed Jan 29 11 26 39 2003 Change Range Limits 7 5 3 1 F1 Range 1 4 Change Upper Range Limits In this menu the upper range limits can be changed The new settings are saved by pressing MAIN or BACK The auto range limits are automatically adapted This means that if the upper range limit of range 1 for example has reached 90 of the upper range limit in the auto range mode it is switched automatically to the second range Setup Upper range limits ppm Rangel oe Ranged EE Ranges 300 Ranged 3000 Change Upper Range Limits California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 24 of 81 Section 7 MAIN MENU 7 5 3 2 F2 Change Auto Range Limits Although the auto range limits are adapted automatically it is possible to define them manually Up means the value when the next higher range is selected in auto range mode down the value when the next lower range is selected Setup z down up Cppmd Rangel _ Zeya Rangez z Fi Ranges 90_ 27 Ranged 270 Change Auto Range Limits 7 5 4 F4 Alarms Error reports are always displayed In the lowest line of the screen There are two pressures three temperatures one concentration and two voltages with alarm limits that can be defined The user can define the range limits and If exceeded will display an error message Alarms Ce D
20. F4 F2 F1 Zero or F2 Span California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 20 of 24 SECTION 13 ADDENDUM 4 2 Calibration Deviations MAIN F5 F2 F2 Deviations F3 Measuring Deviations i SARA lI Measuring deviationl ez 5 SHET TDeyvyiationslea absoluti i He faen D5 1 1 Note These screens are used by the operator to define the maximum acceptable limits of the Zero and Span gas for both Manual and Automatic Calibrating 4 3 Flow Zero or Span Some analyzers have the above and the ability to flow Zero and Span Gas ae eee nonan Zl Manual calib 1 SARA I apai pan Cal pan 0 08 0 08 oggle zero F 4 Toggle span ZERO SPAWN FS Measurements FS Cal zero U2 F93 Cal he o2 Fe Range Pp Fr Range Down N x Q i z 0 0 Z CAI Tel 800 9353 0959 F Thu Mayr 15 6 22 23 2008 The above is shown using Zero SPAN Gas From Cal Screen use F2 or Main or Back From Main Menu use F4 F2 California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 21 of 24 SECTION 13 ADDENDUM 4 4 Reset Calibration Values When the re set calibrations value function is used all recorded deviations will be set to zero Def cal value Hon Jan OL O8F01 36 2001 Main F4 F5 Span gas devs Span gas devs I Span gas deve Lemireina Span gas deviations Cals measured abs rel Dean R
21. Manual Revi2 Page 8 of 81 Section 3 BASIC OPERATION 4 2 Menu Tree Main Menu from Main Key p12 F1 Measurement F2 Purge Analyzer F3 Diagnostics F4 Calibration F5 Setup F6 Remote Manual F7 Standby F1 NO NOx F2 Dual Mode F3 Diagnostics Up Down Range fo Purge Analyzer Displays Diagnostics Screen F3 F1 Auto Cal F2 Manual Cal F3 Display Deviations F4 F4 Check Calibration F5 Reset Cal Values F6 Range Select F1 Span Gas Concentrations F2 Calibrations Settings FS F3 Range Limits F4 Alarms F5 Password F6 Linearization F7 System Settings F8 Measure Settings F10 Displays Version Activates Remote or Manual Control F6 F1 Toggles Between NO amp NOx p15 F2 Toggles on NO NO2 p15 F3 Displays Diagnostics Screen p16 Arrow Keys Cycle Ranges 1 4 and Auto Range p17 Sets Analyzer in Purge Mode p18 F3 p15 F1 Starts Auto Calibration on Range in Use p19 F2 Zero Cal Span Cal Change Range p20 F3 Displays Deviations p21 F4 Calibration Check p22 F5 Reset to Factory Default p22 F6 Range Change p22 F1 Sets Calibration Gas Values p24 F2 Sets Auto Calibration Times p24 F3 Sets Upper Range Limits p25 F4 Set Range Concentration Limits p26 F5 Sets User Password p27 F6 Enters Curve Fit Polynomials p28 F7 Displays System Settings p29 F9 Displays Measure Settings p33 F10 Displays Converter Efficiency p34 Manual Local Control p
22. OR DISCONNECTING SIGNAL CABLES OR WHEN SERVICING THE EQUIPMENT The 600 series CLD instruments meet or exceed the following directives and standards Application of Council Directive s Electrical Safety Low Voltage Directive 73 23 EEC Electromagnetic Compatibility EMC Directive 89 336 EEC Standard s to which Conformity is Declared Electrical Safety Standard for Electrical Equipment for Measurement Control and Laboratory Use EN 61010 1 2001 2nd Edition Electromagnetic Compatibility EN 61326 1997 Electrical equipment for measurement control and laboratory use EMC requirements Amendment A1 1998 to EN 61326 1997 Amendment A2 2001 to EN 61326 1997 A POSSIBLE EXPLOSION HAZARD Do not apply power to the analyzer or attempt to energize the ozone supply or converter until ALL leak checks have been performed and until the analyzer environment has been determined to be non hazardous This analyzer is designed for use in a NON HAZARDOUS environment This analyzer is designed for use with a HAZARDOUS sample Tampering or use of substitute components may cause a safety hazard Use only factory authorized replacement parts A Do not operate without the cover secured Servicing requires access to live electrical components which can cause death or serious injury Refer servicing to qualified service personnel For safety and proper performance this instrument must be connected to a properly grounded three wire r
23. The available digital signals consist of a SERVICE group to externally monitor a number of parameters that provide insight for preventative maintenance and diagnostics decisions A second STATUS group is provided to define the operation of the instrument such as Spanning Zeroing Calibrating and the Current Range 1 2 3 4 AUTO The Software includes modifications to existing functions changes to the Measurement screen additional Short Cut Keys and several New Functions that are listed as follows e MEASUREMENT Over Range 888888 Zero F5 Span F6 Range Limits F8 Span Values F9 Outputs F10 Note The operator can use these Short Cut Keys or continue to use existing procedures e NEW FUNCTIONS Auto Startup F5 F7 F7 ALARMS F5 F7 Use F6 to toggle ON OFF Offsets amp Gains F4 F3 F5 D A Calibration F5 F7 F8 Cal Analog Outputs F5 F8 Use F8 to toggle ON OFF Save Data Archiving Time F5 F7 F1 F5 Use ENTER to change record time User Digital Outputs F5 F9 e MODIFICATIONS Saved Not good F4 F2 F1 or F2 To flow Zero or Span Gas California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 2 of 24 SECTION 13 ADDENDUM 2 0 OPERATION OF MEASUREMENT KEYS Note The amp gt Keys continue to be used to view a complete list of menu items 2 1 Over Range 888888 In the MEASUREMENT mode only any value that exceeds the range by more than10 will be displayed as 88
24. The instrument may also be operated by an external computer or by remote contact closures NOTE The correct calibration gas values must be entered The instrument is available from the factory with four ranges 6 NO NOx Function The analyzer switches the NOx converter in and out of the sample stream and is controlled from the measurement screen In the NO mode the sample bypasses the converter and the resultant analysis produces the value of NO Only in the sample In the NOx mode the sample passes through converter and the resultant analysis produces the value of NOx NO NO2 in the sample The analyzer will also display the values of NOx NO and NO2 The NO mode may be switched in and out remotely by a contact closure or computer Remote control wiring is terminated in the rear panel connector See Appendix California Analytical Model 600 CLD C_ETL_US CE Operators Manual Revi2 Page 43 of 81 Section 11 REACTION CHAMBER 7 Sample Pressure Check With sample gas flowing through the instrument check the sample pressure setting by referring to the diagnostic screen The sample pressure should read as indicated in the factory pressure settings screen 8 Sample Pump If the analyzer is supplied with the optional internal sample pump it is always on in the measure mode It is turned off during calibration and may be manually turned off by putting the analyzer in standby 9 Sample Line Make certain the sample line is flushed
25. There are 4 operating levels based on the level of your password This section shows the access rights of the single levels 6 1 User Functions Level 1 Main Menu F5 Setup F5 Password F1 Measurements F5 Password F1 Enter password F2 Purge Analyzer F10 Version F3 Diagnostics F4 Calibrations F5 Setup F7 Standby 6 2 Advanced User Functions Level 2 Main Menu F5 Setup F5 Password F1 Measurements F3 Range Limits F1 Enter password F2 Purge Analyzer F5 Password F3 Diagnostics F10 Version F4 Calibrations F5 Setup F7 Standby 6 3 Maintenance Functions Level 3 Main Menu F5 Setup F5 Password F7 System Settings F1 Measurements F1 Span Gas Conc F1 Enter password F1 Real Time Clock F2 Purge Analyzer F3 Range limits F2 Reset password F5 Status Line on off F3 Diagnostics F5 Password F7 Auto Startup F4 Calibrations F7 System Settings F5 Setup F8 Measure Settings F7 Standby F10 Version 6 4 System User Functions Level 4 All functions described in this manual may be accessed from Level 4 California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 13 of 81 Section 7 MAIN MENU 7 Main Menu Function Descriptions 7 1 F1 Measurements MIT 1 3 t AW 7 1 1 F1 NO or NOx Measurement The measurements screen is activated by pressing F1 on the Main Menu screen The NO NOx content is displayed in ppm Pressing F1
26. before connecting to the analyzer sample inlet 10 Instrument Power Turn instrument power on and allow the reaction chamber and NOx converter to stabilize before turning on the sample pump and or connecting the sample line 11 Sampling System Prepare and check the sample system Check the sample pressure as indicated in the factory settings screen 12 Air or O2 Pressure Check the Air O2 pressure for proper setting as indicated in the factory setting screen Readjust internal pressure as required Note Cylinder pressure should be set at 25 PSIG 13 Zero amp Span Calibration Zero and span adjustment should be checked every 24 hours by either manual or automatic calibrations 14 Reaction Chamber Assembly Dust water droplets or mist entering the reaction chamber assembly may cause drift due to contamination If the calibration procedures fails to bring the instrument to zero check the chamber for contamination 9 3 Shut Down Procedure 1 Turn off the zero span and air O2 cylinders 2 Ifthe analyzer contains the optional internal sample pump disconnect the sample line from the rear inlet port Do NOT turn off the sample pump or analyzer power at this point 3 Allow the analyzer to draw in room air for approximately 5 minutes or flush out any remaining sample which may cause condensation as the analyzer cools 4 Turn off the optional internal sample pump by setting the analyzer to standby 5 Turn off the analyzer p
27. can use underscores e g CAl_CLD 1 5 5 EGRD Set the range polynomial coefficients Command Response Description EGRD Km Mn a0 al a2 a3 a4 EGRDs M O0 Set the polynomial coefficients of range n CLD amp FID Set the polynomial coefficients for range n of channel m NDIR 1 5 6 EFDA Set auto calibration and purge times Command Response Description _EFDA_Km_SATK_z yxw _EFDA_s m 0 for CLD amp FID m channel for NDIR Set auto cal times z Purge time y Calibration time x Total calibration time w Verify time z yY X w in seconds _EFDA_K0 SSPL z _ EFDA s Set analyzer purge time to z seconds 1 5 7 EPAR Set auto calibration tolerance values Command Response Description _EPAR_Km_SATK z z _y y_x x_w w EPAR s m 0 CLD amp FID m channel NDIR Auto calibration tolerance value z z Range 1 y y Range 2 x x Range 3 w w Range 4 1 5 8 ESYZ Set System Time Command Response Description _ESYZ_KO_yymmdd_hhmmss _ESYA_s_ Set system time yymmdd year month day each 2 characters wide no spaces hhmmss hour minutes seconds each 2 characters no spaces 1 5 9 ET90 Set Lowpass Filter Time Command Response Description _ET90 Kn t _ET90 s CLD FID n 0 Set lowpass filter time t filter time in seconds NDIR n 0 Set lowpass filter time for all Channels n Channel Set lowpass filter time for Channel n t filter time in seconds 1 5 10 EDAL Diagnostic alarm limits Comman
28. concentration x X NMHC concentration w w THC concentration Note y y x x W w are normally 0 0 when Dual Measure or Analog Out during Cal are not selected t Timestamp 1 10 sec z z current Measure Value for channel m CLD HCLD channel 1 is O2 option CLD FID HCLD HFID Current Measure Value for all 4 ranges based on their last calibration Offset and Gain t Timestamp 1 10 sec Description Raw Engineering value before linearization and offset span correction for all 3 possible channels These are the values used to calculate the polynomial coefficients t Timestamp 1 10 sec Raw Engineering value before linearization and offset span correction for channel m These are the values used to calculate the polynomial coefficients t Timestamp 1 10 sec 1 3 3 ARAW Raw Detector Volts Command Response Description _ARAW_KO _ARAW_s z z y y_x x_t Raw Detector Volts for all 3 possible channels t Timestamp 1 10 sec _ARAW_KO _ARAW_s z z t Raw Detector Volts for channel m t Timestamp 1 10 sec 1 3 4 AEMB Get measuring range Command Response Description _AEMB_KO _AEMB_s Mn_Mn_Mn NDIR Current measuring range n of all 3 Channels _AEMB_s Mn CLD FID HCLD HFID Current range n _AEMB_Km _AEMB_s Mn Current measuring range of channel m is responded 1 3 5 AMBE Measuring range limit Command Response Description AMBE Km _AMBE_s M1_w w All existing measuring r
29. details the rear panel connections S Uy a e Figure 32 Rear Panel 1 Sample Gas inlet Feeds sample gas to the analyzer 1 4 Inch Tube Sample Gas Bypass Outlet Vent Exhaust for sample Inch Tube Ozone Air Inlet For feeding hydrocarbon free air or oxygen to the ozone generator Power Entry Module Power connection power switch fuse compartment 2 Amp 2 3 4 5 Rear Panel Power ON OFF Switch Turns ON OFF line power to instrument 6 Zero Gas inlet For feeding hydrocarbon free zero air to the analyzer 7 Span Gas Inlet For feeding calibration gas to the analyzer 8 Vent Exhaust from reaction chamber 1 4 inch tube fitting 9 Output Connectors Analog Outputs and Remote Functions 10 TCP IP Connection Connect Network Connector 11 Serial Connector Connect Serial Connector 12 Filter Analyzer Filter Housing California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 35 of 81 Section 8 ANALYZER COMPONENTS 8 1 1 Main Connector Standard 28 Pin Connector Pin Pin OONDOARWDNDM Signal Analog Output Analog Output Analog Output Analog Output Analog Output Digital Output Digital Output Digital Output Digital Output Digital Output Digital Output Digital Input Digital Input Digital Input Function Ground Analog Realtime NO NOx NO2 Ground Digital sense AutoRange Sense Range 1 Sense Range 2 Sense Range 3 Sense Range 4 Set Auto Range
30. device in manual mode 1 4 13 SMGA Start measuring Turn on pumps if fitted Command Response Description _SMGA_KO SMGA s Open Sample gas valve CLD amp FID Open all 3 Sample gas valves NDIR SMGA Km SMGA s Open sample gas valve of channel m NDIR 1 4 14 SNKA Saves measured value as new offset Command Response Description _SNKA_KO SNKA s Saves measured value of actual range as offset if zero valve open CLD amp FID K1 on CLD 650 saves measured value as offset of O2 channel if O2 zero valve open Saves measured value of actual range for each channel as new offset if zero valve of the channel is open NDIR _SNKA_ Km SNKA s Saves measured value of actual range of channel m as new offset if zero valve is open 1 4 15 SEKA Saves measured value as new span value Command Response Description SEKA KO SEKA s Saves measured value of actual range as gain if span valve open CLD amp FID K1 on CLD 650 saves measured value as gain of O2 channel if O2 span valve open Saves measured value of actual range for each channel as new gain if span valve of the channel is open NDIR _ SEKA Km SEKA s Saves measured value of actual range of channel m as new gain if span valve is open 1 4 16 SUDP Start Stop UDP data streaming Command Response Description _SUDP_s Start Data streaming via the UDP _SUDP_KO_ON channel You need to configure the channel before with EUDP command _SUDP_KO OFF _SUDP_s Stop streaming via the UDP channel
31. erences 64 67 Electrical Block Diagram Serial Number UOQ6081 Section 1 INTRODUCTION 1 Introduction 1 1 Overview Congratulations and thank you You have just purchased one of the most reliable gas analyzers in the world Before using the analyzer please familiarize yourself with its operation by reading this manual If you have any questions please do not hesitate to call California Analytical Instruments for assistance We want you to be a member of our thousands of satisfied customers 1 2 Unpacking Instructions Open the shipping container and carefully remove the analyzer from the packing materials Inspect the instrument for any sign of damage Remove the Top Cover retaining screws Visually check for loose parts or connectors that are not properly seated Verify all circuit boards and circuit board connections are secure If all internal components look normal re install the cover 1 3 Reporting Damage Should there be any apparent damage to either the inside or outside of the instrument due to shipping or handling immediately notify the shipper The shipping container or packing materials should be retained for inspection by the shipper 1 4 Contact Information California Analytical Instruments Inc 1312 West Grove Avenue Orange CA 92865 713 974 5560 Fax 713 921 2531 Website www gasanalyzers com California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 1 of 81 Section 1 INTRODU
32. f E IFF i OFF ii Ot EEE ES bao 5et Unused 13 Off ChHannels OF fF 14 off ee ee ee ee 135 Mi 1i i AIH t DO s HO He 1 CE to SAUE Oz GH Go ow Sag is Qa H139 E C1 2T T m m T irt TO a s California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 18 of 24 SECTION 13 ADDENDUM 3 7 Cal Analog Output Main F5 F8 MHeasure setup 4 SENO Lowpass filter Te eels Lime Foc mpensayien dus ane Limes Use F8 to toggle on off Normally during Auto Cal the Sample and Hold Outputs NO NOx and NO2 are held at the last process value If Cal Analog Output is set On then the values are not held and the Real Time value is Output California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 19 of 24 SECTION 13 ADDENDUM 4 0 CHANGES TO EXISTING FUNCTIONS 4 1 Saved or Outside Limits During Manual Calibration the following screens will be displayed to indicate the instruments response to the value of the zero or span gas using the amount that the operator defined in the deviation table Manual Zeroa 5 SMAH 2 zero gas Use F3 To Toggle Diagnostics Cal Wia Using Current Temp amp Press 2 5 eyed Currents HO x 0 0Q Rangel HO ppr HO x Sans an al emu Os Een Ea Thu Mayr 15 O6 16 17 2008 EC The above is shown using Zero Gas From Measurement use F5 Zero or F6 Span From Main Menu use
33. item APPENDIX Operators Manual Page 81 of 85 SECTION 13 APPENDIX User DO I Oo Be Tuhn Press F1 to observe the remaining seven outputs Program as desired per the above 4 0 CHANGES TO EXISTING FUNCTIONS 4 1 Saved or NOT GOOD California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 82 of 85 SECTION 13 APPENDIX During Manual Calibration the following screens will be displayed to indicate the instruments response to the value of the zero or span gas using the amount that the operator defined in the deviation table Manual 2gera Zero gas Use Diagnostics 225 a4 Cal Menu O1 00 05 06 7001 F The above is shown using Zero Gas From Measurement use F5 orF6 From Main Menu use F4 F2 F1 or F2 Setup Deyviasatiansela relative Rangel ig RFangez 16 80 Ranges 16 60 Ranged io 00 Mon Jan Oi 00 04 32 2001 3 F5 F2 F3 Note This screen is used by the operator to define the maximum acceptable limits of the Zero and Span gas for both Manual and Automatic Calibrating 4 2 Reset Calibration Values When the re set calibrations value function is used all recorded deviations will be set to zero California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 83 of 85 SECTION 13 APPENDIX Def cal value F4 F5 Span gas deve Span aas devs EI Span gas devs verifying Span gas deviations CH measure
34. pressurized cylinder 3 Standard span gas es near full scale concentration with a nitrogen balance ina pressurized certified cylinder 3 6 Gas Handling Equipment 1 Pressure regulators for zero gas Air or N2 ozone supply air or O2 and span gas cylinders 2 Corrosive resistant gas tubing NOTE High levels of Ammonia greater than 10 PPM NH3 may reduce the NO to NO Converter s conversion efficiency to a level that is unacceptable It is therefore recommended that the customer purchase a commercially available NH3 scrubber and install it in the path of the sample gas prior to its introduction into the analyzer 3 7 Gas Connections The tubing from the sampling system to the gas analyzer should be made from corrosive resistant material such as Teflon or stainless steel Even when the gases being sampled are corrosive themselves rubber or soft vinyl tubing should not be used since readings may be inaccurate due to gas absorption into the piping material To obtain fast response the tube should be as short as possible Optimum tube internal diameter is 0 16 inch 4 mm Couplings to the instrument are Inch tube NOTE Be sure tubing and joints are clean Dust entering the instrument may cause it to malfunction California Analytical Model 600 CLD C_ETL_US CE Operators Manual Revi2 Page 6 of 81 Section 3 BASIC OPERATION 3 8 Sampling Requirements 3 8 1 Filtration Dust must be eliminated completely Use filters
35. the cursor keys 4 5 Read Change Parameters To read and or change parameters you must switch to the parameter input mode by pressing the Enter key after calling the corresponding parameter screen The input cursor horizontal bar under the first character then appears in the active edit field black background The cursor can be positioned with the right and left cursor keys and the value displayed number or letter can be changed with the up and down cursor keys or entered directly Every input has to be concluded by pressing the Enter key again which causes the cursor to disappear California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 10 of 81 Section 5 OPERATING STRUCTURE 5 Operating Structure The analyzer s operation can be divided into 4 operating levels The current level is always displayed as a stack of 1 to 4 horizontal bars in the top right corner of the screen In the access level menu you can choose between the following operating levels F1 User operating level 1 F2 Advanced user operating level 2 F3 Maintenance operating level 3 F4 System user operating level 4 A password can be assigned to each operating level Only the system user who normally has the highest operating priority can assign the password At the factory the default passwords for the CAI analyzers are set as follows User 111 Advanced user 222 Maintenance 333 System 444 The default setting can be cha
36. zero gas SEGA span gas SATK SNGA zero gas during auto cal SATK SEGA end gas during auto cal SSPL Purging Overflow FID HFID State 1 SREM remote SMAN manual State 2 STBY standby SPAU pause SMGA measuring gas SNGA zero gas SEGA span gas SATK SNGA zero gas during auto cal SATK SEGA end gas during auto cal SSPL Purging Overflow channels Respond device status only for channel m State 3 SARE auto range on SARA auto range off State 3 SENO NO mode SNOX NOx mode SNO2 dual mode SNH3 triple mode NH3 option State 3 SHCG THC mode SCH4 CH4 mode SMNH dual mode State 4 State 5 SARE auto range on SDRY Chiller in SARA auto range off SWET Chiller out State 4 State 5 SARE auto range on SARA auto range off 1 3 9 ASTF Error status Command Response Description _ASTF_KO _ASTF_s f1 f2 f3 10 Current error numbers of all are responded Errors NDIR 1 Channel 1 Flow Failure 8 Channel 1 not calibrated _ __ _ _ 2 Channel 2 Flow Failure 9 Channel 2 not calibrated _ __ External Analog 2 Failure 14 16 Ch1 3 High concentration warning 6 Pressure Failure 17 19 Ch1 3 Temperature failure Temperature Failure 20 22 Ch1 3 EPC Voltage failure CLD HCLD 1 Sample Pressure Failure gt 2 AirPressure Failure 3 OvenTemp Failure 4 Converter Temp Failure 6 Diode Temp Failure e Peltier Gas Temp Failu
37. 00 System Setup Screen 7 5 7 1 F1 Real Time Clock This brings up the clock time set screen auto cal and auto cal enable screens FLO Show time ESettactu ual time hwe Jan 28 155 19 06 200a Clock and Timing Setup Screen F1 brings up the clock set screen Weekday tue d vyvi 28 Ja 2003 pave dd MMi ggj CS ESEG Fil Set new Dater Time BAEK without saving Set Clock Screen California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 28 of 81 Section 7 MAIN MENU The current time may be set by using the cursor to highlight the entry and using the numeric keys to change the values F2 brings up the auto cal time set As above the date and times can be set by using the cursor to highlight the entry and using the numeric keys to change the values F3 Sets autocalibration ranges ie ft mn Mm Eien wi cAi oo iD T D chit ct io o Oe D Ww T i er wf Wi oo a a U Agt Ci T pir a i ut Thy bh T AE cto a DA SENN i ha I Dm ox te ee wi ct naif Cc T Za F J oO N D Led he Set Auto Cal Timing Enter Range Converter F4 Toggles Auto Cal ON of OFF California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 29 of 81 Section 7 MAIN MENU 7 5 7 2 F2 Displays TCP IP Address TCP IP Address 7 5 7 3 F3 Displays Output Signal Assignments
38. 008 User DO Screen Display SampleP AirP OvenT ConvT PumpT DiodeT CellT DryT O2T SEV AEV OR AO AU RINC R2NC R3NC R4NC RCP LoC HiC NH3T Off GenAlarm CalAlarm Page 16 of 24 SECTION 13 TABLE C Index Status Group 25 In Remote 27 AutoRange 28 Range 1 29 Range 2 30 Range 3 31 Range 4 32 In Calibrate 33 In Zero 34 In Span 35 In Sample 36 In NO Mode 37 In NOx Mode 605 only 38 In Wet Mode HCLD only 39 In Overflow not used 40 In NH3 Mode 605 only TYPICAL RELAY 600 SERIES ADDENDUM User DO Screen Display InRem AutoR R1 R2 R3 R4 InCal Zero Span Sample INNO INNOx InWet InOflow INNH3 Digital Out Common These contacts 3 4 will drive continuously up to 500 MA using a customer voltage supply that does not to exceed 60 VDC California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 17 of 24 SECTION 13 ADDENDUM e OPERATION Use Main F5 F9 to select the first seven outputs Use the to select the desired output Press ENTER and use to select desired item Press ENTER to save selection Note The 600 CLD has 15 user selectable isolated digital outputs from the list of 40 in TABLE B amp C 4 SEHO ee eee 5et Unused Channels OFF EZES ee z 3 J J Z 1 m 271 T Press F1 to observe the remaining eight outputs Program as desired per the above User DO II D SIRY l z OF
39. 1 4 17 SVZS Reset Offset to 0 and Gain to 1 Command Response Description _SVZS_KO _SVZS s Sets all range offsets to 0 and Gains to 1 for CLD amp FID Not to be used on NDIR _SVZS_ Km _SVZS_s NDIR Sets Channel m range Offsets to 0 and Gains to 1 1 5 Settings 1 5 1 EKAK Set the four span gas concentration values Command Response Description _EKAK Km Mi_w w M2 x x M3 y y M4 z z _EKAK s m O Set the span gas values CLD amp FID Set the span gas values for channel m 1 5 2 EMBE Set the four measuring range full scale limits Command Response Description EMBE Km_M1_w w_M2 x x M3_y y_ M4 z z _EMBE s m 0 Setthe range full scale limits CLD amp FID Set the full scale limits for channel m 1 5 3 EMBU Set the upper and the lower range switchover for auto range Command Response Description EMBU Km Mi _w w W W M2 x x X X M3 y _EMBU s M 0 setthe lower and upper Yy_Y Y_ M4 z z Z Z range switchover limits CLD amp FID Set the lower and upper range switchover limits for channel m NDIR 1 5 4 EKEN Set new device identification and information Command Response Description _EKEN_KO_new device name _EKEN s_ Set new device identification Maximum length of device name is 40 characters NOTE To change device identification you must first rename the device to RESET Now a name up to 40 characters can be given NOTE The device name must not have any blanks between characters e g CAI CLD is not allowed You
40. 2006 Page 63 of 85 SECTION 13 APPENDIX Q BYPASS NOTE Standard Analyzer with Optional Zero Span Solenoids California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 64 of 85 SECTION 13 APPENDIX PT1 R any KI NOTE Standard Analyzer with Optional Sample Pump California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 65 of 85 SECTION 13 APPENDIX rp IN m 7 N z of Nef A GOS dl f Ye See CONVERTER LLIN VEX x NOTE Standard Analyzer with Optional Sample Pump and Zero Span Solenoids California Analytical Model 600 CLD C_ETL_US CE March 2006 Operators Manual Page 66 of 85 APPENDIX C1OH 009 SLNIWNYLSNI TWOLLATWNY VINNOSIIVO OL SLNIOd LS3L 6 8 Z 9 S v Zz L Q TAOMTOOM OAS i LIOA_Z_Od3 IOA t Oda SINIOd LS3L JISHI dL _ Hass dNvs dL 13 4 Electrical Block Diagram SECTION 13 E INOA _Oda Obed OA oda 1asstdvs_dt Avoda Lasuly dL WYSOd3 334 A0 uIvod3 dWAL dnd dINSL LAD ETIE dINAL_NSAO JAIL EHN Zawa zo yT JAIL HITIHO SYO TIJAYS i LHVHOTd dWaL ZO 120d ino zo GNOW dL 4 PONY dWAL 300IG 3ONVY INGAGE 0 Z3 NV YANOILIGNOS TWNOIS WSIS Es AMG ADL 9 vs
41. 3 r 30 AN a 3 Si oi 0 el as D tifi mc Dt Wwe G P C E C me Ka i Set Concentration Pressure and Voltage Alarms California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 25 of 81 Section 7 MAIN MENU 7 5 5 F5 Password After turning on the analyzer you are in access level 1 To change the access level or to change the passwords press F5 Setup in the main menu and Press F5 Password again The following screen appears Enter Change Password 7 5 5 1 F1 Enter Password To change access level press F1 The following screen appears Access Level Screen F1 to F4 selects an access level Move the cursor to the access level to be modified You must enter the correct password for the access level desired The passwords for the various operation levels consist of three numbers that must to be entered on the numeric keypad If the code word is incorrect you are asked to re enter the codeword IMPORTANT TIP When a new analyzer is powered up it defaults to access level 1 User To operate ALL parameters and gain complete access select F4 Press the Enter key twice and enter 444 7 5 5 2 F2 Change Password The passwords can only be changed if you are in access level 4 After F2 enter your new 3 digit passwords California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 26 of 81 Section 7 MAIN MENU IMPORTANT TIP You
42. 36 Toggles Pump ON OFF p36 In Standby Sample Pump is OFF F7 California Analytical Model 600 CLD C_ETL_US CE Rev12 Operators Manual Page 9 of 81 Section 3 BASIC OPERATION 4 2 Keyboard The keyboard looks as follows _ Combined control numeral keys To the main menu Display lighting 6 on off Delete key er _ Cancel back to the last menu End input open selected field for input Switch over of the keyboard Arrow keys for selecting the functions and numeral control keys editing fields and for scrolling possible input values Keyboard 4 3 Operation with the Cursor Keys and the Enter Key When operating the unit with the cursor keys you select the various functions with the up down cursor keys and start them with the Enter key This method is particularly suitable for less proficient users since the system displays a short on line help for nearly every function selected The actual cursor position is shown as a black horizontal bar TIP If you are not yet familiar with the screens and their fields just press any cursor key after a screen appears This moves the cursor from field to field and displays the corresponding online help 4 4 Operation with the Function Keys When using the function keys FI though F10 functions are directly accessed by pressing their corresponding function keys This method is suitable for the advanced user since it is faster than the operation with
43. 6 3 4 17 3 4 18 Press F8 to return to the D A Calibration screen and note the results on the remote device Repeat steps 8 0 thru 10 0 until a satisfactory ZERO calibration is achieved Complete steps 8 0 thru 10 0 for each of the remaining outputs that require calibration Press F5 to produce a full scale 100 signal Use the arrow keys to position the curser at the require GAIN value Observe the results on the remote device and make a correction to the GAIN value for the output of interest Press BACK to save this new value Press F8 to return to the D A calibration screen Observe the results on the remote device and repeat the steps to change the GAIN value by repeating steps 14 0 thru 16 0 as needed for each output Return to the OUTPUT Assignment screen F5 F7 F3 from the main menu and change the output signals from CALIBRATE to their original values as defined in step 3 4 2 3 5 Cal Analog Output F5 F8 California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 77 of 85 SECTION 13 APPENDIX Use F8 to toggle on off This will provide improved versatility and control of the NO and NOx output signals When NO or NOx are assigned to specific outputs The CAL ANALOG output can be enabled by the operator and the MODE selected at the Measuring Screen willbe impressed at the selected output 3 6 Save Data Archiving Time F5 F7 F1 F5 Use ENTER to c
44. 8888 2 2 Diagnostics Use F3 to toggle between MEASUREMENT and DIAGNOSTIC 2 3 Zero From the MEASUREMENT Screen select the required range for calibration then press F5 Note For instruments with an internal Zero Solenoid select Calibration by Valves Main F5 F2 F4 Hanual Zero 4 SENO Zero gas Use FS to Toggle Diagnostics Cal Wia HO gt Range4 S000ppm O ia 2 versions Manual Zero 3 SMAW H zero gas Use F3 To Toggle Diagnostics Cal Wia Using Current Temp amp Press HO x p Rangel 100 Oppm HOx O 1 an al enu 0z REG A Thu Mary 15 06 15 11 2008 F Zero Gas will be enabled and the observed results can be used to evaluate instrument performance Press F3 to toggle to the Diagnostic screen for additional information Press F1 to save the value and complete a ZERO calibration for this channel and range Press MAIN F1 to return to the MEASUREMENT screen to select other channels and ranges and repeat the process Or press F2 to return to the Manual Calibration Screen California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 3 of 24 SECTION 13 ADDENDUM 2 4 Span From the MEASUREMENT Screen select the required range then press F6 Note For instruments with an Internal Span Solenoid select Calibration by Valves Main F5 F2 F4 Manual Span 5 SHET IZI Manual Span 5 SWET Z pan gas Use FS to Toggle 5 a p F3 To
45. CTION 1 5 Warranty Certificate Subject to the exceptions and upon the conditions stated below California Analytical Instruments CAI warrants that the products sold under this sales order shall be free from defects in workmanship and materials for one year after delivery of the product to the original Buyer by CAI and if any such product should prove to be defective within such one year period CAI agrees at its option either i to correct by repair or at CAs election by replacement with equivalent product any such defective product provided that investigation and factory inspection discloses that such defect developed under normal and proper uses or ii to refund the purchase price The exceptions and conditions mentioned above are as follows a components or accessories manufactured by CAI which by their nature are not intended to and will not function for one year are warranted only to give reasonable service for a reasonable time which constitutes reasonable time and reasonable services shall be determined solely by CAI A complete list of such components and accessories is maintained at the factory b CAI makes no warranty with respect to components or accessories not manufactured by it in the event of defect in any such component or accessory CAI will give reasonable assistance to Buyer in obtaining from the respective manufacturer whatever adjustment is authorized by the manufacturer s warranty c any product claimed to
46. J9 Aux Back Panel J11 Diluter J13 Digital Input 2 J15 Diluter Transducer J17 Digital Output 1 J19 Aux Power J21 Sample Overflow Valve J23 Wet Dry Valve J25 5 Volt Detector J27 Chiller Temp Sense J29 Spare Digital Input J31 Fan Power J33 Chiller Power J35 Detector J37 Thermocouple JP1 PGA Zero NOTE Connections are clearly labeled on the PCB California Analytical Model 600 CLD C_ETL_US CE Rev12 Test Points EPC Air Valve Digital Output 2 DIDO Board Sample Transducer Spare Digital Output Main Back Panel NO NOx Valve Span Valve Zero Air Transducer Jee i Daisy Chain Input 1 DIDO Board Chiller Out Spare Analog Input Spare Back Panel Daisy Chain Output DIDO Board Relay Board Power O2 Detector RTD Operators Manual Page 40 of 81 Section 8 ANALYZER COMPONENTS 8 5 Reaction Chamber To Pressure Exhaust Inverting Amplifier Adjust i ri Power Input Main Board Gain Zero Reaction Chamber Pre Amplifier California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 41 of 81 Section 8 ANALYZER COMPONENTS 8 6 Relay Board Connections J32 Connects to Main Electronic Board J32 Ta Se TOE 1h oo So m mia Relay Board Connections J1 AC Input J2 Power Supply 1 J3 Power Supply 2 J4 Power Supply 3 J5 Ozone Lamp J6 Pump Power J7 Cell Heater J8 Oven Heate
47. Jan 29 13 26 12 2003 F Menu Settings Screen 7 5 8 1 F1 Set NO2 Mode Times set times 2 purge tine waa measure time 3 Wait time before measuring Wed Jan 29 Set NO2 Purge and Measure Time 7 5 8 2 F2 Converter Efficiency F2 on the Menu Settings screen allows the NO to NO2 converter efficiency to be set to the actual measured converter efficiency A value of 100 equals 1 00 F2 will prompt the operator through the NOx efficiency test using a NOx generator Setup S Converter efficiency current i GU Fi run auto calculation shon conve a f rter lency parameter oil Air Failure SP fs ic mM t f C l f RES m Set Converter Efficiency California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 32 of 81 Section 7 MAIN MENU 7 5 8 3 F3 Low Pass Filter Time Constant F3 on the Menu Settings screen allows the software time constant to be set between 1 and 60 seconds This is very useful in eliminating noise when measuring low level concentrations Lowpass filter Z enter time constant of sample lowpass filter Time constant 0 60 ify used for calculating he sliding average Wed Jan Set Time Constant 7 5 8 4 F4 Purge Time F4 on the Menu Settings screen the sets the purge time before continuing with a zero or span calibration Furge Time Purge time Set Purge Time 7 5 10 F10 Displays the Current Analyzer and Software Versions
48. MUST remember and record this new password If this is lost you will need to consult the factory for the default password 7 5 5 3 F3 Reset Passwords The passwords can only be changed if you are in access level 4 Reset passwords will revert back to the factory defaults 7 5 6 F6 Linearization Pressing F6 on the Setup screen brings up the Linearization screen The analyzer can be linearized by a polynom with 5 coefficients By pressing F1 these 5 coefficients can be changed for each range By pressing F2 the raw value can be displayed This is the value before linearization and offset span correction There are two values on the screen The value at the top is the linearized offset span corrected value and the other value is the raw value change linear coefficients Tue Jan 28 14 50 01 2003 Tue Jan 28 14 49 44 2003 Coefficients Range Select M So E Me em ce ce ooo u Bie Oa aa 2003 Change Linearization Coefficients Example of Linearized and of Selected Range Raw Data with F2 California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 27 of 81 Section 7 MAIN MENU 7 5 7 F7 System Settings This screen allows all the system settings to be displayed and modified ea ime oc Z hse sett 1mgs FS Output sssiagnment F 4 Output Range F5 status line on off F Language FT Aute Startup setup real time clock and autecalibratian scheduler Riemann 297 LAS E4
49. N 13 ADDENDUM e Procedure 3 4 1 From the Main Menu press F5 F7 F3 to obtain following screen assignment i SAR 3 4 2 Use the to highlight the outputs that require calibration 3 4 3 Press enter so you provide access to all the menu of signals that are available Real Time NO NOx Calibration Sample Pressure etc 3 4 4 Select Calibration and press ENTER to complete the selection Note In the example below only Output 1 will be calibrated Record the name of these signals they will be restored Output CAI Tel 200 9s 0959 Note Any or all of the four outputs can be selected for calibration This screen will not be used again until calibration has been completed California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 11 of 24 SECTION 13 ADDENDUM 3 4 5 Press BACK to return to the SYSTEM SETUP screen Main F5 F7 3 4 6 Press F8 to obtain the following screen Main F5 F7 F8 3 4 7 Use the to select the desired output press ENTER 3 4 8 Press F1 to select a ZERO signal and observe the results on the remote device 3 4 9 Change the offset value press BACK to save the new value 3 4 10 Press F8 to return to the D A Calibration screen and note the results on the remote device 3 4 11 Repeat steps 3 4 8 thru 3 4 10 until a satisfactory ZERO calibration is achieved 3 4 12 Complete steps 3 4 8 thru 3 4 10 for each of the remaining outputs that requ
50. O _SRES_s SPAU Pause Command Response _SPAU_KO _SPAU_s STBY Standby Command Response _STBY_KO _STBY_s California Analytical Model 600 CLD C_ETL_US CE March 2006 APPENDIX Description zzz TCP IP Address yyy TCP IP subnet mask xxxx TCP IP port Description x 10 Calibration through sample gas inlet pump y 11 Calibration through zero span valves Description Reset Description Pause mode Description Standby mode Operators Manual Page 55 of 85 SECTION 13 APPENDIX SNGA Open valve for zero gas calibration Command Response _SNGA_KO _SNGA_s _SNGA_KO Mn _SNGA s SEGA Open valve for end gas calibration Command Response _SEGA_KO _SEGA_s SEGA KO Mn SEGA s SSPL Purge Analyzer with zero gas Command Response _SSPL_KO _SSPL_s SLIN Linearization mode Command Response _SLIN KO _SLIN s SKOP Converter Check Command Response _SKOP_KO _SKOP_s SWET Chiller off Wet mode measuring Command Response _SWET_KO SWET s SDRY Chiller on Dry mode measuring Command Response _SDRY_KO _SDRY_s SATK Start automatic calibration Command Response _SATK_KO _SATK_ _SATK_KO Mn _SATKs California Analytical Model 600 CLD C_ETL_US CE March 2006 Description Open valve for zero gas calibration of actual measuring range Open valve for zero gas calibration of range Mn Description Open valve for end gas calibration of actual measuring range Open valve for end gas calibration of ra
51. SECTION 13 APPENDIX AK Protocol Format The master computer and the Model 600 analyzer communicates via the RS232 serial link The Model 600 analyzer acts as a slave and only responds to commands Serial Interface Parameters 1 Baud from 300 to 9600 bps can be selected via the display 2 for 8 data bits 1 or 2 stop bits and the parity yes no 3 The data transmission is full duplex no echo with XON XOFF protocol 4 The don t care byte byte 2 is adjustable factory setting 20H Command Format lt STX gt 02H Example ASTZ KO don t care any byte default 20H function code code 4 byte long e g ASTZ space 20H 20H channel N always KO for the analyzer space 20H only if followed by data otherwise lt ETX gt data data bytes depending on the command lt ETX gt 03H Answer Format lt STX gt 02H Example STZ 0 SREM STBY don t care adjustable factory setting 20H function code same code as command package e g ASTZ space 20H status O without error or 1 to 9 when error see also ASTF command space 20H only if followed by data otherwise lt ETX gt data parameter depending on the command lt ETX gt 03H Scans AKON Measured concentration value Command Response Description _AKON_KO _AKON_s_Zz z_y y_x X_w w Measured concentration value is responsed z z current Measured Value y y NO x x NO2 w w Nox y y X X W W are only used in dual measure mode Otherwise O O will
52. SEQUENTIAL DAMAGES SO THAT THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Representations and warranties made by any person including dealers and representatives of CAI which are inconsistent or in conflict with the terms of this warranty shall not be binding upon CAI unless reduced to writing and approved by an expressly authorized officer of CAI California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 2 of 81 Section 2 FEATURES AND SPECIFICATIONS 2 Features 2 1 Description The CAI Model 600 CLD Analyzer is a highly sensitive chemiluminescent CLD gas analyzer for measuring oxides of nitrogen gas concentrations in industrial and vehicle emission applications 2 2 Features General The Model 600 CLD analyzer has a 3 by 5 inch liquid crystal display and a 20 key data operation input keyboard The 16 bit microprocessor control board consists of the MSR Card with 16 digital inputs 16 digital outputs 16 analog inputs and 4 analog outputs The analyzer can be manually operated from the keypad or remotely via TCP IP or RS 232C communications After turning on the analyzer it needs at least 30 seconds for initialization During this time the screen is illuminated The analyzer is available with an optional internal heated sample pump and internal zero and span solenoids IMPORTANT TIP Whe
53. SERIES The Model 600 CLD Series Instruments starting with Serial Number U06081 have several new Hardware and Software features Fora complete explanation see section 13 5 starting on page 70 Safety Alert Temperature Hazard Electrical Shock Hazard Caution or Warning Caution or Warning Caution or Warning Safety Information in this Manual Note caution and warning symbols appear on the instrument and throughout this manual to draw your attention to important operational and safety information A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appears with information that is important for protecting your equipment and performance A WARNING safety alert appears with information that is important for protecting you others and equipment from damage Pay very close attention to all warnings that apply to your application The symbol an exclamation point in a triangle precedes a general CAUTION or WARNING statement The AN symbol wavy vertical lines with an under score in a triangle precedes an elevated temperature hazard CAUTION or WARNING statement The A N symbol a lightning bolt in a triangle precedes an electric shock hazard CAUTION or WARNING statement Some or all of the above symbols may appear in this manual or on the equipment This manual should be consulted whenever one of these symbols is encountered on the equipment ALWAYS REMOVE POWER BEFORE CONNECTING
54. SPL Purge Analyzer with zero gas Command Response Description _SSPL_KO SSPL s Open Purge gas valve CLD amp FID Open Purge gas valve s and purge all Channels NDIR 1 4 7 SATK Start automatic calibration Command Response Description _SATK_KO _SATK_s Start automatic calibration of all available ranges CLD amp FID Start automatic calibration of all available ranges and channels NDIR _SATK_Km _SATK_s Not applicable CLD amp FID Start automatic calibration for channel m of all available ranges NDIR _SATK_Km_Mn _SATK s Start automatic calibration of range n CLD amp FID Start automatic calibration for channel m Range n NDIR 1 4 8 SEMB Set measuring range Command Response Description _SEMB s m 0 CLD amp FID m channel NDIR Set measuring range to range n Auto range will be disabled 1 4 9 SARE Auto range on Command Response Description SARE KO SARE s Set auto range CLD amp FID Set auto range on for all channels NDIR SARE Km SARE s Set auto range on for channel m NDIR 1 4 10 SARA Auto range off Command Response Description SARA KO SARA s Set auto range off CLD amp FID Set auto range off for all channels NDIR SARA Km SARE s Set auto range off for channel m NDIR 1 4 11 SREM Remote mode for AK commands Command Response Description SREM KO SREM s Set device in remote mode 1 4 12 SMAN Manual control to control device manually Command Response Description _SMAN_KO SMAN s Set
55. T l AER REGHOCE Da Ula e Cal a eal 3 7 5 0 0 Using Current Temp amp Press Cone ot 0 0 0 Ranged SOOOP pm l Pe ael 100 Bone Fl Save value ro O Fi Save value HOx Oo 8 F2 Man ee Menu 02 eee F2 Man Cal Menu O2 0 0 Z a CAI Tel 86060 35535 09593 E 2 versions Span Gas will be enabled and the observed results can be used to evaluate instrument performance Press F3 to toggle to the Diagnostic screen for additional information Press F1 to save the new value and complete the SPAN calibration for this Range Note The span gas value used for this range is highlighted and can be changed if necessary Use the Enter key and the numeric keys as required Press MAIN F1 to return to the MEASUREMENT screen to select other ranges and repeat the process or press F2 to return to the Manual Calibration screen California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 4 of 24 SECTION 13 ADDENDUM 2 5 Range Limits F8 From the MEASUREMENT Screen Wed Jan 03 23 24 23 2001 CAI Tel 800 959 0959 2 versions The standard analyzer is factory configured with 4 Physical Ranges of 3 30 300 3 000 PPM The optional high level analyzer is factory configured with 4 Physical Ranges of 5 50 500 500 The operator can change the number of ranges and select a more convenient full scale concentration if required Note Do not exceed the maximum range set by the factory and always use ascendi
56. Used to Adjust Analog Output Channels E T f m Y pn M u p W Ut ft 5 ODEs on mts ts ate Output Assignments 7 5 7 4 F4 Displays Output Ranges Used to Adjust Scale of Analog Output Channels autput a Te iT Output lower DEN Output Ranges California Analytical Model 600 CLD C_ETL_US CE Operators Manual Page 30 of 81 Rev12 Section 7 MAIN MENU 7 5 7 5 F5 Turns Status Line On or Off The status line displays the AK Protocol action on the top line of the display Status Line Select Language 7 5 7 7 F7 Automatic Setup This screen brings up the automatic startup parameters If activated the analyzer will automatically start up the autocalibration cycle upon power on The function is toggled on and off with the Enter key The cycle timing number of cals range and NO Nox mode may be set After calibration the analyzer enters the sample mode and outputs a digital signal This is very useful in unattended applications Aute 5 Auto Startup Ut ie Wait for i minutes max number of autocalibrations 0 Start with Range 0 NO HOx Mode gt HOZ eS eee Automatic Startup Parameters California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 31 of 81 Section 7 MAIN MENU 7 5 8 F8 Measure Settings This screen allows several of the system settings to be displayed and modified setup purge and measure time for dual mode Wed
57. _y y M2 z z y y M3 z z y y _M4 z z y y 02 z z y y CLD HCLD Description Percent Deviation of Ranges M1 to M4 z z Zero gas relative to last calibration y y Zero gas absolute to factory calibration X X Span gas relative to last calibration w w Span gas absolute to factory calibration NDIR m 1 2o0r3 CLD HCLD FID HFID m 0 Description Offset and Gain of Ranges M1 to M4 z z Offset y y Gain NDIR m 1 2or3 CLD HCLD FID HFID m 0 1 3 17 AANG Verifying zero point deviation during auto calibration Command Response _AANG_Km _AANG_s_ M1_z z_da_dr _M2 z z da dr M3 z z da dr _M4 z z da dr Description Verifying deviations of Ranges M1 to M4 from zero point stored after auto calibration Values measured value z z absolute dev da relative dev dr NDIR m 1 20r3 CLD HCLD FID HFID m 0 1 3 18 AAEG Verifying span point deviation during auto calibration Command Response _AAEG_Km _AANG_s M1_z z_da_dr _M2 z z da dr M3 z z da dr _M4 z z da dr Description Verifying deviations of Ranges M1 to M4 from span point stored after auto calibration Values measured value z z absolute dev da relative dev dr NDIR m 1 20r3 CLD HCLD FID HFID m 0 1 3 19 AFDA Auto calibration times and Purge time Command Response _AFDA_Km_SATK _AFDASszyxw _AFDA KO SSPL _AFDA sz Description Auto calibration times of channel m z Purge time y Calibration time x Tot
58. a is placed in front of the measured value example AIKG 0 9999 4 Ifa control or adjusting command is sent via the serial interface while the measuring device is in Manual mode it sends an answer like SLIN 0 KO OF 5 If a channel does not exist the answer for control and adjusting commands is e g ATEM 0 3 NA in which 3 is the number of the sub channel 6 If the device is busy with a running function SLIN for example every arriving control command is ignored except SRES and STBY and the response message is e g SMAN 0 BS If In the mode SINT an additional SINT KO command is received the integrator is reset to 0 and the integration is restarted 7 If the command message contains data that the measuring device cannot process ESYZ KO ABC for example the response message is ESYZ 0 SE A syntax error is recognized if the data does not match the expected format or if the parameters do not fit the expected size 8 Numbers are in floating point format with decimal point The decimal point can be dropped for integers 9 If you switch from Manual to Remote at the device it remains in Manual mode until a SREM KO is received by the control computer On the display this mode is indicated by REME Remote enable on the status line In manual mode query commands via the serial interface are possible at any time California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 48 of 85
59. age 69 of 85 SECTION 13 APPENDIX Note For instruments with an Internal Span Solenoid select Calibration by Valves F5 F2 F4 Manval Span S SWET H Biganottics Cal Ula oo f 00 Cone RFange4 SOOOPRPPm E3 Hekei ao eet Span Gas will be enabled and the observed results can be use to evaluate instrument performance Press F3 to toggle to the Diagnostic screen for additional information Press F1 to save the new value and complete the SPAN calibration for this Range Note that the span gas value used for this range is highlighted and can be changed if necessary Use the Enter key and the numeric keys as required 2 4 Range Limits F8 375 0 Olz Hed Jan 03 23 24 23 2001 The analyzer is factory configured with 4 Physical Ranges of 3 30 300 3 000 PPM The operator can change the number of ranges and select a more convenient full scale concentration if required Note Do not exceed the maximum range of 3 000 PPM and always use ascending order as shown Example a For a single range instrument set Range to the desired value and all others to zero b For a two range instruments set Range to the lowest value Range 2 to the highest value and the others to zero California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 70 of 85 SECTION 13 APPENDIX 2 5 Span Values F9 Span gas conc range limits o OO Oo Q0 Oo QQ Oo 90 s0 S00 Use to d
60. al Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 18 of 81 Section 7 MAIN MENU which gas is flowing and which time runs When auto calibration has finished it is displayed If the span value of the selected range is O see section 5 6 1 then it will not be calibrated If one range is calibrated and the span value for the lower ranges is zero calibration parameters will be copied to this range To calibrate all ranges with the same span gas you must enter the gas concentration in the Span Gas Calibration screen for ALL RANGES You must also calibrate each range Offsets and scalors are NOT copied to other ranges TE Wi ui 3 Hi M T i a ype T oy te i Ah a OG A A E ib 2 at bk N a a KA a J D f Auto Calibration Screen 7 4 2 F2 Manual Calibration From the Calibration screen F2 starts manual calibration If auto range is selected calibration is not possible and the appropriate range can be selected In the manual calibrations menu three options are possible F1 Flow zero gas F2 Flow span gas F3 Range select Manual Calibration Screen California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 19 of 81 Section 7 MAIN MENU When zero or span gas is flown the measured value can be saved by pressing F1 If the screen is left by pressing the buttons Main or Back the measured value is not saved Solenoids are closed by pressing F2 From the manual calibra
61. al calibration time w Verify time z y X win seconds NDIR m 1 2or3 CLD HCLD FID HFID m 0 Purge time will be responded 1 3 20 APAR Auto calibration tolerance values Command Response Description _APAR_Km_SATK _APAR S z z y y_x xX_w w During Autocal if all the values used in the average are within tolerance then Autocal moves to Verify Auto calibration tolerance value z z Range 1 y y Range 2 x x Range 3 w w Range 4 NDIR m 1 2or3 CLD HCLD FID HFID m 0 1 3 21 ASYZ Respond System Time Command Response Description _ASYZ_KO_ _ASYZ_s_yymmdd_hhmmss System time yymmdd year month day each 2 characters wide no spaces hhmmss hour minute second each 2 characters wide no spaces 1 3 22 AT90 Respond Lowpass filter time Response Description _AT90_ Km_ _AT90 Ss t Low pass filter time in seconds of channel m T filter time in seconds of channel m NDIR m 0 1 2o0r3 if m 0 then all channels CLD HCLD FID HFID m 0 1 3 23 ADAL Diagnostic alarm limits Command Response Description _ADAL_KO _ADAL_s_at min_al max All alarms limits _al6 min_a16 max ADAL KO x _ADAL s x min_x max Alarm limits of x Alarm Limits NDIR Sample gas flow channel 1 Sample gas flow channel2 8 Sample concentration channel 1 9 0 6 Barometric Pressure 1416 CLD HCLD 6 Diode Temp SSS e Peltier Gas Temp 9 EPC Coil Sample Voltage FID HFID 2 Sampl
62. andard 9 Pin DIN Connector Pin OONDOARWDNDM California Analytical Model 600 CLD C_ETL_US CE Rev12 Function DCD Carrier Detect RxD Receive Data TxD Transmit Data DTR Data Terminal Ready Ground DSR Data Set Ready RTS Ready to Send CTS Clear to Send RI Ring Indicator Operators Manual Page 36 of 81 Section 8 ANALYZER COMPONENTS 8 1 4 Digital Outputs TCP IP 8 Pin RJ 47 Connector Pin Function TDX TDX RXD Open Open RXD LNLED LNLED CONDOR WN IMPORTANT TIP For direct connect to a PC a crossover cable is required Connection to a hub requires a straight cable California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 37 of 81 Section 8 ANALYZER COMPONENTS 8 2 Internal Component Locations Major Internal Components Electronics Includes instrument electronics See Main Electronic Board NO NOx Solenoid Valve Switches flow between the NO and NOx mode Optional Internal Sample Pump Provides sample to analyzer Ozonator Contains UV Lamp Ozonator High Voltage Supply Produces High Voltage to UV lamp Proportional Flow Pressure Regulator Regulates flow of ozone Proportional Flow Pressure Regulator Regulates flow of sample Reaction Chamber amp Detector Assembly See Figure 8 NO NOx Converter Converts NO2 to NO for total NOx 10 Relay Control Board Provides AC Voltage to Heaters Pump and UV Transformer FP a eae eS SS California Anal
63. ange limits of M2 x x channel m _M3_y y NDIR m 1 20r 3 M4 zz CLD FID HCLD HFID m 0 AMBE Km _AMBE_s Mn z z Range limit n of channel m _Mm n 1to4 1 3 6 AKAK Calibration gas concentrations Command Response Description _AKAK_ Km _AKAK_s M1 w w All existing calibration gas values are M2 x x responded for selected channel m _M3_y y NDIR m 1 2 0r 3 _M4 z z CLD FID HCLD HFID m 0 _ AKAK Km Mn AKAK s Mn z z channel m calibration gas value of Range n 1 3 7 AMBU Upper and lower range switchover values for auto range Command Response Description _AMBU_Km _AMBU_s M1_w w_W W Lower and upper range switchover M2 x x X X value of auto range for channel m _M3_y y_Y Y NDIR m 1 2or 3 _M4 z z Z Z CLD FID HCLD HFID m 0 AMBU Km_Mn AMBU s Lower and upper range switchover Mn w w W W value of auto range for channel m range n 1 3 8 ASTZ Normal device status Command Response Description _ASTZ_s K1_State1 State2 State3 Respond device status for all _ASTZ_KO _ASTZ Km _K2_State1_State2 State3 _K3_State1 State2_State3 _ASTZ_s_State1_State2 State3 Possible states NDIR State 1 SREM remote SMAN manual State 2 STBY standby SPAU pause SMGA measuring gas SNGA zero gas SEGA end gas SATK SNGA zero gas during auto cal SATK SEGA end gas during auto cal CLD HCLD State 1 SREM remote SMAN manual State 2 STBY standby SPAU pause SMGA measuring gas SNGA
64. angel a BA Q Bates fanses 0 QQ a ar t Ranges Seca 8 88 Oo a8 Ranged CAI Tel 800 959 0959 E Main F4 F3 F4 Main F4 F3 F2 Used to observe Auto Cal Results Used to observe Manual Cal results The above are the new deviations after the operator elects to re set the calibration values California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 22 of 24 Section 13 TABLE D ADDENDUM 600 SERIES CLD IO CHART 28 PIN MAIN CONNECTOR ASSIGNMENTS AO Analog Output OC Open Collector SV Solenoid Valve TTL Transistor Logic ALG 1 A Output A Output A Output A Output A Output D Output D Output D Output D Output D Output D Output D Output D Output D Output D Output 1 0 Type Analog Levels GND Isolated analog User Defined AO 1 User Defined AO 2 User Defined AO 3 User Defined AO 4 GND Digital Sense Auto Range sense Range 1 Sense Range 2 Sense Range 3 sense Range 4 Set Auto Range Control Range 1 Control Range 2 Control Range 3 Control Range 4 Auto Cal Calibrate Zero Span Sample Local Remote Read Cal Mode Reserved Reserved Isolated Al 1v 5v 10v mA 1v 5v 10v mA 1v 5v 10v mA 1v 5v 10v mA TTL low true TTL low true TTL low true TTL low true TTL low true OC 24vdc if internal SV OC 24vdc if internal SV OC 24vdc if internal SV TTL low true TTL low true California Analytical Instruments Mode
65. arameters Table 1 4 summarizes all errors that can appear upon any master instruction Analyzers Acknowledgement Explanation 2222 f Analyzer does not know the instruction sent XxXxX f BS Analyzer is busy with another function Xxxx f SE Syntax error within command parameters or incomplete command xxxx f NA Requested function or data are not available Xxxx f DF Data error The kind or number of given parameters are not valid XxXxX f OF Offline Analyzer is offline i e analyzer is in local Mode Only inquiry commands and SREM set analyzer in remote mode are allowed f is the error status byte Xxxx is the function code of the command sent 71 3 Scan Commands 1 3 1 AKON Measured concentration value Command Response _AKON_KO _AKON _s z z _ y y_x x_t _AKON 3s z z _y y_x x _w w_v v_t _AKON 3s z z _y y_x x_w w_t _ AKON_ Km _AKON s z z t _AKON_K4 _AKON 3s z z _y y_x x_w w_t _AKON_K5 1 3 2 ARMU Raw Engineering value Command Response _ARMU_KO _ARMU_s z z y y_x x_t _ARMU_KO _ARMU _s z z t Description NDIR Measured concentration value of all 3 possible channels CLD HCLD z z current Measure Value y y NO concentration x x NO2 concentration w w NOx concentration v v NH3 concentration Note y y x x W w are normally 0 0 when Dual Measure or Analog Out during Cal are not selected v v applies only to the NH3 option FID HFID z z current Measure Value y y CH4
66. arization system and measure settings can be changed The Setup menu begins as shown below A description of each parameter is shown in the information box NOTE Use the down arrow key to obtain the additional setup parameters Setup Menu 2 California Analytical Model 600 CLD C_ETL_US CE Operators Manual Page 22 of 81 Rev12 Section 7 MAIN MENU 7 5 1 F1 Span Gas Concentration For calibration it is necessary to input the concentration of the span gas in ppm For every range the span gas concentration can be changed After pressing F1 in the setup menu a screen appears in which changes can be made Select with the cursor buttons the range to change The selected field turns black To change parameters switch to parameter input mode by pressing the Enter key The input cursor horizontal bar under the first character then appears in the active edit field black background The cursor can be positioned with the right and left cursor keys and the value displayed number or letter can be changed with the up and down cursor keys or entered directly Every input has to be concluded by pressing the Enter key again Then the input cursor disappears and a new range can be selected The changes are saved by leaving the screen by pressing Main or Back At the right side of the screen the range limits of the 4 ranges are displayed They cannot be changed in this screen Setup Span gas conc range limits Rangel Se Din
67. as necessary The final filter must be capable of removing particles larger than 4 microns 3 8 2 Condensation Dew point of the sample gases must be lower than the instrument temperature to prevent accidental condensation within the instrument Pypass the sample through a dehumidifier to reduce the dew point to about 2 to 4 C or less If the sample contains an acid mist use an acid mist filter cooler or similar device to remove all traces of the mist 3 8 3 Presence of Corrosive Gases Useful service life of the instrument will be shortened if high concentrations of corrosive gases such as Cl2 SO2 F2 HCI etc are present in the sampled gas 3 8 4 Gas Temperature When measuring high temperature gases take care that the maximum rating of the instrument 104 F 50 C is not exceeded 3 8 5 Pressure and Flow Rates The air or oxygen supply entering the instrument is controlled by an electronically controlled proportional flow EPC controller The regulator is factory adjusted for optimum analyzer performance The ozone supply Air or O2 air cylinder pressure should be set at approximately 25 PSIG The sample entering the instrument is controlled by a factory set precision electronically controlled proportional flow EPC controller The EPC is factory set for optimum analyzer performance as indicated by the sample pressure If the analyzer does not contain the optional internal sample pump the sample gas entering the instrument shou
68. ata Logger or other remote recording device that may be connected to the analyzer The operator will first select the OUTPUT ASSIGNMENT screen and choose the output that is set to be calibrated All outputs of interest may be selected When calibration is competed the operator will return the outputs to their original assignment The D A CALIBRATION screen will be then be used to complete the calibration procedure This screen provides a section that is used to record the zero signal corrections zero offset and a second area to record the 100 signal corrections Gain for each of the four output signals that may be defined to develop a voltage or current signal Since this is a Digital to Analog conversion the calibration will require the completion of a simple trial and error procedure The operator will observe the results of a zero or full scale Gain signal generated by the analyzer to the remote recording device and select a correction factor The operator will save this value and then observe the results on the attached remote recording device The process of selection and saving for zero and span will be repeated until a satisfactory calibration is achieved For 0 1V 0 5V 0 10V and a 0 20 ma outputs the Offset and Gain values are independent and do not interact With the 4 20 ma output the Offset zero and Gain Span values interact and may require a few more trials The following is a table of typica
69. aximum GND Digital Sense AutoRange Sense Range 1 Sense Range 2 Sense Range 3 Sense Range 4 Set AutoRange Control Range 1 Control Range 2 Control Range 3 Control Range 4 Auto Cal Calibrate Zero Span Pump Span Gas Flow Sample Gas Flow Local Remote Read Cal Mode Reserved Reserved California Analytical Model 600 CLD C_ETL_US CE March 2006 pme o O analog External Analog 1 External Analog 2 Spare analog Spare analog GND Alarm General Alarm Ch 1 Conc 1 Alarm Ch 1 Conc 2 Alarm Reserved Reserved Reserved Reserved Reserved GND Alarm Calibration Alarm 1 Reserved Reserved Reserved Read Wet Mode Read OverFlow Set Wet Mode Set OverFlow Set NO Mode Spare Spare Spare Operators Manual Page 61 of 85 SECTION 13 APPENDIX Note All digital outputs and inputs are 0 5 VDC ONLY All analog inputs are 0 10 VDC ONLY Connecting analog outputs to existing current loop systems or voltage loop systems WILL DAMAGE the instrument California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 62 of 85 SECTION 13 APPENDIX 13 3 MODEL 600 CLD Flow Diagrams 7 EN EN Tr Ne KA NA J ES gt Ke M Paai IND an X MES B N P Y I J LY LAIN NA A ana ee Ly J ANN CDO CD a JIN V ELTA TE RR NOTE Standard Analyzer California Analytical Model 600 CLD C_ETL_US CE Operators Manual March
70. be defective must be returned to the factory transportation charges prepaid and CAI will return the repaired or replaced product freight collect d if the product claimed to be defective requires on site repair such warranty labor will be provided at no charge however transportation and living expenses will be charged to Buyer e if the product is a consumable or the like it is warranted only to conform to the quantity and content and for the period but not in excess of one year stated on the label at the time of delivery or 90 days f CAI may from time to time provide a special printed warranty with respect to a certain product and where applicable such warranty shall be deemed incorporated herein by reference g CAI shall be released from all obligations under all warranties either expressed or implied if any product covered hereby is repaired or modified by persons other than its own authorized service personnel unless such repair by others is made with the written consent of CAI IT IS EXPRESSLY AGREED THAT THE ABOVE WARRANTY SHALL BE IN LIEU OF ALL WARRANTIES OF FITNESS AND OF THE WARRANTY OF MERCHANTABILITY AND THAT CAI SHALL HAVE NO LIABILITY FOR SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR FROM ANY CAUSE WHATSOEVER ARISING OUT OF THE MANUFACTURE USE SALE HANDLING REPAIR MAINTENANCE OR REPLACEMENT OF ANY OF THE PRODUCTS SOLD UNDER THIS SALES ORDER SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CON
71. be returned California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 49 of 85 SECTION 13 APPENDIX AEMB Set measuring range Command Response Description _AEMB_KO _AEMB_s Mn Current measuring range is responsed AMBE Measuring range limit Command Response Description _AMBE_KO _AMBE_s M1_w w_M2 x x M3_y y_ All existing measuring range limits are M4 z z responsed _ AMBE KO Mn _AMBE_s Mn z z Range limit of Range Mn is responsed AKAK Calibration gas concentrations Command Response Description AKAK_KO _AKAK s M1_w w_M2_ x x M3 y y_ All existing calibration gas values are M4 z z responsed AKAK_KO_Mn AKAK_s_ Mn _z z Calibration gas value of Range Mn is responsed AMBU Upper and lower range switchover values for autorange Command Response Description _AMBU_KO _AMBU_s M1_w w_W W_M2_x x_X Lower and upper range switchover X_M3_y y_Y Y_ M4 z z Z Z value of autorange are responsed ASTZ Normal device status Command Response Description _ASTZ_KO _ASTZ_s SREM STBY__SENO SARE Device status is responsed _SDRY Possible states remote standby NO mode Autorange on Chiller on manual pause NOx mode Autorange off Chiller off measuring gas SNGA zero gas SEGA end gas SATK SNGA zero gas during autocal a end gas during autocal eatin For compatibility only SSPL purging SKOP measure California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 50 of 85 SECTION 13
72. c Reassemble the chamber assembly in reverse order per the above Make certain the sample tube is centered when assembling the manifold to the reaction chamber California Analytical Model 600 CLD C_ETL_US CE Operators Manual Revi2 Page 46 of 81 SECTION 13 APPENDIX 12 Troubleshooting 12 1 Ozone Air O2 Supply The Air O2 flow is controlled by an EPC valve It requires 25 psig cylinder supply pressure and is factory set to deliver approximately 10 to 20 psig to the ozone capillary This pressure may be monitored by the diagnostics display The flow rate from the capillary is very low and will require a bubble flow meter to accurately determine proper flow 12 2 Sample Supply The sample flow is controlled by an adjustable electronic proportional pressure valve This valve requires a 10 to 25 PSIG sample supply pressure to deliver the proper pressure to the sample capillary This pressure may be monitored by the diagnostics meter at any time after inlet sample has been applied The sample flow rate from the capillary is very low and will require a bubble flow meter to determine proper flow rate If the pressure is properly set and a clogged capillary is suspected replace the sample capillary NOTE If the analyzer contains an optional internal sample pump the introduction of a pressurized sample gas in excess of 1 5 PSIG will damage the pump 12 3 NO NOx Converter Several published test procedures require periodic NOx efficiency
73. ces hhmmss hour minutes seconds Description Set lowpass filter time t filter time in seconds Operators Manual Page 59 of 85 SECTION 13 APPENDIX EDAL Diagnostic alarm limits Command Response Description _EDAL_KO_a1 min_ai mas_ _a12max _EDAL_ s Set all alarm limits _EDAL_KO_x_x min_xmax _EDAL s Set alarm limits of x Alarm Limits 1 Peltier Gas Temp EPC Coil Sample Voltage EPC Coil Air Ozone Voltage Sample Content ETCP Set TCP IP Parameters Gell Temp Command Response Description _ETCP_KO_22z zzz zzz zzz _ETCP_s zzz TCP IP address _ETCP_KO _ yyy yyy yyy yyy yyy TCP IP subnet mask _ETCP_KO_xxxx Xxxx TCP IP port All changes take effect after next power on cycle Abbrevations used Mn Measuring range number M1 M4 Measuring Range 1 4 W W Z Z Numerical value X Number t Numeric integer value a0 a4 Polynom coefficients S Status yyymmdd Date of format year month and day with 2 characters each and no spaces hhmmss Time of format hour minute and second with 2 characters each and no spaces California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 60 of 85 SECTION 13 APPENDIX 13 2 Rear Panel Connectors 28 Pin Main Connector Assignments 28 Pin Auxiliary Connector Assignments FI ie ss Analog oo Analog pn ping Spare GND analog Realtime 0 10 VDC Maxi um NO 0 10 VDC Maximum NOx 0 10 VDC Maximum NO2 0 10 VDC M
74. ch 2006 Page 58 of 85 SECTION 13 APPENDIX EKEN Set new device identification Command _EKEN_KO_new device name Response Description _EKEN_s Set new device identification Maximum length of device name are 40 characters NOTE To change device identification you must first rename the device to RESET Now a name up to 40 letters can be given NOTE The device name must not have any blanks between f e CAI CLD is not allowed You can use undersline i e CAl_ CLD EGRD Set polynom coefficients Command EGRD_KO Mn_a0 a1_a2 _ a3 a4 EFDA Set autocalibration and purge times Command Response _EFDA KO SATK Zz yxw EFDA s _EFDA_KO SSPL z _EFDA_s EPAR Set autocalibration tolerance values Command Response _EPAR_KO_SATK_z z_y y_x x_w _EPAR_ s W ESYZ Set System Time Command Response _ESYZ KO _yymmdd_hhmmss _ESYA s ET90 Set Lowpass Filter Time Command _ET90_ KO t Response _ET90 s California Analytical Model 600 CLD C_ETL_US CE March 2006 Response Description _EGRD_s Set polynom coefficients of range Mn Description Set autocalibration times z Purge time y Calibration time x Total calibration time w Verify time Z y x w in seconds Set analyzer purge time to z seconds Description Autocalibration Tolerance value z z Range 1 y y Range 2 x x Range 3 w w Range 4 Description Respond system time yymmdd year month day each 2 characters wide no spa
75. command begins with STX Start of Text in the fist byte The don t care byte can be any ASCII character Generally a blank or an underscore _ is used for readability reasons The four function bytes represent the AK command A blank comes next followed by K and the channel number The analyzer is a single channel device and because of that the channel number is usually 0 For delimiting the command parameters from the channel number another blank follows This may be followed by command parameters with a variable length Every command ends with the ETX End of Text character The error status byte in the acknowledgment command signals if internal errors in the analyzer occurred It is zero when no error appeared and it is unequal zero when one or more errors occurred Every time a change in the errors happens the error status byte is incremented by one no matter if one or several errors disappear or are added If it had the value 10 it would be reset to 1 The error status byte does not indicate the real number of errors If the analyzer does not have errors the error status byte contains the value 0 In general AK commands are subdivided into three classes e Control commands Sxxx e Inquiry commands Axxx e Configuration commands Exxx Error Handing It might happen that an unknown instruction is sent that the analyzer is busy with a function which is not the desired one or that an error occurred in the command p
76. d California Analyt March 2006 SECTION 13 APPENDIX 13 5 Starting With SERIAL NUNBER UO6081 1 0 INTRODUCTION The Model 600 CLD Series Instruments starting with Serial Number U06061 have several new Hardware and Software features The Hardware includes the use of anew memory system isolation of the analog output signals and 15 relays that are used to buffer the many new digital output signals that are now available The available digital signals consist of a SERVICE group to externally monitor a number of parameters that provide insight for preventative maintenance and diagnostics decisions A second STATUS group is provided to define the operation of the instrument such as Spanning Zeroing Calibrating and the Current Range 1 2 3 4 AUTO The Software includes modifications to existing functions changes to the Measurement screen additional Short Cut Keys and several New Functions that are listed as follows e MEASUREMENT Over Range 888888 C1 C3 Removed Zero F5 Span F6 Range Limits F8 Span Values F9 Outputs F10 Note The operator can use these Short Cut Keys or continue to use existing procedures e NEW FUNCTIONS Auto Startup F5 F7 F7 ALARMS F5 F7 Use F6 to toggle ON OFF Offsets amp Gains F4 F3 F5 D A Calibration F5 F7 F8 Cal Analog Outputs F5 F8 Use F8 to toggle ON OFF Ignite ON Power Up F5 F8 Use F9 to toggle ON OFF Save Data Archiving Time F5 F7 F1 F5 Use ENTER to change
77. d Response Description _EDAL_KO_a1 min_al mas_ _a12max _EDAL s Setall alarm limits _EDAL KO x x min_xmax _EDAL s Set alarm limits of x Alarm Limits NDIR Channel 1 Flow Temperature Failure Channel 2 Flow 8 Channel 1 sample concentration Channel 3 Flow 9 Channel 2 sample concentration External Analog 1 Channel 3 sample concentration External Analog 2 11 13 Temperature alarm limits channel 1 3 6 Pressure Failure 14 16 _ EPC voltage alarm limits channel 1 3 CLD HCLD EPC Coil Air Failure O 6 O O B FID HFID 1 NoFlame CL EPC Coil Sample Failure __ _ 5 14 i 5 ADC Range Underflow oe 6 Oven Temp Failure Cutter Temp Failure Analyzer is not calibrated 8 Pump Temp Failure a E 1 5 11 ETCP Set TCP IP Parameters Command Response _ETCP_KO_22Z 22z 22z 2zz _EDAL s _YYY YYY YYY YYY _XXXX 1 5 12 EH2O Set H20 correction parameters Command Response _EH2O_Km _z z_y y_x x _EH2O s 1 5 13 ECO2 Set CO correction parameters Response _EH20 s Command _EH2O_ Km _z z_y y_x xX_w w Description zzz TCP IP address yyy TCP IP subnet mask xxxx TCP IP port All changes take effect after next power on cycle Description m channel 1 to 3 Z Z dry voltage of A in with no water present y y 1st order coefficient X X 2nd order coefficient Description m channel 1 to 3 Z Z offset voltage of A in with no COs present y y Min A i
78. d eviati abs rel Rangel Oo OO Oo QG Peter G 8B HO Ge s HAA MT MT CAI Tel 800 959 0959 E F4 F3 F4 F4 F3 F2 Used to observe Auto Cal Results Used to observe Manual Cal results The above are the new deviations after the operator elects to re set the calibration values California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 84 of 85 Section 13 APPENDIX SECTION 13 ADDENDUM TABLE OF CONTENTS ADDENDUM 13 5 STARTING WITH SERIAL U06081 Section Title Page 1 0 Introduction nnn nn nnn nnn nnn nnn nnn nnn nnn 2 0 Operation of Measurement Keys 2 1 Over RANGE nn nnn nnn n nnn men nn nn nnn nnnnnmn nena nnnneneme nace cn nnns 2 2 DiaQnOStiCS nnn nn nn nn nnn nnn nnn nnn nnn nn nnn nena nanan 23 LEVO aa aa i 2A paN ae 2 5 Range LIMIS a eean 2 6 Span Vales sessi 2 1 OQUMPUIS E A nn nnnnnnnnnnnnnnnen 3 0 New Functions 3 Le Auto Start Up a ea 3 2 Alarms On Off 3 3 Offset amp Gain eea nnn nnn nnn A eR S 3 4 Calibrate The Analog Outputs 3 5 Save Data Archiving Time
79. e CU 30 RangeZi 93 200 160 Ranges 765 100 S00 Ranged 29325 roo soaa Fi Change Span Gas Settings 7 5 2 F2 Calibration Settings In the calibration settings menu times deviations and methods can be changed Setup 7 5 2 1 F1 Times There are four times in seconds for auto calibration that can be changed Purge measuring calibration and verifying time Changes are made and saved as above California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 23 of 81 Section 7 MAIN MENU 7 9 2 2 F2 Measuring Deviations During auto calibration the measured value is only saved if it is within a certain time within an upper and a lower limit These two limits format a working window In the setup menu the deviation is in percent 7 5 2 3 F3 Deviations Here you can change absolute and relative deviation in percent After auto calibration it is checked to assure the deviations are within this limit If the deviations are not in this limit a warning Deviation error appears 7 5 2 4 F4 Calibrations via Valves Calibrations can be made by using the solenoids for zero and span gas or by using the pump Calibration via valves means that the zero gas is flown by the zero gas solenoid and the span gas is flown by the span gas solenoid 7 5 2 5 F5 Calibration via Probe Calibration via probe means that the zero and the sample gas is flown by the pump the solenoids for zero and span gas are not used 7 9 3
80. e Pressure 8 Pump Temperature 3 Air Pressure 9 Sample EPC Coil Voltage 2 Burner Temperature 6 Oven Temperature 1 3 24 AVER Query Software version z Main versionx xxxx_ buildno_builddate_dd mm yyyy y User version x xxx_ buildno_builddate_dd mm yyyy x OSMSR version x xxx_ builddate_dd mm yyyy zzz TCP IP Address yyy TCP IP subnet mask UDP port opened for connection Transmission Frequency of the data in Hz Mode A ASCII Mode UDP_IP Alternative IP address open for the UDP connection when it should not use the IP connected to m Channel 1 to 3 z z Ext analog 2 value y y Dry voltage of A in with no water x x 1 order coefficient w w 2nd order coefficient m Channel 1 to 3 z z Ext analog 1 value y y Offset voltage of A in with no x x Min A in if A in is below this value no CO correction will be done w w 1st order coefficient v v 2nd order coefficient Command Response Description _AVER_KO _AVER_s MAIN _z 3USER_y OS MSR_x 1 3 25 ATCP Query TCP IP settings Command Response Description _ATCP_KO _ADAL_S _22Z 22Z 22Z 22z _yyy yyy yyy yyy _XXXX xxxx TCP IP port 1 3 26 AUPD Query UDP data streaming parameter Command Response Description _AUDP_KO _AUDP_s lt UDPPort gt _ lt DataFrequeny gt _ lt Mode gt DataFrequency _ lt UDP_IP gt the TCP IP client 1 3 27 AH20 QueryH 0 correction parameter NDIR Command Response Description _AH2O Km _AH2O s z z_y y_x x_w
81. eceptacle Section Title 1 TABLE OF CONTENTS Page INTRODUCTION 22 22 22 2222202022 m m m m nee m ee m e m e m eee m ee e e 1 1 1 OvervieW 1 Wade Unpacking Instructions 1 1 3 Reporting Damage 1 1 4 Contact Information 1 1 5 Warranty Certificate 2 FEATURES AND SPECIFICATIONS 3 3 1 Descriptions 3 2 2 Features 3 2 3 Specifications 4 INSTALLATION 6 222 0202222 200e2 ee m m m m m eee e ee m m m eee m ee e e 5 3 1 General 5 SZ Site and Mounting 5 3 3 Electrical
82. efine the concentration of the span gas that will be used to calibrate each range Note The span gas value used for this range is highlighted and can be changed if necessary Use the Enter key and the numeric keys as required 2 6 Outputs F1013 5 2 5 Outputs F10 assignment Output Signal i Ux Ho Res lTime HOx 11 3 CAI Tel 800 959 0959 Use the to select the desired Output Use this screen to define the signals and their location that will be monitored by a remote reordering device 3 0 NEW FUNCTIONS California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 71 of 85 SECTION 13 APPENDIX 3 1 Auto Start Up F5 F7 F7 Auto Startup S SWET sAute Startup Off Wait for min 1 Calibrations 2 Startrange 4 CCeEessg Level Fi Remote Manual anual HO HOx Mode Ho MAIN SAVE Hox FIFI ma BACK SAVE Check Air Pressure F Wait The time delay in minutes before proceeding If Zero is used the instrument will wait until all warnings are cleared to continue Calibrations The number of attempts to complete a successful calibration as required in the operator defined Deviation Tables If calibration is not successful the instrument will continue reporting results using the last completed calibration The analyzer can be configured use the previous calibration by selecting zero Calibrations Starting Range When all defined actions are completed the ana
83. emory location and retained when power is removed In the event of an unexpected power failure it may be desirable to change some parameters until an operator can resume control This screen may be used to establish several desirable special instrument start up parameters that define how the analyzer recovers from loss of AC power When enabled this screen will define the following System setup 2ISsTBY Fi RealTime Clock FZ TCP IP settings F gt Output assignment F4 Output Range F5 status line onz Fe ri 5 Y fi n aF F On Py u tartu Fe D calibration analyser Alarms HOx 43 T OH OFF Check Air EPC Coil WV F Use F6 to toggle ON OFF The instrument has an extensive library of warning messages that will aid in the identification of various anomalous events and are displayed at the bottom of the screen These messages will assist in diagnostics and indicating the need for preventative maintenance This screen provides an option to disable these messages during initial start up or as may be desired for a particular application California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 8 of 24 SECTION 13 ADDENDUM 3 3 Offset amp Gain Main F4 F3 F5 Offset and Gain 2ero Span applied correction z aT hee i peat ange I a eT DG 1 f Ranges D OO 1 06 Fange4 oO OO 1 00 Thu Mayr 83 12 40 03 2007 F This screen can be used to provide an additional means to display calibra
84. eviation minus the deviation of the previous calibration related to the range limit of the calibrated range 7 4 3 3 Absolute Span Gas Deviation Absolute span gas deviation is span gas bottle value minus span gas value calculated by the factory polynom related to the range limit of the calibrated range 7 4 3 4 Relative Span Gas Deviation Relative span gas deviation is the actual deviation minus the deviation of the previous calibration related to the range limit of the calibrated range 7 4 4 F4 Check Calibration There is a default calibration Pressing F4 activates an automatic zero and span check for verification 7 4 4 F5 Reset Calibration Values There is a default calibration Pressing F5 a new screen appears and asks if the user is sure to reset calibration values to the default calibration values F1 confirms and the calibration values are reset to default calibration values F2 leaves this menu without resetting to default values This function will overwrite all calibrations with factory values Also the linearization polynom will be overwritten with the factory values 7 4 5 F6 Range Select This allows a range change to be activated from the calibration menu California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 21 of 81 Section 7 MAIN MENU 7 5 F5 Setup From the Main Menu F5 brings up the setup menu Span gas concentrations calibration settings range limits alarms password line
85. hange recording time 3 7 User Digital Outputs e Overview California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 78 of 85 SECTION 13 APPENDIX The 600 HCD Series of instruments have 15 solid state optically coupled isolated relays that can be programmed by the operator to indicate the status of numerous digital conditions The available digital signals consist of a SERVICE group that can be used to externally monitor a number of conditions to aid in preventative maintenance and diagnostics A second STATUS group is provided and is used to define the operation of the instrument such as Spanning Zeroing Calibrating and the current Range 1 2 3 4 AUTO etc The individual output signals can be operator selected and set to a HOLD or CLEAR mode In the HOLD mode an activated signal is retained until the operator returns to the Digital Output Screen and selects the appropriate output signal and performs a manual CLEAR In the CLEAR mode the signal will automatically change state when the microprocessor detects that the noted condition no longer exists The operator can select from the following the desired SERVICE or STATUS items that are to be digitally monitored e SERVICE California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 79 of 85 SECTION 13 APPENDIX Text Signal Min Definition SampleP 3 8 3 9 Sample pressure AirP Sample Pressure Check 14 16 Air pressure O
86. ion Detector Volts Range Auto Manual Span Gas Offset Gain Sample Pressure Sample Flow Sample EPV Volts Air Pressure Ozone Flow Ozone EPC Volts Diode Temp Cell Temp Oven Temp Pump Temp Converter Temp Dryer Temp O2 Detector Temp NH3 Conv Temp O2 Concentration O2 Detector Volts O2 Offset O2 Gain Wet Dry Meas Mode Local Remote Converter California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 14 of 24 SECTION 13 ADDENDUM 3 6 User Digital Outputs e Overview The 600 CLD Series of instruments have 15 solid state optically coupled isolated relays that can be programmed by the operator to indicate the status of numerous digital conditions The available digital signals consist of a SERVICE group that can be used to externally monitor a number of conditions to aid in preventative maintenance and diagnostics SEE TABLE B amp D A second STATUS group is provided and is used to define the operation of the instrument such as Spanning Zeroing Calibrating and the current Range 1 2 3 4 AUTO etc SEE TABLE C amp D The individual output signals can be operator selected and set to a HOLD or CLEAR mode In the HOLD mode an activated signal is retained until the operator returns to the Digital Output Screen and selects the appropriate output signal and performs a manual CLEAR After performing a Clear Operation the operator must press F2 again to
87. ire calibration 3 4 13 Press F5 to produce a full scale 100 signal 3 4 14 Use the arrow keys to position the curser at the require GAIN value 3 4 15 Observe the results on the remote device and make a correction to the GAIN value for the output of interest Press BACK to save this new value 3 4 16 Press F8 to return to the D A calibration screen 3 4 17 Observe the results on the remote device and repeat the steps to change the GAIN value by repeating steps 3 4 14 thru 3 4 16 as needed for each output 3 4 18 Return to the OUTPUT Assignment screen F5 F7 F3 from the main menu and change the output signals from CALIBRATE to their original values as defined in step 3 4 1 California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 12 of 24 SECTION 13 ADDENDUM 3 5 Save Data Archiving Time Main F5 F7 F1 F5 Archive Time is the Time in seconds between each set of data points If zero no data is stored in the SEC data files The SEC data files are in CSV format for direct import into Excel CAI can provide the tools necessary to download these files Use ENTER to change recording time SEE TABLE A California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 13 of 24 SECTION 13 ADDENDUM TABLE A 600 SERIES CLD DATA ARCHIVE FILES Time Date Month Year Error Index TimeStamp NO Conc NO2 Conc NOx Conc NH3 Conc Concentrat
88. irements of the AK protocol A 9 pin male connector at the back of the unit is used to connect a master computer with the following pin assignment Pin 2 Rxd receive O O Cy OQ Pin 3 Txd transmit Pin 5 Gnd ground O O O O Figure Error No text of specified style in document 1 Serial Interface 1 2 Interface Specifications Speed 9600 bps Character Length 1 start bit 8 data bits 1 stop bit Parity none Handshake no Ethernet RJ45 If connecting directly to a computer without a Hub or Switch a CROSSOVER Cable is required Protocol Description Instruction command 1 Byte 2 Byte 3 Byte 4 5 G 7i gi 9 10 Byte nth Byte Byte Byte Byte Byte Byte Byte STX ASCII code 02 Don t Care Any ASCII code Function Code 1 Function Code 2 AK instruction Function Code 3 e g ASTF Function Code 4 Blank Blank AK instruction parameters length is variable ETX ASCII code 03 Table Error No text of specified style in document 1 Structure of an instruction command Acknowledgement command Explanation 1 Byte ASCII code 02 2 Byte Any ASCII code 3 Byte 4 Byte Echo of the AK instruction 5 Byte commana 6 Byte 7 Byie 8 Byte Feye o 10 Byte rr AK acknowledgement parameters length is variable nth Byte ETX ASCII code 03 Table Error No text of specified style in document 2 Structure of an acknowledgement command Data Description Each
89. l 600 CLD Operators Manual May 30 2008 Page 23 of 24 Section 13 ADDENDUM TABLE D CONT 600 SERIES CLD IO CHART 28 PIN AUXILLIARY CONNECTOR ASSIGNMENTS NO Normally Open E a Type Analog LEVELS eH eooo GND analog External Analog 1 3 External Analog 2 4 GND Isolated analog 5 Relay RTN 1 0 10V 0 10V 9 10 11 12 use RIN 1 Digita ge go CLOSED when active pigta ge go OPEN when present 13 14 15 16 use RTN 2 17 18 19 20 use RTN 3 21 27 28 use RTN 4 D Output D Output D Output D Output D Output D Output D Output D Output D Output D Output D Output D Output D Output D Output D Output D Output D Input D Output User Defined NO Relay 1 User Defined NO Relay 2 User Defined NO Relay 3 User Defined NO Relay 4 User Defined NO Relay 5 User Defined NO Relay 6 User Defined NO Relay 7 User Defined NO Relay 8 User Defined NO Relay 9 User Defined NO Relay 10 User Defined NO Relay 11 California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 24 of 24 Communication Master Computer Analyzer AK Protocol Communication is via a Serial or Ethernet TCP IP interface The Ethernet interface can carry streamed UDP data via the TCP IP port to a separate configured UDP port 1 1 Serial Interface and AK Commands The serial interface enables remote control of the analyzer by a master computer It is implemented as an RS232 V24 interface and meets all requ
90. l values OUTPUT OFFSET GAIN 0 20 ma 0 000 0 927 4 20 ma 1 820 0 740 0 1 V 1 300 0 820 0 5 V 1 100 0 820 0 10 V 1 050 0 820 e Procedure 3 4 1 From the Main Menu press F5 F7 F3 to obtain following screen California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 75 of 85 SECTION 13 APPENDIX assignment 1 SARA Output 1 fi 3 4 2 Use the to highlight the outputs that require calibration Note In the above example only Output 1 will be calibrated Record the name of these signals they will be restored 3 4 3 Press enter to provide access to all the menu of signals that are available Real Time THC CHy Calibration Sample Pressure etc 3 4 4 Select Calibration and press ENTER to complete the selection Note Any or all of the four outputs can be selected for calibration This screen will not be used again until calibration has been completed 3 4 5 Press BACK to return to the SYSTEM SETUP screen F5 F7 from main menu 3 4 6 Press F8 to obtain the following screen F5 F7 F8 3 4 7 Use the to select the desired output press ENTER 3 4 8 Press F1 to select a ZERO signal and observe the results on the remote device California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 76 of 85 SECTION 13 APPENDIX 3 4 9 Change the offset value press BACK to save the new value 3 4 10 3 4 11 3 4 12 3 4 13 3 4 14 3 4 15 3 4 1
91. ld be at a pressure between 10 and 25 PSIG with a flow capacity at a minimum of 3 liters min If the analyzer contains the optional sample pump do not apply a pressurized sample The optional pump is capable of drawing a sample through a inch heated sample line of approximately 75 feet The calibration span gas cylinder pressures should be set at 25 PSIG for delivery into the optional zero and span inlets located on the rear panel NOTE Ifthe analyzer contains an optional internal sample pump the introduction of a pressurized sample gas in excess of 1 5 PSIG will damage the pump 3 8 6 Sample Gas Bypass Outlet Vent A sample gas bypass outlet connector is located on the rear panel Inch Tube Pressure at this outlet should be kept at atmospheric level ANY backpressure will Cause an error in reading The vent outlet is located on the rear panel and may contain high levels of ozone which should be vented away from the instrument California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 7 of 81 Section 3 BASIC OPERATION 4 Basic Operation The operation of the digital microprocessor conforms to the guidelines of the AK committee originally developed in the German automotive industry Via the serial port of the MSR Card the analyzer can be remote controlled by a master computer The serial communication fully corresponds to the specifications of the AK protocol TCP IP communication is also available 4 1 Dis
92. lyzer will return to the Measurement Screen and at the range specified Access Level The final access level Remote Manual The final operating MODE NO NOx Mode The final measurement MODE 3 2 Alarms On Off F5 F7 California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 72 of 85 SECTION 13 APPENDIX All key analyzer parameters are stored in a secure memory location and retained when power is removed In the event of an unexpected power failure it may be desirable to change some parameters until an operator can resume control This screen may be used to establish several desirable special instrument start up parameters that define how the analyzer recovers from loss of AC power When enabled this screen will define the following NOx 43 7 al l Pal eck ir EPC Coil U F Use F6 to toggle ON OFF The instrument has an extensive library of warning messages that will aid in the identification of various anomalous events and are displayed at the bottom of the screen These messages will assist in Diagnostics and indicating the need for preventative maintenance This screen provides an option to disable these messages during initial start up or as may be desired for a particular application 3 3 Offset amp Gain F4 F3 F5 California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 73 of 85 SECTION 13 APPENDIX
93. m the Main Menu activates the Calibrations screen Calibrations may be automatic or manual Deviations can also be displayed Calibration values can be reset to default values and the range to be calibrated can be changed Ecri ou ji i Tue Jan 28 12 19 16 2003 Main Menu User Level 4 Automatic calibration Tue Jan 28 G8 13 52 20035 Calibration Screen 7 4 1 F1 Automatic Calibration From the Calibrations screen F1 starts automatic calibration If auto range is selected the actual range in use will be calibrated Auto calibration works as follows First zero gas is purged a certain time called purge time Then the measurement begins The measured value must be a minimum time called measuring time and within an upper and a lower limit to be saved as new offset value The maximum length of measuring time is 9 seconds If the measured value was constant during calibration time it is checked to determine if this value deviates from the preceding value If the deviations are too large a warning Deviation error appears and the user can choose if the new value is saved or not At last the zero gas is flown a further time verifying time so it can be checked if the signal is still constant All of these times can be changed After zero gas calibration the same happens with span gas During auto calibration Calibration in progress is displayed It also shows California Analytic
94. ment only DO NOT mount such that the power on off switch is inaccessible 3 3 Electrical All wiring is connected at the rear of the instrument The AC power is connected to the power fuse switch as shown below alll o AC Power Switch Connector and Fuse California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 5 of 81 Section 3 BASIC OPERATION NOTE A defective ground may affect the operation of the instrument The output voltages are connected per Table 8 1 1 Shielded wiring is recommended for output signals 3 4 Analog Output Connections Appendix See Appendix for connector pinouts located on the analyzer rear panel Remote range identification and range selection are obtained via the rear panel connections When a range is selected the corresponding control line is pulled low to zero VDC Ranges not selected will remain at approximately 5 VDC When remote range control is selected on the front panel switch a contact closure is provided at the rear panel connector Remote range selection is made by connection of the control line for the desired range to the analyzers zero VDC line provided in the connector Five VDC is also provided Remote NOx On is selected by connection to the common line This contact closure turns on the NOx function by flowing the sample first through the NO NOx converter 3 5 Gases 1 Air or O2 Ozone Air lt 1 ppm C in pressurized cylinder 2 Nitrogen or zero air in
95. n if A in is below this value no CO correction will be done x X 1st order coefficient w w 2nd order coefficient 1 5 14 EDUP Set UDP Data streaming parameters Response _EUDP_s Command _EUDP_KO_ lt UDPPort gt _ lt DataFrequeny gt _ lt Mo de gt lt UDP_IP gt Description Configure an UDP channel for data streaming of the measuring values via Ethernet UDP Port port for open the UDP connection DataFrequency Frequency for transmit the data in Hz Mode A ASCII Mode optional UDP_IP Alternative IP address for open the UDP connection when it should not use the IP of connected TCP IP client optional 1 5 15 Format of the streaming Data via UDP ASCII Mode The measuring values will be sent with ASCII signs The format lt Sequence number gt _xX x_y y_Z Z The sequence number will be incremented with every data packet which is sent The measuring values x x y y and z z will be sent like in AKON KO telegram 1 6 Abbreviations used Km K channel Number gt K1 K3 Mn Measuring range number M1 M4 Measuring Range 1 4 W W ZZ Numerical value W W Z Z Numerical value T Numeric integer value X Number a0 a4 Polynomial coefficients S Status
96. n the analyzer is powered up it defaults to access level 1 User To operate ALL parameters check the access level See Section 5 5 5 The contents of this operators manual include e Specifications e Installation Requirements Mechanical amp Electrical e Operation amp Calibration Instructions e Reaction Chamber Description with Procedures for Disassembly of its Component Parts e Function Explanation of the Electronic Circuitry e Electrical Block Diagram NOTE A detailed service and factory setup instruction manual for purchase will be available in April 2003 and will include full schematics California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 3 of 81 Section 3 BASIC OPERATION Model 600 CLD Specifications Higher Ranges Available upon Request REPEATABILITY CO EFFECT Less than 0 5 with 10 CO AIR OR O REQUIREMENTS DISCRETE ALARMS General Fault TTL Logic Ground True Local amp Remote Adjustable Calibration Failure TTL Logic Ground True High Concentration 2 each TTL Logic Ground True DIGITAL DIAGNOSTICS Control Voltages Pressures emperatures Flow Parameters KEYPAD DISPLAYS Factory Settings Scalable Analog Output Voltages CP IP Address Full Scale Range Select asswords 4 Auto Cal Times SPECIAL FEATURES Calculated NO derived from NOx converter efficiency Auto Ranging Auto Calibration adjustable through internal clock Less than 3 cc Gold Plated Reaction Chamber
97. ng order as shown Example a For a single range instrument set Range to the desired value and all others to zero b For a two range instruments set Range to the lowest value Range 2 to the highest value and the others to zero 2 6 Span Values F9 From the MEASUREMENT Screen Use to define the concentration of the span gas that will be used to calibrate each range Note The span gas value used for this range is highlighted and can be changed if necessary Use the Enter key and the numeric keys as required California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 5 of 24 SECTION 13 ADDENDUM 2 7 Outputs F10 From the MEASUREMENT Screen assignment Output Signal C I Tel 800 959 0959 Use the to select the desired Output Press Enter to select Use the to select the desired Signal Press Enter to select Use this screen to define the signals and their location that will be monitored by a remote reordering device Note NO2 only active in the Switching Mode SEE TABLE D California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 6 of 24 SECTION 13 ADDENDUM 3 0 NEW FUNCTIONS 3 1 Auto Start Up Main F5 F7 F7 Auto Startup S SHET Auto Startup Off Wait for min 1 Calibrations 2 5Startrange 4 Access Level I z Remote Manual anual HO HOx Mode HO MAIN SAVE HO x FUN loa BACK SAVE Cheek Air Pressure F
98. nge Mn Description Open valve for zero gas and purge the analyzer Description Change status to SLIN only for compatibility Description Change status to SKOP and activate sample pump only for compatibility Description Switch chiller off Description Switch chiller on Description Start automatic calibration of all ranges Start automatic calibration using range Mn Operators Manual Page 56 of 85 SECTION 13 APPENDIX SEMB Set measuring range Command Response _SEMB_KO Mn _SEMB s SARE Auto range on Command Response _SARE_KO SARE_s SARA Auto range off Command Response _SARA_KO _SARA_s SREM Remote mode for AK commands Command Response _SREM_KO _SREM s SMAN Manual control to control device manually Command Response _SMAN_KO _SMAN_s SMGA Start measuring Command Response _SMGA_KO _SMGA_s SNKA Saves measured value as new offset Command Response _SNKA_KO _SNKA_s SEKA Saves measured value as new span value Command Response _SEKA_KO SEKA s SENO Converter off Command Response SENO KO SENO s California Analytical Model 600 CLD C_ETL_US CE March 2006 Description Set measuring range Autorange is disabled Description Set auto range on Description Set autorange off Description Set device in remote mode Description Set device in manual mode Description Start measuring Turn on pump for sample gas Description Saves measured value of actual range as new Offset if
99. nged only by the system user This manual is written to include all information for the advanced system user TIP Because of the user settings some of the parameters shown in this manual may not appear on your analyzer Check the access level 5 1 The Main Menu Upon power up the CAI logo is first displayed and then the main menu appears as below NOTE Access Main Menu _ caval Indication T mM ou ee m ceo 1 T w chen ct Main Menu onPower Up Screen NOTE F6 is not available because on initial start up the analyzer reverts to ONLY Level 1 access See Section 7 5 5 for Password information All functions can be selected with the cursor keys and activated by pressing the Enter California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 11 of 81 Section 5 OPERATING STRUCTURE key or directly with the function keys F1 through F7 A gt to the right of a function means that one or more sub menus are available If this sign is missing the function starts immediately after the activation NOTE Access level is 4 Main Menu 5 Pa urge analy ES Uiagnostics F 4 CLalibratians gt Ea Setup gt Fe Remotes Manual gt Ere Standby Measure sample Main User Menu Level 4 California Analytical Model 600 CLD C_ETL_US CE Rev12 NOTE Access Level Indication Operators Manual Page 12 of 81 Section 6 MENU STRUCTURE 6 Menu Structure
100. ower 6 Back flush the sample line and filter of any sample before disconnecting and powering down California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 44 of 81 Section 11 REACTION CHAMBER 10 Functional Description 10 1 Operating Principle The California Analytical Model 600 CLD Analyzer utilizes the chemiluminescent method of determination of oxides of nitrogen NO or NOx in a sample gas In the NO mode the NO in the sample is quantitatively converted to NO2 by gas phase oxidation with molecular ozone produced by the UV reaction of cylinder air Generally 10 to 15 percent of these NO2 molecules are elevated to an electronically excited state This reaction is immediately followed by reversion to a non excited state and emission of photons The photons impinge on a photodiode detector PHOTODIODE which generates a low DC current directly proportional to the NO contained in the sample gas This current is amplified by a precision electrometer and presented to digital panel meter and recorder output In the NOx mode the sample is first routed to the NOx converter where the NO2 component is reduced to NO The complete sample is analyzed by the PHOTODIODE as above 10 2 Reaction Chamber The sample and ozone are delivered to the reaction chamber via the unique regulated flow system described below The sample and ozone are mixed together at the center of the chamber where the reaction takes place The sam
101. play The analyzer s LCD display includes 16 lines with 30 characters each The display also has background lighting that can be switched on and off via the Display key on the keyboard The following example shows the measurement screen which is formatted into 4 information areas Auto Rangel 0 100 ppm Nona Jan 2 15 27 17 2003 Measurement Screen THE TOP INFORMATION AREA CONTAINS The AK Protocol Information This capability is for advanced uses and may be toggled on and off in the setup screen F5 Next to the symbol for the active operating mode the device status is indicated The status field is also displayed on all other screens SARE Autorange enabled SMGA Measuring gas is flowing SMAN Device is in manual operation status The level of Password Entry is shown on the right with 1 to 4 horizontal lines THE LARGE INFORMATION AREA CONTAINS The Concentration of the gas sample and mode of operation THE THIRD INFORMATION AREA CONTAINS The help information for the parameter selected ranges etc THE LOWER INFORMATION AREA CONTAINS The time amp date and any error condition The symbol in the bottom right corner indicates the keyboard mode In the example shown the keyboard is in the function key mode For input fields the mode is usually switched to numerical input Then an N appears in the lower right of the screen This symbol is displayed on all screens California Analytical Model 600 CLD C_ETL_US CE Operators
102. ple is vented from the chamber through a 1 8 inch stainless steel tube The chamber contains a red filter which is sealed with an integral O Ring The chamber assembly is O Ring mounted to the PHOTODIODE The complete chamber and PHOTODIODE assembly is housed in an RFI shielded enclosure 10 3 Flow System The basic function is to deliver highly regulated flows of sample and air or O2 to the ozonator and reaction chamber assemblies The EPC valve delivers approximately 15 PSIG to a pre set capillary and consequently accurately predetermines the ozone flow rate The air supply cylinder should be set to 25 psig The sample is presented to the reaction chamber via a precision factory set electronically controlled proportional pressure valve through a capillary This pressure is factory set at approximately 3 85 PSIG A close coupled bypass capillary minimizes dead volume and improves response time Sample inlet pressure and regulated air pressures are monitored by internal pressure transducers and presented in PSIG via the diagnostics screen NOTE The correct pressures are determined by the factory for optimum analyzer performance and measured by N I S T traceable standards They are recorded on the Factory Settings Screen California Analytical Model 600 CLD C_ETL_US CE Operators Manual Revi2 Page 45 of 81 Section 11 REACTION CHAMBER 10 4 Main Electronics Board The main electronics board contains the instrument power supplies and requi
103. put the outputs back into the Hold mode In the CLEAR mode the signal will automatically change state when the microprocessor detects that the noted condition no longer exists User DO I 5 SIFY 3 oft q Of f i off ii OFF Se 1 Off 5et Unused 13 Off Channels Off 14 off 2e ee oe ee 15 EZS Fi 1i to rT D s HO 1 MAIWHS BACK to SAME O27 Oo 8 CAI Tel 800 353 0959 California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 15 of 24 SECTION 13 ADDENDUM The operator can select from the following the desired SERVICE or STATUS groups that are to be digitally monitored Index CO N OORA O Na 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 TABLE B Service Group Sample Pressure Failure Air Pressure Failure Oven Temp Failure hcld only Converter Temp Failure Pump Temp Failure Diode Temp Failure Cell Temp Failure Peltier Gas Temp Failure hcld only O2 Temp Failure 650 only EPC Coil Sample Failure EPC Coil Air Failure Range overflow ADC Range Overflow ADC Range Underflow Range 1 is not calibrated Range 2 is not calibrated Range 3 is not calibrated Range 4 is not calibrated Reaction chamber pressure Low concentration Warning High concentration Warning NH3 Converter Temp Failure 605 only dummy text for RTC General Alarm Cal Alarm California Analytical Instruments Model 600 CLD Operators Manual May 30 2
104. r J9 Converter Heater J10 Pump Heater J11 Optional O2 Heater J12 Optional NH3 Heater J13 Aux J13 Aux California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 42 of 81 Section 11 REACTION CHAMBER 9 Operation 9 1 Preparation for Operation Check that the external plumbing and wiring have been connected correctly as described in this manual NOTE The internal ozone generator requires approximately 1 hour of continuous operation for the analyzer to achieve full zero and span calibration stability 9 2 Operation 1 Power On Turn ON the power switch on the rear panel The digital display should illuminate Introduce Ozone Supply Air or 02 Adjust the cylinder output pressure to 25 PSIG The internal air pressure is factory set to deliver the air pressure required for optimum analyzer performance as indicated in the factory settings screen Air or O2 Pressure Settings Check the air pressure setting by referring to the diagnostic screen to check air pressure The pressure should read as indicated in the factory settings screen Zero Adjustment Flow zero gas through the instrument by selecting the calibration screen and select either manual or auto calibrate NOTE The instrument may also be operated by an external computer or by remote contact closures Span Adjustment Flow span gas through the instrument by selecting the calibration screen and select either manual or auto calibrate NOTE
105. re o Reaction Chamber Temp Failure FID HFID 1 No Flame 9 EPC Coil Sample Failure 2 Sample Pressure Failure 110 EPC Coil Air Failure 3 Air Pressure Failure 11 EPC Coil Fuel Failure 4 Fuel Pressure 12 Range Overflow 5 Burner Temp Failure 13 ADC Range Overflow 6 Oven Temp Failure M4 ADC Range Underflow e PumpTempFare Command AKEN KO AKEN K1 AKEN _ K2 AKEN K3 AKEN K4 _AKEN_K5 Command _ATEM_KO _ATEM Km 1 3 10 AKEN Device identification Response _AKEN_s_devicename _AKEN_s_ model _AKEN_s serial no _AKEN_s_samplepressure _AKEN_s Air pressure _AKEN_s Fuel pressure 1 3 11 ATEM Temperatures Response _ATEM 2Z z y y_X x _ATEM s z z Description Device identification is responded Device model Device serial number Sample pressure Air Pressure Not NDIR Fuel Pressure Not NDIR or CLD HCLD Description NDIR Detector temperature of all 3 possible channels CLD HCLD 1 Oven Temp 2 Converter Temp Pump Temp Diode Temp Cell Temp Chiller Temp O2 Detector Temp NH3 Converter Temp FID HFID 1 Filter Temp 2 Burner Temp 3 Oven Temp 4 Cutter Temp 5 Pump Temp NDIR Detector temperature of channel m CLD HCLD FID HFID Temperature of channel m as above CON O1 OW 1 3 12 ADRU Pressures Electronic Pressure Control Valve voltage Command Response _ADRU_KO _ADRU Z z y y_
106. red instrument electronics A single transformer provides power to the main circuit board and includes provisions for 110 220 VAC at 50 60 Hz input 10 5 Relay Board The relay circuit board contains the logic circuitry required to control and switch the AC power to the required heaters and sample pump 11 Reaction Chamber 11 1 Disassembly Procedure Shut off ALL gas flow Remove power from the instrument Remove the top cover retaining screws Remove all 4 tubes from the 4 way cross Remove the 4 screws securing the photodiode and reaction chamber from the oven Remove the photodiode electrical connector from the main circuit board Remove the chiller connection from the photodiode reaction chamber sao 7 M9 29 Fo Dp Separate the photodiode and heat sink assembly from the reaction chamber by removing the 4 Allen screws from the front of the heat sink Save the 2 black rubber O rings i Separate the mounting plate and the glass filter from the reaction chamber Save the 2 Teflon spacers and O ring j Separate the manifold from the gold reaction chamber NOTE the position of the holes in the Teflon gasket relative to the assembly screw holes The large hole is ozone 11 2 Assembly Procedure a Wash the reaction chamber glass filter and manifold separately in detergent using a test tube brush Be careful of the sample tube in the manifold Do not use abrasives b Dry by blowing clean with dry nitrogen
107. s 37 8 1 2 Auxiliary Analog Connections 37 8 1 3 Digital RS 232 Connections 38 8 1 4 Digital TCP IP Connections 38 8 2 Internal Components 39 8 3 Main Electronics Board Potentiometers 40 8 4 Main Electronics Board Connections 41 8 5 Reaction Chamber 42 8 6 Relay Board Connections 43 OPERATION 222 2 n 44 9 1 Preparation 44 9 2 Operation 44 45 9 3 Shut Down Procedure 45 FUNCTIONAL DESCRIPTION 46 10 1 Operating Principle 46 10 2 Reaction Chamber Assembly
108. se _AKAL_KO_ _AKAL s M1_Z Z_y y_x x_w w AKAL s M2 Z Z_y y_xX xX_w w AKAL s M3 z z_y y_x x_w w _AKAL_s M4 z z_y y_x x_w w ASYZ Respond System Time Command Response _ASYZ_KO_ _ASYZ_s_yymmdd_hhmmss AT90 Respond Lowpass filter time Command Response _AT90_KO_ _AT90 st ADAL Diagnostic alarm limits Command Response _ADAL_KO _ADAL_s_ai min_ai max_ _f12 max _ADAL_KO_x _ADAL_S X min_x max California Analytical Model 600 CLD C_ETL_US CE March 2006 x x Range 3 w w Range 4 Description Deviation ppm z z Zero gas relative to last calibration y y Zero gas factory calibration x x Span gas relative to last calibration w w Span gas factory calibration Description Respond system time yymmdd year month day each 2 characters wide no spaces hhmmss hour minutes seconds Description Respond lowpass filter time t filter time in seconds Description All alarms are responded Alarm limits of x Operators Manual Page 54 of 85 SECTION 13 Alarm Limits Sample Pressure Air Pressure Oven Temp Converter Temp Pump Temp Diode Temp Cell Temp Peltier Gas Temp EPC Coil Sample Voltage 10 EPC Coil Air Ozone Voltage 11 Reserved Sample Content ATCP Query TCP IP settings Command Response _ATCP_KO _ATCP_S_ZZZ ZZZ ZZZ ZZZ _ATCP_s_yyy yyy yyy yyy _ATCP_S_XXXX AENT Query calibration gas flow setting Command Response _AENT_KO _AENT s x Control commands SRES Reset Command Response _SRES_K
109. switches between measuring the sample gas for NOx or NO only When the converter is off only NO is measured When the converter is on NOx is measured Measurements PAutosRange l Of LO0 ppm Measurements Screen 7 1 2 F2 NO NOx Measurement The F2 function activates the hold and sample feature which allows the analyzer to automatically switch between NO and NOx measurement The time duration for the sample read is set up in the Setup Menu The analyzer will read and display the NO converter is bypassed value At the predetermined time it will switch to the NOx mode through converter and read and display the NOx value while the last 15 second NO average is displayed The top value will be real time values and will change between NO and NOx The difference between the two average values is shown as NO2 All three values are sent to the analog and digital outputs California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 14 of 81 Section 7 MAIN MENU Measurements O01 0 0 0 NO NOx NO2 Screen 7 1 3 F3 Diagnostics F3 activates the diagnostic screen where pressures flow rates temperatures and EPC control voltages are displayed in real time The units are psig degrees C ml min and voltage Use the arrow key to switch between diagnostic screens Disgnosti Se ee Ae ani p a rrr IipPeratures up res ali oe L or fon Jan a I Se Hisanoet ee mh EA R
110. tests to be performed on the converter to determine NO2 to NO conversion efficiency utilizing a NOx generator The CAI Model NOxGen may be used for this procedure A short test using NO2 calibration gas is also defined in the U S Federal Register Title 40 Part 86 332 79 e 13 Drawings 13 1 AK Protocol 13 2 Rear Panel Connections 13 3 Flow Diagram 13 4 Block Electrical Drawing California Analytical Model 600 CLD C_ETL_US CE Operators Manual March 2006 Page 47 of 85 SECTION 13 APPENDIX 13 1 Serial Interface and AK Commands The serial interface enables remote control of the Model 600 analyzer by a master computer It is implemented as an RS232 V24 interface and meets all requirements of the AK protocol A 9 pin male connector at the back of the unit is used to connect a master computer with the following pin assignment Pin 3 Txd transmit Pin 2 Rxd receive Pin 5 Gnd ground Interface Parameters Baud rate 9600 4800 2400 1200 600 300 baud Data bits 7ors Stop bit 1 or 2 Don t care 1 byte adjustable e g 32 Parity Even odd none XON XOFF Active or not active General AK Requirements 1 If the command message contains no error the acknowledge message contains the echo of the function code and the error status number 1 to 9 2 If the transfer was faulty or the function code unknown the answer contains four question marks example 0 3 If the displayed value is not valid
111. tion deviations The OFFSET is the value stored during zero calibration The GAIN is the value stored during span gas calibration using the operator defined calibration gas An increasing or decreasing change to the OFFSET or GAIN when used in conjunction with Deviations will provide insight to both short and long term changes to system performance Note Reset calibration values will reset OFFSETS amp GAINS to zero and 1 respectively 3 4 Calibrate the Analog Outputs Main F5 F7 F8 D A Calibration Main F5 F7 F3 Output Assignment e Overview The 600 CLD Series is designed to provide four analog outputs that can be configured as 0 1 VDC 0 5 VDC 0 10 VDC 4 20 mA or 0 20 mA This screen Main F5 F7 F8 is used to select the scaling of the current mA or voltage 1 5 10 range that is required by a remote recording device The outputs can be calibrated to exactly match the results obtained on a PLC Recorder Data Logger or other remote recording device that may be connected to the analyzer The operator will first select the OUTPUT ASSIGNMENT Main F5 F7 F3 screen and choose the output that is set to be calibrated By selecting calibrate as the output all outputs of interest may be selected When calibration is competed the operator will return the outputs to their original assignment California Analytical Instruments Model 600 CLD Operators Manual May 30 2008 Page 9 of 24 SECTION 13 ADDENDUM
112. tion menu the range to calibrate can be chosen by pressing F3 Manusl calib Manual calib Span Ho Rangel 2 Llose zero gas soreng Tue Jan 28 O8 16 03 2003 Rangel IOO ppm ave vailiue Zz Close span gas solenoida Tue Jan 28 O885 16 33 2003 Manual Zero and Span Calibration Screens 5 4 3 F3 Display Deviations After every calibration the deviations are calculated for zero and for span gas F1 shows zero gas deviations F2 shows span gas deviations F3 Deviations of zero gas during verifying F4 Deviations of span gas during verifying F1 and F2 deviations are displayed in percent Rangel Oo OO Oo 00 Range a AA Oo OG Ranges oH AA Q AQ Ranged Oo 0A Q 00 29 ag r Deviation Screen Zero Gas Deviations During calibration there is a verification for zero and span gas With option F3 and F4 you can view the deviations during the verification time Absolute deviation is the absolute average difference from the saved value in ppm Relative deviation is the absolute average difference in percent related to the range limit California Analytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 20 of 81 Section 7 MAIN MENU 7 4 3 1 Absolute Zero Gas Deviation Absolute zero gas deviation is zero gas content calculated by the factory polynom related to the range limit of the calibrated range 7 4 3 2 Relative Zero Gas Deviation Relative zero gas deviation is the actual d
113. venT Air Pressure Check 84 86 Oven temp ConvT Oven Temp Check 204 208 Converter temp PumpT Converter Temp Check 84 102 Pump temp DiodeT Pump Temp Check 1 1 2 1 Diode temp CellT Diode Temp Check 65 67 Cell temp DryT Cell Temp Check 2 T Peltier temp O2T Peltier Gas Temp Check 1 T Not used SEV O2 Temp Check 1 5 Not used AEV EPC Coil Sample Check 2 8 Sample EPC Coil OR EPC Coil Air Check 2 8 Ozone EPC Coil AO Range overflow AU ADC Range Overflow RINC ADC Range Underflow R2NC Range 1 is not calibrated R3NC Range 2 is not calibrated R4NC Range 3 is not calibrated RCP Range 4 is not calibrated LoC Low concentration Warning HiC High concentration Warning NH3T NOT Used OFF All Alarms OFF e STATUS GenAlarm General Alarm InRem In Remote CalAlarm Cal Alarm California Analytical Model 600 CLD C_ETL_US CE March 2006 Operators Manual Page 80 of 85 SECTION 13 InWet InOflow INNH3 California Analytical Model 600 CLD C_ETL_US CE March 2006 AutoRange Range 1 Range 2 Range 3 Range 4 In Calibrate In Zero In Span In Sample In NO Mode In Wet Mode In Overflow In NH3 Mode TYPICAL RELAY Digital Out 600 SERIES These contacts 3 4 will drive continuously up to 500 MA using a customer Common voltage supply that does not to exceed 60 VDC e OPERATION Use F5 F9 to select the first eight outputs Use the to select the desired output Press ENTER and use to select desired
114. w present 1 3 28 ACO2 Query CO correction parameter NDIR Command Response Description _ACO2_Km _ACO2_S Z Z_y y_X X_W W_V V CO present 1 3 29 AAUX 4 channels of 0 10 Volt Auxiliary Option CLD HCLD Command Response Description _AAUX_KO _AAUX_S Z Z_y y_X X_W W z z AUX Channel 1 Volts y y Aux Channel 2 Volts x x Aux Channel 3 Volts w w Aux Channel 4 Volts 1 4 Control commands 1 4 1 SRES Reset Command Response Description _SRES_KO _SRES s Reset 1 4 2 SPAU Pause Command Response Description _SPAU_KO SPAU s Pause mode 1 4 3 STBY Standby Command Response Description _STBY_KO _STBY_s Standby mode for CLD amp FID Standby mode for all channels NDIR _STBY_Km _STBY_s Standby mode for channel m NDIR 1 4 4 SNGA Open valve for zero gas calibration Command Response Description _SNGA_KO _SNGA_s Open Zero gas valve CLD amp FID Open all 3 Zero gas valves NDIR _SNGA_Km _SNGA_s Open Zero gas valve of channel m NDIR SNGA Km Mn _SNGA s Open Zero gas valve and set range to n CLD amp FID Open Zero gas valve of channel m and set range to n NDIR 1 4 5 SEGA Open valve for end gas calibration Command Response Description SEGA KO SEGA s Open Span gas valve CLD amp FID Open all 3 Span gas valves NDIR SEGA Km SEGA s Open Span gas valve of channel m NDIR SEGA Km Mn SEGA s Open Span gas valve and set range to n CLD amp FID Open Span gas valve of channel m and set range to n NDIR 1 4 6 S
115. x x _ADRU_Km _ADRU_s z z 1 3 13 ADUF Flows Command Response _ADUF_KO _ADUF_S 2Z z y y_x x _ADUF_Km _ADUF_s z z Description All Pressures Voltages NDIR 1 Sample Pressure Ch1 2 Sample Pressure Ch2 3 Sample Pressure Ch3 4 EPC Volts Ch1 5 EPC Volts Ch2 6 EPC Volts Ch2 CLD HCLD 1 Sample Pressure 2 Air Pressure 3 Sample EPC Volts 4 Ozone EPC Volts FID HFID Sample Pressure Burner Air Pressure Burner Fuel Pressure Air Inject Pressure Fuel Inject Pressure Sample EPC Volts Burner Air EPC Volts Burner Fuel EPC Volts Air Inject EPC Volts 10 Fuel Inject EPC Volts EPC voltage of channel m is returned in Z Z O 0O NOQOGOAAOUON Description NDIR Sample gas flow of all 3 channels CLD HCLD 1 Sample Flow 2 Air Flow FID HFID 1 Sample Flow 2 Air Flow 3 Fuel Flow 4 Air Inject Flow 5 Fuel Inject Flow Sample gas flow of channel m 1 3 14 AGRD Polynomial coefficients Command Response AGRD Km Mn AGRD s Mn a0 al a2 a3 a4 Description Polynomial coefficients of channel m range n NDIR m 1 2or3 CLD HCLD m 0 m 1 optional O2 coefficients FID HFID m 0 1 3 15 AKAL Percent Deviations of last accepted calibration Command Response AKAL Km_ _AKAL s M1_Z Z_y y_x x_w w _M2_z z_y y_x x_w w M3 z z _y y_x x_w w _ M4 z z _y y_x x_w w 1 3 16 AAOG Applied Offset and Gains Command Response _AAOG_Km_ _AAOG_s_M1_z z
116. ytical Model 600 CLD C_ETL_US CE Operators Manual Rev12 Page 38 of 81 Section 8 ANALYZER COMPONENTS 8 3 Main Electronics Board Potentiometers RP1 RP2 RP3 RP4 RP5 RP6 RP7 RP8 RP9 RP1 to RP17 Pte tte 2 ttre A A et A JEI T a A mji k 13 j 4 id i f 4 L T 1 T T T a a ie a he tie F 4 ot i Main Electronic Board Potentiometers EPC 9 5V Sample Set EPC 9 5V Air Set O3 Cutoff Cell Temp Set Oven Temp Set Pump Temp Set Converter Temp Set O2 Temp Set NH3 Temp Set RP10 RP11 RP12 RP13 RP13 RP15 RP16 RP17 RP18 Chiller Zero Temp Set Chiller Span Temp Set Chiller Temp Set 12VDC Adjust Sample Pressure Set Air Pressure Set Not Used Not Used Coarse Zero Adjust NOTE Potentiometers are clearly labeled on both sides of the PCB California Analytical Model 600 CLD C_ETL_US CE Rev12 Operators Manual Page 39 of 81 Section 8 ANALYZER COMPONENTS 8 4 Main Electronics Board Connectors Test Points Clearly Labeled Lo Mi i LS LA ih rl ap rT ap E al Voltage Output Resistor Stand Offs TH i ate fi Oooo mpm _ o a jij oe a i 1 h i Shel a nesi i MU a pi T hr de bs Aiid iHi Hh je HE a Main Electronic Board Connectors J1 Test Points J3 Test Points J5 Test Points J7 EPC Sample
117. zero valve is opened Description Saves measured value of actual range as new Span value if span valve is opened Description Set converter off Only NO is measured Operators Manual Page 5 7 of 85 SECTION 13 APPENDIX SNOX Converter on Command Response Description _SNOX_KO SNOX s Set converter on All kinds of NOx are measured SNO2 Converter on Command Response Description _SNO2_KO _SNO2_ gt s Activates dual measure mode Analyzer switches periodically between NO and NOx mode and displays NO NO2 NOx SFGR Reset calibration settings to factory defaultConverter on Command Response Description _SFGR_KO _SFGR_s Reset all calibration settings to their factory settings SENT Set calibration gas flow Command Response Description SENT KO x SENT s x 10 Calibration through sample gas inlet pump y 11 Calibration through zero span valves Settings EKAK The four span gas concentration values are set Command Response Description _EKAK_ KO M1 w w M2 x x M3 _y y_ M4 z z _EKAK_ s Set end gas values EMBE The four measuring range end values are set Command Response Description EMBE KO_ M1 w w M2 x x M3 y y M4 z z EMBE _ s Set range limits EMBU The upper and the lower range switchover for autorange are set Command Response Description _EMBU_KO M1_w w W W _ M2 x x X X M3 y y _EMBU_s Set lower and upper range YY M4 z z Z Z switchover limits California Analytical Model 600 CLD C_ETL_US CE Operators Manual Mar

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