Checkbox CHB
Contents
1. Checkbox CHB FESTO Ordering data Modular products Additional function Field of view Guiding bar material Alternative conveyor belt Ordering table paul funtion O Field of view Adjustment of field of view to 10 mm Adjustment of field of view to 20 mm Adjustment of field of view to 33 mm Guiding bar material Alternative conveyor belt Conveyor belt with longitudinal ridges Conveyor belt with longitudinal recesses V10 V20 V33 VA BTA BTB Notin combination with transport function TU Only with component size F30 BTA BTB Not in combination with component size F80 Transfer order code 2012 06 Subject to change gt Internet www festo com catalog 19 Checkbox CHB FESTO Accessories Software to meet individual requirements CheckKon Performance characteristics Using this software the processes This means within the Checkbox can be displayed Transfer of new programs to the logged and adapted from the camera Checkbox image evaluation through to the 1 0 e Display and editing of system parameters parameters Display of the evaluation of the last inspected parts recorded Display and logging of part contour and characteristics derived Display and print out of system configuration CheckOpti PP Performance characteristics E CheckOpti is used in cases where Additional high performance test the standard Checkbox learning features can be defined and program reaches its limit2. Festo is capable of solving the most complex automation requirements Electromechanical Pneumatics PLCs and 1 0 Devices Electromechanical actuators motors Pneumatic linear and rotary actuators PLC s operator interfaces sensors controllers amp drives valves and air supply and I O devices Supporting Advanced Automation As No One Else Can Festo is a leading global manufacturer of pneumatic and electromechanical systems components and controls for industrial automation with more than 12 000 employees in 56 national headquarters serving more than 180 countries For more than 80 years Festo has continuously elevated the state of manufacturing with innovations and optimized motion control solutions that deliver higher performing more profitable automated manufacturing and processing equipment Our dedication to the advancement of automation extends beyond technology to the education and development of current and future automation and robotics designers with simulation tools teaching programs and on site services Quality Assurance ISO 9001 and ISO 14001 Certifications gl grees Festo Corporation is committed to supply all Festo products and services that will meet or exceed ae iE our customers requirements in product quality delivery customer service and satisfaction ba 3 To meet this commitment we strive to ensure a consistent integrated and systematic approach S 3 to management that will meet or exceed the requireme
3. 278 _ 49 6 100 9 Be 520 _ 2012 06 Subject to change gt Internet www festo com catalog 13 Checkbox CHB FESTO Technical data Dimensions Conveying unit part sizes up to Y 30 mm Download CAD Data gt www festo com us cad 2 reject positions 40 45 4 AN A A 1 N Nt Xi 15 5 580 i ne 4x connecting thread M6 for 80x80 mm profile support 2x connecting thread M8 for i 50x50 mm profile support Encoder optional 155 730 155 880 _ 14 gt Internet www festo com catalog Subject to change 2012 06 Checkbox CHB Technical data Dimensions Conveying unit part sizes up to Y 80 mm 2 reject positions 40 113 4 _ FESTO Download CAD Data gt www festo com us cad i l 2A 186 5 1055 pe e 4x connecting thread M6 for 80x80 mm profile support 2012 06 Subject to change 2x connecting thread M8 for 50x50 mm profile support Encoder optional gt Internet www festo com catalog 15 Checkbox CHB FESTO Technical data Dimensions Tunnel variant for part sizes up to Y 30
4. 877 FX FESTO 1 877 393 3786 Email festo canada ca festo com USA Headquarters Festo Corporation 395 Moreland Road P O Box 18023 Hauppauge NY 11788 USA www festo com us USA Sales Offices Appleton North 922 Tower View Drive Suite N Greenville WI 54942 USA Boston 120 Presidential Way Suite 330 Woburn MA 01801 USA Chicago 1441 East Business Center Drive Mt Prospect IL 60056 USA Dallas 1825 Lakeway Drive Suite 600 Lewisville TX 75057 USA Detroit Automotive Engineering Center 2601 Cambridge Court Suite 320 Auburn Hills MI 48326 USA New York 395 Moreland Road Hauppauge NY 11788 USA Silicon Valley 4935 Southfront Road Suite F Livermore CA 94550 USA Central USA Festo Corporation 1441 East Business Center Drive Mt Prospect IL 60056 USA Phone 1 847 759 2600 Fax 1 847 768 9480 Festo Worldwide Argentina Australia Austria Belarus Belgium Brazil Estonia Finland France Germany Great Britain Greece Lithuania Malaysia Mexico Netherlands New Zealand Slovakia Slovenia South Africa South Korea Spain www festo com United States USA Headquarters East Festo Corp 395 Moreland Road Hauppauge NY 11788 Phone 1 631 435 0800 Fax 1 631 435 8026 Email info festo usa com www festo com us Canada Headquarters Festo Inc 5300 Explorer Drive Mississauga Ontario L4W 5G4 Phone 1 905 624 9000 Fax 1 905 624 9001 Email festo canada ca festo com www festo c
5. mm Download CAD Data gt www festo com us cad Without reject positions and conveyor belt 141 5 2x connecting thread M8 for 50x50 mm profile support Part sizes 3 30 mm Conveyor belt Guiding bar Provide cutout for camera light i beam approx 5 Dimensions Tunnel variant for part sizes up to Y 80 mm Download CAD Data www festo com us cad Without reject positions and conveyor belt _ 0 N AN N N in l 2x connecting thread M8 for 50x50 mm profile support 321 Part sizes 3 80 mm Conveyor belt y Guiding bar 16 gt Internet www festo com catalog Subject to change 2012 06 Checkbox CHB Accessories Dimensions Mounting options 50x50 mm profile support 34 M8 2 Ln E z gt Ml Li 4 gt OS 2012 06 Subject to change gt Internet www festo com catalog FESTO Download CAD Data gt www festo com us cad 50x50 mm profile support Profile connector HV 50 as adapter 80x80 mm profile support Automatic profile connector 4 socket head screws M6x40 DIN 912 17 Checkbox CHB FESTO Ordering data Modular products Mandatory data gt Control function Transport function Connecting
6. parts Sample applications Correctly oriented feeding at high cycle rates Automatic rejection of defective or foreign parts Quality inspection of turned and milled components for chips burrs etc Ejection of end pieces following automatic bar turning Feeding of predetermined quantities of parts for packaging and compiling functions Set feeding of small parts on to assembly pallets Triggering of maintenance cycles Feeding to several buffer zones from one bowl feeder space saving Packaging terminal Fully automated control and monitoring of compiling procedures with several parts and different numbers of items Sorting of mixed parts e g after galvanising or grinding 2012 06 Subject to change gt Internet www festo com catalog N Checkbox CHB FESTO Sample applications Vibratory bowl feeder Centrifugal bowl feeder Linear conveyor Downpipe Triple buffer zone 8 gt Internet www festo com catalog Subject to change 2012 06 Checkbox CHB FESTO Type code Basic function Countbox F10 Ifor 0 5 10 mm for 3 30 mm for 3 80 mm Transport function 2 reject pos belt transport dir to the left R2P 2 reject pos belt transport dir to the right L4P 4 reject pos belt transport dir to the left L6P 6 reject pos belt transport dir to the left R6P 6 reject pos belt transport dir to the right without reject positions and co
7. CHB IB PESTO 7 a a i ot J Technical data 10 Connecting cable Control unit conveying unit Cable lengths 2m 3m 5m Countbox CHB CB Ba ITT O Technical data gt 10 FESTO Sortbox CHB SB e OOOO A Oo Technical data 10 with reject positions and conveyor belt Part 0 5 10 mm Part length 3 mm and above Part 3 30 Mm Part length 3 mm and above Part Y 3 80 mm Part length 5 mm and above gt Internet www festo com catalog without reject positions and conveyor belt Part Y 3 30 mm Part length 3 mm and above Part 3 80 mm Part length 5 mm and above Subject to change 2012 06 Checkbox CHB FESTO Selection aid Product features Identbox CHB IB Countbox CHB CB Sortbox CHB SB Performance characteristics Basic unit with full checking functionality Up to 48 parts can be taught in Three feed paths Good parts gt to the assembly station Incorrectly oriented parts gt back to the bowl feeder Defective or foreign parts gt to the reject bin Integrated counting function 1 10 million parts can be pre selected When desired quantity is reached gt signal to downstream machine Upon acknowledgement gt start of next cycle Continuous counting for production monitoring Simultaneous conveying of different part types and sorting into different buffer zones Compiling of several
8. Checkbox CHB Checkbox CHB FESTO Key features e Compact integrated construction e Automatic Teach in of new parts in e High conveying performance e Simple sturdy optics with protected against external light seconds no programming thanks to variable belt speed high quality industrial line scan and maladjustment required standard 300 mm s camera and LED light strip IP54 protection class e Robust recognition algorithm e Maintenance free system e Insensitive to extraneous light e Flexible installation thanks to a based on part characteristics e Sturdy pneumatic components with contour detection via modular system concept e Up to 48 different parts can be Integrated valves and flow controls back lighting method saved to memory e Long service life thanks to e High resolution brushless DC servo motor 0 02 mm or 0 1 mm 8 One TEACH 2 gt Internet www festo com catalog Subject to change 2012 06 Checkbox CHB FESTO Key features The Checkbox is a system for the control unit analyses the contour of different parts automatically without parts need to be fed into assembly or optical orientation detection and the part and distinguishes between the need for programming They are machining units This is where quality inspection of small parts It good parts and those which are easy to use the press of a button is mechanical sorting devices reach their consists of an optical unit e g a incorrectly oriente
9. a Mexico Headquarters Festo Pneumatic S A Av Ceylan 3 Col Tequesquinahuac 54020 Tlalnepantla Edo de M xico Phone 011 52 55 53 21 66 00 Fax 011 52 55 53 21 66 65 Email festo mexico mx festo com www festo com mx Western USA Festo Corporation 4935 Southfront Road Suite F Livermore CA 94550 USA Phone 1 925 371 1099 Fax 1 925 245 1286 Canada Chile China Colombia Croatia Czech Republic Denmark Hong Kong Hungary India Indonesia Iran Ireland Israel Italy Japan Latvia Peru Philippines Poland Romania Russia Serbia Singapore Switzerland Taiwan Thailand Turkey Ukraine United States Venezuela
10. astic housings e Toothbrush components e Fuses e Plug connectors e Turned parts e Game pieces e Screws e Wall plugs e Glass ampoules e Self locking nuts e Washers e Inserts e Sensor housings e Wooden dowels e Insulating terminals e Shafts e Zip fastener components e Lever stoppers e Sleeves e Link plates e Small wares e Metalworking industry e Cosmetics industry e Electrical engineering industry e Jewellery industry e Woodworking industry e Textile and clothing industry e Electroplating industry e Assembly systems industry e Injection moulding industry e Food industry e Packaging industry e Precision engineering industry e Pharmaceutical industry 4 gt Internet www festo com catalog Subject to change 2012 06 Checkbox CHB Key features Contour recognition using back lighting method What does the camera see Part to be checked Brass sleeve Camera image Brass sleeve Part to be checked Unmachined rod clevis pk Camera image Unmachined rod clevis 2012 06 Subject to change Part to be checked Part to be checked Valve spring Plug connector Camera image Camera image Valve spring Plug connector Part to be checked Part to be checked Link plate Insulating terminal insert O one Camera image Camera image Link plate Insulating terminal insert gt Internet www festo com catalog FESTO Checkbox CHB Product range and peripherals overview Identbox
11. cable Module No 197890 Ordering example Ordering table Condition Code Enter S Module No 197890 ee ee Basicin ET Tee Control function C EE E CB 88 Uy Component size Part size 0 5 10 mm part length 3 mm and above Part size 3 30 mm part length 3 mm and above Part size 3 80 mm part length 5 mm and above Transport function 2 reject positions belt transport direction to the left 2 reject positions belt transport direction to the right 4 reject positions belt transport direction to the left 4 reject positions belt transport direction to the right 6 reject positions belt transport direction to the left 6 reject positions belt transport direction to the right No reject positions and conveyor belt Connecting cable Cable length 2 m Cable length 3 m Cable length 5 m ce uy L N D I I I m x m Ni se amp UO 5 VU User manual English French Italian Go ETS APA AE EPA O o EEE ES o PES O o 2 ree peen ket ens pon decion deti o O AA Credion wiel O 2 raea petere ket menson deion wdet E e esi peono ket anspor Credion w delh e jest peene tel tens pen Credion wde thi omen potins mnde PI GaSe Gale Gag Gee OOOO FA OoOo CPE Meee W 4 L4P R4P L6P R6P TU Not in combination with component size F10 Not in combination with component size F80 Transfer order code 18 gt Internet www festo com catalog Subject to change 2012 06
12. d or defective and all that is needed to change your feed limits especially where parts of conveying unit with integral camera foreign parts system over from one part type to complex shape or fast cycle times are and a control unit All Checkbox units feature a Teach in another involved This calls for intelligent The part to be inspected is fed past function which allows them to learn The Checkbox is used wherever small optical devices The Checkbox family the camera on the conveyor belt The Defective or foreign parts Incorrectly oriented parts The Identbox is the basic unit in the Checkbox family and is used to separate good parts incorrectly oriented parts and defective parts The Countbox combines the features of the Identbox with a function for counting good parts with pre selection of the desired quantity The Sortbox unites the functions of the Identbox and the Countbox in one unit and also conveys sorts and compiles several different types of parts 2012 06 Subject to change gt Internet www festo com catalog W Checkbox CHB FESTO Key features o ir 3 3 i rs Ep T re A e Axes e Lipstick casings e Sockets e Bolts e Lock nuts e Spring washers e Brushes e Mouldings e Springs e Buttons e Mountings e Stampings e Ceramic seals e Needles e Switch contacts e Curtain hangers e O rings e Tablets e Drill bits e Pen tops e Threaded pins e Drills e Pl
13. nts of the ISO 9001 standard for Quality B Cer ficd E Management and the ISO 14001 standard for Environmental Management 8 Company Copyright 2008 Festo Corporation While every effort is made to ensure that all dimensions and specifications are correct Festo cannot guarantee that publications are completely free of any error in particular typing or printing errors Accordingly Festo cannot be held responsible for the same For Liability and Warranty conditions refer to our Terms and Conditions of Sale available from your local Festo office All rights reserved No part of this publication may be reproduced distributed or transmitted in any form or by any means electronic mechanical photocopying or otherwise without the prior written permission of Festo All technical data subject to change according to technical update o YA amp Printed on recycled paper at New Horizon Graphic Inc FSC certified as an environmentally friendly printing plant FSC Festo North America Festo Regional Contact Center 5300 Explorer Drive Mississauga Ontario L4W 5G4 Canada USA Customers For ordering assistance Call 1 800 99 FESTO 1 800 993 3786 Fax 1 800 96 FESTO 1 800 963 3786 Email customer service us festo com For technical support Call 1 866 GO FESTO 1 866 463 3786 Fax 1 800 96 FESTO 1 800 963 3786 Email product support us festo com Canadian Customers Call 1 877 GO FESTO 1 877 463 3786 Fax 1
14. nveyor belt 4 reject pos belt transport dir to the right Connecting cable 20 Additional function Field of view Adjustment to 10 mm Adjustment to 20 mm Adjustment to 33 mm Guiding bar material Stainless steel Alternative conveyor belts with longitudinal ridges with longitudinal recesses 2012 06 Subject to change gt Internet www festo com catalog 9 Checkbox CHB FESTO Technical data Identbox CHB IB Countbox CHB CB Sortbox CHB SB CHB CB CHB SB General technical data For part sizes Min component Y Max component Y Min component length Max component length ependent on belt speed and required resolution Component range otationally symmetrical parts and pre oriented parts of any shape Camera resolution mm Exposure time us 72 8 192 Number of part memories Max number of different orientations per memorised part Orientation o Ea 156 0192 ES 00 Part orientation function within checking and counting process can be switched off W Belt speed mm s 200 adjustable 100 250 adjustable 100 400 Conveyor rate of good parts Depending on the size of the component the number and frequency of the supplied and requested component orientations Example 4 screws M3x25 per second in the correct position for mounting 4 axes 18 x 5 mm per second for quality check Only with CHB CB and CHB SB Quantity p
15. re selection CheckOpti software 1 10 million per part ype Electrical data Operating voltage range AC V 85 264 at 50 60 Hz Max power consumption VA Internal fuse protection 1 A slow blowing safety circuit breaker integrated in mains switch Operating and environmental conditions Ambient temperature rd 10 Protection class IP54 Operating medium Compressed air in accordance with ISO 8573 1 2010 7 4 4 0 Note on operating pilot medium peration with lubricated medium not possible Operating pressure UN INN Installation site Dry screened from extreme external light sources cleanest possible ambient air 10 gt Internet www festo com catalog Subject to change 2012 06 Checkbox CHB FESTO Technical data Interfaces PLC coupling The connection of an external power supply is recommended in order to achieve full electrical isolation Load per outputs output lt 100 mA total load lt 1 A Ready for operation Error output Feeder control Conveyor belt control Part acceptable and correctly oriented Part acceptable but incorrectly oriented Wrong part Additionally with CHB CB Pre selected counter reading reached CHB SB 1 6 recognised type PLC coupling External type select inputs External start Buffer zone sensors External sensor Additionally with CHB CB Start new counting cycle Diagnostic interface RS 232 interface 115 kBaud socket M1 2x1 4 pin ee Cable included in scope of delive
16. ry Weights g For part sizes 10 mm 30 mm 80 mm Control unit 6 000 Conveying unit with 2 reject positions 4 000 7 000 12 000 2012 06 Subject to change gt Internet www festo com catalog 11 Checkbox CHB FESTO Technical data Dimensions Download CAD Data gt www festo com us cad Control unit Oooo 6 TEACH SELECT AUTO STATUS START STOP 529 128 30 205 52 Rear view rotated 180 pm 136 5 170 PLC coupling RS 232 diagnostic interface Small parts conveyor control Buffer zone sensors Cable to conveying unit yl yen SS 12 gt Internet www festo com catalog Subject to change 2012 06 Checkbox CHB FESTO Technical data Dimensions Conveying unit part sizes up to Y 10 mm Download CAD Data gt www festo com us cad 2 reject positions 40 40 4 _ 37 on ON Hg o O Y e Z 57 60 4 i 1 ns e 2 i LN wt Sess 300 4x connecting thread M6 for 80x80 mm profile support 2x connecting thread M8 for 50x50 mm profile support l Encoder optional 225 410 6 reject positions AS Soe elo ee ee es iZ 05 un S i _
17. s due to the optimised if necessary The new fact that contour differences are too configuration can be subsequently small meaning that part orientation transferred to the Checkbox or quality features cannot be reliably Further product information recognised gt Internet sbox q CheckOpti facilitates a complete analysis of the Checkbox recognition processes based upon contour data for the parts to be checked Ordering data Software Version Language PartNo Type CheckKon software German 194496 PSW KON Pl A CheckOpti software German 568339 PSW OPTI e Application Connection Cable length PartNo Type m Technical data gt Internet km12 duo Connect buffer zone sensors Straight plug M12x1 4 pin 18685 KM12 DUO M8 GDGD 2x straight socket M8x1 3 pin Technical data gt Internet km12 m12 Connect buffer zone sensors Straight plug M12x1 4 pin 2 5 18684 KM12 M12 GSGD 2 5 Straight socket M1 2x1 4 pin 18686 KM12 M12 GSGD 5 Technical data Internet kdi On diagnosis Straight socket M12x1 4 pin 5 150268 KDI SB202 BU9 Straight socket Sub D 9 pin 20 gt Internet www festo com catalog Subject to change 2012 06 Checkbox CHB Sample applications Application examples Orientation detection and quality inspection of lipstick tubes The part check is carried out at a speed of 30 parts s directly in a centrifuge The Checkbox controls the complete feed process e g the start and swi
18. tch off reaction of the centrifuge or the rejection of incorrectly orientated or faulty parts The following features are checked e Orientation on the basis of a chamfer e Length e Diameter Orientation detection and type identification of valve springs Checking valve springs and controlling the integrated turning Station for the supply in a measuring and marking system The Checkbox distinguishes reliably more than 100 spring types and by means of an electronic type memory permits conversion by the pressing of a button The following features are checked e Orientation e Length e Diameter 2012 06 Subject to change A T SAS Y gt STATUS STA STOP O 34 37 SU E O O AE IN OG wf wey r A JIN FESTO gt Internet www festo com catalog 21 Product Range and Company Overview Our experienced engineers provide complete support at every stage of your development process including conceptualization analysis engineering design assembly documentation validation and production Le Custom Automation Components Custom Control Cabinets Complete Systems Complete custom engineered solutions Comprehensive engineering support Shipment stocking and storage services and on site services With a comprehensive line of more than 30 000 automation components
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