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第四章操作面板使用说明 - V&T Technologies Co., Ltd.

1. Parameter auto tuning under Vector control 1 Parameter auto tuning under vector control 2 P START a START N S A A Y Y Setting P0 01 5 First step must disconnected from the load Y Y Setting rated voltage of motor P0 12 Setting P0 01 5 Y Y Setting rated ird of motor Setting Rated voltage of motor P0 12 Y Y Setting upper frequency limit of motor Setting basic frequency of motor 13 P0 15 y y Setting max pote of motor Setting upper frequency limit of motor E P0 13 Setting P4 00 1 v auto torque boost Setting max frequency of motor invalid please gt Setting correct Motor with multi V F setting about P4 01 P4 08 P0 16 3 manual v N torque boost Setting parameter of motor P9 00 P9 04 v Setting P9 15 2 Please select correct P4 00to 2 6 according to upon variable torque load v Press RUN key to perform parameter tuning Setting motor parameter P9 00 P9 04 v y End 5 Setting P9 15 1 NM P S y Press RUN key to perform parameter tuning y f P END l Chapter 2 asynchronous servo drive Installation 21 V5 JY series Asynchronous servo drive http Awww ecodrivecn com Contents Chapter 1 Introduction to V5 JYSeries Asynchronous servo drive
2. Failure No Failure code Failure description Potential causes Solutions Confirm that the relevant sa function code function codes of the encoder 9 are set properly Increase 10V power load impedance ely power overload Utilize externally independent oe EPIO 10V power output power supply j abnormal 10V power supply and Eliminate the short circuit GND is short circuited failure M oy power terminal Seek for technical support circuit failure r Check whether the analog Viae input voltage is too input voltage complies with the 5 EAE Analog input requirements abnormal Analog input circuit failure Seek for technical support Analog input circuit signal Increase the P6 22 P6 24 Al interfered filtering time ane motor temperature Strengthen ventilation and signal reaches the alarm radiation setting value Motor over Thermistor resistance 30 E Ptc temperature PTC failure Check the thermistor The sensor protection 3 threshold of the motor is i ace IAN set improperly The communication of i operation panel 485 is Check the connection of the disconnected equipment communications Check whether the data isa receiving and transmission p The communication of complies with the protocol 31 E SE1 B i whether the check sum is Operation panel operation panel 485 is d whether th 485 faulty correct and whether the receiving and transmission interval complies with the requirements The asynchronous servo
3. 12 E oH2 temperature Check whether fan wirings are protection well connected Fan failure Replace a new fan of the same model Rectifier module failure Seek for technical support Temperatur detection Seek for technical support circuit failure Input power under voltage Check input power supply Fast start up when motor Start again after the motor stop operates with high speed rotating Keep overloading for a Shorten the overloading time long period of time and reduce load nchron rvi i Pole Pus aa m DL B acceleration deceleration time protection short V F curve ratio is set too Adjust V F curve setting and large torque boost servo drive with proper model is small Input power under voltage Check input power supply war Prevent the motor rotation from RT MO cdd or blocking and reduce the load mutation Common motor maintains Replace tha commonMmotot running under heavy load with aon a motor 14 E oL2 ced for a long period of time piae inerunning Motor overload protection Increase the motor overload time is set too small protection time V F curve ratio is set too Adjust V F curve setting and large torque increment E braking Currents Set Reduce the DC brake current too high External failure terminal Check the external failure enable terminal status 15 E oUt Peripheral protection Stall over voltage or over Check whether the external current and the time lasts load is normal for more than one minute 19 E CUr C
4. Function 1 Function code Factory T T 7 User code setting Setting range Unit Property Function code selection setting number AO1 terminal output P7 09 function selection 48 oni AC terminal output D Paoa function selection n noe il 2 P7 05 AO1 gain 100 0 0 0 200 0 96 o 0 0 200 0 P7 06 AO1 bias 0 0 0 0 200 0 96 o 0 0 200 0 P7 07 AOQ2 gain 100 0 0 0 200 0 96 o 0 0 200 0 P7 08 AO2 bias 0 0 0 0 200 0 96 o 0 0 200 0 Ones place AO1 gain 0 Positive 1 Negative Selection of positive Ja paea ING an P7 09 Hs gain 0000 O 1111 o Hundreds place AO2 gain 0 Positive 1 Negative Thousands place AC bias 0 Positive 1 Negative Y2 DO maximun P7 10 output pulse 10 0 0 1 50 0 kHz o 0 1 50 0kHz frequency selection Zero current n B S P7 18 detection width 0 0 0 0 50 0 o o 0 0 50 0 Frequency arrival n P7 19 detection width 2 50 0 00 300 00 Hz o 0 00 300 00Hz Pz20 FDT levelupper sooo 0 00 300 00 Hz o 0 00 300 00Hz Pz21 fort levellower 4900 0 00 300 00 Hz o 0 00 300 00Hz Pz22 fre levelupper 2500 0 00 300 00 Hz o 0 00 300 00Hz p7 23 Fre levellower 2400 0 00 300 00 Hz o 0 00 300 00Hz LED ones place Multi function input terminal Xi 0 Real terminal is enabled i Virtual terminal is enabled P7 24 ye eae 000 0 111 o LED tens place Reserved LED hundreds place Y1 Y2 Relay terminal 0 Real terminal is enabled Virtual
5. description of P1 02 in Chapter 6 channel to P6 20 in Chapter 6 Ya Close loop N iliary referen Y Select process close loop auxiliary Setting P6 00 P6 20 A reference mode P1 03 For details refer For details refer to the function to the function description of P1 03 in description of P6 00 to P6 20 in Chapter 6 Chapter 6 Y Select process close loop reference main and auxiliary relation calculation P1 04 For details refer to the function description of P1 04 in Chapter 6 Select process close loop main feedback Setting P6 00 P6 20 mode P1 05 For details refer to the For details refer to the function function description of P1 05 in Chapter description of P6 00 to P6 20 in 6 M Chapter 6 i N i pter 6 P N close loop auxiliary feedback Y Y Select process close auxiliary feedback Select process close loop main and Process close loop relative function mode P1 06 For details refer to the auxiliary relation calculation p1 07 For code setting For details refer to the function description of P1 06 and P6 00 details refer to the function description function description of to P6 20 in Chapter 6 of P1 07 in Chapter 6 GROUP P8 in Chapter 6 Setting P0 07 according to running direction 3 Setting P0 06 0 0 Forward 1 Reverse Running command Keypad control Select function of X control terminal For details refer to the function description
6. Chapter 2 asynchronous servo drive Installation 15 V5 JY series Asynchronous servo drive http Awww ecodrivecn com a The advantage of asynchronous servo drive gt On the basis of quantitative pump injection machine to use vector drives increasing the feedback control system can implement asynchronous servo energy saving no need to replace the motor and pump it make low cost 70 lower than the synchronous servo cost effective y Saving rate of 25 to 70 saving rate depends mainly on mold process parameters mold process parameters speed value 0 99 and energy relations maximum speed of the smaller high saving rate If the mold speed value is generally between 0 to 30 saving rate can reach 70 if the injection mold and Sol velocity values generally above 90 with no net cooling time sol completed an open mold the saving rate can only reach about 25 gt If the asynchronous servo saver fails or requires maintenance it does not affect the injection molding machine to work properly gt Low maintenance cost for customers m Technical characteristics of V5 JY Asynchronous servo drive Easy to install no need to change the control mode of the original equipment oil and circuit structure Asynchronous servo drive energy saving standard configuration injection molding machine interface card independent of flow and pressure signals input signal specifications 0 24V 0 to 2A Resistance to t
7. feedback appendix B P0 03 8 Process close loop vector v control 2 with encoder speed feedback P0 03 0 Process open loop vector Y control 1 Setting Pd 21 and deceleration ratio Pd 24 according to the number of pulses per turn of the encoder Multi frequency reference function of terminal X For details refer to the function description of P5 00 to P5 06 in Chapter 6 Setting correct P4 22 P4 36 Multi voltage reference function of terminal X For details refer to the function description of P5 00 to P5 06 in Chapter 6 Setting correct P4 15 P4 21 N v Select open loop main reference mode P0 04 For details refer to the function description of P0 04 in Chapter 6 Setting P6 00 P6 20 For details refer to the function description of P6 00 to P6 20 in Chapter 6 Y Y Select open loop auxiliary reference mode P1 00 For details refer to the function description of P1 00 in Chapter 6 Setting P6 00 P6 20 For details refer to the function description of P6 00 to P6 20 in Chapter 6 Y Select open loop main and auxiliary relation calculation P1 01 For details refer to the function description of P1 01 in Chapter 6 Setting P0 0 according to running direction 0 Forward 1 Reverse Running com
8. P5 12 P5 13 Xi Counting 0 1 2 3 4 5 6 7 8 9 Out 1 Out 2 Fig 6 18 Schematic diagram for the preset and reaching counting value reference 6 7 Analog Reference Parameter Group P6 P6 00 Al1 to Al3 and DI analog value input curve selection O 4444 4444 This function is used to perform calibration on the signals that are input via different input channels with different analog input curves Display of operation panel Al 0 Determine the reference frequency P6 01 P6 04 by Curve 1 1 Determine the reference frequency P6 05 P6 08 by Curve 2 2 Per unit value determined by curve 3 P6 09 to P6 12 3 Per unit value determined by curve 4 P6 13 to P6 20 4 Calibration by curve is not necessary Tens place AI2 The same as above Unit s digit H ndrads AI3 The same as above place Thousands DI The same as above place Curve 1 and curve 2 can be used to directly realize the corresponding relationship between analog value and setup frequency while curve 3 and curve 4 can be used to convert the externally input analog value into analog values inside the Asynchronous servo drive The analog value selection is determined by P6 21 Note Chapter 6 Parameter Description 101 V5 JY series Asynchronous servo drive http www ecodrivecn com Therunning and stop display parameters Al1 AI3 and DI determined by P2 02 and P2 03 all refer to the analog values inside the
9. Bits to determine whether the analog input go through the inversion operation if the original analog positive becomes to negative the original analog negative becomes to positive the setting of 0 7 to corresponding binary BitO 2 Analog terminal inversion operator H1 11 bit OK Analog input 0 A 2 3 4 5 6 7 Analog input Negate Negated Negated Negated 1 NONI d Analog input Negated Negated Negated Negated 2 lt NON2 gt Chapter 6 Parameter Description 147 V5 JY series Asynchronous servo drive http www ecodrivecn com Analog input Negated Negated Negated Negated 3 lt NON3 gt tens and hundreds to determine the operator between the analog input lt OP1 gt lt OP2 gt kilobit determine the sequence of logical operations between the analog input 0 Analog input 1 2 computing high priority 1 Analog input 2 3 operator priority An example Choose the analog input of Al1 AI2 AI3 corresponding to 3 analog inputs the results showed after math in H1 11 Achieve the following math H1 11 AI3 x Al2 Alt Math ports of analog terminals H1 09 0321 Determine analog Terminal math mode settings H1 08 1 Make sure negated Operation AI3 and Al1 have no negated operation Al2 has negated operation So lt NON3 gt lt NON1 gt lt NON2 gt Negated According above
10. Chapter 6 Parameter Description 83 V5 JY series Asynchronous servo drive http www ecodrivecn com Fig 6 6 Process open loop main and auxiliary reference calculation 2 Open loop combination reference fcom auxiliary reference fa 50 bias 3 Main reference auxiliary reference 50 The auxiliary reference value subtracts the bias equal to 50 of the auxiliary reference full range value and then superimposes on the main reference Frequency A 100 2 fa 50 gt Time Fig 6 7 Process open loop main and auxiliary reference calculation 3 Open loop combination reference foom main reference f auxiliary reference f 50 bias 4 Max Get the maximum value of the main reference f and the auxiliary reference fa Frequency A fcom gt Time Fig 6 8 Process open loop main and auxiliary reference calculation 4 Open loop combination reference foom Max main reference fm auxiliary reference fa 5 Min Get the minimum value of the main reference fm and the auxiliary reference fa Frequency fa fcom Time Chapter 6 Parameter Description 84 V5 JY series Asynchronous servo drive http www ecodrivecn com Fig 6 9 Process open loop main and auxiliary reference calculation 5 Open loop combination reference fcom Min main reference fm auxiliary reference fa Note When the corresponding frequency of the combination v
11. Number of register 0x0001 0x00100 c Note 1 In case continuous storage is required the asynchronous servo drive will store function codes in the register at the address from the lowest to highest with maximum of 16 function codes being stored at the same time 2 lf change function code frequently such as change setting frequency repeat suggest use 0x42 command is better than 0x10 prevent from damage inner EEPROM 3 The life of EEPROM is about 100000 times if change setting frequency frequently several days or several weeks may damage EEPROM adopt write RAM it can avoid to damage EEPROM Function0x17 reads and writes multiple function codes or control parameters of the asynchronous servo drive PDU Part Contents Data Length Byte Range Request Response Function code 1 0x17 The initial address of f 2 0x0000 0xFFFF reading register The number of j 2 0x01 0x10 reading register The initial address of 2 0x0000 0xFFFF writing register The number of 2 0x01 0x10 writing register The number of bytes in the writing register 2 Number of operating registers The writing register contents 2 Number of operating registers Response Appendix A Modbus Communication Protocol 162 V5 JY series Asynchronous servo drive http www ecodrivecn com PDU Part Contents Data Length Byte Range Function code 1 0x17 Read
12. bASE Basic menu mode refer to 5 1 basic menu function code parameter table displays all the function codes FASt Fast menu mode is especially suitable for the naive users ndFt Non leave factory value menu mode it only displays the function codes different from the leave factory values to facilitate the inquiry and commissioning LASt Last change menu mode it displays the 10 functions codes that are recently changed and P0 02 to facilitate the inquiry and commissioning The users can define the function codes for inquiry and modification by themselves W The User can Make Secondary Development o Universal expansion port is provided as standard Physical port SPI bus software protocol Modbus The ports provide 24V 15V and 5V power supply and two ways of A D input The CPU expansion scheme can realize PLC function It supports the programming by user to realize process control W Enhanced Function The software filtering time for the Al1 Al2 and AI3 analog input is settable to enhance the anti interference capacity Independent multi section modification can be made on the Al1 AI2 AI3 and DI analog input curve Multi section speed setting is provided with 16 speeds as standard and up to 23 speeds With a maximum output frequency of 3000Hz it is applicable to such equipment as vacuum pump grinding machine female thread extrusion machine With the acceleration deceleration time up to 10 hours
13. GND meters 485 ON OFF Computer Site No 1 Attached Fig 3 Connecting One asynchronous servo drive to the Computer Connecting multiple asynchronous servo drives to the computer converter RS232 485 GND 485 485 GND 485 485 GND 485 485 RS232 cable Maximum as ain P 15 meters pe a s OFF OFF Computer Site No 1 Site No 2 Site No n The switch of terminal resistor of the inverter at the most distant place id turn to ON start the internal 100 9 terminal compatible resistance Attached Fig 4 Connecting Multiple asynchronous servo drives to the Computer Appendix A Modbus Communication Protocol 167 V5 JY series Asynchronous servo drive http www ecodrivecn com Appendix B Control Mode Setting Process 1 Setting Process for Auto tuning Parameter auto tuning under Vector control 1 ya es START E y Setting P0 01 5 y Setting rated voltage of motor P0 12 y Setting rated frequency of motor P0 15 y Setting upper frequency limit of motor P0 13 y Setting max frequency of motor n P0 11 Motor with multi V F Setting P4 00 1 P0 16 3 manual auto torque boost invalid please gt setting about Setting correc
14. Math results up to 3 analog input math Each analog input can be carried out between the add subtract multiply with the exception of Operation Can define the priority level of 3 between the analog input math B OThe use of the injection machine interface card Model EX PM2 Technical indicators Provides 2 way 0 2A 0 1A Input terminal To determine the voltage current input by jumper jumper selectable current input range of 0 2A 0 1A Interface card terminals appearance The Al4 1 Al4 2 terminal input current flow signal Al5 1 and Al5 2terminal input current pressure signal Chapter 2 asynchronous servo drive Installation 19 V5 JY series Asynchronous servo drive hitp www ecodrivecn com Signal conversion card use Model Model to be determined Technical Specifications Between primary and secondary use of opto isolation work status with LED indication Offers five input signals output signals 9 which has 4 way X1 X4 for single ended input dual output eg X1 input X11 X12 sync X1 Output X11 X12 is not common ground Signal conversion board Terminal appearance Input signal terminal output signal terminal Signal conversion board appearance ONT j wwe on d p seco ms Chapter 2 asynchronous servo drive Installation 20 V5 JY series Asynchronous servo drive http Awww ecodrivecn com Control Mode Setting Process 1 Setting Process for Auto tuning
15. This function is used to set the sampling cycle of the feedback signal The lower this parameter value is the faster the response of the system to the deviation between the reference and the feedback but if the Chapter 6 Parameter Description 112 V5 JY series Asynchronous servo drive http www ecodrivecn com sampling cycle is too fast the associate requirement for the system PID gain adjustment will be higher which may result in system oscillation P8 07 Deviation limit 0 0 20 0 5 0 When this function determines the certain level of the deviation between the feedback signal and the reference signal it will stop the internal PID adjustment and maintain stable output Only when the deviation between the feedback value and the reference value of the close loop exceeds the deviation limit of P8 07 will the output be updated Setting the deviation limit needs to take the system control precision and stability into consideration P8 08 PID adjustment selection 0 11 10 This function determines the specific running mode during the process close loop adjustment Display of operation panel Integration mode Unit 0 Frequency reaches its upper limit and lower limit the place integration adjustment is stopped 1 Frequency reaches its upper limit and lower limit and the integration adjustment continues Tens Output power place 0 It must be consistent with the setup running direction 1 It can be against the setu
16. 25 DC injection braking stop 1 via terminal When the Asynchronous servo drive is in the running status this terminal can be used to stop the Asynchronous servo drive When the running frequency is lower than the DC braking frequency P3 06 the Asynchronous servo drive will start DC braking The braking current is set by P3 07 and the braking time is the longer one between the function retention time of this terminal and the DC braking time P3 08 26 Emergency shutdown 1 fastest stop When this terminal is enabled the Asynchronous servo drive will stop in the fastest way The Asynchronous servo drive will automatically determine the deceleration time according to the load torque and stop as fast as possible 27 DC injection braking stop 2 via terminal Once the stop command is executed on the Asynchronous servo drive when the running frequency is lower than the DC braking frequency P3 06 the Asynchronous servo drive will start DC braking The brakeing current is set by P3 07 and the brakeing time is the longer one between the function retention time of this terminal and the DC braking time at stop P3 08 28 Counter trigger input It can input pulses with frequency of below 200Hz such as work counting and other slow speed pulse signals For details refer to P5 12 and P5 13 29 Counter trigger reset It is used to reset the counting value of the counter trigger input X terminal 30 to 46 Reserved 47 Single phase pulse input
17. A 3 Check if the network cable connectors of the operation panel and asynchronous servo drive control board are properly connected when standard network cable is used to connect the operation panel and asynchronous servo drive control board XII Why couldn t display or modify the function codes of the operation panel A 1 When the modification could not be performed check if P0 01 is set as 1 If not change it to 0 A 2 When the modification could not be performed check if the function code has been set as modification disabled A 3 When the modification could not be performed upon running check if the function code could not modification upon running A 4 When display is not available check if the asynchronous servo drive function code has been encrypted A 5 When display is not available check if the asynchronous servo drive operation panel has been locked XIII How to change the direction that the asynchronous servo drive drives the motor to rotate A 1 In the case of operation panel control the direction is determined by P0 07 However the FWD REV key on the operation panel can real time change the direction A 2 In the case of operation panel control the direction is determined by P0 07 However the UP DN key on the operation panel or the FWD REV knob of the shuttle operation panel can real time change the direction A 3 In the case of operation panel control the positive negative frequency value
18. Bit15 for reserved purpose 0x8000 0x800D The register for control word of the asynchronous servo drive Refer to Attached Table 2 for details The register for status word of the asynchronous servo drive Refer to Attached Table 3 for details OxF000 0xF002 Special register for input password authentication Refer to Attached Table 4 for details Read the current value upper limit lower limit and factory default value of the function code and rewrite the function code Refer to Attached Table 5for details 0x810B 0x8193 OxF080 OxF084 Register for control word of the asynchronous servo drive Attached Table 2 Regi Register Name of Parameters egister Name of Parameters address address AO2 h 0x8000 Control command word 0x8007 O72 output nest compiler percentage igi Y2 h 0x8001 Open loop digital frequency 0x8008 output host computer reference percentage ing f 0x8002 Running command reference mode 0x8009 S s setting boc ise coefficient 0x8003 Open loop main reference mode 0x800A Virtual terminal 0x8004 Close loop digital voltage reference 0x800B Y1 terminal output function 0x8005 Close loop digital rotation velocity 0x800C Acceleration time 0 reference Appendix A Modbus Communication Protocol 163 V5 JY series Asynchronous servo drive http www ecodrivecn com bit15 are reserved z Redi pegister Name of Parameters EH Name
19. acm o p tnter me E mra m m o ma piema m owe O ma Smiles m foo I ma eemums m fo P5 07 iterna ime e 0 001 0 000 1 000 s 0 000 1 000s P5 10 euge 10 0 01 500 kHz x 0 1 50 0kHz P1 Selecton ie 0 og mq vise a ius pe cce Jd 0 9999 0 9999 psia ee ig 0 9999 0 9999 Chapter 5 List of Parameters 63 V5 JY series Asynchronous servo drive http www ecodrivecn com Function 1 Function code Factory T 7 User code BEND setting Setting range Unit Property Function code selection setting number Group P6 Analog Reference Parameter LED ones place Al1 0 Determine the reference frequency according to curve 1 P6 01 P6 04 1 Determine the reference frequency according to curve 1 P6 05 P6 08 2 Determine the per unit value AH to AI3 and DI fone to curve 3 P6 00 analog value input 4444 0 4444 o i D ii h i it val curve selection 3 De ermine t e per unit value determined according to curve 4 P6 13 to P6 20 4 No need of curve correction LED tens place Al2 same with above LED hundreds place AI3 same with above LED thousands place DI same with above Peat OUS 1 input point g g 0 0 110 0 o 0 0 110 0 Reference frequency fO P6 02 corresponding to 0 00 0 00 300 00 Hz o 0 00 300 00Hz curve input point AO P6 03 rh input point i506 oo 4100 0 0 110 0 Reference
20. close loop Feedback Value P8 06 Analog T Pi Feedback BETA close Loop AI3 DI refers to the previous deviation Single Pulse Set P8 02 refers to the deviation this time Feedback era Bb andP5 06 47 close Loop Chapter 6 Parameter Description 111 V5 JY series Asynchronous servo drive http www ecodrivecn com Fig 6 30 Schematic diagram for PID P8 00 Analog feedback eei ud control digital voltage 0 00 10 00 V 0 00V P8 01 Single phase pulse feedback process close loop control 0 30000 rpm Orpm digital rotation velocity reference P8 02 Number of pulses per turn for single phase pulse 1 9999 1000 The current control operation mode P0 03 shall be determined before determining the process close loop reference value When the current control operation mode is analog feedback process close loop P0 03 1 3 5 and 7 if P1 02 is set to 0 it may determine the reference value of the close loop by P8 00 If P1 02 is non zero value it determine the reference value of the close loop by the analog value and pulse frequency selected in P1 02 When the current control operation mode is single phase pulse feedback process close loop P0 03 2 and 6 it may determine the reference value of the close loop In addition when the single phase pulse feedback process close loop is employed it needs to use an pulse encoder and set the number of single phase pulses per rotation for the encoder according to the encoder model P8 02 so as t
21. http www EcoDriveCN com Foreword The V5 JY series is a high performance vector control asynchronous servo drives provided by V amp T Technologies Co Ltd special for injection molding machine industry The product adopts the most advanced international technology fully synchronized speed sensorless vector control technology not only has the same excellent control performance and international high end drives also combined with the application characteristics of the injection molding machine in China to further strengthen the reliability of the product and the environment adaptability and customization and design industry it can be better meet the application requirements of the injection molding machine http www EcoDriveCN com Excellent Performance W Control Mode Vector Control 1 Offering excellent vector control performance and insensitive to motor parameters Startup torque 0 50Hz 180 rated torque Speed adjustment range 1 100 Speed stabilization precision 0 596 0 50Hz controllable motor stable operation with 15096 rated torque Vector Control 2 Precise speed sensorless vector control technology realizes AC motor decoupling enabling the DC motorization of operation control Startup torque 0 25Hz 180 rated torque Speed adjustment range 1 200 Speed stabilization precision 0 2 W Excellent Control Performance under Speed Sensorless Vector Control Mode Realizing AC motor decoupli
22. o 0 0 110 0 Per unit value B2 corresponding to P6 18 curve4 input point 50 0 0 0 110 0 o o 0 0 110 0 A2 Peig urved inputpoint i000 foo 110 0 o 0 0 110 0 Per unit value B23corresponding 6 a P6 20 to curve4 input point 100 0 0 0 110 0 o o 0 0 110 0 A3 LED ones place Al1 function selection 0 Open loop frequency or close loop analog input 1 Reserved 2 Reserved 3 Reserved 4 Reserved Al1 AI3 DI analog i 7 5 Motor temperature feedback F6 21 Fio ME 0000 O 6666 8 overload protective sensor 6 Reserved LED tens place AI2 function selection same with above LED hundreds place Al3 function selection same with above LED thousands place DI function selection same with above P6 22 AI filtering time 0 004 0 000 1 000 s x 0 000 1 000s P6 23 Al2 filtering time 0 004 0 000 1 000 s x 0 000 1 000s P6 24 AI3 filtering time 0 004 0 000 1 000 s 0 000 1 000s Group P7 Multi function Output Parameter Y1 terminal output Refer to the definitions of multi P7 00 function selection 0 pear i function digital outputs of P7 Y2 DO terminal group and the definitions of multi P7 01 output function 1 0 71 o function analog values and pulse selection output in Chapter 6 Relay terminal P7 02 output function 14 0 47 o selection Chapter5 List of Parameters 65 V5 JY series Asynchronous servo drive http www ecodrivecn com
23. 0x813C Output power KW 0 1kW 0x819C Reserved 0x813E Output voltage V 1V 0x819E Reserved Note 0x8121 0x819Fodd numbers are display attribute word from LSB to MSB are Hex Dec for 1bit precision for 2bit modification for 2bit and unit for 3Bit The register addresses 0x8120 0x813F refer to the display parameters corresponding to P2 02 while the register addresses 0x8180 0x8193 refer to the display parameters corresponding to P2 03 The asynchronous servo drive of 3 7kw and below the output current display precision is 0 01A 5 5kw and above output current display precision is 0 1A Appendix A Modbus Communication Protocol 164 V5 JY series Asynchronous servo drive http www ecodrivecn com The bits for the control command word 0x8000 of the asynchronous servo drive are defined as lows Bit Meaning Bit Meaning 0 0 Stop 1 Running 3 0 Jog command 1 Jog command command enable command enable disable enable 1 0 Forward 1 Reverse 14 0 Emergency stop 1 Emergency stop rotation rotation disable enable 2 0 Reset 1 Reset 15 0 Coast to stop 1 Coast to stop command disable command enable disable enable Note Bits 4 13 are reserved The bits for the status word1 0x810B of the asynchronous servo drive are defined as follows Bit Meaning Bit Meaning 0 0 asynchronous 1 asynchronous Running command reference mode selection Servo drive st
24. 24V PLC X1 X2 X3 X4 X5 X6 X7 DI COM Y1 Y2 DO M3 0 5 0 6 0 75 Shielding cable COM RA RB RC 3 11 Description of Jumper Function Jumper selecting switch in Fig 3 7 Al1 Al2 AO1 AO2 485 I l ON V V V VOF Leave factory setting lis the current input 0 20mA V is the voltage input 0 10V lis the current input 0 20mA V is the voltage input 0 10V lis the current output 0 20mA V is the voltage output 0 10V 0 10V lis the current output 0 20mA V is the voltage output 0 10V 0 20mA 485 terminal resistor selection ON there is 1000 terminal resistor OFF there There is no terminal is no terminal resistor resistor Chapter 3 Wiring of Asynchronous servo drive 43 V5 JY series Asynchronous servo drive http www ecodrivecn com Chapter 4 Using Instructions of Operation Panel 4 1 Introduction to Operation Panel Shuttle type operation panel V6 DP01 Fig 4 1 Display unit of operation panel 4 2 Descriptions of Indicators DIGITAL PANE Key type operation panel V6 DP02 Symbol of 5 Name Meanings Color Indicator On Current display parameter is running frequenc Hz Frequency indicator y p yp 2 q y Green Flash Current display parameter is setting frequency A Current indicator On Current display parameter is current Green 5 V Voltage indicator On Current display parameter is voltage Green 5 Hz
25. Auxiliary 50 F4 07 feedback main and ors 3 Main Auxiliary 50 auxiliary calculation 4 Take maximum value 5 Take minimum value 0 Open loop frequency separ op reference frequency after A closed loop PDI adjustment Plog ahane operation 0 pos i 1 Open loop frequency reference Miser a frequency after closed loop PDI adjustment Group P2 Key and Display Parameters 0 No locking 1 Locking all keys P2 00 Key lock function 0 0 3 4 2 Locking all keys except MULTI selection key 3 Locking all keys except RUN and STOP RST keys 0 No function 1 Jog function 2 Emergent shutdown 1 Stop in shortest time 3 Emergent shutdown 2 Coast to stop 4 Switch of input method of running command Operation panel Terminal Host computer P2 01 el lid key 1 0 8 o 5 Function code display switch fast all 6 Function code display switching different from leave factory all 7 Function code display switching the last changed 10 function codes all 8 Function code display switching P0 02 menu mode switching Chapter5 List of Parameters 60 V5 JY series Asynchronous servo drive http www ecodrivecn com Function code number Function code name Factory setting Setting range Unit Property Function code selection User setting P2 02 Display parameter selection at running 1CBO 0 FFFF LED ones place 0 R
26. OM ees ee Before calibration 2V Output value per unit value 0 80 100 AO1 gain 0 Positive AO1 bias 0 Positive Fig 6 24 AO1 Characteristics Curve Kx b AO1 terminal output voltage Before calibration 10V V E x After calibration Output value 10095 per unit value 0 20 AO 1 gain 0 Positive AO 1 bias 0 Negative Fig 6 25 AO1 Characteristics Curve Kx b Set P7 05 to 100 0 and P7 06 to 120 0 namely K 1 and b 12V and the AO1 characteristics curve is as shown in Fig 6 26 Set P7 05 to 100 0 and P7 06 to 80 0 namely K 1 and b 8V and the AO1 characteristics curve is as shown in Fig 6 27 Chapter 6 Parameter Description 108 V5 JY series Asynchronous servo drive http www ecodrivecn com AO 1 terminal output voltage AO 1 terminal output voltage 10V NC 0000 Before calibration 10V a a Before calibration 8v 2V Yn D After calibration After calibration i i Output value i Output value 0 20 100 per unit value 0 80 100 per unit value AO1 gain 1 Negative AO1 gain 1 Negative AOtbias 0 Positive AO1 bias 0 Positive Fig 6 26 AO1 Characteristics Curve Kx b Fig 6 27 AO1 Characteristics Curve Kx b Note When the analog output gain is set to negative value and the bias is also negative the AO output will be limited to OV automatically P7 10 Y2 DO Maximum output pulse frequency 0 1 50 0 kHz 10 0kHz This function code determines th
27. Output voltage Voltmeter In the rated value range Appendix A Modbus Communication Protocol 157 V5 JY series Asynchronous servo drive http www ecodrivecn com Item Inspection Contents Inspection Means Criteria Overheat Special test instrument There are no overheat fault and Motor and smell burning smell Sound Listen There is no abnormal sound Vibration Special test instrument There is no abnormal oscillation 8 2 Periodic Maintenance It needs to perform periodic inspection on the asynchronous servo drive once every three to six months according to the application environment and work conditions Item Inspection Contents Inspection Means Criteria TENE P The screws are tightened and the Main circuit terminal Screwdriver sleeve cables are kept well PE terminal Screwdriver sleeve The screws are tightened and the cables are kept well Control circuit terminal Screwdriver Th screws are tightened and the cables are kept well Reliability of internal Screwdriver and asynchron connections and hands Connection is firm and reliable ous servo connectors drive i i Expansion card Screwdriver and Connection is firm and reliable connector hands Mounting screws Screwdriver sleeve The screws are tightened Cleaning the dusts and powders Cleaner There are no dusts and wools Internal foreign Visual check There are no foreign objects objects Motor In
28. Pre warning signal indicating Asynchronous servo drive overload or motor overload OL When the output current is higher than the overload pre warning detection level and the retention time is higher than the overload pre warning detection time the signal is enabled When the current is lower than the detection level the signal is disabled Refer to PA13 PA 15 for details 5 Stop and lock due to under voltage LU When the Asynchronous servo drive bus voltage is lower than the under voltage action value the signal is enabled 6 Stop due to external failure EXT When the Asynchronous servo drive is in the protection status due to failure of peripherals E oUt appears on the operation panel the signal is enabled 7 Frequency upper limit FHL When the output frequency of the Asynchronous servo drive reaches setup frequency upper limit the signal is enabled 8 Frequency lower limit FLL When the output frequency of the Asynchronous servo drive reaches setup frequency lower limit the signal is enabled 9 Asynchronous servo drive is running at zero speed When the output frequency of the Asynchronous servo drive is 0 the single is enable 10 Preset counting value action 11 Counting value arrival action When the counting value of Asynchronous servo drive input terminal complies with action the signal is enabled Refer to P5 12 and P5 13 for details 13 Asynchronous servo drive ready for operation RDY When the auto
29. Startup torque 0 50Hz 180 0 25Hz 180 Speed adjustment range 1 100 1 200 Control Speed stabilization a 0 5 0 2 features precision bli Torque control Under voltage adjustment switching of AC operation grounding protective grounding and DC operation grounding rotation speed tracing torque limitation multi speed operation up to 23 speeds auto tuning S curve acceleration deceleration slip compensation multi function input amp output terminal drooping control current limiting control manual auto torque increase current limiting Key functions host computer communication setting analog setting AI1 AI2 AI3 terminal Frequency setting mode pulse DI setting 0 00 300 00Hz Note Upon the control mode of vector control 1 0 0 Product 3000 0Hz which can be customized according to the customer demand functions Startup frequency 0 00 60 00Hz Acceleration deceleration 0 1 36000s time Powered braking Asynchronous servo drive of 400V voltage grade Braking unit action voltage capacity 650 750V DC braking initial frequency 0 00 300 00Hz DC braking current Constant DC braking capacity torque 0 0 120 0 DC braking time 0 0 30 0s there is no initial waiting time for the DC braking to realize quick braking Frequency range Magnetic flux braking Ongoing action and no action upon deceleration as option no action upon function deceleration at default Three color indicate the working status of Asyn
30. V5 JY 4T30G 6000W 200 140 1 125 V5 JY 4T37G optional 9600W 160 140 1 125 V5 JY 4T45G 9600W 13 60 100 1 125 V5 JY 4T55G 6000W 200 7Q 2 135 V5 JY 4T75G 9600W 13 60 50 2 145 Note The connection mode for multiple braking resistors is parallel connection For example the Asynchronous servo drive of V5 JY 4T55G 75L the braking resistor lectotype it is suggest to select two 6000W 200 braking resistor parallel connection amount to braking resistor is 12000W 100 1 7 Operation Panel Outline and Mounting Dimension Shuttle type operation panel Button type operation panel Rear view of operation panel V6 DP01 V6 DP02 Fig 1 3 Operation panel outline and mounting dimension Note V5 JY 4T7 5G 11L and below power class are equipped with shuttle type operation panel V6 DP01 as standard V5 JY 4T11G 15L and above power class are equipped with button type operation panel V6 DP02 as standard Chapter 2 asynchronous servo drive Installation 28 V5 JY series Asynchronous servo drive http Awww ecodrivecn com 1 8 Pallet Outline and Mounting Dimension V6 DPO5 is the mounting pallet when the operation panel is to install on the electric control cabinet The outline and dimension are as follows 80 fe 88 117 6 132 5 Pallet V6 DPO05 Open pore dimension of pallet Fig 1 4 Palle
31. gt gt key for several times P0 03 Control operation mode 0 7 0 This function is used to set the control operation mode of the Asynchronous servo drive 0 3 indicates vector control 1 4 7 indicates vector control 2 Vector control 1 without encoder speed feedback 0 Process open loop control It is applicable to most applications including the application of one Asynchronous servo drive driving one motor and the application of one Asynchronous servo drive driving multiple motors the motors are in the same work conditions 1 Analog value feedback process close loop control It is applicable to applications with general requirement of speed control precision The feedback analog can represent such parameters as temperature pressure and humidity For the reference and feedback setting of the analog feedback process close loop control refer to P1 02 P1 07 function description For the setting of the process PID close loop parameters refer to Group P8 function code description Ali and Al2 terminal input specification 0 10V or 0 20mA Al3 terminal input specification 10 10V X7 DI terminal input specification 0 maximum input pulse frequency P5 10 2 Single phase pulse feedback process close loop control It is applicable to applications with higher speed control precision and pulse encoder shall be installed at the motor end or mechanical equipment axle end Single phase pulse feedback channel X7 DI terminal The X7 DI terminal fun
32. if you choose analog math mode is invalid the results of the analog input math to 0 The result of the operation can be used to make the asynchronous servo drive frequency setting AO terminal or through a programmable output 0 invalid 1 effective Chapter 6 Parameter Description 146 V5 JY series Asynchronous servo drive http www ecodrivecn com H1 09 Math port settings of the analog terminals Determine the logic operation three analog input signal port 1 555 The operator panel display Bits The First analog input terminal 1 5 Al1 AI3 AV4 Al4 AV5 AI5 The second analog input terminal tens 0 Analog input terminals 5 and 1 Al1 AIS AV4 Al4 AV5 AI5 The third analog input terminal hundreds 0 Analog input terminals is invalid 1 5 Al1 AIS AV4 Al4 AV5 AI5 kilobit Reservation H1 01 Analog terminal math relations set 0 1277 Determine 3 analog input math relations after a number crunching to determine the final output The operator panel display Analog inputs inverted operation 0 to 7 corresponding to BitO 2 Bito 2 Bits corresponding to digital input 1 to 3 1 indicates that the inversion operation First An analog input operator operator tens 0 1 x5 20 75 First Two analog input operator operator hundreds 0 5 1 x5 2 5 0 Analog input 1 2 computing high priority kilobit 1 Analog input 2 3 operator priority
33. setting Function code parameter setting list Used for recording parameters by user 5 1 List of Basic Menu Function Codes Function code number Function code name Factory setting Setting range Unit Property Function code selection User setting Group PO Basic Function Param eter P0 00 P0 01 User password Function code protection 0000 0 FFFF o 0000 No password Other Password protection 0 All the parameters can be modified 1 All the parameters cannot be modified 2 Restore parameters in zone P to factory settings 3 Restore parameters in zone P to factory settings except for P9 group 4 Recover the parameters in zone P and zone A to factory settings 5 Recover all the parameters to factory settings except for d group P0 02 Function code display 0 Basic menu mode Fast menu mode 2 Menu mode of non leave factory setting value function codes 3 Menu mode of last changed 0 function codes P0 03 Control operation mode Vector control 1 without encoder speed feedback 0 Process open loop control Analog value feedback process close loop control 2 Single phase pulse feedback Chapter5 List of Parameters 58 V5 JY series Asynchronous servo drive http www ecodrivecn com Frequency upper Lower frequency limit P0 14 Functio
34. 0 0 0 100 0 o o 0 0 100 0 constant power zone Chapter 5 List of Parameters 72 V5 JY series Asynchronous servo drive http www ecodrivecn com Function 1 Function code Factory T A User code BEND setting Setting range Unit Property Function code selection setting number Pd 34 Reserved 28 0 65535 o 0 65535 Pd 35 Reserved 1500 0 65535 o 0 65535 Group dO Fault Record Parameters 0 00 Fault type record 2 0 0 62 Refer to 7 1 fault and alarm d0 01 Fault type record 1 0 0 62 4 information list Latest fault type d0 02 record 0 0 0 62 d0 03 a atest p 0 999 vle 0 999V Actual current of x d0 04 latest fault 0 0 0 0 999 9 A 0 0 999 9V Operation frequency d0 05 of the latest fault 0 00 0 00 300 00 Hz 0 00 300 00Hz aooe Jolal Power uptime 9 990 0 000 65 535 kh 0 000 65 535kh Total operation time d0 07 ofthe Asynchronous 0 000 0 000 65 535 kh 0 000 65 535kh servo drive Record of maximum d0 08 temperature of 0 0 0 0 100 0 c s 0 0 100 0 C heatsink Record of maximum d0 09 bus voltage 0 0 1000 V E 0 1000V fluctuation d0 10 Reserved 0 00 0 00 300 00 Hz 0 00 300 00Hz d0 11 Reserved 0 0 5 i 0 5 Group di Product Identity Parameters d1 00 Serial number Factory 0 0 FFF F li 0 FFF F Software version d1 01 number of control Factory 0 00 99 99 0 0 99 99 board Non standar
35. 09 1 braking Setting PA 09 1 Ny Setting PA 09 0 END YS Appendix B Control Mode Setting Process 170 V5 JY series Asynchronous servo drive hitp www ecodrivecn com 3 Setting Process for Closed Loop START Parameter identification m For details refer to setting process for nalog value parameter auto tuning under vector feedback P0 03 5 control 2 in appendix B vy Parameter identification for details y refer to setting process for parameter auto tuning under vector control 1 in nalog value Teedback Single phase pulse appendix B N feedback P0 03 6 Y Single phase pulse P0 03 1 feedback P0 03 2 Setting P5 06 47 setting P8 02 pulse purse code 44 J From composite number control a Multi voltage reference function of terminal X For details refer to the function description of P5 00 to P5 06 in Chapter 6 Setting correct P4 15 P4 21 NY Setting P6 00 P6 20 Select process close loop main reference For details refer to the mode P1 02 For details refer to the function function description of P6 00 Select Analog
36. 09 properly Select the implementation mode of parameter auto tuning P9 15 1 Static parameter auto tuning Press the run key to measure the motor parameters P9 06 P9 08 automatically and P9 15 will be restored to 0 automatically upon completion of auto tuning process 2 Rotating parameter auto tuning Press the run key to measure the motor parameters P9 06 P9 14 automatically and P9 15 will be restored to 0 automatically upon completion of auto tuning process Note Ifthe motor can be disconnected from the load it can select rotation auto tuning P9 15 2 or it can select static auto tuning only Make sure that the motor is in the static status when starting the parameter auto tuning If there is over current or over voltage failure during the auto tuning process it can prolong the acceleration deceleration time P0 08 and P0 09 properly f the Asynchronous servo drive power does not match the motor power select static auto tuning After the tuning manually change the no load current P9 05 to about 40 of the motor rated current P9 04 Ifthe motor parameters are given please enter the parameters to P9 05 P9 09 directly If the motor parameters are not given please execute the parameter auto tuning The magnetic saturation and coefficient value in P9 10 P 14 is automatically set during auto tuning eliminating the need of setting by the user During the process of parameter auto tuning At will appear on the operat
37. 0s P0 09 Deceleration time 0 0 1 3600 0 s 6 0s or 20 0s This function can set the speed and stability in the duration from acceleration to constant speed after the startup of the Asynchronous servo drive or from constant deceleration to stop Acceleration time 0 The time that the Asynchronous servo drive accelerate from 0 frequency to maximum frequency Deceleration time 0 The time that the Asynchronous servo drive accelerate from maximum frequency to 0 frequency S curve time The time for adding curve segment to improve the smoothness of the start and ending section during the acceleration and deceleration P0 10 S curve time is applicable to the belt conveyer that carries fragile materials or applications requiring smooth speed adjustment Output frequency Maximum frequency 7 Setting frequency Time Acceleration Deceleration action time action time P0 08 P0 09 Chapter 6 Parameter Description 80 V5 JY series Asynchronous servo drive http www ecodrivecn com Fig 6 1 Acceleration deceleration time and S curve When P0 10 is set as 0 it indicates that there is no S curve time and the acceleration and deceleration is in linear mode Acceleration time P0 08xset frequency P0 11 deceleration time P0 09xset frequency PO 11 When P0 10 is set as a non zero value it indicates that there is S curve time and the acceleration and deceleration adopts S curve mode S cur
38. 3 Frequency level detection signal 2 the output frequency is in the corresponding FDT setup range and indication signal is output Output frequency A FDT level upper limit FDT level lower limit A Yi terminal i e gt Time Fig 6 29 Frequency level detection signal FDT P7 24 Virtual terminal effective selection 000 111 000 It controls the action of the multifunctional input terminal or output terminal by the host computer Chapter 6 Parameter Description 110 V5 JY series Asynchronous servo drive http www ecodrivecn com Display of operation panel Multifunctional input terminal Xi Unit place 0 The real terminal is enabled 1 The virtual terminal is enabled Tens place reserved Y1 Y2 and relay terminals 0 The real terminal is enabled 1 The virtual terminal is enabled When Xi terminal signal source is input as virtual terminal whether the corresponding function of this terminal is effective depends on the control of the host computer and has nothing to do with the real status of the current Xi terminal When Yi Y2 and relay terminals are output as virtual terminals the real outputs of these terminals depend on the control of the host computer and have nothing to do with whether the output terminal Hundreds place function set is effective Terminal effective status selection 000 111 000 It defines the validity of the input and output status of the multifunctional
39. 3 3 Grounding wiring Chapter 3 Wiring of Asynchronous servo drive 36 V5 JY series Asynchronous servo drive http www ecodrivecn com 3 6 4 Countermeasures for Conduction and Radiation Interference Inverter Input filter Filtering cable TS X M M N ae Fo Fig 3 4 Noise current illustration When the input noise filter is installed the wire connecting the filter to the Asynchronous servo drive input power end shall be as short as possible The filter enclosure and mounting cabinet shall be reliably connected in large area to reduce the back flow impedance of the noise current Ig The wire connecting the Asynchronous servo drive and the motor shall be as short as possible The motor cable adopts 4 core cable with the grounding end grounded at the Asynchronous servo drive side the other end connected to the motor enclosure The motor cable shall be sleeved into the metal tube The input power wire and output motor wire shall be kept away from each other as long as possible The equipment and signal cables vulnerable to influence shall be kept far away from the Asynchronous servo drive Key signal cables shall adopt shielding cable It is suggested that the shielding layer shall be grounded with 360 degree grounding method and sleeved into the metal tube The signal cable shall be kept far away from the Asynchronous servo drive input wire and output motor wire If the si
40. 39 terminal output is valid when sensor feedback signal H0 38 terminal output is invalid When sensor feedback signal gt H0 40 motor heat protection drive was prohibited to output The drive display HC 6 20 Injection machine energy saving function parameters H1 group H1 00 Digital terminal logic operation mode Oto 111 Can achieve three digital input terminal signal after AND or NON the digital output and non logical operations so that the digital output of up to 3 The logical result of the operation of the three digital terminal in H1 07 If select the digital output is invalid the logical result of the operation of the digital terminal is always 0 Digital terminals logical result of the operation through a programmable digital output port Y1 Y2 or relay output The operator panel display A digital input 0 Disabled 1 Effective 2 ail inputs Chapter 6 Parameter Description 143 V5 JY series Asynchronous servo drive http www ecodrivecn com a 0 Disabled 1 Effective 3 digital inputs hundreds 0 Disabled 1 Effective H1 0 1 Digital terminal a logical operator port settings 1 AAA Determine the three digital input terminal signal involved in the logical operators to determine a digital output port after the logic operation The operator panel display 1 digital output 1 A the X1 X7 Al1 AI3 for digital terminals 2 digital outputs 1 A the
41. 6 7 Analog Reference Parameter Group P6 eene nennen nnne 6 8 Multi function Output Parameter Group P7 ssssssssssssseeeeeeeeneenen nennen nnne nnn 6 9 Process PID Close Loop Parameters Group P8 ccccccccsscccssseccessececssseeeesseeecsseeeeseaeeeeseeeessatees 111 6 10 Motor Parameter Group P9 2 rice tert rere iE EEEa T Eii 114 6 11 Control Parameter Group PA nsns sedens cra tese era a acea aane re eara Va a EErEE 118 6 12 Enhanced Function Parameter Group Pb cccccccssccecssseeessseeccseeecsseeeecsseeeeseeecesseeeesseeeessaeees 125 6 13 Communication Parameters Group PO eene eene nennen enne nnns 129 6 14 Vector Control 2 Parameters Group Pd ssssssssssseseeeeeeeeeeeneenee nennen nennen rennen 130 6 15 Failure Record Parameters Group dO nennen 134 6 16 Product Identity Parameters Group d1 ccccccccsccecssecccsseeeeesseeeesaeecessseecesseeeeseeecesaeeseseeeessaaees 135 6 17 Use of Display Parameters Group d2 ssssseeseeeeeeneeen nennen nnne 136 6 18hidden area parameters of User defined function code AO group ees 120 6 19 Injection machine energy saving function parameters HO group sse 120 6 20Injection machine energy saving function parameters HO group sesseseeeeeees 120 eis c FAM ULP ICDCRDII C E R 7 1 List of Fau
42. Asynchronous servo drive of which DI input is calculated on the basis of 10V corresponding to the maximum input pulse frequency P5 10 When current analog value input is selected please refer to Fig 6 20 When Calibration by curve is not necessary is selected the maximum analog input or maximum input pulse frequency corresponds to the maximum output frequency P0 11 or 100 per unit value of the Asynchronous servo drive Peo Curve 1 input point AO 0 0 110 0 0 0 so Reference frequency f0 corresponding to curve 1 input point AO 0 00 300 00 Hz 0 00Hz P6 03 Curve 1 input point A1 0 0 110 0 100 0 Reference frequency f1 corresponding to curve 1 input point A1 0 00 300 00 Hz 50 00Hz Curve 2 input point AO 0 0 110 0 0 0 Reference frequency f0 corresponding tocurve 2 input point AO 0 00 300 00 Hz 0 00 Curve 2 input point A1 0 0 110 0 100 0 Reference frequency f1 corresponding to curve 2 input point A1 0 00 300 00 Hz 50 00Hz Since the using methods of curve 1 and curve 2 are identical Curve 1 is described as an example here Both curve 1 and curve 2 can be used in process open loop analog frequency reference and the running frequency of the Asynchronous servo drive can be determined by the analog values Al1 Al2 and Al3 and DI pulse frequency reference The conversion relationship between analog value and setup frequency is as shown in the figures below Input percentage Input
43. E address ay 2 0x0000 OxFFFF Number of registers 2 0x0001 0x0010 Response Function code 1 0x03 Read bytes 1 2 Number of registers Read contents 2 Number of registers Function 0x06 0x41 rewrites single function code or control parameter of the asynchronous servo drive and save it upon power failure not save PDU Part Contents Data Length Byte Range Request Function code 1 0x06 0x41 Register address 2 0x0000 OxFFFF Register data 2 0x0000 OxFFFF Response Function code 1 0x06 0x41 Register address 2 0x0000 OxFFFF Register data 2 0x0000 OxFFFF Appendix A Modbus Communication Protocol 161 V5 JY series Asynchronous servo drive http www ecodrivecn com c Note if change function code frequently such as change setting frequency repeat suggest use 0x41 command is better than 0x16 prevent from damage inner EEPROM Function 0x10 0x42 rewrites multiple function codes or control parameters of the asynchronous servo drive and save them upon power failure not save PDU Part Contents Data Length Byte Range Request Function code 1 0x10 0x42 Initial address of 2 0x0000 0xFFFF register Number of register 2 0x0001 0x0010 Bytes of register contents 2 Number of operating registers Register contents 2 Number of operating registers Response Function code Ox10 0x42 Initial address of register 0x0000 0xFFFF
44. It is suggested that B type leakage circuit breaker be used and the leakage current value shall be set as 300mA Frequent open and close of contactor will cause Asynchronous servo drive failure so the highest frequency for the open and close of contactor shall not exceed 10 times min Contactor When braking resistor is used to void the overtemperature damage of the braking resistor thermal protection relay with braking resistor overtemperature detection shall be installed to disconnect the contactor at the contact control power side of the thermal protection relay Input AC reactor or DC reactor Input noise filter 1 The Asynchronous servo drive power supply capacity is more than 600kVA or 10 times of the Asynchronous servo drive capacity 2 If there is switch type reactive load compensation capacitor or load with silicon control at the same power node there will be high peak current flowing into input power circuit causing the damage of the rectifier components 3 When the voltage unbalancedness of the three phase power supply of the Asynchronous servo drive exceeds 3 the rectifier component will be damaged 4 Itis required that the input power factor of the Asynchronous servo drive shall be higher than 90 When the above situations occur install the AC reactor at the input end of the Asynchronous servo drive or DC reactor to the DC reactor terminal The noise input from the power end to the Asynchronous servo drive and out
45. Non Non and operation is expressed as the lt AND gt or operation is expressed as OR kilobit determine the sequence of logical operations between the digital input terminals 0 digital input terminals 1 2 Operation high priority 1 digital input terminals 2 3 Operation high priority For example Select X1 X2 X3 as three digital input terminals respectively corresponding to the digital input terminals 1 3 after logic operations the results showed In the first digital output to achieve the following logical operations the first digital output X8 AND NON X2 OR X1 other digital output is not valid Determine digital terminals logical operator port H1 01 0321 Make sure the setting mode of digital terminal logic operation H1 00 0001 Determine the non operation X3 and X1 no NON operation X2 has a NON operation so lt NON3 gt lt NON1 gt lt NON2 gt non based on table digital terminal 1 logic relationship set of 2 Determine the first digital input terminal AND OR Operation lt OP1 gt OR tens of a logical relationship of the digital terminal is set to 1 Chapter 6 Parameter Description 145 V5 JY series Asynchronous servo drive http www ecodrivecn com Determine the second digital input terminals AND OR operation set by OP2 the AND Hundred of a logical relationship of the digital terminal is set to 0 Determine the operator priori
46. Only P0 00 and C0 00 can be viewed The recently changed function codes P0 00 and P0 02 can be viewed only when correct password is entered into P0 00 Method of back to basic menu 1 By editing the function code Set P0 02 0 then the menu returns to basic menu mode after bASE is displayed 2 By using M key Define the function of multi function key M as menu switching function then press this key to switch the menu mode Refer to table 4 1 for the using method of multi function key and the meanings of MULTI indicator 3 By pressing ESC for a long time Press ESC and do not release it for more than 5s then the menu returns to basic menu mode after bASE is displayed If DASE is not displayed this means the menu is already in basic menu mode Chapter 4 Using Instructions of Operation Panel 50 V5 JY series Asynchronous servo drive http www ecodrivecn com 4 4 4 Common Characters Displayed by LED Except the function codes in first and second level menus the operation panel will also display the following characters as shown in the following table Prompt Prompt symbol Meaning symbol Meaning Asynchronous servo drive parameters are being copied and this symbol will be displayed when parameters are uploaded to operation panel For example set Pb 23 1 Operation panel is locked and the keys are Instantaneous display of Asynchronous servo 8 8 8 8 drive when Asynchronous servo drive is LoAd powered on Asynch
47. PNP draw off current wiring mode Chapter 3 Wiring of Asynchronous servo drive 40 V5 JY series Asynchronous servo drive http www ecodrivecn com User Controller 3 3 xXx I Kal Jx Kx 4 B TANE 77h F GND 43 3 AX I EXE TI RT X X vl 1 31 1 L T l GND Inside of Asynchronous servo drive The near end of the shielding cable is grounded circuit plate shall be connected between PLC and COM terminals Note The short circuit plate between terminal 24V and terminal PLC must be removed and short User COM W When the external power supply is used the external controller adopts NPN sink current wiring mode Controller 20 28V EE The near end of the shielding cable is grounded GND Inside of Asynchronous servo drive Note The short circuit plate between terminal 24V and terminal PLC must be removed W When the external power supply is used the external controller adopts PNP draw off current wiring Chapter 3 Wiring of Asynchronous servo drive 41 V5 JY series Asynchronous servo drive http www ecodrivecn com User Controller i 4 24V f WD The near end of the shielding cable 3 3 x x l AY L Lo Inside of Asynchronous servo drive is grounded Note The short circuit plate betw
48. PRG key if no password or verification is PressPRG key to increase function code by1 Display second menu status yA L stop modifying x stop modifying M J Fault occurs Fault reset Prompt information Time out prompt http www ecodrivecn com Fault alarm displa Display prompt information Fig 4 5 Display status and operation procedure 4 8 Operation Example In following example the displayed parameters at stopping status is reference frequency the factory setting is 50 00Hz The underscored line in the figure means the bit that is being edited 4 8 1 Restore Factory Setting For example setting P0 01 3 Restore all the parameters in P area to factory settings except the motor parameters F9 group PRG 5000 gt P0 00 Fm P001 PRG o Eros PRG aert 50 00 ime Chapter 4 Using Instructions of Operation Panel 55 V5 JY series Asynchronous servo drive 4 8 2 Setting Frequency For example setting P0 05 25 00Hz http www ecodrivecn com PRG PRG V 50 00 P000 L Poos gt 50 00 5000 L h 3000 s 30 00 5 time 1 time 2 time 1 time V 5 time ESC PRG 25 00 P0 06 34 25 00 4 8 3 Setting Password For example setting user password P0 00 to 0003 V 2500 ERGS Pooo PRS ooo ba 093 PRGA Po
49. Upper lower frequency limit Pb 02 2 lower limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Hopping frequency S Upper lower frequency limit Pb 03 2 upper limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Hopping frequency Upper lower frequency limit Pb 04 3 lower limit 0 00 0 00 300 00 Hz x P0 13 P014 Hopping frequency E Upper lower frequency limit Pb 05 3 upper limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Single step under Pb 06 without integral 0 1 0 1 10 00 Hz o 0 1 10 00 Hz function Ones place Acceleration Magnification 3 deceleration time Pb 07 selection 00 00 11 x 0 Xt 1 X10 Tens place Reserved Ones place Action upon power off 0 Save upon power off 1 Clear upon power off Tens place Action upon stopping 0 Hold upon stopping 1 Clear upon stop Operation panel 2 Clear upon standby AW digital M Hundreds place A V setting via Fb 08 regulating frequency m 90001220 Jj i operation panel control 0 Only enabled when main input is P0 05 open loop digital frequency input 1 Adjustment is valid 2 Adjustment is invalid Thousands place 0 With integral function 1 Without integral function Operation panel 7 T Pb 09 integral rate 2 0 0 1 50 0 s o 0 1 50 0s Chapter 5 List of Parameters 70 V5 JY series Asynchronous servo drive http www ecodrivecn com Function F code punctio
50. V1 V2 V3 are indicated in the percentage of the maximum output frequency P0 12 P4 00 2 6 Applicable to the variable torque loads such as fan and pump When P4 00 is set to 2 6 it corresponds to 1 2 power 1 4 power 1 6 power 1 8 power and second power as shown in Fig 6 12 The second power curve is for water supply and the 1 2 power to 1 8 power curves are for the liquid loads of other media Proper curve can be selected according to the actual situation Chapter 6 Parameter Description 91 V5 JY series Asynchronous servo drive http www ecodrivecn com In addition to the above acceleration time 0 P0 08 and deceleration time 0 P0 09 three groups of acceleration deceleration time acceleration deceleration time 1 acceleration deceleration time 2 acceleration deceleration time 3 can be defined Different acceleration deceleration time can be selected in different terminal status by defining the multi functional terminal X acceleration deceleration time selection function 13 14 The meaning of the three groups of acceleration deceleration time is the same as P0 08 and P0 09 Multi section digital voltage reference 1 0 00 10 00 V 1 00V Multi section digital voltage reference2 0 00 10 00 V 2 00V P4 17 Multi section digital voltage reference3 0 00 10 00 V 3 00V Multi section digital voltage reference4 0 00 10 00 V 5 00V Multi section digital voltage reference5 Multi section digital voltage reference6 Mult
51. X1 X7 Al1 AI3 for digital terminals 3 digital outputs hundreds 1 A the X1 X7 Al1 AI3 for digital terminals H1 0 2 A logical relationship of the digital 0 1117 terminal settings Determine the logical operations between three digital input determined after the logic operation of a digital output The operator panel display Operation of the digital input terminal NON 0 to 7 corresponding Bito 2 BitO 2 corresponding to digital input 1 to 3 1 means non operating The first digital input terminal AND OR operator lt OP1 gt 0 AND 1 OR Chapter 6 Parameter Description 144 V5 JY series Asynchronous servo drive http www ecodrivecn com The second digital input terminals AND OR operating lt OP2 gt hundreds 0 AND 1 OR Computing the priority level set kilobit 0 digital input terminals 1 2 Operation high priority 1 digital input terminals 2 3 Operation high priority A bit determines whether digital input firstly go through the non action the setting 0 to 7 the corresponding binary BitO 2 tens and hundreds determine the operator among the digital input terminals lt OP1 gt and lt OP2 gt Digital terminal operator NON the H1 02 a bit determines Digital input terminal 0 1 2 3 4 5 6 7 Non Terminal 1 lt NON1 gt Non Non Non Non Terminal 2 lt NON2 gt Non Non Non Non Terminal 3 lt NON3 gt Non
52. after auto reset interval period PA 22 If the failure still exists as the Asynchronous servo drive starts again after auto reset times PA 21 it will alarm then stop For defaults Such as overcurrent or overvoltage occurred occasionally from beginning or during running the function can be used if you want the equipment keep running without manual interfere Note For fault E PCU E rEF E AUt E FAL E oUt E ot1 E ot2 E Cur E GdF E LV1 E CPy E dL4 E loF and E oL3 there has no auto reset function The Asynchronous servo drive will not check fault 6 12 Enhanced Function Parameter Group Pb Set hopping frequency range of Asynchronous servo drive to avoid mechanical resonance When the setting frequency of Asynchronous servo drive is less than the hopping frequency the Asynchronous servo drive will run automatically at the upper limit or lower limit of the hopping frequency change to run at lower limit of the hopping frequency when acceleration for deceleration change to run at upper limit of the hopping frequency as shown in Fig 6 34 Adjusted setting frequency Pb05 ro ad Hopping Pb 04 5 frequency3 Pb 03 Hopping Pb 02 Exesoem frequency2 Pb 01 Hopping frequency1 Pb 00 Hy Setting frequency Fig 6 34 Upper and lower limit of hopping frequency Pb 06 Single step without integral function 0 00 10 00Hz 0 1Hz When Pb 08 and Pb 10 setting without integ
53. allowed Group PC Communication Parameters vum 4 4800 bps 5 9600 bps PC 00 ee 6 4 8 bps o 6 19200 bps 7 38400 bps 8 57600 bps 0 1 8 1 format no parity PC 01 Data format 0 0 2 o 1 1 8 1 format even parity 2 1 8 1 format odd parity 1 247 0 is broadcasting PC 02 Local address 1 1 247 o address PC 03 PC Reserved 1 0 0 65535 Reserved 0 SCIA slave SCIB slave mode PC 04 Master slave mode 0 0 2 o 1 SCIA master SCIB slave mode 2 SCIA slave SCIB master mode Operation address Master preset frequency written PC 05 from master to slave 0 0 2 o in function code of slave set by master 0 P0 05 1 P8 00 2 P8 01 Chapter 5 List of Parameters 71 V5 JY series Asynchronous servo drive http www ecodrivecn com Function 1 Function code Factory T T 7 User code BEND setting Setting range Unit Property Function code selection setting number Slave setting frequency PC 06 proportional 1 00 0 00 10 00 o 0 00 10 00 coefficient set by slave Group Pd Vector Control 2 Parameters Speed torque 0 Reserved 0 00 control 0 921 d i 1 Reserved Speed loop Pd 01 proportional gain 1 2 00 0 000 30 00 o 0 000 30 00 ASR_P1 Speed loop integral Pd 02 ime 1 ASR I1 0 200 0 000 6 000 s o 0 000 6 000s Speed loop Pd 03 proportional gain 2 2 000 0 000 30 00 o 0 000 30 00 ASR_P2 Speed loop in
54. be automatically returned to 0 no action E CPy will display if error occur during copies The parameters for V5 Asynchronous servo drive and V6 Asynchronous servo drive cannot be copied between each other The copy operation can be performed only when the operation panel copy identification codes of the two Asynchronous servo drives for upload and download d1 09 are consistent The copy function can be completed only when the Asynchronous servo drive is completely powered off and then powered up after the download of the parameters for copy is completed 6 13 Communication Parameters Group PC PC 00 Communication baud rate 4 8 6 PC 01 Data format 0 2 0 PC 02 Local address 1 247 1 The Asynchronous servo drive supports international Modbus RTU protocol Refer to the appendix A PC 00 determines communication baud rate ranging from 4800 57600bps 4 4800bps 5 9600bps Chapter 6 Parameter Description 129 V5 JY series Asynchronous servo drive http www ecodrivecn com 6 19200bps 7 38400bps 8 57600bps PC 01 sets communication format odd even check 0 1 8 1 format without check 1 1 8 1 format even check 2 1 8 1 format odd check PC 02 sets the local address 0 is the broadcast address available address 1 247 248 255 for reservation PC 04 Master slave mode 0 2 0 PC 05 Operation Address from master to slave set by master 0 2 0 PC 06 Slave setting frequency proportional
55. channel 1 Analog input Al2 Analog input channel 2 AI3 Analog input channel 3 GND Analog grounding AO1 Analog output 1 Analog output GND Analog grounding Internal isolated with COM Chapter 3 Wiring of Asynchronous servo drive 39 V5 JY series Asynchronous servo drive http www ecodrivecn com Terminal Terminal function A Te SS dns RA RB Normally closed Relay output RA RB RC Relay output RA RC Normally open Contact capacity 250VAC 1A 30VDC 1A Note If the user connects adjustable potentiometer between 10V and GND the resistance of the potentiometer shall be no less than 5kQ Note 1 The arrangement sequence of the control circuit terminals is as follows nov an a ais GND aot Ao2 GND 485 48 RA RB RC 24V PLC COM xi x2 X3 X4 X5 X8 X7 DI Y1 Y2 DO COM 2 Wiring mode of the multi functional input output terminals W When the internal 24V power supply of the Asynchronous servo drive is used the external controller adopts NPN sink current wiring mode f 1 COM T TT T User 24V r Controller PLC 433 x x lizzy 23 GND 3 3 P uU 1x xx Og t ev V V 1 i i I jJ i 2 EIER GND Leg The nearendof Inside of the shielding cable is grounded Asynchronous servo drive W When the internal 24V power supply of the Asynchronous servo drive is used the external controller adopts
56. circuits Power up auto detection including motor grounding abnormal 10V power supply output abnormal analog input and disconnection Power supply undervoltage overcurrent protection overvoltage protection interference protection abnormal comparison reference input auto tuning failure module protection heatsink overtemperature protection Asynchronous servo drive overload protection motor overload protection peripheral protection abnormal current detection output to ground short circuit abnormal power failure during operation ped abnormal input power output phase failure abnormal EEPROM abnormal relay contact temperature sampling disconnection encoder disconnection abnormal 10V power supply output abnormal analog input motor overtemperature PTC abnormal communication abnormal version compatibility abnormal copying abnormal expansion card connection terminal mutual exclusion detection failure hardware overload protection Efficiency At rated power 7 5kW and below power class 293 45kW and below power class 295 55kW and above power class 298 Horizontal or other installation modes are not allowed The cooling media is Operating site the air The product shall be installed in the environment free from direct sunlight dust corrosive gas combustible gas oil mist steam and drip Ambienr temperatura 10 40 C derated at 40 50 C the rated output current shall be P decreased by 1 for every temperature r
57. command the disconnection of REV terminal means forward rotation command while the connection of REV terminal means reverse rotation command P5 12 Preset counting value reference 0 9999 0 P5 13 Reached counting value reference 0 9999 0 When the pulse signal counting of the terminal input complies with the preset condition the terminal Yi will output corresponding instructions The setting procedures are as follows 1 Set Xi i 1 to 7 terminal to 28 Counter trigger input and meanwhile set P5 12 and P5 13 suck as P5 12 4 and P5 13 8 2 The terminal Yi is set to 10 Preset counting value action and the action sequence is shown as Out1 in Fig 6 18 Effective level will be output when the counting value is between the values of P5 12 and P5 13 Chapter 6 Parameter Description 100 V5 JY series Asynchronous servo drive http www ecodrivecn com The terminal Yi is set to 11 Reaching counting value action and the action sequence is shown as Out2 in Fig 6 18 Effective level will be output and kept till the counting value changes when the counting value reaches the value of P5 13 Note P5 12cannot be set to a value of higher than P5 13 and the counter pulse signal frequency range is OHz to 200Hz The voltage range is 24V 20 Set Xi ii 1 to 7 terminal to 29 Counter trigger reset and reset the counting value when the terminal Xi is enabled
58. d1 07 d1 08 d1 09 d1 10 Recorder Chapter 5 List of Parameters 75 V5 JY series Asynchronous servo drive 5 3 User s Connection Diagram hittp www ecodrivecn com 2 B1 B2 UT Powe Motor V T2 W T3 Main circuit eo AO1 Control circuit s A029 GND 9 Go RC RB RA 24V0 AI1 Al2 AO1A02 485 yig 1 lI d ION TEL ae Ee 24V0 V V V V OFF Y2 DOo COM Chapter5 List of Parameters 76 V5 JY series Asynchronous servo drive http www ecodrivecn com Chapter 6 Parameter Description 6 1 Basic Function Parameter Group PO XI SEE This function is used to prevent the irrelevant personnel from inquiring and changing the parameters so as to protect the safety of the Asynchronous servo drive parameters 0000 No password protection All the parameters in Zone P can be inquired and changed If P0 01 1 the change to parameters is disabled and no password is set upon Asynchronous servo drive delivery Set password Input four digits as user password and press PRG key for confirmation Repeat this operation once Change password Press PRG key to enter the password verification status and 0 0 0 0 is displayed Input correct password and it enters parameter editing status Select P0 00 parameter P0 00 displayed as 0000 Input new password and press PRG key for confirmation Set the same password for P0 00 twice When P Set is displayed the
59. deceleration disable command If this terminal is enabled the running frequency will remain unchanged unless stop command is executed Chapter 6 Parameter Description 96 V5 JY series Asynchronous servo drive http www ecodrivecn com 19 External failure input When this terminal is enabled Asynchronous servo drive will stop running and display E oUt failure 20 Terminal failure reset input This terminal is used to implement failure reset which can also be done with the STOP RST key on the operation panel and the host computer command 21 External interrupt contact input It is used to interrupt the Asynchronous servo drive for a short while At this time the Asynchronous servo drive output frequency will be zero but the Asynchronous servo drive is still in the running status and the RUN indictor is ON The Asynchronous servo drive will continue running after cancel interrupt signal 22 Asynchronous servo drive running disabled Once this terminal is enabled the Asynchronous servo drive will coast to stop immediately Once this terminal is disabled the Asynchronous servo drive will start normally 23 Shutdown via terminal When the Asynchronous servo drive is in the running status the Asynchronous servo drive will stop running once this terminal is enabled 24 Coast to stop via terminal When the Asynchronous servo drive is in running status the Asynchronous servo drive will coast to stop immediately once terminal is enabled
60. digital terminals Display of operation panel Multifunctional input terminal Xi Unit place 0 Current through Xi is valid 1 No current through Xi is invalid Multifunctional output terminal Yi Tens place 0 Current through Yi is valid 1 No current through Yi is invalid Relay output terminal 0 Enable in magnetizing status 1 Enable in no magnetizing status P7 Hundreds place When the digital input Xi terminal and COM terminal are short circuited it may judge whether the input status is valid by whether there is current flowing in the terminals When the digital output Yi terminal acts as open collector output it may judge whether the output status is valid by whether there is current flowing in the terminal It may judge whether the output status is valid by whether the relay terminal is in the magnetizing status 6 9 Process PID Close Loop Parameters Group P8 Set P1 027P1 04 Proportional Gain P8 00 P8 03 Kpx y a E Deviation Limit PID Adjustment a5 Close Analog P478 P421 S e C PRODO Selection p Integral Gain PB O4 4 lt Loop feedback All i P8 08 ZKix eR 4 X output close Loop Al2 E A Differential Gain AI3 P8 05 Single Dl Keer phase pulse Set P1 051 P1 07 feedback Close Close Loop Sampling Cycle All P8 01 e la
61. drive may be damaged Before operation please confirm if the motor and equipment are in the allowable use range otherwise the equipment may be damaged The heatsink and the braking resistor have high temperature Please do not touch such device otherwise you may be burnt When it is used on lifting equipment mechanical contracting brake shall also be equipped Please do not change the Asynchronous servo drive parameter randomly Most of the factory set parameters of the Asynchronous servo drive can meet the operating requirement and the user only needs to set some necessary parameters Any random change of the parameter may cause the damage of the mechanical equipment In the applications with industrial frequency and variable frequency switching the two contactors for controlling the industrial frequency and variable frequency switching shall be interlocked W Maintenance Inspection AN Danger In the power on state please do not touch the Asynchronous servo drive terminals otherwise there exists the risk of electric shock If cover is to be removed the power supply must be disconnected first Wait for at least 10 minutes after power off or confirm that the CHARGE LED is off before maintenance and inspection to prevent the harm caused by the residual voltage of the main circuit electrolytic capacitor to persons The components shall be maintained inspected or replaced by qualified electricians http www
62. it is applicable to the bobbiner and other equipment of the textile industry It supports the overload protection with motor temperature feedback Customized timed shutdown with the duration up to 100 hours The user can select button type or shuttle type operation panel according to their preference Independent high speed pulse input and output ports are provided to realize high speed pulse cascade function http www EcoDriveCN com Safety Precautions Description of safety marks 5 Danger The misuse may cause fire severe injury even death Note The misuse may cause medium or minor injury and equipment damage B Use AN 4 Danger This series of Asynchronous servo drive is used to control the variable speed operation of three phase motor and cannot be used for single phase motor or other applications Otherwise Asynchronous servo drive failure or fire may be caused This series of Asynchronous servo drive cannot be simply used in the applications directly related to the human safety such as the medical equipment This series of Asynchronous servo drive is produced under strict quality management system If the Asynchronous servo drive failure may cause severe accident or loss safety measures such as redundancy or bypass shall be taken m Goods Arrival Inspection JEN AAN IN Note If the Asynchronous servo drive is found to be damaged or lack parts the Asynchronous servo drive
63. locked and all the keys are unusable Chapter 6 Parameter Description 86 V5 JY series Asynchronous servo drive http www ecodrivecn com 2 All the keys except for the multi functional key are unusable 3 All the keys except for the RUN AND STOP RST keys are unusable Note For the effective methods of key locking refer to 4 6 description on key locking and unlocking P2 01 Multi functional key definition 0 8 1 o facilitate the operation the trequent operation can be set on the multi functional Key o e operation panel 0 No function 1 Jog function For the jog frequency and jog acceleration deceleration time refer to P3 11 P3 13 2 Emergency shutdown 1 Applicable to the situation that may cause human danger The motor will be stopped with the shortest deceleration time 3 Emergency shutdown 2 Applicable to the situation that may cause electric equipment damage The motor will be stopped freely 4 Realize the circular switching of the operating command reference modes operation panel reference terminal reference host computer reference The MON status LED on the operation panel will indicate the corresponding status It is effective only when the PRG key is pressed within 5 seconds otherwise the switching will be invalid and the MON LED will restore to the former indication state 5 Realize the circular switching of the display modes of fast function codes and all the function codes 6 Realize the circular switchin
64. of P5 00 to P5 06 in Chapter 6 _ Setting P0 06 1 Running command communicate control setting P0 06 2 gt v NEXT PAGE Appendix B Control Mode Setting Process 171 V5 JY series Asynchronous servo drive Closed loop setting process continued LE elect multi acceleration deceleration time Select function of X terminal acceleration 23 For details refer to the function description http www ecodrivecn com deceleration time Setting correct P4 09 P4 14 of P5 00 to P5 006 in Chapter 6 N yt Setting P0 08 and P0 09 Begin to run from the startup frequency Setting P3 00 0 N E ein A m First DC braking after Y lt begin to run from the startup gt ae frequency ee s current P3 01 and Setting P3 00 1 DC braking Setting startup frequency P3 03 and startup frequency retention time of retention time P3 04 braking keep P3 02 AW Rotation speed tracing startup setting P3 00 Setting P3 05 0 Setting P3 05 1 v DC braking stop setting P3 05 2 setting P3 06 P3 07 and P3 08 properly For the meaning refer to Chapter 6 Parameter Description 4 Setting P3 09 1 Setting PA 09 1 Setting PA 0
65. or above above E PDU gt Attached Fig 2 Protocol Format ADU Application Data Unit check is the CRC16 check of the first three parts of ADU and obtained through exchange of high low bytes If the operation request is rejected the feedback of PDU Protocol Data Unit will be error code or abnormal code Error code equals to function code 0x80 abnormal code shows the error cause in detail Appendix A Modbus Communication Protocol 160 V5 JY series Asynchronous servo drive http www ecodrivecn com Examples for abnormal codes Abnormal Definition Abnormal Definition code code 0x01 Illegal function code 0x20 Frame error frame length rror check error 0x02 Illegal data address 0x21 Parameters are unchangeable 0x03 Illegal data data beyond 0x22 Unchangeable upon operation upper lower limits of parameters Slave operation failure the 0x04 data is within the range of 0x23 Password protected for upper lower limits but it is parameters invalid Order valid in process mainly Non host computer equipment 0x05 occurs upon storing data into 0x24 control invalid host computer EEPROM command Slave busy mainly occurs 0x06 upon storing data into EEPROM 4 Function Interpretation Function 0x03 reads parameters and status words of multiple function code parameters of the asynchronous servo drive PDU Part Contents Data Length Byte Range Request Function code 1 0x03
66. overload protection time under 115 of rated load current and is 10 minutes by factory default Note The calculation of motor overload protection continues during the Asynchronous servo drive running and stopping process while the accumulated overload value will be reset when the Asynchronous servo drive is power off Action time P9 18 10 0 Minutes i i i gt 0 100 150 200 Motor current Fig 6 31 Motor Overload Protection Characteristics Curve Constant Torque 1 Sensor mode Compare the analog feedback value of the thermal sensor installed on the motor with the present sensor protection threshold P9 17 If the feedback value is higher than that protection threshold the Asynchronous servo drive will report E Ptc motor overheat failure immediately without inverse time lag characteristics Chapter 6 Parameter Description 116 V5 JY series Asynchronous servo drive http www ecodrivecn com Note When this protection mode is employed it needs to select the input channel for the analog feedback value of the thermal sensor and confirm that the input function of this analog channel is selected as 5 Motor Temperature Feedback 2 No motor protection action indicating that the Asynchronous servo drive will not protect the overload status of the motor It must be used with care Tens place of P9 16 0 Action The heat sink effect will become poorer when the motor is running at low speed and the motor is dera
67. per unit volume B1 H0 29 the injection machine frequency curve 3 input A2 0 0 100 0 Injection molding machine the frequency curve per unit volume of H0 30 0 0 100 0 three input A2 corresponding B2 H0 31 the injection machine frequency curve input A3 0 0 100 0 Injection molding machine the frequency curve input A3 per unit H0 32 0 0 100 0 volume corresponding to the B3 Above function code can be set to the third group of the frequency curve the same way as the first set of frequency curves H0 33 figures given overlay permit 0 1 0 When This function is valid the equivalent frequency determined in the current superimposed on a given number this figure can be given through multi speed selection switch terminals For example P0 04 1 H0 33 1 multi frequency terminal selection 5 00Hz the final output frequency is Alt 5 00 Hz For example H0 00 1 H0 33 1 multi frequency terminal selection digit given 0 that is P0 05 then the output is determined by AIP and AIQ curve analog frequency P0 05 H0 34 Al1 Al2 extension input permit 0 1 0 When This function is active the equivalent of Ali and AI2 as presses expansion card AV4 Al4 AV5 AI5 input while HO set of parameters can be set according to the presses expansion card from AV4 AI4 AV5 AI5 incoming signals to use Note into Ali and AI2 signal range should be 0 10V 0 20mA rather t
68. place 10V output error LED tens place Analog input error LED hundreds place Motor over temperature PTC LED thousands place Communication failure 1 operation panel 485 0 Fault is not shileded stopped upon fault 1 Fault is not shielded non stop upon fault Chapter5 List of Parameters 69 V5 JY series Asynchronous servo drive http www ecodrivecn com Function 1 Function code Factory T T T User code BENE setting Setting range Unit Property Function code selection setting number 2 Fault is shielded no alarm and no stop LED ones place Communication failure 2 terminal 485 LED tens place Version incompatible LED hundreds place Reserve Fault shield and LED thousands place Reserve PA 19 ld vis 0002 0000 2222 x 0 Fault is not shileded stopped 9 upon fault 1 Fault is not shielded non stop upon fault 2 Fault is shielded no alarm and no stop Fault locking E 0 Fault is not locked m function selection i di f z 1 Fault is locked Automatic reset PA 21 times 0 0 20 x 0 20 PA22 Automaticreset 5 4 20 200 s x 2 0 20 0s interval Group Pb Enhanced Function Parameter Hopping frequency Upper lower frequency limit Pb 00 1 lower limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Hopping frequency Upper lower frequency limit Pb 01 1 upper limit 0 00 0 00 300 00 Hz x P0 13 P0 14 Hopping frequency
69. resulting from the final frequency calculation for composite control can also change the direction in real time A 4 In the case of terminal control check if the forward reverse terminal is in one to one correspondence with that of the control equipment e g PLC XIV Why did the fans of asynchronous servo drives of certain power classes will rotate upon power up while others could not A The fans of the 15KW asynchronous servo drives and asynchronous servo drives of lower power class are under no control and they will run when powered up The operation of the fans of 18 5KW asynchronous servo drives and asynchronous servo drives of higher power class is controlled by the heatsink temperature When the asynchronous servo drive is powered up under low temperature condition the fans will not run XV What will happen if the CN1 busbar of the control board is loose or damaged A If the CN1 busbar of the control board is loose or damaged the asynchronous servo drive cannot run or will report several errors For instance the asynchronous servo drive may display LU or relay contactor could not pull on or report such errors as E oc1 E FAL E oH1 E oH2 E Cur and E dL3 ect Appendix C FAQ 176
70. standby Terminal UP DN regulation setting 0 Only valid when main reference is P0 05 Hundreds open loop digital frequency setting place 1 Valid during adjustment 2 Invalid during adjustment Thousands 0 With integral function place 1 Without integral function Pb 10 and Pb 11 are the same as the usage of operational panel A V For functions of terminal UP DN refer to instructions of P5 00 P5 06 Pb 15 Restart automatically after power resumes normal 0 1 0 Waiting time for restart 0 0 20 0 s 05 s 0 No action after power resumes normal 1 Action after power resumes normal Chapter 6 Parameter Description 127 V5 JY series Asynchronous servo drive http www ecodrivecn com The function supports automatic operation of the Asynchronous servo drive upon power resume normal after power failure Be careful in using this function When restart after power failure is selected the Asynchronous servo drive will operate automatically after power on under any operating command reference mode such as operation panel operating command reference terminal operating command reference or host computer operating command reference When restart after power failure is selected if PO 06 1 and the running terninal is enable when power on the Asynchronous servo drive will be run after power resumes normal Note To ensure this function is valid under terminal operating command reference mode please do not change the
71. terminal is enabled Ones place Multi function input terminal Xi 0 Current through Xi is valid No current through Xi is valid Tens place Multi function output Terminal effiective terminal Yi P7 25 status selection as Boeth i 0 Current through Yi is valid No current through Yi is valid Hundreds place relay terminal 0 Enabled in magnetizing status Enabled if not in magnetizing status Group P8 Process PID Close Loop Control Analog feedback process close loop P8 00 control digital 0 00 0 00 10 00 V o 0 00 10 00V voltage reference Single phase pulse P8 01 feedback process 0 0 30000 rpm o 0 30000rpm close loop control Chapter 5 List of Parameters 66 V5 JY series Asynchronous servo drive http www ecodrivecn com Function 7 Function code Factory T T 7 User code WAI setting Setting range Unit Property Function code selection setting number digital RPM reference Number of pulse per P8 02 turn for single phase 1000 1 9999 x 1 9999 pulse P8 03 Proportional gain KP 0 200 0 000 10 000 o 0 000 10 000 P8 04 Integral gain Ki 0 500 0 000 10 000 o 0 000 10 000 P8 05 Differential gain Kd 0 000 0 000 10 000 o 0 000 10 000 P8 06 Sampling cycle 0 002 0 001 30 000 s o 0 001 30 000s P8 07 Deviation limit 5 0 0 0 20 0 96 o 0 0 20 0 Ones place Integral mode 0 Frequency reaches
72. test of the Asynchronous servo drive is normal after power on and the Asynchronous servo drive operation disable function is invalid or disable the signal is enabled 14 Asynchronous servo drive fault When the Asynchronous servo drive is in the stop status due to failure the signal is enabled 15 Asynchronous servo drive reports alarm When the Asynchronous servo drive is in the alarm status due to fault but does not stop the signal is enabled 19 Output X1 When the status of multifunctional input X1 terminal is output via the terminal Y when X1 is enabled the signal is enabled 20 Output X2 Chapter 6 Parameter Description 106 V5 JY series Asynchronous servo drive http www ecodrivecn com When the status of multifunctional input X2 terminal is output via the terminal Y when X2 is enabled the signal is enabled 22 Zero current detection arrival When the output current of the Asynchronous servo drive is lower than the zero current detection width during operation the signal is enabled Refer to P7 18 for details 23 Stop command instruction When the Asynchronous servo drive is in the stop or standby status the signal is enabled 12 16 17 18 21and 24 47 Reserved The definition table of multifunctional analog output and pulse output is as follows Functi ignal mH unction Output signs Definition of analog output range Definition of pulse outp
73. the energy saving mode of the injection machine Depend on the different use environment or mold can set different user injection machine frequency given user defined mode 0 do not use the the injection machine frequency for a given user defined If the flow and pressure signal of injection machine for 0 10V or 0 to 20mA available to input of the Asynchronous servo drive terminals there is no need to use injection machine interface card P6 group frequency curve can be achieved by controlling the terminal Al input and the frequency of the Asynchronous Servo drive given 1 Use the the injection machine frequency for given user defined method 1 If you use Injection machine interface card to change the flow and pressure signals sent to Asynchronous servo drives the flow and pressure signals in accordance with the the H0 03 Injection machine frequency of a given user defined to determine the frequency of the Asynchronous servo drive is given 2 Use Injection machine frequency for given user defined method 2 If you use injection machine interface card to change the flow and pressure signals and sent it to the Asynchronous servo drive the flow and pressure signals in accordance with the the HO0 05 Injection machine frequency for given user defined method 2 to determine the frequency given of asynchronous servo drive 3 use injection machine frequency for given user defined method 3 If you use Injection machine interface card to change the fl
74. to the Asynchronous servo drive output terminal otherwise the internal components of the Asynchronous servo drive will be damaged To facilitate the input side overcurrent protection and power failure maintenance the Asynchronous servo drive shall connect to the power supply through the circuit breaker or leakage circuit breaker and contactor Please confirm that the power supply phases rated voltage are consistent with that of the nameplate 35 Chapter 3 Wiring of Asynchronous servo drive V5 JY series Asynchronous servo drive http www ecodrivecn com otherwise the Asynchronous servo drive may be damaged 3 6 2 Motor Wiring It is forbidden to short circuit or ground the Asynchronous servo drive output terminal otherwise the internal components of the Asynchronous servo drive will be damaged Avoid short circuit the output cable and the Asynchronous servo drive enclosure otherwise there exists the danger of electric shock It is forbidden to connect the output terminal of the Asynchronous servo drive to the capacitor or LC RC noise filter with phase lead otherwise the internal components of the Asynchronous servo drive may be damaged When contactor is installed between the Asynchronous servo drive and the motor it is forbidden to Switch on off the contactor during the running of the Asynchronous servo drive otherwise there will be large current flowing into the Asynchronous servo drive triggering the Asynchro
75. 0 10 300 00 Hz 5 00Hz P3 12 Jog acceleration time 0 1 60 0 s 6 0s P3 13 Jog deceleration time 0 1 60 0 s 6 0s P3 11 is the frequency set for jog operation Jog acceleration time P3 12 The time from zero to maximum frequency Jog deceleration time P3 13 The time from maximum frequency to zero When the Asynchronous servo drive is in standby status it can adopt jog operation The jog operation command may come from the operation panel multi functional terminal or host computer Chapter 6 Parameter Description 90 V5 JY series Asynchronous servo drive http www ecodrivecn com 6 5 Multi section Parameter Group P4 V F voltage value V2 0 0 100 0 0 0 P4 07 V F frequency value F3 0 00 300 00 Hz 0 00Hz P4 08 V F voltage value V3 0 0 100 0 0 0 It is to determine the different V F curves under vector control 1 mode Output voltage Output voltage Vmax VMAX MAMMA esee n Imm 1 2 power 1 4 power Vt eis 1 6 power 1 8 power V2 os 2 power V1 i 2y vo fi l i i i Output frequenc Output frequency Fo Fi E amp pi q y Fig 6 12 V F curve Fig 6 13 Multi section V F curve P4 00 0 Applicable to the constant torque load situation refer to the straight line in Fig 6 12 P4 00 1 Self defined curve of the user applicable to sectional constant torque load refer to Fig 6 13 In Fig 6 13 F0 lt F1 lt F2 lt F3 lt fp fp is the motor basic operating frequency P0 15 VOsV1SV2 lt V3s100 VO
76. 00 63 M6 4 0 5 0 10 M6 4 0 5 0 10 Chapter 3 Wiring of Asynchronous servo drive 33 V5 JY series Asynchronous servo drive http www ecodrivecn com V5 JY 4T22G 100 100 M6 4 0 5 0 16 M6 4 0 5 0 16 V5 JY 4T30G 125 100 M6 4 0 5 0 25 M6 4 0 5 0 16 V5 JY 4137G 160 100 M8 9 0 10 0 25 M8 9 0 10 0 16 V5 JY 4T45G 200 125 M8 9 0 10 0 35 M8 9 0 10 0 16 V5 JY 4T55G 315 250 M10 17 6 22 5 50 M10 14 0 15 0 25 V5 JY 4T75G 350 330 M10 17 6 22 5 60 M10 14 0 15 0 35 3 4 Product Terminal Configuration 9 Estillo f Control circuit terminal HaT Isolation plate terminal oo _cwicisis 9l elis i M FAI S42 TA361 28 82 O9 PQ EER T Lc Ea o D UTI v2 wT3 grouding terminals Ttg T Fig 3 2 Product terminal configuration 3 5 Functions of Main Circuit Terminal 3 5 1 V5b JY 4T11G V5 JY 4T15G R LI S L2 7 13 61 62 B1 B2 U TI V T2 WT3 Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal Q1 Q2 B1 DC reactor connecting terminal short circuited with copper bus upon delivery D2 B1 B2 Connecting terminal of braking resistor Q22iB1 6 DC power input terminal DC input terminal of external braking unit U T1 V T2 W T3 Three phase AC output terminal Grounding terminal PE Chapter 3 Wiring of Asynchronous servo d
77. 100 per unit amount of converted per unit volume and the maximum output frequency ofPO 11 The product of the pressure signal corresponding to the set frequency component 0 the Injection machine frequency curve 1 the Injection machine frequency curve 2 the Injection machine frequency curve kilobit of the function code to determine the flow and pressure signals at the same time as the frequency to the timing Flow signal and pressure signal corresponding to the frequency component of the manner in which the synthesis of the final set frequency output If you select only the flow and pressure signals in a signal as the frequency of a given time this bit is set is not valid 0 Synthesis for weight weight K1 is set by the H0 04 Final set frequency output K1 x flow frequency components 1 K1 x pressure frequency components 1 check the flow and pressure signals corresponding to the maximum frequency component The final set frequency output Max flow pressure H0 04 Flow coefficient K1 0 0 100 0 Make sure the user defined Injection machine frequency given the flow and pressure signals at the same time as the frequency to the timing frequency component of the right weight H0 05 Injection machine the frequency for a given user defined mode 0 1222 H0 06 Flow coefficient K2 0 0 100 0 H0 07 Injection machine the frequency for a given user defined mode 0 1222 H0 08 Flow coefficient K3 0 0 100 0 De
78. 180 automatically P9 01 P9 04 are used to set the motor parameters driven by the setup Asynchronous servo drive and shall be set properly in accordance with the motor nameplate prior to the use Note The power level of the Asynchronous servo drive shall match the motor Motor no load current 10 0 1 999 9 A Factory Stator resistance R1 0 000 65 000 Q Factory P9 10 Magnetic saturation coefficient 1 0 00 100 00 Factory P9 11 Magnetic saturation coefficient 2 0 00 100 00 Factory P9 12 Magnetic saturation coefficient 3 114 Magnetic saturation coefficient 4 P9 14 Magnetic saturation coefficient 5 P9 15 J Parameter auto tuning V5 JY series Asynchronous servo drive http www ecodrivecn com 0 00 100 00 Factory 0 00 100 00 Factory 0 00 100 00 Factory o z D It determines the key motor parameters affecting the running control of the Asynchronous servo drive through implementing the parameter auto tuning These motor parameters will be stored in the Asynchronous servo drive automatically upon completion of parameter auto tuning process till next parameter input or another parameter auto tuning The process of parameter auto tuning is described as follows Input P9 00 to P9 04 properly in accordance with the motor nameplate set the basic running frequency P0 15 maximum output frequency P0 11 and maximum output voltage P0 12 set the acceleration deceleration time P0 08 and P0
79. 4A Rotating speed On Current display parameter is rotating speed Green g indicator Flash Current display parameter is setting rotating speed Hz V indicator On Current display parameter is Green 2 Self definable On Flash Current display parameter is self defined see A V MUT um Green indicator description of P2 group Hea Aa Time indicator On Current display parameter is time Green Z ii No unit indicator Off Current display parameter is no unit Multi function key Refer to table 4 1 for using method of multi function keys and MULTI pers m Red 5 indicator the meanings of MULTI indicator E Running command On Running command is given via operation panel 9 MON reference mode Off Running command is given via terminals Red E indicator Flash Running command is given via host computer S R nBihasta On Asynchronous servo drive is running 9 RUN pl ng Status Off Asynchronous servo drive has stopped Red indicator AP Flash Asynchronous servo drive is stopping Chapter 4 Using Instructions of Operation Panel 44 V5 JY series Asynchronous servo drive http www ecodrivecn com Symbol of Name Meanings Color Indicator On In stop status Asynchronous servo drive has run forward Run forward command FWD A In running status Asynchronous servo drive is running Red indicator forward Flash Changing from running forward to running reverse On In stop status Asynchronous servo drive has run reverse Run revers
80. 9 0 yt END ms Appendix B Control Mode Setting Process http www ecodrivecn com V5 JY series Asynchronous servo drive 4 Setting Process for Composite Control v Parameter identification For details refer to setting process for parameter auto tuning under vector control 1 in appendix B Parameter identification for details refer to setting process for parameter auto tuning under vector control 2 in appendix B v v P0 03 3 P0 03 7 Multi frequency reference function of terminal X Setting correct For details refer to the function description of gt P4 pia 36 P5 00 to P5 06 in Chapter 6 i Y Multi voltage reference function of terminal X p gt Ha Setting correct Multi digital voltage reference For details refer to the function description of P4 15 P4 21 Ned e di P5 00 to P5 06 in Chapter 6 B 4 Ny Select Open loop main reference mode P0 04 For details refer to the function description of P0 04 in Chapter 6 Setting P6 00 P6 20 For details refer to the function description of P6 00 to P6 20 in Chapter 6 Select open loop auxiliary reference mode P1 00 For details refer to the function description of P1 00 in Chapter 6 Setting P6 00 P6 20 For details refer to the function desc
81. DI terminal input specification 0 maximum pulse frequency P5 10 The correspondence relation between the pulse signal and the reference frequency is defined by group P6 Note When P0 04 4 the X7 DI terminal function must be set to pulse frequency DI input P5 06 5 P0 06 Running command reference mode 0 2 0 Three different operating command reference modes can be selected for the Asynchronous servo drive 0 Operation panel mode Perform the Run Stop Forward reverse operation of the Asynchronous servo drive through the RUN STOP RST FWD REV buttons of the operation panel Chapter 6 Parameter Description 79 V5 JY series Asynchronous servo drive http www ecodrivecn com 1 Terminal mode Perform the Run Stop Forward reverse operation of the Asynchronous servo drive by defining the multi functional terminals X1 X7 Refer to the description of P5 00 P5 06 and P5 11 2 Host computer mode Perform the Run Stop Forward reverse operation of the Asynchronous servo drive through communication Refer to the appendix A Modbus communication protocol P0 07 Running direction command 0 1 0 This parameter is used to change the rotation direction of the motor under operation panel running command reference mode P0 06 0 0 Forward 1 Reverse Note This function code is invalid under terminal running command reference mode and the running direction is controlled by terminal command P0 08 Acceleration time 0 0 1 3600 0 s 6 0s or 20
82. EcoDriveCN com IN Note e The circuit boards have large scale CMOS IC Please do not touch the board to avoid the circuit board damage caused by electro static B Others 7X A N Danger e It is forbidden to modify the Asynchronous servo drive unauthorizedly otherwise personal injury may be caused V5 JY series Asynchronous servo drive http Awww ecodrivecn com Introduction to V5 JY series asynchronous servo drive Injection machine asynchronous servo drive working principle Most of the injection molding machine hydraulic pump adopt vane pumps or gear pumps It is a typical displacement oil pump the rotate speed of oil pump is proportional to the amount of fuel supply fuel supply amount of oil pump is constant in the mains 50Hz basically at a constant speed the actual injection machine working pressure and flow changes sometimes higher sometimes lower sometimes almost to zero When the actual flow rate is small the oil pump fuel supply amount is much larger than the actual consumption of the load supply exceeds demand all surplus hydraulic oil in the state of high pressure overflow though relief valve after overflow release of large amounts of heat which is actually part of the energy dissipation pump motor absorbs energy from the grid part Due to the small flow rate to maintain a longer time the power dissipation will larger Therefore the injection machine hydraulic system with a serious pr
83. FWD and REV terminals in the terminal running command reference mode 0 Two line 1 Start up and K1 FWD REV stop FWD command K2 0 0 Stop Inverter REV 0 1 Reverse COM 1 0 Forward 1 1 Stop Fig 6 14 Two line running mode 1 1 Two line 2 FWD REV Start up Ki FWD 0 0 Stop K2 1 Inverter REV 2 Stop 1 0 Forward DOM 1 1 Reverse Fig 6 15 Two line running mode 2 Chapter 6 Parameter Description 99 V5 JY series Asynchronous servo drive http www ecodrivecn com 2 Three line 1 K1 om FWD K2 ea a REV K3 Asynch Xi ronous COM Fig 6 16 Three line running mode 1 The terminal Xi i 1 7 has set 4 Three line mode rotation control function Fig 6 16 when K3 is closed FWD and REV controls are enabled when K3 is disconnected FWD and REV controls are disabled and the Asynchronous servo drive stop The rising edge of FWD terminal means forward rotation command while the rising edge of REV terminal means reverse rotation command 3 Three line 2 K1 l FWD K2 oi Inverter REV K3 x MN COM Fig 6 17 Three line running mode 2 The terminal Xi i 1 7 has set 4 Three line mode rotation control function Fig 6 17 when K3 is closed FWD and REV controls are enabled when K3 is disconnected FWD and REV controls are disabled and the Asynchronous servo drive stops The rising edge of FWD terminal means rotation
84. I Such calculations as add subtract oa o bias max and min are available for main reference value fm and auxiliary reference value fa Through the setting of parameters in group P6 the frequency change range of the auxiliary reference can be reduced to realize the fine tuning function The process open loop reference main and auxiliary relation calculation parameter P1 01 is defined as follows 0 Main reference auxiliary reference The auxiliary frequency reference value is superimposed on the main reference the function is add Chapter 6 Parameter Description 82 V5 JY series Asynchronous servo drive http www ecodrivecn com Frequency fmax L foom Time Fig 6 4 Process open loop main and auxiliary reference calculation 0 Open loop combination reference fcom main reference fn auxiliary reference fa 1 Main reference auxiliary reference The auxiliary frequency reference value is superimposed on the main reference the function is subtract Frequency Time feom Fig 6 5 Process open loop main and auxiliary reference calculation 1 Open loop combination reference feom Main reference fm auxiliary reference fa 2 Auxiliary reference 50 The auxiliary reference value subtracts the bias equal to 50 of the auxiliary reference full range value The main reference value is invalid at this time Frequency A 100 gt Time
85. P ee zone ce parameter compensates the torque limiting of the constant power zone E lc acceleration deceleration time and output torque of the Asynchronous servo drive when running in constant power zone can be optimized by changing this parameter 6 15 um Record Parameters EMINUS dO The Asynchronous servo drive can record the latest three fault code serial number see 7 1 list of failure and alarm information and bus voltage output current and operation frequency during failures recently occurred for the ease of Trouble Shooting and repair Note Upon the under voltage display LU the parameters of fault type and failure time will not be saved Ca C aea neono aoan orres The Asynchronous servo drive can record automatically the following information Total power up time of Asynchronous servo drive total operation time of Asynchronous servo drive record of maximum temperature of heat sink record of maximum bus voltage fluctuation Chapter 6 Parameter Description 134 V5 JY series Asynchronous servo drive http www ecodrivecn com 6 16 Product Identity Parameters Group d1 Software version number and non standard version number of product represent the software type Each Asynchronous servo drive has a unique bar code for identification of product and determining product information Chapter 6 Parameter Description 135 V5 JY series Asynchronous servo drive http www ecodrivecn com 6 17 Us
86. P4 18 voltage reference 4 5 00 0 00 10 00 V o 0 00 10 00V Multi section digital E P4 19 voltage reference 5 6 00 0 00 10 00 V o 0 00 10 00V Multi section digital x 5 P4 20 voltage reference 6 8 00 0 00 10 00 V o 0 00 10 00V Chapter5 List of Parameters 62 V5 JY series Asynchronous servo drive http www ecodrivecn com code i PAE laa Pee H Setting range Unit Property Function code selection SE P4 21 e Bici s 10 00 0 00 10 00 V o 0 00 10 00V P4 22 decur 5 00 0 00 300 00 Hz o oriens DM imit P4 23 eal 8 00 0 00 300 00 Hz fo opes 2x imit P4 24 ae 10 00 10 00 30000 Hz o ES PU P alibi imit P4 25 ad 15 00 10 00 30000 Hz fo ice NAE oe imit P4 26 eeu 18 00 0 00 30000 Hz Jo dd ur a lis P4 27 uS 20 00 0 00 300 00 Hz o S pud T imit pas Muti section 2500 0 00 300 00 Hz o en P4 29 Em 28 00 0 00 30000 Hz fo apte Ni imit P4 30 ea 30 00 0 00 300 00 Hz o Xp Wik imit P4 31 aa 3500 0 00 300 00 Hz o eis oe addis imit P4 32 ee 38 00 0 00 300 00 Hz o rir 2e imit P4 33 ay 40 00 0 00 300 00 Hz o aor ili imit P4 34 s 45 00 0 00 30000 Hz o U a add imit P4 35 ae 48 00 0 00 30000 Hz o oU aid imit P4 36 ads 50 00 0 00 30000 Hz fo apes add imit Group P5 Multi functional Input Parameter um emam Je pe p p Mere ma emer m
87. Set the asynchronous servo drive is setto master mode drive to slave mode EM of Check the connection of the disconnected equipment communications he baud rate is s t Set compatible baud rate improperly Check whether the data receiving and transmission m complies with the protocol Communication es 32 E SE2 abnormal 2 The communication of whether the check sum is Terminal 485 terminal 485 is faulty correct and whether the receiving and transmission interval complies with the requirements The communication of terminal 485 is time out Check whether the communication timeout is set properly and confirm the communication cycle of the application program Chapter 7 Fault Diagnosis 154 V5 JY series Asynchronous servo drive http www ecodrivecn com Failure No Failure code Failure description Potential causes Solutions ee ea Adjust the failure alarm parameter improperly The asynchronous servo Set the asynchronous servo drive is setto master mode drive to slave mode Version compatibility The software version ofthe f 33 E VEr operation panel is Seek for technical support abnormal incompatible The data error appears Fidi e M drive Check the connections of the operation panel parameters to the operation panel The data error appears EE IE Check the connections of the 34 E CPy Copy failure operation panel to the operation panel async
88. Table bits of analog terminal math operation relations is setto 2 Determine before Operator operation of the first analog inputs lt OP1 gt 10 bit of analog terminal math operation relations set to 0 Determine before Operator operation of the second analog inputs lt OP2 gt x hundreds of analog terminal math operation relations set to 1 Determine the operator priority the analog input 2 3 between the operator priority kilobit of analog terminal math operation relations set to1 To finalize the analog terminals math relations settings H1 10 1102 Analog terminal math results by The H1 11 show The result of the operation can be used to make the asynchronous servo drive frequency setting volume or by programmable AO Terminal output Note The analog input in the machine are normalized 0 10V signal such as Al1 current signal 0 20mA AV4 Al4 current signal 0 1 0A AV5 AI5 voltage signal 0 24V are in the machine specification into a 0 10V signal H1 11 Analog terminal math output display 0 0 6553 5 Show 3 analog input math results has been defined to invalidate the results of mathematical operations analog terminal math results always is 0 The results show that as a percentage of the amount of 0 100 0 corresponds to 0 10V math results H1 12 Math output function settings of the analog terminals 0 71 Chapter 6 Parameter Description 148 V5 JY series Async
89. U1 area parameter Reserved area Chapter 4 Using Instructions of Operation Panel V5 JY series Asynchronous servo drive http www ecodrivecn com Structure of first level menu 00 vo yy Jina EE OF 00 oo P po PO 00 Fig 4 3 Structure of first level menu 4 4 2 Format of Second Level Menu 5 0 0 0 Data bit 1 Data bit 2 Decimal point Data bit 3 Data bit 4 Fig 4 4 Format of second level menu Format of display set for second level menu Display set decimal From data bit 1 to 4 the characters of 0 1 9 can be displayed or set When displayed data gt 9999 the last bit will be omitted For example When data is 12345 operation panel displays 1234 When data is 1234 5 operation panel displays 1234 When data is 123 45 operation panel displays 123 4 When data is 12 345 operation panel displays 12 34 Display set hex code From data bit 1 to 4 the characters of 0 1 9 A B C D E and F can be displayed or set Meanings of 0 0 0 0 displayed in second level menu After entering second level menu besides the displayed data there are also 4 dots this means the password protection and you need to enter the password The function codes that needs password input are P0 00 PE 00 A0 00 C0 00 U0 00 and U1 00 PE area C area UO area and U1 area are factory reserved parameter area Chapte
90. a oX function input2 rt o H 11 pe Mufti function inputS i o 0 I 0X3 function inputs DC O 20nA GM x Multi function inputS tt 9 6 31 3 3 9X5 Mult function npa amp 9X5 Mult function input DC 0 10V Analog input Analog Input COM 10V Analog input reference voltage oR DC 0 10V All z OTIO wich GND CN7 CN3 Operation pane Expansion interface interface T Shielding ye Twisted shielding cable PORT Opt 1 P Analog output 30V DONA Relay Fig 3 6 Terminal wiring diagram take V5 JY 4T5 5G 7 5L as an example Chapter 3 Wiring of Asynchronous servo drive 38 V5 JY series Asynchronous servo drive http www ecodrivecn com 3 8 Functions of Control Circuit Terminals Terminal function Terminal TT ESSEN nd ud description Positive end of 485 differential signal Rate 4800 9600 19200 38400 57600bps Up to 32 sets of equipment can be paralleled Relay shall be used if the number exceeds 32 Maximum distance 500m adopt standard twisted shielding cable Negative end of 485 Terminal 485 489 differential signal Operation CN7 panel 485 485 port of operation panel When used for communication connection with host computer it is the same as terminal 485 24V 10 internal isolated with GND Maximum load 200mA with overload and short circuit protection Multi funct
91. aaa de Vo dada ni Vado 4 9 Running for the First Time 0 cccccccccsscccsscecesssecesseeecssseeeessesecssaeecesseeecsseseceeseeeeseseeceeseeeessseeeeseeeess Chapter 5 List of Parameters i iaisisisssiiiasscisiassisassacvesssccsvsdccevsuceiacasecsscnacanscacasseaccaseasacstanscavacacasanacanacis 5 1 List of Basic Menu Function Codes isi esceseeeseei eere rana co aant dr popa ka sank neck ara aaEe Rang Chapter 2 asynchronous servo drive Installation 22 V5 JY series Asynchronous servo drive http Awww ecodrivecn com 5 2 User s Parameter FIeCOrd ixsccssccceccsscccecssecevsaisccevaccteezsassenasniacesctsedeysteveceeneessieseisusevarevenesuaceentcueesmeeuieis 75 5 3 User s Connection Diagrami 2 oscar eit ecrit erst seer ea rc e eva cr RECHNER de Yee E vous es 76 Chapter 6 Parameter Description lieeeeieeeeeeee see eee esee eene enne nnn nnn nnn nnn nasa nn snas nass sss nn nsns nnns sna 7T 6 1 Basic Function Parameter Group PO anaana nennen nnne nnne nnne nennen nnns 77 6 2 Main and Auxiliary Reference Parameter Group P1 ssssssseeneneenmeennneennenn 82 6 3 Key and Display Parameters Group P2 nennen nene erre n nnne 6 4 Start p stop Parameter Group P9 ttt ree i ene c ee Pee Rete nemi ea dea 6 5 Multi section Parameter Group P4 eecceeecseeeeenceeeeseeeeesseeeteaeeeseaeeeeeaeeseeaeeeesaeeesesaeeseeeaeeseeaeeeees 6 6 Multi functional Input Parameter Group P5 E
92. abled status to enabled status The edge trigger is valid When this terminal is enabled it will switch from the current main frequency source mode to the main frequency source mode corresponding to this terminal function 58 Auxiliary frequency source switching to disabled 59 Reserved 60 Auxiliary frequency source switching to Al1 61 Auxiliary frequency source switching to AI2 62 Auxiliary frequency source switching to AI3 63 Auxiliary frequency source switching to DI The above five functions are set to facilitate the switching of auxiliary frequency source When the terminal is switching from disabled status to enabled status the edge trigger is valid When this terminal is enabled it will switch from the current auxiliary frequency source mode to the auxiliary frequency Source mode corresponding to this terminal function 64 66 Reserved 67 Closed loop output forced to be 0 Under process closed loop control or composite control when the terminal is valid the output frequency of the Asynchronous servo drive process closed loop adjustment is forced to set as 0 68 PID positive or negative function PID is positeve function at default It should enable negative function when feedback value is greater than reference value and the frequency needed increase This function can realized through setting P8 09 1 or multi function terminal function setting as 68 Chapter 6 Parameter Description 98 V5 JY series Asynchronous servo dr
93. all be selected according to the Asynchronous servo drive power When the length of the cables between the Asynchronous servo drive and the motor is more than 100m it is suggested to use output reactor to avoid the Asynchronous servo drive failure caused by the overcurrent of the distribution capacitor The Asynchronous servo drive which equipped with DC reactor must connect with DC reactor between the terminal of O1 2 otherwise the Asynchronous servo drive will not display after power on http www EcoDriveCN com B Operation N 4 Danger Power supply can only be connected after the wiring is completed and the cover is installed It is forbidden to remove the cover in live condition otherwise there exists the risk of electric shock When auto failure reset function or restart function is set isolation measures shall be taken for the mechanical equipment otherwise personal injury may be caused When the Asynchronous servo drive is powered on even when it is in the stop state the terminals of the Asynchronous servo drive are still live Do not touch the Asynchronous servo drive terminals otherwise electric shock may be caused The failure and alarm signal can only be reset after the running command has been cut off Otherwise personal injury may be caused JAN IN Note Do not start or shut down the Asynchronous servo drive by switching on or off the power supply otherwise the Asynchronous servo
94. alue from exceeds the upper or lower limit of the frequency the output frequency will be restricted to the upper or lower limit P1 02 Analog feedback close loop control main reference mode 0 4 0 P1 03 Analog feedback close loop contro auxiliary reference mode 0 4 0 Analog feedback close loop control reference main and auxiliary 0 5 0 calculation In the analog feedback close loop system if there are main reference and auxiliary reference the main reference value can be digital voltage analog and pulse the auxiliary reference value can be analog and pulse The analog feedback close loop control main reference mode P1 02 may be selected as follows 0 Digital voltage reference P8 00 1 Al1 2 Al2 3 AI3 4 DI Digital voltage definition 0 10V is indicated in digits in parameter P8 00 The analog feedback close loop control auxiliary reference mode P1 03 may be selected as follows 0 None 1 Al1 2 Al2 3 Al3 4 DI The analog feedback close loop control main reference and auxiliary reference calculation P1 03 can be selected as follows 0 Main auxiliary 1 Main auxiliary 2 Auxiliary 50 3 Main auxiliary 50 4 Max 5 Min The main reference and auxiliary reference calculation function for close loop reference is the same as the main reference and auxiliary reference calculation function for open loop reference For details refer to the description of P1 01 Note Under the analog feedback close loop control mo
95. an only be imposed between the public conducting wire of the main circuit and the PE terminal The normal indication value of the megameter is 200M Q or above Appendix A Modbus Communication Protocol 159 V5 JY series Asynchronous servo drive http www ecodrivecn com Appendix A Modbus Communication Protocol 1 Support Protocol Support Modbus protocol RTU format Broadcast address 0 slave address 1 247 248 255 for reservation 2 Interface mode RS485 Asynchronous half duplex LSB sending priority Low byte is after the high byte asynchronous servo drive communication port A RJ45 default data format 8 N 1 38400 bps asynchronous servo drive communication port B terminal RS485 default data format 8 N 1 19200 bps see PC function code specification It is recommended to adopt EIA TIA T568B the lead of port A is defined as ad 8 Attached Fig 1 RJ45 interface Lead of communication 1 2 3 4 5 6 7 8 port A Signal of communication 45V GND 485 485 485 485 GND 5V portA EIA TIA T568A ite Green White Blue Whig Orange White Brown green orange blue brown gama Tse8B8 WPS Orange WPS Bue White Green White grown orange green blue brown 3 Protocol Format lt ADU gt ance or tis The end space rame is 4 i of the frame is Slave address Function code Data Checksun 4 characters or characters
96. ase menus LED Display introduction EEE Saving power Main power Runningfrequency Output current 4 1 LED Display unit Chapter 4 Using Instructions of Operation Panel 47 V5 JY series Asynchronous servo drive 4 4 Menu Style The menu style is 2 level menu 4 4 1 Format of First Level Menu http www ecodrivecn com X d Y Ld Function code area Group number Separation sign Index in group Fig 4 2 Format of first level menu Dividing the first level menu Password action area Function code area sea cela Function code range PO group P0 00 P0 16 P1 group P1 00 P1 08 P2 group P2 00 P2 07 P3 group P3 00 P3 13 P4 group P4 00 P4 36 P5 group P5 00 P5 13 P6 group P6 00 P6 24 User operation area P area P7 group P7 00 P7 25 Protection area of user P8 group P8 00 P8 10 password P0 00 P9 group P9 00 P9 18 PA group PA 00 PA 22 Pb group Pb 00 Pb 23 PC group PC 00 PC 06 Pd group Pd 00 Pd 35 PE group Reserved Equipment status area d area do group A aek d1 group d1 00 d1 11 d2 group d2 00 d2 24 A Function code display hidden A0 00 protection area area defined by e aes AO group A0 00 A0 02 Reserved CO0 00 reserved area Reserved C area parameter Reserved area Reserved U0 00 reserved area Reserved UO area parameter Reserved area Reserved U1 00 reserved area Reserved
97. aximum output P0 15 frequency 50 00 0 00 300 00 Hz x frequency P0 11 z E 0 0 Auto torque boost P0 16 Torque boost 0 0 0 0 30 0 o x 01 30 0 GroupP1 Main and Auxiliary Reference Parameter Open loop auxiliary T 0 None 71 00 reference mode 9 itii 2 1 AH 2 Al2 3 AI3 4 DI 0 Main Auxiliary Open loop reference 2 juin d P1 01 main and auxiliary 0 0 95 x ast tae O AE D relation calculation 3 Main Auxiliary 50 4 Take maximum value 5 Take minimum value Analog feedback 0 Digital voltage reference close loop control P8 00 P02 main reference 0 E 1 Al1 2 Al2 mode 3 AI3 4 DI P1 03 dose oop conto 0 0 4 x PAN 2 AID auxiliary reference 3 Ala 4 DI mode Analog feedback o Man RE P1 04 close loop control 0 0 5 x u y 2 Auxiliary 50 3 Main Auxiliary 50 Chapter 5 List of Parameters 59 V5 JY series Asynchronous servo drive http www ecodrivecn com Function 1 Function code Factory T T User eed BENED setting Setting range Unit Property Function code selection setting auxiliary calculation 4 Take maximum value 5 Take minimum value Analog feedback close loop contro 1 AH 2 AI2 P1 05 main feedback 1 dioe x 3 AI3 4 DI mode Analog feedback close loop oniro 0 None P1 06 i 0 0 4 x 1 Al1 2 Al2 auxiliary feedback 3 AI3 4 DI mode an 0 Main Auxiliary Analog feedback 1 Main Auxiliary close loop contro a 2
98. ay status of stopping and running parameters press A status and V to enter 8 Information prompt status See 4 4 5 for identifying the LED display characters 4 7 2 Display Status and Operation Process gt gt key In the display status of first level menu press gt gt key to select the edit bit of function code PX YZ In second level menu or password verification status press gt gt key to select the data edit bit Auto switch between status If no key is operated for 30s the screen automatically returns to the display status of stopping parameters or the display status of running parameters If no key is operated for 1 minute clear menu edit status of PX YZ to return to P0 00 If there is password setting or key locking setting if no key is operated for 5 minutes enter password protection or operation panel locking status automatically Display Status and Operation Procedure Chapter 4 Using Instructions of Operation Panel 54 V5 JY series Asynchronous servo drive Power on Y Display parameters at stopping status ESC ESC a A PRG rrn Time out and STOP RST Modify frequency HUN directly y Time out and nm Display parameters at running status PRG Display first menu key to Press PRG increase function code by 1 V N Press PRG key if there is password ESC Password verification status valid Press
99. ble for X7 DI terminal When the pulse frequency DI input acts as the reference e g P0 04 4 or P1 02 4 this function must be selected for the X7 DI terminal 6 Multi section digital voltage terminal 1 7 Multi section digital voltage terminal 2 8 Multi section digital voltage terminal 3 Refer to P4 15 P4 21 for the instructions about its application 9 Multi section frequency terminal 1 10 Multi section nt frequency terminal 2 11 Multi section frequency terminal 3 12 Multi section frequency terminal 4 Refer to P4 22 P4 36 for the instructions about its application 13 Acceleration deceleration time terminal 1 14 Acceleration deceleration time terminal 2 Refer to the table below for the instructions about its application Acceleration deceleration Acceleration deceleration Acceleration deceleration time terminal 2 terminal 1 selection OFF OFF Acceleration deceleration time 0 OFF ON Acceleration deceleration time 1 ON OFF Acceleration deceleration time 2 ON ON Acceleration deceleration time 3 15 Digital regulating frequency reset It is used to reset the change values of the setup frequency regulated by the operation panel A V and terminal UP DN When this terminal is enabled the operation panelA V and terminal UP DN are disabled 16 Frequency increase command 17 Frequency decrease command The two terminals are used to modify the setup frequency with UP DN key 18 Acceleration
100. can realize indication of pre setting overload status or alarm stop PA 13 determines overload prealarm detection volume and conditions Display of operation panel Detection volume selection 0 Motor overload prealarm relative motor rated current 1 Asynchronous servo drive overload prealarm relative Asynchronous servo drive rated current Action selection after overload prealarm Tens place 0 Continue to run 1 Report overload failure and stop Unit place Chapter 6 Parameter Description 122 V5 JY series Asynchronous servo drive http www ecodrivecn com Detection conditions selection 0 Detection all the time 1 Detection only at constant speed Hundreds place Unit place Determine overload detection is motor overload prealarm or Asynchronous servo drive overload prealarm Tens place Determine Asynchronous servo drive continues to run or alarms then stops when the output current exceeds continuously overload prealarm detection level PA 14 and the lasting time is longer than overload prealarm detection time PA 15 If tens place is selected with overload failure display and stop it will display E oL2 when the unit place is 0 it will display E oL1 when the unit place is 1 Hundreds place Determine under which run status the overload prealarm function will be enabled Note Y terminal with multiple function can be set to 4 Overload detection signal OL to display overload p
101. cannot be installed Otherwise accident may be caused B Installation A N Y Note When handling and installing the product please hold the product bottom Do not hold the enclosure only Otherwise your feet may be injured and the Asynchronous servo drive may be damaged because of dropping The Asynchronous servo drive shall be mounted on the fire retardant surface such as metal and kept far away from the inflammables and heat source Keep the drilling scraps from falling into the inside of the Asynchronous servo drive during the installation otherwise Asynchronous servo drive failure may be caused When the Asynchronous servo drive is installed inside the cabinet the electricity control cabinet shall be equipped with fan and ventilation port And ducts for radiation shall be constructed in the cabinet http www EcoDriveCN com B Wiring N 4 Danger The wiring must be conducted by qualified electricians Otherwise there exists the risk of electric shock or Asynchronous servo drive damage Before wiring confirm that the power supply is disconnected Otherwise there exists the risk of electric shock or fire The grounding terminal PE must be reliably grounded otherwise the Asynchronous servo drive enclosure may become live Please do not touch the main circuit terminal The wires of the Asynchronous servo drive main circuit terminals must not contact the enclosure Otherwise there exists
102. chronous Servo Drive green color means saving energy blue color mains power flicker fault state Three color Led indicator Power frequency and variable frequency Three switches supply the change for you switching Prevent Prevent there is any errors that power frequency conversion to variable accidental switching frequency or variable to power frequency error switching time can be modified All control circuit boards and electronic devices in the control cabinet with Unique High protection high protection functions Dual 485 communication ports support Modbus protocol RTU The standard operation panel can realize remote control box function with a maximum distance of 500m Dual 485 communication ports Unique 4 LED display respectively in the operating and standby frequency display settings operating frequency bus voltage rated current switching time a given frequency Hz bus voltage V Al1 V Al2 V AI3 V DI 96 external count the motor speed rpm the closed loop given closed loop feedback 96 given torque operating frequency Hz output current A output torque 96 output power kW the output voltage V Display functions Chapter 2 asynchronous servo drive Installation 25 V5 JY series Asynchronous servo drive http Awww ecodrivecn com Independent duct The full series adopts independent duct design Realizing the power up auto detection of internal and peripheral
103. chronous servo drive http www ecodrivecn com Pb 23 Parameters copy 0 5 0 Parameters copy function can be realized through operation panel 0 No operation When upload or download completed the parameter restores automatically to O 1 Upload parameters Press PRG button to upload parameters to the operation panel after setting and will display percentage of copy process when indicating LoAd 2 Download parameters without motor s parameters Press PRG button to download parameters to the Asynchronous servo drive after setting and will display percentage of copy process when indicating LoAd Parameters of motor P9 Group will not be downloaded to the Asynchronous servo drive with this operation 3 Download parameters all users parameters Press PRG button to download parameters to the Asynchronous servo drive after setting and will prompt percentage of copy process when indicating CoPy 4 Parameters blocking enabled upload not allowed Avoiding deleting parameters that have been copied to the operation panel if you upload data unconsciously again After setting this function HoLd will be displayed on the operation panel when conducting parameters upload if you do not carry out unblocking parameters blocking function upload allowed 5 Unblocking parameters blocking upload allowed allowing uploading parameters to the operation panel after setting Note X After completing the above settings Pb 23 will
104. ck or overshoot Reversely if P gain is smaller than inertia the control response will get slower and the time taken to adjust the speed to the stable value will longer Integral time I The integral is invalid when setting the integral time to O controlled by P alone To ensure the difference between the speed instructions and real speed is 0 under steady state conditions set the integral time to non 0 values When value is smaller the system responses quickly But if the value is very small shock will occur If value is greater the system responds slowly Adjust PI settings when operating quickly or slowly When the motor speed is greater than ASR switching frequency Pd 05 Pd 01 and Pd 02 will act to make the system obtain reasonable dynamic response when no shock occurs If the motor speed is smaller than ASR switching frequency Pd 05 Pd 03 and Pd 04 will act To obtain reasonable dynamic response when operating slowly increase proportional gain Pd 03 and reduce integral time Pd 04 properly Pd 06 Maximum speed limit for forward running when torque control 0 00 300 00Hz 50 00Hz Pd 07 Maximum speed limit for reverse running when torque control 0 00 300 00Hz 50 00Hz Upon torque control the speed cannot be controlled When the set torque is larger than the load torque the motor speed will keep rising to the speed limiting value This function code sets the forward reverse maximum speed limiting value Note The analog chann
105. coefficient set by slave 0 00 10 00 1 00 PC 04 master slave mode 0 SCIA is slave mode and SCIB is slave mode 1 SCIA is master mode and SCIB is slave mode 2 SCIA is slave mode and SCIB is master mode PC 05 master to slave operation address set by master position for writing slave function code to master setting frequency 0 P0 05 1 P8 00 2 P8 01 The Asynchronous servo drive provides two communication ports SCIA is a port connecting with operation panel and SCIB is used terminal for 485 and 485 In common applications the Asynchronous servo drive operates under slave mode PC 04 0 and responses to external instructions Master mode To active sent data to outside which is often applied when multi machines operate synchronously When selecting master mode one unit in a group of units often is set as a master to transfer operating frequency instructions to other units When the slave receives frequency instructions from the master it will store these instructions at the position of function code specified by PC 05 For example if open loop digital frequency is given adopt P0 05 as frequency reference and set PC 05 0 If Asynchronous servo drive master mode is set for SCIA SCIB and operation panel has been inserted the operation panel will take priority of controlling and the function of Asynchronous servo drive as master mode will lose effect automatically Pull out the operation panel after 10 seconds the Asynchronou
106. condition With strong short time overload capacity the Asynchronous servo drive can operate continuously for 0 5s under 200 rated load and 1 minute under 150 rated load The intelligent module temperature control maximizes the loading capacity of the Asynchronous servo drive It is especially suitable for The heavy duty equipment such as injection molding machine modification for energy saving lifting equipment numerical control machine rolling mill furnace feeding equipment http www EcoDriveCN com Bus voltage Current Fig 2 The Asynchronous servo drive realizes stable control of current and voltage and will not trigger under any acceleration deceleration condition as well as stable operation condition W Large Torque and Stable Operation at Low Frequency under Vector Control With precise speed identification and rotor magnetic flux orientation the torque responds quickly and stable operation in the case of 0 25Hz load mutation Startup torque Open loop vector control 0 25Hz 180 rated torque Speed stabilization precision Open loop vector control 0 2 It is especially suitable for Medium and large wire drawing machine pipe and cable processing lifting equipment rolling mill Current Fig 3 Abrupt increase to full load operation at 0 25Hz under speed sensorless vector control Rotating speed http www EcoDriveCN com B Unique Instantaneous Mains Failure Reaction Upon the i
107. ction must be set to process close loop control single phase pulse input P5 06 47 3 Composite control The composite control of process open loop and analog feedback closed loop is suitable for special applications As for the set frequency of the Asynchronous servo drive if it is necessary to made fine tuning on another physical parameter in the system in addition to the open loop setting closed loop adjustment can Chapter 6 Parameter Description 78 V5 JY series Asynchronous servo drive http www ecodrivecn com be made to this physical parameter The adjustment result will be added to the open loop frequency reference of the Asynchronous servo drive so as to ensure the constancy of the physical parameter through speed control Refer to the description of the open loop and closed loop composite operation relation calculation parameter P1 08 Vector control 2 without encoder speed feedback 4 Process open loop control Applicable to high performance applications and features high rotation speed precision high torque precision and eliminates the need for pulse encoder 5 Analog value feedback process close loop control Refer to Parameter setting 1 of this function code 6 Single phase pulse process close loop control Refer to Parameter setting 2 of this function code 7 Composite control For the composite control of process open loop and analog feedback closed loop refer to parameter setting 3 of this function code Note V5 H serie
108. cy The current and voltage are smooth without any impact during the startup Note During the DC current supply the operation panel displays dc 0 0 120 0 0 0 P3 01 DC injection current P3 02 DC injection time 0 00 30 00 s 0 00s P3 01 sets the volume of the DC injection current which is indicated in a percentage of the rated current of the Asynchronous servo drive Upon variable torque load 0 0 90 0 P3 02 sets the action time of the DC injection P3 03 Startup frequency 0 00 60 00Hz 0 000r 0 50Hz P3 04 Startup frequency retention time 0 0 3600 0 s 0 0s The Asynchronous servo drive begins to run from the startup frequency P3 03 and accelerates according to acceleration time after the startup frequency retention time P3 04 Note For the heavy load startup applications it will facilitate the startup if the startup frequency and retention time are properly set Different stop modes can be adopted for different applications 0 Decelerate to stop according to the deceleration time 1 The Asynchronous servo drive locks the output and the motor coast to stop 2 Decelerate to stop according to the deceleration time When the frequency is lower than the DC braking initial frequency P3 06 inject the DC braking current P3 07 and the DC braking time is determined by P3 08 Chapter 6 Parameter Description 89 V5 JY series Asynchronous servo drive http www ecodrivecn com Note During the DC braking the operat
109. cy 3 OFF ON OFF OFF Multisection frequency 4 OFF ON OFF ON Multisection frequency 5 OFF ON ON OFF Multi Section frequency 6 OFF ON ON ON Multi section frequency 7 Multi secti ON OFF OFF OFF Med frequency 8 ON OFF OFF ON Meteo frequency 9 Multi secil ON OFF ON OFF AS requency 10 ON OFF ON ON Multi section requency 11 ON ON OFF OFF Multi section requency 12 ON ON OFF ON Multi section requency 13 ON ON ON OFF Multi section requency 14 ON ON ON ON Multi section requency 15 6 6 Multi functional Input Parameter Group P5 P5 00 X1 terminal input function selection 0 99 99 Chapter 6 Parameter Description V5 JY series Asynchronous servo drive http www ecodrivecn com Multi functional input terminal definition table SN Function definition SN Function definition 0 Jog forward 27 Shutdown via terminal with DC braking 2 1 Jog reverse 28 Counter trigger input 2 Forward FWD 29 Counter trigger reset 3 Reverse REV 30 46 Reserved 4 Thra wire operation contr l 47 PG feedback closed loop control single phase pulse input 5 P Med Bh input only availabl for 48 Command switching to operation panel 6 Multi section digital voltage terminal 1 49 Command switching to terminal 7 Multi section digital voltage terminal 2 50 Command switching to host computer 8 Multi section digital voltage terminal 3 5i Mairi frequ
110. d version number of M d1 02 software of control Factory 0 00 FF FF 0 00 FF FF board Software version d1 03 number of operation Factory 0 000 F FFF 0 000 F FFF panel Software version d1 04 number of extension Factory gt 0 000 F FFF board Manufacture s bar M d1 05 code 1 Factory 0 9999 0 9999 Manufacture s bar d1 06 code 2 Factory 0 9999 0 9999 Manufacture s bar d1 07 code 3 Factory 0 9999 0 9999 Manufacture s bar M d1 08 code 4 Factory 0 9999 0 9999 Operation panel d1 09 copy identification Factory 0 00 655 35 h 0 00 655 35 code d1 10 Control board Factory 0 65535 5 0 65535 Chapter 5 List of Parameters 73 V5 JY series Asynchronous servo drive http www ecodrivecn com Function 1 code A a fees H Setting range Unit Property Function code selection Sin number software identification code d1 11 Reserved Factory 0 65535 i 0 65535 Group d2 Use of Display Parameters Temperature of o o d2 00 hea 1 0 0 0 0 100 0 C 0 0 100 0 C d2 01 Terminal count value 0 0 65535 2 0 765535 Al1 percentage after d2 02 curvilinear 0 0 0 0 100 0 96 t 0 0 100 0 ransformation Al2 percentage after d2 03 curvilinear 0 0 0 0 100 0 t 0 0 100 0 ransformation Al3 percentage after d2 04 curvilinear 0 0 0 0 100 0 0 0 100 0 ransformation DI percentage after d2 05 curvilinear 0 0 0 0 100 0 0 0 100 0 ransformation Opera
111. d meanings of MULTI indicator Definition of M key Meanings of function P2 01 o Nofmcion Multi function key is defined as no function Normally Off No function Used as JOG operation key and is only enabled when running command is given via On Press M 1 JOG operation panel In stop status press M key to Off Release M to finish the enter jog operation status and release this jog operation key to stop Emergent stop 1 Stop in shortest time Press M key Asynchronous servo drive will Coast to stop coast to stop Off Release M Press M key to switch the reference method of giving running command Via operation panebVia terminal Via host computer Via operation panel During switching time there is a 5 second response time limit and the change is cancelled automatically after 5 second time is exceeded Within 5s press PRG key to confirm the change MON indicator indicates the method of giving the running command Press M key to switch between FASt and bASE menus operation panel should prompt as FASt and bASE Meanings of MULTI indicator Press M key Asynchronous servo drive will On Press M stop in shortest time Off Release M On Press M Off M key has been released for more than 5s or PRG key has been used to confirm the changing of the method of giving running command Switch the reference method of running command On FASt fast menu mode Off BASE basic menu mode Switching between FASt b
112. de the analog main reference analog auxiliary reference analog main feedback and analog auxiliary feedback cannot be set at the same channel P1 05 Analog feedback close loop control main feedback mode 1 4 1 Analog feedback close loop control auxiliary feedback mode 0 4 0 P1 07 Analog feedback close loop control feedback main and auxiliary 0 5 0 calculation In the analog feedback close loop system the main feedback and auxiliary feedback can be analog or pulse The main feedback and auxiliary feedback calculation function for process close loop feedback is the same as the main reference and auxiliary reference calculation function for process close loop reference For details refer to the description of P1 01 The analog feedback close loop control main feedback mode P1 05 may be selected as follows 1 Al1 2 AI2 3 AIS 4 DI The analog feedback close loop control auxiliary feedback mode P1 06 may be selected as follows Chapter 6 Parameter Description 85 V5 JY series Asynchronous servo drive http www ecodrivecn com 0 none 1 Al1 2 Al2 3 AI3 4 DI The analog feedback close loop control main feedback and auxiliary feedback calculation P1 07 may be selected as follows 0 Main auxiliary 1 Main auxiliary 2 Auxiliary 50 3 Main auxiliary 50 4 Max 5 Min Note Under the analog feedback close loop control mode the analog main reference analog auxiliary reference analog main feedback and analog a
113. den areas of the specially authenticated OxF001 function codes of the asynchronous servo drive and it will be closed automatically if no operation is performed within five minutes A0 00 password authentication for the display and hidden attributes customized areas of the OxF002 function codes of the asynchronous servo drive and it will be closed automatically if no operation is performed within five minutes Appendix A Modbus Communication Protocol 165 V5 JY series Asynchronous servo drive http www ecodrivecn com Register for function code characteristics of the asynchronous servo drive Attached Table 5 Register 1 P M R R R address leaning ange ead R and Write W Relative address of the OxF080 function coda See Attached Table 1 R W OxF081 Current value 0 65535 R W OxF082 Upper Limit 0 65535 R OxF083 Lower Limit 0 65535 R Factory default value of the d function code 92 89333 It can write the function code No into 0xF080 by reading and writing multiple register commands 0x17 firstly and then read several attributes of this function code 6 CRC16 Function unsigned int crc16 unsigned char data unsigned char length int i crc_result Oxtfff while length crc result data for i 0 i lt 8 i if crc_result amp 0x01 crc_result crc_result gt gt 1 0xa001 else crc_result crc_result gt gt 1 return crc result crc result amp Oxff 8 crc_re
114. design of main circuit terminals 11G to 15G integrated 18 5G to 75G integrated to facilitate the operation and maintenance of the user Built in braking unit design 11G to 15G as standard 18 5G to 75G as option to reduce the cost and the installation space Integrated built in expansion card design including injection molding machine interface card PG feedback card communication adapter card meeting the industry application requirement Full series standard common DC bus design The standard common DC bus scheme can be realized without modifying the product or adding peripheral circuit m Adaptability Design Compact structure design With complete thermal emulation and unique cold plate process the product has compact structure meeting the demands of OEM customers Complete system protection design Based on the complete system design scheme the PCB adopts protective coating the copper bus adopts galvanization the full series of product adopts sealed key components Wide voltage range design the DC operating voltage range is DC 366 720V with mains voltage fluctuation recording function Precise current detection and protection The full series adopts precise Hall sensor to detect the output current meeting the quick real time control and protection requirement of software and hardware ensuring the performance and reliability of the system Power up self detection function It realizes the power up detection on the periphe
115. e command REV a In running status Asynchronous servo drive is running Red indicator reverse Flash Changing from running reverse to running forward 4 3 Description of Keys on Operation Panel Chapter 4 Using Instructions of Operation Panel 45 V5 JY series Asynchronous servo drive http www ecodrivecn com Note The ENTER key of shuttle type operation panel is equivalent to PRG Key keys Shuttle type Enter each level of menu Programming key Confirm data storage Check function code in sequence Confirm the running command reference mode with M key Qo Back to first level menu from second level menu Back from first level menu to standby status running status and fault status Give up data storage after modifying data Escape Key Back to basic menu mode after pressing this key for more than 5s ESC Refer to 4 4 3 When LCD cannot display all the function codes use this method to re display all the function codes After using gt gt key to switch from fault display to Stop Run parameter display press ESC to back to fault display status In reaso Ko In first level menu increase function code according to edit bit y In second level menu increase the function code data In stop run status increase the input frequency or close loop input Decrease Ko In first level menu decrease function code according to edit bit V y In second level menu decrease the function code data In stop run status decrease the input frequency
116. e maximum frequency output by the terminal Y2 DO Refer to P7 01 for details P7 18 Zero current detection width 0 0 50 0 0 0 This function can be used for load change detection Once the output terminal is set to 22 Zero Current Detection Arrival indication signal will be output upon the Asynchronous servo drive output current is lower than the zero current detection width P7 18 Note This function parameter is percentage of the Asynchronous servo drive output current to rated current of the motor P7 19 Frequency arrival detection width 0 00 300 00 Hz 2 5Hz This function is used for detecting the deviation between output frequency and setup frequency Once the output terminal function is set to 1 Frequency Arrival Signal the deviation between the output frequency and the setup frequency of the Asynchronous servo drive is in the setup range of this function code and indication signal is output as shown in Fig 6 28 Frequency Arrival Signal FAR Yi represents Y1 terminal Y2 terminal or relay terminal Chapter 6 Parameter Description 109 V5 JY series Asynchronous servo drive http www ecodrivecn com Output Frequency Detection Width Setup Frequency p Time Yi Terminal Time Fig 6 28 Frequency arrival signal FAR This function is used for detecting whether the output frequency in within the setup FDT The output terminal function is set to 2 Frequency level detection signal 1 or
117. e of Display Parameters Group d2 Frequency dan to the current rotation speed of 0 00 655 35Hz 0 00Hz the motor Parameters in d2 group are read only parameters d2 09 indicates the input status of X terminal O indicates Open while 1 indicates Close Hexadecimal combination is adopted and the lowest bit indicates X1 d2 12 indicates the failure source of analog input 1 indicates Al1 exceeding limit 2 indicates Al2 exceeding limit 3 indicates AI3 exceeding limit 4 indicates AV4 AI4 exceeding limit and 5 indicates AV5 AI5 exceeding limit Among them 4 and 5 only valid when use EX PMO1 d2 13 indicates the current detection failure source display 2 indicates phase W abnormal 4 indicates phase V abnormal and 6 indicates phase U abnormal d2 14 indicates the frequency corresponding to the actual motor rotation speed under vector control 2 with encoder speed feedback Chapter 6 Parameter Description 136 V5 JY series Asynchronous servo drive http www ecodrivecn com d2 18 AV4 Al4 enter hundreds components 0 65535 d2 19 AVA AIA after transformation by the curve of hundreds components 0 65535 d2 20 AV5 AI5 enter hundreds components 0 65535 d2 21 AV5 AI5 after transformation by the curve of hundreds components 0 65535 d2 18 and d2 20 is the maximum input hundred components about the AV4 Al4 and AV5 AI5 input relative to the of AV4 Al4 and AV5 AI5 d2 19 and d2 21 is the Per unit volume of the inject
118. een terminal 24V and terminal PLC must be removed W The wiring modes of the multi functional output terminals when the internal 24V power supply of the Asynchronous servo drive and external power supply are used 24 24V 5 I vuv2 e 4 il Relay Inside of Asynchronous servo drive 24V 24 if viv2 a4 Relay AN COM Inside of Asynchronous servo drive 20 28V Note When this wiring mode is adopted if Y1 or Y2 terminal is damaged the polarity of the external diode must be checked to ensure the correctness 3 9 Schematic Diagram of Control Board 42 Chapter 3 Wiring of Asynchronous servo drive V5 JY series Asynchronous servo drive http www ecodrivecn com Oo o ju Network cable connection port Ls 25 TIU DSP Ba olf Drive board port P 85 lee ee Expansion board mounting hole E E c 88 Tues fa n ey Poe Expansion board port Y 23 ta i fs 85 85 Ep aa Control circuit terminal o Q Control board grounding Fig 3 7 Schematic diagram of control board 3 10 Lectotype of Control Circuit Peripheral Devices T Tightening Wire Terminal number Venio torque specification Wire type Screw N m nm 10V Al1 AI2 AI3 485 485 Twinning shielding AO1 AO2 GND M3 ee ui cable
119. eene 15 1 1 Product Model Description ttt eere eue aos iei aa EEATT E ATA 1 2 Product Nameplate Description zi T3 Product Series ci etre teen es teaser e PERPE e page EE REPE PY eua ce EAN HE be ep eu beoe dab Fu asa aids 1 4 Technical Specifications of IProd ct 1 inerenti eiecit eere reete Rd 25 1 5 Product Component Name neto pm eet reete sess EE re SER ER EE mE pese red EE des 27 1 6 Product Outline Mounting Dimension and Weight seeeeennenme e 27 1 7 Braking Resistor EectotyDe n eio i c een ces etra err tmr rne rie cai E rera gl HHR RENMBE Chapter 2 Asynchronous Servo Drive Installation sees eee ntn 30 2 1 Environment for Product Installation 2 2 Mounting Direction and Space aca creer re reae a rnit erani de dee aeaa cei aed 2 3 Removal and Mounting of Operation Panel and Cover ssssssssss BA ZGESUBA Chapter 3 Wiring of Asynchronous Servo Drive cessisse eese esee enn nnn na nnn atn atn aa anaan 32 3 1 Connection of the Product and Peripheral Devices sesseseeeeeeeneenn enn 32 3 2 Description of Peripheral Devices for Main Circuit ssseeeseeenneeneennnennnn 33 3 3 Lectotype of mMain Circuit Peripheral Devices sseeeseseeeeenenenneen nennen 33 3 4 Product Terminal Configurati b 2 nri retten ceste sienna ede aed 34 3 5 Functions of Main Circuit Te
120. eference frequency Hz 1 Bus voltage V 2 AM V 3 Al2 V 4 AIS V 5 DI 96 6 External counting 7 Motor rotation speed rpm 8 Close loop reference 96 9 Close loop feedback 96 A Reference torque 96 B Running frequency Hz C Output current A D Output torque E Output power kW F Output voltage V LED tens hundreds thousands place Same with above P2 03 Display parameter selection at stopping 3210 0 FFFF o LED ones place 0 Reference frequency Hz 1 Bus voltage V 2 AM V 3 AIZ V 4 AIS V 5 DI 96 6 External counting 7 Motor rotation speed 8 Close loop reference d 9 Close loop feedback 96 A Reference torque 96 B Reserved C Reserved D Reserved E Reserved F Reserved LED tens hundreds thousands place Same with above rpm 95 P2 04 Running proportion display benckmark eo O F o 0 F P2 05 Running proportion display coefficient 0 0 1000 0 0 1000 0 P2 06 Stopping proportion display benckmark 0 F o O F P2 07 Stopping proportion display coefficient eo 0 0 0 1000 0 96 o 0 1000 0 Group P3 Start stop Parameter P3 00 up mode 0 2 x 0 Normal startup 1 Start after DC injection 2 Flying startup P3 01 DC injection current 0 0 120 0 Constant torque 0 0 120 0 Asynchronous serv
121. el input may be used to realize the maximum speed limiting upon torque control Refer to the description of analog channel function selection P6 21 When analog channel input is used to realize speed limiting terminals can be used to Chapter 6 Parameter Description 131 V5 JY series Asynchronous servo drive http www ecodrivecn com forcefully use Pd 06 and Pd 07 as the speed limiting value Pd 08 Drive torque limit 0 0 250 0 180 0 Pd 09 Braking torque limit 0 0 250 0 180 0 Pd 08 and Pd 09 are used to limit the maximum output torque of the Asynchronous servo drive The limit value is proportion of the rated output torque of motor When large braking torque is required please adopt additionally the energy braking method Output porque Quadrant Il Reverse Quadrant Forward running braking running driving Pd 09 Pd 08 Motor speed Pd 08 Pd 09 Quadrant Ill Reverse Quadrant IV Forward running driving running braking Fig 6 36 Torque limit Note When setting P9 00 to 1 i e operating with variable torque load the setting range of Pd 08 and Pd 09 change to 0 0 150 0 The leave factory value is 135 0 Pre magnetizing is to create magnetize flux before the motor starts aiming at fast response upon starting up of the motor When operation instructions are available bring the Asynchronous servo drive into the pre magnetizing status in the time set by this function code After establishing the magneti
122. ency source close loop and opan loop switching input 9 Multi section frequency terminal 1 52 Main frequency source switching to digital 0 Multi section frequency terminal 2 53 Reserved 11 Multi section frequency terminal 3 54 Main frequency source switching to Al1 2 Multi section frequency terminal 4 55 Main frequency source switching to Al2 3 Acceleration deceleration terminal 1 56 Main frequency source switching to AI3 4 Acceleration deceleration terminal 2 57 Main frequency source switching to DI m Auxiliary frequency source switching to 5 Digital regulating frequency reset 58 disabled 6 Frequency increase instruction 59 Reserved 17 Frequency decrease instruction 60 Auxiliary frequency source switching to Al1 8 Pests Qo iciscel ona disable 61 Auxiliary frequency source switching to Al2 instruction 9 External failure input 62 Auxiliary frequency source switching to Al3 20 Terminal failure reset input 63 Auxiliary frequency source switching to DI 21 External interrupt contact input 64 Speed control torque control switching 22 Asynchronous servo drive running disabled 65 Speed limiting forced to be Pd 06 and Pd 07 23 Shutdown via terminal 66 Zero servo enable terminal 24 Free shutdown via terminal 67 Closed loop output forced to be 0 25 Shutdown via terminal with DC braking 1 68 PID positive or negative function 26 Emergency shutdown 1 fastest shutdown 69 98 Reserved Relevant term explanation Terminal Xi Refers to any
123. eration by keeping operating with low noise at low loads and controlling the temperature of Asynchronous servo drive at heavy load PA 02 Vector control 1 slip compensation gain 0 0 300 0 100 0 The function will be enabled when operating under vector control 1 when P0 03 0 3 The function will help the Asynchronous servo drive to keep the motor rotational speed constant if loads vary or under heavy loads Motor slip 10096 fae PA 02210096 50 PA 02 50 gt Asynchronous servo drive load 0 1 00 o drive load Fig 6 32 Vector control 1 slip compensation gain PA 03 Droop control 0 00 10 00 Hz 0 00Hz When several Asynchronous servo drives drive the same load the function can distribute the load automatically between Asynchronous servo drives and make them work cooperatively For example when some Asynchronous servo drives run an assembly line this function can be used to balance loads allocate loads between Asynchronous servo drives at different power levels in proportion to the power and thus ensure the assembly line operate properly Each Asynchronous servo drive adjusts output Chapter 6 Parameter Description 118 V5 JY series Asynchronous servo drive http www ecodrivecn com frequency automatically according to its load condition and lifting ratio set by drooping control Chapter 6 Parameter Description 119 V5 JY series Asynchronous servo drive http www ecodrivec
124. f motor wiring within 100m Incorrect setting of motor ise n n nde parameters in group P9 parameters on the motor Check whether the motor the output connection are short Output over current circuited whether the ground is short circuited and whether the load is too heavy Check the mains power supply 10 E FAL Module protection and whether the large inertia DC terminal overvoltage load has no function of quick stop at energy consumption brake n A E Ask professional technicians to i maintain asynchronous servo drive Ambient Lower the ambient temperature over temperature and strengthen ventilation and radiation Clean the dusts wools and Blockage of air duct other foreign objects in the air Heatsink 1 over duct 11 E oH1 temperature Check whether fan wirings are well connected protection Fan failure Replace a new fan of the same model asynchronous servo drive module failure Seek for technical support Temperature detection circuit failure Seek for technical support Chapter7 Fault Diagnosis 151 V5 JY series Asynchronous servo drive http www ecodrivecn com Failure No Failure code Failure description Potential causes Solutions Ambient over temperature Lower the ambient temperature and strengthen ventilation and radiation Blockage of air duct Heatsink 2 over Clean the dusts wools and other foreign objects in the air duct
125. f the fault Identify the fault code per 4 4 4 Common NO Seek for technical help Characters Displayed by LED AND whether the fault code can be Identified YES Seek for technical help Find out the possible reasons and countermeasures for the failure as per the NO above table and whether this failure is removed YES Seek for technical help Fault reset END Chapter 7 Fault Diagnosis 156 V5 JY series Asynchronous servo drive http www ecodrivecn com Chapter 8 Routine Repair and Maintenance The application environment such as temperature humidity dust and powder wool smoke and oscillation burning and wearing of internal devices and other factors may increase the possibilities of asynchronous servo drive failure To reduce the failures and prolong the service life the asynchronous Servo drive it needs to conduct routine repair and periodic maintenance JN Note 1 Only the personnel receiving professional training can dismantle and replace the asynchronous servo drive components 2 Prior to inspection and maintenance please make sure that the power supply to the asynchronous servo drive has been shut down for at least ten minutes or the CHARGER indictor is OFF or there may be risks of electric shock the asynchronous servo drive with power level of V5 H 4T11G 15L or above has CHARGER indicator 3 Do not leave metal components and parts in the as
126. frequency f1 P6 04 corresponding to 50 00 0 00 300 00 Hz o 0 00 300 00Hz curve1 input point Al P6 05 e input point oy 0 0 110 0 o 0 0 110 0 Reference frequency f0 P6 06 corresponding to 0 00 0 00 300 00 Hz o 0 00 300 00Hz curve2 input point AO P6 07 raid input point 1o00 loo 41909 o 0 0 110 0 Reference frequency f1 P6 08 corresponding to 50 00 0 00 300 00 Hz o 0 00 300 00Hz curve2 input point A1 P6 09 rn input point 9 4 0 0 110 0 o 0 0 110 0 Per unit value BO corresponding to i P6 10 curve3 input point 0 0 0 0 110 0 o o 0 0 110 0 AO P6 11 AER input point 1000 loo 4199 7 0 0 110 0 Chapter 5 List of Parameters 64 V5 JY series Asynchronous servo drive http www ecodrivecn com Function 1 code punctionjcode Facto ry Setting range Unit Property Function code selection User name setting setting number Per unit value B1 corresponding to P6 12 curve3 input point 100 0 0 0 110 0 o o 0 0 110 0 Al P6 13 rid input point 4 9 0 0 110 0 o 0 0 110 0 Per unit value BO corresponding to g o P6 14 curved input point 0 0 0 0 110 0 o o 0 0 110 0 AO P6 15 v ia input point 555 0 0 110 0 o 0 0 110 0 Per unit value B1 corresponding to d d P6 16 curved input point 25 0 0 0 110 0 o o 0 0 110 0 Al pe 17 input point 50 g 0 0 110 0
127. fresh increment decrement for one time when adjusting with A V Display of operational panel Action when power failure Unit place 0 mains loss save 1 reset upon mains loss Action when stop 0 Maintain when stop Tens plats 1 Reset clear when deceleration or stop 3 Reset during standby Operational panel A V regulation setting 0 Only valid when main reference is P0 05 Hundreds open loop digital frequency setting place 1 Valid during adjustment 2 Invalid during adjustment Thousands 0 With integral function place 1 Without integral function Unit place Action upon mains loss 0 After setting frequency by operational pane V adjustment operational panel A V adjustment volume will be recorded automatically after power to the Asynchronous servo drive is cut off 1 After setting frequency by operational pane V adjustment operational panel A V adjustment volume will be cleared automatically after power to the Asynchronous servo drive is cut off Tens place Action during shutdown 0 After shutdown adjustment volume of AV on operational panel keeps unchanged 1 After shutdown adjustment volume of AV on operational panel will be cleared after carrying out stop Chapter 6 Parameter Description 126 V5 JY series Asynchronous servo drive http www ecodrivecn com command 2 After shutdown adjustment volume of A V on operational panel is cleared under the stop status Frequency ca
128. g of the display modes of function codes different from leave factory values and all the function codes 7 Realize the circular switching of the display modes of last changed 10 function codes and all the function codes 8 Realize the circular switching of different function code display modes basic menu mode fast menu mode menu mode of non leave factory value function code Menu mode of last changed 0 function codes refer to description of P0 02 for the menu modes Display parameter selection at running O0 FFFF 1CBO Up to 4 parameters can be set and display at running status and viewed circularly by pressing gt gt key Display of operation pane Unit place 0 Reference frequency Hz 1 Bus voltage V 2 AM V 3 AI2 V 4 AIS V 5 DI 6 External counts 7 Motor rotation speed rpm 8 Close loop reference 96 9 Close loop feedback 96 A Reference torque 96 B Operating frequency Hz C Output current A D Output torque 96 E Output power kW F Output voltage V Tens place Same as above Chapter 6 Parameter Description 87 V5 JY series Asynchronous servo drive http www ecodrivecn com Hundreds place Same as above Thousands place Same as above P2 04 Running proportion display benchmark 0 F 0 Running proportion display coefficient 0 0 1000 0 0 0 If the parameter to be displayed has proportion relation with a physical
129. gnal cable must cross the input wire and output motor wire they shall be kept orthogonal When analog voltage and current signals are adopted for remote frequency setting twinning shielding cable shall be used The shielding layer shall be connected to the grounding terminal PE of the Asynchronous servo drive and the signal cable shall be no longer than 50m The wires of the control circuit terminals RA RB RC and other control circuit terminals shall be separately routed It is forbidden to short circuit the shielding layer and other signal cables or equipment When the Asynchronous servo drive is connected to the inductive load equipment e g electromagnetic contactor relay and solenoid valve surge suppressor must be installed on the load equipment coil as shown in Fig 3 5 o o o N i i i 5 i i SS Ns Inductive nN DC 24V Inductive 2 AC 220V Inductive AC 220V load load 5 load i 2 me a i i 4 o o o Chapter 3 Wiring of Asynchronous servo drive 37 V5 JY series Asynchronous servo drive http www ecodrivecn com Fig 3 5 Application of inductive load surge suppressor 3 7 Terminal Wiring DC reactor Braking resistor Circultbraker Contator 1 2 B1 B2 4p 1 Hi 1 TH in a R L1 u T1 b irr v T2 pH wa W T3 Power grounding T 24V P Control circult PLC Multi function input
130. han 0 24V 1A 2A machine may have been fixed as AV4 AI4 input Al1 Al2 can be used as AV5 AI5 input Chapter 6 Parameter Description 142 V5 JY series Asynchronous servo drive http www ecodrivecn com H0 35 figures given overlay direction setting 0000 FFFF 0000 H0 33 1 the overlap between the figures given including multi speed direction bitO 1 means that the original channel setting input number given biti 1 means that the original channel setting input Multi frequency 1 bit5 1 means that the original channel setting input Multi frequency 15 H0 36 31No Function fundamental frequency parameters 0 10 00 When P7 output function set to 31 Increase above the fundamental frequency overload operating instructions can use this function to set the operating frequency condition parameters H0 37 31No Function motor current parameters 0 10 00 When P7 output function set to 31 Increase above the fundamental frequency overload operating instructions can use this function to set the operating frequency condition parameters H0 38 30No Function voltage hysteresis lower limit 0 10 00 H0 39 30No Function voltage hysteresis upper 0 10 00 H0 40 30No Function output prohibit voltage 0 10 00 This function used for motor heat protection control set P7 group output function 30 motor heat protection indicator when sensor feedback signal gt H0
131. he current impact excellent vector control features to ensure a steady trip run 200 overload 0 5 seconds Super low speed with load capacity and fast speed control 0 5Hz 180 starting torque the motor is accelerated to the fastest rated speed of 0 1 seconds The output of high power factor reactive power loss decreases when the soft start high current shock supporting electric injection molding machine control performance is still superior speed sensorless vector control mode the output torque and accurate positioning Provides customized technology curve when replacing the mold the user need to change the drive parameters and easily the memory of the technology curve wide range of torque output pressure and flow settings within the motor torque output stability to ensure the quality of the work piece The use of advanced power modules drive eliminating the Asynchronous servo drive operation when the interference of the injection molding machine control circuits and sensors Chapter 2 asynchronous servo drive Installation 16 V5 JY series Asynchronous servo drive http Awww ecodrivecn com V5 JY Special function setting of Asynchronous servo drive for injection molding machines Function of the serial The application if Injection molding machine number From the different definitions of the control The injection machine parameter set and stored in the Asynchronous servo frequency given cho
132. hronous servo drive http www ecodrivecn com Determine the analog terminal math output H1 11 is set as the frequency of the asynchronous servo drive 0 100 0 corresponds to 0 maximum output frequency P0 11 0 no effect 1 Analog terminal math operation output H1 11 is set as the frequency of the asynchronous servo drive H1 13 Industry functionality H113 in group H113 0 65535 H1 14 H1 group of industries functions H114 0 65535 H1 15 H1 group of industries functions H115 0 65535 Chapter 6 Parameter Description 149 V5 JY seriesl Asynchronous servo drive _http www ecodrivecn com Chapter 7 Fault Diagnosis 7 1 List of Fault and Alarm Information V5 JY serial asynchronous servo drive is equipped with complete protection functions to provide efficient protection while utilizing its performance sufficiently Some failure instructions may be displayed during operation Compare the instructions with the following table and analyze decide the causes and solve failures For damages on units or questions that can t be resolved please contact with local distributors agents service centers or manufacturer for solutions Failure No Failure code Failure description Potential causes Solutions Low grid voltage Check input power supply Startup too fast during Restart after the motor stops motor operation rotating Rotating inertial
133. hronous servo drive The parameters are directly downloaded Perform download before without undergoing copy uploading the parameters and upload operations Control board software Check if d1 09 is consistent version incompatible Expansion card Expansion card connection Ask professional technicians to 36 E dL4 is loosened maintain connection abnormal r z Expansion card failure Seek for technical support Modify the settings of X1 to X7 Terminal mutual The functions oret to Xr Alt AI2 and DI terminals and i AM Al2 and DI terminals B 37 E loF exclusion check are set in a repeated ensure the setting functions failed manner are not repeated excluding null function Check whether motor is Load failure ups Replace asynchronous servo 38 E oL3 Hardware overload drive with proper model protection Check whether there is phase Input failure l oss Output failure Check whether there are phase loss or short circuit The power voltage is lower than m ae fth Check input power supply 63 LU Power under voltage operating votiage gr ine equipment Abnormal internal switching power supply Seek for technical support Chapter 7 Fault Diagnosis 155 V5 JY seriesl Asynchronous servo drive _http www ecodrivecn com 7 2 Troubleshooting Procedures START Serious fault occurs such as abnormal sound upon power up and no display No Please shut down the power supply immediately to avoid further expansion o
134. i section digital voltage reference7 0 00 10 00 V 10 00V 0 00 10 00 V 6 00V P4 20 0 00 10 00 V 8 00V pe It can be used as the process open loop frequency reference or analog feedback close loop digital reference Different digital voltage reference is selected in different terminal status by defining the multi functional terminal X multi section analog input terminals 1 3 ON means that the terminal is enabled OFF means that the terminal is disabled Multi stage Multi stage Multi stage Setting frequency digital voltage digital voltage digital voltage Process open loop Process PID close input terminal 3 input terminal 2 input terminal 1 control loop control en loop frequenc igi 2 E om T mS vlan roms OFF OFF ON Multi section digital Multi section digital voltage reference 1 voltage reference 1 OFF ON OFF Multi section digital Multi section digital voltage reference 2 voltage reference 2 OFF ON ON Multi section digital Multi section digital voltage reference 3 voltage reference 3 ON OFF OFF Multi section digital Multi section digital voltage reference 4 voltage reference 4 ON OFF ON Multi section digital Multi section digital voltage reference 5 voltage reference 5 ON ON OFF Multi section digital Multi section digital voltage reference 6 voltage reference 6 ON ON ON Multi section digital Multi section digital voltage reference 7 voltage reference 7 Note Upon process
135. ice drive through the control panel or the terminal is available online and flexible switch The injection machine the Flow and pressure curves 4 point 5 sections each frequency for a given user for 3 flow rate and pressure corresponding to the defined frequency can be customized Injection molding machine computer board on any digital input of the Asynchronous servo drive can be Digital terminal logic operation combined with soft PLC logical operations and mode through Asynchronous servo drive digital terminal output result of the operation Injection molding machine computer board on any analog input of the Asynchronous servo drive can be Analog math mode combined with soft PLC math and can control the output of the Asynchronous servo drive operation results the user can define your own code to hide the User defined function code function of converter and use password to protect explicit implicit password code hidden features Chapter 2 asynchronous servo drive Installation 17 V5 JY series Asynchronous servo drive m Flow and pressure signals to control the frequency setting http Awww ecodrivecn com The The Flow Flow Flow injection frequency pressure pressure pressure molding given of the selection curve signal machine injection and correction AVA AIB expansion modiding related setting AVS AIS board machine setting H0 03 input H0 00 H0 03 Frequency setting Analog Math Math signal C
136. in when i ql Start again after the motor stop operation motor operates with high rotating Speed 5 E oV2 Over voltage Motor short to ground Check motor wiring Chapter 7 Fault Diagnosis V5 JY series Asynchronous servo drive http www ecodrivecn com Failure No Failure code Failure description Potential causes Solutions protection when deceleration Rotating inertial of load is too large Choose appropriate energy braking components operation ion time i EU P Deceleration Bimeds too Lengthen deceleration time short Motor short to ground Check motor wiring Over voltage protection when Abnormal input power Check input power supply 6 Eve operation with Supply Rotating inertial of load is Choose appropriate energy constant speed too large braking components 7 E PCU Interference Severely Interfered by Ask professional technicians to protection exterior signal maintain Loose connection of Ask professional technicians to connectors inside the ues Abnormal asynchronous servo drive maintain 8 E rEF comparison Abnormal internal benchmark switching power supply Seek for technical support Aarne a ae Seek for technical support Enable auto tuning Perform auto tuning after the function during motor motor stops to rotate spining Check whether motor wirings 9 E AUt Auto tuning failure Auto tuning overtime are well connected i Ax Length o
137. ion machine frequency curve correction of AV4 Al4 and AV5 AI5 d2 group are read only parameter 6 18 User defined Function Code Displayed hidden Zone Parameters Group AO A0 00 Password of displayed hidden zone of user defined function code O FFFF Factory A0 01 Displayed hidden function 1 of user defined function code 0 FFFF FFFF A0 02 Displayed hidden function 2 of user defined function code 0 FFFF FFFF Customize function code menu by function code of group AO Protect the customized menu with password A0 00 Only function code groups with corresponding Bit set as 1 by A0 01 or A0 02 can be shown Note Factory default for password of displayed hidden zone of user defined function code is 1 LSB the least significant bit to MSB the most significant bit of AO 01 correspond to PO P1 P2 P3 P4 P5 P6 P7 P8 P9 PA Pb PC Pd PE and dO in turn LSB to MSB of A0 02 correspond to d1 d2 and reserved 14 bits in total Zones of PE C UO and U1 are reserved for parameters by manufacturer When recovery practices of function code P0 01 4 or 5 the displayed hidden function can be reset back to factory default Chapter 6 Parameter Description 137 V5 JY series Asynchronous servo drive http www ecodrivecn com 6 19 Asynchronous servo drive energy saving function parameters HO group H0 00 Injection molding machine frequency given method choice 0 3 Make sure the given method of Drives frequency in
138. ion panel Er emus Motor overload Motor overload protection 00 e Pe Sensor Sensor protection threshold of motor threshold of motor 0 00 10 00 V 0 00 10 00 v 10 00v P9 18 Motor overload protection time 0 5 30 0 min 10 0min This function can be used to protect the motor Display of operation panel Chapter 6 Parameter Description 115 V5 JY series Asynchronous servo drive http www ecodrivecn com Protection mode 0 Motor current mode MINE Paes 1 Sensor mode 2 No action Low speed derating 0 Action applicable to common motor Tens place 1 No action applicable to variable frequency motor The unit s place of P9 16 determines whether the motor overload protection is to be executed and whether the motor overload protection employs current mode or sensor mode 0 Motor current mode Overload is calculated in accordance with motor current running frequency and running time and compared with the allowable motor overload time determined by P9 18 Once the accumulated overload time is reached the Asynchronous servo drive will report E oL2 motor overload failure When the load type is constant torque P9 00 0 the motor overload protection time P9 18 corresponds to the overload protection time under 150 rated load current and is 10 minutes by factory default when the load type is variable torque P9 00 1 the motor overload protection time P9 18 corresponds to the
139. ion panel displays dc P3 06 DC braking initial frequency 0 00 300 00 Hz 0 00Hz P3 07 DC braking current 0 0 120 0 0 0 P3 08 DC braking time 0 00 30 00 s 0 00s P3 06 sets the initial frequency at the beginning of DC braking current injection during the shutdown P3 07 sets the DC braking current value This value is presented as the percentage of the rated current of the Asynchronous servo drive It ranges from 0 0 90 0 upon variable torque load P3 08 sets the action time of the DC braking current P3 09 Anti reverse selection 0 1 1 P3 10 Forward reverse dead zone time 0 0 3600 0 s 0 0s For some production equipment reverse operation may cause equipment damage This function can be used to prevent reverse operation P3 09 is set to forbid reverse operation by default upon delivery When the motor rotation direction is opposite to the required direction of the equipment the wire connection of any two terminals at the output side the Asynchronous servo drive can be interchanged so that the forward rotation direction of the equipment is consistent with the forward rotation direction defined by the Asynchronous servo drive Set P3 10 to realize the waiting time for the zero crossing of rotation speed when the Asynchronous servo drive switches from forward rotation to reverse rotation or from reverse rotation to forward rotation Output frequency P310 Time Fig 6 11 Forward reverse dead zone time P3 11 Jog frequency
140. ional input terminals 1 6 Common end of m R multi functional input terminal Short circuited with 24V upon delivery Voltage range 24V 20 Multi functional input or pulse Multi functional input same as X1 X6 Open collector output Voltage range 24V 20 maximum input current 50mA NT Open collector Same as Y1 Digital output Yeroo Open collector or pulse output p ic output 0 50kHz voltage range 24V 20 COM Digital input Input specification 24VDC 5mA X1 X6 Pulse input 0 1Hz 50kHz voltage range 24V 20 Open collector output Internal isolated with GND Frequency range 0 200Hz 24V grounding Internal isolated with GND common end 10V 3 internal isolated with COM Maximum output current 10mA with short circuit and overload protection 0 20mA Input impedance 500 maximum input current 30mA 0 10V Input impedance Qkmaximum input voltage 15V Resolution 12 bits 0 025 0 20mA or 0 10V analog input can be selected through jumper Same as Al1 10V 10V Input impedance 20kQ Resolution 12 bits 0 025 Maximum input voltage 15V Internal isolated with COM 0 20mA allowable output impedance 200 5000 0 10V allowable output impedance 210kO Output precision 296 resolution 10 bits 0 196 with short circuit protection function 0 20mA or 0 10V analog output can be selected through jumper AO2 Analog output 2 Same as AO1 Analog input reference 10V voltage Alt Analog input
141. ise of 1 C Environment Humidity 5 95 no condensing Altitude 0 2000m derated above 1000m the rated output current shall be decreased by 1 for every rise of 100m 3 5mm 2 9Hz 10 m s 9 200Hz 15 m s 200 500Hz Storage temperature 40 470 C Chapter 2 asynchronous servo drive Installation 26 V5 JY series Asynchronous servo drive 1 5 Product Component Name 1 6 Product Outline Mounting Dimension and Weight Cooling wind hole out http Awww ecodrivecn com Fig 1 1 Product component name p a I L Product outline mounting dimension and weight H1 H j Outline and mounting dimension mm Approximate voltage model weight w H D H1 kg V5 JY 4T11G 312 480 240 560 20 V5 JY 4T15G V5 JY 4T18 5G V5 JY 4T22G 350 600 270 682 34 400V V5 JY 4T30G V5 JY 4T37G 380 785 316 867 47 V5 JY 4T45G V5 JY 4T55G 450 870 316 952 V5 JY 4T75G Chapter 2 asynchronous servo drive Installation 27 V5 JY series Asynchronous servo drive http Awww ecodrivecn com 1 7 Brake resistor selection Brake resistor Braking Model Brake unit Standard Standard Minimum d E MEC ee quantity torque power resistance limit resistor V5 JY 4T11G Built in 1600W 500 250 1 135 V5 JY 4T15G standard 2000W 400 250 1 125 V5 JY 4T18 5G 4800W 320 200 1 125 V5 JY 4T22G 4800W 27 20 200 1 125
142. ive http www ecodrivecn com P8 09 0 Terminal function is invalid Positive P8 09 1 Terminal function is valid Positive P8 09 1 Terminal function is invalid Negative P8 09 0 Terminal function is valid Negative 69 98 Reserved It can properly enlarge the setup value of P5 07 to improve the anti interference capability of the terminal The longer the terminal filter time is the longer the delay time of the terminal action is P5 10 Maximum input pulse frequency 0 1 50 0 kHz 10 0 kHz When the pulse input of the multifunctional input terminal X7 DI acts as open loop frequency reference or analog feedback close loop reference e g P0 04 4 or P1 02 4 the maximum input pulse frequency determined via this functional code When the pulse input acts as open loop frequency reference maximum input pulse frequency P5 10 corresponds to maximum output frequency P0 11 the current pulse input frequency fp and open loop frequency reference f can be calculated as per the following formula f fpx PO 11 P5 10 When the pulse input acts as close loop frequency reference maximum input pulse frequency P5 10 corresponds to maximum digital voltage reference 10V the current pulse input frequency fp and analog feedback close loop reference Vp can be calculated as per the following formula vp fpx 10V P5 10 Startup stop mode Selection 0 3 0 P5 11 is used to set the mode of controlling the startup and stop of the Asynchronous servo drive with
143. jumper for the analog current output Appendix C FAQ 174 V5 JY series Asynchronous servo drive http www ecodrivecn com toggle the corresponding channel to the end of the jumper A 2 Calibrate the analog output curve according to function codes P7 05 to P7 09 For details refer to the description of P7 group in Chapter 6 Parameter Description VII Why did the asynchronous servo drive report E AIF analog input abnormal error A 1 Check if the jumpers of analog input type and control board are properly set For the analog voltage input toggle the corresponding channel to the V end of the jumper for the analog current input toggle the corresponding channel to the end of the jumper A 2 Check if the analog input exceeds 11V A 3 When using the 10V power supply of the asynchronous servo drive control board check if the voltage of 10V is lower than 9V or higher than 11V If yes check if the resistance value between the 10V and the GND is less than 1KQ after the asynchronous servo drive is powered off completely Vill Why did the asynchronous servo drive report E P10 abnormal error A Check if the voltage of 10V on the asynchronous servo drive control board is lower than 9V or higher than 11V If yes check if the resistance value between the 10V and the GND is less than 1KQ after the asynchronous servo drive is powered off completely IX Why did the PLC and asynchronous servo drive have abnormal 485 based commu
144. l corresponding to the set frequency Reference Value BO Aln DI AO A1 A2 A3 Input H0 17 Injection machine the frequency curve of the input point AO 0 0 100 0 H0 18 Injection machine frequency curve input per unit volume BO AO 0 0 100 0 corresponds H0 19 The Injection machine frequency curve 2 input A1 0 0 100 0 H0 20 Injection machine frequency curve input points A1 corresponding per 0 0 100 0 unit volume B1 H0 21 Injection machine the frequency curve 2 input point A2 0 0 100 0 H0 22 Injection machine frequency curve of the input point A2 0 0 100 0 corresponding to the amount of per unit B2 H0 23 The Injection machine frequency curve input A3 0 0 100 0 H0 24 Injection machine the frequency curve of two input points A3 per unit 0 0 100 0 volume corresponding to the B3 Chapter 6 Parameter Description 141 V5 JY series Asynchronous servo drive http www ecodrivecn com The above function code can be set to the second group of frequency curve the same way as the first set of frequency curves H0 25 Injection molding machine frequency curve 3 input point AO 0 0 100 0 Injection molding machine frequency curve input per unit volume BO H0 26 0 0 100 0 AO corresponds H0 27 Injection molding machine the frequency curve 3 input point of A1 0 0 100 0 Injection molding machine frequency curve input points A1 H0 28 0 0 100 0 corresponding
145. lass are loose or dislocated Ill Why was the operating frequency of the asynchronous servo drive kept at OHz upon reverse operation A 1 Check if the frequency is set as 0 A 2 Check if the asynchronous servo drive function code parameter P3 09 is set as 0 If not change it to 0 IV The asynchronous servo drive had been connected with braking resistor featuring dynamic braking why didn t it work A 1 Check if the braking resistor is connected between the main circuit terminals B1 and B2 A 2 Check if the asynchronous servo drive function code parameter PA 09 is set as 1 If not change it to 1 V Why was there large deviation on the correspondence relation between the analog input and the set frequency A 1 Check if the jumpers of analog input type and control board are properly set For the analog voltage input toggle the corresponding channel to the V end of the jumper for the analog current input toggle the corresponding channel to the end of the jumper A 2 Calibrate the analog input curve according to function codes P6 00 to P6 2 For details refer to the description of P6 group in Chapter 6 Parameter Description VI Why was there large deviation on the correspondence relation between the analog output and the relevant function output A 1 Check if the jumpers of analog output type and control board are properly set For the analog voltage output toggle the corresponding channel to the V end of the
146. log Al1 Al2 0 to 10V or 0 to 20mA Analog Al3 10V to 10V 3 Pulse frequency X7 DI 0 2Hz to 50kHz Xi terminal UP DN mode independent able to superpose with any other frequency reference mode N A Communication mode reference International standard Modbus protocol The above reference modes can be switched online m Multiple Channels for Reference and Feedback Under the open loop mode and analog feedback close loop mode the reference value can define the main and auxiliary calculation relation 1 Main reference auxiliary reference 2 Main reference auxiliary reference 3 Main reference auxiliary reference 50 4 Max main reference auxiliary reference 5 Min main reference auxiliary reference The sign of the main and auxiliary reference calculation positive or negative can automatically determine the rotation direction of the motor B Host Computer Communication The operation panel and terminals provide 485 ports the communication protocol is Modbus and host computer monitoring software is provided Master slave communication control among several Asynchronous servo drives can be realized Parameter upload and download can be realized Cascade transmission of operating frequencies for several Asynchronous servo drives can be realized to provide digital frequency divider functions http www EcoDriveCN com Customized Functions B Multiple Function Code Display Modes
147. lt and Alarm Information ssssssssseeneneeeeeeeenneeee nnne nennen nennen enne 7 2 Troubleshooting Procedures ceteri eter dee eeu tuse er vae s e Cera pe dau YN oz Ve Ra RO rada Chapter 8 Routine Repair and Maintenance 8 1 Routine Mainteriance eo oe ene tec tee ot ence a deed te eres ebd descr partea aep Gagne 8 2 Periodic nC ruo T 8 3 Component Replacermient icc ce rer eerte eraot be eve eee er eo cra eC D NR ea aV RM tele 8 4 Insulationi Test i e EE LUE d En b m Enti A ice IET EA ees Appendix A Modbus Communication Protocol eese eseeee essen eene nne nennen nnne nnn nnne nnnnn 160 Appendix B Control Mode Setting Process eeseeeeeeseee esee eene e nennen nnns nnns anna nnns nn nnnn 168 1 Setting Process for Auto tuning ssssesssseseeeeeeeeeneneeeneeenn nnne nmeeennennen nennen nennen tenen nne 168 2 Setting Process for Open EoOp 3 1 3 ro tee eres Crac ta eret Remate OT e dro eve Eva RERO Naa aeiaai 169 3 Setting Process for Closed Loop ciere ec er eese des seite Eo shay ekian 171 LYddiDpsendgem 174 Chapter 2 asynchronous servo drive Installation 23 V5 JY series Asynchronous servo drive http www ecodrivecn com Chapter one V5 JY series introduction 1 1 Product Model Description The digits and letters in the Asynchronous servo drive model field
148. mand Keypa Setting PO 06 0 m control Select function of X control terminal For details refer to Setting P0 06 1 the function description of P5 00 to P5 06 in Chapter 6 Running command Terminal i control Running command communicate control set PO 06 2 m v NEXT PAGE fX m Appendix B Control Mode Setting Process 169 V5 JY series Asynchronous servo drive http www ecodrivecn com Open loop setting process continued N JOIN THE PAGE Select function of X terminal acceleration deceleration time i For details refer to the function gt ER cores description of P5 00 to P5 06 in E 2 Chapter 6 egin to run from the startup Setting P3 00 0 EM frequency m NY n i v E Setting P3 00 1 DC First DC braking after ES Y braking current Setting startup frequency P3 01 and retention P3 03 and startup frequency time of braking keep retention time P3 04 begin to run from the startup frequency 7 em SS uen Ny Rotation speed tracing startup setting P3 00 2 Setting P3 05 0 Setting P3 05 1 DC braking stop setting P3 05 2 setting P3 06 P3 07 and P3 08 properly For the meaning refer to Chapter 6 Parameter Description Setting P3
149. ment opposite to the current setup running direction will be executed P8 09 PID positive or negative function 0 1 0 PID is positeve function at default It needed negative function when feedback value is greater than reference value and the frequency needed increase This function can realized through setting P8 09 1 Chapter 6 Parameter Description 113 V5 JY series Asynchronous servo drive http www ecodrivecn com or multi function terminal function setting as 68 P8 09 0 Terminal function is invalid Positive P8 09 1 Terminal function is valid Positive P8 09 1 Terminal function is invalid Negative P8 09 0 Terminal function is valid Negative 7 6 10 Motor Parameter Group P9 P9 00 Load Type 0 1 0 This function is used to determine the motor load type driven by the Asynchronous servo drive 0 G type constant torque heavy duty application 1 L type variable torque heavy duty application Once the load type is changed P9 03 P9 14 will change to the factory default setting automatically while P3 01 and P3 07 will change to 0 automatically When the load type is selected as 1 the current limit value PA 05 will change to 120 automatically while the drive and brake torque limit values Pd 08 and Pd 09 will change to 135 automatically When the load type is selected as 0 the current limit value PA 05 will change to 16096 automatically while the drive and brake torque limit value Pd 08 and Pd 09 will change to
150. n F code paneon eaae fers z Setting range Unit Property Function code selection iun number process close loop control 3 Composite control Vector control 2 without encoder speed feedback 4 Process open loop control 5 Analog value feedback process close loop control 6 Single phase pulse feedback process close loop control 7 Composite control 0 Open loop digital frequency reference P0 05 Open loop main 1 Al1 analog value reference F0 04 reference mode g ong 2 Al2 analog value reference 3 AI3 analog value reference 4 DI pulse reference Open loop digital Upper lower frequency limit F0 05 frequency reference 50 00 000300 00a hie 2 P0 13 P0 14 0 Operation panel po oe Regning command g 0 2 o 1 Terminal 2 Host computer P0 07 iso en 0 0 51 o 0 Run forward 1 Run reverse P0 08 Acceleration time 0 6 0 0 1 3600 0 ls 5 15kW and below 0 1 P0 09 Deceleration time 0 20 0 i 18 5kW and above 3600 0s P0 10 S curve time 0 0 0 0 3600 0 s o 0 0 3600 0s Maximum output Upper frequency limit PO 13 P0 11 frequency 50 00 0 01 300 00 Hz x 300 00Hz po 12 Maximum output 380 1 480 v x 1 480V voltage Sa DOOP TOATE YE D EO a reference main and P0 13 limi 50 00 0 00 300 00 Hz x Maximum output frequency m P0 11 P0 14 Frequency lower 0 00 0 00 300 00 Hz 0 00Hz Upper frequency limit limit P0 13 Basic operating 0 00Hz M
151. n be stopped rapidly by energy braking with the appropriate action voltage Note Set PA 09 to 1 when using braking unit For model selection of braking unit parts and connection refer to 1 9 braking unit model selection PA 12 Relay action indication when the Asynchronous servo 0 111 000 Generally when Asynchronous servo drive produces a failure alarm the relay will make corresponding indication action With this function the action of error relay terminal can be set under some special conditions Display of operation panel Under voltage failure 0 Disable 1 Enable Auto reset interval period 0 Disable 1 Enable Hundreds Failure locked place 0 Disable 1 Enable Unit place Under low voltage status such as power up or power failure choose whether the failure Unit place Tens place indication to act or not Tens place When the real failure is not displayed during auto reset period choose whether the failure indication to act or not Refer to PA 21 and PA 22 instructions Hundreds place If failures lock function enabled when locked failures during last power failure are displayed after power on again choose whether the failure indication to act or not Refer to PA 20 instruction Asynchronous servo drive or motor overload prealarm 0 111 000 PA 14 Overload prealarm detection level 20 0 200 0 130 0 PA 15 Overload prealarm detection time 0 1 60 0 s 5 0s Overload prealarm function
152. n com Note This function is only applied to vector control 1 PA 04 Current limit action selection Os PA 05 Current limit value 20 0 200 0 160 0 cs PA 04 current limit motion selection 0 Invalid Invalid for both processes of constant speed and acceleration deceleration 1 Valid Valid for both processes of constant speed and acceleration deceleration Generally when setting speed or motor load varies sharply output current of Asynchronous servo drive may reach beyond over current protection value point resulting over current error Current limit function reduces effectively occurrences of over current errors as Asynchronous servo drive controls instantaneous output current and keep the sharply changed output current below protective motion value thus ensuring continuous and reliable operation of system When current exceeds a certain value PA 05 the Asynchronous servo drive will turn into current limit status When operating under constant speed maintain stable load capacity without producing over current error by current limit When loads mitigate exit the current limit status automatically and return to work properly The function is especially applied to applications of suddenly changed speed or load Note Current limit current PA 05 is proportion of rated current of Asynchronous servo drive When torque load varies 20 0 150 096 This function is only applied to vector control 1 Under the current limit sta
153. n machine frequency curve oe The relationship between flow and pressure selection iod 0 K1 flow 1 K1 pressure 1 Max flow pressure Function code to determine the flow and pressure signals can be determined as the frequency given When only choice one of signals between the flow signal and pressure signals as the frequency given another signal on the frequency given is no effect 0 the flow and pressure signals are valid 1 only the traffic signal 2 Only the pressure signal 10 bit function code determine the amendments to the traffic signal frequency curve Frequency curve of the external input flow signal into the analog machine the signal input through the conversion in accordance with the 0 to the maximum input corresponds to the 0 to 100 per unit amount of converted per unit volume and the maximum output frequency of P0 11 The product of the traffic signal corresponding to the set frequency component 0 the Injection machine frequency curve 1 the Injection machine frequency curve 2 the injection machine frequency curve hundreds of the function code determine the frequency curve of the correction pressure signal Frequency curve to the pressure of external input signal into the analog machine the signal input through Chapter 6 Parameter Description 139 V5 JY series Asynchronous servo drive http www ecodrivecn com the conversion in accordance with the 0 to the maximum input corresponds to the 0 to
154. netic saturation 2 2t P9 14 coefficient 5 70 00 0 00 100 00 x 0 0 100 00 0 No action P9 15 Ratu auto lo 0 2 x 1 Static auto tuning uning 2 Rotating auto tuning Chapter 5 List of Parameters 67 V5 JY series Asynchronous servo drive http www ecodrivecn com Function F Function code Factory T T T User code BENED setting Setting range Unit Property Function code selection setting number Ones place Protection mode 0 Motor current mode 1 Sensor mode 2 No action P9 16 Co 00 0 12 x Tens place Low speed derating protecuon 0 Action suitable for common motor 1 No action suitable for variable frequency motor Sensor protection 2 P9 17 threshold of motor 10 00 0 00 10 00 V x 0 00 10 00V Motor overload P9 18 protection time 10 0 0 5 30 0 min x 0 5 30 0min Group PA Control Parameter 8 0 15kW or below 0 7kHz 16 0kHz A 4 0 18 5kW 45kW 0 7kHz 10 0kHz PA 00 Carrier frequency 30 0 7 16 0 kHz o 55KW 75KW 0 7kHz 8 0kHz 2 0 90kW or above 0 7kHz 3 0kHz Carrier frequency i d E 0 No auto adjustment PA O1 automatic mE 071 2 1 Auto adjustment adjustment selection pao2 Vector control 1 slip dogo foo 300 0 fo 0 0 300 0 compensation gain PA 03 Droop control 0 00 0 00 10 00 Hz o 0 00 10 00Hz Current limit action 0 Disabled m selection 1 oz i 1 Enabled Constant torque 20 0 200 0 rated current of As
155. new password is successfully set Cancel password Press PRG key to enter the password verification status and 0 0 0 0 is displayed Input correct user password to enter the parameter editing status check if P0 00 is 0000 Press PRG key for confirmation and set P0 0020000 again and then P CIr is displayed and the password is cancelled Note For the method for activating the password refer to 4 5 password operation Function code protection 0 5 0 This function is used to set the modification authority and initialization level of the parameters 0 All the parameters are allowed for modification 1 All the parameters are disallowed for modification 2 Restore all the parameters in zone P to leave factory setting 3 Restore all the parameters in zone P except for the motor parameters group P9 to leave factory setting 4 Restore all the P zone parameters and A zone parameters user s customized function code display hide zone to leave factory values 5 Restore all the user parameters except for d group to leave factory values Note After the parameters are initialized the password set by the user will be automatically reset Function code display 0 3 0 Set this function and the operation panel will display the function code parameters according to the actual need of the user to improve the work efficiency 0 Basic menu mode The operation panel can display all the parameters 1 Fast menu mode The operation panel
156. ng enabling the DC motorization of operation control Fig 1 indicates the four quadrant operation of the motor under speed sensorless vector control The torque current speed and DC bus voltage have quick response and the motor has stable operation Realizing 0 1s acceleration deceleration with rated motor load Upon the zero crossing switching of the motor forward reverse switching the current has no phase mutation or oscillation and the rotating speed has no pulsation The bus voltage is under stable control Quick and reliable braking can be realized when decelerating under the condition of braking without power consumption It is especially suitable for The reciprocating equipment such as numerical control machine fountain control machine weaving machine and jacquard http www EcoDriveCN com Torque Current Speed Bus voltage pm fete pem um pou p Fig 1 Quick acceleration deceleration four quadrant running in the form of OHz Forward running 50Hz 0Hz Reverse running 50Hz 0Hz W Realizing Real Tripless Operation With excellent current and voltage control technology 0 1s repetitive and alternate acceleration and deceleration is performed and the Asynchronous servo drive realizes stable and tripless operation With extremely powerful loading capacity the Asynchronous servo drive can realize stable tripless operation in any acceleration deceleration time and under any impact load
157. nication A 1 Check if the data format address and baud rate of the asynchronous servo drive are consistent with that of the PLC A 2 Check if the PLC address needs Add 1 operation A 3 Check if the PLC adopts Modbus RTU format A 4 Check if the register address of the PLC is converted to hexadecimal format b Check if the 485 wires are properly connected X Why did there exist abnormality upon parameter copying A 1 The parameters for V5 asynchronous servo drive and V6 asynchronous servo drive cannot be copied between each other A 2 The copy operation can be performed only when the upload and download function codes of the asynchronous servo drive d1 09 operation panel copy identification code are consistent A 3 The copy function can be completed only when the asynchronous servo drive is completely powered down and then powered up after the download of the parameters for copy is completed XI Why did the keyboard will have 8 8 8 8 display or have no display sometimes A 1 Check if the connectors are properly connected when the operation panel is directly connected to the asynchronous servo drive control board A 2 Check if the connection wire signals are in one to one correspondence when the keyboard is connected to the operation panel and asynchronous servo drive control board through customized extension wires Appendix C FAQ 175 V5 JY series Asynchronous servo drive http www ecodrivecn com
158. njcode Facto ry Setting range Unit Property Function code selection User nner name setting setting Ones place Action upon power off 0 Save upon power off 1 Clear upon power off Tens place Action upon stopping 0 Hold upon stopping 1 Clear upon stop 2 Clear upon standby Terminal UP DN Hundreds place Terminal UP DN Pb 10 digital regulating 0001 0000 1221 o adjustment setting frequency control 0 Only enabled when main input is P0 05 open loop digital frequency input 1 Adjustment is valid 2 Adjustment is invalid Thousands place 0 With integral function 1 Without integral function Pb 11 Terminal UP N Pag 01 500 s o 0 1 50 05 integral rate Restart automatically after 0 No action PDS power resumes 9 935 i 1 Action narmal Waiting time for x Pb 16 restart 0 5 0 0 20 0 s o 0 0 20 0s Pb 17 Preset frequency 0 00 0 00 300 00 Hz x 0 00 300 00Hz Preset frequency Pb 18 operating time 0 0 0 0 3600 0 s x 0 0 3600 0s Upper limit of zero Pb 19 frequency operation 0 00 0 00 300 00 Hz x 0 00 300 00Hz Lower limit of zero Pb 20 frequency operation 0 00 0 00 300 00 Hz x 0 00 300 00Hz Pb 21 Reserved 0 0 1 x Reserved Pb 22 Reserved 380 0 0 0 380 0 V x Reserved 0 No function 1 Parameter uploading 2 Parameter downloading without motor parameters Pb 23 Parameter copy 0 0 5 x xad Tr with 4 Parameter storage enable upload is prohibited 5 Parameter storage disable upload is
159. nnot set by A V under the stop status Hundreds place Setting of A V on operational panel 0 Only valid when the main reference is P0 05 open loop digital frequency setting P0 04 0 1 Valid under all frequency reference modes P0 04 not specified 2 Operational panel adjustment A V disabled Thousands place Setting of A V on operational panel 0 With integral function When the operation panel A V adjustment is u sed to set the frequency the consistent adjustment in one direction has integral effect The step length of adjustment starts from 0 01Hz after every 10 times of adjustment the step length will be increased by 10 times and the maximum step length of adjustment is 1 00Hz 1 Without integral function When the operation panel A V adjustment is used to set the frequency the step length of the adjustment is fixed to 0 1Hz Note When operating under process closed loop PID the closed loop reference also can be adjusted with operational panel A V Then adjustment volume of A V is regarded as analog superimposed upon closed loop reference The minimum step size is 1mV Terminal UP DN digital regulating frequency control 0 1221 0001 Terminal UP DN integral rate 0 1 50 0 s 2 0s Display of operational panel Action when power failure Unit place 0 Mains loss save 1 Zero clearing upon mains loss Action when shutdown 0 Maintained when shutdown Tens place 1 Reset when deceleration shutdown 2 Reset when
160. nous Servo drive and ensure the output capacity of the Asynchronous servo drive under low grid voltage or under heavy load Chapter 6 Parameter Description 120 V5 JY series Asynchronous servo drive http www ecodrivecn com Display of operation panel Over voltage adjustment 0 No action 1 Action Under voltage adjustment 0 No action 1 Action Hundreds Overmodulation place 0 No action 1 Action PA 07 Energy saving coefficient 0 50 0 By setting PAO7 ensure that output voltage will decrease automatically as the loads decrease under Unit place Tens place proper operation The Asynchronous servo drive maximally decreases reactive power to offer further energy savings Adjust the parameter according to real load conditions The larger the parameter is more visible the energy saving effect achieves and the longer the response time lasts for the Asynchronous servo drive converting from energy saving condition to proper operation status Note This function is only applied to Vector control 1 The function applies to valiable torque loads such as fan and pump If used in applications of constant torque loads and rapidly changing loads the function will result delayed control response This function is disabled during acceleration deceleration process PAos 08 Magnetic flux braking selection Magnetic fuxbraking selection mati 0 Magnetic flux braking disable 1 Magnetic flux b
161. nous servo drive protection action Length of cable between the Asynchronous servo drive and motor If the cable between the Asynchronous servo drive and the motor is too long the higher harmonic leakage current of the output end will cause adverse impact on the Asynchronous servo drive and the peripheral devices It is suggested that when the motor cable is longer than 100m output AC reactor be installed Refer to the following table for the carrier frequency setting Length of cable between the Asynchronous servo drive Less than 50m Less than 100 m More than 100m and motor Carrier frequency PA 00 Less than 15kHz Less than 10kHz Less than 5kHz 3 6 3 Grounding Wiring The Asynchronous servo drive will produce leakage current The higher the carrier frequency is the larger the leakage current will be The leakage current of the Asynchronous servo drive system is more than 3 5mA and the specific value of the leakage current is determined by the use conditions To ensure the safety the Asynchronous servo drive and the motor must be grounded The grounding resistance shall be less than 10ohm For the grounding wire diameter requirement refer to 3 3 lectotype of main circuit peripheral devices Do not share grounding wire with the welding machine and other power equipment In the applications with more than 2 Asynchronous servo drives keep the grounding wire from forming a loop Correct Wrong Fig
162. nstantaneous mains failure the energy of the motor feedback bus will keep the Asynchronous servo drive running till the mains resumes normal When shutdown is caused by long term power failure during the operation of the Asynchronous servo drive the Asynchronous servo drive will provide alarm message after power resumes normal It supports the automatic operation after power up The deceleration time during the power failure and the acceleration time after the power recovery can be set independently It is especially suitable for Instantaneous power failure startup equipment such as chemical fiber and weaving equipment multi point synchronization linkage equipment fan pump etc B Unique Speed Tracing Function Itdoesn t need special hardware detection circuit and no special function code to be set Within the range of O to 60Hz the Asynchronous servo drive can complete identification the motor rotating speed rotating direction and phase angle within 0 2s and start smooth tracing on the freely rotating motor Tracing mode 1 Quick and smooth tracing on the free speed motor without any impact It is especially suitable for The equipment whose operation shall be traced upon the power recovery after instantaneous power failure such as fan and pump Current Fig 4 Quick and impactless rotating speed tracing upon the motor free rotation http www EcoDriveCN com Tracing mode 2 Impactlessly pull down the moto
163. nting value action 11 Counting value arrival action End of Asynchronous servo drive 12 Reserved 13 f ready for operation RDY 14 Asynchronous servo drive failure 15 Asynchronous seno dila reparte alarm 16 18 Reserved 19 Output X1 20 Output X2 21 Reserved Z i ival relati 22 ero current detection arrival relativel 23 Stop command indication to motor 24 47 Reserved 0 Signal indicating that the Asynchronous servo drive is running RUN The signal is enabled when the Asynchronous servo drive is running 1 Frequency arrival signal FAR When the deviation between the output frequency and the setup frequency of the Asynchronous servo drive is in the setup range of the frequency arrival detection width the signal is enabled Refer to P7 19 for details 2 Frequency level detection signal FDT1 When the output frequency of the Asynchronous servo drive is higher than FDT1 level upper limit the Chapter 6 Parameter Description 105 V5 JY series Asynchronous servo drive http www ecodrivecn com signal is enabled When the output frequency less than FDT1 level lower limit the signal is disabled Refer to P7 20 P7 21 for details 3 Frequency level detection signal FDT2 When the output frequency of the Asynchronous servo drive is higher than FDT2 level upper limit the signal is enabled When the output frequency less than FDT2 level lower limit the signal is disabled Refer to P7 22 P7 23 for details 4
164. ntrol Setting pete Torque v y Setting torque limit value Pd 08 Refer to P6 21 for torque and Pd 09 input channel selection n Y Set speed limit Pd 06 and Pd 07 Adjust speed loop parameters during forward reverse running Pd 01 to Pd 05 process or limit the speed via analog channel v Press RUN key to run the inverter v Press STOP RST key to stop the inverter LIUM C END D Chapter 4 Using Instructions of Operation Panel Meanings of Each Item in Function Code Parameter Table V5 JY series Asynchronous servo drive http www ecodrivecn com Chapter 5 List of Parameters m Meanings Functi i unction code The number of function code such as P0 00 number Function i i i i i is pd The name of function code which explains the function code s meanings Factory setting Restore the settings of the function code after the product is delivered see P0 01 Setting range The value from minimum value to maximum value that can be set to this function code U nit V Voltage A Current C Celsius degree Q Ohm mH Milli henry rpm Rotating speed 96 Percentage bps baud rate Hz kHz Frequency ms s min h kh Time kW Power No unit Property o This function code can be changed during operation x This function code can only be changed during stopping status The setting of this function code is read only and cannot be changed User Function code selection
165. o determine the close loop feedback value indicated by the signal feedback by the single phase pulse Note The signal feedback by the single phase pulse must be connected to X7 DI terminal and this terminal shall be set to 47 Single Phase Pulse Input of single phase pulse feedback process close loop control In the analog value feedback close loop mode if P1 02 is set to 0 it can use multi section digital voltage reference to implement the multi section reference function of the close loop Refer to P4 15 P4 21 for details P8 03 Proportional gain Kp 0 000 10 000 0 200 P8 04 Integral gain Ki 0 000 10 000 0 500 P8 05 Differential gain Kd 0 000 10 000 0 000 As shown in Fig 6 30 PID Schematic Diagram the higher the Kp value is the faster the response is but if the Kp value is too high it may easily generate oscillation and the deviation cannot be eliminated completely It can use Ki to eliminate the residual deviation The higher the Ki value is the faster the response of the Asynchronous servo drive to the deviation change but it may easily generate oscillation if the Ki value is too high If the system has frequent feedback to the jump it needs to use Kd because Kd can respond to the deviation change between the system feedback and the reference quickly The higher the Kd value is the faster the response is but it may easily generate oscillation if the value is too high P8 06 Sampling cycle 0 001 30 000 s 0 002s
166. o drive rated current Variable torque 0 0 90 0 Asynchronous servo drive rated current P3 02 DC injection time 0 00 0 00 30 00 s x 0 00 30 00s P3 03 Startup frequency 0 50 0 00 60 00 0 00 frequency upper limit the lower of P0 13 and 60 00Hz P3 04 Startup frequency retention time 0 0 3600 0 s x 0 0 3600 0s P3 05 Stop mode 0 2 x 0 Deceleration to stop 1 Coast to stop Chapter5 List of Parameters 61 V5 JY series Asynchronous servo drive http www ecodrivecn com Function 1 Function code Factory T T T User code BEND setting Setting range Unit Property Function code selection setting number 2 Deceleration to stop DC braking DC braking initial E a P3 06 frequency 0 00 0 00 300 00 Hz x 0 00 300 00Hz Constant torque 0 0 120 0 Asynchronous servo drive rated P3 07 DC braking current 0 0 00 1200 7 current j g B Variable torque 0 0 90 0 Asynchronous servo drive rated current P3 08 DC braking time 0 00 0 0 0 30 00 s x 0 00 30 00s Anti reverse 0 Run reverse enabled Eee selection 1 oes d x 1 Run reverse disabled Forward reverse P3 10 dead zone time 0 0 0 0 3600 0 s x 0 0 3600 0s P3 11 Jog frequency 5 00 0 10 300 00 Hz x 0 10 300 00Hz p3 12 Jogaccelerai
167. oblem of energy wastage After Our R amp D department careful research and testing we dedicated intelligent control system in the field of energy saving injection molding machine The system in the injection molding cycle automatic detection working status signals from the injection machine control system and make a analysis and calculation for these information according to the operating status of injection molding machine mold mold plastic injection back to the material thimble etc and working pressure and working speed requirements automatic control asynchronous servo drive output frequency to adjust oilpump speed the actual amount of fuel supply of oil pump is consistent with the flow requirements of injection machine this system can eliminate the overflow phenomenon and save power consumption The perfect combination of the advantages of injection molding machines and asynchronous server fast dynamic response and instantaneous overcurrent ability to achieve energy saving effect of the pump motor saving 25 to 70 injection machine working status singal proportional flow valve control Speed setting injection machine control panel sgnal L proportional pressure val rol Pressure setting a m M N y v h synchronouy ererig motor pump proportional flow valve control proportional pressure valve control The principle diagram of asynchronous servo drive current feedback
168. of Parameters address address 0x8006 AO1 output host computer 0x800D Deceleration time 0 percentage Note The virtual terminals from LSB to MSB are X1 X2 X3 X4 X5 X6 X7 Al1 Al2 Al3 Y1 Y2 and relay bit13 Register for status word of the asynchronous servo drive Attached Table 3 Register Name of Parameters Precision Register Name of Parameters Precision According to Display parameters of 0x810B Equipment status word 1 0x8114 i currently stopping stopping status display According to Display parameters of i 0x810E Equipment status word 4 0x8116 currently running running status display 0x8120 Reference frequency Hz 0 01Hz 0x8180 Reference frequency Hz 0 01Hz 0x8122 Bus voltage V 1V 0x8182 Bus voltage V 1V 0x8124 AM CV 0 01V 0x8184 Ali V 0 01V 0x8126 AI2 CV 0 01V 0x8186 AI2 V 0 01V 0x8128 Al3 CV 0 01V 0x8188 AI3 V 0 01V 0x812A DI 96 0 196 0x818A DI 95 0 196 0x812C External counts 1 0x818C External counts 1 0x812E Rotate speed of motor 1 0x818E Rotate speed of motor 1 0x8130 Close loop reference 0 1 0x8190 Close loop reference 0 1 0x8132 Close loop feedback 0 1 0x8192 Close loop feedback 0 1 0x8134 Reference torque 0 1 0x8194 Reference torque 0 1 0x8136 Operating frequency Hz 0 01Hz 0x8196 Reserved 0 1A or 0x8138 Output current A 0x8198 Reserved 0 01A 0x813A Output torque 0 1 0x819A Reserved
169. of load is Increase the acceleration time very large and shock load and reduce the occurrences of is very heavy sudden change of load Over current improper seating o motor Set motor parameters properly protection when parameters 1 E oct acceleration ria frequency too Decrease start up frequency operation g SE eT Acceleration time is too MET Lengthen acceleration time short Set V F curve ratio too large Adjust V F curve setting and torque boost Power level of A asynchronous servo drive Replace with asynchronous asy servo drive with proper model is small Low grid voltage Check input power supply Rotating inertial of load is Choose appropriate energy too large braking components Over current Improper setting of motor Set motor parameters properly 2 E oc2 protection when parameters deceleration Deceleration Umes tae Lengthen deceleration time operation short Power level of asynchronous servo drive Replace to as nodis asy servo drive with proper model is small Sudden change of load P Medien rin ration Over current d ring aperatio amplitude protection when Improper setting of motor 3 E oc3 operation with parameters Set motor parameters properly constant speed Power level of Replace to asynchronous asynchronous servo drive f P servo drive with proper model is small Motor short to ground Check motor wiring Over voltage Abnormal input power i 4 E oV1 protection when supply voltage Check input power supply acceleration Fast start up aga
170. of single phase pulse feedback process close loop control only available Chapter 6 Parameter Description 97 V5 JY series Asynchronous servo drive http www ecodrivecn com for X7 DI terminal When the pulse frequency DI input acts as feedback P0 03 2 or 6 it must set the X7 DI terminal function to single phase pulse feedback process close loop control single phase pulse input P5 06 47 Refer to P8 01 and P0 03 for description of single phase pulse input feedback close loop 48 Command switching to operation panel 49 Command switching to terminal 50 Command switching to host computer The above three functions are set to facilitate the switching of running command reference mode When the terminal is switching from disabled status to enabled status the edge trigger is valid 51 Main frequency source close loop and open loop switching input It is the process open loop operation and process close loop operation switching terminal When this terminal is enabled it means process close loop operation and when the terminal is disable it means process open loop operation 52 Main frequency source switching to digital voltage reference 54 Main frequency source switching to Al1 55 Main frequency source switching to AI2 56 Main frequency source switching to AI3 57 Main frequency source switching to DI The above five functions are set to facilitate the switching of main frequency source When the terminal is switching from dis
171. of terminal X1 X2 X3 X4 X5 X6 or X7 also called terminal X Terminal Yi Refers to terminal Y1 Y2 or relay also called terminal Y Terminal function enabled Means that terminal Xi has set the function under description And P7 25 adopts the leave factory value the terminal is closed when the P7 25 adopts the non leave factory value the terminal is open Terminal function disabled Means that terminal Xi has not set the function under description or it has set the function but when P7 25 adopts the leave factory value the terminal is open or when the P7 25 adopts the non leave factory value the terminal is closed The leave factory setting of terminal Xi i 1 7 is no function function code set as 99 0 Terminal jog forward input 1 Terminal jog reverse input 2 Terminal forward run input FWD Chapter 6 Parameter Description 95 V5 JY series Asynchronous servo drive http www ecodrivecn com 3 Terminal reverse run input REV The functions of above items 0 to 3 are only enabled in the terminal running command reference mode P0 06 1 Interlocking of running command and jog command means that the jog command will not be executed in the running status and the running command will not be executed in the jog status 4 Three line running control It is only enabled in the terminal running command reference mode P0 06 1 Refer to P5 11 for the instructions about its application 5 Pulse frequency DI input only availa
172. on 6 0 01 600 s x 0 1 60 0s time P3 13 Jog deceleration 55 0 1 60 0 s x 0 1 60 0s time Group P4 Multi section Parameter 0 Direct line 1 Multi section P4 01 P4 08 2 Power of 1 2 P4 00 V F curve reference 0 0 6 x 3 Power of 1 4 4 Power of 1 6 5 Power of 1 8 6 Power of 2 P4 01 i i dil 1777 0 00 300 00 Hz x FO F1 P4 02 V F voltage value VO 0 0 0 0 100 0 96 x 0 0 100 0 P4og MIF frequency value p gp 0 00 300 00 Hz x Fi lt F2 P4 04 V F voltage value V1 0 0 0 0 100 0 96 x 0 0 100 0 P4 05 frequency value qoc 0 00 300 00 Hz x F2 lt F3 P4 06 V F voltage value V2 0 0 0 0 100 0 96 x 0 0 100 0 P4 07 Hg frequency value 0 00 0 00 300 00 Hz ae basic frequency P4 08 V F voltage value V3 0 0 0 0 100 0 96 x 0 0 100 0 P4 09 Acceleration time 1 20 0 0 1 3600 0 s x 0 1 3600 0s P4 10 Deceleration time 1 20 0 0 1 3600 0 s x 0 1 3600 0s P4 11 Acceleration time 2 20 0 0 1 3600 0 s x 0 1 3600 0s P4 12 Deceleration time 2 20 0 0 1 3600 0 s x 0 1 3600 0s P4 13 Acceleration time 3 20 0 0 1 3600 0 s x 0 1 3600 0s P4 14 Deceleration time 3 20 0 0 1 3600 0 s x 0 1 3600 0s p4 i5 Multi section digital po 0 00 10 00 V o 0 00 10 00V voltage reference 1 p46 Multi section digital 505 0 00 10 00 V o 0 00 10 00V voltage reference 2 Multi section digital T P4 17 voltage reference 3 3 00 0 00 10 00 V o 0 00 10 00V Multi section digital D
173. on the nameplate indicate such information as the product series power supply class power class and software hardware versions V5 JY 4T 11G Vector control 4T 4 400V T 3 phase Asynchronous Servo Drive 1 2 Product Nameplate Description Product item MODEL V5 JY 4T11G Power classe POWER 11KW Input INPUT AC3PH 380 480V 50 60Hz 39A Output OUTPUT AC3PH 0 480V 0 300Hz 24A a Do 1 3 Product Series m V5 JY 4T G Three phase 400V Constant torque heavy duty application Power kW 11 15 18 5 22 30 37 45 55 75 Motor power kW 11 15 18 5 22 30 37 45 55 75 Output Voltage V Three phase 0 to rated input voltage Rated current A 24 30 39 45 60 75 91 112 150 Overload capacity 150 1 minute 18096 10 seconds 200 0 5 second interval Rated y Input voltage frequency Three phase 380V 480V 50Hz 60Hz asa 323V 528V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 Rated current A 39 50 3 60 69 3 86 104 124 150 201 Built in as axi Brak i Built rake unit staridard uilt in optional Protection classes IP54 Cinternal device Cooling mode Forced air convection cooling Chapter 2 asynchronous servo drive Installation 24 V5 JY series Asynchronous servo drive http Awww ecodrivecn com 1 4 Technical Specifications of Product Control mode Vector control 1 Vector control 2
174. only displays the fast parameters defined by the manufacturer When the basic functions of the Asynchronous servo drive are used this menu mode shall be set Chapter 6 Parameter Description 77 V5 JY series Asynchronous servo drive http www ecodrivecn com 2 Menu mode of non leave factory value function code The operation panel only displays the parameters different from the leave factory values m When the technical personnel perform onsite maintenance to quickly view the parameters set by the user and detect the failure this mode can be used After the Asynchronous servo drive commissioning is completed to conveniently record and inquire the modified parameters this mode can be set 8 Menu mode of last changed 10 function codes When the Asynchronous servo drive has abnormal operation or it is necessary to inquire the commissioning parameters the last changed 10 parameters can be inquired by setting this menu mode When the leave factory parameters are recovered the record of the last changed 10 function codes will also be cleared Note m Both P0 00 and P0 02 are visible in all the menu display modes for the convenience of menu mode switching m Press ESC key and hold for over 5 seconds it will restore to basic menu mode and P0 02 is automatically restored to O m in non basic menu mode the gt gt key cannot be used to switch the function zone code and group number The current menu mode will be displayed after pressing the
175. ontrol Relation output AII AI3 ship display input setting H1 11 H1 10 m programmable logic and math output V5 JY converter can provide a soft PLC programming function digital input terminal of the Asynchronous servo drive status and analog inputs similar to the PLC software programming by the amount of the IO status Math or non logical operators or the analog input Al add subtract multiply with the exception of the result of the operation and the results sent to the Asynchronous servo drive terminal output of a digital or analog terminal output In addition the analog math results can also control the frequency output of the Asynchronous servo drive m About logic operations The logic operation of the digital input state up to 11 Can produce up to three separate logical result of the operation by the output of the Asynchronous servo drive Y1 Y2 relay terminal Each logic operation results up to the logical operations of the three digital input status Each digital input status or can be carried out or non operating Can define the priority of logical operations between three digital input status m About math operation Involved in math analog input up to 5 voltage current pulse signal can be Math through the Asynchronous servo drive AO1 AO2 terminal output Chapter 2 asynchronous servo drive Installation 18 V5 JY series Asynchronous servo drive hitp www ecodrivecn com
176. op servo drive running 5 6 0 Operation panel reference 1 Terminal reference 3 0 Forward rotation 1 Reverse rotation 2 host computer reference 4 0 Button unlocked 1 Button locked 8 to 15 0 Normal others Failure code Note Bits 1 2 and 7 are reserved The bits for the status word 4 0x810E of the asynchronous servo drive are defined as follows a Meaning Bit Meaning 0 Non open loop 1 Open loop 0 0 Non jog running 1 Jog running 5 multi section voltage multi section voltage operation operation 0 Non close loo 1 Close loo 1 j P P 6 0 Normal voltage 1 Under voltage operation operation 0 Non open loop multi section frequency 0 Non single phase 1 Single phase pulse 2 operation 7 pulse input close loop input close loop 1 open loop multi section frequency operation operation operation 0 Non close loop multi section frequency operation 3 P 14 0 Speed control 1 Reserved 1 Close loop multi section frequency operation 4 p Mon common a Gommon 15 0 Vector control 1 1 Vector control 2 operation operation Note Bits 8 13 are reserved Special register for input password authentication Attached Table 4 Sub function Meaning code of PDU asynchronous servo drive user password P0 00 authentication and it will be closed OxF000 i Di E automatically if no operation is performed within five minutes PE 00 password authentication for the display and hid
177. open loop operation if the input terminal function sets the multi section digital voltage and multi section frequency simultaneously the multi section frequency will have priority Upon Chapter 6 Parameter Description 92 V5 JY series Asynchronous servo drive http www ecodrivecn com analog feedback operation the multi section digital voltage reference is in priority to other reference modes Multi section frequency 1 0 00 300 00 Hz 5 00Hz It can be used as process open loop frequency reference Different multi section frequency reference can be selected in different terminal status by defining the multi functional terminal X multi section frequency terminals 1 4 ON means that the terminal is enabled OFF means that the terminal is disabled Note Upon open loop operation if the input terminal function sets the multi section digital voltage and multi section frequency simultaneously the multi section frequency has the highest priority Chapter 6 Parameter Description 93 V5 JY series Asynchronous servo drive http www ecodrivecn com Multi section Multi section Multi section Multi section frequency frequency frequency frequency Setting frequency terminal 1 terminal 3 terminal 2 terminal 1 Open loop frequency FF FF OFF OFF d id P0 05 Multi section OFF OFF OFF ON frequency 1 Multi section OFF OFF ON OFF frequency 2 OFF OFF ON ON Mucsa eton frequen
178. or close loop input gt In first level menu use gt gt key to move edit bit of PX YZ menu In second level menu use gt gt key to move the edit bit of data Shift Key A In stop run status switch the panel display parameters such as z frequency current and voltage In fault status change from fault display to stop run display When running command is given via operation panel the key is Run Key used to control the start of Asynchronous servo drive RUN After setting the parameter auto tuning start parameter auto tuning for Asynchronous servo drive startup When running command is given via operation panel the key is used to control the stop of Asynchronous servo drive Stop Reset Key This key is used as a stop key when Asynchronous servo drive only STOP RST has fault alarm but does not stop When the Asynchronous servo drive has fault and has stopped this key is used as RESET key to clear the fault alarm Multi function Key See table 4 1 for the using method of multi function key and the M meanings of MULTI indicator Forward reverse Key FWD REV Using PRG key continuously can realize fast browse of all function codes When running command is given via operation panel this key is used to confirm the output direction of Asynchronous servo drive Chapter 4 Using Instructions of Operation Panel 46 V5 JY series Asynchronous servo drive http www ecodrivecn com Table 4 1 Method of using multi function key an
179. orrect 7 1 Fault and alarm information list Y If motor can without connecting the load Setting P0 01 5 restore the rotating auto tuning can be selected factory setting P9 15 2 otherwise only static auto v i Setting max output voltage P0 12 and moto tuning can be selected When enabling basic tregua Seroreingrio motor the auto tuning please ensure the motor is i in standstill status If over voltage or over Setting motor parameter P9 00 to current happens in auto tuning process P9 04 according to motor nameplate 9 p you can prolong the acceleration and Ne deceleration times of P0 08 and P0 09 Press M key for jog operation i Upon vector control 2 the loads must If motor running direction is wrong swap be detached before the rotating auto any two phase wires of motor and then TE power up tuning is performed v lt Static tuning or rotating tuning S 4 Setting P9 15 1 to Setting P9 15 2 to perform static auto tuning perform rotating auto tuning v Press RUN key to start auto tuning after tuning stop auto Setting running frequency P0 05 Setting P0 03 to vector control 1 Setting P0 03 to vector control 2 v v Setting V F curve input P4 00 lt Speed control or torque control v v v Setting torque boost P0 16 Setting Pd 00 to 0 speed co
180. ot Himd P002 PRG 0000 ime 4 8 4 Password Verification 25 00 P0 01 3 time PRG P SEt 0003 Assume that the function codes after P0 00 are protected by password and the password is 3 If the password protection is not enabled you can press ESC PRG A to enable the password in last example of P0 00 You can perform the password verification according to the following process Note If you use RS 485 communication mode to perform password verification please refer to the Appendix A The description of register OXF000 in Modbus communication protocol 25 00 PRI PRG 0 00 PRGA 0 0 0 0 PRG ESC 0 0 0 8 P0 01 25 00 3 Tim 4 8 5 Clear Password For example clear the user password P0 00 4 9 Running for the First Time PRG PRG PRG 2 PRG PRG 25 00 P0 00 0000 P0 01 T Time P0 00 gt 0000 PCLr ESC 25 00 P0 01 Please follow the procedures to run the Asynchronous servo drive for the first time Chapter 4 Using Instructions of Operation Panel 56 V5 JY series Asynchronous servo drive http www ecodrivecn com UN Note If fault happens please judge the fault causes and clear the fault according to Before power up confirm the wiring is c
181. ow and pressure signals and sent it to asynchronous servo drive the flow and pressure signals in accordance with H0 07 Injection machine frequency for given user defined method 3 to determine the frequency given of asynchronous servo drive Note to select different injection machine frequencies for a given user defined way through the switching of terminal H0 01 Flow signal AV4 Al4 filter time 0 000 1 000s H0 02 Pressure signal AV5 AIS5 filter time 0 000 1 000s Can be realized digital filtering of the flow and pressure signals through the above function code in order to improve anti jamming capability but large filter time response speed will cause the system to perform Chapter 6 Parameter Description 138 V5 JY series Asynchronous servo drive http www ecodrivecn com slower H0 03 Injection machine the frequency given user defined way 1 0 1222 User defined the injection machine frequency given method 1 The operator panel display Flow pressure input selection Bits 0 the flow and pressure signals are valid 1 the only traffic signal is valid 2 Only the pressure signal Flow for a given curve to select tens 0 the Injection machine frequency curve 1 1 Injection machine frequency curve 2 the Injection machine frequency curve Pressure for a given curve to select hundreds 0 the Injection machine frequency curve 1 1 Injection machine frequency curve 2 the injectio
182. p running direction If the output value of the close loop adjustment reaches frequency upper limit or lower limit P0 13 or P0 14 there are two actions for selection in the integration section 0 Stop integration adjustment the integration value remains unchanged When there is change occurring to the deviation between the reference value and the feedback value the integration value will follow that change trend 1 Continue integration adjustment The integration value will give immediate response to the change between the reference value and the feedback value unless this value reaches the internal integration limit When there is change occurring to the deviation between the reference value and the feedback value changes it needs to take longer time to offset the impact brought by the continuous integration so that the integration value can catch up that change trend If the output value of the close loop adjustment is inconsistent with the current setup running direction the close loop output value has two actions for selection 0 It must be consistent with the setup running direction When the output value of the close loop adjustment is inconsistent with the current setup running direction the current output value will be forced to be 0 internally 1 It can be against the setup running direction When the output value of the close loop adjustment is inconsistent with the current setup running direction the close loop adjust
183. perature sampling disconnection place Th i busands Encoder disconnection place PA 18 Failure shield and alarm attribute setting 3 Display of operational panel Unit place Abnormal 10V power supply output Tens place Abnormal analog inpu Hundrt undra Motor over temperature PTC place Thousands Abnormal communication1 operational place panel 485 PA 19 Failure shield and alarm attribute setting 4 Display of operational panel Unit place Abnormal communication2 terminal 485 Tens place Abnormal version compatibility H undreos Reserved place Th ousands Reserved place PA 20 Fault locking function selection 0 1 0 0 Failure lock disabled 1 Failure lock enabled Allowing re display defaults occurred upon last power failure after power on properly run only after resetting failure Note Whether to output failure indication at the same time is decided by action indication of fault relay of Asynchronous servo drive Refer to PA 12 instruction LU under voltage cannot be locked upon next time power up of the Asynchronous servo drive as failure Chapter 6 Parameter Description 124 V5 JY series Asynchronous servo drive http www ecodrivecn com PA 21 Automatic reset times 0 20 0 PA 22 Automatic reset interval 2 0 20 0 s 2 0s The function can be used to auto reset from ordinary failures The Asynchronous servo drive will start to run automatically again
184. percentage Al ee a AO Aln 01 20mA d Input analog 10V or P 10 o nPutanalog soma value P5 10 value Fig 6 19 Corresponding percentage of input analog Fig 6 20 Corresponding percentage of input analog value voltage frequency value current Chapter 6 Parameter Description 102 V5 JY series Asynchronous servo drive http www ecodrivecn com Setup frequency f Setup frequency f f1 P6 04 f0 P6 02 fo P6 02 f1 P6 04 gt Alnl DI L gt AnD AQ P6 01 A1 P6 03 A0 P6 01 A1 P6 03 Fig 6 21 Setup frequency characteristics curve Fig 6 22 Setup frequency characteristics curve positive effect negative effect Crs JC cnesiparonar p csse Curve 3 and curve 4 are basically the same but that curve 4 has two more setting points than curve 3 The input analog characteristics curve as shown in Fig 6 23 Curve 4 is described as an example here Curves 3 and 4 convert the externally input analog into the equipment analog All the Al and DI inputs will be reduced according to the relationship according to 10V correspondence to100 per unit value The function of per unit value is determined by the analog channel function selection P6 21 Per unit value A B3 B2 B1 BO gt Alnl DI Input AO A1 A2 A3 Fig 6 23 Input analog characteristics curve Al1 AI3 DI analog channel function selection 0 6666 0000 Chapter 6 Parameter Description 103 V5 JY series Asynchronous servo d
185. pond to P7 10 percentage Heatsink 0 to 100 C corresponds to 0 to 61 100 C corresponds to P7 10 temperature 10V 20mA 25 Output Maximum frequency PO 11 Maximum frequency P0 11 frequency 2 corresponds to 10V 20mA corresponds to 10V 20mA 63 71 Reserved Chapter 6 Parameter Description 107 V5 JY series Asynchronous servo drive http www ecodrivecn com Note Output frequency indicate the output frequency of Asynchronous servo drive Output frequency 2 indicate the frequency calculate by motor rotate speed To adjust the analog outputs as defined in the above table it can use this function The adjusted analog value is the actual output of AO terminal 0 0 200 0 100 0 0 0 200 0 0 0 0 0 200 0 100 0 P7 09 is used to determine the positive and negative polarity of the gain or bias Display of operation panel Unit place AO1 gain 0 Positive 1 Negative Tens place AO1 bias 0 Positive 1 Negative Hundreds AO2 gain 0 Positive 1 Negative place Thousands AO2 bias 0 Positive 1 Negative place Since function codes P7 05 P7 09 are different from other function codes adjustment will affect the AO output timely Both AO1 and AO2 have the same calibration way Take AO1 as an example Set P7 05 to 100 0 and P7 06 to 20 0 namely K 1 and b 2V and the AO1 characteristics curve is as shown in Fig 6 24 and Fig 6 25 AO1 terminal output voltage After calibration
186. put from the Asynchronous servo drive to the power end can be reduced Thermal protection relay Although the Asynchronous servo drive has motor overload protection function when one Asynchronous servo drive drives two or more motors or multi pole motors to prevent the motor overtemperature failure thermal protection relay shall be installed between the Asynchronous servo drive and each motor and the motor overload protection parameter P9 16 shall be set as 2 motor protection disabled Output noise filter When the output end of the Asynchronous servo drive is connected with noise filter the conduction and radiation interference can be reduced Output AC reactor When the cable connecting the Asynchronous servo drive and the motor is longer than 100m itis suggested to install AC output reactor to suppress the high frequency oscillation to avoid the damage to motor insulation large leakage current and frequent Asynchronous servo drive protective action 3 3 Lectotype of mMain Circuit Peripheral Devices R L1 S L2 T L3 81 D2 B1 Grounding terminal PE e xe B2 O U T1 V T2 W T3 circuit Contactor i Drivers model Breaker Tightenin Wire Tighteni Wire A A Termina wo Termina ng PPS gtorque specificatio specification screw N m sk Iscrew torque Um N m V5 JY 4T11G 63 40 M5 2 5 8 0 6 M5 2 5 3 0 6 V5 JY 4T15G 63 63 M5 2 5 3 0 6 MS 2 5 3 0 6 V5 JY 4T18 5G 1
187. r 4 Using Instructions of Operation Panel 49 V5 JY series Asynchronous servo drive http www ecodrivecn com 4 4 3 Menu Mode Menu mode Operation panel setting Menu mode name Visible function code range P P0 02 display h le of basi 0 Basement See 5 1 for the table of basic menu bASE function code parameter Quickly display the menu function 1 Fast menu codes in common use phot Only display the function codes Non l fi 2 n vai actory value different from the leave factory ndFt function code menu values 3 Menu of last changed 10 Display the last changed 10 LASt function codes function codes and P0 02 Basic menu bASE Basic menu includes all the function codes mentioned in this user manual Except for the special descriptions all the descriptions of this manual are in this menu mode See 5 1 for the table of basic menu function code parameter Fast menu FASt Fast menu includes some common function codes and you can start the Asynchronous servo drive by setting only a few function codes so as to realize the fast application See 5 2 for the table of fast menu function code parameter Non leave factory value function code menu ndFt This menu mode is used to search for the function codes different from the leave factory values for the convenience of understanding the parameter setting Menu of last changed 10 function codes LASt If this menu mode is set it enters password protection status
188. r from high speed to low speed and then accelerate to normal speed gx g gov Current Rotating speed Fig 5 Tracing and smooth startup after frequency reduction upon the motor high speed free rotation W Unique Quick DC Braking Within the range of 0 to 300Hz the Asynchronous servo drive can realize back electromotive force elimination and quick DC braking within 0 3s DC current input in the most efficient way to improve the braking capacity There is no initial waiting time for the DC braking Special function code of the initial waiting time for DC braking setting is cancelled It is especially suitable for Lifting equipment invertible roll table for rolling mill weaving machine paper making production line http www EcoDriveCN com High Reliability Design m Meeting the Relevant International Product Standards IEC61800 2 General requirements Rating specifications for low voltage adjustable frequency a c power drive systems IEC61800 3 EMC product standard including specific test methods IEC61000 6 Electromagnetic compatibility EMC Part6 Generic standards IEC61800 5 1 Safety requirements Electrical thermal and energy UL508C UL Standard for Safety for Power Conversion Equipment W Integrated Design Integrated design of software protocol Terminal operation panel 485 universal expansion port SPI protocols are integrated Modbus protocol Integrated
189. raking enable When the motor decreases the Asynchronous servo drive can rapidly slow down if magnetic flux braking action is selected Then the electric energy can be transformed to heat energy during the braking process Rapid deceleration can be realized by selecting magnetic flux braking action but the output current will be larger Selecting no action the deceleration will last longer but the output current will be smaller PA 09 Energy consumption braking selection 0 1 0 Determine whether to use energy consumption braking using braking unit selection PA 09 0 Energy consumption braking disable 1 Energy consumption braking enable For large rotating inertia applications and when rapid stop by braking is required select matched braking unit and braking resistance and set braking parameter for the motor stop rapidly by braking PA 10 Braking unit operating time 100 0 s 100 0s PA 11 Braking unit action voltage 650 750 V 720V Chapter 6 Parameter Description 121 V5 JY series Asynchronous servo drive http www ecodrivecn com Braking unit operating time PA 10 and braking unit action voltage PA 11 are only applied to Asynchronous servo drive with built in braking unit Braking unit action cycle is fixed to be 100s If PA 09 is set as 1 the use rate of the braking unit is fixed to 100 That is the use time of the braking unit is fixed to 100 0s Action voltage of braking unit can be selected by adjusting PA 11 The motor ca
190. ral circuit such as motor grounding disconnection greatly improving the reliability of the system http www EcoDriveCN com Comprehensive system protection function software hardware current limiting protection overcurrent and overvoltage protection grounding short circuit protection overload protection IGBT short circuit protection abnormal current detection protection abnormal relay contact protection Perfect terminal protection function short circuit and overload protection for the 24V and 10V power supply of the control terminal operation panel cable reverse connection protection input signal cable disconnection and abnormal analog input protection Over temperature prealarm protection function Automatic adjustment will be made according to the temperature to ensure the reliable operation of the product and maximum operating temperature will be recorded Comprehensive switching power protection function including switching power output short circuit protection overload protection power up walk in function open loop self locking and voltage limiting protection function ensuring the reliability of the system http www EcoDriveCN com Rich and Flexible Functions m Multiple Frequency Reference Modes Flexible and Convenient for Operation Operation panel reference digital reference The operation panel can be used to conduct V A adjustment on the frequency reference Terminal reference 1 Ana
191. ral function UP DN single step increase or decrease frequency define by Pb 06 Pb 07 Magnification selection 0 01 00 Chapter 6 Parameter Description 125 V5 JY series Asynchronous servo drive http www ecodrivecn com Display of operation panel Unit place Acceleration deceleration time P 0 x1 1 x10 Tens place Reserved For some special applications that longer acceleration deceleration time is required the function can be used to determine magnification of acceleration deceleration time that has been set For example if the current acceleration deceleration time 0 P0 08 P0 09 is valid the real applied acceleration deceleration time is 10 times as long as acceleration deceleration time 0 when x10 is selected Operational panel A V digital regulating frequency control 0 1221 0001 Operational panel A V integral rate 0 1 50 0 s 2 0s Setting with operational panel A V regulating frequency can be realized by the function When the operational panel is in the parameter display state of operation or stop through operational panel A V to regulate frequency is the most direct and covenient way Frequency value will save in the Asynchronous servo drive and superimposed on other frequency as final frequency Operational panel A V digital regulating frequency control Pb 08 determines the function of operation panel A V adjustment volume Operational panel A V integral rate Pb 09 determines the time it will take to re
192. realarm signal Output current PA 14 e NN Time Overload H prealarm detection signal Valid Time Fig 6 33 Overload prealarm detection signal The function can be used to manage various actions when some failures occur When these failures occur under some special circumstances Asynchronous servo drive shall alarm immediately but not stop Alarm information is displayed on the operational panel and even the failure is to be shielded Unit place tens place hundreds place and thousands place displayed on operational panels from PA 16 to PA 19 can be set 0 Failure not shielded and alarm and stop during failure 1 Failure not shielded and alarm but not stop during failure 2 Failure shielded neither alarm nor stop Note To change factory setting please contact with distributor or manufacturer PA 16 failure shield and alarm attribute setting 1 Chapter 6 Parameter Description 123 V5 JY series Asynchronous servo drive http www ecodrivecn com Display of operation panel Unit place Output short circuit to ground abnormality Tens place Power failure abnormality during running Hundreds Input power abnormalit place put p y Th 2l Output phase loss EEPROM abnormality PA 17 failure shield and alarm attribute setting 2 Display of operational panel Unit place EEPROM abnormality Tens place Relay contact abnormality Hundreds Tem
193. ription of P6 00 to P6 20 in Chapter 6 Select open loop main and auxiliary relation calculation P1 01 For details refer to the function description of P1 01 in Chapter 6 4 v Go to process close loop control process a and go over all the process of process close loop T act _ Process open loop process _ is close loop P1 08 1 m Z o Appendix B Control Mode Setting Process 173 V5 JY series Asynchronous servo drive http www ecodrivecn com Appendix C FAQ I In the case of vector control 2 why did the asynchronous servo drive have abnormal operation A 1 Check if there exists large difference between the power class of the motor and that of the asynchronous servo drive A 2 Check if parameter auto tuning has been performed under vector control 2 For details refer to the setting process for parameter auto tuning in Appendix B A 3 Check if the control lines for the V5 JY 4T18 5G 22L or current sensor of above power class are loose or dislocated A Il In the case of vector control 1 why did the asynchronous servo drive have abnormal operation A 1 Check if parameter auto tuning has been performed under vector controli For details refer to the setting process for parameter auto tuning in Appendix B A 2 Check if the control lines for the V5 JY 4T18 5G 22L or current sensor of above power c
194. rive V5 JY series Asynchronous servo drive http www ecodrivecn com 3 5 2 V5 JY 4T18 5G V5 JY 4T75G R L1 s 2 T L3 Br B2 u ri v T2 WT3 POWER OPTION MOTOR Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal B1 0 DC reactor connecting termina B1 B2 Connecting terminal of braking resistor U T1 V T2 W T3 Three phase AC output terminal Grounding terminal PE Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal 1 G2 DC reactor connecting terminal short circuited with copper bus upon delivery Q2 0 DC power input terminal DC input terminal of external braking unit U T1 V T2 W T3 Three phase AC output terminal Grounding terminal PE 3 5 3 Without Internal Braking Unit Option for V5 JY 4T18 5G V5 JY 4T75G R L1 S L2 T L3 1 G2 U T1 V T2 W T3 POWER OPTION MOTOR Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal 1 Q2 DC reactor connecting terminal short circuited with copper bus upon delivery 2 9 DC power input terminal DC input terminal of external braking unit U T1 V T2 W T3 Three phase AC output terminal Grounding terminal PE 3 6 Attention for Main Circuit Wiring 3 6 1 Power Supply Wiring It is forbidden to connect the power cable
195. rive http www ecodrivecn com Display of operation panel AM function selection 0 Open loop frequency or close loop rotation speed reference 1 Reserved 2 Reserved 3 Reserved 4 Reserved 5 Motor temperature feedback overload protection sensor mode 6 Reserved Unit s digit Tens place Al1 function selection the same as above Hundreds AI3 function selection the same as above place bora DI function selection the same as above a P6 21 is used to select functions of Al1 Al2 AI3 and DI terminals Since the using methods of Al1 Al2 AI3 and DI are identical Al1 is described as an example here 0 Open loop frequency or analog close loop rotation velocity reference Al1 analog input is converted into setup frequency via the analog curve 1 Reserved 2 Reserved 3 Reserved 4 Reserved 5 Motor temperature feedback It is used together with P9 17 sensor protection threshold to report motorthermal protection alarm 6 Reserved Note If the analog channel function is set to non zero value please make sure that different analog channels have different functions Alt filtering time 0 000 1 000 s 0 004s P6 23 AI filtering time 0 000 1 000 s 0 004s P6 24 Als filtering time 0 000 1 000 s 0 004s In field applications the analog values input via Al1 AI2 and AI3 terminals usually have certain interference signals It can enlarge the setup value of AI filter time properly to imp
196. rmirial 2 iint tirseei reote leer eerie neni Ede REDE Pv Ede lare eade pine 34 3 6 Attention for Main Circuit Witihg c cone cene eer e tege eere ea era cosecha neto de ede ua cene 35 iie 38 3 8 Functions of Control Circuit Terminals 39 3 9 Schematic Diagram of Control Board ssssssssssseseeseeeee nennen nnne enne en nnne nenne nnne 42 3 10 Lectotype of Control Circuit Peripheral Devices ssssssssssseeeeeeeeeennnennee nnne 43 3 11 Description of Jumper Function esssssssssssesseeeee eene eene nennen nnne nnne nnne 43 Chapter 4 Using Instructions of Operation Panel eeeeeseee essen essen nenne nennen nnn nnn nnn 44 4 1 Introduction to Operation Panel ssssssssssssseseeeeeeenneee nennen nnne enne nnne nnn nnne nnne nennen 44 4 2 Descriptions of IndiGators ci creer tore ireira dianakne kinainan vane vente na qu nae d 44 4 3 Description of Keys on Operation Panel nennen nennen nnne nennen FAIMGNU SIV IO T 4 5 Password Operation isccecsecccczevazcuezeeeaceievevevsccvesesteesuesawasentubesaseaubadesecshedesadsvdseadsoaushadstsuduntatseesceatecd CN ENeo diBjtlee SUR aaa 4 7 Operation Panel Display and Key Operation 4 8 Operation Exambple 3 eset cities de ense ve napa ava aa dcn devs dee ta aa
197. ronous servo drive power off under LU Loci BH voltage 9c disabled A h drive is in DC brakin dc BAM Bee nn S mg Loc2 Except M key other keys are locked Bh E RUN and STOP RST keys othe At Asynchronous servo drive is in auto tuning Loc3 xcept Hil i y keys are locked functi bASE Basic menu P0 02 0 ndFt Non factory setting of function code P0 02 2 Asynchronous servo drive parameters are being downloaded and this symbol will be displayed Password is cleared see 4 5 for password CoPy when parameters are downloaded to P CLr i bash operation Asynchronous servo drive For example set P Pb 23 2 or 3 P i fully 4 5 for dEFt Restore to factory settings P0 01 2 to 5 P SEt Besnard Js BOL SUCC SSfUlYi Eee te 10 password operation E faul h Analysis th e means fault or alarm happens Anaysis tie Password protection is enabled see 4 6 for E XXX fault or alarm according to the fault or alarm list Prot h in 74 key locking and unlocking I FASt Fast menu P0 02 1 SLId Operation panel is identified as shuttle type The parameter copy or upload function of Press ESC gt gt V_ together to unlock the HoLd me ULoc operation panel is disabled panel LASt 10 function codes modified recently P0 02 3 UpDn Operation panel is identified as key type LInE Communication of operation panel fails If the symbol is not listed in the table please contact the local dis
198. rove the anti interference capability of the terminal input However the longer the filtering time of the terminal is the longer the delay for the response to the action of the terminal is Chapter 6 Parameter Description 104 V5 JY series Asynchronous servo drive 6 8 Multi function Output Parameter Group P7 Y1 terminal output function selection 0 47 0 http www ecodrivecn com P7 04 AO2 terminal output function selection 48 71 49 Y1 and relay terminals can be defined as multifunctional digital signal output AO1 and AO2 terminals can be defined as multifunctional analog value output and the analog value type 0 10V 0 20mA can be selected via the jumper The terminal Y2 can act as both multifunctional digital signal output and high speed pulse output 0 5OKHZz The definition table of multifunctional digital signal output is as follows Function setup Meaning Function setup Meaning Signal indicating that the 0 Asynchronous servo drive is running 1 Frequency arrival signal FAR RUN 2 Frequency level detection signal 3 Frequency level detection signal 1 FDT1 2 FDT2 Pre anal Em TE WAT signa indicating Stop and lock due to under voltage 4 Asynchronous servo drive or motor 5 LU overload OL 6 Stop due to external failure EXT 7 Frequency upper limit FHL A hi ive i i 8 Frequency lower limit FLL 9 synchronous servo drive is running at zero speed 10 Preset cou
199. rvo drive When standard AC motor is used it corresponds to the rated frequency of the motor Refer to the motor nameplate Output voltage Vmax Output frequency 81 V5 JY series Asynchronous servo drive http www ecodrivecn com Fig 6 2 Characteristic parameter definition Effect of the torque boost function Upon the vector control 1 when the Asynchronous servo drive operation at low frequency increase the output voltage and offset the stator voltage drop to product enough torque so as to ensure the normal operation of the motor Note The torque boost amplitude should be set according to the load situation Excessive boost will cause large current impact during the startup process When P0 16 is set as 0 0 and P4 00 is set as 0 linear V F curve the automatic torque boost mode is enable when P4 00 is set as a non zero value the automatic torque increase mode is disabled 6 2 Main and Auxiliary Reference Parameter Group P1 Open loop reference main and auxiliary relation 0 5 0 calculation In process open loop control mode P0 03 0 or P0 03 4 the main reference value fm will be added with an auxiliary reference value fa and it results in process open loop combination frequency reference feom f Nm f Ne yi com f a Fig 6 3 Open loop main and auxiliary reference combination The process open loop auxiliary reference mode P1 00 is selected as follows 0 none 1 Al1 2 Al2 3 Al3 4 D
200. s ex factory the user shall not perform such test as much as possible under general condition If the test is unavoidable please perform the test strictly according to the following procedures or it may damage the asynchronous servo drive It shall perform dielectric test strictly or it may damage the asynchronous servo drive If the dielectric test is unavoidable please contact our company m Main Circuit Insulation Test Utilize 500VDC megameter to perform test under condition of main power shutdown Disconnect all the control board circuits to prevent the control circuits from connecting with the test voltage For the asynchronous servo drive with power level of V5 JY 4T11G and V5 JY 4T15G it must disconnect the terminal J1 on the drive board and the PE For the asynchronous servo drive with power level of V5 JY 4T18 5G or above it must disconnect three pieces of cables entry to the surge absorption circuit Pack the disconnected cable heads with insulating tapes properly The main circuit terminal shall be connected with public conducting wires Driver Qr i RILI S12 1 GQG2 B1 UTI V T2 WITS 500 VDC 22212212223 Fig 8 1 Main Circuit Insulation Test for V5 JY 4T11G and V5 JY 4T15G PE Drivers RILI SA2 TL3 G1 92 o UrT1 V T2 WIT3 500 VDC Megameter 4 Fig 8 2 Main Circuit Insulation Test for V5b JY 4T18 5G 22L to V5 JY 4T75 Megameter voltage c
201. s only support vector control 2 without encoder speed feedback if vector control 2 with encoder speed feedback is needed please select V6 H series product P0 04 Open loop main reference mode 0 4 0 P0 05 Open loop digital frequency reference 0 00 300 00 Hz 50 00Hz This function is applicable to the frequency reference of open loop control mode such as vector control 1 vector control 2 For the speed reference of process close loop control mode refer to function code of Group P1 0 Set frequency reference via P0 05 Note If multi section digital voltage terminals 1 3 are valid the frequency is determined by the terminal combination Refer to P4 15 P4 21 If multi section frequency terminals 1 4 are valid the frequency is determined by the terminal combination Refer to P4 22 P4 36 1 Set frequency reference via Al1 port 2 Set frequency reference via AI2 port Input specification of Ali and Al2 terminals 0 10V or 0 20mA The correspondence relation between the analog and the reference frequency is defined by group P6 Note When adopting the current input of 0 20mA refer to the description of P6 01 P6 08 3 Set frequency reference via AI3 port Input specification of AI3 terminal 10 10V The correspondence relation between the analog absolute value and the reference frequency is defined by group P6 The operation direction is determined by the sign of the AI3 analog input 4 Set frequency reference via X7 DI port X7
202. s servo drive will return back to master mode PC 06 slave setting frequency proportional coefficient set by the slave The parameter is only valid for the slave and is used to set the slave to receive correction coefficient specified by the master Slave setting PC 06 x master reference 6 14 Vector Control 2 Parameters Group Pd Chapter 6 Parameter Description 130 V5 JY series Asynchronous servo drive http www ecodrivecn com This group of functions is only valid for vector control 2 They are invalid for Vector control 1 Pd 00 Speed torque control 0 1 0 Note The series of V5 H is only support speed model upon vector control if torque control model upon vector control is needed please select the product series of V6 H Speed loop proportional gain 1 ASR P1 0 000 6 000 2 000r3 00 Speed loop integral time 1 ASR 11 0 000 6 000 s 0 200 Pd 03 Speed loop proportional gain 2 ASR_P2 0 000 6 000 2 000r3 00 Pd 04 Speed loop integral time 2 ASR 12 0 000 6 000 s 0 200s Pd 05 ASR switching frequency 0 00 300 00 Hz 5 00Hz Adjust proportional gain and integral time for the speed regulator Proportional gain P Adjust according to rotating inertia of machines connecting with motor For machines with large rotating inertias please increase P gain for machines with small rotating inertias please decrease P gain When P gain is greater than inertia although the control response can be accelerated the motor may sho
203. status of operating command terminal during shutdown Pb 17 Pre set frequency 0 00 300 00 Hz 0 00Hz Pb 18 Pre set frequency operating time 0 0 3600 0 s 0 0s When the Asynchronous servo drive operates the function can response the setting of reference channel for other frequencies after using the pre set frequency as the setting frequency and keeping the time as pre set frequency operating time Pb 18 Upper limit of zero frequency operation 0 00 300 00 Hz 0 00Hz Lower limit of zero frequency operation 0 00 300 00 Hz 0 00Hz utput frequency Setting frequency Temperature sensor or analog signal 10V or 20mA 0 i Low ter Sepre Operating High Temperature Fig 6 35 Upper and lower limit of zero frequency operation This function supports sleep function and energy saving operation After running the Asynchronous servo drive will start when the setting frequency 2Pb 19 During operation the Asynchronous servo drive operates at zero frequency when the setting frequencysPb 20 Proper setting of limit value of zero operation can avoid the Asynchronous servo drive starting and stopping frequently If the Asynchronous Servo drive is often used for work situations such as air condition and fan change the analog signal of temperature sensor to setting frequency to control automatic starting or stopping of Asynchronous servo drive See Fig 6 35 Reserved 0 0 380 0 380 0 apter6 Parameter Description 128 V5 JY series Asyn
204. sulation test 500VDC megameter Normal 8 3 Component Replacement Different types of components have different service lives The service lives of the components are subject to the environment and application conditions Better working environment may prolong the service lives of the components The cooling fan and electrolytic capacitor are vulnerable components and shall be conducted routine inspection as per the table below If any fault occurs please conduct immediate replacement HEIC Damage Causes Solutions Items for Routine Inspection Components Fan Beari ng wear blade Change The fan blade has no cracks and rotates aging normally The screws are tightened There are no electrolyte leakage color Electrolytic Ambient temperature change crack and shell inflation The p eis is relatively high and Change safety valve is normal P electrolyte volatilizes Static capacity is equal to or higher than the initial value times 0 85 Note When the asynchronous servo drive is stored for a long period of time power connection test shall be conducted once within two years and last at least five hours It can use voltage regulator to Appendix A Modbus Communication Protocol 158 V5 JY series Asynchronous servo drive hitp www ecodrivecn com gradually increase the value to the rated value when power connection is performed 8 4 Insulation Test Since the asynchronous servo drive has undergone insulation test upon it
205. sult gt gt 8 Exchange CRC16 check sum and bytes at higher and lower orders 7 Case Study of Modbus Communication Control Start No 1 asynchronous servo drive to perform forward rotation and set the rotation velocity to 50 00Hz indicating 5 000 internally as per the following commands Function Register Register Address coda Address Number Bytes Contents Check Sum Request 0x01 0x10 0x8000 0x0002 0x04 0x0001 0x1388 OxCEFF Response 0x01 0x10 0x8000 0x0004 None None OxE80A Read the operating frequency of No 1 asynchronous servo drive and the response operating frequency of the asynchronous servo drive is 50 00Hz Function Register Register Adres code Address Number Bytes Contents Request 0x01 0x03 0x8136 0x0001 None 0x4C38 Response 0x01 0x03 None 0x02 0x1388 0xB512 Appendix A Modbus Communication Protocol 166 V5 JY series Asynchronous servo drive http www ecodrivecn com No 1 asynchronous servo drive stops in the default mode Address Pubeton Register Register Contents Check Sum code Address Request 0x01 0x06 0x8000 0x0000 OxA00A Response 0x01 0x06 0x8000 0x0000 OxA00A c Note It needs to set P0 06 to 2 firstly 8 Communication Network Construction Connecting one asynchronous servo drive to the computer Twisted pair with shielded Converter RS232 485 GND 485 485 RS232 cable Maximum 15
206. t P4 01 P4 08 torque boost Setting motor parameter P9 00 P9 04 y Setting P9 15 1 y Press RUN key to perform parameter tuning v END E P Please select correct P4 00to 2 6 according to upon variable torque load Parameter auto tuning under vector control 2 a i START v First step must disconnected from the load v Setting P0 01 5 v Setting Rated voltage of motor P0 12 v Setting basic frequency of motor P0 15 v Setting upper frequency limit of motor P0 13 v Setting max frequency of motor P0 11 v Setting parameter of motor P9 00 P9 04 v Setting P9 15 2 v Press RUN key to perform parameter tuning v 3 End N N A Appendix B Control Mode Setting Process V5 JY series Asynchronous servo drive http www ecodrivecn com 2 Setting Process for Open Loop START Parameter identification For details refer to setting process for parameter auto tuning under vector control 2 in appendix B Y v Parameter identification For details refer to setting process for parameter auto tuning under vector control 1 in Y P0 03 4 Process open loop vector control 2 without encoder speed if vector control 2 without encoder speed feedback
207. t outline and mounting dimension 29 Chapter 2 asynchronous servo drive Installation V5 JY series Asynchronous servo drive http Awww ecodrivecn com Chapter 2 Asynchronous servo drive Installation 2 1 Environment for Product Installation W Avoid installing the product in the sites with oil mist metal powder and dust Avoid installing the product in the sites with hazardous gas and liquid and corrosive combustible and explosive gas Avoid installing the products in salty sites Do not install the product in the sites with direct sunlight Do not mount the product on the combustible materials such as wood Keep the driling scraps from falling into the inside of Asynchronous servo drive during the installation 2 2 Mounting Direction and Space In order not to reduce the Asynchronous servo drive cooling effect the Asynchronous servo drive must be mounted vertically and certain space must be maintained as shown in Fig 2 1 and Fig 2 2 CORDI ETC 200mmLJ 100mm Lh 100mm Li 150mm Li E Fig 2 1 Mounting direction and space for V5 JY 4T11G and below power class Chapter2 asynchronous servo drive Installation 30 V5 JY series Asynchronous servo drive hitp www ecodrivecn com 2 3 4 Open and Close of Doors After the wiring operation of main circuit terminals and control circuit terminals is completed close the door following direction 1 in Fig 2 12 and then press down
208. te When the temperature of motor increases interior parameters of motor will change and the slip will increase Adjusting the function code can help to compensate the effects from temperature rise of motor Pd 18 Vector control slip compensation gain power generation 10 0 300 0 100 0 When loads increase motor s slip will increase and the rotating speed will also increase The speed of motor can be controlled constantly by slip compensation Please make adjustments according to below conditions When the motor speed is below the setting target value decrease vector control slip compensation gain When the motor speed is above the setting target value increase vector control slip compensation gain Note When the temperature of motor increases interior parameters of motor will change and the slip will increase Adjusting the function code can help to compensate the effects from temperature rise of motor Pd 19 ASR input filtering time 0 0 500 0 ms 0 5ms Chapter 6 Parameter Description 133 V5 JY series Asynchronous servo drive http www ecodrivecn com This function defines the input filtering time of speed adjuster ASR In general it needs no modification Pd 20 ASR output filtering time 0 0 500 0 ms 0 5ms This function defines the input filtering time of speed adjuster ASR In general it needs no modification frase 33 pu P ee limiting compensation coefficient of constant 0 0 100 0 94 oomoo cmo 0 pu
209. ted according to the motor overload protection time as determined in P9 18 1 No action For some special motors such as variable frequency motor no action can be selected when derating at low speed It must be used with care Chapter 6 Parameter Description 117 V5 JY series Asynchronous servo drive http www ecodrivecn com 6 11 Control Parameter Group PA Carrier frequency 0 7 16 0 kHz Factory Carrier frequency automatic adjustment selection 0 1 1 Carrier frequency has an important impact on operations of Asynchronous servo drive and motor When carrier frequency increases the loss temperature rise and noise of motor will decrease If carrier frequency decreases the temperature rise of Asynchronous servo drive itself as well as the leakage current of motor and its interference with external radiation will decrease PA 01 can be able to determine automatically the most suitable carrier frequency according to the temperature of Asynchronous servo drive 0 Non auto adjustment carrier frequency will not be adjusted automatically according to the temperature of Asynchronous servo drive Under favorable circumstances as regards ventilation and heat sink all loads shall operate with low noise Set PA 00 with higher carrier frequency and set PA 01 to 0 1 Auto adjustment Asynchronous servo drive can adjust automatically carrier frequency through temperature check according to the weight of load Maintain continuously reliable op
210. tegral Pd 04 ime 2 ASR 12 0 200 0 000 6 000 s o 0 000 6 000s ASR switching 0 00 upper frequency limit Pd 05 fequene 5 00 0 00 300 00 Hz o P0 13 Maximum speed limit for forward z 0 00 upper frequency limit Pd 06 running when torque 50 00 0 00 300 00 Hz o P0 13 control Maximum speed limit for reverse 0 00 upper frequency limit Pd 07 running when torque 50 00 0 00 300 00 Hz o P0 13 control m S Constant torque 0 0 200 0 Pd 08 Drive torque limit 180 0 0 0 200 0 o o Variable torque 0 0 150 0 P Constant torque 0 0 200 0 Pd 09 Braking torque limit 180 0 0 0 200 0 o o Variable torque 0 0 150 0 Pd 10 Reserved 4 0 65535 o Reserved Pd 11 Reserved 0 010 0 000 65 535 s o Reserved Pa 12 porque acceleration 0 10 0 00 120 00 s o 0 00 120 00s paag _ su deceleration g o 0 00 120 00 s o 0 00 120 00s Pd 14 Soo aD 0 300 0 000 8 000 s o 0 000 8 0005 Current loop scale E Pd 15 coefficient ACR P 1000 0 2000 o 0 2000 Current loop integral Pd 16 coefficient ACR 1 1000 0 6000 o 0 6000 Vector control 2 slip Pd 17 compensation gain 100 0 10 0 300 0 o 10 0 300 0 electric Vector control 2 slip Pd 18 compensation gain 100 0 10 0 300 0 o 10 0 300 0 power generation Big ASR input filtering 0 5 0 0 500 0 ms o 0 0 500 0 Pd 20 seh output filtering op 0 0 5000 ms o 0 0 500 0 Torque limiting compensation i 3 Pd 33 coefficient in 40
211. termine the user defined the injection machine frequency given way 2 and 3 the same meaning as above H0 09 injection molding machine the frequency curve of 1 input point AO 0 0 100 0 Injection molding machine the frequency curve of 1 input point AO H0 10 0 0 100 0 per unit volume corresponding to BO HO0 11 Injection molding machine the frequency curve of 1 input A1 0 0 100 0 Injection molding machine the frequency curve of 1 input point A1 H0 12 0 0 100 0 per unit volume corresponding to the B1 H0 13 Injection molding machine the frequency curve of 1 input A2 0 0 100 0 Chapter 6 Parameter Description 140 V5 JY series Asynchronous servo drive http www ecodrivecn com Injection molding machine the frequency curve of 1 input point A2 H0 14 0 0 100 0 corresponding to the per unit amount of B2 H0 15 Injection molding machine the frequency curve of 1 input point A3 0 0 100 0 Injection molding machine the frequency curve of 1 input point A3 H0 16 0 0 100 0 corresponding to the amount of per unit B3 Above function code can be set to the frequency curve of the first group Frequency curve of the external input signal into the analog machine input signal after conversion in accordance with the 0 to the maximum input corresponding to 0 100 per unit amount of converted per unit volume and the product of the maximum output frequency of P0 11 determine the component of the signa
212. the risk of electric shock The connecting terminals for the braking resistor ar 2 B1 and B2 Please do not connect terminals other than these two Otherwise fire may be caused The leakage current of the Asynchronous servo drive system is more than 3 5mA and the specific value of the leakage current is determined by the use conditions To ensure the safety the Asynchronous servo drive and the motor must be grounded B Wiring Note The three phase power supply cannot connect to output terminals U T1 V T2 and W T3 otherwise the Asynchronous servo drive will be damaged It is forbidden to connect the output terminal of the Asynchronous servo drive to the capacitor or LC RC noise filter with phase lead otherwise the internal components of the Asynchronous servo drive may be damaged Please confirm that the power supply phases rated voltage are consistent with that of the nameplate otherwise the Asynchronous servo drive may be damaged Do not perform dielectric strength test on the Asynchronous servo drive otherwise the Asynchronous servo drive may be damaged The wires of the main circuit terminals and the wires of the control circuit terminals shall be laid separately or in a square crossing mode otherwise the control signal may be interfered The wires of the main circuit terminals shall adopt lugs with insulating sleeves The Asynchronous servo drive input and output cables with proper sectional area sh
213. the Asynchronous servo drive again to lock the operation panel 3 If there is no key operation within 5 minutes after setting the function code the operation panel is locked automatically m Unlock Keys Press ESC gt gt V keys at the same time for shuttle type turning anti close wise is equivalent to V key to unlock Chapter 4 Using Instructions of Operation Panel 53 V5 JY series Asynchronous servo drive http www ecodrivecn com 4 7 Operation Panel Display and Key Operation 4 7 1 Classification of Display Status There are 8 types of display status of operation panel SN Status Meaning Display status of stopping Press gt gt key to switch the displayed parameters P2 03 can be used parameters to set the displayed parameters n Display status of running Press key to switch the displayed parameters P2 02 can be used parameters to set the displayed parameters Display status of fault and In other 7 kinds of display status if there is any fault happens 3 alarm directly enter this status A Display status of first level When the keys are not locked in status of SN1 SN2 SN3 and SN7 menu press PRG to enter Display status of second 5 In the display status of first level menu press PRG to enter level menu uU If password protection is enabled press PRG to enter in the display 6 Password verification status i status of first level menu 7 Password modification In the displ
214. the display benchmark and P2 07 can be used to set the coefficient of the display benchmark When the proportion display parameter is set i e P2 6 the physical value will be automatically Chapter 6 Parameter Description 88 V5 JY series Asynchronous servo drive http www ecodrivecn com added into the stop display parameter group and can be viewed by pressing gt gt key At this time there are 5 display parameters The LEDs for the newly added parameter are LED A and LED V both of which shall be on 6 4 Startup stop Parameter Group P3 m Different startup modes can be adopted for different applications 0 The Asynchronous servo drive begins to run from the startup frequency P3 03 and accelerates to the setting frequency after the startup frequency retention time P3 04 If the motor is still rotating upon the startup of the Asynchronous servo drive the motor will be automatically decelerated to low speed before the acceleration 1 DC current is injected first to perform DC magnetizing and DC braking on the motor The volume and time for the DC injection are set by P3 01 and P3 02 After the DC injection time expires the Asynchronous servo drive begins to run from the startup frequency P3 03 and accelerates to the setting frequency after the startup frequency retention time P3 04 2 Flying startup The Asynchronous servo drive will automatically identify the speed of the motor and directly start from the identified frequen
215. the latch following direction 2 to lock the door Fig 2 11 opening the door Fig 2 12 closing the door Chapter 2 asynchronous servo drive Installation 31 V5 JY series Asynchronous servo drive http www ecodrivecn com Chapter 3 Wiring of Asynchronous servo drives 3 1 Connection of the Product and Peripheral Devices Power supply Circuit breaker or leakage circuit breaker E wh a Contactor 5 sew ee Input AC reactor Fas SW Input noise filter DC reactor Asynchronous servo drives Grounding Output noise filter Q Braking resistor Output AC reactor Motor L Grounding Fig 3 1 Connection diagram of the product and peripheral devices Chapter 3 Wiring of Asynchronous servo drive 32 V5 JY series Asynchronous servo drive http www ecodrivecn com 3 2 Description of Peripheral Devices for Main Circuit Circuit breaker The capacity of the circuit breaker shall be 1 5 2 time of the rated current of the Asynchronous servo drive The time features of the circuit breaker shall fully consider the time features of the Asynchronous servo drive overload protection Leakage circuit Because the Asynchronous servo drive output is the high frequency pulse there will be high frequency leakage current Special leakage circuit breaker shall be used when installing leakage circuit breaker at the input end of the Asynchronous servo drive preakgr
216. the number of 1 0x02 0x20 bytes in the register Read data contents 2 Read bytes 0x0000 0xFFFF Operating sequence Read firstly and rewrite secondly but the register OXF080 is an exception which shall be written firstly and read secondly so as to facilitate the management of the operation panel 5 asynchronous servo drive Register Address Distribution Attached Table 1 Address Space Meaning The corresponding relationship between the function codes of the asynchronous servo drive and the Modbus protocol register address The bytes at higher orders refer to function code groupnumber The bytes at lower orders refer to groupnumber express 0x0000 0x1A00 with HEX adecimal PO to PE d0 d1 d2 HO H1 H2 A0 CO UO U1 corresponds to the bytes at higher orders such as 0x00 to OxOE OxOF 0x10 0x11 0x12 Ox13 0x14 0x15 0x16 0x17 0x18 for example the Modbus address of function code Pb 23 is Ox0b lt lt 8 23 0x0b17 The corresponding relationship between the function code attribute word of the asynchronous servo drive and the Modbus protocol register address The bytes at higher orders refer to the function code group No plus 0x40 while the bytes at lower orders 0x4000 0x5A00 refer to serial No in the group for example 0x4b17 corresponds to the attribute word of the function code Pb 23 The attribute words are defined in the following order BitO Bit2 for unit Bit3 Bit4 for modifying attribute Bit5 Bit6 for precision and Bit7
217. the power connections d e at the output side of the connection missing asynchronous servo drive as connection or y 3 per the operational regulations disconnection at the output and eliminate the errors of side of the asynchronous Nb missing connection and Servo drive s i Abnormal output disconnection 23 E oLF phase loss m whether motor is kept Shut down the power supply to Unbalance of output three check whether the terminal phases characteristics both at the output side and DC side of the asynchronous servo drive are consistent 24 E EEP EEPROM failure EEPROM reading and Seek for technical support writing failure Loose connection of Ask professional technicians to connectors inside the maintain 25 E dL3 Relay contact failure asynchronous servo drive The power on buffer circuit Seek for technical support is faulty Ambient under Check whether the ambient temperature complies with the temperature d Temperature requirements 26 E dL2 sampling The temperature sampling disconnection circuit inside the asynchronous servo drive Seek for technical support is faulty Encoder connection is Change the encoder cable incorrect connection 27 E dL1 Encoder cable Encoder has no signal Check whether the encoder disconnection output and power supply are normal Encoder cable disconnection Reconnect Chapter 7 Fault Diagnosis 153 V5 JY series Asynchronous servo drive http www ecodrivecn com
218. tion panel d2 06 AWN digital 0 0 65535 0765535 adjustment value Terminal UP DN d2 07 digital adjustment 0 0 65535 P 0 65535 volume d2 08 Reserved Factory 0 65535 i 0 65535 Input status displa d2 09 of X terminal 0000 O FFFF O FFFF Reference voltage 1 n d2 10 percentage Factory 0 0 100 0 o 0 0 100 0 Reference voltage 2 D o d2 11 percentage Factory 0 0 100 0 o 0 0 100 0 1 Al1 exceeding limit Al fail 2 AI2 exceeding limit d2 12 Miis T source Factory 0 5 i 3 AI3 exceeding limit play 4 AV4 AI4 exceeding limit 5 AVS AI5 exceeding limit Current detection 2 Phase W abnormal d2 13 failure source Factory 0 6 i 4 Phase V abnormal display 6 Phase U abnorma d2 14 to d2 24 Reserved Factory 0 65535 0 65535 Group A0 User defined Function Code Displayed hidden Zone Parameters Password of displayed hidden m zone of user defined UO BEEF De EERE function code Displayed hidden Api unelionid Ue reer FEFE o 0 FFFF user defined function code Chapter 5 List of Parameters 74 V5 JY series Asynchronous servo drive 5 2 User s Parameter Record http www ecodrivecn com Function Function Function code Setting cod Setting code Setting d1 00 d1 01 d1 02 d1 03 d1 04 d1 05 d1 06
219. tive to motor rated current 1 Asynchronous servo drive overload pre alarm relative to Asynchronous servo drive rated current LED tens place Action selection after overload pre alarm 0 Continue running 1 Report overload fault and stop LED hundreds place Detecting condition selection 0 Detect all the time 1 Only detect at constant speed PA 14 PA 15 Overload pre alarm detection level Overload pre alarm detection time 130 0 20 0 200 0 x 0 1 60 0 s x 20 0 200 0 0 1 60 0s PA 16 Fault shield and alarm attribute setting 1 0020 0000 2222 x LED ones place Output ground short circuit LED tens place Power failure during running process LED hundreds place Input power error LED thousands place Output phase failure 0 Fault is not shileded stopped upon fault 1 Fault is not shielded non stop upon fault 2 Fault is shielded no alarm and no stop PA 17 Fault shield and alarm attribute setting 2 0000 0000 2222 LED ones place EEPROM error LED tens place Relay contact open close failure LED hundreds place Temperature sampling disconnection LED thousands place encoder disconnection 0 Fault is not shileded stopped upon fault 1 Fault is not shielded non stop upon fault 2 Fault is shielded no alarm and no stop PA 18 Fault shield and alarm attribute setting 3 2000 0000 2222 LED ones
220. tributor or our company directly Chapter 4 Using Instructions of Operation Panel 51 V5 JY series Asynchronous servo drive http www ecodrivecn com 4 4 5 Identify Symbols Displayed Via LED The relationship between characters displayed by LED and characters numbers are as follows LED display Meanings of LED display Meanings of LED display Meanings of LED display Meanings of characters characters characters characters Ii 1 1 I II 0 IiI I im S 1 I Ea l 1 I I J I T I I I 2 C L t ra ii a ul i mt LI 9 1 1 l 7i d q 11 n Ii M mE i i_ r1 ILI j 5 I E b O j y omm i r7 I7 8 I E d o E a 1 7 i A i i B i i 3 i L1 i i i Il i i Ii ii i I q E i i 1 9 h r io ml I 4 5 Password Operation Set Password Enter password function code and set to the identical parameters for two times continuously After P Set is displayed the password setting is successful See 4 8 3 for password setting Password Verification Enter password function code enter password correctly and you can see the parameters protected by password See 4 8 4 descriptions of password verification Clear Password After passing password verification enter password function code set 0000 continuously for two times P CLr is displayed this means the password is successfully cleared From now on yo
221. tus the speed of motor will decrease The current limit function is not appropriate for systems that will not permit reduce speed for example lifter otherwise will loss of control PA 06 Voltage adjustment function 0 111 101 Unit place Over voltage adjustment When motor with large inertial load stops rapidly or a short time regenerative braking happens for load abrupt changes when the motor operates DC bus voltage of Asynchronous servo drive will rise thus may result over voltage protective motion The function of voltage adjustment is in this case decrease the braking torque to control the DC bus voltage to prenvent over voltage alarm through adjust output frequency and auto prolong deceleration time Note If energy consumption braking is applied and braking unit PA 09 1 has been set and applied the function becomes invalid Tens place Under voltage adjustment When power supply voltage decreases or instantaneous power off DC bus voltage will also decrease The function of under voltage adjustment is decrease the motor rotating speed through decrease the output frequency the load inertial energy feedback to DC side to keep DC voltage higher than the under valtage value avoid stop by under voltage Under voltage function is very effective in applications such as centrifugal pump and fan Note This function is only applied to vector control 1 Hundreds place Overmodulation This function is used to increase output voltage of Asynchro
222. ty the digital input terminals 2 3 computing priority kilobit of a logical relationship of the digital terminal is set to 1 Ultimately determine digital terminal 1 logical relationship is setting H1 02 1012 The result of logic operation of the digital terminal for the first digital output shown by H1 07 of bits and through a programmable digital output port of Y1 Y2 or relay output H1 03 Digital terminal 2 logic operation port setting 0 AAA H1 04 Digital terminal 2 logical relationship setting 1 1117 H1 05 Digital terminal 3 logic operation port setting 0 AAA H1 06 Digital terminal 3 logical relationship setting 171117 Determine with logic operation the three digital input terminal signal port and determine the relationship between three digital input logic operations after the logic operation to determine the second and the third digital outputs H1 07 Digital terminal logic operation output 0 FFFF Showed 3 digital terminals logical result of the operation if the defined digital output is invalid the logical operation result of the digital terminal is always 0 The operator panel display A digital output 0 to 1 2 digital outputs 0 to 1 3 digital outputs 0 to 1 H1 08 Analog math mode 0 to 1 Three analog inputs can be realized though Math of math operation to produce results the results displayed in the analog terminals math output H1 11
223. u need not enter password for access the password protection area See 4 8 5 descriptions of clearing password Method of Enabling Password One of following three modes can be selected 1 Press ESC PRG A at the same time for shuttle type turning close wise is equivalent to the A key to display Prot If key locking function is enabled Loc1 P2 00 1 or Chapter 4 Using Instructions of Operation Panel 52 V5 JY series Asynchronous servo drive http www ecodrivecn com Loc2 P2 00 2 or Loc3 P2 00 3 is displayed 2 No key operation for continuous 5 minutes 3 Power on again 4 6 Lock Unlock Keys W Lock Keys Set the function of locking keys Select the P2 00 key locking functions 0 Do not lock the keys on the operation panel and all the keys can be used 1 Lock the keys on the operation panel and all the keys cannot be used 2 Except multi function key M all the keys cannot be used 3 Except RUN and STOP RST keys all the keys cannot be used Key Locking Function is Enabled One of following three modes can be selected 1 Press ESC PRG A at the same time for shuttle type turning close wise is equivalent to the A key to display Loci P2 00 1 or Loc2 P2 00 2 or Loc3 P2 00 3 the operation panel is locked according to the setting method of P2 00 When P2 00 0 Prot is displayed and the operation panel is not locked and only the password protection is enabled 2 Power on
224. upper lower limit stop integral regulation 1 Frequency reaches Paog PID adjustment ig 0 1 o upper lower limit continue integral regulation Tens place output frequency 0 Be consistent with preset direction 1 Reverse to preset direction PID positive or dias negative function 9 ve i i a Reserved function P8 10 code 2 of P8 group 0 0 65535 o 0 65535 Group P9 Motor Parameter 0 G type constant torque heavy duty application P9 00 Load type E 951 z 1 Ltype variable torque light duty application P9 01 Number of motor 2 24 x 2 24 poles P9 02 Rated rotating 1500 0 30000 pm lx 0 30000rpm velocity of motor P9 03 mated power of 11 0 0 4 9999 kW x 0 4 999 9kW paga Ratedcurrentof 24 7 0 179999 A x 0 1 999 9A P9 05 Zero load current IO 8 4 0 1 999 9 A x 0 1 999 9A P9 06 Stator resistance R1 0 407 0 000 65 000 Q x 0 000 65 0000 Stator leakage p P9 07 inductance L1 2 6 0 0 2000 0 mH x 0 0 2000 0mH P9 08 Rotor resistance R2 0 219 0 000 65 000 Q x 0 000 65 0000 CT MN Mytual inductance 774 0 0 2000 0 mH x 0 0 2000 0mH Magnetic saturation m b P9 10 coefficient 1 87 00 0 00 100 00 x 0 0 100 00 Magnetic saturation n P9 11 coefficient 2 80 00 0 00 100 00 x 0 0 100 00 Magnetic saturation P9 12 coefficient 3 75 00 0 00 100 00 x 0 0 100 00 Magnetic saturation 6 5 P9 13 coefficient 4 72 00 0 00 100 00 x 0 0 100 00 Mag
225. urrent detection Current detection circuit Seek for technical support fault failure Wrong connection Correct the connection error as per the user s manual 20 E GdF Output to ground Replace the motor after g short circuit Motor failure performing ground insulation test Invert module failure Seek for technical support Chapter 7 Fault Diagnosis 152 V5 JY series Asynchronous servo drive http www ecodrivecn com Failure No Failure code Failure description Potential causes Solutions Ground leakage current at the output side of the i asynchronous servo drive Seek for technical support is too high Abnormal power Mains power fluctuation or at nd failure during running momentary power failure Check the localimains power There is abnormal connection missing Check the power connections i as per the operational connection or regulations and eliminate the disconnection at the power 9 nur errors of missing connection terminal of the and disconnection asynchronous servo drive i i Check whether the unbalance 22 E ILF Input power failure Serious unbalance of input A power at three phases of input power at three phases comply with the requirements Burning of capacitor of the asynchronous servo drive Seek for technical support The power on buffer circuit of the asynchronous servo Seek for technical support drive is faulty There is abnormal Check
226. ut range setup selection is Output Maximum frequency P0 11 Maximum frequency P0 11 frequency corresponds to 10V 20mA corresponds to P7 10 P Setup Maximum frequency P0 11 Maximum frequency P0 11 frequency corresponds to 10V 20mA corresponds to P7 10 Two times rated current of Two times rated current of 50 Output current Asynchronous servo drive Asynchronous servo drive corresponds to 10V 20mA corresponds to P7 10 Two times rated current of motor Two times rated current of motor 51 Motor current corresponds to10V 20mA corresponds to P7 10 Two times rated torque of motor Two times rated torque of motor 52 Output torque corresponds to 10V 20mA corresponds to P7 10 Two times maximum output voltage Two times maximum output voltage 53 Output voltage P0 12 corresponds to 10V 20mA P0 12 corresponds to P7 10 54 Bus voltage 1000V corresponds to 10V 20mA 1000V corresponds to P7 10 EE A 10V corresponds to 10V 20mA 10V corresponds to P7 10 20mA 20mA corresponds to 5V 10mA corresponds to 50 of P7 10 56 Al2 The same as Al1 The same as AM 57 Ais 10V 10V corresponds to 0 10V 10V corresponds to 0 10V 20mA P7 10 Di Maximum input pulse frequency Maximum input pulse frequency P5 10 corresponds to 10V 20mA P5 10 corresponds to P7 10 2 times rated output power of motor 2 times rated output power of motor 59 Output power corresponds to 10V 20mA corresponds to P7 10 Host computer 60 10000 corresponds to10V 20mA 10000 corres
227. uxiliary feedback cannot be set at the same channel When the process close loop analog feedback mode is DI the pulse will be translated into analog 0 10V as feedback Analog pulse maximum pulse input frequency P5 10x10V P1 08 Process open loop and close loop composite operation 0 1 0 relation calculation This function definition is similar to that of P1 01 The process open loop composite reference feom in this function definition can be treated as main reference the frequency output of closed loop PID adjustment fpip can be treated as auxiliary reference and frn can be treated as composite reference em W frin com fpi Tref E p i ps Adjustment Tact Fig 6 10 Open loop and closed loop composite operation reference 0 Add the process closed loop adjustment result fpip to the process open loop reference feom 1 Subtract the process closed loop adjustment result fpip from the process open loop reference feom Note In the case of analog feedback closed loop refer to description of P1 02 to P1 04 for the reference mode T refer to the description of P1 05 to P1 07 for the feedback mode Tact 6 3 Key and Display Parameters Group P2 Key lock function selection 0 3 0 It is to realize the locking function of the keys on the operation panel so as to avoid mis operation 0 The keys on the operation panel are not locked and all the keys are usable 1 The keys on the operation panel are
228. value in the operation display parameter defined by P2 02 P2 04 can be used to designate the physical value as the display benchmark and P2 05 can be used to set the coefficient of the display benchmark When the proportion display parameter is set i e P2 6 the physical value will be automatically added into the operation display parameter group and can be viewed by pressing gt gt key At this time there are 5 display parameters The LEDs for the newly added parameter are LED A and LED V both of which shall be on P2 03 Display parameter selection at stopping O FFFF 3210 Up to 4 parameters can be set and display at stopping status and viewed circularly by pressing gt gt key Display of operation pane Unit place 0 Reference frequency Hz 1 Bus voltage V 2 AM V 3 AI2 V 4 AIS V 5 DI 6 External counts 7 Motor rotation speed rpm 8 Close loop reference 96 9 Close loop feedback 96 A Reference torque 96 B Reserved C Reserved D Reserved E Reserved F Reserved Tens place Same as above Hundreds place Same as above Thousands place Same as above Stop proportion display benchmark 0 F 0 Stop proportion display coefficient 0 0 1000 0 0 0 If the parameter to be displayed has proportion relation with a physical value in the stopping display parameter defined by P2 03 P2 06 can be used to designate the physical value as
229. ve acceleration deceleration time acceleration deceleration time S curve time As shown in Fig 6 1 curve 1 is the curve representing the acceleration deceleration in linear mode curve 2 is the curve representing the acceleration deceleration in S curve mode Curves 1 and 2 corresponding to the same setting frequency The actual acceleration deceleration time of curve 2 is longer than that of curve 1 by the time set by P0 10 Note The S curve acceleration deceleration setting is also available for acceleration times 1 2 and 3 P4 09 P4 14 with the principle same as above It is appropriate when the ratio between the S curve time and the acceleration deceleration time P0 11 0 01 300 00 Hz 50 00Hz zm 010 300 0 Ha 60 00H P0 15 Basic operating frequency 0 00 300 00 Hz 50 00Hz a oa The maximum output frequency fma is the allowable maximum output frequency of the Asynchronous servo drive The maximum output voltage Vmax is the output voltage when the Asynchronous servo drive is in basic operating frequency When standard AC motor is used it corresponds to the motor rated voltage Refer to motor nameplate The frequency upper limit f4 and frequency lower limit f are the maximum and minimum operating frequency of the motor set according to the production process requirement by the user during the use The basic operating frequency fy is the minimum frequency corresponding to the maximum output voltage of the Asynchronous se
230. ynchronous servo drive PA 05 Current limit value 160 0 20 0 200 0 o x Variable torque 20 0 150 0 rated current of Asynchronous servo drive Ones place Over voltage regulation 0 Disabled 1 Enabled Tens place Under voltage PA 06 Murcia pde 101 000 111 regulation 0 Disabled 1 Enabled Hundreds place Over modulation 0 Disabled 1 Enabled Energy saving m Ene PA 07 coefficient 0 0 50 o o 0 50 Magnetic flux H 0 Disabled PA 08 braking selection ora pi 1 Enabled Energy sonsumption 0 Disabled RA09 braking selection 9o i i 1 Enabled Braking unit 100 0s Total cycle working time PAIO operating time 100 0 mE i i and interval is 100s PA T1 Braking unit action 759 650 750 v 650 750V voltage LED ones place Under volt fault 0 Disabled 1 Enabled Relay action LED tens place Auto reset indication when the interval Ade Asynchronous servo 100 LEE i 0 Disabled 1 Enabled drive is faulty LED hundreds place Fault locking 0 Disabled 1 Enabled Chapter5 List of Parameters 68 V5 JY series Asynchronous servo drive http www ecodrivecn com Function code number Function code name Factory setting Setting range Unit Property Function code selection User setting PA 13 Asynchronous servo drive or motor overload prealarm 000 000 111 x LED ones place Selection of detected value 0 Motor overload pre alarm rela
231. ynchronous servo drive or it may damage the equipment 8 1 Routine Maintenance The asynchronous servo drive shall be used under the allowable conditions as recommended in this manual and its routine maintenance shall be conducted as per the table below Item Inspection Contents Inspection Means Criteria 10 40 C Derated at 40 to 50 C and the rated Temperature Thermometer output current shall be decreased by 1 for every temperature rise of 1 C Humidity Humidiometer 5 95 no condensing Operating Dust oil water and drop Visual check 2 are no dust oll waterand Environment 3 5mm 2 9Hz Vibration Special test instrument 10m s 9 200Hz 15m s 200 500Hz Special test instrument Gas smell check and visual There are no abnormal smell and smoke check Overheat Special test instrument Exhaust normal Sound Listen There is no abnormal sound Gas Smell and visual check There are no abnormal smell and smoke The physical appearance is kept Physical appearance Visual check intact dau i There are no fouling and wool that asynchronous Heatsink fan ventilation Visual check block the air duct servo drive Input current Amperemeter In the allowable operating range p Refer to the nameplate In the allowable operating range Input voltage Voltmeter Refer to the nameplate In the rated value range It can be Output current Amperemeter overloaded for a short while
232. ze flux try to accelerate normally If the function code is set to 0 no pre magnetizing process is applied Note The motor may rotate during pre magnetizing and then adopt mechanical braking additionally Chapter 6 Parameter Description 32 V5 JY series Asynchronous servo drive http www ecodrivecn com Operation command ON Time Flux gt Time Speed A i Time E Pd 14 k Fig 6 37 Pre magnetizing Pd 15 Current loop scale coefficient ACR_P 0 2000 1000 Current loop integral coefficient ACR_I 0 6000 1000 Vector control will control the output current of motor and keep track of current instruction value Scale and integral gain of current control ACR shall be set here Usually the factory default shall not be changed Generally increase P gain when coil inductance is high decrease P gain when coil inductance is low Current oscillation will be occurred as a result of setting gain to extremely high Pd 17 Vector control slip compensation gain electric 10 0 300 0 100 0 When loads increase motor slip will increase but the rotating speed will decrease The speed of motor can be controlled constantly by slip compensation Please make adjustments according to below conditions When the motor speed is below the setting target value increase vector control slip compensation gain When the motor speed is above the setting target value decrease vector control slip compensation gain No

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第四章 操作面板使用说明 - V&amp;T Technologies Co., Ltd.

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第四章操作面板使用说明 - V&T Technologies Co., Ltd.