User Manual - Intellibot Robotics
Contents
1. 12 User Guide Preference Settings Intellibot Service Hands Free Cleaning To access the preferences for safety beeper language Wi Fi or measurement system touch the right arrow From the system menu select Prefs icon Reports Admin 10 20 AM To turn on off the safety beeper and warning light touch To set language English Spanish or German touch To set the measurement system metric or 4 imperial touch To configure Wi Fi press Cp To allow the machine to communicate with the Intelli Trak reporting system the wireless interface on the machine must be configured This screen allows for configuring a Wi Fi device to work on a managed network with a static IP address or one provided by a DHCP server It also allows for configuring a variety of security and authentication protocols This screen does not configure a cellular modem device IP MAC Netmask Wireless Gateway Port Offset Security SSID Passphrase x When you are finished touch OK 13 User Guide Daily Startup Procedure Disconnect the Battery Charger it will not start if connected Press the ON button Note It takes almost two 2 minutes for the machine to fully power up Touch the Log In button Vacuum for Education Usage Hours Last Run Serial Number Version 14 User Guide Enter your operator code and touch2. OK If your operator code is unknown contact your administrator A series of screens will appear that will prompt you through the preparation steps prior to cleaning Release parking brake 15 Welcome Intellibot Service To a eee NE UT he ee eee Dig OL COTES ne F1 CH DISCUS Touch a button for more help Prior to moving the machine ensure that the parking brake located at rear bumper is in the released position to the right User Guide Cleaning Options There are two operating modes for the AeroBot Manual and Hands Free Manual allows you to control all cleaning functions including speed Hands Free allows you to let go while the machine cleans the area automatically Make sure the area to be cleaned is as clutter free as possible by removing all items from the area such as garbage bags trashcans and cleaning carts Clear the floor before running the machine as paper cups and other small debris can get caught in the hose and cause the vacuum to not work Manual Clean To operate the machine in manual cleaning mode perform the following actions Intellibot Service Hands Free Cleaning ja A A t Manual Spot Area Map Touch the Manual Clean Button on the home screen Turn on the vacuum by touching the fan icon m Lower the head and turn on the brushes by touching the brush icon Touch the forward arrow icon until the speed bar indicator is
3. equipment The following safety precautions signal potentially dangerous conditions to the operator or provide a quick note All operators must read understand and practice them VAN WARNING fire or explosion hazard e Never use flammable liquids or operate machine in or near flammable liquids vapors or combustible dusts This machine is not equipped with explosion proof motors Electric motors will spark upon start up and during operation which could cause a flash fire or explosion machine is used in an area where flammable vapors liquids are combustible dust are present e Do not pick up flammable materials or reactive metals Warning electrical hazard e Do not charge batteries with a damaged power supply cord Do not modify plug If the battery charger supply cord is damaged or broken it must be replaced by the manufacturer the service agent or a similarly qualified person in order to avoid a hazard AN FOR SAFETY Do not operate machine e With flammable liquids or near flammable vapors as an explosion or flash fire may occur e Unless trained and authorized e Unless operator manual has been read and understood e If not in proper operating condition When using machine e Report machine damage or faulty operation immediately e Never allow children to play on or around e Follow mixing and handling instructions on chemical containers User Guide When servicing machine e Avoid moving parts Do not wear ja
4. at the desired speed Squeeze the handlebar and maneuver the machine over the surface to be cleaned To stop the machine release the handle bar 16 User Guide Spot Clean Spot Clean is used to clean a hallway or aisle for a specific distance minimum of 20 feet The hallway aisle must be between 6 feet and 60 feet wide There must be two walls one on the left and one on the right at the start of Spot Clean for it to accurately measure the width of the area to clean Position the machine in the middle of the hallway aisle and perform the following actions 12 11 PM Intellibot Service Home Hands Free Cleaning aa A Manual Spot Area Touch the Spot Clean button on the Home screen Select the distance to clean with the and buttons to set the cleaning length from 20 to 200 feet Spot Clean for Touch GO and the machine will start cleaning 17 User Guide Area Clean Use this mode to clean hallways conference rooms and aisles 6 feet to 60 feet wide automatically Area Clean is able to clean an area with only one sidewall as a reference but works best when both a left and right wall are present An end wall or some other obstacle is needed to designate the end of the cleaning area for the machine There are nine separate cleaning patters to choose from Touch the Area Clean button on the Home Intellibot Service Home screen to access Cleaning Patterns Hands Fre
5. right amp left rear corners of the machine 10 gallons Counter rotating 4 5 inches 127mm diameter x 28 inches 635 mm long cylindrical brush rotating at 800 RPM with a head cleaning pressure of 50 lbs 32 inches Stainless steel weldment powder coated Two 24 VDC precision motors built in encoders with traction water displacement tread Single 1 2 HP DC motor w belt driven 4 5 diam brush that spins at 1390 RPM Two 67 CFM vacuums 9 875 sq ft 914 sq m per hour average 59 to 86 F 15 to 30 C 20 to 75 RH lt 50 Gauss 0 01 Gs maximum User Guide Storage Environment Temperature 22 to 140 F 30 to 60 C Humidity 20 to 75 RH Environmental Effects Acoustical Noises 68 dBa Consumable Parts Kit AeroBot Consumable Kit HEPA KES1000v HEP AeroBot Consumable Kit KES1000v Individual Part s Ordering Parts To order parts contact Customer Assistance Center 888 837 0002 or email Service intellibotrobotics com 40
6. the left locks the parking brake moving it to the right releases the parking brake Note The Hands Free machine will not move when the parking brake is engaged Tank The AeroBot Hands Free Floor Sweeper has a 10 gallon seamless polyethylene tank with 2 dome filters Brush Head Assembly The AeroBot head is powered by a single 1 2 HP DC motor with a belt driven 4 5 diameter brush that spins at 1390 RPM The combination of the 12 side broom and 28 long brush yields a cleaning width of 32 User Guide Battery Charging Gel cell batteries provide approximately four hours of operation per charge They are highly reliable and do not require a vented room they do not emit fumes while recharging Intellibot Robotics offers as an accessory a battery exchange kit This system is designed to allow the operator to exchange the battery pack when low on charge Battery Charging Plug A WARNING Only 24 volt chargers with a gel cell setting should be used to ensure the batteries do not overheat Using any other charger may cause damage to the batteries Charge each battery pack for a continuous 18 hours The AeroBot automatically powers off when the battery charging plug is inserted Fuse Panel and Circuit Breaker Open the front access door The fuse panel and circuit breaker are located on the front panel behind the head lift actuator Circuit Breaker Fuse Panel A gt _ D
7. voltage changes when individual effectors are turned on and off To exit the diagnostic and return to the Diagnostics main screen touch Return E When exiting the diagnostic all outputs are returned to their normal state In other words if the brush motor was off when entering the diagnostic and the operator turned it on then it would be turned off when exiting the diagnostic 35 User Guide Drive Motor Diagnostic This diagnostic shows the speed of each of the drive wheels It may be used when calibrating the drive amplifiers The machine may be propped up so that the drive wheels are off the ground but can also be used with the wheels on the ground which requires the use of the handlebar to turn the wheels owe A GX e M 12 38 PM The green Status dots A on either side will turn red if the amplifier on that side has a fault status or if the fuse is blown The up B and down C buttons step the Command speed through 400 300 200 100 75 50 25 0 25 50 75 100 200 300 400 mm s The machine cleans at 400 mm s When the Command speed D is set to O Anti drift E on yellow button keeps the two wheels at the same position Turn off Anti drift by touching the button to see how much each wheel continues to spin even when commanded to not move which is useful for calibrating the drive amplifiers Touching either of the Audible buttons F the machine will beep
8. Battery Exchange Cart Weight Battery Exchange Cart Weight with battery pack Electrical Requirements Batteries Run Time Charger Unit Robotic Features Main Computer Drive Subsystem Controls Navigation Touch Shield 38 Power coated 5052 Aluminum and stainless steel Two 3 1 2 inch 889 cm polyurethane swivel type 43 in 109 cm 35 in 89 cm 50 in 127 cm 32 in 81 cm 315 Ibs 148 kg 607 Ibs 275 kg 292 Ibs 132 kg 95 Ibs 44 kg 387 Ibs 176 kg Four 4 Sealed gel cell deep cycle 180 AH 6 VDC output length 10 25 inches 260mm width 7 13 inches 181 mm height 10 88 inches 276 mm Approximately four 4 hours 20 Amp 24 VDC output 115 VAC input with automatic shut off Monitors all functions and commands the robot to perform memorized cleaning routines Monitors and controls the robot s movement and position Manual and electronic 15 Ultrasonic sonar sensing system providing the robot with a 360 degree coverage Six 6 zones that cover all sides of the machine up to 8 inches off of the floor User Guide Floor Sensors Tank Capacity Brushes and Vacuum Brush Cleaning Width Brush Head Motors Drive Wheel Motors Brush Drive Motor Vacuum Motors Production Cleaning Rate Operating Environment Temperature Humidity Magnetic Field Vibration 39 Four 4 infrared sensors that check the right amp left front and
9. L AAA ARAAAAAAAA LAARA User Guide INITIAL SYSTEM SETUP Disconnect the Battery Charger from the machine It will not start if connected Press the ON button Note It takes almost two 2 minutes for the machine to fully power up ae INTECLIBOT Sarre a Touch the Log In button Vacuum for Education Usage Hours Last Run Serial Number Version Enter your operator code and Touch OK If your operator code is unknown contact your administrator 10 User Guide The Prep Step Guide will appear Move ome Intellibot Service to the Home Screen by touching OK y you complete the Prep Steps ouch a butto in for more help lo Brake Filters To access the system menu touch the right arrow Zintelibot Service Hands Free Cleaning ke A Ea tt Manual Spot Area Map Setting Operator privileges To set up operator privileges touch the icon fi Reports Admin 11 User Guide To add an operator touch To edit an existing operator touch the name to highlight then touch To inactivate an operator touch the name to highlight then press Enter operators name and touch OK Enter a unique user code and touch OK To turn on off robotic mode privilege touch To turn on off mapping privilege touch To turn on off access to reporting touch To turn on off admin privileges touch To allow access to diagnostics touch
10. Sealed Air D Diversey Care SS CINTELLIBOT User Manual AEROBOT 1850 Hands Free Cleaning Floor Sweeper M 5410 SW Macadam Ave Suite 100 Portland Oregon 97239 www intellibotrobotics com User Guide TABLE OF CONTENTS Introduction Safety Precautions Machine Components Operator Controls Operator Pager Parking Brake Tank Brush Head Assembly Battery Charging Fuse Panel and Circuit Breaker Initial System Set Up Setting Operator Privileges Preference Settings Daily Startup Procedures Cleaning Options Manual Clean Spot Clean Area Clean Cleaning Patterns Map Clean Clean Up Trouble Shooting Diagnostics Sonar Touchshield Floor Sensor Gyro Network Memory Outputs Drive Motor Maintenance Schedule Technical Data o D N NORA W 11 13 14 16 16 17 18 19 22 22 24 25 28 29 30 31 32 34 35 36 37 38 User Guide INTRODUCTION Manual Purpose and Contents The purpose of this Manual is to provide the operator with all necessary information to use the machine properly and safely It contains information about technical data safety operation and maintenance Read this manual completely and become familiar with the AeroBot Hands Free Floor Sweeper before operating For longer service life of the machine follow the instructions and any warnings contained within this manual Damage caused by failure to follow these instructions may not be covered by the limited war
11. User Guide Diagnostics To access system diagnostics go to the Home Screen and touch the right arrow From the system menu select Diags icon 25 a Intellibot Service Hands Free Cleaning Reports Admin User Guide Each Intellibot machine has built in diagnostic tools used for troubleshooting problems Diagnostics A are accessible from the Functions screen if the diagnostics privilege has been granted to the operator EM 6 40 PM Reports Admin GE Diags Install The Diagnostics screen shows all of the built in diagnostics tools available on the machine Some shown above may not be present on all variations of machines or because the operator does not have the required privileges 26 User Guide Touching a button will activate the diagnostic Note that these diagnostic tools are for information only and do not change any of the settings of the machine To learn what each button does touch the Help button L and then touch another button A text balloon will appear and describe what the diagnostic does Return to the Functions screen by touching K EM 3 24 PM Diagnostics k omen Reports the distances each sonar sensor measures Le rouen Reports which of the touchshield zones are contacting the environment Reports the distances that each of the infrared floor sensors are above the floor bla Reports the compass heading of the machine Reports wireless networ
12. c IP address MAC address and signal strength Note ad hoc mode is only for local wireless connections to a service tech s computer 32 User Guide Network Diagnostic continued For machines using the cellular modem network device the screen will show the cell IP address and signal strength at the point and time of the initial cell tower connection Touching button A toggles between displaying the WiFi connectivity information and the cellular modem connectivity information To exit the diagnostic and return to the Diagnostics main screen touch Return B 33 User Guide Memory Diagnostic This diagnostic shows how much of the flash memory is used by the computer If the usage exceeds 80 contact Intellibot Robotics for more information M 3 27 PM To exit the diagnostic and return to the Diagnostics main screen touch Return A 34 User Guide Outputs Diagnostic This diagnostic allows for temporary control of each of the outputs of the computer The computer controls devices like motors actuators pumps and lights M 3 20 PM Touching any one of the 8 outputs buttons A displayed will turn on or off the corresponding output A yellow light indicates that the output is on whether or not it was turned on by the operator Use the left B and right C arrows to scroll through the 4 screens of outputs The battery voltage D is displayed to observe how the
13. ckets shirts or sleeves that are loose e Do not power spray or hose off machine electrical malfunction may occur e Use manufacturer supplied or approved replacement parts e All repairs must be performed by a qualified service person Do not modify the machine from its original design A WARNING To prevent condensation of critical components before operating allow the robot to sit 1 hour for every 7 2 F 4 C difference between storage temperature and 70 F 21 C User Guide MACHINE COMPONENTS Sonars ide brush Safety touchshield Front access door Electronics box Side brush User Guide Operator Controls On Off button Powers Hands Free on or off Handle bar Initiates movement of the Hands Free User Interface UI display Used to input commands and receive messages Emergency stop switch Depressing the emergency stop switch will immediately stop the Hands Free The emergency stop switch should only be used if the robot must be stopped immediately such as for a building evacuation Otherwise use the on screen stop button Operator Pager The operator will be paged when the Hands Free finishes a cleaning routine runs low on battery charge or encounters an obstacle that it is unable to navigate around User Guide Parking Brake The AeroBot Floor Sweeper has a parking brake that can be engaged from the rear of the machine see red handle Pivoting the red handle to
14. e CleaningS ka Manual Spot 18 User Guide Cleaning Patterns single Area single Area Return Side T Right Side T Right Return L Left L Left Return Side T Lett Side T Left Return L Right L Right Return Cross Left Cross Left Return gt lt 2 T Left T Left Return Cross Right Cross Right Return T Right T Right Return _ User Guide On the first pass learning pass of the first Area the machine looks for openings that match the Cleaning Pattern selected If an opening is found that is large enough on the correct side and in the correct location it will clean that second Area after cleaning the first Area If the opening does not meet the criteria just the first Area is cleaned Optionally touch Return to Start to have the machine return to the starting location of the first Area when it is finished cleaning rather than at the end of the second Area The 9 cleaning Patterns available on the machine are shown graphically Below are the parts of a cleaning Pattern Side T Right Areas to clean Pattern name Green triangle is the machine s starting location Red octagon is the machine s ending location Below is the same Pattern with Return to Start enabled Notice the red octagon moved to the starting location The gray circle shows where the cleaning finished 20 User Guide Position the machine in the middle of the hallway aisle Choose a cleaning pattern a
15. faster as the Average speed G for that side gets closer to the Command speed The beeps stop if the speeds are within 2mm s This is also useful for calibrating the drive amplifiers lf Encoder counts H vary wildly there may be a problem with the drive wheel encoders To exit the diagnostic and return to the Diagnostics main screen touch return l 36 User Guide Maintenance Schedule ity Quarteny Annualy Cleanout tanks X a ae Check Pickup tube fr obstruction x Clean caster wheels Clean caster wheels Inspect Pickup hose replace it necessary x Lubrigatehinges x Clean gaskets vacuum motor and tankinet x o Inspect emergency stop switch lamp replace it necessary x o Inspect yellow warning ight replace itneoessary x Inspect and test Front and Rear Touchshield zone l x Inspect Battery Box ball pearings lubricate if needed ox Check Pager operation replace bateries itneede ox Ceanintakenoses a Reptace drive pets a Clean undercarriage Replace worn electrical connectors x Replace rearswivelcasters d o X X X X x lt X X gt x lt X X 37 User Guide Technical Data Name s AeroBot Model s RS1000v Robotic Sweeper Construction Frame Casters Robot Height Robot Width Robot Length Brush Width Weight machine only Weight with battery pack Battery Pack Weight
16. he computer cannot communicate with the proximity board To exit the diagnostic and return to the Diagnostics main screen touch Return G 28 User Guide Touchshield Diagnostic This diagnostic shows if the machine is contacting an object The touchshield is the plastic skirt that wraps around the lower perimeter of the machine about 6 off the floor Behind the plastic are contact sensors that will notify the computer if the machine is applying more than 24 oz of force against an object Each of the 6 zones A has two zone contact counters associated with them The white numbers B are the total number of times that that zone has detected contact since the machine was installed The orange numbers C are the number of times that a zone has detected contact since this diagnostic was most recently started Each time the diagnostic is run the orange numbers reset to 0 Touch the reset button D to manually reset the orange numbers to 0 When a zone detects contact the zone on the machine icon lights up E both the total and current contact counters increase and the machine beeps To exit the diagnostic and return to the Diagnostics main screen touch Return F 29 User Guide Floor Sensor Diagnostic This diagnostic shows if each of the four floor sensors can detect the floor The sensors use infrared light to illuminate the floor and detect the reflection from it A distance i
17. k signal strength and IP address Reports the amount of memory used on the computer 27 User Guide Sonar Diagnostic This diagnostic shows the distance measured by the selected sonar sensor from the sensor face to the object in front of it looking down from on top of the machine The distance is displayed in millimeters There are between 15 and 19 sonars on a machine depending upon the model Each sonar has a number from 0 to 23 Using the up A and down B buttons select the sonar of interest to view the distance it is measuring The sonar number C and distance D will be displayed along with a sound wave animation E showing where the sonar is located on the machine The sound waves from sonar sensors fan out so the sonar may detect objects that are not directly in front of them Also the sonar sensors have a dead zone where they cannot detect an object The dead zone is the first 6 inches from the face of the sonar When a sonar number is gray and the distance is reported as the sonar is not receiving an echo and therefore cannot measure a distance lf a number is skipped over for example when going from sonar 6 to 8 and 7 doesnt appear then sonar 7 is not installed on your machine Long range sonars are 7 and 10 Short range sonars are 17 and 20 Both types are specific to a specific machine model If the proximity board software version number F looks like it means that t
18. n Pressing the right arrow C will rotate the machine in a counterclockwise direction To stop rotating press the arrow button opposite of the direction of rotation There are two parameters for calibrating a gyro One is the Scale Factor D and is set at the factory It does not normally need to be changed Values normally range from 18500 to 20500 The other parameter is the Center value E This is computed automatically by the machine every time there is no motion for at least 5 seconds This value is ideally 4192 but will change based on variations in gyro hardware temperature changes and other factors If this number is more then 5000 or less then 3000 there is likely a problem with the gyro and it may need to be replaced Touch the reset button F to set the heading to 0 00 during the diagnostic To exit the diagnostic and return to the Diagnostics main screen touch Return G 31 User Guide Network Diagnostic This diagnostic shows the connectivity information of the wireless interface in use WiFi or cellular modem Since there are several wireless devices and configurations screen shots for each are provided 00 15 61 100 For machines using the WiFi network device on a managed network the screen will show the managed IP address MAC address and signal strength 00 15 61 52 69 e For machines using the WiFi network device on an ad hoc network the screen will show the ad ho
19. nd touch GO To pause the machine touch the II pause button To resume cleaning touch the blinking GO To stop cleaning touch Stop The machine will ask you to confirm that you want to stop cleaning If not the machine will be paused and can be resumed by touching GO 21 Select a Hands Free Cleaning Pattern and touch Go u Return to Start Di2 27 PM A r E fal C z a n 00 01 03 Area Clean UU UU UY User Guide Map Clean optional Map clean is created with an optional software package Maps are created and stored on the machine Each map has a unique starting location The machine must be within 2 feet of that starting location and oriented in the proper direction for the route to run successfully Intellibot Service Hands Free Cleaning Manual Set z Area Map Position the machine at starting point that is associated with a specific map Choose MAP from the menu Select appropriate map from the list MapName Description rthoymBackSide rthoymDoorSide SouthGym Touch Go GymBackSide Clean Up The tank should be cleaned at the end of every shift Wipe off accumulated dust from the touchshield 22 User Guide Parking and Charging e Maneuver the machine to the charging station e Power down by pressing the on off button on the control panel e The machine must be placed on a continuous charge for 18 hours for a f
20. ranty Spare Parts And Maintenance All necessary maintenance and repair procedures must be carried out by qualified personnel or by Intellibot Robotics Distributors Always use Intellibot Robotics original parts and accessories explicitly approved for the AeroBot Robotic Floor Sweeper These parts have been tested to determine their reliability safety and suitability Intellibot Robotics approved parts and accessories are available through the service department 1 888 837 0002 Service and Warranty Information The installation packet contains detailed information concerning any warranties that cover the machine including V Factory limited warranty V Software license agreement Customer Assistance Intellibot Robotics support program provides factory trained and certified technical help in the event of a malfunction Call 1 888 837 0002 User Guide SAFETY PRECAUTIONS This machine is intended for commercial use It is designed exclusively to scrub hard floors in an indoor environment and is not constructed for any other use Only use recommended pads brushes and commercially approved floor cleaners intended for machine application The following warning alert symbol and the FOR SAFETY heading are used throughout this manual as indicated WARNING To warn of hazards or unsafe practices which could result in severe personal injury or death A FOR SAFETY To identify actions which must be followed for safe operation of
21. s reported to the computer If the distance exceeds a pre set number it is assumed that there is no floor and the machine responds with an appropriate safety action Each of the four sensors A reports a distance in millimeters B and a voltage C that the sensor is reporting When the distance to the floor is measured as safe the number is in green When no floor is detected the number is red Note The infrared floor sensors can be misled when the machine is over black shiny surfaces If this happens the machine will pause and a message will be displayed on the touchscreen Example No Floor Right Front If floor is present manually drive machine past dark flooring and continue To exit the diagnostic and return to the Diagnostics main screen touch Return D 30 User Guide Gyro Diagnostic This diagnostic shows the relative heading of the machine The gyro senses the machine turning and calculates the heading When the diagnostic starts the heading is reset to O There is a compass style instrument that points to the current heading and a reading of the heading in degrees and hundredths of a degree A A negative heading means the machine is pointed slightly right of center a positive heading means the machine is pointed slightly left of center There are two buttons to slowly rotate the machine to test the gyro Pressing the left arrow B will rotate the machine in a clockwise directio
22. ull charge Only 24 volt chargers with a gel cell setting can be used These chargers ensure that the batteries do not overheat Using any other charger will damage the machine s batteries Exchanging Battery Packs Set the parking brake Position battery exchange cart to receive battery pack Latch the guide ramp into slot located above rear bumper Lock the casters on the Battery Exchange Cart Warning A battery pack weighs 289 pounds Be sure that the exchange cart casters are ina locked position to prevent personal injury e Press latch to release battery pack e Using the handle pull the battery pack onto the Cart e Release locking latch and casters e Spin battery Cart 180 degrees aligning new battery pack e Engage latching gate and lock casters e Push battery pack into place until handle latch locks 23 User Guide Trouble Shooting No power Charger plugged into robot Unplug charger Battery pack not engaged Push battery pack into place Battery not charged Charge battery Navigation issues Sonar faulty Perform sonar diagnostic clean sonar Mechanical drag Inspect casters Not cleaning floor surface Brush motor not running Reset circuit breaker Machine pulling to one side Parking brake is not fully Move parking brake lever all the when manually driving disengaged way to the left then all the way back to the right If solution fails to correct problem please call service technician 24
Download Pdf Manuals
Related Search