English Manual AH-160C [Hardware & Software]
Contents
1. Click Offset Z on Precissor Position It will show dark green if you select it and the Z axis will move to the corresponding position We take 500 as value here 40 m Leq pt ronIx User Manual AH 160C Desktop Automated Programming System gt Precissor Position I Enabled Offset os Offset YA e0 pro waiting Time 140 me a Shit 400 Ta i Default _ Defaut E S Fig 5 13 Adjustment window It is different to click Offset Z from Offset X and Offset Y The socket will not move to the position automatically which is a protection for avoiding damaging sockets by the wrong commend Step 5 Click To Here and other selections to adjust Offset Z position to the right position Make sure it is enough and not oppress the IC Short stroke Not Standard Stroke Long stroke Oppress contact IC to IC Fig 5 14 Socket stroke You can click Vacuum or Normal to turn on or turn off the vacuum function Before clicking Vacuum and Normal you should make sure Platform Control gt Vacuum Detection is turn off to avoid vacuum failed Step 6 After adjusting it please deselect the fields and click the Initialize to move the robot arm to the start position 41 Leaptronix User Manual AH 160C Desktop Automated Programming System 5 5 2 Automatic Adjustment of Nozzle stroke There is automatic adjustment of Z axis on AH 160C We introduce steps of2. gt User Interrupt Stop Clear Save Fig 7 6 The setting up and connection Step 11 Click START to start the work order It will show the settings window of work order The user can set the Tray Out Start No Tray In Start No and Quantity After setting it please click OK to start the work order mn gt ceog OS TT Quantity Tray Out Start No Tray In Start No 1 1 OK Cancel Fig 7 7 The work order settings window Note Before it starts please make sure the setting parameters are same The parameters such as rows and columns of input trays and output trays sockets amounts and the setting position of the robot arm Step 12 In the process of the work order it could show the warning message with the red light and 3 bees The user has to remove the IC that caused warning 54 Leaptronix message Take it out or put it on the failed zone Then reply the warning User Manual AH 160C Desktop Automated Programming System message Note If you click Yes AH 160C will process with the work order It will stop the work order if you click No AH 160C will programming and export the rest Ics on the sockets and finish the work order Step 13 The yellow light will flash and buzzer will bee twice once the work order is finished INFORMATION Fig 7 8 The work order is finished 55 Leaptronix User Manual AH 160C Desktop Automated
3. Fig 5 8 Programmer Layout 1 Socket Board Choose the specification of socket boards and the quantity of the installed sockets There are three chooses X1 X2 and X4 2 Waiting Time Set the waiting time for picking and placing IC Please do not change this parameter if it works normally 3 Release Shift Set the height for release shift Use Rout Z to minus the pulses here Please do not change this parameter if it works normally Default Click this and change into the default value of programmer layout Choose the programmers Choose programmer 1 to 4 for setting Socket Position Set X axis Y axis Z axis and Press bar of the sockets The unit is pulse 5 4 X Y Axis Sdjustment If there are below changes such as the IC offset the different trays Please Offset or reset the axis so that robot arm can pick and place at the right position In this chapter we are going to introduce how to set and adjust the position and axis of AH 160C 37 Lea pt ron IX User Manual AH 160C Desktop Automated Programming System 5 4 1 Manual X Y Axis Adjustment We take Precissor Position for example Other setting steps of failed zone trays and sockets are same Step 1 Click Options on the Setting field of the main software window Step 2 Click Station Layout Step 3 Click Offset X on Precissor Position It will show dark green if you select it and the x axis will move to the corresponding position We take 5890 for
4. Racing Green Yellow lt lt 1000 1000 gt gt Red Programmer Setting lt lt 100 100 gt gt Pump Setting To Home lt lt 10 10 55 iY Vacuum Detection Turn ON Turm OFF To Here fe gt gt Turn OF Purmp OFF All OW All OFF Load Save Save amp Close Fig 5 5 Platform control form 1 Motor Connection Set and choose the Device Name Depend on port of user s computer Baud Rate Default Value 115 200bps Parity Default Value No Parity Byte Size Default Value 8 byte and Stop Bits Default Value 1 bit If there is no Device Name please make sure the connection and power are Okay Click Refresh to refresh the Device Name Then click Connect The device will initialize if the connection is correct and the detail will show on the Information field 2 Alarm Setting To test the light and alarm of the Tower light including red yellow and green lights You can choose 1 bee to 3 bees or no beep of the alarm 3 Information The information of Name Version Type and Serial Number Pump Setting To turn on or turn off the vacuum pump power and the Vacuum Sensor 5 Programmer Setting To choose the code number of programmers and turn on or turn off User can also open or close all the programmers at the same time 5 3 2 Tray Layout To set the position and parameter of Tray It divides into 6 parts as shown as below im
5. adjusting socket nuzzle stroke as below The failed zone trays and sockets are same Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Make sure the nozzle is installed correctly Please choose the right socket for the IC Turn on Layout Setting Form Click Options on the Setting field Click Station Layout Click Offset X and Offset Y on Precissor Position and move the robot arm to the corresponding position Click Offset Z on Precissor Position It will show dark green if you select it Click the Detect Z on the right bottom of the window AH 160C will start detecting Z axis process It will back to the start position once the job is done Click To Here and other selections to adjust Offset Z coordinate value and Z axis position to the right position Make sure there is no short stroke or long stroke of Z axis You can click Vacuum or Normal to turn on or turn off the vacuum function Before clicking Vacuum and Normal you should make sure Platform Control gt Vacuum Detection is turn off to avoid vacuum failed After adjusting it please deselect the fields and click the Initialize to move the robot arm to the start position 5 6 Adjustment of Press bar Stroke Below example is the adjustment of the fourth Press bar of socket on the fourth programmer Other adjusting of Press bar on other sockets are the same Step 1 Step 2
6. Emergency To stop the axis of robot arm in emergency Servo ON OFF Click the button to enable the serve on or serve off function of the motor Move the robot arm To adjust the movement of the robot arm Click 1 10 100 and 1000 to move the robot arm Normal Vacuum To select normal or vacuum mode of the socket Position Control Move the robot arm to the fixed point Click Initialize to initialize the parameters and drive the motor to the starting position Click To Home to drive the motor you choose to the starting point Click To Here to drive the motor to the corresponding position Load Save There are Load Save and Save amp Close from left to the right 5 3 1 Calibration Platform Control on Layout Setting Form There are Motor Connection Alarm Setting Information Pump Setting and Programmer Setting on platform control window 33 m Lea pt ronIx User Manual AH 160C Desktop Automated Programming System T Layout Setting Form Motor Connection Information Mame Device Name Refresh x Name Connect Version Type Baud Rate Parity Version Type i 15200 NoParity Bute Size Stop Bits Serall No Emergency Waiting Busy Time 2000 ms Alarm Setting f NoBeep rte ee eceteeeeeeeereeeeereneeny servo ON Normal C 1Beep C 2Beep f 3Beep Serva CFF 7 Dele
7. Programming System Chapter 8 Simple Troubleshooting 8 1 Power Turn on the power but the red light doesn t flash Solution Check the fuse is not burn out 8 2 Motor The Vacuum Nozzle Bar repeats initialization Turn off the power and software and pull the bar to bottom and restart the software The Motor Control doesn t response Confirm Export and Import Trays are placed 8 3 Pressure Vacuum formation failed Make sure there is IC on the suck position Make sure the pump is open Make sure the height of Z axis is correct 8 4 Programmers The fail rate of programming is too high Make sure the socket is installed correctly Make sure the Press bar stroke can open the socket fully 56 Leaptronix User Manual AH 160C Desktop Automated Programming System Chapter 9 Messages and Troubleshooting 9 1 Description of Messages and Troubleshooting In this chapter we will explain the meanings of the message There are two types of messages and 5 corresponding actions as below No Type Action Note 1 Normal message Display the window only 2 Wrong message Display the window and stop the device The Tower light and Buzzer will do the corresponding reactions as the below messages occurred No Type Status of Tower light and Buzzer Note 1 The device is working Green light is on 2 The device is paused or Yellow light is on standby 3 The device is not Red light is on connected to
8. Step 3 Step 4 Step 5 Make sure the Press bar is installed correctly Please use the right Press bar depends on the IC and socket Turn on Layout Setting Form Click Options on the Setting field Click Programmer Layout gt Programmer 4 Click Offset X and Offset Y to move the robot arm to the corresponding position Click Bar on Socket 4 it will show dark green if you select it We take 5790 as value here 42 Leaptronix Step 6 Step 7 Short stroke Do not contact the socket User Manual AH 160C Desktop Automated Programming System Programmer Programmer 2 Programmer 3 Programmer 4 x Y Z Site 1 E550 B406 550 Stez a73 sane uu 5730 Site 3 e0 9735 550 Site 4 a1 79 9735 550 Fig 5 15 Manual adjustment of Press bar Click Press bar is different from the situation of X axis and Y axis Press bar will not move to the position automatically which is a protection for avoiding damaging sockets by the wrong commend Click the selections on the bottom right of the window to adjust Press bar value and position to the right place Make sure the stroke is enough and not oppress to the Socket Long stroke spring distortion Standard stroke Fig 5 16 Press bar stroke After adjusting it please deselect the fields and click the Initialize to move the robot arm to the start position 43 Leaptronix User Manual AH 160C Deskt
9. choose No Install will close To install you must accept this agreement pe Fig 3 10 Install camera library 1 Step 3 Then it will install automatically ee oft Visual C 2005 Redi ie Siar ab ff Mic ry ofi Vieual Coe 005 Redi tril butak le wi 4 Please wait while Windows configures Microsoft Visual C 2005 Redistributable Fig 3 11 Install camera library 2 3 3 3 PC Camera Driver Installation Step 1 Click Install PC Camera Driver and process with the installation Then click Yes for installing Weichu UVC PC Camera Driver sett FO A 195 User Account Control Program name Weichu UVC PC Camera Driver exe Publisher Unknown File origin Hard drive on this computer V Show details No Change when these notifications appear Fig 3 12 Install camera driver 1 Step 2 Then it will show Setup Type window Please choose Complete and click Next USB2 0 PC Camera InstallShield Wizard Ex Setup Type Select the setup type to install Install Shield Fig 3 13 Install camera driver 2 12 Leaptronix Step 3 It will installed and mount the PC Camera module automatically User Manual AH 160C Desktop Automated Programming System The InstallShield Wizard is installing USB2 0 PC Camera InstallShield Fig 3 14 Install camera driver 3 gla Please wait while Windows configures General Module Gathering
10. example here M Precissor Position Enabled Offset Ya Offset Z Dtfset ae ir 500 waiting Time 140 me Release Shift 100 pulses Default a uu Fig 5 9 X Y setting 1 You can also click Default and the Offset X and Offset Z will back to the default value Step 4 Use below selections to adjust the Offset X and Offset Y As the red circuit shows Layout Setting Fo em Precissor Position Enabled Offset x Offset Y Offset Z 5890 1770 500 Waiting Time 140 ms SF as Release Shift 100 pulses Default m uu Failed Zone Position Offset x Offset Y Route 2 3097 1770 600 Max Limit 0 Ignore 10 V Zone 2 Enabled Offset x Fig 5 10 X Y setting 2 Step 5 Click Offset Y and repeat step 3 and step 4 to adjust the Offset X to Offset Y to the right position Step 6 After adjusting it please click Initialize to move back the robot arm 5 4 2 Automatic Estimation of X Y Axis of Tray Position AH 160C supports JEDEC standard it can estimate and get the Tray position 38 Leaptronix promptly Take TSOP 48 tray for example As below specification User Manual AH 160C Desktop Automated Programming System JEDEC Body Size Columns Row Cells Corner Corner Y step X Standard Var N1 N2 N3 X M Y M1 M2 Step M3 CS 008 DD 12x20mm 8 12 96 15 80 17 25 25 50 14 90 48L Step 1 Turn on Layout Setting Form and click Option on the setting
11. field Step 2 Click Tray Layout n Tray Layout Row Column Waiting Time 60 ms 19 E A Release Shift 70 pulses Tray Place Unit mm Offset gt 0 0 Offset X Gap X Emergency Offset Y Daly 0 0 Ton 4 ze W M W Servo ON Normal Servo OFF Z Detect Yacuum lt lt 1000 1000 gt gt Initialize lt lt 100 100 gt gt Import Tray Position First x First Y To Home lt lt 10 10 gt gt 17020 1770 To Here lt lt 1 1 gt gt Last x Last Y Route Z 12410 11959 480 12410 11959 480 a oa Save Save amp Close Fig 5 11 Tray layout Step 3 Enter 12 on Row and 9 on Column Step 4 Enter 15 80 on Offset X 17 25 on Offset Y 14 90 on Gap X and 25 50 on Gap Y The unit is Millimeter Step 5 After that click Estimate for estimating the input and output trays position of the first IC First X and First Y and the last IC Last X and Last Y Step 6 Follow the steps of chapter 5 4 1 and move the robot arm to the right position 5 4 3 Automatic Adjustment of Socket Image AH 160C is equipped with the camera for CCD function to identify and detect socket position Step 1 Step 1 Turn on Layout Setting Form Click Options on the Setting field Step 2 Step 2 Click Programmer Layout on Layout Setting Form 39 Leaptronix Step 3 Step 4 Step 5 Step 6 Step 7 User Manual AH 160C Desktop Aut
12. loading project name and the path Click Load to load the project dialog box Click Options to open the parameters setting window of the programmers This function will change according to the different programmers and software 2 Setting Name Inspect the loading setting name and the path Click Load to open the dialog box and load the parameter files Click Options to open the parameters setting window of AH 160C device This function will change according to the different programmers and software 3 Control Control the operating of the device and work order It includes START Pause and Stop 4 Work order status To show the latest information of work order The upper part includes the U P H Max Min And Avg Programming time and the lower part divides into Information and Monitor 30 Leaptronix User Manual AH 160C Desktop Automated Programming System Information Monitor Vision Information Monitor Target 123456 Completed 123456 Mo Project Passed 123456 Failed 123456 Program 123456 Platiomm 123456 Fig 5 3 Work order panel Information To show the information of the loading project The information will change according to the different software and projects Monitor To show the progress of the work order It includes the Target numbers completed numbers pass numbers and failed numbers Besides it shows the informat
13. not exciting Y axis The motor is not exciting Z axis The motor is not exciting Press bar The motor is not exciting X axis Motor out of step Y axis Motor out of step Z axis Motor out of step Press bar Motor out of step X axis The positive and negative sensors error Y axis The positive and negative sensors error Z axis The positive and negative sensors error Press bar The positive and negative sensors error Programmer O0 Fail to turn on the power Programmer 1 Fail to turn on the power Programmer 2 Fail to turn on the power Programmer 3 Fail to turn on the power Programmer O Fail to turn off the power Programmer 1 Fail to turn off the power Programmer 2 Fail to turn off the power Programmer 3 Fail to turn off the power Programmer 0 Fail to back to the USB mode Programmer 1 Fail to back to the USB mode Programmer 2 Fail to back to the USB mode Programmer 3 Fail to back to the USB mode Programmer O Fail to execute the programming commend Programmer 1 Fail to execute the programming commend Programmer 2 Fail to execute the programming commend Programmer 3 Fail to execute the programming commend Programmer O Fail to execute Insert Test Programmer 1 Fail to execute Insert Test Programmer 2 Fail to execute Insert Test Programmer 3 Fail to execute Insert Test Fail to form the vacuum nozzle 58 Leaptronix Code E O002 E 100 E 200 E 400 E 500 E 900 User Manual AH 160C Deskt
14. of Software Main Form AH 160C software main form is the main interface for the user You can use it for entering operating and monitoring the work order and sockets opening and closing sockets displaying and recording the status messages of the device and assessing the device performance Unit Per Hour U P H 29 Leaptronix User Manual AH 160C Desktop Automated Programming System Form_Mai Group 1 Programmer 1 U P H Adapter 1 Socket 1 Socket 2 Socket 3 Socket 4 Programming Time Max 000 0 Sec READY READY READY READY G 00 OO a OO ghee Meds Passed 0 Passed 0 Passed 0 Passed 0 ZANU SE Se Failed 0 Failed 0 Failed 0 Failed 0 Information Monitor Programmer 2 Adapter 2 Socket 1 Socket 2 Socket 3 Socket 4 READY READY READY READY Passed 0 Passed 0 Passed 0 Passed 0 O Comet Failed 0 Failed 0 Failed 0 Failed 0 Disconnect Programmer 3 Adapter 3 Socket 1 Socket 2 Socket 3 Socket 4 Setting Name READY READY READY READY Passed 0 Passed 0 Passed 0 Passed 0 Failed 0 Failed 0 Failed 0 Failed 0 No Project Options Programmer 4 Adapter 4 Load Load Socket 1 Socket 2 Socket 3 Socket 4 Se READY READY READY READY Connect Passed 0 Passed 0 Passed 0 Passed 0 Options ee Failed 0 Failed 0 Failed 0 Failed 0 Data Time Message Fig 5 2 AH 160C main form 1 Project Name Inspect the
15. required information CELLET LEE EEE ELE Fig 3 15 Install camera driver 4 Step 4 It will show Windows can t verify the publisher of this driver software please choose Install this driver software anyway to process with the installation gt Don t install this driver software You should check your manufacturer s website for updated driver software for your device gt Install this driver software anyway Only install driver software obtained from your manufacturer s website or disc Unsigned software from other sources may harm your computer or steal information vy See details Fig 3 16 Install camera driver 5 Step 5 Finally choose Yes want to restart my computer now and click Finish to complete the installation 13 m Lea pi ron IX User Manual AH 160C Desktop Automated Programming System USB2 0 PC Camera InstallShield Wizard InstallShield Wizard Complete Setup has finished installing USB2 0 PC Camera on your computer Fig 3 17 Install camera driver 6 3 3 4 AH 160C Software Installation Step 1 Click Install AH 160C Software and it will show below window Click Yes to install The example is based on v1 0 0 8 in this manual MIR cer Account Control Program name AH 160C_1 0 0 8_Install exe Publisher Unknown File origin Removable media on this computer Show details Change when these notifications a
16. the master source 53 Leaptronix Step 9 Load in the master source Click Load on left side of the widow It will User Manual AH 160C Desktop Automated Programming System finish loading once the progress bar is filled with the color Step 10 Make sure the status show the green color If the status shows red color please check and find the problems You can check 3 5 2 for the connection steps and description Group 1 p A H 1 6 0 0 Programmer 1 MMC U P H Adapter 1 S Socket 1 Socket 2 Socket 3 Socket 4 Programming Time Max 000 0 Sec READY READY READY READY S 00 00 00 gga Mocs Passed 0 Passed 0 Passed 0 Passed 0 A RE Ser Failed 0 Failed 0 Failed 0 Failed 0 Information Monitor Programmer 2 Adapter 2 Socket 1 Socket 2 Socket 3 Socket 4 READY READY READY READY Passed 0 Passed 0 Passed 0 Passed 0 Connect Failed 0 Failed 0 Failed 0 Failed 0 Disconnect Programmer 3 Adapter 3 Socket 1 Socket 2 Socket 3 Socket 4 READY READY READY READY Passed 0 Passed 0 Passed 0 Passed 0 Failed 0 Failed 0 Failed 0 Failed 0 No Project Options Setting Name Programmer 4 Adapter 4 Load Load Socket 1 Socket 2 Socket 3 Socket 4 Unies READY READY READY READY Connect Passed 0 Passed 0 Passed 0 Passed 0 Options Disconnect Failed 0 Failed 0 Failed 0 Failed 0 STA RT Data Time Message 2013 10 01 05 00 23 035 pra
17. 0 Data CheckSum 0x00000000 PASS FAIL go aa 7 EMPTY 7 EMPTY Function ean sorru ncton M j V Socket 2 M Socket 1 M Socket 2 MV Socket 1 See ean COPY zl None None None None areke AutoSca EE V Socket 4 MV Socket 3 V Socket 4 V Socket 3 None None None None 2013 08 08 17 24 31 Prog 1 Com find Pail V Socket 6 V Socket 5 V Socket 6 V Socket 5 201300808 17 25 00 Prose COMB Connect None None None None 5 222 Socket 8 MV Socket 7 MV Socket 8 Socket 7 None None None None Fig 3 39 Programmer Recognition 2 22 Leaptronix User Manual AH 160C Desktop Automated Programming System Chapter 4 Replacement of Components To program different size and spec of ICs you have to replace corresponding components for the programmers and system of AH 160C In this chapter we are going to explain how to install vacuum nuzzle Press bar and Location Notch If you want to uninstall it please just do the reverse procedures Note Please turn off the power if you want to install or uninstall components such as vacuum nuzzle Press bar and Socket etc 4 1 Replacement of Vacuum Nuzzle Step 1 Step 2 Step 3 Turn off the software and power of AH 160C Open the cabin door and pull up the robot arm to the Import Tray nearby as shown as the figure below Note To avoid accident you have to push the cabin door to bottom every time you open it and make sure it would not fall by g
18. 24 Install AH 160C software 7 3 4 First Time Connection of AH 160C Please connect the standard USB 2 0 with AH 160C and computer after installing the software and the driver Turn on the power after connecting with the power supply and pneumatic supply and switch on power The computer will show the message of installing device driver software and install it automatically Take Windows 7 64 bit for example Installing device driver software Click here for status i a my S Fig 3 25 Installing device driver software Prolific USB to Serial Comm Port COM4 gt X 0 Device driver software installed successfully Fig 3 26 Device driver software installed successfully 16 Leaptronix User Manual AH 160C Desktop Automated Programming System After installing please go to device manager and confirm the installation Click Start gt Control Panel gt System and Security gt System gt Device Manager Unfold the Ports COM amp LPT icon and there are 3 sets of Prolific USB to Serial COM Port from COM3 to COM5 COM3 COM4 and COMB are three connecting ports between AH 160C platform and the equipped programmers Pa Device Manager babai File Action View Help m u m ca Disk drives E Display adapters e DVD CD ROM drives 3 Floppy disk drives A Floppy drive controllers 5 Human Interface Devices g IDE ATA ATAPI controllers Keyboards R Mice
19. 3 2 1 Remove the Retaining Pins Please turn off the power first and confirm the retaining pins are removed before operating AH 160C As below red circuits Also make sure it will not cause any collision during the operating process Step 1 Remove the retaining pins of the device cabin and take care of it The retaining pins are respectively installed in the rear on both sides of the Y axis and X axis Leaptronix User Manual AH 160C Desktop Automated Programming System Fig 3 1 The position of retaining pins Step 2 Please use the standard USB cable and connect it with the computer Please remove any USB on the computer so that it won t affect the installation and operation Step 3 Please confirm the right electric socket and the specification It is single phase three wire 110V to 240V 50 to 60 Hz AC power 3 2 2 Tower Light Installation Before operating AH 160C please make sure the tower light is installed correctly before turning on the power Also make sure it can display the correct information while operating Step 1 Open the cabin door below the machine and take off the tower light Leaptronix User Manual AH 160C Desktop Automated Programming System Fig 3 2 The place for storaging the tower light Step 2 Remove the screws from the top of AH 160C which are used for fixing the tower light Fig 3 3 Removing the screws Step 3 Install the tower light on the top of AH 160C Thread the wire thro
20. 60C Desktop Automated Programming System Fig 4 8 Pull the robot arm to the far up right Step 3 Firstly remove the screws from the socket board as shown as the red circles on the figure below Fig 4 9 Remove the screws from the Socket Board Step 4 Install Socket Board The installation of Socket Board is directional Please align then install it vertically Please make sure the direction is correct or not if the installation is failed to avoid the damage of PCB or programmers Note Please make sure location notch socket and the programming ICs are in same specification Step 5 Lock the screws on the Socket Board 27 m Leapt rOnix User Manual AH 160C Desktop Automated Programming System sere D I Domn O Dryas D Darra D Dyg Fig 4 10 Installation Socket Board Step 6 Close cabin door Attention Please be careful and not to hurt your hands while closing the cabin door 28 m Lea pt ronIx User Manual AH 160C Desktop Automated Programming System Chapter 5 AH 160C Operating and Setting 5 1 User Login Input the username and password Click Login The default username and password are Leaptronix Ereegnes paeas P a Leaptronix User Login Username Password Machine Model AH_160 eMMC Software Version v1 0 0 8 Firmware Version Label_FirmwareVersion Copyright c 2013 LEAPTRONIX Electronic Co Ltd Fig 5 1 Login window 5 2 Introduction
21. COPY zi None None None None aha AutoSca V Socket 4 MV Socket 3 V Socket 4 V Socket 3 None None None None Socket 6 MV Socket 5 MV Socket 6 V Socket 5 None None None None 22 2013 08 08 i A5 akibra sii COM8 Connect M Socket 8 Socket 7 M Socket 8 Socket 7 None None Fig 3 37 SU 6160 main form It is connected if it turns from red to green and then please process with the recognition Step 3 Before process with recognition please click Init and Load on the Main Function pull down menu Socket 0 will show EMPTY because there is no master source on it Connect OMe Information Product Name None MainFuncton Information Setting source MainFunction Information Setting Source Manufactuer Name None cor PASS 0 Start Function COPY Se V ID Check Package None Partitioned Check FAIL 0 Product Revision None Operation Mode AutoScan v 7 Erase before write i Min Manufacturing Date None M Copy Verify Checo OES ECSD CheckSum 0200000000 IDLE Data Capacity KB 0 0 Data Check Sum 0200000000 PASS 0 FAIL 0 None EMPTY Fu nction sou rceFunction z M Socket 2 M Socket 1 Socket 2 Socket 1 Start Function COPY None None None None gigi AutoScan Ea V Socket 4 V Socket 3 V Socket 4 V Socket 3 None None None None Log 2013 08 08 17 24 31 Prog 1 Com find Fail i Socket 6 M Socket 5 M Socket 6 i Socket 5 Sp
22. Fig shows Question Exa Do You Want To Save As the Parameters Yes No Fig 3 35 Save as the parameters 3 5 2 SU 6160 eMMC Programmer Recognition You have to set up the parameters of SU 6160 eMMC programmers hardware recognition while initial connection of AH 160C to computer Note There s no fool proofing design between recognition of SU 6160 software and hardware Please make sure the recognition is correct Step 1 Please maximize the window of SU 6160 Fig 3 36 Maximize SU 6160 Step 2 Please connect one programmer first On the right side of the window Click Detect to renew the connection detail then choose the COM number and click Connect Take COM8 for example 20 LAGIBITONDE User Manual AH 160C Desktop Automated Programming System Information i Product Name None MainFuncton information Setting Source MainFunction Information Setting Source Manufactuer Name None II Start Function COPY jv ID Check Start Function COPY J7 ID Check Package None Partitioned Check Partitioned Check Product Revision None Operation Mode AutoScan v Erase before write Operation Mode AutoScan X V Erase before write Manufacturing Date None M Copy Verify M Copy Verify ECSD CheckSum oo Data Capacity KB 0 Data CheckSum eats PASS FAIL oO 4 None 5 None 0 Function E nction M Socket 2 M Socket 1 M Socket 2 M Socket 1 een
23. Leaptronix English Manual AH 160C Hardware amp Software s ana ad Leaptronix User Manual AH 160C Desktop Automated Programming System Contents Chapel DeOSCrIP III 1 ti UA III 1 12 Satety PU AI 1 1 3 Appearance and ACCESSOrIES wiicsccwssdcarccacdsdvmesinssanyctcdnevasdaanearindemosecaawinians 2 ta SOC ITS ON Aa waa 3 1 5 Operating Reguirement wwanananananananananananaanawanananananananaa 3 Chapter 2 ComponentsS wamanawanananwanananzananananzanazanananaanana 4 CHIPSI UNA Ia EE E 7 3 1 Preparation Work ccccceccseccsececceecseecseceeceeceseeeeeeseeeeeeeeseeeseeeeeeseeeeeeaees 7 32 Hardware Installation WA aa i 7 3 2 1 Remove the Retaining PINS cccccsecceecseccseceecesecesceseeeeeeseeeeeeees 7 3 2 2 Tower Light Installation ccccccceecssccseeeeeeseceeeesecesceseceueeeeeeeeees 8 3 3 Software Installation wsemnennnanannannanannannanannwn 10 3 3 1 AH 160C Driver Installation wsemnmanmana 10 3 3 2 PC Camera Runtime Library Installation 11 3 3 3 PC Camera Driver Installation o 12 3 3 4 AH 160C Software Installation ssesenoessesssessesensesseseesesersersesresee 14 3 4 First Time Connection Of AH 160C wenmnnnnnanannann
24. Power Port 9 USB Port 10 Pneumatic power input Only for the external connected pneumatic supply model Leaptronix User Manual AH 160C Desktop Automated Programming System MI Fig 2 3 Platform appearance 1 11 Z Axis 12 X Axis 13 Y Axis 14 Vacuum Nozzle 15 Press bar 16 Vacuum Sensor Fig 2 4 Platform appearance 2 Leaptronix 17 Input and Output Tray 19 Fail Zone 21 Programmer 2 22 24 26 28 30 32 34 36 38 40 User Manual AH 160C Desktop Automated Programming System 18 Precissor 20 Programmer 1 Fig 2 5 Placement of programmers and sockets Master Source 1 23 Socket 1 1 25 Socket 1 3 27 Socket 1 5 29 Socket 1 7 31 Master Source 2 33 Socket 2 1 35 Socket 2 3 37 Socket 2 5 39 Socket 2 7 41 Upgrade Source 1 Socket 1 2 Socket 1 4 Socket 1 6 Socket 1 8 Upgrade Source 2 Socket 2 2 Socket 2 4 Socket 2 6 Socket 2 8 Leaptronix User Manual AH 160C Desktop Automated Programming System Chapter 3 Installation 3 1 Preparation Work Phillips screwdriver 1 Hex Key Wrench Set Computer 1 3 2 Hardware Installation Before first operating AH 160C please confirm that 3 retaining pins are removed and the tower light is installed Also make sure the circuit is connected If you need to storage or move this product please turn off the power before locking the retaining pins and removing the tower light to avoid any damages
25. age 34 wn nib User Manual AH 160C Desktop Automated Programming System AI tation Layout Tray Layout Programmer Layout m Tray Layout Offset os 0 0 Offset Ya Emergency J Servo ON Normal Serva OFF 2 Detect Wacuum Estimate Camera lt lt 1000 1000 gt gt lt lt 100 100 gt gt te First First r 5 lt lt 10 10 gt gt j 7020 a 770 i 020 i TO D To Here lt lt gt gt Las Last Y Route z Last 3 Last Y Route Z 12410 11959 E ER 11959 480 Load Save Save amp Close a 5 6 Tray layout description Tray Layout To set arrangement of Column and Row 2 Waiting Time To set the waiting time of vacuum nozzle for picking and placing IC Please do not change this parameter if the device works normally 3 Release Shift To set the height for robot arm to release the IC Use Route Z to minus the pulses here Please do not change this parameter if the device works normally 4 Export Tray Position To set the position of the first IC First X and First Y and the last IC of Export Tray Last X and Last Y Also set the operating stroke of IC by Route Z The units are pulse wave numbers 5 Import Tray Position To set the position of the first IC First X and First Y and the last IC of Import Tray Last X and Last Y Also set the operating stroke of IC by Route Z The units are pulse wave numbers 6 Tray Place User ca
26. ame Manufacture Name Package Product Revision Manufacturing Date EXt CSD Checksum ECSD Checksum Data Capacity and Checksum Data Checksum Work Order Display To show the IC numbers of PASS and Fail Integrate control interface To operate and control programmers Record To show the execute function of each programmer and execute result of each socket 5 Programmer control interface To operate and control each programmer and socket 44 Leaptronix User Manual AH 160C Desktop Automated Programming System 6 2 The Integrate Control Interface Start Function copy ka 7 AutoScan lw Erase before write Iv Copy Verify Fig 6 2 The integrate control interface 1 Function To choose Operation Mode and Start Function please see chapter 6 2 1 and 6 2 2 for more information 2 Options To set up the execute function of programmers Note The setting list is only effective after loading the master source Please reload the master source if you want to change the setting ID Check To verify the target IC with master source before programming it is fail once the data are not match Partitioned Check To check whether the target IC is partitioned It is failed once the IC is partitioned Erase before Write To erase the Format before write in data Copy Verify To verify the copy IC automatically after programming Full Format Choose the format methods If you don t click it then it onl
27. anannana 16 3 5 First Time Start up of the Software s sesssessesessessrsessesersessrsersesrrsersesersee 17 3 5 1 AH 160C Platform RecognitioN semenannnenanannana 19 3 5 2 SU 6160 eMMC Programmer Recognition 20 Chapter 4 Replacement of Components wamananananananana 23 4 1 Replacement of Vacuum Nuzzale swmemannnnnnnannnnnenananesen 23 4 2 Replacement Of PreSs Dal cccccsecssccseccsecseceseceeceseceeceseeeeeeseeeeeeseeseeesees 24 4 3 Replacement of the Location NOtCH cccccsccseccsecseceeceeeeeeeeceseeeeeesees 25 4 4 Replacement of Socket Board ccceeccsecsecesecsecesececeeeeeeeeseeeeeseeeeeeeees 26 Chapter 5 AH 160C Operating and Setting vswanwas 29 SL US FEO Ner e 29 5 2 Introduction of Software Main FOrim ccccsecssccsecceeceecseceeeesecaeeeeeeeeees 29 33 LAYOUT SCLUNE FOr E S R 32 5 3 1 Calibration Platform Control on Layout Setting Form 33 5 3 2 Tray Layout ossssnssesrssssssrssrsrsrserorsrserorsrserersrserersrrerersrsererereeree 34 5 3 3 Staton AV OUI ia 35 Leaptronix User Manual AH 160C Desktop Automated Programming System 5 3 4 Programmer LayOut ccccececscscsecececeeecscsesecesesetscseseseceseseneesess 36 5 4 X Y Axis SCJUSTMENL cccsccseccsscseccsscceccsscoscesscoussseco
28. and other pointing devices E Monitors amp Network adapters 4 Other devices fp Base System Device Portable Devices a F Ports COM amp LPT Communications Port COM1 1 Communications Port COM2 IT Printer Port LPT1 IZI Prolific USB to Serial Comm Port COM3 gt Prolific USB to Serial Comm Port COM4 id Prolific USB to Serial Comm Port COMS5 Dp Processors Sound video and game controllers lt gt Storage controllers jE System devices b Universal Serial Bus controllers Fig 3 27 Make sure it is installed correctly 3 5 First Time Start up of the Software Start up AH 160C software double click the AH 160C icon on your computer or click the left button of mouse and choose Start gt All programs gt Leaptronix AH 160C gt AH 160C gt Fig 3 28 AH 160C desktop Icon 17 Leaptronix Default Programs mA Desktop Gadget Gallery Internet Explorer z Windows Anytime Upgrade 4 Windows DVD Maker 529 Windows Fax and Scan Windows Media Center Windows Media Player amp Windows Update YA XPS Viewer User Manual AH 160C Desktop Automated Programming System AH 160 Documents Pictures Music d Accessories P Games L Leaptronix AH 160C y AH 160C Computer Control Panel di Maintenance a Startup Devices and Printers Default Programs Help and Support Step 1 For the initial start up please add a new exceptional l
29. assarnnianscevasnsresadenagavasausseradexsnenepaverewniaetsvauasteasecenssas 56 Chapter9 Messages and Troubleshooting cccceccsccecessesseseeceeeees 57 9 1 Description of Messages and Troubleshooting 57 9 2 Wrong Message LISt ccccceccecsececsecsccecsececsececsececseeeceecseeeeseeecseeecaeees 57 Leaptronix User Manual AH 160C Desktop Automated Programming System Chapter1 Description 1 1 Introduction Leap Electronic Co Ltd has been committed to the IC programming service since 1980 To provide customer from personal device to factory automated equipment programming solution Due to present automated programming machine is quite large and complex To shorten programming various IC waiting time We Leap specially launch small semi automated IC programmer AH160 to meet customer s demand for automated programming of large capacity FLASH components You can use this in factory or office environment In fact AH160 is the most extra value product because of its characteristics of high efficiency high quality space saving and low build cost It has extraordinary performance advantage especially for some disk mounted ICs that took long time to program such as TSOP48 TSOP56 and eMMC 1 2 Safety Precaution All operation maintenance and repair need follow below safety precautions We do not take responsibility caused by not following these precautions to result any unexp
30. date and ship the latest manual to the end users If there is a new version of AH 160C The ownership of manufacturers or trademarks mentioned in this document or references belong to the companies or organizations 1 3 Appearance and Accessories Fig 1 1 AH 160C appearance AH 160C Main Unit 1 PC CD 1 PC USB cable 1 strip AC power cord 1 strip PU extension tube Only for the external connected pneumatic supply model 1 strip Vacuum Nozzle Depend on programmers Compressed Tablets Depend on programmers Socket Board Depend on programmers Leaptronix User Manual AH 160C Desktop Automated Programming System 1 4 Specification X axis 0 03mm Y axis 0 03mm R table Resolution epeatable Resolution Z axis 0 2mm Press bar 0 01mm X axis 420mm Y axis 310mm AORE Z axis 18mm Press bar 5mm Precissor 30 x 30mm external connected pneumatic supply model 20 90 gt No congealing 1 5 Operating Requirement Windows 8 32 bits 64 bits and above 500MB above Buffer 1GB above Depends on the Hard disk l ORE programming specification Display 1024 x 768 Pixels and above USB 2 0 m Leq pt ronIx User Manual AH 160C Desktop Automated Programming System Chapter 2 Components Fig 2 1 The forward appearance 1 Tower light 2 Emergency Stop Switch 3 Cabin Door Handle 4 Cabin Door Fig 2 2 The lateral appearance 5 ID Sticker 6 Power Switch 7 Fuse 8 AC
31. ected problems Make sure the internal parts are locked and fixed and remove all the connecting wires before moving or storaging the product Please use the standard accessories and software while using the product Do not operate this product beside flammable gas flam or in hot amp humid environment Make sure all the screws tools are placed properly and do not left them inside while using the product Please try to avoid using old IC to program it may cause low yield rate or failed Please turn off the power while removing and replacing the component in case of electric shock Donot remove and replace the non wear and non replace components The sockets or any IC package adaptors of this product are consumable The usage life is based on different sockets and adaptors If you use it for too long the sockets may have bad contact and cause low programming yield rate or even programming failure While using this product to program master tape which is used before mass m Leq pt ronIx User Manual AH 160C Desktop Automated Programming System production please do the complete testing and use it after confirmation Please contact with our professional technical personnel or distributor if the device is out of order do not repair it by yourself Please contact with our distributors and our personnels if you have any problems on this product This manual is delivering with AH 160C model but we won t up
32. ee None None None None 2013 08 08 17 49 10 Prog V Socket 8 M Socket 7 MV Socket 8 MV Socket 7 None None Fig 3 38 Programmer recognition 1 Please take a look at the SU 6160 on AH 160 The recognition is work if the red light on the master source socket of the first programmer is on If the red light is not on please click Disconnect Then repeat step 2 and step 3 again Step 4 Click Main Function gt Init to initialize once the connection is success Step 5 Click Main Function gt Load to load the master source and parameter It is finished loading once the progress bar is filled with color It will show 21 Leaptronix PASS on the socket if there is a master source on the socket Whereas it User Manual AH 160C Desktop Automated Programming System will show Empty Step 6 Once the recognition of the first programmer is work please repeat step 2 to step 5 for the second programmer till its recognition works The left programmer on the window Take COM21 for example SU 6160 pe Name None MainFunction Information Setting Sou rce MainFunction Information Setting Source Manufactuer Name None PASS 0 WAWA om PASS 0 Package None FAIL 0 ag 0 000 Sec FAIL 0 Product Revision None Manufacturing Date None CheckSum 0xo0000000 0 000 Sec CheckSum 0x00000000 ECSD CheckSum 000000000 IDLE IDLE Data Capacity KB 0
33. esktop or not Click Next to continue ww Setup AH 160C koda ee Select Additional Tasks 5 Which additional tasks should be performed amp Select the additional tasks you would like Setup to perform while installing AH 160C then dick Next Additional icons IV Create a desktop icon lt Back Cancel Fig 3 22 Install AH 160C software 5 Step6 Confirm thatall procedures are correct and click Install 15 Leaptronix User Manual AH 160C Desktop Automated Programming System wy Setup AH 160C ko eee Ready to Install y Setup is now ready to begin installing AH 160C on your computer Q Click Install to continue with the installation or dick Back if you want to review or change any settings Destination location C Leaptronix AH 160C Start Menu folder Leaptronix AH 160C Additional tasks Additional icons Create a desktop icon j lt Back Instat e Cancel Fig 3 23 Install AH 160C software 6 Step 7 Finally click Finish to complete installation Setup AH 160C o ua cosa Installing y 5 Please wait while Setup installs AH 160C on your computer as the AH 160C Setup Extracting files Setup has finished installing AH 160C on your computer The C Leaptronix AH 160C vcomp dil application may be launched by selecting the installed icons Click Finish to exit Setup WI Launch AH 160C cred Fig 3
34. g System Step 1 Step 2 Step 3 Chapter 7 Operating Procedures of AH 160C Connect the power cable to power then connect AH 160C to computer with USB cable Also connect the pneumatic supply Then turn on the power of AH 160 It will show the red light which means AH 160C is start up but has not connected with computer S wres Monutocturer LEAP ELECTRONIC C0 LTD wwweapioni com Fig 7 1 Connect the cables and turn on the power Note Please make sure the emergency button is not pressed Open the upper cover of cabin door and push it to the bottom just in case it falls and closed Put in the Feed Tray and Out Tray with 30 degree angle and confirm the trays clung to the plane and ball plunger Fig 7 2 Putin the tray Note To avoid accident you have to push the cabin door to bottom every time you open it and make sure it would not fall by gravity Turn on AH 160C software The light will turn from red into yellow which means the connection with computer is success 52 Leaptronix Step 4 Click the AH 160 icon on the computer desktop Or click Start gt All Program gt Leaptronix AH 160C gt AH 160C Step 5 It will show the Login window Please enter the username and password User Manual AH 160C Desktop Automated Programming System then click login The default username and password are Leaptronix AH 160 Desktop Automated Programming System m ES Leap
35. ing We suggest use file mode if the capacity of master source and target IC are different and are FAT16 and FAT32 format files 46 Leaptronix 4 User Manual AH 160C Desktop Automated Programming System User Mode Under this mode the user can control the operation length from LBA O section It is like Mirror mode for copying and verifying the data of master source under this mode but the operation length is defined by the user The unit is 100MB and the default value is 500MB AutoScan Mode Under this mode the user can scan the effective information of the User Data section of master source completely and save the result to the master source It can speed up copying and verifying according to this result This mode is for programming all operation systems partition settings and file systems Note Please click Yes to AutoScan while loading the master source in this mode or use SU 6010 to scan 6 2 2 Start Function SU 6160 programmer has many operating functions for eMMC programming Note Please execute PinScan before executing any function 1 COPY To copy the data of master source to the target IC There are many operation modes to pair up and the outcome are different depend on different modes VERIFY To verify the data of master source and the data of target tape are the same The outcome are different depend on different operation mode FORMAT To format each target IC depend on the file system of master
36. ion Device Name Refresh v Name Connect Name Version Type Baud Rate Parity Version Type Serail No Byte Size Stop Bits Je fi Ty Serial No Emergency Mann Sales Waiting Time 0 2000 ms ee No Beep V Sense Enabled aana Servo ON Normal e Beep 2 Beep LIA Beep Waiting Time 1 30000 ms Servo OFF Vacuum Green PUPP CCE lt lt 1000 1000 gt gt Yellow Red Programmer Setting m 3 Gee eo Pump Setting To Home lt lt 10 10 gt gt Turn ON Turm OFF V Vacuum Detection To Here lt lt 1 1 gt gt Turn ON Turn OFF AION All OFF Load Save Save amp Close Fig 3 33 Motor connection 19 Leaptronix Step 3 If the connection is successful It will show the Name Version Type 7 User Manual AH 160C Desktop Automated Programming System and Serial No on the information field Information Name 4H_160 Version 1 0 Type M Serial No 1212005 Fig 3 34 The message of successful connection It will disconnect automatically if the device is not AH 160C or the connection is failed Please repeat the step 2 and step 3 till the connection success once the connect option is workable Step 4 Click Yes to save the file while connection is success Turn off the window and back to the Form Main of AH 160C You can also decide whether you want to save as the parameters as below
37. ion through bar chart and percentage The failed number divides into Program failed and Platform failed Below is the calculation method Failed Platform Failed Program Failed Completed Passed Failed Completed Completed Target Passed Passed Completed Failed Failed Completed Socket Message It shows the latest information of each programmer and socket includes the pass numbers and failed numbers The user can double click the left mouse button to enable or disable the sockets As shown as the table below Socket Message Description The Socket is disabled It turns off automatically or manually Socket 2 The Socket is ready READY Passed 0 Failed T Socket 2 The programmer is loading the project WURKING The IC on the socket is working Passed 0 Failed 0 31 Leaptronix Socket Message Description Socket 2 It is checking the IC on the socket CHECK Passed 2 Failed 2 User Manual AH 160C Desktop Automated Programming System Socket 2 The IC on the Socket is Insert Testing PINSCAN Passed 1 Failed 1 Socket 2 The IC on the socket is erasing the information ERASE Passed 3 Failed 3 Socket 2 The IC on the socket is programming PROGRAM Passed 4 Failed 4 Socket 2 The IC on the socket is verifying YERIFY Passed 5 Failed 5 Socket 2 The IC on the socket is protecting PROTECT Passed 6 Failed 6 Socket 2 The loading of project is
38. is parameter if it works normally 4 Release Shift Set the height for release shift Use Rout Z to minus the pulses here Please do not change this parameter if it works normally 5 Default Click this and change into the default value of precissor position Failed Zone Position Set the Offset X Offset Y and Route Z of Failed Zone Position The unit is pulse 7 Max Limit Set the max limit of Failed Zone Position It will remind the user of cleaning Failed Zone once it reaches to the max limit If you want to ignore it please set 0 and there will not be reminder 8 Zone 2 Enabled To enable the Zone 2 If you click this the failed zone position will divided into 2 parts and the capacity will increase 9 Default Click this and change into default value of the failed zone position 5 3 4 Programmer Layout To set each programmer socket position and parameter It divided into 9 parts 36 Leaptronix for introduction Some functions are different from the models and the quantity of User Manual AH 160C Desktop Automated Programming System programmers Layout Setting Form Emergency Sermo ON Normal Servo OFF 2 Dele Vacuum Z Bar Socket1 934 5764 550 5790 n 1000 gt gt Socket 2 3558 5760 S50 5790 Initialize lt lt 100 100 gt gt Socket 3 93 7096 550 5790 _TeHome wao ao Socket 4 3548 7088 550 5790 ka pei A Load Save Save amp Close 1 e F
39. ist for the firewall and allow software of AH 160C and SU 6160 to work through the firewall Windows Firewall has blocked some features of this program Windows Firewall has blocked some features of SU 6160 on all public and private networks ane Name Publisher Path SU 6 160 Unknown C Yeaptronix ah 160c su 6 160 exe Allow SU 6160 to communicate on these networks WA Private networks such as my home or work network Public networks such as those in airports and coffee shops not recommended because these networks often have little or no seaurity What are the risks of allowing a ram through a firewall Fig 3 30 Remove the firewall alarm message Step 2 Please enter the username and password then click login P S The default username and password are Leaptronix Leaptronix User Login Machine Model AH_160 eMMC Software Version v1 0 0 8 Firmware Version Label_FirmwareVersion Copyright c 2013 LEAPTRONIX Electronic Co Ltd Fig 3 31 Login window 18 Leaptronix 3 5 1 AH 160C Platform Recognition The reason why it shows disconnect and unloads while initial connecting and User Manual AH 160C Desktop Automated Programming System login software As shown as the red circuit below is because the default parameter has not set up yet So the user has to process with the hardware recognition and the storage of parameter while i
40. mated Programming System MainFunction Information Setting Source Product Name Product SN 0 Manufacturer Name AE Package Device Product Revision 0 0 Manufacturing Date DEC 2013 ECSD Checksum Ox G0000000 Data Capacity 0 0 KB Data CheckSum Ox 0000000 Fig 6 11 Source tab The Source tab window shows Product Name Product SN Manufacturer Name Package Product Revision Manufacturing Date ECSD Checksum Data Capacity and Data Check Sum of the master source IC iY Socket 0 None V Socket 2 Socket 1 None None lf Socket 4 W Socket 3 None None V Socket 6 Socket 5 None None V Socket 8 Socket 7 None None Fig 6 12 Socket status panel Socket Status It shows each socket status on the programmers and Pass and Fail quantity on each socket Socket 0 is the status of master source Note The sockets on SU 6160 software window have to be corresponding to the actual sockets on the AH 160 Socket Status Description iv RER 1 No response y Ready There is IC on it f Den There is no IC on it y Working It is working Shinning yellow word and purple word 50 Leaptronix Socket Status lw Socket 1 PASS Socket 5 FAIL User Manual AH 160C Desktop Automated Programming System Description It is pass It is fail The fail message will show on the message record field 51 m Leapt rOnix User Manual AH 160C Desktop Automated Programmin
41. n enter the distance between first IC Offset X and Offset Y and each IC Gap X and Gap Y based on the size of the actual Tray Click Estimate to show the coordinate information of input tray and output tray The unit is Millimeter mm 5 3 3 Station Layout To set the position and each parameter of precissor and failed zone It divided into 9 parts for description 35 m Lea pt ronIx User Manual AH 160C Desktop Automated Programming System eze m Precissor Position di Enabled Offset r Offset Offset Z 5590 170 500 a 4 a al ee Time 140 ms ee Release Shift 100 pulses 3 Emergency Failed one Position Servo ON Normal Serva OFF Z Detect Vacuum Camera lt lt 1000 1000 gt gt Initialize lt lt 100 100 gt gt To Home lt lt 10 10 gt Deiat To Here lt lt gt gt Load Save Save amp Close Fig 5 7 Station layout form S lt da mi Offset YA Route Z F B Max Limit peisea lgnore dieat y7 10 1 Enabled Choose enable to turn on the precissor position If you don t click enable then this function won t execute while IC moving from Input Tray to Socket 2 Axis of precissor position Set up Offset X Offset Y Offset Z and Rout Z of precissor position The unit is pulse 3 Waiting Time Set the waiting time for picking and placing IC Please do not change th
42. nitial installation Group 1 JP A H 1 6 0 0 U P H KABI MMC Adapter 1 S Socket 1 Socket 2 Socket 3 Socket 4 Programming Time Max 000 0 Sec READY READY READY READY 5 00 OO 00 a See Passed 0 Passed 0 Passed 0 Passed 0 a kam Failed 0 Failed 0 Failed 0 Failed 0 Information Monitor Programmer 2 Adapter 2 Socket 1 Socket 2 Socket 3 Socket 4 READY READY READY READY Passed 0 Passed 0 Passed 0 Passed 0 Connect Failed 0 Failed 0 Failed 0 Failed 0 Disconnect Programmer 3 Adapter 3 Socket 1 Socket 2 Socket 3 Socket 4 READY READY READY READY Passed 0 Passed 0 Passed 0 Passed 0 Failed 0 Failed 0 Failed 0 Failed 0 No Project Options Setting Name Programmer 4 Adapter 4 Load Load Socket 1 Socket 2 Socket 3 Socket 4 C ma READY READY READY READY Connect Passed 0 Passed 0 Passed 0 Passed 0 Options a Failed 0 Failed 0 Failed 0 Failed 0 Data Time Message Clear 2013 10 01 05 00 23 035 pra J gt User Intermpt Stop Save Fig 3 32 The AH 160C main form Step 1 Click Setting gt Options then enter the layout setting form Step 2 Choose Platform Control on the layout setting form Then click Refresh to renovate the lists on Motor Connection Then choose the device name and click Connect Layout Setting Form x Programer Layout Motor Connection Informat
43. oftware and power of AH 160C Step 2 Open the cabin door and pull up the robot arm to the Import Tray nearby as shown as the figure below Note To avoid accident you have to push the cabin door to bottom every time you open it and make sure it would not fall by gravity Step 3 Use wrench for rotating and removing the screws from the location notch Fig 4 5 Remove the screws from the location notch Step 4 Align the Location Notch Hole at bottom of the Location Notch with the Location Pin on the operating plane and then install it from bottom to top vertically 25 Leaptronix User Manual AH 160C Desktop Automated Programming System See Fig 4 6 Make sure the specification of location notch Note Please make sure Location Notch socket and the programming ICs are in same specification Step 5 Lock the screws If you need to remove the location notch please remove it in parallel Fig 4 7 Installation location notch Step 6 Close the cabin door Attention Please be careful and not to hurt your hands while closing the cabin door 4 4 Replacement of Socket Board Step 1 Turn off the software and power of AH 160C Step 2 Open the cabin door and pull up the robot arm to the Import Tray nearby as shown as the figure below Note To avoid accident you have to push the cabin door to bottom every time you open it and make sure it would not fall by gravity 26 Leaptronix User Manual AH 1
44. ol Control the operation setting and display status 48 Leaptronix User Manual AH 160C Desktop Automated Programming System MainFuncton Information Setting Source nit Load PinScan Start SYNC Sys Update ali Fig 6 8 Main Function tab Main Function Control is for controlling each programmer function Init SU 6160 software connects the ports and gets the spec from the programmers It will disconnect if it fail to get the spec 0 Load The programmer executes Scan and checks the information on master source System Update Insert the Micro SD memory card which has the update firmware Bin file before clicking System Update PinScan Check there are ICs on each socket of programmer Start Execute the Setting function SYNC To set up the programmers synchronously as the setting field MainFunction Information Setting Source PASS o meo ae FAIL o maai CheckSum 0x00000000 IDLE Fig 6 9 Information tab The Information tab window shows the operation progress of programmers pass and fail amounts checksum of master source and the programming time MainFunction Information Setting Source Start Function COPY ha W ID Check Partitioned Chec Operation Mode AutoScan ka he Erase before wn Ww Copy Verify Fig 6 10 Setting tab The Setting tab window please see the figure for all functions 49 Leaptronix User Manual AH 160C Desktop Auto
45. omated Programming System Platform Control Speed Setting Station Layout Tray Layout Programmer Layout Socket Board Waiting Time 60 ms J Default Release Shift 100 pulses Se AA Socket Site Programmer Programmer 2 Programmer 3 Programmer 4 x Y Z Bar Site1 6550 8406 550 5790 Site 2 9179 8406 1550 5790 Site 3 5550 9735 550 5790 Site 4 9179 9735 550 5790 Fig 5 12 Automatic adjustment of socket image Click Camera to turn on it Click Live on the right top of the window to preview the camera function Click X and Y on the Socket Sites and the robot arm will move to the corresponding position Click Auto Move and the device will start to move and process with the CCD function It is done once the progress bar is filled with color Follow steps of chapter 5 4 1 to move the robot arm to the right position 5 5 Adjust Nozzle Stroke If robot arm often failed to pick and place IC Vacuum failed or motor out of steps Please adjust or reset the Z axis 5 5 1 Manual Adjustment of Nozzle Stroke We take the nozzle of socket for example Other setting steps of failed zone trays and sockets are the same Step 1 Step 2 Step 3 Step 4 Make sure the nozzle is installed correctly Please choose the right nozzle for the IC Turn on Layout Setting Form Click Options on the Setting field Click Station Layout
46. op Automated Programming System Chapter6 SU 6160 eMMC Programming Software 6 1 SU 6160 eMMC Programming Form Use SU 6160 eMMC programming software to control SU 6080 programmers It can operate and monitor one or many SU 6080 It divides into 6 parts for description Connect Connect Detect Connect Disconnect Detect Connect Disconnect Product Name None Manufactuer Name None MainFunction Information Setting Source MainFunction Information Setting Source Package None Product Revision None Manufacturing Date None Be ts ch wawa SN ECSD CheckSum 0x00000000 Data Capacity KB 0 0 Data CheckSum 0x00000000 nScan SYNC PinScan Start SYNC m 4 None Start Function COPY v ae lv Socket 2 lv Socket 1 lv Socket 2 V Socket 1 SEE ason gt None None None None IV ID Check PinScan Partitioned Check V Erase before write V Socket 4 lv Socket 3 lv Socket 4 V Socket 3 IV Copy Verify None None None None i stow Caer 2013 10 30 13 10 49 Prog 1 Can t find RS232 device M Socket 6 M Socket 5 V Socket 6 V Socket 5 2013 10 30 13 10 49 Prog 2 Can t find R3232 device 2013 10 30 13 10 49 Prog 1 Init Fail None None None None 2013 10 30 13 10 49 Prog 2 Init Fail V Socket 8 V Socket 7 V Socket 8 MV Socket 7 None None None None Fig 6 1 SU 6160 eMMC Programming Form 1 Information It shows the information of the loading master source Such as Product N
47. op Automated Programming System Content Note Fail to release the vacuum nozzle The cabin door is open The emergency switch is execute The input tray is not installed The output tray is not installed The input and output tray are not installed E 000 E 001 E 002 E 003 E 004 E 005 E 100 E 101 E 102 E 103 E 200 E 201 E 202 E 203 E 002 E 003 E 004 E 005 E 020 E 100 E 200 AEA201 AEA202 E 300 E 400 Platform Controller Platform Controller Platform Controller Platform Controller Platform Controller Platform Controller Platform Controller Platform Controller Platform Controller Platform Controller Platform Controller Platform Controller Platform Controller Platform Controller Fail to set System Tick Lock in a wrong status The length of packet transmission is wrong The form of packet transmission is wrong Write in error Update error Flash Memory initialize error Flash Memory unlock error Flash Memory write in error Flash Memory lock error EEPROM initialize error EEPROM write in fail EEPROM write in error EEPROM read error Can not connect to the platform controller Can not connect to the programming controller Programmer check fail Platform check fail The work order is finished The platform is disconnect Check and confirm the input tray Check and confirm the output tray Check and clean the failed zone The error of user name and password Check the
48. ppear Fig 3 18 Install AH 160C software 1 Step 2 It shows the window and click Next to process with the installation tod ka Welcome to the AH 160C Setup Wizard This will install AH 160C 1 0 0 8 on your computer Itis recommended that you dose all other applications before continuing Click Next to continue or Cancel to exit Setup TE Fig 3 19 Install AH 160C Software 2 Step 3 Select the destination location and folder Click Next to continue 14 Leaptronix User Manual AH 160C Desktop Automated Programming System ww Setup AH 160C o Select Destination Location ty Where should AH 160C be installed Q A Setup will install AH 160C into the following folder To continue dick Next If you would like to select a different folder click Browse Browse Atleast 18 7 MB of free disk space is required PTE mmm Fig 3 20 Install AH 160C software 3 Step 4 Select the start menu folder and click Next to continue Setup AH 160C AI fem Select Start Menu Folder bay Where should Setup place the program s shortcuts Q E A Setup will create the program s shortcuts in the following Start Menu folder To continue click Next If you would like to select a different folder dick Browse Browse lt Back Next gt Cancel Fig 3 21 Install AH 160C software 4 Step 5 Choose to add the new icon on the computer d
49. quantity of the work order 59 Document No 140514 V1 0 70500000000006 Leaptronix Website www leap com tw E Mail service leap com tw Taipei TEL 886 2 2999 3837 FAX 886 2 2999 7710 9F 4 No 18 Ln 609 Sec 5 Chongxin Rd Sanchong Dist New Taipei City 24159 Taiwan Beijing TEL 86 010 62652592 FAX 86 010 62655303 No 615 Apartment No 33 Suzhou St Haidian Dist Beijing China Shanghai TEL 86 021 54885894 FAX 86 021 54880624 No 6768 Zhongchun Rd Shanghai China Dongguan TEL 86 0769 85349978 FAX 86 0769 85349686 12F Hua an Shangzhu Building Changgung st Chang an Town Dongguan China LEAP ELECTRONIC CO LTD Copyright 2013 LEAP ELECTRONIC CO LTD All Rights Reserved
50. ravity the far right of AH 160C Fig 4 1 Pullthe robot arm to Install the Vacuum Nozzle from bottom to top vertically of Vacuum Nozzle Rod until both side of Nozzle Rod Spring grip and fix the Vacuum Nozzle Note Inclined surface side of Vacuum Nozzle must be on same direction with Nozzle Rod Spring 23 Leaptronix User Manual AH 160C Desktop Automated Programming System Fig 4 2 Spring and nozzle Step 4 Close Cabin Door Attention Please be careful and not to hurt your hands while closing the cabin door 4 2 Replacement of Press bar Step 1 Turn off the software and power of AH 160C Step 2 Open the cabin door and pull up the robot arm to the Import Tray nearby as shown as the figure below Note To avoid accident you have to push the cabin door to bottom every time you open it and make sure it would not fall by gravity Step 3 Use wrench for rotating and removing the screws from the Press bar Fig 4 3 Remove screws from the Press bar Step 4 Slide the Press bar into the side of device and push it to the correct location 24 Leaptronix User Manual AH 160C Desktop Automated Programming System 2 PAA Fig 4 4 Installation the Press bar Step 5 Then lock the screws and fasten the Press bar Step 6 Close the cabin door Attention Please be careful and not to hurt your hands while closing the cabin door 4 3 Replacement of the Location Notch Step 1 Turn off the s
51. source which can build MBR partition table and file system Checksum Check the checksum of master source SCAN Scan the master source and it also can pair up with AutoScan mode 6 3 Programmer Control Interface SU 6160 programming control window is used as setting and controlling the programmer 47 a Lea pt ronIx User Manual AH 160C Desktop Automated Programming System i Detect Connect Disconnect y MainFunction information Setting Source Init Load Sys Update PinScan Start SYNC N lv D V Socket 2 None lv Socket 4 None MV Socket 6 None V Socket 8 None None V Socket 1 None vV Socket 3 None V Socket 5 None v Socket 7 None Fig 6 4 Programmer control panel 1 Programmer Tab Window To switch and choose the programmer You can use each tab window for operating and controlling two programmers Each programmer numbers on tab window is allocated from left to the right Connect Detect Connect Dicomeot Fig 6 5 Connection panel 2 Connection control To choose the corresponding COM Port to the programmer on the dropdown list Detect To search and list the COM ports which are connected Disconnect To disconnect SU 6160 software and programmers Connect It is success if the drop down list turns to green It is fail if it turns to red Fig 6 6 The connection is success Fig 6 7 The connection is fail 3 Function contr
52. success Phan The programming of the IC on the socket is passed Passed 8 Failed 7 Socket 2 The loading of the project is failed FAIL Passed 9 Failed 9 The programming of the IC on the socket is failed Message Record It records the messages of the work order including the status of the programmers and the device 5 3 Layout Setting Form Click Option on the parameter field on Layout Setting Form to turn on adjust and setting window If the software and device are connected the robot arm will initialize and back to the start position automatically 32 Leaptronix User Manual AH 160C Desktop Automated Programming System i Layout Setting Form Motor Connection Information Device Name Refresh Name Werzioh Type Baud Rate Parity tartan Tupp 115200 NoParity i Serail No 1 Byte Size Stop Bits Be l ooo d Serial No X Emergency MAENT Waiting Time 0 2000 mg fe Ao Beep Me Senge Enabled difrirrinariarinrriarinan J Normal 1 Beep 2 Beep C 3Beep Waiting Time 1 30000 me Y acuum Green Peeveuetoeerieceverueteaes J fellow Red Programmer Setting Initialize Pump Setting To Home if Vacuum Detection Turn ON Turn OFF Turn OW Turn OFF All ON All OFF To Here Fig 5 4 Setting and adjustment form It divides into 6 parts for setting and adjusting the AH 160C at the bottom right on the window 1 2
53. the software 4 Device error Red light flashes 3 times The Buzzer buzzes three times and stays on red light 5 The work order is Yellow light flashes twice completed The Buzzer buzzes twice and stays on yellow light 9 2 Wrong Message List The device will stop all actions once the wrong messages occur It will show the wrong messages on the window for user to solve it The user has to trouble shooting and click the corresponding buttons to move the device again Below are all the codes for warning messages Code Content Note E X00 X axis Fail to initialize E YOO Y axis Fail to initialize E Z00 Z axis Fail to initialize E BOO Press bar Fail to initialize E X01 X axis Start the positive limit warning E Y01 Y axis Start the positive limit warning 57 Leaptronix Code E Z01 E B01 E X02 E YO2 E Z02 E B02 E X03 E Y03 E Z03 E B03 E X04 E YO4 E Z04 E B04 E X05 E YO5 E Z05 E BO5 1E1000 1E1100 1E1200 1E 300 1E1001 E1101 1E1201 E1301 1E1002 1E1102 1E1202 1E1302 1E1003 1E 103 1E1203 1E1303 1E1004 1E1104 1E1204 1E1304 E 000 User Manual AH 160C Desktop Automated Programming System Content Note Z axis Start the positive limit warning Press bar Start the positive limit warning X axis Start the negative limit warning Y axis Start the negative limit warning Z axis Start the negative limit warning Press bar Start the negative limit warning X axis The motor is
54. tor to sector character to character to the target IC 3 Auto Mode Scan the IC before copying it automatically then copy and verify the space that is occupied by data automatically Under this mode the capacity of master source and target IC must be the Same The maximum error is 5 Under this mode the partitioned size will adjust automatically for using the full capacity of the target IC and identify the storage area which is occupied Under this mode only the area which is occupied can be copy and verify which can reduce the operation time P S This mode is the best option to deal with different applications Under this mode it only supports master source as format files FAT 16 and FAT 32 We suggest use this mode if the master source and target IC have the same capacity and both are FAT 16 FAT 32 format files File Mode Under this mode it will browse the directory structure first then copy and verify all files automatically The target IC will be format as the master source for using all the storage area while copying Then SU 6160 will browse the directory structure of master source then copy all the files which are searched to target IC SU 6160 will browse directory structure and mark all files then try to open the same name of the files in the target IC while verifying The verification is finished if the file is match Then it will process with verifying next file or folder till all files and folder are finished verify
55. tronix User Login Username Password Machine Model AH_160 eMMC Software Version v1 0 0 8 Firmware Version Label_FirmwareVersion Copyright c 2013 LEAPTRONIX Electronic Co Ltd Fig 7 3 Login window Step 6 Turn on SU 6160 software Fig 7 4 Turn on SU 6160 software Step 7 Make sure the programmers and software are connected You can check 3 5 2 for the connection steps and description ff SU 6160 60 Ii natios Product Name None MainFunction Information Setting Source MainFunction Information Setting Source Manufactuer Name None Start Function copy IV ID Check Start Function coy gt IV ID Check Package None Partitioned Check Partitioned Check Product Revision None Operation Mode AutoScan v JV Erase before write Operation Mode AutoScan JV Erase before write Manufacturing Date None M Copy Verniy RI Copy Vonty ECSD CheckSum 0x00000000 Data Capacity KB 0 0 Data Check Sum 0x00000000 FAL T None None Function SourceFunction V Socket 2 M Socket 1 MV Socket 2 MV Socket 1 None None None None V Socket 4 MV Socket 3 V Socket 4 V Socket 3 None None None None MV Socket 6 M Socket 5 MV Socket 6 Socket 5 None None None None 2013 08 08 17 45 34 Prog 1 COM8 Connect V Socket 8 V Socket 7 Socket 8 M Socket 7 None None None None Fig 7 5 SU 6160 Connection Step 8 Putin
56. ugh the hole on the top of the machine then locking the 3 screws Fig 3 4 Installing the tower light Leaptronix Step 4 Connect the circuit of the tower light Open the cabin door and connect it User Manual AH 160C Desktop Automated Programming System Please pay attention to the right direction to connect since it is fool proofing on the two sides of the circuit Fig 3 5 The connection of the circuit 3 3 Software Installation Insert the AH 160C CD into the computer and it will show the installation window If it does not execute automatically please go to My Computer gt C Disk and execute Install exe to start the software installation Take Windows 7 64bit for example YA wa KANISA LEAP ELECTRONIC CO LTD Fig 3 6 AH 160C software installation 3 3 1 AH 160C Driver Installation Step 1 Click Install AH 160C Driver and enter AH 160C Driver Installation Prolific PL 2303 USB to Serial driver Click Yes to process with the installation 10 User Manual AH 160C Desktop Automated Programming System Leaptronix mee Hp User Account Control 157 Do you want to allow the following program to make v changes to this computer e Program name Setup exe Verified publisher Prolific Technology Inc File origin Removable media on this computer Y Show details Change when these notifications appear Fig 3 7 Install AH 160C dri
57. ustssceusenscesssesceusnes 37 5 4 1 Manual X Y Axis Adjustment wsenenanannnnnnnanmana 38 5 4 2 Automatic Estimation of X Y Axis of Tray Position 38 5 4 3 Automatic Adjustment of Socket Image 39 5 5 Adjust Nozzle Stroke vcs sisciwiincsvnencsdescewaadanedawaniseuwsacaneendadedauadndeeviesasedeensannuys 40 5 5 1 Manual Adjustment of Nozzle Stroke wamanaao 40 5 5 2 Automatic Adjustment of Nozzle stroke 42 5 6 Adjustment of Press bar Stroke w wwnwananannananaanananaananaa 42 Chapter 6 SU 6160 eMMC Programming Software 44 6 1 SU 6160 eMMC Programming FOrmM wwanawawanananananananaawana 44 6 2 The Integrate Control INterface cccccccssccseccsecseceseceeccseceeceseeeeeeeeeeeeees 45 6221 Operon MOG ene nen ere een ea en nee ene nme 46 6 2 2 Start FU CIO II 47 6 3 Programmer Control Interface w wanwnmananwanananaananwnna 47 Chapter 7 Operating Procedures Of AH 160C ccccecceceeseeseeeeeeees 52 Chapter 8 Simple Troubleshooting wamanwanananaanananwaa 56 ol Aa 56 o MOO sores ceases gore opnesctenre E oa a ertiine estou E twee enn seat team seaeweasea cider eneiues 56 Go IA 56 8 4 PROSTAMIMENS iaredeusssnip
58. ver 1 Step 2 It shows the install driver window please click Next and process with the installation PL 2303 Driver Installer Program Welcome to the InstallShield Wizard for PL 2303 USB to Serial The InstallShield Wizard will install PL 2303 USB to Serial on your computer To continue click Next Fig 3 8 Install AH 160C driver 2 Step 3 Finally click Finish to finish installing PL 2303 Driver Installer Program Setup Status InstallShield Wizard Complete The InstallShield Wizard has successfully installed PL 2303 PL 2303 USB to Serial is configuring your new software installation USB to Serial Click Finish to exit the wizard lt Back Cance Fig 3 9 Install AH 160C driver 3 3 3 2 PC Camera Runtime Library Installation Step 1 Click Install PC Camera Runtime Library and process with the installation Step 2 It will show the license agreement window Please confirm and click Yes after reading 11 Leaptronix User Manual AH 160C Desktop Automated Programming System Microsoft Visual C 2005 SP1 Redistributable Pa a Please read the following license agreement Press the PAGE DOWN key to see the rest of the agreement MICROSOFT SOFTWARE LICENSE TERMS those terms apply By using the software you accept these terms If you donot accept Do you accept all of the terms of the preceding License Agreement If you
59. y erases the data area before witting Or it will erase all the storage area 3 Execute Function It divides into 3 parts as Load Check IC PinScan and Start Load Click Yes on the scan window and it will scan the master source first then check the information of it Or it will check the information directly Scan 23 Do you want to make Scan list for Source Warming It may take time Yes No Fig 6 3 The scan window Check IC PinScan To check whether there is IC on the sockets of the connecting programmers Start To start the action 45 Leaptronix User Manual AH 160C Desktop Automated Programming System 6 2 1 Operation Mode SU 6160 programmer has multiple operation modes for eMMC Please see below introduction 1 Partition Mode To execute Sector to Sector character to character for specified partitioned areas of MBR partition table This mode is suitable for the master source which only some sections are used and only these sections need to be copy and verify Partition Mode can shorten the operation time and preserve the accuracy of copying This mode can support the MS extend partition table file We suggest using this mode if the new copy work needs the accuracy of sector to sector and word to word and the occupied area of MBR partition table is smaller than the capacity of the IC 2 Mirror Mode Use mirror mode to copy the information on the master source by sec
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