GSK980TDb TURNING MACHINE CNC SYSTEM
Contents
1. 1 N FL TZ x i Y Y 2 AA E gt Z y i yea e vp ZO E S est 7 IEA ee ee ee PIENE M Cil La N pm Additional Panel Ap02 56 5 reserved Changchun MPG installing hole 222 5 reserved botton hole i b hi Fi 4 5 EOS 3016 reserved button hol haf MS Er Outline Standard guide Ns35 7 5 User selt provided 90000990009009 Ci s Wan Wo wa ava d a PA o Csr 000099002299000 dde dd daa AS EROS ww2. 8 CW CYCLE START o o o Omst O o o o oA Sum On o6 AM n LA any lt a UL gt Q 30 TI N WM SINGLE BKIP MAGEINE MATLOCK DRY i d ez RAPID LUBRICATING JG 5 STOP S OVERRIDE A OVERRIDE F OVERRIDE on x1 Onxo n x100 O Moo NS o o H M o 9 O E B i a FO 25 U 509S anvo DAL re h N T CHANGE amp COW FEED HOLD eo 4 preserved hole y AENA le PM dA lwo P uad 5 E E ES ox eserved hole A p 7 J F amp 46reserved ho 44 ml Dd 1 d S a Z UU ud ho AN X Pm NX E28 om 47 A um Q P B zz p E Pd Ve ww ES A A y N E AL be DO P e SS hk POL 5 a 9 EN di Fig 1 3 GSK980TDb B contour dimension CNCmakers Limited Address No 168 Xiadu Road Haizhu District Guangzhou China 510300 Email info CNCmakers com Website www CNCmakers com Tel 86 138 24444158 Fax 86 20 84185336 Optional Accessories Additional Panel Ap01 1 045 reserved Dongxin 7 4 5 DAL reserved button ho e 5 D O 3 6 reserved button holes handwheel installing hole EE si N rA NE 2 7 a E y EX Y fx Ar a 40 ge 2 ES f A Pa Y m N 4 4 T A i OD J 7 Ste RD E i y J H3 v NA KS gt ES x
3. 5V Sl X 4h X X CN15 i Z AXISY MIS X AXIS 4 ENCODER Soi x CN51 CN1 act can AXIS 5 SPINDLE up ER mis POWER SUPPLY COM PORT Fig 1 1 GSK980TDb back cover interface layout CNC makers Limited Address No 168 Xiadu Road Haizhu District Guangzhou China 510300 Email info CNCmakers com Website www CNCmakers com Tel 86 138 24444158 Fax 86 20 84185336 GSK980TDb external dimensions dad Y t y l Ex 4 i fs ip a e Ll E P _ ma n AA GER CN X ZO Om OB o5 OS ow 2 Sl VT pm 7 A ll HE gt LUIS a D c3 DATA T T aes r O N G 2 7 Blw 0 a P4 pas INPUT 1 elxfz Ju als ls as E O S H e TE 4 3 lance a E CHANGE 4 EP Y E D E ES fte IF ls al al Sell OR de NER y TL da M_ S gop SET paer cance Up Y t 1 EDB gg DRETE ANS AO P A D ETL ox haeman beim 8 3
4. Configuration Software and Communication Software GSK980TDb uses the same configuration software GSKCC and communication software TDComm2 which run in WINDDOWSS98 2000 XP GSKCC can edit ladders part programs parameters pitch error compensation data and tool compensation data and complete the upload and download files and data between PC and GSK980TDb TDComm can bidirectionally transmit part programs parameters pitch error compensation data and tool compensation data between PC and CNC CNCmakers Limited Address No 168 Xiadu Road Haizhu District Guangzhou China 510300 Email info CNCmakers com Website www CNCmakers com Tel 86 138 24444158 Fax 86 20 84185336 GSK980TD Communication TDComm2 Download Upload Settings Download List O File s Path Save As Size KB Part o Files Load List i pnt al prm i Najett AL Ey Let UM EJT g UE oT LE B 1 I IE xr Configuration soft GSKCC window Communication software TDComm2 window GSK980TDb CNC Type Configuration Type Significations GSK 980TDb L Assembly form none standard panel B boxed assembly 980TDb Turning Machine CNC GSK series Specification GSK980TDb 420mm X 260mm aluminum alloy solid operation panel GSK980TDb B GSK980TDa matching with APO1 445mm x 345mm X 182mm Standard Accessories Switch power GSK PB2 assembled at the back of CNC Connector assembly CNC interfaces are connected by one set of plug DB9 female X
5. 2 DB15 male x 3 DB25 female x 1 DB25 male X 1 Note Corresponding plugs along with cables are supplied when they along with other components including drive unit unit are delivered Accessory cables 12m 10 core shield cable 3m for each X axis Z axis input interface XS40 XS41 output interface XS39 XS42 9m 8 core shield cable 3m for each spindle encoder input interface XS40 XS41 output interface XS39 XS42 3m 4 core shield cable inverter interface Note The above mentioned cables as wires are supplied Signal cables with welded plugs are supplied when a whole set of drive unit and tool post controller is delivered The requirements for cable length and welding should be remarked in the order list CNCmakers Limited Address No 168 Xiadu Road Haizhu District Guangzhou China 510300 Email info CNCmakers com Website www CNCmakers com Tel 86 138 24444158 Fax 86 20 84185336 Anti interference components 1N4007 X8 0 1 u F 630V X 6 Technical documents GSK980 Turning Machine CNC System User Manual without PLC User Manual Optional Accessories Communication cable A serial communication cable 5m 1 between PC and GSK980TDb for end user and machine tool manufacturer Communication cable B serial communication cable 5mx1 between GSK980TDb and PC for machine tool manufacturer used for installing and debugging the system Communication disc communication software TDComm installation disc X 1 Ladder programming s
6. 86 138 24444158 Fax 86 20 84185336 PLC function Ue 909999299999 90 Two level PLC program up to 5000 steps the 1 program refresh period 8ms PLC program communication download PLC warning and PLC alarm Many PLC programs up to 16PCS the PLC program currently running can be selected Basic I O 40 input signals 32 output signals an machine interface 7 4 wide screen LCD resolution 234x480 Chinese English Spanish Russian display Planar tool path display Real time clock peration management Operation mode edit auto MDI machine zero return MPG single manual program zero return Multi level operation privilege management Alarm record rogram edit Program capacity 40MB 10000 programs including subprograms and macro programs Edit function program block word search modification deletion Program format ISO command statement macro command programming relative coordinate absolute coordinate and compound coordinate programming Program call macro program call with parameter 4 level program built in Communication function RS232 two way transmitting part programs and parameters PLC program system software serial upgrade USB U file operation U file directly machining PLC program system software U upgrade Safety function 90 Emergency stop Hardware travel limit Software travel check Data backup and recovery CNCmakers Limited Address No 168 Xiadu Road Haizhu Di
7. CNCmakers Limited Address No 168 Xiadu Road Haizhu District Guangzhou China 510300 Email info CNCmakers com Website www CNCmakers com Tel 86 138 24444158 Fax 86 20 84185336 GSK980TDb TURNING MACHINE CNC SYSTEM GSK980TDb is a new upgraded software hardware product based of GSK980TDa with 5 feed axes including C axis 2 analog spindles 2ms high speed interpolation 0 1um control precision which can obviously improve the machining efficiency precision and surface quality It adds the USB interface U sic file operation and program run As the upgrade product of GSK980TDa GSK980TDb is the best choice of economic CNC turning machine ESR 98070b y ov eje 7 s5 s TT spare 465 2583 85054540 2 2 88 248 9 d alo fa s 7 o gt A ro p Ir oorno 323 1030 9952 B 1030 995 BE CA a6 TEN ecw VOU f cos ff cer f CAN POS PRG OFT PALM SET PAA E OGN HABER WAL HOH 556 AREA ANNK Bee eee Characteristics X Z Y 4 5 axis name and axis type of Y 4 5 can be defined 2ms interpolation period control precision 1um 0 1um Max speed 60m min Cup to 24m min in 0 1um Adapting to the servo spindle to realize the spindle continuously positioning rigid tapping and the rigid thread machining Built in multi PLC programs and the PLC program currently running can be selected G71 supporting flute contour cycle cutting Statement macro command programming macro prog
8. f ar ATA a t enu Rana Rf ane POSITION PROGRAM OFFSET ALARM SETTING PARAMETER DIAGNOSIS Ai a 7 O ES Y 5a o Oo Oo o O O O Oo o Oo o O O 1 DD D e 0 2 MS A Y o m 48 D t EDIT AUTO Moi eee MPG MANUAL er ex COOLING DRENTETON 8 cw LE STAAT E O O o Omst O o o O i o O o a DDD E c 9 wir O uo I 4 cH SINGLE SKIP MADHNE ueue pav POS ez uen LUBRICANNG JOG 8 STOP S OVERRIDE F Onx nxe nxe nm o n El N as Om Q0 ED WFO aas VUE ao TE Dah CHANGE S CCW ED HOLD 90 9050 2 j 2 a el es EN rom o e Kee rm lee Teba SAY QT VU ory sA NSA ation drawing QA U de E d 406 wd uf Med ES p Oo oT CO ENE DE TT 1 34 EE BS LATS 6 NG S amp MD XO YO ZO 4th om OD om OF om Lilo N e p g DATA RE T N e3 a A gt NBUT X U W A 5 5 DATA dr 3 DELETE GANGEL POSITION PROGRAM OFFSET ALARM SETTING PARAMETER DIAGNOSIS O o O o o o o Os o o o o o EDO e PE WS Y Po Poo d 0 9 EDIT AUTO MDI E MPB MANUAL er x CODLING ORIENTATION
9. inch straight thread taper thread end face thread constant pitch thread and variable pitch thread Thread run out length angle speed characteristics can be set Thread pitch 0 01mm 500mm or 0 06 tooth inch 25400 tooth inch Acceleration deceleration function 906 Cutting feed linear Rapid traverse linear S Thread cutting linear exponential Initial speed termination speed time of acceleration deceleration can be set by parameters Spindle function 908 909 2 channel OV 10V analog voltage output two spindle control 1 channel spindle encoder feedback spindle encoder line can be set 100p r 5000p r Transmission ratio between encoder and spindle 1 255 1 255 Spindle speed it is set by S or PLC and speed range Or min 9999r min Spindel override 50 120 8 grades tune Spindle constant surface speed control Ridig tapping Tool function 9 46480999 Tool length compensation Tool nose radius compensation C Tool wear compensation Tool life management Toolsetting mode fixed point toolsetting trial cut toolsetting reference point return toolsetting automatic toolsetting Tool offset execution mode modifying coordinate mode tool traverse mode Precision compensation Backlash compensation Memory pitch error compensation CNCmakers Limited Address No 168 Xiadu Road Haizhu District Guangzhou China 510300 Email info CNCmakers com Website www CNCmakers com Tel
10. oftware GSKCC installation disc X 1 MPG Dongxin RE45T1S05B1 option APO1 OR Changchun LGF 001 100 OPTION AP02 Additional panel APO1 Caluminum alloy 420mm x 71mm can be assembled under of GSK980TDa operation panel APO2 aluminum alloy 100mm x 260mm can be assembled at the side of GSK980TDb operation panel Emergent stop button LAY3 02ZS 1 it has been installed when GSK980TDa B is delivered No self locking button KH 516 B11 green or red Self locking button KH 516 B21 green or red I O transfer terminal block MCT 03 Note one set of I O transfer cable with 26 core shield cable DB25 male female socket when MCTOS is matched GSK980TD Series CNC PLC User Manual x1 Note Optional accessories as product ones without being installed and connected are supplied and it should be remarked in the order list when they are required to install and connect Order Remarks in order Product type GSK980TDb GSK980TDb B number Type and number of assembly drive unit isolated transformer Length and connection of accessory cable Name type quantity installation amp connection requirements of optional accessories Whether PLC program ladder is provided according to special requirement O AON GSK980TDb back cover interface layout L N GSK PB2 4 4 HAD ANO 12v GND CO 5V D O 24V OV 12V OV 12V O 5 o OY i j 5V ova CN12 N11 ON14 CN21 5V ath ADR ie
11. ram call with parameter Metric inch programming automatic tool setting automatic chamfer tool life management function Chinese English Spanish Russian display can be selected by parameters USB interface U disc file operation system configuration and software 2 channel OV 10V analog voltage output two spindle control 1 channel MPG input MPG function 41 input signals and 36 output signals Appearance installation dimension and command system are compatible with GSK980TDb CNCmakers Limited Address No 168 Xiadu Road Haizhu District Guangzhou China 510300 Email info CNCmakers com Website www CNCmakers com _ Tel 86 138 24444158 Fax 86 20 84185336 Technical specification Controllable axes Controllable axes 5 X Z Y 4 5 Link axes 3 PLC controllable axes 3 X Z YO Feed axis function 90 46072390 999 999 h Least command unit 0 001mm 0 0001mm Position command range 99999999x least command unit Rapid traverse speed max speed 60m min in 0 001mm command unit max speed 24mm min in 0 0001mm command unit Rapid override FO 2596 50 100 Feedrate override 0 15096 16 grades to tune Interpolation mode linear interpolation arc interpolation three point arc interpolation thread interpolation ellipse interpolation parabola interpolation and rigid tapping Automatic chamfer function read function General thread following spindle rigid thread Single multi metric
12. s No 168 Xiadu Road Haizhu District Guangzhou China 510300 Email info CNCmakers com Website www CNCmakers com _ Tel 86 138 24444158 Fax 86 20 84185336 Macro command list Command format Functions Definitions amp G65 H01 P i Q j i j assign value ofj to i G65 H03 Piti Q j Ritk i j k G65 H05 P i Q j R k Decimal division operation i j k G65 H21 P i Q Zj Decimal square root i xt G65 H22 P i QA Decimal absolute value i 7i G65 H24 P i Q j Decimal into binary i BIN j G65 H25 P i Qj Binary into decimal i DEC F G65 H26 P i Q j R k Decimal multiplication division i ix j k operation G65 H31 P i Q j Rik i jxsin k G65 H32 P i Qf Rik i jxcos k G65 H33 P i Q j Ritk i jxtan k G65 H34 P i Q j R k Arc tangent i ATAN j k G65 H80 Pn Unconditional jump Jump to block n Jump to block n if j k otherwise G65 H81 Pn Q j R k Conditional jump 1 l the system executes in order G65 H82 Pn Q j Rik Conditional jump 2 Jump to block n if j k otherwise the system executes in order eaae gg te se en E G65 H83 Pn Q j R k Conditional jump 3 otherwise the system executes in order Jump to block n if j lt kK G65 H84 Pn Q j R k Conditional jump 4 otherwise the system executes in order TET di a A i MS ERA in A E E d dcos SOMA AOS E ME a 500 n alarms G65 H99 Pn P S alarm 500 n alarms
13. strict Guangzhou China 510300 Email info CNCmakers com Website www CNCmakers com Tel 86 138 24444158 Fax 86 20 84185336 B G command table Function Function i traverse G31 Skip function positioning G01 Linear interpolation Constant pitch thread cutting CW arc interpolation G32 1 Rigid thread cutting CCW arc interpolation Z tapping cycle Dwell exact stop Thread cutting with variable Three point lead l l Automatic tool compensation X interpolation Ellipse interpolation CW Ellipse interpolation CCW Parabola interpolation CW Automatic tool compensation Z Tool nose radius compensation cancel Tool nose radius compensation left Parabola interpolation CCW G42 Tool nose radius compensation right Data input ON G50 Workpiece coordinate system setting Macro command non modal Input in inch Macro program modal call Input in metric Macro program modal call Reference point return Finishing cycle 29 3 4 reference point Axial roughing cycle flute cycle Data input OFF Function Radial roughing cycle Closed cutting cycle Axial grooving cycle Radial grooving cycle Multiple thread cutting cycle Rigid tapping state cancel Axial rigid tapping Radial rigid tapping Axial cutting cycle Thread cutting cycle Radial cutting cycle Constant surface speea control Constant surface speea control cancel Feed per minute Feed per rev CNCmakers Limited Addres
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