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EN / ACS800 IGBT Supply Control Program 7.x

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1. ACS800 4 for ACS600 non parallel connected e Parallel connected converters Defines the converter input current imbalance level eg a short circuit Note This parameter cannot be changed without a valid pass code Contact your local ABB representative 5 for 3 unbalance in the sum current parallel 8 unbalance in the sum current connected 13 unbalance in the sum current 18 unbalance in the sum current En S 39 unbalance in the sum current 62 unbalance in the sum current 30 04 DI4 EXT EVENT Selects how converter reacts to the state of digital input DI4 LINO O ko Weme A DI4 0 FAULTS If digital input DI4 is OFF 0 the converter trips on fault EXT EVENT 2 DI4 DI4 1 FAULTS If digital input DI4 is ON 1 the converter trips on fault EXT EVENT DI4 DI4 0 ALARMS If digital input DI4 is OFF 0 the converter generates warning EXT EVENT DI4 DI4 1 ALARMS If digital input DI4 is ON 1 the converter generates warning EXT 5 EVENT DI4 30 05 DIS EXT EVENT Selects how the converter reacts to the state of digital input DI5 LINO O ko Neti A DI5 0 FAULTS If digital input DIS is OFF 0 the converter first generates warning 2 EXT EVENT DI5 and trips on fault EXT EVENT DIS after the delay defined by parameter 30 10 DI5 TRIP DELAY has elapsed DI5 1 FAULTS If digital input DIS is ON 1 the converter first generates warning EXT 3 EVENT DI5 and trips on fault EXT EVENT DI5 after the delay defined by parame
2. Set parameter 58 02 to UNPROTECT 58 03 EDIT BLOCK Defines the block location number for the command selected by parameter 58 02 EDIT CMD re a S 58 04 TIMELEV_SEL Indicates the fixed execution cycle time of 10 ms for the adaptive 100 ms program task 2 Actual signals and parameters 64 No NameiVatue Description epe 58 05 PASSCODE Defines the passcode which activates deactivates the protection of the input connections of the blocks See parameter 58 02 EDIT CMD Oh FFFFFF h Passcode The setting restores to O after the protection is activated deactivated Note When you activate the protection write down the passcode and Store it for later use 66 ADAPTIVE CONNECT 66 04 ALM WORD1 BIT7 Selects the source for 09 04 ALARM WORD 1 bit 7 Po 0 oo o o 255 255 31 C Parameter pointer or constant value 32768 Parameter pointer Inversion group index and bit fields The bit 255 255 31 C number is effective only for blocks handling boolean inputs 32767 Constant value Inversion and constant fields The inversion field must have value C to enable the setting of the constant 66 05 FLT WORD2 BIT8 Selects the source for 09 02 FAULT WORD2 bit 8 Po fO o o o 255 255 31 C Parameter pointer or constant value 32768 Parameter pointer Inversion group index and bit fields The bit 255 255 31 C number is effective only for blocks handling boolean inputs 32767 Constant value Inversion and
3. 92 09 11 SUPPLY FAULT WORD For the possible causes and remedies see chapter Fault tracing Update interval is 100 ms et Name Description OOOO o CHARGING FLT DO imksnortaroutduingenagne e MAINCNTFLT Main contactorfaiure OOOO Pernt hogere ore ABB roan the fault logger and contact your local ABB representative o NETVOLTFLT Supply voltage out of range during synchronisation module or between drive and external control system Internally detected earth ground fault E 1 1 09 12 SUPPLY ALARM WORD Fieldbus control For the possible causes and remedies see chapter Fault tracing Update interval is 100 ms et Name Description OOO fo COmMMMODULE __ commumieatonbreakdeteced 6 9 Notinuse o O Notinuse Internally detected earth ground fault External fault indicated via digital input DI4 External fault indicated via digital input DI5 Not in use Bit value 1 fault O no fault 93 09 13 CURRENT UNBALANCE For the possible causes and remedies see chapter Fault tracing Update interval is CUR UNBAL 1 Excessive output current unbalance in converter module 1 of parallel connected converter modules 1 CUR UNBAL 2 Excessive output current unbalance in converter module 2 of parallel connected converter modules 2 ms CUR UNBAL 3 Excessive output current unbalance in converter module 3 of parallel connected converter modules 11 CUR UNBAL 12 Excessive output current unbalance in
4. CASCADE INU COM WIDE INU COM LIM 70 01 CHO 1 125 Defines the node address for DDCS channel NODE ADDR CHO type Nxxx adapter 71 01 CHO DRIVEBUS MODE 70 04 CHO TIMEOUT 70 05 CHO COM LOSS CTRL 70 19 CHO HW CONNECTION YES DriveBus Selects the communication mode for DDCS mode channel CHO type Nxxx adapter NO DDCS mode 0 60000 ms Defines the delay time before channel CHO type Nxxx adapter or type Rxxx fieldbus adapter interface communication break alarm fault is indicated NO FAULT Defines the action taken after CHO type Nxxx FAULT adapter or type Rxxx fieldbus adapter interface communication fault Default value is STAR Selects the topology of the DDCS channel CHO which is typically used type Nxxx adapter link with branching units This parameter has no effect in the DriveBus mode Fieldbus control 76 Groups 90 DATA Addresses for receive and transmit data SET RECEIVE Note When 98 02 COMM MODULE is set to ADDRESSES FIELDBUS the addresses for receive and 93 DATA SET transmit data are fixed See section Fieldbus TRANSMIT control interface on page 83 ADDRESSES Parameter is valid after the next power up of the drive Setting up communication through the Standard Modbus Link An RMBA 01 Modbus Adapter connected to Slot 1 of the RMIO board forms an interface called the Standard Modbus Link The Standard Modbus Link can be used for external control of the drive by a Modbus cont
5. Program features It is possible to measure external temperatures by connecting a temperature sensor to the analogue inputs and outputs of the drive Analogue output feeds constant current through the sensor The sensor resistance increases as the temperature rises as does the voltage over the sensor The temperature measurement function reads the voltage through analogue input and converts it to degrees centigrade The IGBT Supply Control program supports four measurement channels Al1 of the RMIO or RAIO 1 and Al2 of the RAIO 1 for EXT TMP 1 and EXT TMP 2 temperature measurements and Al1 of the RAIO 2 and Al2 of the RAIO 2 for EXT TMP 3 and EXT TMP 4 The constant current level is automatically set by the application program according to the sensor type selection Sensortype Unit seam SSS ewo g ooo normal 0 1 5 KQ overtemperature gt 4 KQ KTY84 1xx 90 C 936 Q silicon 110 C 1063 Q batas a 130 C 1197 Q 150 C 1340 Q sensor The alarm and fault EXT TMP x limits are defined by parameters in group 30 FAULT FUNCTIONS for each measurement circuit 33 Thermal sensor connection through I O The figure below shows a temperature measurement of one sensor when the RMIO board is used as the connection interface RMIO board One sensor Three sensors RMIO board Settings Additional information 30 20 EXT TMP 1 Alf Activation of the EXT TMP 1 Al1 temperature me
6. Check PPCC link See fault message PPCC zero LINK COMM MODULE Cyclical communication between drive and Check fieldbus communication status See 7510 type Rxxx fieldbus module or between drive chapter Fieldbus control or appropriate and external control system connected to fieldbus adapter manual DDCS channel CHO is lost Check group 51 MASTER ADAPTER fieldbus adapter parameter settings Check group 52 STANDARD MODBUS Programmable fault or Standard Modbus link parameter settings alarm See parameters Check that channel CHO node address is 09 02 FAULT WORD 2 bit 12 09 11 SUPPLY FAULT WORD bit 10 70 04 and 70 05 correct parameter 70 01 CHO NODE ADDR Check that bus master is communicating and correctly configured Check cable connections and earthings Check optic fibres between Advant Controller or type Nxxx fieldbus adapter and RMIO board DDCS channel CHO Replace fibre optic cables CUR UNBAL xx Excessive output current unbalance in Check motor 2330 converter module of several parallel connected Check motor cable converter modules xx 2 12 refers to faulty 09 13 CURRENT converter module number UNBALANCE Check converter fuses Check converter Check inverter s Check LCL filter Fault tracing 102 Fault Tex Cause Watteds Excessive intermediate circuit DC voltage This Check level of supply voltage DC voltage and DC OVERVOLT 3210 09 01 FAULT WORD 1 bit 2
7. STOP LEVEL POWER Defines the motoring forward power for the modulator stop function See parameter 21 03 STOP LEVEL TIME Le 04 06 kW Motoring forward power 1 1kW m 22 CACP PARALL Parameter is visible only when 98 02 COMM MODULE is set to CTRL Ka 22 01 SUB CONVERTER ID Sub converter selection Sets sub converter communication and control parameters a SUB CONV 1 Sets parameters for sub converter 1 dT Actual signals and parameters No NameiValue Description RBG pe _ suBconv 2 Sets parameters for sub converter za sus conv 3 Sets parameters for sub converter 3 p _ nor SELECTED meme CSS Selection of sub converter power control mode 5 COMM DC PERC COMM DC ACT SEP DC PERC IN SEP DC ACT circuit Sets parameters for power control in with common DC voltage AS Sets parameters for power control in with separate DC voltage circuits Sets parameters for power control in kW with separate DC voltage tooo circuits Sets parameters for power control in kW with common DC voltage 2 circuit Po Nor SELECTED mee O OOOO y Sd SS 23 DC VOLT REF Intermediate circuit DC voltage reference See sections DC voltage control on page 25 and Block diagram reference select on page 86 23 01 DC VOLT REF iz Defines the intermediate circuit DC voltage reference By changing 220 this parameter value the DC link voltage can be raised higher than 1073 V with a conventional 6 pulse diode rectifier i
8. ensure that supply is on Check converter power semiconductors IGBTs Check that there is no short circuit in power stage Short circuit or overcurrent caused by faulty IGBTs can activate PPCC LINK fault With parallel connected converters check parameter 112 16 PBU BOARD TYPE setting Note Parameters above 100 are not visible unless password is entered for parameter lock in parameter 16 03 PASS CODE These parameters are not allowed to be changed without ABB s permission Measure resistances of converter power semiconductors IGBTs If faulty IGBTs are found replace IGBTs and or INT and or NGDR boards or converter module Check main circuit 105 Fault Tex Caus Matta SC INV xx y 2340 09 01 FAULT WORD 1 bit O 09 11 SUPPLY FAULT WORD bit 7 09 15 SHORT CIRC FAULT SUPPLY PHASE 3130 09 02 FAULT WORD 2 bit 0 SYNCHRO FLT 8180 USER MACRO FFA1 Short circuit in phase module of several parallel connected converter modules xx 1 12 refers to faulty converter module number and y U V W refers to faulty phase Missing phase during synchronisation Synchronisation to supply network has failed Supply frequency has changed remarkably 09 11 SUPPLY FAULT WORD since Line side Identification routine bit 13 TEMP DIF xy 4380 09 17 TEMP DIF FLT WORD Excessive temperature difference between several parallel converter modules x 1 12 R8i refers to converter module number a
9. ANALOGUE Connects a measured signal to analogue output AO1 An external control system can also control the output The dataset in which the signal is transmitted to the converter is directed into one of the data parameters 19 01 19 08 using parameters 90 01 90 18 The data parameter is then coupled to the analogue output with this parameter Note ANALOGUE OUTPUT 1 is not in use when parameter 30 20 EXT TMP 1 All is activated and parameter 98 11 Al O EXT MODULE 1 is inactive 0 30000 Parameter index 109 denotes signal 01 09 POWER tw INVERT AO1 Activates Activates analogue output AO1 signal inversion output Activates analogue output AO1 signal inversion signal inversion Inversion inactive Minimum signal value corresponds to the minimum output value YES Inversion active Maximum signal value corresponds to the minimum sd value Filter time constant mA 0 10s 0 00 10 00 s _ d a O a o mn LA An iltered Signal O 1 1 etT 100 filter input step 63 E O filter output Filtered Signal t time T filter time constant 15 05 SCALE AO1 Defines the nominal value of the signal connected to analogue output AO1 See parameter 15 01 ANALOGUE OUTPUT 1 The value corresponds to 20 mA at the output Example Parameter 01 06 LINE CURRENT is indicated through analogue output AO1 The nominal value of line current is 100 A This parameter is set to 100 to match the nominal value 10
10. AO2 of EXT1 is not in use if temperature measurement 30 26 EXT TMP 2 Al2 SEL is activated 1 0 30000 Parameter index in xx xyy format where xx x parameter group y parameter number For example value 109 denotes signal 01 09 POWER 5 25 EXT2 AO1 Connects a measured signal to analogue output AO1 of I O extension module EXT2 Note AO1 of EXT2 is not in use if temperature measurement 30 32 EXT TMP 3 Al1 SEL is activated 0 30000 Parameter index in xx xyy format where xx x parameter group y parameter number For example value 109 denotes signal 01 09 POWER 15 26 EXT2 AO2 Connects a measured signal to analogue output AO2 of I O extension module EXT2 Note AO2 of EXT2 is not in use if temperature measurement 30 38 EXT TMP 4 Al2 SEL is activated 0 30000 Parameter index in xx xyy format where xx x parameter group y parameter number For example value 109 denotes signal 01 09 POWER 16 uo CTR Parameter lock parameter back up etc uo 16 01 RUN BIT SEL Selects the source for commands ON and START in I O control See DI2 section Start by the operating switch I O control on page 78 Note This parameter is not in use in ACS800 31 U31 ACS800 37 and ACS800 37LC DI2 ON command via digital input DI2 START command via digital input DI2 Actual signals and parameters 46 No NamelVatue Description O Gh DI7 ON command via digital input DI2 1 START command via digital input DI7 Note This selection
11. CONV NOM VOLTAGE UAC CTRL INPUT 4 03 Q POWER REF2 SEL Selects the reference unit See parameter 24 02 Q POWER REF 2 Q POWER REF2 SEL Selects the reference unit See parameter 24 02 Q POWER REF 2 4 Q POWER REF ADD Adds a defined value to 24 02 Q POWER REF2 30000 30000 kVAr 1 kVAr 5 AC CTR GAIN Defines the relative gain of the AC voltage controller 0 32767 If gain is set to 1 a 10 change in error value reference actual 1 value causes the AC voltage controller output to change by 10 6 AC CTR INTEG TIME Defines the integration time of the AC voltage controller 0 32767 PERCENT 4 O kVAr 1 9 II A 4 1s 1 1s N N N gt L Actual signals and parameters 53 No NameValue peston pet 30 FAULT Programmable protection functions FUNCTIONS 30 02 EARTH FAULT Selects how the drive reacts when an earth ground fault or current FAULT unbalance is detected Note With parallel connected units 30 02 EARTH FAULT is forced to value FAULT and the fault message is CUR UNBAL xx instead of EARTH FAULT Note ACS800 11 U11 line side converter is not equipped with earth fault supervision WARNING The converter generates warning EARTH FAULT oO foo FAULT The converter trips on fault EARTH FAULT CUR UNBAL xx Bd 30 03 EARTH FAULT LEVEL Selects the earth ground fault level 3 for e Non parallel connected converters Defines the earth ground fault level
12. Modbus and Modbus Plus address The drive parameter and dataset information are mapped into the 4xxyy where xxyy drive parameter number register area This holding register can be read from an external device which can modify the register values by writing into them There are no setup parameters for mapping the data to the 4xxyy registers The mapping is pre defined and corresponds directly to the drive parameter grouping which is being used by the local drive panel Terms and abbreviations Actual signal Signal measured or calculated by the converter Can be monitored by the user No user setting possible B pede Def Default value FbEq Fieldbus equivalent the scaling between the value shown on the panel and the integer used in serial communication meer Actual signals and parameters 38 01 ACTUAL SIGNALS 1 05 FREQUENCY Calculated line frequency Hz 100 1 Hz 1 06 LINE CURRENT Measured line current A 1 07 REACTIVE POWER Calculated reactive power positive capacitive negative inductive kVar 1 1 kVAr POWER Calculated line side converter power positive power flow from supply 1 1 kW network to intermediate circuit negative power flow from intermediate circuit to supply network kW POWER Input power in percent of the nominal value parameter 04 06 CONV NOM 100 1 POWER 1 10 DC VOLTAGE Measured intermediate circuit voltage V 1 11 MAINS VOLTAGE Calculated input voltage V 1 12
13. defined by parameter 30 14 DI7 TRIP DELAY has elapsed DI7 1 FAULTS If digital input DI7 is ON 1 the converter first generates warning EXT 3 EVENT DI7 and trips on fault EXT EVENT DI after the delay defined by parameter 30 14 DI7 TRIP DELAY has elapsed DI7 0 ALARMS If digital input DI7 is OFF 0 the converter generates warning EXT 4 EVENT DI7 DI7 1 ALARMS If digital input DI7 is ON 1 the converter generates warning EXT 5 EVENT DI7 30 14 DI7 TRIP DELAY Defines the delay time before the converter trips on fault EXT EVENT Os DI7 Supervision is selected by parameter 30 13 DI7 EXT EVENT Note This parameter is not in use in ACS800 31 U31 ACS800 37 a ACS800 37LC En 20 T TMP 1 Al1 Activates external temperature measurement 1 and selects the sensor NOT IN type See section Temperature sensors on page 32 for connection USE diagrams Analogue I O extension module RAIO is selected by parameter 98 11 Al O EXT MODULE 1 If 98 11 Al O EXT MODULE 1 is set to NOT IN USE RMIO board Al1 AO1 is used for temperature measurement Al1 selection of parameters 11 01 DC REF SELECT and 11 02 Q REF SELECT are disabled Function of parameter 15 01 ANALOGUE OUTPUT 1 is disabled CI O A o Actual signals and parameters 55 No NamelValue Description re p 1xPT100 The temperature is measured with one Pt100 sensor Analogue output 2 AO1 feeds constant current through the sensor The sensor resistance increases as temperature rises
14. initialised value of 50 or 60 Hz With default value 5 Hz the maximum frequency limit equals 50 Hz 5 Hz 55 Hz or 60 Hz 5 Hz 65 Hz Actual signals 01 05 Calculated line frequency NET LOST Supply loss DC UNDERVOLT Undervoltage trip Program features 24 Control diagram A block diagram of the measurements and the principles of the line side converter control program is shown below S1 S2 and S3 denote the power switches Direct torque and flux hysteresis control Torque bits Hysteresis Optimal 31 81 83 Flux bits switching oe Torque ref logic Control bits Flux ref A Actual Actual flux torque D Actual value calculation DC voltage Reactive power Sn control SoZ S9 DC voltage Cunen control Switching frequency control A Reactive power reference Supply network Switching frequency reference DC voltage reference Controllers The control includes four main controllers e torque and flux hysteresis controllers e DC voltage and reactive power controllers On the basis of measurements the following four items are calculated e actual value for flux e actual value for torque e actual value for reactive power e estimate for frequency Program features 25 DC voltage control 2 05 Tor ref MAX A B O gt hysteresis B control DC VOLTAGE 11 01 DC REF SELECT FIELDBUS DC voltage controller keeps the DC voltage in a preset reference in all load conditio
15. or current imbalance in parallel connected converters Earth ground fault level can be too sensitive Digital input DI4 fault Digital input DI5 fault converter nominal voltage Check DC overvoltage trip limit parameter 30 11 Check supply and converter fuses Check supply voltage Check DC undervoltage trip limit parameter 30 12 Check acknowledge circuit connection to digital input DI1 Check fan Replace fan Check converter fuses parallel connected converter modules Check converter and LCL filter for earth leakages Check motors Check motor cables Check inverter s Check parameter 30 03 EARTH FAULT LEVEL settings Check digital input DI4 Check parameter 30 04 DI4 EXT EVENT setting Check digital input DIS Check parameter 30 05 DI5 EXT EVENT and 30 10 DIS TRIP DELAY settings 103 Fault Tex Cause Matta EXT EVENT DI7 9087 09 11 SUPPLY FAULT WORD bit 11 Programmable fault or alarm See parameters 30 13 and 30 14 EXT TMP x LO 4495 4498 09 03 FAULT WORD 3 bits 2 5 EXT TMP x HI 4491 4494 09 03 FAULT WORD 3 bits 2 5 FLT xx 08 01 MAIN STATUS WORD bit 3 INT CONFIG 5410 INV OVERTEMP 4290 09 03 FAULT WORD 3 bit 12 IO FAULT 7000 09 02 FAULT WORD 2 bit 6 MAIN CNT FLT FF17 09 11 SUPPLY FAULT WORD bit 6 MOD BOARD T FF88 09 03 FAULT WORD 3 bit 14 MOD CHOKE T FF89 09 03 FAULT WORD
16. parameter group 98 OPTION MODULES The DC bus charging and the modulator start can be controlled separately When the fieldbus control is active the DC bus charging can be controlled by a rising edge of Main Control Word MCW bit O and simultaneous high level of digital input DI2 ie the operating switch on the cabinet door turned first to position START and thereafter left to position 1 6231 2633 Main Status Word value 231 223 in hexadecimal pm ms DI2 operating switch Main Control Word bit 0 0 2 3 0s el PE 0 2s al lt Charging contactor Main contactor 0 2 3 0 s Charging time Charging time is shorter if the DC link is charged before start 0 2 s Start delay Program features 22 The modulator is started by high level of Main Control Word MCW bit 3 and stopped by low level of bit 3 The modulator can be started only after the charging of the DC bus is completed Main Status Word value in 2737 hexadecimal 2633 Main Control Word bit 3 Synchronisation Modulation For more information on fieldbus communication see chapter Fieldbus control Settings and diagnostics 16 01 Selection of the source for the ON and START commands in I O control 16 15 Selects the start mode 98 01 Selection of the control command interface s Stop A stop signal DI2 0 from the cabinet door switch stops the modulator and opens the main contactor A stop command can also
17. ps E uu 06 aa Activates deactivates the automatic reset for the intermediate link fault E e o o Actual signals and parameters 58 No NameiVatue peseipien rapt 51 MASTER These parameters are visible and need to be adjusted only when a fieldbus adapter module optional is installed and activated by ADAPTER parameter 98 02 COMM MODULE For details on the parameters refer to the manual of the fieldbus adapter module and chapter Fieldbus control Note Any changes in these parameters take effect only after the next power up of the adapter module 51 01 FIELDBUS PAR Module type and software version 51 02 FIELDBUS PAR2 33 According to module type 52 STANDARD Settings for the Standard Modbus Link See chapter Fieldbus control MODBUS These settings are only visible when parameter 98 02 COMM MODULE has been set to STANDARD MODBUS See the RMBA 01 Modbus Adapter User s Manual 3AFE64498851 English 52 01 STATION NUMBER Defines the address of the device Two units with the same address are not allowed on line Opa ares y o 52 02 BAUDRATE Defines the transfer rate of the link 5 52 02 BAUDRATE Definesthetransferrateofthelink oO oo Boo CI O e ATI O 3 TI O 4 TO a Bo Ms S OO AO a PARITY Defines the use of parity and stop bit s The same setting must be used in all on line stations 725 NONE2STOEFT No ary Bic wo sop bis Er nn 4 EVEN o o Even parity indication bit one stop bit
18. 1 of dataset 21 is read 108 Update time is 100 ms oem Pamm O 92 17 D SET 21 VAL 2 Selects the address from which dataword 2 of dataset 21 is read 112 Update time is 100 ms e S 92 18 D SET 21 VAL 3 Selects the address from which dataword 3 of dataset 21 is read Update time is 100 ms Actual signals and parameters 69 No NamelValue peston oet 93 DATA SET See 92 DATA SET TRANSMIT ADDRESSES TRANSMIT ADDRESSES 93 01 D SET 23 VAL 1 Selects the address from which dataword 1 of dataset 23 is read Update time is 100 ms E Z 06 ID ae 25 VAL 3 A the address from which dataword 3 of dataset 25 is read Update time is 100 ms MN 0 9999 Parameter index index 98 OPTION Activation Paama e external serial communication See chapter Fieldbus control See also section Start via fieldbus on page 21 98 01 COMMAND SEL Selects the control command interface s See parameter 98 02 O COMM MODULE Note With ACS800 11 U11 17 and ACS800 31 U31 37 37LC the default value of this parameter is MCW MCW MCW Via a serial link and through digital input terminals OO i 98 02 COMM MODULE Activates the external serial communication and selects the interface NO See parameters 16 01 RUN BIT SEL and 16 15 START MODE Note With ACS800 11 U11 17 and ACS800 31 U31 37 37LC the default value of this parameter is INU COM LIM NO No external serial communication The converter is controlled through 1 the I O interface FIELDBUS
19. 10000 corresponds to the maximum value of analogue input Al3 20 mA Y 32768 32 767 Integer value A 13 09 AI3 LOW VALUE Defines the integer value used in serial communication that corresponds to the minimum value of analogue input Al3 0 or 4 mA a 32768 32 767 Integer value A MINIMUM AI3 Defines the minimum value for analogue input Al3 EN Defines the filter time constant for analogue input Al3 The hardware Bees me er se HUA Tete filter time constant with RMIO is 20 ms NEE t me 13 12 MINIMUM AM Defines the minimum value for analogue moutt ov a 14 DIGITAL A output control OUTPUTS 14 04 DO2 GROUP INDEX Selects relay output RO2 control signal Output is controlled with a selectable bit see parameter 14 05 DO2 BIT NUMBER of the signal selected by this parameter Example When bit number 0 RDY_ON of parameter 08 01 MAIN STATUS WORD is selected to control relay output R02 the value of parameter 14 04 is set to 801 where 8 indicates the group number and 01 the index of the selected signal The bit number is specified with parameter 14 05 DO2 BIT NUMBER 19999 19999 Parameter index 801 denotes signal 08 01 Note Inversion of the output is set with a minus sign ie 801 14 05 DO2 BIT NUMBER Defines the bit number of the signal selected by parameter 14 04 GROUP INDEX Actual signals and parameters 44 No NameiVatue Description rape 15 ANALOGUE Output signal processing OUTPUTS 15 01
20. 2 Selects the address from which dataword 2 of dataset 13 is read 111 Update time is 4 ms 92 06 D SET 13 VAL 3 Selects the address from which dataword 3 of dataset 13 is read Update time is 4 ms LA 0 20000 Parameter index index 92 07 D SET 15 VAL 1 Gil l the address from which dataword 1 of dataset 15 is read Update time is 10 ms oes o pamens O y 92 08 D SET 15 VAL 2 Selects the address from which dataword 2 of dataset 15 is read Update time is 10 ms C pee o pamens OO y 92 09 D SET 15 VAL 3 Selects the address from which dataword 3 of dataset 15 is read Update time is 10 ms C pee o pamens OO y 92 10 D SET 17 VAL 1 Selects the address from which dataword 1 of dataset 17 is read 912 Update time is 10 ms oem pamen OO 92 11 D SET 17 VAL 2 Selects the address from which dataword 2 of dataset 17 is read 115 Update time is 10 ms 09998 Parametrindes A 92 12 D SET 17 VAL 3 Selects the address from which dataword 3 of dataset 17 is read 122 Update time is 10 ms e A 92 13 D SET 19 VAL 1 Selects the address from which dataword 1 of dataset 19 is read Update time is 100 ms oem pamen OO 92 14 D SET 19 VAL 2 Selects the address from which dataword 2 of dataset 19 is read Update time is 100 ms S S 92 15 D SET 19 VAL 3 Selects the address from which dataword 3 of dataset 19 is read Update time is 100 ms 09998 Parametrindes S 92 16 D SET 21 VAL 1 Selects the address from which dataword
21. ACS800 TEMP IGBT temperature C JHH l O oo 1 09 0 01 13 TIME OF USAGE Elapsed time counter Runs when the RMIO board is powered h 01 14 KWH SUPPLY Counts the kilowatt hours of operation 1 100 kWh 01 16 KWH MOTORING 01 17 KWH GENERATING kWh The counter can be reset by parameter 16 09 RESET COUNTER 1 1 Status of digital inputs DI7 to DI1 0 VDC 0 24 VDC 1 Example Control panel display when digital inputs DI1 and DI4 are activated is 0001001 where the digits for digital inputs are read from right to left DI1 to DI7 Counts the kilowatt hours of motoring power flow from supply network to 1 100 kWh intermediate circuit kWh The counter can be reset by parameter 16 09 RESET COUNTER Counts the kilowatt hours of regenerative braking power flow from 1 100 kWh intermediate circuit to supply network kWh The counter can be reset by parameter 16 09 RESET COUNTER Al V Non scaled value of analogue input Al V See parameters 13 01 Al1 HIGH 10000 10 V VALUE and 13 02 Al1 LOW VALUE or 20 mA 01 20 Al2 mA Non scaled value of analogue input Al2 mA See parameters 13 04 Al2 20000 HIGH VALUE and 13 05 Al2 LOW VALUE 01 15 DI7 1 STATUS 01 16 KWH MOTORING 01 17 KWH GENERATING 1 19 20 mA 2 V or 10 V Al3 mA Non scaled value of analogue input Al3 mA See parameters 13 08 Al3 20000 HIGH VALUE and 13 09 Al3 LOW VALUE 20 mA 01 22
22. With the maximum length of optic fibre cable use value 15 DC E A 70 15 CH3 NODE ADDR Defines the node address for DDCS channel CH3 No two nodes 1 on line may have the same address Typically the setting needs to be changed when the drive is connected in a ring configuration which consists of several converters and a PC with a DriveWindow PC tool Note The new node address becomes valid only after the next power up of the RMIO board S Neede T 70 16 CH3 LINK CONTROL Defines the light intensity of the transmission LEDs LEDs act as light 15 sources for option fibres which are connected to DDCS channel CH3 With the maximum length of optic fibre cable use value 15 70 19 CHO HW Selects the topology of the DDCS channel CHO link STAR Note This parameter is not in use in the DriveBus mode Note Value is automatically set to RING if parameter 98 02 COMM MODULE is set to INU COM LIM CONNECTION ia RING Devices are connected in a ring E MN STAR Devices are connected in a star HY 70 20 CH3 HW Selects the topology of the DDCS channel CH3 link STAR CONNECTION Note With ACS800 11 U11 17 and ACS800 31 U31 37 37LC the default value of this parameter is RING MN RING Devices are connected in a ring of ES STAR Devices are connected in a star E Actual signals and parameters 66 71 DRIVEBUS COM DDCS channel CHO DriveBus settings Pf 71 01 CHO DRIVEBUS Selects the communication mode for the DDCS ch
23. as does the voltage over the sensor The temperature measurement function reads the voltage through analogue input Al1 and converts it to degrees centigrade Constant current 9 1 mA 0 10 V range with RMIO or 0 2 V range with RAIO ee Temperature is measured using two Pt100 sensors Constant current 3 fF 1 mA 0 10 V range with RAIO and RMIO pe Temperature is measured using three Pt100 sensors Constant current 9 1 mA 0 10 V range with RAIO and RMIO A ff The temperature is supervised using one to three PTC sensors or one 5 to three KT Y84 1xx silicon temperature sensors Analogue output AO1 feeds constant current through the sensor s The resistance of the sensor increases sharply as temperature rises over the sensor reference temperature Tref as does the voltage over the resistor The temperature measurement function reads the voltage through analogue input Al1 and converts it into ohms The figure below shows typical PTC sensor resistance values as a function of the operating temperature Ohm 4000 1330 a nd Temperature PTC resistance e a as Constant current 1 6 mA 0 10 V range with RAIO and RMIO 027 EXTTMPFLTLO Domes loner tip imit for extemal temperature measurement R J0 os O A 022 ExT TMP 1 ALMLO Defines lower alarm imit Tor external temperature measurement RO IEA E 0 023 EXT TMP TALMHI Defines higher alarm Imit Tor extemal temperature measurement R 0 os O 028 EXT TMP 1 FLTHI Defines hig
24. be given in the local control mode by pressing the Stop key O on the control panel or DriveWindow PC tool The modulator can be stopped in the remote control mode through an external control system This function does not open the main contactor The line side converter only shifts to the 6 pulse diode bridge mode no regenerative braking is allowed possible Program features 23 Missing phase A missing phase is detected by means of AC current and calculated line frequency When the line side converter detects that the AC current has been below a fixed limit for 1 5 milliseconds or that the calculated line frequency has exceeded the defined minimum and maximum frequency limits an alarm is generated Modulation stops but the main contactor breaker remains closed The line side converter tries to resynchronise as long as the DC voltage is higher than the DC undervoltage trip limit The resynchronising checks are made at 20 ms intervals If the voltage in the DC link falls below the limit the line side converter will open the main contactor breaker and trip on a DC undervoltage fault Settings and diagnostics 30 12 DC undervoltage fault trip limit 142 05 Minimum limit for the difference between the line frequency and the initialised value of 50 or 60 Hz With default value 5 Hz the minimum frequency limit equals 50 Hz 5 Hz 45 Hz or 60 Hz 5 Hz 55 Hz 142 06 Maximum limit for the difference between the line frequency and the
25. constant fields The inversion field must have value C to enable the setting of the constant 66 06 MSW BIT6 Selects the source for 08 01 MAIN STATUS WORD bit 6 Poo o 255 255 31 C Parameter pointer or constant value 32768 Parameter pointer Inversion group index and bit fields The bit 255 255 31 C number is effective only for blocks handling boolean inputs 32767 Constant value Inversion and constant fields The inversion field must have value C to enable the setting of the constant 70 DDCS CONTROL Settings for the fibre optic channels CHO CH1 and CH3 IS 70 01 CHO NODE ADDR Defines the node address for DDCS channel CHO No two nodes 1 on line may have the same address With AC 800M C1858 DriveBus connection the drives are addressed from 1 to 24 With AC 80 DriveBus connection the drives are addressed from 1 to 12 In other control systems the node address is set according to the application Note Value is automatically set to 120 if parameter 98 02 COMM MODULE is set to INU COM LIM ze TO ET E 70 02 CHO LINK CONTROL Defines the light intensity of the transmission LEDs LEDs act as light 10 sources for option fibres which are connected to DDCS channel CHO With the maximum length of optic fibre cable use value 15 o TO E 70 03 CHO BAUD RATE Selects the communication speed of DDCS channel CHO If FCI 4 Mbit s Fieldbus Communication Interface and fieldbus communication modules are used parameter h
26. converter module 12 of parallel connected converter modules Bit value 1 fault O no fault 09 14 OVERCURRENT FAULT For the possible causes and remedies see chapter Fault tracing Update interval is 2 ms eit Name Description OOOO OO OVERCURR 1 Excessive input current in converter module 1 of parallel connected converter modules 1 OVERCURR 2 Excessive input current in converter module 2 of parallel connected converter modules 2 OVERCURR 3 Excessive input current in converter module 3 of parallel connected converter modules connected converter modules Bit value 1 fault O no fault OVERCURR 12 Excessive input current in converter module 12 of parallel Fieldbus control 94 09 15 SHORT CIRC FAULT For the possible causes and remedies see chapter Fault tracing Update interval is 2 ms SC INV U 1 Short circuit in converter module 1 of parallel connected converter modules SC INV U 2 Short circuit in converter module 2 of parallel connected converter modules SC INV U 3 Short circuit in converter module 3 of parallel connected converter modules SC INV U 12 Short circuit in converter module 12 of parallel connected converter modules SC PHASE U Short circuit in phase U in the faulted module SC PHASE V Short circuit in phase V in the faulted module SC PHASE W Short circuit in phase W in the faulted module 09 16 OVERTEMP WORD For the possible causes and remedies see chapter Fault tracing Update in
27. into which dataword 1 of dataset 14 is written Update time is 10 ms fo 9999 Parameter index index Les 08 D os 14 VAL 2 ie the address into which dataword 2 of dataset 14 is written Update time is 10 ms fo 9999 Parameter index index 09 D MA 14 VAL 3 _ the address into which dataword 3 of dataset 14 is written Update time is 10 ms a 0 9999 Parameter index index 90 10 D SET 16 VAL 1 A a aa the address into which dataword 1 of dataset 16 is written Update time is 10 ms oem pamen OO 90 11 D SET 16 VAL 2 Selects the address into which dataword 2 of dataset 16 is written Update time is 10 ms O A Actual signals and parameters 67 No Namena Description epe 90 12 D SET 16 VAL 3 Selects the address into which dataword 3 of dataset 16 is written Update time is 10 ms oss o pamer o y 90 13 D SET 18 VAL 1 Selects the address into which dataword 1 of dataset 18 is written Update time is 100 ms MIN 0 9999 Parameter index index 90 14 D SET 18 VAL 2 i the address into which dataword 2 of dataset 18 is written Update time is 100 ms 0999 9999 Parameter index index 15 ID En 18 VAL 3 DE the address into which dataword 3 of dataset 18 is written Update time is 100 ms 0 999 9999 Parameter index index 16 D SEE 20 VAL 1 Coo the address into which dataword 1 of dataset 20 is written Update time is 100 ms EE 0 9999 Parameter index index 90 17 D SET 20 VAL 2 A the addres
28. operate Operation enabled TRIPPED 1 Fault hi No fault AAA eri Selected by parameter 66 06 MSW BIT6 ALARM 1 Warning No Warning MODULATING 1 Converter modulates amd Converter is not modulating REMOTE 1 Drive control location REMOTE Drive control location LOCAL NET OK 1 Network voltage is OK Network voltage is lost Ld CHARGING OR Combines bits 14 and 1 RDY RUN Ready to operate DC bus charged or Charging contactor closed Not ready to operate or Charging contactor open 14 CHARGING Charging contactor closed CO Charging contactor open JT ti e Fieldbus control 89 8 01 MAIN STATUS WORD value at usual states of converter SAE US iminteger MSWin hex MSW in binay Modulating 10039 21737 0010 0111 0011 0111 Network voltage is lost NET LOST alarm 8887 22B7 0010 0010 1011 0111 08 05 DI STATUS WORD Digital input status word A 16 bit data word si ame pesen Oo oi RO board agranman ias SS pa RO ar diga input DI tato pe RO ar diga input DI stats w oe Cm e exo optional digta 10 Extension module 1 ROJO dta input DI status 70_ EXT20M Opional gial 10 Extension module 2 RDIO digital input DI status neos onteren VO Exons modue 200 dual input Dz satus Fieldbus control 90 Fault and alarm words 09 01 FAULT WORD 1 For the possible causes and remedies see chapter Fault tracing Update interval is 100 ms SHORT CIRC Short circuit in the main circuit
29. section 09 01 FAULT WORD 1 on page 90 9 02 FAULT WORD 2 16 bit data word See section 09 02 FAULT WORD 2 on page 90 BE Actual signals and parameters 41 No Namea fesen Er 803 FAULT WORDS 10 bit aata word See section 093 FAULT WORD Son page 91 Actual signals and parameters 42 No NameiVatue pescipon rape 11 REFERENCE Reference sources SELECT 11 01 DC REF SELECT Defines the source for the intermediate circuit DC voltage reference PARAM Note Value is automatically set to FIELDBUS if parameter 98 02 23 01 COMM MODULE is set to INU COM LIM Note Selection Al1 is disabled when parameter 30 20 EXT TMP 1 Al is activated and parameter 98 11 Al O EXT MODULE 1 is inactive paman Value otperameter 2301 DO VOLFREF Po ooo CN TT A A2 analog pat AZ Ae Megens SSS FIELDBUS 23 01 DC VOLT REF from dataset See section Block diagram reference select on page 86 11 02 Q REF SELECT Defines the source for the reactive power reference Note Value is automatically set to PARAM 24 02 if parameter 98 02 COMM MODULE is set to INU COM LIM Note Selection Al1 is disabled when parameter 30 20 EXT TMP 1 Alf is activated and parameter 98 11 Al O EXT MODULE 1 is inactive PARA 2407 vae ofparameter 2407 QPOWERREF A Meger AM paramaaoz Value of parameter 2402 QPOWERREF2 13 ANALOGUE Analogue input signal processing INPUTS 13 01 Al1 HIGH VALUE Defines the integer value used in serial communication that 20000
30. 0 2 10 V Ri gt 200 kohm By default not in use 0 4 20 mA Ri 100 ohm By default not in use 0 4 20 mA Ri 100 ohm By default not in use 0 4 20 mA R lt 700 ohm AO2 AO2 By default not in use 0 4 20 mA R lt 700 ohm Acknowledgement of converter fan 1 Stop Start 10 11 12 1 non programmable I O X22 2 External alarm fault indication via digital input DI4 See parameter 30 04 2 DI4 EXT EVENT 3 External alarm fault indication via digital input DI5 See parameter 30 05 DI5 EXT EVENT 4 START command via digital input DI7 See parameter 16 01 RUN BIT SEL 5 External alarm fault indication via digital input DI7 See parameter 30 13 DI7 EXT EVENT 6 Total maximum current shared between this output and optional modules installed on the board Program features gp CEN D6 7 24 V DC max 100 mA apan o 9 DGND_ Digital ground DI7 DIIL By default not in use 4 5 X23 Auxiliary voltage output and input non 2 GND isolated 24 V DC 250 mA X25 a Ron 1 3 4 5 Relay output 1 Charging contactor control X26 2 Ro X27 1 Rost 230 115 V N Relay output 2 fault 1 Relay output 3 Main contactor control 1 31 Default cable connections to the RMIO board for the ACS800 11 U11 line side converter are shown below Terminal block size cables 0 3 to 3 3 mm 22 to 12 AWG Tight
31. 0 A with the analogue output signal maximum 20 mA 15 06 ANALOGUE Connects a measured signal to analogue output AO2 OUTPUT 2 0 30000 Parameter index 109 denotes signal 01 09 POWER 15 07 INVERT AO2 Activates analogue output AO2 signal inversion NO Inversion inactive Minimum signal value corresponds to the minimum output value Inversion active Maximum signal value corresponds to the minimum output value 5 08 MINIMUM AO2 Defines the minimum value for analogue output AO2 100 as Actual signals and parameters 45 No NamelValue Description eb om zero miamperes LT A a 15 09 FILTER AO2 A the filter time constant for analogue output AO2 See E 10s parameter 15 04 FILTER AO1 0 00 10 00 s Filter time constant 100 1 00 s 15 10 SCALE AO2 Defines the nominal value of the signal connected to analogue output 100 AO2 See parameter 15 06 ANALOGUE OUTPUT 2 The value corresponds to 20 mA at the output See parameter 15 05 SCALE AO1 0 65536 Real vale tt 15 11 EXT1 AO1 Connects a measured signal to analogue output AO1 of I O extension module EXT1 Note AO1 of EXT1 is not in use if temperature measurement 30 20 EXT TMP 1 Al1 SEL is activated 0 30000 Parameter index in xx xyy format where xx x parameter group y parameter number For example value 109 denotes signal 01 09 POWER 15 16 EXT1 AO2 Connects a measured signal to analogue output AO2 of I O extension module EXT1 Note
32. 03 Advant Ei a ME MBd 5 MU EN 5 Fieldbus Interface DDCS DriveBus CH1 Basicl O Optional I O 5MBd 5MBd 5MBd CH2 O Master Follower MBd ME HE MBd 5 en CH3 DriveWindow PC 1 Mbit s 10 MBd 10 MBd 5 MBd Fieldbus control 75 Setting up communication through fieldbus Fieldbus adapters for several communication protocols are available for example PROFIBUS and Modbus Rxxx type fieldbus adapter modules are mounted in expansion Slot 1 of the drive Nxxx type fieldbus adapter modules are connected to channel CHO of the RDCO module Note For instructions on setting up an RMBA 01 module see section Setting up communication through the Standard Modbus Link on page 76 Before configuring the drive for fieldbus control the adapter module must be mechanically and electrically installed according to the instructions given in the hardware manual of the drive and the module manual The following table lists the parameters which need to be defined when setting up communication through a fieldbus adapter Alternative Setting for Function Information e fieldbus control 98 01 Selects the control command interface s COMMAND SEL 98 02 COMM MODULE FIELDBUS with Rxxx or Initialises Communication between drive and ete Nxxx fieldbus adapter module Activates module ADVANT N FB set up parameters for type Nxxx and Rxxx STD MODBUS ADVANT N FB with fieldbus modules group 51 MASTER CACP Nxxx ADAPTER
33. 09 11 SUPPLY FAULT WORD bit 15 DC UNDERVOLT 3220 09 02 FAULT WORD 2 bit 2 09 11 SUPPLY FAULT WORD bit 14 DI1 9081 09 11 SUPPLY FAULT WORD bit 5 EARTH FAULT 2330 09 01 FAULT WORD 1 bit 4 09 11 SUPPLY FAULT WORD bit 12 Programmable fault or alarm See parameter 30 02 EXT EVENT DI4 9084 09 11 SUPPLY FAULT WORD bit 4 Programmable fault or alarm See parameter 30 04 EXT EVENT DI5 9085 09 11 SUPPLY FAULT WORD bit 2 Programmable fault or alarm See parameters 30 05 and 30 10 Fault tracing can be caused by static or transient overvoltages in mains or excessive supply voltage during synchronisation Default trip limit is 427 V DC for 240 V units 740 V DC for 415 V units 891 V DC for 500 V units 1230 V DC for 690 V units Intermediate circuit DC voltage is not sufficient due to missing mains phase blown fuse or converter internal fault Default trip limit is 170 V DC for 240 V units 293 V DC for 415 V units 354 V DC for 500 V units 488 V DC for 690 V units Fan is not rotating or fan contactor connection is loose This supervision is valid only when converter is in RDY_RUN state ie 08 01 Main Status Word bit 1 1 Earth fault in Earthed grounded Network Sum of line currents measured with internal current transducers is too high Earth ground fault in LCL filter converter DC link inverter s motor cables or motor
34. 12 SUPPLY ALARM WORD bit 0 Programmable fault or alarm See parameters 70 04 and 70 05 CURRENT LIM 2212 09 12 SUPPLY ALARM WORD bit 5 DM 9081 09 12 SUPPLY ALARM WORD bit 2 Fault tracing Cause Converter IGBT temperature is excessive Analogue control signal 4 20 mA is below minimum allowed value 3 1 mA This can be caused by incorrect signal level or failure in control wiring Converter internal alarm APBU branching unit memory backup battery error caused by incorrect APBU switch S3 setting too low battery voltage Cyclical communication between drive and type Rxxx fieldbus module or between drive and external control system connected to DDCS channel CHO is lost Current limit is exceeded Fan is not rotating or fan contactor connection is loose This supervision is valid only when converter is in RDY_RUN state ie 08 01 Main Status Word bit 1 1 What to do Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check line current against converter current Check for proper analogue control signal level Check minimum limit settings parameters 13 06 MINIMUM Al2 and 13 10 MINIMUM Al3 Check control wiring Check connections in converter cabinet Write down alarm code in brackets Contact your local ABB representative With parallel connected converters enable backup battery by setting actuator 6 of switch S3 to ON Repl
35. 15 Al O EXT MODULE 2 Activates the communication to the optional analogue I O extension NOT IN module 2 Only used for external temperature measurement En CON NOTINUSE IN USE Inactive NOTIN USE SLOT 1 A active Module type RAIO See parameters 30 32 and 3 a 30 38 m RAIO SLOT2 Communication active Module type RAIO See parameters 30 32 and A 30 38 RAIO DDCS Communication active Module type RAIO Connection interface Optional I O module adapter AIMA that communicates with the wind turbine converter through a fibre optic DDCS link CH1 Note Module node number must be set to 6 with switch S1 99 99 START UP DATA UP DATA Language identification run selection etc 98 01 LANGUAGE soledstedspayangege teneur CH pors emn A 99 02 DEVICE NAME Defines the name for the drive or application The name is visible on the control panel display in the Drive Selection Mode or on the DriveWindow main menu Note The name can be typed only by using a drive PC tool Name un 06 aa SYNC Activates the A synchronisation of the line side converter at start See section Synchronisation on page 17 NO NO Inactive synchronisation with phase order check CI YES o Active synchronisation without phase order check a E 99 07 LINE SIDE ID RUN Enables the manual Line side Identification See section dentification routine on page 16 Actual signals and parameters 12 EN fe Disabled o Enabled The identification s
36. 3 PTC See parameter 30 20 EXT TMP 1 Al1 5 Constant current 1 6 mA 0 10 V range with RAIO a R E R R R 30 38 EXT TMP 4 Al2 Activates external temperature measurement 3 and selects the sensor NOT IN type See section Temperature sensors on page 32 for connection USE 30 33 30 34 30 35 diagrams Analogue I O extension module RAIO is selected by parameter 98 15 Al O EXT MODULE 2 1xPT100 See parameter 30 20 EXT TMP 1 Al1 Constant current 9 1 mA 0 2 V range with RAIO 2xPT100 See parameter 30 20 EXT TMP 1 Al1 3 Constant current 9 1 mA 0 10 V range with RAIO 3xPT100 See parameter 30 20 EXT TMP 1 Al1 4 Constant current 9 1 mA 0 10 V range with RAIO 1 3 PTC See parameter 30 20 EXT TMP 1 Al1 Constant current 1 6 mA 0 10 V range with RAIO Actual signals and parameters 97 No Namelvaiue Description ree 20 8 EXT TMP 4 FCT LO Defines lower ii imit for etemal temperature measurement RO 0 40 EXT TMP 4 ALM LO Defines lower alarm imit or extemal temperature measurement R Jo 20 41 EXT TMP 4 ALM HI Defines higher alarm imit for extemal temperature measurement R 100 0 42 EXT TMP 4 FLTHI Dotes higher vip Imit for extemal temperature measurement R no 20 43 EXT TMP 4 DELAY Delay time before alarm offeutis generated R p 31 AUTOMATIC Automatic fault reset RESET Automatic resets are possible only for certain fault types and when the automatic reset function is activated for that fault type T
37. 3 bit 13 NET VOLT FLT 3100 09 11 SUPPLY FAULT WORD bit 9 Digital input DI7 fault External undertemperature x External overtemperature x Converter internal fault Number of parallel connected converter modules defined by parameter 16 10 INT CONFIG USER is incorrect Converter module temperature is excessive I O communication fault or error detected on channel CH1 of RDCO module This can be caused by fault in RDCO module or control board RMIO or faulty loose fibre optic cable connection Main contactor is not functioning properly or connection is loose Overtemperature in AINT board of inverter module Overtemperature in choke of liquid cooled R8i inverter module Main supply voltage is out of acceptable range during synchronisation or Line side Identification Trip limit is 115 V for 230 V units 208 V for 415 V units 250 V for 500 V units 345 V for 690 V units Check digital input DI7 Check parameters 30 13 DI7 EXT EVENT and 30 14 DI7 TRIP DELAY settings Check limits of external temperature measurement in group 30 FAULT FUNCTIONS Check limits of external temperature measurement in group 30 FAULT FUNCTIONS Check connections inside converter cabinet Write down Fault code in brackets Contact your local ABB representative Check parameter 16 10 INT CONFIG USER setting Check internal cooling system Check coolant inlet temperature Check operation of liquid cooled uni
38. 5 DI STATUS WORD Faster DC input signal detection can be achieved by disabling the hardware filter of the digital input with the configuration DIP switch on the circuit board of the module DIP switch S2 RDIO DI3DI2DI1 ON Hardware filtering en El E 12 3 4 Note Always enable the hardware filtering with an AC input signal For more information see RD O 01 Digital I O Extension User s Manual 3AFE64485733 English RDIO SLOT 1 Communication active Module type RDIO D Connection interface Option Slot 1 of the drive RDIO SLOT2 Communication active Module type RDIO IN Connection interface Option Slot 2 of the drive RDIO DDCS Communication active Module type RDIO Connection interface Optional I O module adapter AIMA that communicates with the wind turbine converter through a fibre optic DDCS link CH1 Note Module node number must be set to 2 with switch S1 98 10 DI O EXT MODULE 2 Activates the communication to the optional digital I O extension NOT IN module 2 and defines the type and connection interface of the module USE See signals 07 03 AUX CTRL WORD 2 and 08 05 DI STATUS WORD Faster DC input signal detection can be achieved by disabling the hardware filter of the digital input with the configuration DIP switch on the circuit board of the module DIP switch S2 RDIO DI3DI2DI1 ON Hardware filtering Sn r El E g 12 3 4 Note Always enable the hardware filtering with an AC input s
39. A O 07 Analogue Vo Extension User s Manual 3AFE64484567 English Program features 35 Switch S2 Operating mode for RAIO 01 Analogue input Al1 Analogue input Al2 Input signal i TA 1234556 1 2 3 4 5 6 AT 123 45 6 PH 123 45 6 HA 123 4 5 6 Diagnostics Actual value Additional information 01 32 EXT TMP 1 Measured external temperature measurement 1 EXT TMP 1 HI Signal 09 04 ALARM WORD 1 bit 2 value is 1 EXT TMP 1 LO Signal 09 04 ALARM WORD 1 bit 2 value is 1 EXT ANALOG IO Signal 09 04 ALARM WORD 1 bit 10 value is 1 EXT TMP 1 HI Signal 09 03 FAULT WORD 3 bit 2 value is 1 EXT TMP 1 LO Signal 09 03 FAULT WORD 3 bit 2 value is 1 Program features 36 Program features 37 Actual signals and parameters What this chapter contains This chapter describes the actual signals and parameters The chapter also lists the fieldbus equivalents data types and default values Note Parameter values do not need to be set in normal use Fieldbus equivalent Fieldbus equivalent defines the scaling between the value used in the converter control program and the integer used in serial communication Fieldbus addresses Type Rxxx adapter modules such as RPBA RCAN etc See the appropriate user s manual Interbus S NIBA 01 module exxyy 100 12288 converted into hexadecimal xx parameter number and yy subindex Example The index for drive parameter 13 09 is 1309 12288 13597 351D hex
40. ACS800 Firmware Manual IGBT Supply Control Program 7 x ACS800 IGBT Supply Control Program 7 x Firmware Manual 3AFE68315735 Rev E EN EFFECTIVE 2011 10 07 2011 ABB Oy All Rights Reserved Table of contents Table of contents Introduction to the manual vvnat his Chapter CONTAINS 2 snaren arm sane wad 408 POs bw AAA oe ew 9 COMPAUIDIMY sos it iD A ete Eee det 9 Safety IASTUCUION Suit rs A a A A ea aoe a nda 9 A ola etwas Aa ee ae Oa a ee Oa eee as 9 TOMAS estaa ie este Ue tr aga Be Ge Ae TE an an Bae AGES tal ede En CRE iaa Sa ee 9 COMES sr ay micas di eth Me ES dea et obd a bed ce a ee eek en ah 11 Start up Vial this Chapter CONIAINS zit metten RA AAA A eal Fae en ee ae de mees 13 How to start up the converter ee eee ee 13 Program features VWiat hls chapter Contains ranenvr oss iaa ita 15 SVIDAS USE amen kG pet be SI bea hus paa eee 15 Local control vs external control n anaana aaa aa ee 15 DiiveWindow Connection in soerah best Heeten Hent hk dede 15 FAeHUNCANON TOUS eener oe tet beet ek eee ito e ee eee 16 SeCHINGS aNdClagnCSllCS vasca tenen re eee Oe eee ee ewe hee pe 16 CHINO ean cee eed Senet O E E an tec cig a ar ee a aeons 16 SeMINGS ANd CAGAOSUCS aida iii wel slet kwan 16 SVACHIOMIS ATOMS zaten e ps ee ease woah pace ven ma Gale verde baeten dd la 17 Settings aNd AIAGNOSUCS nnee da nekton 17 Staring Sequence san see CM ek det ed AEL hea ele ee eet va sat 17 Start by the o
41. DC OVERVOLT Intermediate circuit DC overvoltage ACS800 TEMP IGBT overtemperature 1 3 EARTH FAULT Internally detected earth ground fault 7 Internals faults Internal fault Ifthe bitis 1 write down the fault message from the fault logger and contact your local ABB representative Bit value 1 fault O no fault 09 02 FAULT WORD 2 Fieldbus control For the possible causes and remedies see chapter Fault tracing Update interval is 100 ms eit Name Description OO 0 SUPPLY PHASE Missing phase during synchronisaton e orur _____ vOdevoofautonDDCSchamalCHt Notinuse O Not in use o OVERSWFREO Switching overtrequeney module or between drive and external control system Bit value 1 fault O no fault 91 09 03 FAULT WORD 3 For the possible causes and remedies see chapter Fault tracing Update interval is 100 ms Bt Name peen O 6 11 Not in use Notinuse is Notinwse PSS 09 04 ALARM WORD 1 For the possible causes and remedies see chapter Fault tracing Update interval is 100 ms et Name Description ot oms EXT TMP 1 External over undertemperature 1 3 7 EXT TMP 4 External over undertemperature 4 3 EXT TMP 2 External over undertemperature 2 EXT TMP 3 External over undertemperature 3 5 S EXT TMP 4 External over undertemperature 4 T MEAS CIRC External temperature measurement circuit error EC PSS fi Netinwse PSS is Notinwe oOo Fieldbus control
42. E START MODE Selects the start mode B EDGE LEVEL Starts converter by level of control command Control command is selected by parameter 98 01 COMMAND SEL and 98 02 COMM MODULE WARNING After a fault reset the converter will start if the start signal is on EDGE Starts converter by EDGE of control command Control command is selected by parameter 98 01 COMMAND SEL and 98 02 COMM MODULE 18 LED PANEL CTRL The NLMD 01 Monitoring Display has a LED bar to show an absolute real type value 50 100 150 The source and the scale of the display signal are defined by this parameter group Note If NLMD 01 and CDP 312R Control Panel are used together actual signal 01 26 LED PANEL OUTPUT must be the first signal in CDP 312R Actual Signal Display Mode Otherwise the NLMD 01 LED bar display will show an incorrect value 18 01 LED PANEL OUTPUT Selects the signal source for the NLMD 01 Monitoring Display Example To show signal 01 09 POWER on the display set parameter 18 01 to value 109 030000 o 30000 Parameter index 109 denotes signal 01 09 POWER A 02 2 50000 PANEL Defines the value of the signal selected by parameter 18 01 LED 100 PANEL OUTPUT which corresponds to 100 on the LED bar display Example Signal 01 05 FREQUENCY is shown on the LED display At 50 Hz the LED display indicates full value 100 when Parameter 18 01 is set to 105 Parameter 18 02 is set to 5000 100 50 5000 where 100 is the integer sc
43. Even parity indication bit one stop bit indication bit one stop bit 53 USER This parameter group consists of unconnected parameters to be menne PARAMETERS with adaptive programming blocks 53 01 NUMERIC 1 User s numeric parameter for adaptive programming purposes A A AA 53 11 STRING 1 7 User s ASCII string type of parameter for the alarm or fault text S _ definition of EVENT block INC S A A Actual signals and parameters 59 No NameNValue peston oet 55 ADAPTIVE PROG 1 Adaptive programming task 1 settings selections of the function blocks and their input connections diagnostics See ACS600 ACS800 Application Guide Adaptive Program for System Application Program 7 x 3AFE68420075 English This parameter group is mainly used with the DriveAP 2 x PC tool 55 01 STATUS Shows the value of the adaptive program task 1status word Pf 1 128 The table below shows the alternative bit states and the corresponding values on the panel display Bit Display Meaning ot topped TR Running 2 Fated SB Eating CO he cking 20 Pushing AO Popping BB initiatising 55 02 FAULTED PAR Points out the faulted parameter in adaptive program task 1 NR 0 32768 Value 55 05 BLOCK1 Selects the function block type for Block 1 in the adaptive program NN task 1 55 06 INPUT Selects the source for input 11 of Block 1 a a 255 255 31 Parameter index or a constant value 255 255 31 Parameter pointer Inv
44. POWER REF ADD 11 02 Q REF SELECT Q POWER REF PERCENT kVAr j PHI PARAM 24 02 COSPHI IQ REF Q POWER REF 2 AC REF Settings and diagnostics Parameters Description 11 02 24 01 24 02 Reactive power to be generated to network 24 04 24 03 Selection of the reference unit 120 03 Reactive power reference ramp up time from O kVAr to the absolute value of the converter nominal power parameter 04 06 Default value is 1 s 120 04 Reactive power reference ramp down time from the absolute value of the converter nominal power parameter 04 06 to O kVAr Default value is 1 s Actual signals 01 07 Calculated reactive power Program features 27 Reduced Run Function Reduced Run Function is available for parallel connected converters 2 12 R8i Reduced Run Function makes it possible to continue the operation with limited current if a converter module s is out of order If one of the modules is broken it must be removed Parameter change is needed to continue the run with reduced current Removing a broken converter module Note The number of removed converters is restricted with the following rules e Maximum number of removed converters is limited to 50 of the original number of the parallel connected converters AND e When converters share a common line filter all of them need to be removed if one of them is out of order Original number of parallel converters Number of converters which can
45. RO3 1 STATUS Status of the standard I O board relay outputs 1 1 Example Control panel display when relay outputs 2 and 3 are activated is 0000110 where the digits are read from right to left RO1 to RO3 01 23 AO1 Value of analogue output 1 signal mA See parameter group 15 20000 ANALOGUE OUTPUTS for signal selection and scaling 20 mA 01 24 AO2 Value of analogue output 2 signal mA See parameter group 15 20000 ANALOGUE OUTPUTS for signal selection and scaling 20 mA 01 26 LED PANEL OUTP NLMD 01 LED panel output See parameter group 18 LED PANEL 1 CTRL 01 27 COSFII Calculated cosfii 100 1 01 21 Actual signals and parameters 39 Main contactor breaker counter Counts the times the main contactor breaker has been closed 01 30 BREAKER COUNTER 1 1 The counter can be reset by parameter 16 09 RESET COUNTER 01 31 FAN ON TIME Running time of the converter cooling fan h The counter can be reset by parameter 16 09 RESET COUNTER Resetting is recommended when the fan is replaced 2 ACTUAL SIGNALS 2 05 DC REF Q CTRL Minimum voltage reference of intermediate circuit calculated by reactive 1 1V power control V 2 06 DC REF RAMP Ramped and limited intermediate circuit voltage reference for power control 1 1V V DC REF INITIALIZ Initialised intermediate circuit voltage reference based on Line side a zi olelo A O II lt Identif
46. STOP parameter 56 01 ADAPT PROG CMD Set the passcode by parameter 56 05 PASS CODE Set parameter 56 02 to PROTECT When protection is activated All parameters in group 55 ADAPTIVE PROG1 excluding the block output parameters are hidden read protected lt is not possible to switch the task operating mode parameter 56 01 ADAPT PROG CMD to the editing mode Parameter 56 05 PASS CODE value is set to 0 UNPROTECT Deactivation of the task protection no read protection of the inputs of 5 the blocks Deactivate as follows Ensure that the task operation mode is START or STOP parameter 56 01 ADAPT PROG CMD Set the passcode by parameter 56 05 PASS CODE Set parameter 56 02 to UNPROTECT 56 03 EDIT BLOCK Defines the block location number for the command selected by parameter 56 02 EDIT CMD 56 04 TIMELEV_ SEL Indicates the fixed execution cycle time of 10 ms for the adaptive 10 ms program task 1 56 05 PASSCODE Defines the passcode which activates deactivates the protection of the input connections of the blocks See parameter 56 02 EDIT CMD Oh FFFFFF h Passcode The setting restores to O after the protection is activated deactivated Note When you activate the protection write down the passcode and store it for later use 57 ADAPTIVE PROG2 Adaptive programming task 2 settings selections of the function blocks and their input connections diagnostics See ACS600 ACS800 Application Guide Adaptiv
47. T 7 INPUT2 Selects the source for input 12 of Block 1 See parameter 57 06 INPUT1 al 7 08 NPUT3 Selects the source for input 13 of Block 1 See parameter 57 06 INPUT1 task 2 32 68 Function block type INPUT2 Selectsthesource for input I2 of Block 1 See parameter 57 06 INPUT o INPUTS Selectsthesource for input I3 of Block 1 See parameter 57 06 INPUT o osae Nouserseting possible O oO task 1 O sze Function blockype SSS O a parameter SOS INPUTE see parameter OS INPUTE see parameter SOS INPUT sze No userseting possible OOOO 0 32768 Functiomblocktype o A OUTPUT Stores and displays the output of Block 30 O1 DN LE O N N O 00 No user setting possible Actual signals and parameters 63 No NameNValue peston oet 58 ADAPT PROG2 Adaptive program task 2 control The update time of task 2 control is CNTRL 100 ms See parameter group 57 ADAPTIVE PROGZ2 See ACS600 ACS800 Application Guide Adaptive Program for System Application Program 7 x 3AFE68420075 English 58 01 ADAPT PROG CMD Selects the operation mode for the adaptive program task 2 a EDIT SS STOP Stop The program can be edited i i MO START Run The program cannot be edited 2 EDIT Stop to edit mode ie the execution of the task is stopped for editing 3 The program can be edited 58 02 EDIT CMD Selects the command for the block placed in the location defined by parameter 58 03 EDIT BLOCK Home va
48. The converter communicates through an Rxxx type fieldbus adapter connected to Slot 1 or through an Nxxx type fieldbus adapter connected to RMIO board DDCS channel CHO using data sets 1 and 2 Data set 1 and 2 are typically used with type Rxxx or Nxxx fieldbus adapter modules See also parameter group 51 MASTER ADAPTER fieldbus adapter ADVANT N FB The converter communicates via RMIO board DDCS channel CHO using datasets 10 to 25 This selection is used with eg AC 800M AC 80 APC2 and Nxxx type fieldbus adapters See also parameter groups 70 DDCS CONTROL and 71 DRIVEBUS COM STD MODBUS The converter communicates through RMBA 0x Modbus adapter module connected to option Slot 1 of the drive Note With NMBA use selection FIELDBUS or ADVANT N FB See parameter group 52 STANDARD MODBUS and RMBA 01 Modbus Adapter User s Manual 3AFE64498851 English A Converter is controlled by CACP board or inverter via CACP board RS group 22 CACP PARALL CTRL a CASCADE Converter is controlled by a cascade drive 6 fo i INU COM WIDE Converter is controlled by another inverter Wide communication o A INU COM LIM Converter is controlled by another inverter Limited communication Bf MODULES Actual signals and parameters 70 98 09 DI O EXT MODULE 1 Activates the communication to the optional digital I O extension NOT IN module 1 and defines the type and connection interface of the module USE See signals 07 03 AUX CTRL WORD 2 and 08 0
49. ULES irt ekeren daavan tkn 69 INS TAR UP DAA een etn reeet ras sita dea ia ane 71 Fieldbus control What this chapter contains aaa aea 13 SV SlCIMVOVEIVICW one dette dra as ase tete 73 Setting up communication through fieldbus 0 0 0 aaea ee ee 75 Setting up communication through the Standard Modbus Link o o 76 Setting up communication through Advant Controller o o ooooooooooooo 77 Setting up communication through inverter module a an anana aaaea oo 79 Setting up communication through CACP o o ocooooooono eens 80 Setting up communication by CASCADE or INU COM WIDE o oooooooo 82 Fieldbus control nterface samma dd led ee ERAS E ORE Mew a dd 83 DataSets 1 AMO A Wateren vennen rene bet ne See ea ASA He eae ABU eR 83 DE TOn sica daran atin nog eae ob wh edt ib aw ads We satin ade ws Be RR aad o eo OY te Ae ech clas nda 84 Received datasets asi stra nennen we oO A en ee aS aden ed an en 84 TRANSMINEG CalaSelS s 5 5 wa nnen eat Ae are SES oe wee WS oad SIGS Wwe Pad eee SEO and 85 Block diagram reference select 86 DAI WONG Se too nebe eal a wie ee ee Barak ee hee a ee 87 07 OTMAIN GG TER WORD cia ds ee date Webers dere nete beuk btk beebs 87 OF 0S AUX CER WORD merten avd Gaba de ed a ee sale See ee 87 08 07 MAIN STATUS WORD ad cnc oermens rant vlet ws SP E 88 08 05 DESTATUS WORD samaritaan eedt Lee 89 Faull ane Alani WOS gt amuses v
50. ace backup battery Note Actuator 6 of switch S3 is normally activated ON during commissioning Note Set actuator 6 of switch S3 to OFF when APBU is stored as spare part Check fieldbus communication status See chapter Fieldbus control or appropriate fieldbus adapter manual Check group 51 MASTER ADAPTER fieldbus adapter parameter settings Check group 52 STANDARD MODBUS Standard Modbus link parameter settings Check that channel CHO node address is correct parameter 70 01 CHO NODE ADDR Check that bus master is communicating and correctly configured Check cable connections and earthings Check optic fibres between Advant Controller or type Nxxx fieldbus adapter and RMIO board DDCS channel CHO Replace fibre optic cables Limit inverter actual power or decrease reactive power generation reference value parameter 24 01 Q POWER REF Check acknowledge circuit connected to digital input DI1 Check fan Replace fan EARTH FAULT 2330 09 12 SUPPLY ALARM WORD bit 13 Programmable fault or alarm See parameter 30 02 EXT ANALOG IO 7081 09 04 ALARM WORD 1 bit 10 EXT EVENT DI4 9084 09 12 SUPPLY ALARM WORD bit 13 Programmable fault or alarm See parameter 30 04 EXT EVENT DI5 9085 09 12 SUPPLY ALARM WORD bit 14 Programmable fault or alarm See parameter 30 05 EXT EVENT DI7 9087 09 12 SUPPLY ALARM WORD bit 11 Programmable fault or alarm See p
51. akant o HR bwa eden det 90 09 07 FAGET WORD dera AI ta 90 09 02 FAULT WORD Dirnt dees ee Sa EE ENA ORE Oe OR EE el Nd eb 90 09 03 FAULT WORDS casta oad ae Seas eben berde dents d ekke we vaas 91 OS 04 ALEARW WORD 05 0e desen ede a hana ee Been tn Weerde daba do 91 09 11 SUPPLY FAULT WORD zaan fated awe mmh Owe de wip BA eck ow had Saeed a Beal 92 0942 SUPPLY ALARM WORD ame wnd fara EE dat AE Gee oS Eads ED We AE 92 09 13 CURRENT UNBALANCE si zopas eene a eat ee we Ae BOR AE 93 094 OVERCURRENT FAULT tse nva ia caw bashed tikka 93 OSIS SHORT CIRO FAULT e ttr tet da ea eere a bar ee bd ate e 94 0916 OVERTEMPAVORD sata di tt ee DAA ee Vee ee nes ad Cee eee 94 DSZ TEMP DIF EET WORD ese es aa ved ben wh ee A 95 09 18 TEMP DIFALM WORD aimer neten gee ete eee eee eae ee ae eb ee iaa 95 Fault tracing What tiis Chapter COntains i243 ate vele aes En eect ae Ow AA We We ee es ed ae 97 SaGa etaa as dc ds tdt id hs 97 Alarm and faun INGICAUONS siria iaa ido data 97 FAOW TOTO AAA A bent bern A fee cone been 97 HAU AIS ORE osea She pda Gee cs ae cdo een Od patios meen ee ee eee de 97 Warming MESSAGES 2s lt 2 5 222i e ede hee GS eee de dr er deed 98 PAUIPIMCSGAODCS o e ac ete ah ee ee Gee 101 Table of contents Further information Product and service inquiries 0 ee eee eee 107 ROUCO tenten nd ab bete bete tte pg sis ee edet nei Oa deh aa ee ae 107 Providing feedback on ABB Drives manuals 0 00 cece ee ee eee 107 Document librar
52. ale FbEq for signal 01 05 oss beamer T Actual signals and parameters 48 No NameiVatue Description rapt 19 DATA STORAGE Parameters for receiving information from or sending to an external control system The parameters are unconnected and they can be used for linking testing and commissioning purposes 19 01 DATA 1 Stores data written from a user defined source Example Monitor a signal written by an external control system to dataset 14 word 2 using the DriveWindow PC tool as follows Define the dataset 14 word 2 destination address in the converter application program by setting parameter 90 08 DATA SET 14 VAL 2 to 1901 points to 19 01 DATA 1 Set DriveWindow monitoring channel to read parameter 19 01 AC 800M AC 80 RMIO Dataset table Address For assignment of DriveWindow Dataset dataset 14 Index 1 Index 2 Index 3 zee bee el i 1908 oxTAs iSee parameter ke sores 2767 paovas AY 21 START STOP IGBT bridge start and stop logic parameters to be used when there are two different types of power supply units in parallel a diode supply unit and an IGBT supply unit With these parameters the IGBT supply unit can be inactivated during the motoring forward mode and the drive takes power from the supply only through the diode supply unit Note These parameters change the normal line side converter start stop logic 21 01 DC LEVEL START Activates the DC level start feature See para
53. and when it is high enough the main contactor breaker is closed and the charging contactor is opened The contactors are controlled by the line side converter control board RMIO via relay outputs RO1 and ROS Settings and diagnostics CHARGING FLT Charging has failed MAIN CNT FLT Main contactor fault Main contactor breaker is not closed or digital input DI3 signal is missing Program features 17 Synchronisation First the line side converter is synchronised to the network by a three phase short circuit On the basis of the short circuit current the unit can identify the phase order of the supply network and the starting point for the flux voltage vector There are two alternative means for the synchronisation one with phase order check and the other without The method can be chosen by a parameter No phase order check is performed by default since it is done during the Line side Identification If the phase order is changed after the first start the Line side Identification routine needs to be repeated If the synchronisation with phase order check is selected the phase order can be changed without performing the Line side Identification routine again If the first synchronisation trial fails the unit makes up to 9 additional trials Settings and diagnostics 99 06 Selection of the synchronisation SYNCHRO FLT Short circuit current is below limit 9 synchronisation trials have failed Starting sequence Du
54. annel CHO The YES new mode becomes valid only after the next power up of the converter Data is exchanged 4 times faster in the DriveBus mode than in the DDCS mode Note Value is automatically set to NO if parameter 98 02 COMM MODULE is set to INU COM LIM S lt A ves pets mode A 90 DATA SET Addresses into which the received fieldbus datasets are written RECEIVE The parameters are visible only when parameter 98 02 COMM ADDRESSES MODULE is set to NO ADVANT N FB CACP CASCADE and INU COM WIDE For more information see chapter Fieldbus control 90 01 D SET 10 VAL 1 Selects the address into which dataword 1 of dataset 10 is written Update time is 2 ms 020000 o 20000 Parameter index index D MA 10 VAL 2 A the address into which dataword 2 of dataset 10 is written Update time is 2 ms 0 20000 20000 Parameter index index 03 ID a 10 VAL 3 A the address into which dataword 3 of dataset 10 is written Update time is 2 ms 020000 o 20000 Parameter index index mE 04 D MU 12 VAL 1 e the address into which dataword 1 of dataset 12 is written Update time is 4 ms A 0 20000 Parameter index index 90 05 ID SET 12 VAL 2 a the address into which dataword 2 of dataset 12 is written Update time is 4 ms oz e S SS 90 06 ID SET 12 VAL 3 Selects the address into which dataword 3 of dataset 12 is written Update time is 4 ms i 0 20000 Parameter index index 90 07 D SET 14 VAL 1 Parameter Ne EE the address
55. arameter 30 13 EXT TMP x LO 4495 4498 09 04 ALARM WORD 1 bits 2 5 EXT TMP x HI 4491 4494 09 04 ALARM WORD 1 bits 2 5 GEN P LI lt 10 FFCD INV OVERTEMP 4290 09 04 ALARM WORD 1 bit 12 Cause Earth fault in Earthed Grounded Network Sum of line currents measured with internal current transducers is too high Earth ground fault in LCL filter converter DC link inverter s motor cables or motor or current imbalance in parallel connected converter modules Earth ground fault level can be too sensitive Analogue I O error on RAIO I O Extension module Digital input DI4 alarm Digital input DIS alarm Digital input DI7 alarm External undertemperature x External overtemperature x The value of parameter 23 10 GEN POWER LIMIT has been set below 10 The converter start up may have failed Converter module temperature is excessive 99 What to do Check converters fuses parallel connected converter modules Check converter and LCL filter for earth leakages Check motors Check motor cables Check inverter s Check parameter 30 03 EARTH FAULT LEVEL settings Check cabinet temperature Replace RAIO module if alarm is continuously active Check digital input D14 Check parameter 30 04 DI4 EXT EVENT setting Check digital input DIS Check parameter 30 05 DIS EXT EVENT setting Check digital input DI7 Check parameters 30 13 DI7 EXT EVENT setti
56. are not allowed to be changed without ABB s permission Local control vs external control The converter can be controlled monitored e locally from control panel connect the panel cable to the panel interface on the RDCU Drive Control Unit e locally from DriveWindow PC tool connect the fibre optic cables to DDCS channel CH3 on the RDCO DDCS Communication Option module e externally via I O connections or fieldbus interface With the control panel or DriveWindow PC tool the user can change parameters and view or reset the fault history When the start key is pressed in the local control mode the intermediate circuit charges and the converter starts to modulate For instructions on how to use the control panel see the Firmware Manual of the motor side converter application program For the default I O connections see section RM O board connection diagrams on page 30 For information on how to control monitor the converter through an external control system see chapter Fie dbus control DriveWindow connection DriveWindow and other tools can be connected to DDCS channel CH3 either in a ring or a star configuration using NDBU xx branching units Before starting the communication node numbers must be set for each converter See parameter 70 15 CH3 NODE ADDR This setting can be made by a point to point connection with control panel CDP 312R or DriveWindow The new node address becomes valid on the next power up of the RMIO boa
57. as to be set to 4 Mbit s Otherwise the external control system sets the communication speed automatically A O E A A O A ES A A Actual signals and parameters 65 No NamelVatue Description ebt DE e oo DC TO BS 70 04 CHO TIMEOUT Defines the time delay before channel CHO or type Rxxx fieldbus 2s adapter interface communication break alarm fault COMM MODULE is activated Time count starts when the link fails to update the communication message The action taken by the drive on a communication break is defined by parameter 70 05 CHO COM LOSS CTRL When parameter is set to zero time is not monitored and CHO COMM MODULE fault is not indicated regardless of the value of parameter 70 05 CHO COM LOSS CTRL oom me eel 70 05 CHO COM LOSS CTRL Selects how the drive reacts when communication error on DDCS FAULT channel CHO or on type Rxxx fieldbus adapter interface has been detected Time delay for the communication break alarm fault activation is defined by parameter 70 04 CHO TIMEOUT Note This parameter is in use when parameter 98 01 COMMAND SEL is set to MCW and external serial communication is activated by parameter 98 02 COMM MODULE Lo NO FAULT Converter generates warning COMM MODULE A i FAULT Converter trips on fault COMM MODULE 2 fF 70 06 CH1 LINK CONTROL Defines the light intensity of the transmission LEDs LEDs act as light 10 sources for option fibres which are connected to DDCS channel CH1
58. asurement function and selection of the sensor type 30 21 30 24 Alarm and fault limits 30 25 EXT TMP 1 DELAY Selection of the supervision delay or deactivation of supervision Diagnostics Actual value Additional information 01 32 EXT TMP 1 Measured external temperature measurement 1 Aarm Sma EXT TMP 1 HI Signal 09 04 ALARM WORD 1 bit 2 value is 1 EXT TMP 1 LO Signal 09 04 ALARM WORD 1 bit 2 value is 1 Fault EXT TMP 1 HI Signal 09 03 FAULT WORD 3 bit 2 value is 1 EXT TMP 1 LO Signal 09 03 FAULT WORD 3 bit 2 value is 1 Program features 34 Thermal connection through analogue I O extension The figure below shows a temperature measurement of one sensor when analogue input Al1 of an optional Analogue I O Extension module RAIO is used as the connection interface RAIO module One sensor Three sensors RAIO module Settings Additional information 30 20 EXT TMP 1 Alf Activation of the EXT TMP 1 Al1 temperature measurement function and selection of the sensor type ME ROO Signaliype MC a tt00 fot a tt00 fot MC CAN 30 21 30 24 Alarm and fault limits 30 25 EXT TMP 1 DELAY Selection of the supervision delay or deactivation of supervision 98 11 Al O EXT MODULE 1 Activation of the communication to the optional analogue I O extension module Set RAIO 01 input mode to unipolar default and signals type to 0 2 V or 0 depending on sensor type For more information see R
59. b en ren taat wad won ed Sew weld ON a dn el eae awa ated oe 34 DAINOS ES pit acotar EN o EE vaa a DI Wo a ee BI aL nde 35 Actual signals and parameters Vat this chapt er comtans seer mew Dem Gee eS A HOR Pade ed Oe GE Rw Amd is 37 FICIGDUSCOUIVAICNE 425d A was ne A dae Seep as A eee ees 37 Fieldbus addresses zaan LALA LEEN LAD EEN VETA eae 37 Modbus and Modbus Plus address c ee ee ees 37 Terms and abbreviations sde bauer wd ete Be ws nnd cee We oes Ed det AC HOE MRE de Bt ede teh dre 37 OT AGC TUAE SIGNALES bad oen e o Alea dns da dao iria ee di 38 OZ ACTUA SIGNALS oops da WEE a x a AE Er ANN ee sae ieee eet eae a eG o ee 39 OS ACTUAL SIGNALS dois adi a cd Ac de an arte satel ot hes Dn ash ial ede sep me dsd 39 OZ INFORMATION vurirratridmia wae bak eo oud ew ow eke eee BO whee ee 40 OF GON OM WORDS doemt a Senet Maite vee eae ide iene EDEL eae eed eeen do ae 40 OS STATUS WORDS onto Meded a a ch abend rd le ee re ee deis 40 OS PAULT WORDS 244 02040530246 09a 6b See ewe eee da ob Sees che eee snes 40 1 REFERENCE SELECT se tama te ot ota ee Dae eo daa ded belde bd deken 42 13 ANALOGUE INPUTS cra amp o2958 mars Pee ES rdt e es EEA thee hee ees 42 14 DIGITAWOUTPUTS srarrapr ata da tenet await at ou ied ee ea babe dee awe ewe 43 I gt ANALOGUE OUTPUTS 45e niem 2 ntt wea are ee OD al ETE Mot fa BE 44 16 SYOTENLETRINPUTSS natte men as at ee a eed ey debet teins eee tle wan ee ad 45 TS PED PANES C Rs 60am ee enc ne se B
60. be caused by broken temperature sensor or cable Check cooling fan Replace fan Check air filters Check connections of external temperature measurement circuit See section Temperature sensors on page 32 for connection diagrams 101 Fault messages Fault Text Cas atado ACS 800 TEMP Converter IGBT temperature is excessive Check ambient conditions 4210 Check air flow and fan operation 09 01 FAULT WORD 1 bit 3 Check heatsink fins for dust pick up 09 11 SUPPLY FAULT WORD Check line current against converter current bit 3 ACS TEMP x y Excessive internal temperature in converter Check ambient conditions 4210 module of several parallel connected converter Check air flow and fan operation modules x 1 12 R8i refers to faulty converter module number and y U V W refers to phase Check motor power against converter power CTRL B TEMP 4110 RMIO control board temperature exceeds Check air flow and fan operation 09 02 FAULT WORD 2 bit 7 88 C CHARGING FLT DC link voltage is not high enough after Check charging circuit fuses 3230 charging Check charging circuit 09 11 SUPPLY FAULT WORD DC link voltage has not exceeded minimum Check possible short circuit in DC link bit 0 limit or current is not below preset limit 09 16 OVERTEMP WORD Check heatsink fins for dust pick up Check undervoltage trip limit parameter 30 12 DC UNDERVOLT TRIP Faulty PPCC link DC voltage measurement is
61. be removed the first pages of the appropriate hardware manual or for multidrive see ACS800 A WARNING The safety instructions must be followed See the safety instructions on Multidrive Safety Instructions 3AFE64760432 English e Disconnect the supply voltage and all auxiliary voltages from the drive e Remove the broken converter module from the cabinet See the appropriate hardware manual e If the broken module has a common filter unit with another module remove all modules that share the filter with the broken module Disconnect the LCL filter by removing the AC fuses e Fasten the air baffle provided with the unit to the top module guide to block airflow through the empty module space e Switch on the supply voltage INT CONFIG fault now indicates that the number of the connected converter modules has changed e Ifthe operation is continued with limited current the number of the existing converter modules must be set to parameter 16 10 INT CONFIG USER Program features 28 e Reset the fault and start the converter PPCS link is reconfigured automatically during DC link charging and parameter 24 01 Q POWER REF range is limited according to the new configuration Note If INT CONFIG fault reappears the number of the parallel connected converters defined by parameter 16 10 INT CONFIG USER is incorrect See signal 08 22 INT CONFIG WORD Settings and diagnostics Parameters Description 16 10 Number of parallel c
62. bus control 78 The following table lists the parameters which need to be defined when setting up communication between the drive and Advant Controller Parameter Alternative Setting for Function Information settings fieldbus control 98 01 MCW MCW Selects the control command COMMAND I O interface s SEL NO 98 02 COMM ADVANT N FB Initialises communication between drive MODULE FIELDBUS fibre optic channel CHO and Advant ADVANT N FB Controller The transmission speed is STD MODBUS 4 Mbit s CACP CASCADE INU COM WIDE INU COM LIM 70 01 CHO AC 800M DriveBus C1858 1 24 Defines the node address for DDCS NODE ADDR AC 800M ModuleBus 1 125 channel CHO AC 80 DriveBus 1 12 AC 80 ModuleBus 17 125 FCI CI810A 17 125 APC2 1 71 01 CHO YES DriveBus AC 800M DriveBus C1858 YES Selects the communication mode for DRIVEBUS mode AC 800M ModuleBus NO DDCS channel CHO MODE NO DDCS AC 80 DriveBus YES mode APC2 AC 80 ModuleBus FCI CI810A NO 70 04 CHO 0 60000 ms Defines the delay time before channel TIMEOUT CHO communication break alarm fault is indicated 70 05 CHO NO FAULT COM LOSS FAULT CTRL Defines the action taken after a CHO 70 19 CHO HW RING Default value is STAR which is CONNECTION STAR typically used with branching units This parameter has no effect in the DriveBus mode communication fault Groups Addresses for receive and transmit data 90 DATA SET See section Fieldbus c
63. corresponds to the maximum value of analogue input Al1 NN 32768 32 07 Integer value 13 02 Al1 LOW VALUE Defines the integer value used in serial communication that corresponds to the minimum value of analogue input Al1 32768 32 767 Integer value m 13 03 FILTER Al1 Defines the filter time constant for analogue input Al1 The hardware 1000 ms filter time constant with RMIO is 20 ms fixed cannot be altered 0 30000 ms Filter time constant 1 1 ms i P ER Signal O 1 1 et7 filter input step i S O filter output t time T filter time constant Actual signals and parameters Dh gt N PARAM 24 01 O 43 13 04 Al2 HIGH VALUE Defines the integer value used in serial communication that corresponds to the maximum value of analogue input Al2 ES 32 68 32 07 Integer value A 13 05 Al2 LOW VALUE Defines the integer value used in serial communication that corresponds to the minimum value of analogue input Al2 0 or 4 mA mn 32768 32 767 Integer value i a MINIMUM Al2 Defines the minimum value for analogue input Al2 E o maS mA Four milliamperes Four milliamperes sar 07 o Al2 Defines the filter time constant for analogue input Al2 The hardware mn ms filter time constant with RMIO is 20 ms fixed cannot be altered iz 0 30000 ms Filter time constant See parameter 13 03 FILTER Al 1 tms o 13 08 AI3 HIGH VALUE Defines the integer value used in serial communication that
64. d successfully Line side converter starts modulation and opens the charging contactor control circuit RO1 The inverter units can be started If parameter 16 01 RUN BIT SEL is set to DI7 the ON command is given via digital input DI2 and the START command is given via digital input DI7 Line side converter starts modulation and the inverter units can be started See the following starting sequence figure 0 2 3 0 s Charging time Charging time is shorter if the DC link is charged before start 0 2 s Start delay Program features 19 When the ON command is given via digital input DI2 and the START command is given via digital input DI7 the starting sequence is as follows l 6231 2737 Main Status Word value in 2633 hexadecimal 231 2233 1100 ms l Operating switch l 1 ON from relay via digital 02 305 Dd l l input DI2 0 28s Y gt 4 l 2 Charging contactor nn 3 Main contactor 4 b Modulating A A l START via digital input DI7 Program features 20 Start in local control mode Program features The local control mode is mainly used during commissioning and maintenance The control mode is selected with the LOC REM key on the CDP 312R control panel or with the DriveWindow PC tool Intermediate circuit DC voltage reference 23 01 DC VOLT REF is given from the control panel REF key unless an analogue input is selected as the reference so
65. datasets 1 and 2 are as follows DS DW Signal Defaultaddress Signal update time Main Control Word 07 01 MAIN CTRL WORD Main Status Word 08 01 MAIN STATUS WORD Fieldbus control 84 Datasets 10 25 The contents of datasets 10 25 can be selected by parameter groups 90 DATA SET RECEIVE ADDRESSES 93 DATA SET TRANSMIT ADDRESSES Transmit and receive addresses are defined in an external control system application Received datasets Fieldbus control Default address Address ps ow time Op pwe 7 ET Oh pwe 0 o o EE CC BG EE i O80 16 1 10 ms 90 10 90 12 3 me Time within which the drive reads data from the datasets to the parameter table or writes data from the parameter table to the datasets Since the drive is a follower of the communication master the actual communication cycle time depends on the communication speed of the master Boolean data type parameters are not supported If boolean data type parameters need to be set from the external control system use datasets 14 24 85 Transmitted datasets Default address Address ps Address O e m ooevoamee feo DC E E wp pe ooo p E ams a C p p e m i oms esra et p pom EE fen ee e oms recrea hb om Eee EE O ense os om essen Time within which the drive reads data from the datasets to the parameter table or writes data from the parameter table to the datasets Since the drive is a followe
66. deg Example When parameter 24 03 Q POWER REF2 SEL is set to PHI value 3000 of parameter 24 02 POWER REF2 equals approximately parameter 24 01 Q POWER REF value calculated with the following equation where P is read from actual signal 01 09 POWER Q Positive reference denotes capacitive load Negative reference denotes inductive load Parameter 24 02 values are converted to degrees by the application program 3000 3000 30 30 Values above 3000 or below 3000 equal 30 30 since the range is limited to 3000 3000 Actual signals and parameters ada No 8600 9999 equals Reference value when parameter 24 03 Q POWER REF2 SEL is set to 0 86 0 9999 to COSPHI Positive reference denotes capacitive load Negative and reference denotes inductive load 8600 10000 equals to 0 86 1 0000 10000 10000 Reference value when parameter 24 03 Q POWER REF2 SEL is set equals to 100 100 te IQ REF of 04 05 CONV NOM CURRENT IQ REF input X Q POWER REF output 100 100 of 100 100 of ICONV_NOM Pconv_NoM NOM CURRENT MAINS VOLTAGE NOM POWER 8000 9000 10000 Reference value when parameter 24 03 Q POWER REF2 SEL is set equals to to AC REF 90 100 110 of 04 04 CONV NOM AC REF input Q POWER REF VOLTAGE 90 110 of Pl seul U 0 0 ADNOM 24 15 AC CTR GAIN e 100 24 16 AC CTR INTEG TIME Of F CONV_NOM PI controller output Q POWER REF 100 100
67. e No userseting possible SSS SSC dSS 56 ADAPT PROG1 Adaptive program task 1 control The update time of task 1 control is a E En See parameter group 55 ADAPTIVE PROG 56 01 ADAPT PROG CMD _ Selects the operation mode for the adaptive program task 1 EDIT sror fop The program can be edited START Run The program cannot be edited 32767 EDIT Stop to edit mode ie the execution of the task is stopped for editing The program can be edited 3 56 02 EDIT CMD Selects the command for the block placed in the location defined by parameter 56 03 EDIT BLOCK NO Home value The value automatically restores to NO after an editing 11 command has been executed The program must be in the editing mode see parameter 56 01 ADAPT PROG CMD PUSH Shifts the block in the location defined by parameter 56 03 EDIT 2 BLOCK and the subsequent blocks one location up A new block can be placed in the emptied location The program must be in the editing mode see parameter 56 01 ADAPT PROG CMD DELETE Selects the block in the location defined by parameter 56 03 EDIT 3 BLOCK and shifts the subsequent blocks one step down The program must be in the editing mode see parameter 56 01 ADAPT PROG CMD Actual signals and parameters 61 No NameNValue Description epe PROTECT Activation of the task protection Read protects the input connections 4 of the blocks Activate as follows Ensure that the task operation mode is START or
68. e Program for System Application Program 7 x 3AFE68420075 English This parameter group is mainly used with the DriveAP 2 x PC tool 57 01 STATUS Shows the value of the adaptive program task 2 status word 1 128 The table below shows the alternative bit states and the corresponding values on the panel display Bit Display Meaning of Stopped SB Editing CO hecking 20 Pushing oo SO Popping o BB initiatising 57 02 FAULTED PAR Points out the faulted parameter in adaptive program task 2 Actual signals and parameters 62 Name Value Description 0 32768 Value 57 05 BLOCK1 Selects the function block type for Block 1 in the adaptive program task 2 1 26 Function block type 57 06 INPUT Selects the source for input 11 of Block 1 255 255 31 Parameter index or a constant value mr TI o m Q 255 255 31 Parameter pointer Inversion group index and bit fields The bit C 32768 C 32767 number is effective only for blocks handling boolean inputs Constant value Inversion and constant fields Inversion field must have value C to enable the constant setting Example The state of digital input DI2 is connected to Input 1 as follows Set the source selection parameter 57 06 to 01 15 01 The application program stores the state of digital input DI2 to bit 1 of actual signal 01 15 If you need an inverted value switch the sign of the pointer value 01 15 01
69. e converter application program If the converter is operated with the control panel detached the red LED in the panel mounting platform indicates the fault condition Note Some converter types are not fitted with the LEDs as standard The four digit code number in brackets after the message is for the fieldbus communication See chapter Fieldbus control How to reset The converter can be reset either by pressing the keypad RESET key by digital input or fieldbus or switching the supply voltage off for a while When the fault has been removed the drive can be restarted Fault history When a fault is detected it is stored in the fault history The latest faults and alarms are stored together with the time stamp at which the event was detected The fault logger collects 64 of the latest faults When the drive power is switched off 16 of the latest faults are stored The Fault History can be viewed by pressing the control panel double arrow keys 4 or in the Actual Signal Display Mode The fault history can then be scrolled with arrow keys a and To exit the fault history press an arrow key A or The fault history can be cleared by pressing the RESET key Fault tracing 98 Warning messages ACS 800 TEMP 4210 09 12 SUPPLY ALARM WORD bit 4 AI lt MIN FUNC 8110 09 12 SUPPLY ALARM WORD bit 3 ALM xx 08 01 MAIN STATUS WORD bit 7 BATT FAILURE 5581 COMM MODULE 7510 09
70. e ee ae hat ak ee en dt bn beet helde 47 RO DAW PS STORAGE bemeten ontkend eo loa eN en ear ein eten OE oe 48 AN PS ROPE wete wats aen EE EE ie EA OE ad Wree Ee en a eee ade 48 2A CACP od E ON 49 EERDE A pre tt aes bow eRe Ree eu ea ea ee he Pane eae eee 50 24 REACTIVE POWER ser oc eee bum beweende orn e belden eed bana en dek ks 51 SO FAUT PUNGCTIONS te ares dada ie bie Wenne ADA nrd te de ee eee 53 31 AUTOMATIG RESET 2446 05 256 oes CoS ede bw oe da a be wee GS hm 57 SFMASTERADAP TER 0000 daria Sollee te Bb ee aoe a de kelen ee A ee a oe es 58 52 STANDARD MODBUS as oenen dl ea At woh weal ool Bude ot a ich aul de Bee e eM ed eee oh 58 53 USER PARAMETERS seis toren ede E SEN ao berken venetie 58 SO ADAPTIVE PROG Wu cant Oe oes Lab UN ee hE A a a ee eee we 59 SG ADAPT PROG CINTRIE zorra das ata ka a a ewe cls de te ms ae bt 60 57 ADAPTIVE PROGZ 0 oetans od Obs wete Gas basi eeh ew eo rd ra oe ae GR 61 50 ADAPTPROG2SNTRL ersten geta menten ous ges wt ek dead ee TE dee Gl Sed 63 OG ADAPTIVE CONNECT eet metier ed da en hie o a hee 64 TO PDDESGONEROE sove maren dE enn berde ae he nb eN dn cats el Baek hres wd ent 64 Tl DRIMEBUS COME beenen eee boobed thee es betten bte 66 90 DATA SET RECEIVE ADDRESSES noar tet oes wedn verden mur beed edes den ted 66 Table of contents MDATA SE RECEIVE ADDRESSES renwerk tnt ven ra 4 oe bee oe ese 67 92 DATA SET TRANSMIT ADDRESSES n eee 67 93 DATA SET TRANSMIT ADDRESSES anne 69 SS OPTION MOD
71. e is not compatible with converter program version Converter ID number has been changed from 1 change is not displayed on control panel What to do Check inverter fan Check ambient temperature Check inverter fan Check ambient temperature Check liquid cooled system Check network conditions power breaks voltage transients Check input power connections Check input fuses Check control panel or PC tool connection Check control panel connector See hardware manual Replace control panel Check panel link connections Press RESET key Reset may take up to half a minute please wait Check panel type and version of converter application program see parameter group 04 INFORMATION Panel type is printed on panel cover To change ID number back to 1 go to Drive Selection Mode by pressing DRIVE Press ENTER Set ID number to 1 Press ENTER Factory parameter settings are being restored Wait until restore is completed Running time of converter cooling fan has Change fan Reset fan run time counter See exceeded its estimated life time parameter 01 31 FAN ON TIME Excessive temperature difference between several parallel connected converter modules x 1 12 R8i refers to converter module number and y U V W refers to phase Excessive temperature can be caused eg by unequal current sharing between parallel connected converters Error in external temperature measurement circuit This can
72. eBus Communication Interface User s Manual 3AFE68237432 English Optical ModuleBus connection TB811 5 MBd or TB810 10 MBd Optical ModuleBus Port Interface required See section Optical ModuleBus connection below For more information see AC 800M Controller Hardware Manual 3BSE027941 English AC 800M C Communication Protocols and Design manual 3BSE028811 English ABB Industrial Systems V ster s Sweden e AC 80 Advant Controller DriveBus connection Connectable to RMIO 0x 1x board with RDCO 01 Optical ModuleBus connection TB811 5 MBd or TB810 10 MBd Optical ModuleBus Port Interface required See section Optical ModuleBus connection below e CI810A Fieldbus Communication Interface FCI Optical ModuleBus connection TB811 5 MBd or TB810 10 MBd Optical ModuleBus Port Interface required The TB811 Optical ModuleBus Port Interface is equipped with 5 MBd optical components while the TB810 is equipped with 10 MBd components All optical components on a fibre optic link must be of the same type since 5 MBd components do not match with 10 MBd components The choice between TB810 and TB811 depends on the equipment it is connected to With RDCO Communication Option Module the Interface is selected as follows Optional ModuleBus Port DDCS Communication Option Module Interface RDCO 01 RDCO 02 RDCO 03 If branching unit NDBU 85 95 is used with C1810A TB810 Optical ModuleBus Port Interface must be used Field
73. ed to an external control system usually a fieldbus controller via an adapter module The drive can be set to receive all of its control information through the external control interface or the control can be distributed between the external control interface and other available sources for example digital and analogue inputs The following diagram shows the control interfaces and I O options of the supply unit Drive Control Unit RDCU Slot 1 CDP 312R Control Panel Motor Control and related accessories Optional module 1 Rxxx fieldbus adapters mmm RAIO RDIO and l O Board RMIO sees Slot 2 o Optional module 2 RMBA RAIO RDIO External control via analogue digital inputs and outputs Optional module 3 DDCS Communication Option RDCO 0x The fibre optic channels provided by the RDCO module can be used for fieldbus connection Nxxx fieldbus adapter modules PC connection DriveWare PC tools or Advant Controller connection eg AC 800M AC 80 eis _ _ _ _ NN ne To motor Input power N Ha AA MS en oe Converter unit Inverter unit The line side converter can also be controlled by another inverter Fieldbus control 14 The following table gives information on the DDCS Distributed Drives Communication System channels CHO CH3 of the RDCO module The RDCO module is connected to the RMIO board Channel RDCO 01 RDCO 02 02 RDCO
74. ening torque 0 2 to 0 4 Nm 2 to 4 Ibf in 1 non programmable I O 2 External alarm fault indication via digital input DI4 See parameter 30 04 DI4 EXT EVENT 3 External alarm fault indication via digital input DI5 See parameter 30 05 DI5 EXT EVENT 4 START command via digital input DI7 See parameter 16 01 RUN BIT SEL 5 External alarm fault indication via digital input DI7 See parameter 30 13 DI7 EXT EVENT 6 Total maximum current shared between this output and optional modules installed on the board ra X20 VREF Reference voltage 10 V DC 1 kohm lt R lt 10 kohm X21 VREF Reference voltage 10 V DC 1 kohm lt R lt 10 kohm By default not in use 0 2 10 V Rin gt 200 kohm By default not in use 0 4 20 mA 6 AI Rin 100 ohm By default not in use 0 4 20 mA 8 Jas Rin 100ohm 9 AOI By default not in use 0 4 20 mA R lt 700 ohm By default not in use 0 4 20 mA R lt 700 ohm X22 je p sosen 6 Di6 By default notin use 24 V DC max 100 mA 8 AV 9 DGND Digitalground X23 a 24V Auxiliary voltage output and input non 2 GND _ isolated 24 V DC 250 mA X25 1 ROM Relay output 1 By default not in 2 ROW use 3 ROS X26 1 ROM Relay output 2 By default not in 2 RO a a 1 RO31 iz Ros 3 RO33 24 VDC Relay output 3 Main contactor control 1 Program features 32 Temperature sensors
75. er is valid after the next power up of the drive Fieldbus control 83 Fieldbus control interface The communication between an external control system and the drive consists of datasets The link sends the dataset into the dataset table in the drive program and returns the content of the next dataset to the external control system as a return message If the DriveBus protocol is used the DriveBus master can send one message which contains one dataset for 10 drives during a 1 ms time period One dataset DS consists of three 16 bit words called data words DW The IGBT Supply Control Program supports the use of datasets 1 2 or datasets 10 25 The first transmitted dataset number can be assigned by setting the offset parameter in group 51 MASTER ADAPTER For example by setting the offset to 9 the first dataset is written to dataset 10 Datasets 1 and 2 The contents of datasets 1 and 2 vary depending on the setting of parameter 98 02 COMM MODULE When parameter 98 02 is set to FIELDBUS and Nxxx or RMBA 0x type of a module is used the contents of datasets 1 and 2 are as follows DS DW Signal Default address Signal update time 1 a Main Control Word 07 01 MAIN CTRL WORD 3_ Reterence 2402 QPOWERREF2 roms Mein saus Word 0801 MANSTATUSWORD toms 2 ran oros POWER om 3 ruaz ororReactvepower roms When parameter 98 02 is set to FIELDBUS and Anybus modules are used eg RPBA 0x RDNA Ox the contents of
76. ersion group index and bit fields The bit C 32768 C 32767 number is effective only for blocks handling boolean inputs Constant value Inversion and constant fields Inversion field must have value C to enable the constant setting Example The state of digital input DI2 is connected to Input 1 as follows Set the source selection parameter 55 06 to 01 15 01 The application program stores the state of digital input DI2 to bit 1 of actual signal 01 15 If you need an inverted value switch the sign of the pointer value 01 15 01 sorne ____ Selecis he source forint iz OB O i femmes oo 5508 INPUTS Selects he source forinut BofBlockt J O femmes ooo 5508 OUTPUT Stores and displays he oututofBiock J ooo losse No userseting posible oO O O oo 55 10 BLOCK2 Selects the function block type for Block 2 in the adaptive program NS task 1 UN 0 32768 Function block type AN 55 11 INPUT Selects the source for input 11 of Block 2 Actual signals and parameters 60 No Namelvatue Description epe 255 255 31 C 32768 See parameter 55 06 INPUT1 pf 255 255 31 C 5512 NPUTZ seas the source trmo J foo O emerson O ooo SET NPUTS sees mesowcetrmoaBorso2 J O femmes oo 5514 OUTPUT Stores and displays meopta J ooo foses Nowersetngsesste o O J ooo 55 15 BLOCK3 Selects the function block type for Block 3 in the adaptive program pf task 1 NE TIT A A EST PEU PU A E jos
77. erter control software version This fixed part of the application program consists of line converter control operational system communication control of the DDCS channels and Modbus software of the control panel 4 03 Displays the type and version of the application program 4 04 Downloaded nominal supply voltage of the converter V 4 05 Downloaded nominal line current of the converter A 4 06 Converter nominal power kW 1 11 BOARD TYPE Shows the control board type C Note RMIO 1X boards have different type of FLASH memory chips than RMIO OX Only software version IXXR7240 or later will operate with the RMIO 1X and RMIO OX boards Do not restore full backup from RMIO 0X to RMIO 1X and vice versa TCONTROLWORDS 7 01 MAIN CTRL WORD 16 bit data word See section 07 01 MAIN CTRL WORD on page 87 7 03 AUX CTRL WORD 2 16 bit data word See section 07 03 AUX CTRL WORD 2 on page 87 ESTATUS WORDS 8 01 MAIN STATUS WORD 16 bit data word See section 08 01 MAIN STATUS WORD on page 88 8 05 DI STATUS WORD 16 bit data word See section 08 05 DI STATUS WORD on page 89 ON 22 INT CONFIG WORD 16 bit data word Number of converter units recognised by the application o O oj o O gt A ek o o OO O oO BE during PPCC link initialisation Bit O INT1 Converter 1 INT board Bit 11 INT12 Converter 12 INT board 09 FAULT WORDS 9 01 FAULT WORD 1 16 bit data word See
78. forces the value of parameter 30 13 DI7 EXT EVENT to NO 16 02 PARAMETER LOCK Selects the state of the parameter lock The lock prevents parameter OPEN changing LOCKED Locked Parameter values cannot be changed from the control panel 1 The lock can be opened by entering the valid code to parameter 16 03 PASS CODE OPEN The lock is open Parameter values can be changed Of 6 03 PASS CODE Selects the pass code for the parameter lock see parameter 16 02 PARAMETER LOCK 0 30000 Setting 358 opens the lock The value reverts automatically back to 0 ae PARAMETER BACKUP Saves parameters from the RAM memory to the FPROM memory Saving of parameters is needed only when parameter changes through an external control system have to be stored to the FRROM memory Note Parameter changes by CDP 312R control panel or DriveWindow are immediately saved to the FPROM memory a DONE Parameter saving has been completed Lg SAVE Parameters are being saved to the FPROM memory 1 6 7 CTRL BOARD Defines the source of the RMIO control board power supply 2 SUPPLY 9 16 16 0 16 0 INTERNAL 24V The RMIO control board is supplied from internal power supply from the inverter module After power fail saving function the RMIO board is booted EXTERNAL 24V The RMIO control board is powered from an external supply After 2 power fail saving function the RMIO board is not automatically booted FAN SPD CTRL MODE Selects the inverte
79. g power limit 100 1 a 24 REACTIVE Reactive power compensation See sections Reactive power control POWER on page 26 and Block diagram reference select on page 86 24 01 Q POWER REF Defines the reference value for the reactive power generation 0 Line side converter can generate reactive power to the supply network See also parameter 24 02 Q POWER REF2 100 100 Reactive power in percent of the converter nominal power signal 04 06 CONV NOM POWER Positive value denotes capacitive load Negative value denotes inductive load Q POWER REF2 Defines the reference for the reactive power generation written into parameter 24 01 Q POWER REF The reference unit is selected by parameter 24 03 Q POWER REF2 SEL Note Parameter 11 02 Q REF SELECT must be set to PARAM 24 02 32768 32767 Reference value equals to Example When parameter 24 03 Q POWER REF2 SEL is set to 327 68 327 67 PERCENT value 10000 of parameter 24 02 Q POWER REF2 equals value 100 of parameter 24 01 Q POWER REF ie 100 of the converter nominal power given in signal 04 06 CONV NOM POWER 32768 32767 Reference value equals to Example When parameter 24 03 Q POWER REF2 SEL is set to kVAr 32768 32767 kVAr value 1000 of parameter 24 02 Q POWER REF2 equals parameter 24 01 Q POWER REF value calculated with the following equation 100 1000 kVAr divided by converter nominal power in kVAr 3000 3000 Reference value equals to 30 30
80. he automatic reset function is not operational if the drive is in local control L visible on the first row of the control panel display WARNING If the start command is selected and it is ON the converter may restart immediately after automatic fault reset Ensure that the use of this feature will not cause danger WARNING Do not use these parameters when the drive is connected to a common DC bus The charging resistors may be damaged in an automatic reset 31 01 NUMBER OF TRIALS Defines the number of automatic fault resets the drive performs within the time defined by parameter 31 02 TRIAL TIME Note When the value of parameter is not O and parameter 98 02 COMM MODULE is set to INU COM LIM sending a fault bit of 08 01 MAIN STATUS WORD to inverter side is delayed 1 s to get time for lineconverter automatic reset function 05 Number Number of the automatic resets the automatic resets EE 02 2 TIME O A the time for the automatic fault reset function See E 31 01 NUMBER OF TRIALS 1 0 180 0 s Allowed resetting time 100 18000 31 03 DELAY TIME Defines the time the drive will wait after a fault before attempting an Os automatic reset See parameter 31 01 NUMBER OF TRIALS 0 0 3 0s Reset delay 0 300 Pl OVERCURRENT Activates deactivates the automatic reset for the converter overcurrent fault mm 05 A A the automatic reset for the intermediate link overvoltage fault NA NOU Inactive O O YES Acte 65535
81. he bit coded instructions of the Control Word The Status Word SW is a word containing status information sent by the drive to the external control system 07 01 MAIN CTRL WORD Actual signal 07 01 MAIN CTRL WORD is the main control word of the converter On the control panel the value is shown in hexadecimal format See also section Starting sequence on page 17 Update interval is 10 ms Bit Name Value Description OO ON OFF CS charging close charging contactor 0 Open main contactor switch power off 1 2 Noti in use 12 Noti A Start modulation 0 Stop modulation 4 6 Noti in use an RESET Reset o EE CC 07 03 AUX CTRL WORD 2 Auxiliary Control Word 2 ACW2 A 16 bit data word Bit Name peet o EXT1 DO1 CONTROL RDIO Extension module 1 digital output DO1 control EXT1 DO2 CONTROL RDIO Extension module 1 digital output DO2 control EXT2 DO1 CONTROL RDIO Extension module 2 digital output DO1 control EXT2 DO2 CONTROL RDIO Extension module 2 digital output DO2 control 4 15 Not in use Fieldbus control 88 08 01 MAIN STATUS WORD Actual signal 08 01 MAIN STATUS WORD is the main status word of the converter On the control panel the value is shown in hexadecimal format See also section Starting sequence on page 17 Update interval is 4 ms Be re CED EC RDY_ON Ready to switch on no fault eee Not ready to switch on fault 1 RDY_RUN Ready to operate DC bus charged OPAN go Not ready to
82. her tip mi or termal temperature measurement R no os O A 025 EXT TMP 1 DELAY Delay time before alam offautisgenersied Rb o es va disables lam anat IN CT 1 A 30 26 EXT TMP 2 Al2 Activates external temperature measurement 2 and selects the sensor NOT IN type See section Temperature sensors on page 32 for connection USE diagrams Analogue I O extension module RAIO is selected by parameter 98 11 Al O EXT MODULE 1 NONE O A Actual signals and parameters 56 1xPT100 See parameter 30 20 EXT TMP 1 Alf 2 Constant current 9 1 mA 0 2 V range with RAIO a 2xPT100 See parameter 30 20 EXT TMP 1 Alf 3 Constant current 9 1 mA 0 10 V range with RAIO a 3xPT100 See parameter 30 20 EXT TMP 1 Alf 4 Constant current 9 1 mA 0 10 V range with RAIO JN 1 220 PTC See parameter 30 20 EXT TMP 1 Alf 5 Constant current 1 6 mA 0 10 V range with RAIO Py 30 32 EXT TMP 3 Alf Activates external temperature measurement 3 and selects the sensor NOT IN type See section Temperature sensors on page 32 for connection USE diagrams Analogue I O extension module RAIO is selected by parameter 98 15 Al O EXT MODULE 2 1xPT100 See parameter 30 20 EXT TMP 1 Alf 2 Constant current 9 1 mA 0 2 V range with RAIO o 2xPT100 See parameter 30 20 EXT TMP 1 Alf 3 Constant current 9 1 mA 0 10 V range with RAIO A 3xPT100 See parameter 30 20 EXT TMP 1 Alf 4 Constant current 9 1 mA 0 10 V range with RAIO oo 1
83. ication V The voltage reference is calculated from DC voltage measurement and is approximately sqrt 2 supply network voltage ACTUAL SIGNALS 3 12 PP 1 TEMP Measured IGBT temperature of converter no 1 C 3 13 PP 2 TEMP Measured IGBT temperature of converter no 2 C 14 PP 3 TEMP Measured IGBT temperature of converter no 3 C 1 C O ze 15 PP 4 TEMP Measured IGBT temperature of converter no 4 C 18 TEMP DIF MAX Maximum phase temperature difference C Measured from all phases 1 1 C 3 19 PHASE U TEMP DIF Temperature difference between individual module phase U and the average 1 1 C temperature of the rest of the modules C 20 PHASE V TEMP DIF Temperature difference between individual module phase V and the average 1 1 C temperature of the rest of the modules C 3 21 PHASE W TEMP DIF Temperature difference between individual module phase W and the average 1 1 C temperature of the rest of the modules C O O A E O a a O O O O Oro Actual signals and parameters 40 04 INFORMATION Program versions converter ratings Po C 04 01 SW PACKAGE VER Displays the type and version of the firmware package in the converter Decoding key IXXR XXX Input bridge T X IGBT supply unit firmware X Application name parameter 4 03 R RMIO control board Firmware version 04 02 DTC VERSION Line conv
84. ignal For more information see RD O 01 Digital I O Extension User s Manual 3AFE64485733 English RDIO SLOT 1 Communication active Module type RDIO peer o Connection interface Option Slot 1 of the drive RDIO SLOT2 Communication active Module type RDIO per o Connection interface Option Slot 2 of the drive Actual signals and parameters 1 No Namena Description epe RDIO DDCS Communication active Module type RDIO Switch S1 5 Connection interface Optional I O module adapter AIMA that communicates with the wind turbine converter through a fibre optic DDCS link CH1 Note Module node number must be set to 3 with switch S1 98 11 Al O EXT MODULE 1 Activates the communication to the optional analogue I O extension NOT IN module 1 Only used for external temperature measurement NOTINUSE IN USE Inactive Inactive See parameter 30 20 to use RMIO board Al1 AO1 Inactive See parameter 30 20 to use RMIO board Al1 AO1 30 20 to use RMIO board Al1 AO1 NE SLOT 1 Communication active Module type RAIO See parameters 30 20 and 3 Si 30 26 RAIO SLOT 2 Communication active Module type RAIO See parameters 30 20 and ooo 30 26 RAIO DDCS Communication active Module type RAIO Switch S1 5 Connection interface Optional I O module adapter AIMA that communicates with the wind turbine converter through a fibre optic DDCS link CH1 Note Module node number must be set to 5 with switch S1 98
85. lue The value automatically restores to NO after an editing command has been executed The program must be in the editing mode see parameter 58 01 ADAPT PROG CMD PUSH Shifts the block in the location defined by parameter 58 03 EDIT BLOCK and the subsequent blocks one location up A new block can be placed in the emptied location The program must be in the editing mode see parameter 58 01 ADAPT PROG CMD DELETE Selects the block in the location defined by parameter 58 03 EDIT BLOCK and shifts the subsequent blocks one step down The program must be in the editing mode see parameter 58 01 ADAPT PROG CMD PROTECT Activation of the task protection Read protects the input connections 4 of the blocks Activate as follows Ensure that the task operation mode is START or STOP parameter 58 01 ADAPT PROG CMD Set the passcode by parameter 58 05 PASS CODE Set parameter 58 02 to PROTECT When protection is activated All parameters in group 57 ADAPTIVE PROG2 excluding the block output parameters are hidden read protected It is not possible to switch the task operating mode parameter 58 01 ADAPT PROG CMD to the editing mode Parameter 58 05 PASS CODE value is set to 0 UNPROTECT Deactivation of the task protection no read protection of the inputs of 5 the blocks Deactivate as follows Ensure that the task operation mode is START or STOP parameter 58 01 ADAPT PROG CMD Set the passcode by parameter 58 05 PASS CODE
86. measurement or communication fault between RMIO and INT boards Fault indication is activated when charging is completed and DC link voltage is high but not when DC link voltage is disconnected and RMIO board has external power supply xx 1 12 refers to faulty converter module number Fault can be caused by faulty power plate Branching unit type defined by parameter 112 16 PBU BOARD TYPE is incorrect Short circuit fault Check motor load Check supply voltage Check that there are no power factor compensation capacitors in supply Check converter power semiconductors IGBTs and current transducers Check motor load Check supply voltage Check that there are no power factor compensation capacitors in supply Check converter power semiconductors IGBTs and current transducers Replace RMIO board Replace INT board With parallel connected converter modules replace APBU or NPBU branching unit Check that INT board power cable is connected Check that POW board is working correctly Replace INT board Check fibre optic cable connection between RMIO and INT boards With parallel connected converter modules also check cabling to APBU or NPBU branching unit If fault is still active replace APBU or NPBU branching unit only with parallel connected converter modules RMIO and INT board in this order until fault disappears Replace fibre optic cables If RMIO is powered from external supply
87. meter 21 02 DC VOLTAGE LEVEL Note DC level start mode is intended only for the generating mode Note Do not use this feature with ACS800 11 U11 17 and ACS800 31 U31 37 37LC CN O AC YES Active This selection is not recommended for units with an LCL filter 1 Consult your local ABB representative before setting this parameter to YES Actual signals and parameters 49 No NamelValue Description ree 21 02 DC VOLTAGE LEVEL Defines the intermediate circuit DC voltage level at which the 313 modulation starts The DC level start feature needs to be activated 1073 V See parameter 21 01 DC LEVEL START 210 1174 V Voltage level The default value and setting range vary depending on the value of signal 04 04 CONV NOM VOLTAGE as follows Default of par 21 02 2 l 21 02 1 1 4 4 sqrt 2 par 04 04 CONV NOM VOLTAGE 2 65 120 sqrt 2 par 04 04 CONV NOM VOLTAGE 21 03 STOP LEVEL TIME Defines the time delay for the modulator stop function The control program stops the IGBT bridge modulation when motoring forward power is higher than the limit defined by parameter 21 04 STOP LEVEL POWER for a time defined by this parameter The figure below illustrates the modulation control logic MN P U U gt aa a 21 02 parameter 21 04 Modulation U Intermediate circuit DC voltage P Converter supply power 2 999900ms ___ Timedelay esses EL En 04
88. n order to compensate a low voltage level in the network Example If the supply voltage is 380 V and the motor voltage 400 V the voltage difference can be compensated simply by setting the DC voltage reference to 565 V ie sqrt 2 400 V However the line side converter power is still calculated on the basis of 380 V P sqrt 3 380 line current WARNING If intermediate circuit voltage is increased also the motor supply voltage at nominal frequency increases Check that the motor insulation tolerates the change WARNING Beware of the supply unit LCL filter overheating The heat loss increases as the intermediate circuit level increases Before changing the voltage reference consult your local ABB representative DC voltage reference The setting range varies depending on the value of signal 04 04 CONV NOM VOLTAGE as follows Par 04 04 DC reference range 1 V Minimum V Maximum V 1 approximately 65 110 sqrt 2 par 4 04 CONV NOM VOLTAGE Note The program limits the minimum value to sqrt 2 Unc Actual signals and parameters 51 No NamelValue Description epe 23 10 GEN POWER LIMIT Defines the generating power limit in percent of the converter nominal power signal 04 06 CONV NOM POWER Note Synchronization to the electrical power network may fail if the value of this parameter is below 10 Note This parameter is not in use in ACS800 31 U31 ACS800 37 and ACS800 37LC MN 0 300 Generatin
89. nd y U V W refers to phase Excessive temperature can be caused eg by unequal current sharing between parallel connected converter modules Measure resistances of converter power semiconductors IGBTs If faulty IGBTs are found replace IGBTs and or INT and or NGDR boards or converter module Check main circuit Check supply fuses Check supply for network imbalance Perform Line side Identification routine again See parameter 99 07 LINE SIDE ID RUN Check cooling fan Replace fan Check air filters No User Macro saved or file is defective Create User Macro again Fault tracing 106 Fault tracing Further information Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type designation and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to www abb com drives and selecting Sales Support and Service network Product training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document Library Manuals feedback form LV AC drives Document library on the Internet You can find manuals and other product documents in PDF format on the Internet Go to www abb com drives and select Document Library Yo
90. nected converter modules 1 TEMPD INV2 Temperature difference alarm in converter module 2 of parallel connected converter modules 2 TEMPD INV3 Temperature difference alarm in converter module 3 of parallel connected converter modules 11 TEMPD INV12 Temperature difference alarm in converter module 12 of parallel connected converter modules TEMPD PHASE U Temperature difference alarm in phase U in the faulted module TEMPD PHASE V Temperature difference alarm in phase V in the faulted module TEMPD PHASE W Temperature difference alarm in phase W in the faulted module Bit value 1 fault O no fault Fieldbus control 96 Fieldbus control 97 Fault tracing What this chapter contains This chapter lists all alarm and fault messages including the possible causes and corrective actions Safety instructions on the first pages of the appropriate hardware manual or safety manual h WARNING Only qualified electricians are allowed to maintain the drive The safety must be read before you start working with the drive Alarm and fault indications An alarm or a fault message on the panel display indicates abnormal drive status Most alarm and fault causes can be identified and corrected using this information If not an ABB representative should be contacted It is assumed that there is a control panel connected to the line side converter For instructions on how to use the control panel see the firmware manual of the motor sid
91. ng Check limits of external temperature measurement in group 30 FAULT FUNCTIONS Check limits of external temperature measurement in group 30 FAULT FUNCTIONS Check and adjust parameter 23 10 GEN POWER LIMIT setting Check internal cooling system Check coolant inlet temperature Check operation of liquid cooled unit Fault tracing 100 MOD BOARD T FF88 09 04 ALARM WORD 1 bit 14 MOD CHOKE T FF89 09 04 ALARM WORD 1 bit 13 NET LOST 32A3 09 12 SUPPLY ALARM WORD bit 10 PANEL LOST 5300 09 12 SUPPLY ALARM WORD bit 1 NO COMMUNICATION ID N CHANGED FF68 LOAD FACTORY FF69 REPLACE FAN 4280 TEMP DIF x y 4380 09 18 TEMP DIF ALM WORD T MEAS CIRC FF91 09 04 ALARM WORD 1 bit 6 Fault tracing Cause Overtemperature in AINT board of inverter module Overtemperature in choke of liquid cooled R8i inverter module Network voltage is lost during modulation Line current is below supervision limit or line frequency differs more than 5 Hz from initialsed value of 50 or 60 Hz For more information see section Missing phase on page 23 Local control device control panel or DriveWindow PC tool selected as active control location has ceased communicating Note Converter shifts to remote control mode automatically This alarm message is generated by control panel Cabling problem or hardware malfunction detected on panel link If x 4 panel typ
92. ns The controller input that is the error value between the reference and the actual measured value is calculated from DC voltage measurement and ramped and limited DC references The output of the DC voltage PI controller is the torque reference for hysteresis control There are two reference values for the DC voltage control e user given DC voltage reference a parameter e minimum DC voltage reference calculated by reactive power controller In the normal mode the ramped value of the user defined reference is used If it is below the minimum DC voltage reference the minimum reference is used instead The controller parameters are tuned by default There is no need to reset them Settings and diagnostics 120 01 DC voltage reference ramp time from 0 to sqrt 2 parameter 04 04 Default value is 1 s 120 02 DC voltage reference ramp time from sqrt 2 parameter 04 04 to 0 Default value is 1 s Acwalsignals Program features 26 Reactive power control Reactive power control is capable of generating a preset amount of reactive power to the network positive capacitive negative inductive by changing the flux length This can be set by a parameter By default no reactive power is generated When the flux length exceeds the network flux length capacitive power is generated to the network and vice versa Increased flux means that the AC voltage of the line side converter is higher than the network voltage Q
93. onnected converters 24 01 Reactive power generation reference 08 22 Converters recognised by the application program Program features 29 Inverter fan speed control Converter modules can be equipped with an optional inverter fan The fan speed can be controlled by adjusting the fan speed control parameters The following figures present the different fan speed control curves Fan speed Hz 16 08 is set to CONST 50 HZ Drive Drive stopped modulating 50e mn e Fan Fan acceleration deceleration time time Charging Fan speed Hz 16 08 is set to RUN STOP Drive Drive stopped modulating 50 deceleration time acceleration Charging F d H dE 16 08 is set to CONTROLLED l Drive li d modulating stoppe O O A ans SSS A Ee Fan deceleration ime OE So o a Ven acceleration time Charging IGBT temperature C Settings 16 08 Selection of the inverter fan speed control Program features 30 RMIO board connection diagrams Default cable connections to the RMIO board are shown below For ACS800 11 U 11 line side converter RMIO connections see page 37 Terminal block size VREF eference voltage 10 V DC cables 0 3 to 3 3 mm 22 to 12 AWG ND kohm lt R lt 10 kohm Tightening torque 0 2 to 0 4 Nm 2 to 4 lbf in a N O a4 gt J X N 1 VREF Reference voltage 10 V DC 1 kohm lt R lt 10 kohm By default not in use
94. ontrol interface RECEIVE on page 83 ADDRESSES 93 DATA SET TRANSMIT ADDRESSES Parameter is valid after the next power up of the drive Selects the topology of the DDCS channel CHO link Fieldbus control 79 Setting up communication through inverter module Before configuring the drive for control connect fibre optic cables between inverter DDCS channel CH1 and line side converter DDCS channel CHO The following table lists the parameters which need to be defined when setting up communication between inverter channel CH1 and converter channel CHO Converter Alternative Setting for inverter Function Information parameter settings control 98 01 COMMAND SEL I O 98 02 COMM NO INU COM LIM MODULE FIELDBUS ADVANT N FB STD MODBUS CACP CASCADE INU COM WIDE INU COM LIM 11 01 DC REF FIELDBUS SELECT 11 02 Q REF PARAM 24 02 SELECT 70 01CHO NODE ADDR 71 01 CHO DRIVEBUS MODE 70 19 CHO HW CONNECTION 201 09 PANEL DRIVE ID 202 01 LOCAL LOCK Selects the control command interface s MCW Control commands through ae I O Control commands via converter digital inputs Initialises line side converter channel CHO communication for inverter control Defines the source for the intermediate circuit DC voltage reference Value is automatically set to FIELDBUS if parameter 98 02 COMM MODULE is set to INU COM LIM Defines the source for the reactive power reference Value is a
95. perating switch I O control ee 18 Start in local CONTOLIMOde cuatri dera ii is deb et 20 Start Via NEIGDUS urea pad A ads ia ae a rada cat 21 Settings and AAGAOSUCS ers an ern ee ii E ii kate 22 AMOD O O eee eet ede en eine ae ea oe ee 22 MISSIN PHASE earo cadet ado hed Kee oe Sebo at oo net oe eha ees 23 Settings aNd GlaGnOSlCS wss cid de a Se kde dh eere EEE Se ee 23 Control dladtaM stas eater ee ae Vee ee a ere hte ee ie be ee ee pad 24 COMMONERS es ets sett 25 oon Gr eee a ee ne A ee oe aes ae ee 24 DC VOTE COMTO emitan eee ee ee outdo des 25 SEMINGS ANG diagnostiese reati sosi oe ee oa oe Ed a eka eh be eee ede 25 Redctive power COMMON wan cnt ren irene denk ARA Seda eae eee we 26 setings and dIAGNOSUCS 10 iria EERE AY ee ee beer eso Rs 26 Reduced Run Function on nnee Game weeds derden Gehan sede See dae 27 Removing a broken converter module a 27 Table of contents Settings ANG dIAGAOSUES xc cia downed decd wer dot ead ne E beeb re bend Se Oe ae ee es 28 Inverter tan Speed CONO wats vaan meeten terde innen wee keet Wed DE EH 29 DEUS sant rk LE ee B nd dE ii ee 29 RMIO board connection diagrams 0 ee ee ee ee ee eee 30 Femperatule SensorS nar veder FE wee OHS nar beirut ber POLO eee eta 32 Thermal sensor connection through I O 33 SEWN tert WENN WEN a id A ORE ED A 33 DIAGNOSUCS sy rats veh ELD MALENE ERA et 33 Thermal connection through analogue I O extension 0 cee ee 34 SENOS nnt
96. r fan speed control Converters can be equipped CON with an optional controllable inverter fan See section Inverter fan TROLLED speed control on page 29 16 08 CONST 50HZ Fan is always running at constant frequency of 50 Hz when powered Oo fo RUN STOP Fan is running at constant speed of 50 Hz when the drive is running 1 Fan is running at constant speed of 10 Hz when the drive is stopped CONTROLLED The speed of the fan is determined from the IGBT temperature vs the 2 fan speed curve when the drive is running The speed range is 25 55 Hz Fan is running at constant speed of 10 Hz when the drive is stopped RESET COUNTER Resets the selected counter Io NO No reset The value automatically restores to NO after a reset A a BREAKER Main contactor breaker counter reset 01 30 BREAKER COUNTER Zz FAN ON TIME Drive cooling fan running time counter reset 01 31 FAN ON TIME KWH kWh counter reset 01 14 KWH SUPPLY 01 16 KWH MOTORING and 01 17 KWH GENERATING 2 16 10 INT CONFIG USER Number of parallel connected converters Activates the Reduced Run function Actual signals and parameters Note The number of disconnected converters is limited For more information see section Reduced Run Function on page 27 4 16 14 POWER SIGN Changes the sign of the power NO Note This parameter is not in use in ACS800 31 U31 ACS800 37 and ACS800 37LC a Power sign changed Signs of signals 01 08 and 01 09 are inverted
97. r of the communication master the actual communication cycle time depends on the communication speed of the master Boolean data type parameters are not supported If boolean data type parameters need to be set to the external control system use datasets 15 25 Fieldbus control 86 Block diagram reference select The figure below shows the parameters for DC and reactive power reference selection Converter RMIO board 98 02 COMM MODULE FIELDBUS Rxxx type Dataset 1 gt Mewe fixed MCW Main Control Word MSW Main Status Word Inverter RMIO board 112 04 SUPPLY CTRL MODE LINE CONV Dataset 121 MCW fixed Q REF fixed DC REF fixed Dataset 122 Dataset 122 lt 09 12 MSW fixed lt 09 13 706 value gt 110 value CH1 Dataset 123 Dataset 123 gt 95 08 3106 1 gt 95 09 a 11 01 DC REF SELECT gt PARAM 23 01 98 02 COMM MODULE STD MODBUS or Alt DC VOLT REF FIELDBUS Nxxx type Al2 23 01 Dataset 1 Al3 ee FIELD BUS REFT fixed REF2 fixed Dataset 2 MSW fixed ACTT fixed CT2 fixed 11 02 Q REF SELECT PARAM 24 01 Q POWER REF Fieldbus control Data words 87 The Control Word CW is the principal means of controlling the drive from a fieldbus system The Control Word is sent by the external control system to the drive The drive switches between its states according to t
98. rd DDCS channel CH3 is the slave in the communication link Program features 16 Identification routine At first start the line side converter adapts itself to the supply network automatically No network data needs to be set by the user During the Line side Identification the supply network voltage level is estimated based on DC voltage measurement If the value is within the allowed limits the procedure checks the frequency of the network 50 Hz or 60 Hz and the phase order Identification takes approximately four seconds during which the line side converter may not be loaded The automatic Line side Identification routine is active by default and it is repeated each time the line side converter receives a start command after the control board RMIO is powered The automatic Line side Identification routine can be inactivated by a parameter if the identification routine has been performed during the first start up and the phase order has not been changed after the first start up A manual identification can also be chosen instead Settings and diagnostics Parameters Description Actual ignals SSCS Pts SSOS SOSSSOSOSOCOCSCSC C S NET VOLT FLT Main supply voltage is out of acceptable range Charging After receiving the start command the line side converter closes the charging contactor which in turn connects the intermediate DC link capacitors to the AC supply via the charging resistors The DC link voltage rises
99. ring the charging procedure the main contactor is closed followed by the Line side Identification and synchronisation routines When they are completed the modulator starts and the line side converter operates normally For a description of the starting procedure see the following sections Start by the operating switch I O control Start in local control mode and Start via fieldbus Program features 18 Start by the operating switch I O control By default the control commands ON OFF START of the line side converter are given by the three position operating switch on the cabinet door which is wired to digital input DI2 The starting sequence is as follows 6231 2 37 Main Status Word value 231 a in hexadecimal 1100 ms Operating switch start 1 ON and START from p 02 30s Al relay via digital input DI2 0 2s p gt lt q 2 Charging contactor 3 Main contactor 4a Modulating Line side converter receives the ON and START commands DI2 rising edge from the starting switch Line side converter closes the charging contactor control circuit RO1 Line side converter closes the main contactor and the cooling fan control circuit RO3 and receives the main contactor on acknowledgement DI3 and the cooling air fan in operation acknowledgement DI1 Line side converter synchronises itself to the supply network if the DC voltage level is acceptable charging is complete
100. roller RTU protocol only Before configuring the drive for Modbus control the adapter module must be mechanically and electrically installed according to the instructions given in the hardware manual of the drive and the module manual The following table lists the parameters which need to be defined when setting up communication through the Standard Modbus link Note With NMBA 01 Modbus Adapter parameter 98 02 COMM MODULE must be set to FIELDBUS or ADVANT N FB See section Setting up communication through fieldbus on page 75 Parameter Alternative Setting for Function Information settings fieldbus control 98 01 Selects the control command interface s COMMAND SEL 98 02 COMM STD MODBUS Initializes communication between drive Standard MODULE ete Modbus Link and Modbus protocol controller Activates ADVANT N FB communication parameters in group 52 STANDARD STD MODBUS MODBUS CACP CASCADE INU COM WIDE INU COM LIM When 98 02 COMM MODULE is set to STD MODBUS the addresses for receive and transmit data are fixed See section Fieldbus control interface on page 83 More information on Modbus communication is available at http www modbus org Fieldbus control 11 Setting up communication through Advant Controller The Advant Controller is connected via a DDCS link to channel CHO of the RDCO module e AC 800M Advant Controller DriveBus connection C1858 DriveBus Communication Interface required See C1858 Driv
101. s into which dataword 2 of dataset 20 is written Update time is 100 ms oss paramatrindex O 90 18 D SET 20 VAL 3 Selects the address into which dataword 3 of dataset 20 is written Update time is 100 ms oss paarde A 91 DATA SET See 90 DATA SET RECEIVE ADDRESSES RECEIVE ADDRESSES 91 01 D SET 22 VAL 1 Selects the address into which dataword 1 of dataset 22 is written Update time is 100 ms a 0 9999 ne index 06 D aa 24 VAL 3 A the address into which dataword 3 of dataset 24 is written Update time is 100 ms joss paarde A 92 DATA SET Datasets which the converter sends to the fieldbus master station The TRANSMIT parameters are visible only when parameter 98 02 COMM MODULE is set to NO ADVANT N FB CACP CASCADE and INU COM WIDE ADDRESSES For more information see chapter Fieldbus control 92 01 D SET 11 VAL 1 Selects the address from which dataword 1 of dataset 11 is read 801 Update time is 2 ms paw pamen o A 92 02 D SET 11 VAL 2 Selects the address from which dataword 2 of dataset 11 is read Update time is 2 ms MN 0 20000 Parameter index sl index 92 03 ID SET 11 VAL 3 Y the address from which dataword 3 of dataset 11 is read Update time is 2 ms 020000 o 20000 Parameter index index am 04 D 13 VAL 1 ee the address from which dataword 1 of dataset 13 is read Update time is 4 ms Actual signals and parameters 68 No Namea Description epe O a 92 05 D SET 13 VAL
102. stallation L Open the earthing switch Optional device Note The earthing switch and the main disconnecting device are ia ek either mechanically coupled or electrically interlocked The earthing switch can be closed only when the main disconnecting device is open The disconnector can be closed only when the earthing switch is open Eel Close the main breaker of the supply transformer Close the auxiliary circuit switch fuse Optional device See delivery specific circuit diagrams Close the main breaker of the drive and start the line side converter Reset the starting logic with the RESET button on the cabinet door Turn the starting switch on the cabinet door from position O to START position for 2 seconds release and leave it to position 1 Note Line side converter parameters do not need to be set in a normal start up procedure or in normal use Start up 14 Start up 15 Program features What this chapter contains This chapter describes the control program features Note The parameters listed in this chapter do not need to be set in normal use They are only mentioned for explaining the program features Symbols used Description 1 10 11 11 Actual signal or parameter See chapter Actual signals and parameters 113 05 Parameter above 100 These parameters are not visible to the user unless the password is entered for the parameter lock in parameter 16 03 PASS CODE These parameters
103. t Check connections between RMIO and RDCO module Test with new fibre optic cables Replace RDCO module RMIO board Check main contactor control circuit wiring Check main contactor operating voltage level should be 230 V Check digital input DI3 connections Check inverter fan Check ambient temperature Check inverter fan Check ambient temperature Check liquid cooled system Check main supply voltage Restart unit Fault tracing 104 Fault Tex Cause Matta OVERCURR xx 2310 09 01 FAULT WORD 1 bit 1 09 11 SUPPLY FAULT WORD bit 1 09 14 OVERCURRENT FAULT OVERCURRENT 2310 09 01 FAULT WORD 1 bit 1 09 11 SUPPLY FAULT WORD bit 1 OVER SWFREQ FF55 09 02 FAULT WORD 2 bit 9 POWERF INV xx 3381 PPCC LINK xx 5210 09 02 FAULT WORD 2 bit 11 SHORT CIRC 2340 09 01 FAULT WORD 1 bit 0 Fault tracing Overcurrent fault in converter module of several parallel connected converter modules xx 2 12 refers to faulty converter module number Excessive input current There are two overcurrent trip limits 0 98 converter maximum current parameter 04 08 approximately 190 of converter nominal current parameter 04 05 Switching overfrequency fault This may be due to hardware fault in electronic boards INT board powerfail in converter unit of several parallel connected converter modules xx refers to faulty converter module number INT board current
104. tarts when the line side converter 1 receives the start command Identification takes about 4 seconds It is not allowed to load the line side converter during the identification 99 08 AUTO LINE ID RUN Enables the automatic Line side Identification See section Identification routine on page 16 Disabled Note Automatic identification can be disabled if the identification routine has been performed during the first start up and the phase order has not been changed after the first start up Enabled The identification is requested automatically after the RMIO board power up The identification starts automatically when the line side converter receives the start command The parameter actually forces parameter 99 07 LINE SIDE ID RUN to YES ldentification takes about 4 seconds It is not allowed to load the line side converter during the identification 508 APPLIC RESTORE Restores tne original parameter stings fe Wo DC AAA hes he 99 10 SUPPLY ID NUMBER This parameter can be used by an external control system to check the right connections of the optical cables to the converter This parameter requires support from the external control system to verify the correct connection DC E S EE Actual signals and parameters 13 Fieldbus control What this chapter contains This chapter describes how the drive can be controlled by external devices over a communication network System overview The drive can be connect
105. ter 30 10 DIS TRIP DELAY has elapsed DI5 0 ALARMS If digital input DIS is OFF 0 the converter generates warning EXT 14 EVENT DI5 Actual signals and parameters 54 DI5 1 ALARMS If digital input DIS is ON 1 the converter generates warning EXT 5 EVENT DIS 30 10 DIS5 TRIP DELAY Defines the delay time before the converter trips on fault EXT EVENT Os DIS Supervision is selected by parameter 30 05 DI5 EXT EVENT 30 11 DC OVERVOLT TRIP Defines the intermediate circuit DC overvoltage fault DC OVERVOLT 427 740 trip limit Default trip limit is 427 V DC for 240 V units 740 V DC for 415 V units 891 V DC for 500 V units and 1230 V DC for 690 V units EA fiom A 30 12 DC UNDERVOLT TRIP Defines the intermediate circuit DC undervoltage fault DC 170 293 UNDERVOLT trip limit Default trip limit is 170 V DC for 240 V units 354 488 V 293 V DC for 415 V units 354 V DC for 500 V units and 488 V DC for 690 V units Note This parameter also determines the DC voltage check limit during charging pe See also section Missing phase on page 23 emv meme 30 13 DI7 EXT EVENT Selects how the converter reacts to the state of digital input DI7 See NO parameter 16 01 RUN BIT SEL Note This parameter is not in use in ACS800 31 U31 ACS800 37 and ACS800 37LC jo Mams o o DI7 0 FAULTS If digital input DI7 is OFF 0 the converter first generates warning 2 EXT EVENT DI7 and trips on fault EXT EVENT DI7 after the delay
106. ter the parameter 98 02 COMM MODULE has been set the parameter values are alterable Note Blank cell means that the current value of the cell is not changed 98 02 COMM MODULE CACP Converter parameter Value Value Value Value valve MOYDOREFSELECT PAN fT moore PMA 24090 POWER REFZSEL A CC CAN 70 01 70 01 CHO NODE ADDR NODE ADDR 70 19 a HW STAR CONNECTION 70 20 CH3 HW STAR CONNECTION FROTCHODRNEBUSWODE NOT ECC pooo o 90020 SETIO VALE p wm p EC CC A ODS EA CC po ODIE E LE CC pe EE fee EC y EC o EE O EE o o oo seospservavas poe p o EE EE ooo ooo enosn ML EA SEA OS E o Fieldbus control 81 The following table list the parameters which are set automatically when parameter 98 02 COMM MODULE is set to CACP and 22 02 POWER BAL MODE is selected according to parallel configuration Note Blank cell means that the current value of the cell is not changed 98 02 COMM MODULE CACP Converter parameter Value Value Value Value Value 22 02 POWER BAL MODE NOT COMM DC en DC ACT 5 DC PERC ae DC ACT SELECTED PERC 90 05 D 90 05 D SET 12 VAL2 12 VAL 2 90 05 D SET 12 VAL2 13706 13703 13901 13906 137 05 POWER REF ENA JON JON JjOFF OFF Fieldbus control 82 Setting up communication by CASCADE or INU COM WIDE The following table list the parameters which are set automatically when parameter 98 02 COMM MODULE is set to CASCADE or INU COM WIDE Note Blank cell means that the current val
107. terval is 2 ms ACS TEMP INV1 Overtemperature in converter module 1 of parallel connected converter modules ACS TEMP INV2 Overtemperature in converter module 2 of parallel connected converter modules ACS TEMP INV3 Overtemperature in converter module 3 of parallel connected converter modules ACS TEMP INV12 Overtemperature in converter module 12 of parallel connected converter modules Fieldbus control 95 09 17 TEMP DIF FLT WORD For the possible causes and remedies see chapter Fault tracing Update interval is eit Name Descriptor S TEMPD INV1 Temperature difference fault in converter module 1 of parallel connected converter modules 1 TEMPD INV2 Temperature difference fault in converter module 2 of parallel connected converter modules 2 TEMPD INV3 Temperature difference fault in converter module 3 of parallel connected converter modules 2 ms TEMPD INV12 Temperature difference fault in converter module 12 of parallel connected converter modules TEMPD PHASE U Temperature difference fault in phase U in the faulted module TEMPD PHASE V Temperature difference fault in phase V in the faulted module TEMPD PHASE W Temperature difference fault in phase W in the faulted module Bit value 1 fault O no fault 09 18 TEMP DIF ALM WORD For the possible causes and remedies see chapter Fault tracing Update interval is 2 ms Description TEMPD INV1 Temperature difference alarm in converter module 1 of parallel con
108. u can browse the library or enter selection criteria for example a document code in the search field AA ED ED PFR EDED ABB Oy Drives P O Box 184 FI 00381 HELSINKI FINLAND Telephone 358 10 22 211 Telefax 358 10 22 22681 www abb com drives ABB Inc Automation Technologies Drives amp Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 1 800 HELP 365 Fax 262 780 5135 www abb com drives ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Jiuxiangiao Beilu Chaoyang District Beijing P R China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 www abb com drives 3AFE68315735 REV E EN EFFECTIVE 2011 10 07
109. ue of the cell is not changed Value Value CASCADE INU COM WIDE PARAM 23 01 PARAM 23 01 PARAM 24 02 PARAM 24 02 1 2 RING 11 01 DC REF SELECT 11 02 Q REF SELECT lt NO 70 15 CH3 NODE ADDR RING RING RING N O zZ O N MODE 701 2301 2402 15804 801 108 107 91 912 115 122 106 111 119 120 121 112 406 132 133 134 135 MC N 2301 2402 00 O NN 108 O N 115 Dh Dh 106 Ol O od od NI NI gt z C Ol O O Ol Ol EO O Ol OF Ol Ol O Ol Oi O Ol Ol O Ol l Ol Ol O NI ONION NI Ol O ol NI NI NI NI NINI N NI NINININI NINI N NINI N O O O O gt OP OP Colo X A 5 2 a 3 a al zi 3 R 2 8 g 88 28 RI 2 8 8 R 8 92 Z5 Eel al 2 JE O J J g J Jg g J J g g g g Jg J g J l glg JJl vl O Ol mOl mo O os Olm nl nl nl nl nl wml Aln wl wml nl ol wl wm wm wo wl wl nl olo zpos os 5 O lt m m m m m mi m mi m m m m mlm m m m m m m mim 4 4 lt 7 4 Al A A Aa Ay AA H A AE A A AE A A Al Al Al Al Al H ULJOIlOLI Z zig O lt lt lt lt lt lt lt lt lt lt lt lt lt lt L lt lt lt m o SPS SIS S SIS FSIS SFIS X PIE S ZZ Z P P 2 2 TJ gt UO mi ee E o E E e Fi Fo Fo Fo Fo PO F TT Fo Fo PA E Cl O El wl Nl wl rm a wl N al wl Nl wl rm WIN gt a WIN a a o J 201 09 PANEL DRIVE ID Paramet
110. upply unit is referred to as converter line side converter converter DriveWindow PC tool for operating controlling and monitoring ABB drives APBU NPBU Branching unit for parallel connected converters INT Main Circuit Interface Board RDCO DDCS Communication Option module Introduction to the manual 10 Motor Control and I O Board Introduction to the manual Contents 11 The manual consists of the following chapters Start up contains the basic start up procedure of the line side converter Program features contains the feature descriptions and the reference lists of the user settings and diagnostic signals Actual signals and parameters describes the actual signals and parameters of the line side converter Fieldbus control describes the communication through serial communication links Fault tracing lists the warning and fault messages with the possible causes and remedies Introduction to the manual 12 Introduction to the manual 13 Start up What this chapter contains This chapter contains the basic start up procedure of the line side converter How to start up the converter The start up can only be carried out by a qualified electrician The safety instructions must be followed during the start up procedure See the safety instructions on the first pages of the appropriate hardware manual or for multidrive see ACS800 Multidrive Safety Instructions 3AFE64760432 English Check the in
111. urce by parameter 11 01 DC REF SELECT Reactive power reference is given by parameter 24 01 Q POWER REF unless an analogue input is selected as the reference source by parameter 11 02 Q REF SELECT Note Run enable signal should be on before the start command is issued that is DI2 1 The starting sequence is as follows 6031 2537 Main Status Word value W 2137 in hexadecimal DI2 1 Run enable 1 ON and START from 0 2 30s control panel or ne ed DriveWindow PC tool gt lq 2 Charging contactor 3 Main contactor l l l l 4 Modulating Line side converter receives the ON and START commands from the control panel or DriveWindow PC tool Line side converter closes the charging contactor control circuit RO1 Line side converter closes the main contactor and the cooling fan control circuit RO3 and receives the main contactor on acknowledgement DI3 and the cooling air fan in operation acknowledgement D11 Line side converter synchronises itself to the supply network if the DC voltage level is acceptable charging is completed successfully Line side converter starts modulation and opens the charging contactor control circuit RO1 The inverter units can be started 0 2 3 0 s Charging time Charging time is shorter if the DC link is charged before start 0 2 s Start delay 21 Start via fieldbus The fieldbus control can be activated by a parameter
112. utomatically set to PARAM 24 02 if parameter 98 02 COMM MODULE is set to INU COM LIM Defines the node address for DDCS channel CHO Value is automatically set to 120 if parameter 98 02 COMM MODULE is set to INU COM LIM Selects the communication mode for the DDCS channel CHO Value is automatically set to NO if parameter 98 02 COMM MODULE is set to INU COM LIM Selects the topology of the DDCS channel CHO link Value is automatically set to RING if parameter 98 02 COMM MODULE is set to INU COM LIM Defines the panel ID number If ID number is set to 1 itis automatically changed to 2 because number 1 is reserved for the inverter Disables entering the local control mode LOC REM key of the panel ie local control is not allowed because of inverter control Value is automatically set to TRUE if parameter 98 02 COMM MODULE is set to INU COM LIM Fieldbus control 80 Inverter Alternative Setting for line side Function Information parameter settings converter control 112 04 SUPPLY NONE LINE CONV Initialises inverter channel CH1 communication CTRL MODE LINE CONV ie enables line side converter control Parameter is valid after the next power up of the drive Setting up communication through CACP The following table list the parameters which are set automatically when parameter 98 02 COMM MODULE is set to CACP for the first time and 22 01 SUB CONVERTER ID is selected according to parallel configuration Af
113. y on the Internet ee 107 Table of contents Introduction to the manual What this chapter contains This chapter includes a description of the contents of the manual In addition it contains information about the compatibility safety and intended audience Compatibility This manual is compatible with the following programs e version IXXR7270 IGBT supply control program This program is used in the line side converters of ACS800 multidrive ACS800 17 and ACS800 11 U11 e version ILXR7270 IGBT supply control program This program is used in the line side converters of ACS800 37 ACS800 37LC and ACS800 31 U31 Safety instructions Follow all safety instructions delivered with the drive e Read the complete safety instructions before you install commission or use the drive For single drives the complete safety instructions are given at the beginning of the hardware manual For multidrive safety instructions see ACS800 Multidrive Safety Instructions 3AFE64760432 English e Read the software function specific warnings and notes before changing the default settings of the function For each function the warnings and notes are given in this manual in the subsection describing the related user adjustable parameters Reader The reader of the manual is expected to know the standard electrical wiring practices electronic components and electrical schematic symbols Terms Line side converter In this manual the ACS800 IGBT s

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