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IV-S31MX/S32MX/S33MX User`s Manual

1. When the IV S30C2 C4 camera is used IV S30C2 C4 camera head Vertical PA Lens TIR JX dented side is the mmerci Valiable i co ercially ava y vertical upper Dented part View mm E 5 direction AR SSS SS SA SY SS NS SS WS N NN N AN N NSSSSS SN S S SS Horizontal direction WYN WE AN Hor 1 ZO dir nta Workpiece rd Vertical direction Camera installation distance mm Lens rear end Workpiece Lens commercially available IV S30C2 C4 5 4 Connection and Installation Methods There is a relationships as shown on page 5 7 to page 5 9 among the camera installation distance the field of view in the vertical horizontal direction the lens focal length f the aperture setting the focal length and the resolution Example When the IV S30C1 C3 camera is used the camera installation distance is 500 mm and the field of view in the horizontal direction is 110 mm the optimum lens can be selected as described in the following procedure The required information is taken from the table on page 5 7 Hori zontal
2. P s 3 2 OE c 229 E Camera 1 N mc Camera Camera Connector Plug IV S30C1 C3 cable o 1 Camera 2 IL D o Connect the camera cable s to the CAMERA 1 and CAMERA 2 connectors on the controller To connect them match the keyed portion of the connectors and press in When they are firmly connected you will hear a click To unplug a connector hold the plug housing and pull it straight out Any camera plugged into the CAMERA 1 connector will be system camera 1 and any camera plugged into the CAMERA 2 connector will be system camera 2 in the IV S30 system Note 2 Make sure to turn OFF the power before connecting or disconnecting the cameras Note 3 If there is only one camera make sure to connect it as system camera 1 Plug the other end of the camera cable into the IV S30C1 C3 and tighten the securing ring on the plug housing Screw the IV S20L16 camera lens or similar into the lens holder on the IV S30C1 C3 until it is secure Camera lens Lens holder IV S20L16 or similar IV S30C1 C3
3. You cannot use different types of cameras at the same time with the same controller standard high speed and EIA cameras cannot be mixed When an IV S30C1 or IV S30C3 is connected to the controller the other cameras that can be connected to the controller are as follows Camera Compatible second cameras IV S30C1 IV S30C2 Micro camera IV S30C3 IV S30C4 Micro high speed camera 5 22 Connection and Installation Methods 2 Installing the camera body Attach the camera IV S30C1 C3 on the mounting surface with the camera angle bracket supplied with the camera Installation example 1 Camera front view Camera side view Camera angle bracket Camera lens IV S20L16 or similar Mounting ea Cc surface pe xd ET IV S30C1 C3 Installation example 2 IV S30C1 C3 Camera angle bracket Mounting surface Installation example 3 IV S30C1 C3 Camera angle bracket 7 Mounting surface Bl Installation procedure 1 Attach the camera angle bracket t
4. Monitor Remote key pad Pe Controller Power supply 24 VDC eile trigger a photo sensor or proximity DD sensor etc Object type selection switch Warning lamp etc Ss External outpu 2 When a programmable controller is connected Purpose application Measurement is started by an external trigger a photo sensor or proximity sensor and the measurement data is output to a programmable controller The object type number is selected by the programmable controller Camera 1 image Hh Caiena 2 image Ji D Remote key pad z Data Monitor LJ l d Controller Power supply 24 VDC i External trigger Object type selection a photo sensor or proximity parallel I F peti etc 3 4 System Configuration 3 When a personal computer is connected Purpose application Measurement is started by an external trigger a photo sensor or proximity sensor etc and the measurement data is output to a personal computer The object type number is selected by the personal computer Camera 1 image ID Camera 2 i ncs Monitor L EN Controller Qo Power supp
5. 2 M3 tapped holes 5 28 Connection and Installation Methods External dimensions of camera angle bracket 4 slotted holes wide 8 Unit mm for securing on the camera body c 10 i TE tL 20 CD T IN CD N ME J i ei as 4 55 2 slotted holes 3 2 mm wide 22 5 for attachment to the mounting surface gt 28 31 em 1 4 20 UNC threaded hole 20 E 1 ul for attachment to the mounting surface 28 When the camera head cable is bent its bending radius should be larger than 40 mm If the camera cable will be bent repeatedly during operation design the cable layout so that the bending radius is 75 mm or more and use components that can be flexed up to 2 million times Head cable Bending radius Min 40 mm 5 29 Connection and Installation Methods 5 4 Installing connecting and wiring the IV S30EA1 camera converter 1 Connection to the IV S33MX controller Connect the IV S30EA1 camera converter to the IV 8533MX controller using the main interface cable that comes with the camera converter Note Do not connect the IV S30EA1 to IV 831MX S32MX controllers CAMERA CAMERA Top view of the Is paz qs a X8 8 XT eoa vo vi v2 vs va vs ve v7 pusco ov 1V S33MX L IV S30EA1 IV S33MX K OUTPUT rower Sl oa eae TS ov IB ra USB VI
6. STEPS STEPS STEPS CALCULATE SETTINGS FOR ALL SET LADDER CIRCUIT RESULT SELECT AN INTERFACE FOR MEASUREMENT RESULTS YES NO OUTPUT BASED ON ALL OUTPUTTING RESULTS WHEN THE MEASUREMENT AND CALCULATION INPUT IS THE PARALLEL I F CDNO a RESULTS YES NO YES P DNO E DNO H G COMPUTER LINK RETURN NEXT QS SERIAL VF RETURN NEXT Settings of outputting the calculation results all the measurements C For details see Chapter 15 in Function and Operation RETURN NEXT Settings of interface to output results C For details see Chapter 18 and 19 in Function and Operation Settings for the calculations applied to all measurements c For details see Chapter 15 in Function and Operation STEP9 CHANGE DISPLY CONTENTS OF THE MAIN OPS MENU No H YES RETURN NEXT Arrange the operation screen C For details see page 6 14 in Function and Operation Setting Examples Using the Setting Wizard 10 STORE A TITLE FOR THIS SETTING After making this series of settings select YES to save the settings as a group By selecting 2 YES DETAIL will appear in the lower menu Select DETAIL and press the SET key The STR OBJ TITLE screen will appear Enter a name using the up down left and right arrow keys Then select END and press the SET key The monitor will return to the SET WIZARD scr
7. To improve the noise resistance of the constant voltage power supply connected to the controller IV S31MX S32MX S33MX observe the following precautions Ground the FG terminal of the constant voltage power supply according to the class 3 grounding The power line between the controller and the constant voltage power supply must be as short as possible Recommended distance less than 1 m Do not run the power supply line near any noise generating sources such as electric motor lines Use twisted pair wire for the power supply line 5 15 5 YO Y1 Y2 Y3 YA Y5 Y6 Y7 READY Connection and Installation Methods 4 Connecting to the input output terminals parallel I F 8 input terminals and 9 output terminals are available on the input output terminal block on the controller IV S31MX S32MX S33MxX The input terminal block has INPUT terminals XO to X7 and COM and the output terminal block has OUTPUT terminals YO to Y7 READY and COM Input output terminal block on the controller Input terminals INPUT XO X1 X2 X3 X4 X5 X6 X7 COM 969 69 9 69 69 9 G9 69 9 g AEA AEAEE EEEE L COM Output terminals OUTPUT i INPUT l xo x xe xs x4 xs xe x7
8. gt lt 100mm minimum lt ll ll ll Camera cable 5 12 Connection and Installation Methods 2 Installation To install the IV S31MX S32MX S33MxX controller secure the bottom of the housing on the mounting surface with the two main housing brackets supplied with the controller Main housing bracket Bl Mounting procedure Controller B Mounting surface 1 Attach the two main housing brackets on the bottom of the controller Four screws M 3 x 6 are supplied to attach the brackets Bottom view Main housing bracket 2 pcs 2 Secure the controller on the mounting surface using the main housing brackets Mounting position 138 4 places c The external dimensions of the main housing brackets and the controller are shown on the following page N 10 5 Is eee Es e a e e xo De De pe xa De De x7 com 205 ya v4 vs Ys Y7 peso com OUTPUT Unit mm Main housing bracket USB VIDEO CAMERA1
9. Setting Examples Using the Setting Wizard B Setting the registration conditions Adjust the image On the REG COND menu adjust the image to be measured 1 Press the SEL key to move the cursor to the F position in the upper function menu Press the up and down arrow keys to change the F to T Now the image from CAM1 will be displayed as a through image on the monitor Note When the image is difficult to see change the image setting between BRT and DRK After changing from the Freeze to the Through image display press the left key once and then press the up key once The DRK image setting can be selected REG COND SCREEN COND SAVE DETAIL F C1 BRT REGISTER NO MEAS SHAPE MEAS AREA THRESHOLD S INVERT BW 00 0 15 RECTANGLE SET 224 208 287 271 SET U LM255 L LM100 0 255 NO SEL VALUE INPUT ESC BACK CEL CHNG IMG TRG FUNC Adjust the focus and aperture of the camera lens to obtain a clear image of the object C See pages 4 2 and 4 3 After the measurement object image is clearly visible change the image mode back to F Freeze using the up and down arrow keys Note Whenever you want to set threshold value the image display mode should be changed to EU Press the SEL key and move the cursor from the upper function menu to the REG COND Screen Specify the measurement area Move the
10. 5 31 Edge detecto REC G 3 Edge emphasis erneten ei vase Adee aa cee aed ceed ees G 3 ECGS GXUl ACUI OM ET Er G 3 Elim Mating Diody TIoISe ore eor iode been e rec eee ien ie ce enden dee lus G 4 eripe M M G 3 Expansion and contraction to eliminate binary noise in the image ssseseeee G 4 External dimensions Camera converter IV SSOBAI i cione ren i kde ee et uu Dua aA tu Ex a et e einn 5 33 Camera lens camera cable ssssssssssssssssseseeeenee eene enne nnns inrer nennen nns 5 24 Camera angle bracket 2 niis iva ee epar nai ed sae Va vUE RR ae Ua Ies aba EEE ave bien 5 24 5 29 G2 C4 Camera MOA ER 5 26 C2 C4 canera head bracket cccccceececeesececeeeeeeeeaeeeeeeeeeeaaaeseeneeecaaaesseaaeeeaaeseeaaeeseaeseeaaaeeseeeeseas 5 27 G2 C4 Camead Dody iir Aden aii i odios endian ener tide E ite er de abis 5 28 External TMOG Y EROR RN 3 4 F GalUl 6S 2e uie UE rec pee d ed edt ena trad aaah Run Led a eed we dne Eee enda rx nda aie 1 1 ilie G 4 dE nM I aint hee G 4 aeree 5 7 to 5 9 Freeze MAGS Hitec LET 6 2 ll pixel POACHING ss onore cate tert a dee te nne cc Paene tenn Oh dds Sock e eda Rue een ERE Te ud G 5 G Gray scale check using the normalization correlation method see G 5 Gray scale processing gray image processing
11. aisle 70 100 LI LI USI VIDEO CAMERA1 CAMERA2 RS232C RS422 REMOTE v v CONTROLLER IV S30EA1 Main interface cable The main interface cable should not be bent to a radius smaller than 40 mm External dimensions of the main interface cable 5 gt See page 5 30 5 34 Connection and Installation Methods 4 Wiring of the camera converter IV S30EA1 E Connecting a power supply Connect a commercially available constant voltage power supply to the power terminals POWER 24 V 0 V on the IV S30EA1 camera converter Use a 24 VDC 10 500 mA or more constant voltage power supply Use an individual and dedicated power supply to supply power to the IV S30EA1 If the power supply is used to power other equipment measurement errors may occur Check the polarity of the power supply terminals 24 V and 0 V If power is supplied with the polarity inverted the controller may be damaged Only connect or disconnect the camera cable and other equipment while the power is OFF This distance must be as short as possible Recommended distance less than 1 m IV S30EA1 Constant voltage Power supply terminal CAMERA2 CAMERA power supply POWER 24V IV S30EA1 POWER O XXS DC24V M Power su
12. Camera 2 connector CAMERA2 Remote key pad connector REMOTE Camera 1 connector CAMERA1 Monitor connector VIDEO Controller side view Remote keypad l oP F o 1 Camera 2 4 Camera 1 1 Connect the camera cable IV S30KC3 S30KC5 S30KC7 connector or a connector of the main interface cable supplied with the IV S30EA1 to the camera 1 CAMERA1 and camera 2 CAMERA2 connectors on the controller Note Only connect or disconnect the camera connectors while the power is OFF The main interface cable supplied with the IV S30EA1 can be connected to the IV S33MX only Push the convex side of the connector into the concave side of the mating connector When the connector is all the way on it clicks To disconnect the connector hold the plug of the connector and pull it straight out A camera connected to the camera 1 connector CAMERA is treated as camera 1 by this system and a camera connected to the camera 2 connector CAMERA is treated as camera 2 Note You must have a camera connected to the camera 1 connector 2 Plug the remote keypad IV S30RK1 connector into the remote keypad connector REMOTE on the controller 5 11 Connection and Installation Methods 3 Connect the monitor to the monitor connector VIDEO RCA jack on the controller using the monitor cable supplied with the controller and
13. sssssssssssseeeeee enne nennen 5 32 1 Iristallatiori procedures cime ettet E NN 5 32 2 Installation example recte teretes ente att teer Special ot dusted aen io Sianna 5 34 4 Wiring of the camera converter IV S3OEA1 sssssssssssseeseeeee rennen 5 35 Chapter 6 Setting and Operating Outlines 6 1 to 6 15 6 1 Setting and operating procedures sustinui ini aaaea aaea aaa aaaea noaa Saada 6 1 6 2 Description of the operation screen sssssssssseeee eee nennen eene en nennen nns 6 2 smcRivaio mE 6 5 1 How to start the standard wizard sssssssssssessseeee enne nter enne nnne ens 6 5 2 Other operations in the Set wizard program ssssssssseseseeeeeeenneen nennen 6 6 6 4 Operation Chart eis IN 6 8 1 Method for displaying the operation chart 6 8 2 How to edit an operation chart ssssssssssssssssesseseeenee nennen nnne nnns senten nes 6 9 Oo MOU cc T 6 11 6 6 Relationship between the set wizard program the operation chart and the menu tree 6 13 6 7 Editing operation SCreeri iiiii iicet tiere e eerie saevae Ta sd ceu nde eee sau yeu dues 6 14 5 OP UO Ra 6 15 Chapter 7 Setting Examples Using the Setting Wizard 7 1 to 7 19 4 1 Position deviation measUremieri 2 5 ee seeveued sa E cds E x ERE HRS 7 1 7 2 Area
14. Outline 6 Object counting by binary conversion Checks the number of objects max 3000 pcs when there is more than one object in an image arranged arbitrary When the specified pixel field has been converted to a binary image the white areas are measured or identified as separate objects and counted Counting pieces of food or parts Measured result Number of workpieces total area size Inspection procedure Capture image Convert to binary values Measure quantity total area size 7 Object identification labeling by binary conversion When there are several objects and the measuring position is arbitrary the presence or absence of objects and the size of the objects can be determined The specified pixel area is converted to a binary image The number of objects total size of the white area the objects and the area center of gravity main axis angle fillet diameter center point and circumference of each white area can be measured Counting the number of food products or parts measuring the sloped angle or center of gravity of parts and measuring the size of food products Measurement of 6 objects Measured result Object identification numbering No 1 No 2 A 9 O o number of objects present total area Objects NM Area of each object No 1 to No No 4 O l angle fillet diameter circumference and center point of each object o Do e 6
15. PI Note Partial image full line mode and back ground half line mode Scan every line in part of the image and scan half of the lines in the rest IV S33MX high speed camera RUE a iniii Lit Partial image full line mode Scan every line in the whole image IV S31MX 32MX 33MX standard camera IV S33MX high speed camera Basa Note The partial image modes are available when scanning 240 out of 480 vertical lines Standard camera IV S30C1 C2 High speed camera IV S30C3 C4 Full line mode Scan odd and even lines Half line mode Scan only the odd lines Note The scan time will vary with the position of the partial image to scan In the cases given above there is a maximum of 0 4 ms of difference Our high precision gray search is also high speed We normalize images to a 256 grayscale standard and perform a high precision gray search by detecting features in sub pixel units The IV S30 can shorten this process using 9 ms high speed processing IV S33MX Gray search time Conventional model IV S20 IV S31MX Approx 18 ms IV S32MX Approx 12 m Approx IV S33MX When the search area is 256 x 256 pixels the model is 64 x 64 pixels and contraction is to set 3 Approx 37 ms Shorten the cycle time by connecting two cameras The IV S33MX can be simultaneously connected to two IV S30C3 C4 high speed cameras or two IV S30C1 C2 standard
16. 1 Selecting the lens focal length f Follow the line for a camera installation distance of 500 mm for the view in the horizontal direction that is closest to 110 mm which is 114 6 mm A 114 6 mm field of view is shown in the column for a lens focal length f of 16 mm Therefore a lens with focal length of 16 mm is considered to be optimum Considering the focal length The actual focal length 16 5 mm is longer than the lens focal length f 16 mm by 0 5 mm However if the camera installation distance of 500 mm is within the focal range distance from an object of the actual lens f 2 16 mm you can use it 1 The focus range of the IV S20L16 camera lens f 16 mm built into the controller is from 50 mm to infinity Therefore the camera installation distance of 500 mm is within the focal range and the IV S20L16 lens can be used 2 When another lens with a focal range of 16 mm is used if its focal range exceeds 500 mm install a commercially available C mount close up shot ring Use a ring that is 0 5 mm thick 16 5 16 2 0 5 mm 3 Resolution When the displayed image fills the whole monitor screen and the view in the horizontal direction is 114 6 mm wide the resolution is 223 9 m 114 6 mm 512 pixel count c See G 9 for the diefinition of resolution The values shown in the tables on page 5 7 to 5 9 are only reference data for installation These values may vary according to the characteristics of l
17. X 287 Y 271 SET MOVE ESC BACK SEL CHNG IMG TRG FUNC The upper left corner of the rectangle can be moved up down left and right The lower right corner of the rectangle can be moved up down left and right The rectangle can be moved up down left and right Press the TRG BRT key and select MOVE Press the SET key to display a cross hair cursor on the screen Now move the rectangle by pressing the up down left and right arrow keys When it is in position press the SET key to confirm it Press the TRG BRT key and move the cursor back to UP L or LO R After the position of the rectangle is correct press the SET key Register a reference image Press the TRG BRT key and move the cursor to REF IMG using the left and right arrow keys Then select REG from the popup menu The reference image that you registered is shown in the lower right corner of the screen After the setting is complete press the ESC key to return to the REG COND screen Note If a reference image is not registered you cannot make measurements Setting Examples Using the Menu Tree 4 SEARCH ARE MDLO Move the cursor to this line and press the SET key SET will be highlighted Press the SET key again and the RECTANGLE screen will appear Use the same procedures as you used for REFIMG AREA MDLO to adjust the size and position of the rectangle defining the search area After the setting is complete pr
18. TYPE00 Start STEP1 PARALLEL SERIAL USB STEP2 CAPTURE IMG PARTIAL IMG STEP3 MEAS1 POS CAM1 STEP4 MEAS1 POS DEVIAT STEP5 MEAS1 MEAS CND CDDTECT ANGLE NO RETURN NEXT DETAIL End 1P 2P NO X15 X30 X45 360 The DETAIL item will appear in the lower menu Move the cursor to DETAIL and press the SET key Now REG COND screen will appear 74 Setting Examples Using the Setting Wizard B Setting the registration conditions D REGISTER NUMBER REG COND SCREEN COND SAVE DEL F C1 BRT The previously specified register number is REGISTER NO 00 7 displayed To change the register number press Meas sHAPE MDLO RECTANGLE the SET key While the number is highlighted GREFMG ARE MDL0 SET P e press the up and down arrow keys to change it SEARCH ARE MDLO SEP 1218200 emery Next adjust the image you want to measure 1 Press the SEL key to move the cursor to the i F position in the upper function menu Press l the up and down arrow keys to change the F to T Now the image from CAM1 will be fT i displayed as a through image on the monitor Note When the image is difficult to see change the image setting between BRT and DRK After changing from the Freeze to the Through image display press the left key once and then press the up key once The Dark image setting can be selected SEL VALUE INPUT ESC BACK CEL CHNG I
19. The following symbols are used to prohibit or explain required action Q This means do not do what is described For example prohibited disassembly is shown as Q o This means an action you must take For example a ground connection that must be made is shown as 1 Installation Caution Use only in the environments specified in the rinstruction manual or user s manual Electric shock fire or malfunction may result if used in high temperature high humidity dusty or corrosive environments or if excessive vibration or impact occurs Install the equipment only as described in the manual An improper installation may cause the equipment to fail breakdown or malfunction Never leave wire cuttings or any other foreign matter lying about A fire breakdown or malfunction may result from inappropriate objects left near the equip ment 2 Wiring Caution Do not connect any camera not specified by SHARP to the IV S31MX S32MX S33MX controller Connecting any other camera to the controller may damage the controller or the camera Connect only to the specified power source Connection to the wrong power source may cause a fire Wiring should be performed by a qualified electrician Improper wiring may lead to a fire machine failure or electric shock 3 Use gt Danger Don t touch the terminals while the power is turned ON or you may receive an electric shock A
20. 11 9 98 9 23 2 37 0 395 384 772 232 248 57 6 484 13 5 144 947 28 1 so 421 449 38 0 877 26 8 286 566 558 159 169 91 8 33 1 3 Resolution 3 Resolution 3 Resolution Camera installation distance mm 87 8 93 6 36 4 182 9 58 8 627 53 0 122 4 372 39 7 822 77 5 oo 97 9 104 5 36 3 204 0 659 70 2 52 7 137 2 419 44 7 81 4 87 3 1100 108 1 115 3 36 2 2252 73 0 77 8 52 4 152 0 46 6 498 80 7 97 2 54 8 80 2 107 1 59 9 79 7 116 9 64 9 79 4 126 8 101 4 108 1 70 0 79 1 1136 7 1600 158 8 169 4 35 8 330 9 108 5 115 7 51 6 226 0 70 3 750 78 8 146 5 1700 169 0 180 2 35 7 352 0 115 6 123 3 51 5 240 8 75 1 80 1 78 5 156 4 1800 1791 1911 357 3732 1227 130 9 51 4 255 6 79 8 85 1 78 3 166 3 129 8 138 5 90 2 78 2176 1 136 9 146 0 95 2 78 0 186 0 172 4 183 9 359 2 113 0 120 5 77 4 235 3 207 9 221 8 433 2 136 6 145 8 76 9 284 7 3500 351 6 375 1 35 4 732 6 243 5 259 7 50 7 507 2 160 3 171 0 76 7 334 0 4000 4024 4292 35 3 838 4 279 0 297 6 50 6 581 2 184 0 196 3 76 4 383 3 4500 453 1 483 4 35 3 944 1 314 5 335 5 50 6 655 2 207 7 221 5 76 3 432 7 350 0 373 4 729 2 231 4 246 8 76 2 482 0 385 5 411 3 803 2 255 0 421 1 449 1 877 2 278 7 297 3 76 0 580 7 456 6 487 0 951 2 302 4 322 6 75 9 630 0 7000 706 8 754 0 35 2 472 7 492 1 524 9 50 4 10
21. 3 Focal length B Focal length 3 Focal length 3 Focal length Vertical Vertical 98 104 218 204 50 5 3 429 20 9 25 3 29 7 342 365 8 8 101 0 45 1973 431 459 87 897 6 11911 4 5 2326 51 9 554 8 5 108 2 128 5 137 1 44 267 8 60 8 649 85 126 7 107 5 8 3 210 0 131 2 8 2 2562 189 6 202 2 8 1 211 8 225 9 8 1 256 2 273 3 8 1 300 6 320 6 8 1 800 669 8 714 5 4 2 1395 5 345 0 368 0 8 1 718 8 900 754 4 804 7 42 1571 7 389 4 415 4 8 1 811 3 1000 838 9 894 9 433 8 462 7 1100 923 5 985 1 478 2 510 1 1200 1008 1 1075 4 522 6 557 5 1300 1092 7 1165 6 567 0 604 8 1400 1177 2 1255 8 611 4 652 2 1526 4 1616 6 1706 9 1797 1 3150 3 6152 9 773 4 825 1 1611 4 3601 4 7033 9 884 4 943 5 1842 7 4052 4 7914 9 995 4 1061 9 2074 0 4503 5 8795 9 1106 41180 3 2305 2 7000 5913 2 6307 8 4 2 12319 9 3097 8 3304 5 8 0 1550 41653 9 3230 3 991 0 1057 1 7500 6336 1 6758 9 4 2 13200 9 3319 8 3541 3 8 0 1661 41772 3 3461 5 1062 0 1132 9 5 7 Connection and Installation Methods Lens focal length f 35mm_ Lens focal length f 50mm Lens focal length f 75mm Focal length Hori mm zontal Vertical zontal m i 9 5 11 6 13 7 9 2 49 4 18 0 8 8 9 3 105 4 18 3 320 341 389 66 6 197 210 59 0 41 0 111
22. E Window The IV S30 captures images using CCDs which are the light sensitive elements in the camera The IV S30 may capture more than one target image to be measured for image processing and it may capture images not required for measurement In these cases a window is used to pick out just the desired target for measurement The area inside the window will contain the object to be measured and the areas outside the window will be ignored Object to be measured Window 4 Objects outside the designated measurement area B Wizard The Wizard is a program that helps users make settings for measurement operations easily and without making mistakes The controller asks you a series of questions at each step and you simply answer these to complete the settings The wizard is convenient for making settings when beginners and inexperienced operators are operating the machine However operators who are familiar with the operation may save a lot of time by using other setting methods STEP1 STEP2 STEP10 SELECT THE MEASUREMENT SELECT AN IMAGE CAPTURING STORE THIS SETTING AS A START INPUT I F METHOD DURING OPERATION SAMPLE IN THE WIZARD Q PARALLEL SERIAL USB W CDPARTIAL IMG DNO TRIG CCD START ALL IMAGE YES E 8 NO CAPTURED NEXT DETAIL i 00000 eme Ree eee ee ee RETURN END ENTER A SHUTTER SPEED 1 30 1 10000 SHUTTER SPEED 1 00060 RETURN NEXT G
23. IL 5 30 45 NEM y Connection and Installation Methods 2 Connection to an EIA camera This section describes how to connect a commercially available camera that conforms to the EIA standards to the IV S30EA1 1 Cameras that can be connected The specifications of the EIA cameras that can be connected to the IV S30EA1 and the cameras we recommend are as follows Specifications Number of scan lines 525 Scan method 2 1 interlace Frequency Image output Power supply Current consumption Horizontal 15 734 kHz vertical 59 94 Hz 1 0 Vp p with a 75 ohm load 412 VDC 10 300 mA maximum Recommended cameras XC 75 Sony CS8320B Tokyo Electronics Industries 2 Connecting between the IV S30EA1 and an EIA camera Connect the IV S30EA1 to an EIA camera using the EIA camera cable Check the signals pin assignment against the figures below EIA camera connectors 2 EIA cameras CAMERA 2 Maximum 2 Ex commercially available IV S30EA1 poy I z g ig il oz ET EIA camera connectors 1 Camera cable CAMERA 1 Ex Sony CCXC 12P05S EIA camera connector pin assignments for connectors 1 and 2 on the IV S30EA1 12 pin round connector female Made by Hirose Electric Signal type input output INT internally s
24. IV S30KC7 Camera 2 connector CAMERA 2 Controller side Camera 1 connector CAMERA 1 B e 3 Camera 1 1 ILC Bak It 2759 r Ii IV S30C4 Camera Connector Plug cable Camera 2 A eS EIDIO 8 o Some parts of the external appearance of the IV S30C2 are different from the IV S30C4 1 Connect the camera cable s to the CAMERA 1 and CAMERA 2 connectors on the controller To connect them match the keyed portion of the connectors and press in When they are firmly connected you will hear a click To unplug a connector hold the plug housing and pull it straight out Any camera plugged into the CAMERA 1 connector will be system camera 1 and any camera plugged into the CAMERA 2 connector will be system camera 2 in the IV S30 system Note 2 Make sure to turn OFF the power before connecting or disconnecting the cameras Note 3 If there is only one camera make sure to connect it as system camera 1 You cannot use different types of cameras at the same time with the same controller standar
25. upper left and lower right corners in order to establish the reference image area RECTANGLE MDL 0 CDUP L LOR MOVE RESET REF IMG 224 208 287 271 Reference image area F C1 BRT Search area X 287 Y 271 SET MOVE ESC BACK SEL CHNG IMG TRG FUNC The upper left corner of the rectangle can be moved up down left and right The lower right corner of the rectangle can be moved up down left and right The rectangle can be moved up down left and right Press the TRG BRT key and select MOVE Press the SET key to display a cross hair cursor on the screen Now move the rectangle by pressing the up down left and right arrow keys When it is in position press the SET key to confirm it Press the TRG BRT key and move the cursor back to UP L or LO R After the position of the rectangle is correct press the SET key Register a reference image Press the TRG BRT key and move the cursor to REF IMG using the left and right arrow keys Then select REG from the popup menu The reference image that you registered is shown in the lower right corner of the screen After the setting is complete press the ESC key to return to the REG COND screen Note If a reference image is not registered you cannot make measurements 4 SEARCH ARE MDLO Move the cursor to this line and press the SET key SET will be highlighted Press the SET key again and the RECTA
26. 40 ms BSA n 12m Approximately A 00 pieces minute Image capture Image processing The total processing times above are true when the measurement conditions are a 64 x 64 model a 160 x 160 search contraction is set to 3 the shutter speed is 1 ms and a partial image that is 33 of the total image area is specified B Customize to your own specification An IV S30LB1 image processing library and IV S30SP parameter setting support software are both available Using these tools the menu screen can be modified to suit your specialized needs to create your own unique image processing system B The camera diameter is only 17 mm so it can be installed in a very limited space The IV S30C2 camera is capable of capturing images at 4 times the speed of the standard camera progressive scanning and it uses a square grid It is as small as your thumb It can be installed in virtually any tiny space in even the smallest machines E Conventional EIA data cameras can be used with the controller The IV S33MX controller can connect two EIA specification cameras using a converter Just by replacing the controller in the image processing section you can achieve high speed processing at decreased cost 1 EIA cameras commercially available Controller IV S33MX Converter IV S30EA1 B Simple and speedy setting makes for easy setups No need to create a measuring program You just set the measuring
27. 400 cd m Angle of visibility Image input connector Up down 40 60 degrees left right 65 degrees RCA connector 1 channel Input signal method NTSC system Input signal level Power supply VBS 1 0 V p p 75 ohms 90 to 110 VAC 50 60 Hz when the supplied AC adapter is used Power consumption 28 W when the supplied AC adapter is used Storage temperature Operating temperature 20 to 60 degrees 0 to 45 degrees Operating humidity 35 to 85 RH no condensation Atmosphere No corrosive gases Vibration resistance Compliance with JIS C0911 Vibration and acceleration 0 15 mm 10 to 58 Hz 9 8 m s 58 to 150 Hz Vibration frequency 10 to 150 to 10 Hz 1 oct min 2 hours in each of X Y and Z directions 15 sweeps Shock resistance Compliance with JIS C0912 147 m s 3 times in each of X Y and Z directions Noise immunity 1000 Vp p 1 micro second impulse by noise simulator when applied to the primary side 100 VAC of the supplied AC adapter Withstand voltage 1000 VAC 1 min between AC adapter plug and chassis Insulation resistance 500 VDC over 100 M ohms between AC adapter plug and chassis Dimensions mm 282 6 W x 196 6 H x 46 9 D 300 W x 231 7 H x 49 5 D Panel cut size mm 286 6 x 218 3 not including bracket Weight approx 1 8 kg 2 4 kg 2 5 kg Accessories One AC adapter one ins
28. 5 Connection for communications with personal computer general purpose serial I F Connect a personal computer to the communication connector RS232C RS422 on the controller IV S31MX S32MX S33MX A 9 pin D sub male connector is included with the controller o 4 amp Controller plan view ys ve v7 reac POWER USB VIDEO CAMERA1 CAMERA2 RS232C RS422 Personal ERA CANE REMOTE computer Controller side view RS 232C RS 422 1 When communicating through the RS 232C port Communication connector RS232C RS422 9 pin D sub female rock screw M2 6 The controller pin arrangement of the communication connector for RS 232C 5 1 9 pin D sub female 9 6 Communication Signal standard name Personal Received data computer c Controller RS 232C 3 Transmitted data Controller 5 gt Personal computer Output Signal ground Personal computer DOS V IBM PC PC96 series 9 pin D sub 25 pin D sub Pin No Connector Communication connector on the controller RS232C RS422 9 pin D sub Signal Pin No EG Function case Sn F Frame ground Received data G 2 RD i 3 SD
29. 5 Connection for communications with personal computer general purpose serial I F 5 19 1 When communicating through the RS 232C port sees 5 19 2 When communicating through the RS 422 sss 5 20 6 Connecting a programmable controller using the computer link function 5 21 5 3 Installing and connecting the IV S30C1 C2 C3 C4 camera sssssssseeseeee 5 22 1 Installing and connecting the IV S30C1 C3 standard and high speed cameras 5 22 1 COMMOGUOIMS REDE 5 22 2 Installing the camera body 200 ccccceeeeenceeeeeeeeeeeeeeeeee R 5 23 2 Installing and connecting the IV S30C2 C4 micro camera or micro high speed camera 5 25 1 COMMOCHONMS PERRO THREE ODERUNT 5 25 2 Installation of the camera head sssssssesseeeeeen nennen nennen 5 27 3 Installation of the camera body seseseniosiubanui a nne rennen 5 28 5 4 Installing connecting and wiring the IV S30EA1 camera converter ssssssssss 5 30 1 Connection to the IV S33MX Controlleren nennen nnne 5 30 2 Connectionto an EIA camera deter ee teh eire nt Rosa E n ene Reo aeg n rueda 5 31 1 Cameras that can be connected sssssssssssssssssssseeeeneeen eene nennen nns 5 31 2 Connecting between the IV S30EA1 and an EIA camera se 5 31 3 Installing the camera converter IV S3OEA1
30. Camera converter IV S30EA1 eccccccececeseneeeceeeeeeaaeeeeeeeeeeaaaeeeaeeeecaaaeegaeeeeseaaeseeaaeeseaeeeeaaeeeeeas 5 35 Connecting a programmable controller using the computer link function sssssss 5 21 Connection for communications connector controller 5 19 to 5 20 Connection for communications with personal computer ssssseeeees 5 19 Input output terminals of controller 5 16 to 5 18 Power supply to controller enne nennen rennen nen 5 15 Wizard e E 6 5 G 12 y ypositve negative COFrectiOn 22 2 Aine Me Ae aan Bid G 13
31. Micro camera 17 lens IV S30C2 purchase Micro high speed camera 17 lens IV S30C4 purchase 1 4 N 1 0 EIA camera Maximum of two commercially available Camera converter IV S30EA1 A maximum of two cameras of the same type can be connected to the IV S33MX Mixed use of different camera types IV S30C1 C2 IV S30C3 C4 and EIA cameras is not supported ThelV S30KC7 camera cable cannot be used with the IV S30C3 C4 high speed camera The IV S20C1 camera for the IV S20 can also be connected using a camera conversion cable IV S30HC System Configuration E Product configuration Memname Model name Specification or details Standard IV S30C1 Camera main housing without lens or camera cable Micro IV S30C2 Camera main housing without lens or camera cable High speed IV S30C3 Micro high speed camera IV S30C4 Camera main housing without lens or camera cable Camera main housing without lens or camera cable Camera converter IV S30EA1 Connect up to two EIA cameras commercially available Camera cabl Camera lens e IV S30KC3 IV S30KC5 Cable for IV S30C1 C2 C3 C4 camera 3 m Cable for IV S30C1 C2 C3 C4 camera 5 m IV S30KC7 IV S20L16 Cable for IV S30C1 C2 camera 7 m C mount lens with a 16 mm focal length Remote keypad IV S30RK1 Keys for remote en
32. area of each object number of objects and fillet diameter using the object identification function after binary conversion Appli Inspecting BGA CSP solder balls Measurement of 6 balls Object 0 Object 1 Object 2 Measured results Number of objects K Area of each object RO to R127 Distance between centers of gravity DXO DYO to DX127 DY127 EIS diameters FX FY Object 3 Object 4 Object 5 Inspection procedure Image Binary Object identification Measure centers capture conversion numbering of gravity pot of each Distance between centers of gravity for pairs of balls Distance between balls Number of balls 5 Area measurement by binary conversion Detect the existence absence and size of a workpiece when the workpiece is one point or measurement position is fixed Convert the specified pixel area to binary values and measure the size of the white area Check for the existence of bearings inserted by a bearing insert machine prevent con Appli tamination of different parts in automobile production lines determine the type of water cation proof caps check for the existence absence of bottle labels inspect the cuircuit traces on PWBs check for the presence of grease check for existence of frozen foods Measured result Workpiece Workpiece area Inspection procedure Capture image Convert to binary values Measure area
33. between camera 2 and reference image between camera 1 and camera 2 Gray level changes Magnification by n mid range emphasis processing y correction histogram widening Space filter Smoothing center average edge emphasis edge extraction horizontal edge vertical edge Binary threshold value Fixed and threshold value corrections variation difference variation rate Binary noise elimination Expansion to contraction contraction to expansion area filter Binary image mask Specified window rectangle circle oval any binary image mask Positional correction method X Y correction rotation correction Measurement program Positional deviation measurement XY coordinate deviation amount in X and Y axes degree of match 1 point search 2 point search 1 point edge 2 point edge 1 point search and 1 point edge Angle 15 380 45 360 1 point search 1 point search 1 point edge Maum 8 windows x 2 models Degree of match inspection Degree of match XY coordinate density 1 point search 2 point search Maximum 16 windows x 2 models Area measurement by binary conversion Area Maximum 16 windows Object counting by binary conversion Quantity maximum 3 000 items per window total area Maximum 4 windows Object identification by binary conversion Quantity maximum 128 per window total area area of each object identified gravit
34. bracket 1 camera head bracket 3 securing screws 1 Instruction Manual Specifications 2 Camera converter IV S30EA1 TV system EIA equivalent camera Image input 1 Vp p 75 ohm load Number of scan lines 525 Scanning method 2 1 interlace Camera to be connected Synchronization system Internal external Note External synchronization may not be available with some EIA cameras The converter is compatible with Sony s S DNPISHA and the special shutter made by Tokyo Electronic Industries Scanning frequency Horizontal 15 734 KHz Vertical 59 94 Hz Pulse width HD 6 4 0 3 us VD 150 to 800 us Power supply 12V 10 300mA one set or less Number of cameras that can be connected 2 Camera connectors Round 12 pin female connectors Main housing connector D sub 25 pin female connectors Power supply voltage 24 V 0 5 A 12 W Ambient operating temperature 0 to 45 C Operating humidity 35 to 85 RH non condensing Outside dimensions 70 W x 100 H x 25 D mm Connection to the controller Using the supplied main housing cable 250 mm Weight Camera converter approximately 255 g main interface cable approximately 150 g Accessories 1 main interface cable Cable length 250 mm Connector D sub 25 pin male Hirose round 12 pin male 2 main housing mounting brackets 4 secur
35. center of gravity main axis Inspection procedure Image capture Convert to binary values Object identification numbering Measurement area gravity center main axis angle fillet diameter circumference and center point 8 Point measurements The presence or absence of target objects is examined A simple black or white evaluation is made in the specified pixel area of binary Purpose images The light level in the specified pixel area is averaged and a decision is made whether or not it is within the specified lightness range in gray scale images Checking the presence or absence of packed parts inspecting the working condition of LEDs or fluorescent character display tubes and sorting household electric appliances Inspection at 6 points r1 Number of points max 128 points at average light levels 256 points in binary images L1 L1 o Point size 2 m x 2n pixels m n 2 1 to 16 Example Inspection procedures Image capture Binary Black white evaluation conversion of points Average light Light level evaluation level of points Outline Outline 9 Multiple position measurement The IV S30 can detect up to 128 workpieces whose images exceed the specified matching level gray search or threshold value edge detection compared with the reference image The positional
36. com 24v vo v1 ve va va vs ve v7 Resov com ov Controller IV 531MX S32MX S33MX usB VIDEO CAMERA1 CAMERA2 RS232C RS422 REMOTE v z Interrupt processing input 1 terminal External trigger X0 IV 832MX S33MX Object type change X1 to 5 5 terminals External input X6 and 7 2 terminals IV S81MX Terminal Object type change X1 to 4 4 terminals Input 7 terminals block External input X5 to 7 3 terminals Common for input 1 terminal or common READY 1 terminal Hapur AS TORIS Logical output set by user YO to 7 8 terminals Common for output 1 terminal 4 or common Power supply 2 terminals 24 VDC 1 terminal O V 1 terminal 5 16 Connection and Installation Methods 1 Input terminals INPUT X0 to X7 Input terminal Input output condition setting 1 Measurement start input I F CCD trigger Input details CCD sampling start General purpose serial External input interface signal or auto detect edge level Measurement start input I F Parallel General purpose serial interface signal USB Measurement start inp
37. enabled SN LALZ Duration of dark area in the line scan G EL NI Average light level vertical Edge detection point with artifact processing enabled When artifact processing is disabled in the above example the edge detection point changes Edge detection point with artifact processing disabled B E Binary image Pixels in images are converted to one of two values 1 when the pixel is lighter than the specified threshold value level and 0 when it is darker than the specified threshold value level G 1 Glossary E Binary processing fixed threshold value correction By setting THESHLD ADJ threshold adjustment function the IV S30 can cope with variations in light ing c c Note In order to use the THRESHOLD 2 threshold adjustment function the E monitor brightness functions must gt be selected to measure variations Threshold correction on value Fixed in lighting If you don t select the monitor brightness function a BINARY CORR LIGHT LVL NOT SET correcting binary value monitor illumination not selected error will occur E Boundary processing c See Setting window boundaries enable disable Fails to convert the image due to a variation in lighting C ll CCD charge capture device A charge capture device CCD converts light into electric signals It consists of a photo electric converter to c
38. ot SET WIZARD EXIT F Ct BRT conditions Move the cursor to CAM1 or CAM2 using STE SELECT A CAMERA TO SPECIFY TYPEQO 2 up and down arrow keys and press the SET MEXEUREMENT CONDIONIE nu ey DNO REGISTRATION STEP PARALLEL SERIAL USB Note If you select NO REGISTRATION you cre E STEP2 CAPTURE IMG PARTIAL IMG cannot set the measurement conditions Ed RETURN NEXT 7 Select an image processing method SET WIZARD EXIT F C1 BRT Move the cursor to BINARY PROCESS SAMPLE and press the SET key STEP4 SELECT AN IMAGE PROCESSING TYPEOO METHOD Stat DGRAY SRC PROCESS STEP PARALLEL SERIAL USB E g BINARY PROCESS m STEP CAPTURE IMG PARTIAL IMG Next move the cursor to MEASURE AREA 1 Tr ETE mee o STEP3 MEAS1 CAM1 i STEP4 MEAS1 BIN AREA using the up and down arrow keys and press MEASURE AREA r E the SET key COUNT QUANTITY CHARACTER LABELING MEASURE POINT EXIST Press NEXT and go to the next screen INSPECT BGAICSP RETURN NEXT Setting Examples Using the Setting Wizard In this example the settings on the screens are not changed Select NEXT on each of these screens to go to the next screen STEPS STEP5 SELECT TYPE OF CALCULATION SELECT WINDOW TYPE BETWEEN IMAGES CDNUM OF MASK 1 CDCOMPARE IMG NO NUM OF MASK 2 Bs Soe a E e aS NUM OF MASK 4 SELECT WHETHER OR NOT TO Sei CONVERT IMAGE DENSIT
39. 1 13 Chapter 2 Precautions for Use 1 uueceenananasan nn unaeua dna nuadka nau a E SE ua it A Ma NR RERUM RR KM REN BARRE 2 1 apice 2 1 AM Cella dale Eee RET TR 2 1 Bee 2 1 4 Measurement Sain esaia eter rre e Fett eere Red ae eode re edu ue red d tu d e 2 1 5 Data SaviTig costae E uen s dr IIR D I SE EUEE 2 1 6 Storing the devloes roo rte oe dioc ecd Pee edi ee Rose cea Paes ba oa 2 1 IWON igne ERE 2 1 Chapter 3 System Configuration ccccsssssseeeeeeeeseseeeeeeeeeeeesseeeeeeeesneees 3 1 to 3 7 3 I Basic system conrIgufallOrs t eret irr edenda te der Ee uu Er cused iet edes t aee S 3 1 1 When the IV S31MX S32MX is used as the controller sssseeeenee 3 1 2 When the IV S33MX controller is used anining enne nnns 3 2 3 2 System cornfiguration examples teret Preig emn e ease ecu Ema x o pede 3 4 1 System configuration example for measurement triggered by an external trigger SUCKS a PNOLO SONSOM n 3 4 1 When IV S30 is used in a stand alone mode c cccceeeeeeeeeeceteeeeeeeeeseaeeeeeaaeeseneeeesaaeeeenees 3 4 2 When a programmable controller is connected sss 3 4 3 When a personal computer is connected ssssssseeeeene ene 3 5 2 System configuration example for measurement triggered by the internal CCD sensor trigger 3 5 1 When IV S30 is used in a stand alone mode sssssseeeeeeens 3 5 2 When a programmable
40. 15 5 x 0 5 mm installation section Install a commercially available lens Camera head The maximum external diameter of the camera head is 17 mm and the one for lens mount is M 15 5 x 0 5 mm Connect to the camera connector of the camera cable IV S30KC3 KC5 KC7 To connect a micro camera IV S30C2 use the IV S31MX S32MX S33MxX controller and camera cable IV S30KC3 KC5 KC7 shown above Camera body 4 2 Part Names and Functions 3 High speed camera IV S30C3 Lock screw for securing the lens holder Cable connector IN a o ET CCD section o o lt A D Lens holder Front view view A of the CCD The holder is used to make fine adjustment to the distance back plane fo cus between the CCD section and camera lens using a focus fixed lens The distance has been adjusted before shipment Usually it does not need to be adjusted To adjust it loosen the upper lock screw and turn the lens holder coun ter clockwise The maximum allowable distance is 1 5 mm Cable Connect this connector to the camera cable IV S30KC3 KC5 connector Note This cable cannot be used to connect the IV S30KC7 Lens holder To connect a high speed camera IV S30C3 use the IV S33MX controller and camera cable IV S30KC3 KC5 shown above Note Do not connect a high speed camera IV S30C3 to the IV S31MX S32MxX controller 4 Micro hi
41. 232C 422 converter Ska i Function A Wieder sates Connector frame ground Transmitted data Controller 5 gt Personal computer Received data Personal computer 5 gt Controller 1 FL1 Memory protection 1 6 FL2 Memory protection 2 km or less l RS 232C RS 422 5 20 Connection and Installation Methods 6 Connecting a programmable controller using the computer link function Connect a programmable controller to the communication connector RS232C RS422 and the input output terminals on the controller IV S31MX S32MX S33MX Input output terminals Programmable controller Controller_ plan view c o vo vt ve vs v4 vs ve v env com ov L 1V S3 MX Se r OUTPUT FRE ga M E I LI LI LI L1 I I I Q I LI LI LI LI I E e I LT LI LT LI I I 2 USB itc ath ee RS232C RS422 REMOTE Controller side view 1 RS 232C RS 422 Communication connector RS232C RS422 1 Connect the computer link connector RS 232C RS 422 of a programmable controller to the communication connector RS232C RS422 9 pin D sub female on the controller C See Computer Link in the IV S31MX S32MX S33MX User s Ma
42. 37 ms Object type be Input terminal changed block X1 to 4 X1 to 5 X1 to 5 X1 to 4 X1 to 4 X0 X1 to 4 External input X5 to 7 X6 X7 X6 X7 X5 to 6 X5 to 7 X5 to 6 Power consumption 7W 7W 8W 7W 7W O Compatible available Not compatible unavailable The gray search times given above are true when the search area is 256 x 256 pixels the model is 64 x 64 pixels and the contraction value is set to 3 For other specifications see pages 9 1 to 9 3 in Chapter 9 Specifications 1 6 250 mA Outline 1 3 Measurement program The IV S30 integrates the following eight measurement programs Positional deviation degree of match inspection lead inspection BGA CSP inspection IV S32MX S33MX area measurement by binary conversion object counting by binary conversion object identification labeling measurements by binary conversion multiple position measurement multiple degree of match inspection point measurements and distance and angle measurement You can select operating condition parameters to suit your application of the IV S30 A description of each screen area is shown below 1 Positional deviation measurement The gray scale search function and edge detection function make possible measuring Purpose positional deviation as well as the absolute position Itis also possible to detect the position of sub pixel units with great accur
43. 845 1 901 5 7 5 1760 8 420 8 448 9 876 7 261 7 24 1 545 2 1900 892 5 952 0 7 5 1859 5 444 5 474 1 926 0 276 5 24 1 576 0 4500 2123 9 2265 6 7 5 4424 9 1060 2 1130 9 2208 8 661 3 24 0 1377 7 5000 2360 7 2518 2 7 5 4918 3 1178 6 1257 2 2455 4 735 3 24 0 11531 9 5500 2597 5 2770 8 6000 2834 3 3023 4 6500 3071 1 7000 3307 9 3528 6 24 0 2148 6 7500 3544 7 3781 2 7 5 7385 1 1770 6 1888 7 3688 8 1105 3 24 0 12302 8 5 9 Connection and Installation Methods E Table of magnifications and viewing size Vertical size x Horizontal size x Diagonal size mm 33 24 10 12X13x17 5 7 2X7 7X 10 53 4 8X5 1X7 02 4 5X4 8X 6 58 3 6X3 8X 5 26 1 8X1 9X2 63 118 6 0 9X0 96 X 1 316 0 8X0 85X 1 170 5 0 6X 0 64 X 0 877 0 45X 0 48 X 0 658 0 36 X 0 38 X 0 526 0 3X 0 32 X 0 439 711 6 5 10 Connection and Installation Methods 5 2 Installing connecting and wiring the IV S31MX S32MX S33MX controller 1 Connecting equipment to the controller Connect the cameras up to 2 cameras remote keypad and monitor to the controller IV S31MX S32MX S33MX Controller _ plan view USB VIDEO CAMERA1 CAMERA2 RS232C RS422 REMOTE v v
44. CAMERA2 RS232C RS422 v vy REMOTE 148 5 13 Connection and Installation Methods External dimensions of the controller IV 831MX S32MX S33MX Unit mm 130 r A SLPBLBLBLBE g 9696969 9 9 E9699 TUNES i power O o o id LI LI LI LI I e J C e VIDEO CAMERA1 CAMERA2 Roo o nsi REMOTE oo Y Y 42 130 p y E 7 116 7 is gt r lt O i E p 4 4 M3 s n o o MM eee e o p 130 External dimensions of main housing bracket Unit mm 2 holes 3 2 mm in diameter for attaching the bracket to the controller ida 81 j 5 a a q co mI LL uut 9 tel e ST 10 5 Mounting position 2 places for securing the bracket to the mounting surface 5 14 Connection and Installation Methods 3 Connecting a power supply Connect a commercially available constant voltage power supply to the power terminals POWER 24 V 0 V on the controller IV 581MX S32MX S3
45. F C1 BRT QDREGISTER NO 0 0 7 TEST RESULT OUTPUT CONDITION SET AUTO 10 2 COORD wo o00 0 511 0 X Ne Y COORD pLo 000 0 479 0 Y NO x DEVIATE uri 511 nuuc o X07 NO y DEVIARTE NO MATCH LVL Y OUTPUT Use place 5 N YO NO M Y1 NO C Y2 NO Y3 NO Y4 NO amp TEST Y5 NO Y6 NO Y7 NO SEL VALUE INPUT ESC BACK SEL CHNG IMG TRG FUNC After the settings are complete press the ESC key to return to the SET WIZARD screen In this example the settings on the STEP8 to STEP9 MAIN OPS MENU are not changed Select NEXT on each of these screens to go to the next screen STEP8 STEP8 STEP8 USE SETTING DESTANCE COMPARE MEASUREMENT LADDER CIRCUIT AND RESULT ANGLE CONDITIONS YES NO SETTINGS TO MEASUREMENT OUTPUT BASED ON MEASUREMENT NO E gt RESULTS YES NO AND CALCULATION RESULT YES NO ves Dro u Dro B RETURN NEXT YES MEAS YES MEAS Settings for distance and angle conditions YES DST amp AGL YES DST amp AGL c For details see page 13 2 in Function and ETN RETURN NEXT RETURN NEXT Settings for measurement results Output settings C For details see Chapter 15 in Function and Operation For details see Chapter 18 in Function and Operation RETURN NEXT RETURN NEXT Settings for measurement conditions C
46. MEAS1 MEAS CND key Ex STEP7 MEAS1 EVALUATION Note If no measurement conditions are set the EE screen will not display any operation chart STEP10 FINAL NUMERIC CALC STEP11 FINAL OUTPUT COND when you select OPERATION CHART STE SERIAL OUTPUT ANY STEP13 OPS MENU COND STEP14 CALIBRATION YES STEP15 MOVE ALL WINDOW YES STEP16 TITLE YES End 2 How to edit an operation chart 1 While looking at an open operation chart select SENSE See eas EET the item you want to edit using the up and down TTE arrow keys Press the TRG BRT key and move CDCHG TYPE the cursor to EDIT in the upper function menu TYPEO0 Then press the SET ke Sa Pp y OPERATION CHART Start STEP1 PARALLEL SERIAL USB sg TRO BRT STEP2 CAPTURE IMG PARTIAL IMG B O O STEP3 MEAS1 CAM1 Gr STEP4 MEAS1 BIN AREA 8 Q Q STEP5 MEAS1 WINDOW MASK 1 SET STEP6 MEAS1 MEAS CND ESC STEP7 MEAS1 EVALUATION STEP8 MEAS1 CALC STEP9 MEAS1 OUT STEP10 FINAL NUMERIC CALC STEP11 FINAL OUTPUT COND STEP12 SERIAL OUTPUT ANY STEP13 OPS MENU COND STEP14 CALIBRATION YES STEP15 MOVE ALL WINDOW YES STEP16 TITLE YES End 2 Apop up menu will appear and you can chose SET WIZARD SCREEN EDIT SAVE F C1 BRT CHANGE ADD or DELET from it SAMPLE Or while the cursor is in the OPERATION che me CHART move the cursor to any desired step stanoaro wizard guage number and press the SET key You can then edit OPERATION CHART ADD Sta tha
47. NO SEL VALUE INPUT ESC BACK SEL CHNG IMG TRG FUNC 8 12 Setting Examples Using the Menu Tree 12 The monitor will return to display the operation screen To return to the operation screen press the ESC key twice 13 Execute a measurement The operation screen will appear Press the TRG BRT key the area within the OK specified measurement area will be displayed as a MEAS xxxxms 2001 10 14 10 38 TYPE00 F C1 BRT v number of pixels MEASUREMENT 1 MEAS BIN AREA C For details about the measurement results m OK see page 7 19 A02 A03 A05 A06 X0 7 00000000 Yo 7 MOOOOO00O READY X360 Y350 MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE Saving data Although the specified data is temporarily stored in RAM memory it is not stored in the flash memory So you must save the data manually using the save operation If you do not save the data in the flash memory it will be deleted when the IV S30 controller is turned OFF You can save data at any time using the SAVE item on the MEAS COND TYPE RUN COND or 8 SYSTEM COND menu MEAS COND menu MEAS CND SCREEN COND SAVE F C1 BRT CDDTECT PRECISION STANDARD REGISTER NO 0 1 On each menu screen move the cursor to SAVE using the up down and left right keys and press the SET key c The following message will be displayed on the screen DATA SAVE Do you want to save the data
48. OUTPUT COND I OBJ TYPE 1 0 L OBJ TYPE SYS TYPE NEW SET TO NEXT SUB MENU ESC BACK SEL CHNG IMG TRG POPUP Setting and Operating Outlines 6 6 Relationship between the set wizard program the operation chart and the menu tree If you change the operation chart using the set wizard the menu tree will also change If you change a setting on the menu tree the operation chart in the set wizard will also be changed Ex When you want to change the image processing method from gray search to binary processing Buissedoid Aseulg Set wizard operation chart Menu tree SET WIZARD EXIT F C1 BRT SELECT OBJECT TYPE COND F C1 DRK SAMPLE OBJECT TYPE COND EH TYPEOO AREA CDDTECT PRECISION STEP4 YE EQO TYPE RUN COND REGISTER NO SELECT AN IMAGE PROCESSING Start IMAGE ADJ MODE 0 METHOD STEP1 PARALLEL SERIAL USB MEA CND CAMERA1 DTECT ANGL a CDGRAYSRC PROCESS NN STEP CAPTURE IMG PARTIAL IMG MEASO MDL 0 lt BINARY PROCESS STEP3 MEAS1 CAM1 I POSI CORRECT amp MDL 1 STEP4 MEAS1 POS DEVIAT FEE MEAS01 POSI DEVIATION O CDMEAS POSI DEVIAT STEP5 MEAS1 MEAS CND L IMG PRE PROC O MEAS MULTI POSI STEP6 MEAS1 DTECT PRECISION L MEAS OND D DETECT DEG MAGCH LE STEP7 MEAS1 EVALUAT
49. SET SELECT A MENU FOR ESC BACK SEL CHNG IMG TRG FUNC 5 MDLO An S will be put in the column of the registered number Move the cursor to the 5 MDL 0 line and press the SET key twice The REG COND screen will appear 10 Setting the REG COND registration conditions D REGISTER NO REG COND SCREEN COND SAVE DETAIL F C1 BRT The previously specified register number is REGISTER NO 0 0 7 displayed MEAS SHAPE MDLO RECTANGLE E REFIMG ARE MDLO SET 224 208 287 271 c See page 8 3 9 A SEARCH ARE MDLO SET 216 200 295 279 8 To change the register number press the SET key While the number is highlighted press the up and down arrow keys to change it Next adjust the image you want to measure 1 Press the SEL key to move the cursor to the F position in the upper function menu Press the up and down arrow keys to change the F to T Now the image from CAM will be displayed as a through image on the monitor Note When the image is difficult to see change the image setting between SEL VALUE INPUT ESC BACK SEL CHNG IMG TRG FUNC BRT and DRK After changing from the Freeze to the Through image display press the left key once and then press the up key once The DRK image setting can be selected 2 Adjust the focus and aperture of the camera lens to obtain a clear image of the object C See pages 4 2 and 4 3 3 After the measurement object image is clearly visible cha
50. TEST RESULT OUTPUT values B CONDITION SET AUTO 10 Select a digit using the left and right arrow keys x COORD MDLo 0000 5110 XO YO Select a number using the up and down arrow Y COORD MDLO 0000 4790 YO Yi keys 5 x DEVIATE MDLO 511 0 4511 0 xO C000 y DEVIATE c0 C001 After the value is correct press the SET key Then MEICHIVE y output Peg NO press the left and right keys to move the cursor to NO E OUTPUT Now press the SET key A popup v NO nyn Y2 NO menu will appear and you can choose NO Y or v3 NO C YA NO Move the cursor to Y and press the SET key gr A lb Then select the YO and press the SET key Now the y7 NO evaluation results will be output to the YO terminal C For details about the evaluation conditions see page 3 16 in Function and Operation After the settings are complete press the ESC key SEL VALUE INPUT ESC BACK SEL CHNG IMG TRG FUNC to return to the MEAS CND screen 13 The monitor will return to display the operation screen To return to the operation screen press the ESC key three times or move the cursor to SCREEN in the upper menu area and select OPS MENU from the popup menu 14 Execute a measurement While the operation screen is displayed press the P PME TRG BRT key The measurement results will be OK P 8 displayed on the screen MEAS XXXXms 2001 12 11 10 30 gt For details about the measurement results MEASUREME
51. This block has 8 input terminals and 9 output terminals o INPUT XO to X7 C External devices are connected to these terminals for input and OUTPUT YO to Y7 output parallel I F 5 gt See page 5 16 READY COM Power terminal block Commercially available constant voltage power supply 24 V DC 24V OV 10 500 mA or more is connected here 5 gt See page 5 15 3 Power lamp POWER When the power is applied to the controller the green lamp will light Monitor connector A monitor is connected here VIDEO The monitor connector is an RCA jack Camera 1 connector CAMERA1 The camera cable connector is connected here The camera connected to the CAMERA 1 position is camera 1 ir Gaal and the camera connected to the CAMERA 2 position is camera 2 Communication connector This connector is used to connect a personal computer for communi RS232C RS422 9 pin D cations general purpose serial I F or to connect a programmable sub female rock screw M2 6 controller for a computer link 5 gt See page 5 19 Remote key pad connector The remote key pad connector is used to make selections from the REMOTE menues on the screen to set parameters It is connected here Be sure to ground the housing frame ground terminal together with 9 Frame ground terminal the frame ground of the constant voltage power supply in accor dance with class 3 grounding procedures c See page 5 15 C icati i Th
52. Unit mm Main housing bracket The external dimensions of the IV S30EA1 and main housing brackets are shown on the next page 5 32 Connection and Installation Methods External dimensions of the IV S30EA1 Unit mm LO N A LY A CAMERA2 CAMERA IV S30EA1 E amp 424V POWER O x S amp l w S a FG 5 Y CONTROLLER Y B 70 70 25 LO N 70 J External dimensions of main housing angle bracket Unit mm 2 holes 3 2 mm in diameter for attaching the bracket to the controller 5 81 5 Mounting position 2 places for securing the bracket to the mounting surface 5 33 5 E n err Connection and Installation Methods 2 Installation example 238 138 11 79 148 I 89 Unit mm 1 1 CAMERA CAMERA wo E IV S33MX controller ES xi x x3 x4 xe xe x cou roa Yo Yi v2 Y3 Y4 Y5 Ye v7 READY COM OV IV S33MX IV S30EA1 POWERO l OUTPUT J EM 9
53. YES SET NO ESC 2 Press the SET key c The IV S30 will start saving the data and the progress will be displayed on the bottom of the Screen SAVING REFERENCE IMG EN SYSTEM I O a OBJECT TYPECOND HR RRR When the data has been saved in the IV S30 flash memory the display will change from SAVING to COMPLETE SAVE 8 13 Chapter 9 Specifications 9 1 Controller IV S31MX S32MX S33MX Image sampling system Specifications IV S31MX IV S32MX 256 level gray scale binary conversion edge detection IV S33MX Image memory One screen for displaying captured images One monochrome screen for displaying camera information and messages No of assignable object type 16 object types 32 object types Maximum number of reference images stored number of whole screens stored 300 3 screens 600 8 screens Image scan time Standard camera IV S30C1 C2 33 3 ms 2 High speed camera IV S30C3 C4 16 7 ms full mode 8 3 ms half mode 2 Commercially available EIA camera 33 3 ms full mode 16 7 ms half mode Gray search time 1 18 ms 9ms Gray search edge detection precision Pixel sub pixel Image pre processing Shading correction Dividing subtracting and filtering Comparative calculation between images Subtracting absolute value of difference between camera 1 and reference image
54. a conversion connector supplied with controller If the monitor has an RCA jack the conversion connector is not required Use a monitor with either an EIA or NTSC compatible video input terminal Connect the cable to the monitor connector straight and treat it carefully BNC connector Controller q_e w Monitor connector VIDEO Conversion connector Monitor cable 5 RCA jack Cable length 2 m If you need a monitor cable longer than 2 m you can purchase a one at a video store 4 For details about connecting and installing cameras see page 5 23 and after in this manual E Leave enough space around the controller IV S31MX S32MX S33MX In order to connect camera cables the remote key pad cable monitor cable and D sub connector to the controller the following space min is required P 148mm E Do not bend the camera cables repeat 9mm 130mm 9mm edly Il FTe Make sure the installation location allows X enough space for the input output wires c going to the I O terminal block and the power terminal block on the controller E vo vt v vs v4 Ys we v7 Reap com ov 1 V S3 MX L OUTPUT J power CN ot m oOo VIDEO CAMERA GAMERA2 HEUTE TUR REMOTE
55. aea ee ee Ro Edo Rad 6 1 Seting WIZ ANG cites 7 1 to 7 18 Setting window boundaries sssssssssssssssesseee nennen enne a nns nnn inns nnn nennen nen G 10 Shading Rero uf To ilo DER G 10 Shutter SDeed 2 5 ee red e rd est geean tts ines eb danti dot kunst a Lee ca dau ied cue UR exa us 5 3 ius G 10 Software version of the controllers seessssssesesesssesesenee nennen nennen nennen nensis 1 6 Space around the controller ccccecceeceeeeceeeeeeeceeeeeeeaeeceeeeeeeeaeeeeeeeeesaeeeseaeeeseeeeseeeeseneeeeseaeeeeeeeeeas 5 12 ferri M G 10 SPCCIICATIOMS RETE EIE EL LL 9 1 Standard camera IV S30C1 essei a a tnne en a e Eaa iei 4 2 Standard Wizard RE C ES 6 5 SITO G 11 SUP PONE TOONS eu E deters 9 7 Support tools available on the market sssssssssssesee eene Appendix 1 SYSTEM CONMGUFATION cette enter d noter ete tanger exe aa pde eeu EROS kk ntu a s e Eua ER nS ERR E ties 3 1 to 3 7 System configuration examples essssssssssseseeeeeneeneeen enne ns 3 4 3 5 3 7 T THARES HOI VANS sac esac ERE G 11 Thresholdivaluie Setting 2 2 2 62 ee et ee U G 11 A AFOUQ IY MAGS er 6 2 V W VOMICA COG G EET G 10 WINGOW con eee G 12 Wiring wethod
56. an NG image history up to 128 images while measuring or simul taneously display a measured image and an NG image by splitting the screen While measuring the controller can send NG images over the USB bus 12 Mbps to a personal computer at high speed approximately 7 seconds per image Since you can collect and analyze NG images in real time the NG rate can be decreased by finding the cause and making corrections immediately Integrated micro PC function The IV S30 has a micro PC function that allows it to determine unknown values by calculating the inspected and measured results and then output signals to lamps and plungers You can construct a complete simple inspection process with a single controller Outline 1 2 Controller 1 Software version of the controllers This manual describes the controllers IV S31MX S32MX S33MxX and their respective software versions 3 03C below 2 Differences between types of controllers The controller models IV S31MX S32MX S33MX have the following specifications Number of object types handled IV S31MX IV S32MX IV S33MX IV S30J IV S31M Maximum number of reference images total number of images Positional deviation measurement Degree of match inspection Area measurement by binary conversion Object counting by binary conversion Object identification labeling by binary conversion Measurement program Point measurements Le
57. as the object used for the reference image the new target image and the previously stored reference image may not match completely due to variations in the illumination conditions and the ambient light In order to check the resemblance between the two sets of image data the normalization correlation method can be used In order to check whether or not the levels match using the normalization correlation method the system slides the reference image one pixel at a time in the measurement objective range measurement win dow and calculates correlation value between the reference image and the target image The position where the maximum correlation value can be obtained is treated as the position where the target image might exist and the IV S30 calculates resemblance level at this position The normalization correlation method also can be applied to binary images However gray scale images images with shades of light contain large volumes of information compared with binary images images with 256 levels of gray have 256 times the volume of information than in binary images Therefore gray scale images offer more precision and more reliable results However the larger the information volume the larger the number of calculations that must be made for correlation values This means that high speed processing hardware and software are required to use the normalization correlation method on the gray scale images E Gray scale processing gra
58. bracket d E IV 60LD body T i Lighting section K 5 View A L Light area I Camera center 2 Camera center P N 8 E S E 15 QZ Workpiece surface i 2 Object to be y 5 measured When the light is projected from above the object and if reflection off the object influences the image processing try the following countermeasures 1 Tilt the camera center axis within a range that does not affect the image processing to move away from the light reflected from the object _ Reflected light Workpiece surface Object to be Ae measured 2 Separate the camera from the lighting equipment Install the IV 60LD lighting equipment so that it will shines from an angle that prevents creation of the reflection One light Two lights S IV 830 camera IV S30 camera IV 60LD body l l Views body 5 2 Connection and Installation Methods 2 llluminance and shutter speed The illuminance provided by the lighting equipment and the shutter speed must be set within the proper range The following graph shows the relation between illuminance and shutter speed for the IV S20L16 camera lens focal length 16 mm with an aperture setting of f 1 6 Determine the proper amount of illuminance and the correct shutter speed by referring to this graph Adjust the aperture as necessary To measure a moving object or to increase the image processing speed set
59. controller is connected sseeen 3 6 3 When a personal computer is connected sssssseeeee eene 3 6 3 System configuration example for measurement triggered by a command from a personal ONL Tite e a a a a S A E S E AE A a a a 3 7 Chapter 4 Part Names and Functions eere 4 1 to 4 7 4 1 Controller IV S31MX S32MX S33MX sesssssssseseseseeee nennen enses nnnne ensis nrn aE aaan 4 1 PA ENE e CAE EEE I ENOAT E EPEE AEA unite caer A AE A A E AEA E AEEA E EE S E E SAE 4 2 EEE tr DR 4 2 1 Standard camera IV SSO0G T ice aden eh eese EI reseau de aed 4 2 2 Micro camera IV S302 2 oet nein ee ctt pae t Saat deerat ue duet t Bun SURE E d Vae e aa de 4 2 3 High speed camera IV S30C3 sssssssssssssseseeeee enne ntn nnne nnns 4 3 4 Micro high speed camera IV S30C4 ssssssssssesesesesee enne eene nnne nens 4 3 2 Connects to commercially available EIA cameras see enne 4 4 1 Camera converter IV S30EA1 sssssssssssssssseseeee eene entrent nrns nennen innen nens 4 4 2 Cable to connect the camera converter to the controller 4 5 3 Connection example using an EAI camera ssssssssseeeeeneeneenn 4 5 3 Camera lens IV S20L 196 3 ated ere Le e obe EIL RUE a 4 6 4 Camera cable IV 880KC3 KC5 KOC7 aiius nuaren aada enne inen enn sistens 4 6 4 3 Rem
60. cursor to BMEAS AREA and press the SET key SET will be highlighted Press the SET key again and the RECTANGLE screen will appear RECTANGLE CDUP L LOR MOVE RESET RETURN 224 208 287 271 F C1 BRT SET MOVE ESC BACK SEL CHNG IMG TRG FUNC X 224 Y 208 Setting Examples Using the Setting Wizard Move the cursor to 1UP L and press the SET key The X and Y coordinates of the rectangle are displayed on the screen Identify the coordinates of the upper left corner of the measurement area using the up down left and right arrow keys After the coordinates of the upper left corner are correct press the SET key Note If you press the ESC key the setting will be canceled Next move the cursor to the LO R line and press the SET key Then set the coordinates of the lower right corner of the measurement area the same as done for the upper left corner After the setting is complete press the ESC key and the monitor will return to the MEAS COND Screen If MEAS AREA setting is highlighted press the ESC key again to remove the highlighting Setting the threshold value Move the cursor to THRESHOLD and press the SET key The SET will be highlighted press the SET key again The THRESHOLD graphic screen will appear Move the cursor to DU LM or L LM and press the SET key The number will be highlighted Next press the up and down arrow keys The bar on the gra
61. for the whole workpiece image until a good match is found Output Application Maximum matching level value Shape inspection The center coordinates where the highest gt Positional deviation measurement level of matching is obtained Reference image Detected image Search range in the image E Halogen lamp Light source with halogen gas in the bulb When a halogen lamp is lit the halogen gas and vaporized tungsten combine When the filament is heated these combined particles reattach to the tungsten in stead of being deposited on the glass bulb so that the original brightness of the lamp is maintained throughout its life span E High frequency lighting If a fluorescent lamp is powered by commercial electricity it will flicker at 50 Hz or 60 Hz Since the CCD scans images at 60 Hz the brightness of the image may fluctuate due to the flickering of the fluorescent lamp By increasing frequency used to power the fluorescent lamp employing a high frequency light this type interference is eliminated and a stable image can be obtained E Histogram widening This is a method to widen the histogram for an image in which the histogram only occupies part of the available scale thus improving the contrast For example in figure 1 the gray level values are concen trated in the a b part of the range and the 0 a and b Zm parts of the range are not used the histogram is n
62. ground terminal FG EIA camera connector 1 CAMERA1 EIA camera connector 2 CAMERA2 424V ov FG 3 Mode switch MODE 7 Power indicator POWER CONTROLLER Controller connector CONTROLLER Function Connect an EIA camera commercially available Any camera connected to CAMERA1 will be camera 1 and any camera connected to CAMERA2 will be camera 2 Note Do not connect SHARP s special IV S30C1 C2 C3 C4 camera Mode switch MODE Select the camera synchronization mode from EXT and INT Use a thin pointed object such as a ballpoint pen EXT Lets you use an EIA camera with an externally synchronized mode a synchronizing signal is sent from the IV S33MX to the EIA camera INT Lets you use an EIA camera with an internally synchronized mode Controller connector CONTROLLER Connect to the main housing cable supplied with the IV S30EA1 see the next page to the IV S33MX controller Power terminals 24 V 0 V Connect to any commercially available constant voltage DC power supply 24 VDC 10 500 mA or more Frame ground terminal FG This terminal is commoned with the enclosure When the EIA camera is connected to the controller using a shielded cable the EIA camera housing will be electrically connected to this terminal Power indicator POWER When power is supplied to the
63. image scanning is available Reading 33 3 ms 16 7 ms full mode 8 3m half mode Size 1 3 inch No of effective pixels 512 horizontal x 480 vertical Pixel shape Square Shutter speed s Settable between 1 30 and 1 10 000 for each object type Method Random shutter Conncter Round 12 pin female connector Connection to controller Using custom camera cables IV S30KC3 3 m IV S30KC5 5 m IV S30KC7 7 m Using custom camera cables IV S30KC3 3 m IV S30KC5 5 m Operation ambient temperature 0 to 45 C Operation ambient humidity 35 to 85 RH non condensing Operation atmosphere No corrosive gases or dust Outside dimensio ns mm Camera body 30 W x 32 H x 40 D 30 W x 32 H x 50 D 30 W x 32 H x 40 D 30 W x 32 H x 44 7 D Head 17x 35 6 mm 17x 35 6 mm Head cable 1m 1m Weight 50 g not including the lens 125 g The head weighs approximately 12 g 50 g not including the lens 140 g The head weighs approximately 13 g Accessories 1 camera angle bracket 2 securing Screws 1 camera angle bracket 1 camera head bracket 3 securing screws 1 Instruction Manual 1 camera angle bracket 2 securing Screws 1 Instruction Manual Variable with partial image capturing 1 camera angle
64. measuremetnt by binary conversion ssssssssssseeeenennnee ener 7 11 Chapter 8 Setting Examples Using the Menu Tree 8 1 to 8 13 8 1 Position deviation measurement sssusa isasi assis i eene ten nnne n then nnne nn trn nnns entren nen nns 8 1 8 2 Area measurement by binary conversion sssssesseeneeenee nennen nnne nnns 8 8 Chapter 9 Specifications seien suni iia pna crlex tud ra kw a Sana d bc RII ER EL PPAR IDE anadai sion 9 1 to 9 9 9 1 Controller IV S31MX S32MX S33MX ssssssssssssseseeeeen nennen nnne nnne nenne nnns nnne nnns 9 1 9 2 Camera specifications sssesssseesisssseseseeeeen neni tnnnn nnns sn tn neant ntes tnn aaa tnn nn ns rennes 9 4 1 Camera IV S30C1 G2 C 9 O 4 eterna cel tete tenete neg re ede re tek an bred 9 4 2 Camera converter IV S30EA1 sse eene nennen enter nennen nns 9 5 3 Camera lens IV S20E 18 iioc icut Ecrit adi ne ied ete inves 9 6 4 Camera cable IV 830KC3 KC5 KOC7 sesessssssssseseseees eene entente trn teens sitne nnns 9 6 9 9 SUPPOMt LOOMS a ie iecit aa decens ar veteshe beate a et Eni Dose a pea sata aves 9 7 1 Monochrome monitor IV 09MI Ly 223 22235 022 a ae ies 9 7 2 LCD monitors IV 1OMT 1 OMT V 1OMTK sessi nins 9 8 2 LED lighting equipment IV GOLD 002 0 eee cee eee cent eeeee a E 9 9 GlOSSALY aeaiia eea a aae S r ESAn Glossary 1 to
65. perture can be set from 1 6mm to closed 4 Camera cable IV 830K C3 KC5 KC7 D Camera connector 2 Controller connector Quick connect type Threaded type 1 Cable length _ IV S30KC3 3 m IV S30KC5 5m IV S30KC7 7 m Camera Connect to a connector of camera cable IV 830C1 C2 C3 C4 connector Note The IV S30KC7 cannot be connected to the IV S30C3 C4 Controller Connect to camera 1 connector or camera 2 connector of the controller connector IV S81MX S32MX S33MX 4 6 Part Names and Functions 4 3 Remote keypad IV S30RK1 D Direction keys up down left and right Dimensions mm 130 W X 61 D X 22 5 H Connector Connected to the controller IV 831MX S32MX S33MX Cable length 3 m SEL change key 5 TRG BRT change key i Direction keys up down left and right Function Selecting an item ona menu screen Select an item with the up down left and right keys Description Setting a window Setting a value To enter nested menus Determine a highlighted item Determine the setting value Returning a setting to its original state before be ing changed Returning to the previous menu Set each coordinate Select a digit or an item with the left and right keys and then specify a value with the up and down keys Sp
66. settings STANDARD wizARD RETURN bou are simply listed as Sample OPERATION CHART End Note 2 A maximum of eight sample settings can be AREA assigned Register as a sample 13 The monitor will return to display the operation screen To return to the operation screen press the ESC key twice or move the cursor to SCREEN in the upper menu area and select OPS MENU from the popup menu 14 Execute a measurement The operation screen will appear Press the TRG BRT key the area within the specified measurement area will be displayed as a number of pixels TYPE00 F C1 BRT ve Final evaluation result 1 O0K Measuring time MEAS rooms 2001 10 14 1038 MEASUREMENT 1 MEAS BIN AREA Area nunber of pixels and ERE EXEC E OK evaluation result of regtster A02 number 00 Anas A04 A05 A06 A07 ye x X0 7 00000000 Yo 7 MOOOOO00 READY X360 Y350 MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE 1 The final evaluation result will be displayed as OK in the upper left corner of the screen when all of the items have been evaluated acceptable If there is a single unacceptable item NG will be displayed When the MEAS BIN AREA is selected only area is evaluated When the area is within the range specifired in the step 7 upper and lowe limits the result wil be OK 2 When the final evaluation result is OK YO is turned ON a
67. ssssssssseeeeeee eene G 5 Gray Scale seatG Rinsing cep rtt E re n dae raperet ed ed resa nere Ea edu neue G 6 H Halogen lamp edere dante getan hepate ta rende ete ee Ug acetates Gentes seed sed agate ea desde sape reote zs G 6 High TEQUENGCY gng UE G 6 High speed carriera IV SS0C8 istsrss rtr entr rt dux eren uve dt Yu ctu duce 4 3 Histogram Widening em G 6 Horizontal edge C ta onai EEA EAE REEE ANE EER G 10 I INITSRAM Initialize RAM sic 23 fait he i en Rect vee ain as 6 15 IV SAO IG E E cedet iio erre tae eontra a Redes EE E AR sedg Ire dre Run a e eene ed tees 4 6 9 6 IV2SBOGT p 4 2 5 22 9 4 nier E 4 2 5 25 9 4 Mc ccce 4 3 5 22 9 4 l ESXUG 4 3 5 25 9 4 IV SOO EA isch X 5 32 9 5 IV GOLD ce R 5 2 9 9 PU p H 9 7 Taa Ine 5 3 Ill minance and shutter speed iieri iot ecce ei peace tea etapas ceca rea E ret ee ru dde 5 3 Illumination monitor alarm density setting sssseeennnn mnn G 7 InuElPzwl ke 6 15 Input terminal INPUT XO T0 X isc Haase ee HL Raa 5 17 Installation conditions issiria iiini aunida aaan neni nnn nennen sinn nennen etnies nns 5 1 Installation method Controller IV 831MX S32MX S33MYX ccsecccececeeeeeeececeeeeeeeaeeeecaeeeeeaaeseeeeeseaaeseeeeeeseaeeeeeaeeesaas 5 11 Gamera 1V
68. supply A 24 VDC Controller IV S31MX S32MX amp 9 Q EJ zy oO oo Remote key pad l T IV S30RK1 sh ie JM e Camera cable Jd mcs nc Camera Camera lens EE SM S30KC5 IV S30C2 IV S20L16 AR IV S30KC7 NC V IV 60LD 8 POTR E I Camera cable B IV S30KC3 Micro camera 17lens IV S30KC5 IV S30C2 purchase A maximum of two cameras can be connected to the IV S31MX S32MX AnIV S20C1 camera for the IV S20 also can be connected using a camera conversion cable IV S30HC Bl Product lines Item name Model name Specification or details Standard IV S30C1 Camera main housing without lens or camera cable Micro IV S30C2 Camera main housing without lens or camera cable IV S80KC3 Cable for IV 530C1 C2 camera 3 m Camera cable IV S830KC5 Cable for IV S30C1 C2 camera 5 m IV S30KC7 Cable for IV 8530C1 C2 camera 7 m Camera lens IV S20L16 C mount lens with a 16 mm focal length Remote keypad IV SS0RK1 Keys for remote entry Parameter setting support y sgggp Runs on Windows95 98 NT4 0 software Image processing library IV S30LB1 Runs on Windows95 98 NT4 0 Monochrome monitor IV 09MT Monochrome 9 inch monitor IV 10MT Bare chassis type IV 10MTV Model with a mounting frame IV 10MTK Model with a built in remote keypad and a mounting frame LED lighting equipment IV 60LD Integrated light source and controller in one housing For details about the IV S30SP IV S30LB1 IV 09MT IV 10MT and IV 6
69. the shutter speed to 1 1000 sec or 1 2000 sec or faster However an extremely high shutter speed will require intense lighting thereby increasing the cost Relation between illuminance and shutter speed IV S20L16 camera lens focal length 16 mm with an aperture setting of f 1 6 Illuminance lux 32000 16000 Proper range shaded zone 8000 4000 2000 1000 500 250 125 1 30 1 60 1 125 1 250 1 500 1 1000 1 2000 1 4000 1 10000 The standard relationship between illuminance and shutter speed is given above for Shutter speed sec reference When actually installing the equipment make sure the proper combination is used for the actual system 5 3 Connection and Installation Methods 3 Optimum lens and resolution The optimum lens for your system can be selected based on the camera installation distance and the field of view workpiece size When the IV S30C1 C3 camera is used Vertical direction Rounded surface of camera body f 7 IV 830C1 C3 Horizontal direction Workpiece Lens Vertical direction Camera installation distance mm Lens holder Workpiece o tens_ Close up shot ring
70. value A B Black Threshold value B Captured image Binary conversion 0 Upper limit 255 lower limit A m Threshold value Binary conversion Threshold value ae 255 777 255 upper limit A Upper Black lower limit B limit A White White Lower Lower limit B limit B Black imit Black 0 0 G 11 Glossary Example for adjustment An example of adjustment is shown below using a white object on a black background When the dotted line in the window is converted to a binary image if the lower limit is set higher the black part in the binary image will become larger If the lower limit is set lower the white part will become larger Increase and decrease the lower limit value find the value at which the white part in the binary image starts growing and the value at which the black part starts growing Then set the lower limit at the value halfway between these points This will ensure reliable operation The size of the white area changes ws Black 255 depending on the threshold value setting 3 As the value increases E the black part grows larger AM E x Stable range E White I 3 3 As the value decreases 4 the white part grows larger 0 Horizontal coordinate Inspection image of the dotted line Changing the lower limit threshold value f the stable range in the lower limit threshold value is less than 20 actual measurement measurement errors may occur IW
71. you will be using Connection of cameras and monitor to the controller Installation of the controller and camera body 5 2 to 5 4 Connection and installation Connection of a power supply input output terminals and wiring methods and external devices 6 Y 3 Turning ON the power supply controller and monitor Supply power to each device Y Environment settings Set IV S30 parameters according to the actual hardware environment Setting the Input Output conditions User s Manual Function and Operation Chapter 17 Communication Jj eeeee User s Manual Function and Operation Chapter 18 Computerlink J j eee User s Manual Function and Operation Chapter 19 Gain offset adjustment 1l User s Manual Function and Operation page 2 15 ok Enter measuring programs Chapter 7 Setting Examples Using the Setting Wizard Entered using the gt Entered using the Chapter 8 Setting Examples Using the Menu wizard menu tree Tree 6 4 Operation chart y Editing Operation screen 6 7 Editing operation screen v D Other settings Initialization Self Diagnosis 6 8 Option v 8 Operation v 9 Test inspection User s Manual Function and Operation Y Chapter 20 Maintenance 6 1 6 8 I O relay Setting
72. 0LD see the individual instruction manuals LCD monitors 3 1 System Configuration 2 When the IV S33MX controller is used Monitor _ L IV 09MT IV 10MT etc With either an EIA or NTSC compatible vid eo input terminals VAS Conversion B connector Accessory for the IV S33MX Monitor cable I Accessory for the IV S33MX Input output Programmable controller Limit switch Warning lamp etc Parallel I F Programmable controller Serial I F E ji g Personal computer Or Parameter setting support software for the IV S30 IV S30SP USB RS232C RS422 Power supply 24 VDC Monitor cable Accessory for the IV S33MX F7 Oo o oO jp Camera cable IV S30KC5 IV S30KC3 IV S30KC7 Camera cable IV S30KC3 IV S30KC5 Camera cable IV S30KC3 IV S30KC5 IV S30KC7 Camera cable IV S30KC3 IV S30KC5 LIT 128 Main interface cable IV S30EA1 accessory Remote key pad IV SS0RK1 HT Camera Camera lens IV S30C1 IV S20L16 etc LED lighting H equipment i IV 60LD High speed Camera lens camera IV S20L16 etc IV S30C3
73. 13 Appendix saion naana aaa ae a Eaa EEEa Appendix 1 to 2 Alphabetical Index seccisicisscissisnitsneissiesdeieinsncssndsiiaananaceseiornecien Alphabetical Index 1 to 5 Chapter 1 Outline This compact image sensor camera system the IV S30 dramatically reduces overall processing time thanks to a camera with double and quadruple speeds using the IV S33MX controller SHARP s partial image capture function and a high speed gray search function It will not only contribute to high speed high efficiency inspection and measurement processes but it will also help you keep your prices competitive 1 1 Features B Easy operation menu 1 Setting wizard The IV S31MX S32MX S33MX wizard asks you to make selections using a questionnaire thus allowing anyone to set up the measurement operations and preferences and decrease the chance of mistaken settings STEP1 STEP2 STEP10 SELECT THE MEASUREMENT SELECT AN IMAGE CAPTURING STORE THIS SETTING AS A START INPUT I F gt METHOD DURING OPERATION gt SAMPLE IN THE WIZARD PARALLEL SERIAL USB MI CDPARTIAL IMG DNO TRIG CCD START ALL IMAGE YES a 8 NO CAPTURED NEXT DETAIL 00000 o 000000000 bem RETURN END ENTER A SHUTTER SPEED 1 30 1 10000 CDSHUTTER SPEED 1 00060 RETURN NEXT 2 Tree menu OBJECT TYPE COND The tree structure menu lets you find the setting parameter you need ass RUN OND easily Usi
74. 20 E Mask window The image being examined may contain an area that does not need to be processed To eliminate such an area a mask window is used M rement window Measure ent do Object to be measured Mask window E Menu tree The tree structure menu lets you find the setting parameter you need easily Using the short cut function you can move directly to a desired menu OBJECT TYPE COND EE TYPEO0 TYPE RUN COND I IMAGE ADJ MEA CND CAMERA1 L MEASO BL POSI CORRECT MEASO1 MEAS BIN AREA MEAS NEW MEA CND CAMERA2 I FINAL NUM CALC I FINAL OUTPUT COND I OBJ TYPE O OBJ TYPE SYS L TYPE NEW m G 7 Glossary E Mid gray level emphasis Emphasize the mid gray level This improves contrast while remaining the background image Input image density G becomes output image density with the following formulas Imput image density Output image density 0 to 127 G 127 x127 128 to 255 G 128 127x127 127 N E Normalization correlation To determine whether the levels between the reference image and the input image match the IV S30 uses an information processing method called normalization correlation This is a method used to cal culate relationship between two groups of data Factors determining the correlation value If the densities of the two images have the same tendency positive correlation the two images a
75. 25 3 326 1 347 8 75 8 679 4 7500 757 6 808 1 35 2 578 4 527 6 562 8 50 3 1099 3 349 8 373 1 75 8 728 7 500 600 700 800 900 1100 5 8 Connection and Installation Methods When the IV S30C2 C4 camera is used Lens focal length f 7 2mm Lens focal length f 15mm Lens focal length f 24 mm Vertical Vertical direction 7 50 Vertical Vertical direction 15 00 Vertical Vertical direction 24 00 direction direction direction installation distance mm Workpiece size piece Resolution piece i Workpiece 3 3 Focal length 3 Resolution i Workpiece Work 5 size 3Focal length Work 5 size 3Focal length B 3 Resolution Hmm Hmm mm m EEE m seo c 9 Xp ese eee sof 21 225 88 439 s 93 182 183 41 44 309 11 9 176 232 56 60 291 117 so 305 326 84 636 135 144 171 281 74 76 28 0 148 90 100 120 140 34 6 676 189 25 5 39 7 75 219 25 3 44 7 873 249 25 1 250 300 350 400 450 1079 210 7 619 24 5 229 5 244 8 7 6 4781 113 0 120 5 235 3 69 3 24 4 144 3 600 2768 295 3 76 5767 1366 1458 2847 841 243 175 1 700 800 900 1000 1100 513 6 547 9 7 6 1070 1 255 0 272 1 531 3 158 1 24 2 329 3 1200 561 0 598 4 7 6 1168 8 278 7 297 3 580 7 172 9 24 2 360 2 T 3 3 3 1800
76. 3 16 in Function and Operation After the settings are complete press the ESC key to return to the SET WIZARD screen Move the cursor to the NEXT using the left and right arrow keys and press the SET key EVALUAT COND SCREEN COND SAVE EDIT SEL F C1 BRT CHNG REG TEST RESULT OUTPUT CONDITION SET AUTO 10 B REGTSTEROO 000000 245760 NO REGTSTER 01 000000 002000 n amp REGTSTERO2 000000 245760 c REGTSTER 03 7 7744 m REGTSTER 04 Y OUTPUT Use place REGTSTER S 22 2 een es REGTSTER oG YO NO BH yi NO DREGTSTER 07 Y NO TEST Y3 NO Y4 NO y5 NO Y6 NO Y7 NO SEL VALUE INPUT ESC BACK SEL CHNG IMG TRG FUNC n this example the settings on the STEP8 to STEP9 MAIN OP MENU are not changed Select the NEXT on each of these screens to go to the next screen STEP8 STEP8 STEP8 COMPARE MEASUREMENT LADDER CIRCUIT AND RESULT ADD MEASUREMENT CONDITIONS SETTINGS TO MEASUREMENT OUTPUT BASED ON MEASUREMENT DNO Hn RESULTS YES NO AND CALCULATION RESULT YES NO YES DNO H DNO H YES YES RETURN NEXT RETURN NEXT Setting for measurement conditions C For details see page 3 1 in Function and Operation Settings for measurement results c For details see Chapter 15 in Function and Operation RETURN NEXT Output Settings C For details see Chapter 18 in Function and Operation
77. 3MX Use a 24 VDC 10 500 mA or more constant voltage power supply Use an individual power supply to supply power to the controller If the power supply is used to power other equipment measurement errors may occur Check the polarity of the power supply terminals 24 V and 0 V If power is supplied with the polarity inverted the controller may be damaged Only connect or disconnect the camera cable and other equipment while the power is OFF Frame ground Constant voltage M terminal power supply 1 24 VDC 9 0 2 A Fuse 1A i Power supply terminal 0 POWER 24V y QED ED C9 69169 9 9 G9 69 o Frame ground G9 G9 G9 6969 G9 69 69 G9 G9 9 Power supply terminal INPUT l POWER OV XO X1 X2 X3 X4 X5 X6 X7 com 24Vv YO Yi Y2 Y3 YA Y5 Y6 Y7 READY COM OV OUTPUT 2 This distance must be as short as possible Recommended distance less than 1 m Controller IV S31MX S32MX S33MX x pese ena cou ov r6
78. COND STEP13 OPS MENU COND STEP14 CALIBRATION YES STEP15 MOVE ALL WINDOW YES MEAS NEW STEP16 TITLE YES MEA CND CAMERA2 End FINAL NUM CALC SET TO NEXT SUB MENU ESC BACK SEL CHNG IMG TRG POPUP If you change the gray search to area measurement by binary processing using the set wizard program the corresponding item on the menu tree will also change 6 13 Setting and Operating Outlines 6 7 Editing operation screen In this controller the operation screen display can be changed You can move enlarge reduce or hide any block of text 1 Move the cursor to MAIN COND on the MAIN MENU Saar operation screen and press the SET key IVS3 MX 2 Move the cursor to EDIT MAIN OPS MENU and SYS OND the SET key I OBJECT TYPE COND press I SET WIZARD EDIT MAIN OPS MENU L OPTION SET TO NEXT SUB MENU ESC BACK SEL CHNG IMG TRG POPUP 3 Now the operation screen will appear Select a OPS MAIN SCREEN OBJECT SAVE RESET F C1 BRT block of text you want to edit using the up down 6 left and right arrow keys and press the SET key TYPE00 SAMPLE00 FONDOAK Q A pop up menu will appear and you can select OK LOCK FULL VUE from move enlarge reduce and hide In this 912002 FOK example the block of text OK is selected EUM C2 100 0 OK im NG IMG 00 00 X0 7 YO 7 READY MOVE i OPS MAIN SCREEN OBJECT SAVE RESET F C1 BRT Select MOVE u
79. DEO CAMERAT CAMERA2 RS232C RS422 REMOTE CONTROLLER Camera 1 connector Camera 2 connector CAMERA 1 Side view of the ee IV S33MX em Camera 1 connector Camera 2 connector Top view of the IV S30EA1 Side view of the IV S30EA1 Converter connector Main interface cable comes with the IV S30EA1 D Connect the camera 1 and 2 connectors on the main interface cable to the CAMERA 1 and CAMERA 2 connectors on the IV S33MX Make sure the connector numbers match Note Make sure to turn OFF the power before connecting or disconnecting the cameras or connector To unplug a connector hold the plug housing and pull it straight out Any camera plugged into the CAMERA 1 connector will be system camera 1 and any camera plugged into the CAMERA 2 connector will be system camera 2 in the IV S30 system 2 Connect the converter connector on the main interface cable to the controller connector on the IV S30EA1 External dimensions of the main interface cable lt 45 250 Unit mm gt gt gt
80. EAS 0000ms 2001 12 07 09 41 B Q MEASURE 0 CAM1 NO g gt O O ua Choose this ty Esc SET Xo 7O00000G yo 700000000 READYE MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE 2 The MAIN MENU will appear MAIN MENU F C1 BRT Move the cursor to the SET WIZARD item using wssMX the up and down arrow keys and press the SET SYS CND key OBJECT TYPE COND I SET WIZARD SEL TRG BRT EDIT MAIN OPS MENU L OPTION ef o9 8 08 ESC 3 The SET WIZARD screen will appear SET WIZARD SCREEN SAVE DEL F C1 BRT SAMPLE CHG TYPE STANDARD WIZARD Pina OPERATION CHART ie 4 Enter an object type number Move the cursor to CHG TYPE using the up SET WIZARD SCREEN SAVE DEL eam and down arrow keys and press the SET key SAMPLE Change using the up and DCHG TYPE will be highlighted Next press POHeTYPE ANUS the up and down arrow keys and the TYPEOO STANDARD WIZARD mee Sy display on the right will change Each time you OPERATION CHART bs press the up key the type number will increase by one from 00 to 31 and then back to 00 Each time you press the down key the type number will decrease by one first from 00 to 31 and then from 31 down to 00 Holding down either of these keys advances the number rapidly Finally press the ESC key to confirm the selected number Note If you are using the IV S31MX the rang
81. EAS BIN AREA on the pop up menu Finally press the SET key 7 After making your selection press the ESC key to return the cursor to the menu tree Item MEASO1 MEAS BIN AREA will be given a d sign on the menu tree 8 Move the cursor to MEASO1 MEAS BIN AREA and press the right arrow key Now the sub menu will appear and your can set each item used for binary area me measurement 6 12 SELECT OBJECT TYPE COND F C1 DRK OBJECT TYPE COND TYPE00 MEASURE1 MEAS SELECTION I TYPE RUN COND IMAGE ADJ MEA CND CAMERA1 MEASO POSI CORRECT MEAS NEW EHH MEA CND CAMERA2 FINAL NUM CALC FINAL OUTPUT COND L_ OBJ TYPE 1 0 L OBJ TYPE SYS TYPEOt TYPEO2 L TYPE NEW H SET TO NEXT SUB MENU ESC BACK SEL CHNG IMG TRG POPUP MEASUREMENT1 SCREEN COND SAVE F C1 DRK MEAS SELECTION NO POSI DEVATION CHK DEG MATCH INSPECT LEAD INSPECT BAG CSP MEAS BIN AREA CNT BIN OBJ LABEL BIN OBJ POINT MEAS MULTI POSI MULTI MATCHES SET TO NEXT SUB MENU ESC BACK SEL CHNG IMG TRG POPUP SELECT OBJECT TYPE COND F C1 DRK OBJECT TYPE COND TYPEO0 MEASURE1 MEAS SELECTION TYPE RUN COND I IMAGE ADJ MEA CND CAMERAt MEASO POSI DEVATION I POSI CORRECT I MEAS01 MEAS BIN AREA L MEAS NEW MEA CND CAMERA2 L FINAL NUM CALC I FINAL
82. EG TEST RESULT OUTPUT cursor will move to the leftmost digit of the lower CONDITION SET AQ IDS mE ded G REGTSTER 00 000000 245760 A00 NO limit value Select a digit using the left and right pecrstero 000000 245780 arrow keys Set the value of the digit using the up REGTSTERo2 000000 245760 and down arrow keys REGTSTER 03 000000 245760 After the value is correct press the SET key REGTSTER 04 000000 245760 B REGTSTEROS 000000 245760 g REGTSTERO6 000000 245760 OREGTSTERO7 000000 245760 TEST EXEC WITH POSI ADJ WITHOUT POSI ADJ SET EXEC ESC BACK SEL CHNG IMG TRG FUNC Press the left and right keys to move the cursor to evaluat COND SCREEN COND SAVE EDIT SEL F C1 BRT OUTPUT Now press the SET key A popup REGISTER NO 0 0 7 TEST RESULT OUTPUT menu will appear and you can choose NO Y or conpition ser auTO 10 C 8X COORD MDLO 0000 5110 XO YO Move the cursor to Y and press the SET key y coord MDLO 0000 4790 YO Yi Then select the YO and press the SET key Now the x DEVIATE MDLO 511 0 511 0 xO C000 evaluation results will be output to the YO terminal y DEVIATE 777777777 Coot c For details about the evaluation conditions Onin Y OUTPUT Use place N see page 3 18 in Function and Operation Yo NO yi NO After the settings are complete press the ESC key s to return to the SELECT OBJECT TYPE COND Y4 NO screen TEST E lo Y7
83. Et On the THRESHOLD VAL screen press the AMEN TRG BRT key to move the cursor to the upper function menu Move the cursor to AUTO REG and press the SET key A popup menu will appear The controller will set the threshold to the optimum scr cuwc gsc BACK CEL CHNG IMG TRG FUNC values automatically when you select the L LIMIT ONLY or U amp L LIMITS After the settings are complete press the ESC key twice to return to the menu tree screen 8 11 Setting Examples Using the Menu Tree 10 On the menu tree select EVALUATION COND sELECT OBJECT TYPE COND F C1 BRT and press the SET key The EVALUAT COND OBJECT YPE COND menu will appear HTYPE00 DCHNG REG TYPE RUN COND amp CONDITION SET M MAGE ADJ REGTSTER 00 E3 MEA CND CAMERA REGTSTER 01 L MEASO i POSI CORRECT REGTSTER 02 MEAS01 MEAS BIN AREA REGTSTER 03 IMG PRE PROC COREGTSTER 04 MEAS CND REGTSTER 05 a REG COND QREGTSTER 06 EVALUATION COND G REGTSTER 7 NUM CALC L QUT COND TEST MEAS NEW MEA CND CAMERA2 __ FINAL NUM CALC I FINAL OUTPUT COND I OBJ TYPE 1 0 L_ OBJ TYPE SYS SET TO NEXT SUB MENU ESC BACK SEL CHNG IMG TRG POPUP 11 Set items on the EVALUAT COND screen EVALUAT COND SCREEN COND SAVE EDIT SEL F Ci BRT Select REGISTER 00 using the up and down arrow keys and press the SET key twice The cHNeR
84. For details see page 3 1 in Function and Operation STEP8 SELECT AN INTERFACE FOR OUTPUTTING RESULTS WHEN THE INPUT IS THE PARALLEL I F DNO E COMPUTER LINK SERIAL I F RETURN NEXT Settings of interface to output results o gt For details see Chapter 18 and 19 in Function and Operation Settings for the calculations applied to all measurements C For details see Chapter 15 in Function and Operation STEP9 CHANGE DISPLY CONTENTS OF THE MAIN OPS MENU CDNO L Q YES RETURN NEXT Settings for displaying the operation Screen C For details see page 6 14 7 8 STEP8 STEP8 STEP8 ADD MEASUREMENT CONDITIONS CALCULATE SETTINGS FOR ALL SET LADDER CIRCUIT RESULT DNO E MEASUREMENT RESULTS YES NO OUTPUT BASED ON ALL Ores Qu uu Wo esee CDNO m Ys RETURN NEXT Settings for the calculations applied to all measurements c For details see Chapter 15 in Function and Operation Setting Examples Using the Setting Wizard 10 STORE A TITLE FOR THIS SETTING After making this series of settings select YES to save the settings as a group By selecting 2 YES DETAIL will appear in the lower menu Select DETAIL and press the SET key The STR OBJ TITLE screen will appear Enter a name using the up down left and right arrow keys Then select END and press the SET key The monit
85. G POPUP 8 Select MEASO POSI DEVIATION and then SELECT OBJECT TYPE COND F C1BRT MEAS CND Then press the SET key the OBJECT TYPE COND DTECT PRECISION MEAS CND screen will appear TYPEOO i TYPE RUN COND REGISTER NO MODE I IMAGE ADJ MEA CND CAMERA1 MDL 0 MEASO POSI DEVIATION B MDL 1 IMG PRE PROC x MEAS CND EVALUATION COND HDISTANCE amp ANGLE COND NUM CALC L OUT COND POSI CORRECT MEAS NEW MEA CND CAMERA2 I FINAL NUM CALC I FINAL OUTPUT COND I OBJ TYPE 1 0 OBJ TYPE SYS TYPE NEW ERI SET TO NEXT SUB MENU ESC BACK SEL CHNG IMG TRG POPUP Setting Examples Using the Menu Tree 9 Setting the MEAS CND measurement MEAS CND SCREEN COND SAVE F C1 BRT conditions DTECT PRECISION STANDARD gt STANDARD REGISTER NO 0 0 7 HIGH D DETECT PRECISION E ud Select STANDARD from the popup menu ic NO C For details see page 3 10 in Function and REGISTER NO 1 1P SCH Operation 8 MDL 0 2P SCH MDL 1 1P EDGE 2 REGISTER NO 2P EDGE Press the SET key and then press the up and 1P SCH 1P EDGE down arrow keys to change the register number NO MODE p Select 1P SCH from the popup menu m 360 DTECT ANGL Select NO on the popup menu
86. HETHER OR NOT TO CONVERT IMAGE DENSITY CHING GRAY LEVEL NO SELECT FILTER TYPE FOR IMAGE DATA CDSPACE FILTER NO RETURN NEXT Select whether or not to process the captured image Calculation between images gt gt See page 3 18 in Function and Operation Density conversion gt gt See page 3 20 in Function and Operation Space filter 5 gt See page 3 21 in Function and Operation Setting Examples Using the Setting Wizard 8 Select a registration number Move the cursor to D REGISTER NO 0 7 and press the SET key While this item is highlighted press the up and down arrow keys and press the SET key when the number you want appears Next move the cursor to GRAY SRC on the SELECT AN IMAGE PROCESSING line and press the SET key Move the cursor to NUM OF DTECT and press the SET key Select the 1P on the popup menu and press the SET key Move the cursor to DDDTECT ANGL on the ENTER A RANGE AND UNITS FOR ROTATION ANGLE DETECTION line and select an angle NO 7 15 307 45 or 360 on the pop up menu When an angle other than NO is selected 10 is displayed for the UNIT In this example select NO SET WEZARD EXIT F C1 BRT SAMPLE STEP5 CDREGISTER NO 0 7 0 SELECT AN IMAGE PROCESSING CDNO GRAY SRC mH EDGE DTECT SCH EDGE ROTAT SCH HIGH ENTER A RANGE AND UNITS FOR ROTATION ANGLE DETECTION
87. ION XY P MEAS MULTI MATCHES STEP8 MEAS1 CALC _ REG COND S B INSPECT LEADS STEP9 MEAS1 OUT L__ REG COND E e G MEASURE POINT DENSI STEP10 FINAL NUMERIC CALC L EVALUATION COND STEP11 FINAL OUTPUT COND DISTANCESANGLE COND STEP12 SERIAL OUTPUT ANY NUM CALC STEP13 OPS MENU COND L STEP14 CALIBRATION YES a nea RETURN NEXT STEP15 MOVE ALL WINDOW YES STEP16 TITLE YES MEA CND CAMERA2 End FINAL NUM CALC SET TO NEXT SUB MENU ESC BACK SEL CHNG IMG TRG POPUP SET WIZARD EXIT F C1 BRT SELECT OBJECT TYPE COND F C1 DRK SAMPLE OBJECT TYPE COND Fb TYPEOO AREA CDWINDOW SIEM TYPE00 TYPE RUN COND REGISTER NO cw AN IMAGE PROCESSING T IMAGE ADJ REGISTER EXIST METHOD MEA CND CAMERAt MASK BINARY IMG GRAY SRC PROCESS STEP1 PARALLEL SERIAL USB A eNDIC BIN IMG MASK BINARY PROCESS BH STEP2 CAPTURE IMG PARTIAL IMG MEASO EEE EGE RS ca STEP3 MEAS1 CAM1 POSI CORRECT 6 BINARY AREA STEP4 MEAS1 BIN AREA EK MEASO1 MEAS BIN AREA ax My STEP5 MEAS1 WINDOWIMASK 1 IMG PRE PROC TEP6 MEAST MEAS CND LL SCHARACTER LABELING pie Eo ner i L REG COND MEASURE POINT EXIST STEPS MEASI CALC INSPECT BGA CSP STEPS MEAS1 OUT L EVALUATION COND STEP10 FINAL NUMERIC CALC I DISTANCESANGLE COND STEP11 FINAL OUTPUT COND I NUM CALC STEP12 SERIAL OUTPUT ANY OUT
88. IV S30EA1 this lamp will light green To connect the IV 8530EA1 camera converter to the IV S33MX controller use the cable supplied with the IV S33MX see the next page Note The IV S30EA1 camera converter cannot be connected to the IV S31MX S32MxX controller 4 4 Part Names and Functions 2 Cable to connect the camera converter to the controller supplied with the IV S30EA1 2 CAMERA 2 connector 3 Converter connector or D CAMERA1 connector Function D Camera 1 connector Connect to the CAMERA 1 and CAMERA 2 connectors on the IV S33MX controller Camera 2 connector Converter connection connector Connect to the controller side connector on the IV S30EA1 3 Connection example using an EIA camera DI x ih H Controller Main interface cable Camera converter Commercially available IV S31MX S32MX S33MX IV S30EA1 EIA cameras Part Names and Functions 3 Camera lens IV S20L16 CD Focus Lock knob 1 for fixing the iris E 5 S focus co TV LENS 1 1 6 16mm l 5 5 mm 4 To focus an image The focall enght distance from an object is 50 mm to infinity from the front of lens To adjust the image brightness The iris a
89. KC5 IV S33MX Camera converter IV S30EA1 Main interface cable Commercially available EIA camera IV S30EA1 accessory 3 7 Chapter 4 Part Names and Functions This section describes the names and functions of the controller camera camera body camera converter camera lens and camera cable and the remote keypad which comprise the IV S30 system See section in Chapter 5 Connection and Installation Methods for details about the housing brackets camera angle bracket and conversion connector 4 1 Controller IV S31MX S32MX S33MX 9 Frame ground terminal Power terminal block CD I O terminal block Sk k sk mark Software version R OK Im x D pe ps qe pe ps e Teo zn Controller front XIII IIS pe pepee sp LIV S3 ex POWER 8 Power lamp POWER USB VIDEO CAMERA CAMERA2 RS232C RS422 REMOTE v Controller side 4 Monitor connector VIDEO 5 Camera 1 connector CAMERA1 Communication connector USB N lt T Remote key pad connector REMOTE D Communication connector RS232C RS422 6 Camera 2 connector CAMERA2 Function I O terminal block
90. MG TRG FUNC 2 Adjust the focus and aperture of the camera lens to obtain a clear image of the object C See pages 4 2 and 4 3 3 After the measurement object image is clearly visible change the image mode back to F Freeze using the up and down arrow keys By switching the image display mode from T to F the image will be captured by the IV S30 controller Note Whenever you want to register a reference image the image display mode should be changed to F 4 Press the SEL key and move the cursor from the upper function menu to the REG COND screen 2 MEAS SHAPE MDLO REG COND SCREEN COND SAVE DETAIL F C1 BRT Move the cursor to this line and press the SET REGISTER N T key A popup menu will appear MEAS SAHPE MDLO RECTANGLE Move the cursor to RECTANGLE X LINE or REFIMG ARE MDLO SET 224 208 287 271 Y LINE and press the SET key In this example SEARCH ARE MDLO SET 216 208 295 279 select RECTANGLE TM RECTANGLE c For details see page 3 4 in Function and ject to measure XLINE Operation 7 a LYUNE SET SELECT A MENU ESC BACK SEL CHNG IMG TRG FUNC Setting Examples Using the Setting Wizard 3 REFIMG ARE MDLO Move the cursor to this line and press the SET key The SET line will be highlighted Press the SET key again and the RECTANGLE setting screen will appear Adjust the size of the rectangle by setting DUP L and 2 LO R
91. NGLE screen will appear Use the same procedures as you used for REFIMG ARE MDLO to adjust the size and position of the rectangle defining the search area After the setting is complete press the ESC key and return to the SET WIZARD screen Move the cursor to NEXT and press the SET key RECTANGLE MDL O DUP L LO R MOVE RESET REF IMG F C1 BRT N CONTRAST SRCH REG 287 271 DISP Reference image area Search area SET MOVE ESC BACK SEL CHNG IMG TRG FUNC X 180 Setting Examples Using the Setting Wizard In this example the settings on the screens are not changed Select NEXT on each of these screens to go to the next screen STEP6 SELECT INSPECTION PRECISION STANDARD PIXEL oO HIGH SUB PIXEL gt RETURN NEXT Setting the detection precision c For details see page 3 8 in Function and Operation 9 Select whether or not to set the evaluation SET WIZARD EXIT F C1 BRT conditions for measured results SAMPLE Select YES and press the SET key STEP7 COMPARE EVALUATION Start The DETAIL item will appear on the lower part of CONDITIONS TO MEASUREMENT STEP1 PARALLEL SERIAL USB the screen Move the cursor to DETAIL and press PESULTS YES NO STEP2 CAPTURE IMG PARTIAL MG the SET ke No STEP3 MEAS1 CAMH y YES E STEP4 MEAS1 POS DEVIAT STEP5 MEAS1 MEAS CND RETURN NE
92. NT 1 POSL DEVIATION see page 7 10 REGISTER NO 0 0 7 X0 247 0 OK i Y0 245 0 OK i x0 008 0 OK EI y0 006 0 OK M0 09735 OK B0 Xo 7 EDU vo 7 NODE READY MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE Setting Examples Using the Menu Tree Saving data Although the specified data is temporarily stored in RAM memory it is not stored in the flash memory So you must save the data manually using the save operation If you do not save the data in the flash memory it will be deleted when the IV S30 controller is turned OFF You can save data at any time using the SAVE item on the MEAS COND TYPE RUN COND or SYSTEM COND menu MEAS COND menu MEAS CND SCREEN COND SAVE F C1 BRT CDDTECT PRECISION STANDARD REGISTER NO 0 1 On each menu screen pess the TRG BRT key to move the cursor to the upper function key Then move the cursor to SAVE using the up down and left right keys and press the SET key c The following message will be displayed on the screen DATA SAVE Do you want to save the data YES SET NO ESC 2 Press the SET key gt The IV S30 will start saving the data and the progress will be displayed on the bottom of the Screen SAVING REFERENCE IMG EH SYSTEM I O a OBJECT TYPE COND HP RRR When the data has been saved in the IV S30 flash memory the di
93. NT EXIST STEPS MEASIICALC STEP9 MEAS1 OUT STEP10 FINAL NUMERIC CALC STEP11 FINAL OUTPUT COND STEP12 SERIAL OUTPUT ANY STEP13 OPS MENU COND STEP14 CALIBRATION YES RETURN NEXT STEP15 MOVE ALL WINDOW YES STEP16 TITLE YES End SET WIZARD EXIT SAMPLE SAVE OK ll OPERATION CHART NEW SAMPLE YES SET NO ESC Note To change the sample you can select NOW SAMPLE or NEW SAMPLE 6 10 Setting and Operating Outlines 6 5 Menu tree This section describes each of the settings using the menu tree eet COND H TYPEO1 I TYPE RUN COND IMAGE ADJ MEA CND CAMERA1 MEASO POSI CORRECT I MEASO1 MEAS BIN AREA L MEAS NEW EH MEA CND CAMERA2 I FINAL NUM CALC Em FINAL OUTPUT COND I OBJ TYPE 1 0 OBJ TYPE SYS TYPE NEW 1 Move the cursor to MAIN COND at the bottom of TYPEo0 F Ci BRT the Operation screen and press the SET key vest MEAS 0000ms 2001 10 14 10 38 MEASURE 0 CAM1 NO Ay Choose this dion m 7 vmm yo 700000000 READVI MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE 2 The MAIN MENU will appear MAIN MENU Move the cursor to OBJECT TYPE COND using the up and down arrow vsu keys and press the SET key I ver I OBJECT TYPE COND SET WIZARD t EDIT MAIN OPS MENU OPTION 3 A menu tree is displayed for each setting or registe
94. OSEMSOM e N 3 4 Wee E M G 9 ointmeas terielils i cniin a a Ein arte e E Ores raster ini tees es eges ronbea Eat ee Econ da lode 1 11 Positional deviation MEASULEMENL cccceceecececccccccceceeeceeeeeeeeeucauauauaeaeaeueeseeececseeeeeeeeeeess 1 7 7 1 8 1 PRECAUTIONS TOF IS6 iode eden cad re edere ec t dua gat ean Pda dee deli edie de LAE ce RE addu ENAS ia 2 1 PROGUCLICONTOUFAUOMN e EE 3 3 Programmable controllet unciis ince Rath egt np e epe ek oae Reed ERR andea Eug 3 4 3 6 Progressive SCaIu n tede eee eate ax Y EPER rh dex Re ach seus D e eed a d pu pedet G 9 R Random shutter UNCION s iiie iien ace ete Pe dene ne ose eu tees vc deliecelyecaxiadaiaeaesuacancestueeh anes G 9 Reflective lighting coo qr erede reor pee a ta ivit eite aee ne ae Ae a le 5 1 Remote keypad IV S30RK1 ssssssssssssesseeese senten enne nnn nne enne sss sn nani aaaea iiaa 4 7 Resolutio aiiis acetic satia quon ean Desa sa redi de P vea ER VON Te Aen e Sa RENE RSR TR AF ENR ES saec Ya Eua uH 5 5 to 5 9 G 9 Biz 1 15 PTe TU fe U C cT 6 3 PRS2232C POM MEM 5 19 ail P 5 20 S SAVE xcti niit ee Deu bend ede ee o ED ICI BRE Rd 6 7 SAVING o E 1e SEE 8 7 rec EE E T E E EEEE G 9 fric T A A E E A E T E taeeveack G 9 S T Me F To OI 1 ssid RE TOTO TENTI aada a E PE a 6 15 Setting and operating procedures 5 hee
95. S90G 1 69 opted eoe t rer etit eana Poe am tete a dopage ra dade cona 5 22 Camera IV S30C2 C4 3 2 ice n bp Diode Deque add bd ee ee 5 25 CAMERA head e 5 27 eciam EET 5 28 Camera converter IV S30EA1 1 uii eade conis iter Hav c ew edad eee 5 32 Installing the camera body essen enne eene ennemi nennen rrr en nennen nnns 5 23 Installing the controller 25 1 ioi po e ceeded era ea le eh pr euet rete reser ie ee e e ea REOS 5 11 Interline trarisfer SyStem eroe rente terree erue Ceteri recrute Cer dues Comet es ret Put mr de nag G 7 WO DO se Acces anes See a a cds eed wa eden ed es eee ete 5 18 Rito G 7 L ECD monitor IV 10MTATOMTVZTOM TIS 2 22 2 2 2 22 2 a a HMA 9 8 LED lighting equipment IV GOLD sssssssssseseseneeenenneen nennen nennen nennen inns nnne nnne 9 9 Lead INS POCTION sennou iian n E TOLL DOT L2 20000 LEURS LEEREN 1 8 Leave enough space around the controller 0 0 2 eceeceeeceeecceeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeenseneeeeeesenaeeeeenennees 5 12 E a E T E E A T E T N E E 5 4 Appendix 1 Liganing SQUIPIMENE es m 5 1 Appendix 1 M Main aS TAN GIO G 7 Mairintertace Gables torre Eo eu seed bed Eat ee ea A T AENT 4 5 MaSK WINGO EE G 7 Measurement DOJ AM asesan a nes tuuc haee S E Cu zn EE onu 1 7 Mentee SPP 6 11 8 1 to 8 13 G 7 Micro Gamera db este 4 2 Micro hig
96. SI DEVATION CHK DEG MATCH INSPECT LEAD INSPECT BAG CSP MEAS BIN AREA CNT BIN OBJ LABEL BIN OBJ POINT MEAS MULTI POSI MULTI MATCHES wn ELECT OBJECT TYPE COND F C1 BRT OBJECT TYPE COND E TYPE00 TYPE RUN COND IMAGE ADJ MEA CND CAMERA1 MEASO POSI DEVATION I POSI CORRECT I MEAS01 MEAS BIN AREA L MEAS NEW MEA CND CAMERA2 FINAL NUM CALC I FINAL OUTPUT COND I OBJ TYPE 1 0 L QBJ TYPE SYS TYPE NEW MEAS SELECTION SET TO NEXT SUB MENU ESC BACK SEL CHNG IMG TRG POPUP MEA CND SCREEN COND SAVE F C1 BRT CDWINDOW NUM OF MASK 1 REGISTER NO 00 0 15 REGISTER EXIST YES NO a YES REGISTER NO 9010203b0405607b8bgl o11h 2h 3h alt 5 BINARY AREA OX X X X X X X X 1 x xx xx SET SELECT YES NO ESC BACK SEL CHNG IMG TRG FUNC Setting Examples Using the Menu Tree 9 Setting the REG COND registration conditions Adjust the image 1 On the REG COND menu adjust the image to be measured Press the SEL key to move the cursor to the F position in the upper function menu Press the up and down arrow keys to change the F to T Now the image from CAM1 will be displayed as a through image on the monitor Note When the image is difficult to see change the image setting between BRT a
97. Sales Department 1385 Hasunuma Ohmiya City Saitama 330 0015 048 684 9129 Canon Sales Co Ltd Optical Lens Sales Department 3 Optical filter Supplier Sakai Glass Engineering Co Ltd Optic Department 2 13 29 Minato Minami Minato Ku Tokyo 108 0072 Address 2 3 6 Sengoku Koto Ku Tokyo 135 0015 Appendix 1 03 3740 3388 03 3647 6031 E Table of standard items related to the IV S30 handled by SHARP SHARP s article Nbr Moritex s article Nr ltem name Specifications IV 1A0101 ML 0614 CCTV lens C mount f 6mm IV 1A0102 ML 0813 CCTV lens C mount f 8mm IV 1A0103 ML 1214 CCTV lens C mount f 12mm IV 1A0104 ML 2514 CCTV lens C mount f 25 mm IV 1A0105 ML 3514 CCTV lens C mount f 35 mm IV 1A0106 ML 5018 CCTV lens C mount f 50 mm IV 1A0107 ML 7527 CCTV lens C mount f 75mm IV 1A0201 ML EXR Close up ring A set of 7 intermediate rings IV 1A0301 MIML1 65D Telecentric lens MY C mount 1x IV 1A0302 MIML2 65D Telecentric lens C mount 2x IV 1A1101 ML17 07516 CCTV lens 17 mm mount f 7 5 mm IV 1A1102 ML17 1520 CCTV lens 17 mm mount f 15 mm IV 1A1103 ML17 2431 CCTV lens 17 mm mount f 2 24 mm IV 1A1301 MML1 65D CM1 Telecentric lens 17 mm mount 1x IV 1A1302 MML2 65D CM1 Telecentric le
98. T WIZARD SCREEN SAVE DEL FG BRT program will start PEL ee rn eee DCHG TYPE A STANDARD WIZARD TYPEOO i 1 Start OPERATION CHART End Setting area a Operation chart display area E 4 Answer the questions at each step from STEP1 STEPS to the final step the step which displays the End STORE ue FOR THIS item WS YES Ei RETURN v NEXT x DETAL gt L Enter a detail setting screen of currently selected item Goes to the next screen Return to the previous screen 6 5 Setting and Operating Outlines 5 After storing the sample in the final step the sample name will appear on the line as shown on the figure right 2 Other operations in the Set wizard program 1 Up down left right keys When the Set Wizard program screen appears the cursor is on the SET WIZARD SCREEN SAVE DEL SAMPLE CDCHG TYPE STANDARD WIZARD G OPERATION CHART AREA TRG BRT OBJECT CHANGE item Press the up and down keys and the 8 6 O cursor will move to STANDARD WIZARD or OPERATION Gr D CHART For the details about the operation chart see page 6 4 amp O IN this operation the left and right keys are not used Esc SET SEL key Move the cursor to the STANDARD WIZARD EL aa line Then press the SEL key The cursor will jump mE B to F freeze in the upper menu area Pr
99. Transmitted data 5 SG Signal ground RS 232C ja FL1 Memory protection 1 6 FL2 Memory protection 1 The maximum length of the communication cabl Communication speed kbps Cable length 9 6 19 2 38 4 57 6 115 2 5 19 e depends on the communication speed Conduct a communication test before using the devices for measurements Connection and Installation Methods 2 When communicating through the RS 422 Specify the 4 wire or 2 wire RS 422 system on the COMM SET menu The controller pin arrangement of the communication connector for RS 422C 5 1 9 pin D sub female 9 6 Communication standard Details TA Transmitted data RS 422 TB Controller 5 gt Personal computer RA HB FG Received data Personal computer 5 gt Controller Frame ground 4 wire system Shielded twisted pair cable Personal Controller 9 pin D sub computer RS 232C 422 converter Z 101HE igna Function Connector frame ground Transmitted data Controller 5 gt Personal computer Received data Personal computer 5 gt Controller 1 FL1 Memory protection 1 15m 6 FL2 Memory protection 2 or less E 1 km or less RS 232C RS 422 2 wire system P Shielded twisted pair cable ersona Controller 9 pin D sub computer RS
100. Version 1 0 SHARP Compact image sensor camera IV S30 Series Controller IV S31MX S32MX S33MX User s Manual Introduction and Hardware Remote keypad IV S30RK1 Controller gt IV S31MX 32MXS33MX Standard camera IV S30C1 High speed camera IV S30C3 Micro camera IV S30C2 Micro high speed camera IV S30C4 Thank you for purchasing the SHARP IV S30 compact image sensor camera IV S31MX S32MX S33MX controller Read this introductory user s manual carefully to thoroughly familiarize yourself with the functions and proper procedures for operation Store this user s manual in a safe place We are confident that the manual will be helpful whenever you encounter a problem In addition to this manual there are other IV S30 IV S31MX S32MX S33MX manuals as follows Read them in conjunction with this manual User s Manual Function and Operation IV S30 IV S31 n User s Manual Introduction and Hardware This manual Instruction Manual Manual type Major subjects How to use IV S30 j a the IV S30 features and _ Become acquainted with the IV S30 IV S31MX S32MX S33MX Description of the hardware deis i Ip inse ie Seas User s Manual Startup method Introduction and Hardware General performance specifications e oi d Example of operation and instruction P Detailed explanations of all the measurement functions Learn how to specify measurement IV S30 How to make menu s
101. XT DETAIL STEP6 MEAS1 DTECT PRECISION STEP7 MEAS1 EVALUATION End The EVALUAT COND screen will appear Select EVALUAT COND SCREEN COND SAVE EDIT SEL F Ci BRT CDREGISTER NO using the up and down arrow CDREGISTER NO 0 0 7 TEST RESULT OUTPUT keys Change the number to 0 using the up and connition SET AUTO 1094 down arrow keys Then press the SET key X COORD X0 NO Y COORD MDLO 000 0 511 0 vo NO amp x DEVIATE MDLO 000 0 479 0 x NO y DEVIATE MDLO 511 0 511 0 yo NO MATCH LVL MDLO 479 0 479 0 M0 NO MDLO 10000 10000 amp TEST EXEC WITH POSI ADJ WITHOUT POSI ADJ SEL VALUE INPUT ESC BACK SEL CHNG IMG TRG FUNC Setting Examples Using the Setting Wizard Select MATCH LVL MDLO using the up and down arrow keys and set the upper and lower limit values Select a digit using the left and right arrow keys Select a number using the up and down arrow keys After the value is correct press the SET key Then press the left and right keys to move the cursor to OUTPUT Now press the SET key A popup menu will appear and you can choose NO Y or C Move the cursor to Y and press the SET key Then select the YO and press the SET key Now the evaluation results will be output to the YO terminal Cy For details about the evaluation conditions see page 3 18 in Function and Operation EVALUAT COND SCREEN COND SAVE EDIT SEL
102. Y POLYGON p CDCHNG CRAY LEVEL NO SELECT FILTER TYPE FOR IMAGE DATA CDSPACE FILTER NO RETURN NEXT Select measuring window type RETURN NEXT c See page 3 4 in Function and Operation Detailed settings of the compare images C See page 3 18 in Function and Operation 8 Select a registration number SET WIZARD EXIT F Ci BRT Move the cursor to REGISTER NO 0 15 MISavPLE and press the SET key While this item is highlighted press the up and down arrow keys and S1EP8 REGISTERNO 0 15 00 TYPE00 press the SET key twice when the number you Ses a A Start want appears SELECT REGISTRATION YES NO STEP1 PARALLEL SERIAL USB No H STEP CAPTURE IMG PARTIAL IMG YES STEP3 MEAS1 CAM1 STEP4 MEAS1 BIN AREA STEP5 MEAS1 WINDOW MASK 1 STEP6 MEAS1 MEAS CND End RETURN NEXT Next move the cursor to YES on the SELECT ser WZARD EXIT F C1 BRT REGISTRATION YES NO line and press the SAvPLE SET key STEP6 1 CDREGISTER NO 0 15 00 TYPE00 The DETAIL item will appear in the lower menu Start Move the cursor to DETAIL and press the SET _ SELECT REGISTRATION YES NO STEP PARALLELTSERIALTUSB k NO STEP2 CAPTURE IMG PARTIAL IMG ey YES STEP3 MEAS1 CAM1 STEP4 MEAS1 BIN AREA Now the RE j STEP5 MEAS1 WINDOW MASK 1 ow the G COND menu will appear ST EEIT End RETURN NEXT DETAIL
103. aa onandia aiaa Aaaa aS ss sn snae nnns ni 1 9 SE fe dle ATA gisas ea IO E EA E ea a a aa Taa N aa ian 5 1 Basic syst m Configuration sapna aie a Ra ee eed 3 1 Binan Inte G 1 Binan Processing seres cet deviated coc dlaeted cay oci Esau tete eoe cU uec Be eor Celo e s rete dre Ree neos ep L e eI LE G 2 Boudary processihQ aie iecit osi iene tie er pec Cede ace ees creen ap cete Hate oes G 2 C Cable to connect with the controller esssssssssssssssseseeeee eene nnne ennt enne nnne nnns 4 5 CCD charge capture device rirni endann eaaa enne nennen nnns nnn is aaaeaii G 2 eio 3 5 G 2 eedem 6 4 erc EE 4 2 5 31 9 4 Cameras angle DraekeL 22 ortae EEEE E ER Deoa DeR i Tov Rd 1n DE S43 SR LEER FERRO ANN TN RE EVE IRR ROLE 5 24 5 29 Camera cable IV S30KCS3 KC5 KC7 sss eene enne nene nnns 4 6 9 6 Camera converter IV S30EA sse 4 4 to 4 5 5 30 to 5 35 9 5 Gamera installation distance cards cele LE retenti n e e han o RR Ee ERR cR 5 5 5 7 to 5 9 Camera lens IV S20L16 ccccecccesssceceeeeeeeeaeeeeeeeeecaaaesseneeecaaaesaaeeecaaaesseaaeeseaaesseaaeessaeeseaaaessanees 4 6 9 6 eigo AM EE G 2 C MOUNU roians ED EMI G 2 Gomip ler INK soricei a a EA AE N 5 21 G 2 Connecting a power Supply cerro te tease aiin A edi added bb te 5 15 Connecting equipment to the controller ececeececeeeeeeeeeeeeeee
104. acy A rotation angle of 360 can be detected When a one point gray search is selected Application Used to determine the position of machine parts and substrates Determining the location of the positioning the fiducial mark mark that identifies the position of the substrate 1 1 point search Detecting the deviation in position in X and Y directions Reference image Center coordinates X1 Y1 Measured result Center coordinates X2 Y2 Amount of deviation X2 X1 Y2 Y1 S Search area 2 2 point search Determining positional deviation in X and Y directions as well as rotational deviation Reference image a Center coordinates Xa1 Ya1 Inspection image a Center coordinates Xa2 Ya2 eference image b Center coordinates Xb1 Yb1 Ya2 Ya1 Example Inspection image b Center coordinates Xb2 Yb2 Search area image a Yb2 Yb1 Xa2 Xa1 Anglar deviation 0 Measured results Xb2 Xb1 Search area image b Center coordinates of image a Xa2 Ya2 Amount of deviation of image a Xa2 Xa1 Ya2 Yat Center coordinates of image b Xb2 Yb2 Amount of deviation of image b Xb2 Xb1 Yb2 Yb1 Deviation angle 0 Gray scale search edge detection function Gray scale search Compares a workpiece image with the 256 level gray scale reference image to find an area t
105. ad inspection BGA CSP inspection Multiple position meansurement O Distance and angle measurement O O O Communication method RS232C RS422 USB RS232C RS422 USB RS232C RS422 USB RS232C RS422 RS232C RS422 USB RS232C RS422 Menu Setting window Menu tree Setting window Menu tree Setting window Menu tree Setting window Menu tree Simplified menu Standard menu Standard menu Customize operation screen O O Standard camera IV S30C1 O O Micro camera IV S30C2 High speed camera Connecting IV S30C3 O O O camera Micro high speed camera IV S30C4 EIA camera commercially available Split display of two camera images on the left and right sides of the Screen Number of NG images that can be stored Maximum 128 images O Calendar timer O Size WxDxH 130x100x42 130x100x42 130x100x42 130x92x30 130x100x42 130x92x30 Polygonal window 32 32 32 32 Octagonal binary mask only CCD trigger Binary average density Gray search edge detection Binary average density Gray search edge detection Binary average density Gray search edge detection Binary average density Gray search edge detection Binary average density Gray search Binary average density Gray search time 18 ms 12 ms 9 ms 15 ms 18 ms
106. ample settings are simply che tYPE Lm listed as Sample di STANDARD WIZARD RETURN TYPE00 Note 2 A maximum of eight sample settings can be assigned SoPERATION CHART Start AREA Register as a sample End 13 The monitor will return to display the operation screen To return to the operation screen press the ESC key twice or move the cursor to SCREEN in the upper menu area and select OPS MENU from the popup menu 14 Execute a measurement While the operation screen is displayed press the TRG BRT key The measurement results will be displayed on the screen 2 8 TYPE00 F C1 BRT Vxkok Final evaluation result 1 j 4 OK Measuring time gt MEAS xxxms 2001 12 11 10 30 MEASUREMENT 1 POSLDEVIATION Registration number REGISTER NO 0 0 7 Detection coordinates of me X0 247 0 OK i reference image Y0 245 0 OK Amount of deviation from the meee OK 2 reference image y0 006 00K gt M0 09735 OK Degree of match of the 4 B0 reference image 2 3 4 Xo 7 00000000 Yo 7 MOOOOOOO READY D MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE The final evaluation result will be displayed as OK in the upper left corner of the screen when all of the items have been evaluated acceptable If there is a single unacceptable item NG will be displayed MO 09735 means that the degree of match percentage of pi
107. and Operating Outlines 6 2 Description of the operation screen When the IV S30 is started the operation screen shown below will appear Each area of the operation screen is described below 1 Object type number 2 Freeze through screen 3 Camera currently selected TYPE00 F C1BRT T 4 Image brightness bright dark 6 Measuring time y MEAS 0000ms 2001 12 07 10 38 MEASURE 0 CAM1 NO 5 Software version 7 Measurement setting details 9 READY output mxo 700000000 Yo 700000000 READY L MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE 10 Menu display 1 Displays the number of the currently selected object Object numbers can range from 00 to 15 for the IV S31MX and from 0 to 31 for the IV S32MX S32MxX 2 Select whether to display captured images on the screen as freeze images or through images Display method Description Through Displays the stream of images captured by the camera image Used for adjusting the camera focus and image properties Freeze Displays the single image captured at the start of making measurements image Used to set each of the measurement conditions and operating conditions To switch the image between Through and Freeze modes press the SEL key on the remote keypad and then press the up and down arrow keys 3 Indicates which camera is currently selected C1 Camera 1 the camera connected to the CAMERA1 connect
108. anual B External dimension drawings Shown below are an IV S30C1 camera with an IV S20L16 camera lens installed Ea Unit mm 2 places The dimensions will vary according to the installation direction of the camera Camera center oono Haoonm o BAIN AI T 90 104 or 98 5 93 9 9 A E Area filter A function used to eliminate an island if its area is smaller that the specified size after each of the objects in an image have been identified E Arrangement of the square pixels This refers to CCD elements whose pixels are square and arranged at the same vertical and horizontal interval If this type of CCD element is used length corrections do not need to be calculated and the precision and processing time do not deteriorate Rectangular grid Square grid 1 28 1 CCD pick up elements pem One pixel The aspect ratio is 1 1 E Artifact processing Artifact processing is a method of processing that eliminates the false detection of the edge of the target object when an artifact is in the line being scanned This process can be used during edge detection The real edge of the target object is detected by computing the average duration of the dark area Example of detection An example of light to dark averaging DTCT MODE BRT DRK while scanning horizontally SEARCH DIR HORIZ with artifact processing
109. cameras By connecting two cameras your system can reduce the processing time by positioning two areas at the same time and then inspecting two areas at the same time By triggering the cameras at the same time the system can capture two images and display the images above and below each other or left and right Note Combined use of a high speed camera and a standard camera is not possible Outline CCD trigger function does not need an external sensor After a trigger window is setup the IV S30 does not need an external sensor if it is scanning moving objects To set up a trigger you can select from binary image conversion average density and gray search techniques The gray search mode is useful for a workpiece for which you cannot easily estab lish the density range Feed direction mii CCD trigger Shutter speed freely set The shutter speed can be set anywhere between 1 30 and 1 10000 second for each object type Practically this means that the light level can be adjusted without changing the lighting equipment for each object type The random shutter function is used to close the shutter when a trigger event is detected so that precise still images of moving objects can be scanned Easily and automatically set threshold value and judgement criteria Using the SET key the IV S33MX can automatically set the threshold values binary conversion density difference and edge width that used to be set by entering
110. conditions using the remote keypad In addition the IV S30 can automatically set the binary conversion threshold value and evaluation conditions by just pressing the SET key B NG displays and data are transferred quickly for truly useful NG handling The IV S32MX S33MX can check an NG image and a part s NG history while measuring Using the USB communication bus NG images can be transferred to a personal computer in less than 7 seconds The causes of NG products can be fed back to the design section leading to quick improvements in the quality of your products Outline High speed processing now possible using a high speed camera and a partial image capture function The IV S30 with the IV S33MX controller can use double and quad speed cameras that employ progressive type CCDs Using SHARP s unique partial image capture function the IV S30 offers very high speed image capturing By selecting the best of five image capturing modes to match your 1 inspection and measurement conditions this system helps reduce the processing time even further Full image full line mode Scan every line in the whole image IV S31MX 32MX 33MX standard camera Partial image half line mode Scan half of the lines in just the specified area IV S33MX high speed camera dd Sees IV S33MX camera Full image half line mode TELLE Reet Scan half of the lines in the whole image C 14 1 IV S33MX high speed camera BHA H
111. d high speed and EIA cameras cannot be mixed When an IV S30C2 or IV S30CA is connected to the controller the other cameras that can be connected to the controller are as follows Camera Compatible second cameras IV S30C2 IV S30C1 standard camera IV S30C4 IV S30C3 high speed camera 5 25 Connection and Installation Methods 2 Plug the camera connector on the camera cable camera conversion cable into the cable connector on the IV 830C2 C4 camera and screw it down to secure the connection 3 Screw a commercially available lens into the camera head of the IV S30C2 C4 Lens Camera head commercially available ole of V l I I Step1 Screw the lens in until the camera image is focused 5 Step2 Secure the lens using the lens locking ring on the camera head Lens locking ring External dimensions of the IV S30C2 camera head M15 5 x 0 5 Oo _ S ie 22 0 1 7 External dimensions of the IV S30C4 camera head M15 5X0 5 Oo S M h5 HI e Co gi D 5 26 Connection and I
112. deviation measurement needs to have a number of positions registered for measurement However this measurement only requires you to register one position and reduces the set up time Measure the position of workpieces with a complicated light level that cannot be converted into binary images Gray search Reference image gt Four workpieces detected Measured results Number of images detected Coordinates and degree of match detected for each image Edge detection Measured results Number of points detected Coordinates detected for each points This is useful for obtaining the distance between the coordinates of a position L1 to L3 can be calculated by measuring distances and angles Outline 10 Multiple degree of match inspection P Using the gray search function the IV S30 can detect up to 128 workpieces whose Mrpose captured image exceeds the required degree of match with the reference image Applica Inspect or count workpieces that have complicated light levels and cannot be converted tion into binary images Reference image Four workpieces detected Measured results Number of images detected Degree of match density average absolute difference and detected coordinates 11 Distance and angle measurement Measure the distance and angle of two points usi
113. difference screw or a 1 4 20 UNC screw hole Installation example Front view Side view Camera mounting bracket Camera bod Camera body accessory y amp mera Decy Installation Efe c surface f Camera mounting bracket Dp 5 ics d External dimensions of the IV 8530C2 camera body Unit mm 2 M3 tapped holes 2 M3 tapped holes Attach the camera angle bracket to one of the tapped M3 holes 20 mm mounting 2 M3 tapped holes pitch 3 places External dimensions of the IV 830C4 camera body HH 1 8 EE P LO 50 2 M3 tapped holes l 2 M3 tapped holes eo Lo Attach the camera angle bracket to one of the tapped M3 holes 20 mm mounting
114. e cursor to SCREEN and press the SET WIZARD SCREEN SAVE DEL F C1 BRT SET key A pop up menu will appear Select SAMPLE the desired item using the up and down arrow CHG TYPE OESMENU keys and press the SET key STANDARD WIZARD RETURN is OPS MENU Return to the operation screen SOPERATION CHART End RETURN Return to the MAIN MENU SAVE Move the cursor to the SAVE and press the SET WIZARD SCREEN SAVE DEL F C1 BRT SET key The Save Settings screen will SAMPLE DCHG TYPE appear Press the SET key and select YES STANDARD WIZARD the current setting data will be stored in flash OPERATION CHART bas Start memory If you press the ESC key and select NO the controller will close the screen DATA SAVE YES SET NO ESC without saving the current setting data DEL Deletes the sample selected DCHG TYPE Move the cursor to 1 CHG TYPE and press ser WIZARD SCREEN SAVE DEL F C1 BRT the up or down arrow key The object number saypLE Change using the up and shown on the right side of the monitor will CDCHG TYPE down arrow keys change Use the number to determine the STANDARD WIZARD TYPE object type number to set using the standard OPERATION CHART Start wizard Or use the number to select an i object number operation chart to display See page 6 8 For details about the setting measurement conditions using the Set Wizard see Chapter 7 Setting E
115. e features it is easier to evaluate or identify target objects by converting the images into standard patterns In the IV S30 you can select a smoothing average center edge emphasis edge extraction hori zontal edge and vertical edge Contents Specify the median pixel gray level from Display smooth images with Smoothing the surrounding 3 x 3 area decreased noise center Since noise elements are difficult to Used to eliminated surface select they will not affect the output flaws and unevenness in the reflected light caused by Specify the average pixel gray protrusions or dents Smoothing level from the surrounding 3 x 3 area This type of smoothing average Since noise elements are included in the averaging is faster than the average the noise will affect the output median smoothing Edge Display images with sharp boundaries between brighter and darker areas emphasis Used to stabilize and create a binary outline around unclear objects Edge Display images after extracting and clarifying the boundaries between the brighter and darker areas extraction Used to measure objects with low contrast Horizontal Horizontal edge extraction Display only edge the horizontal boundaries of an object Vertical Vertical edge extraction Display only the edge vertical boundaries of an object Glossary E Sub pixel pixel Refers to the pixel precisio
116. e of numbers is from 00 to 15 Setting Examples Using the Setting Wizard 5 Move the cursor to STANDARD WIZARD and press the SET key The set wizard will start In this example the settings on the screens from the STEP1 to STEP 3 CORRECT POSITION are not changed Select NEXT on each of these screens to go to the next screen How to go to next step while leaving the current step in the Set Wizard unchanged 1 Press the up or down arrow key several times to move stepi the cursor to the NEXT item SELECT THE MEASUREMENT START INPUT I F DPARALLEL SERIAL USBI 2 Press the SET key TRIG CCD START NEXT DETAIL STEP1 STEP2 STEP3 SELECT THE MEASUREMENT SELECT AN IMAGE CAPTURING CORRECT POSITION START INPUT I F METHOD DURING OPERATION No mH CDPARALLEL SERIAL USBIII gt gt CDPARTIAL IMG El gt CAMI TRIG CCD START CALL IMAGE CAM NO CAPTURED BER DETAE ENTER A SHUTTER SPEED This screen is used to select the 1 30 1 10000 RETURN NEXT signal that the system will use to start CDSHUTTER SPEED 1 00060 Specify whether or not to correct the making a measurement The default is PARARELL SERIAL USB captured image C For details see page 3 26 in RETURN NEXT Function and Operation 5 gt For details see page 17 1 in Select a method to capture image Function a
117. ecify a value with the up down right and left keys On the REG COND screen Press the left arrow key ESC key to change between a display of all items and just one item at a time Use to select the display of object images choose between F Freeze and T Through and between BRT bright and DRK dark When the screen is changed from Through to Freeze the IV S30 will capture an image Change the brightness of the image displayed on the screen On the setting screen Press the left arrow key and the SEL key to change between Through and Freeze Press the right arrow key and the SEL key to change between Bright and Dark TRG BRT key Start measurement input Press this key on the operation screen and a new measurement is triggered Move the cursor to the function menu at the upper area Displays popup menu The direction keys have an auto repeat function 4 7 Chapter 5 Connection and Installation Methods 5 1 Installation conditions 1 Lighting equipment Lighting for the workpieces is an important factor in image processing The lighting conditions affect the measurement results Select the proper lighting equipment Make sure there is uniform illumination of the whole measurement field where object images will be taken Use flicker free lighting equipment such as a high frequency fluorescent lamps or halogen lamps Consult us about the r
118. eeeeeeeeeeeeaaeeseeeeeesaeeseeeeeesaeeeeeeeeeaees 5 11 Connecting to the input output terminals parallel I F sseeen 5 16 Connection method Controller IV S31MX S32MX S33MX sssssssssessssseesen eene ener enne nrnnr ennt nnns 5 11 Gamera IN S30G1 C8 rcns vehi cogs aiia a aA ade eit seed eee 5 22 Camera IV S3062 64 i iucete cnt tier einn Seb aaa So aeaaea pde pleni eue fut tented dod us 5 25 Camera converter IV S30EA1 ec ccecccecesenececeeeeeeeaeeeceeeeeeeaaaeegaeeeecaaaesaaeeesaaaeseeaaeeseaeeeeaeeeeaas 5 30 ahw ulceee T 4 4 4 5 5 31 Gonta ctio M ETE G 2 Controller IV S31MX S32MX S33MX cccscececeeeeeeeeeeeeeceeeeeeceeeeeeeeseeeeeeeeeeee 1 6 3 1 to 3 2 4 1 9 1 Controller Installation Space sasian eret iaeaea teu bees bec cab a te eut dene e iene aes 5 12 Corrected gray scale search sssssssssssssssssesesse aaae iienaa nns sitet sten ass nn ns nens G 6 Controller software verslor 2 2 2 22 aie ee es a ee 1 6 D Dale SAVING M R 2 1 Degree of match Inspection leoiecc ferente ote netta nete ner den etd a neh Fev aa eR RR ERE rada 1 8 Differences between controller models sseseeeeenn nemen enne 1 6 Distance and angle measurement sssssssssssssssssseseee eene enne nnns nnne nennen nnn 1 13 E perte
119. een Select NEXT and press the SET key to go to the next screen 11 STORE THIS SETTING AS A SAMPLE IN THE WIZARD Select ONO or YES and then END Finally press the SET key If you selected Q YES to store the settings move the cursor to END and press the SET key The wizard will shut down SET WIZARD EXIT F Ci BRT SAMPLE STEPS STORE A TITLE FOR THIS TYPEQO SETTING Start DNO STEP1 PARALLEL SERIAL USB STEP2 CAPTURE IMG PARTIAL IMG YES a STEP3 MEAS1 CAM1 STEP4 MEAST BIN AREA STEPS MEAST NINDOWMASK 1 RETURN NEXT DETAIL STEP6 MEAS1 MEAS CND STEP MEAST EVALUATION STEPS TITLE VES End STR OBJ TITLE SCREEN SAVE F Ci BRT ABCDEFGHIJKLM NOPQRSTUVWXYZ AREA 0123456789 lt gt SP gt DEL END SET WIZARD EXIT F C1 BRT SAMPLE STEP9 STORE THIS SETTING AS A TYPEQO SAMPLE IN THE WIZARD Start NO STEP1 PARALLEL SERIAL USB STEP2 CAPTURE IMG PARTIAL IMG YES H STEP3 MEAS1 CAM1 STEP4 MEAST BIN AREA STEPS MEAS1 WINDOWIMASK 1 RETURN END STEP6 MEAS1 MEAS CND STEP7 MEAST EVALUATION STEPS TITLEIYES End Setting Examples Using the Setting Wizard 12 The sample settings are shown with the title you SET WIZARD SCREEN SAVE DEL FCI BAT assigned to them on the SET WIZARD screen ISAMPLE X CDCHG TYPE OPS MENU Note 1 If no title was assigned the sample
120. elections for inspection conditions good or NG IV S31MX S32MX S33MX each measurement judgment conditions etc User s manual Details of inputting and outputting Lear how to connect a programmable Function and Operation data and communications with other controller or personal computer devices Learn what to do if a problem occurs Troubleshooting This manual was written with the utmost care However if you have any questions or inquiries concerning the product please feel free to contact our dealers or service agents Copying all or part of this booklet is prohibited The contents of this manual may be revised or modified for improvement without prior notice Safety Precautions Read this user s manual and the attached documents carefully before installing operating or performing any maintenance in order to keep the machine working correctly Make sure you understand all of the equipment details safety information and cautions before using this machine In this user s manual the safety precautions are divided into Dangers and Cautions as follows D Danger Improper handling is likely to lead to death or serious injury A Caution Improper handling may lead to injury or damage to equipment Even when only a Z Caution is given serious results may occur depending on the circumstances In all cases important points are described Be sure to follow the advice given
121. ement Camera 1 or Measurement numbers from 0 to 4 camera 2 program name 8 Displays the status of input relays XO to X7 OFF ON W Displays the status of output relays YO to Y7 OFF 1 ON Hi 9 Displays the status of the ready output OFF C ON IB 10 The menu bar at the bottom has two rows When this menu is selected the second row will appear MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE MNU CHG NEXT NG CHG C1 CHG C2 MANL MEAS SHORTCUT The details of each item on this menu bar are shown on the next page Setting and Operating Outlines B Details of each item on the menu bar Item on the menu bar MAIN COND main conditions Description Displays the MAIN screen Display detail on the screen SYS CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION CHG MEA Change measurement Press the up and down arrow keys to change the display of the evaluation results for each measurement number Measurement 0 camera 1 gt measurement 0 camera 2 gt Measurement 1 gt Measurement 2 gt Measurement 3 gt Measurement 4 MEASUREO CAM1 NO 4 This part changes COND CHG Change the measurement conditions Displays the condition change selection list Change the conditions that get displayed by pressing the up and down arrow keys For details about the measurement conditio
122. en using the up and down keys CHG C1 change the Camera 1 image position Moves the image from Camera 1 up and down the screen using the up and down arrow keys Note This is enabled when CAM1 amp 2 or CAM1 amp NG IMG is selected in MONITOR OUTPUT on the TYPE RUN COND menu operating conditions CHG C2 change the Camera 2 image position Moves the image from Camera 2 up and down the screen using the up and down arrow keys Note This is enabled when CAM1 amp 2 or CAM1 amp NG IMG is selected in 100MONITOR OUTPUT on the TYPE RUN COND operation conditions MANL MEAS Manual measurement Manually move the two crosshair cursors and measure distance between these two points as well as coordinate distance on X and Y axes Note Unless MANL MEAS is selected on the EXTENSION FUNC line in the TYPE RUN COND operatiion conditions this screen cannot be displayed MANL MEAS CURSOR1 COORD MOVE 224 208 2 CURSOR2 COORD MOVE 287 271 DIST BETW 2PT 089 0 ES SHORTCUT Displays a short cut screen Only the IV S32MX S33MX can display and use this function 6 4 DIST BETW X 063 0 DIST BETW Y 063 0 PLACE NO NO NO SHORTCUT1 SHORTCUT2 SHORTCUT3 Setting and Operating Outlines 6 3 Wizard The Wizard is a program that helps users make settings for measurement operations easily and without making mistakes The controller asks you a series of questions at each s
123. enses you are using When using any lens check the data using the actual equipment When the IV S30C1 C3 camera is used f you want to use a camera lens other than the IV S20L16 buy a lens with a C type lens base The IV S20L16 has a C type lens base 2 223 9 um A lens with too short focal length f 2 4 2 mm or 8 mm will distort the edges of the field of view When the IV S30C2 C4 camera is used Use a commercially available 917 mm lens When a wide angle lens is used the distortion at the edges will be larger 5 5 Connection and Installation Methods The spectral sensitivity characteristics of the CCD element used in the CCD camera are listed below Spectral sensitivity characteristics of the CCD element 1 0 0 9 0 8 0 7 0 6 0 5 0 4 Relative response 0 3 0 2 0 1 0 0 400 500 600 700 800 900 1000 Wave length nm 5 6 Connection and Installation Methods B Relation among the camera installation distance the field of view and the focal length When the IV S30C1 C3 camera is used Lens focal length f 4 2mm Lens focal length f 8mm Lens focal length f 16mm Lens focal length f 25mm View mm View mm View mm Resolution Resolution Resolution Resolution installation distance mm Hori zontal Hori zontal Hori zontal Hori zontal 42 4 4 9
124. ess the ESC key and return to the MEAS CND screen 11 Move the cursor to the upper function key menu MEAS CND SCREEN COND SAVE F C1BRT by pressing the TRG BRT key Then select COND using the left and right arrow keys ISO E DE A popup menu will appear Select EVALUATION Syope a and press the SET key GDDTECTANGL NO REGISTER NO bdo1b2b3p4osbebzbsboh oh 1 1 2h 3h alts MDL0 E amp MDL 1 x IMG PRE PROC REG COND S REG COND E EVALUATION DST amp ANGL NUM CALC OUT SET COND FOR EACH REG ESC BACK SEL CHNG IMG TRG FUNC 12 The EVALUAT COND screen will appear EVALUAT COND SCREEN COND SAVE EDIT SEL F Ct BRT REGISTER NO T TEST RESULT TPUT Select DREGISTER NO using the up and down A rn d Ao TEST RESULT OUTPUT wy 1 9 arrow keys Change the number to 0 using the UD x cooRD MDLO 0000 5110 X NO and down arrow keys Then press the SET key Y COORD MDLO 000 0 479 0 YO NO x DEVIATE MDLO 511 0 4511 0 xO NO y DEVIATE MDLO 479 0 479 0 yO NO MATCH LVL MDLO 10000 10000 MO NO 8 TEST EXEC WITH POSLADJ WITHOUT POSLADJ SEL VALUE INPUT ESC BACK SEL CHNG IMG TRG FUNC 8 5 Setting Examples Using the Menu Tree Select MATCH LVL MDLO using the up and evaluat COND SCREEN COND SAVE EDIT SEL F Ci BAT down arrow keys and set the upper and lower limit REGISTER NO 0 0 7
125. ess the up TE and down key to change between F freeze and STANDARD WIZARD TYPE00 T through display of images GJOPERATION CHART at F freeze Static image Capture an image with the camera and display it on the monitor SEL TRG BRT D T through Dynamic images display the sequence of images B O coming from the camera on a real time basis As the D D object moves the display of the object will also amp Q move Esc SET When the cursor is at F or T and you press the left or right key the cursor will move to the BRT SET WIZARD SCREEN SAVE DEL Eom bright or DRK dark position Now press the SAMPLE up or down key to change the screen between CHG TYPE bright and dark STANDARD WIZARD Start DRK Dark screen Press the SEL key again and the cursor will jump back to STANDARD WIZARD A SEL oO Ge O Esc SET TRG BRT key Move the cursor to the STANDARD WIZARD line using the up TROBAT and down arrow keys Then press the TRG BRT key The cursor will SEL O jump to SCREEN in the upper menu area Press the left and right Da O arrow keys to move the cursor between the SAVE and DEL E O delete items Esc SET Press the TRG BRT key again to bring the cursor back to the STANDARD WIZARD item 6 6 Setting and Operating Outlines 4 ESC key SEL TRG BRT Press the ESC key to return to the previous screen al Ge O Q Esc SET SCREEN Move th
126. evices 1 Places exposed to direct sunlight 2 Places with exposed to corrosive gases 3 Places with excessive amounts of dust salt or metal powder in the air 4 Places exposed to water 2 Mounting Make sure to tighten the mounting and terminal screws securely and check everything before supplying power A loose screw may cause faulty operation 3 Power source Donotuse the IV S30 power supply for the controller power supply with any other equipment Donotturn OFF the power while the menu is displayed or while communicating with external equipment Turning OFF the power may erase the data settings 4 Measurement settings Make sure to specify 4000 ms 4 seconds or less for the measurement processing time on each measurement item MEASUREMENT 0 CAMERA 1 MEASUREMENT 0 CAMERA 2 and MEASUREMENT 1 to 4 For example if the various tasks require 7000 ms of measurement processing time assign 3500 ms to MEASUREMENT 1 and 3500 ms to MEASUREMENT 2 so that each of the assigned processing times is less than 4000 ms If the measurement processing time exceeds 4000 ms the IV S31MX S32MX S33MX assumes that an abnormal operation has occurred and may try to reset the system 5b Data saving The data set by using the remote keypad is temporarily stored in the memory RAM of the IV S30 However it is not stored in the flash memory yet Therefore make sure to save the data settings before returning to the operation screen from any condi
127. gh speed camera IV S30C4 a ids body Head cable D Camera head CCD section A T C eit gp 2 Yo Cable connector E ed Lens mount section Camera head M 15 5 x 0 5 mm installation section Install a commercially available lens Camera head The maximum external diameter of the camera head is i 7 mm and the one for lens mount is M 15 5 x 0 5 mm Connect to the camera connector of the camera cable IV S30KC3 KC5 Note This cable cannot be used to connect the IV S30KC7 Camera body To connect micro high speed camera IV S30C4 use the IV S33MX controller and camera cable IV S30KC3 KC5 shown above Note Do not connect micro high speed camera IV S30C4 to the IV 831MX S32MX controller Part Names and Functions 2 Connects to commercially available EIA cameras 1 Camera converter IV S30EA1 Use the IV 30EA1 camera converter when you want to use a commercially available EIA camera with the IV S33MX controller 2 EIA camera connector 2 CAMERA2 CD EIA camera connector 1 CAMERA1 5 Power terminals n A CAMERA2 CAMERA1 IV S30EA1 POWER 24 V 0 V 6 Frame
128. h speed camera IV S30C4 sssssssssssssseseeseeese nennen enn snnt enne nnne nenas 4 3 Midigray level empliasis 55 3 2 an iE De Ei Eee ibt e tri acess iip rore Cile ates eet ips G 8 Monochrome monitor V ODM T 2i os ioca toto eet cct oon ceu a eves detec handed debe ebbeddeb e ida dat ee eno CERE vate uae 9 7 Multiple degree of match inspection sssssssee eene enne meneenernnennenrnnennns 1 13 Multiple position measurement eeeeeeessieeseseseeseeeeeeeee nennen nennen ennt nennt nnne nnne nnne nnns 1 12 N Normalization Correlation tiit ee Siaz a ca se PERO HU ICA sd a ge Uc Lada oa G 8 O Object counting by binary conversion sse enne nnne nnne t nennen nnne 1 10 Object identification labeling by binary conversion sss 1 10 Object identification and numbering function labeling seee G 8 Operation CHAM 2 odere acer tid eee o eta aset eot edu t cete eter todo daaa Tae 6 8 Operation SChEGIN TAI ITI QOL LLL LISSE IEEE 6 2 6 14 Optical filler accrued eene tee eret been ud ug deese dena vested ae ua rues Appendix 1 Si U 6 15 Output terminal OUTPUT icai hito iip Irure tete ei rei Sec bote aset EE Aarne 5 18 P Par names and ANCONS scs aep ee cen veces put repe ento feeds tea d Duero ta Ced uux et eas tu tv Eve eua eb Dp 4 1 Partial GD POAC RM TL G 9 PRO
129. hat matches the reference image c See G 6 Edge detection Finds the boundary between light and dark areas in an image c See G 3 The deviation angle 0 determined in the 2 point search is used to readjust the rotation of the image for measurements 1 to 4 1 7 Outline 2 Degree of match inspection Appli cation Compare a good criterion image to a test image by inspecting matching levels using the gray scale search function Determine whether the part is acceptable or NG by checking similarities between the criterion image and the workpiece test image A matching level comparison using binary images is also possible Detect positional deviation of labels detect contamination of different parts inspect the mounting of electronic parts on PC boards detect mis prints inspect for missing electric parts such as terminals and simple letter inspection Detecting label deviations on packages uu 1 __ Search area a Search area Criterion image i for positioning Criterion image for positioning for positioning i for positioning SERIAL NO 8F053G26 MODEL IV S30 8F053G26 MODEL IV S30 SERIAL NO Criterion image gt m Criterion image for measuring object for measuring object AGood label ANG label Measured results Degree of match compared with the reference image Detected coordinates X Y of the measurement image Lig
130. ht level in the measured image average light level absolute value of difference Inspection procedure D Conduct a gray scale search of the criterion image position 2 Correct the position of the object being measured from the coordinates for the criterion image obtained in item 1 above 9 If the matching level of the test image is low the IV S30 can determine that the label position is NG 3 Lead inspection Pur pose Based on positional information obtained from the gray scale search function inspect the condition of the IC leads and connector pins No of lead pins that can be detected in one image Max 128 Appli cation Inspect the IC leads and connector pins Inspect the layout of the IC leads and connector pins Lead measure r ment limit line Lead inspection Lead Number of leads K DO to D2 Distance between leads WO to W3 Lead width Reference line LO to L3 Lead length Inspection procedure CD Determine the measurement points KO to K3 from the mid points of the leads and the reference line 2 Calculate the distances between the leads DO to D2 using the measurement points 8 Calculate the lead lengths LO to L3 from the measurement points KO to K3 toward the lead measurement limit line 4 Calculate the lead widths WO to W3 centering the measurement points Outline 4 BGA CSP inspection IV 832MX S33MX Measure the center of gravity
131. ight lighting equipment for your application 1 Backlighting Light should uniformly illuminate the field behind an object so that the IV S30 measure the object with it s shadow Since the shadow picture will be converted to binary values reliable measurements can be executed Example IV S30C1 Backlighting equipment or similar e o or similar Miss processed product Backlighting using surface illuminance LED 2 Reflective lighting A light shone on the front of an object with angle will be reflected and the IV S30 will pick up the reflected light If too much light is reflected such as from a metallic surface or similar materials a proper image may not be obtained Example IV S30C1 or similar Light beam Light beam G IV S30C1 ix or similar Light beam Label detection Measurement of the center coordinates of a hole 5 1 Connection and Installation Methods E When using the IV 60LD This paragraph describes how to use Sharp IV 60LD LED lighting equipment For details about the installation and wiring of the IV 60LD see the instruction manual The distance between the IV 60LD and an object distance at which to install lighting equipment should be approximately 150 mm and the lit area is approximately 50 mm x 50 mm If the lighting distance is reduced approximately 60 mm the lighting may be uneven 77 3mm IV S30C1 C3 camera Camera angle
132. ing a number press the ESC key 6 8 STEP8 MEAS1 CLAC STEP9 MEAS1 OUT FINAL NUMERIC CALC STEP11 FINAL OUTPUT COND STEP12 OUT SERIAL OUTPUT STEP13 OPS MENU COND STEP14 TITLE YES End am Nw TYPE00 F C1 BRT ve MEAS 0000ms 2001 10 14 10 38 MEASURE 0 CAM1 NO Choose this m am xem yo 700000000 READYM MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE MAIN MENU F C1 BRT IVS3 MX SYS CND OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION SET WIZARD SCREEN SAVE DEL F C1 BRT SAMPLE CDCHG TYPE STANDARD WIZARD ae OPERATION CHART End SET WIZARD SCREEN SAVE DEL F C1 BRT SAMPLE Change using the up and CDCHG TYPE down arrow keys STANDARD WIZARD TYPE 00 OPERATION CHART el Setting and Operating Outlines 5 Move the cursor to OPERATION CHART SET WIZARD EXIT F C1 BRT using the up and down arrow keys and press the sampiel SET key The operation chart for the selected CDCHG TYPE object type will be displayed on the right side of STANDARD WIZARD Meo the screen OPERATION CHART Start STEP1 PARALLEL SERIAL USB AREA l AREA Sample STEP2 CAPTURE IMG PARTIAL MG Reference To use a sample operation chart STEP3 MEAS1 CAM1 move the cursor to the sample STEP4 MEAST BIN AREA number desired and press the SET STEPS MENS UNINGON RSS STEP6
133. ing screws 1 instruction manual 9 5 Specifications 3 Camera lens IV S20L16 Item Specifications Focal distance 16 mm Maximum f stop 1 6 Aperture range 1 6 to 16 Close Focal range 50 mm to Filter installation dia M 25 5 P 2 0 75 U1 Mount system C mount Compatible cameras IV S30C1 C3 IV S20C1 camera for the IV S20 4 Camera cable IV S30KC3 KC5 KC7 Item Specifications Overall length 3m IV S30KC3 5m IV S30KC5 7m IV S30KC7 Cable sheath Polyvinyl chrolide Main housing Round 12 pin male connector Video connectors Camera Round 12 pin male connector Minimum bending radius 75 mm 9 6 Specifications 9 3 Support tools 1 Monochrome monitor IV 09MT Item Speicfications Power input voltage 90 to 110VAC 50 60Hz Input capacity 25 VA Signal voltage Screen display resolution 1 0Vp p 75 ohms 900 scanning lines center 600 scanning lines edges Scan method Scan frequency EIA 525 lines 2 1 interlaced Horizontal 15 75 kHz vertical 48 to 62 Hz Image size Linearity 896 under scan Horizontal 1096 or less vertical max 1096 Image input connector Image input impedance BNC 75 ohms High Z Video output connector BNC Brightness contrast vertical position horizontal position Adjustments Storage ambient temperature Focus vertical width horizontal linearity sub brightness
134. is connector is used to connect a cable to a USB port on a person oe ion connector al computer The USB port only functions with Windows 98 Part Names and Functions 4 2 Camera 1 Camera 1 Standard camera IV S30C1 screw for securing the lens holder Se section CD Lens holder Front view view A of the CCD 2 Cable connector I Function The holder is used to make fine adjustment to the distance back plane fo cus between the CCD section and camera lens using a focus fixed lens The distance has been adjusted before shipment Usually it does not need to be adjusted To adjust it loosen the upper lock screw and turn the lens holder coun ter clockwise The maximum allowable distance is 1 5 mm Lens holder Cable Connect this connector to the camera cable IV S30KC3 KC5 KC7 connector To connect a standard camera IV S30C1 use the IV S31MX S32MX S33MxX controller and camera cable IV S30KC3 KC5 KC7 shown above 2 Micro camera IV S30C2 a body Head cable D Camera head CCD section EM Y E 2 RM AW o JE 7 gt Cable length 1 m Yo Cable connector gin Lens mount section Camera head M
135. izard will start SAMPLE STEP1 SELECT THE MEASUREMENT TYPE 00 START INPUT I F Start DPARALLEL SERIAL USB B STEP1 PARALLEL SERIAL USB TRIG CCD START End NEXT DETAIL Move to the next setting screen 7 11 Setting Examples Using the Setting Wizard In this example the settings on the screens from the STEP1 to STEP 3 CORRECT POSITION are not changed Select NEXT on each of these screens to go to the next screen NEXT DETAIL This screen is used to select the signal that the system will use to start making a measurement The default is PARARELL SERIAL USB 1 30 1 10000 SHUTTER SPEED RETURN NEXT ENTER A SHUTTER SPEED STEP1 STEP2 STEP3 SELECT THE MEASUREMENT SELECT AN IMAGE CAPTURING START INPUT I F METHOD DURING OPERATION DNO CDPARALLEL SERIAL USBIIN CDPARTIAL IMG Camt Q TRIG CCD START CALL IMAGE CAM GNO CAPTURED CORRECT POSITION RETURN NEXT 1 00060 c For details see page 17 1 in Function and Operation CCD trigger C For details see page G 2 6 Select a camera in order to specify measurement Select a method to capture image The default is 1 PARTIAL IMG Specify whether or not to correct the captured image C For details see page 3 26 in Function and Operation
136. l move to the leftmost digit of the lower limit value Select a digit using the left and right arrow keys Set the value of the digit using the up and down arrow keys After the value is correct press the SET key SET WIZARD EXIT F C1 BRT SAMPLE STEP7 TYPEDO COMPARE EVALUATION Start CONDITIIONS TO MEASUREMENT STEP1 PARALLEL SERIAL USB RESULTS YES NO STEP2 CAPTURE IMG PARTIAL IMG DNO STEP3 MEAS1 CAM1 YES E STEP4 MEAS1 POS DEVIAT STEP5 MEAS1 MEAS CND RETURN NEXT DETAIL STEP6 MEAS1 DTECT PRECISION STEP7 End MEAST EVALUATION EVALUAT COND SCREEN COND SAVE EDIT SEL F C1 BRT CHNG REG TEST RESULT OUTPUT CONDITION SET AUTO 10 REGTSTER 00 000000 245760 A00 NO REGTSTER 01 000000 245760 REGTSTERO2 000000 245760 REGTSTER 03 000000 245760 REGTSTER 04 000000 245760 REGTSTER 05 000000 245760 REGTSTER 06 000000 245760 DREGTSTER 07 000000 245760 TEST EXEC WITH POSI ADJ WITHOUT POSLADJ SET EXEC ESC BACK SEL CHNG IMG TRG FUNC Setting Examples Using the Setting Wizard Press the left and right keys to move the cursor to OUTPUT Now press the SET key A popup menu will appear and you can choose NO Y or M Move the cursor to Y and press the SET key Then select the YO and press the SET key Now the evaluation results will be output to the YO terminal C For details about the evaluation conditions see page
137. lossary y E y negative correction Used when the mid gray level is too high 55 Output image gray level mw Input image gray level Bi y positive correction Used when the mid gray level is too low 55 Output image gray level m Input image gray level G 13 Appendix Appendix 1 Commercially available peripheral devices Described below for your reference are peripheral devices needed to build a system around the IV S30 Items handled by SHARP are listed on the next page 1 Lighting equipment Supplier Address Phone Moritex Corporation 3 1 14 Jingumae Shibuya Ku Tokyo 150 0001 03 3401 9711 Nippoin PIl 1 17 1 Toranomon Minato Ku Tokyo 105 000 03 3504 3321 Dentsu Sangyo Co Ltd 6 1 3 Chome Kamifukuoka Kamifukuoka City Saitama 356 0004 0492 64 1391 Hayashi Watch Works Co Ltd Special Item Department 2 Lens mirror barrel Supplier Moritex Corporation 1 28 3 Kita Otshuka Toshima Ku Tokyo 170 000 Address 3 1 14 Jingumae Shibuya Ku Tokyo 150 0001 03 3918 5237 03 3401 9711 Seiwa Optical Mfg Co Ltd 12 17 4 Chome Yayoi Cho Nakano Ku Tokyo 164 0013 03 3383 6301 Asahi Precision Co Ltd Optical machine Department 1 21 1 Chome Shirako Wako City Saitama 351 0101 048 466 8801 CBC Co Ltd 2 15 13 Tsukishima Chuo ku Tokyo 104 0052 03 3536 4766 Tamuron Co Ltd Special Item
138. ly 93257 24 VDC Pies External trigger a photo sensor or proximity sensor etc 2 System configuration example for measurement triggered by the internal CCD sensor trigger The internal CCD trigger can be used with camera 1 but with camera 2 1 When IV S30 is used in a stand alone mode Purpose application Measurement is started by a CCD trigger and the measurement result is output externally warning lamp etc In this case sampling operation is automatically started Camera 1 image CCD trigger CE joc Ca Remote key pad a 3 era 2 image Monitor MD Ia oo Sal o9 d Controller D Power supply 24 VDC Warning lamp etc External outpu 3 5 System Configuration 2 When a programmable controller is connected Purpose application Measurement is started by a CCD trigger sampling start input a photo sensor etc and the measurement data is output to a programmable controller The object tyoe number is selected by the programmable controller Camera 1 image CCD trigger Camera 2 image ll T Remote key pad BE Data computer link Monitor I Controller Power supply Programmable aie n controller 3 When a personal comp
139. mage 480 horizontal lines takes approximately 33 ms With the partial reading technique e g 120 horizontal lines can take only 25 of the time to read the entire image The IV S30 can automatically determine the width of the partial image window You can change back and forth between reading the whole image and a partial image Whole image reading Partial image reading 512 512 480 120 Bi Pixel On the CCD the electrically charged elements are in close proximity arranged in a matrix 480 lines in vertical direction 512 rows in horizontal direction One element is equivalent to one pixel E Progressive scan gt See Full pixel reading R E Random shutter function This function allows the CCD camera shutter operation to be triggered when even an object to be mea sured reaches a specified position in the camera s field of view In order to make a partial reading of the CCD image at high speed the IV S30 is equipped with the detection function described above with the works just like a proximity sensor to trigger the CCD A proximity sensor can also be connected to the system E Resolution The CCD in the IV S30 contains 512 pixels horizontally and 480 pixels vertically If it takes a full picture the resolution will be X 512 and Y 480 S E Search area A portion of the target image to be compared with the reference image using the gray scale search function E Search pixel The relationship between detection precisio
140. me and press END The name will be TITLE added next to the TYPEOO term 8 1 Setting Examples Using the Menu Tree 5 While the cursor is on TYPEOO press the right SELECT OBJECT TYPE COND F C1 BRT arrow key or the SET key A sub menu will be RET NEED displayed On the sub menu select MEA CND F3 TYPEOO MENS SELECTION CAMERA1 J and then MEASO I TYPE RUN COND IMAGE ADJ EZ MEA CND CAMERA MEASO POSI CORRECT L MEAS NEW E MEA CND CAMERA2 I FINAL NUM CALC I FINAL OUTPUT COND L OBJ TYPE 1 0 OBJ TYPE SYS L_ TYPE NEW MEASUREMENTO SCREEN COND SAVE F C1 BRT 6 When MEASO is selected press the SET key The MEASO screen will appear Press the SET MEAS SELECTION POSI DEVATION No key and a popup menu will appear Select 774 POSFDEVATION POSI DEVIATION using the up and down arrow keys and press the SET key SELECT OBJECT TYPE COND F C1 BRT 7 Press the ESC key to return to the menu tree display Now MEASO will change to OBJECT TYPE COND MEASO POSI DEVIATION jus DMEAS SELECTION IMAGE ADJ 8 MEA CND CAMERA1 MEASO POSI DEVIATION _POSI CORRECT L_MEAS NEW E MEA CND CAMERA2 FINAL NUM CALC I FINAL OUTPUT COND I OBJ TYPE 1 0 L OBJ TYPE SYS TYPE NEW SET TO NEXT SUB MENU ESC BACK SEL CHNG IMG TR
141. ment to the mounting surface 28 lt 31 gt 1 4 20 UNC threaded hole 20 7 for attachment to the mounting surface co N When the camera cable IV S30KC3 KC5 KC7 is bent its bending radius should be larger than 40 mm If the camera cable will be bent repeatedly during operation design the cable layout so that the bending radius is 75 mm or more and use components that can be flexed up to 2 million times Camera cable o Bending radius Min 40 mm 5 24 Connection and Installation Methods 2 Installing and connecting the IV 830C2 C4 micro cameras or micro high speed cameras 1 Connections Up to two IV S30C2 micro cameras or IV S30C4 micro high speed cameras can be connected to the following controllers using camera cables Controller to connect Cables to be used IV S30KC3 3 m IV S30KC5 5 m IV S30KC7 7 m IV S30C4 IV S33MX IV S30KC3 3 m IV S30KC5 5 m IV S30C2 IV S31MX IV S32MX IV S33MX Note 1 Do not connect the micro high speed cameras IV S30C4 to the controllers IV 831MX S32MX The micro high speed cameras IV S30C4 cannot be used with camera cables
142. n and search speed and also between pixel contraction reduce the number of pixels in the image that must be searched and search speed is shown below DETECTION PRECISION High speed STANDARD HIGH Low speed PIXEL CONTRACTION High speed 3 2 1 Low speed I Td Search speed G 9 Glossary E Setting window boundaries enable disable This function enables and disables the labeling object identification of binary images located that cross over the window frame boundary Window Labeling 1 A Y Enable Binary window conversion boundaries Labeling 7 3 4 B Disable window Images 1 and 3 cross over the boundary window frame edges and are measured together with the areas outside the window frame edges 5 Condition Labeling in order they are scanned E Shading correction The process used to remove uneven gray areas light level from an image is called a shading correction The figures below illustrate the principle of the shading correction The new image has the areas of uneven brightness subtracted from it to produce a corrected image New image Uneve areas of brightness Corrected image E Smoothing c See Space filter E Space filter Space filter includes various image manipulation processes that create more readable images by remov ing noise and distortion in the image data And by extracting or emphasizing certain imag
143. n level to be used with the gray scale search function A pixel is one picture element DTECT PRECISION STANDARD detection precision standard in case of the IV S30 Sub pixel refers to a unit smaller than a single pixel DTECT PRECISION HIGH detection precision high for 1 10 pixel in case of the IV S30 High precision Search coordinates use a Sub pixel level of precision Reference image L Standard IA Search coordinates use a pixel level of precision Degree of match Degree of match T E Threshold value The criteria used for binary conversion of a gray scale image If an area of the image is lighter than this threshold value it is converted to 1 If an area of the image is darker than the threshold value it is converted to 0 E Threshold value setting The IV S30 treats the areas darker than the lower limit value or brighter than the upper limit value as black It treats that the areas between the upper limit value and lower limit value as white However if the white black reverse function is enabled conversion to white black will be reversed Normally if you want to use only one threshold value for binary conversion set the upper limit value to 255 Then you only need to adjust the lower limit value to a threshold value that works for our application Threshold value 25b1 X Lower White Binary conversion X limit A Upper limit 255 lower limit A Threshold
144. nd DRK After changing from the Freeze to the Through image display press the left key once and then press the up key once The DRK image setting can be selected Adjust the focus and aperture of the camera lens to obtain a clear image of the object C See pages 4 2 and 4 3 REG COND SCREEN COND SAVE DEL F C1 BRT CDREGISTER NO 00 0 15 MEAS SHAPE RECTANGLE MEAS AREA SET 224 208 287 271 THRESHOLD SET U LM255 L LM100 0 255 5 INVERT B W NO SEL VALUE INPUT ESC BACK CEL CHNG IMG TRG FUNC After the measurement object image is clearly visible change the image mode back to F Freeze using the up and down arrow keys Note Whenever you want to register a reference image the image display mode should be changed to F Press the SEL key and move the cursor from the upper function menu to the REG COND Screen Specify the measurement area Move the cursor to MEAS AREA and press the SET key SET will be highlighted Press the SET key again and the RECTANGLE screen will appear 8 10 RECTANGLE RESET RETURN F C1 BRT QDUPL 092 195 QLO R 287 271 MOVE X 092 Y 195 SET MOVE ESC BAQK SEL CHNG IMG TRG FUNC Setting Examples Using the Menu Tree Move the cursor to DDUP L and press the SET RECTANGLE RESET RETURN F C1 BRT key The X and Y coordinates of the rectangle are displayed on the screen Iden
145. nd Operati n The default is PARTIAL IMG CCD trigger C For details see page G 2 6 Select a camera in order to specify measurement seq WIZARD EXIT F Gt BRT conditions Move the cursor to CAM1 or CAM2 using gt ELECT A CAMERA TO SPECIFY the up and down arrow keys and press the SET A CONDES pt key DNO REGISTRATION STEP1 PARALLEL SERIAL USB Note If you select NO REGISTRATION you QoAMI a STEP2 CAPTURE IMG PARTIAL IMG cannot set the measurement conditions RUE oo RETURN NEXT Setting Examples Using the Setting Wizard 7 Select an image processing method SET WIZARD EXIT F C1 BRT Move the cursor to DGRAY SRC SAMPLE PROCESS and press the SET key PEE SELECT AN IMAGE PROCESSNG TYPEO0 Next move the cursor to MEAS POSI a IMAGE PROCESSING Start DEVIAT using the up and down arrow keys CDGRAVSRCIPROCESS CUNN STEP1 PARALLEL SERIAL FUSB and press the SET key BINARY PROCESS SERS MEASIGAMI i Press NEXT and go to the next screen 7 7 STEP4 MEAS1 POS DEVIAT MEAS POSI DEVIAT n End MEAS MULTI POSI DETECT DEG MAGCH LE MEAS MULTI MATCHES B INSPECT LEADS G MEASURE POINT DENSI RETURN NEXT In this example the settings on the screens are not changed Select NEXT on each of these Screens to go to the next screen STEP4 SELECT TYPE OF CALCULATION BETWEEN IMAGES COMPARE IMG NO SELECT W
146. nd a filled box is displayed When the result is NG an empty box is displayed 7 19 Chapter 8 Setting Examples Using the Menu Tree 8 1 Position deviation measurement This paragraph describes an example of how to set the measurement positional deviation amount for the positioning mark shown on the right Positioning mark TYPE00 F C1 BRT 1 Move the cursor to MAIN COND using the left and right arrow keys and press the SET key MEAS 0000ms 2001 12 07 09 41 MEASURE 0 CAM1 NO Choose this E m vemm yo 700000000 READY MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE 2 The MAIN MEMU will appear MAIN MENU F C1 BRT Move the cursor to the OBJECT TYPE COND S3 x item using the up and down arrow keys and press SYS CND the SET key OBJECT TYPE COND I SET WIZARD EDIT MAIN OPS MENU L OPTION 3 The SELECT OBJECT TYPE COND screen will appear SELECT OBJECT TYPE COND When the cursor is on TYPE NEW press the SET key TYPEOO will be OBJECT TYPE COND created L TYPE NEW SELECT OBJECT TYPE COND F C1 BRT 4 Enter a title for the object type Move the cursor to TYPEOO0 and press the TRG OBJECT TYPE COND EH TYPEOQ AREA BRT key A popup menu will appear Move the cursor to TITLE on the popup menu and the STR eM ELM OBJ TITLE screen will appear COPY C See page 7 9 icis SPECIFY NUMBER Enter a na
147. ng the center detection function in a gray scale search and the edge detection function as well as center of gravity detection by functions This function can measure the following distances and angles distance between two points X coordinate distance Y coordinate distance the angle between three points the horizontal angle of two points and the vertical angle of two points The following points and lines can be set center point circle center point gravity center point where two straight lines cross line passing through two points Measurement of mounted electronic parts Measuring IC packages 1 I Criterion image a Search area h criterion image b Search area g i criterion image a r Register criterion image a and b by matching edges of the IC package Measurement procedures CD Find the center points of criterion images a and b using a 2 point gray scale search 2 Determine the distance between the two center points Chapter 2 Precautions for Use Pay attention to the points below when handling the IV S30 1 Installation Each device in the IV S30 system must be installed in an environment as specified in this manual Operating ambient temperature 0 to 45 C operating ambient humidity 35 to 8596 RH non condensing E Donotinstall the devices in the following locations Installation in any of these locations may cause electrical shock fire or malfunction of the d
148. ng the short cut function you can move directly to a desired MAGE ADJ menu Z MEA CND CAMERA1 I MEASO I POSI CORRECT EE MEASO MEAS BIN AREA MEAS NEW MEA CND CAMERA2 FINAL NUM CALC FINAL OUTPUT COND OBJ TYPE I O OBJ TYPE SYS TYPE NEW id E Operation screen editing function You can move remove enlarge and decrease the size of the information displayed on the operation screen TYPEO0 F C1 BRT TYPEO0 F C1 BRT O K VX XX MEAS XXXXms 2001 10 14 10 38 MEAS XXXXms 2001 10 14 10 38 MEASUREMENT 1 MEAS BIN AREA MEASUREMENT 1 MEAS BIN AREA A00 001884 OK A00 001884 OK A01 A01 ES A02 A02 N A03 A03 A04 w FEL A06 A07 A07 o K xo 7 DOO00000 yYo 7B0000000 READY E xo 7 D00000 yYo 7B0000000 READY D MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE 1 1 Outline B itis now possible to inspect every item in a production run thanks to high speed processing High speed camera offers double and quadruple speeds SHARP s unique partial image capture function and high speed gray search function provide higher overall speed This system can inspect approximately 5 000 pieces per minute using the IV SS3MX controller Such high speed makes it possible to inspect all the chips or parts in a production lot Total processing time Approx
149. nge the image mode back to F Freeze using the up and down arrow keys By switching the image display mode from T to F the image will be captured by the IV S30 controller Note Whenever you want to register a reference image the image display mode should be changed to F 4 Press the SEL key and move the cursor from the upper function menu to the REG COND Screen Setting Examples Using the Menu Tree 2 MEAS SHAPE MDLO Move the cursor to this line and press the SET key A popup menu will appear Move the cursor to RECTANGLE X LINE or Y LINE and press the SET key In this example select RECTANGLE C For details see page 3 4 in Function and Operation 8 REFIMG ARE MDLO Move the cursor to this line and press the SET key The SET line will be highlighted Press the SET key again and the RECTANGLE setting screen will appear Adjust the size of the rectangle by setting CDUP L and LO R upper left and lower right corners in order to establish the reference image area REG COND SCREEN COND SAVE DETAIL F C1 BRT CDREGISTER NO MEAS SAHPE MDLO 0 0 7 REFIMG ARE MDLO SEARCH ARE MDLO RECTANGLE SET 224 28 287 271 SET 216 200 295 279 RECTANGLE Object to measure X LINE eE LY LINE i 3r RECTANGLE RESET MOVE REF IMG F C1BRT MDL 0 UP L 224 208 LOR 287 271 Reference image area LA Search area
150. ns 17 mm mount 2x IV 2A0101 MHF H50LR Halogen light source 50W IV 2A0102 MHF D100LR Halogen light source 100 W IV 2A0103 Halogen light source 150 W IV 2A0201 IV 2A0202 Halogen lamp Halogen lamp 12 V 50 W 12 V 100 W IV 2A0203 Halogen lamp 12 V 150 W high luminous IV 2A0204 Halogen lamp 12 V 150 W long life IV 2A0301 MRG31 1500S Ring light guide 31 x 1500 mm IV 2A0302 MRG48 1500S Ring light guide 48 x 1500 mm IV 2A0401 MSG4 1100S Straight light guide 4 mm 1100 mm IV 2A0701 MPP60 1500S Surface illuminating light guide 60 x 60 mm 1500 mm IV 2A0901 KA 03 Crystal adapter The items listed above are all Moritex products Appendix 2 Needed when the IV 2A0701 is used with an IV 2A0102 Alphabetical Index 1 2 iem T 1 7 8 3 Z POINU e mL 1 7 A ALLIN nitialize all z iiie ze eer elite eeu ar dun err en ida ities eid nuc nig Edad 6 15 hic G 1 Area measurement by binary conversion sssssseeeeennen meer 1 9 7 11 8 8 Arrangement of the square pixels nennen nenne enne nnne nnn renes G 1 Artifact PrOCOSSING ee G 1 B BGA CSP inspection IV S32MX S33MX iania tennisni tanaan oaa ai
151. ns see pages 8 3 and 8 8 in this manual and Chapter 3 Function and Operation For details about the distance and angle conditions see page 14 2 in Function and Operation For details about the numeric value calculation conditions see page 15 7 in Function and Operation MEA CND DST amp ANG COND NUMERIC CALC COND CHG CHNG REG CHNG REG change registration Change the display of the set of stored details between A00 A07 and A08 A15 using the up and down arrow keys SCREEN CHG change screen Displays the screen change selection list Select a screen using the up and down arrow keys Note The OPS MAIN JDG COND CHG and PC MNTR do not appear on the popup menu unless YES is selected for each corresponding item on TYPE RUN COND menu Only the currently available screens are listed When an NG image is stored NG ING DISP can be selected Press the SET key and the monitor will change to the NG image display screen C See page 1 22 in Function and Operation OPS MAIN JDG COND CHG PC MNTR SCREEN CHG CHG TYPE CHG TYPE change the object type Displays the object type selection list Select an object type by pressing the up and down keys This is enabled when Manual Object Type Change is set to YES TYPE00 This part MEAS 0000ms changes MEASUREO CAM1 NO NEXT NG change the NG image List the NG screens that can be selected Select a scre
152. nstallation Methods 2 Installation of the camera head 1 Put the camera head through the bracket supplied with the IV S30C2 C4 from the cable side and slide the camera head into position Camera head bracket accessory Installed position of the camera head Mounting hole 3 4 For securing the camera assembly in place 3 Secure the camera head assembly in place using the mounting hole 3 4 on the camera head bracket Front view Side view Sa LL il e Installation surface yyy Installation surface Note The camera head bracket supplied with the camera is for simple installations and is not vibration damping To meet specific needs the user may have to make a specialized bracket External dimensions of the camera head bracket 9 Unit mm a N eo M3 hole x a e PIS A NJ 0 4 6 5 tol Shape before installation 5 27 Connection and Installation Methods 3 Installation of the camera body 1 Attach the camera mounting bracket comes with the IV S30C2 C4 to the three M3 tapped holes spacing 20 mm on the camera body using the M3x6 installation screws that come with the IV S30C2 C4 2 Secure the camera mounting bracket on the installation surface using a 3 2mm long 20 mm
153. nual Function and Operation The pin arrangement of the communication connector on the controller is shown on page 5 19 to 5 20 In the case of RS 232C the maximum communication cable length depends on the communication speed Cable length 9 6 19 2 38 4 57 6 115 2 Conduct a communication test before using the devices for measurements 2 Connect the input output terminals of the programmable controller to the input output terminals on the controller C See page 5 16 item 4 Connecting to the input output terminals parallel I F for details about wiring procedure 5 21 Connection and Installation Methods 5 3 Installing and connecting the IV S30C1 C2 C3 C4 camera 1 Installing and connecting the IV S30C1 C3 standard and high speed cameras 1 Connections Up to two IV S30C1 standard cameras or IV S30C3 high speed cameras can be connected to the following controllers using camera cables Controller to connect Cables to be used IV 531MX IV S32MX IV S33MX S30 amp 03 S m IV SSOKC 6 M IV S30KC7 7 m IV S33MX IV S30KC3 3 m IV S30KC5 5 m Note 1 Do not connect the IV S30C3 to the IV S31MX S32MxX The IV S30C3 cannot be used with 1 2 3 the IV S30KC7 Camera 2 connector CAMERA2 Controller side view Camera 1 connector CAMERA 1
154. numbers manually To determine the upper and lower limits of the OK and NG criteria you only need to measure an OK workpiece Therefore you no longer need to rely on skill or experience to make accurate measurements at high speed Histogram display of threshold values In previous versions the threshold values have only been displayed as numeric values This model adds a graphic display so that you can view the threshold values as an image THRESHOLD VALAUTO REG RESET T C1 DRK U LM 255 0 255 L LM 103 0 255 RATE SET CHNG ESC BACK SEL CHNG TRG FUNC Automatic search reference images The controller automatically searches for the maximum contrast area within the measurement area and detects it virtually instantly Mistake free work can now be performed quickly This can be used for mis collation checks of printed matters Simple measurements of position detection of the same workpiece and counting quantities By using the degree of match inspection functions for multiple workpieces and position measurement for multiple workpieces the controller can detect up to 128 workpieces in one image that meet or exceed a specified degree of match with the reference image The controller can count quantities and measure the positions of workpieces that have complicated structures of light levels and are difficult to convert to binary images Outline Effective when checking for angular deviation very good as a robo
155. o MAIN COND using the left and right arrow keys and press the SET key 2 The MAIN MENU will appear Move the cursor to the SET WIZARD item using MAIN MENU F Ct BRT the up and down arrow keys and press the SET IVSsvx key I SYS CND F OBJECT TYPE COND I SET WIZARD I EDIT MAIN OPS MENU L OPTION 3 The SET WIZARD screen will appear SET WIZARD SCREEN SAVE DEL F Ct BRT SAMPLE CDCHG TYPE STANDARD WIZARD TYPEOO Start OPERATION CHART End 4 Enter an object type number SET WIZARD SCREEN SAVE DEL F C1 BRT Move the cursor to CHG TYPE using the up FeAl aea and down arrow keys and press the SET key CHG TYPE and down cou tee DCHG TYPE will be highlighted Next press STANDARD WIZARD TPE the up and down arrow keys and the TYPEOO0 operation cuart Stat display on the right will change Each time you Eng press the up key the type number will increase by one from 00 to 31 and then back to 00 Each time you press the down key the type number will decrease by one first from 00 to 31 and then from 31 down to 00 Holding down either of these keys advances the number rapidly Finally press the ESC key to confirm the selected number Note If you are using the IV S31MX the range of numbers is from 00 to 15 5 Move the cursor to STANDARD WIZARD and SET WIZARD SCREEN SAVE DEL F C1 BRT press the SET key The set w
156. o the tapped M3 hole on the camera body 20 mm mounting pitch one of three holes Two screws M 3 x 6 are supplied with the camera for attaching the angle 2 Attach the camera controller angle to the mounting surface with the slotted holes 3 2 mm wide 20 mm mounting pitch or 1 4 20 UNC threaded hole The external dimensions of the camera angle bracket and the IV S30C1 C3 camera body are shown on the following page 5 23 Connection and Installation Methods External dimensions when the IV S20L16 camera lens and IV S30KC3 KC5 KC7 camera cable are connected to the IV S30C1 C3 Unit mm 28 5 34 37 43 43 37 7 KA Qo i ely m Bg 1 i a Pac i E ike J EIS tapped holes IV S30KC3 3000 IV S30KC5 5000 2 IV S30KC7 7000 2 M3 tapped holes 2 M3 tapped holes NT 1 Attach the camera angle bracket to one of the N e EVI tapped M3 holes 20 mm mounting pitch 3 l xt 5_20 5 i 30 places 2 The IV S30KC7 cannot be connected to the IV S30C3 External dimensions of camera angle bracket 4 slotted holes wide o o Unit mm for securing on the camera body vr 19 N A 20 cD 25 39 CD peres y 1 55 2 slotted holes 3 2 mm wide 22 5 for attach
157. on Delete isolated white points by contraction and then restore the original image size by expansion 5 S S E 5 3 eo oO c 2 z oO oO c5 C 2 mo 8 LLI F E Fillet width shading width Size of a hollow rectangle which closely matches to the target object in a binary image white part Horizontal direction Length of a side parallel to the X axis Vertical direction Length of a side parallel to the Y axis D 28 S5 n Fillet width horizontal E Flat width C See Edge detection Glossary E Full pixel reading progressive scan A system which reads all of pixels of image information from the CCD element one after another is referred to as full pixel reading system This system provides the same high resolution for moving objects as it does for static objects On the other hand conventional CCDs using the NTSC scanning technique must read an object two times First the odd lines are read and then the even lines Therefore NTSC system produces blurry images of moving objects In order to solve this problem the NTSC system can read only the odd lines The disadvantage is that only half the resolution is available Conventional NTSC system Full pixel reading system Odd line n Even line gt CCD gt wel Odd line Even line Full lines Image signal G E Gray scale check using the normalization correlation method Even when the IV S30 is looking at the same object
158. only used by our service staff 20 to 60 C Operation ambient temperature 0 to 45 C Operation ambient humidity Atmosphere 35 to 85 RH non considering No corrosive gases Vibration resistance JIS C 0911 or equivalent Amplitude 0 15mm 10 to 57Hz 9 8m s 57 to 150Hz No of sweeps 10 1 octave min 3 directions X Y Z Shock resistance JIS C 0912 or equivalent 147m s 3 times each in X Y and Z directions Weight Approx 6 kg Dimensions mm 220 W x 238 H x 257 D not including protrusion Dielectric resistance 1000 VAC 1 minute between AC plug and chassis Insulation resistance Accessories DC 500VDC 10M ohms or more between AC plug and chassis One instruction manual Bl External dimension drawings I ra Unit mm D C LO N Y 220 R 252 K X X lY er co ON co N CN N l H p k ieee a N 9 7 Specifications 2 LCD monitors IV 10MT 10MTV 10MTK IV 10MT IV 10MTV IV 10MTK Display device Display size 10 4 inch TFT liquid crystal module 211 2 horizontal x 158 4 vertical mm No of pixels 640 horizontal x 480 vertical dots Display colors Approx 260 000 colors RGB 6 bit Contrast control 3 steps Backlight Cold cathode tube service life 25 000 hours White brightness
159. onvert light and store it as an electric charge signal a scanner to read the stored electric charges and an output section to transmit the signals as a stream of data E CCD trigger The CCD trigger allows sampling a part of the CCD camera image at high speed When the sampled image changes the camera starts the shutter operation to capture a new image With this built in shutter operation an external sensor such as a photo sensor is not needed to trigger the shutter A window can be created to trigger the shutter operation The window can be set for each item on the production line so that adjustments to the position of an external sensor are no longer needed This feature reduces the G down time needed to change object types on production lines Object type 1 Object type 2 direction Window for triggering the shutter operation E Center of gravity The center of gravity is the geographical center of the image It is determined by treating the binary image to be measured as an object that has mass E C mount A system for mounting lenses on a camera body The flange back the distance from the reference level for mounting a lens to the focal plane surface is defined as 17 526 mm E Computer link Programmable controllers PC are equipped with communication protocols The computer link is used to transfer data between the PC and an external computer or the like using this communication protocol The IV S30 supports the compute
160. or C2 Camera 2 the camera connected to the CAMERA2 connector 4 The brightness of the captured image can be set to one of two levels Screen display Bright Display the captured image without changing its brightness Dark Display the captured image at 1 2 the actual brightness How to select the brightness level On any screen except the operation screen move the cursor to TRG BRT the F freeze or T through position on the upper part of the 9 e screen by pressing the SEL key Then press the left or right Gr D O arrow key to move the cursor to the BRT bright or DRK amp Q dark indicator Press the up or down arrow key to switch eso SET between bright and dark Setting and Operating Outlines 5 Displays the software version 6 Displays the measurement time currently assigned DRE Actual measurement time oH Only when changing the object type Time to change CCD exposure time CCD image Image Result output object type Shutter operation time capture time processing time time Serial communication time is not included Set the controller as follows to reduce the measurement time 1 Increase the shutter speed 2 Select the partial image capture feature for the CCD 3 Select NO for the measurement results display message display pattern display and binary image display 7 Display setting details of each measurement MEASURE 0 CAM1 NO t t t Measur
161. or will return to the SET WIZARD screen Select NEXT and press the SET key to go to the next screen 11 STORE THIS SETTING AS A SAMPLE IN THE WIZARD Select DNO or YES and then END Finally press the SET key If you selected 2 YES to store the settings move the cursor to END and press the SET key The wizard will shut down SET WIZARD EXIT F C1 BRT SAMPLE STEPS STORE A TITLE FOR THIS TYPE00 SETTING Start DNO STEP1 PARALLEL SERIAL USB STEP2 CAPTURE IMG PARTIAL IMG YES H STEP3 MEAS1 CAM1 STEP4 MEAST POS DEVIAT STEP5 MEAST MEAS CND RETURN NEXT DETAIL STEP6 MEAST DTECT PRECISION STEP7 MEAS1 EVALUATION STEPS TITLE YES End STR OBJ TITLE SCREEN SAVE F Ot BRT ABCDEFGHIJKLM NOPQRSTUVWXYZ 0123456789 lt gt SP gt DEL END SET WIZARD EXIT F C1 BRT SAMPLE STEP9 STORE THIS SETTING AS A ee SAMPLE IN THE WIZARD Start GNO STEP PARALLEL SERIAL USB STEP2 CAPTURE IMG PARTIAL IMG YES a STEP3 MEAS1 CAM1 STEP4 MEAST POS DEVIAT STEPS MEAS1 MEAS CND RETURN END STEP6 MEAST DTECT PRECISION STEP7 MEAST EVALUATION STEPS TITLEYES End Setting Examples Using the Setting Wizard 12 The sample is registered with the title you assigned to on the SET WIZARD SCREEN SAVE DEL SET WIZARD screen SAMPLE Note 1 If no title was assigned the s
162. ot expanded to use all of the gray scalel values This image has low contrast since the image does not use the full dynamic range efficiently Expand the histogram to cover the entire range of gray scale values as shown in figure 2 The contrast will be improved a b 0 Gray level 0 zm Gray level CD Low contrast image 2 Good contrast image G 6 Glossary I E Illumination monitor alarm density setting The illumination light level monitor is a function which automatically monitors the environmental light ing conditions when measuring objects If the illuminance exceeds the alarm density setting the IV S30 will display an alarm message E Interline transfer system The interline transfer system is a system for transferring electrical charges from the CCD receiving ele ments to the read out matrix The frame transfer system is a system for transferring electrical charge which uses the photo sensitive area to read out the charges This system is subject to smearing noise since the area is used for both receiving and transferring the image E island An island is a separate area which is created after labeling object identification process of the binary image M E Main axis angle The acute angle between the longitudinal and horizontal axes of a shape in the image after the measure ment object is converted to binary This angle cannot be measured for nearly circular or square shaped objects Y 30 2
163. ote keypad IV SSORK1 sssssssssssesesssssee esent thnt nnns inn trne tennis nnne ns 4 7 Chapter 5 Connection and Installation Methods 5 1 to 5 35 5 1 Installation conditons cite en ehe eredi ce deuda ed rat acto E Fn en P RD E RED 5 1 1 Eig MING equipmieliL scooter e eo Eee tete EC e Fees c PvE deos eee eec ttem ees tes Peweee un Peres et Dep Ten bed eue nhuud 5 1 CAE BACK GIT per ay amnsh te 5 1 2 Reflective lighting ori iterii niniin niiina aannaaien aaaea as aat iaaea 5 1 2 llluminance and shutter speed aarnior a a A A GS 5 3 3 Optimum lens and reso lUtlOri uco tied petro prenda eere a aE tu eed cdd 5 4 5 2 Installing connecting and wiring the IV 85831MX S32MX S33MX controller 5 11 1 Connecting equipment to the controller siisii 5 11 PIELE EE E acetate 5 13 3 Connecting a power supply ssssssssessseeenee enne nnne nnn aaraa ipie aaia 5 15 4 Connecting to the input output terminals parallel I F sseeeneee 5 16 1 Input terminals INPUT XO to X7 sssssesssssseseneneneeeeneen nennen enne nnne nnns 5 17 2 Output terminals OUTPUT YO to Y7 and READY sssssseeeneeenneneens 5 18 SV VOPON aieas EE TREE 5 18 4 Wiring to the controller IV S31MX S32MX S33MX cccesceeeceeeeeeeeeeeeeeeseeeeseeeeeeeeeeseaees 5 18
164. ph will move left and right and you can adjust the upper and lower limit values Auto setting On the THRESHOLD VAL graphic screen press the TRG BRT key to move the cursor to the upper function menu Move the cursor to AUTO REG and press the SET key A popup menu will appear The controller will set the threshold to the optimum values automatically when you select the L LIMIT ONLY or U amp L LIMITS RECTANGLE RESET RETURN F C1 BRT UPL 092 195 LO R 287 271 MOVE X 092 Y 195 SET MOVE ESC BAQK SEL CHNG IMG TRG FUNC RECTANGLE RESET RETURN F C1 BRT UPL 192 195 LOR 459 272 7 EE X459 Y 272 SET MOVE ESC BACK SEL CHNG IMG TRG FUNC THRESHOLD VAL AUTO REG RESET F C1 BRT ULM 255 0 255 LLM 103 0 255 RATE SET MOVE ESC BACK SEL CHNG IMG TRG FUNC After the settings are complete press the ESC key twice to return to the SET WIZARD screen Select NEXT to go to the next screen 7 15 Setting Examples Using the Setting Wizard 9 Select whether or not to set the evaluation conditions for measured results Select YES using the up and down arrow keys and press the SET key The DETAIL item will appear on the lower part of the screen Move the cursor to DETAIL and press the SET key The EVALUAT COND screen will appear Select REGISTER 00 using the up and down arrow keys and press the SET key twice The cursor wil
165. pply terminal POWER OV LL Frame ground terminal CONTROLLER Note To improve the noise resistance of the constant voltage power supply connected to the IV S30EA1 camera converter observe the following precautions Ground the FG terminal of the constant voltage power supply according to the class 3 grounding The power line between the IV S30EA1 camera converter and the constant voltage power supply must be as short as possible Recommended distance less than 1 m Do not run the power supply line near any noise generating sources such as electric motor lines Use twisted pair wire for the power supply line 5 35 Chapter 6 Setting and Operating Outlines 6 1 Setting and operating procedures This paragraph describes the rough operation sequence of the IV S30 D System design Ref chapter Plan your hardware environment to suit your use of the IV S30 Measurement program positional deviation a Habe 1 3 Measurement programs measurement degree of match inspection etc Number of cameras externally connected devices 3 1 Basic system configuration system components Input output start measurement input e Sees 3 2 System configuration examples output object type change etc Lighting equipment illumination shutter speed lens etc 5 1 Installation conditions Y Installation assembly Install the hardware
166. put is enabled For information about the timing chart and other details see Setting the In put Output Conditions in the IV S31MX S32MX S33MX User s Manual Func tion and Operation 3 I O port The input output terminals are isolated by photocouplers to prevent malfunctions due to noise Use them within the rated range The specifications of the input output ports are listed below Rated input voltage 12 24 VDC Input voltage range 10 5 to 26 4 VDC 5 Input voltage level ON 10 5 V or less OFF 3 V or more Input current level ON 3 mA or less OFF 0 9 mA or more Input impedance 3 3 k ohm Rated output voltage 12 24 VDC Load voltage range 10 5 to 27 VDC Rated max output current 100 mA DC Output type Photo MOS open drain ON resistance 30 ohms or less Isolation method Photo MOS isolation 3 ms or less OFF to ON ON to OFF 4 Wiring to the controller IV 831MX S32MX S33MX Input Output r d 4 ds Ep zT os UO ES O oO z amp fe o lo Masc do es 9 Pil ieee L L es g Fuse 1A xol X com vo Y7 READY COM c f f HL H Protective element Power supply S NT flimit 33 V 9 HH eee Ha 0 Jom E K 4 L BL x Hop 5 18 Connection and Installation Methods
167. r link protocols used by Sharp Omron and Mitsubishi PCs Therefore the PC does not need a custom communication program in order to create a computer link with the IV S30 E Contraction C See Expansion and contraction to eliminate binary noise in the image G 2 Glossary E E Edge detection The edge refers to the boundaries between the brighter white and darker black parts in an image The edge detection function is used to detect this boundary by processing the image Edge Flat width width A B Brightness Difference in darkness level Edge A Scanning direction B An example of detecting a point using the edge detection function and user specified criteria Horizontal transition point Vertical transition point from from light to dark moving light to dark moving from top from left to right to bottom Edge detection I Edge Flat Edge detection point Wa 3 m oL Detection area E SUE SS Brightness Difference O B aD 18 9 js mu level MR 4 bira anos 1 05 Detection direction B a Dark A Direction B Horizontal transition point Vertical transition point from from light to dark moving light to dark moving from from right to left bottom to top Edge Flat A Light width width r z _ Detection area oe oS c 4 A B l 3 Brightness Difference i Edge detection CSS level inevel wou cee ee point O en B Qe Detection direction Dark A Di
168. re said to resemble each other If the densities of the two images have opposite tendencies negative correlation the two images are said not to resemble each other Therefore areas of the reference image and the input image which resemble each other the areas of both images are brighter or darker are positive and areas which do not the areas of one is brighter and the other is darker are negative Correlation formula A VB x C x 10000 A N Ix T 1 x T Correlation between input image and reference image B N Ixl 1 x I Correlation between input images C N TxT T x T Correlation between reference images N Area of reference image T Density of reference image I Density of input image O E Object identification and numbering function labeling Object identification and numbering labeling is a process for locating separate object and assigning serial numbers labels one at a time in a binary image By this process multiple objects in the same binary image can be handled separately or as a group Object identifi cation 1 Binary BOE in order of I sion scam Object Eon in order of area Bi Island G 8 Glossary P E Partial CCD reading The partial CCD reading technique reads only that part of the CCD which contains the object needed for image processing This can shorten the data transfer time from the CCD camera to the image memory To read the entire CCD i
169. rection B Center dark horizontal left and right Edge detection point G Detection area L Edge detection of the inside and outside edges of a two circles B Moving right horizontally from dark to light C Moving left horizontally from dark to light D Moving left horizontally from light to dark s diameter between B and C External diameter between A and D A Moving right horizontally from light to dark E Edge emphasis C See Space filter E Edge extraction C See Space filter E Expansion gt See Expansion and contraction to elimiate binary noise in the image G 3 Glossary E Expansion and contraction to eliminate binary noise in the image When an image is converted to black and white a number of unwanted dots may appear in the image These noises can be eliminated during the preliminary processing Dot control processing of binary val ues is used to eliminate this problem as described below Expansion If a white area contains a single isolated black point the system will interrupt the black point to white 2 Contraction If a black area contains a single isolated white point the system will convert the white point to black D Expansion contraction Delete isolated black points by expansion and then restore the original image size by contraction c c 5 2 2 2 T Oo o o g a Z o t E x lt o 8 mo O 2 Contraction m expansi
170. red object type SELECT OBJECT TYPE COND To create a new object type move the cursor to TYPE NEW and press OBJECTTYPE COND the SET key The lowest not yet assigned number will be selected Default LH TYPEOO MEASURE value is TYPEOO ET len L TYPE NEW 4 Move the cursor to the object type number you want to change using the SELECT OBJECT TYPE COND up and down keys Press the right arrow key and the sub menu will be OBJECT TYPE COND displayed A plus sign 4 means that there are other sub menus below TYPE00 MEASURE1 the marked menu A minus sign H means that the sub menus are TYPE RUN COND already displayed By pressing the left arrow key on the 3 sign the sub ater menu display will be closed SUE RCND ORE RI I FINAL NUM CALC I FINAL OUTPUT COND L OBJ TYPE 1 0 L OBJ TYPE SYS TYPE01 TYPE02 TYPE NEW 6 11 Setting and Operating Outlines 5 Move the cursor to the item on the menu that you want to set using the up and down arrow keys Press the SET key to begin setting this item Ex 6 Press the SET key on 1 MEAS SELECTION on To select binary area measurement using camera 1 move the cursor to MEA CND CAMERA1 and press the SET key Next select MEAS NEW in the sub menu and then press the SET key the measurement setting screen and then select M
171. rm TITLE 5 On the menu tree select TYPEOO MEA CND SELECT OBJECT TYPE COND F C1 BRT CAMERA 1 and then MEAS NEW Then OBJECT TYPE COND press the SET key EHTYPE00 DMEAS SELECTION Note MEASO is used exclusively for positional e s deviation measurements position MEA CND CAMERA1 correction It cannot be used to specify S DUREE binary processing MEAS NEW MEA CND CAMERA2 FINAL NUM CALC I FINAL OUTPUT COND I OBJ TYPE 1 0 L OBJ TYPE SYS L TYPE NEW SET NEW REGISTRATION ESC BACK SEL CHNG IMG TRG POPUP Setting Examples Using the Menu Tree 6 The MEASUREMENT 1 screen will appear Press the SET key and a popup menu will appear Select MEAS BIN AREA and press the SET key 7 Press the ESC key to return to the menu tree display MEAS01 MEAS BIN AREA will be displayed on the menu tree 8 Select MEASO1 MEAS BIN AREA and then MEAS CND Then press the SET key the MEA CND screen will appear Setting the MEA CND measurement conditions 2 REGISTER NO Press the SET key and then press the up and down arrow keys to change the register number 8 REGISTER EXIST Select YES on the popup menu 4 BINARY AREA A O will be displayed under the registered number Press the SET key and move the cursor to the O display position Then press the SET key 8 9 MEASUREMENT SCREEN COND SAVE DMEAS SELECTION MEAS BIN AREA F C1 BRT NO PO
172. s of the initialization INITIALIZATION REFERENCE IMG EN SYSTEM I O a OBJECT TYPE COND REESE After the initialization is complete the word INITIALIZING will change to COMPLETE INIT Press the ESC key to return to MAIN MENU SELF DIAGNOSIS Select SELF DIAGNOSIS and press the SET key twice The controller will execute a self diagnosis and display the results of the diagnosis as shown right If the diagnosis results are normal OK will be displayed If the results are abnormal NO will be displayed When the diagnosis is complete the DIAGNOSING display will change to COMPLETE DIAGNOSIS Press ESC key to return to the MAIN MENU 6 15 OPTION SCREEN SAVE F C1 BRT CDINITIALIZATION ALL INIT INIT RAM NG IMG INIT 2 SELF DIAGNOSIS EXEC DIAGNOSING VRAM OK SDRAM OK TYPE COND OK REFFERENCE IMG OK BOOT PROG OK SYSTEM PROG OK SET EXEC ESC BACK SEL CHNG IMG TRG FUNC Chapter 7 Setting Examples Using the Setting Wizard 7 1 Position deviation measurement This paragraph describes an example of how to set the measurement positional deviation amount for the positioning mark shown on the right Use the remote keypad for this operation c See page 6 6 for detail of the operation of each key on Positioning the remote keypad man 1 Move the cursor to MAIN COND using the left TYPE00 F Ct BRT and right arrow keys and press the SET key ye SEL TRG BRT M
173. sing the SET key Now the highlighted block of text can be moved using the TYPE00 SAMPLE00 FORI UNT up down left and right arrow keys When the text LOCK FULL V M is in the desired new position press the SET key C1 002 2 OK i MOVE C2 100 0 OK again MAGNIECATION Xms 2001 10 14 10 38 ON MEAS NG IMG 00 00 MAGNIFCATION REDUCTION NON DISP Move the cursor to the ENLARGE REDUCE line and press the SET key The highlighted block of text can be enlarged or reduced EAS PROGRAM EAS RESULT z NON DISP Move the cursor to the NON DISP line and press the SET key The highlighted block of text will be deleted X0 7 YO 7 READY 6 14 Setting and Operating Outlines 6 8 Option With the IV S30 you can initialize the measurement settings and run a self diagnosis from the option menu Setting method Display the OPTION from the MAIN MENU Select the operation you want such as INITIALIZATION or SELF DIAGNOSIS CD INITIALIZATION MAIN MENU IVS3 MX SYS CND SET WIZARD OPTION OBJECT TYPE COND EDIT MAIN OPS MENU F C1 BRT OPTION SCREEN SAVE F C1 BRT CDINITIALIZATION SELF DIAGNOSIS ALL INIT INIT RAM NG IMG INIT EXEC Select ALL INT or INT RAM and the following message will appear MEM INIT YES SET NO ESC Press the SET key to start the initialization The bar shown below will appear and display the progres
174. splay will change from SAVING to zm COMPLETE SAVE 8 7 Setting Examples Using the Menu Tree 8 2 Area measurement by binary conversion This section describes the setting procedures for the binary area measurement of the object below The area will be measured by counting the number of pixels after binarization Object to be measured Measure the white area in the SHARP logo This section descrives only the minimum required settings 1 Move the cursor to MAIN COND using the left and right arrow keys and press the SET key 2 The MAIN MENU will appear MAIN MENU F Cf BRT Move the cursor to the OBJECT TYPE COND wssux item using the up and down arrow keys and press SYS CND the SET key OBJECT TYPE COND SET WIZARD EDIT MAIN OPS MENU OPTION 3 The SELECT OBJECT TYPE COND screen will praa OBJECT TYPE COND When the cursor is on TYPE NEW press the SET key TYPEOO will be i TYPE NEW created SELECT OBJECT TYPE COND 4 Enter a title for the object type SELECT OBJECT TYPE COND F C1 BRT Move the cursor to TYPEOO and press the TRG OBJECT TYPE COND BRT key A popup menu will appear Move the E TYPEOO AREA cursor to TITLE on the popup menu andthe STR T PENEW setas OBJ TITLE screen will appear COPY C See page 7 9 PASTE Enter a name and press END The name will be SEEORERMEER added next to the TYPEOO te
175. ssemble an external emergency stop circuit and interlock circuit external to the IV S30 compact image sensor camera Otherwise a breakdown or damage to other equipment may occur due to a problem with the IV S30 Caution Take special care to follow all safety guidelines if you are changing the parameters for the operating conditions or performing an enforced output run or stop during operation Misoperation may damage the machine or cause an accident Turn ON the power supplies in the specified sequence Turning ON the supplies in the wrong order may lead to a machine breakdown or cause an accident 4 Maintenance gt Warning The IV S32MX S33MxX controller contains a lithium battery Do not expose the IV S32MX S33MX directly to flames as the battery may explode and seriously injure people nearby Q Prohibit Don t disassemble or modify the camera Fires breakdowns or malfunctions may occur if the camera is disassembled A Caution Turn OFF the power source before connecting or disconnecting the IV S30 If you don t electric shocks malfunctions or breakdowns may occur Chapter 1 Outline Chapter 2 Precautions for Use Chapter 3 System Configuration Chapter 4 Part Names and Functions Chapter 5 Connection and Installation Methods Chapter 6 Setting and Operating Outlines Chapter 7 Setting Examples Using the Setting Wizard Chapter 8 Se
176. t step You cannot delete a step using this DELET STEP1 PARALLEL SERIAL USB STEP2 CAPTURE IMG PARTIAL IMG access method STEP3 MEAS1 CAM1 STEP4 MEAS1 BIN AREA STEP5 MEAST WINDOW MASK 1 STEP6 MEAS1 MEAS CND STEP7 MEAS1 EVALUATION STEP8 MEAS1 CALC STEP9 MEAS1 OUT STEP10 FINAL NUMERIC CALC STEP11 FINAL OUTPUT COND STEP12 SERIAL OUTPUT ANY STEP13 OPS MENU COND STEP14 CALIBRATION YES STEP15 MOVE ALL WINDOW YES STEP16 TITLE YES End 6 9 Setting and Operating Outlines twice press the SET key 3 To quit editing press the TRG BRT key and move the cursor to EXIT in the upper function menu Then press the SET key Or press the ESC key 4 The screen will ask SAVE OK Move the cursor to OPERATION CHART or NEW SAMPLE using the up and down arrow keys and The changes will be written into the current operation chart Save as new sample The original operation chart will not be changed SET WIZARD EXIT F C1 BRT SAMPLE STEP4 TYPE00 SELECT AN IMAGE PROCESSING METHOD Start DGRAY SRC PROCESS STEP1 PARALLEL SERIAL USB BINARY PROCESS STEP2 CAPTURE IMG PARTIAL IMG I et ee STEP3 MEAS1 CAM1 STEP4 MEASt BIN AREA CDMEASURE AREA a STEPS MEAS1 WINDOW MASK 1 2 COUNT QUANTITY STEP6 MEAS1 MEAS CND CHARACTER LABELING STEP7 MEAS1 EVALUATION MEASURE POI
177. t temperature Specifications IV S31MX IV S32MX IV S33MX 20 to 70 C Operation ambient temperature 0 to 45 C Operation ambient humidity Operation atmosphere 35 to 85 RH non condensing No corrosive gases or dust Vibration resistance JIS C 0911 or equivalent Amplitude 0 15 mm 10 to 57 Hz 9 8 m s 57 to 150 Hz Number of sweeps 10 1 octave min 3 directions X Y Z Shock resistance JIS C 0912 or equivalent 147 m s three times each in X Y and Z directions Noise immunity 1000 Vp p tus width impulse by noise simulator when applied to the primary side 100 VAC of an external DC power supply Outside dimensions 130 W x 100 D x 42 H mm except protruding portions Weight Accessories 510g 2 main housing angle bracket 1 monitor cable 1 conversion connector 1 D sub connector 9 pin D sub male M2 6 lock screw for communication connector of the controller 4 securing screws M8 x 6 for fixing the angle bracket 1 instruction manual 9 3 Specifications 9 2 Camera specifications 1 Camera IV S30C1 C2 C3 C4 Lens mount method Specifications Standard IV S30C1 C mount Micro IV S30C2 Custom 17 mm mount High speed IV S30C3 C mount Micro and high speed IV S30C4 Custom 17 mm mount Method Interline transmission method monochrome CCD Reading system Full pixel type partial
178. tep and you simply answer these to complete the settings The wizard is convenient for making settings when beginners and inexperienced operators are operating the machine However operators who are familiar with the operation may save a lot of time by using other setting methods STEP STEP2 STEP10 SELECT THE MEASUREMENT SELECT AN IMAGE CAPTURING STORE THIS SETTING AS A START INPUT I F METHOD DURING OPERATION SAMPLE IN THE WIZARD PARALLEL SERIAL USB NI CDPARTIAL IMG m gt DNO TRIG CCD START ALL IMAGE YES E NO CAPTURED EN DEAL a RETURN END ENTERA SHUTTER SPEED 1 30 1 10000 CDSHUTTER SPEED 1 00060 RETURN NEXT 1 How to start the standard wizard B Basic operation 1 Move the cursor to the MAIN COND item on TYPEO0 F C1 BRT the lower menu using the left and right arrow id keys and press the SET key MEAS 0000ms 2001 10 14 10 38 MEASURE 0 CAM1 NO Choose this fi m vom yo 700000000 READYM MNU CHG MAIN COND CHG MEA COND CHG CHNG REG SCREEN CHG CHG TYPE 2 The MAIN MENU will appear MAIN MENU F Ci BRT Move the cursor to the SET WIZARD item using vss the up and down keys and press the SET key sve cND I OBJECT TYPE COND I SET WIZARD I EDIT MAIN OPS MENU L OPTION 3 Move the cursor to the STANDARD WIZARD FIOR UHR T Screen change men er and press the SET key The SET WIZARD SE
179. tic eye The controller can detect objects turned through a full 360 of orientation It can inspect printing at great angles off the main axis and can be used in robotic inspection machines Integrated measuring programs allow the controller to be used for inspection and measure ment immediately Simple operations on the remote keypad let you select the desired measuring program to suit your application Since there is no need to develop measuring programs this unit is easy set up and you can start measuring products the same day you receive it Various measuring programs Positional deviation measurement degree of match inspection distance and angle measurement lead inspection area measurement by binary conversion counting by binary conversion label mea surement by binary conversion point measurement BGA CSP inspection multiple position mea surement and multiple degree of match inspection V 882MX S33MX only You can cut your camera costs by using your current camera IV S33MX Two commercially available EIA cameras can be connected using an IV SS0EA1 special converter This means that you can use your current EIA cameras the same as before and just replace your image processing section with the IV S33MX Installation and adjustment of lighting camera and lenses is easy and can cut your costs Displays and transfers NG images while measurements are being made IV S32MX S33MX The IV S32MX S33MX can check
180. tify the coordinates of Guo the upper left corner of the measurement area wove using the up down left and right arrow keys After the coordinates of the upper left corner are correct press the SET key Note If you press the ESC key the setting will be canceled 092 195 287 271 X 092 Y 195 SET MOVE ESC BAQK SEL CHNG IMG TRG FUNC Next move the cursor to the LO R line and RECTANGLE RESET RETURN F C1 BRT press the SET key Then set the coordinates of the lower right fth t the QL 192 195 ght corner of the measurement area the Gon 459 272 same as done for the upper left corner MOVE After the setting is complete press the ESC key and the monitor will return to the REG COND screen lf MEAS AREA setting is highlighted press the ESC key again to remove the highlighting K 459 Y 272 SET MOVE ESC BACK SEL CHNG IMG TRG FUNC Setting the threshold value THRESHOLD VAL AUTO REG RESET F C1 BRT Move the cursor to THRESHOLD and press iu u the SET key The SET will be highlighted press iy ENS the SET key again The THRESHOLD graphic screen will appear RATE Move the cursor to DU LM or L LM and i press the SET key The number will be highlighted S Next press the up and down arrow keys The bar HARP on the graph will move left and right and you can adjust the upper and lower limit values i Auto setting
181. ting range 000 to 999 counts down c Q To Oo D o o im o 9 9 o i um o i E T c c o g x lt Lu Parallel interface Input 8 points 12 24 VDC approx 7 mA 24VDC Output 9 points 12 24 VDC max 100 mA FET output General purpose serial interface RS232C RS422 2 4 to 115 2 kbps Computer link Built in compatibility with certain SHARP OMRON and Mitsubishi models USB USB device node 12 Mbps Image output 1 channel EIA 525 lines 2 1 interlace Number of cameras Maximum of 2 Make settings Using the IV S30RK1 remote keypad and or the IV S30SP parameter setting support software Meas Internal trigger CCD trigger using the CCD camera External trigger Trigger input parallel I F general purpose serial I F keypad trigger for manual measuring Terminal block Interrupt processing input 1 point External trigger XO Inputs 7 points Object type change X1 to X4 external input X5 to X7 7 points Object type change X1 to X5 external input X6 and X7 Common for input 1 point or common Output 9 points 1 READY 8 user settable logical outputs YO to Y7 Common for output 1 point or common Power supply 2 points 24 VDC 0 V Power supply voltage power consumption 24 VDC 10 7 W 24 VDC 10 8 W Specifications Storage ambien
182. tion settings menu by pressing the SET key If you do not save the data the data will disappear when you turn OFF the power to the IV S30 controller We recommend that you save the data settings and reference images on a floppy diskette using the IV S30SP parameter setting support software for the IV S30 6 Storing the devices Do not put any object on top of any of the devices or the device may malfunction 7 Maintenance Be careful not to get any dirt or stains on the CCD surface or camera lens This may cause mis measurement 2 1 Chapter 3 System Configuration 3 1 Basic system configuration 1 When the IV S31MX S32MX is used as the controller Monitor Personal computer m n Input output a Programmable controller li IV 09MT IV 10MT etc Parallel VF Limit switch With either an EIA or Warning lamp etc NTSC compatible vid eo input terminals Programmable controller S His hi Conversion Serial VF FEEEEEEEEI connector i Parameter setting Accessory for the SERRE EEEIEE 8H support software for IV S31MX S32MX USB Haag RS232C RS422 I Monitor cable Accessory for the Power IV 831MX S32MX
183. truction manual One AC adapter one instruction manual 4 brackets One AC adapter one instruction manual 4 brackets one cable The product life above means a time until the the monitor luminous level drops to 5096 of the initial value or start flickering while it has been used under the ambinent temperature 25 5 C selecting the light level as the standard 9 8 Specifications 3 LED lighting equipment IV 60LD Item Specifications 36 pcs of 5mm diameter LEUS teed High brightness LEDs Standard lighting range Approx 50mm x 50mm workpiece distance at 150mm Input voltage 24 VDC 10 2P terminal Current consumption Approx 2W Lighting level adjustment Semi fixed volume Operation ambient temperature 0 to 45 C Storage ambient temperature 10 to 60 C Operation ambient humidity 35 to 90 RH non condensing Operation atmosphere No corrosive gases or dust JIS C 0911 or equivalent Vibration resistance Amplitude 2mm 10 to 61 Hz 147m s 61 to 150Hz No of sweeps 10 1 octave min 3 directions X Y Z JIS C 0912 or equivalent 147m s each 3 times in X Y and Z directions Outside dimensions mm 76 9 x 73 6 x 25 0 except camara angle bracket Approx 230g IV 60LD body Approx 140g Camera angle bracket Approx 90g Shock resistance Weight One camera angle bracket 6 installation screws M3 x 6mm Accessories one instruction m
184. try Parameter setting support software IV S30SP Runs on Windows95 98 NT4 0 Image processing library IV S30LB1 Runs on Windows95 98 NT4 0 Monochrome monitor IV 09MT Monochrome 9 inch monitor LCD monitors LED lighting instruction equipment manuals IV 10MT IV 10MTV Bare chassis type Model with a mounting frame IV 10MTK Model with a built in remote keypad and a mounting frame IV 60LD Integrated light source and controller in one housing For details about the IV S30SP IV S30LB1 IV 09MT IV 10MT and IV 60LD see the individual System Configuration 3 2 System configuration examples This section outlines the system configurations for measurement using an external trigger such as measurement using a photo sensor measurement using CCD trigger and measurement triggered by a command from a personal computer c See Setting the Input Output Conditions in the IV 831MX S32MX S33MX User s Manual Function and Operation 1 System configuration example for measurement triggered by an external trigger such as a photo sensor 1 When IV S30 is used in a stand alone mode Purpose application Measurement is started by an external trigger a photo sensor or proximity sensor and the measurement result is output externally warning lamp The object type number is selected by an external switch Camera 1 image Camera 2 image
185. tting Examples Using the Menu Tree Table of contents Chapter 1 QUHNE ic iiccsianiviesinnntsicannsncainnernnesinseunvccsunednnnsudnesinbautaaidanetiesuanountnay 1 1 to 1 13 Te Foa EEEETS 1 1 IOTA E A E E ET E A E AN 1 5 1 Software version of the controllers sssssssssssseeneeneeeenen nennen nnne 1 6 2 Differences between types of controllers esessseesssssssseseeeeeee entente 1 6 1 9 MeasurementipFOQE atl zc ete dies gs ceteris eoi tre pet Eee avenues bu trees De Pe pd vx eril Piden 1 7 1 Positional deviation measurement sssssseeeenee nene nnne nnne nnns 1 7 2 D gree of match inspection 2 1 21 nie QR HR UI ais ee 1 8 EIEC G t cc 1 8 4 BGA CSP inspection IV S82MX S33MX ssssssssssssseseeeen nennen nnne nnne nnne ens 1 9 5 Area measurement by binary conversion ssssssseseene eene nennen nnns 1 9 6 Object counting by binary conversion ssssssssessneeneeenenennnnneen nennen nennen 1 10 7 Object identification labeling by binary conversion ssseeee 1 10 8 Point imeasurelTients ser or negra needle eg aue be nexa ce Dno terea ner a re 1 11 9 Multiple position measurement IV S33MX sssssssssssseeeeeneeene nennen nennen 1 12 10 Multiple degree of match inspection IV S33MX sssssssssseeeeeennen nnn 1 13 11 Distance and angle measurement sse ennt
186. ut I F CCD trigger CCD sampling start Parallel Measurement start input Measurement start input I F CCD trigger CCD sampling start General purpose serial External input interface signal or auto detect edge level Measurement start input I F Parallel General Object type numbers 2 purpose serial USB CCD sampling start Parallel IV S32MX S33MX 0 to 31 IV S31MX 0 to 15 Measurement start input I F CCD trigger X5 is used for external input on the IV S31MX Parallel input X6 is used for external input a register reference image signal or to correct a total area judgement Parallel input X7 is used for external input a change in the output camera signal measurements with each camera and for overlapping images 1 For details about the settings on the I O CONDITIONS menu see Setting the Input Output Conditions in the IV S30 IV S31MX S32MX S33MxX User s Manual Function and Operation 2 Object type numbers and X1 to X5 have the following relationships e IV S32MX S33MX Object type Object type Connection and Installation Methods 2 Output terminals OUTPUT YO to Y7 and READY YO Result of logical calculation output to Y7 Specify in the FINAL OUTPUT COND on the OBJECT TYPE COND menu These signals will turn ON when the measurement start in
187. uter is connected Purpose application DD a photo sensor or proximity Start sampling input sensor etc Measurement is started by a CCD trigger sampling start input personal computer and the measurement data is output to a personal computer The object type number is selected by the personal computer Camera 1 image CCD trigger Camera 2 image on Personal computer Start sampling input C Object type selection data Monitor im Controller Power supply 24 VDC 3 6 System Configuration 3 System configuration example for measurement triggered by a command from a personal computer Purpose application Measurement is started by a trigger from a personal computer and the measurement data is output to the personal computer The object type number is selected by the personal computer Camera 1 image E h m Camera 2 image E EE Personal computer Ex response Monitor ee EER iw Remote key pad o In Controller Power supply 24 VDC Compatible cable IV S31MX IV S30KC3 IV S30C1 IV S32MX IV S30C2 IV S30KC5 IV S33MX IV S30KC7 IV S30C3 IV S30KC3 pee L V S30C4 IV S30
188. xamples Using the Setting Wizard 6 7 Setting and Operating Outlines 6 4 Operation chart As each setting is made using the wizard the operation chart keeps track of the settings and displays them as an operation chart You can see all settings you have made so far or jump back to a specific step on the STEP operation chart This section describes how to use the operation chart The operation chart srzps shows the measurement decisions that were made and saved as a chart STEP6 TYPE00 Start PARALLEL SERIAL USB STEP2 CAPTURE IMG PARTIAL IMG STEP3 MEAS1 CAM1 STEP4 MEAS1 BIN AREA MEAST WINDOW MASK 1 MEAS1 MEAS CND You can easily see the major flow of the measurement process and you STEP7 MEASTIEVALUATION can determine the execution timing for processes other than image processing such as numeric and ladder processing Also you can STEP10 change the settings for each step 1 Method for displaying the operation chart 1 Move the cursor to MAIN COND at the bottom of the Operation screen and press the SET key 2 The MAIN MENU will appear Move the cursor to SET WIZARD using the up and down arrow keys and press the SET key The SET WIZARD screen will appear Change the object type number on the operation chart to the desired object type number Select 1 CHG TYPE and press the SET key Then press the up and down arrow keys to change the object type number After select
189. xels that match between pixels in the stored image and the measured image is 97 35 The acceptance and rejection criteria based on the degree of match In order to evaluate acceptability based on the degree of match first an image of a good specimen is stored for reference Then an image of defective specimen is compared for degree of match Finally an image of another good specimen is compared These comparisons establish the degree of match to be used for setting the limits used for working comparisons For example the degree of match for a non defective object is 90 or more and that for a defective object is 70 or less then the threshold value for degree of match can be set to approx 85 This allows the evaluation acceptability to be made When the final evaluation result is OK YO is turned ON and a filled box g is displayed When the result is NG an empty box is displayed Setting Examples Using the Setting Wizard 7 2 Area measurement by binary conversion This section describes the setting procedures for the binary area measurement of the object below The area will be measured by counting the number of pixels after binarization Object to be measured Measure the white area in the SHARP logo This section descrives only the minimum required settings Use the remote keypad for the operation c See page 6 6 for detail of the operation of each key on the remote keypad 1 Move the cursor t
190. y center main axis angle fillet diameter peripheral length center point Maximum 4 windows Point measurement Number in binary image maximum 256 points average density Maximum 128 points Lead inspection Number of leads distance between leads max min lead width max min lead length max min Maximum 16 windows BGA CSP inspection Number of labels total area area of each label XY pitch max min XY fillet diameter max min Maximum 4 windows IV 582MX S33MX only Multiple position inspection Number of objects max 128 degree of match XY coordinate 1 point search 1 point edge Maximum 4 windows Multiple degree of match inspection Number of objects max 128 degree of match XY coordinate 1 point Search Maximum 4 windows 1 The gray search time is true when the search area is 256 x 256 pixels the model size is 64 x 64 pixels and the contraction function is set to 3 2 Variable with partial image capturing 9 1 Specifications Number of measurement programs Specifications IV S31MX IV S32MX IV S33MX Maximum 6 per object type measurement 0 camera 1 measurement 0 camera 2 measurements 1 to 4 Note Measurement 0 is only used for positional deviation measurement Window shape Rectangle circle oval when using area measurement by binary conversion object counting by binary conversion object identification by binar
191. y image processing This is a process used to handle the unmodified captured image data obtained from the CCD camera In other words the image data is not converted to binary values This process produces more precise results than binary image processing one pixel one bit by using 8 bits one pixel 256 gray levels to represent each pixel in a gray scale image Advantage Theoretically better precision and reliability can be offered because the image contains more information about the brightness of each pixel in the image Disadvantage More processing time is required because this approach must handle a large amount of data G 5 Glossary H E Gray scale search corrected gray scale search The gray scale search function is a system for detecting a point where the input image and the refer ence image match after calculating the matching levels in the input image and the reference image Procedures D Store the reference image as a gray scale image with 256 levels of gray 2 Capture the workpiece image to be measured 8 Move the captured image of the object so that the upper left corner of the captured image is right on top of the upper left edge of the reference image Calculates the level of matching between the two images based on the stored gray scale image data 4 Slide the reference image over one pixel width and then measure the level of matching at that position 5 Repeat step 4 above
192. y measurement polygon 3 to 32 when using area measurement by binary conversion object counting by binary conversion object identification by binary conversion and BGA CSP inspection Distance and angle measurement Measure distance between two points X coordinate Y coordinate measure angle 3 points 2 points against horizontal line 2 points against vertical line auxiliary point center circle center gravity center line over 2 points crossing point of two straight lines Arithmetic operation Four basic operations X root absolute value TAN ATAN maximum minimum average total NG image memory function Maximum 128 images 8 whole screens Calendar timer Year month day hour minute Other functions Display measuring time light level monitor function crosshair cursor display change display language between Japanese and English Run screen lock function setting menu display yes no change image display through freeze change image brightness bright dark Input relays Parallel input 8 points XO to X7 Output relays Parallel output 8 points YO to Y7 General purpose serial interface computer link 16 points YO to Y15 Auxiliary relays 128 points CO to C127 special area 18 points C110 to C127 Timers 8 points TMO to TM7 timer setting range 0 01 to 9 99 seconds countdown timer Counters 8 points CNO to CN7 counter set
193. ynchronized mode EXT externally synchronized mode Signal name GND 12 V Image GND Image signal HD GND 3 HD Input Output VD Input Output i NID A BY CO N a TRIG GND TRG signal High impedance state Output GND Not connected Not connected VD GND When only one EIA camera is used make sure to connect it to connector 1 CAMERA1 5 31 Connection and Installation Methods 3 Installing the camera converter IV S30EA1 The bottom of the IV S30EA1 camera converter should be installed by securing it on another surface with the two main housing brackets that come with the IV S530EA1 IV S30EA1 Main housing bracket 1 Installation procedures Mounting surface as 1 Install the two main housing brackets on the bottom of the IV S30EA1 Use the 4 screws M3 x 6 that come with the IV S30EA1 2 mounting brackets View from the bottom f c i Eze installation positions 4 2 Secure the unit on the mounting surface using the main mounting brackets gt 5 lt 79 gt 5 lt i T 2 oO CAMERA2 CAMERA1 pals 4 Mounting positions 4 places IV S30EA1 POWER 424 m o N ov e FG Y EL CONTROLLER x A gt

IV-S31MX/S32MX/S33MX User`s Manual

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