Installation Instructions
Contents
1. 6 Be sure that the bus lever on the module and on the right side adjacent module are in the unlocked fully right position before installing the replacement module 7 Slide the replacement module into the open slot 8 Connect the modules by locking fully left the bus levers on the replacement module and the right side adjacent module 9 Replace the mounting screws or snap the module onto the DIN rail Mount Expansion 1 0 ATTENTION During panel or DIN rail mounting of all devices be sure that all debris including metal chips or wire strands is kept from falling into the module Debris that falls into the module could cause damage when cycling power Minimum Spacing Maintain spacing from enclosure walls wireways or adjacent Top equipment Allow 50 mm 2 in of space on all sides for adequate Q 210100 ventilation as shown Controller g 4 gt Side El Side Bottom Mount Module to Panel Mount the module to a panel using two screws per module Use M4 or 8 panhead screws Mounting screws are required on every module Publication 1769 INO78A EN P May 2006 Compact TTL Output Module 9 Mount Module to Panel Using the Dimensional Template Spacing for single wide modules 35mm 1 378 in Spacing for one and a half wide modules 52 5mm 2 067 in Refer to host controller documentation for this dimension ae Note Overall hole spacing tolerance 0 4mm2. 0 016 in k 2 S a Locate holes every 17 5 mm 0 689 in to allow for a mix of single wide and one and a half wide modules for example the 1769 OA16 module Mount Module to Panel Procedure Using Modules as a Template This procedure lets you use the assembled modules as a template for drilling holes in the panel Due to module mounting hole tolerance it is important to follow this procedure Refer to Mount Module to Panel Using the Dimensional Template on page 9 if you have sophisticated panel mounting equipment 1 Ona clean work surface assemble no more than three modules 2 Using the assembled modules as a template carefully mark the center of all module mounting holes on the panel 3 Return the assembled modules to the clean work surface including any previously mounted modules 4 Drill and tap the mounting holes for the recommended M4 or 8 screws 5 Place the modules back on the panel and check for proper hole alignment 6 Attach the modules to the panel using the mounting screws TIP If mounting more modules mount only the last one of this group and put the others aside This reduces the remounting time during drilling and tapping of the next group 7 Repeat steps 1 to 6 for any remaining modules Publication 1769 INO78A EN P May 2006 10 Compact TTL Output Module Mount Module to DIN Rail The module can be mounted using these DIN rails e 35 x 7 5 mm E
3. expected 2 Over Voltage Category Il is the load level section of the electrical distribution system At this level transient voltages are controlled and do not exceed the impulse voltage capability of the product s insulation 6 Pollution Degree 2 and Over Voltage Category Il are International Electrotechnical Commission IEC designations Publication 1769 INO78A EN P May 2006 6 Compact TTL Output Module Install the 1769 0G16 Module Attach the module to the controller or an adjacent I O module before or after mounting For mounting instructions see Mount Module to Panel Using the Dimensional Template or Mount Module to DIN Rail To work with a system that is already mounted see Replace a Single Module Within a System The following procedure shows you how to assemble the Compact I O system 30536 M 1 Disconnect power 2 Check that the bus lever of the module to be installed is in the unlocked fully right position 3 Use the upper and lower tongue and groove slots 1 to secure the modules together or to a controller 4 Move the module back along the tongue and groove slots until the bus connectors 2 line up with each other 5 Use your fingers or a small screwdriver to push the bus lever back slightly to clear the positioning tab 3 Publication 1769 INO78A EN P May 2006 Compact TTL Output Module 7 6 To allow communication between the controller and module move the bus lever fully to t
4. of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3223 Monday Friday 8am 5pm EST Outside United States Please contact your local Rockwell Automation representative for any technical support issues New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to complete the return process Outside United States Please contact your local Rockwell Automation representative for return procedure Compact CompactLogix MicroLogix RSLogix 500 and RSNetWorx for DeviceNet are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their
5. respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1769 INO78A EN P May 2006 PN 40071 215 01 1 Copyright 2006 Rockwell Automation Inc All rights reserved Printed in the U S A
6. AB Installation Instructions UF Compact TTL Output Module Catalog Number 1769 0G16 Topic Page About This Publication Important User Information About the 1769 0616 Module Install the 1769 0616 Module Replace a Single Module Within a System Mount Expansion 1 0 co CO NI MD MY N Mount Module to Panel Mount Module to DIN Rail Wire the 1769 0616 Module Ground the 1769 0616 Module Remove the Finger safe Terminal Block Wire the Finger safe Terminal Block Configure the 1769 0616 Module Output Data File Input Data File Configuration File Specifications ou Al ajl ajl a N ol Additional Resources About This Publication Use this document as a guide when installing a Compact TTL Output Module Publication 1769 IN078A EN P May 2006 2 Compact TTL Output Module Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all perso
7. DeviceNet during initial configuration of the system In that case graphical dialogs are provided via the programmer to simplify configuration However some systems for example 1769 ADN DeviceNet adapter also allow the bits to be altered as part of the control program using communication rungs In that case it is necessary to understand the bit arrangement Configuration File Bit Position 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 PFE Program State for Output Array Word 0 Program Value for Output Array Word 0 Fault State for Output Array Word 0 Fault Value for Output Array Word 0 al cl rol o Word Program State Word Condition Bit Setting Word 1 the program state word selects the hold User defined Safe State 0 last state or user defined safe state condition for Hold Last State 1 each individual output on a system transition from Run to Program Program Value Word Bit Setting The program value word word 2 is used to program the user defined safe state value 0 Off 1 On Each output is individually configurable for on or off On 1 TTL outputs are inverted On 1 logic low voltage 0 0 4V de Off 0 logic high voltage 4 5 5 5V dc Use a NOT instruction in the ladder program to convert to traditional True High logic Publication 1769 INO78A EN P May 2006 16 Compact T
8. N 50 022 35 x 7 5 e 35 x 15 mm EN 50 022 35 x 15 Before mounting the module on a DIN rail close the DIN rail latches Press the DIN rail mounting area of the module against the DIN rail The latches will momentarily open and lock into place Wire the 1769 0G16 Module Each terminal accepts as many as two wires with these restrictions Wire Restrictions Wire Type Wire Size Terminal Screw Retaining Screw Torque Torque Solid Cu 90 C 194 F 2 08 0 34 mm2 0 68 Nm 6 in Ib 0 46 Nm 4 1 in Ib 14 22 AWG Stranded Cu 90 C 194 F 1 31 0 34 mm2 0 68 Nm 6 in Ib 0 46 Nm 4 1 in lb 16 22 AWG Simplified Output Circuit Diagram Vec AAAA VDC K T 74HC04 Out AM gt 1K 4 7K F PA DC COM Publication 1769 INO78A EN P May 2006 Compact TTL Output Module 11 Output Wiring External Terminal Block 5Vdc General Notes 1 Use Belden 8761 or equivalent shielded wire 2 Do not connect more than 2 wires to any single terminal 3 DC power cable and 1 0 cables should not exceed 30 ft 10 m in length 4 The capacitors shown above must be 0 01uF and rated for 2000 volts minimum 5 User power supply must be rated Class 2 with a 5V dc range of 4 5V to 5 5V dc Publication 1769 INO78A EN P May 2006 12 Compact TTL Output Module Ground the 1769 0G16 Module This product is
9. Output Module 19 Additional Resources You can view or download publications at http literature rockwellautomation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Related Documentation For Refer to This Document Pub No A more detailed description of how to use MicroLogix 1200 and MicroLogix 764 RM001 your Compact 1 0 with MicroLogix 1200 1500 1500 Programmable Controllers programmable controllers Reference Manual A more detailed description of how to install 1769 ADN DeviceNet Adapter User 1769 UMO001 and use your Compact 1 0 system with the Manual 1769 ADN DeviceNet adapter A more detailed description of how to install CompactLogix System User Manual 1769 UM007 and use your Compact 1 0 system with the CompactLogix system More information on proper wiring and Industrial Automation Wiring and 770 4 1 grounding techniques Grounding Guidelines Publication 1769 INO78A EN P May 2006 Rockwell Automation Support Rockwell Automation provides technical information on the web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level
10. TL Output Module Fault State Word Word 3 the fault state word selects the hold last state or user defined safe state condition for each individual output on a system transition from Run to Fault Fault Value Word The fault value word word 4 is used to program the fault state value 0 Off 1 On Each output is individually configurable for on or off Program to Fault Enable Bit PFE Word 0 bit 0 allows the selection of which data value the program or fault value to apply to the output if a system in Program mode undergoes a system fault resulting in a change to the Fault mode Module Default Condition The modules default condition is all zeros Programming Conditions Condition User defined Safe State Bit Setting 0 Hold Last State 1 Value Off Bit Setting 0 On 1 Value Applied Program Bit Setting 0 Fault 1 Word or Bit Affected Condition Applied Word 0 Bit 0 Program to fault Enable Program Value Word 1 Program State User defined Safe State Word 2 Program Value Off Word 3 Fault State User defined Safe State Word 4 Fault Value Off TTL outputs are inverted On 1 logic low voltage 0 0 4V de Off 0 logic high voltage 4 5 5 5V dc Use a NOT instruction in the ladder program to convert to traditional True High logic Publication 1769 INO78A EN P May 2006 Compact TTL Output Module 17 Specifi
11. cations Compact TTL Output Module 1769 0G16 Attribute Value Bus Current Draw Max 200 mA at 5V de Heat Dissipation 1 2 Total Watts The Watts per point plus the minimum Watts with all points energized Power Supply Distance Rating 8 The module may not be more than 8 modules away from the power supply or controller Vendor I D Code 1 Product Type Code 7 Product Code 78 decimal Input Data File Size 1 word Output Data File Size 1 word Configuration Data File Size 5 words Dimensions HxDxW Approx 118 x 87 x 35 mm 4 65 x 3 43 x 1 38 in Height including mounting tabs is 138 mm 5 43 in Weight Approx with carton 250 g 0 55 Ib Voltage Category 5V de TTL output Operating Voltage Range 4 5 5 5V de 50 mV peak to peak ripple max Number of Outputs 16 Signal Delay Max resistive load Turn on 0 25 ms Turn off 0 50 ms Off state Voltage Typical 4 5 5 5V de On state Voltage 0 0 4V de On state Load Current Min 0 15 mA Continuous Current per Point Max 24mA Output Point to Bus CompactBus Isolation Verified by one of the following dielectric tests 1200V ac for 2 s or 1697V dc for 2 s 75V de working voltage IEC Class 2 reinforced insulation TTL outputs are inverted On 1 logic low voltage 0 0 4V de Off 0 logic high voltage 4 5 5 5V dc Use a NOT instruction in the ladder prog
12. cts on both the module and its mating connector Worn contacts may create electrical resistance Publication 1769 INO78A EN P May 2006 4 Compact TTL Output Module Hazardous Location Considerations This equipment is suitable for use in Class I Division 2 Groups A B C D or nonhazardous locations only The following WARNING statement applies to use in hazardous locations WARNING Explosion Hazard e Substitution of components may impair suitability for Class Division 2 e Do not replace components or disconnect equipment unless power is switched off or the area is known to be nonhazardous e Do not connect or disconnect components unless power is switched off or the area is known to be nonhazardous e This product must be installed in an enclosure e All wiring must comply with N E C article 501 4 b Environnements dangereux Cet quipement est con u pour tre utilis dans des environnements de Classe 1 Division 2 Groupes A B C D ou non dangereux La mise en garde suivante s applique une utilisation dans des environnements dangereux AVERTISSEMENT Danger D explosion e La substitution de composants peut rendre cet quipement impropre une utilisation en environnement de Classe 1 Division 2 e Ne pas remplacer de composants ou d connecter l quipement sans s tre assur que l alimentation est coup e et que l environnement est class non dangereux e Ne pas connecter
13. data echo During normal operation these input bits represent the logic state that the outputs are directed to by the control program They are also dependent upon the e Program mode configuration if supported by the controller e Fault mode configuration if supported by the controller The module implements inverted logic on the TTL outputs An Output Data File bit set to 1 directs a logic low output voltage on the corresponding output point An Output Data File bit cleared to 0 directs a logic high output voltage on the corresponding output point Input Data File B Bit Position 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 MM r r r r r r r r r r r r r r r M re read IMPORTANT The output module s input data file reflects the output data echo of the module not necessarily the electrical state of the output terminals It does not reflect shorted or open outputs It is important to use this input word if the controller adapter supports the Program mode or Fault mode function and if it is configured to use them Publication 1769 INO78A EN P May 2006 Compact TTL Output Module 15 Configuration File The read writable configuration data file allows the setup of the hold last state and user defined safe state conditions The manipulation of the bits from this file is normally done with programming software such as RSLogix 500 or RSNetworx for
14. he left 4 until it clicks making sure it is locked firmly in place ATTENTION When attaching I O modules it is very important that the bus connectors are securely locked together to be sure of proper electrical connection 7 Attach an end cap terminator 5 to the last module in the system by using the tongue and groove slots as before 8 Lock the end cap bus terminator 6 Tae ou must use a 1769 ECR or 1769 ECL right or left end cap to terminate the end of the serial communication bus Replace a Single Module Within a System The module can be replaced while the system is mounted to a panel or DIN rail 1 Remove power Refer to Remove Power on page 3 2 Remove the upper and lower mounting screws from the module or open the DIN latches using a flat blade or Phillips style screwdriver 3 Move the bus lever to the right to disconnect unlock the bus 4 On the right side adjacent module move its bus lever to the right unlock to disconnect it from the module to be removed 5 Gently slide the disconnected module forward If you feel excessive resistance check that the module is disconnected from the bus and that both mounting screws are removed or DIN latches opened TIP It may be necessary to rock the module slightly from front to back to remove it or in a panel mounted system to loosen the screws of adjacent modules Publication 1769 INO78A EN P May 2006 8 Compact TTL Output Module
15. intended to be mounted to a well grounded mounting surface such as a metal panel Additional grounding connections from the module s mounting tabs or DIN rail Gf used are not required unless the mounting surface cannot be grounded Refer to Industrial Automation Wiring and Grounding Guidelines Allen Bradley publication 1770 4 1 for additional information A removable write on label is provided with the module Remove the label from the door mark the identification of each terminal with permanent ink and slide the label back into the door Your markings ID tag will be visible when the module door is closed Ground the Module i 3 Upper Retaining Screw Wire the finger safe terminal block S A SS Lower Retaining Scre Remove the Finger safe Terminal Block To remove the terminal block loosen the upper and lower retaining screws The terminal block will back away from the module as you remove the screws When replacing the terminal block torque the retaining screws to 0 46 Nm 4 1 in lbs Publication 1769 INO78A EN P May 2006 Compact TTL Output Module 13 Wire the Finger safe Terminal Block When wiring the terminal block keep the finger safe cover in place 1 Loosen the terminal screws to be wired 2 Route the wire under the terminal pressure plate You can use the bare wire or a spade lug The terminals will accept a 6 35 mm 0 25 in spade lug TIP The terminal screws are non ca
16. ns responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is p Throughout this man ohibited al When necessary we use notes to make you aware of safety considerations IMPORTANT ATTENTION Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss Identifies information that is critical for successful application and understanding of the product Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attenti
17. ons help you to identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD BURN HAZARD PEPEPTEDE Labels may be located on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present Labels may be located on or inside the equipment for example a drive or motor to alert people that surfaces may be dangerous temperatures Publication 1769 INO78A EN P May 2006 Compact TTL Output Module 3 Prevent Electrostatic Discharge ATTENTION Electrostatic discharge can damage integrated circuits or semiconductors if you touch bus connector pins Follow these guidelines when you handle the module Touch a grounded object to discharge static potential Wear an approved wrist strap grounding device Do not touch the bus connector or connector pins Do not touch circuit components inside the module If available use a static safe work station When not in use keep the module in its static shield box Remove Power ATTENTION Remove power before removing or inserting this module When you remove or insert a module with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by sending an erroneous signal to your system s field devices causing unintended machine motion causing an explosion in a hazardous environment Electrical arcing causes excessive wear to conta
18. ou d connecter des composants sans s tre assur que l alimentation est coup e ou que l environnement est class non dangereux e Ce produit doit tre install dans une armoire Publication 1769 IN078A EN P May 2006 Compact TTL Output Module 5 About the 1769 0G16 Module Compact I O is suitable for use in an industrial environment when installed in accordance with these instructions Specifically this equipment is intended for use in clean dry environments Pollution degree 2 and to circuits not exceeding Over Voltage Category I IEC 60664 1 Module Description 2a Labels Item Description 1 Bus lever with locking function 7 2a Upper panel mounting tab 10a 2b Lower panel mounting tab 3 Module status LED 4 Module door with terminal identification label 66666888 8888888885 4 5a Movable bus connector with female pins 5b Stationary bus connector with male pins 6 Nameplate label 7a Upper tongue and groove slots 7b Lower tongue and groove slots 8a Upper DIN rail latch 8b Lower DIN rail latch 9 Write on label user ID tag 10 Removable terminal block RTB with finger safe cover 10a RTB upper retaining screw 10b RTB lower retaining screw Pollution Degree 2 is an environment where normally only non conductive pollution occurs except that occasionally a temporary conductivity caused by condensation is
19. ptive Therefore it is possible to use a ring lug max 1 4 in o d with a 0 139 in minimum i d M3 5 with the module 3 Tighten the terminal screw making sure the pressure plate secures the wire Recommended torque when tightening terminal screws is 0 68 Nm 6 in Ib TIP If you need to remove the finger safe cover insert a screwdriver into one of the square wiring holes and gently pry the cover off If you wire the terminal block with the finger safe cover removed you will not be able to put it back on the terminal block because the wires will be in the way Configure the 1769 0G16 Module The following I O memory mapping lets you configure the 1769 OG16 module Output Data File For each module slot x word 0 in the output data file contains the state of the module s output points The module implements inverted logic on the TTL outputs An Output Data File bit set to 1 results in a logic low output voltage on the corresponding output point An Output Data File bit cleared to 0 results in a logic high output voltage on the corresponding output point Output Data File T Bit Position 2150821098 716541317211 0 0 EE ww ww ww ww ww E ww ww w M w write Publication 1769 INO78A EN P May 2006 14 Compact TTL Output Module Inout Data File For each module slot x word 0 in the input data file contains the state of the module s output data file output
20. ram to convert to traditional True High logic Publication 1769 INO78A EN P May 2006 18 Compact TTL Output Module Environmental Specifications Attribute Value Storage Temperature 40 85 C 40 185 F Operating Temperature 0 60 C 32 140 F Operating Humidity 5 95 non condensing Operating Altitude 2000 m 6561 ft Vibration Operating 10 500 Hz 5 g 0 030 in max peak to peak Shock Operating 30 g panel mounted 20 g DIN rail mounted Non operating 40 g panel mounted 30 g DIN rail mounted Radiated and Conducted Emissions EN50081 2 Class A Electrical EMC ESD Immunity IEC61000 4 2 The module has passed testing at the following levels 4kV contact 8 kV air 4 kV indirect Radiated Immunity IEC61000 4 3 10V m 80 1000 MHz 80 amplitude Fast Transient Burst IEC61000 4 4 2 kV 5 kHz Conducted Immunity IEC61000 4 6 1 10V 0 15 80 MHz Conducted Immunity frequency range may be 150 kHz 30 MHz if the radiated immunity frequency range is 30 1000 MHz Certifications Attribute Value Agency Certification e C UL certified under CSA C22 2 No 142 e UL 508 listed e CE compliant for all applicable directives Hazardous Environment Class Publication 1769 INO78A EN P M Class Division 2 Hazardous Location Groups A B C D UL 1604 C UL under CSA C22 2 No 213 ay 2006 Compact TTL
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