Direct drive motor TM-RFM series Servo amplifier MR-J3-B
Contents
1. E Servo amplifier dimensions Unit mm MR J3 350B RJ080W ote 1 Terminal arrangement 6 mounting hole so L1 TS 85 Approx 80 195 Exhaust T oh Bid i L3 T CNP1 N P1 P al g P2 C P U CNP24 D CNP3 V L11 Ww L21 y PE When MR J3BAT j 9e is mounted Tre Screw size M4 TD iF ID n lt Mounting screw size gt L I 7 i UU SE 00000 MR J3 500B RJ080W Approx 80 _ 200 130 131 5 _ 68 5 _ in 6 118 2 06 Cooling fan L6 Terminal diagram mounting hole Exhaust T with terminal cover open ie e le I j eJ amp e Terminal screw size u a TE1 M4 es Il TE2 M3 5 ma TE3 M4 z PE M4 is Mounting screw size 92 NI M5 3i ES Terminal arrangement n JE2 TES 99 When MR J3BAT LE When i i i L11L21 N P1 P2 E is mounte 20 5 ie 4 Jet TE el2. lt Terminal arrangement gt CNP1 CNP2 CNP3 L1 L2 L3 INI P1 P2 P C D L11 L21 lt PE 9e Screw size M4 Mounting screw size M5 6 mounting hole Ko 156 CNP1 CNP2 CNP3 161 168 i o ofooooofo o o o oo ME CNA CN2L CN2 ir 14 I Ls lO N N amp lt Terminal arrangement gt Approx 80 aT When MR J3BAT is mounted 185 a Intake Cooling fan AR OU Qe M A 0000 L1 L2 L3 N P1 P2 CNP1 CNP2 D CNP3 V PE Qo Screw size M4 Mounting screw size M5 Notes 1 The connectors CNP1 CNP2 and CNP3 insertion type are supplied with the servo amplifier
3. a S 3g e N 9 5 9 f I y I I Model Variable dimensions L TM RFM012G20 69 19 5 TM RFM048G20 144 Detailed view of A TM RFM072G20 194 TM RFM040J10 TM RFM120J10 TM RFM240J10 E E 6 M8 screw i Depth 13 4 18 mounting hole 534 7 Use hexagonal Fl m 60 cap head bolts 330 E 25 5 Ly y l _ i Kan 1 4 s v Q co m 4 E En eoo wo e 138 8 838 8 ES e 9 I I 17 l i Y po 2 x 2 M12 screw n a Depth 25 5 1 I Col Encoder connector Lt RM15WTRZB 12P 72 17 A i I Power supply connector CE05 2A22 22PD D TM RFM040J10 TM RFM120J10 H Variable dimensions CE05 2A32 17PD D Model L KA TM RFM240J10 Power supply connector E MEA zl Rene RA m 16 5 Output shaft side n 3 Detailed view ofA TM RFM240J10 273 5 254 8 Arrow view B Note For dimensions where there is no tolerance listed use general tolerance The actual dimensions may be 1 to 3mm larger than the dimensions listed Make allowances for the tolerance when designing a machine ll Servo amplifier specifications ae ea DEC me sme sm VERS 3 phase 200 t
4. mRs2 7oB RJoBOW 39 39 9 Wem wemoxw 2 3 oo 3 wezssRUOEW 39 3 9 wmussomxuow 139 3 9 sw Notes 1 For external dimensions and connections of the built in regenerative resistor and optional regeneration unit refer to MELSERVO J3 catalog L NA 03017 2 Be sure to install a cooling fan The cooling fan must be prepared by user 3 The power values in this table are resistor regenerated powers not rated powers 13 Warranty 1 Warranty period and coverage We will repair any failure or defect hereinafter referred to as failure in our FA equipment hereinafter referred to as the Product arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider However we will charge the actual cost of dispatching our engineer for an on site repair work on request by customer in Japan or overseas countries We are not responsible for any on site readjustment and or trial run that may be required after a defective unit is repaired or replaced Term The term of warranty for Product is twelve 12 months after your purchase or delivery of the Product to a place designated by you or eighteen 18 months from the date of manufacture whichever comes first Warranty Period Warranty period for repaired Product can
5. 0 l 250 500 Speed r min TM RFM120J10 ete 1 560007 400 3 Peak S 420004 300 rrunning 2 z range 3 3 g 280004 5 200 e e 14000 100 Continuous running range 0 100 200 Speed r min Notes 1 E Direct drive motor machine accuracy The machine accuracy related to the direct drive motor s rotor output shaft and installation is indicated below Measured part Accuracy mm Runout of flange surface about rotor output shaft o pow Runout of fitting outer diameter of flange surface b o Runout of rotor output shaft Runout of rotor output shaft end d 00 TM RFMOO6C20 note 1 2 3 33604 24 E N 25204 5 18 2 Peak running range co o i S8 16804 9 12 e e 8404 6 x Continuous Se running range E 0 i 250 500 Speed r min TM RFMOT 8E20 Note 1 10080 t 8 75605 2 54 z D D Peak running 2 2 range 5 90404 5 36 e e 25204 18 Continuous running range 0 0 L 250 500 Speed r min TM RFM072G20 note 1 336004 240 Ed 3 Peak running i 252004 180 range z g E g 168007 g 120 84004 60 Continuous running range 0 1 g 250 500 Speed r min TM RFM240J10 ote 1 112000 4 800 T f Peak 2 840005 600 Frunning 9 zZz range E E g 56000 p 400 e 280004 200 Contin
6. 1 1 1 1 1 f 1 1 1 w E 1 1 1 1 1 1 1 1 1 1 1 Ered 1 1 v a Direct drive motor Manufacture an encoder cable Note 1 For absolute position detecting system To CN2 To CNP3 Motor power supply connector set l 11 1 i Bg BO a cL E s unm HH gt gt O i Manufacture a cable i e AN 1 i 1 Encoder connector set Encoder connector set 1 9 10 i Direct drive motor i T i Si 1 MMIII i 1 1 Manufacture an encoder cable Manufacture an encoder cable Note 1 Note 1 Absolute position storage unit Description CNP1 connector CNP2 connector CNP3 connector Insertion tool d EB e MR J3 100B RJO80W 54928 0670 54927 0520 54928 0370 54932 0000 or smaller connector connector connector Molex or an Molex or an Molex or an Molex or an equivalent product equivalent product equivalent product equivalent product Applicable cable example Note 2 Amplifier Wire size 0 14mm AWG26 to 2 5mm AWG14 p Standard Completed cable outer diameter up to 3 8mm power supply accessory Sud set Insertion type CNP1 connector CNP2 connector CNP3 connector Insertion tool e n ra o e n z Oo
7. 1 Rated output and speed of a direct drive motor are applicable when the servo amplifier combined with the direct drive motor is operated within the specified power supply voltage and frequency Torque drops when the power supply voltage is below the specified value 2 For torque characteristics when combined with a direct drive motor refer to the section Direct drive motor torque characteristics in this catalog 3 0 15A is the value when all of the input output points are used The current capacity can be stepped down according to the number of input output points in use Refer to MR J3 OB SERVO AMPLIFIER INSTRUCTION MANUAL for details 4 When using the built in dynamic brake refer to MR J3 LI B RJ080W INSTRUCTION MANUAL for the permissible load inertia moment ratio 5 Special specification servo amplifiers without a dynamic brake are also available MR J3 LIB RUO80W When using the servo amplifier without a dynamic brake the direct drive motor does not stop immediately at alarm occurrence or power failure Take measures to ensure safety in the entire system 6 The following servo amplifiers can be mounted closely MR J3 20B RJ080W 40B RJ080W 60B RJ080W 70B RJO80W 100B RJ080W and 350B RJO80W In this case operate them at the ambient temperature of 0 to 45 C 32 to 113 F or at 75 or less of the effective load ratio E Peripheral equipment Electrical wires circuit breakers magnetic con
8. smoothing capacitor etc vi a failure caused by external factors such as inevitable accidents including without limitation fire and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters vii a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company viii any other failures which we are not responsible for or which you acknowledge we are not responsible for 2 Term of warranty after the stop of production 1 We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The announcement of the stop of production for each model can be seen in our Sales and Service etc 2 Please note that the Product including its spare parts cannot be ordered after its stop of production 3 Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product However the terms and conditions of the repair work may differ depending on each FA Center Please ask your local FA Center for details 4 Exclusion of responsibility for compensation against loss of opportunity secondary loss etc Whether under or after the term of warranty we assume no responsibility for any damages arisen from causes for which we are not responsible any losses of opportunity and or profit incurred by you due to
9. 2 2 cable length 15 0 3 0 5 1 3m For controller CN1A CN1B Connector set for SSCNET IL Note 1 MR J3BCN1 Note 3 Standard Connector cap for SSCNET IL accessory Personal computer iw MR J3USBCBL3M communication USB cable onnector Japan Aviation ectronics Industry F 2D103 S Connector Connector Japan Aviation Electronics Industry CF 2D103 S Connector EM E Connector Japan Aviation Electronics Industry PF 2D103 Connector Connector Japan Aviation Electronics Industry PF 2D103 Connector Amplifier connector mini B connector 5 pins Personal computer connector A connector Cable length 3m MR CCN1 B MR J3DDCNS IP67 MR J3DDSPS IP67 MR PWCNF straight type ree IP67 IP67 IP67 cable Input output signal connector set Encoder connector set for connecting servo amplifier and direct drive motor or for connecting servo amplifier and absolute position storage unit Encoder connector set for connecting absolute position storage unit and direct drive motor a z o o i iD z o E o i e z o o rs lt o o o o o ms Power supply connector set for TM RFMOC20 TM RFMOE20 MR PWCNS4 straight type Power supply connector set for TM RFMOG20 Power supply connec
10. Applicab Wire size Complete Motor power supply connector DDK Motor power supply connector DDK CE05 6A18 10SD D BSS plug straight CE3057 10A 1 D cable clamp e cable example 2mm AWG14 to 3 5mm AWG12 d cable outer diameter 610 5 to 14 1mm Motor power supply connector DDK CE05 6A22 22SD D BSS plug straight CE3057 12A 1 D cable clamp e cable example 5 5mm AWG10 to 8mm AWG8 d cable outer diameter 12 5 to 16mm Applicab Wire size Complete 1 lt Applical Wire siz Comple Motor power supply connector DDK CE05 6A32 17SD D BSS plug straight CE3057 20A 1 D cable clamp ble cable example gt e 14mm AWG6 to 22mm AWG4 ed cable outer diameter 22 to 23 8mm Notes 1 Look carefully through the precautions enclosed with the options before use 2 Contact your local sales office for the cables with ultra long bending life and or for unlisted lengths 3 Special tools are required Contact your local sales office for details 4 The connector and shell kit are soldered type Models for press bonding type are 10120 6000EL connector and 10320 3210 000 shell kit 5 The IP rating indicated is for the connector s protection against ingress of dust and water when coupled to a servo amplifier direct drive motor If the IP ra
11. Frame dimensions SUE 800 Permissible instantaneous speed r min 575 orque Rated current TY Maximum current 9 3 requency Note 2 o J X10 kg m 10 9 16 6 224 74 0 111 149 CIN ate JV J oz in 59 6 90 8 122 405 607 815 Recommended load Maximum of 50 times to motor inertia moment ratio Note 3 Absolute accuracy go 25 Encoder resolution 1048576p rev Absolute incremental encoder Note 4 Insulation class Class F Totally enclosed non ventilated IP rating IP42 Note 5 Rotor Moment load N m oz in 22 5 3190 70 9910 permissible load Note 8 Axial load N 1100 3300 Ambient temperature 0 to 40 C 32 to 104 F non freezing storage 15 to 70 C 5 to 158 F non freezing Ambient humidity 80 RH maximum non condensing storage 90 RH maximum non condensing Indoors no direct sunlight no corrosive gas inflammable gas oil mist dust or Atmosphere splash of oil or water Elevation 1000m or less above sea level Vibration Note 6 X 49m s Y 49m s YES kg Tib Notes 1 The power supply capacity varies depending on the power supply s impedance 2 The regenerative braking frequency shows the permissible frequency when the motor without a load and optional regeneration unit decelerates from the rated speed to a stop When a load is connected however the value will be the table value m 1 where m the load inertia moment the motor inertia moment When the operati
12. maintenance due to abrasion is not required The motor has an inner rotor with hollow shaft which enables cables and pipes to be passed through The parameter setting and monitor display functions of MR Configurator enables easy start up and adjustment of the servo System il Model configurations G Direct drive motor G Servo amplifier TM RFM MR J3 B Special specifications Direct drive motor MELSERVO J3 Symbol Specie spe A irect drive motor compatible series Series RJOBOW with a built in dynamic brake Direct drive motor compatible SSCNET II compatible RULE without a dynamic brake Note 1 Symbol Rated torque N m Notes 1 Dynamic brake does not work at 002 2 Symbol Rated speed r min List of compatible motors alarm occurrence or power failure 004 4 10 100 Symbol TM RFM Take measures to ensure safety 006 6 20 200 20 002C20 012 12 40 004C20 018 18 Symbol Motor outer diameter mm 60 006C20 006E20 040 40 rame dimensions 70 012E20 012G20 040J10 048 48 C 130 100 018E20 072 72 E 9 180 350 048G20 072G20 120J10 120 120 G 9 230 500 240J10 240 240 J 330 Bl Direct drive motor specifications Direct drive motor model TM RFM 002C20 004C20 006C20 006E20 012E20 018E20 Compatible servo amplifier model
13. motor may not be usable Contact your local sales office for more details 8 The following is calculation examples of axial and moment loads to the rotor output shaft The axial and moment loads must be maintained equal to or below the permissible value Environment Note 7 ou RO F Outer force F Outer force F Outer force L i Bearing TIT Motor outer diameter mm Dimension A Frame dimensions mm Axial load Axial load Axial load load mass 9130 F load mass F load mass Moment load F x L A Moment load FxL Bl Direct drive motor specifications Direct drive motor model TM RFM 012G20 048G20 072G20 040J10 120J10 240J10 Compatible servo amplifier model Motor outer diameter Frame dimensions jm 9230 9330 Power supply capacihy ioe VA ori 27 38 12 34 08 Continuous Rated output W 251 1005 1508 419 1257 2513 running duy Rated speed r min 200 230 orque DUET TS vete 1 3 4 19 9 9 requency Note 2 T J X10 kg m 238 615 875 1694 3519 6303 Diomensohinsttd J oz in 1300 3360 4780 9260 19200 34500 d load A Maximum of 50 times to motor inertia moment ratio Note 3 Absolute accuracy g a 9 Encoder resolution 1048576p rev Absolute incremental encoder Note 4 Insulation class Class F Totally enclosed non ventilated IP rating IP42 Note
14. 2 1c LG 10 5 24VDC power supply H DICOM 5 1 o 1 for interface DOCOM 3 1 3 MR Meis MR 7 8 i Encoder Z phase pulse lt LZ 8 i 4 MRR MRR 8 ul d differential line driver h 1 h 1 LZR 18 PLATE SD FG 5 i Encoder A phase pulse lt L C LA 6 i 5 THM1 Thermistor 1 differential line driver 4 117 11 LAR 16 i THM2 THM1 6 2 Encoder B phase pulse lt HLB 7 i THM2 11 differential line driver e LBR 17 1 i Control common LL H LG 11 i VIsp PLATE RP PEE M 10m maximum Note 12 Analog monitor outputs ao Mot 4 Personal computer Output voltage 10V va pat running Microsoft Windows Maximum output current 1mA lt a ta LG 1 Output voltage 10V 7 lt lt 447 MO2 14 CN5 DO Maximum output current 1mA E wa ar SD PLATE 0 Note 7 2m maximum USB cable MR Configurator Note 1 Forced stop T EM1 20 MR J3USBCBL3M Setup software Upper stroke limit FLS DI 2 MRZJW3 SETUP221E Note 11 Note 6 Lower stroke limit RLS gt D2 12 Proximity dog DOG 7 DIS 19 iti i DOCOM 3 eT Or AbSOIUE pornbn CO ONND Sele e enaar km Note nom maximum Fsicom l 10 Servo amplifier Direct drive motor i Note 2 Malfunction t Ay ALM 15 MR J3 L B RJ080W TM RFM i In position H INP 9 t af E M MD Ta Magnetic brake interlock t MBR 13 x pU A H oV B i Connect a controller and i w n 3 x Ww C 1 servo am
15. 5 Rotor Moment load N m oz in 93 13200 350 49600 00 080 0 permissible load Note 8 Axial load N 5500 16000 Ambient temperature 0 to 40 C 32 to 104 F non freezing storage 15 to 70 C 5 to 158 F non freezing Ambient humidity 80 RH maximum non condensing storage 90 RH maximum non condensing data Indoors no direct sunlight ene gas oil mist dust or 1000m or less above sea level Vibration ot 6 1 205 Notes 1 The power supply capacity varies depending on the power supply s impedance 2 The regenerative braking frequency shows the permissible frequency when the motor without a load and optional regeneration unit decelerates from the rated speed to a stop When a load is connected however the value will be the table value m 1 where m the load inertia moment the motor inertia moment When the operating speed exceeds the rated speed the regenerative braking frequency is inversely proportional to the square of operating speed rated speed If the operating speed changes frequently or when the regeneration is constant as with vertical feeds find the regenerative heating value W in operation Provisions must be made to keep this heating value below the tolerable regenerative power W Optimal regenerative resistor varies for each system Select the most suitable regenerative resistor by using the Servo Support software Refer to the section Options G Optional regeneration unit in this catalog f
16. 6 Intake Three ground L1 L2 L3 P CJUI VW n terminals M4 Built in regenerative resistor PE lead terminal fixing screw D ag eG Notes 1 The connectors CNP1 CNP2 and CNP3 insertion type are supplied with the servo amplifier 10 E Options Cables and connectors Controller Servo amplifier Servo amplifier Q173DCPU Q172DCPU 2 3 4 B Q170MCPU ia iai M 4 Esse i e QD75MH cupi CNS 7 o CNPH NE QD74MH E E xL oe eS E i is PS q Dr MR Configurator i T 1 gt 1 S18 Setup software i Y I H E AAN MRZJW3 SETUP221E Y 5 ec CNIA m 1 CNIA 1 a i CNP2 nu 2 3 4 CNP2 y j p og E CNIBB cnis 6 CNP3 i B pod CNP3 el HBTEH kt prenn ee c2 p ae mm CN2 5 CN2 CN2L CN2L the unused Motor power supply connector set connector 11 For incremental system i 1 Attach a cap to 1 1 1 Encoder connector set Manufacture a cable gt O 9 Eteeder connector set 1 SA
17. Changes for the Better MITSUBISHI ELECTRIC General Purpose AC Servo MELSERVO J3 Direct drive motor TM RFM series Servo amplifier MR J3 B RJ080W Direct drive motor is newly added to the MELSERVO J3 series 12 types of direct drive motors in the following range are available Instantaneous maximum torque 6 to 720N m Motor outer diameter 2130 to 330mm Direct drive arrangement with the motor provides higher rigidity In addition the high resolution encoder with the motor enables high accuracy control The motor s low profile design contributes to compact construction and a low center of gravity for enhanced machine stability This motor is suitable for rotation and index tables used in semiconductor manufacturing liquid crystal manufacturing and machine tool devices The direct drive motor and servo amplifier will be compatible with global standards EN UL and CSA standards E Features Since load is directly coupled to the direct drive motor gear reducer and transmission elements can be eliminated offering greater rigidity and torque Due to the gearless structure error caused by backlash can be eliminated offering high accuracy operation and shorter settling time The direct drive motor increases efficiency by eliminating mechanical losses Smooth rotation with less audible noise is possible due to the gearless structure The high resolution encoder contributes to high accuracy control Lubrication and
18. W FR BEL 7 5K MR J3 350B RJ080W MR J3 60B RJ080W FR BEL 1 5K MR J3 70B RJO80W FR BEL 11K MR J3 500B RJ080W Notes 1 For external dimensions and connections of the power factor improvement DC reactor refer to MELSERVO J3 catalog L NA 03017 7 E Standard wiring diagram example Servo amplifier MR J3 L B RJ080W For incremental system A Main circuit la ca aaa ade re ae power supply connection power supply TM REM 1 The connection differs according to the ome CNP3 Note 13 1 power voltage Refer to MR J3 L B RJ080W L2 I UO U A INSTRUCTION MANUAL for main circuit control L3 r py Vip i circuit power supply connection NE NW Wie M i Control circuit bier power supply 9 i E L21 Q9 1 1 CN2 r a Ps P5 9 i CNS
19. a failure of the Product any damages secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company any damages to products other than the Product and also compensation for any replacement work readjustment start up test run of local machines and the Product and any other operations conducted by you 5 Change of Product specifications Specifications listed in our catalogs manuals or technical documents may be changed without notice 6 Application and use of the Product 1 For the use of our General Purpose AC Servo its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General Purpose AC Servo and a backup or fail safe function should operate on an external system to General Purpose AC Servo when any failure or malfunction occurs 2 Our General Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries Therefore applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies and also which require a special quality assurance system including applications for railway companies and government or public offices are not recommended and we assume no responsibility for any failure caused by these applications when used In addition applications which may be substantially influential to hu
20. c n Zz Oo i e PC 4 6 STF 7 62 CRWH 54927 0520 PC 4 3 STF 7 62 CRWH 54932 0000 MR J3 350B RJO80W connector connector connector Molex or an PHOENIX or an PHOENIX or an PHOENIX or an equivalent product equivalent product equivalent product equivalent product lt Applicable cable example gt Note 2 Wire size 0 2mm AWG24 to 5 5mm AWG10 Completed cable outer diameter up to 65mm Notes 1 Refer to MR J3 L B RJ080W INSTRUCTION MANUAL for manufacturing an encoder cable 2 Refer to the section MPeripheral equipment Electrical wires circuit breakers magnetic contactors example of selection in this catalog for details on example of electrical wire size selection 3 The connector type is available for 3 5kW or smaller servo amplifier For MR J3 500B RJ080W terminal blocks are mounted Refer to BiServo amplifier dimensions in this catalog for details 11 Rating Note 5 pm Jom o MR J3BUSLIM SSCNETII cable Note 1 Standard cord for inside panel SSCNETII cable Note 1 R J3BUSLIM A Connector Japan Aviation Electronics Industry PF 2D103 Connector Connector Japan Aviation Electronics Industry PF 2D103 Connector E Standard cable for outside panel cable length 10 20m SSCNETII cable Note 1 Long distance cable long bending life R J3BUSLIM B cable length 30 40 50m Note
21. he direct drive motor s absolute position data can be retained by mounting the battery on the servo amplifier The battery is not required when the servo system is used in incremental mode Nominal voltage 3 6V Nominal capacity 2000mAh Lithium content 0 65g Note MR J3BAT is a lithium metal battery MR J3BAT is not subject to the dangerous goods Class 9 of the UN Recommendations To transport lithium metal batteries and lithium metal batteries contained in equipment by means of transport subject to the UN Recommendations take actions to comply with the following regulations the United Nations Recommendations on the Transport of Dangerous Goods the Technical Instruction ICAO TI by the International Civil Aviation Organization ICAO and the International Maritime Dangerous Goods Code IMDG Code by the International Maritime Organization IMO To transport the batteries check the latest standards or the laws of the destination country and take actions For more information consult our branch or representative As of October 2009 9 Optional regeneration unit Tolerable regeneration power W Note 3 Built in Optional regeneration unit Note 1 Oplonalregeneainunttee O O rvo amplifier ae es S MR RB032 MR RB12 MR RB30 MR RB31 MR RB32 MR RBSO MR RBS1 Note 1 400 400 130 6 70 400 A Pal wemaemmw o o o wes RW 31 3 3 wessmamow w 3 w
22. man lives or properties for such as airlines medical treatments railway service incineration and fuel systems man operated material handling equipment entertainment machines safety machines etc are not recommended and we assume no responsibility for any failure caused by these applications when used We will review the acceptability of the abovementioned applications if you agree not to require a specific quality for a specific application Please contact us for consultation 14 Memo 15 Safety Warning To ensure proper use of the products listed in this catalog please be sure to read the instruction manual prior to use s MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN L NA 03051ENG A 0910 Printed in Japan MDOC New publication effective October 2009 Specifications subject to change without notice
23. mounting hole Use hexagonal S 29 3 5 50 cap head bolts 2 180 J 18 3 XN ro 7 Vj D L i z Bs oe Ec 5 ESNIE OR I a a 83888 S j i 1 iu o ME e 1 ical bis Y Y B n Y l Il Encoder connector RM15WTRZB 12P 72 16115 Power supply connector CE05 2A14S 2PD D 62 J Ww Earth Co Ci l Col P A L v U Model Variable dimensions L Power supply connector 17 BEL sz 16 pin assignment NAE E Output shaft side Detailed view of A TM RFMO18E20 104 Arrow view B Note For dimensions where there is no tolerance listed use general tolerance The actual dimensions may be 1 to 3mm larger than the dimensions listed Make allowances for the tolerance when designing a machine Bl Direct drive motor dimensions Unit mm TM RFM012G20 TM RFM048G20 TM RFM072G20 166 5 B Encoder connector RM15WTRZB 12P 72 L js 16 Arrow view B 177 5 S 5 Power supply connector A EOD AT 8 10PD D 206h7 Earth V U Power supply connector pin assignment Output shaft side wo 6 M6 screw Depth 10 4 014 mounting hole Use hexagonal 60 cap head bolts 2 x 2 M10 screw Depth 19 5
24. ned for DI1 DI2 and DI3 with controller setting Refer to the controller s instruction manuals for details on setting These devices can be assigned with the controller Q173DCPU Q172DCPU Q170MCPU QD75MH or QD74MH 7 This is for sink wiring Source wiring is also possible Refer to MR J3 LIB SERVO AMPLIFIER INSTRUCTION MANUAL for details 8 Test operation select switch SW2 1 is used to perform test operation mode with MR Configurator SW2 2 is a spare switch 9 Optional absolute position storage unit MR BTASO1 and battery MR J3BAT are required for absolute position detecting system Refer to MR J3 LIB RJ080W INSTRUCTION MANUAL for details 10 Manufacture this encoder cable Refer to MR J3 LIB RJ080W INSTRUCTION MANUAL for manufacturing the cable 11 MR J3 LB RJO80W servo amplifier and TM RFM direct drive motor series will be compatible with MRZJW3 SETUP221E software version C3 or above 12 Output voltage range varies depending on the monitored signal 13 The connector type is available for 3 5kW or smaller servo amplifier For MR J3 500B RJ080W terminal blocks are mounted Refer to BiServo amplifier dimensions in this catalog for details 14 Refer to programming manual or user s manual for versions of controller and software compatible with MR J3 amplifier For overall system apply the emergency stop on the controller B RJ080W servo ll Servo amplifier dimensions U
25. ng speed exceeds the rated speed the regenerative braking frequency is inversely proportional to the square of operating speed rated speed If the operating speed changes frequently or when the regeneration is constant as with vertical feeds find the regenerative heating value W in operation Provisions must be made to keep this heating value below the tolerable regenerative power W Optimal regenerative resistor varies for each system Select the most suitable regenerative resistor by using the Servo Support software Refer to the section Options G Optional regeneration unit in this catalog for details on the tolerable regenerative power W Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table Optional absolute position storage unit MR BTASO1 and battery MR J3BAT are required for absolute position detecting system Refer to MR J3 LIB RJ080W INSTRUCTION MANUAL for details Connectors and gap between rotor and stator are excluded The vibration direction is shown in the diagram to the right The numeric value indicates the maximum value of the component commonly the bracket in the opposite direction of the motor shaft Fretting of the bearing occurs easily when the motor stops so maintain vibration to approximately one half of the allowable value 7 In the environment where the direct drive motor is exposed to oil mist oil and or water a standard specification direct drive
26. nit mm MR J3 20B RJ080W note 1 6 mounting hole PO mounung noie 156 JA jo 40 i N CNP1F IBS CNS CNP2 un cr CNP35 ip o npnannauin anna a ev oo of ke o o ojoo OO00 1 168 es T 25 5 14 Approx 80 135 co aT When MR J3BAT is mounted D S000000 0U000U0 lt Terminal arrangement gt CNP1 CNP2 CNP3 L1 L2 L3 N P1 P2 P L11 L21 lt PE Screw size M4 lt Mounting screw size gt M5 MR J3 40B RJ080W MR J3 60B RJ080W note 1 40 6 mounting hole 6 o 5 FA T E enpa ifo g BF o oe sjon cwez 0 aF Paf e 2 ER E CNP3 S lle Olle MEE NE v jenje Sa oye B y Ei gi i 2 Q55 g Approx 80 170 When MR J3BAT is mounted
27. not exceed beyond the original warranty period before any repair work Limitations 1 You are requested to conduct an initial failure diagnosis by yourself as a general rule It can also be carried out by us or our service company upon your request and the actual cost will be charged However it will not be charged if we are responsible for the cause of the failure 2 This limited warranty applies only when the condition method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product 3 Even during the term of warranty the repair cost will be charged on you in the following cases i a failure caused by your improper storing or handling carelessness or negligence etc and a failure caused by your hardware or software problem ii a failure caused by any alteration etc to the Product made on your side without our approval iii a failure which may be regarded as avoidable if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry iv a failure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are duly maintained and replaced v any replacement of consumable parts battery fan
28. o 2C 50 60Hz NA TRUUENGY 3 phase 200 to 230VAC 50 60Hz EEE 1 phase 200 to 230VAC 50 60Hz Permissible voltage For 3 phase 200 to 230VAC 3 phase 170 to 253VAC powersupply s t ration For 1 phase 200 to 230VAC 1 phase 170 to 253VAC Tphasestrp t02 VAG Permissible frequency Voltage frequency 1 phase 200 to 230VAC 50 60Hz Permissible voltage 1 phase 170 to 253VAC fluctuation 5 maximum ie E consumption Interface power supply 24VDC 10 required current capacity 0 15A Note 3 Control system Sine wave PWM control current control system Overcurrent shutdown regeneration overvoltage shutdown overload shutdown electronic thermal direct drive motor overheat protection Safety features encoder fault protection regeneration fault protection undervoltage sudden power outage protection overspeed protection excess error protection magnetic pole detection protection servo control error protection Natural cooling open IP00 Fan cooling open IP00 om temperare 0 to 55 C 32 to 131 F non freezing storage 20 to 65 C 4 to 149 F non freezing Ambient humidity 90 RH maximum non condensing storage 90 RH maximum non condensing SU Amospherg Indoors no direct sunlight no corrosive gas inflammable gas oil mist or dust 1000m or less above sea level 5 9m s or less at 10 to 55Hz directions of X Y and Z axes Mass kg Ib 0 8 1 8 1 0 2 2 1 0 2 2 1 4 3 1 1 4 3 1 2 3 5 1 4 6 10 Notes
29. or details on the tolerable regenerative power W Contact your local sales office if the load to motor inertia moment ratio exceeds the value in the table Optional absolute position storage unit MR BTASO1 and battery MR J3BAT are required for absolute position detecting system Refer to MR J3 LIB RJ080W INSTRUCTION MANUAL for details Connectors and gap between rotor and stator are excluded The vibration direction is shown in the diagram to the right The numeric value indicates the maximum value of the component commonly the bracket in the opposite direction of the motor shaft Fretting of the bearing occurs easily when if the motor stops so maintain vibration to approximately one half of the allowable value 7 7 In the environment where the direct drive motor is exposed to oil mist oil and or water a standard specification direct drive motor may not be usable Contact your local sales office for more details 8 The following is calculation examples of axial and moment loads to the rotor output shaft The axial and moment loads must be maintained equal to or below the permissible value o oc RO Y F Outer force L F Outer force F Outer force po a 7 Motor outer diameter mm Dimension A Frame dimensions mm f i 24 4 Axial load Axial load Axial load load mass 325 F load mass F load mass Moment load F x L A Moment load FxL E Direct drive m
30. otor torque characteristics TM RFM002C20 Note 1 2 3 11204 F 3 S 8404 Zz D v Peak running range a 3 o 5604 6 e p 4 2804 2 Continuous Sea running range E i 250 500 Speed r min eTw RFMOO6E20 Note 1 2 3 33604 g E B 2520012 18 E a 5 Peak running range S a e 16807 e 12 8404 6 Continuous s running range 0 0 250 500 Speed r min TM RFMOT2G20 Note 1 2 3 56004 Peak running 4200 30 range E z o 28004 2 20 e Torque oz in 14007 10 SS Continuous re running range 250 500 Speed r min TM RFM040J10 ote 1 2 3 224007 160 0 0 168009 120 o z Peak 2 9 running g 112007 g 80 range Ni e E 5600 40 p Continuous 0 running range 100 200 Speed r min TM RFM004C20 Note 1 2 3 2240 3 8 1680572 12 p 35 o Peak running range 23 3 5 12045 8 e 560 2 A Continuous s Rama 4 running range E 250 500 Speed r min TM RFM012E20 Note 1 2 3 67204 H E N 5040 gt 36 na Peak running El El range 5 33604 5 24 2 e 16804 12 mum Continuous ams running range S EN 250 500 Speed r min TM RFM048G20 wee 1 224004 160 T 3 Peak running 3 168004 120 Frange S g g g 112004 g 80 56007 40 Continuous running range 0
31. plifier by inserting mh the cable into CN1A connector D 1 1 1 Note 3 14 MR J3BUS OM or CO 7 MIS ISBUS D M ALS cable Note 5 Note 8 Absolute position storage unit 1 Controller TAT swi SW2 MR BTAS01 Note 9 E or 1 1 Q173DCPU MR J3BUS OM A B cable m a aa CN2 QT72DCPU Z o zija 1 Ps P5 9 P5 P5 9 Q1T70MCPU 2 G LG 10 10 LG LG 10 QD75MH Servo amplifier i 3 MR MR 7 7 MR MR 7 8 aD TAM 2nd axis Note 4 4 MRR MS DIMRR 8 8 MnR Me t MRR 8 8 i e 1 1 Note 5 Note 8 9 BAT BAT 2 2 Bar BAT 2 MR J3BUS OM or swt sw2 1 vB vB 1 4 MR J3BUS L1M A B cable m V TE ED AE s F6 EE LR M z 1 9 os 5 THM1 THM 6 6 THM1 Themstor 6 THM2 THM2 11 11 THM2 THM1 6 9 Servo amplifier i THM2 11 n th axis Note 4 CN4 1 h ngagali sem Cv ston Attach a cap to the 7 1 2 LG NS MR J3BAT Note 9 unused connector to 6 O i prevent adhesion of dirt n 1 i Notes 1 The forced stop signal is issued for each axis servo amplifier individually side 2 The malfunction ALM signal normally closed contact is conducted to DOCOM in normal alarm free condition 3 For details on the controllers refer to relevant programming manual or user s manual 4 Connections for the second and following axes are omitted 5 Up to 16 axes n 1 to 16 can be set using the axis selection rotary switch SW1 6 Devices can be assig
32. tactors example of selection The following are example of wire sizes when 600V polyvinyl chloride insulated wires with a length of 30m are used Magnetic Electrical wire size mm Servo amplifier model Circuit breaker contactor L1 L2 L3 ers ae Note 3 Pees 1 L11 L21 uvwe V W uvwe Po Ew 1 S N10 2 AWG14 1 25 AWG16 IMR J3 70B RJ080W 30Aframe 15A 1 25 AWG16 2 AWG14 IMR J3 100B RJO8OW MR J3 350B RJ080W 30A frame 30A S N20 3 5 AWG12 3 5 AWG12 5 3 5 AWG12 MR J3 500B RJO80W Note 2 50A frame 50A S N35 5 5 AWG10 5 5 AWG10 5 5 5 AWG10 Notes 1 Connect a reactor or optional regeneration unit using 5m or shorter length electrical wire For the electrical wire size suitable for the power factor improvement DC reactor refer to MELSERVO J3 catalog L NA 03017 2 When connecting the wires to the terminal screws be sure to use the screws attached to the terminal blocks 3 Be sure to use a magnetic contactor MC with operation delay time of 80ms or less The operation delay time is the time interval between current being applied to the coil until closure of contacts Power factor improvement DC reactor FR BEL This reactor enables users to boost the servo amplifier s power factor and reduce its power supply capacity Model Note 1 Applicable servo amplifier Model Note 1 Applicable servo amplifier FR BEL 0 4K MR J3 20B RJ080W FR BEL 2 2K MR J3 100B RJ080W FR BEL 0 75K MR J3 40B RJ080
33. ting of the servo amplifier direct drive motor differs from that of these connectors overall IP rating depends on the lowest of all 1 2 E Options Absolute position storage unit MR BTASO1 This absolute position storage unit is required for configuring absolute position detecting system External dimensions Unit mm RM15WTRZB 12P 72 RM15WTRZB 12S 72 Servo amplifier side Encoder side 2 96 mounting hole lt 4 Mounting surface A No Item Environment Ambient 0 to 55 C 32 to 131 F non freezing temperature Storage 20 to 65 C 4 to 149 F non freezing Ambient 90 RH maximum non condensing Mounting surface B humidity Storage 90 RH maximum non condensing Note 1 Indoors no direct sunlight Atmosphere no corrosive gas inflammable gas oil mist dust or splash of oil water Elevation 1000m or less above sea level lt Mounting screw size gt When mounted on the surface A M5 Vibrati 49m s or less directions of X Y and Z axes Da When mounted on the surface B Mass 0 26kg 0 571b 5 9m s or less directions of X Y and Z axes Notes 1 When mounting the absolute position storage unit outside a control panel be sure to mount the surface A with 4 screws When mounting the unit inside a control panel mounting the surface B with 2 screws is also possible Battery MR J3BAT T
34. tor set for TM RFM040J10 TM RFM120J10 MR PWCNS5 straight type For motor power supply MR PWCNS3 straight type Power supply connector set for TM RFM240J10 q L Note This connector cannot be used with the SSCNET compatible controller Amplifier connector 3M or an equivalent product 10120 3000PE connector 10320 52F0 008 shell kit Note 4 Amplifier connector 36210 0100PL receptacle 3M 36310 3200 008 shell kit 3M or 54599 1019 connector set Molex E Encoder connector or absolute position storage unit connector RM15WTPZK 12S plug HIROSE ELECTRIC JR13WCCA 8 72 code clamp HIROSE ELECTRIC ig lt Applicable cable example gt Wire size 0 25mm AWG23 to 0 5mm AWG20 Completed cable outer diameter 68mm Absolute position storage unit connector RM15WTPZ 12P 72 plug HIROSE ELECTRIC JR13WCCA 8 72 code clamp HIROSE ELECTRIC g G Encoder connector RM15WTPZK 12S plug HIROSE ELECTRIC JR13WCCA 8 72 code clamp HIROSE ELECTRIC lt Applicable cable example gt Wire size 0 25mm AWG23 to 0 5mm AWG20 Completed cable outer diameter 68mm IB CE05 6A14S 2SD D plug straight YSO14 9 to 11 cable clamp Daiwa Dengyo Applicable cable example Wire size 0 3mm AWG22 to 1 25mm AWG16 Completed cable outer diameter 8 3 to 11 3mm lt
35. uous running range Ls 100 200 Speed r min For 3 phase 200VAC For 1 phase 230VAC For 1 phase 200VAC This line is drawn only where differs from the other two lines Bl Direct drive motor dimensions Unit mm TM RFM002C20 TM RFM004C20 TM RFM006C20 L 6 M5 screw i Depth 8 4 69 mounting hole 5 29 3 5 Use hexagonal is 130 x 12 3 cap head bolts a ENSA e i iee AN Ny LL amp 8 T lw Y S 5 I D o NB 2 I B TE X 1 V2 t Encoder connector RM15WTRZB 12P 72 Power supply connector 46 45 CE05 2A14S 2PD D E as Earth 62 amp 19 A V U Power supply connector Model Variable dimensions L p assignment TM RFM002C20 58 5 utput shaft side 17 TM RFM004C20 75 5 Arrow view B Detailed view of A TM RFMOO06C20 92 5 TM RFMO06E20 TM RFM012E20 TM RFM018E20 6 M5 screw th 8 L 4 14
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