user manual
Contents
1. 9 Disc speed 3100 RPM Table dimensions 7 x 10 Table TINS asi 0 to 45 Dust port diameter 2 Base dimensi n Seenu 12 x 19 SAFETY RULES UN WARNING For your own safety read and understand all warnings and operating instructions before using any tool or equipment WARNING Some dust created by operation of power tool contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment Always wear OSHA NIOSH approved properly fitting face mask or respirator when using such tools WARNING Failure to follow these rules may result in serious personal injury Remember that being careless for even a fraction of a second can result in severe personal injury WORK PREPARATION Wear proper apparel Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts of the tool Nonslip protective footwear is recommended Wear protective hair covering to contain long hair Wear eye and hearing protection Always use safety glasses Eye protection equipment should comply with ANSI Z87 1 standards Hearing equipment should comply with ANSI S3 19 standards Wear face mask or dust mask if operation is dusty Be alert and think clearly Never operate power tools2. 3 N 3 3 Rh a ow ON N ae NN A NY 3 3 3 3 ND ak ak ak ak ak kk RON ee INN 2 53 OO 100 O a 3 3 5 2 3 Sk A 3 2 IND ND mi E 2 Sk Key No Part No 119 120 121 122 123 124 125 126 127 128 129 BD6900119 BD6900120 BD6900121 BD6900122 BD6900123 BD6900124 BD6900125 BD6900126 BD6900127 BD6900128 BD6900129 Description Dust Bag Flat Washer Pan Head Screw Guard Pin Pin Set Screw Motor Set Screw Motor Pulley Knob Specification Qty a es Ne 3 E IND Key No Part No 130 131 132 133 134 135 136 137 138 139 BD6900130 BD6900131 BD6900132 BD6900133 BD6900134 BD6900135 BD6900136 BD6900137 BD6900138 BD6900139 Description Pan Head Screw Flat Washer 4 Flat Washer 6 Pointer Miter Gauge Shaft V Belt Wrench 4 Wrench 6 Abrasive Belt Specification 4x6L Qty Siret ie he he Cae are O OPERATION 14 U WARRANTY Thank you for investing in a POWERTEC power tool These products have been designed and manufactured to meet high quality standards and are guaranteed for domestic use against defects in workmanship or material for a period of 12 months from the date of purchase This guarantee does not affect your statutory rights SOUTHERN TECHNOLOGIES LLC B
3. 87 BD6900087 Knob 88 BD6900088 Flat Washer 89 BD6900089 Socket Head Screw 5x10L 90 BD6900090 Pointer 91 BD6900091 Flat Washer 92 BD6900092 Angle Scale 93 BD6900093 Table Support Rod 94 BD6900094 Right Pivot Joint 95 BD6900095 Socket Head Screw 5x6L 96 BD6900096 Flat Washer 97 BD6900097 Base 98 BD6900098 Right Foot 99 BD6900099 Left Foot 100 BD6900100 Flat Washer 42 BD6900042 Pivot 101 BD6900101 Socket Head Screw 6x16 43 BD6900043 Hex Head Bolt 6x20L 102 BD6900102 Mount 44 BD6900044 Hex Nut 6 103 BD6900103 Pan Head Screw 5x10L 45 8 6900045 Socket Head Screw 6x30L 104 BD6900104 Cover 105 BD6900105 Switch Box 106 BD6900106 Switch Plate 107 BD6900107 Switch 108 BD6900108 Line Cord Hook 46 BD6900046 Steel Ball 8 47 BD6900047 Compression Spring 48 BD6900048 Set Screw 10x8 49 BD6900049 Socket Head Screw 8x25L 50 BD6900050 Support Plate 109 BD6900109 Pan Head Screw 5x10L 51 BD6900051 Bracket 110 BD6900110 Strain Relief 52 BD6900052 Flat Washer 8 111 BD6900111 Pan Head Screw 5x6L 53 BD6900053 Spring Washer 8 112 BD6900112 Serrated Washer 5 54 BD6900054 Socket Head Screw 8x15 113 BD6900113 Line Cord 55 BD6900055 Hex Head Bolt 8x35 114 BD6900114 Dust Port 56 BD6900056 Hex Nut 8 57 BD6900057 Sponge 58 BD6900058 Flat Washer 59 BD6900058 Pan Head Screw 6x8 115 BD6900115 Bag Clamp 116 BD6900116 Pin 117 BD6900117 Clamp Handle 118 8 6900118 Pivot Bolt 6x40 A CM OOM uw AD
4. Southern Technologies LLC is not responsible for direct indirect incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Southern Technologies LLC makes no warranties representations or promises as to the quality or A performance of its power tools other than those specifically stated in this warranty OPERATION NOTE POWVZYTZC PO Southern Technologies LLC 206 Terrace Drive Mundelein Illinois 60060
5. It is to the left of the operator Move workpiece across sanding Disc Down Side evenly to minimize uneven wear of abrasive surface The Sanding disc moves faster at outer edge and will remove working material faster For precise sanding use Mitre Gauge For beveled sanding tilt the table to a desired angle e e e e SET UP THE MITRE GAUGE Refer to Figure 12 e Use Mitre Gauge a to securely hold the workpiece at a precise angle for sanding e Position the Mitre gauge a onto the groove on the table platform Calibrate with a combination square 9 so the Mitre gauge a is perpendicular to the abrasive surface Tighten the Knob c Set the pointer b to ZERO e Loose the Knob and turn the Mitre Gauge a to desired angle Tighten the Knob c to secure the Mitre Gauge a in place Figure 12 REPLACE SANDING BELT Refer to Figure 13 and 14 e Replace Sanding Belt whenever it is worn glazed torn or becomes uneven Place the Sanding Belt Assembly in Vertical position Remove the Table Assembly e Remove the Support Rod f e Remove Wing Screws with Washers g and Belt Dust Cover h at the base of Sanding Belt Assembly OPERATION OPERATION Release sanding belt tension by lift the Tension Lever i toward the Idler Drum j Remove the used Sanding Belt k e O 8 e Figure 13 Figure 14 Replace with a new Sanding Belt If there is an arrow mark
6. c With the adhesive side facing the aluminum disc carefully place the Abrasive Disc c onto the center of aluminum disc Confirm the position is satisfactory before press the Abrasive Disc c firmly and evenly against the aluminum disc in the entire area Replace the Disc Cover a and tighten with screws b Figure 2 ATTACH THE TABLE ASSENBLY TO USE WITH SANDING DISC Refer to Figure 3 e Insert the Supporting Rod d into the mount on the side of base i to the left lower corner of the Sanding Disc e Secure the Supporting Rod d onto the base i by tightening the Bolt against the flat surface of the Supporting Rod d Check that Supporting Rod d is stable and will not roll e Slide the Table Assembly g onto the Supporting Rod d and position the table platform in level position e Adjust the distance between the table platform and the Sanding Disc so itis 1 16 or less Do not allow the Sanding Disc to touch any part of the Table Assembly 9 e Secure the Table Assembly g in position with the Bolt h Tighten the Bolt h against the flat surface of the Supporting Rod d Check that Table Assembly 9 is stable e Set the table 90 degree Perpendicular to the Sanding Disc with a Combination Square Secure the table in position by tightening the knob j on the tilt angle scale under the table platform e Zero the angle indicator set the pointer k to O degree Figure 3 ATTACH THE
7. m opening by rotating the handle on the Clamp m Tighten the Clamp m by pressing the handle Check that the Dust Collection Bag n is securely attached to the Dust Port POWER SOURCE AIWARNING Do not connect to the power source until the machine is completely assembled The machine is wired for 120 volts 60 HZ alternating current Before connecting the machine to the power source make sure the switch is in the OFF position Running the unit on voltages which are not within range may cause overheating and motor burn out Heavy loads require that voltage at motor terminals be no less than the voltage specified on nameplate Power supply to the motor is controlled by a locking rocker switch Remove the key to prevent unauthorized use GROUNDING INSTRUCTIONS AIWARNING Improper connection of equipment grounding conductor can result in the risk of electrical shock The machine should be grounded while in use to protect operator from electrical shock In the event of an electrical short circuit grounding reduces the risk of electrical shock by providing an escape wire for the electric current This machine is equipped with an approved 3 conductor cord rated at 150V and a 3 prong grounding type plug for your protection against shock hazards e Grounding plug should be plugged directly into a properly installed and grounded 3 prong grounding type receptacle as shown Figure 5 The plug must be plugged into an
8. outlet that is properly installed and grounded in accordance with all local codes and ordinances Check with a qualified electrician or service personnel if these instructions are not completely understood or if in doubt as to whether the tool is properly grounded Do not modify plug provided If it will not fit in outlet have proper outlet installed by a qualified electrician Use only 3 wire extension cords that have 3 prong grounding type plugs and matching 3 conductor receptacles that accept the machine s plug as show in Figure 5 Figure 5 Grounded outlet Box 3 Prong Plug Grounding Prong AIWARNING Do not permit fingers to touch the terminals of plug when installing or removing from outlet e Inspect tool cords periodically and if damaged have repaired by an authorized service facility e The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the green or green and yellow wire to a live terminal A temporary 3 prong to 2 prong grounding adapter see Figure 6 may be used to connect this plug to a matching 2 conductor receptacle as shown in figure 6 The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician Figure 6 Grounded outlet Box Adapter In Canada the use of tempora
9. when tired intoxicated or when taking medications that cause drowsiness WORK AREA PREPARATION e Keep work area clean Cluttered work areas and benches invite accidents Work area should be properly lighted Do not use the machine in a dangerous environment The use of power tools in damp or wet locations or in rain can cause shock or electrocution Three prong plug should be plugged directly into properly grounded three prong receptacle Use the proper extension cord Make sure your extension cord is in good condition and should have a grounding prong and the three wires of extension cord should be of the correct gauge Keep children and visitors away Your shop is a poten tially dangerous environment Children and visitors can be injured e Make your workshop childproof with padlocks master switches or remove switch keys to prevent any uninten tional use of power tools TOOL MAINTENANCE e Turn the machine OFF and disconnect the machine from the power source prior to inspection e Maintain all tools and machines in peak condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories e Check for damaged parts Check for alignment of moving parts binding breakage mounting and any other condition that may affect tool s operation e Poorly maintained tools and machines can further damage the tool or machine and or cause injury A guard o
10. ENCH TOP AND STATIONARY POWER TOOL LIMITED 1 YEAR WARRANTY AND 30 DAY SATISFACTION GUARANTEE POLICY POWERTEC products are designed and manufactured by Southern Technologies LLC All warranty communications should be directed to Southern Technologies LLC 206 Terrace Dr Mundelein IL 60060 Attn POWERTEC technical service or by calling 1 877 393 7121 toll free 9 AM to 5 PM Mondy through Friday US Central Time 30 DAY SATISFACTION GUARANTEE POLICY During the first 30 days after the date of purchase if you are dissatisfied with the performance of this POWERTEC tool for any reason you may return the tool to the retailer from which it was purchased for a full refund or exchange You must present proof of purchase and return all original equipment packaged with the original product The replacement tool will be covered by the limited warranty for the balance of the one year warranty period LIMITED ONE YEAR WARRANTY This warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the date of purchase This warranty is specific to this tool Southern Technologies LLC reserves the right to repair or replace the defective tool at its discretion HOW TO OBTAIN SERVICE To obtain service for this POWERTEC tool you must return it freight prepaid to an authorized POWERTEC service center for bench top and stationary power tools You may obtain the location of the authorized service center nearest you by call
11. Model No BD6900 Owner s Manual POW 0T C PVO b x 9 DISUBELT SANDER WITH BUILT IN DUST COLLECTION 3 eD CONTR UST OL 62 QUESTION 1 877 393 7121 10 0419 TABLE OF CONTENTS SECTION PAGE SAFETY RULES 1 Work Preparation Work Area Preparation Tool Maintenance Tool Operation ASSEMBLY Unpackaging Tool Needed Mount Sander Attach Abrasive Disc Attach the Table Assembly to Use with Sanding Disc Attach the Table Assembly to Use with Sanding Belt Attach Dust Collection Bag Power Source Grounding Instructions Extension Cords Motor Electrical Connections OPERATION 6 ON OFF Switch Adjust Belt Tracking Mechanism Adjust Belt Assembly Position Adjust Table Tilt Angle Belt Sanding in Horizontal Position Operate Sanding Belt Operate Sanding Disc Set Up the Miter Gauge Replace Sanding Belt Replace Sanding Disc Abrasive MAINTENANCE General Maintenance Cleaning Lubrication Keep Tool in Repair E TROUBLESHOOTING 10 PARTS ILLUSTRATION amp 11 LIST 11 WARRANTY r PRODUCTION SPECIFICATIONS Horsepower Peak HP 1 2 Voltag6 POPE 120 AMD Aida 7 5 A RD 60 A LE ETC PRES Single A ni pa 3450 Bell SIZO econ UT 6 x 48 Belt SPO d ciclo 2400 FPM Dise diamete nanana
12. NING e Turn the switch off and disconnect the machine from power source before any repair or maintenance work e Some electrical wiring and connection work must be performed by qualified electrician in accordance with local regulations e Scheme of the motor and electric wiring inside this machine is shown in Figure 7 e There is a green grounding wire fastened to the frame of the machine to provide Shock Protection Do not disconnect the Grounding Wire from the frame The Motor is rated for used at 120 Volts Connect this machine to 3 Conductor Power outlet with appropriate rating only e e to prevent accidents Use only 3 pronged Extension Power Cord with appropriate rating with this machine When change the power cord use only 3 pronged Power Cord with appropriate rating The Power switch is a Single Pole Rocker switch with Locking Mechanism Remove the Key when not in use Figure 7 Switch oo Power Cord ASSEMBLY O 5 6 OPERATION ON OFF SWITCH The ON OFF switch is located in the front of Sander base To turn the machine ON pull the switch to the up position To turn the machine OFF push the switch to the down position NOTE When the machine is not in use the machine should be locked in the OFF position to prevent unau thorized use To lock the machine turn the switch to OFF position Pull the key out The switch cannot be turn
13. TABLE ASSEMBLY TO USE WITH SANDING BELT Refer to Figure 4 e With the Sanding Belt Assembly in upright position locate the Mount e of side of Sanding Belt Assembly e Insert the Support Rod into the Mount e Secure the Supporting Rod d onto the Mount e by tightening the Bolt f against the flat surface of the Supporting Rod d Check that Supporting Rod d is stable and will not roll e Slide the Table Assembly g onto the Supporting Rod d and position the table platform in level position e Adjust the distance between the table platform and the Sanding Belt so itis 1 16 or less Do not allow the Sanding Belt to touch any part of the Table Assembly 9 e Secure the Table Assembly g in position with the Bolt h Tighten the Bolt h against the flat surface of the Supporting Rod d Check that Table Assembly g is stable e Set the table 90 degree Perpendicular to the Sanding Belt with a Combination Square Secure the table in position by tightening the knob j on the tilt angle scale under the table platform Zero the angle indicator by setting the pointer k to O degree ASSEMBLY 3 ASSEMBLY Figure 4 ATTACH THE DUST COLLECTION BAG Refer to Figure 3 e Slide the Clamp m over the Sleeve of Dust Collection Bag n e Locate the Dust Port on the side of the Base Place the Dust Collection bag and Clamp over the Dust Port If necessary adjust the size of the Clamp
14. e connection in motor for loose or shorted connection 6 Incorrect fuses or circuit breakers 6 Replace with correct fuses or circuit Motor overheats Motor overloaded Reduce load on motor Turn off the machine until motor cools down Machine slows down Applying too much pressure during Ease up on pressure while operating operation Sandpaper not Sandpaper glazed or loaded with Replace sandpaper removing wood sawdust Wood burns while Sandpaper glazed or loaded with Replace sandpaper sanding sawdust Abrasive belt runs off Not tracking properly Refer to Adjust belt tracking in operation section top wheel Dust Collection not 1 Dust bag full 1 Empty dust bag working 2 Belt loose or broken 2 Replace belt 3 Impeller loose or broken 3 Replace impeller 6 X 9 DISC BELT SANDER PARTS ILLUSTRATION LC 11 12 4 6 x 9 BELT DISC SANDER PARTS LIST Key No Part No Description Specification Qty Key No Part No Description Specification Qty 60 BD6900060 Dust Chute 61 BD6900061 Socket Head Screw M8x10 62 BD6900062 Driver Pulley 63 BD6900063 Sponge 64 BD6900064 Disc Guard 65 BD6900065 Disc Guard Pulg 66 BD6900066 Socket Head Screw M5x35 67 BD6900067 Fan 68 BD6900068 Flate Washer 69 BD6900069 Socket Head Screw M5x10 70 BD6900070 Flat Washer 71 BD6900071 Socket Head Screw 5 72 BD6900072 Dust Chute 73 BD6900073 Self Tapping Screw ST4 8x13L 74 BD6900074 Set Screw 8x8L 75 BD6900075 Alumi
15. ed at the Drive Drum q end of the Sanding Belt Assembly q Figure 11 OPERATE SANDING BELT e Always wear protective eye wear Keep fingers away from abrasive surface and any moving parts Use Table and Work Stop to securely position the workpiece during operation Move workpiece across sanding belt evenly to minimize uneven wear of abrasive surface Do not apply excessive force against the sanding belt Allow sanding belt to sand away workpiece by applying gentle and consistent pressure Use horizontal belt position with Work Stop to sand the sides of long workpiece Use vertical belt position or Sanding Disc with Table to sand the ends of long workpiece Use caution when sanding small or thin workpiece Use flat portion of abrasive surface to sand convex object Use Idler Drum portion of abrasive surface to sand concave object For precise sanding use Mitre Gauge e For beveled sanding tilt the table to a desired angle During sanding position the workpiece securely against work stop or against table platform OPERATE SANDING DISC Always wear protective eye wear e Keep fingers away from abrasive surface and any moving parts Use Table to securely position the workpiece during operation e Use Sanding Disc for small object only e Use sanding disc to sand flat or convex surface Use only the Down Side of the disc surface This is the area of the disc surface where the moving disc going downward
16. ed on without the key e f the key is removed when the switch is at the On position the switch can be turned off but cannot be turned on again e To unlock place the key into the slot on switch unit until it snaps Figure 8 ADJUST BELT TRACKING MECHANISM AIWARNING Keep hands away from sanding belt idler drum drive drum and any moving parts while conducting Belt Tracking Mechanism adjustment e To check sanding belt level push the Tension Lever b toward drive drum to tighten the sanding belt To check the belt tracking switch the machine ON and OFF quickly Watch the Sanding Belt a movement on the Idler and Drive Drum The Sanding Belt should rotate without moving to the right and left Use the Adjust Tracking Nut c to center the Sanding Belt a If the Sanding Belt a keeps moving to the right turn the Adjust Tracking nut c to the left If the Sanding Belt a keeps moving to the left turn the Adjust Tracking nut c to the right After each adjustment switch the machine ON and OFF quickly and check the Sanding Belt a movement again Repeat the procedures to adjust the belt tracking until the Sanding Belt a is centered e e Figure 9 ADJUST BELT ASSEMBLY POSITION Refer to Figure 9 The Sanding Belt Assembly d is designed to function at any angle between horizontal and vertical position There are adjustable positive stops for both horizontal and vertical pos
17. he tool e Be certain motor is kept clean and free of dust e Use soap and water to clean painted parts rubber parts and plastic guards CRD LS CAE LUBRICATION e A light coat of paste wax on the work table will make it easier to feed the workpiece and prevent rust KEEP TOOL IN REPAIR If power cord is worn cut or damaged in any way do not operate the machine Replace any worn damaged or missing parts Use parts listed to order parts e Any attempt to repair motor may create a hazard unless repair is done by a qualified service technician e Call the customer line at 1 877 393 7121 MI TROUBLESHOOTING Motor will not start Low voltage 1 Check power supply for proper voltage Short circuit in line cord or plug 2 Inspect line cord and plug for faulty insulation or shorted connection Short circuit in motor 3 Inspect connection on motor Open circuit or loose connection in 4 Inspect connection on motor motor Incorrect fuses or circuit breakers 5 Replace with correct fuses or circuit breakers Defective switch 6 Replace switch Defective capacitor 7 Replace capacitor Motor stalls or fails to Power overload 1 Reduce workload on the power supply reach full speed Low voltage from power supply 2 Check power supply for proper voltage Undersized line cord 3 Use line cord of adequate size or reduce length Motor overload of wiring Short circuit or loose connection in 4 Reduce load on motor motor 5 Inspect th
18. ing toll free 1 877 393 7121 or by logging on to the POWERTEC website at www southerntechilc com When requesting warranty service you must present the proof of purchase documentation which includes a date of purchase The authorized service center will either repair or replace any defective part at our option at no charge to you The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty period WHAT IS NOT COVERED This warranty applied to the original purchaser at retailer and may not be transferred This warranty does not cover consumable items such as saw blades knives belts discs cooling blocks and sleeves This warranty does not cover required service and part replacement resulting from normal wear and tear including accessory wear This warranty does not cover any malfunction failure or defect resulting from 1 misuse abuse neglect and mishandling not in accordance with the owner s manual 2 damage due to accidents natural disasters power outage or power overload 3 commercial or rental use 4 alteration modification or repair by other than an authorized service center for POWERTEC product DISCLAIMER To the extent permitted by applicable law all implied warranties including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE are disclaimed Any implied warranties that cannot be disclaimed under state law are limited to one year from the date of purchase
19. itions The Horizontal Stop is located on top of the Base h It can secure the Sanding Belt Assembly in horizontal position To change position use L Wrench to loosen the Socket Head Bolt g in the Pivot Bracket f The Pivot Bracket is located between the Sanding Disc Assembly and The Sanding belt Assembly Position the Sanding belt Assembly d to the desired angle and tighten the Socket Head Bolt g in the Pivot Bracket f ADJUST TABLE TILT ANGLE Refer to Figure 10 e The table platform can be adjusted from O to 45 degree 3 e To adjust the table tilt angle loose the Knob i on the Tilt Angle Scale k under the Table Platform j e Tilt the Table Platform j to the desired angel as indicated by the Scale k Tighten the Knob i e Check that the distance between the Table Platform j and the sanding surface is 1 16 or less Do not allow the sanding surface to touch any part of the Table Assembly If adjustment is necessary loose the Bolt I that attach the Table Assembly to the Supporting Rod and adjust the table platform position Refer to ATTACH THE TABLE TO USE WITH SANDING BELT section for details Figure 10 BELT SANDING IN HORIZONTAL POSITION Refer to Figure 11 Remove Table Assembly and place the Sanding Belt Assembly m in horizontal position e The Idler Drum can be safely used to sand concave surface e The Work Stop and Dust Shroud 0 are integrated and are locat
20. num Disc 76 BD6900076 Abrasive Disc 77 BD6900077 Disc Cover 78 BD6900078 Pan Head Screw 5x12 79 BD6900079 Table 80 BD6900080 Left Pivot Joint BD6900001 Idler Drum BD6900002 Bearing 6201 2Z BD6900003 Lock Nut 6 BD6900004 Rubber Sleeve BD6900005 Compression Spring BD6900006 Retaining Ring 12 BD6900007 Set Screw 5x6 BD6900008 Nut 9 BD6900009 Tracking Bolt 10 BD6900010 Tracking Nut 11 BD6900011 Idler Shaft 12 BD6900012 Idler Bracket 13 BD6900013 Guard 14 BD6900014 Pan Head Screw ST4x10L 15 BD6900015 Fiber Hex Nut 6 16 BD6900016 Compression Spring 17 BD6900017 Platen 18 BD6900018 Hex Head Bolt 6x25L 19 BD6900019 Tension Lever 20 BD6900020 Cover 21 BD6900021 Flat Washer 5 ANoa WD 22 BD6900022 Pan Head Screw M5x10 81 8 6900081 Flat Washer 23 BD6900023 Hex Head Screw M6x16 82 BD6900082 Socket Head Screw 5x10L 24 BD6900024 Spring Washer 83 BD6900083 Table Bracket 25 BD6900025 Hex Head Screw M8x20 84 BD6900084 Socket Head Screw 8x20L 26 BD6900026 Mount 85 BD6900085 Flat Washer 8 27 BD6900027 Bearing Plate 86 BD6900086 Socket Head Screw 8x10L 28 BD6900028 Bearing 6001 2RZ 29 BD6900029 Set Screw 8x10L 30 BD6900030 Drive Drum 31 BD6900031 Drive Shaft 32 BD6900032 Wing Screw 33 BD6900033 Flat Washer 5 34 BD6900034 Dust Cover 35 BD6900035 Support Seat 36 BD6900036 Dust Housing 37 BD6900037 Sponge 38 BD6900038 Pan Head Screw 6x16 39 BD6900039 Flat Washer 6 40 BD6900040 Dust Deflector 41 BD6900041 Bearing 6004 2RZ
21. on the inside backing the arrow should point in the direction of belt travel Position and center the new Sanding Belt over the Drive Drum 0 and Idler Drum j Tighten the belt tension with the Tension Lever i Push the tension lever toward the Drive Drum o Replace the Dust Cover h and Wing Screws with Washers 9 Adjust the Bell Tracking Mechanism Refer to ADJUST BELT TRACKING MECHANISM section Replace Support Rod and Table Assembly REPLACE SANDING DISC ABRASIVE Refer to Figure 14 e Remove Table Assembly Remove Support Rod Remove all screws m and remove the Disc Cover 1 Peel off the used Sanding Disc Abrasive Clean the surface of the Aluminum Disc Use Solvent to remove excessive residual adhesive if necessary Peel off the protective paper on the back of the New Abrasive Disc n With the adhesive side facing the disc drum carefully place the Abrasive Disc n onto the center of aluminum disc Confirm the position is satisfactory before press the Abrasive Disc n firmly and evenly against the disc drum in the entire area Replace the Disc Cover I and tighten with screws m Replace Support Rod and Table Assembly MAINTENANCE GENERAL MAINTENANCE AIWARNING e Turn switch to OFF position and disconnect the machine from power source e Wear safety goggles when blowing out sawdust to prevent eye injury CLEANING Keep machine and workplace clean Avoid accumulation of sawdust on t
22. r any other part that is damaged should be repaired or replaced Do not perform makeshift repairs TOOL OPERATION e Avoid accidental start up Make sure that the tool is in the OFF position before plugging in Use the right tool for your job Do not force your tool or attachment to do a job for which it was not designed Disconnect tool when changing parts Don t force the workpiece on the machine Damage to the machine and or injury may result Never leave tool running unattended Turn the power off and do not leave tool until it comes to a complete stop Do not overreach Loss of balance can make you fall into a working machine causing injury Never stand on tool Injury could occur if the tool tips or if you accidentally contact the cutting tool Know your tool Learn the tool s operation application and specific limitations before using it Use recommended accessories Use of improper accessories may cause damage to the machine or injury to the user Handle workpiece correctly Keep hands away from moving parts Turn tool off if it jams Always feed workpiece against the direction of the sanding rotation To maintain control properly support long or wide work pieces e e e e e e e e e e e CAUTION Think safety Safety is a combination of opera tor common sense and alertness at all times when tool is being used AWARNING Do not attempt to operate tool until it is completely a
23. ry adapter is not permitted by the Canadian Electric Code Where permitted the rigid green tab or terminal on the side of the adapter must be securely connected to a permanent electrical ground such as a properly grounded water pipe a properly grounded outlet box or a properly grounded wire system Many cover plate screws water pipes and outlet boxes are not properly grounded To ensure proper ground grounding means must be tested by a qualified electrician EXTENSION CORDS Use proper extension cords Make sure the extension cord is in good condition Use only 3 wire extension cords have 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug When using an extension cord make sure to use one heavy enough to carry the current of the machine An undersized cord will cause a drop in the voltage resulting in loss of power and overheating Use the table to determine the minimum wire size A W G extension cord Extension Cord Length Wire Size A W G Up to 25 16 gauge NOTE Using extension cords over 25 ft long is not recommended MOTOR The sander is equipeed with a 7 5 Amps motor The 120 Volt motor has the following specifications Horsepower Peak 1 2 VOLNADO ss 588 Wea etage da canal aa 6 8 99 5 120 AMD ri ae ta eee 7 5 71 1 PAPE ae Rad 60 PASC aguas eres a dela apra SE ata Single ELECTRICAL CONNECTIONS AWAR
24. ssembled according to the instructions UNPACKING Refer to Figure 1 Check for shipping damage Check immediately whether all parts and accessories are included The sander comes assembled as one unit Additional parts which need to be fastened to sander should be located and accounted for before assembling ITEM DESCRIPTION QUANTITY A Sander Dust Collection Bag Bag Clamp Mitre Gauge Assembly Table Assembly Disc Wrench 4 mm Wrench 6 mm 3 AIWARNING Do not use the machine until it is completely assembled and you have read and understood the entire operating manuals TOOLS NEEDED You will need the following tools to assemble and adjust the machine The tools are not included e 10mm Wrench 5 and 6mm Hex Wrenches e Combination Square Phillips Screwdriver MOUNT SANDER e The machine must be installed in a well lighted area with correct power supply e The machine can be installed on either a workbench or a tool stand by using bolts lock washers and hex nuts e The machine must be bolted to a firm and level surface e There must be enough clearance for the moving workpiece during operation There must be enough room for safety operation of the machine ATTACH ABRASIVE DISC Refer to Figure 2 Remove all screws b and remove the Disc Cover a Clean the surface of the aluminum disc Peel off the protective paper on the back of the Abrasive Disc
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