aes 1700 operators manual
Contents
1. LOST SEMIPERMAN DATA PRESS START NO DRUM IN MEMORY PRESS START TO LOAD THE DEFAULT DRUM CONFIGURATION A E S 1700 Fill the loader with plates The Loader supports are incorrectly adjusted Call technical support Clean and oil the trolley rail and control that the trolley moves easily The clamp has struck a fixed part of the machine Control the mask coordinates Call technical support Call technical support Close the front cover and press the pause button Call technical support Call technical support Check the Dies and try again if the trouble persists call technical support Ref 06 Ref E 07 Call technical support Call technical support REV 06 99 OPERATORS MANUAL 8 47 8 TROUBLE SHOOTING CIM POSSIBLE SOLUTION POWER ON BY STATUS Press the Start button The Embosser runs a Reset and is then ready PRESS START to work BCC ERROR PRESS START Check Protocol and Software application OR FEED PARITY ERROR PRESS Check Protocol and Software application START OR FEED NO FIELDS IN MASK Ref on the Software Manual PRESS START FEED CODE ERROR Check Protocol and Software application PRESS START OR FEED FIELDS OVERFLOW Ref on the Software Manual PRESS START BAD FORMAT PRESS Ref on the Software Manual START OR FEED LONG FIELD PRESS START Ref on the Software Manual 6 48 OPERATORS MANUAL REV 06 99 A E S 1700 CM TROUBLE SHOOTING 8 8 2 ERR2. OPERATORS MANUAL REV 06 99 AES 1700 Ww 6 1700 MAINTENANCE 9 9 MAINTENANCE CIM 9 1 MAINTENANCE GENERAL MAINTENANCE BY THE OPERATOR The operator should make a habit of doing general maintenance on the Embosser so as to ensure a correct and long lasting functioning of the system The maintenance should be done with the machine switched off The operations aresimplebutformaintenance inside the machine it is necessary to call the Technical Assistance Thus it is absolutely IT IS FORBIDDEN TO REMOVE THE COVER AND THE PROTECTIONS PRESENT INSIDE THE EMBOSSER The routine maintenance is as follows After 8 hours of Embossing work from the installation switch offthe machine and remove the power supply cable Liff up the front cover 9 52 www OPERATORS MANUAL EES REV 06 99 AES 1700 Ww MAINTENANCE 9 9 2 TROLLEY TRUCK OILING Theoiling ofthe trolley truck should be done with vaseline oil Refer to the fig 9 1 and continue QOil the clamp s trolley 2 top and bottom moving the trolley by hand back and forth to assure an even distribution of the oil and to control the fluidity of the movement Oil the clamp guide 1 in the same way as above moving the clamp by hand and controlling forunhindered movement In case of friction or jamming which persists call the Technical Assistance Remove any excess oil 9 3 OILING THE JAWS Referto fig 9 2 oil the holes indicated b
3. Default 9600 Default 9600 Baud Baud Working Noise Lowerthan Lowerthan 70 aB A 70 08 1 2 WORKING CONDITIONS Operating Temperature Relative Humidity 30 90 1 3 DIMENSIONS AND WEIGHT Depth 26 7 inc A E S 1700 REV 06 99 GENERAL INFORMATION 1 OPERATORS MANUAL 1 11 1 GENERAL INFORMATION CIM 1 4 EMBOSSING CAPACITY Minimum 1 2 inc X line Maximum 4 55 inc 3 54 inc emboss area 4 55 inc 2 6 1 5 EMBOSSING CAPACITY The Machine is supplied with 60 or 90 Fonts on Drum Plate Thickness 0 016 0 038 inc Options 0 049 mm Dog Tag ecc Max Plates Loaded 0 019 inc 190 Plates The Machine is supplied with 45 60 or 90 Fonts on Drum Plate Thickness 0 016 0 038 inc Options 0 049 mm Dog Tag ecc Max Plates Loaded 0 019 inc 190 Plates X ONLY FOR VERSION A E S 1700 M 1 12 OPERATORS MANUAL REV 06 99 A E S 1700 CIM 1 6 PRECAUTIONS AND USAGE SPECIFICATIONS The machine should work in a closed room protected from dust and excessive humidity The machine should be positioned in such a way that its distance from the walls doors windows other machines or working positions garantees immediate access in the case of urgency maintenance or reparazione NEIGHBOURHOOD OF OTHER OPERATING MACHINES WHICH PRODUCE DUST SINCE DUST CAN DEPOSITITSELF INSIDE THE MACHINE AND CAUSE DAMAGE TO THE INTERNAL ELECTRIC DEVICES THE MACHINE GENERATES A
4. OPERATORS MANUAL series A E S 1700 Copyright 1998 All rights reserved Reproduction Modification complete or partial translation of this manual is strictly forbidden without prior written approval of CIM SpA IMPORTANT CIM SpA cannot be held responsable for any errors or damages caused by the use of supplies or spare parts not specifically approved or garanteed by CIM SpA A E S 1700 is a registred trade mark by CIM SpA CIM 0 FOREWORD 5 0 1 USING THE WORKSHOP MANUAL 7 0 1 USING THE WORKSHOP MANUAL iicet acidi red er 7 0 1 1 IMPORTANCE OF THE MANUAL 7 0 1 2 CONSERVING THE 7 0 1 3 CONSULTATION THE MANUAL 7 0 1 4 SYMBOLS USED IN THE MANUAL 7 0 2 PROCEDURE FOR UPDATING MANUAL IN CASE OF MODIFICATIONS TO MACHINE 8 0 3 ORDERING ORIGINAL REPLACEMENT nir dri d e CER rn 8 GENERAL INFORMATION 9 1 0 GENERAL 10 11 ELECTRICAL SPECIFICATION 0 1 2 WORKING CONDITIONS 0 13 DIMENSIONS AND WEIGHT 1 1 4 EMBOSSING 12 15 EMBOSSING 12 1 6 PRECAUTIONS AND USAGE SPECIFICATIONS vie 13 UNPACKING nnn tnn 15 2 0 UNPACKING eee 16 INSTALLATION 5 nonne 17 3 1 CHECKING THE ACCESSORIES 18 3 2 ELECTRICAL CONNECTIONS 1
5. To produce a plate one must make a mask in which there are the format and the emboss text The diagrams that follow can be used to make it The data and eventual error messages will be displayed in the lower part of the screen One starts the mask production phase with the key Themachine will display each instruction on the monitor in succession requesting the next instruction when necessary The sequence of commands to do this will be shown below for the unexperienced operator OPERATOR ACTION MONITOR DATA TO INPUT Press a key from 0 to 6 SET MASK FORMAT NAME Input the name max 8 chars SET MASK FORMAT NAME Number of field then press ENTER FIELDS NUMBER FIELDS 01 15 OLD FIELDS 12 Input number of fields from 1 to 15 then press ENTER Having typed in ENTER the requested mask appears on the screen with the number of fields desired and the values of the Y coordinates defined in units of 0 158 inc for each row 6 38 OPERATORS MANUAL REV 06 99 A E S 1700 C OPERATIONAL MODES 6 The monitor displays the mask which is now ready to accept the other coordinates as indicated in fig 6 3 Here as appear the screen after press ENTER OFF LINE EMBOSS SETMASK amp FORMAT1 MD CHECK CHAR 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 OCR 0 00 01 02 03 04 05 06 07 08 09 10 11 12 8 The meaning ofthe displayed data i
6. WORKING NOISE LEVEL OF 70 DB DONOTINSTALL THIS MACHINEIN THE CERTAIN TYPES OF STEEL PLATES WHICH ARE DIFFICULT TO EMBOSS AND POOR POSITIONING OF THE MACHINE SUCH AS PLACING IT ON A TABLE WHICH AMPLIFIES THE NOISE CAN CAUSE THE NOISE LEVEL TO EXCEED THAT SPECIFIED ABOVE IF THE NOISE LEVEL MEASURED AT A DISTANCE OF ONE METERANDAT THE HEIGHT OF 1 60M FROM THE GROUND EXCEEDS THE 70 DB THE OPERATOR MUST WEAR SOME FORM OF EFFICIENT EAR PROTECTION IN ACCORDANCE WITH THE 86 188 CEE STANDARDS SPECIAL SAFETY GUARDS WHICH PROTECT THE OPERATOR FROM COMING INTO CONTACT WITH THE MECHANICAL AND ELECTRICAL PARTS INSIDE THE MACHINE ONLY THOSE PERSONS ARE SPECIALISED IN REPAIRS AND MAINTENANCE AND WHO HAVE BEEN AUTHORISED SHOULD HAVE ACCESS TO THE ABOVE MENTIONED PARTS SIMPLE GENERAL MAINTENANCE CAN BE SAFELY PERFORMED BY THE OPERATOR SO LONGAS THE MACHINE HAS BEEN STOPPED AND THE ELECTRICAL POWER SUPPLY HAS BEEN DISCONNECTED THE MACHINE IS FURNISHED WITH The Machine has been made with fire proof materials thus diminishing the risk of general fire Short circuit protection has been implemented so that the power supply is immediately isolated Thus avoiding unwanted current absorption from the external power line A E S 1700 REV 06 99 GENERAL INFORMATION 1 OPERATORS MANUAL 1 13 1 GENERAL INFORMATION CIM LIQUIDS SHOULD NOT BE PLACED ON THE MACHINE COVER SINCE IT HAS NOT BEEN WATER SEALED IT I
7. PROTECT RESPIRATORY PASSAGES 9 9 WEAR A MASK Danger warnin igns triangular neral warnin f risk of personal injury or dam t the insertermachines ATTENTION GENERAL DANGER THE MACHINE WHEN AT WORK HAS SEVERAL MOVING UNITS DO NOT WORK ON THE INSIDE OF THE M A C H I N E DO NOT REMOVE THE COVER OR GUARDS EXCEPT FOR THE FRONT COVER WHICH IS USED TO LOAD THE PLATES DANGER HIGH TENSION ITIS FORBIDDDEN TODOANY MAINTENANCE WORK WHILE THE MACHINE IS UNDER ELECTRICAL TENSION TOSUBSTITUTE A FUSE OR TODOINTERNAL MAINTENANCE DISCONNECT THE POWERSUPPLYAND DO NOTWORK ON THE POWER LINE DANGER HIGH TEMPERATURE HAZARD RISK OF BURNS OR DAMAGE TO THE INSERTER MACHINES gt gt 500000104 OPERATORS MANUAL 0 7 0 FOREWORD BE CAREFULL OF YOUR HANDS RISK OF BEING CRUSHED OR STRUCK THE MACHINE IN THE WOODEN PACKAGE WEIGHS 250 KG AND THE NET WEIGHT IS 200 KG THEREFOREALL DISPLACEMENTS SHOULD BEDONE WITH OPERATING MACHINE AND TWO PERSONS PRESENT ATTENTION MOVING MACHINE COMPONENTS IFANY MAINTENANCE WORK HAS TO BE DONE THE TECHNICIAN MUST DISCONNECT THE POWER SUPPLY AND WORK ON THE MACHINE ONLY WHENIT HAS BEEN STOPPED Prohibition notices circular denoting operations which are expressly prohibited to avoid risk of personal injury 50000003 x 50000074 TEN HON 5 THE OPERATIONINDICATED IN THE TEXTIS STRICTLY PROHIBITED ITISSTRICTLY PROHIBITED TO CARRY OUT MAI
8. TOSEND PIN 5 CTS INPUT for CLEAR TO SEND PIN 7 GND Earthing wire The Embosser is always supplied with a 2 meter cable forstandardserial connections and with a Cannon 25 25 pin connector REV 06 99 A E S 1700 TROUBLE SHOOTING 8 45 8 TROUBLE SHOOTING CIM In case of breakdown or operator error the machine will show what caused the machine cycle interuption on the display and on the monitor The error signal is shown by an error code followed by the corrisponding message Please consult the Problem Solving table for more information in orderto resolve the problem When the error state has been corrected press STARTon the machine orCTRL Nonthe keyboard to reset the machine 8 46 OPERATORS MANUAL EES REV 06 99 AES 1700 Ww CM TROUBLE SHOOTING 8 8 1 ERRORMESSAGESAND PROBLEM SOLVING ONLY FOR VERSION 1700 A POSSIBLE SOLUTION LOAD HOPPER PRESS FEED CARD MISFEED PRESS CARD FEED PUNCH MOTOR ERROR CALL SERVICE X ERROR CHECK CARD PRESS START Y ERROR CHECK CARD PRESS START LOST MASKS BTY OUT PRESS START LOST MASKS PRESS START CTRL N PAUSE EMBOSSING PRESS START LOST MASKS NEW PRG PRESS START CARD MOTOR ERROR PRESS START EMBOSS WHL ERROR CHECK THE CARD PRESS START FOR RESET OR FEED FOR DUPL X MOTOR ERROR CHECK THE CARD PRESS START FOR RESET OR FEED FOR DUPL Y MOTOR ERROR CHECK THE CARD PRESS START FOR RESET OR FEED FOR DUPL
9. en see es 49 53 9 1 MAINTENANCE GENERAL MAINTENANCE BY THE OPERATOR 52 9 2 TROLLEY TRUCK OILING 53 9 3 OILING THE JAWS wee 53 9 4 PLATE LOADER OILING ONLY FOR VERSION 1700 o4 OPERATORS MANUAL i 3 INDEX This page is left empty due to editing reason 4 OPERATORS MANUAL LC REV 06 99 5 1700 LL 1700 FOREWORD 0 0 FOREWORD CIM 06 OPERATORS MANUAL DEN REV 06 99 M AES 1700 CIM 0 1 USING THE WORKSHOP MANUAL 0 1 1 Importance of the manual This workshop manual is published for use in CIM Service Centers and contains instructions for the servicing repair and overhaul of A E S 1700 We recommend that you follow the instructions in this manual scrupulously as the effectiveness ofany servicing operation depends on the correct and methodical application of the information contained herein If you run into difficulties or setbacks CIM S p A SERVICE DEPARTMENT will be happy to provide you with the necessary advice and assistance CIM S p A declines any liability for any injury or damage resulting from incorrect or unsuitable operations CIM S p A reserves the right to make any modifications aimed at improving its products without prior notification Please ensure that any amendments orupdates youmay receive are kept with the original version of this manual
10. the number of the desired format will create a new mask or call a different mask from the one in use This function sets the initial value of the 3 counters which are available for all formats It is also possible during the creation of a mask to insert the preset counter inside the same mask During the creation of new mask this function will define a OCR field or a different spacing Position the zones which will contain the data Clears all data in embossing mask Fe Cancels the current function and enables the operator to call another one The Clear Text function is called if the key is pressed 2 times Saves any change of the data in any text mask or counter All entered data which has not been confermed by this function will be irremediably lost This key is also used to run the emboss start command after loading the data REV 06 99 A E S 1700 OPERATIONAL MODES 6 sc During the creation of a mask this function toggles between the area to do with the setting of the coordinate values and the area for the input of the emboss data Displays the menu with allthe functions Press again to remove it om Displays the total number of the embossed plates cm T 1 Embosses all the characters loaded on the drum of the machine onto the plate ES AES 1700 DEEE REV 06 99 LI OPERATORS MANUAL EM 6 37 6 OPERATIONAL MODES CIM 6 4 MASK MAKING
11. 0 1 2 Conserving the manual When using the manual take care notto damage or deface it Do not tear or remove pages from the manual or overwrite any parts of the manual for any reason Keep the manual in safe place protected from excess heat and humidity 0 1 3 Consultation the manual This manual comprises e COVER PAGE IDENTIFYING THE TYPE OF INSERTER e TABLE OF CONTENTS e INSTRUCTIONS AND OR NOTES ON THE PRODUCT The INSTRUCTIONS AND OR NOTES ON THE PRODUCT define the safe working practices rrect pr 1 nd skills iredt rvi the inserter machine correctly Please note that some of the illustrations in the manual which are included to help you identify the parts described in the text show standard engines and therefore may differin some respects from the inserter machines in your possession A E S 1700 REV 06 99 FOREWORD 0 0 1 4 Symbols used in the manual The Safety symbols and notices shown below are used throughout this manualto draw the reader s attentiontothehazardsassociated with particular proceduresand operations which could result in damage fto the inserter machines or personal injury or to indicate good working practices GENERAL OPERATIONAL NOTE E Safety notices rectangular you must use the protection shown in the notices when carrying out the operation in question to avoid risk of personal injury PROTECT YOUR HANDS WEAR GLOVES PROTECT YOUR EYES WEAR SAFETY GOGGLES
12. 4704166 fax 60 34704163 E mail acimQpo jaring my
13. 9 3 8 ADVISE AND CARE DURING THE INSTALLATION mmm 20 3 4 SWITCHING ON AND CONTROLLING THE DISPLAY ia aaa nega e aa neret vari cnra a end tg 2 CONTROL PANEL nonne 23 AT CONTROL PANEL mme 24 42 ADDITONAL FUNCTIONS 25 PLATE LOADING nnne 27 51 ONLY FOR VERSION A E S 1700 A 28 5 1 1 LOADER 28 9 1 2 UNLOADER ADJUSTEMENT 29 5 1 3 UNLOADER ADJUSTEMENT 29 5 1 4 UNLOADER EJECTOR ADJUSTEMENT 29 5 1 5 EMBOSSING PRESSURE ADJUSTEMENT 30 9 2 ONLY FOR VERSION A E S 1700 M 3 9 2 1 EMBOSSING PRESSURE 32 OPERATIONAL MODES 33 6 0 OPERATIONAL MODES wees 34 6 1 WORKING OFF LINE ween 34 6 2 OFF LINE FUNCTION 35 6 3 THE KEYBOARD FUNCTIONS 36 6 4 MASK MAKING 38 6 5 INPUT OF THE EMBOSSING COORDINATES 40 6 6 INPUT EMBOSS DATA 40 A E S 1700 REV 06 99 INDEX 1 6 7 EMBOSSING A PLATE FROM A MASK 41 ON LINE MODE eene 43 7 0 ON LINE nme 44 71 PHYSICAL SPECIFICATIONS OF THE PC CONNECTION JR 44 TROUBLE 45 8 1 ERRORMESSAGES AND PROBLEM SOLVING ONLY FOR VERSION TZ00 A ranni eni re t d HERE EPOR 47 8 2 ERRORMESSAGES AND PROBLEM SOLVING ONLY FOR VERSION
14. DES 6 6 OPERATIONAL MODES CIM 6 0 OPERATIONAL MODES Layout of the possible operational modes The Embosser AES 1700 can work in two modes OFF LINE The Embosser is connected to a monochrome monitor and to a keyboard The production of the plates is managed directly by the operator ON LINE The Embosser is connected to a computer by a OFFLINE RS 232 serial cable and the production of the plates is managed by a Database prepared by the resident Software The surface area of the metallic plates is considered to be similar to a grid and divided up into rows and columns these being appropriately spaced outtosuitthe size ofthe emboss character Note the following definitions EMBOSSING MASK The general organisation of the plate layout EMBOSSING FORMAT The dimensions of the various rows expressed in tenths of millimeters inches in which the plate has been divided These are called FIELDS EMBOSSING FIELDS These contain the text which one wishes to emboss on each row One can input fixed texts or variable texts There are a maximum of 15 fields available 6 1 WORKING OFF LINE The production of a plate can be divided into 3 phases The creation of the mask The insertion and storing of the data Thecommanasto start the production and define the number of plates to be embossed Thus it is necessary to understand the information visualised on the Monitor and how to use the various fun
15. MENTS MUST BE DONE 3 18 MMM OPERATORS MANUAL E REV 06 99 DW A ES 1700 INSTALLATION 3 3 2 ELECTRICAL CONNECTIONS The installation of the A E S 1700 system is easily done Examine the rear control panel of the cover Ref figure 3 2 there are all the sockets forthe various connections Continue as follows Connect the keyboard to the 5 pole Din socket Connect the Monitor to the RCA socket Connect the serial cable to the Computer and the Embosser Connectthe powersupply cable to the PA 80 socket OFF LINE AND LATERITIS NECESSARY TO WORK WITH THE COMPUTER REMEMBER TO CONECT THE SERIAL CABLE TO THE MACHINE WHILE IT IS SWITCHED OFF TOAVOID DAMAGING THE CIRCUITS WARNING IF THE MACHINE IS USED MAIN SWITCH FUSE SOCKET PA80 FOR MAIN POWER SUPPLY IDENTIFICATION PLATE KEYSELECTORFORTECHNICAL MAINTENANCE SERIAL SOCKET FOR PC 25 PIN MALE SOCKET TYPE RCA FOR MONITOR SOCKET TYPE 5 POLE DIN FOR KEYBOARD WN In the package is supplied a envelope with the key for technical use Since the use of the key allows the machineto work without the security pouse it is to be used only for the technical maintenance The CIM SpA cannot be held responsabile for the consequences of not abiding by these principles when using the machine thus in the case of breadown please call the Technical Assistance EM AES 1700 EX REV 06 79 OPERATORS MANUAL EX 3 19 3 I
16. NSTALLATION 3 3 ADVISE AND CARE DURING THE INSTALLATION CIM S p A The Identification plate attached to the rear panel contains information about the serial number the type of machine the necessary power supply and the absorbed current Thus one should verify that the local power supply corrisponds to that stated on the N MACHINES dni Before switching the machine on be sure that all the cables have been connected correctly and that the local power supply corrisponds to that stated on the plate The plate layout is as follows ref figure 3 3 After Trade name the plate has 6 embossed 80 650 6 2135518 fields as shown below Model Machine model 2055 Type Embossing mode Volt Power Supply Hz Frequenzy supply A Power absorbed SN Serial Number If the tension of the power supply should exceed a 20 increase of the base tension the safety fast blow fuse could short ouf In order to substitute it take a flat blade screw driver remove the powerplug andplace the blade in thenitch atthe bottom ofthe plug entrance just above the signed area forthe fuse Gently lever the Fuse Block until it can be removed by hand In order to garantee a correct functioning of the machine and offer a valid safety level to the operator the machine must be earthed Please ensure thatthe Embosseris connected to a power supply that has a good earthing and that the computer is al
17. NTENANCE WORK IN THE PRESENCE OF MOVING PARTS ITISSTRICTLY FORBIDDEN TO REMOVE THE SAFETY PROTECTION THESE SAFETY GUARDS SHOULD BE REMOVED ONLY BY SPECIALISED AND AUTHORISED TECHNICAL PERSONS WHO HAVE TAKEN CARE TOADOPTALL SECURITY MEASURES TO AVOID ANY RISK OF DANGER AND INJURY EARTHED CABLES THISSYMBOL INDICATES THATALL THE CONNECTED CABLES HAVE BEEN EARTHED PAYATTENTION TO THESYMBOLS AND ADHERE TO THE INSTRUCTIONS IN THEADJACENT TEXT 0 8 OPERATORS MANUAL 0 2 PROCEDURE FOR UPDATING MANUALIN CASE OF MODIFICATIONS TO MACHINE Ifthe MACHINE or MANUAL are MODIFIED in any way an UPDATE will be sent for insertion into the Manual 0 3 ORDERING ORIGINAL REPLACEMENT PARTS To help us provide a fast and efficient service always specify the following information when ordering replacement parts A E S 1700 type as indicated on nameplate Serial number as indicated on nameplate and stamped on crankcase Quantity of each item required Code of required part REV 06 99 A E S 1700 6 488700 GENERAL INFORMATION 1 1 GENERAL INFORMATION 1 10 OPERATORS MANUAL CIM 1 0 GENERAL INFORMATION The A E S 1700 is an automatic feeder A E S 1700 A and manual feeder A E S 1700 M embossing and punching machine for metallic plates which are used for the identification of industrial products Ref page 6 chapter 1 4 amp 1 5 The various functions are controlled by a microproce
18. ORMESSAGESAND PROBLEM SOLVING ONLY FOR VERSION 1700 M LOAD HOPPER PRESS FEED CARD MISFEED PRESS START PUNCH MOTOR ERROR CALL SERVICE WHL ERR CHECK CARD PRESS START X ERROR CHECK CARD PRESS START Y ERROR CHECK CARD PRESS START LOST MASKS BTY OUT PRESS START LOST MASKS PRESS START CTRL N PAUSE EMBOSSING PRESS START LOST MASKS NEW PRG PRESS START CARD MOTOR ERROR PRESS START PLEASE CHANGE PLATE PRESS START LOST SEMIPERMAN DATA PRESS START NO DRUM IN MEMORY PRESS STARTTO LOAD THE DEFAULT DRUM CONFIGURATION STAND BY STATUS PRESS START A E S 1700 POSSIBLE SOLUTION Fil the loader with plates The Loader supports are incorrectly adjusted Call technical support Check the Dies and try again if the trouble persists call technical support Clean and oil the trolley rail and control that the trolley moves easily The clamp has struck a fixed part of the machine Control the mask coordinates Call technical support Call technical support Close the door and press the pause button Call technical support Call technical support The embossing cycles are finish Change the plate and press start for the next one Call technical support Call technical support Press the Start button The Embosser runs a Reset and is then ready to work REV 06 99 OPERATORS MANUAL 8 49 8 TROUBLE SHOOTING CIM This page is left empty due to editing reason 8 50
19. S PARTICOLARLY IMPORTANT TOAVOID OXIDATIONS WHICH WOULD ADD TO THE WEAR AND EROSION OF THE MECHANICAL PARTS The machine isprovided with warning signs which indicate the Danger Areas A description of these signals is given in the following page The CIM SpA cannot be held responsabile forthe consequences of not abiding by these principles when using the machine thus in the case of breadown please call the Technical Assistance UNDER NO CIRCUMSTANCES REMOVE OR MODIFY THE INTERNAL SHIELDS 1 14 Www OPERATORS MANUAL ENS REV 06 99 DEN AES 1700 DW AES 1700 UNPACKING 2 2 UNPACKING 2 16 OPERATORS MANUAL 2 0 UNPACKING The machine is delivered in a wooden packing case Thisis due to its dimensions and weight and avoids the risk of dammage to the machine All displacements should be done by a forklift or therefore always by two persons because the gross weight is about 96 kg for version A E S 1700 A A E S 1700 M 88 KG Tounpackthe machine asshown in figure please follow the instructions below Remove the fourside screws 1 witha 10mm wrench es UNI 6736 and remove the cover Take the 19 mm fork wrench es UNI 6736 which fixed on top of the machine by an adhesive band Remove the screws from the bottom of the case 2 with the 19 mm wrench included in the package Havingremovedthescrewsthe machine can be lifted up and placed on the work table This operation should be done w
20. ar for one field with the two coordinates The mask would appear like this FIELD NAME YYYY XXXX CS TYPE MD CHECK CHAR 01 LL 0215 0180 C7 0 00 42 6 6 INPUT EMBOSS DATA Once the mask has been recalled press ESC to enter the data insertion phase in which in each row one can type in fixed values or using the F7 key variable data Thus in the case the default mask is chosen there willbe 12 fields which one can type in the emboss data in the place of the points This completed the mask may be saved by pressing The mask dissappears but can be recalled by pressing The mask when itis ready to receive data looks fig 6 5 OFFLINE EMBOS SETMASK amp FORMAT HEDNAME 5 10 15 20 25 30 35 40 NAME 01 02 03 JJ 05 GG FF EE DD cc The data can typed in by using the V to selectthe desired field and the ENTER key is used to conferm the data 6 40 OPERATORS MANUAL REV 06 99 A E S 1700 CM OPERATIONAL MODES 6 6 7 EMBOSSING A PLATE FROM A MASK Switching on the system and pressing F3 loads the format 0 mask For this reason it is suggested that this mask is chosen for the most of the time To load the other masks it is necessary to do the following series of commands ESC Mask to embosser Saving the mask THE VALUE OF THE DUP CODE IS Number plates and send 001 CHANGE VALIDATION F10 command i EUM The machine will now pick up a plate from the loader embossit and discharge it
21. ction keys of the keyboard 6 34 OPERATORS MANUAL EES REV 06 99 Es AES 1700 Ww CM OPERATIONAL MODES 6 6 2 OFF LINEFUNCTION Ihe machine is configured to load the Format 0 when switched on thus the following screen will appear on the monitor OFF LINE EMBOSS CARD FREE FROM FORMATO HELD NAME 5 10 15 20 25 30 35 40 01 02 03 04 05 06 07 08 09 10 11 12 COUNTERS 0000000000 0000000000 0000000000 E 19 STAND BY STATUS PRESS START The Format 0 is defined as the Main Format since itis used to store the most commonly used mask MESSAGE AND WAITS FOR THE START COMMAND IN ORDER TODOA GENERAL RESET BEFORE BECOMING OPERATIONAL NOTE ON SWITCHING ON THE ji EMBOSSER SIGNALS THE E 19 A E S 1700 REV 06 99 OPERATORS MANUAL 6 35 6 OPERATIONAL MODES 6 36 OPERATORS MANUAL 6 3 THE KEYBOARD FUNCTIONS The keyboard has a series of function keys Each key has a different function and in some cases several functions may be associated to a single key The function will depend on operational phase in which the key is activated A description of the functions is shown below 1 Embosses a plate with variable data The format isselected by numericalkey from 010 6 F2 Change the total hight of the plate for on line operational mode This function recalls the last mask used and is already set to accept new input for the embossing data F4 This function when followed by
22. e main fuse has not been shorted BUT NOTHING APPEARS ON THE SCREEN SWITCH THE MACHINE OFF AND CALL THE TECHNICAL ASSISTANCE NOTE IF THE DISPLAY IS TURNED ON For other breakdowns please refer to the appropriate chapter Error Message and Problem Solving ENS AES 1700 E REV 06 99 OPERATORS MANUAL EX 3 21 3 INSTALLATION This page ts left empty due to editing reason 3 22 OPERATORS MANUAL Ew REV 06 99 Es AES 1700 WW 458700 CONTROL PANEL 4 4 CONTROL PANEL 1 lit ABORT EMB 2 3 carb relpen PANE b ON LINE LINE 4 OPERATORS MANUAL CIM CONTROL PANEL The fourkeyson the frontpanelofthe coveroffer different controls of the embossing cycle to the operator Here isa brief description of function of each of these keys and of some possible combinations which can enable additional functions 1 CARD DUPLICATOR ABORT EMBOSSING 2 FEEDER 3 PAUSE START 4 KEY UP OFF LINE LED OFF KEY DOWN ON LINE LED ON 5 DISPLAY 6 KEY FOR OPENING THE FRONT COVER CARD DUP ABORT EMB key is used to duplicate the plate or to reset the machine in the case of errors during the embossing phase Refer to a description of the errors FEEDER 4 Restarts the system after the alarm message which states that there are plate to emboss PAUSA START Suspends the current embossing phase continues the suspended embossi
23. ento Filiale di Milano Filiale di Roma Via Serra 2 Via Ferrante Aporti 32 Via del Poggio Laurentino 118 40012 CALDERARA DI RENO BO ITALY 20127 MILANO ITALY 00144 ROMA ITALY Tel 39 051 6465011 Tel 39 02 2619014 Tel 39 06 5910651 Fax 39 051 64 65 2 39 02 2610468 Fax 39 06 5920924 E mail cimcom cimitaly it Fax 39 02 2613384 E mail cimtech gcimitaly it www cimitaly it DECLARATIONS OF CONFORMITY The manufacturer CIM S p A Via Serra 2 40012 Calderara di Reno Bologna Italy DECLARES UNDER SOLE RESPONSABILITY THAT THE PRODUCTS CIM Metal 1700 A Metal 1700 M Comply with part 15 of the FCC regulations Subpart A and B sections 15 107 b e and 15 109 b g for Class A digital devices This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation C UL US 011950 approved Safety of Information Technology Equipments LISTED File No E203983 LT E EMBOSSER 86BA Calderara di Reno November 9 1999 CIM SpA Technical Department ITALY CIM S p A Via Serra 2 40012 Calderara di Reno Bo Sales Mark Tel 39 51 6465011 Fax 3951 6465012 E mail cimtech cimitaly it ASIA ACIM A8 2 Jalan Selaman 1 1Dataran Palma JALAN AMPANG 68000 ampang MALAYSIA tel 60 3
24. f the machine above the drum Ref fig 5 4 In orderto increase embossing pressure it is necessary to loosen the nut 1 which blocks the knob 2 This is done with a 13 mm wrench Next observing the notches on the knob turn the knob a few degreesin a clockwise direction Now tighten the nut To diminish the pressure one reverses this process turning the knob in the anti clockwise direction Once pressure has been adjusted if is advisable to emboss a plate in orderto control that the result is perfectly even If this not the case one should repeat the operation until the desired result is obtained An inappropriate adjustment can compromise the general working of the embosser It is advisable to have this adjustment done by a qualified person or by the Technical Assistance 5 30 OPERATORS MANUAL ENS REV 06 99 AES 1700 Ww C PLATE LOADING 5 5 2 ONLY FOR VERSION 5 1700 The loading and the unloading ofthe embossing plates must be done manually for the AES 1700 M Embosser opening the front cover so that the Clamp is accessible Ref fig 5 5 Take hold of the clamp and rotate it upwards and open it using the black knob which is on the left Ref fig 5 6 Now insert a plate in the pincer gap close the clamp reposition the clamp in the home position and close the front cover The machine is now ready to emboss the plate When the embossing is finished the plate is in the initial position t
25. gining of every work cycle The machine should be switched off and the power supply should be disconnected when it is necessary to access any of the internal parts of the machine The safety protection devices have been constructed to block the machine cyle during the adjusting phase if the preceding standards standards are not respected 5 1 1 LOADER ADJUSTEMENT The Loader unit forthe metallic plates is located on the right side of the Embosser and can be adjusted to the dimensions of the plates To adjust the Loader do as follows Control that the power supply has been disconnected Open the front cover Loosen the wings screws UNI 5449 68 1 fig 5 1 on the right side of the Loader Bringtherightsupport closer to the plate to be embossed leaving a tolerance of about 1 mm and then tighten the screws Loosen the wings screws 1 fig 5 1 ofthe rear supports 2 slide them to a distance of about 5mm from the plate and tighten the screws Loosen the wings screws 3 to adjust the plate thickness pull the plate towards the outside set the supports 0 017 inc higher and tighten the screws 5 28 ww OPERATORS MANUAL ENS REV 06 99 D ALES 1700 PLATE LOADING 5 CIM 5 1 2 UNLOADER ADJUSTEMENT The Unloading unit is located on the left side of the Embosser There are two differentadjustment solutions depending the type of plate and end use Unloader with Lift Unloader with Eject
26. in the unloader tray The counters will be automatically increased To duplicate the plate press the key I onthe front panel To move from one mask to another press and then start again with the routine described above A E S 1700 REV 06 99 OPERATORS MANUAL 6 41 6 OPERATIONAL MODES CIM This page is left empty due to editing reason 6 42 OPERATORS MANUAL DEN REV 06 99 Es AES 1700 Dy 6 ON LINE MODE 7 ON LINE MODE 7 44 OPERATORS MANUAL 7 0 ON LINE MODE 7 1 To enable ON LINE 1 is necessary to press the button 2 the frontpanelso that the red LED is on The words ON LINE will then appear on the display and on the monitor In the ON LINE mode the keyboard and the monitor are disabled and the AES 1700 system receives allmessages from the computer through the asynchronous serial cable with the RS 232 interface PHYSICAL SPECIFICATIONS OF THE PC CONNECTION The communication protocol is configured in terms of the client s request during the last factory testing to change it make reference to the 1700 technicalmanual The standard characteristics of the machine are as follows PROTOCOL CIM DATA VELOCITY 9600 BAUD 8 BITS PER CHARACTER 1 START 1 STOP 1 PARITY BIT The connection signals with the computer pass through a connector plug type Cannon 25 pin PIN 2 RX DATA Riceive from Embosser PIN 3 TX DATA Transmit to Embosser PIN 4 RTS OUTPUT for REQUEST
27. ith two persons Oncethemachine hasbeen finally positioned the cellophane can be removed Open the envelope which contains the manuals and the key for the front cover Remove the keyboard and with the above mentioned key open the front lid and remove the elastic bands which hold the pincer The Monitor is in a seperate box Refer to the next paragraph when controlling allthe other accessories REV 06 99 A E S 1700 INSTALLATION 3 INSTALLATION 3 1 CHECKING THE ACCESSORIES Before installing the machine the operator is advised to check that all the accessories are present and that none have been damaged during the transport If any single element has been damaged the general working of the machine can be compromised The following accessories are supplied with the MANUALE Embosser D 1 POWER SUPPLY CABLE PLUG TYPE 2 1 SERIAL CABLE CANON PLUGS 9 25 PIN 3 1 KEYBOARD PLUG DIN 5 POLES 4 1 MONITOR CABLE AND RCA PLUG 5 1 USER MANUAL 6 1 UPDATED SOFTWARE DISK 7 1 MANUAL OF THE SOFTWARE INCLUDED 8 1 19 MM FORK WRENCH 9 1 ENVELOPE WITH KEY FOR TECHNICAL USE WITH 2 PERSONS WARNING USE ONLY LISTED DETACHABLE POWER SUPPLY CORD NOT EXCEEDING 4 6 M LENGHT TYPE SVT OR SJT 3X18 AWG WITH A MOLDED ON CORD CONNECTION BODY ANDA LISTED PLUG CAP RATED 10A 125V WARNING THEEMBOSSING MACHINE WEIGHS 60 KG A E S 1700 A A E S 1700 M 57 KG ALL DISPLACE
28. ng phase and cancels alarm messages from the system and those shown on the screen ON LINE OFF LINE Determines the machine s working mode With the Key up and the led off the Embosser works OFF LINE thus the embossing cycle is managed using the monitor and keyboard With the key down andtheledon the machine works ON LINE the masks on the monitor are canceled and the production is then managed by the computer using the CIM application software CARD To install the Software please referto the operator s Manual included in the Kit REV 06 99 A E S 1700 CONTROL PANEL 4 42 ADDITIONAL FUNCTIONS Pressing the Keys and together the machine prints the values of the mechanical setup Pressing the Keys ra and 8 together machine embosses the characters mounted on the drum Pressing the Keys and together the display presents the counter of the embossed plates ES AES 1700 DEEE REV 06 99 OPERATORS MANUAL 4 25 4 CONTROL PANEL CIM This page is left empty due to editing reason 4 26 OPERATORS MANUAL CU 06 99 DE A ES 1700 LL 6 51700 PLATE LOADING 5 5 PLATE LOADING CIM 5 1 ONLY FOR VERSION A E S 1700 A The quality and quantity of the produced plates depend on the correct adjusting of the mechanical units Loader Unloader Embosser One should control the state of the above mentioned units at the be
29. o remove it one must open the front cover and repeat the previous instructions 5 1700 REV 06 99 1 OPERATORS MANUAL 5 31 5 PLATE LOADING 5 2 1 EMBOSSING PRESSURE ADJUSTEMENT The machine is configured by the constructor in the final testing phase for the production of alluminium plates of thickness 0 017 inc Forsteel plates or for plates of greater thickness it is necessary to increase the embossing pressure and this is done as follows Lift the front cover the adjustment knob is located in the center of the machine above the drum Ref fig 5 7 In order to increase embossing pressure it is necessary to loosen the nut 1 which blocks the knob 2 This is done with a 13 mm wrench Next observing the notches on the knob tum the knob a few degreesin a clockwise direction Now tighten the nut To diminish the pressure one reverses this process turning the knob in the anti clockwise direction Once the pressure has been adjusted it is advisable to 6 0055 a plate in orderto control that the result is perfectly even If this not the case one should repeat the operation until the desired result is obtained An inappropriate adjustment can compromise the general working of the embosser It is advisable to have this adjustment done by a qualified person or by the Technical Assistance 5 32 OPERATORS MANUAL EES REV 06 99 D AES 1700 Ww 488700 OPERATIONAL MO
30. or The first permits a progressive stacking of the plates inside the Embosserand the second ejects the plates out of the Embosser 5 1 3 UNLOADER LIFT ADJUSTEMENT To adjust the unloading support refer fo fig 5 2 and follow the instructions below Control that the power supply has been disconnected Open the front cover Loosen the wings screw on the bottom of the support 4 Place the plate on the spring support Shift the right support towards the plate until there is a gap of about 0 039 inc Tighten the screws Loosen the screws 5 and repeat process mentioned in the Loader section 5 1 4 UNLOADER EJECTOR ADJUSTEMENT In the machines with unloading ejectors there is only one adjustment Loosen the black knob 1 ref fig 5 3 cilindric nut UNI 5723 67 4A Place a plate on the ejector plane Shift the bracket towards the plate Leave a gap of a few millimeters between the two Tighten the black knob ES AES 1700 DEEE REV 06 99 LI OPERATORS MANUAL EM 5 29 5 PLATE LOADING 5 1 5 EMBOSSING PRESSURE ADJUSTEMENT The machine is configured by the constructor in the final testing phase for the production of alluminium plates of thickness 0 017 inc Forsteel plates or for plates of greater thickness it is necessary to increase the embossing pressure and this is done as follows Lift the front cover the adjustment knob is located in the center o
31. s as follows Indicates the number of fields max 15 NAME Name of the field one can insert a name of 8 characters instead of the 2 letters YYYY The vertical embossing coordinate it is measured in tenths of millimeters from the bottom border ofthe plate to the point where one wishes to emboss The horizontal embossing coordinate it is measured in tenths of millimeters from the left border of the plate to the point to where one wishes to emboss CSIntercharacterspacing the system places a default of 07 standard normal characters and for the OCR the value of 10 TYPE Indicates the type of character if the field is empty it defaults to standard otherwise to OCR The key F isused to toggle between one format and another CHAR Indicates the number of characters available in that field MD CHECK Not available A E S 1700 REV 06 99 OPERATORS MANUAL 6 39 6 OPERATIONAL MODES 6 5 INPUT OF THE EMBOSSING COORDINATES In the mask which is now shown the cursor is on the first field Using the right arrow key move to the Y coordinate Type in the Y value in tenths of millimeters remembering thatthe minimum possible value 4 SIG PAOLO ROSSI is 0 158 00 inc 09 Type in the X value in tenths of millimeters 0 85 inc Y Ifthe emboss characters are standard leave the CS and TYPE fields as they are i The example see fig 6 4 shows how the mask would appe
32. so connected to the same line WARNING USE ONLY LISTED DETACHABLE POWER SUPPLY CORD NOT EXCEEDING 4 6 M LENGHT 18 AWG RATED 10 A The electrolock enables the working mode for the Technician and should be used only by those specialised persons who have been authorised to deal with the maintenance and the reparations Connect the appropriate cable with the plug type Cannon 25 9 pin to the serial socket of the computer and contro the conection to the serial ports COMI COM2 in order to report the correct information when configuring the Software THE EMBOSSER HAS BEEN SWITCHED OFF Connect the Monitor with its RCA jack to the rearpanel ofthe Embosserand then connect the power plug to the power supply Connect the Keyboard to the DIN 5 Pole socket inserting the plug with the indent facing downwards N NOTE CONNECT THIS CABLE WHEN 3 20 OPERATORS MANUAL DEN REV 06 99 Es AES 1700 WW INSTALLATION 3 3 4 SWITCHING ON AND CONTROLLING THE DISPLAY Having done the above mentioned operations the machine is ready to work so flip the switch fig 3 2 to 1 This will switch the machine on Control that the display is For the version A E S 1700 A see fig 3 4 For the version A E S 1700 M see fig 3 5 Press the START key on front panel this activates ageneral reset ONLY FOR VERSION A E S 1700 A if the machine does not start control that the power supply is correctly set and that th
33. ssor which manages the internal counters and the storing of data such as formats and texts an on board CMOS memory A small backup battery supplies the charge for the memory thus permitting all information to be saved and ready for subsequent use even ifthe machine has been switched off The A E S 1700 system contains an Embossing and Punching Unit a Monitor a Keyboard and a Personal Computer not supplied It can be employed in 2 ways OFF LINE or manual The Monitor and Keyboard are only used when the embossing phase is locally defined by the commands of the operator who can decide whether to use a standard printing layout or a personalised one The contents of the plates can be inserted free hand or taken from a mask in which case the embossed areas will have been prestored There are three counters which can be preset by the operator and which can be automatically incremented These can also be embossed ON LINE Monitor and Keyboard are both disabled and the embossing s commands are transmitted by Host Computer with the serial interface RS232 and with XON XOFF The embossing layout is defined on the Host Computer with the Software supplied with the equipment REV 06 99 A E S 1700 1 1 ELECTRICAL SPECIFICATION A E S 1700 A A E S 1700 M Backup Power Lithium Battery Lithium Battery 3 6 3 6 V PC Interface RS 232 Asinc RS 232 Asinc Progr Progr Baud Rate Programmable Progammable
34. y the arrows that are on the machine They are painted red andare around the jaws group of the Embosser Tooilthe points that are behind the jaws is a little difficult because itis contrary to the safety standards to remove the upper cover but with a long spout on the oiler it can be done ES AES 1700 LS REV 06 99 Lu OPERATORS MANUAL EEE 9 53 9 MAINTENANCE 94 PLATE LOADEROILING ONLY FOR VERSION 1700 Oil the holes of the plate loader group shown in the fig 9 4 Repeat this operation every 20 daysorevery 1500 produced plates Every 6 months the internal mechanical parts should receive a general oiling This be done however only by a specialised person When the general maintenance is finished switch the embosseron and control thatthe front cover blocks all operations If this not the case call the Technical Assistance because one ormore safety devices could be dammaged 9 54 www OPERATORS MANUAL Fw REV 06 99 Ww A ES 1700 Ww MECHANICAL 1 YEmb Tot Pusher T Y Load Unload PROTOCOL CHP SERIAL INTERFACE MUL MAINTENANCE 9 SETUP DATA EPROM YE X CS VER TYPE CS VER Cs VER TYPE CS VER BAUD RATE STOPBITS Release 2 10 A E S 1700 REV 06 99 OPERATORS MANUAL 9 55 CIM Spa Sede Legale e Stabilim
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