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1. CURRENT SENSOR OPEN Current sensor signal is less than 4mA Check transducer connection check transducer POWER FAIL Power loss or Phase loss to the control panel Check incoming power and phase loss monitoring setting if used ILLEGAL ENTRY Unauthorized personnel are tampering with Control access to the control panel the control panel PRIMEX 5 Station View Controller User Manual ALARM HISTORY The Alarm History of the control panel can be accessed via the Alarm Menu The last 14 alarm events are recorded with time and date stamp The last alarm recorded is displayed first Use the to view previous alarms Menu Alarm t ENTER gt Alarm History Group ID 0 002 HIGH LEVEL FLOAT Rise 07 22 13 14 37 Duration Fall 07 22 13 14 37 00 00 04 Ack 01 01 00 00 00 Res 01 01 00 00 00 Al Alarm History Group ID 0 013 HIGH LEVEL FLOAT Rise 07 22 13 14 36 Duration Fall 07 22 13 14 36 00 00 05 Ack 01 01 00 00 00 Res 01 01 00 00 00 Time and date of alarm occurrence amp deactivation duration Press esc to go back to the previous screen at any time PRIMEX 6 Station View Controller User Manual ALTERNATION The alternation mode is set to AUTO by default The pump will alternate operation during each call to run It is possible to force the alternation sequence to start the same pump every time This is typically done to equalize run times Alternation
2. Controller User Manual DRY RUN PROTECTION ADVANCED SETUP Dry Run protection uses the motor Amps measurement to determine whether a pump is running dry no load For a submersible pump the current draw will typically drop 3096 when running dry Please consult your pump manufacture for this value The Amp set value corresponds to the minimum Amp value that the pump should draw during normal operation If the Amps drops below this value for longer than the Trip delay the controller will stop the pump and display a Dry Run fault The trip Delay time is used to avoid nuisance tripping If a pump trips on Dry Run the next pump will be called to run The Dry Run fault automatically reset after 2 minutes Set to 0 0 to disable this function Advanced aud Dry Run A 00 30 Trip Delay Use Ez for decimal point Max input value 999 9 A HIGH AMP ADVANCED SETUP High Amp Alarm also uses the motor Amps measurement to determine if a pump is running at a higher than expected Amp value This could be an indication of ware clogging or changes in the head conditions in the pumping system This value should be set lower than the motor starter overload trip setting The trip Delay time is used to avoid nuisance tripping If a High Amp alarm is triggered it will display the fault on the Screen and close the general alarm relay This fault does not stop the pump it is an alarm only Set to 0 0 A to disable this alarm fun
3. 513 831 9959 PN 10384944 02013 SJE Rhombus Rev 12 13 PRIMEX is a trademark of SJE Rhombus amp
4. 9 ft Stop Stop level All pumps will stop when the level drops below this value Start Start level The lead pump will start when the level rises above this value Lag Lag level The lag pump will start when the level rises above this value High High level alarm Activates the beacon and horn When the lead or lag pump starts they will continue to run latched until the level drops below the stop level or a fault occurs Only pumps in AUTO will run Backup float switch operation Two 2 backup floats are strongly recommended when using a level transducer High level float All pumps will run when activated until the level drops below the Low level float Activates the alarm beacon and horn Low level float If the level drops below the Low level float switch it will stop any pump operation in automatic mode The purpose of the Low level float switch is to protect the pumps against damage resulting from dry run condition PRIMEX 9 Station View Controller User Manual SIMULATE The level simulation function can be used to verify that the pumps are starting and stopping according to the level set points This function allows the operator to manually raise or lower the measured level Caution Pump will start and stop while using this function Pump dry run is possible if no backup floats are used or by passed Level Transducer Menu Simulate 2 ENTER 5 4 ft Use raise a
5. Alternation Alternation Alternation ENTER gt If 1 2 is selected P1 will start every time and P2 will only be used as a lag pump If 2 1 is selected P2 will start every time and P1 will only be used as a lag pump Press esc to go back to the previous screen at any time PRIMEX 7 Station View Controller User Manual DATALOG The Station View controller will log daily station data for 7 days today s data since midnight This data is very useful for tracking high in flow events and pump performance Menu Data Log ENTER 202 g 4100 min 493 ui 202 ZI Aa Cyc number of cycles pump starts min pump run time in minutes 1738 gal 1738 gpm Total accumulated data Today s data since 0 00 Midnight Sunday s data 24 hr period Saturday s data 24 hr period gal gallons pumped only available if a level transducer is used gpm average GPM only available if a level transducer is used PRIMEX 8 Station View Controller User Manual SET LEVELS This screen is only accessible if in Level Transducer mode This mode is used for setting the level set point for proper pump operation Menu Set Levels ENTER Use 4 to select the set point to be edited Use the numerical keypad to enter the desired value and press Use for decimal point Max input value is 99
6. Optional cellular remote monitoring PRIMEX PUMP WATCH CERTIFICATION UL listed PRIMEX 1 Station View Controller User Manual PROGRAMMING MAIN SCREEN The main screen gives the operator an overview of the lift station status Level Transducer Mode Pump Running Amps Message Display Pump GPM measured during the previous pumping cycle Level Bar Graph Top high level Bottom 0 0 ft Cellular Communication PUMP WATCH Pump Running Wet well level in feet Float Switches Mode Message Display Float Status Cellular Light OFF Communication Dark ON PUMP WATCH Pump Running Pump Running Amps PRIMEX 2 Station View Controller User Manual KEY PAD OPERATION The controller keypad is used for screen navigation and data entry ESC to cancel an edit or to go to the previous screen 14 2A AUTO 14 2 00 94 gpm PUMP 1 nd 4 Press F2 to access the Menu Enter key to save edits Arrow keys for screen navigation and editing Numerical keypad for data entery PRIMEX 3 Station View Controller User Manual MAIN MENU NAVIGATION Navigation from the Main screen to the Menu Screens Transducer Float Switch 27 3 6 0 Menu Alarm SetLevels ENTER ENTER Menu Menu Alternation a Simulate ENTER ENTER Menu Menu Data log Advanced ENTER om ENTER Press e
7. 5 TATION VIEW PUMP CONTROLLER 4 User Manual 0 0 Ashland 800 363 5842 Lr gt lt Clearwater FL 800 349 1905 Detroit Lakes MN 888 342 5753 WWW PRIMEXCONTROLS COM Milford OH 513 831 9959 TABLE OF CONTENTS Introduction and Specifications 1 T 2 3 Main Menu 4 Active 5 Alarm 6 7 Datalogi 8 Set Levels Tr A 9 S 10 Advanced Setup NAvigalloti sien t toca en Ex ERE Soa Rite ua 11 System 12 amp AMPS 13 Dry Run 8 High 0 14 Date Time Max Run Time Password amp Pump Data 15 Qi 16 I O Configuration Dimensions amp Mounting 17 PRIMEX Station View Controller User Manual AN WARNINGS Failure to read and understand the information provided in this manual may result in personal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given Failure to follow these
8. ction Advanced High Amp e ENTER gt to select PRIMEX 14 Station View Controller User Manual TIME amp DATE ADVANCED SETUP It is important that the correct time and date is entered for logging and alarm data Advanced Time amp Date 4 to select Time Date 01 45 44 Use the keypad to enter the ENTER 4 desired value and press MAX RUN TIMER ADVANCED SETUP The Max Run Timer function is used to alarm and shut down a pump that has exceeded the allowed run time programmed below To disable this function set to Not Used Advanced Wax Timer ENTER 4 1 KIO to select e to edit 00 20 Use the keypad to enter the desired value and press Use EET for decimal point Set hh hours and mm minutes PASSWORD ADVANCED SETUP The password function is designed to prevent unauthorized access to the Menu Set to 0 to disable this function Advanced Set Password Set to 0 to disable Password PUMP DATA ADVANCED SETUP The Pump Data screen is for information only It is a record of the pump HP Volts and FLA This data can be viewed remotely when connected to the Primex Pump Watch cellular monitoring system Pump Data 460 2 HP Vac FLA B2 PRIMEX 15 Station View Controller User Manual STATUS ADVANCED SETUP These screens can be used to view all the digital and analog inputs a
9. nd lower the level XE Simulation NS Note the level simulation screen will time out after 10 seconds of inactivity and return to the measure level PRIMEX 10 Station View Controller User Manual ADVANCED SETUP MENU NAVIGATION Menu Advanced Advanced High Amp 2 au ENTER gt Advanced Advanced System E CTimerbate 5 ENTER ENTER Advanced Advanced Mex Timer JE Sensor Max Timer ENTER Advanced Advanced VO status ENTER gt ENTER gt Advanced Advanced Amps E Password S ENTER lt 4 ENTER Advanced Pump Data ZN 460 312 Dry Run amp HP FLA ENTER Press esc to go back to the previous screen at any time PRIMEX 11 Station View Controller User Manual SYSTEM ADVANCED SETUP The Station View controller can be configured to operate using a 4 20mA level transducer with 2 backup float switches or with 4 float switches and no transducer See the electrical schematic for sensor connections Advanced system 5 ENTER Level Control Mode Level Control Mode PX 3 PF Float Switches mae ENTER K a SENSOR ADVANCED SETUP Entering the measuring range of the level transducer This data is provided with the level transducer Advanced Sensor ENTER n M to select to edit Use the keypad to enter
10. nd relay output status It is a good trouble shooting feature Digital inputs and output change color when ON Advanced status ENTER Analog Inputs ANO 9 2 324A AN1 5 3 1 2 ft I6 DIGITALPNP LOW FLOAT BACKUP w pemw maman Pe orerracenp HGHRCORTGACKUP aw OUTPUT TERMINALS DUPLEX TRANSDUCER BASED TERM INPUT TYPE DESCRIPTION RELAY C RUN PUMP 1 IN AUTO RELAY NO RELAY C RUN PUMP 2 IN AUTO RELAY NO RELAY C GENERAL ALARM RELAY NO RELAY C PUMP 1 FAULT USER RELAY NO PUMP 2 FAULT USER HIGH LEVEL XDCR USER LOW LEVEL FLOAT XDCR MODE USER RELAY C GENERAL ALARM USER RELAY NO 02 O3 O4 O5 7 PRIMEX 16 Station View Controller User Manual YO TERMINAL CONFIGURATION I O Configuration ANI I0 2 I4 IS I6 17 99 1 D ov V r3 c 1514131211109 87 6 54 3 2 1 92x92mm 3 622 x3 622 Cut out AN D 5mm 0 197 width max PRIMEX 17 Station View Controller User Manual NOTES PRIMEX 18 Station View Controller User Manual PRIMEX MUNICIPAL WATER CONTROL SOLUTIONS WWW PRIMEXCONTROLS COM Ashland OH 800 363 5842 Clearwater FL 800 349 1905 Detroit Lakes MN 888 342 5753 Milford OH
11. our 4 float switches without a level transducer GENERAL POWER UP SCREEN amp REVISION Duplex pump controller 4 20mA transducer with optional 2 back up floats High low PRIMEX m Or 4 float Switches Stop Start Lag High level Pump amps monitoring STATION VIEW Pump flow monitoring with level transducer Pump HOA selector switch in AUTO monitoring CONTROLLER Power loss monitoring Rev 3 0 Graphic display with easy navigation and intuitive setup LCD backlit display 128x64 pixels Real Time clock CONTROLLER FEATURES Level flow monitoring Pump level in feet bar graph Float switch status indication when using float switches Pump GPM using volumetric calculation with level transducer PUMP CONTROL AND PROTECTION Automatic pump alternation Alternation can be forced to start a particular pump first every time Pump dry run protection based on motor Amps timer Pump run indication Pump Amp indication with current transducer SYSTEM 24hrs data log 7 days of historical data Volume pumped with transducer Number of starts for each pump Run time for each pump Average GPM for each pump with transducer Real time clock Password protection Alarm log Level simulation with level transducer ELECTRICAL SPECIFICATIONS 10 Digital inputs 2 analog inputs 4 20mA 8 digital outputs 6 relay 2 transistors 24Vdc power 5 2W COMMUNICATION SCADA compatible Serial port RS 485 Modbus RTU slave
12. precautions could result in serious injury or death Keep these instructions with warranty after installation This product must be installed in accordance with National Electrical Code ANSI NFPA 70 so as to prevent moisture from entering or accumulating within the controller housing ELECTRICAL SHOCK HAZARD A qualified service person must install and service this product according to applicable codes and electrical schematics Disconnect power prior to servicing an equipment with the Station View controller Do not connect power to this equipment if it has been damaged or has any missing parts The Station View contains no serviceable parts do not attempt to repair this equipment Do not install in areas with excessive or conductive dust corrosive or flammable gas moisture or rain excessive head regular impact shocks or excessive vibration AWARNING EXPLOSION OR FIRE HAZARD Do not use this product with flammable liquids Do not install in hazardous locations as defined by National Electrical Code ANSI NFPA 70 PRIMEX Station View Controller User Manual INTRODUCTION SPECIFICATIONS Congratulations and thank you for your purchase of the Station View controller This manual explains the features and operations of the Station View controller which was designed specifically for wastewater pump stations It can be configured to use a level transducer with two 2 back up float switches or with f
13. sc to go back to the previous screen at any time PRIMEX 4 Station View Controller User Manual ACTIVE ALARMS If an alarm event occurs it is displayed on the message bar on the Main Screen A flashing alarm bell is also displayed Alarm message N 4 3 Flashing alarm symbol Possible alarms include HIGH LEVEL XDCR Level in the wet well has exceeded the High Check pump operation check in flow check Level Set point level transducer MAX RUN TIME Pump running longer than allowable Run time Check pump operation check in flow check level transducer HIGH LEVEL FLOAT High level float is ON up Check pump operation check in flow check level transducer ES LOW LEVEL FLOAT Low level float is OFF down Check transducer Pump amps higher than expected after time Check pump check voltage delay low or imbalance DRY RUN Pump amps lower than expected for time Check transducer check low level float delay check pump LEVEL SENSOR OPEN Transducer signal is less than 4mA Check transducer connection check trans ducer and vent tube Over temp ip Check pump operation cogono Ce Peer 2 or Over temp vip Check pump operation dogsing stop Stop toat outot sequens ___ STARTFLOATFAIL toat outof sequence FIZ LAGFLOATFA
14. the desired value and press Bl Use 24 for decimal point Example 0 10psi range level transducer 0 23 0 ft 1psi 2 30 ft Set 20mA 23 0 ft Some transducers are already calibrated in ft Max value for 20 is 99 9 ft When using a submersible pressure transducer 0 0 ft represents the level at the bottom of the transducer and not the wet well If the transducer is mounted 2 0 ft off the bottom of the tank set the offset 2 0 ft Max value 10 0 10 0 ft PRIMEX 12 Station View Controller User Manual FLOW ADVANCED SETUP Volumetric flow measurement is available when a level transducer is used in a cylindrical tank The controller calculates the volume of liquid based on the level The flow is flow rate is calculated by using the volume and the fill discharge times The in flow and the discharge flow is measured Advanced ENTER Flow setup to edit Use the keypad to enter the desired value and press Use for decimal point AMPS ADVANCED SETUP Entering the measuring range of the current transducer Advanced Amps ENTER 100 0 Use for decimal point The Station View controller uses a single current sensor input for multiple pumps It combines the pump run input with the current signal to determine the current for each pump The measuring range of the current transmitter is typically listed on the device PRIMEX 13 Station View

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