Instructions Manual
Contents
1. If the voltage of a connected device is lower than that of ULTIMO excessive electric current may flow from ULTIMO upon turning on the power Should leaking liquid stains the clothes rinse it away immediately with tap water clean water Upon receiving your product please make sure there is no deformation liquid leakage odd odor heat or any other abnormal condition Should you find any abnormal condition upon receiving the product please do not use it Contact us immediately 2 Environmental Requirements for Usage and Storage Locations CLN1100S1A CLN2200S2A CLP2200S2A CLQ1100S1A CLQ220082A 1 Operating temperature range 20 to 70 degrees Celsius 30 to 70 degrees Celsius 2 Storage temperature range 30 to 80 degrees Celsius 40 to 80 degrees Celsius 3 Long term storage 0 to 35 degrees Celsius temperature range recommend 4 Operating humidity range 90 Rh or less non condensing 5 Storage humidity range 90 Rh or less non condensing S For storage of longer periods of time do not store the unit outside the specified voltage which is over 3 8V as the maximum and below 2 2V as minimum When using or storing the product do not subject it to high temperature direct sunlight a stove or other heat sources high humidity condensation water snow ice or freezing conditions In addition do not use or store the product under the following cond2. ULTIMO Lithium lan Capacitor Laminate Cell Series Operation Manual JM Energy Corporation GE0205 GE0205 Table of Contents Safety Precautions 1 On Safety in Use Danger Warning Caution 2 Environment Requirements for Usage and Storage Locations 3 Cautions for ULTIMO Handling 4 Precautions on the Devices Using ULTIMO 5 About Maintenance 6 About Transportation 7 Inan Emergency 8 About Disposal 9 About Warranty 10 Specifications 11 External Contour Dimensions P 3 P 4 P 4 P 5 P 6 P 7 P 7 8 P 8 11 SAFETY PRECAUTIONS The following marks indicate notes you should pay attention to in this documentation Please read these notes and understand their contents before using the product m This User s Manual uses the following marks to explain safety precautions Danger Misuse of the product would very likely result in death or serious injury Warning Misuse of the product might result in death or serious injury Misuse of this product might result in injury or property damage m The following marks indicate rules for you to observe This indicates a prohibited action This indicates a must action This indicates a general cautionary note A sou this User s Manual 1 No part or whole of this Manual may be reprinted without approval 2 Contents of this Manual may change without notice 3 Every effort was made to e
3. 543 8983 GE0205 13 10 Specifications Typical values lten af Evaluation Unit Standard Low Resistance Ultra Low Resistance Conditions CLN1100514 CLNZ2DUS 24 CLP2200824 CLO 00514 CLOZ2005 24 p eoe iera k E 20 to 70 20 to 70 20 to 70 30 to 70 30 to 70 temperatures Maximum voltage y 3 8 3 8 3 8 3 8 3 8 Tate yo Misg Hininum voltage y 22 2 2 22 Capaci tance E 1100 2200 2200 1100 2200 1 Reference ESR mil 1 4 1 0 0 8 0 5 iKHz 3 0v 3 Initial characteristics DC IR mi 4 5 2 3 1 4 1 2 D T 1 Reference Weight E density Wh kg 12 14 11 10 10 Volume E density WheL al 25 13 13 14 20t Capacity ratio at 25 fy 75 75 75 a0 an Temperature degrees Celsius characteristics Capacity ratio at 25 2 Reference TOT Yo 105 105 105 100 100 degrees Celsius gf tet semen sae doad Initial capacity ratio a a0 a0 30 100 100 3 8 70 degrees Celsius 1000h characteristics Cycle characteristics Initial capacity ratio o 40 40 40 gt 95 gt 95 43 Reference 7 Sa Yoltage reduction a lt 5 lt 5 lt 5 lt 5 lt 5 3 nonths 25 degrees Celsius characteristics 8 Cell size mm 180 126 4 5 LORI ZEKE 180 126 10 5 180 126 5 5 160 126 10 9 Without terminals 1 GLN110051AGLQ110051A 5A constant current discharge 25 degrees Celsius CLN220052ACLP220052A 0LQ220052A 10A constant current discharge 25 degrees Celsius 2 CGLN110051ACLG1100514 5 constant current discharg
4. beyond the specification depending on the usage conditions ambient temperature charging discharging current value or charging discharging frequency Do not allow the temperature of the unit to go beyond specification secure plenty of space for heat release Use a forced air cooling device such as a cooling fan as necessary GE0205 8 Operating ULTIMO below its minimum voltage may generate gas and result in liquid leakage or breakage of the unit Do not use ULTIMO below the minimum voltage Operating ULTIMO above its maximum voltage may generate gas and result in liquid leakage or breakage of the unit Do not use ULTIMO above the maximum voltage 4 2 About Polarity ULTIMO has positive and negative polarities Do not connect in reverse Doing so may result in explosion due to liquid leakage or gas generation which may lead to ignition and fire 4 3 Recommendation of ULTIMO fixation for appropriate gas release valve actuation There is a possibility of accident such as liquid leakage puncture of cell by gas generation which may result in ignition when abnormal situation occurs such as cell damage by excessive pressure overcharge or over discharge To prevent such accident as much as possible ULTIMO is carrying gas release valve To actuate this gas release valve appropriately it is recommended to fix the cell under restrained condition as described below To improve safeness such fixation
5. IMO g The life characteristics of this product vary depending on the usage condition Consider long term changes in characteristics when designing devices to ensure device safety 4 6 Use of ULTIMO under High Current Upon use of ULTIMO it generates heat by Joule heat of its internal resistance At high current application internal temperature of ULTIMO could exceed operational temperature if heat radiation is not taken into account Effective cooling structure must be considered to maintain internal cell temperature within operational temperature range Do not discharge higher than maximum discharge current CLN1100S1A 300A CLN2200S2A 600A CLP2200S82A 850A CLQ1100S1A 800A CLQ2200S2A 1350A The maximum discharge current is defined as the current that a fully charged cell can discharge for 1 second at 25 C estimated from the data up to 480A test Do not flow maximum discharge current continuously because the use at the maximum discharge current accompanies large heat even at a short period 4 7 Precautions for Using Multiple ULTIMO Units a When using multiple units of ULTIMO use the same voltage for each unit GE0205 10 Situate the unit so that an accidental leakage of electrolyte from ULTIMO will not affect the devices around it 5 About Maintenance Equipment using ULTIMO units should be maintained on a regular basis Perform the following checks 1 ULTIMO unit ou
6. ablished prior to the installation or operation of the ULTIMO in each specific use application If any abnormal situation occurs stop using the product immediately and contact us Do not disassemble alter puncture or damage the ULTIMO e Doing so may result in electric shock or injury Damage to the unit may result in heat smoke explosion or ignition Do not heat the product or expose it to open flame e Doing so may result in smoke explosion or ignition Do not strike bend fold or step on the ULTIMO e Doing so may result in heat smoke explosion or ignition Wear a protective gear such as insulated gloves when handling the conductive terminals e Failure to do so may result in electric shock burn or injury GE0205 4 9 9 9 9 Q GE0205 Do not short circuit the terminals e Doing so may result in electric shock burn or injury and may also lead to a unit breakdown with liquid leakage heat smoke explosion or ignition e Pay special attention to short circuiting when using a metal tool Do not use the product outside the range of its voltage specification e Using the product at a voltage outside the specification may shorten its life and may lead to liquid leakage heat smoke explosion or ignition Do not carry ULTIMO by the terminals e Doing so may result in electric shock internal short circuiting liquid leakage or unit breakdown Do not install or store t
7. e Doing so may result in liquid leakage or generation of gas leading to explosion Do not expose the ULTIMO unit or the positive and negative terminals to excessive heat Doing so may result in degradation of electrical characteristics as well as degradation in air tightness due to softening or deformation or increased internal pressure due to gas generation leading to liquid leakage short circuiting or abnormal outer appearance Do not use excessive force when handling the positive and negative terminals Doing so may result in bent or warped terminals leading to degradation in air tightness or increased internal pressure due to gas generation which may cause liquid leakage short circuiting or abnormal outer appearance Do not use excessive force when handling the unit do not puncture or damage the unit Doing so may result in degradation in air tightness or increased internal pressure due to gas generation leading to liquid leakage short circuiting or abnormal outer appearance 4 Precautions on the Devices Using ULTIMO 4 1 Use at Rated Voltage and within the Specification Temperatures Misuse may result in explosion due to liquid leakage heat and gas generation Do not use this product _at_a voltage or temperature beyond the specification range CLN1100S1A CLN2200S2A CLP2200S2A 20 C 70 C CLQ1100S1A CLQ2200S2A 30 C 70 C AN About cooling ULTIMO The temperature of ULTIMO might go
8. e CLN2200524 CLP2200524 CLO2200824 104 constant current diecharee 3 GLNI100814 7504 constant current charge discharee25 degrees Celsius 100k cycle GLNZ200524 CLP220082 4 CLO110051 4 1004 constant current charee discharee 25 degrees Celsius 100k cycle GLOZ200524 2004 constant current charee discharee 25 degrees Celsius 100k cycle 11 External Contour Dimensions ULTIMO External Contour Dimensions lt 50 a 180 x 50 gt Sealed Part Negative Terminal LO Positive Terminal Serial Number Drawing Part CLN2200S2A Thickness 8 5mm CLP2200S2A Thickness 10 5mm CLQ2200S2A Thickness 10 9mm CLN1100S1A Thickness 4 5mm CLQ2200S82A Thickness 5 5mm Specifications and external contour dimensions may change without prior notice Please check with us at the time of use GE0205 lt Revision History gt GE0101 First Edition March 26 2009 GE0201 Complete Revision Ver 01 July 30 2009 GE0202 Partial Revision Ver 02 January 28 2010 GE0203 Partial Revision Ver 03 July 1 2011 GE0204 Partial Revision Ver 04 July 13 2011 GE0205 Partial Revision Ver 05 September 30 2011 Published by JM Energy Corporation 8565 Nishi ide Ooizumi cho Hokuto City Yamanashi 409 1501 Japan Phone 81 551 38 8008 Fax 81 551 38 8009 GE0205 15
9. gives appropriate gas release valve actuation which leaked liquid generated gas evolve through around the valve at the abnormal situations Still there is a possibility of rupture other than gas release valve at some current restrain conditions it is recommended to design your product to minimize the influence of leaked liquid or generated gas at the abnormal situation For appropriate actuation of gas release valve restrain the cell to prevent swelling at the abnormal situation C Alumi Cell swells at abnormal condition sa OVET Aluminum ULTIMO cell ULTIMO cell Cell fixing frame Gas electrolyte Cover Aluminum Gas release valve Example of cell fixation GE0205 9 4 4 About Using ULTIMO with a Device with Safety Concerns Every effort has been made to ensure quality In case your device were put under an abnormal environmental condition or the device got some trouble or fault however faulty liquid leakage internal short circuit or some other failure may occur for ULTIMO followed by internal out gassing unit swelling or unit deformation In particular if the unit got overly charged the unit swelling is likely to happen and may result in internal short circuit Design the housing to prevent ULTIMO deformation and internal short circuit by using unit binding structure Review the following precautionary items to ensure safety with a fail safe design 4 5 About the Life of ULT
10. he product in a hot or humid place or a location exposed to direct sunlight for long periods of time e Doing so may result in internal short circuiting liquid leakage and unit breakdown Do not subject ULTIMO to excessive shock or vibration e Doing so may result in internal short circuiting liquid leakage and unit breakdown Do not put ULTIMO on an electromagnetic cooking device or in a microwave oven or a high pressure container e Doing so may result in liquid leakage explosion or unit breakdown If liquid leakage odor smoke deformation gas release valve actuation or other abnormal situations occur stop using the product immediately Should leaking liquid enter your eyes do not rub your eyes Rinse them well with tap water clean water and see a doctor immediately Should you swallow the contents rinse your mouth with water and see a doctor immediately GE0205 A Caution ULTIMO has polarity plus and minus Use the correct polarity e Incorrect use of polarity may result in liquid leakage heat smoke explosion or ignition When connecting connectors and electric wires to terminals follow the general precautions for handling electricity e Failure to do so may result in liquid leakage heat smoke explosion or ignition Use the correct connectors and electrical wires for the working electric current e Use of incorrect connectors and electrical wires may result in heat or ignition
11. itions 1 Water or oils 2 Gaseous oil ingredients 3 Salt water or air filled with salt 4 Acidic or alkaline solvents 5 Toxic gases hydrogen sulfide sulfurous acid nitrous acid chloride bromine methyl bromide 6 Vibration or shock For long term storage pack the unit using materials that protect it from breakage due to stacking weight and ensure individual insulation of ULTIMO to prevent short circuiting the terminals 3 Cautions for ULTIMO Handling O Do not damage or puncture the ULTIMO unit e Doing so may result in electrification injury heat smoke explosion or ignition D Do not short circuit the positive and negative electrodes e Doing so may result in electric shock burn or injury and may lead to unit breakdown with liquid leakage heat smoke explosion or ignition e Be particularly careful of short circuiting when using metal tools GE0205 Do not discharge at lower than the minimum voltage of 2 2V Lowering the ULTIMO voltage to less than the minimum voltage generates gas and may result in g g ge g 8 y liquid leakage or explosion Do not overcharge at higher than the maximum voltage of 3 8V Exceeding the ULTIMO voltage to more than the maximum voltage generates gas and may result in liquid leakage or explosion Especially overcharge may swell the unit and such deformation may induce internal short circuit Do not apply reverse voltag
12. nsure the accuracy of the contents of this Manual Should you have any questions or notice inaccuracies or omissions please contact us 4 We are not responsible for anything that occurs due to actions contrary to the instructions of this Manual 5 After reading this Manual please keep it in a safe place and have it with you for reference whenever you use the product GE0205 3 ULTIMO is a large capacity Lithium Ion capacitor with pre doped Lithium Ions It offers high operating voltages and high energy density as well as rapid charge discharge and a long cycle life making it useful in a wide range of business fields ULTIMO is our registered trademark and it means ultimate or improved performance g p p 1 On Safety in Use This product is charged to voltage within the range of its specifications at the time of shipment Misuse will result in electric shock or injury Damage or puncture of the unit will cause heat smoke explosion or ignition It is the responsibility of the user of the ULTIMO to read and understand this manual prior to use of the ULTIMO A person with electrical safety experience and training should provide further instruction on the specific application of the ULTIMO after reviewing the electrical hazards associated with the ULTIMO Items such as the location environment and application should be reviewed and a determination of the extra safety precautions should est
13. out Warranty 10 Specifications Typical value described hereafter is not a guaranteed values only specified as reference purpose Our product warranty is applied when you have followed the instructions in this User s Manual in the use and storage of this product We guarantee that the product meets the specifications that we have separately presented to you or that have been contracted otherwise We are not responsible for any damage caused due to use or storage not in accordance with the instructions of this Manual We do not guarantee that the product will fit your particular usage needs Check the suitability at your own risk We are not responsible for any cases where products that include ULTIMO infringe upon patents or other intelligent property rights due to the way ULTIMO is utilized in those products in the course of manufacturing using ULTIMO the specifications of those products or the regulations of the countries regions to which ULTIMO has been shipped GE0205 12 Contact us at the following address and phone if you have questions regarding this Manual Contact JM Energy Corporation Tokyo Branch Shiodome Sumitomo Building 1 9 2 Higashi Shinbashi Minato ku Tokyo 105 8640 Japan Phone 81 3 6218 3615 JSR Micro N V Technologielaan 8 3001 Leuven Belgium Phone 32 16 832 832 E Mail LIC jsrmicro be JSR Micro Inc 1280 N Mathilda Ave Sunnyvale CA U S A Phone 1 408
14. ter appearance Check for distinctive abnormal conditions such as deformation and liquid leakage 2 ULTIMO unit electrical performance Check the items listed in the catalog or the specifications at delivery Should you find an abnormal condition stop using the unit Replace parts and take other appropriate actions 6 About Transportation Do not subject ULTIMO to excessive shock or vibration during transit Do not drop or pierce the package during transport Pack with a material strong enough to withstand the weight of the stacks When packing make sure each unit is properly insulated to prevent short circuiting between terminals Do not get the units wet by exposing them during transit to rainwater ocean water snow ice condensation or freezing conditions Make sure that the ULTIMO voltage will not go outside the specification range during transit GE0205 11 7 In an Emergency p Immediately stop using ULTIMO should you notice deformation breakage or excessive rise in the temperature and replace or reclaim the unit gh If ULTIMO leaks liquid or emits odor immediately stop using it and move it away from fire as the leaking electrolyte may ignite 8 About Disposal Dispose of used ULTIMO units in compliance with all local state and federal laws User should contact an industrial waste provider for correct disposal 9 Ab
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