H2-CTRIO high-speed counter
Contents
1. iA Proximity Sensing Circuit Cn where n 0 1 2 3 Sensors CTRIO Output Photo Sensors AL Yn O 2 Limit Switches m Encoders i Current Sensors The same circuitry is present at the corresponding Channel 2 terminal Pressure Sensors Temperature Sensors PNP Field Device source Pushbuttons Lights EN Stepper Servo drive Y This drawing illustrates wiring that is WI ri n Q exam p e typical for Channel 1 terminals 1A 1B 1C and 1D The same circuitry is also Relays present at the corresponding Timers Channel 2 terminals Process 24VDC Comm Terminal Blocks amp Wiring 1A Sensing Circuit 2 O Power Circuit Protection Step Amplifier Q e O OPTO Pulse or CW 5 36VDC Step Amplifier Enclosures 5 36VDC OPTO Tools Pulse or CW Direction or CCW Pneumatics Direction or CCW The same circuitry is present at the corresponding Channel 2 terminal Appendix Product Index Part Index Volume 13 www automationdirect com dl205 Programmable Controllers e4 7 1 DL205 High Speed Counter CTRIO Workbench configure I O setup The Configure I O dialog is the location where input and output functions are assigned to the module The choice of in2. Profibus systems The H2 CTRIO module can be used in Profibus systems using the H2 PBC slave interface module Volume 13 e4 68 1 800 633 0405 Programmable Controllers DL205 High Speed Counter I O Specifications Module Type General Intelligent Modules Per Base Limited only by power consumption 1 0 Points Used None 1 0 map directly in PLC V memory or PC control access Field Wiring Connector Standard removable terminal block Internal Power Consumption 400mA Max at 5V from Base Power Supply Maximum of 6 Watts All 1 0 in ON State at Max Voltage Current Operating Environment 32 F to 140 F 0 C to 60 C Humidity non condensing 5 to 95 Manufacturer Host Automation Products L L C Isolation H2 CTRIO Input Specifications Inputs J DS sink source 100 kHz Minimum Pulse Width see 2500V 1 0 to Logic 1000V among Input Channels and All Outputs H2 CTRIO Output Specifications 4 pts independently isolated current sourcing or sinking FET Outputs open drain and source with floating gate drive Outputs Voltage range 5 VDC 36 VDC Input Voltage Range 9 30 VDC Maximum voltage 36 VDC Maximum Voltage 30 VDC Output clamp voltage 60 VDC Input Voltage Protection Zener Clamped at 33 VDC Maximum load current 1 0 Maximum load voltage 36 VDC Rated Input Current 8 mA typical 12mA maximum Maximum leak
3. Ch2A and Ch2B High speed edge timers dual edge timers pulse catch count reset count inhibit or count capture or home search limits using module terminals Ch1C Ch1D Ch2C or Ch2D Outputs supported e Four independently configurable high speed discrete outputs or 2 channels pulse output control 20 Hz 25 kHz per channel e Pulse and direction or cw ccw pulses sup ported for pulse output control Raw control of a discrete output directly from user control program Software Configuration All scaling and configuration is done via CTRIO Workbench a Windows software utility program This eliminates the need for PLC ladder programming or other interface device programming to configure the module CTRIO Workbench runs under Windows 98 2000 XP and NT 4 0 SP5 or later CTRIO Workbench main configuration screen NET umert PLC Current Module Module Statue Contig Oper ahora Type Now __Wite Made oe x Mosde Mode BRA Comm Link Description Son Tine ase Rest Mode 251 Max Scan Ime Nu Witte Fie Comm Statut Botar veson 102 Bj OS Vernon 201 flead Fie Select PLE Module Configuration Unity Functions o Gao PROGRAM OMUFel Quad Counter Ou0 1 Puse upud Mera Step Dwection uf QOQfel 0u2 Lean igne Special Reican Oe 043 Unas agned emi VMasdese Veto Contig irdormalhon Tou Blocks 26 VO Map kous V Ousus VXXO Cea Cony Fee Biecks 247 Preset Tables Total Preset T abies L Pulse Prolles Tou Puse P
4. 4 pts Pulse outputs pulse direction or cw ccw Profiles Trapezoid S Curve symmetrical S Curve Dynamic Position Dynamic Velocity Home Search Velocity Mode Run to Limit Mode and Run to Position Mode Resource Options Discrete outputs 4 configurable for set reset pune on pulse off toggle reset count functions assigned to respond to Timer Counter input functions Raw mode Direct access to discrete output from user application program Target Position Range 2 1 billion 32 bits or 31 bits sign bit Volume 13 www automationdirect com dl 205 Programmable Controllers e4 69 Programmable Controllers Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm DL205 High Speed Status indicators H2 CTRIO LED Descriptions Module OK User Program Error Counter H2 CTRIO LED Diagnostic Definitions Description Channel 1 Status ON OFF All is well RUN Mode Channel 2 Status ON ON Hardware Failure Output Status Blinking Blinking Boot Mode Used for Field OS Upgrades Blinking OFF Program Mode OFF Blinking Module Self diagnostic Failure OFF ON Module Error Due to Watchdog Ti
5. Free Blocks 247 Config Status Same as Module Preset T ables iiie P CTRIO Workbench diagnostics and monitoring The Monitor I O dialog is accessible from the main Workbench dialog when the module is in Run Mode This allows for a conven ient way to test and debug your configuration prior to installation The Monitor I O dialog is divided into three functional areas Input Functions Output Functions and System Functions The data displayed under the Input Functions tab includes all input Dword parameters status bits and the current status of each configured input and output function The fields displayed under the Output Functions tab includes all output D word parameters and configu ration information that can be altered during runtime and the bits that indicate successful transfers or errors The System Functions can be used to read from or write to the CTRIO s internal registers Monitor I O screen a 0L LIA x 140 Suv Ina Furia Ospu Fierta Sun Fumana iva Turni Nia l sache I eeroda ral 34 n1 NL Pus No ac ane uel raped on I hapat nahia or imam raced od Du Acte T Dus Sid i vA ner o Lanman Lorniniate o TA Cong d Leanne wre or VIR LH sn n 00 1 dut urnanA c kc 1 arabia LakEse Coi 0 Hoon Volume 13 e4 72 Programmable Controllers unsupported configurations EID Vl Wi ee SC Sa aaa Se aialalsts Condigure IU Channel 1 c
6. connec 330 tions This auxiliary power supply can 330 power external devices H2 WPLC 680 60 note 1 DC Input Modules 70 Q 12V note 1 Use ZIPLinks to reduce D2 08ND3 60 power requirements D2 16ND3 2 70 Q 12V If your application requires a lot of relay 22 32ND3 20 channel outputs consider using the ZIPLink AC or D2 32ND32 op crane DC relay output modules These modules AC Input Modules 50 note 1 can switch high current 10A loads D2 08NA 1 T 140 without putting a load on your base power 80 note 1 budget Refer to the Terminal Blocks and Dni m 100 note 1 Wiring Solutions section in this catalog for D2 16NA 100 more information Input Simulator Module SAI 0 This logo is placed next to the I O F2 08SIM 50 60 modules that are supported by the ZIPLink pe Output Modules connection systems See the I O module specitications at the end of this section Specialty Modules 50 D2 04TD1 60 100 100 100 130 400 D2 DCM 300 F2 DEVNETS 160 F2 SDS 1 160 H2 PBC 530 H2 EBC F 450 640 H2 ECOM F 450 640 H2 ECOM100 300 F2 CP128 235 Remote 0 H2 ERM F 320 450 D2 RMSM 200 D2 RSSS 150 Programming Devices D2 HPP 200 requires external 5VDC for outputs Note 1 Add an additional 20 mA per output loop ae EN GITE EYES 70 70 350 350 dules 250 250 D2 12TA 350 Relay Output Modules D2 04TRS 250 D
7. inputs Maximum current consumption is 12 mA per input point 2 Polarity of the input power sources can be reversed Consideration must be iven however to the polarity of the field device Many field devices are designed for only one polarity and can be damaged if power wiring is reversed 3 Outputs have one polarity only and are powered by user provided 5 36 VDC power sources The maximum allowable current per output circuit is 1A Volume 13 e4 70 Programmable Controllers IN9 30VDC 5 12mA OUT 5 36VDC 1 0A max per point 1 800 633 0405 LN 4 CE Direct DL205 High Speed Counter v Systems Solid state input wiring Ore device Pulse output schematic Programmable Controllers DC type field devices are configured to either sink or source current This affects Field l O the wiring of the device to the CTRIO Cn where n 0 1 2 3 module Refer to the sinking sourcing RIO EXE appendix in this catalog for a complete Output T explanation of sinking and sourcing 5 to 36VDC Yn other HMI concepts Drives Load Soft Starters NPN Field Device sink T Motors amp Gearbox This drawing illustrates wiring that is typical for Channel 1 terminals 1A 1B Steppers 1C and 1D The same circuitry is also Servos present at the corresponding Channel 2 terminals Load c3 x Motor Controls 5 to 36VDC
8. rate it receives its counts This value can Sensors be scaled within the module to the engineering units E Gearbox clutch and Limit CTRIO high EIER speed output Encoders V Cutter interface V ier lO ee Current A Sensors _ _ Cutter assembly Pressure Sensors Temperature Sensors required for the application brake interface High speed timing application Encoder PLC with CTRIO module Gear Material to be cut to length iw a Proximity switch Photoelectric switch Using Configure 1 0 screen to configure Pushbuttons CTRIO for high speed counting Lights i LContegure 10 x Process Charnel 1 Charni Outputs irputs Funchon 1 Fl fi ndn 4 Quad Counter AJ Contin nru id Relays Timers Pulse Seep De Pulse CW ACC Ww Disceate on Ont Frl Comm Iz Counter Datcrete on ONT Frl nj E Reset Fn 1 Pde Steg Dv Iz Pidie CW CCW Part Volume 13 www automationdirect com dl205 Programmable Controllers e4 75 DL205 High Speed Counter Pulse output operations Using Edit Pulse Profile screen to select Trapezoid pulse output profile x Fesk Fita 1000 Hr Total Tima I3 sec Accel Time TOG nme File Stats Fie Humber 1 Total Entree Biker Uret Ef Accel Tine jroo mi Decel Tee Tuo mt Total Pulbes foo Hi Fist Frag inn Hx Erel Fiat an Hs Cornel P
9. 2 08TR 250 F2 08TR S 670 D2 12TR 450 Combination In Out Module D2 08CDR 200 Power Consumed Device oV mA 24V Auxiliary Operator Interface DV 1000 C more Micro Graphic C S SS cC SS oe ORS a c oe eS Volume 13 e4 46 Programmable Controllers 1 800 633 0405
10. DL205 High Speed Counter I O Module High Speed Counter 0 Module LJ 4 A e LU L Ld Ld Overview The High Speed Counter I O CTRIO module is designed to accept high speed pulse type input signals for counting or timing applications and is designed to provide high speed pulse type output signals for stepper motor control moni toring alarm or other discrete control functions The CTRIO module offers great Hexibility for applications that call for precise counting or timing based on an input event or for high speed control output applications The CTRIO module has its own micro processor and operates asynchronously with respect to the PLC Controller This means that the on board outputs respond in real time to incoming signals so there is no delay waiting for the PLC Controller to scan I O The H2 CTRIO module is designed to work with incremental encoders or other field devices that send pulse outputs Channel 1 Charred 3 deus Functor T uenis P aud is Quad Counter Pubs Cw Iw EJ Dua Edge Tenes F Pulse Leish Dui Lope Timar ure Fur d Pulse Catch Edae T ge Co em CTRIO features The CTRIO modules offer the following I O features Eight DC sink source inputs 9 30 VDC Four isolated sink source DC outputs 5 36 VDC 1A per point Inputs supported Two quadrature encoders up to 100 kHz or 4 single channel counters up to 100 kHz using module terminals Ch1A Ch1B
11. EO is Decel Tine TORE mx n Total Erines bis Blacks Land Toini Puber 10000 Areal Time 100 me Dreri Tee on ta Freq m Hz Par Fieq foo Hz Ties oc rei MinFeeg Charge 2 Min Erin Time 10 m im Cancel 1 800 633 0405 DL205 High Speed Counter Multihead drill machine application Combining high speed input and pulse output operations Using CTRIO Workbench to configure the module for simultaneous high speed input and high speed pulse output operation Inna ion 7 mi Luneten t nera LL Pub Gute Li It Iw hr B E Futana 2 l Idaji dapi or Pas Cw ACC LILLLBCENEENESS eee x m Prd Ind m na 07 Fa Hara 1 Tad Erde Bhada ad Tutd Puls 10000 food Tam 1000 an Dod Taw 1000 sa Stat Frog o He Pua Frag 1000 He Eml Frog e He Dodd Profe MIN High Speed inputs and pulse output combinations The flexible design of the CTRIO module allows for combining high speed inputs and delivering high speed pulse outputs signals simultaneously There are limitations to this type of configuration in that the module does not internally support closed loop control Providing closed loop control with the CTRIO involves additional PLC code to coordinate this control making the application subject to the PLC CPU program scan Simple position speed monitoring via a high speed counting input for non critical response wh
12. age current d Minimum ON Voltage SAEVUS Inrush current 5 A for 20 ms OFF to ON Response less than 3 usec Maximum OFF Voltage et ON to OFF Response less than 3 usec Minimum ON 5 0 mA 9 VDC required to Current guarantee ON state ON state V drop 0 3 V max External power supply tor loop power only not required for internal module function Maximum OFF Current UI Overcurrent protection 15 max Thermal shutdown Tjunction 150 C OFF to ON Response Less than 3 usec Overtemperature reset junction 130 C ON to OFF Response Less than 3 usec H2 CTRIO Input Resources Counter Timer 4 2 per 4 input channel group 1X 2X or 4X Quadrature Up or Resource Down Counter Edge Timer Dual Options Edge Timer Input Pulse Catch Reset Inhibit Capture Timer Range Resolution 4 2 billion 32 bits 1 usec 2 1 billion Counter Range 95 vic or 34 bits sign bit Duty cycle range 1 to 99 in 1 increments default 50 Configurable Presets 2 each output can be assigned one preset or a single b each output can be Sr n one table of presets one table can contain max 128 pre b multiple sets max predefined tables 255 User supplied power source required for stepper drive configuration H2 CTRIO Output Resources Pulse output Discrete outputs Pulse outputs 2 channels 2 outputs each channel Discrete outputs
13. ile providing pulse outputs to a drive is easily achievable for the CTRIO PLC CPU program CTRIO pulse output profile V NNNNNNN Sts RLL Program DUPLI Directas LOGIC IE CTRIO high speed input pulse train gegipigigs www automationdirect com dl205 Proximity switch p P VANNES Proximity switch Proximity switch n Encoder EE Stepper or servo drive i Vm Sut CFP LETTS ene err Example application In the simple drill head application shown above the CTRIO pulse outputs are wired to a stepper and or servo drive The inputs are wired to an encoder attached to the lead screw on the movable portion of the drill head assembly The CTRIO module output pulse train to the drive allows the motor to spin the lead screw making the drill move forward into the passing material The encoder monitors the speed and position of the drill head Prox switches at each end act as limit switches ensuring the drill head will not over travel A home sensor is positioned in the middle of the assembly which allows the PLC to reset the count Closed loop control for the CTRIO module requires PLC CPU program interaction to close the loop This makes the application subject to the PLC CPU scan Volume 13 e4 75 Programmable Controllers Aiiomarian Company Information Systems Overview Programmable Controllers Field I O Software C more a
14. meout OFF OFF No Power to Module H2 CTRIO LED Diagnostic Definition 1A 2A Blinking 7 times per second Input is configured as Counter and is changing Following state of input Input is not configured as counter 0 3 Follow actual output state ON output is passing current Installation and wiring The H2 CTRIO module has two independent input channels each consisting of 4 optically isolated input points pts 1A 1D on common 1M and pts 2A 2D on common 2M The inputs can be wired to either sink or source current The module has 4 optically isolated output points pts YO Y3 with isolated commons CO C3 respectively The outputs must be wired so positive current flows into Cn terminal and then out of the Yn terminal see the diagram on the following page Remember that the internal jumpers can be used to connect the input commons or outputs output commons together The module is contigured using CTRIO Workbench to accommodate the user s application The function of each input counting timing reset etc and output pulse output discrete output etc is defined in the configuration of the module See the notes below for further details about power source consider ations circuit polarities and field devices Notes 1 Inputs 1A 1B 1C 1D and 2A 2B 2C 2D require user provided 9 30 VDC power sources Terminals 1M and 2M are the commons for Channel 1 and Channel 2
15. mp other HMI Drives Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Appendix Product Index Part Index 060000 Power Requirements Power Supplied These charts help Device Price 5V mA 24V Auxiliary Device Price 5V mA 24V Auxiliary determine your power E eem requirements D2 038 1 2600 300 D2 06BDC1 1 2600 None This section shows the amount of power D2 03BDC1 1 2600 D2 06BDC2 1 2600 300 supplied by each of the base power D2 04 1 2600 300 D2 09B 1 2600 300 supplies and the amount of power D2 04BDC1 1 2600 D2 09BDC1 1 2600 consumed by each DL205 device The 2600 300 D2 09BDC2 1 2600 300 Power Consumed charts list how much INTERNAL power from each power source Power Consumed Power Consumed is required for the DL205 devices Use this j 24V Auxiliary 5V mA 24V Auxiliary information when calculating the power budget tor your system T In addition to the internal power sources m the DL205 bases offer a 24 VDC auxiliary power supply with external power
16. na 2 ee oe oe Seo tsetesse H2 CTRIO Configure 1 0 screen CTRIO Workbench on board scaling Scaling raw signals to engineering units is accomplished using the Scaling Wizard The Scaling Wizard options are different for the Counter functions as compared to the Timer functions Position and Rate scaling are available when you select a Counter function Interval scaling is available when you select a Timing function Scaling Wizard screen Scaling Wizard Rate Settings EI Unit Definition Counts Ure 1000 Rate Scaling Calculator Scale Offset o Unit Time Base C milliseconds C seconds minutes C hours Enter a count value and sample time in ms to confirm scaling configuration Counts in sample 15000 im 000 H ms Scaled Value 300 Sample Time r Calc TNR Data Smoothing Cale Interval fio Li ms i Logo 1371 Ta uet 13671 min H max Cancel lt Back Finish 1 800 633 0405 DL205 High Speed Counter High speed input operations piginepeed countmg The CTRIO can be contigured for counting functions for the use of an encoder input up to two quadrature encoders per module with available connections for external reset capture and inhibit signals In a simple cut to length applica tion as shown the encoder provides an input position refer ence for the material to the module The module s high speed outputs are wired to the cut
17. parameters are entered in units of time so no ramp distance calculations are required After all parameters are entered a graphical representation of the configured profile is shown automatically Once the configuration has been downloaded to the module all that is needed from the PLC CPU is for the Enable Output signal to begin a movement Volume 13 e4 74 Programmable Controllers YS me CTRIO pulse output signals Stepper or servo drive Stepper motor Circular turn table Stepper motor inside housing Rotary indexing liquid fill application Other common pulse output applications e S Curve accel decel profile for signaling a stepper or servo drive that needs a curved acceleration and deceleration profile i e for diminishing any initial jerk upon movement of static products boxes on conveyors liquids in containers on an indexer printing registrations etc e Dynamic Positioning for any run to a specific position require ment either by a pre programmed count of an external high speed discrete input wired to the module This is popular in winding or web control with any dynamic registration mark or variable speed requirement Home search routines to seek a home position based on CTRIO discrete input limit s Example of S Curve acceleration and deceleration pulse output profile Liit Pulse Profile E E x Probe Inte Pesk Frag r TU Hz I Total Time li 10 33 sec f Accel Time TR
18. put and output functions determines which options are available The input function boxes prompt you with selections for supported functions The Workbench software automatically disallows any Fill in the blank configuration software The CTRIO Workbench is the software utility used to configure the CTRIO module and to scale signals to desired engineering units Workbench also allows you to perform various other functions such as switching between the CTRIO s Program mode and Run mode monitoring I O status and functions and diagnostic control of module functions The CTRIO Workbench utility ships with the CTRIO User Manual You can also download the latest version free at the Host Engineering s Web site www hosteng com CTRIO Workbench main configuration screen 15 x WA CTRIO Workbench gt Module Status Current Module Current PLC Config Operations Module Mode Run Scan Time 342 us Read Module Max Scan Time 479 us Write File Comm Wratus Booter version 1 0 2 D5 Version 2 0 1 r Module Configuration Config IO l Goto PROGRAM Installed Modules Chii Quad Counter Out 0 1 Pulse Output Monitor 0 Step Direction Ch1 Fn2 Ch2 Fn1 F E Unassigned r Special Rescan Ch2 Fn2 Dut 3 Unassigned aan Hardware Info m Config Information Total Blocks 256 VO Men Inputs 2000 Outputs V3000 Clear Config
19. rotec Z Typical applications e High speed cut to length operations using encoder input e Pick and place or indexing functions for controlling a stepper or servo drive e Dynamic registration for web material control Accurate frequency counting for speed control with onboard scaling e PLS Programmable Limit Switch func tions for high speed packaging gluing or labeling e Sub 10 Usec pulse catch capability for high speed product detection Functions for level or flow Supported systems Multiple CTRIO modules can reside in the same base provided that the backplane power budget is adequate Depending which CPU interface module is used there may be I O base slot restrictions for the CTRIO module Refer to the CTRIO High Speed Counter Manual HX CTRIO M for I O slot restrictions DirectLOGIC DL205 PLC You can use the H2 CTRIO module with the D2 240 D2 250 1 and D2 260 CPUs It is not supported in local expan sion bases or in D2 RSSS serial remote I O bases DL205 Win PLC The H2 CTRIO module can be used in DL205 WinPLC systems H2 WPLC PC based Ethernet I O control systems The H2 CTRIO module can be used in PC based control systems using the H2 EBC interface module ERM to EBC systems The H2 CTRIO module is supported in H2 EBC slaves in H ERM systems This includes the supported DL205 CPUs and WinPLC systems CTRIOs consume 96 inputs and 96 outputs when used in ERM EBC expansion bases
20. ting device and to the clutch and or braking device When the count from the encoder is equal to a pre programmed setpoint within the module the high speed outputs are activated to stop and cut the material Programmable Controllers The CTRIO module is capable of a wide variety of high speed input and output operations all within one module With its flexible 2 channel input and separate 2 channel output design the CTRIO can satisfy high speed counting timing and pulse catch operations along with high speed discrete output or several profile choices of pulse output operations Not all combina tions of input functions and output functions are possible within the resources of the module but the following examples are some of the most common R Soft applications for the CTRIO Check out these examples is a repeatable fixed length Additionally the clutch brake Sis Bud lt eoliow merielale ovour ioneoeed applica 5n signal can be used as an inhibit signal so counts are not d accumulated while the material is being cut Motors amp neeas Gearbox Steppers Servos High speed timing High speed cut to length application a Control The CTRIO can be configured for timing functions oe based on both count or rate Using a common config PLC with CTRIO module Proximity uration of a proximity switch sensing the teeth on a gear Motor s the module is able to calculate the velocity of the gear Interface Bi based on the
21. ulse output for stepper servo control The CTRIO module is capable of multiple configurations for pulse output control most often when connected to a stepper or servo drive system The module can deliver a pulse output signal up to a maximum of 25 kHz on two channels with support for pulse and direction or CW CCW pulses The available profile choices include Trapezoid S Curve Symmetrical S Curve Dynamic Positioning Dynamic Velocity free form and Home Search All profiles can be easily configured using the CTRIO Workbench software with fill in the blank parameter fields and a graphic representa tion of the selected profile Three additional profiles are available that are completely controlled by the user program no CTRIO profile is configured They are Velocity Mode Run to Limit Mode and Run to Position Mode Example application In a simple rotary indexing application as shown above a fixed Trapezoid profile is chosen The CTRIO for this appli cation is wired to a stepper drive for pulse and direction The requirement for this application is to provide a smooth move ment of the rotary table to allow product to be filled into indi vidual containers at an equal distance apart The predetermined number of pulses required for each move ment is entered into the CTRIO Workbench as Total Pulses along with the Starting Frequency Ending Frequency and Positioning Frequency speed after acceleration The Acceleration and Deceleration
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