F8681 User`s manual
Contents
1. 10 CNC 330 Series 8681 User s manual VER 2 01 gt gt gt 7 Winding operation Each time when supplying the power to the CNC 330 Have to press RESET J to do the reset process once and then you can start to running Function keys for operation Key Ready and Pause mode Running mode START Start Pause STOP Pause RESET J Stop current process and do reset process AUTO Toggle the operation mode between auto and manual SET Get into edit mode SEL To invokes file management function Return to the previous step V Go forward to the next step 0 Slow Toggle d 2 between 1 Brake Toggle the brake between lock and unlock 7 POS Toggle the data display to shows between guiding position and winding turns 8 RPM Toggle the data display to shows between winding speed and winding turns 9 QTY Toggle the data display to shows between production counter and winding turns 7 1 Production quantity management Each time the winding process goes from the step 1 to the End the production counter will automatically increase by one Preset production quantity In READY and PAUSE mode press SET 9 QTY ENT to preset production quantity when finished a production if the production quantity is achieved or exceed the preset value the data display will flicker and shows production quantity and the buzze2. START STOP RESET E CN5 a c a c a c P 330 CN5 Qs Oe Qe START Co STOP RESET LAMP1 LAMP2 LAMP3 4 24V oN e Input Tapa lip2 ups CN6 330 CN6 i COM 1 4 3 IP2 3 1 1 OP4 OP3 NX loP1 2 OP4 ii h Output TAILY AUTOMATION AUTO E I A Hh E 14 CNC 330 Series F8681 User s manual VER 2 01 gt gt gt CN7 CN11 Wiring diagram for CNC 330S TAILY TAILY AUTOMATION AUTO SRE CNC 330S sem MADE IN TAIWAN AC Input Ac 100 120V 6A DC Motor Brake STEP Motor CN8 CN9 CN11 meee AC power 330 CN7 AC 110 220V 2 L Winding spindle DC motor CN8 DC 90 180V 0 5hp MAX pop gt 330 CN8S ES oe A 330 CN9 Winding spindle Brake DC24V 500mA MAX Guiding traverse STEP motor DC 4 6V 1 5 2 0A Interchange the wire leads A and A of CN8 to reverse the direction of winding spindle rotation Interchange the wire leads B and B of CN11 to reverse the guiding traverse moving direction AUTO TAILY AUTOMATION ig 80 b 3 CNC 330 Series F8681 U
3. Determine the turns setting range Initial value as 0 5 5 Edge slow 0 1 yes Reduce winding speed before the traverse reach to the two side D edges of width Initial value as 0 Brake for a short period once the winding turns attained to the 5 6 Braking mode O no 17 yes specified slow turns after the winding shaft stops then continue winding at slow speed Initial value as 1 Determine the external START signal effective mode T 07 Level mode The low level ON for START be 0 Level The high level OFF for STOP US mbda 17 Trigger 17 Trigger mode First trigger ON OFF for START Second trigger ON gt OFF for STOP Initial value as 1 Select the turns counting mode Ture O Absolute mode The winding spindle with absolute zero point 58 counting 0 Absolute and directions convert compensation mod 1 Relative 1 relative mode The winding spindle without absolute zero point and directions convert compensation Initial value as 1 Determine the waiting times setting range for FUN I O function 59 Waiting times O 01 99sec 0 The timers setting range as 0 01 0 99 second setting range 1 0 1 0 9 sec 1 The timers setting range as 0 1 9 9 second Initial value as 1 TAILY AUTOMATION AUTO amp E HE t 8 CNC 330 Series F8681 User s manual VER 2 01 6 2 Edit winding parameters Each program file can accept 72 winding steps a
4. PUS 3 DIR DIR 5V c3 V Guiding t t d Guiding traverse 2 motor driver STEP motor CN11 Drive STEP motor in direct DC 4 6V 1 5 2 0A CN11 330 CN11 p W p gt TAILY AUTOMATION AUTO FR E RE A Ht
5. SEL 9 ENT will restore configuration setting value as factory initial value TAILY TAILY AUTOMATION AUTO yg Bik Aw CNC 330 Series 8681 User s manual VER 2 01 5 4 Winding method description 4 1 Running mode Manual mode If the status indicator AUTO not light when finish a step the controller will stop and wait for START signal to continue next step winding Select by AUTO key Automatic mode If the status indicator AUTO is light when finish a step the controller will automatically get into next step and start winding without press START Select by AUTO J key Continual mode If POS of the step set as 99999 when start this step winding the POS WIDTH setting data won t be re read the values are same as the ones of the previous step and the guiding traverse will continue guiding wires from the current position where the last step stopped both the guiding direction and winding direction are not changed either 4 2 Turns counting mode Absolute counting mode Winding spindle shaft is capable of fixed point stopping Upon each restart the turns counter will reset only the integer portion of the turn s to zero with the decimal unchanged For example for a previous number of 100 3 turns when starting the next step the counting will start with 0 3 to avoid accumulation of spindle shaft free play error from consecutive windings This counting method may cause insuff
6. 8681 User s manual VER 2 01 3 2 Control panel description STATUS Indicators STEP Display DATA Indicators DATA Display is Micro Controller CNC 330 EN AUTO PITCH EN SPEED EH FUN 7 OOOO0O e LA LA Lt Lt Lt Lt Lt 4 5 6 INS NEXT COPY NEW STEP a wen NE eret G DIR A S A P E STOP 1 2 3 DEL BACK BRAKE SEND AUTO RESET STOP START 0 SEL ENT FORW SLOW FILE Operation key OPTIONS Selection Operation amp Setting key Status indicators Indicates the operation status Indicator On Off Flash READY Ready Run Edit Pause RUN Run Ready Edit AUTO Automatic mode Manual mode Data linking Data indicato rs Indicates the data items at data display Indicator on Edit mode Operation mode POS Starting position of guiding traverse Position WIDTH Separating region of guiding traverse PITCH Separating pitch TURNS Total number of turns Turns SLOW Number of turns to be winding at low speed before finish SPEED Rotating speed of winding spindle RPM speed Running Options OPTION Winding direction Guiding direction Auto starting Auto positioning Edge stop DEG No function FUN I O Function All Indicators off Production quantity STEP display Displays STEP number function code item number DATA display Displays file name winding data position turns RPM speed quantity Optio
7. reconfirm the filename ErrF1 The active file can t be deleted ErrF2 The filename has existed Please use with other filename 9 3 To abort reset process At boot and reset process if because of unknown reason however engender the winding shaft and guiding traverse can t find out the original position and make the controller get into ready mode can press STOP key to abort reset process and make controller get into ready mode 9 4 Reset password If forgot the password you have been set you can press DEL 3 3 0 1Jin sequence to reset the password as the initial value during the controller are requesting to entering password TAILY TAILY AUTOMATION AUTO 5 Aw tt gt gt CNC 330 Series 8681 User s manual VER 2 01 13 10 Wiring diagram CN2 CN6 Wiring diagram for CNC 330S CNC 330E CN1 is no function at F8681 edition WR Ra d re ee ad ROO A Wo PITT TU Encoder RS 485 Home Counter 1 Operate Switch Input Output CN1 CN2 CN3 CN4 CN5 CN6 RS 485 Connection box CN2 330 CN2 COM aes TR HMS 01A Guiding traverse Home sensor CN3 330 CN3 CTS 03A Winding spindle CN4 Counting sensor 330 CN4 O E 7 me gro jC Operate switch TOTO
8. CNC 330 Series gt gt gt FF8681 User s manual VER 2 01 1 INTRODUCTION eene 2 2 CONTROL PANEL 3 3 CONFIGURATION SETTING amp ADJUSTMENT 4 4 WINDING METHOD 5 5 FILES MANAGEMENTT ennt 6 6 EDIT PROGRAM FILE eene 7 7 WINDING OPERATION eene 10 8 DATA TRANSMIT 4 422 2 11 9 MAINTAIN AND TROUBLESHOOTING 12 10 WIRING DIAGRAM ener 13 2 CNC 330 Series F8681 User s manual VER 2 01 1 Introduction Thanks on your purchase of TAILY AUTOMATION CNC 330 series Micro controller The CNC 330 is a high performance micro controller manufactured using high quality component and the latest single chip microprocessor This manual will help in the installation parameter setting operate and daily maintenance of the CNC 330 controller To guarantee safe installation and operation of the equipment this manual should be read and understood before the actual installation begins X Some of software edition that controller used with different functions and wiring diagrams please consult each software edition users manual for the details 1 1 Model CNC 330 series offers two different models depending on whether a close loop driver is provided fo
9. XXXX Press SET to finish this function 8 Data transmit The CNC 330 with a RS 485 serial communication interface can be used to sending the winding data to the others station the wiring diagrams as below RJ11 6P4C Phone cord I RJ11 6P4C Phone cord 330 CN2 330 CN2 RS 485 Connection box RS 485 Connection box CN2 2 2 32 Stations BB BBBHI er stor sme 5 2 sec enr peser stor starr 212 stor sum 2 en seu enr In READY mode press following keys combination its will sending the setting data to the specify station SET 3SEND 01 XXXX J ENT Sends configuration data to the specify station SET 3 SEND 11 XXXXJ ENT Sends active file to the specify station SET 3SEND 21 XXXXJ ENT reset the password of the specify station XXXX Represents target station number If the target station number specify as 9999 all stations on the same network will receive the data is being sent Note 1 We have not supply RJ11 6 P4C phone cords please purchase it at electronics material store 2 To ensure stable working and transmission condition please do not connect over 32 sets of controllers in the same network 3 Make sure that all controllers are properly grounded TAILY AUTOMATION AUTO FR BINA Ht 12 CNC 330 Series F8681 User s manual VER 2 01 gt
10. e parameter to zero 0 9 Entering winding parameters INS Insert a new step DEL ENT Delete current step ENT Store the setting data into memory SET Finish edit RESET J To abort edit and excuse reset process Press lt BACK or FORW J keys momentarily moves Guiding traverse in increments Press and hold down of these keys to moves Guiding traverse quickly TAILY TAILY AUTOMATION AUTO 5 Aw tt gt gt gt CNC 330 Series F8681 User s manual VER 2 01 9 Winding parameters Item een Description range POS 0 999 99 Starting position of guiding traverse Can also setting by press 4 keys WIDTH 0 999 99 Separating region of guiding traverse Can also setting by press 4 gt keys PITCH 0 9 999 Separating pitch TURNS 0 99999 Total number of turns to be wound SLOW 0 999 9 Number of turns to be winding at low speed before finish SPEED 0 99 Rotating speed of winding spindle Select running options for current step Nf EP Press each options corresponding numerical key shows below the digit to toggle between 0 and 1 D GEE GEE 1 2 3 4 5 OPTION 0 0 0 0 0 GDIR AS AP E STOP 1 1 1 1 1 W DIR Winding spindle rotate direction O CCW 1 CW G DIR Guiding traverse moving direction O Bac
11. e the decimal point of Data display then press COPY J and entering a new filename at the moment press SET to abort copy process or press ENT to make a copy with the new filename and specify the new file become the active file Clear the files content Press SEL SEL to shone the decimal point of Data display then press CLR to flicker the filename at the moment press SET to abort the clear process or press ENT to clear all setting data of the active file to zero and restored operation mode selections as the initial value Error messages Error code Description Err FO Can t find the file please reconfirm the filename Err F1 The active file can t be deleted Err F2 The filename has existed please use with another filename Check memory space In READY mode press SET 2 display shows the total number of files stored in the memory then press ENT to shows the surplus memory space percentage press ENT again to finish this function Format memory space In READY mode press SET SELFILE CLR ENT to format the memory space also restored all parameters as the factory initial value be careful in use format memory space function avoid to delete all files TAILY TAILY AUTOMATION AUTO amp E Bik Aw gt gt gt VER 2 01 CNC 330 Series 8681 User s manual 6 Edit program file 6 1 Determine the o
12. g data according normal procedure until turn off power or press RESET if not you can not edit any setting data initial value as 0000 Guiding traverse maximum travel length When guiding traverse moves 0 3 Travel limit O 99999 exceed this position will stop immediately and the display shows error massage then reset and get into ready mode Initial value as 0 Guiding traverse moving increment This value is calculated according 0 4 2 0 01 99 99 to the specification of winding machines Initial value as 2 00 calculation method please consult the technical manual limited The controller uses this value to calculate with PITCH and then 0 5 winding 0 99999 automatically limited winding speeds to insure the winding spindles are speed synchronization with guiding traverse Initial value as O 0 6 En 0 0 9 9 To set the holding times for brake Initial value as 0 3 07 Moving 0 99 The speed at which the guiding traverse moving to the starting position speed or returning to the home position Initial value as 30 ed CNC 330E offers two modes to controls winding spindle motor driver ontro 0 8 m de 0 1 0 RUN Motion stop DIR Forward Reverse Initial value 1 CW Forward Stop CCW Reverse Stop 0 Represents winding spindle without zero point Initial value 0 9 Zero point 0 1 1 Represents winding spindle with zero point In READY mode press SET
13. gt gt 9 MAINTAIN AND TROUBLESHOOTING 9 1 Periodically maintain Periodically clean up the controller inner accumulate dust and dopants Periodically check the wire connection of the controller if have loose or bad contact The following parts must be maintained or changed periodically as list below For parts replacement please contact your sales representative RELAY on the 330 DVR driver board it used to switching the 100 000 times winding direction 9 2 Error message When a fault occurs during operation the DATA DISPLAY shows error massage and stop current process then do reset process and back to the READY mode Error code Description Correctives action Err 0 Memory failure Re entering the winding parameter Send back the 330 CPU board for repair Err 1 The POS value sets over the Check the POS and WIDTH setting value limitation of travel limit Check the Travel limit setting value Err 2 The guiding traverse moves over Check the POS and WIDTH setting value the limitation of travel limit Check the Travel limit setting value Err 3 The guiding traverse moves Check the POS and WIDTH setting value exceed the home position Check the G DIR selection Check or replace the home sensor HMS 014 Err LO RS 485 LAN Communication Check the target station number is correct failure Check the 330 CN2 wire connection ErrFO Can find the filename Please
14. icient winding by one turn Therefore when starting from 0 9 the spindle will turn to the 0 0 before it starts counting Relative counting mode This counting mode zeros the counter upon each restart therefore it is easy to understand and will not cause insufficient winding 4 3 Special Wire guiding mode Interlace wire guiding If WIDTH of the step set as 0 0 during winding the guiding traverse will follow the guiding direction to process two pitch and regressing one pitch cyclically until finish the step Non wire guiding If PITCH of the step set as 0 0 the guiding traverse won t be move during winding 4 4 How to set the turns accurately Preset method Set SLOW to zero and set TURNS as the desired turns then press START start winding When finished obtain the actual number of turns and calculate the number of overshot turns Go into edit mode and subtract the number of the overshot turns from the TURNS to obtain the required setting High Low speed method This method uses a combination of SPEED SLOW and Slow speed to achieve the desired number of turns Slow speed should not be too high The number of SLOW turns must be adequate to allow the spindle shaft to slow down to slow speed before reaching the total number of turns Double brake method As the winding turns reaches the numbers of the SLOW brake for a short period first After the winding shaft stops continue winding a
15. kward 1 Forward A S With auto starting function O No 1 Yes A P With auto positioning function O No 1 Yes E STOP With edge layer stop function O No 17 Yes DEG No function Define I O function for current step i ED SEED ooo SEED K The action process as follow Output ON gt Detecting for input Timer count down Output OFF Next inita ione 0 4 0 4 0 4 00 99 sequence Function number Determine the I O functions execution sequence Function number Execution sequence 0 Without I O function 0 0 0 0 0 1 Start I O function Normal speed winding Slow speed winding Stop Next step FUN 2 Start Normal speed winding Slow speed winding Stop Next step 4 4 4 9 9 O function 3 Start Normal speed winding Slow speed winding Stop Next step O function 4 Start Normal speed winding Slow speed winding Stop I O function Next step Output number Determine the active output number O No function 1 1 2 2 3 OP3 4 Input number Determine the input number to be detected 0 function 1 IP1 2 IP2 3 IP3 4 IP4 Waiting time Determine the waiting time 0 00 9 99 or 0 0 9 9 second Setting range is determined by SET 5 Operation mode selections TAILY AUTOMATION AUTO 5 pE E E E18 E
16. ns selection Indicate numerical key for options select TAILY AUTOMATION AUTO Wi E Ji E18 E 4 CNC 330 Series F8681 User s manual VER 2 01 3 Configuration setting amp adjustment 3 1 Configuration setting When supplied the power to CNC 330 for the first time after finish installation the configuration set is necessary to insure CNC 330 is meet various winding machines specification request In READY mode press SET SEL 0 to invokes this function STEP Display shows item number 0 1 DATA display shows setting value XXXX If no change is necessary press ENT J going to next item or press then the parameter be modified by pressing numerical key followed by ENT There are 9 items can be set in this function press SET again to finish this function In this function press V to select item number press CLR to clear setting value When item number 0 2 0 3 0 5 setting value as 0 means without that function SET SEL 0 Configuration setting Item Function Setting range Description 0 1 Station 1 9999 This station number used to identify the station when using RS 485 number communication function Initial value as 1 If password has been set when press SET SEL keys the controller will request to key in four digits of password if passed you can edit the 0 2 Password 0000 9999 settin
17. peration mode for active file Each program file provides 9 items operation mode selections and all steps in the same program file would be operate according to the operation mode selections In READY mode press SET 5 to determine the operation mode STEP Display shows item 5 1 DATA display shows setting value If no change is necessary press ENT get into next item or the parameter can be modified by pressing numerical key followed by ENT 1 There are 9 items be set in this function press SET again to finish this function Each file has a separate operation mode selections in this function only modified the operation mode of active file all other files will retain their original selection and unmodified Press A V to scroll through different items press CLR to clear setting value SET 5 Operation mode selections Item Function Setting range Description Determines the slow speed for winding spindle ses ON SPEEN ues Initial value as 10 i Determines the acceleration time required for the winding spindle 5 2 0 99 to ramp from slow speed to the normal speed times 22 Initial value as 15 Home After completes this quantity of productions returns the guiding 5 3 position 0 99 traverse to its home position to corrective guiding position corrective Initial value as 0 means without this function 5 4
18. r alert for 2 second Setting range 0 99999 Decrease production quantity In READY and PAUSE mode press 9 QTY to make display shows production quantity then press DEL and holding down for two seconds the production quantity will decrease by one Reset production counter In READY and PAUSE mode press 9 QTY to make display shows production quantity then press CLR and holding down for two seconds it will reset the production quantity to zero TAILY TAILY AUTOMATION AUTO 5 Aw tt gt gt CNC 330 Series 8681 User s manual VER 2 01 11 7 2 Additional functions Key Function Description Press START to starts winding spindle motor press STOP Winding spindle SET J START to stop it or press BRAKE to test the brake function es Press SET to finish this function Press ENT continuously to checking the display and Indicator SET STOP Display test segment by segment Press SET to finish this function Press numerical 1 4 to switch each output ON OFF SETJ AJ test The data display shows each INPUT status The step display shows AC power frequency 8 Key test any key the data display shows corresponding key code Press SET twice to finish this function Check The data display shows TAILY first then shows software edition SETJ 1 a program edition
19. r various applications AC Power input offers AC100V 120V and AC220V 240V 50 60HZ Model Winding spindle Guiding traverse CNC 330S Drive 0 5HP DC motor in directly Drive 2 phase 2 0A step motor in directly CNC 330E External connect winding spindle Drive 2 phase 2 0A step motor in directly motor driver or external connect guiding traverse motor driver 1 2 Software edition F8681 Edition is design for linear winding machine it controls a winding spindle motor and a guiding traverse step motor 1 3 Caution The controller should be operated in an environment that is protected from moisture corrosive gases oil mist and airborne dust metallic particles The controller should be operated free from magnetic noise if not use a noise filter to minimize of electromagnetic interference Normally operate under 5 C 40 C environment do not block the intake exhaust ports of the controller Otherwise a fault may occur Do not connect or disconnect connectors while power is applied to the controller Make sure all the connectors are connected to the correct position before turn on the power Make sure that the power source supplies the correct voltage and is capable of supplying the required current to the controllers Make sure that the machine and controller are properly grounded TAILY TAILY AUTOMATION AUTO gt gt gt CNC 330 Series
20. ser s manual VER 2 01 15 CN7 CN11 Wiring diagram for CNC 330E 1 CNC 330E Provide three different winding spindle speed command output a H L high low level b V OUT DC 0 10v c F OUT 100 10000pps frequency output 2 There are two modes to control winding spindle motor driver Select by Configuration setting a RUN Motion stop DIR Forward Reverse CW Forward Stop CCW Reverse Stop 3 There are two ways to drives guiding traverse motor a CN11 Drive STEP motor in directly b CN10 Drive motor through external motor driver TA LY ILY AUTOMATION AUTO oe CNC 330E sem MADE IN TAIWAN AC Input 100 120V 2A Winding Control Brake Pulse Out STEP Motor AC 220 240V 1A CN7 50 60 HZ CN8 CN9 CN10 gt 11 HOOO AC power CNT I AC 110 220V MEE Earth L p Earth mE CN8 Motor driver Winding spindle motor RUN F R CCW a H L A EN H L V OUT ca F OUT 3 N VOUT eo 4 f SPEED Control H L HI LOW lever output Winding spindle speed command V OUT DC 0 10V output Earth F OUT Frequency output Winging spindle brake DC24V 500mA MAX BC CNS 330 CN9 BK Motor driver Guiding traverse motor N1 a 330 CN10 is
21. t low speed Therefore the numbers of the slow speed may be reduced and the efficiency of winding may be increased TAILY AUTOMATION AUTO FR BINA Ht 6 CNC 330 Series F8681 User s manual VER 2 01 5 Files management The CNC 330 has huge memory capacity can store at most 330 program files each program file has a file name Pxxxxx constitute by letter P and five numbers scope from P00000 to P99999 total 100 000 combinations Before operating and editing must specify a file to become the active file then all operations and edit will regard this active file as the target all un selected files will retain their original contents and unmodified In READY mode use the following functions to manage program files The filename on following functions can be entering by numerical keys or use A V key to browsed files Re call the file Press SEL rite J filename J ENT re call the file and specify it become the active file Only the active file can be edit and execute Delete the Press SEL Fite filename then press DEL make the filename flicker at the moment press SET to abort delete process or press ENT J to delete the file The active file can t be deleted Add a new file Press SEL FILE INS NEw filename ENT to add a new file and specify it become the active file Copy the file Press SELriLE SEL FILE to shon
22. t most and each step with 8 items of parameter to be set In READY mode press SET J ENT 1 STEP Display shows step numberrq 1 data indicator POS light data display shows position setting value XXXXX the parameter can be modified by pressing numerical key followed by ENT then the data indicators WIDTH light data display shows width setting value XXXXX follow this way to set totally 8 items parameter for each step Press SET again to finish this function If the data display of step number 1 shows End Indicate that the file is empty have to insert a new step and then you can edit parameter for step 1 Insert a new step During editing press INS to add a step into current position and shift the original steps backward one after another Delete current step During editing press DEL to delete current step the display flicker and shows dEL at the moment press SET cancel the procedure or press ENT delete current step gt And shift the followed steps forward one after another During editing the following key functions are available SET ENT Edit winding parameters Key Function A PREV Return to the previous step NEXT J Go forward to the next step 4 BACK Guiding traverse moving backward gt FORW Guiding traverse moving forward SEL Scroll through 9 items of parameter CLR J Clear th
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