UM10450 - NXP Semiconductors
Contents
1. Table 8 Electrical specification HP 4284A ZENTECH 3200B 502A F 100 kHz V 1 V at 25 C No Start Finish Wire Color Turns Inductance DCR mQ L1 3 6 0 10 x 25 s x 1 LITZ Y 50 0 5 1 4 mH 10 334 max L2 2 1 0 20 x 1 TEX E Y 6 0 5 19 0 uH REF 250 max L3 11 12 0 10 x 100 s x 1 LITZ Y 5 0 5 12 0 uH REF 9 max L4 9 10 0 10 x 100 s x 1 LITZ Y 5 0 5 12 0 uH REF 9 max Lk 3 6 0 10 x 25 s x 1 LITZ Y 50 0 5 225 uH 10 at secondary short 7 Appendix 2 PFC coil data 7 1 Transformer schematic diagram e 3 NL em T i II 145 N2 MEN 21 ij BOBBIN 019aab687 Fig 27 Transformer schematic diagram 7 2 Winding specification Table 9 Winding specification No Pin Wire Turns Winding Margin tape Insulation Start Finish method Primary Secondary Turn Width N1 9 7 0 1 2 x 30 40 center 1 10 mm N2 5 1 0 22 2 x2 2 center 1 10 mm S1 0 05tx14mm 1 center 1 14 mm S2 S2 1 0 05tx14mm 1 center 1 14 mm S1 7 3 Electrical characteristics Table 10 Electrical characteristic Pins Specification Remarks Inductance 9to7 250 uH 10 60 kHz 1 V Leakage inductance 9to7 N A 7 4 Core bobbin and marking Core and bobbin e Core RM 10 Ferroxcube RM I or equivalent e Bobbin RM 10 12 pin vertical type Ae 96 6 mm UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev2. 33 Table 9 Winding specification 33 Table 10 Electrical characteristiC 33 Table 11 Abbreviations 0oo oooooooo 34 continued gt gt UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 36 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 12 Figures Fig 1 Pin configuration TEA1713T 4 Fig 2 TEA1713T demo board 90 W notebook adapter 4 Fig 3 Start up behavior at Vmains 230 V and no load 6 Fig 4 Start up behavior at Vmains 100 V and full load 7 Fig 5 SNSCURHBC and or SNSOUT initially charges the protection timer Start up at Vmains 230 V and no load DA o coccoocooocoooooo o 8 Fig 6 SNSCURHBC and or SNSOUT initially charges the protection timer Start up at Vmains 100 V and full load 4 65 A 00 0000 eee eee 9 Fig 7 Efficiency at an input voltage of 100 V and 290 V ai vete Ee RA we ea 10 Fig 8 Reduction of power losses as a function of Output POWELL 11 Fig 9 Burst mode operation at Vmains 230 V and no load o 11 Fig 10 Switch on off PFC and HBC by Vsngour in burst mode operation 12 Fig 11 Load step behavior Typical load step from zero to tullload se eee eh eas Sie eae ees 13 Fig 12 Output voltage ripple at full load 2 ms div s
3. llle DisclalMerS ooocoocccoccccr eee eee Trademarks 00000 0c eee ee eee Tables Figures Contents Please be aware that important notices concerning this document and the product s described herein have been included in section Legal information NXP B V 2011 All rights reserved For more information please visit http Awww nxp com For sales office addresses please send an email to salesaddresses nxp com Date of release 11 April 2011 Document identifier UM10450
4. 19 of 38 NXP Semiconductors UM10450 UM10450 TEA1713 demo board for 90 W notebook adapter lresonant_primary Blue Vermin Yellow Vup Green VGaTE_MOSFET_Ls Purple Resonant current low load lo 0 5 A CH1 10 1 2 00 U div DC Full CH2 100 1 0 100kU d iu DC Fuill CH3 10 1 5 00 U diu DC Full CH4 10A 1U 1 00 A div DC Full 019aab680 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 20 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 10H5 div CH1 10 1 2 00 U diu nC 20HMHz CH2 100 1 0 100kU d iu DC 20MHz CH3 10 1 5 00 U diu DC X20MHz CH4 10A 1U 1 00 f divu DC X 20MHz 019aab681 1 lresonant primary Blue 2 Vernin Yellow 3 Vug Green 4 Veare mosrer_s Purple Fig 19 Resonant current no load lo 0 A UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 21 of 38 NXP Semiconductors UM10450 TEA1713 demo board for 90 W notebook adapter 2 12 Temperature measurement 69 0 C Sp7 55 6 Sp2 66 3 1 EN X Sp10 59 7 Spa 67 1 Sp5 68 3 la Li Rr 20 5 019aab682 Fig 20 Temperature overview at full load and mains supply of 115 V 2 13 EMI p
5. 50 6 5 5 Prim Aux Sec1 Sec2 SUPREG C132 E103 680 nF 4 7 uF pono TT SUPREG GATEPFC SUPIC TEA1713 ic 1 Xm AT E102 K C118 n L 680 nF T 20 uF soldering output cable i A BAS316 D110 N MBR2060 SNSCURPFC SUPREG SNSAUXPFC SNSMAINS COMPPFC SUPREG R127 00 4 l l l l l l l l l l l l l l l l l l l l l l 19V_4 72A l E107 E 470 pF l l l l l l l l l l l l l l l l l l l l l l l l l 019aab684 Fig 24 Circuit diagram TEA1713T 90 W demo board with comments HBC part 19Idepe yooq ou M 06 10 pueog OWASP ELZLV3L OSVOLINN SJOJONPUODIWISS dXN NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 4 PCB layout 019aab685 127 4318 mm Fig 25 Demo board PCB layout copper tracks and areas UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 27 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 5 Bill Of Materials BOM Table 7 provides detailed component information for the TEA1713T demo board for 90 W notebook adapter Table 7 BOM for the TEA1713T demo board Reference Component Tolerance Package Remarks C103 102 50
6. 1 11 April 2011 33 of 38 NXP Semiconductors UM10450 Marking TEA1713 demo board for 90 W notebook adapter PFC APBADCO15 8 Abbreviations Table 11 Abbreviations Acronym BCM CMP EMC EMI HBC MOSFET OCP OPP OVP OLP PCB PFC RMS SOl ZVS Description Boundary conduction Mode Capacitive Mode Protection ElectroMagnetic Compatibility ElectroMagnetic Interference Half Bridge resonant Converter Metal Oxide Semiconductor Field Effect Transistor OverCurrent Protection OverPower Protection OverVoltage Protection Open Loop Protection Printed Circuit Board Power Factor Correction Root Mean Square Silicon On Insulator Zero Voltage Switching 9 References 1 TEA1713T data sheet resonant power supply control IC with PFC 2 AN 10881 application note resonant power supply control IC with PFC 3 UM10379 user manual 250 W LCD TV demo board 4 Calculation sheet http www nxp com technical_support designportal llc UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 34 of 38 NXP Semiconductors UM10450 10 Legal information TEA1713 demo board for 90 W notebook adapter 10 1 Definitions Draft The document is a draft version only The content is still under internal review and subject to formal approval which may result in
7. 1 11 April 2011 14 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 20H5 d v a CH1 10 1 50 0mU d iu AC 10kHz CH3 10 1 Y d 50 0nU div CUOKSCUARSAO AS UARSOO ROSAS URS UA OASIS LAC__1 Z8MH2 CH4 1080 1U 5 00 A div DC 1 28MHz Y1 38 0000nU Y2 163 000nU AY 125 000nmU 019aab675 1 Vo Yellow 2 Vo Purple 3 lo Blue Fig 13 Output voltage ripple at full load 20 us div scale 2 8 OverPower Protection OPP Tested with a higher current dynamic overload on the output voltage the OPP is activated when the current exceeds 6 A 117 W This corresponds to a load condition that is 30 higher than the rated power for continuous use The OPP is detected by the SNSCURHBC function of the TEA1713T that monitors the primary resonant current When the voltage on the SNSCURHBC pin exceeds 0 5 V or 0 5 V the protection timer is started UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 15 of 38 NXP Semiconductors U M1 0450 UM10450 TEA1713 demo board for 90 W notebook adapter CH1 10 1 1 00 U diu DC 160kHz CH3 10 1 0 500 U diu DC 1 28MHZ CH4 100 1U 1 00 A div DC 1 28MHz 500 000nU Y2 500 000mU AY 1 00000U 019aab676 1 VsnscurHec Purple 2 lo Blue 3 VncPnor Yellow Fig 14 Dynamic current
8. board PFC part weibeip 11n2415 191depe xyooqejou M 06 10 pjeoq ouiep LZLV3L Osto HNN SJo0jonpuoolul9S dXN OsPOLWN jenuew Jes LLOZ lady LL AeY sieuirejosip eba o 1oelqns s Juaunoop sy ui PEPIAOI uoneuuojul y pamasa suu Iv LLOZ A S dXN O 8E JO tc R140B 2 2kQ 1 D I d l R140A 22nF L a 00 l Q102 l SPA04N60C3 BUS l l l R114 l L 3 l 100 cho l l 47 pF i l I l l l l 1 l l l U101 GATEHS SUPHV l l p107 D104 l T101 MURS160 SUPHS Ke Q103 Lp 14 mH l SUPREG gt 14 SPAO4N60C3 BAS316 Ls 196 uH l cur 50 6 5 5 I T 330 nF R118 R116 C111 imi ALS l i HB 15 GATELS 47 pF i d 100 220 HE l me SUPREG c112 C113 c131 nm 16 1nF 22nF 1r l l L C132 L E103 I nm Re i SNSCUBHB gt R123 SNSCURHB PGND I 880 nF I 47 uF SNSCURHB nic 7 imm l dia SUPREG D110 MBR2060 1kQ saves Y ZX R117 c114 Pl l SGND y GATEPFC SUPIC 100 22nF l JE TENIS l 1 a Pl I Pine I E07 19V 472A l CFMIN SUPIC R119 ni AIR VOIE soldering l 19 I E C124 330 pF C118 E102 00 1 output cable l E T 680 nF T 220 uF RASSIS ie gt D110 l RII RFMAX SNSOUT R120 MBR2060 z I l 20 P I 18kQ C116 se 270kQ T C115 BAS316 L I 1 i 10 nF 39 kQ 390 nF i d SN
9. provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 17 of 38 NXP Semiconductors U M1 0450 UM10450 TEA1713 demo board for 90 W notebook adapter CH1 10 1 2 00 U div DC 1 28MHZ CH2 100 1 10 0 U diu nc 1 28HHz CH3 10 1 1 00 U diu DC 1 28MHz CH4 104 1U i 2 00 A div Se a E DC 1 28MHz 1 4 000000 Y2 500 000mU AY 3 50000 019aab678 Vsnscurhec Purple Vacprot Yellow lo Blue Vo Green anana oO N A Fig 16 Protection and restart at output short circuit All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 18 of 38 NXP Semiconductors UM10450 UM10450 TEA1713 demo board for 90 W notebook adapter 2 11 Resonant current measurements SHS div 1 H 2 a 4 mL ni i FR A CZ 76 04563kHz 1 lresonant primary Blue 2 Vorm Yellow 3 Vps Green 4 VgartE Mosrer Ls Purple Resonant current full load lo 4 65 A CH1 10 1 2 00 U div DC Full CHZ 100 1 0 100kU d iu DC Full CH3 10 1 5 00 U diu DC Full CH4 100 1U 1 00 fdiu DC Fu11 019aab679 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011
10. to zero again by the external discharge resistor that is part of the RCPROT system During normal start up the initial charging of RCPROT must not trigger a protection 4 V level UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 7 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 10ns div CH1 100 1 5 00 U div DC 160kHz CHZ 100 1 1 00 U div DC 160kHz CH3 10 1 d H d A 1 00 U div E A A A A PNE AA O TNR A UN DC 160kHz E ERRE TENEN FFEFEEFEFEFETITEETTEETTETITIITYTTTIVEYTEETTTITTTETTTETIYTTTYTTTITUTTT 0 500 U diu ae9050602208255924594455e949952259229999 5599 DC 1 d 28MH 1 500 000nU Y2 500 000mU AY 1 00000U 019aab666 1 Vsuscunuac Blue 2 Vo Yellow 3 Vsusour Green 4 Vacprot Purple Fig 5 SNSCURHBC and or SNSOUT initially charges the protection timer Start up at Vmains 230 V and no load 0 A UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 8 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 10ns div CH1 100 1 H E 5 00 U div E E MR CURE AE DC 160kHz CH2 100 1 1 00 U diu a i DC 160kHz e T nee Bu 1 00 U diu DC 160kHz CH4 10 1 0 50
11. 0 cece eee oo Scope of this document TEAI ISD dire sd ELLE Setup of the 90 W notebook adapter Input and output properties Measurements essllesss Test facilitieS Start up behavior ooooocooccoooooo Protection levels on SNSCURHBC and SNSOUT during startUp o o o o ooo EMICIONCY coa le Efficiency characteristics Power Factor Correction PFC No load power consumption Behavior in burst mode operation Transient response 2 Output ripple voltage and noise OverPower Protection OPP Hold up time Short circuit protection Resonant current measurements Temperature measurement EMI performance 000 Circuit diagram esesse PCB layoUt isese caasas cir tas kiumeni Bill Of Materials BOM Appendix 1 Resonant transformer data Transformer diagram sss Transformer electrical specification Appendix 2 PFC coil data Transformer schematic diagram Winding specification Electrical characteristics Core bobbin and marking Abbreviati0NS oooooooomomooo ReferenceS oooooococcnco Legal informati0N ooooooo Definitions
12. 0 U diu q i DC 1 28MHzZ QQ fe bee been bee a 3 ni NM PE ATN mE 4 Y1 500 000mU 2 500 000mU AY 1 00000U 019aab667 1 Vsuscunuac Blue 2 Vo Yellow 3 Vsnsout Green 4 Vacprot Purple Fig6 SNSCURHBC and or SNSOUT initially charges the protection timer Start up at Vmains 100 V and full load 4 65 A 2 4 Efficiency 2 4 4 Efficiency characteristics Efficiency measurements were made measuring the output voltage on the board not taking into account the losses in an output connection cable Table 3 Efficiency results Conditions Energy star 2 0 Efficiency efficiency requirement Average 25 load 50 load 75 load 100 load 100 V 60 Hz gt 87 90 0 87 5 90 4 91 1 91 1 230 V 50 Hz gt 87 91 2 88 1 91 5 92 6 92 5 UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 9 of 38 NXP Semiconductors UM10450 UM10450 2 4 2 Power Factor Correction PFC 2 4 3 2 5 TEA1713 demo board for 90 W notebook adapter 100 efficiency 80 60 40 20 1 Fig 7 019aab668 Input of 230 V 2 Input 100 V 20 40 60 Efficiency at an input voltage of 100 V and 230 V Po W Table 4 Power Factor correction PFC Condition Energy Star 2 0 Output p
13. 805 Resistor R115 22R 5 805 Resistor R116 22R tb 805 Resistor R117 10R tb 805 Resistor R118 10 axial0 3 Resistor R119 OR 1206 Resistor R120 274 805 Resistor R121 393 805 Resistor R122 333 805 Resistor R123 102 805 Resistor R124 333 805 Resistor R125 513 805 Resistor R125A 302 1 805 Resistor R126 222 805 Resistor R127 0 805 Resistor R128 104 805 Resistor R130 753 805 Resistor R131 183 805 Resistor R132 333 805 Resistor R133 473 805 Resistor R134 362 805 Resistor R135A not mounted 1206 Resistor R135B not mounted 1206 Resistor R138 470R 805 Resistor R139 15 1 805 Resistor R140A OR 805 Resistor R140B 222 1 805 Resistor R141 272 805 Resistor R143 not mounted 1206 Resistor R144 not mounted 1206 Resistor R146 330R 805 Resistor C104 0 47 uF 450 V rad0 4 V Thin film cap C106 0 47 uF 450 V rad0 4 V Thin film cap C113 22 nF 1000 V RADO 6 0 8 3 Thin film cap P T101 TR2 LP 2920 Transformer C101 334 275 V RADO 6H X cap C128 222 C10 0 6 1F Y1 cap VF101 2k471 rad0 4 MOV J1 6 8 mm Jumper J2 9 2 mm Jumper UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 30 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter Table 7 BOM for the TEA1713T demo board continued Reference Component Tolerance Package Remarks J3 2 9mm Jumper J4 31 mm Jumper J5 28 mm Jumper J6 31 mm Jumper J7 31 m
14. C 1 28MHz 019aab670 1 Vsnsre Blue 2 Vo Purple 3 HBC Green Fig 9 Burst mode operation at Vmains 230 V and no load UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 11 of 38 NXP Semiconductors UM10450 UM10450 2 6 TEA1713 demo board for 90 W notebook adapter Fig 10 1 10000U 400 000nU 700 000mU PFC Yellow HBC Green Vsnsour Blue 20HS div CH1 100 1 9 100kU d iu DC Z0MHz CH2 100 1 0 100kU d iu DC 26MHz CH4 10 1 1 00 U diu DC 1 28MHZ 019aab671 Switch on off PFC and HBC by Vsnsour in burst mode operation The interruptive character of burst mode can lead to the generation of unwanted audible noise As the supply in burst mode only operates at low power levels audible noise levels are low Transient response Normal load transients lead to a ripple on the output voltage of 550 mV All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 12 of 38 NXP Semiconductors UM10450 TEA1713 demo board for 90 W notebook adapter 2 CH3 10 1 1 00 U diu DC 1 28MHZ CH4 10A 1U 1 00 A div DC 1 28MHz 19 70000 19 1500U 550 000nU 1 2 Fig 11 Vo Purple lo Blue Load step behavior Typical load step from z
15. SFB sNscuRPFC T SUPREG L BH aun C105 nm e130 4 l l EN SSHBCIEN SNSAUXPFC ac l I C125 i 220 nF R122 U102A R124 nm p I I LM393D nm l RCPROT SNSMAINS 23 Q104 l I 2 2 uF BC847 40 I SNSBOOST COMPPFC R125 c19 c129 R126 l 56 kO I 10nF I amp 8nF 22k0 m l l 4700 R139 R125A Rise l 100 kQ ako 1 l Tesi R146 R141 0134 l du T U106 mes L2 d l 1nF l 6 SUPREG pr SFH615A 2 n l I CTR 63 128 C133 I T iH 1 l 2 2 nF I U105 R127 C128 TL431 ZS l l I I l l l l I I 019aab683 Fig 22 Circuit diagram TEA1713T 90 W demo board HBC part SJOJONPUODIWISS dXN 191depe xyooqejou M 06 10 pjeoq ouiep ELZLV3L Osto HNN jenuew asn LLOZ MAY LL AeY sieuirejosip eBaj oj 1oelqns s Juaunoop sy ui pepi oid uoneuuojul y 8E JO GZ OSHO LAN pamasa syfu Iv LLOZ A S dXN O VBUS BD101 GBU806 TEA1713 PART SNSBOOST Q100 2SK3568 Fig 23 Circuit diagram TEA1713T 90 W demo board with comments PFC part 019aab799 191depe xyooqejou M 06 10 pjeoq ouiep ELZLW3L OSVOLINN SJOJONPUODIWISS dXN jenuew Jes LLOZ MAY LL AeY SJOLUIE OSIP eBaj oj 1oelqns s jueuinoop sy ui PEPIAOI uoneuuojul y 8 JO 9c OSHO LAN pamasa syu Ily LLOZ A 8 dXN Q102 SPA04N60C3 VBUS GATEHS Q103 Lp 1 4 mH SPAO4N60C3 Ls 196 pH
16. UM10450 TEA1713 demo board for 90 W notebook adapter Rev 1 11 April 2011 User manual Document information Info Content Keywords TEA1713T 90 W notebook adapter LLC resonant half bridge PFC controller converter burst mode power supply demo board Abstract The TEA1713T includes a Power Factor Correction PFC controller as well as a controller for a Half Bridge resonant Converter HBC This user manual describes a 90 W resonant switching mode power supply for a typical notebook adapter design based on the TEA1713T The board provides an output of 19 5 V 4 65 A It operates in normal mode for medium and high power levels and in burst mode for low power levels Burst mode operation provides a reduction of power losses to increase performance The efficiency at high power is well above 90 and the no load power consumption is well below 500 mW NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter Revision history Rev Date Description v 1 20110411 first release UM10450 All information provided in this document is subject to legal disclaimers Rev 1 11 April 2011 NXP B V 2011 All rights reserved 2 of 38 User manual NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 1 Introduction 1 1 Scope of this document This document describes the 90 W notebook adapter demo board using the TEA1713T A functional description
17. V 805 Ceramic cap C105 not mounted 805 Ceramic cap C107 101 1 KV 1206 Ceramic cap C108 473 50 V 805 Ceramic cap C109 472 50 V 805 Ceramic cap C110 47P 1 KV 1206 Ceramic cap C111 47P 1 KV 1206 Ceramic cap C112 102 1 KV 1206 Ceramic cap C114 222 16 V 805 Ceramic cap C115 394 50 V 805 Ceramic cap C116 103 16 V 1206 Ceramic cap C117 334 50 V 805 Ceramic cap C118 684 50 V 805 Ceramic cap C119 103 16 V 805 Ceramic cap C120 205 50 V 805 Ceramic cap C121 205 50 V 805 Ceramic cap C122 474 16 V 805 Ceramic cap C123 154 16 V 805 Ceramic cap C124 331 16 V 805 Ceramic cap C125 224 16 V 805 Ceramic cap C126 225 16 V 805 Ceramic cap C129 682 16 V 805 Ceramic cap C130 not mounted 1206 Ceramic cap C131 not mounted 1206 Ceramic cap C132 684 16 V 1206 Ceramic cap C133 222 16 V 805 Ceramic cap C134 473 16 V 805 Ceramic cap L101 1mH 1A L0 2H Common choke L102 12 8 mH L0 4 Common choke CN101 ST A04 001JT6T4 3 96 x 5 SHINE D102 MUR460 diode 0 7 Onsemi D103 PMLL4148 1206 D NXP Semiconductors D104 PMLL4148 1206 D NXP Semiconductors D105 BAS316 sc 76 NXP Semiconductors UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 28 of 38 NXP Semiconductors UM10450 TEA1713 demo board for 90 W notebook adapter Table 7 BOM for the TEA1713T demo board continued Reference Component Tolerance Package Remarks D106 BAS316 sc 76 NXP Sem
18. cale oo oooooooooo eee 14 Fig 13 Output voltage ripple at full load 20 ms div scale o oooomo 15 Fig 14 Dynamic current load leading to OPP 16 Fig 15 Hold up time 0 eee eee eee 17 Fig 16 Protection and restart at output short circuit 18 Fig 17 Resonant current full load lo 4 65 A 19 Fig 18 Resonant current low load lo 0 5 A 20 Fig 19 Resonant current no load lo 0 A 21 Fig 20 Temperature overview at full load and mains supply of 115 V ccoo 22 Fig 21 Circuit diagram TEA1713T 90 W demo board PEC part acs eve espe hh E ERR s 23 Fig 22 Circuit diagram TEA1713T 90 W demo board HBC palt ese iaia iaeia ds 24 Fig 23 Circuit diagram TEA1713T 90 W demo board with comments PFC part o o o 25 Fig 24 Circuit diagram TEA1713T 90 W demo board with comments HBC part o 26 Fig 25 Demo board PCB layout copper tracks and AES ene e merae ccu pee awed ae 27 Fig 26 Resonant transformer data LP 2920HA63 32 Fig 27 Transformer schematic diagram 33 continued gt gt UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 37 of 38 NXP Semiconductors UM10450 13 Contents TEA1713 demo board for 90 W notebook adapter 10 1 10 2 10 3 11 12 13 Introduction 00
19. ch damages Notwithstanding any damages that customer might incur for any reason whatsoever including without limitation all damages referenced above and all direct or general damages the entire liability of NXP Semiconductors its affiliates and their suppliers and customer s exclusive remedy for all of the foregoing shall be limited to actual damages incurred by customer based on reasonable reliance up to the greater of the amount actually paid by customer for the product or five dollars US 5 00 The foregoing limitations exclusions and disclaimers shall apply to the maximum extent permitted by applicable law even if any remedy fails of its essential purpose 10 3 Trademarks Notice All referenced brands product names service names and trademarks are the property of their respective owners NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 35 of 38 NXP Semiconductors UM10450 TEA1713 demo board for 90 W notebook adapter 11 Tables Table 1 Inputdata 00000 20 e ee o 5 Table 2 Output data 00000 e cease 5 Table 3 Efficiency reSultS o oooooooooo 9 Table 4 Power Factor correction PFC 10 Table 5 Output voltage and power consumption atnoload 2 2 cocer il veges 10 Table 6 Ripple and noise test results 13 Table 7 BOM for the TEA1713T demo board 28 Table 8 Electrical specification
20. emo board is to demonstrate the operation of the TEA1713T ina single output supply including burst mode operation The performance is according today s general standards and can be used as a starting point for further development UM10450 All information provided in this document is subject to legal disclaimers Rev 1 11 April 2011 NXP B V 2011 All rights reserved 4 of 38 User manual NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 1 4 Input and output properties Table 1 Input data Symbol Description Conditions Specification Unit Vi input voltage AC 90 to 264 V RMS fi input frequency 47 to 60 Hz Pitno load no load input 230 V 50 Hz 500 mW power Table 2 Output data Symbol Description Conditions Specification Unit Vo output voltage 19 5 V Vo ripple p p peak to peak 20 MHz 150 mV ripple voltage bandwidth lo output current continuous 0 to 4 65 A 2 Measurements 2 1 Test facilities Oscilloscope Yokogawa DL1640L AC power source Agilent 6812B Electronic load Agilent 6063B Digital power meter Yokogawa WT210 2 2 Start up behavior The rise time of the output voltage measured from 10 96 to 90 96 point of the nominal output is between 3 ms to 15 ms depending on the output current load UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual R
21. erformance Conditions UM10450 Type Conducted EMC measurement Frequency range 150 kHz to 30 MHz Output power Full load condition Supply voltage 115 V and 230 V Measuring time 50 ms Secondary ground connected to mains earth ground All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 22 of 38 jenuew asn LLOZ MAY LL n9y SJOWUIE OSIP eBaj oj 1oelqns s jueuinoop sy ui papinold uo euLojul y 8E JO C OSHO LAN pamasa syfu Iv LLOZ A S dXN O I i F101 L103 40TS 2Ts we l L104 VBUS BD101 3 15A Riot GBUB06 220 uH Leu MUR460 250 V ibt cor 2Ma 1102 C104 L C106 VBUS gt 58 uF ai VF101 330 nF pued T Arone 470 nF R103 R113 450 V l l ar pan Alar 20V u a A al 5 1k0 U101 PART 00 l Lmh 2ma SNSAUXPFC Q100 A 2SK3568 l R109 l l R108 36kQ0 SNSMAINSPFC GATEPFC R104 ES pus ATMO l l 560 kQ i 100 R33 L c120 LC rios R105 I 47KO 2uF T TEA1713 100kQ 4 M l PART BAS316 47MQ l i SNSCURPFC R107 R106 l TKO 12k0 l R12 RIMA R132 SNSBOOST GIO oag 3 6 kQ l i TW l sare l AT nF i I cu C123 C109 pid 470 nF T sor Taro I l I pF E IS IN AI RN AOS AAA ACA AAA AAN A ND MN EET E 019aab798 Fig 21 Circuit diagram TEA1713T 90 W demo
22. ero to full load 019aab672 2 7 Output ripple voltage and noise Ripple and noise are measured at full output load buffered with a 10 uF capacitor in parallel with a high frequency 0 1 uF capacitor The varying input voltage of the resonant converter causes a frequency component in the output ripple voltage that is related to the mains voltage frequency 50 Hz or 60 Hz The switching frequency of the resonant converter causes the other component in the output ripple voltage Table 6 Ripple and noise test results Mains voltage Mains frequency Output power Ripple frequency Voltage ripple 90 V to 264 V 50 Hz or 60 Hz 90W 50 Hz or 60 Hz 23 mV p p 90 V to 264 V 50 Hz or 60 Hz 90 W 75 kHz 125 mV p p All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved Rev 1 11 April 2011 13 of 38 NXP Semiconductors UM10450 UM10450 TEA1713 demo board for 90 W notebook adapier LM ici 2 a 3 Reese et EPET OE EET E YI 15 0000nU Y2 8 00000mU AY 23 0000nU 1 Vo Yellow 2 Vo Purple 3 lo Blue Fig 12 Output voltage ripple at full load 2 ms div scale CH1 10 1 50 0nU d iu AC 10kHz CH3 10 1 50 0nU d iu AC 1 28MHz CH4 104 1U 5 00 A div DC 1 28MHz 019aab674 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev
23. ev 1 11 April 2011 5 of 38 NXP Semiconductors UM10450 UM10450 TEA1713 demo board for 90 W notebook adapter 10n5Adiv 1 2 A sse land BE 3 A O RR RARA A A E yi 17 5500U Y2 1 95000U AY 15 6000U 1 PFC Yellow 2 HBC Green 3 Vo Purple 4 lo Blue Fig 3 Start up behavior at Vmains 230 V and no load CH1 100 1 0 200kU d iu DC 1 28MHz CH2 100 1 0 200kU d iu DC ZOMHZ CH3 10 1 5 00 Urdiv DC 160kHz CH4 100 1U 2 00 A div DC 160kHz 019aab664 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 6 of 38 NXP Semiconductors UM10450 TEA1713 demo board for 90 W notebook adapter 17 5500U 1 950000 15 6000U PFC Yellow HBC Green Vo Purple lo Blue 10ns div Start up behavior at Vmains 100 V and full load CH1 100 1 0 200kU d iu DC 1 28MHz CH2 100 1 0 200kU d iu DC 20MHz CH3 10 1 5 00 U div DC 160kHz CH4 104 1U 2 00 A div DC 160kHz 019aab665 2 3 Protection levels on SNSCURHBC and SNSOUT during start up During start up the voltage at pin RCPROT protection timer always rises SNSCURHBC detects the initial high primary current and SNSOUT starts at a low voltage After the first switching cycles the levels become normal for operation and the charging of RCPROT ends The voltage level on RCPROT now decreases
24. ge Protection OVP and demagnetization sensing ensures safe operation in all conditions The proprietary high voltage BCD power logic process makes direct start up from the rectified universal mains voltage in an efficient way possible A second low voltage Silicon On Insulator SOI IC is used for accurate hi speed protection functions and control The combination of PFC and a resonant controller in one IC makes the TEA1713T very suitable for notebook adapters UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 3 of 38 NXP Semiconductors UM10450 TEA1713 demo board for 90 W notebook adapter COMPPFC SNSBOOST SNSMAINS RCPROT SNSAUXPFC SSHBC EN SNSCURPFC SNSFB SNSOUT RFMAX SUPIC CFMIN GATEPFC TERM SGND PGND SNSCURHBC SUPREG n c GATELS HB n c SUPHS SUPHV GATEHS 014aaa826 Fig 1 Pin configuration TEA1713T 1 3 Setup of the 90 W notebook adapter il Hil 4 AW WWW 019aab663 Fig 2 TEA1713T demo board 90 W notebook adapter The board can operate at a mains input voltage of between 90 V and 264 V universal mains The demo board contains two sub circuits e A PFC of BCM type A HBC of resonant LLC type Both converters are controlled by the TEA1713T At low power levels the converters operate in burst mode to reduce power losses The purpose of the d
25. iconductors D107 MURS160 SMB Onsemi D108 PMLL4148 1206 D NXP Semiconductors D109A MBR2060 TO 220 Onsemi D109B MBR2060 TO 221 Onsemi D110 BAV99 NXP Semiconductors D101 GBU806 bridge Diode bridge E101 68 uF 450 V EC16 8H E cap E102 220 uF RB 1 2 E cap E103 4 7 uF RB 1 2 E cap E106 470 uF 25 V EC5 10H E cap E107 470 uF 25 V EC5 10H E cap F101 3 15 A 250 V FUSH 1 Fuse U101 TEA1713T SO 24 NXP Semiconductors U102 LM393D SO 8 ST U105 TL431ALP TO 92A Ti L103 220 uH EM1H Inductor Q100 2SK3568 TO 220H Toshiba Q102 SPA04N60C3 TO 220H Infineon Q103 SPA04N60C3 TO 220H Infineon Q104 BC847 40 SOT 23 NXP Semiconductors U106 SFH615A 2 DIP4 Optocoupler L104 RM8 PFC_PQ2620 PFC choke R101 205 5 1206 Resistor R102 205 tb 1206 Resistor R103 512 1206 Resistor R104 10R tb 805 Resistor R105 104 tb 1206 Resistor R106 123 5 805 Resistor R107 102 5 805 Resistor R108 564 805 Resistor R109 475 1 axial0 4 Resistor R110 475 1 axial0 4 Resistor R111A 362 1 805 Resistor R111B 563 1 805 Resistor R112 0 1 1 W ResV Resistor R113 OR 1206 Resistor UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 29 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter Table 7 BOM for the TEA1713T demo board continued Reference Component Tolerance Package Remarks R114 10 5
26. is provided supported by a set of measurements to show the notebook adapter characteristics WARNING Lethal voltage and fire ignition hazard The non insulated high voltages that are present when operating this product constitute a risk of electric shock personal injury death and or ignition of fire This product is intended for evaluation purposes only It shall be operated in a designated test area by personnel qualified according to local requirements and labor laws to work with non insulated mains voltages and high voltage circuits This product shall never be operated unattended 1 2 TEA1713T The TEA1713T integrates a controller for PFC and a controller for a HBC It provides the drive function for the discrete MOSFET of the up converter and for the two discrete power MOSFETs in a resonant half bridge configuration The resonant controller part is a high voltage controller for a Zero Voltage Switching ZVS LLC resonant converter It includes a high voltage level shift circuit and several protection features such as OverCurrent Protection OCP Open Loop Protection OLP Capacitive Mode Protection CMP and a general purpose latched protection input In addition to the resonant controller the TEA1713T contains a PFC controller The efficient operation of the PFC is obtained by functions such as quasi resonant operation at high power levels and quasi resonant operation with valley skipping at lower power levels OCP OverVolta
27. load leading to OPP 2 9 Hold up time The output is set to full load and the mains supply voltage of 100 V is disconnected The time that passes before the output voltage falls below 90 96 of its initial value is then measured The hold up time is 28 ms All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 16 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 10ns div CH1 100 1 0 100kU d iu DC 1 28MHz CHZ 100 1 0 100kU div DC 1 28MHZ CH3 10 1 5 00 U div DC 1 28MHz CH4 104 1U 2 00 A div DC 1 28MHz gt 19 5000U Y2 17 5500U AY 1 95000U 019aab677 1 Vo Purple 2 lo Blue 3 Vmains Green and Yellow Fig 15 Hold up time 2 10 Short circuit protection A short circuit on the output of the resonant converter causes the primary current to increase This is detected by the SNSCURHBC function leading to running on maximum frequency until the protection timer RCPROT reaches its protection level 4 V The RCPROT function performs its restart timer function and restarts again when the voltage has dropped to 0 5 V When the short circuit is removed the converter starts up and operates as normal This is the main protection mechanism Under certain conditions other protections can be activated during the output short circuit test UM10450 All information
28. m Jumper J8 15 mm Jumper J9 17 5 mm Jumper J10 20 9 mm Jumper J11 6 6 mm Jumper J12 13 9 mm Jumper J13 13 2 mm Jumper H1 108x23x3 H2 90x23x3 1 R125A a different value can be used for fine tuning burst mode UM10450 All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 31 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 6 Appendix 1 Resonant transformer data 6 1 Transformer diagram 40 0 MAX gt 30 0 MAX EM 22 0 MAX 4010 5 M 0 80 0 1 1 6 12 1 540 5 MYLAR TAPE 1L 4 3 9 N1 E N4 6 PIN 12 10 PIN 1 N4 0 102 100s 1c 5Ts LITZ N2 0 200 1c 6Ts TEX E N3 0 10 100s 1c 5Ts LITZ PIN2 PIN 11 9 MYLAR TAPE 2Ts lt PIN 6 lt alf sil z ra gt ra N1 0 10 25s 1c 50Ts 2 2 E LITZ 24 ES ER PIN 3 PIN 1 6 BOBBIN PIN 7 12 019aab686 Fig 26 Resonant transformer data LP 2920HA63 UM10450 All information provided in this document is subject to legal disclaimers Rev 1 11 April 2011 NXP B V 2011 All rights reserved 32 of 38 User manual NXP Semiconductors UM10450 TEA1713 demo board for 90 W notebook adapter 6 2 Transformer electrical specification
29. modifications or additions NXP Semiconductors does not give any representations or warranties as to the accuracy or completeness of information included herein and shall have no liability for the consequences of use of such information 10 2 Disclaimers Limited warranty and liability Information in this document is believed to be accurate and reliable However NXP Semiconductors does not give any representations or warranties expressed or implied as to the accuracy or completeness of such information and shall have no liability for the consequences of use of such information In no event shall NXP Semiconductors be liable for any indirect incidental punitive special or consequential damages including without limitation lost profits lost savings business interruption costs related to the removal or replacement of any products or rework charges whether or not such damages are based on tort including negligence warranty breach of contract or any other legal theory Notwithstanding any damages that customer might incur for any reason whatsoever NXP Semiconductors aggregate and cumulative liability towards customer for the products described herein shall be limited in accordance with the Terms and conditions of commercial sale of NXP Semiconductors Right to make changes NXP Semiconductors reserves the right to make changes to information published in this document including without limitation specifications and prod
30. ower W Power factor requirement 90 V 60 Hz 90 0 99 100 V 60 Hz 90 0 99 115 V 60 Hz gt 0 9 90 0 98 230 V 50 Hz 90 0 91 264 V 50 Hz 90 0 89 No load power consumption Table 5 Output voltage and power consumption at no load Condition Energy Star 2 0 Output voltage V No load power requirement mW consumption mW 90 V 60 Hz lt 500 mW 19 5 340 100 V 60 Hz lt 500 mW 19 5 340 115 V 60 Hz 500 mW 19 5 340 230 V 50 Hz lt 500 mW 19 5 380 264 V 50 Hz lt 500 mW 19 5 385 Behavior in burst mode operation In order to reach the no load power consumption requirements seeSection 2 4 3 burst mode operation is implemented to improve the performance at low output load For the demo board burst mode is active below approximately 5 W output power All information provided in this document is subject to legal disclaimers NXP B V 2011 All rights reserved User manual Rev 1 11 April 2011 10 of 38 NXP Semiconductors U M1 0450 TEA1713 demo board for 90 W notebook adapter 10 019aab669 Pin Pout w 8 6 2 3 4 2 1 0 0 20 40 60 80 100 Po W 1 Burst mode operation 2 Vmains 100 V 3 Vmains 230 V Fig 8 Reduction of power losses as a function of output power 2ZnS div CH2 100 1 0 100kU d iu DC 20MHz CH3 10 1 0 100 U diu AC 1 28MHzZ CH4 10 1 0 100 U div D
31. s not comply with IEC 60950 based national or regional safety standards NXP Semiconductors does not accept any liability for damages incurred due to inappropriate use of this product or related to non insulated high voltages Any use of this product is at customer s own risk and liability The customer shall fully indemnify and hold harmless NXP Semiconductors from any liability damages and claims resulting from the use of the product Evaluation products This product is provided on an as is and with all faults basis for evaluation purposes only NXP Semiconductors its affiliates and their suppliers expressly disclaim all warranties whether express implied or statutory including but not limited to the implied warranties of non infringement merchantability and fitness for a particular purpose The entire risk as to the quality or arising out of the use or performance of this product remains with customer In no event shall NXP Semiconductors its affiliates or their suppliers be liable to customer for any special indirect consequential punitive or incidental damages including without limitation damages for loss of business business interruption loss of use loss of data or information and the like arising out the use of or inability to use the product whether or not based on tort including negligence strict liability breach of contract breach of warranty or any other theory even if advised of the possibility of su
32. stomer s Customers should provide appropriate design and operating safeguards to minimize the risks associated with their applications and products UM10450 All information provided in this document is subject to legal disclaimers NXP Semiconductors does not accept any liability related to any default damage costs or problem which is based on any weakness or default in the customer s applications or products or the application or use by customer s third party customer s Customer is responsible for doing all necessary testing for the customer s applications and products using NXP Semiconductors products in order to avoid a default of the applications and the products or of the application or use by customer s third party customer s NXP does not accept any liability in this respect Export control This document as well as the item s described herein may be subject to export control regulations Export might require a prior authorization from national authorities Safety of high voltage evaluation products The non insulated high voltages that are present when operating this product constitute a risk of electric shock personal injury death and or ignition of fire This product is intended for evaluation purposes only It shall be operated in a designated test area by personnel that is qualified according to local requirements and labor laws to work with non insulated mains voltages and high voltage circuits The product doe
33. uct descriptions at any time and without notice This document supersedes and replaces all information supplied prior to the publication hereof Suitability for use NXP Semiconductors products are not designed authorized or warranted to be suitable for use in life support life critical or safety critical systems or equipment nor in applications where failure or malfunction of an NXP Semiconductors product can reasonably be expected to result in personal injury death or severe property or environmental damage NXP Semiconductors accepts no liability for inclusion and or use of NXP Semiconductors products in such equipment or applications and therefore such inclusion and or use is at the customer s own risk Applications Applications that are described herein for any of these products are for illustrative purposes only NXP Semiconductors makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification Customers are responsible for the design and operation of their applications and products using NXP Semiconductors products and NXP Semiconductors accepts no liability for any assistance with applications or customer product design It is customer s sole responsibility to determine whether the NXP Semiconductors product is suitable and fit for the customer s applications and products planned as well as for the planned application and use of customer s third party cu
Download Pdf Manuals
Related Search