Instruction Manual
Contents
1. Do not overtighten screws see instructions i i moulded into the top face of the former Fill unused screw holes and above all screw heads N flush with top face of tray SSS SSS EE ae CSF Additional screws can be added in any part of the former to remove any flexing should it occur Tuff Form Gravity Waste TF75 75mm water trap Patent GB2402946 Lightly abrade top surface and then clean This will allow the floor covering glue or tanking system to achieve the best bond to the former Install a waterproof vinyl floor covering or Tuff Form tanking system before adding tiles ensuring each process is carried out according to the manufacturer s guidelines The waste cover should now be added AIKVV Technical Help line 01905 560219 Installing Tray To Screeded Floors Dig out screed to suit wet floor former area The Tuff Form must be fully supported on all four edges and evenly over at least 50 of the ribbed underside The screed should support the Tuff Form within 100mm of each side of the waste Sand and cement may be used to create a subscreed at least 22mm 3 4 lower than the finished floor height Allow this mix to set Flexible sand amp cement mix may then be applied liberally to the subscreed to hold the former firmly in position at installation Foam should not be used as a load bearing support as it will break down under r2. the existing floor edge Noggins must also be fitted within 100mm 4 each side of the waste outlet position The 50mm wide 2 supporting joists must be on 350 400mm 14 16 centres maximum Joist top surfaces do not require profiling for this flat bottomed former Align the Tuff Form to avoid or minimise joist overlap the Tuff Form waste location is offset Rotate the Tuff Form either 90 or 180 to allow the waste to fit within joists Set levels ensure the top of the Tuff Form is flush with the surrounding floor surface If the surrounding floor is lower than the Tuff Form use ply to bring the surrounding floor levels up to the Tuff Form If the surrounding floor is higher than the Tuff Form use ply on all exposed joists and noggins to bring the tray level to the surrounding floor levels Floor surface to Tuff Form mounting surface is 22mm Fix down when the tray is fully supported and level with the surrounding floor apply an adhesive or mastic to all supporting surfaces in conjunction with wood screws on the former edge to fix the tray down onto the joists and noggins Foam should not be used as a load bearing support as it will break down under repeated product use The screw holes have moulded blanks which must be drilled out 5mm 4 4 dia before fitting screws Use a minimum of 1 or 2 screws per side a large number of screw holes have been provided to assist locating the former you do not have to use them all
3. line up with tile edges this is sometimes a tight stiff action Seer a en a a a a A 2 lt lt lt N Se va Aa Lae S ra a SS Sa lt 2 2 lt lt 2 2 2 lt 1 SET HEIGHT BY ROTATING THREADED RING 2 LOCK IN POSITION WITH SLIDER 3 ALIGN WITH TOP OF TILE BY ROTATING STAINLESS STEEL COVER PLATE Ez PZ Sy BS tte 2 SS n oa ES 2 E gt _ S Fitting the sealed Flooring continued REMOVE THE CENTRE STAINLESS STEEL GRID AND STORE TO ONE SIDE TO ENSURE IT IS NOT DAMAGED DURING TILING IMPORTANT Tiling cement must be carefully packed around and below the centre grid support to ensure a long and trouble free life to the product and water proof seal to the flooring is maintained Finishing the waste installation Clean up inside the waste grid area of tile grout and cement do NOT place this in the waste REMOVE TEMPORARY WASTE BLANKING MATERIALS clean any grout and cement or other rubbish from the waste lift out the trap bucket and empty it Fitting the chrome top cover is optional Re fit the stainless steel grid It should sit level with the edge of the frame and the finished floor surface User Care Instructions The Level Best TFWA is designed for low maintenance and reliable operation The TFWA and gravity waste located inside should be checked as part of a planned maintenance programme any part showing evidence of damage or misuse must be replac
4. 13 installation of a Tuff Form Due to the very wide variability of possible installation conditions AKW Ltd does not make any warranty expressed or implied or accept any liability in connection with this information or its use This information is furnished upon the condition that the person receiving it shall make his her own tests to determine the suitability thereof for his her particular purpose DoP 03 061 003 PH Failure to install this AKW product in accordance with supplied instructions or the making of unauthorised modifications will Q invalidate any warranty and will affect product safety To order additional products or parts please call 01905 823299 or on the details above AKW Pointon Way Hampton Lovett Droitwich Spa WR9 OLR 180 ae Tel 44 0 1905 823298 Fax 44 0 1905 823297 www akw ltd co uk By rotating the rectangular trays by 180 the waste position moves in two directions to avoid the joists 2S8 WIWQ06 7 0 WWZ 1300mm 511 4 2013 AKW Installing Tray To Wooden Floors Position the Tuff Form over the desired location for the shower Mark around the edge Cut out the flooring area within the marked area taking care not to cut through supporting joists or any electrical wiring which may be below Place noggins 75mm x 50mm 3 x 2 to all the edges of the cut out area to provide support for both the Tuff Form former and
5. P and at least 50 of tray ribs 1000mm lt 391 4 lt 1200mm 47 1 4 Specification Contact When correctly installed according to these instructions the Tuff Form will be O Technical Help line suitable for a 40st wheelchair user and a carer in attendance 01905 560219 For users up to 80st please contact AKW for specific advice relating to your a e Quotes amp orders email individual installation orders akw ltd co uk lt _ lt OM 59 t y WLUQOS L Enquiri il Do not use gypsum based dry wall adhesives to install a Tuff Form BAR E A Dot N Dab adhesives do not hold moisture resistant properties and this ee hnicalenquiries akw Itd co uk t type of adhesive has not been tested by the manufacturers to receive live E a loads They are only suitable for internal bonding dry lining applications on dry O For latest AKW news and substrates C E oe 7 aii utge WUWOC8 v ZE WWOC8 The measurements throughout these installation and user care instructions have been converted from metric to its equivalent ag A Litad HA i i Pointon Way Hampton Lovett 1500mm 1800mm in imperial therefore all dimensions are approximate and subject to manufacturing tolerances Droitwich Spa WR9 OLR 59 lt 71 aS These instructions are offered as advised minimum standards of installation and recommended best practice for the
6. anned maintenance programme retightening the screws as required and any part showing evidence of damage or misuse must be replaced Keeping your GW50 Gravity Waste Clean This product should be cleaned periodically to remove any accumulation of hair or other waste material using normal domestic bathroom cleaning materials To remove and clean the waste first remove the cover by rotating anti clockwise until clicks free Lift the cover off by gripping the edges Lift the trap up vertically by gripping the centre peg Reinstall the trap following the instructions above Disinfecting Where disinfecting is necessary standard procedures for disinfecting equipment should be used taking due care and attention to the warnings below concerning possible effects of aggressive chemicals on plastics After cleaning always flush down with water then wipe thoroughly with a damp cloth to remove any cleaning material residues before drying off Do not use strong or concentrated acidic alkaline or other cleaning materials as these may discolour or damage the product AKW do not approve or recommend autoclave cleaning of any of the components due to the damage this can cause to the special engineering plastics used in the construction of this product Packaging This waste is supplied in a polypropylene PP bag to keep the product unsoiled until installation it may also be packed in a cardboard box Both are suitable for recycling operations and shou
7. cling operations and should be disposed of in accordance with local recycling regulations
8. ed Keeping your TFWA Clean This product should be cleaned periodically to remove any accumulation of hair or other waste material using normal domestic bathroom cleaning materials To remove and clean the trap first remove the stainless steel grid using the tool provided Disinfecting Where disinfecting is necessary standard procedures for disinfecting equipment should be used taking due care and attention to the warnings below concerning possible effects of aggressive chemicals on plastics After cleaning always flush down with water then wipe thoroughly with a damp cloth to remove any cleaning material residues before drying off Do not use strong or concentrated acidic alkaline or other cleaning materials as these may discolour or otherwise damage the product To remove and clean the trap first remove the Stainless Steel Grid using the tool provided remove the waste cover by rotating anti clockwise until it clicks free Lift the cover off by gripping the edges Lift the trap up vertically by gripping the centre peg Reinstall following the above instructions Level Best do not approve or recommend autoclave cleaning of any of the components due to the damage this can cause to the special engineering plastics used in the construction of this product Packaging This TFWA is supplied in a polypropylene PP bag to keep the product unsoiled until installation it may also be packed in a cardboard box Both are suitable for recy
9. epeated product use If necessary screw the former down around the edge in at least 4 positions at least one on each side or near a corner do not overtighten screws When installing the Tuff Form into concrete floors it is easy to use our specially designed shallow waste pumped water pickup For this arrangement approximately 45mm 1 3 4 depth is needed under the waste position to allow installation These are available with 15mm or 22mm John Guest push fit or solvent weld fittings It may be necessary to remove some flooring material to achieve this result Use a high quality pipe system such as Polypipe for all buried connections Always follow waste installation instructions including fitting the John Guest C Clip For solvent fittings apply a small amount of solvent adhesive or similar to approximately 10mm 4 2 of the outside end of the pipe as per manufacturers instructions or use the supplied spigot joint if required Secure in place into the PGTF waste outlet Always clear away all excess adhesive If installing the Tuff form to a ground floor it is possible to use the TF75 shower waste TF75 can still be installed in a screeded floor but to fit this waste concrete needs to be removed to allow waste pipe to reach an outside gully The edges of the Tuff Form must finish flush and level with the top of the finished screed top surface Lightly abrade the top of the former and then clean This will allow the flooring vin
10. er own a tests to determine the suitability thereof for his her particular purpose Colour White Internal Building use only Int Patent Pending WRcNSF Tested to BS EN 274 2 2002 For further details on this and other AKW products please contact your distributor see details on outer packaging Installer Please ensure that this information is left o with the end user of this product 2009 AKW Medi Care Limited www akw medicare com 03 055 010 04 Installation Instructions Before installation check the shower tray area 7 slopes correctly towards the waste and the waste outlet pipe slopes down and away from the waste position by approximately 25mm per metre run 1 in 40 Before fitting the waste 1 fit the nut 10 onto the waste pipe followed by the backing ring 9 and the seal 8 ensure pipe connection is correctly assembled sealed and watertight Locate the waste 1 in the required position ensuring the main body seal 2 is firmly in position and is in contact with the underside of the tray Align and fit the locking ring 8 by turning clockwise to tighten Check the seal 5 is fitted into the groove at the top of the tube 4 Lower the trap unit into the recess within the waste body Position the cover 6 over the assembly and rotate the cover clockwise until the lugs snap into place User Care Instructions AKW wastes are designed for low maintenance and reliable operation The waste should be checked as part of a pl
11. ld be disposed of in accordance with local recycling regulations Sectioned floor view of the GW50 Gravity Waste Installed in wood 22m thickness to top of floorboards sete eannng pack as required showing gravity waste TF75 life style choice to cover vinyl floor covering e wae Tuff Form Wet Floor Former 2 TF 75 shower gulley floor former and floor RRN g PEM U Installation And User Care Instructions 5 enn Complete level access k SEURA l h ay EET i p m I ae Et e Noggins within 100mm of waste omitted for clarity SS re ee i n f A l i om i h Read ALL instructions carefully BEFORE installation and leave with the end user Patented GB2401341 AWE V0 e P4215 lt gt lt 110mm 110mm 900x 1000x 1135x 1200x 1300x 1400x 1500x 1500x 1800x S 900mm 1000mm 770mm 1200mm 820mm 900mm 820mm 1200mm 820mm Installed in screed showing shallow waste PGTF for pump 73 7 u our lg trae 59 x 59 x 32 1 4 47 1 4 Plastic capping strip to cover vinyl floor covering l l y J vinyl flooring to be set over wet floor former and floor Plastic coving PGTF Shallow waste KN MINK 2 S9 LULUQO6 Qo oO O Complete level access j E Q EN 4 i te i a n m F a Ec 900mm Sabemced fa ey i T ne a lt 351 2 S pporti g Tuff Form Sages ee Na a i aa 1
12. mA AKW MediCare C ALWAYS read the installation instructions before installing J J this product Cw C PARTNERS IN CARE GW50 Gravity Waste Installation and user care instructions ALWAYS read the installation and end user care instructions ALWAYS match the correct waste to the shower base GSLs SF ALWAYS have the waste installed by a trained and experienced skilled craftsman NEVER use the waste without the unit fully assembled a NEVER use solvent weld pipe or fittings ws BEWARE A child finger trap may be present during the handling or use of this product ALWAYS Keep fingers clear of the gaps between the cover and the locking ring DO NOT place matches or cigarettes on or near this product The following plastic materials are used in this product Acrylonitrile Butadiene Styrene ABS Ethylene Propylene Thermoplastic Rubber EP TPR Dismantled for cleaning Assembled No tools required To fit hole diameter of 50mm and 50mm water trap The measurements throughout these installation and user care instructions have been converted from metric to its equivalent in imperial therefore all dimensions are approximate and subject to manufacturing tolerances AKW MediCare does not make any warranty expressed or implied or accept any liability in connection with this information or its use This information is furnished upon the condition that the person receiving it shall make his h
13. ng the instructions Before installing the TFWA check the shower tray area slopes correctly towards the waste and the waste outlet pipe slopes down and away from the waste position by approximately 25mm per metre run 1 in 40 Remove the central Stainless Steel grid and unscrew the grid frame threaded adjustment ring B put these to one side Locate the waste in the required position ensuring the main body seal is firmly in position and is in contact with the underside of the TFWA Align and fit the locking ring by turning clockwise to tighten Check the seal is in position in the trap tube groove then lower the trap into the recess within the waste body Refitting the gravity waste cover is optional but can be replaced by rotating until the lugs snap into place Apply sealant to the underside of outer rim and install into centre hole of Tuff Form Former Use 4 x No 6 or No 8 x 3 4 CSK Head screws not supplied Ensure the heads are flush and do not pro trude or they may cut into the Wet Floor waste gasket seal Fitting the sealed Flooring Temporarily blank off waste centre hole to stop debris entering Apply wet floor tanking sealant to floor to overlap edge of waste 25mm let this dry before continuing Insert centre waste grid fitting carefully and screw down until height is level with intended finished floor Q Move sliding locking clip towards centre of waste to lock height adjustment 2 Rotate centre grid to
14. tions have been converted from metric to its equivalent in imperial therefore all dimen sions are approximate and subject to manufacturing tolerances Level Best does not make any warranty expressed or implied or accept any liability in con nection with this information or its use This information is furnished upon the condition that the person receiving it shall make his her own tests to determine the suitability thereof for his her particular purpose For further details on this and other Level Best products please contact your distributor see details on outer packaging LB0003 SSTF75INST ISS01 0107 www level best co uk 06 013 026 01 C TFWA Waste Adaptor with Stainless Steel cover amp 50mm gravity waste level Installation and user care instructions Colour White Internal Building use only Patent Pending Installer Please ensure that this information is left with the end user of this product Installation Instructions As a dry run first place the wet floor former into the desired location and determine the position and depth of clearance required to position the gravity waste Before fitting the gravity waste place the nut onto the waste pipe followed by the backing ring and the seal Insert waste pipe into the gravity waste and tighten nut Check pipe connection is cor rectly assembled sealed and watertight Now install the wet floor former over the gravity waste accordi
15. yl adhesive or tile floor tanking to achieve the best bond to the former Install the waterproof vinyl floor covering or tiled floor tanking system over the Tuff Form as per manufacturer guidelines The waste cover should now be secured in place Tuff Form Pumped Waste PGTF Patent GB2373515 a stainless steel grid tile finish version is also available Removable grill Clamping ring Outlet may be rodded from Sump dish either end AKVV Technical Help line 01905 560219 ALWAYS read the installation instructions before installing this product ALWAYS attach grid removal tool to a cord to prevent loss w ALWAYS read the installation and end user care instructions ALWAYS match the correct waste to the shower base NSN ALWAYS have the waste installed by a trained and experienced skilled craftsman NEVER use the waste without the unit fully assembled BEWARE A child finger trap may be present during the handling or use of this product ALWAYS Keep fingers clear of the gaps between the cover and the locking ring during installation DO NOT place matches or cigarettes on or near this product The following materials are used in this product Acrylonitrile Butadiene Styrene ABS Stainless Steel The measurements throughout these installation and user care instruc
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