USER MANUAL MONTRAC COMPONENTS BA-100075
Contents
1. USER MANUAL MONTRAC COMPONENTS Electric switchable cam BA 100075 Starting from serial number 421830 English edition 05 2007 User manual Montrac components electric switchable cam Contents 1 Important information 1 1 Introduction 1 2 EC conformity to EC Directive on Machines Appendix II A 1 3 EMC guidelines 1 4 Product description and application 1 5 System logistics 1 6 Safety instructions 1 7 Dangers 1 8 Additional information 1 9 Validity of the user manual 2 Technical data 2 1 Technical data 2 2 Dimension sheet 3 Installation and commissioning 4 Maintenance 5 Parts list 5 1 Electric switchable cam off power off for shuttle visible 5 2 Parts list electric switchable cam off power off for shuttle visible 5 3 Electric switchable cam on power off for shuttle invisible 5 4 Parts list electric switchable cam on power off for shuttle invisible 6 General information 6 1 Environmental compatibility and disposal MON ECH gt A W U U U N N N N U1 13 14 14 15 16 17 18 18 MON ECH User manual Montrac components electric switchable cam 1 Important information 1 1 Introduction These operating instructions describe the mechanical design the load limits installation maintenance and spare parts of the electric switchable cam 1 2 EC conformity to EC Directive on Machines Appendix II A Regulatio2. 30 0 Guide rod 57006 Steel 40 0 Magnetic plate 57009 Steel 50 0 Holder 57426 Steel 60 0 Cylinder 57101 Aluminum 70 0 Linear clamping jaw 5 8 41188N Aluminum 80 0 Ring 57191 NBR 90 0 Buffer 57185 NBR 100 Magnet STA 26x52 520182 Steel Copper 110 0 Cable connection M8 505828 Brass 120 Cable 505827 Plastics 130 Pressure spring 57171 Steel 140 0 Plain bearing 6x8x8 520212 Plastics 150 Sleeve 520291 Plastics 160 Socket cap screw M 5x50 502517 Steel 170 Socket cap screw M3x6 520043 Steel 180 Ribbed washer M5x9x0 6 505254 Steel 190 0 Ribbed washer M3x5 5x0 45 505385 Steel Not available ex stock individually upon request o Price listed items available ex stock 17 User manual Montrac components electric switchable cam 6 General information 6 1 Environmental compatibility and disposal Materials used Aluminum Copper Steel Rubber NBR Surface treatment Aluminum anodization Brass and steel nickel plating Shaping processes Aluminum extrusion Aluminum steel machining Cutting plastics with water jet Cutting steel with laser Emissions during operation See EMC emissions Disposal MON ECH Electric switchable cams which cannot be used any more should be recycled not as complete units but rather after dismantling into individual parts according to type of material The type of material for each part is shown in the spare parts li
3. cam to the PLC 11 MON ECH User manual Montrac components electric switchable cam Fig 3 3 Installation variant with PV travel direction GU 190 89 15 191 15 ihe E 62 62 89 20 38 Ae 38 Ja Tae ft Er E E a AE O boe OH nii limma Sor j O B o gt lt p MWy 36 AB cam Electric switchable cam Electric switchable cam IRM original position off original position on 12 MON ECH User manual Montrac components electric switchable cam Fig 3 4 Installation variant with PV travel direction U 93 16 190 39 45 ee i il S SS 8 G a a aE Gp Pw eS EE BG zm am mr a D e j _ 2 o 1 4 amp N 36 Electric switchable cam IRM Electric switchable cam AB cam original position off original position on 4 Maintenance Every 6 months Operational check Check that the electric switchable cam runs smoothly 13 MON ECH User manual Montrac components electric switchable cam 5 Parts list 5 1 Electric switchable cam off power off for shuttle visible 14 User manual Montrac components electric switchable cam 5 2 Item 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 Sym G Ea be EA EA EA EA be EA EA EA EA Ea Ea Ce EA EA be EA EA EA E
4. A FD Designation Electric switchable cam off Housing Cover Tension ring Guide rod Cylinder Holder Buffer Ring Pressure spring Linear clamping jaw 5 8 Magnet STA 26x52 Plain bearing 6x8x8 Cable Cable connection M8 Sleeve Socket cap screw M 5x50 Socket cap screw M3x25 Socket cap screw M3x6 Countersunk screws M3x10 Washer for Countersunk screws M3 Ribbed washer M5x9x0 6 Ribbed washer M3x5 5x0 45 Not available ex stock individually upon request o Price listed items available ex stock Art No 57023 57018 57098 57019 56899 57101 57426 57185 57191 57171 41188N 520182 520212 505827 505828 520291 502517 506707 520043 506735 520151 505254 505385 MON ECH Parts list electric switchable cam off power off for shuttle visible Material Various Aluminum Aluminum Aluminum Steel Steel Steel NBR NBR Steel Aluminum Steel Copper Plastics Plastics Brass Plastics Steel Steel Steel Steel Steel Steel Steel 15 User manual Montrac components electric switchable cam 5 3 Electric switchable cam on power off for shuttle invisible 16 MON ECH User manual Montrac components electric switchable cam 5 4 Parts list electric switchable cam on power off for shuttle invisible Item Sym Designation Art No Material o Electric switchable cam on 57024 Various 10 0 Housing 57005 Aluminum 20 0 Tension ring 57019 Aluminum
5. ed to carry loads of up to 12 kg or 24 kg 2 axle shuttle and pallet sizes up to 300 x 550 mm Montrac is a modular system Standardized basic components enable customer specific system configurations to be set up for connection to machining stations machines order picking stations etc Montrac can be used wherever material has to be moved distributed processed stepwise e g assembled or collected together at one point from various senders 1 5 System logistics The electrically switchable cam is used so that not every shuttle stops in the defined position or when the shuttle starts backwards 1 6 Safety instructions The safety instructions especially those concerning the electrical connection must be heeded during commissioning operation repair work and decommissioning Non compliance with these instructions is an improper use of the transport system and its components The operation of a Montrac transport system in an explosive atmosphere combustible gases vapors or dust may lead to their ignition and must therefore not be carried out 1 7 Dangers In order to exclude dangers under operating conditions the requirements specified in the EC Declaration of Conformity with regard to a the electrical supply and b the safety equipment must be fulfilled MON ECH User manual Montrac components electric switchable cam 1 8 Additional information The aim of the present operating instructions is to enable users to emp
6. hable cam on power off for shuttle invisible 48 5 MON ECH User manual Montrac components electric switchable cam PV flag for A cam travel direction U order number 57008 PV flag for AB and A cam order number 57020 190 140 68 5 User manual Montrac components electric switchable cam 3 Installation and commissioning Electric switchable cam off Electric switchable cam off MON ECH Secure the IRM at the desired stopping point Undo the cable gland pos 140 and the two cylinder screws pos 170 and remove the cover pos 20 By undoing the three screws pos 180 remove the mounting plate pos 60 Pay attention to the two compression springs pos 90 that are behind the mounting plate Then mount the selected cam pos 250 in the desired position with the three cylinder screws pos 180 Make sure when tightening the cylinder screws that the cam pos 250 is not skewed Check that the cam is functioning properly Press the cam from the front to the stop Remove your fingers the spring force moves the cam to the initial position If the compression spring does not move the cam to the initial position the parts were skewed during assembly Repeat beginning with step 2 Now the cover pos 20 is mounted with the cylinder screws pos 170 and the cable gland pos 140 is tightened User manual Montrac components electric s
7. loy the electric switchable cam correctly and safely Should further information be required relating to the particular application do not hesitate to contact the manufacturer When ordering the user manual it is essential to quote the type and serial number Additional operating instructions can be obtained from our website at www montech com Name plate MON ECH CH 4552 DERENDINGEN 100000 000 GERWERBESTRASSE 12 Produkt CE Order number Product name Serial number MONTECH AG Management Loy U D Wagner C Wullschleger 1 9 Validity of the user manual Our products are continually updated to reflect the latest state of the art and practical experience In line with product developments our user manuals are continually updated Every user manual has an article number e g BA 100075 The article number and the date of edition are evident on the title page User manual Montrac components electric switchable cam 2 Technical data 2 1 Technical data Weight kg Connected voltage V DC Current consumption A Ambient conditions Temperature C Rel humidity Air purity 2 2 Dimension sheet MON ECH 0 5 24 0 5 10 40 5 85 without condensation Atmosphere purity for the assembly of precision mechanical products Electric switchable cam off power off for shuttle visible MON ECH User manual Montrac components electric switchable cam Electric switc
8. ns and standards taken into account A Montrac transport system is a machine that consists of depending on the application a variety of precisely defined components The regulations and standards taken into account for the components are mentioned in the respective sub chapter of the operating instructions Montrac transport systems may only be put into operation under the following conditions a when they are operated with a power supply that complies with the standards described in the operating instructions b when the space beneath transfer gates and crossings is inaccessible in an area with a diameter of 1 6 m danger of crash for shuttles if transfer gate or crossing is incorrectly switched Manufacturer Montech AG Gewerbestrasse 12 CH 4552 Derendingen Tel 41 32 681 55 00 Fax 41 32 682 19 77 1 3 EMC guidelines Emission EMC directives Noise field intensity according to EN 55011 or EN 55022 Class A Immunity To electromagnetic fields according to 801 3 10 V m 1 kHz 80 AM To burst according to IEC 801 4 2 kV To line carried narrow band noise according to IEC 801 6 10 VEMF To 50 Hz magnetic fields according to EN 61000 4 8 30 A m To discharge of static electricity To conducted noise MON ECH User manual Montrac components electric switchable cam 1 4 Product description and application Montrac is a monorail transport system with self propelling shuttles construct
9. sts Material which cannot be recycled should be appropriately disposed of 18
10. witchable cam Electric switchable cam on 80 50190 170 ye y Electric switchable cam on MON ECH By loosening the two screws pos 170 remove the mounting plate pos 50 Pay attention to the two buffer rings pos 80 that are mounted behind the mounting plate Mount the selected cam pos 250 in the desired position with the two cylinder screws pos 170 Make sure when tightening the cylinder screws pos 170 that the cam pos 250 is not skewed Check that the cam is functioning properly Press the magnetic plate pos 40 from the rear to the stop Remove your fingers the spring force moves the cam to the initial position If the compression spring does not move the cam to the initial position the parts were skewed during assembly Repeat beginning with step 2 User manual Montrac components electric switchable cam Fig 3 1 Travel direction GU 190 184 28 5 o 4 10 MON ECH Fasten the cam in the desired position on the track in the system Fasten the IRM on the track as shown in Fig 3 1 3 2 3 3 3 4 align and tighten Plug in the electric switchable cam to the PLC MON ECH User manual Montrac components electric switchable cam Fig 3 2 Travel direction U 244 1 Fasten the cam in the desired 190 position on the track in the system shown in Fig 3 1 3 2 3 3 3 4 align and tighten 3 Plug in the electric switchable
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