Safety Practices and Procedures (Unabridged)
Contents
1. X United Service Source Inc UJ S S 50 9001 Registered Safety Practices and Procedures Unabridged To all Employees and Contractors Productivity quality and efficiencies are directly related to a firm s ability to create and implement effective occupational safety risk management and environmental protection processes USSI is committed to the provision of a safe and healthful work environment for all employees contractors and guests As an employee or contractor at USSI your input and suggestions are as valuable as any incident investigation The suggestions that you provide may lead to the development of proactive measures which can prevent an injury or loss from occurring Therefore reporting safety environmental or loss control concerns to your immediate supervisor or Program Manager is crucial to the success of the safety process It is also important to note that the Occupational Safety amp Health Act OSHA protects employees from any negative consequence as a result of reporting safety concerns or issues The policies and procedures are based on federal and state regulations as well as site specific requirements They have been created and implemented to protect our personnel property guests and community A contract with USSI to perform work on Customers premises constitutes a requirement that The Service Providers abide by and enforce USSI Safety Practices and Procedures in addition to safety policies2. a X United Service Source Inc U sS S i ISO 9001 Registered victims of machine accidents Therefore employees will not be allowed to operate any machines until they have been trained and authorized by their supervisor Powered industrial vehicles brought on site by the Service Provider will be of the type approved for use in the class hazardous location in which they operate and used within their approved lifting limits Operators of these vehicles must be properly trained and authorized by the Service Provider The number of internal combustion engines used in any area of a building confined area will be kept to a minimum to prevent the build up of carbon monoxide No internal combustion engines will be used in a confined area unless proper ventilation is provided Riding in the bucket of a front end loader or riding on any equipment where passenger seats have not been designed and provided is prohibited The following procedures should be followed when operating machinery Complete a machine safety check before you turn on the machine Ensure that the guards and safety devices are in place and properly adjusted Never tie down block or defeat a safety device Safety features such as two hand controls are necessary to protect you Never remove a machine guard Check that everybody is clear and that the controls are in good operating condition Never walk off and leave a machine running Keep your machine clean Turn the machine pow
3. Horizontal Lifelines 1 Inspect before each use for structural integrity of line and anchors 2 A competent person will complete an annual inspection Guardrails 1 Temporary systems Daily visual inspection will be completed by a competent person 2 Temporary systems Weekly a complete structural inspection will be completed by a competent person 3 Permanent systems Annual structural inspections will be completed by a competent person with future frequency of inspection defined based on conditions controls present Storage and Maintenance of Fall Protection Equipment 1 Never store the personal fall arrest equipment in the bottom of a toolbox on the ground or outdoors exposed to the elements i e sun rain snow etc 2 Hang equipment in a cool dry location in a manner that retains its shape 3 Always follow manufacturer recommendations for inspections 4 Clean with a mild nonabrasive soap and hang to dry 5 Never force dry or use strong detergents in cleaning 6 Never store equipment near excessive heat chemicals moisture or sunlight 7 Never store in an area with exposures to fumes or corrosive elements 8 Avoid dirt or other types of build up on equipment 9 Never use this equipment for any purpose other than personal fall arrest 10 Once exposed to a fall remove equipment from service immediately Training Document the attendance of all trainees All employees engaged in fall protection will be t
4. at the floor level 2 Guardrail with a toeboard midrail and toprail 3 Personal fall arrest systems a Anchor points rated at 5000 pounds per person b Full body harness c Restraint line or lanyard d Retractable lanyard e Rope grabs f Connectors self locking snaphooks 4 Engineered lifelines 5 Warning lines 6 Safety nets 7 Safety monitor systems Appropriate fall protection will be determined by the task job to be performed Fall Protection Locations Fall protection is required wherever the potential to fall 6 feet or more exists USSI has identified the following places concerning fall protection 1 All flat and low sloped roof locations when within 6 feet of the roof edge or during roof repair maintenance 4 12 pitch or less 2 All exterior and interior equipment platforms catwalks antennas towers etc 3 All exterior and interior fixed ladders above 20 feet All mezzanine and balcony edges All open excavations or pits All tasks requiring use of the articulating man lifts All tasks requiring employees to lean outside the vertical rails of ladders i e painting stairwell light bulb replacement etc Scaffolding erection 10 feet in height or greater 9 Gym mezzanine catwalk areas whenever an employee must step outside the catwalk additional fall protection i e 6 foot lanyard to full body harness self retracting lanyard or rope grab system shall be used Fall protection is not needed
5. and practices as they apply to work on USSI s Customers premises The Service Provider provides all their Sub Contractors and or personnel with a copy of these practices and procedures and insures compliance Service Provider is responsible for immediately reporting in written form to the USSI Project Manager and site contact any accident involving personnel or equipment Service Provider is responsible for maintaining an accurate OSHA log Without in any way relieving the Service Provider of full responsibility to comply with all appropriate safety requirements whether or not specified herein USSI will designate a representative for each contract project Project Manager with responsibility among others for monitoring Service Provider s adherence to the safety practices and procedures for that project The Project Manager will keep USSI s Field Services Coordinator advised of safety compliance by the Service Provider and will recommend termination of any contract for violations of the USSI Safety Practices and Procedures for Service Providers GENERAL All Service Providers equipment and work methods must comply with applicable OSHA Standards including 29 CFR 1910 Occupational Safety and Health Standards for General Industry and 29 CFR 1926 Occupational Safety and Health Standards for the Construction Industry depending on the type work being performed The Service Provider will identify any special hazards from Customer sites The
6. conduct of all Service Provider employees should be in keeping with safe work practices including no running or engaging in horseplay Service Provider is to designate a competent person to conduct frequent and regular safety inspections of job sites and conditions Service Provider is to train its employees in the recognition and avoidance of unsafe conditions INSURANCE Proof of Workers Compensation and General Liability Insurance must be provided by the Service Provider as specified in the contract A Certificate of General Liability Insurance is required for verification 9145 Ellis Road Melbourne FL 32904 800 444 8774 fax 321 727 3107 f R WWwW USSL Org Ld Please consider the environment before printing F E X United Service Source Inc UJ S S S0 9001 Registered FIRE PREVENTION AND FIRE SAFETY SYSTEMS In order to prevent fire be aware of the following potential fire hazards Accumulated waste paper Short circuits in energized equipment or building electrical systems Overheating and burning food Electrical problems with microwaves Personal space heaters Appliances Heating ventilation and air conditioning HVAC equipment Flammable liquids gases or fuels Multiple power strips plugged into one socket Running cords underneath carpeting through walls and ceilings In case of fire Sound the fire alarm and call 9 1 1 and ask for the Fire Department Give your location and describe th
7. confined space If employees will be using oxygen consuming equipment such as salamanders torches and furnaces in a confined space is sufficient air provided to ensure combustion without reducing the oxygen concentration of the atmosphere below 19 5 by volume Whenever combustion type equipment is used in a confined space are provisions made to ensure the exhaust gases are vented outside of the enclosure Is each confined space checked for decaying vegetation or animal matter that may produce methane Is the confined space checked for possible industrial waste that could contain toxic properties If the confined space is below the ground and near areas where motor vehicles will be operating is it possible for vehicle exhaust or carbon monoxide to enter the space x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 WWwW USSLOTg Please consider the environment before printing a X United Service Source Inc U sS S i ISO 9001 Registered Definitions Acceptable entry conditions means the conditions that must exist in a permit space to allow entry and to ensure that employees involved with a permit required confined space entry can safely enter into and work within the space Attendant means an individual stationed outside one or more permit spaces who monitors the authorized entrants and who performs all attendant s duties assigned in the employer s permit space program Authorized entran
8. crushing Entry means the action by which a person passes through an opening into a permit required confined space Entry includes ensuing work activities in that space and is considered to have occurred as soon as any part of the entrant s body breaks the plane of an opening into the space Entry permit permit means the written or printed document that is provided by the employer to allow and control entry into a permit space and that contains the information specified in paragraph f of this section Entry supervisor means the person such as the employer foreman or crew chief responsible for determining if acceptable entry conditions are present at a permit space where entry is planned for authorizing entry and overseeing entry operations and for terminating entry as required by this section NOTE An entry supervisor also may serve as an attendant or as an authorized entrant as long as that person is trained and equipped as required by this section for each role he or she fills Also the duties of entry supervisor may be passed from one individual to another during the course of an entry operation Hazardous atmosphere means an atmosphere that may expose employees to the risk of death incapacitation impairment of ability to self rescue that is escape unaided from a permit space injury or acute illness from one or more of the following causes x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727
9. informed before the power is turned off Sudden loss of power could cause an accident 3 Steam air and hydraulic lines should be bled drained and cleaned out There should be no pressure in these lines or in reservoir tanks 4 Any mechanism under load or pressure such as springs should be released and blocked 5 Each person who will be working on the machinery should put a lock on the machine s lockout device s Each lock must remain on the machine until the work is completed Only the worker who placed the lock should remove his her lock 6 All energy sources which could activate the machine must be locked out 7 The main valve or main electrical disconnect must be tested to be sure that the power to the machine is off 8 Electrical circuits must be checked by qualified persons with proper and calibrated electrical testing equipment An electrical failure could energize the equipment even if the switch is in the off position Stored energy in electrical capacitators should be safely discharged 9 CAUTION Return disconnects and operating controls to the off position after each test 10 Attach accident prevention tags which give the reason for placing the tag the name of the person placing the tag how he she may be contacted and the date and time the tag was placed No one removes the lock without proper authority Locks Blocks amp Accident Prevention Tags Locks Each worker must have his her own lock and the only key to
10. the extent feasible to deter unauthorized access by unauthorized personnel TOOLS Service Provider shall supply the equipment necessary for safe performance of the work All tools and equipment are to be in good working condition and are subject to inspection and approval by USSI No Customer owned equipment or tools are to be used without permission of the USSI Project Manager Service Provider is to identify any of their employees who will use USSI s Customers equipment and to certify that any such Service Provider employee is qualified to do so If training in the use of any such equipment is required USSI s Customer will provide necessary information to the Service Provider who in turn will be responsible for training its own employees Hand Tools Hand and power tools are a common part of our everyday lives and are present in nearly every industry However these simple tools can be hazardous and have the potential for causing severe injuries when used or maintained improperly Special attention toward hand and power tool safety is necessary in order to reduce or eliminate these hazards The following guidelines will help insure safe use of hand and power tools Always use the correct tool for the job Substitute tools may damage material and can be dangerous Check your tools carefully before you use them If the heads on striking tools such as chisels are mushroomed or burred have them dressed Replace splintered broken or loose
11. you lift them Backs are especially vulnerable most back injuries result from improper lifting Before you pick up a carton or load ask yourself these questions Is this too heavy for me to lift and carry alone How high do I have to lift it How far do have to carry it Am I trying to impress anyone by lifting this If you feel that the lift is beyond your ability contact your supervisor or ask another employee to assist you Follow Safe Lifting Steps including Take a balanced stance with feet placed shoulder width apart When lifting something from the floor squat close to the load Keep your back in its neutral or straight position Grip the object with your whole hand rather than only with your fingers Lift by straightening your legs Let your leg muscles not your back muscles do the work Never twist when lifting When you must turn with a load turn your whole body feet first To set something down use the same body mechanics designed for lifting Bending from a seated position and coming back up places tremendous strain on your back Also your chair could be unstable and slip out from under you Instead stand and move your chair out of the way Squat and stand whenever you have to retrieve something from the floor Smoking Policy Smoking in general is not permitted at USSI s Customer facilities except at authorized locations At some locations no smoking is allowed on site In areas of renovation or new construct
12. 3107 0 WWwW USSLOTg Please consider the environment before printing a X United Service Source Inc U S S i ISO 9001 Registered 1 Flammable gas vapor or mist in excess of 10 percent of its lower flammable limit LFL 2 Airborne combustible dust at a concentration that meets or exceeds its LFL NOTE This concentration may be approximated as a condition in which the dust obscures vision at a distance of 5 feet 1 52 m or less 3 Atmospheric oxygen concentration below 19 5 percent or above 23 5 percent 4 Atmospheric concentration of any substance for which a dose or a permissible exposure limit is published in Subpart G Occupational Health and Environmental Control or in Subpart Z Toxic and Hazardous Substances of this Part and which could result in employee exposure in excess of its dose or permissible exposure limit NOTE An atmospheric concentration of any substance that is not capable of causing death incapacitation impairment of ability to self rescue injury or acute illness due to its health effects is not covered by this provision 5 Any other atmospheric condition that is immediately dangerous to life or health NOTE For air contaminants for which OSHA has not determined a dose or permissible exposure limit other sources of information such as Material Safety Data Sheets that comply with the Hazard Communication Standard section 1910 1200 of this Part published information and internal docume
13. 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing m ol X United Service Source Inc U sS S i ISO 9001 Registered Confined Space Pre Entry Checklist This checklist must be filled out whenever workers enter a permit required space A copy of the safe entry procedure must be available at the entry point to the confined space OK Action Needed Did you survey the surrounding area to show it to be free of hazards such as drifting vapors from tanks piping or sewers Does your knowledge of industrial or other discharges indicate this area is likely to remain free of air contaminants while occupied Are you certified in operation of the gas monitor to be used Has a functional test been performed during this shift on the gas monitor to be used Did you test the atmosphere of the confined space prior to entry a Was oxygen content between 19 5 and 23 5 b Was flammable vapor less than 10 percent of LEL LFL c Were tests for toxic materials less than TLV PEL Have all sources of hazards been isolated from the confined space a Have all pipes been blanked b Have electrical and mechanical hazards been locked and blocked Is all rescue equipment as specified in the safe entry procedure available outside the confined space Will the atmosphere be continuously monitored while the space is occupied if required by entry procedure Have the facility emergency and rescue services been notified th
14. a ladder for any purpose other than the one for which it was designed When working in excavations the Service Provider will ensure that a standard guardrail or similar protection is provided at the top of the excavation and that proper shoring and or bracing is in place as required by OSHA Fall Protection Program guidelines protect all employees engaged in outdoor or indoor work activities that expose them to potential falls from elevations This fall protection program will be continually improved upon to prevent all falls from occurring Definitions Authorized Person A person approved or assigned by the employer to perform a specific type of duty or duties or to be at a specific location or job site Competent Person A person capable of identifying existing and predictable hazards in the surroundings or working conditions which are hazardous or dangerous to employees A person who has the authorization to take prompt corrective action to eliminate such hazards Qualified Person An individual who by possession of a recognized degree certificate or professional standing or who by extensive knowledge training and experience has successfully demonstrated his her ability to solve or resolve problems relating to the subject matter work or project Anchor Point A secure point of attachment for lifelines lanyards or deceleration devices An anchor point must be capable of supporting at least 5000 pounds 3600 pounds if engineered cert
15. anical ventilation provided prior to entering a confined space Are appropriate atmospheric tests performed to check for oxygen deficiency toxic substances and explosive concentrations in the confined space before entry Is adequate lighting provided for the work to be performed in the confined space Is the atmosphere inside the confined space frequently tested or continuously monitored during conduct of work Is there an assigned safety standby employee outside of the confined space when required whose sole responsibility is to watch the work in progress sound an alarm if necessary and render assistance Is the standby employee appropriately trained and equipped to handle an emergency Is the standby employee or other employees prohibited from entering the confined space without lifelines and respiratory equipment if there is any question as to the cause of an emergency Is approved respiratory equipment required available if the atmosphere inside the confined space cannot be made acceptable Is all portable electrical equipment used inside confined spaces either grounded and insulated or equipped with ground fault protection Before gas welding or burning are started in a confined space are hoses checked for leaks compressed gas bottles forbidden inside of the confined space torches lighted only outside of the confined area and the confined area tested for an explosive atmosphere each time before a lighted torch is to be taken into the
16. any different ways to lock out a piece of equipment Commonly the main disconnect switch has one opening where a lock can be placed If more than one employee works on the equipment a lockout adaptor suitable for the installation of several locks must be used enabling all workers to lock out the machine with their individual locks If the switches are in a metal box the box itself must be locked out If a fuse was removed in order to de energize the equipment the fuse box must be locked If the controls are in a metal covered box a common hasp can be welded or riveted to the door along with a lock staple Then the switch can be opened and the door closed and padlocked Fuse boxes can also be locked in this way Machines activated by compressed air or steam will have valves that control movement These valves will need not only to be locked out but also bled to release any back pressure x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing m ol X United Service Source Inc U S S i ISO 9001 Registered Lockout Procedure Requirements 1 All maintenance personnel are issued a suitable lock or locks The lock has the individual worker s name and other identification on it Each worker has the only key to the lock 2 The worker checks to be sure that no one is operating the machinery BEFORE turning off the power The machine operator is
17. at a confined space entry is about to be made NOTICE If any of the above questions are answered Action Needed do not enter the confined space until the conditions are corrected Supervisor Lead Person Date Confined Space Entry Permit A SITE INFORMATION SpecificLocation Crew Leader Date Time C EMERGENCY EQUIPMENT AVAILABLE Fire Extinguisher____ Full Body Harness Tri Pod Ropes amp Lanyards Communications ___ Portable Fans____ Other O D PREENTRY SYSTEM CONTROL MEASURES Mechanical Isolation___ Ventilation____ Electrical Lockout__ x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 WwWw ussi or Please consider the environment before printing m Ea X United Service Source Inc U S S i ISO 9001 Registered Flushing Purging Other E PREENTRY TESTING Oxygen____ Must be between 19 5 amp 23 5 Explosive Gases LEL No more than 10 LEL H2S______ ppm No more than 10ppm CO ppm No more than 35ppm CONFINED SPACES From OSHA Inspection Checklists Are confined spaces thoroughly emptied of any corrosive or hazardous substances such as acids or caustics before entry Have all lines to a confined space containing inert toxic flammable or corrosive materials been valved off and blanked or disconnected and separated before entry Have all impellers agitators or other moving parts and equipment inside confined spaces been locked out if they present a hazard Is either natural or mech
18. cannot be extinguished Alert others in your area to evacuate to a Safe Area Close but DO NOT LOCK all doors Evacuate using the nearest stairwell or exit Do Not Use Elevators Stay low if smoke is present Check doors for heat before opening 9145 Ellis Road Melbourne FL 32904 800 444 8774 fax 321 727 3107 f R WWw ussi org Ld Please consider the environment before printing F E X United Service Source Inc UJ S S 50 9001 Registered In the event of an evacuation personnel must evacuate the building immediately upon notification or at the sound of an alarm and report to a safe area Personnel should use the closest safe designated exit It is important to identify all individuals who will require assistance in an evacuation prior to an emergency Employees are expected to self identify themselves if they require assistance CHEMI CALS HAZARDOUS MATERIAL The Service Provider shall be responsible for providing all chemicals and hazardous materials to be used by its employees to complete a project and for providing the training to its employees for the proper and safe use of these substances Service Providers shall provide a list and or MSDSs for all chemicals brought on to USSI s Customers premises At the end of a project the Service Provider shall be responsible for the removal and proper disposal of any unused chemicals or other hazardous products EMERGENCY ACTION Service Provider emp
19. ducts a double block and bleed system lockout or tagout of all sources of energy or blocking or disconnecting all mechanical linkages Line breaking means the intentional opening of a pipe line or duct that is or has been carrying flammable corrosive or toxic material an inert gas or any fluid at a volume pressure or temperature capable of causing injury Non permit confined space means a confined space that does not contain or with respect to atmospheric hazards have the potential to contain any hazard capable of causing death or serious physical harm Oxygen deficient atmosphere means an atmosphere containing less than 19 5 percent oxygen by volume x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing a X United Service Source Inc U S S i ISO 9001 Registered Oxygen enriched atmosphere means an atmosphere containing more than 23 5 percent oxygen by volume Permit required confined space permit space means a confined space that has one or more of the following characteristics 1 Contains or has a potential to contain a hazardous atmosphere 2 Contains a material that has the potential for engulfing an entrant 3 Has an internal configuration such that an entrant could be trapped or asphyxiated by inwardly converging walls or by a floor which slopes downward and tapers to a smaller cross section or 4 C
20. e conditions and work practices that may be found The employer shall correct unsafe conditions and work practices found as a result of the required inspections To be effective a lockout blockout program should include A survey of the equipment by responsible persons who are thoroughly familiar with its operation and associated hazards in order to identify which machinery should be locked and blocked out Identification and labeling of lockout devices Selection and purchase of locks tags and blocks Equipment Survey Identifying amp Labeling the Energy Disconnecting Means Make an initial survey of the plant or operation to identify all energy sources This must be done by physical inspection possibly in combination with a study of drawings and equipment manuals Locate and mark the disconnecting means indicating their function Categorize the identification details as to equipment supplied and energy type and magnitude from material worked out beforehand in this lockout blockout program planning study Example Line 1 Press 4 Electrical 480 volts A sign or sticker LOCKOUT HERE placed at the disconnecting means will help direct workers to correct lockout devices After surveying the operation additional and more practical means may be installed In complicated operations schematics of just the disconnecting means may need to be drawn up by the plant s engineering department Methods of Locking Out Controls There are m
21. e designed to hold X number of individuals connected to it line strength to aid in the arrest of a fall and durability to hold a fallen employee s suspended until a rescue can occur Warning Line System All work on a flat roof greater than 50 feet wide which is performed 6 feet or further back from the edge of the roof can be completed by installing a Warning Line and using a safety monitor If the roof is flat and less that 50 feet wide a competent person safety monitor may be used Warning Lines will consist of the following 1 Will be erected 6 feet from the edge of the roof 2 Be constructed of stationary posts made of wood or metal 3 Wire or nylon rope and Caution tape will be strung from post to post and must be able to withstand 16 pounds of force 4 The warning line will guard the entire perimeter of the roof where work is being performed If an employee must access an area within 6 feet of the roof s edge for reasons other than exiting the roof via a ladder or fixed industrial ladder another employee must monitor that individual and warn him her of any dangers If another employee is not available to act as a safety monitor then the employee must don a full body harness and attach a fall restraint lanyard to an anchor point to prevent reaching the edge of the roof Inspection of Fall Protection Systems The following criteria will be utilized to maintain all equipment in good working condition Full Body Harnesses 1 In
22. e situation DO NOT HANG UP until the dispatcher does first Alert others in your area Stay calm Only attempt to extinguish a fire if you have been trained and it is safe to do so Fire Extinguisher Use The following steps should be followed when responding to a fire Identify a safe evacuation path before approaching the fire Do not allow the fire heat or smoke to come between you and your evacuation path Select the appropriate type of fire extinguisher Discharge the extinguisher within its effective range using the P A S S technique pull aim squeeze and sweep Back away from an extinguished fire in case it flames up again Evacuate immediately if the extinguisher is empty and the fire is not extinguished Evacuate immediately if the fire progresses beyond the beginning stages Most fire extinguishers operate using the following P A S S technique PULL Pull the pin This will also break the tamper seal AIM Aim low pointing the extinguisher nozzle or its horn or hose at the base of the fire SQUEEZE Squeeze the handle to release the extinguishing agent SWEEP Sweep from side to side at the base of the fire until it appears to be out Watch the area If the fire re ignites repeat steps 2 4 Note Do not touch the plastic discharge horn on CO2 extinguishers it gets very cold and may damage skin If you have the slightest doubt about your ability to fight a fire EVACUATE IMMEDIATELY When a fire
23. eaks in cool shaded areas Wear a hat to protect your head and shades your eyes Avoid alcohol caffeinated drinks and heavy meals If anyone experiences the symptoms above Move the worker to a cool shaded area Loosen or remove heavy clothing Provide cool drinking water Call for help if needed Safety Practices and Procedures Unabridged Acknowledgement Service Providers their personnel and USSI personnel involved in Customer Projects are required to review this Safety Practices and Policies document prior to completing any installation and or service activity for the Customer USSI will through its Field Representative verify that Service Providers their personnel and USSI personnel have reviewed and indicated their understanding of this Safety Practices and Policies document prior to completing any installation and or service activity for the Customer by signing below Owner of Service Provider Company USSI Personnel Print Type Name and Tech Code Date Additional Employee Add additional signature sheets if necessary Only this page needs to be returned x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing
24. er off lock it out and tag it before making any adjustments or repairs Always relieve hydraulic or stored air pressure from lines before repairing any machine Block any raised or spring loaded parts to prevent them from falling and injuring you or someone else Motor Vehicles Service Provider vehicles will be parked only in areas designated by USSI s Customers site contact All drivers must have a valid driver s license Motor vehicles should be maintained in sound operating conditions No operator is permitted or required to drive a vehicle known to be unsafe A vehicle should not be driven when the alertness of the operator is impaired by fatigue illness alcohol drugs or is otherwise incapacitated Motor vehicle operators are expected to practice courtesy of the road manners at all times towards other drivers and pedestrians Seat belts must be worn at all times inside Company owned or leased motor vehicles If you are an operator of a company owned or leased motor vehicle you are responsible for the safe operation of the vehicle while it is assigned to you You are also responsible for your safety the safety of all passengers and cargo while you are in control of the vehicle Office Safety Falls are the most common office accident accounting for the greatest number of disabling injuries The disabling injury rate of falls among office workers is 2 to 2 5 times higher than the rate for non office employees Fall hazards a
25. handles before you use the tool Take care of your tools Keep them clean and in good condition Store your tools properly and put them away when you are finished Refrain from carrying sharp and pointed tools in your pockets A trip or a slip could result in an injury Do not apply leverage such as a pipe extender cheater bar to hand tools to exert more force Protect your eyes When you are chipping grinding or doing any other work that would cause particles to fly keep your eyes safe by wearing the right eye protection The use of goggles or face shield in addition to safety glasses with side shields provides additional protection Portable Power Tools Portable power tools can be hazardous when improperly used There are several types of power tools based on the power source they use electric pneumatic liquid fuel hydraulic etc The following general precautions should be observed by power tool users e Never carry a tool by the cord or hose e Never yank the cord or the hose to disconnect it from the receptacle e Keep cords and hoses away from heat oil and sharp edges x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing m ol X United Service Source Inc U S S q ISO 9001 Registered Disconnect tools when not in use before servicing and when changing accessories such as blades bits and cutters All observers should be ke
26. if an employee or employees are on a low slope roof for inspection observation only Se YS re a a 4 5 6 7 8 Fall Protection Guidelines Options Engineering Controls This should always be the first option for selection whenever possible e g light bulb changing gt telescoping arm changing valve relocate at ground level etc or utilizing a contractor in extremely hazardous areas Guardrails On all projects only guardrails made from steel wood and wire rope will be acceptable All guardrail systems will comply with the current Department of Commerce OSHA standards i e contain a 42 high toprail a midrail and toeboard which can withstand 200 pounds of force in any direction These guardrails will be placed in the following areas if necessary or feasible based on job location or requirements 1 On all open sided floors x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing m ol X United Service Source Inc U S S i ISO 9001 Registered 2 Around all open excavations or pits 3 On leading edges of roofs or mezzanines Personal Fall Protection Systems All employees on any project that will be required to wear a personal fall arrest or restraint system will follow these guidelines 1 A full body harness will be used at all times 2 Only shock absorbing lanyards or retractable lanyards are to be used so as to keep
27. ified by a qualified person per person and must be independent of any anchorage being used to support or suspend platforms Full Body Harness Webbing straps which are secured about an employee s body in a manner that will distribute the fall arrest forces over the thighs pelvis waist chest and shoulders Having means for attaching it to other components of a personal fall arrest system preferably at the shoulders and or middle of the back Connector A device which is used to connect parts of the personal fall arrest system together Deceleration Device Any mechanism such as a rope grab rip stitch lanyard a specially woven lanyard tearing or deforming lanyard automatic self retracting lifeline lanyard etc which serves to dissipate a substantial amount of energy during a fall arrest Deceleration Distance The additional vertical distance a falling employee travels excluding lifeline elongation and free fall x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing m ol X United Service Source Inc U sS S i ISO 9001 Registered distance before stopping from the point at which the deceleration device begins to operate It is measured as the distance between the location of an employee s body harness attachment point at the moment of activation of the deceleration device during a fall and the location of that attachment point after the em
28. impact forces at a minimum on the body 3 Only nylon rope or nylon straps with locking snaphooks are to be used for restraints 4 All lanyards will have self locking snaphooks 5 The employee will inspect all personal fall arrest equipment before each use Any deteriorated bent damaged impacted and or harness showing excessive wear will be removed from service The maximum free fall distance is not to exceed 6 feet Consideration must be given to the total fall distance The following factors can affect total fall distance 1 Length of connecting means i e lanyard length use of carabiners snaphooks etc 2 Position and height of anchorage relative to work platform area always keep above the head whenever possible 3 Position of attachment and D ring slide on the full body harness 4 Deployment of shock absorber max 42 5 Movement in the lifeline 6 Initial position of worker before free fall occurs i e sitting standing etc Calculating Total Fall Distance It is the total length of shock absorbing lanyard height of the person the location distance of the D ring from the work surface or platform Always allow a minimum of 6 feet of clearance above the ground equipment etc at the end of the fall from the fall arrest point Engineered Lifeline Lifeline systems must be designed and approved by an engineer or qualified person Lifeline systems must be engineered to have appropriate anchorages strength of lin
29. ion smoking is always prohibited SUBSTANCE ABUSE The Service Provider shall develop administer and enforce a policy promoting a drug free workplace While on USSI s Customers property abide by USSI s substance abuse policy that states The use sale manufacture possession distribution or unauthorized presence in the body of illicit drugs or controlled substances is prohibited The possession sale offer for sale consumption or being under the influence of intoxicating beverages is prohibited Violations could be grounds for termination of contract Heat Stress Prevention and Emergency Management Working in hot conditions can lead to heat illness heat stroke and sometimes death Working under direct sunlight high humidity poorly ventilated areas or wearing heavy protective clothing are all factors that raise the risk of heat illness Access to water and shade should always be available Be aware of the following symptoms of Heat Stress Nausea headache muscle cramps dizziness unusual fatigue vomiting rapid pulse excessive sweating hot dry skin seizures fainting or loss of consciousness To prevent heat illness Drink 3 4 cups of water per hour to replenish fluid lost to sweat x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing 4 E X United Service Source Inc U S Ss q ISO 9001 Registered Take frequent rest br
30. jor medical history heart condition asthma diabetes etc DO NOT HANG UP THE PHONE UNTILTHE DISPATCHER DOES Send someone to meet and direct paramedics Remain at the scene after emergency personnel have arrived to provide information 9145 Ellis Road Melbourne FL 32904 800 444 8774 fax 321 727 3107 f R WWw ussi org Ld Please consider the environment before printing m ol X United Service Source Inc U S S q ISO 9001 Registered Blood borne Pathogens As a result of an injury or other medical situation you may be faced with exposure to blood or other bodily fluids If the infectious material containing blood comes in contact with your skin immediately wash with soap and water Unless trained DO NOT attempt to clean up the spill yourself HAZARDS AND SAFETY CONCERNS In order to prevent possible injury all unsafe conditions shall be corrected or made readily known to all personnel until corrected Workers are protected by law There will be no reprisal or disciplinary action for reporting unsafe conditions or actions Compressed Gases Store cylinders in a ventilated area away from heat or ignition sources Fasten cylinders securely at all times in an upright position Cylinders in storage must be protected from weather extremes and direct sunlight Protect the base of cylinders from dampness Store flammable gases away from all other gases Safety caps shall be in place at all times during storage and
31. loyees are to comply with applicable Company Emergency Action Plans as covered by the Project Manager or site contact In every Service Provider orientation session the Project Manager or site contact will inform the Service Provider of the emergency reporting and evacuation procedures to be followed by their employees for the buildings in which they are working The Service Provider is required to report any emergency situations that arise in their work area to the USSI Project Manager USSI Field Services Coordinator and USSI General Manager as well as the site contact Medical Emergency Response If someone becomes ill or is injured and requires immediate assistance Dial 9 1 1 Provide detailed information on the location of the ill or injured person Such As Victim s age and gender Victim s location Nature of the medical emergency What help if any is being given If victim is in a life threatening condition and you are trained in emergency first aid provide immediate care e g rescue breathing CPR pressure bandage etc If victim is not in a life threatening condition provide basic first aid and reassurance as needed and stay with the victim until the Fire Department Paramedics arrive at the scene Do not attempt to move a person who has fallen and appears to be in pain Attempt to obtain the following information from the ill or injured person Name if not known Description of symptoms Allergies Medications Ma
32. mechanisms seat and lock properly Once locked locking mechanism should prevent hook from opening Visually inspect shock absorber for any signs of damage paying close attention to where the shock absorber attaches to the lanyard g Verify that points where the lanyard attaches to the snaphooks are free of defects 2 A competent person will complete an annual inspection of all lanyards and documentation will be maintained 3 Storage will consist of hanging in an enclosed cabinet to protect from damage 4 All lanyards that are involved in a fall will be destroyed gaere gt gt Snaphooks 1 Inspect before each use a Inspect snaphook for any hook and eye distortions b Verify there are no cracks or pitted surfaces The keeper latch should not be bent distorted or obstructed Verify that the keeper latch seats into the nose without binding Verify that the keeper spring securely closes the keeper latch f Test the locking mechanism to verify that the keeper latch locks properly 2 A competent person will complete an annual inspection of all snaphooks and documentation will be maintained 3 All snaphooks involved in a fall will be destroyed oan Self Retracting Lanyards Lifelines 1 Inspect before each use a Visually inspect the body to ensure there is no physical damage to the body b Make sure all nuts and rivets are tight c Make sure the entire length of the nylon strap wire rope is free from any cuts burns abra
33. mit is particularly important if maintenance work is being performed by an outside contractor who may be familiar with the particular piece of equipment being serviced but who will not know about the plant s operation overall Tags DO NOT USE TAGS ALONE Use tags or signs in addition to locks Tags must state the reason for the lockout name of the employee who is working on the equipment and how that person may be reached date and time the tag was put in place Tagout devices shall be capable of enduring at least 50 pounds of pull and a non reusable type x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 WWwW USSLOTg Please consider the environment before printing a X United Service Source Inc U S S i ISO 9001 Registered HOUSE KEEPING Good housekeeping is essential to prevent the development of fire and safety hazards To eliminate tripping and slipping hazards Pick up all loose objects Isolate spills with barricades or signs and clean them up immediately Dispose of waste in designated containers Work areas storage areas floors walkways must be kept clean and unobstructed Keep emergency equipment and exits accessible All objects and equipment must be stored neatly and securely in a place where they do not obstruct operations Don t block fire equipment or emergency shutoff switches The perimeter of the Service Provider work area will be roped off or similarly defined to
34. nts can provide guidance in establishing acceptable atmospheric conditions Hot work permit means the employer s written authorization to perform operations for example riveting welding cutting burning and heating capable of providing a source of ignition Immediately dangerous to life or health IDLH means any condition that poses an immediate or delayed threat to life or that would cause irreversible adverse health effects or that would interfere with an individual s ability to escape unaided from a permit space NOTE Some materials hydrogen fluoride gas and cadmium vapor for example may produce immediate transient effects that even if severe may pass without medical attention but are followed by sudden possibly fatal collapse 12 72 hours after exposure The victim feels normal from recovery from transient effects until collapse Such materials in hazardous quantities are considered to be immediately dangerous to life or health Inerting means the displacement of the atmosphere in a permit space by a noncombustible gas such as nitrogen to such an extent that the resulting atmosphere is noncombustible NOTE This procedure produces an IDLH oxygen deficient atmosphere Isolation means the process by which a permit space is removed from service and completely protected against the release of energy and material into the space by such means as blanking or blinding misaligning or removing sections of lines pipes or
35. ontains any other recognized serious safety or health hazard Permit required confined space program permit space program means the employer s overall program for controlling and where appropriate for protecting employees from permit space hazards and for regulating employee entry into permit spaces Permit system means the employer s written procedure for preparing and issuing permits for entry and for returning the permit space to service following termination of entry Prohibited condition means any condition in a permit space that is not allowed by the permit during the period when entry is authorized Rescue service means the personnel designated to rescue employees from permit spaces Retrieval system means the equipment including a retrieval line chest or full body harness wristlets if appropriate and a lifting device or anchor used for non entry rescue of persons from permit spaces Testing means the process by which the hazards that may confront entrants of a permit space are identified and evaluated Testing includes specifying the tests that are to be performed in the permit space NOTE Testing enables employers both to devise and implement adequate control measures for the protection of authorized entrants and to determine if acceptable entry conditions are present immediately prior to and during entry HOT WORK PERMIT A hot work permit is required in advance of any work requiring heat or open flame Hot
36. osed and locked until unlocked and pressed open for connection or disconnection thus preventing the opportunity for the object to rollout of the snaphook Steep Slope Roof A roof having a slope greater than 4 in 12 vertical to horizontal A roof with a slope greater than 19 5 degrees Toeboard A low protective barrier that will prevent the fall of materials and equipment to lower levels usually 4 inches or greater in height x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing a X United Service Source Inc U sS S f ISO 9001 Registered Unprotected Sides and Edges Any side or edge of a walking or working surface e g floor roof ramp runway etc where there is no guardrail at least 39 inches high Warning Line System A barrier erected on a roof to warn employees that they are approaching an unprotected roof side or edge which designates an area in which work can be conducted without the use of guardrails personal fall arrest systems or safety nets to protect employees in the area This will be utilized on any roof greater than 50 feet wide and in conjunction with a safety monitor only where the other forms of fall protection have been deemed infeasible to use Types of Fall Protection Systems 1 An articulating man lift provided with a restraint system and full body harness to an anchor point below the waist preferably
37. ployee comes to a full stop Free Fall The act of falling before a personal fall arrest system begins to apply force to arrest the fall Free Fall Distance The vertical displacement of the fall arrest attachment point on the employee s body harness between the onset of the fall and just before the system begins to apply force to arrest the fall Free fall distance must not exceed 6 feet This distance excludes deceleration distance and lifeline lanyard elongation distance Total Fall Distance The maximum vertical change in distance from the bottom of an individual s feet at the onset of a fall to the position of the feet after the fall is arrested This includes the free fall distance and the deceleration distance Guardrail System A barrier erected to prevent employees from falling to lower levels This system includes a toeboard midrail and toprail able to withstand 200 pounds of force applied in any direction Lanyard A flexible line of rope or strap that has self locking snaphook connectors at each end for connecting to body harnesses deceleration devices and anchor points Leading Edge The edge of a floor roof or other walking working surface which changes location as additional floor roof etc is placed or constructed A leading edge is considered an unprotected side or edge when not under active construction Lifeline A component consisting of a flexible line for connection to an anchorage at one end to hang vertically ve
38. procedures as defined by the Project Manager or site contact shall be followed The Project Manager or site contact will provide equipment specific energy control procedures to the Service Provider CLOTHING Wear shirts that cover shoulders at all times Complete arm protection may be required on some sites Long pants are to be worn at all times Open toed shoes are prohibited Excessive jewelry such as ear face piercing is prohibited PERSONAL PROTECTIVE EQUIPMENT All personal protective equipment is to be provided by the Service Provider or his employees and must meet OSHA or other appropriate regulatory requirements In general Service Provider employees will wear hard hats unless it can be demonstrated that no head hazards exist The Service Provider is to post signs to indicate where hard hats are to be worn Substantial shoes are to be worn or other special safety shoes are to be worn as required by OSHA or other appropriate regulatory Service Provider employees working in areas where hearing protection eye protection or other type protection is mandatory for USSI s Customers employees will be required to wear equivalent protection Machinery Operation Machine accidents are one of the leading causes of occupational injuries Improperly trained or careless operators often are the x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing
39. pt at a safe distance away from the work area Secure work with clamps or a vise freeing both hands to operate the tool Avoid accidental starting The worker should not hold a finger on the switch button while carrying a plugged in tool Tools should be maintained with care They should be kept sharp and clean for the best performance Follow instructions in the user s manual for lubricating and changing accessories Be sure to keep good footing and maintain good balance The proper apparel should be worn Loose clothing ties or jewelry can become caught in moving parts All portable electric tools that are damaged shall be removed from use and tagged Do Not Use Verify that portable tools are grounded The 3 prong plug must be used in a grounded 3 prong receptacle The round wire prong must never be removed in order to fit a 2 prong receptacle Use air powered and low voltage tools for special hazard jobs e f you have to use portable electric tools in a damp wet or other conductive environments be sure they have the proper insulation and grounding protection e Refer to the building mechanical plans before drilling or cutting into walls floors ceilings etc WORKING OVERHEAD OR IN EXCAVATIONS Service Provider scaffolds and ladders will be designed and used in accordance with OSHA Ladder use requirements are designed to ensure worker s safety Never use boxes chairs drums or other objects in lieu of a ladder Never use
40. rained and have the knowledge to 1 Recognize the fall hazards of on their job sites 2 Understand the hazards associated with working near fall hazards 3 Work safely in hazardous areas by utilizing appropriate fall protection measures 4 Understand and follow all components of this fall protection program 5 Identify and understand the enforceable Department of Commerce OSHA standards and ANSI standards that pertain to fall protection Enforcement 1 All staff is subject to discipline 2 Documentation of any violations will be kept in the staff member s personnel file Rescue Procedures Rescue Methods Options of Fallen Personnel In the unlikely event that a fall arrest occurs on site personnel with the use of an articulating man lift or ladders where feasible will rescue all employees Alternate rescue would be through the local emergency services Communication Issues In the event of a fall the following people will be notified as soon as possible 1 Rescue personnel i e maintenance personnel 2 Manager Supervisor 3 Safety officer coordinator x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing a X United Service Source Inc U sS S f ISO 9001 Registered 4 Fire Department and emergency medical services if necessary At the beginning of any work activity where fall protection is an issue rescue plans mu
41. re preventable and the following checklist can help stop a fall before it happens Be sure the pathway is clear before you walk Close drawers completely after every use Avoid excessive bending twisting and leaning backward while seated Secure electrical cords and wires away from walkways Always use a stepladder for overhead reaching Chairs or boxes should never be used as ladders Clean up spills immediately Pick up objects co workers may have left on the floor Report loose carpeting or damaged flooring Never carry anything that obscures your vision Wear stable shoes with non slip soles x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing a X United Service Source Inc U sS S f ISO 9001 Registered If you find yourself heading for a fall remember to roll and don t reach By letting your body crumple and roll you are more likely to absorb the impact and momentum of a fall without injury Reaching an arm or leg out to break your fall may result in a broken limb instead Strains and Overexertion are also common office accidents Although a typical office job may not involve lifting large or especially heavy objects it is important to follow the principles of safe lifting Small light loads i e stacks of files boxes of computer paper books can hurt your back neck and shoulders if you use your body incorrectly when
42. rtical lifeline or for connection to anchorages at both ends to stretch horizontally horizontal lifeline This serves as a means for connecting other components of a personal fall arrest system to the anchorage Low Slope Roof A roof having a slope of less than or equal to 4 in 12 vertical to horizontal A roof with approximately a 19 5 degree slope or less Personal Fall Arrest System A system used to arrest catch an employee in a fall from a working level It consists of an anchorage location connectors a body harness and may include a lanyard deceleration device lifeline or any combination of the before mentioned items Rope Grab A deceleration device which travels on a lifeline and automatically by friction engages the lifeline and locks to arrest the fall of an employee Roof Work The hoisting storage installation repair and removal of materials or equipment on the roof Safety Monitoring System A safety system in which a competent person is responsible for recognizing and warning employees of fall hazards All other fall protection systems must be deemed infeasible through infeasibility study review to select use a safety monitoring system Snaphook A connector comprised of a hook shaped member with a closed keeper which may be opened to permit the hook to receive an object and when released automatically closes to retain the object Snaphooks must be self closing with a self locking keeper which remains cl
43. sions kinks knots broken stitches strands excessive wear and retracts freely d Test the unit by pulling sharply on the lanyard lifeline to verify that the locking mechanism is operating correctly e Ifthe manufacturer requires make certain the retractable lanyard is returned to the manufacturer for scheduled annual inspections 2 A competent person will conduct monthly inspection of all self retracting lanyards lifelines and documentation will be maintained 3 Service per manufacturer specifications 1 2 years 4 Inspect for proper function after every fall Tie Off Adapters Anchorages 1 Inspect for integrity and attachment to solid surface 2 A competent person will complete an annual inspection of all tieoffs and anchorages and documentation will be maintained 3 All tie offs and anchorages will be destroyed after a fall x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing a X United Service Source Inc U sS S f ISO 9001 Registered Articulating Man Lift 1 Inspect before each use 2 Inspect service per manufacturer guidelines Forklift scissors lifts and safety nets will be inspected at the beginning of each shift in use Structural integrity of the forklift basket will be checked per the same schedule 3 A competent person will complete an annual inspection of the forklift basket and documentation will be maintained
44. spect before each use a Closely examine all of the nylon webbing to ensure there are no burn marks which could weaken the material b Verify there are no torn frayed or broken fibers pulled stitches or frayed edges anywhere on the harness c Examine the D ring for excessive wear pits deterioration or cracks x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing a X United Service Source Inc U S S i ISO 9001 Registered d Verify that buckles are not deformed cracked and operate correctly e Check to see that each grommet if present is secure and not deformed from abuse or a fall f The harness should never have additional punched holes g All rivets should be tight and not deformed h Check tongue straps for excessive wear from repeated buckling 2 A competent person will complete an annual inspection of all harnesses and documentation will be maintained 3 Storage will consist of hanging in an enclosed cabinet to protect from damage 4 All harnesses that are involved in a fall will be destroyed Lanyards Shock Absorbing Lanyards 1 Inspect before each use a Check lanyard material for cuts burns abrasions kinks knots broken stitches and excessive wear b Inspect the snaphooks for distortions in the hook locks and eye Check carabiner for excessive wear distortion and lock operation Ensure that all locking
45. st be identified and discussed with all employees in case of a fall All employees involved in a fall arrest or fall will be sent immediately for a medical evaluation to determine the extent of injuries if any Fall Investigation The following documentation will be completed as part of the fall investigation 1 Interviews with staff and witnesses 2 Employee injury accident report 3 Supervisor injury accident report Program Evaluation This fall protection program will be evaluated periodically to determine the effectiveness The following criteria will be used to evaluate its performance 1 Accident reports 2 Number of accidents 3 Management staff compliance with program components 4 Periodic on site audits 5 Staff feedback and interviews Contractors All outside contractors working in or on any customer premises will be required to follow the guidelines set forth in this fall protection program Contractors in the pre job meeting will be informed of these requirements as well as the on site construction rules that apply UTILITIES The Service Provider shall not connect to or use any building utility without approval of the Project Manager or site contact Any such connection must be inspected and approved by the Project Manager or site contact before such connection is placed in use The Service Provider at the termination of use of such connection will remove any temporary connection to a utility Lockout Tag out
46. stered But even a locked out machine may not be safe if there are parts of the machine that are not BLOCKED to prevent inadvertent movement Potential energy that may need to be blocked can come from suspended parts subject to gravity or may be energy stored in springs There is a difference between turning off a machine and actually disengaging or de energizing a piece of equipment When you turn off a control switch you are opening a circuit There is still electrical energy at the switch and a short in the switch or someone inadvertently turning on the machine may start the machine running again Injuries can also still occur even when the control switch is turned off by the energy still in the machine which should have been blocked The moving parts of the machine either continued to coast or the parts moved when the jam up was cleared Other accidents have occurred when the control switch on a machine was turned off but a short in the switch restarted the machine Or a crucial step was not performed for a complete lockout procedure To prevent these kinds of lockout blockout accidents USSI requires every employee to maintain an accident prevention program which shall include but not be limited to the following e A training program designed to instruct employees in general safe work practices plus specific instruction with regard to hazards unique to any job assignment e Scheduled periodic inspections to identify and correct any unsaf
47. t means an employee who is authorized by the employer to enter a permit space Blanking or blinding means the absolute closure of a pipe line or duct by the fastening of a solid plate such as a spectacle blind or a skillet blind that completely covers the bore and that is capable of withstanding the maximum pressure of the pipe line or duct with no leakage beyond the plate Confined space means a space that 1 Is large enough and so configured that an employee can bodily enter and perform assigned work and 2 Has limited or restricted means for entry or exit for example tanks vessels silos storage bins hoppers vaults and pits are spaces that may have limited means of entry and 3 Is not designed for continuous employee occupancy Double block and bleed means the closure of a line duct or pipe by closing and locking or tagging two in line valves and by opening and locking or tagging a drain or vent valve in the line between the two closed valves Emergency means any occurrence including any failure of hazard control or monitoring equipment or event internal or external to the permit space that could endanger entrants Engulfment means the surrounding and effective capture of a person by a liquid or finely divided flowable solid substance that can be aspirated to cause death by filling or plugging the respiratory system or that can exert enough force on the body to cause death by strangulation constriction or
48. that lock The lock should be substantial and durable and should have the name of the employee on it In addition locks can be color coded to indicate different shifts or types of crafts When more than one worker is servicing a piece of equipment that must be locked out a lockout adaptor can be used which allows all the workers to place their locks on the disconnecting means After the work is completed each worker removes his her lock and the machine is then returned to service Blocks Suitable blocks are another important safety device for making a piece of equipment safe to be repaired or serviced Blocks must be placed under raised dies lifts or any equipment that might inadvertently move by sliding falling or rolling Blocks special brackets or special stands such as those commonly used under raised vehicles must be available and always used Another form of blocking is the placement of a blind A blind is a disk of metal placed in a pipe to ensure that no air steam or other substance will pass through that point if the system is accidentally activated Before installing blinds or blocks bleed down steam air or hydraulic lines to get rid of any pressure Coiled springs spring loaded devices or suspended loads must also be released so that their stored energy will not result in inadvertent movement In large and complex facilities permits signed by designated supervisors should be obtained before a lockout is begun A signed per
49. transport of cylinders If stored outside the gases must be kept under lock and key and kept away from populated areas and air intakes to buildings Cylinders shall not be stored or left unattended in hallways corridors stairways or other areas of access and or egress When classifying a gas mixture for storage always base the classification on the most hazardous component Always separate empty and full cylinder storage Confined Spaces Many workplaces contain spaces that are considered confined because their configurations hinder the activities of any employees who must enter work in and exit them For example employees who work in process vessels generally must squeeze in and out through narrow openings and perform their tasks while cramped or contorted Occupational Health and Safety Administration OSHA uses the term confined space to describe such spaces In addition there are many instances where employees who work in confined spaces face increased risk of exposure to serious hazards In some cases confinement itself poses entrapment hazards In other cases confined space work keeps employees closer to hazards such as asphyxiating atmospheres or the moving parts of machinery OSHA uses the term permit required confined space permit space to describe those spaces that both meet the definition of confined space and pose health or safety hazards What Are Confined Spaces Definition A confined space has limited or restricted means of en
50. try or exit is large enough for an employee to enter and perform assigned work and is not designed for continuous occupancy by the employee Confined spaces are generally underground facilities and tank like compartments Confined spaces have limited means for entry and exit as well as poor natural ventilation which could result in hazardous atmospheres Examples of underground facilities include sewers vaults manholes metering stations valve pits and tunnels Examples of tank like compartments are chemical storage tanks digesters boilers water storage tanks silos railroad tank cars and over the road tankers Permit Required Confined Spaces A permit required confined space is one that meets the definition of a confined space and has one or more of these characteristics 1 contains or has the potential to contain a hazardous atmosphere 2 contains a material that has the potential for engulfing an entrant 3 has an internal configuration that might cause an entrant to be trapped or asphyxiated by inwardly converging walls or by a floor that slopes downward and tapers to a smaller cross section and or 4 contains any other recognized serious safety or health hazards Non Permit Confined Space A non permit confined space means a confined space that does not contain or have the potential to contain any atmospheric hazard capable of causing death or serious physical harm x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax
51. work procedures include welding torch cutting grinding brazing flame soldering thawing pipes with torches and any work with is a potential for fire These permits must be secured from USSI s Customer Appropriate fire protection including a fire watch and fire extinguishers must be present during all hot work To the extent feasible welding screens will be used Welding in confined spaces generally will not be done If such welding is absolutely necessary it will be done only under conditions covered by the Permit Required Confined Space Entry Standard OSHA On each construction project the Service Provider will identify to the Project Manager the person to whom the responsibility of Fire Marshall has been delegated LOCKOUT AND TAGOUT PROCEDURES Failure to lock out and block out machinery before working on it is a major cause of serious injury and death These injuries can be prevented by establishing and using an effective lockout program Lockout blockout means that any energy source whether electrical hydraulic mechanical compressed air or any other source that might cause unexpected movement must be disengaged or blocked and electrical sources must be de energized and LOCKED or positively sealed in the OFF position x 9145 Ellis Road Melbourne FL 32904 F 800 444 8774 fax 321 727 3107 0 WWwW USSLOTg Please consider the environment before printing m ol X United Service Source Inc U sS S f ISO 9001 Regi
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