Riello UPS Dialog Dual DLD Series 650
Contents
1. 6 20 25 C for extended battery life 7 Recalibration may be necessary after a long period of operation in order to maintain the output voltage within the indicated range 8 Time needed to reach 90 of charge after a full discharge at load 280904 83 TECHNICAL DATA TABLE THREE SINGLE PHASE UPS TECHNICAL DATA TABLE INPUT 3 O N star configured voltages Voltage range for non intervention of battery Maximum voltage 276Vac Minimum voltage from 184 to 138 Vac from 100 to 50 of the linear load Return of operation from mains at 190Vac Nominal current 2 fo e o n BYPASS onL i G BATTERY i S OUTPUT E a Nominal voltage 220 230 240 Vac selectable 1 5 Static variation 3 1 5 7 SUNDRY Be Protections excessive battery discharge overcurrent short circuit overvoltage undervoltage thermal 2 x 455mm 19 x 175mm 4U x 660mm 26 1 nominal load minimum voltage of 180Vac battery charging 2 nominal load nominal voltage of 230Vac battery charging 3 Mains Battery load 0 100 4 Mains battery mains resistive load 0 100 0 5 If the mains frequency is within 5 user definable of the selected value the UPS is synchronized with the mains If the frequency is out of tolerance or in operation from battery the frequency is the selected value 0 1 6 20 25 C for extended battery life 7 Recalibration may be necessary af2. 0 o 6 000000 o o 0 Br 2G o o o o o Front view AVJVJDAVIVVONCDA Dacssan D ODGODI oocoracuntdosado Rear view Release slots Removable front panel Ventilation grille Fuse holder disconnecting switches DISPLAY MASK VIEW OR SS SEL SET button ON button Normal operation Operation from mains Operation from battery Load powered by the bypass Battery back up time indicator Load level indicator PRESENTATION d D STBY button ON SEL SET STBY 000000 LCD Display Configuration area Maintenance request Timer Measurement display area Stand by alarm 57 OPENING THE PACKAGING AND CHECKING ITS CONTENTS After opening the packaging first check the contents The packaging should contain the following UPS Battery box UPS Battery box connection cable User manual CD ROM software 59 WARNING this UPS product conforms to the current electromagnetic compatibility EMC regulations C2 class It may cause radio interference in the home environment The user may have to adopt supplementary measures TOWER VERSION This chapter describes the operations required to prepare the UPS and the Battery box for use in the tower version WARNING
3. The sensitivity of this switch has to take into account the leakage current of the unit approx 2 mA and of the load which are added together on the UPS earth conductor The neutral arrangements will only be changed if an isolation transformer is connected or when the UPS is operating with the neutral isolated upstream Avoid connecting the output neutral to the input neutral or to earth as this could damage the UPS For the mains and load connections follow the instructions below 1 Install a 63A magneto thermal switch with B or C trip curve 4 poles for three phase versions 2 poles for single phase versions upstream of the device 2 The terminals to be used for the connection of the input and output lines are located inside the IN OUT connections drawer Undo the screw securing the connections drawer located on the right hand side of the drawer see figure at side 3 Pull the drawer out as much as is needed for the terminals to be easily accessible see figure at side WARNING the drawer has a locking system to prevent it being pulled out completely Do not try to remove the drawer completely 8 10kVA single phase version 1 Use 3 cables with 10 mm section EARTH N and L in input and 3 cables with 10 mm section for the output EARTH N and L With reference to the figure shown at the side Insert the cables from the 63A magneto thermal switch into seal stop P2 input line Insert the cables from the l
4. the UPS TROUBLESHOOTING ALARM CODES Using a sophisticated self check system the UPS can verify and indicate on the display panel any faults and or malfunctions that may occur during the normal operation of the device In the event of a problem the UPS indicates this by displaying the code and the type of alarm FAULT and or LOCK FAULT FAULT signals can be subdivided into three categories gt Faults these are minor problems that do not stop the UPS but reduce performance or prevent the use of some of its functions Load gt preset user threshhold Batteries to be replaced No Battery box or not connected Waiting to recharge batteries gt Alarms these are more critical problems than faults since if they persist even for a very short time they may cause the UPS to stop 81 TROUBLESHOOTING gt Active controls indicate the presence of an active remote control DESCRIPTION Shutdown remote control Load on bypass remote control Startup remote control Battery test underway LOCK LOCK signals are usually preceded by an alarm signal and due to their significance cause the inverter to shut down and the load to be powered via the bypass line this procedure does not include locks from strong and persistent overloads or locks due to short circuits DESCRIPTION Auxiliary power supply not correct Dissipators overtemperature Temperature sensor faulty Temperature sensor3 faulty Temperatur
5. Once it has been lifted remove the foot from the J bases of the UPS and Battery box Repeat l Z these operations for the remaining feet The So j ff gt J e exact sequence to follow is shown at the side NS 2 Once all the feet have been removed the display mask must then be rotated Insert the a N Sy J keys provided in the release slots located at o the sides of the display mask and exert enough gentle pressure to release the mask OMI from the UPS as shown in the figure at the side Repeat the same operations to release the mask from the Battery box 3 WARNING The display mask is connected to the UPS by means of a cable The mask must therefore be removed very carefully without pulling or exerting undue force in order to avoid damaging the display and or the UPS DO NOT TRY TO SEPARATE THE DISPLAY MASK FROM THE UPS IN ANY WAY 4 Rotate the mask 90 anticlockwise and reengage it in the UPS by carefully inserting it in the housing until a slight click is heard with the mask remaining in position Do the same to rotate and reengage the mask to the Battery box NOTE The pressure must be exerted near the release slots 5 Rotate the UPS and the Battery box 90 clockwise taking the utmost care 61 6 At this point with the UPS and the Battery box in a horizontal position fasten the handles to the sides of the UPS and Battery box with the screws as shown in the figures below NOTE T
6. image at the side shows the display zone for the settings configuration area showing the three settable parameters How to change the settings To access the configuration area hold the SEL SET button down for at least 2 sec The word SET will light up and an arrow will appear to the left of Frequency The arrow shows the selected setting To select a different parameter press the SEL SET button To change the selected item press the ON button To exit from the configuration area hold the SEL SET button down for at least 2 sec POSSIBLE SETTINGS Frequency 50 Hz 60 Hz Off frequency auto sensing Voltage 220 V 230 V 240 V Mode ON LINE ECO SMART STBYOFF NOTE Changes in the output frequency configuration will only become effective when the UPS has been completely shut down and restarted via the general switch THE OUTPUT FREQUENCY AND VOLTAGE PARAMETERS MUST BE COMPATIBLE WITH THE PARAMETERS OF THE LOAD POWERED BY THE UPS 73 OPERATING MODES The mode that ensures maximum protection to the load is ON LINE mode default where the energy for the load undergoes a double conversion and is reconstructed fully sinusoidal in output with frequency and voltage set by accurate digital microprocessor control independently of the input V F I The following modes can be set in addition to the conventiona
7. use a cable with a max length of 3 metres TROUBLESHOOTING Irregular functioning of the UPS is most often not an indication of a fault but due simply to trivial problems minor difficulties or carelessness We therefore recommend that you refer to the table below which gives a summary of useful information to solve the most common problems PROBLEM POSSIBLE CAUSE SOLUTION ENERAL SWITCH NOT a ett 2 Press the general switch located on the front panel THE BATTERY BOX CONNECTOR IS Connect the battery box connector DISCONNECTED NO CONNECTION TO THE THE DISPLAY DOES NOT ELECTRICITY MAINS SWITCH ON Check the connection to the electricity mains MAINS VOLTAGE FAILURE BLACKOUT Check the presence of the electricity mains voltage Reset the protection WARNING Check that there is no overload in output to the UPS THE UPS IS IN STAND BY Press the ON key located on the front panel to power MODE the loads THE DISPLAY IS ON BUT The mode has to be changed STAND BY OFF MODE HAS F THE LOAD IS NOT BEEN SELECTED The STAND BY OFF mode back up in fact only UPSTREAM PROTECTION TRIGGERED POWERED powers the loads in the event of a blackout NO ae TOINE Check the connection to the load Reset the protection UPSTREAM PROTECTION TRIGGERED WARNING Check that there is no overload in output THE UPS IS OPERATING to the UPS FROM BATTERY EVEN THOUGH THE MAINS VOLTAGE IS PRESENT THE INPUT VOLTAGE IS problem dep
8. Uninterruptible Power Supply ON LINE MULTISTANDARD 6500 VA 8000 VA 10000 VA Manuale d uso User s Manual Bedienungsanleitung Manuel d utilisateur Manual de Usuario This part of the manual contains precautions that must be adhered to strictly since they regard SAFETY a b c d e g h i j k THE UPS MUST NOT OPERATE WITHOUT AN EARTH CONNECTION The first connection to be carried out is the earth conductor which has to be connected to the terminal marked Avoid connecting the output neutral to the input neutral or to earth as this could cause malfunctions DANGEROUS electrical voltages are generated inside the UPS All installation and maintenance operations must be carried out EXCLUSIVELY by authorized personnel The UPS contains an internal power source the batteries The terminals and the output sockets may be powered even when the UPS is not connected to the mains The total battery voltage can generate an electric shock Replaced batteries should be considered as TOXIC WASTE and treated as such Do not throw the battery packs into fire they may explode Do not try to open the battery packs they do not require any maintenance Furthermore the electrolyte is dangerous if it comes into contact with the skin or the eyes and may be toxic Do not switch the UPS on if there is any leak of liquid or if a residual white powder is noted Do not allow water liquids in general and
9. Y BOX NOT PRESENT OR NOT CONNECTED THE BATTERIES ARE DISCHARGED THE UPS IS WAITING FOR THE VOLTAGE OF THE BATTERIES TO GO OVER THE SET THRESHOLD A MALFUNCTION OF THE UPS HAS BEEN VERIFIED PROBABLY ABOUT TO STOP THE TEMPERATURE OF THE DISSIPATORS INSIDE THE UPS IS TOO HIGH A FAULT HAS BEEN DETECTED ON ONE OR MORE APPLICATIONS POWERED BY THE UPS A UPS MALFUNCTION HAS BEEN VERIFIED A REMOTE CONTROL HAS BEEN ACTIVATED Reduce the load to within the threshold of 100 or user threshold in the case of code A54 BATTERIES SHOULD BE REPLACED Replace the battery box Check that the battery box is inserted and connected correctly Wait for the batteries to recharge or force start up manually by keeping the ON key pressed for at least 2 sec If power can be removed from the load switch the UPS off and then on again if the problem should occur again contact the support service centre Check that the temperature of the environment where the UPS is located does not exceed 40 C Disconnect all the applications and reconnect them one by one to identify the faulty one If power can be removed from the load switch the UPS off and then on again if the problem should occur again contact the support service centre If this is not required check the position of the manual bypass switch or the status of the control inputs of any optional contacts card Check the closing of the R E P O contact at the back of
10. condition there is a current of 10mA max PROGRAMMABLE AUXILIARY SOCKET POWER SHARE The UPS is provided with an output socket that allows the automatic disconnection of the load applied to it under certain operating conditions The events that determine the automatic cut out of the Power share socket can be user selected by means of the UPSTools configuration software see paragraphs Configuration software and UPS Configuration It is possible for example to select cut out after a certain time of operation from battery or on reaching the end of the battery discharging prealarm threshold or in the event of an overload The rms value of the output voltage is fixed by accurate microprocessor control independently of the input voltage while the frequency of the output voltage is synchronized within a user selectable tolerance with that of the input to enable use of the bypass The UPS will desynchronize outside of this tolerance returning to nominal frequency and the bypass can no longer be used free running mode UPS CONFIGURATION The following table shows all the possible configurations available to adapt the UPS to the user s requirements KEY ES Indicates that the configuration can be changed from the display panel as well as by means of the configuration software o Indicates that the configuration can only be changed via the configuration i software FUNCTION DESCRIPTION POSSIBLE CONFIGURATIONS 50 H
11. d autodiagnostics tasks the batteries are charging everything is ready to activate the UPS There is also a stand by state during operation from battery ifthe timer is activated 5 Check the settings on the display see paragraph Configuration area START UP FROM MAINS 1 Press the ON button When this is pressed all the icons on the display will light up for 1 second and the UPS will emit a beep 2 Switch on the equipment connected to the UPS Only for the first start up after approx 30 sec check that the UPS is operating correctly 1 Simulate a black out by opening the switch connected upstream of the UPS 2 The load must continue to be powered the E icon should appear on the display and a beep should be heard every 4 seconds 3 Ifthe switch upstream is closed again the UPS must go back to operating from the mains START UP FROM BATTERY 1 Press the general switch located on the front panel 2 Keep the ON button pressed for at least 5 seconds All the icons on the display will light up for 1 second and the UPS will emit a beep 3 Switch on the equipment connected to the UPS UPS SHUTDOWN To switch the UPS off keep the STBY key pressed down for at least 1 5 seconds The UPS will return to the stand by condition and the icon will start to flash a Ifthe mains is present the general switch must be pressed so that it returns to its original position raised position to switch the UPS off compl
12. e SO o OUTPUT N AA c Connect the neutral wire to terminal 1 auscas N m 7O O d Connect the phase wires to terminals 2 3 and 4 nun NNb 6O use the red wire for L1 0 m I AN Output line DNNE 56 a Connect the earth wire to terminal 6 LE 1O _ E gt INGRESSO O b Connectthe neutral wae to nl 7 ur L2 TOY c Connect the phase wire to terminal 8 ENTREE o 7 N Bypass line LE 20 a Ensure that a jumper is connected at terminals 9 gt ee NZ 110 and 10 this is needed for the correct operation of the UPS 3 Secure the cable guides to the flange close the drawer and secure it with the screw removed previously Version with external Bypass remote control If it is required to make the Bypass remote maintenance control external follow points 1 2 and 3 as described above Then continue as shown below i 1 Remove the plug from the first hole at the top of the removable drawer and mount the cable guide provided 2 Follow the instructions described above for the connection number and section of the cables to be used passing through seal stops P1 and P2 Use a N Pa 2x0 75 mm cable for connection with the remote gt Bypass terminals With reference to the figure shown at the side Insert the Bypass external control cable to the inside of cable guide P3 Strip the cables observing the measurements provided Insert the part that has just been str
13. e sensor2 faulty Input fuse broken or input relay locked does not close Condenser precharge failed Condenser bank undervoltage Condenser bank overvoltage Bypass fault Inverter overvoltage Direct voltage in output Inverter voltage not correct Inverter undervoltage TECHNICAL DATA TABLE SINGLE SINGLE PHASE UPS TECHNICAL DATA TABLE INPUT i G Voltage range for non intervention of battery Maximum voltage 276Vac Minimum voltage from 184 to 138 Vac from 100 to 50 of the linear load Return of operation from mains at 190Vac Nominal frequency 50 60 Hz 5Hz Maximum current 1 Nominal current 2 Power factor Current distortion max load BYPASS E A SSA Voltage range accepted for switching Frequency range accepted for switching Switching time 0 1ms BATTERY i y O OUTPUT i G Nominal power W 6400 8000 SUNDRY S G O Protections excessive battery discharge overcurrent short circuit overvoltage undervoltage thermal 2 x 455mm 19 x 175mm 4U x 660mm 26 1 nominal load minimum voltage of 180Vac battery charging 2 nominal load nominal voltage of 230Vac battery charging 3 Mains Battery load 0 100 4 Mains battery mains resistive load 0 100 0 5 If the mains frequency is within 5 user definable of the selected value the UPS is synchronized with the mains If the frequency is out of tolerance or in operation from battery the frequency is the selected value 0 1
14. endent on the mains Wait for the input OUTSIDE THE ALLOWED PAN 2 TOLERANCE FOR mains to return within tolerance The UPS will OPERATION FROM MAINS automatically go back to operation from mains THE UPS DOES NOT SWITCHONANDTHE THE TEMPERATURE OF THE a T Be 2 NA Ra DISPLAY SHOWS ONE OF UPSISLOWER THAN 0 C gt 18 Ocatec 1t 1t IS t00 tow ring 1t to above Me THESE CODES A06 A08 minimum threshold 0 C The fault does not cause any particular malfunctions If INPUT RELAY BLOCKED the problem should occur again on a subsequent start up contact the support service centre THE DISPLAY SHOWS THE CODE A11 79 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION THE BUZZER SOUNDS CONTINUOUSLY AND THE DISPLAY SHOWS ONE OF THESE CODES A54 F50 F51 F52 F55 L50 L51 L52 THE DISPLAY SHOWS THE CODE A61 THE DISPLAY SHOWS THE CODE A62 THE DISPLAY SHOWS THE CODE A63 THE BUZZER SOUNDS CONTINUOUSLY AND THE DISPLAY SHOWS ONE OF THESE CODES F03 F05 F07 FIO F13 F21 F40 F41 F42 F43 THE BUZZER SOUNDS CONTINUOUSLY AND THE DISPLAY SHOWS ONE OF THESE CODES F04 L04 THE BUZZER SOUNDS CONTINUOUSLY AND THE DISPLAY SHOWS ONE OF THESE CODES F53 L53 THE BUZZER SOUNDS CONTINUOUSLY AND THE DISPLAY SHOWS ONE OF THESE CODES F60 L03 L05 L07 L10 L13 L20 L21 L40 L41 L42 L43 THE DISPLAY SHOWS ONE OF THESE CODES C01 C02 C03 THE LOAD APPLIED TO THE UPS IS TOO HIGH BATTER
15. etely b Ifthe UPS is operating from battery and the timer has not been set it will automatically switch off completely after 5 seconds If however the timer has been set the STBY key has to be pressed for at least 5 seconds to switch off the UPS If it is required for the UPS to stay completely switched off when mains power returns the general switch has to be pressed see point a WARNING the UPS is equipped with an emergency redundant power supply which in the event of a UPS failure will act to avoid the load being shut off by switching it on to the bypass If you switch the UPS off simply be pressing the main switch without first putting it in stand by as explained in the manual the load will still be powered by the bypass 69 DISPLAY PANEL INDICATIONS This section describes in detail all the information that can be shown on the LCD display In order to make it clearer all the information displayed can be divided into three main groups gt UPS status indicators gt Measurements display area gt Configuration area UPS status indicators Indicates a fault Flashing The UPS is in stand by state Constant Indicates regular operation a The UPS is operating from the mains Flashin The UPS is operating from the mains but the output voltage is not sang synchronized with the mains voltage The UPS is operating from the battery When it is in this state the UPS emits an acoustic signal beep at regular interval
16. for your safety and that of your product the information set out below should be followed carefully BEFORE CARRYING OUT THE FOLLOWING SEQUENCE OF OPERATIONS ENSURE THAT THE UPS IS COMPLETELY SWITCHED OFF AND NOT CONNECTED TO THE ELECTRICITY MAINS OR TO ANY LOAD Once removed from the packaging the UPS and the Battery box are ready for installation in a tower configuration All that is needed to complete this configuration is to mount the six plastic covers provided three in the upper part of the UPS and the other three in the upper part of the Battery box as described below The three covers have an interlocking system locate the cover mounting holes in the upper part of the UPS and of the Battery box and very carefully engage them by exerting gentle pressure see figure at side INSTALLATION RACK VERSION The sequence of operations required to convert the UPS and the Battery box into the rack version is described below WARNING for your safety and that of your product the information set out below should be followed carefully BEFORE CARRYING OUT THE FOLLOWING SEQUENCE OF OPERATIONS ENSURE THAT THE UPS IS COMPLETELY SWITCHED OFF AND NOT CONNECTED TO THE ELECTRICITY MAINS OR TO ANY LOAD 1 First remove the feet at the base of the UPS and Battery box Put the UPS and the Battery 1 ie box into a horizontal position very carefully and with a small slotted screwdriver carefully lift the pin at the centre of the foot
17. he UPS and Battery box are compatible for mounting in standard rack cabinets of 600mm x 800mm or more in width Support brackets guides with L shaped support must be used in rack installations due to the weight of the UPS and of the Battery box It is recommended to install the UPS above the Battery box and in the lower part of the rack cabinet for the same reason The manufacturers cannot accept liability for damage caused by wrong connections or by operations other than those described in this manual INSTALLATION PROCEDURES Before connecting the UPS to the Battery box ensure compliance with the following points gt gt gt Vv Install the UPS and the Battery box on a flat stable surface Avoid placing in positions exposed to direct sunlight or hot air Maintain room temperature between 0 C and 40 C N B the UPS can operate with an ambient temperature of between 0 C and 40 C The optimal operating temperature for the batteries inside the Battery box is between 20 and 25 C If the operational lifetime of the batteries is an average of 4 years with an ambient temperature of 20 C this will be halved if the temperature goes up to 30 C The ambient humidity rate must not exceed 90 Avoid dusty environments Ensure that the UPS and the Battery box are placed with the front and the rear at least 10 cm away from walls Do not place objects on top of the ventilation holes in order to allow adequate ventilation The cab
18. ions of the product are shown below 6500 3000 Nominal power 8000 Nominal voltage 220 230 240 Dimensions HxLxD 2 x 455 x 175 x 660 O Weight approx 28 63 approx 29 65 approx 30 65 The H dimension is different in the rack version with handles mounted 483mm x 175mm x 660mm H x L x D Note 175mm 4U 483mm 19 PRESENTATION UPS VIEWS C A Release 7 slots Rotatable display mask _ gt Manual en itch PP PO bypass switc General 38 switch Removable a front panel gt sue f i en Front view with front panel removed with front panel Battery expansion connector Remote emergency power Cooling fan off R E P O p AOS COMMUNICATION a expansion slot RS232 Te communication port USB communication port IEC 10 A Power 7 Power share sockets thermal share sockets protection Cooling fan Rear view 55 PRESENTATION BATTERY BOX VIEWS Connectors for battery expansion oo o o lt 0 o e o o o oo o o 0 oo o o o Do o o o o o Do o oo o o o o e 0 oo o
19. ipped into the ferrules provided 3 Connect the wires to the relative terminals strictly following the instructions described above The Bypass line can be connected to the UPS in single phase or three phase connection Connect the wires of the Bypass line as follows Bypass tine By Pass mee 0 a Connect the two wires of the cable to a Remoto N emote Maintenance terminals 9 and 10 for the external By Pass EH oo control of the remote Bypass 67 Secure the cable guide and the seal stop to the flange close the drawer and secure it with the screw removed previously A WARNING LABEL MUST BE AFFIXED TO ALL MAINS POWER ISOLATING SWITCHES INSTALLED FAR FROM THE UPS AREA IN ORDER TO REMIND SUPPORT SERVICE PERSONNEL THAT THE CIRCUIT IS CONNECTED TO A UPS THE LABEL MUST CARRY THE FOLLOWING MESSAGE ISOLATE THE UNINTERRUPTIBLE POWER SYSTEM UPS BEFORE WORKING ON THIS CIRCUIT FIRST START UP 1 Ensure that all the operations described in the paragraph above Connections have been carried out correctly 2 Close the magneto thermal switch located upstream of the UPS 3 Press the general switch located on the front panel 4 The UPS will start up after a few seconds the display will come on a beep will be emitted and the icon will flash The UPS is now in stand by state this means that the UPS is in a minimum consumption condition The microcontroller is powered and carries out monitoring an
20. l e High e Disabled not powered e Enabled powered Enabled High sensitivity Enabled Low sensitivity e Disabled with input output synchronization Disabled without input output synchronization COMMUNICATION PORTS The following communication ports are located at the back of the UPS see UPS Views gt Serial port available with RS232 connector and USB connector NOTE use of one connector automatically excludes the other gt Expansion slots for additional COMMUNICATION SLOT interface cards RS232 and USB connectors SIGNAL Contact closed UPS locked VBUS Eo o e GND Interface power supply input 12Vdc gt Contact closed end of discharge prealarm 9 Contact closed operation from battery Optoisolated contact max 30Vdc 10mA Communication Slot The UPS is provided with an expansion slot for optional communication cards see figure at the side which enable the device to dialog using the main communication standards Some examples e Second RS232 port e Serial duplexer e Ethernet network agent with TCP IP HTTP and SNMP protocol e RS232 port RS485 with JBUS MODBUS protocol e Signalling relay card Refer to the manufacturer s website for more information on the accessories that are available 77 SOFTWARE Monitoring and control software NetworkMonitor3 software ensures effective and intuitive UPS management by displaying the most i
21. l ON LINE double conversion operating mode gt ECO LINE INTERACTIVE gt SMART SMART ACTIVE gt STBYOFF STAND BY OFF The load is normally powered from the bypass in ECO mode in order to optimize efficiency If the mains goes out of the admitted tolerances the UPS switches to normal ON LINE double conversion operation About five minutes after the mains returns within tolerance the load is once again switched onto the bypass If the user cannot decide which operating mode is the most suitable ON LINE or ECO this decision can be left to SMART ACTIVE mode In this mode the UPS decides autonomously which mode to configure on the basis of statistics collected on the quality of the mains power supply STAND BY OFF mode is used for operation as a back up unit when the mains is present the load is unpowered while if a blackout occurs the load is powered from the inverter via the batteries R E P O This isolated input is used to remotely switch off the UPS in an emergency Any Remote Emergency Power Off R E P O switch that is normally closed must be connected to the connector located at the back of the UPS The UPS is supplied ex works with the R E P O terminals short circuited remove the short circuit if this contact is connected to the auxiliary of a remote emergency switch The R E P O circuit is self powered with SELV type circuits No external power supply voltage is therefore required When it is closed normal
22. l electronics Fault Alarm the Residual battery back up corresponding code is _ displayed i Lock the Percentage of battery _ corresponding code is displayed The values shown in the images in the table are purely indicative The FAULT LOCK codes can only be displayed if they are active i e if there is a fault alarm or a lock 71 Three phase version Some examples are shown below GRAPHIC EXAMPLE DESCRIPTION GRAPHIC EXAMPLE DESCRIPTION Percentage of battery Voltage phase 1 Total battery voltage Percentage of the applied Voltage phase 2 Current absorbed by the cooling system for the UPS internal electronics Voltage phase 3 Fault Alarm the corresponding code is displayed Lock the corresponding code is displayed Output voltage frequency Residual battery back up The values shown in the images in the table are purely indicative Alternative indication Phase No Voltage The FAULT LOCK codes can only be displayed if they are active i e if there is a fault alarm or a lock Configuration area The configuration area groups together the main UPS operating parameters and displays its current status The parameters contained in this area can be changed directly from the display panel SETTABLE PARAMETERS a Frequency Output voltage frequency Frequency a Voltage Output voltage Voltage a Mode UPS operating mode Mode The
23. le connecting the UPS to the Battery box must not be extended by the user Contact the supplier in case of need INSTALLATION CONNECTING THE UPS TO THE BATTERY BOX gt Connect the UPS to the Battery box by means of the expansion cable provided see figure below gt Insert the two fuses provided into the fuse holder disconnecting switches at the back of the Battery box Close the disconnecting switches gt The cable can be connected to either of the two sockets located at the back of the Battery box gt The remaining unused expansion socket at the back of the Battery box can be used for the cascade connection of further Battery boxes to increase UPS autonomy HOOO or o WARNING Only one UPS can be connected for each Battery box or for several cascade connected Battery boxes 63 CONNECTIONS INSTALLATION MUST BE CARRIED OUT EXCLUSIVELY BY QUALIFIED PERSONNEL THE FIRST CONNECTION TO BE CARRIED OUT IS THE PROTECTION CONDUCTOR EARTH CABLE TO BE INSERTED IN THE TERMINAL MARKED THE UPS MUST NOT BE OPERATED WITHOUT BEING CONNECTED TO THE EARTHING SYSTEM Warning if the neutral N and phase F instructions are observed for the plugs and sockets the UPS will not change the existing neutral arrangements when inserted in a system The resistance on the neutral connection is less than 0 1 ohm A differential switch placed upstream will also be triggered for a fault occurring downstream of the UPS
24. m bypass they have to carry all the input current For the output use 3 cables with 10 mm section EARTH N and L With reference to the figure shown at the side Insert the cables from the 63A magneto thermal switch into seal stop P2 input line Insert the cables from the load into seal stop P1 output line Strip the cables observing the measurements provided Insert the part that has just been stripped into the ferrules provided 6 5kVA THREE PHASE VERSION Use 3 cables with 4 mm section EARTH L2 and L3 and 2 with 6 mm section N L1 in input N B L1 and N have a greater section because in operation from bypass they have to carry all the input current For the output use 3 cables with 6 mm section EARTH N and L With reference to the figure shown at the side Insert the cables from the 63A magneto thermal switch into seal stop P2 input line Insert the cables from the load into seal stop P1 output line Strip the cables observing the measurements provided Insert the part that has just been stripped into the ferrules provided 2 Connect the wires to the relative terminals strictly following the instructions set out below In ut line Maniana Rimo 9 a Ensure that the magneto thermal switch upstream Fanola ens 9 5 is open a L O b Connect the earth wire to terminal 5 sat m
25. mportant information such as input voltage applied load and battery capacity It can also automatically perform programmed shutdown operations and send e mails SMS and network messages when certain user defined events occur Installation Operations e Connect the RS232 communication port on the UPS to a COM communication port on the PC using the serial cable provided or connect the USB port on the UPS to a USB port on the PC using a standard USB cable e Insert the CD Rom and select the required operating system e Follow the installation instructions e For more detailed information on installing and using the software refer to the software manual in the Manuals folder on the CD Rom provided Visit the manufacturer s website to check whether a more recent version of the software is available Configuration software UPSTools software allows the user to configure the UPS and provides a full view ofthe UPS parameters and status through the RS232 serial port Refer to the UPS Configuration paragraph for a list of the possible configurations available Installation operations e Connect the RS232 communication port on the UPS to a COM communication port on the PC using the cable provided e Follow the installation instructions given in the software manual in the UPSTools folder on the CD Rom provided Visit the manufacturer s web site to check whether a more recent version of the software is available Tt is recommended to
26. oad into seal stop P1 output line Strip the cables provided Insert the part that has just been stripped into the ferrules provided Connect the wires to the relative terminals strictly following the instructions set out below Input line a Ensure that the magneto thermal switch upstream is open b Connect the earth wire to terminal 3 c Connect the neutral wire to terminal 1 d Connect the phase wire to terminal 2 Output line a Connect the earth wire to terminal 6 b Connect the neutral wire to terminal 7 c Connect the phase wire to terminal 8 Bypass line a Ensure that a jumper is connected at terminals 9 and 10 this is needed for the correct operation of the UPS observing the measurements By Pass Manutenzione Remoto Remote Maintenance Cc By Pass L E USCITA OUTPUT AUSGANG N Lo E SORTIE SALIDA ONN DANN INGRESSO INPUT EINGANG L LO E ENTREE ENTRADA N o 1O lO 2O s0 70 O O 60 5O O 40 3O 20 O O O O O 1 3 Secure the cable guides to the flange close the drawer and secure it with the screw removed previously 65 Three phase version 1 8 10kKVA THREE PHASE VERSION Use 3 cables with 6 mm section EARTH L2 and L3 and 2 with 10 mm section N L1 in input N B L1 and N have a greater section because in operation fro
27. or other foreign bodies to get into the UPS In the event of dangerous conditions switch the UPS off with the switch located on the front panel and open the magneto thermal protection installed upstream of the UPS Isolate the battery by removing the lower part of the front panel and disconnecting the two battery pack connectors The UPS generates a leakage current of less than 2 mA Warning the leakage current of the load is added to that of the UPS on the earth protection conductor For battery expansion use exclusively connectors supplied by or authorized by the manufacturers The UPSs of this series have been designed for professional use and are therefore not suitable for use in a domestic environment USER MANUAL INTRODUCTION Thank you for choosing our product The manufacturers are highly specialized in the development and production of uninterruptible power systems UPS The UPSs of this series are high quality products designed and manufactured to ensure optimum performance This device can be used by anyone provided that they READ THIS MANUAL CAREFULLY AND THOROUGHLY BEFOREHAND This manual contains detailed instructions for the use and installation of the UPS For information on use and in order to get the most out of this device this manual should be kept close to the UPS and CONSULTED BEFORE CARRYING OUT ANY OPERATIONS ON IT No part of this manual may be reproduced even partially without the manufacturer s au
28. s of 4 sec End of discharge prealarm Indicates that the battery back up time is Flashing coming to an end In this condition the UPS emits a beep at regular intervals of 1 sec Constant Indicates that the loads connected to the UPS are powered from the bypass Be gt Indicates the estimated percentage of back up time P Indicates the of load applied to the UPS with respect to the nominal Dynamic Sa N Flashing A maintenance operation is required Constant Indicates that the timer is activated programmed start up or shutdown The timer can be activated deactivated via the software provided 1 minute to go before the UPS starts up or 3 minutes before it shuts Flashing down Constant Measurements display area The most important measurements relating to the UPS can be shown in sequence on the display When the UPS is started up the display shows the value ofthe mains voltage To go to a different display press the SEL SET button repeatedly until the required measurement is displayed Ifa fault alarm FAULT or a lock LOCK should occur the type and corresponding alarm code is automatically shown on the display Single phase version Some examples are shown below GRAPHIC EXAMPLE DESCRIPTION GRAPHIC EXAMPLE DESCRIPTION Mains voltage Total battery voltage Mais neia SS na applied Voltage output from the Current absorbed by the load Temperature of the cooling system for the a Meduaiy UPS interna
29. ter a long period of operation in order to maintain the output voltage within the indicated range 8 Time needed to reach 90 of charge after a full discharge at load 28094 TECHNICAL DATA TABLE BATTERY BOX TECHNICAL DATA TABLE BASIC MODELS BX04P240007 O BX04P240009 Nominal voltage End of charge voltage Dimensions Hx LxD mm 1 The symbol replaces an alphanumeric code for internal use 2 20 25 C for extended battery life TABLE OF OVERLOAD TIMES OPERATION FROM OVERLOAD TIMES BYPASS INVERTER Bypass active after 2 sec 0 o 100 lt Load lt 125 Locked after 120 sec Locked after 60 sec 125 lt Load lt 150 Bypass active ar ze Locked after 4 sec Locked after 4 sec Load gt 150 a Locked after 0 5 sec 85 OMNUTM3NPB
30. tervention for ECO Power supply of the load in stand by Bypass operation Selects the user overload limit Selects the level of brightness of the LCD display Selects the operating mode of the acoustic alarm Selects the operating mode of the auxiliary socket Selects the allowed input frequency range for the passage onto bypass and for synchronization of the output Selects the allowed voltage range for the passage onto bypass Selects the allowed voltage range for operation in ECO mode Selects the sensitivity of intervention during operation in ECO mode Power supply of the load on bypass with UPS switched off stand by state Selects the mode of use of the bypass line Disabled Maximum Always connected 5 180V 264 V Low High 200V 253V Low High Normal Disabled load NOT powered Enabled High sensitivity e Disabled e 0 103 in 1 steps Minimum Maximum in 20 steps Normal Low does not sound for momentary bypass intervention Always connected e Disconnection after n seconds of operation from battery e Disconnection after n seconds from the end of discharge prealarm signal e see UPSTools manual ADVANCED SETTINGS 0 25 0 5 L 0 75 1 10 in 1 steps Low 180 200 in 1V steps High 250 264 in 1V steps Low 180 220 in IV steps High 240 264 in 1V steps e Low e Norma
31. thorization For purposes of improvements the manufacturer reserves the right to modify the described product at any time and without notice PRESENTATION 54 UPS VIEWS 55 BATTERY BOX VIEWS 56 DISPLAY MASK VIEW 57 INSTALLATION 58 OPENING THE PACKAGING AND CHECKING ITS CONTENTS 58 TOWER VERSION 60 RACK VERSION 61 INSTALLATION PROCEDURES 62 CONNECTING THE UPS TO THE BATTERY BOX 63 USE 64 CONNECTIONS 64 8 10kVA single phase version 65 Three phase version 66 Version with external Bypass remote control 67 FIRST START UP 69 START UP FROM MAINS 69 START UP FROM BATTERY 69 UPS SHUTDOWN 69 DISPLAY PANEL INDICATIONS 70 UPS status indicators 70 Measurements display area 71 Single phase version 71 Three phase version 72 Configuration area 73 OPERATING MODES 7A R E P O 74 PROGRAMMABLE AUXILIARY SOCKET POWER SHARE 74 UPS CONFIGURATION 75 COMMUNICATION PORTS 77 RS232 and USB connectors 77 Communication Slot 77 SOFTWARE 78 Monitoring and control software 78 Configuration software 78 TROUBLESHOOTING 79 ALARM CODES 81 TECHNICAL DATA TABLE 83 SINGLE SINGLE PHASE UPS TECHNICAL DATA TABLE 83 THREE SINGLE PHASE UPS TECHNICAL DATA TABLE 84 BATTERY BOX TECHNICAL DATA TABLE 85 TABLE OF OVERLOAD TIMES 85 53 PRESENTATION This new family of UPSs has been designed with versatility in mind These UPSs can in fact be installed either in a tower version or in a rack version according to requirements The 2 different vers
32. z PES To select the nominal e 60 Hz e tput fi Aut u un output frequency mr Auto automatic sensing from the input frequency e 220V a e 230V Output voltage To select ine nominal 230V e 240V output voltage i e 220 240 in 1V steps Bp only via software ON LINE a D SMART ACTIVE J STAND BY OFF To select one of the 4 Operating mode different operating ON LINE modes Delay before Start up delay automatic restart after 5 sec the mains returns e Disabled 1 255 in 1 sec steps Automatic shutdown of the UPS in operation from the Disabled battery if the load is less than 5 e Enabled Disabled Shutdown due to minimum load Maximum time of operation from the Disabled battery e Disabled full battery discharge e 1 65000 in 1 sec steps Back up time limit Estimated remaining back up time for the 3 min 1 255 in 1 min steps end of discharge alert Time interval for the Disabled Banery tesi automatic battery test hun e 11000 in 1 hour steps End of discharge alert 75 FUNCTION DESCRIPTION POSSIBLE CONFIGURATIONS Alarm threshold for maximum load Display brightness Acoustic alarm Auxiliary socket power share Input frequency tolerance Bypass voltage thresholds Bypass voltage thresholds for ECO Sensitivity of in
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